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2013, 9:12
Code Fig 1. Fig 2. Description Condition Limits vehicle Drivers action Troubleshooting Component Pins Electrical
diagram
Error Type Func. Description Condition Limits vehicle Drivers action Troubleshooting MOD:Comp. Connector.Pin Sheet
103 Supply power out of range Input voltage <20V or Doesn't limit vehicle. If battery voltage reaches 18V, all Contact maintenance for troubleshooting. Check fuse F518. Check battery voltage and alternator MOD1:D501 K1.2 11.5.9
>32V outputs in this module are disabled. Below 16V from service menus. Check the wiring to the pin.
module enters into reset mode.
104 Reference 5V out of range Input voltage <4.9V or Cabin heating functions and AC might not work. Contact maintenance for troubleshooting. Check the wirings for short circuits. Check the pins MOD1:D501 K4.5, K5.11, 9.4.2, 2.8.2,
>5.1V Accellerator pedals and driving hydraulics might send voltage from the service menus. K7.2, K9.7 5.3.1, 7.10.1
wrong information.
106 Setup file missing Checksum error from Trottle is limited to 50%. Contact maintenance for troubleshooting. Load correct setup file into the maseter cotrol unit. MOD1:D501
parameter file
107 Signal out of range accelerator Input voltage <0.2V or Accellerator pedal in forward direction doesn't work. Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check MOD1:A33 K5.7 2.8.2
pedal 1 >4.8v. Drive only in seat turned position. sensor is working properly. Use service menus to
verify that input voltage is set correctly.
108 Signal out of range accelerator Input voltage <0.2V or Accellerator pedal in reverse direction doesn't work. Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check MOD1:A34 K5.8 2.8.2
pedal 2 >4.8v. Drive only in forward position. sensor is working properly. Use service menus to
verify that input voltage is set correctly.
110 Steering logic valve (seat Output failure Steering logic doesn't change when seat is turned to Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD1:Y7a K10.14 5.3.1
turned) reverse position. valve is working properly. Use service menus to verify
that output is set correctly.
111 Steering logic valve Output failure Steering logic doesn't change back to normal when Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD1:Y7b K10.15 5.3.1
turning seat to forward position. valve is working properly. Use service menus to verify
that output is set correctly.
112 CAN error, no communication Seat unit not Seat and seat panel functions might not work. Parking Contact maintenance for troubleshooting. Check that module gets supply voltage. Check the MOD2:D502 K13.7-8 11.6.1
with MOD2 responding brake is engaged. REDCAN bus near MOD2 for open or shortcircuits.
Use service menus to debug I/Os.
113 CAN error, no communication Display unit not Display might not work. Contact maintenance for troubleshooting. Check that module gets supply voltage. Check the MOD3:D512 J1.6-7 11.6.1
with MOD3 responding REDCAN bus near MOD3 for open or shortcircuits.
Use service menus to debug I/Os.
114 CAN error, no communication Chassis unit left not Some lights and pneumatic controls doesn't work. Contact maintenance for troubleshooting. Check that module gets supply voltage. Check the MOD4:D504 K13.7-8 11.6.1
with MOD4 responding REDCAN bus near MOD4 for open or shortcircuits.
Use service menus to debug I/Os.
115 CAN error, no communication Chassis unit right not Lift boom controls doesn't work. Contact maintenance for troubleshooting. Check that module gets supply voltage. Check the MOD5:D505 K2.4-5 11.6.1
with MOD5 responding REDCAN bus near MOD5 for open or shortcircuits.
Use service menus to debug I/Os.
116 CAN error, no communication Engine contol unit not Engine not responding to throttle or engine start Contact maintenance for troubleshooting. Check that module gets supply voltage. Check the MOD6:D06 1.1
with MOD6 responding request. Engine values doesn't show on display. J1939 bus for open or shortcircuits. Use service
menus to debug I/Os.
117 CAN error, no communication Transmission control Transmission might not take any directions nor other Contact maintenance for troubleshooting. Check that module gets supply voltage. Check the MOD7:D507 2.1
with MOD7 unit not responding transmission requests (4 wheel drive, range change J1939 bus for open or shortcircuits. Use service
etc.). Transmission values doesn't show on display. menus to debug I/Os.
118 CAN error, no communication Trailer unit not Trailer controls doesn't work Contact maintenance for troubleshooting. Check that module gets supply voltage. Check the MOD8:D508 K13.7-8 11.6.2
with MOD8 responding REDCAN bus near MOD8 for open or shortcircuits.
Use service menus to debug I/Os.
119 Signal out of range driving Input voltage <0.2V or Steering hydraulics pressure doesn't show on the Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check MOD1:B514 K7.7 5.3.1
hydraulics pressure >4.8v. display (- bar). sensor is working properly. Use service menus to
verify that input voltage is set correctly.
120 AC fault MCC fault indication Air conditioning doesn't work properly. Contact maintenance for troubleshooting. Error comes active when clutch is on & pressure MOD1:MCC 9.4.6
switch off more than 2 times in 20s time. Use service
menus to test all I/Os.
121 Signal out of range - one or Input temperature < - Air conditioning might not work properly and outdoor Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check MOD1:B518-B521 K4.8-11 9.4.5
more temp sensors 40 or > +120) temperature value doesn't show on display. sensor is working properly. Use service menus to
verify that input voltage is set correctly.
122 Special analogue input out of Input voltage <0.2V or Special funtioncs of the machine might not work Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check MOD1 K5.9, K6.11, 7.10.1
range >4.8v. properly. sensor is working properly. Use service menus to K6.12
verify that input voltage is set correctly.
123 Special ouput error Output failure Special funtioncs of the machine might not work Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD1 K2.7, K5.3, 7.10.1
properly. valve is working properly. Use service menus to verify K5.3
that output is set correctly.
124 CAN error, cable segment 1 RedCAN wire error in If more than one segment error then modules between Contact maintenance for troubleshooting. Check the REDCAN bus between D501 and D512 MOD1:D501 K13.4-5 11.6.1
segment 1 those segments drops out.
125 CAN error, cable segment 2 RedCAN wire error in If more than one segment error then modules between Contact maintenance for troubleshooting. Check the REDCAN bus between D512 and D505 (if MOD3:D512 K1.3-7 11.6.1
segment 2 those segments drops out. D506 included then between D512 and D506)
301 Redundant voltage too low Input voltage <20V or Module excitation voltage is too low and module might Contact maintenance for troubleshooting. Check fuse F534 & F535. Check the wiring to the pin. MOD3:D512 K1.9 11.5.12
>32V drop out at startup. Vehicle can be started safely by Use service menus to verify that input is set.
switching ignition key on before turning the main
switch on.
302 Main power supply too low Input voltage <20V or Doesn't limit vehicle. Main power supply voltage is too Contact maintenance for troubleshooting. Check fuse F505. Check battery voltage and alternator MOD3:D512 K1.2 11.5.9
>32V low. from service menus. Check the wiring to the pin.
306 Setup file missing Checksum error from Trottle is limited to 50%. Contact maintenance for troubleshooting. Load correct setup file into the display unit. MOD3:D512
parameter file
401 No Red Power Left No redundant power Module doesn't get excitation voltage and module Contact maintenance for troubleshooting. Check the wiring to the pin. Use service menus to MOD4:D504 K2.7 11.5.12
supply drops out at startup. Vehicle can be started safely by verify that input is set.
switching ignition key on before turning the main
402 No Red Power Right No redundant power switch
Moduleon.
doesn't get excitation voltage and module Contact maintenance for troubleshooting. Check the wiring to the pin. Use service menus to MOD4:D504 K2.8 11.5.12
supply drops out at startup. Vehicle can be started safely by verify that input is set.
switching ignition key on before turning the main
403 Supply power out of range Input voltage <20V or switch
Doesn'ton.
limit vehicle. When battery voltage reaches Contact maintenance for troubleshooting. Check fuse F504. Check battery voltage and alternator MOD4:D504 K2.1 11.5.10
>32V 18V, all outputs in this module are disabled. Below from service menus. Check the wiring to the pin.
16V module enters into reset mode.
404 Reference 5V out of range Input voltage <4.9V or Brake circuit 1&2 pressure sensors and lever steering Contact maintenance for troubleshooting. Check the wiring for short circuits. Check the pins MOD4:D504 K1.8 4.3
>5.1V axle sensors might send wrong information. voltage from the service menus.
405 King pin open control Output failure Kingpin doesn't open. Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD4:Y15 K1.4 7.2.8
(emergency stop not valve is working properly. Use service menus to verify
pressed) that output is set correctly.
406 Setup file missing Checksum error from Trottle is limited to 50%. Contact maintenance for troubleshooting. Load correct setup file into the chassis left unit. MOD4:D504
parameter file
407 Parking brake valve Output failure Parking brake engaged. Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD4:Y18 K1.5 4.5
(emergency stop not valve is working properly. Use service menus to verify
pressed) that output is set correctly.
408 Parking brake sensor No input from parking Parking brake might not engage properly. Contact maintenance for troubleshooting. Check fuse F504. Check the sensor is working MOD4:S25 K1.13 4.5
brake sensor. properly. Check the wiring for open or short circuits.
Use service menus to verify that inputs/outputs is set
correctly.
409 Emergency stop power supply No emergency stop Emergency stop circuit doesn’t get supply voltage Contact maintenance for troubleshooting. Check fuse F510. Check the wiring for open or short MOD4:D504 K2.11 11.5.10
supply. circuits. Use service menus to verify that input is set
correctly.
417 Driving lights, low beam Output failure Driving lights (low beam) might not work. Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check all MOD4:E11/E12 K1.1 9.6.3
light bulbs. Use service menus to verify that output is
set correctly.
420 Brake lights, seat turned Output failure Brake lights in the front bumber might not work. Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check all MOD4:E13/E14 K1.7 9.6.3
light bulbs. Use service menus to verify that ouput is
set correctly.
421 Differential lock valve Output failure Differential lock doesn't work. Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD4:Y16 K1.9 3.3.2
valve is working properly. Use service menus to verify
that output is set correctly.
422 Parking lights, seat turned Output failure Parking lights in the front bumber might not work Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check all MOD4:E13/E14 K1.10 9.6.3
(when seat in reverse position). light bulbs. Use service menus to verify that output is
set correctly.
440 Signal out of range - fuel Input voltage <0.2V or Fuel amount doesn't show on the display (value is 0 Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD4:B1 K1.41 1.2.1
sensor >4.8v. and fuel low signal light flashes). sensor is working properly. Use service menus to
verify that input voltage is set correctly.
441 Special analogue input function Input voltage <0.2V or Special function connected in to this input doesn't work Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD4 K1.23, K1.24 7.10.4
>4.8v. properly sensor is working properly. Use service menus to see
that input voltage is set correctly.
442 Special output function Output failure Special function connected in to this output doesn't Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD4 K1.2, K1.3, 7.10.4
work properly component is working properly. Use service menus to K1.26, K1.31,
see that output is set correctly. K1.32, K1.33,
K1.35, K1,37
443 Special PWM output function Output failure Special PWM function connected in to this output Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD4 K1.16, K1.17, 7.10.4
doesn't work properly component is working properly. Use service menus to K1.18, K1.19
see that output is set correctly.
444 Disc brake pads worn Disc brake pad input Disc brake pads are worn off. Braking might not be as Contact maintenance for troubleshooting. Check the pads. Check the wiring for short circuits. MOD4:S540-S543 K1.37 7.10.4
efficient as it should.
504 Reference 5V out of range Input voltage <4.9V or Lift boom angle sensors and lifting Contact maintenance for troubleshooting. Check the wiring for short circuits. Check the pins MOD5 K1.8 7.2.7
>5.1V sylinders/transmission pressure sensor might send voltage from the service menus.
wrong information.
505 Emergency stop power supply No emergency stop Emergency stop circuit doesn’t get supply voltage Contact maintenance for troubleshooting. Check fuse F511. Check the wiring for open or short MOD5 K2.11 11.5.10
supply. circuits. Use service menus to verify that input is set
correctly.
506 Setup file missing Checksum error from Trottle is limited to 50%. Contact maintenance for troubleshooting. Load correct setup file into the chassis right unit. MOD5:D505
parameter file
518 Supply PWM Y8a valve PWM Output failure Lift boom right sylinder might not lift properly. Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD5:Y8a K1.2 7.2.5
valve is working properly. Use service menus to verify
that output is set correctly.
519 Supply PWM Y8b valve PWM Output failure Lift boom right sylinder might not lower properly. Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD5:Y8b K1.3 7.2.5
valve is working properly. Use service menus to verify
that output is set correctly.
520 Supply PWM Y10a valve PWM Output failure Lift boom left sylinder might not lift properly. Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD5:Y10a K1.4 7.2.5
valve is working properly. Use service menus to verify
that output is set correctly.
521 Supply PWM Y10b valve PWM Output failure Lift boom left sylinder might not lower properly. Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD5:Y10b K1.5 7.2.5
valve is working properly. Use service menus to verify
that output is set correctly.
523 Free flow valve Output failure Some trailer functions doesn't work. Trailer hydraulics Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD5:Y19 K1.9 10.7.7
pressure is cut off. valve is working properly. Use service menus to verify
that output is set correctly.
524 Front washer pump Output failure Front washer doesn't work. Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD5:M4 K1.10 9.5.2
motor is working properly. Use service menus to verify
that inputs/outputs is set correctly.
525 Rear washer pump Output failure Rear washer doesn't work. Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD5:M5 K1.11 9.5.2
motor is working properly. Use service menus to verify
that inputs/outputs is set correctly.
526 Reversing lights Output failure Reversing lights might not work. Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check all MOD5:E21/E22 K1.14 9.6.5
light bulbs. Use service menus to verify that output is
set correctly.
527 Lift boom right sylinder lifting PWM Output failure Lift boom right sylinder might not lift properly. Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD5:Y8a K1.16 7.2.5
Y8a valve is working properly. Use service menus to verify
that output is set correctly.
528 Lift boom right sylinder PWM Output failure Lift boom right sylinder might not lower properly. Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD5:Y8b K1.17 7.2.5
lowering Y8b valve is working properly. Use service menus to verify
that output is set correctly.
529 Lift boom left sylinder lifting PWM Output failure Lift boom left sylinder might not lift properly. Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD5:Y10a K1.18 7.2.5
Y10a valve is working properly. Use service menus to verify
that output is set correctly.
530 Lift boom left sylinder lowering PWM Output failure Lift boom left sylinder might not lower properly. Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD5:Y10b K1.19 7.2.5
Y10b valve is working properly. Use service menus to verify
that output is set correctly.
531 Extra valve element (21) Output failure Extra valve element 2 doesn't work Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD5:Y24a K1.25 10.7.8
valve is working properly. Use service menus to verify
that output is set correctly.
541 Signal out of range - lift Input voltage <0.2V or Right sylinder pressure and lift boom load doens't Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD5:B511 K1.22 7.2.7
sylinder right pressure >4.8v. show on display (- bar & - t). Lifting limits from sylinder sensor is working properly. Use service menus to
pressure is disabled. verify that input voltage is set correctly.
542 Signal out of range - lift boom Input voltage <0.2V or Lift boom angle doens't show on display (- °). Tilting Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD5:B16 K1.23 7.2.7
angular position >4.8v. limits are disabled (mechanical stoppers limits tilting). sensor is working properly. Use service menus to
verify that input voltage is set correctly.
543 Signal out of range - lift boom Input voltage <0.2V or Lift boom height doens't show on display (- m). Height Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD5:B509 K1.24 7.2.7
height position >4.8v. limits are disabled (sylinders mechanical measures sensor is working properly. Use service menus to
limits the max/min height). verify that input voltage is set correctly.
544 Signal out of range - Input voltage <0.2V or Transmission pressure doesn't show on display (- Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD5:B4 K1.27 2.8.4
transmission oil pressure >4.8v. bar). sensor is working properly. Use service menus to
verify that input voltage is set correctly.
545 Signal out of range - hydraulic Input temprature < -50 Hydraulic oil temperature doesn't show on display (- Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check the MOD5:B15 K2.13 7.2.6
oil temperature C or > +200 C °C). sensor is working properly. Use service menus to
verify that input voltage is set correctly.
546 Engine fan clutch Output failure Engine fan clutch might not be working Contact maintenance for troubleshooting. Check the wiring for open or short circuits. Check MOD5:K535 K1.42 1.7
clutch is working propoerly. Use service menus to
verify that output is set correctly.
548 Special output function Output failure Special function connected in to this output doesn't Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD5 K1.1, K173, 7.10.4
work properly component is working properly. Use service menus to K1.15, K1.28,
see that output is set correctly. K1.36, K1.37
801 No Red Power Left No redundant power Module doesn't get excitation voltage and module Contact maintenance for troubleshooting. Check the wiring to the pin. Use service menus to MOD8:D506 K11.1 11.5.12
supply drops out at startup. Vehicle can be started safely by verify that input is set.
switching ignition key on before turning the main
switch on.
802 No Red Power Right No redundant power Module doesn't get excitation voltage and module Contact maintenance for troubleshooting. Check the wiring to the pin. Use service menus to MOD8:D506 K11.2 11.5.12
supply drops out at startup. Vehicle can be started safely by verify that input is set.
switching ignition key on before turning the main
switch on.
804 Reference 5V out of range Input voltage <4.9V or Analog sensors in this module might give wrong Contact maintenance for troubleshooting. Check the wiring for short circuits. Check the pins MOD8:D506 K4.5, K5.11, -
>5.1V information. voltage from the service menus. (Obs. Error code is K7.2, K9.7
active when voltage in pin K4.5 is incorrect, but most
sensors use other reference pins --> see also pins
K5.11, K7.2, K9.7).
806 Setup file missing Checksum error from Trottle is limited to 50%. Contact maintenance for troubleshooting. Load correct setup file into the trailer cotrol unit. MOD5:D506
parameter file
817 Special output function Output failure Special function connected in to this output doesn't Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD8 K2.3 7.10.3
work properly component is working properly. Use service menus to
see that output is set correctly.
818 Special output function Output failure Special function connected in to this output doesn't Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD8 K2.7 7.10.3
work properly component is working properly. Use service menus to
see that output is set correctly.
819 Special output function Output failure Special function connected in to this output doesn't Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD8 K5.3 7.10.3
work properly component is working properly. Use service menus to
see that output is set correctly.
820 Special output function Output failure Special function connected in to this output doesn't Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD8 K5.4 7.10.3
work properly component is working properly. Use service menus to
see that output is set correctly.
821 Special output function Output failure Special function connected in to this output doesn't Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD8 K5.5 7.10.3
work properly component is working properly. Use service menus to
see that output is set correctly.
822 Special output function Output failure Special function connected in to this output doesn't Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD8 K7.8 7.10.3
work properly component is working properly. Use service menus to
see that output is set correctly.
823 Special output function Output failure Special function connected in to this output doesn't Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD8 K10.7 7.10.3
work properly component is working properly. Use service menus to
see that output is set correctly.
824 Special output function Output failure Special function connected in to this output doesn't Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD8 K10.8 7.10.3
work properly component is working properly. Use service menus to
see that output is set correctly.
825 Special output function Output failure Special function connected in to this output doesn't Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD8 K11.5 7.10.3
work properly component is working properly. Use service menus to
see that output is set correctly.
826 Special output function Output failure Special function connected in to this output doesn't Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD8 K11.6 7.10.3
work properly component is working properly. Use service menus to
see that output is set correctly.
827 Special analogue input function Input voltage <0.2V or Special function connected in to this input doesn't work Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD8 K5.7 7.10.3
>4.8v. properly sensor is working properly. Use service menus to see
that input voltage is set correctly.
828 Special analogue input function Input voltage <0.2V or Special function connected in to this input doesn't work Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD8 K5.8 7.10.3
>4.8v. properly sensor is working properly. Use service menus to see
that input voltage is set correctly.
829 Special analogue input function Input voltage <0.2V or Special function connected in to this input doesn't work Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD8 K9.8 7.10.3
>4.8v. properly sensor is working properly. Use service menus to see
that input voltage is set correctly.
830 Special analogue input function Input voltage <0.2V or Special function connected in to this input doesn't work Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD8 K9.9 7.10.3
>4.8v. properly sensor is working properly. Use service menus to see
that input voltage is set correctly.
831 Special analogue input function Input voltage <0.2V or Special function connected in to this input doesn't work Contact maintenance for troubleshooting. Check the wiring for open or short circuit. Check the MOD8 K10.4 7.10.3
>4.8v. properly sensor is working properly. Use service menus to see
that input voltage is set correctly.
832 Trailer error active Trailer sends error Trailer functions might not work propoerly. Contact maintenance for troubleshooting. See the trailer error codes from the trailer display. MOD8 K13.1, K13.2 10.7.3
code in CANopen