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    98 views18 pages

    Pull Master PDF

    Uploaded by

    Mas Susilo

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    PLS WW ar abo aCemZeu Qm INSTRUCTION we AND oF -PullsMASTER aan ag MANUAL 38 Sure vs 88 “Pull#MASTER | tHevoaicat Fax: 1 OD547-2147 » wtp com => CHOICE _sunerseoes Ait Prom WANs LIMITED WARRANTY sors00 (SiS par tl chs proven mc tan cee pw of hae at et Boe ‘Siscwnlges that bp Unowodgeasecoarang he ares snr ty te Worry an ‘har re Sng puree, at Soyer ae eee he Waray nate ore Sincpee Se ‘his Wary shit exe ce (1) yt fo te dle he i i tgp by Sar. Nano cand bach of ‘Maran mate gery Sue Sa inn meal pi Such eee tal eis a pant dara wary dv pod of ane of purse hese spon ere! wich nary Serge sooth ‘renter walls ec fom afoot wet sd naan y Sar Wer al Sater hve ay tase ‘sprite ouch te ers fan ace cid Soon mal er womaranp ot conto ect seca al ‘Seranamne teases Buyer ate ue sing revs bone Gtr Te Way al vats ‘RELI yas fers he ve Sonn iid eo sontcd orate fat noon wth Sls yn esis: hav asc hah el oe at ‘sot abr na fsa” te ray sa ps cl spo tc eps ssn are Ds ‘i ces rec tga avn Oy St) Way sh opt ary arses ats ere ‘Sat Satr ors pcan ner etabsoy Buyer oars fem a Bays eave “foaton tne mane ch wy rota yest Be easy aes a a et esa oe ‘Sib chcy enrect tr socrntubn an tal pron of he aplaton wich ry 88 cod Pers ‘he ones he Waray ha be on hte eget oh above, oh mn of any andar ras thre Kd Te a ors ttt sows eta downer ener Pugh ey may fat a ae ‘ums hom at apne sch dn, atone proven or agers wear yer Conn ater fet rd sqrt nym cet atop, Sadat neve, sng stave er, oar am ‘Ipecac by Byer rt panto ply ayo arene enag Saunton repr of messeaton he ‘li acl og paton econ abr och age 8 peony er May ADwson es and i a te ig aig pa prs i ctype n tor on Sl abit nh svt tech onary sh sab he st ri Sa aby Wine sere Sears not wsoctreinsain, cera wih 09a to tho arcs coved by Mh ‘Vase ane he snpeaion of the Waar pare! 4 above tea nu ites shall rate Buyers putas Sets ry a ae apn rears ae sir ee Ss ony sen eo sy Ber cnn ei | SAFETY RECOMMENDATIONS ZX DANGER FAILURE TOCOMPLYWITHTHEFOLLOWING ‘SAFETY RECOMMENDATIONS ANDLOCALRULES ‘AND REGULATIONS WILLRESULTIVPROPERTY ‘DAMAGE, SEVERE NAURY OR DEATH. ‘runner ey Rewoununstein trae PULWASTER saree hau winches ar made fr ht ad ong lesan ae tobe cprteg {sve and poner! pasa They reno seed for eseaions raven er moving ers ‘The whan ave powered by har power The pen! cas fr hong Operon He ht spied PULMASTER WINCH CORFORSTION. The wheres are says areembled fa Spicaon, fy 30 ot Wncon “he winches ae 16 be uso win the specication a ts nth rans! under “SPECIFICATIONS”. Ober ss ane toa non oo Mau ich sowed let wen amos 1. De fot instal, operate oe sence winch before feading ane understanding mansfavirer’s 18, Use onty recommended hydaule land gear 18. Keep hyéraue system clean and fee fom 2. ‘The winch detcbed nein isnot ceigned tr" Contaminata tne, peas ivelvig lng er meneng person Rernpamaelrecieeted antaln winch an equipment good parsing ‘Sratn Bevernarbocuamahverace epcary 4. (0 not exceed recommended operating pestre 21. Keep hands clear when wna wre foe ent te (ps) ad sprang vue om win am 5. Donotjr tne winch, Aways smoot acslerate 72, Dont ue he nr rope a 2 round fo welding, eee 29, Rog win carey. Ens tat the we rope Donotoperatecomages, nok omatunconng "ie propet encod tothe cae! cable ce ch Set at he eae crm 7. Do mot ave a os suspended for any extended 24. Do not ia ond wih tis Khe of damaged 1. Never leave a suepeed oad uniter 275. Consut we rope marutaesrr for 836 tp and 8. Winch shoul be mainianed and operated by _Tahfonece of wie rope ‘ed personnal 26, Manan ve wraps of wie pe on thecal un 10. lnspect winch, ign, mount tots ang hoses a Hrs ttre each 27 In cata of poor aor rekdown aig to 11, Wamp equipment before operating wien, Sunes ip of ho dau pews cit Sad la’ fh ro ane eo ng Med, tae te nocassary rocuter 0 proven czas \e wea whore the on nae 28. Tho io lvl ofthe winch i 0 A moasies ne dotane of 00 metr, #80 ete gh The "4 eat goar aon andre croton spy gig.» “NIN Ua wae Roms MO omnia 29, Glan up any sage ieee 15, Be sue of equprent stanky Reto ope we fen eames "9 20, Wear proper cthing and personal grotecton ren sucha, ota Sty goat on ‘Thar hat ond maa re PAGE 12 Vay winch anes by tng a owaing fl Tost nati 3 eal hgh lore ach 18, Do mot mall any par he winch, 18. Wear proper clting to avit entanglement ‘sing machinery 17 AMays stan aro he oa, 5a5REVOSITIT DESCRIPTION OF THE MODEL PL5 GENERAL DESCRIPTION: The PULLMASTER Modol PLS i a planetary hydraulic winch having equal speed in both recone, ‘The main components of this untae: Hydraulic gear moter Mati ise Brake with state nd dynam function Overrunning luton Primary planet recticton Frat planet reduction Brake: housing End nousing ‘cable dum tee eeeee FUNCTION IN FORWARD ROTATION (HOISTING): In forwar rotation, the output torque and rpm ofthe hyraule motor are transmitted to the sungear of the primary planet eduction The output ofthe primary reducion is tarsfrred othe fl sungoar. Which I splined tothe primary planet hub. ‘The final planet assombty does not rotate, 0 the rotation 's transmit fo the cable drum bythe final drive planet gears. In forward rotaion, or when a fad is ted. an over-sunning itch, which connects tha motor dive shaft tothe auiomatic brake assembly, armits ree rotation of the unger, witout efecing the brake. Pressure required to real the drum tf speed wihout load may vary up 0400 sl (28 ba), When the winch rotation is lopped, Ue oad {nthe cable srum causes the overrunning cuch fo look andthe maxamum loa i hold sally Bye dite bake. FUNCTION IN REVERSE ROTATION (LOWERING): In overs rotation, or when the winch is prestuled for lowering @ oad, hycroule pressure fram the reverse side he hyéraule motris channeled othe brake piston, causing Yo brake piston rela ‘he mut-ise bake against a numberof brake springs. Th pressure required to oat the cam fl ‘speed, depending upon load, may wary 250 psi o 500 pi (17 bart 34 bar) and wihout load fom S00 alto 1000 pai (3t bar to 69 bar. The overunning euch, connesing the motor drive shat fo the rake ‘ssombiy,fcks, causing the rake dics lo rlate botwoen diver Dats, which are engaged na the brake hating ihe load on the cable drum tands to elect he lowering speed, te resulting prossure «opin the brake piston causos chon betwoan tho brake dice and the dhider pats. Inti way, ‘2 completly smoath payng ou speed can be achieved ina stesess operaton by modulation of Ne Winch contet hand. When the cont Rand s retuned to neutral poston, rotation stops and the (30 rake apples aulomatcaly. A hydraulic courtr-balance vave or holding vale is rot requites Tor ‘smooth and postive operation of fe automatic brake, ‘During the lowering eperation ofthe winch, the fiction created by the bake cscs results in heat. This hati dsipated by tho cretion of hyeraue fd ough the Brake housing, supped intamaly ‘trough the hyérauie motor. This creuaton flow i tama vented tothe return Ine flow tough & ‘chock valve arangemont inside the Pyraile meter The culation fw is supplies ony when a Is lowored A soparate vent ine connecing te PULLMASTER Model PLS with te hydra reservoir sot normaly reauie. (S00 TYPICAL HYDRAULIC CIRCUITS.) IMPORTANT: Pressure In he brake housing must never exceed 100 ps (7 bar). Excosshe brake ‘housing proseure wil cause the saat valve located on top ofthe motor toleak Brake housing pressure can be gauged al the safely vave port PAGE? 355 REV.O50718 EXPLANATION OF MODEL CODING X-XXX-XX BASIC UNIT SERIES. SIZE OF UNIT OOK REDUCTIONRATIO. ‘Oni used or nonsiandarsreaucton ron For A" rate: rae append 8 TYPE OF BRAKE 2 Automate baka, counarclociee Fast, maven AS Aime bake, dockwse hasta, hirevert ‘Doncios metal brake pas HYDRAULICMOTOR 210 Gear mate” 35 cs dopleceront (For cpt molrs rer APPENOD A) (ren mm Seen 41 7.30inh drum darts 1 Onc ange drnetor <6 Snchnghh~ STANOARO (or cptonal cum sz lr APPENDIX A) ‘oprions speciricanionnumpen —_______d ‘Decorbesfenies not denied by precsng ces NOTE: Clockwise and countuclocas drm rota Isa deecton oration for pullng or hosting exabiehed ty ooking tho yer mot 565 REV.OS0718 PAGES OPTIONS CLOCKWISE ROTATION The drum rotten of he slandard PULLMASTER Model PLS planetary winch counterclockwise for ooking at the hydrate motor fhe wins, rum rtaten for eckwse hosing direction EXTERNAL BRAKE RELEASE: PULLMASTER planetary winches can be suppiod weh an external brake release which permis release of the auomatc cic brake ftom an extemal pressure source ZX DANGER FAILURE TO PROPERLY VENT EXTERNAL BRAKE RELEASE PORT WILL TRAP BRAKE PRESSURE AND ALLOW THE LOAD TO DROP, CAUSING PROPERTY DAMAGE, SEVERE INJURY OR DEATH. WINCHES SUPPLIED WITH EXTERNAL BRAKE RELEASE OPTION MUST BE CONNECTED ACCORDING TO “TYPICAL HYDRAULIC CIRCUIT” CABLE DRUM SIZES: ‘Acido trom th standard drum sizes feted in APPENDIX A, the PULLMASTER Model PLS pla ‘inch can be supple with optional ums to accommodae large wre rope storage capac DRUM GROOVING: Cabo drume for tho PULLMASTER Modol PLS planetary winch canbe grooved. Where this option fs requirments necessary to stale the size of we rope Which 10 be used wit to winch OPTIONAL GEAR SECTION FOR THE HYDRAULIC MOTOR: ‘The porormanc oho standard PULLMASTER Model PLS planetary winch may be changed by using 1 ferent displacement motor. (See APPENDIX A Yor perfomance informaiton) HYDRAULIC MOTORS FOR HIGH PRESSURE HYDRAULIC SYSTEMS: The operating pressure ofthe PULLMASTER Model PLS planetary winch wth standard hydaute motor 's ted 2100 pal (145 bar), For nya syetems operating wih igher hydaue presoure, he winch an be supped wth a hyraui piston mor which wil provide forthe same base performance nts fre pul and tne speed capacity (Contact the factory tor this requremont) ‘The PULLNASTER WINCH CORPORATION wal consider other optlons for quantity requrements PAGE 365 REV.OSOTTE SPECIFICATIONS Periomance specications are based on standard hycraulc moter, Gea rao ae cable drum wih 7/18, inch dlameter mire rope. See APPENOKX A for performance of avalble optons ‘CABLE DRUM DIMENSIONS (STANDARD DRUM) Barrel Diemer 7380 187 mm Flange Demeter 1700 in 270 mm Barrel Length 856 in 487 mm ‘CABLE STORAGE caPacrTY: Size of wire rope tin 24 8 106 m sein 28k em ain ert om THe 0 um iin 400 aim [MAXIMUM OPERATING PRESSURE: 2100 pa 145 bar MAXIMUM OPERATING VOLUME: 24 (US) gpm 91 Umin ‘MINIMUM OPERATING VOLUME: 5 (5) gpm 23 Umin DRUM TORQUE AT MAXIMUM PRESSURE: 17578 ton 1986 1m DRUM RPM AT MAXIMUM VOLUME: 08 rm LINE PULL AT MAXIMUM PRESSURE: Bare drum 4500 © 20.04 Fullun 8b 145 WN LUNE SPEED AT NUXIMUM VOLUME: Bere drum 135 fom 41 mimin Fulsum 183 fpm 56 mimin PERMISSIBLE SYSTEM BACK PRESSURE [AT MOTOR RETURN PORT: 65 psi 45 bar PERMISSIBLE PRESSURE [AT BRAKE HOUSING SAFETY VALVE: 100 psi 7 bar LUBRICATING Ol: Volume requied (1-2 drum): 0.3 (US) gal (1.1 tre) Volume requred (5 cru): 0.5 (US) gal (1.9 kre) Refer to RECOMMENDATIONS for vscosiy and instructions. 365 REVOSOTIS, TAGEe PERFORMANCE GRAPHS LINE PULL VS. OlL PRESSURE. LINE PULL -kN OIL PRESSURE - psi 8 OIL PRESSURE - bar l + | lees eed BE a LINE SPEED VS. OIL VOLUME LINE SPEED - m/min IL VOLUME - (US)gpm IL VOLUME - Umin LINE SPEED - fpr Performance graphs are batod on standard hydraulic motor, gear rato and cate drum with 7/16 inch dameter rope. TYPICAL HYDRAULIC CIRCUITS se PATER ae ee oO) ST Netrermns! - UL resewvon | CENTER HOPLS-STS HOPS SOAR Z(US)GPN fe 5UntN) REQUIRED FOR WODELS SUPPLIED WITH EXTERNAL BRAKE RELEASE OPTION 1. TYPICAL HYDRAULIC CIRCUIT - STANDARD CONTROL VALVE Refer to above hydraulic circu for installations where the hs contol by an nda ‘contol valve. Note tat he valve must nave a moter spool (both winch ports open to tank in Peutal postion). A motor drain ne not reared CONTROL VALVE STACK. [i falale Be a IPs El amet conrron. ~ tuoTOR sPoot + POWER BEYOND) 2. TYPICAL HYDRAULIC CIRCUIT - POWER BEYOND CONTROL VALVE Reler to above hydraulic crcut when the winch contol vate is used in a creat containing stacked vawes controling other functors, as oceurs on hydraulic eanes and loaces. The winch contol vale must have a motor spool sh power beyand featire. The winch vate f shown Upsveam ofthe stacked control valves tha wineh conrl valve is icated dowrstveam ofthe Stacked conta valves, te valve stack must have the Power beyond featie. Amotor dai ine PAGES 7365 REVOSOTIE 535 REV.050776 PAGE? TYPICAL HYDRAULIC CIRCUITS connnueo HCPLES1-B MOTOR DRAIN LINE ‘aust Go ORECT NORESERVOIR) vwiner conrrot Ll (runiock soot) i 3. TYPICAL HYDRAULIC CIRCUIT - STACKED CONTROL VALVE Refer to above hyeraule ckeult when the winch cont valve ie one of several stacked control ‘aves and has cylinder spool (winch ports blocked in neutal position In this configuration, the safety vale must be replaced wih a ‘rain ine plumbed drat to te reservar The cain lino cannot be connectes to @ commen rtum Ere. IMPORTANT: For proper function ofthe winch in any ect, tho ret ne backpressure measured ‘at tho matorrtum pert and the brake housing pressure measured atthe safety valve ‘must not exceed pressures per SPECIFICATIONS. PAGES 365 REV.OSOTT RECOMMENDATIONS HYDRAULIC FLUID: The hydraulle fluid selected for use with PULLMASTER planetary winches should be high grade, petroleum Sased fu with rust Cxidation and wear resistance, Fluid cleanliness and operating viscosity are erical to winch rally, oftoncy and sonic Ie. For optimum performance, the recommended viscoaty range at operating tomperatre is 8% 67 SUS (18 » 38 CS). For extreme operating ondivons fst uraton, tmaximum viscosity ange of 58-4635 SUS (10- 1000 C5) shouts not be exoeedod For optimum performance, the recommended hyaraue fd fomperatire operating rango fe 80 80° (27 -86C) For extreme operating condtions of shor duration, the maximum lempertire range ft 180F (21 - 20) should not be exceeded LUBRICATION: ‘The winch gear tain requires ol bath kubestion. “Tho winch ls shipped from the factory without IMPORTANT: ADDLUBRICATINGOIL UPTO HOUSING OIL FILL PORT BEFORE RUNNING WINCH, Refer to INSTALLATION DIMENSIONS for Ieeation of lubricating il fil port. Refer 10 SPECIFICATIONS for quantiy Of oi requir. SAE 90 lbricatng ol fs recommended. Consult lubreating of supper of factory Tor temperature boyond normal operating range. HYDRAULIC PUMP: For maximum performance ofthe PULLMASTER. planetary winch the hyareule pump must supply the maximum ow oftyraus id al thehydrauie pressure statad In SPECIFICATIONS. HYDRAULIC CONTROL VALVE: ‘The standard control valve used for operatng PULLMASTER planetary winches must have 8 four.way, spring return te neual feature, which ‘roves for open Row tom the pressure pots of {he winch to he reserva in neal positon of he contol (motor spo) I is important to point out ‘Mat good speed contl, especialy when lowering ‘Toad, depends onthe ‘metering’ characteristics of the contral vale. The attr the al fw is Sratered, the betor wil be the speed contol HYDRAULIC PRESSURE RELIEF: ‘Tho hydraulic circuit for the PULLMASTER planetary winch equres a pressure rei set atthe fperating prossure (sc SPECIFICATIONS). Unisys pressure role part ofthe hyraule ‘conto vave. Where thiafenot ine case, separate pressure rele! valve must be installed and set at the recommended maim presse HYDRAULIC RESERVOIR: ts recommended tat he hydrate reserva has sufcent capacty to prove geod heal disipation In order t provert overheating of the hydraulic fu ‘The hydrate sero should be made from clean and seale‘Tee matonal to provent conamination fhe hyaroule fd. In order to prevent ait rom being mixed with tw hysraule Mud, the resort should have an overflow bafle separating. the ‘Should enter heresorvor bol tho fuk ve. The reservar should be mourned close to and owe the yeraute puri a lcaton when poe HYDRAULIC FILTER: Consult hydraulic component manufacture for recommendation, Generally, 5 10 micon Sere fare acceptabie. In order fo prevent sccdental ‘oppege ofthe flu Sine fom, the fier shoul have a by-pass feature HYDRAULIC HOSES: The folowing hydraulc nose wih sutabiefitings Is recommended or be PULLMASTER Modal PLS planetary winch, Pressure tins: Motor dain tine (ten requred) SAE 100R6.6 of beter SSAE 1008214 or beer 1s recommended tat anger hydrate nose be Insiales where dain line or proseuro Ines are sxcessively tng, USE OF ANE STOP: (GOR EUROPEAN MACHINERY IBECTIE PPLEATIONS| “The use ofan stop (emergency) is mandatory the contol ret The lope be placed inte ‘operators contol panel. The & slop has to be Sesignes and paced tne wih EN 60208 and EN a8. 355 REVOSOTIS PAGE 9 INSTALLATION INSTRUCTIONS Z\ DANGER FAILURE TO FOLLOW INSTALLATION INSTRUCTIONS WILL RESULT IN PROPERTY DAMAGE, SEVERE INJURY OR DEATH. ‘Then installation or mounting ofa PULLMASTER planetary winch i tically important for proper ‘peraton and prtormance. If the winch is mounted a an uneven sutace, the conte ine ofthe unk an be ditoried to a point where the winch wil not operate neither direction. I is terefore vary Important that te folowing intuctons are obcarved when @ PULLMASTER planetary winch fe Installed 1) Mako cortain that ‘oad fied 12 mounting platform is sufelenty strong in order to avoid deflection when 2) Setthe winch on te mounting platform and check for surtace contact on all mounting pads of 3) there is @ space between the mauntng surtace and one of he mounting pad, the mounting surface isnot even and the space below the mounting pad must bo shined. ths conden isis, proveed a follows 2) Install mounting belts nu tight on the tebe mounting pads which ar in contact with the 1b) Measure the space underneath the fourth mounting ad wih a feeler gauge and use shim sock of equivalent thekness Inthe space Between the meunting pd and the mounting surace, ©) Only afer this procedure, should the fourth mounting bolt be installed. Tighten all four balls as per BOLT TORQUE CHART at back of manual 4) Fi. the winch with lubsicating ol, Required volume is 0.3 (US) gallon (1.4 le). Refer to [SPECIFICATIONS for-2 and dus. Reso INSTALLATION OMENSIONS erncaon cl ort 5) Use recommended circuit components and hydraulic hoses 18) Whan roquied, tho winch motor drain ine must be connected dcty fo the reservar. Do not IMPORTANT: Excessive prossure a brake housing wil damage the winch motor or oll seals, Never plug safety valve port 7) Before operating the winch with load, very tat hye fide cirulating through the brake ‘assembly by removing the saley valve and checking flow when the winch isu inthe ewering

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