Professional Documents
Culture Documents
SECTION EC
CONTENTS
PRECAUTIONS .................................................. EC-3 Ignition Timing Adjustment:
On Board Diagnostic (OBD) System of Change the adjustment value from 5 dec
Engine ............................................................ EC-3 to 0 dec, and then adjust ignition timing. ...... EC-49
Precaution ...................................................... EC-3 Fuel Pressure Clear:
PREPARATION .................................................. EC-6 Perform (Cancel) fuel pressure clear. .......... EC-50
Special Service Tools ..................................... EC-6 Power Balance:
DESCRIPTION .................................................... EC-7 Stop No. 3 cylinder in power balance. .......... EC-51
Description ..................................................... EC-7 Self-diagnosis Clear:
Component Parts Location ........................... EC-12 Perform (Cancel) self-diagnosis. .................. EC-52
ECM Component .......................................... EC-13 BASIC INSPECTION ........................................ EC-53
Circuit Diagram ............................................. EC-16 Inspection of Idle Speed and
TROUBLE DIAGNOSIS .................................... EC-17 Ignition Timing.............................................. EC-53
ECM Terminal/Input/Output Signal Throttle Valve Closed Position Learning
Specification ................................................. EC-17 and Idle Air Volume Learning ....................... EC-54
How to Proceed with Trouble Diagnosis ...... EC-24 Accelerator Pedal Released
Diagnosis Chart by Symptom ....................... EC-25 Position Learning ......................................... EC-55
Description .................................................. EC-32 Fuel Pressure Inspection .............................. EC-55
Fail-Safe Function ....................................... EC-32 Accelerator Pedal Released
TABLE OF DIAGNOSIS TROUBLE Position Learning ......................................... EC-56
CODE (DTC) ............................................... EC-33 COMPONENT PARTS INSPECTION ............... EC-57
Service Tool ................................................ EC-41 Crankshaft Position Sensor (POS) ............... EC-57
Self-Diagnosis Function Camshaft Position Sensor (PHASE) ............ EC-57
(Without Service tool) .................................. EC-43 Mass Air Flow Sensor .................................. EC-57
ECM Input/Output Monitor Engine Coolant Temperature Sensor ........... EC-57
Reference Data ............................................ EC-44 Throttle Position Sensor 1, 2
ECM Active Test ........................................... EC-45 (Electric throttle control actuator assembly) . EC-58
Idle Air Volume Learning: COMPONENT PARTS INSPECTION ............... EC-58
Perform (Cancel) Idle Air Volume Learning Accelerator Pedal Position Sensors 1, 2
(Normal). ...................................................... EC-46 (Accelerator work unit) ................................. EC-58
Air-fuel Ratio Adjustment: Intake Air Temperature Sensor
Change the adjustment value from 85 dec (Joined with mass air flow sensor) ............... EC-59
to 100 dec, and then adjust air-fuel ratio. ..... EC-47 Stop Light Switch ......................................... EC-59
Learned Air-fuel Ratio Value: Spark Plug .................................................... EC-59
Clear (Cancel) learned air-fuel ratio value. ... EC-48 Ignition Coil .................................................. EC-60
Gasoline Injector .......................................... EC-60
Fuel Pump .................................................... EC-61
CONTENTS (Cont'd)
Electric Throttle Control Motor
(Electric throttle control actuator assembly) . EC-61
Heated Oxygen Sensor ................................ EC-61
LPG Injector ................................................. EC-62
LPG Assistance Injector ............................... EC-62
PTC Heater (Integrated with vaporizer) ....... EC-62
A/C System .................................................. EC-62
PCV GAS RECIRCULATION DEVICE ............. EC-63
System Diagram ........................................... EC-63
Component Parts Inspection ........................ EC-63
ECM COMPONENTS ........................................ EC-64
Removal and Installation .............................. EC-64
CAUTION:
• Be sure to turn the ignition switch OFF and disconnect the
negative battery cable before any repair or inspection
work. The open/short circuit of related switches, sensors,
solenoid valves, etc. will cause the MIL to light up.
• Be sure to connect and lock the connectors securely after
work. A loose (unlocked) connector will cause the MIL to
light up due to the open circuit. (Be sure the connector is
free from water, grease, dirt, bent terminals, etc.)
• Certain systems and components, especially those related
to OBD, may use a new style slide-locking type harness
connector.
• Be sure to route and secure the harnesses properly after
work. The interference of the harness with a bracket, etc.
may cause the MIL to light up due to the short circuit.
• Be sure to connect rubber tubes properly after work. A
misconnected or disconnected rubber tube may cause the
MIL to light up due to the malfunction of fuel injection
system, etc.
• Be sure to erase the unnecessary malfunction information
(repairs completed) from the ECM before returning the
vehicle to the customer.
Precaution
• Always use a 12 volt battery as power source.
• Do not attempt to disconnect battery cables while engine is
running.
• Before connecting or disconnecting the ECM harness
connector, turn ignition switch OFF and disconnect battery
ground cable. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned OFF.
• Before removing parts, turn ignition switch OFF and then
disconnect battery ground cable.
SEF0289H
EC-3
PRECAUTIONS
Precaution (Cont’d)
• When connecting ECM harness connector, fasten it
securely with levers as far as they will go as shown in the
figure.
EC-4
PRECAUTIONS
Precaution (Cont’d)
• When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact. Accidental contact
of probes will cause a short circuit and damage the ECM
power transistor.
• Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the
ECM's transistor. Use a ground other than ECM terminals,
such as the ground.
SEF348N
SEF709Y
EC-5
PREPARATION
ECM0013
ECM0014
ECM0016
Harness adapter
EG17550200
(150-pin to 121-pin conversion adapter)
ECM0017
EC-6
DESCRIPTION
DESCRIPTION Description
• Adopts Electronic Concentrated engine Control System
(ECCS). Fuel injection control, ignition timing control, idle speed
control, and electronically controlled governor control etc. are all
performed by a single control unit.
• Adopts electric throttle control actuator system to control
electronically controlled governor.
• Adopts Hall IC type crankshaft position sensor (POS) and
camshaft position sensor (PHASE).
Items Description
Electric throttle control actuator • Adopts electronic throttle control actuator with integrated throttle control motor to adjust
throttle valve opening optimally according to driving conditions or to improve safety and
operability by electronically controlled governor.
Fuel injection control • With fuel injection control, air-fuel ratio is optimized to improve exhaust performance and
response.
• Using feedback control through learning of air-fuel ratio compensation, the system corrects
the ratio during transitional conditions, such as sudden sharp changes in the ratio, in order
to improve drivability.
Ignition timing control • Uses Hall IC crankshaft position sensor (POS) and camshaft position sensor (PHASE) to
perform controls so that optimum ignition timing is obtained for every operating condition.
Optimum ignition timing setup according to each fuel is also enabled at the time of a
combined use formula.
• Adopts electronic distribution system (NDIS) in which each cylinder is equipped with an
ignition coil incorporating a power transistor for better ignition performance.
Idle speed control • Adopts electronic throttle control actuator that continuously regulates intake air amount
required for idling.
Governor speed control • Performs maximum regulation of engine speed for oil pressure pump protection by engine
speed signal.
Maximum speed regulation control • Performs maximum speed regulation by vehicle speed sensor signal. Also, performs
variable control of maximum speed by changeover switch.
Idling area torque up control • Performs torque up control in idling area by engine speed signal in order to also enable
cargo work at idling.
Overheat prevention control • Reduces engine heat generation by reducing maximum engine speed and regulating
maximum throttle opening when engine coolant temperature reaches approximately 110°C
(230°F).
• Prevents resulting in engine breakage by overheat by performing fuel cut at 1,000 rpm or
more when engine coolant temperature reaches approximately 135°C (275°F).
• Transmission overheat control; Reduce engine revolution when the transmission overheat
switch (122 °C is detected. Transmission overheat switch via VCM. ECM reduce engine
rpm to 1600.
Power/ECO mode control • Changes throttle opening characteristic of throttle position by power/ECO mode control
switch, and then minute operation of engine speed is enabled. (Option setting)
Fuel pump control (gasoline) • Turns fuel pump relay ON/OFF depending on engine speed signal.
LPG interception valve control • Turns interception valve relay ON/OFF depending on engine speed signal and fuel
pressure sensor signal.
Fail-safe function • Ensures vehicle's safe operation and enables vehicle to be driven in an emergency when
any of the major system components (mass air flow sensor, engine coolant temperature
sensor, etc.) have malfunctioned.
Diagnostic system • Adopts self-diagnosis system for easier trouble diagnosis.
Oil pressure control • Reduce engine revolution when the oil pressure low (approx. 0.2 bar) is detected for more
than 5 seconds; ECM reduce rpm; Oil pressure switch via Meter panel; ECM reduce
engine rpm to 1600.
EC-7
DESCRIPTION
Description (Cont’d)
K-ENGINE ELECTRONIC CONTROLLED SYSTEM DIAGRAM (GASOLINE)
EC-8
DESCRIPTION
Description (Cont’d)
K-ENGINE ELECTRONIC CONTROLLED SYSTEM DIAGRAM (LPG)
EC-9
DESCRIPTION
Description (Cont’d)
K-ENGINE ELECTRONIC CONTROLLED SYSTEM DIAGRAM
(COMBINED USE)
EC-10
DESCRIPTION
Description (Cont’d)
SENSORS AND ACTUATORS CONTROL ITEMS
Main sensors and actuators related to the ECM are listed below.
Combined
Gasoline std std std std std std std std opt std std
Fuel
Self-diagnosis
Fuel cut off
Fail-safe
: Significant impact to control
: Impact to control
Ignition switch
P/N POSI SW
Stop light switch
Headlight (electrical load) switch
Power ECO mode switch (opt)
Battery voltage
LPG fuel pressure sensor
Fuel changing switch
Gasoline injector
Power transistor
Ignition system
Ignition coil
Throttle control motor relay
Throttle control motor
Gasoline fuel pump relay
Actuators
EC-11
DESCRIPTION
Description (Cont’d)
Specifications
Main component part Type Location
Gasoline LPG Combined
EC-12
DESCRIPTION
Description (Cont’d)
ECM Component
Specifications NOTE
Component Location
Gasoline LPG Combined Actuator Sensor Other
Gasoline injector Intake manifold
LPG injector Integrated in injector holder (on
intake manifold)
Throttle control motor Integrated in electronic throttle
Throttle position sensors 1 and 2 control actuator
Ignition coil Cylinder head (on each spark plug)
Crankshaft position sensor (POS) Front cover
Camshaft position sensor (PHASE) Front housing
Mass air flow sensor Air horn
Intake air temperature sensor With air flow meter
Engine coolant temperature sensor Water outlet
Accelerator pedal position sensors Integrated in accelerator work unit
1 and 2 (accelerator pedal assembly)
Fuel pump Integrated in fuel tank
Fuel pressure regulator
Heated oxygen sensor (Vehicle side)
Vehicle speed sensor (Vehicle side)
ECM (Vehicle side)
ECM & IGN coil relay (Vehicle side)
Stop light switch (Vehicle side)
Throttle control motor relay (Vehicle side)
Fuel pump relay (Vehicle side)
Vaporizer (Vehicle side)
LPG interception valve (Vehicle side)
EC-13
DESCRIPTION
Description (Cont’d)
EC-14
DESCRIPTION
Description (Cont’d)
EC-15
DESCRIPTION
Description (Cont’d)
Circuit Diagram
K-ENGINE ELECTRONIC CONTROLLED ECM CIRCUIT DIA-
GRAM (COMBINED GASOLINE AND LPG)
EC-16
TROUBLE DIAGNOSIS
EC-17
TROUBLE DIAGNOSIS
Terminal
Description Measurement condition Measured value
signal
13 Crankshaft position sensor (POS) At cranking Approx. 2.6V
ECM0052
ECM0053
ECM0054
ECM0055
ECM0056
ECM0057
EC-18
TROUBLE DIAGNOSIS
Terminal
Description Measurement condition Measured value
signal
35 Heated oxygen sensor At idle after warming up Changes between approx. 0.1 -
0.4V ;approx. 0.6 - 0.9V
ECM0058
ECM0059
EC-19
TROUBLE DIAGNOSIS
Terminal
Description Measurement condition Measured value
signal
98 Accelerator pedal position sensor 2 At Idle Approx. 0.335 - 0.435V
Ignition switch ON with engine stopped Approx. 0.335 - 0.435V
Accelerator pedal is fully depressed
Ignition switch ON with engine stopped Approx. 2.2 - 2.3V
Accelerator pedal is released
At approx. 2,000 rpm Approx. 0.35V
106 Accelerator pedal position sensor 1 At Idle Approx. 0.67 - 0.87V
Ignition switch ON with engine stopped Approx. 0.67 - 0.87V
Accelerator pedal is fully depressed
Ignition switch ON with engine stopped Approx. 4.4 - 4.6V
Accelerator pedal is released
At approx. 2,000 rpm Approx. 0.65V
27 PTC heater relay At idle after warming up Approx. 0V
(Except north america) Ignition switch ON when the engine Battery voltage
coolant temperature is 30°C (86°F) or
less (except for cranking)
104 Throttle control motor relay Ignition switch ON, engine running Approx. 1V
112 LPG interception valve relay Engine running Battery voltage
Ignition switch OFF Approx. 0V
113 Gasoline F/P relay For approximately 1 second after ignition Approx. 1V
switch ON
After that Battery voltage
At cranking, engine running Approx. 1V
3 Throttle control motor relay power supply Always Battery voltage
48 Sensor power supply Ignition switch ON, engine running Approx. 5V
49 Fuel changing switch power supply Changing switch ON Approx. 5V
Changing switch ON (At neutral) Approx. 0V
90 Accelerator pedal position sensor 1 Ignition switch ON, engine running Approx. 5V
power supply
91 Accelerator pedal position sensor 2 Ignition switch ON, engine running Approx. 2.5V
power supply
110 Power supply for ECM (backup) Always Battery voltage
118 Power supply for ECM Ignition switch ON, engine running Battery voltage
121
4 Throttle control motor (Close) At idle after warming up Approx. 2 - 2.5V
At approx. 2,000 rpm
5 Throttle control motor (Open) At idle after warming up Approx. 0.1 - 0.15V
At approx. 2,000 rpm
11 LPG assistance injector At idle after warming up Battery voltage
EC-20
TROUBLE DIAGNOSIS
Terminal
Description Measurement condition Measured value
signal
22 Injector drive signal At cranking Approx. 10.5V
23
41
42
ECM0060
ECM0061
ECM0062
34 Intake air temperature sensor signal Intake air temperature is approx. 20°C Approx.
(68°F). 3.5V
ECM0499
47 Electric throttle control actuator open Ignition switch ON, engine running Approx. 5V
EC-21
TROUBLE DIAGNOSIS
Terminal
Description Measurement condition Measured value
signal
61 Ignition signal (power transistor drive At cranking Approx. 0.2V
62 signal)
80
81
ECM0047
ECM0048
ECM0049
ECM0500
85 (K LINE) Signal line for service When connected to Service tool Approx. 6.6 - Battery voltage
When not connected to Service tool Approx. 6V
86 CAN communication line L Always Approx. 2.2V (Varies depending on
communication status.)
ECM0051
EC-22
TROUBLE DIAGNOSIS
Terminal
Description Measurement condition Measured value
signal
94 CAN communication line H Always Approx. 2.4V (Varies depending on
communication status.)
ECM0050
NOTE:
Numerical values are obtained using an analog circuit tester.
EC-23
TROUBLE DIAGNOSIS
CAUTION:
Customers are not professionals. Do not assume “maybe the
customer means ...” or “maybe the customer mentioned this
ECM0032 symptom”.
3. It is essential to confirm symptoms right from the beginning in
order to ensure all malfunctions are completely repaired.
For an intermittent malfunction, it is important to reproduce the
symptom based on an interview with the customer and past
examples. Do not perform an inspection on an ad hoc basis.
Most intermittent malfunctions are caused by poor contacts. In
this case, it will be effective to shake the suspected harness or
connector by hand. When repairs are performed without any
symptom check, no one can judge if the malfunction has actu-
ally been eliminated.
ECM0033
4. The next important thing is to find which system among the
following is causing the malfunction: ECM control signal
system, or a mechanical system (such as the engine main body
and auxiliary component). It is important to inspect the system
using Service tool or by checking the ECM input/output signals.
When checking the ECM input/output signals, connect a check
adapter (Service tool) to ECM in order to prevent misdiagnosis.
Special Service Tools (Service tool):
Check adapter V (EG17530000) (for SMJ 150-pin con-
nector)
Harness adapter (EG17550200) (150-pin 121-pin
conversion adapter)
5. Use the reference value of input/output data (guideline) in this
manual in order to judge the ECM input/output signals. Measure
the data of another vehicle of the same model under the same
conditions when it is difficult to judge, and compare the data. It
is advisable to collect sufficient data of a normally operating
vehicle.
ECM0034
EC-24
TROUBLE DIAGNOSIS
ECM0035
ECM0036
Diagnosis Chart by Symptom
RELATIONSHIP BETWEEN MALFUNCTIONING SYMPTOMS
AND THE SENSOR CIRCUIT
EC-25
TROUBLE DIAGNOSIS
Poor starting
Other
Symptoms Poor idle Poor driving control
characteristics of the
When engine is cold
Poor acceleration
symptom
High idle rpm
Low idle rpm
After-burn
Knocking
Backfire
Driving
At Idle
Sensor malfunction
: Highly possible
: Possible
EC-26
TROUBLE DIAGNOSIS
Poor starting
Other
Symptoms Poor idle Poor driving control
characteristics of the
When engine is cold
Poor acceleration
symptom
After-burn
Knocking
Backfire
Driving
At Idle
Sensor malfunction
: Highly possible
: Possible
EC-27
TROUBLE DIAGNOSIS
Poor starting
Other
Symptoms Poor idle Poor driving
Description/notable
Fast idle is not effective
No initial combustion
characteristics of the
When engine is cold
Poor acceleration
symptom
High idle rpm
Low idle rpm
After-burn
Knocking
Backfire
Driving
At Idle
Actuator malfunction
: Highly possible
: Possible
Drive OPEN
circuit
(ECM Momentarily
side) open
EC-28
TROUBLE DIAGNOSIS
Poor starting
Other
Symptoms Poor idle Poor driving
characteristics of the
When engine is cold
Poor acceleration
symptom
After-burn
Knocking
Backfire
Driving
At Idle
Actuator malfunction
: Highly possible
: Possible
Control unit
side short
LPG interception valve relay OPEN
Control unit
side short
LPG interception valve OPEN
EC-29
TROUBLE DIAGNOSIS
Poor starting
Impossible
Engine
to start
Other
Symptoms Poor idle Poor driving
stall
Description/notable
No initial combustion
Poor acceleration
High idle rpm
Low idle rpm
After-burn
Knocking
Backfire
Driving
: Highly possible At Idle
: Possible
: Not very possible
Air sucked from oil level gauge • Air-fuel ratio becomes LEAN.
• High air-fuel correction factor.
Air sucked from oil filler cap • Low suction power (vacuum pressure) of
intake manifold.
Air sucked from PCV hose * Check the suction using a pressure
(downstream of PCV) gauge.
* Generally applicable to air suction in air
Air sucked from intake manifold and intake system
gasket
PCV kept open • Noise (high hissing tone)
Improper LPG fuel (cold area and • Starting ability in cold area is changed
propane ratio) depending on propane ratio.
• Use LPG with proper propane ratio.
EC-30
TROUBLE DIAGNOSIS
Poor starting
Impossible
to start
Engine
Other
Symptoms Poor idle Poor driving
stall
Poor acceleration
High idle rpm
Low idle rpm
After-burn
Knocking
Backfire
Driving
At Idle
: Highly possible
: Possible
: Not very possible
Improper bulb contact • Symptom varies depending on contact
Compression
Foreign material in fuel tank (such • With low fuel, this may easily occur.
as dust)
EC-31
TROUBLE DIAGNOSIS
Description
• “When” a malfunction occurs that is caused by the sensors of
engine or the air-fuel ratio control, “{ }” of the meter panel
illuminates. Then, Diagnostic Trouble Code (DTC) is displayed
on the meter. At this time, the possible cause is displayed by
operating the button.
• For DTC, refer to Table of DTC (EC-33).
• When a malfunction has occurred, check the symptom and
perform the trouble diagnosis using “Diagnosis history”, “ECM
input/output monitor” and “Active test” in the meter.
NOTE:
• For “Diagnosis history”, refer to EC-33.
• For “ECM Input/Output Monitor”, refer to EC-44.
• For “ECM Active Test”, refer to EC-45.
• For “Screen flow”, refer to EC-42.
Fail-Safe Function
When any of the critical sensors or systems sends a malfunction
message, the fail-safe function estimates the driving conditions with
other input signals and selects safer conditions for engine (vehicle)
control, based on data previously stored in ECM.
Engine
Related sensors Malfunction condition Fail-safe Warning
light
Mass air flow sensor Same as self-diagnosis • Selects fuel injection pulse width depending on engine speed and ON
malfunction detection throttle position so the vehicle can be driven. However, fuel injection
conditions. will be inhibited (fuel cut off) when engine speed exceeds
approximately 800 - 1,600 rpm.
• Idle speed is 800 rpm.
Engine coolant • Uses the estimated engine coolant temperature (varies with elapsed ON
temperature sensor time after start) to perform controls so the vehicle can be driven.
Accelerator pedal position • Fuel injection will be inhibited when 1 circuit is opened. Release ON
sensor valve mechanically until it can drive at low speed when disconnecting
connector.
Throttle position sensor • Fixes output to a preset value so the vehicle can be driven. However, ON
fuel injection will be inhibited (fuel cut off) when engine speed
exceeds approximately 2,500 rpm.
EC-32
TROUBLE DIAGNOSIS
— — NO DTC —
E-03 VCM communication signal
circuit malfunction
—
EC-33
TROUBLE DIAGNOSIS
DTC for
Malfunction return condition Diagnosis outline Trip
GST
— — — —
U1001 • Malfunction occurs in CAN communication transmit/receive data or in — 2
VCM, and data transmission/reception cannot be confirmed.
• CAN communication data is transmitted/received for predetermined
period.
U1001 • Malfunction occurs in CAN communication transmit/receive data or in — 2
ECM, and data transmission/reception cannot be confirmed.
• CAN communication data is transmitted/received for predetermined
period.
U1001 • Malfunction occurs in CAN communication transmit/receive data or in — 2
DCM, and data transmission/reception cannot be confirmed.
• CAN communication data is transmitted/received for predetermined
period.
U1001 • Malfunction occurs in CAN communication transmit/receive data or in — 2
MP, and data transmission/reception cannot be confirmed.
• CAN communication data is transmitted/received for predetermined
period.
P0102 When the engine is running and the mass air flow sensor output voltage Detect disconnection and short circuit and 1
has been 0.5V or less (open or shorted) for a predetermined period. make MIL go on.
P0103 When the engine is stopped (ignition switch ON) and the mass air flow
sensor output voltage has been approx. 4.9V or more (open or shorted)
for a predetermined period.
P0117 Engine coolant temp. sensor output voltage has been less than 0.06V Detect disconnection and short circuit and 1
(open or shorted) for a predetermined period. make MIL go on.
P0118 Engine coolant temp. sensor output voltage has been approx. 4.8V or
more (open or shorted) for a predetermined period.
EC-34
TROUBLE DIAGNOSIS
E-23 ON*
E-24 —
EC-35
TROUBLE DIAGNOSIS
P2122 Accelerator pedal position sensor 1 output voltage has been approx. Detect disconnection and short circuit and 1
0.15V or less (open) for a predetermined period. make MIL go on.
P2123 Accelerator pedal position sensor 1 output voltage has been approx. 5V
or more (shorted) for a predetermined period.
P2127 Accelerator pedal position sensor 2 output voltage has been approx.
0.15V or less (open) for a predetermined period.
P2128 Accelerator pedal position sensor 2 output voltage has been approx. 5V
or more (shorted) for a predetermined period.
P2138 A malfunction occurs in the relation between accelerator pedal position Compare inconsistency between two separate
sensors 1 and 2. circuits which are installed for redundancy and
judges abnormal condition and make MIL go
on.
P0132 Heated oxygen sensor output voltage is higher than normal (1.4V or Detect disconnection and short circuit and 2
more). make MIL go on.
P0134 Heated oxygen sensor signal circuit is open.
P0031 Heated oxygen sensor heater control voltage has been approx. less than Detect disconnection and short circuit of an 2
0.12V (open or shorted) for a predetermined period. oxygen sensor heater circuit and make MIL go
P0032 Heated oxygen sensor heater control voltage has been approx. 4.7V or on.
more (shorted) for a predetermined period.
EC-36
TROUBLE DIAGNOSIS
E-30 ON*
E-31 —
EC-37
TROUBLE DIAGNOSIS
P0340 • At start-up, no camshaft position sensor (PHASE) signal has been Detect abnormal cam angle sensor signal and make 2
detected for more than a predetermined period. MIL go on.
• The camshaft position sensor (PHASE) signal is not detected for a
predetermined time during engine running (during crankshaft position
sensor (POS) signal input).
• A camshaft position sensor (PHASE) signal irregular waveform is
detected for a predetermined time during engine running (during
crankshaft position sensor (POS) signal input).
P0605 CPU system or circuits in ECM have a malfunction. Detect abnormal condition in CPU or an engine 1 or 2
control module circuit and make MIL go on. (Note)
P1065 Power is not supplied to ECM for some time. Detect insufficient power supply for ECM and make
MIL go on.
P1229 Sensor power supply voltage has been 5.6V or more or less than Detect improper voltage output for sensors and
4.6V for a predetermined period. make MIL go on.
P1124 Electric throttle control motor power supply circuit is shorted. Detect disconnection and short circuit of a motor 1
driving circuit and make MIL go on.
P1126 Electric throttle control motor power supply circuit is open.
P1128 Electric throttle control motor signal circuit is shorted.
P0605 When an abnormal occurs for the target of throttle position. Compare the difference between target throttle Locked
position and actual throttle position, judge abnormal ON: 1
P1121 Because of mechanical malfunction of the electric throttle control condition and make MIL go on. Locked
actuator, the electric throttle control actuator does not operate OFF: 2
normally.
P1122 • When a malfunction occurred due to the correlation between the
target throttle position and the actual throttle position.
• Over current flows into throttle motor control circuit.
P1218 Engine coolant temp. sensor output voltage has been approx. 0.35V — 1
or less for a predetermined period (with the coolant temp. sensor
normal)
P1217 Engine coolant temp. sensor output voltage has been approx. 0.35V Detect overheat condition by water temperature 1
or less for a predetermined period (with the coolant temp. sensor sensor and make MIL go on.
normal)
P0350 Ignition signal has not been continuously generated while the engine Detect electric current in an ignition coil circuit, judge 1
is running. abnormal ignition interval and make MIL go on.
EC-38
TROUBLE DIAGNOSIS
E-42 ON*
E-43 ON*
EC-39
TROUBLE DIAGNOSIS
P1814 After engine warmed with gasoline fuel, when oxygen sensor signal is Air-fuel ratio does not cross stoichiometry for 1
stuck and does not reverse at a condition of A/F ratio is excessively lean a long time during intended closed-loop
or rich. operation. (written in 40CFR Parts 1048.110.)
P1148 After engine is started with gasoline fuel, when closed-loop control does
not start within a predetermined period.
P1815 After engine warmed with LPG fuel, when oxygen sensor signal is stuck Air-fuel ratio does not cross stoichiometry for 1
and does not reverse at a condition of A/F ratio is excessively lean or rich. a long time during intended closed-loop
P1817 After engine is started with LPG fuel, when closed-loop control does not operation. (written in 40CFR Parts 1048.110.)
start within a predetermined period.
P1245 LPG fuel pressure sensor circuit is shorted. Detect disconnection and short circuit and 1
make MIL go on.
EC-40
TROUBLE DIAGNOSIS
Service Tool
OBD SYSTEM COUNTER (FOR TRIP 2 DETECTION DIAGNOSIS
WHEN MIL TURNS ON)
Relation of MIL, first trip DTC, DTC and possible detection
items
• When the malfunction is detected for the first time, ECM records
first trip DTC.
• When the same malfunction is detected twice continuously,
ECM records DTC and MIL turns ON.
• MIL turns OFF after driving the vehicle by 3 trips without the
malfunction. If the same malfunction occurs while counting, the
counter is reset.
• DTC is displayed until the vehicle is driven by 40 trips while the
same malfunction is not reproduced.
• If the self-diagnosis result is OK at the second trip, the first trip
DTC is not displayed.
MIL (OFF) 3 B
DTC (CLEAR) 40 A
First trip DTC (CLEAR) 1 B
Driving conditions
• Driving condition A
Driving condition A is the condition that the engine can be warmed
up.
Specifically, count up the counter if all of the following conditions are
satisfied.
• The engine speed becomes 400 rpm or more.
• The engine coolant temperature rises 20 C (68 F) or more after
the engine is started.
• The engine coolant temperature becomes 70 C (158 F) or
more.
• The ignition switch turns OFF from ON.
NOTE:
• When the same malfunction is detected regardless of the driv-
ing condition, the A counter is reset.
• Count up the A counter when the above conditions are satisfied
while the same malfunction not detected.
• When the A counter reaches 40, DTC is not displayed.
• When the A counter counts once while the same malfunction is
not detected after ECM records first trip DTC, first trip DTC is
cleared.
EC-41
TROUBLE DIAGNOSIS
• Data monitor
• Allows determination and identification of the possible source of
a malfunction based on self-diagnosis test results.
• Displays ECM input/output signal data in real time.
• Records the data before and after engine stalls, falters or
refuses to start intentionally.
EC-42
TROUBLE DIAGNOSIS
EC-43
TROUBLE DIAGNOSIS
A2-01 (Upper) Engine speed Idle speed: 700 rpm, maximum engine speed without
load: 2,800 rpm
A2-01 (Lower) Closed throttle position switch Accelerator fully-closed: ON, accelerator open: OFF
A2-02 (Upper) Throttle opening angle At idle: 0%, accelerator fully-open: 100%
A2-02 (Lower) Battery voltage
A2-03 (Upper) Accelerator pedal position At idle: 0%, accelerator fully-open: 100%
A2-03 (Lower) Engine coolant temperature Approx. 80 C (176 F) or more after warming up engine
A2-04 (Upper) Injection pulse GAS At idle: 2-4 s
A2-04 (Lower) Injection pulse LPG At approx. 2,000 rpm: Approx. 2 - 4 s
A2-05 (Upper) Starter switch Ignition switch ON and START: ON, ignition switch OFF:
OFF
A2-05 (Lower) Neutral switch FR lever in neutral: ON, any position other than neutral:
OFF
A2-06 (Upper) Electricity load switch Headlight switch ON: ON, OFF: OFF
A2-06 (Lower) Brake switch Depressing brake pedal: ON, Not depressing brake
pedal: OFF
A2-07 (Upper) Air conditioner switch Not specified
A2-07 (Lower) Learned Air-fuel ratio value clear DONE/NOT
A2-08 (Upper) Idle Air Volume Learning (Factory) Not used
A2-08 (Lower) Idle Air Volume Learning (Normal) EXE/NOT
A2-09 (Upper) Ignition timing adjustment EXE/NOT
A2-09 (Lower) Air-fuel ratio adjustment EXE/NOT
A2-10 (Upper) Power balance adjustment EXE/NOT
A2-10 (Lower) Fuel pressure clear adjustment EXE/NOT
A2-11 (Upper) Self-diagnosis result clear DONE/NOT
A2-11 (Lower) Mass air flow sensor At idle: Approx. 1.3V, engine speed at 2,000 rpm:
Approx. 1.6V
A2-12 (Upper) Charging efficiency GAS At idle: Approx. 30%, At approx. 2,000 rpm: Approx.
20%
A2-12 (Lower) Charging efficiency LPG At idle: Approx. 30%, At approx. 2,000 rpm: Approx.
20%
A2-13 (Upper) Air-fuel ratio (Gasoline) Proper value: 100%, range: 75 - 125%
A2-13 (Lower) Air-fuel ratio (LPG) Proper value: 100%, range: 75 - 125%
A2-14 (Upper) Change fuel switch 1 LPG: ON, GAS: OFF
A2-14 (Lower) Change fuel switch 2 GAS: ON, LPG: OFF
A2-15 (Upper) Fuel control GAS/LPG/NEU
A2-15 (Lower) Mast high switch 1 Not specified
A2-16 (Upper) Mast high switch 2 Not specified
A2-16 (Lower) O2 sensor RICH/LEAN judgement While the engine is running: Switches between LEAN/
RICH
A2-17 (Upper) Fuel pump relay Ignition switch ON (when the fuel pump is operating),
OFF (when the fuel pump is stopped)
A2-17 (Lower) LPG interception valve relay When the engine is stopped: OFF, while the engine is
running: ON
A2-18 (Upper) Throttle relay Ignition switch ON: ON, OFF: OFF
A2-18 (Lower) Heated oxygen sensor heater At idle after warning up the engine: ON
A2-19 (Upper) Fully-closed learning update DONE/NOT
empirical flag
A2-19 (Lower) Idle Air Volume Learning (Factory/ DONE/NOT
Normal) completion flag
A2-20 (Upper) CONSULT-II connecting flag ON/OFF
A2-20 (Lower) Ignition timing Proper value: 0 (at idle), range: 0 - 10
NOTE: When the display is “99”, it means a minus.
EC-44
TROUBLE DIAGNOSIS
A2-21 (Upper) Heated oxygen sensor output At idle: Changes between approx. 0.1 - 0.4V 0.6 - 0.9V
voltage Maintain at approx. 2,000 rpm: Changes between
approx. 0.1 - 0.4V 0.6 - 0.9V
A2-21 (Lower) Intake air temperature sensor Values according to intake air temperature
A2-22 (Upper) LPG fuel pressure sensor Ignition switch ON: Approx. 29 kPa (0.29 bar, 0.3 kg/
cm2, 4 psi)
Standard
Idle speed: 700 50 rpm
Ignition timing: 0 2/700 ( BTDC/rpm)
Proper value: 0
Adjustment range: 0 - 10
EC-45
TROUBLE DIAGNOSIS
EC-46
TROUBLE DIAGNOSIS
EC-47
TROUBLE DIAGNOSIS
EC-48
TROUBLE DIAGNOSIS
EC-49
TROUBLE DIAGNOSIS
EC-50
TROUBLE DIAGNOSIS
Power Balance:
Stop No. 3 cylinder in power balance.
CAUTION:
LPG model does not have the power balance function. Do not
perform this adjustment.
If it is performed, the screen will stop. Please cancel the
function by turning the ignition key OFF.
The engine cylinder status is shown by O or X as in the above figure.
These symbols mean No. 1 cylinder, No. 2 cylinder, No. 3 cylinder,
No. 4 cylinder, No. 5 cylinder and No. 6 cylinder from the left. (*
Since this vehicle has only 4 cylinders, No. 5 cylinder and No. 6
cylinder are not used for ACTIVE TEST even though these are
displayed.)
The cylinder stops by changing the set values of each cylinder from
O to X and performing the adjustment.
EC-51
TROUBLE DIAGNOSIS
Self-diagnosis Clear:
Perform (Cancel) self-diagnosis.
EC-52
BASIC INSPECTION
IDLE SPEED
With ECM Input/Output monitor
NOTE:
The idle speed can be checked in ECM Input/Output Monitor. (Refer
to EC-44.)
CAUTION:
Perform “Idle Air Volume Learning” (on page EC-46) when idle
speed is outside the standard.
Without ECM Input/Output monitor
1. Connect an induction type (current detection type) tachometer
to the primary wire of the 1 cylinder to check idle speed.
• The primary wire for the 1 cylinder is looped and longer than the
wires for other cylinders. It is used for detecting idle speed and
ignition timing.
2. Make sure that idle speed is 700 50 rpm.
CAUTION:
Perform “Idle Air Volume Learning” (on page EC-46) when idle
speed is outside the standard.
IGNITION TIMING INSPECTION
NOTE:
The ignition timing can be checked in ECM Input/Output monitor.
(Refer to EC-44.)
1. Install a timing light to the primary wire for 1 cylinder.
2. Make sure that ignition timing and idle speed are 0 2°BTDC/
700 rpm.
CAUTION:
Perform “Idle Air Volume Learning” (on page EC-46) when
ignition timing is outside the standard.
EC-53
BASIC INSPECTION
CAUTION:
Throttle valve closed position learning cannot be performed
with Service tool.
OPERATION PROCEDURE FOR IDLE AIR VOLUME LEARNING
1. Perform throttle valve closed position learning.
2. Fully warm up engine, transmission, and lubricant. [Engine
coolant temperature: 70 to 90°C (158 to 194°F)]
3. Set the selector lever to neutral or N position. Make sure that
the engine is free of electrical loads, such as air conditioner, oil
pressure pump, and other electrical components.
4. Perform “Idle Air Volume Learning” of “ECM Active Test”. (Refer
to EC-45.)
CAUTION:
“IDLE AIR VOL LEARN (PLANT)” is the original setting on the
vehicle. Do not use it.
EC-54
BASIC INSPECTION
OPERATION PROCEDURE
1. Turn ignition switch ON and wait at least 2 seconds.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Then turn ignition switch ON again and wait at least 2 seconds
(learning completed).
CAUTION:
• Safely and securely remove and install fuel hose.
• Use the fuel pressure gauge for fuel pressure inspection.
• Do not inspect fuel pressure while other systems are operat-
ing. Malfunctions may occur in fuel pressure value.
1. Release the fuel pressure.
2. Install fuel pressure gauge using fuel hose for fuel pressure
inspection.
3. Remove fuel hose, and then install fuel hose for fuel pressure
inspection.
CAUTION:
Usable period of fuel hose for fuel pressure inspection is 30 times
or less. (Fuel hoses that are damaged and allow fuel leakage are
not contained above.)
EC-55
BASIC INSPECTION
• If the vehicle shows poor starting, check fuel pressure with fuel
pump operating for approximately 1 second after ignition switch
is turned ON, and during cranking.
For 1 second after ignition switch is turned ON and
during cranking: 353 kPa (3.53 bar, 3.6 kg/cm 2, 51
psi)
CAUTION:
Also check fuel pressure at increased engine speed.
• Malfunctioning pressure regulator (integrated with fuel pump)
• Clogged fuel piping
• Clogged fuel filter (with fuel pump)
• Poor fuel pump discharge
•
CAUTION:
Relieve fuel pressure before removing fuel piping to secure
safety.
EC-56
COMPONENT PARTS INSPECTION
CAUTION:
Measurement values will vary depending on the measurement
range of circuit tester. Note that the higher the range is, the
ECM0086 larger the resistance is.
CAUTION:
Measurement values will vary depending on the measurement
ECM0091 range of circuit tester. Note that the higher the range is, the
larger the resistance is.
CAUTION:
If air is blown from the air duct side, the voltage becomes
lower.
EC-57
COMPONENT PARTS INSPECTION
ECM0383
CAUTION:
• Make sure that there is no moisture around connector
when removing and installing throttle position sensor con-
ECM0101
nector. If there are any water drops, completely wipe them
off.
• Do not apply voltage to throttle position sensor terminal.
• Perform “Throttle Valve Closed Position Learning” if dis-
connecting connector. Perform “Throttle Valve Closed
Position Learning and Idle Air Volume Learning” if replac-
ing electric throttle control actuator. (Refer to EC-54,
“Throttle Valve Closed Position Learning and Idle Air Vol-
ume Learning”.)
• Do not disassemble electric throttle control actuator.
COMPONENT PARTS INSPECTION Accelerator Pedal Position Sensors 1, 2
(Accelerator work unit)
Check voltage between ECM terminal 106, 98 and ground.
At approx.
Terminal Signal name At Idle
2,000 rpm
CAUTION:
ECM0103 • Do not apply voltage to accelerator pedal position sensor
terminal.
• Do not disassemble accelerator work unit.
EC-58
COMPONENT PARTS INSPECTION
ECM0384
ECM0108
Spark Plug
1. Check electrode for dirt, damage, and wear and insulator for
damage.
2. Replace spark plug if necessary.
CAUTION:
• Check terminals for looseness.
• Check insulator for cracks or damage.
• Check for contamination by oil, water, and dust.
• Make sure that the spark plug gap is normal, using a feeler
gauge.
ECM0117 Spark plug gap: 0.8 - 0.9 mm (0.031 - 0.035 in)
EC-59
COMPONENT PARTS INSPECTION
Ignition Coil
Check the resistance between terminals of the power transistor by
applying and exchanging (+ and -) the inspection rods of an analog
circuit tester.
(+) - (-) Resistance (at room temperature)
1-2 : Not 0 nor
2-1 : Not 0 nor
3-1 : Except 0
1-3 : Except 0
3-2 : Except 0
2-3 : Except 0
ECM0118
CAUTION:
Do not use a digital circuit tester because the standard is
different.
Gasoline Injector
Check resistance between each cylinder injector terminals 1 and 2.
Standard resistance (all cylinders): Approx. 14.5
(at room temperature)
ECM0123
ECM0147
EC-60
COMPONENT PARTS INSPECTION
Fuel Pump
Check resistance between terminals 3 and 6.
Resistance: Approx. 1 (at room temperature)
CAUTION:
• Make sure that there is no moisture around connector
when removing and installing throttle position sensor con-
nector. Completely wipe off water drops if there are any.
• Do not apply voltage to electric throttle control motor ter-
minal.
• Perform “Throttle Valve Closed Position Learning” if dis-
connecting connector. Perform “Throttle Valve Closed
Position Learning and Idle Air Volume Learning” if replac-
ing electric throttle control actuator. (Refer to EC-54,
“Throttle Valve Closed Position Learning and Idle Air Vol-
ume Learning”.)
• Do not disassemble electric throttle control actuator.
EC-61
COMPONENT PARTS INSPECTION
LPG Injector
1. Check resistance between terminals 1 and 2.
Resistance: Approx. 1 (at room temperature)
2. Remove fuse cover, and then check fuse for open.
CAUTION:
Do not apply voltage to LPG injector.
A/C System
WITH SERVICE TOOL
Confirm the service tool monitor.
Monitor item A/C switch OFF A/C switch ON
A/C signal OFF ON
A/C relay OFF ON
EC-62
PCV GAS RECIRCULATION DEVICE
ECM0144
3. Check air flow through the PCV valve and sucking air to/from
the INT end.
Blowing air: No air flow
Sucking air: Air flow exists
ECM0145
EC-63
ECM COMPONENTS
CAUTION:
Disconnect the negative battery cable from the battery.
1. Disconnect ECM connector.
2. Remove ECM together with ECM bracket.
3. Remove ECM bracket.
4. Install in the reverse order of removal.
CAUTION:
Perform “Throttle Valve Closed Position Learning and Idle Air
Volume Learning” after installation if replacing ECM. (Refer to
EC-54, “Throttle Valve Closed Position Learning and Idle Air
Volume Learning”.)
EC-64
ECM COMPONENTS
CAUTION:
Make sure to drain when the coolant temperature is cold.
2. Remove harness connector.
3. Remove coolant temperature sensor using a socket specially
designed for removing and installing coolant temperature
sensors [commercially available: Thermosensor Socket
manufactured by KTC (part No.: B20T-19)] and similar parts.
ECM0387
CAUTION:
Handle it carefully and avoid impacts.
EC-65