MaxCon

ARCHITECTURAL PRODUCTS

ALUCOM-COMPOSITE-PANELS
ALUMINIUM -COMPOSITE -PANELS

by MaxCon
 is the first manufacturing facility for Aluminum composite panel established in
the year 2007 with an annual production capacity of 1 Million m²; located in the Industrial
areas of SHUAIBA –STATE OF KUWAIT, with a spacious area of 5000m². ALUCOM is part
of WARBA Group, Kuwait’s leading organization involved in media and advertising which has
now facilitated itself with woodworks in form of Integrated Joinery Solutions. WARBA GROUP
is a sister concern of the AL MAOUSHERJI CATERING COMPANY owned by Mr. SAQER AL
MAOUSHERJI. Science and good management have been highly valued by ALUCOM.

We advocates “Team, Responsibility, Efficiency, Innovation” as our culture

PRODUCTION FACILITY

has been established with high tech machineries from

Europe. The entire production process is automated with FX2N PLC
from Mitsubishi and the Controlled by F940GOT-LWD-C computer
software controls with a perfect drive control from ABB- Germany,
enabling high Quality materials with minimal errors. The Continuous
Combination Production Line is the key equipment for the formation
of the Aluminum-Plastic Composite Panel; the principle is to make
the Aluminum materials, PE core and the Adhesive Polymer Film
adhesive tightly together in one time under the effect or continuous high temperature and
high pressure to form the smooth panel surface. With the advanced equipment, perfect
technology and strict quality control, which help us to produce the stable and high quality
of Aluminum-Plastic Composite Panel, the peel strength is superior to ASTM D90398-
Standard.
 has separate facilities for the fabrication of the composite panels with high end
fabrication machines and tools capable of Installing as per the customer’s requirement.
ALUCOM is currently working on its new project of the coating Line which is capable of
obtaining the wood and Stone finish product with 5 coating layer up to thickness of 60
microns.

now is under research for the new technology of Aluminum Honey comb Panels
which will give the architects a wide range of option for decorative purpose. The AHP exhibits
wide range of application for the design world.

QUALITY STANDARDS

has high quality standards in line with the ASTM standards. We have a good in
processes quality standards in order to ensure the best quality to the customers. ALUCOM
has been certified by Architectural testing USA for the quality standards and has also
attained CE certification as to the European standards. ALUCOM comes in various grades in
order to reach the different categories of clients based on their requirements.

MATERIAL STOCK

Colored Coil Stock: 0ver 200 tons (30Different colors with various specifications) in stock in
order to satisfy the customer needs in time.
 COMPOSITION FOR ACP

PROTECTIVE FILM

CLEAR COAT

PVDF TOP COAT

CHROME FREE PRIMER

ALUMINUM SHEET
ADHESIVE LAYER

NON-TOXIC POLYETHELINE CORE

ADHESIVE LAYER

ALUMINUM SHEET

NON CORROSIVE BACK-COAT

composite panels can be obtained in any colors from the Pantone or RAL color
charts apart from the colors exhibited in the standard charts. ALUCOM Panels are available
in Metallic (PVDF), solid (PE) a riple coat PVDF) finish which enables architects to widen the
application for interior, exterior and decorative applications.

• Single coat Polyester (PE) for Interior

• Double coat (PVDE) for Exterior
• Triple coat (Wood to Granite) for Interior and Exterior

ACP - DIMENSIONAL STANDARDS

PRODUCT DIMENSION
Standard Width 1250 mm
Available Widths 1000 mm, 1500 mm
Standard Length 2440 mm , 4200 mm
Available Lengths Any length
Available Lengths Any length

STANDARD PRODUCT TOLERANCE

Thickness of Panel +/- 0.2
Thickness of Skin +/- 0.05mm
Bow +/- 0.5% of length
Square +/- 0.5% of length
Dimension in sizes +/- 3 mm
 ACP PROPERTIES

S.No. PROPERTIES STANDARDS SPECIFICATION

1 Tensile Strength ASTM D638 5408 psi

2 Elongated ASTM D638 3737 psi

2
3 Thermal Conductivity ASTM C518 32.90 W/m ok

4 Unit Weight ASTM D792 3 to 5.5 kgs based on thickness

5 Outdoor Temp. Resistance ASTM D1654 No Abnormality

6 Thermal Expansion ASTM D696 3.0x10 -5xoC-1

7 Thermal Deformation Temp. ASTM D648 115 oC

8 Thermal Conductance ASTM 976 0.104 kcal/m.hr oC

9 Flexural Rigidity ASTM C393 14.0x105

10 Impact Resistance ASTM D732 1650 kgf

11 Shear Resistance ASTM D732 2.60 kgf/mm2

12 Adhesive Strength ASTM D903 0.74 kgf/mm

13 Sound Insulating Rate ASTM E413 25db

14 Flexural Elasticity ASTM D790 4055 kg/mm2

15 Min. Bending Radius ASTM D790 >300 mm

16 Fire Propagation ASTM E84 Qualified; I=2.6

17 Smoke Development ASTM E84 <45

18 Wind Pressure Resistance ASTM E330 Passed

19 Properties Against Water ASTM E331 Passed

20 Properties Against Air ASTM E283 Passed

21 Lamination Strength ASTM D1781 230.4 Nmm/mm

22 Fire Test ASTM E119 100 mins

Color Chart
 ALUCOM A+

ALUCOM A+ comes with a superior grade of Aluminum with AA5000 series of Aluminum alloy with H22 hardness. The coating
thickness of A+ Grade is ≥ 30 Microns of PVDF or High Durable Polyester Paints. A+ Grade is assuring with a 25 years warranty
period under specified condition. The core material comes with either Virgin LDPE Material (FB 3003) or Fire Rated material based
on customer requirements.

Properties ASTM UOM A Plus Grade

Standards

ALUMINUM ALLOY PROPERTIES

Aluminum Alloy ASTM E8M na AA 5000 Series H22

Density ASTM E8M g/cc 2.67
Hardness, Brinell ASTM E8M na 68.5
Tensile Strength, Ultimate ASTM E8M MPa 268
Tensile Strength, Yield ASTM E8M MPa 194
Elongation at Break ASTM E8M % 13.80%
Modulus of Elasticity ASTM E8M GPa 70
Notched Tensile Strength ASTM E8M MPa 263
Ultimate Bearing Strength ASTM E8M MPa 492
Bearing Yield Strength ASTM E8M MPa 280
Poissons Ratio ASTM C393 na 0.33
Fatigue Strength ASTM E8M MPa 127
Shear Modulus ASTM C393 GPa 26
Shear Strength ASTM E8M MPa 159
CTE, linear ASTM D696 µm/m- 25,5
°C
Specific Heat Capacity J/g-°C 0.897
Thermal Conductivity ASTM C518 W/m-K 143
Minimum Bending Radius ASTM D790 mm ≥ 450
Fire Propagation ASTM E84 na Qualified ; I=2.6
Smoke Developed ASTM E84 na < 45
Wind - Pressure ASTM E330 na Passed
Resistance
Properties against Water ASTM E331 na Passed
Properties against air ASTM E283 na Passed
Lamination Strength ASTM D1781 Nmm/ 286.32
mm
 ALUCOM A+

ASTM
Properties UOM A Plus Grade
Standards
C O AT I N G P R O P E R T I E S
Gloss ASTM D523-99 % 30 - 60 %
Pencil Hardness ASTM D3363-00 H 2H
Coating Thickness   Microns 30 to 40
Toughness ASTM D4145-83   2T no rift
Adhesive force ASTM D3359-97   4B
Impact resistance ASTM D2794-93 Kg.cm > 100 kg.cm
Abrasion Resistance ASTM D968-93 L/Min 65.6 L/min
Mortar Resistance ASTM 605.2-91 na 24 Hrs no Blister
Humidity Resistance ASTM D714-97 na 3000 hrs no Blister
Humidity Resistance ASTM D2247-02 na 3000 hrs no Blister
Boiling water Resistance ASTM D3359-B na Passed
Salt Spray Resistance ASTM B117-03 Hrs 3200 hrs no Blister
Chemical Resistance ASTM D1308-87 na Passed
Acid Resistance ASTM D1308-87 na No Blister
Alkali Resistance ASTM D1308-87 na Passed
Solvent Resistance ASTM D2248-73 na Passed
Color Retention ASTM D2244-93 na ∆ E =0.34
Gloss Retention ASTM D2244-93 % 84.20%
Chalk Resistance ASTM D4214-98 na No chalking
Ignition Properties of Plastics ASTM D1929 na Passed

C O M P O S I T E C O R E M AT E R I A L P R O P E R T I E S

Gloss ASTM D523-99 % 30 - 60 %

Pencil Hardness ASTM D3363-00 H 2H
Coating Thickness   Microns 30 to 40
Toughness ASTM D4145-83   2T no rift
Adhesive force ASTM D3359-97   4B
Impact resistance ASTM D2794-93 Kg.cm > 100 kg.cm

ADHESIVE FILM PROPERTIES

Density ASTM D790 g/cm² HT =0.92; LT =0.9238
HT =110-130 ;LT =100-
Tensile Strength at Break ASTM D638 kg/cm²
120
HT = ≥ 350;LT = 300
Elongation at Break  ASTM D638 na
- 350
Rigidity ASTM D2240  na HT = 45 D;LT = 45 D
VIAT Softening Temperature ASTM D1525  ° C HT = 100;LT = 65
 ALUCOM A

ALUCOM A comes with Aluminum AA1100 series of Aluminum alloy with H18 hardness. The coating
thickness of A Grade is ≤ 25 Microns of PVDF or Polyester Paints. A Grade is assuring with a 10 years
warranty period under specified condition. The core material comes with either Virgin LDPE or Recycled
Material or Fire Rated material based on customer requirements.

Properties ASTM UOM A Plus Grade

Standards
ALUMINUM ALLOY PROPERTIES
Aluminum Alloy ASTM E8M na AA 1100 Series H18
Density ASTM E8M g/cc 2.7
Hardness, Brinell ASTM E8M na 32.1
Tensile Strength, Ultimate ASTM E8M MPa 116
Tensile Strength, Yield ASTM E8M MPa 94.4
Elongation at Break ASTM E8M % 16.40%
Modulus of Elasticity ASTM C393 GPa 68.4
Notched Tensile Strength ASTM E8M MPa 145
Ultimate Bearing Strength ASTM E8M MPa 179
Bearing Yield Strength ASTM E8M MPa 116
Poissons Ratio ASTM C393 na 0.33
Fatigue Strength ASTM E8M MPa 42.6
Shear Modulus ASTM C393 GPa 25.9
Shear Strength ASTM E8M MPa 73.4
CTE, linear ASTM D696 µm/m-°C 24.9
Specific Heat Capacity   J/g-°C 0.901
Thermal Conductivity ASTM C518 W/m-K 229
Minimum Bending Radius ASTM D790 mm ≥ 300
Fire Propagation ASTM E84 na Qualified ; I=2.6
Smoke Developed ASTM E84 na < 45
Wind - Pressure ASTM E330 Passed
na
Resistance
Properties against Water ASTM E331 na Passed
Properties against air ASTM E283 na Passed
Lamination Strength ASTM D1781 Nmm/ 230.4
mm
 ALUCOM A

Properties ASTM UOM A Plus Grade

Standards
C O AT I N G P R O P E R T I E S
Gloss ASTM D523-99 % 20 - 40 %
Pencil Hardness ASTM D3363-00 H 2H
Coating Thickness   Microns 25
Toughness ASTM D4145-83   2T no rift
Adhesive force ASTM D3359-97   4B
Impact resistance ASTM D2794-93 Kg.cm > 100 kg.cm
Abrasion Resistance ASTM D968-93 L/Min 65.6 L/min
Mortar Resistance ASTM 605.2-91 na 24 Hrs no Blister
Humidity Resistance ASTM D714-97 na 3000 hrs no Blister
Humidity Resistance ASTM D2247-02 na 3000 hrs no Blister
Boiling water Resistance ASTM D3359-B na Passed
Salt Spray Resistance ASTM B117-03 Hrs 3200 hrs no Blister
Chemical Resistance ASTM D1308-87 na Passed
Acid Resistance ASTM D1308-87 na No Blister
Alkali Resistance ASTM D1308-87 na Passed
Solvent Resistance ASTM D2248-73 na Passed
Color Retention ASTM D2244-93 na ∆ E =0.34
Gloss Retention ASTM D2244-93 % 84.20%
Chalk Resistance ASTM D4214-98 na No chalking
Ignition Properties of Plastics ASTM D1929 na Passed

ADHESIVE FILM PROPERTIES

Density ASTM D790 g/cm² HT =0.92; LT =0.9238
Tensile Strength at Break ASTM D638 HT =110-130 ;LT =100-
kg/cm²
120
Elongation at Break  ASTM D638 HT = ≥ 350;LT = 300
na
- 350
Rigidity ASTM D2240  na HT = 45 D;LT = 45 D
VIAT Softening Temperature ASTM D1525  ° C HT = 100;LT = 65

C O M P O S I T E C O R E M AT E R I A L P R O P E R T I E S

Grade na na LDPE -Recycled

Melting flow speed D1238 g/min 1.75- 2
Density @23°C  ASTM D1505 g/cm³ 0.93 -0.94
Tensile strength ASTM D882  Mpa 12
Extensibility ASTM D882 % 400 to 600
Crystalline Melting Point ASTM E794 °C 90-95
 Alucom ZCM

made with a titanium-zinc alloy that’s stronger than common zinc, ZCM allows you
to specify a pre-weathered zinc panel with all the benefits of ACM. This innovative product
ages naturally in the environment. It greatly expands the number of architectural applications
where zinc facades and accents may be used.

Product Basics

Thickness 4mm

Core FR Fire Resistant Core

Skin Thickness 0.028” / 0.7 mm
Rheinzink‚ Titanium Zinc (Ti < 1%, Zn >
Skin Alloy
99%, Cu < 1%)
Skin Finish Pre-Weathered

Available Width 39.37” (1000 mm)

Maximum Length 243 “(6172 mm)

Coefficients of Thermal Longitudinal 12.2 x 10 -6 in/in/ o F

Expansion ASTM E228 Transverse 9.4 x 10 -6 in/in/ o F

Performance & Application Basics

• Pre-weathered zinc is a self healing material—it naturally develops a protective zinc

carbonate layer or patina as it ages. Scratches and imperfections seem to melt away as the
patina develops, giving a rich grey-blue hue to the metal.

• Zinc is a non-corrosive, environmentally friendly natural product with a 100% clear water
runoff.

• ZCM can be installed with fasteners and extrusions made of aluminum, stainless steel and
galvanized steel.

• ZCM is very flexible in design application. It can be used in modern urban districts or in
historic settings where a natural surface is desired to blend into the surroundings.
 Alucom Natural Brush Aluminum

Natural Brushed Aluminum. The newest member of the Alucom family combines
the natural beauty of brushed aluminum with a high performance protective sealant to meet
the consistency and durability requirements of architectural exterior wall panels.

Product Basics

Thickness 4mm

Core PE or FR Fire Resistant Core

Skin Thickness  0.020” / ..50 mm
Skin Alloy 3105 H25
#4 Natural Brushed Aluminum
Skin Finish
(an Alcoa Product)
10 year interior/exterior
Durabrite C, Sealant
performance guarantee
Available Width 50” (1270 mm)

Maximum Length 243 “ (6172 mm)

Coefficients of Thermal
13.1 x 10 -6 in/in/ o F
Expansion ASTM E228

Performance & Application Basics

• Alucom Natural Brushed Aluminum combines the beauty of brushed aluminum with a
Durabrite C clear protective sealant and a 10 year exterior performance guarantee, making
it ideal for exterior architectural wall panel applications.

• The Durabrite C high performance sealant will not yellow under UV light exposure, and
impedes the staining and corrosion consistent with anodized and bare aluminum surfaces.

• Reynobond Natural Brushed Aluminum is practical for interior applications as it resists

fingerprints.

• Alucom Natural Brushed Aluminum is an Alcoa product from mining the bauxite, rolling,
brushing, and coating the aluminum coils, to the manu facturing of Alucom; every step is
performed and controlled by Alcoa.
 Alucom Copper

Created specifically for use as an interior or exterior wall accent panel,

Reynobond Copper blends the natural beauty of copper with the flatness and formability of
composite panels. This timeless metal lends a classic look to any architectural project.

Product Basics

Thickness 4mm

Core PE or FR Fire Resistant Core

Skin Thickness  0.019” / .48 mm / 16 oz
Skin Alloy Copper 110 G2

Skin Finish Natural Mill Finish

Available Width 36” (914mm)

Maximum Length 243 “(6172 mm)

Coefficients of Thermal Longitudinal 14.39 x 10 -6 in/in/ o F

Expansion ASTM E228 Transverse 9.56 x 10 -6 in/in/ o F

Performance & Application Basics

• Alucom Copper is created specifically for use as an interior or exterior wall accent panel,
providing the flatness and formability of Reynobond at a lighter weight than heavy gauge
copper sheet and plate.

• Alucom Copper forms a natural green patina, transforming its bright natural finish to a
distinguished, classic look.

• Alucom Copper should only be installed with fasteners and extrusions made of stainless
steel or copper.

• Special machining and fabrication guidelines need to be taken into consideration due to the
unique metallurgical properties of copper.
 Alucom Stainless Steel

Stainless Steel. With its clean, bold look, Alucom Stainless Steel brings a
modern feel to any environment—and provides a superb contrast to wood and other natural
elements. It offers extreme formability at a weight much lighter than traditional plate steel.

Product Basics

Thickness 4mm

Core PE or FR Fire Resistant Core

Skin Thickness  0.018” / .48 mm / 26 gauge
Skin Alloy 304 standard; 316 L available per request

Skin Finish #4 Brushed

Available Width 48” (1220 mm)

Maximum Length 243” (6172 mm)

Coefficients of Thermal
9.2 x 10 -6
in/in/ o F
Expansion ASTM E228

Performance & Application Basics

• Stainless steel allows designers to capture a clean and bold look with a modern feel,
providing a contrast to other materials in almost any environment.

• Compared with stainless steel plate, stainless steel composite offers

increased formability and lighter weight, greatly expanding design possibilities and facilitating
installation and handling.

• Stainless steel is a neutral metal and can be installed with fasteners and extrusions made
of aluminum, stainless steel, or galvanized steel.

• Alucom Stainless Steel utilizes heavier gauge sheet compared to competitive stainless
steel composite products, giving it greater dent resistance and making it more suitable for
areas prone to hail storms or heavy pedestrian traffic.

• Due to the extreme toughness of stainless steel, special fabrication guidelines need to be
taken into consideration.
Features
 and its affiliated products have the following common features that stem
from our coating and laminating technology.

• Flatness : Completely flat panel with high rigidity

• Weight : Light Weight
• Perfect Finish : Uniform color and smooth coating
• Weather-resistance : Excellent in corrosion and weather-resistant
• Lightweight : Lighter than solid metals of equivalent rigidity
• Fire performance : Comprising of fire-resistant core
• Workability : Easy to process with ordinary machines and tools.
• Care for atmosphere : Recyclable and accommodating it to nature

• TORSION STRENGTH
With advanced manufacturing facilities and excellent quality testing facilities ALUCOM composite panel
exhibits a high value of torsion strength under heavy loads relative to the height of installation. The
torsion properties are evaluated as per the ASTM D638 standards. This enables our panels to be
installed at extreme heights with less impact due to wind loads.

• EASY MAINTENANCE
ALUCOM composite panels exhibits a strong resistance to dust due to the high fluoride content in
coating enabling less maintenance and frequent cleaning. In case if cleaning is required just wash the
panels with water. It’s advisable to get necessary advice from the supplier during cleaning of panels.

• FIRE PROOFING
Both ALUCOM composite Panels (ACP) and (FR-ACP) exhibits a good fire resisting property. The fire
propagation has been tested as per the BS 476 Part 6 and part 7, ASTM E119 in different parts of the
world where the panel exhibited a good proofing for fire propagation. The ability of fire proofing is higher
than the index (I=2.6) requirement of Grade B1.

• IMPACT RESISTANCE
ALUCOM composite panel exhibits a good impact resistance, toughness, bending rigidity. It will not be
damaged from sand and dust blown by heavy winds. The Impact resistance is evaluated as per the ASTM
D5319.

• EASY INSTALLATION
ALUCOM panels are weight less ranging from 3 to 5.5kg per Sq.m enabling the easy installation.
Installation can be done by simple tools used for processing timber and metals. Both the indoor and
outdoor installations can be carried out simultaneously increasing the efficiency of the installation
processes.

• WEATHER RESISTANCE
ALUCOM composite Panels are coated with PVDF with 70% Kynar 500®’ae with highest percent of
fluoride content which exhibits a good resistance against Alkali, acids and ultra violet rays from the sun.
Even under the exposure to different climatic condition ALUCOM composite panels features its best
appearances without fading for at least 15 years.
Performance
 Maximum Permissible Panel Sizes - For Panels Supported on 4 Sides

Graphs no. 1 and no. 2

Indicating maximum permissible panel lengths are based on the applicable design wind load
(kPa) and required panel width (B). Maximum permissible bending stress = 55 MPa

Approximate Mid - Panel Deflection for Panels Supported on 4 sides

Graphs no.3 and no.4 indicating the approximate mid-panel deflection for different panel
lengths and widths and are based on the results of extensive testing and research.
 Installation

Installation Guide
 is widely used for external claddings and some interior surfaces, while mainly for
signage. Both materials are also used for civil works and other miscellaneous applications. In
order to install Aluminum Composite Materials (ACMs) in these applications, many advanced
methods have been proposed and improved on for years. We will introduce some of the most
common methods suitable for ALUCOM below.

Category Application Name of installation method No.

Exterior External wall External wall cladding-wet sealant

1
cladding (1) joint

External wall External wall cladding-hanging

2
cladding (2) method

External wall External wall cladding-dry gasket

3
cladding (3) joint

External wall External wall cladding-narrow

4
cladding (4) open joint

Roof covering Roof covering 5

Spandrel back panel of glass

Spandrel 6
curtain wall

Interior Sunshade or cornice Sunshade or cornice 7

Internal wall Interrnal wall cladding-hanging

8
cladding method

Interior column Interior column cover with Z-

9
cover flange system

Interior partition Interior partition panel in factory 10

Ceiling panel with non-penetrating

Ceiling 11
rivet

Others Roof panel Roof of pedestrian passage 12

Parapet Parapet and soffit for renovation 13

Signboard Corporate shop front signboard 14

1. Review of overall ALUCOM works
From tender to completion of the project, various types of ALUCOM works are carried out at of fice,
workshop and project site. Actually , each work is connected and complicated each other. But typical
relation can be simplified as shown in following flow chart.

Flow chart of overall ALUCOM works

Project site Workshop & office (ALUCOM Supply)

Architectural drawing
& specifications

Panel size-optimization
Shop drawing to place order Receipt of order

Installation Fabrication drawing

scheme

Procurement of Production of
Marking subsidiary materials ALUCOM panels

Inspection

Sub-structure work Fabrication of panels

Installation of panels Inspection

Joint sealing

Inspection

Among these individual works, shop drawing and fabrication drawing is a core work which is influential
throughout the overall ALUCOM work. Panel size optimization is also indispensable for placing order.
In this chapter, we would like to review the functions of shop drawing, fabrication drawing and panel size
optimization.

(1) Shop drawing

We have to prepare shop drawings prior to installation work. Shop drawing consists of elevations and
sections, specifying panel arrangement, type of sub-structure, the fixation details, anchoring method, etc.
Before finalizing shop drawings, we have to consult well with the architect and the client about the panel
color, panel layout and its fixing details. And besides, we often prepare miniature samples or mock-up

21
based on the shop drawing for architect’s confirmation. After these pre-studies, we submit the final shop
drawings for architect’s approval.

(2) Fabrication drawing

Fabrication drawing is prepared for internal purpose. There are many styles of drawing form, but every
form should permit an ef ficient drawing work and the drawing should be easily understood by everyone
involved in the fabrication without being misunderstood.

From fabrication drawing, we can get information about the subsidiary materials and its quantity as well
as the processing method of ALUCOM panels. In addition, as it can be the common basis of the
fabrication, the fabrication drawing can be utilized for a wide range of of fice works including inventory
control of ALUCOM panels and subsidiary materials, and cost control of fabrication work. Also
fabrication drawing can be used for inspection of the fabricated panels.

(3) Optimization of panel size

Soon after the shop drawing is approved, we have to prepare panel list for placing an order of
ALUCOM . The panel list should minimize the waste as well as meet ALUCOM’s requirements on
production including the packing requirement. ALUCOM products will be produced exactly in
accordance with this panel list.

Appendix 1 is an example of shop drawing, fabrication drawing and optimized panel list.

2. Processing method
ALUCOM panels can be shaped with ordinary aluminum processing and woodworking machines and
tools:

(1) Saw cutting

Running saws and panel saws for woodworking can cut ALUCOM
panels easily. We recommend the carbide tip blade made for aluminum and
plastic.

(2) Shear cutting

A square shear is the most efficient method for sizing a large quantity of
panels. Some shear droop may occur at the cut edge.The appropriate
clearance and rake angle is:

Panel Thickness Clearance Rake Angle

3mm 0.04mm (0.002”) 1°
4mm 0.04mm (0.002”) 1°30'
6mm 0.2mm (0.008”) 2°30'

(3) Grooving
It is important to leave 0.2 to 0.4mm (0.008” to 0.016”) of core material in
U-grooving: namely , the remaining thickness becomes 0.7 to 0.9mm
(0.028” to 0.035”).We recommend 110° of a grooving angle for 90 ° bends.
Panel saw or NC router is suitable for mass grooving production
22
Router and trimmer:
NC router, handy router and trimmer can be used for grooving. Use the
above-shaped router bit.

[Example of router bit]

Number of teeth: 2-4
Number of rotations: 20,000-30,000 rpm
Feeding speed: 8-12 m/min (26’-39’/min)
Panel Thickness Clearance Rake Angle
3mm 0.04mm (0.002”) 1°
4mm 0.04mm (0.002”) 1°30'
6mm 0.2mm (0.008”) 2°30'

(3) Grooving
It is important to leave 0.2 to 0.4mm (0.008” to 0.016”) of core material in
U-grooving: namely , the remaining thickness becomes 0.7 to 0.9mm
(0.028” to 0.035”).We recommend 110° of a grooving angle for 90 ° bends.
Panel saw or NC router is suitable for mass grooving production

Router and trimmer:

NC router, handy router and trimmer can be used for grooving. Use the
above-shaped router bit.

[Example of router bit]

Number of teeth: 2-4
Number of rotations: 20,000-30,000 rpm
Feeding speed: 8-12 m/min (26’-39’/min)
Material: Solid carbide or carbide tip

Groove Cutter:
Panel saw or circular saw equipped with a groove cutter can be used for
grooving. Handy grooving cutter can be used as well..

[Example of groove cutter]

Material: Carbide tips
Outside diameter: 220mm (8.66”) in diameter
Number of teeth: 18
Number of rotations: 3,000 to 5,000rpm
Feeding speed: 10-15m/min (33’-49’/min)

(4) Folding
After grooving, fold the panel with a folding jig, press brake or plate
punch. To ensure a straight line on folded corners, fold the grooved panel on a flat table. To prevent the
coating from cracking, we recommend that you do the folding at a temperature of 13ºc (55ºF) or higher.

(5) Rout and return system 23

Locate the rout (grooving center 25-50mm (1”-2) from the sheet edge, and fold it to form a tray type
panel. Generally, the corner detail is selected from two types: 9º sqaure (A) or 45º diagonal (B) as
shown below. After assembling, seal the corner with sealant to prevent water leaks.

A: 90º square

Cut out (notch) A

Cut out (notch)
B

U-Groove U-Groove

Aluminum angle Aluminum rivet

(6) Bending with press brake

In case of bending ALUCOM panel with a press brake, use a top
die with the desired radius. The minimum internal bending radius is:

ALUCOM Minimum Bendable

thickness Radius (mm)
Parallel Traverse Parallel
4mm (.157”) 80 (3.15”) 100 (3.94”)
6mm (.236) 100 (3.94”) 140 (5.51”)
(6) Bending with press brake
In case of bending ALUCOM panel with a press brake, use a top
die with the desired radius. The minimum internal bending radius is:

ALUCOM Minimum Bendable

thickness Radius (mm)
Parallel Traverse Parallel
4mm (.157”) 80 (3.15”) 100 (3.94”)
6mm (.236) 100 (3.94”) 140 (5.51”)

Note: The bending limit of ALUCOM is slightly larger than ALUCOM comprsing of polyethelene core,
due to the inflexebility of the core.

(7) Bending with three roll bender

For a larger bending radius, use a
three-roll bender. Groove and
Notch
slit the curving edge before bending,
as shown in the sketch. U-Groove

(8) Rivet & bolt Slit

Use an aluminum blind rivet or a
stainless steel bolt/nut for your
junction. With blind rivet, you
can work from the same U-cutting

direction.

When panels are connected with

a junction hole, make sure the
distance from the hole center to
the panel end (e) is larger than twice
the hole’s diameter (D) to ensure
that a sufficient tensil
strenght of the hole: namely e> 2D.
Refer to Section 2 Guide for Design.
(9) Welding of core material
In ALUCOM , the core contains only small content of thermoplastic, and accordingly , it is difficult to
weld the core with the same manner as ordinary ALUCOM comprising of polyethylene core. Even if it
looks welded, the adhesion power is not enough in ALUCOM. Therefore, when you weld the core of
ALUCOM, use a hot-melt adhesive instead of polyethylene rod. Pre-heating of core is essential to get
a good adhesion. Please inquire to our of fice for details.

Suitable machines and tools for ALUCOM fabrication is summarized in Appendix 2. Typical
fabrication procedures for tray-type panel are summarized in Appendix 3.

3. Installation procedures
(1) General
Installation is executed in accordance with the drawings and specifications of the project. In the event that
discrepancy is found in drawings, specifications and the actual conditions at project site, consult with
controllers for approval.

(2) Installation procedures

Typical installation process consists of the following procedures:

Installation procedures Equipment to be provided

Unloading Truck and crane

Marking Scafold

Substructure work Ditto

Rust inhibiting coating Ditto

ALUCOM work Ditto

Accessories work Ditto

Joint sealing Ditto

Clearing and cleaning Scaffold & it’s clearing

25
(3) Comments on each procedure
a. Unloading
Unload ALUCOM panels on roof, each floor or suitable places on site The unloaded
. panels on each
floor will be just those required for the relevant floor . Fasten the panels together with rope and covering
sheet for protection.

b. Marking
Confirm the reference line in the presence of superintendent. Based on the reference line,installation lines
will be marked. Installation line will be allotted in accordance with the approved shop drawing.

c. Substructure work
In order to install the substructure, weld steel bracket (for example, L-50 50 4mmt (2” 2” 0.16”t),piece
angle, L=70mm (2.75”)) onto hole-in anchor . Weld continuous steel angle (L-40 40 3mmt (1.5” 1.5”
0.12”t)) onto the bracket.All the angles will be finished with rust inhibiting coating, which conforms to
Project Standard. During welding operation, watch the spark dropping on cover sheet and veneer, to
prevent from fire. During substructure work, check the level with flush thread and plumb-bob line, or
water level, if necessary.

d. Rust inhibiting coating

Apply rust inhibiting paint that conforms to Project Standard onto all the welded points including back
and edge.

e. ALUCOM work
Mark the installation line in accordance with shop drawing. Fix ALUCOM panel onto substructure
with self-tapping screw , 4mm (0.157”) in diameter, after confirming left, right, top and bottom of the
panel. The fixing interval will be normally 300-400mm (1.0’-1.25’) depending on strength calculation.
After confirming the fixed conditions, peel off the protective film and clear the removed film.

f. Accessories work
Bring the accessories to scaffold passage, as allotted in shop drawing. The quantity of accessories brought
to scaffold passage must be reasonable to avoid precipitation. The large accessory will be placed
diagonally on scaf fold.

Mark the installation line onto substructure to meet the position of window frame. The joint line can be
ignored in case of aluminium extrusions. Fix the accessory with self-tapping screw, 4mm (0.157”) in
diameter, with @=300mm (1.0’) interval. After installation, check the installed level and precision. After
the check, peel of f the protective film. Clear the removed film.

g. Clearing and cleaning

Clear and clean the working area everyday after work. Especially, whenever the work is completed in the
area, transfer the area smoothly to the next procedure, not to hinder the next work. Collect and clear
remains to dump point everyday, to transport out from the site immediately.

Sealing work is outlined in Appendix 4.

26
4. Storing method
ALUCOM panels require the similar precautions to solid aluminum sheets in storage, because the skin
aluminum must be protected from scratching and corrosion.

(1) In principle, do not unpack ALUCOM wooden crate Flat storing on rack
until use. After unpacking, restore remaining panels
ALUCOM Racking system
horizontally into the crate as the original condition. Keep
panels flat and avoid warping and bending during
storing. Avoid piling different sizes together, as panel
surface might be scratched or dented with panel edges.
(2) In storing panels vertically after unpacking, lean against
a rack, as shown below. Place a rubber mat on the bottom
and lean ALUCOM panels on a steady backing
material. Avoid overlapping panels of dif ferent size
together. The panel surface might be scratched with
panel edge.
(3) Do not store in a dusty place. Do not store in a moist or
humid place. Do not sprinkle water in the stored place. Vertical rack
Do not lay ALUCOM panels directly on floor. Racking system
(4) Do not wet ALUCOM panels with water. Especially,
do not pile wet panels together. In the event of being
wet, wipe the panel with soft rag for dry .
(5) Do not stick or use PVC tapes on ALUCOM surface Within 10°
even over the protective film. The plasticizer contained
in PVC tape can penetrate the protective film and cause
a gloss change in the coating.
(6) Usually , the wooden crate of ALUCOM panel can be stacked up to four crates high.

5. General notes on fabrication and installation (Important)

(1) Weatherability of protective film
The protective film on ALUCOM consists of two polyethylene layers of white and black. Do not peel
off the protective film during fabrication and installation to protect the surface from scratching and
soiling. Under normal weather conditions, the protective film will withstand six months’ exposure
without losing any of its original peel-of f characteristics or causing stains or other damages. However,
peel of f the protective film as soon as possible after completion.

(2) Slight color difference due to coating dir ection

In the cases of our Metallic Colors, Sparkling Colors and Stone Series, always install panels in the same
direction as marked on the protective film. Slight color dif ferences will be noticeable if you install panels
in dif ferent directions. In our Solid Colors, any color dif ference due to coating direction is negligible.

(3) Gloss increase due to plasticizer

Do not stick, put or apply PVC tapes, polyurethane sealant and modified Silicone sealant onto our
protective film. The plasticizer contained in these materials can penetrate the protective film and cause a
gloss change in the coating.

27
6. General notes on cleaning
(1) Do not use strong organic solvents, such as MEK (Methyl Ethyl Ketone), MIBK (MethylIso Butyl
Ketone), Triclene and paint thinner . Do not use strong alkali, strong acid or abrasive cleaners. If these
solvents and cleaners are used, the paint might be swollen or removed.

(2) Avoid extreme temperature. Heat may accelerate chemical reactions and may evaporate the water
from solution. Cleaning under higher temperature may result in streaking or staining. Extreme low
temperature, on the other hand, may give poor cleaning effects. Ideally , cleaning should be done on
the shaded side of the building under moderate temperature.

(3) Avoid drips and splashes during cleaning. Remove rundown as quickly as possible.

(4) Make sure that cleaning sponges or rags are grit-free, to prevent the coated surface from scratch.
Avoid over cleaning or excessive rubbing.

Appendix 1
Example of shop drawing, fabrication drawing and optimization of panel size

Shop drawing
in mm
T ypical vertical joint T ypical horizontal joint

115
18

20

30
30

100
40
30
30 70
100 115
18

Fabrication drawing

Completed panel Cutting and grooving method

28

Cut
Groove
Notch
Optimization of panel size

Material: ALUCOM 4mm, Champagne Metallic 30%G in mm

Completed Panel Original Panel Required

P. No. Type PW X PH Pcs. Sqm. PW X PH Pcs. Sqm.

ND3 F 2,336 1,132 82 216.48 2,460 1,270 82 255.84

NM3 F 2,336 1,182 24 66.24 2,460 1,270 24 74.88
NN8 F 1,982 1,132 11 24.64 1,982 1,270 11 27.72
NO2 F 2,336 662 16 24.80 2,460 1,270 16 49.92
NO8 F 1,982 662 11 14.41 1,982 1,270 11 27.72
ND7 B 2,386 1,132 10 27.00 2,460 1,270 10 31.20
NB3 B 2,336 133 21 6.51 2,460 1,270 0 0.00
WK7 B 2,418 1,214 1 2.94 2,460 1,270 1 3.12
WG7 B 2,418 1,132 1 2.74 2,460 1,270 1 3.12
WG6 B 2,336 1,132 1 2.64 2,460 1,270 1 3.12
WG6 B 2,236 1,132 1 2.53 2,460 1,270 1 3.12
179 390.93 158 479.76

1,982 1,270 22 55.44

2,460 1,270 392 424.32
479.76
(Note) Panel type indicates the following abbreviations:
F: Flat, B: Bending

Appendix 2
EquipmentEquipment list for fabrication
list for ALUCOM fabrication

Cutting & grooving Grooving

Panel saw Handy grooving machine

Cutting Pr ecision grooving

Circular saw blade Handy router & bit

30
Grooving Grooving, cutting and notching

Grooving cutter blade CNC Router

Corner-notching Drilling & assembling

Grooving Grooving, cutting and notching

Grooving cutter blade CNC Router

Corner-notching Drilling & assembling

Notching tool Pneumatic drill & rivet tool

Punching for hanging holes Folding, assembling & inspection

Punching press Flat working table

31

Cutting for aluminum extrusions Utility for pneumatic tools

Circular saw and dust-collector Air compressor

Bending after grooving

Bending jigs
 Appendix 3
Typical fabrication
Typical Fabrication Procedures
procedures
Check up on every fabrication Check ALUC
1. Check fabrication drawings 2. Check ALUCOM panels
Check up on every fabrication3. Marking on ALUCOM
panels
Check
drawing, panels,
to confirm to
the details. Mark thethe
confirm cuts
Appendix 3
Appendix 3 drawing, to confirm the details. confirm the size, color and lines on back
quantity, bas
Typical
Typical fabricationAppendix 3
procedures fabrication procedures quantity, based on the drawing. the drawing.
pical fabrication procedures
1. Check fabrication drawings 1.
2. Check
Check fabrication drawings
ALUCOM panels 2.
3. Check ALUCOM
Marking panels
on panels 3. Marking on panels 4. Cut 5. Groove
4. Cut 5. Groove 6. Corner-c
2. Check ALUCOM panels 3. Marking on panels

Check up on every fabrication Check ALUCOM panels, to Mark the cutting and grooving
Check
drawing, to confirm the details. ALUCOM confirm the size, color and lines on back of
Cutpanels,
the panelbased on circular
with handy Groove the p
Check up on every fabrication Check up on everypanels,
ALUCOM fabrication
to Check
Mark the cutting panels, to
and grooving Mark the cutting and grooving
Check ALUCOM panels, to drawing,
Mark thetocutting
confirm
andthe details.
grooving quantity,
confirm the size, color and based on theCut drawing.
linesthe
on panel with
back of panels, theondrawing. Groove
handybased
circular the panel
saw, based on theindrawing.
the back. Remove the rp
Confirm the
drawing, to confirm the details. confirm the size, color and lines on back of panels, based on
quantity, based on the drawing. saw, based on the drawing.
the drawing. Confirm the remaining thickness notching tool
and bending
confirm the size, color and lines on back
quantity, of panels,
based based on
on the drawing. the drawing.
and bending radius with pre-test. press.
quantity, based on the drawing. the drawing.

4.
4. Cut 5. Groove 6. Corner-cutout
7. Punch hanging holes 8. Cut alum
4. Cut 5. Cut
Groove 5.
6. Groove
Corner-cutout 6. Punch
7. Corner-cutout
hanging holes 8. Cut aluminum extrusions 9. Fold
5. Groove 6. Corner-cutout

Remove hanging holes with a Cut various t

Cut the panel with handy circular Cut the panel
Groove withinhandy
the panel circular
the back. Groove
Removethethepanel
panelincorner
the back.
with a the panelholes
Remove hanging cornerwithwith
a a Cut various
punching types ofif aluminum
machine, necessary . Fold the groo
extrusions, b
Groove the panel
saw, based on theindrawing.
the back. saw, based
Remove
Confirm theon the corner
panel drawing.
remaining with a
thickness Confirm
notchingthe
toolremaining thickness
or a punching notching tool
punching or a punching
machine, if necessary . extrusions, based of the details. folding jig. Co
Confirm the remaining thickness notchingCut the
or a panel
toolradius
and bending with handy
punching
with pre-test. and
circular bending radiusGroove
press. with pre-test.
the panel
in thepress.
back. Remove the panel corner with a corner angle
and bending radius with pre-test. press. saw, based on the drawing. Confirm the remaining thickness notching tool or a punching
7. Punch hanging holes 7.
8. Punch hanging extrusions
Cut aluminum holes 8.
9. Cut
and bending radius with
Foldaluminum extrusions 9. pre-test.
Fold press.
8. Cut aluminum extrusions 9. Fold 10. Cut off protective film 11. Fix corner angle pieces 12. Fix aluminum flange
33
7. Punch hanging holes 8. Cut aluminum extrusions 9. Fold

Remove hanging holes with a Remove hanging

Cut various typesholes with a
of aluminum Cut
Foldvarious types panel
the grooved of aluminum
with a Fold the grooved panel with a
Cut various
punching types ofif aluminum
machine, necessary . punching
Fold machine,
the grooved
extrusions, if necessary
basedpanel
of thewith a .
details. extrusions,
Peel and cut
folding based
jig. of ofthe
thefolded
details.
f the protective
Confirm Fixfolding jig. Confirm
the corner the folded
with corner angle Fix aluminium flange bars with
extrusions, based of the details. folding jig. Confirm the folded filmcorner
of edge withafter
angle a utility knife.
folding. corner
pieces andangle after folding.
rivets. rivets, to complete tray type
corner angle after folding. panels.

Remove hanging holes with a13. If necessary, apply

Cut various types of 14.
aluminum
Final check Fold the grooved panel with a
33
punching33
machine, if necessary . on panel corners
sealant extrusions, based of the details. folding jig. Confirm the folded
33
corner angle after folding.

33

Apply a suitable sealant on panel Inspect the completed panels.

corner from the back, if neces-
sary , to ensure waterproofing.
 Appendix 4
Typical Fabrication Procedures
Typical sealing procedures

1. Clean work surface 2. Insert back-up material 3. Apply masking tape

Remove gravel. Clean joints, to Back-up material is necessary Apply masking tape to both
remove moisture, oil and dust. as a bond breaker to avoid sides of joint, to avoid
Dry the joint, if moist. triangle adhesion. smearing the adjacent area.

4. Apply primer 5. Mixing (2-component type) 6. Filling operation (2-component

Apply primer with brush or In case of 2-component type, type): Before filling, wash and wipe
spray, if primer is required for mix base component and the gun and nozzle to remove smear
compatibility . curing agent, and stir it. and oil. Avoid bubble.

7. Filling operation (1-component 8. Tooling 9. Remove masking tape

type): In case of 1-component type, Tooling is carried out for After tooling, remove masking tape.
cut the nozzle at 45° and fit the uniform adhesion, clean finish Small bar is often used for efficient
cartridge into a caulking gun. and elimination of bubble. work.

Note 1. The above is excerpt from a sealant manufacturer’s

brochure. Refer to manufacturer’s brochure for details and particular
notice to the sealant.

Note 2. Gloss incr ease due to plasticizer : Do not stick

polyurethane sealant and modified Silicone sealant on ALUCOM
protective film. The plasticizer contained in these materials can
10. Curing
penetrate the protective film and cause a gloss change in the coating.
After completion, the joint is
During tooling, do not smear protective film with surplus of sealant.
carefully cured until completely
hardening.

35
Certificates

Certificates
Maintenance

Maintenance
 CLEANING METHODS

• Routine cleaning of the ACM surface is recommended. It may be washed with water and mild
detergent, followed by a clean water rinse. The frequency with which cleaning is to carried out and
the choice of suitable cleaning agent depends largely on the position of the building being cleaned
and degree of contamination.

• Do not clean sun-heated surfaces (above 40 °C) to avoid rapid drying which may lead to stain
formation.

• The cleaning operation must be followed by a through rinse with clean water to ensure the
removal of all remnants of the cleansing agent. A final wipe down by means of a sponge, leather
or wiper is necessary to avoid water stains.

• The ALUCOM is resistant to industrial atmospheres and is self-cleansing in most environments.

As with all claddings, improvements in durability is achieved by an annual wash down with warm
water so to avoid the buildup of deposits. Often periodic maintenance is not carried out, and
whilst this is not detrimental does not improve the product appearance. The ALUCOM is more
self-cleansing than many of the alternatives.

Scope for Cleaning

• This manual is applied to the cleaning and maintenance procedures for the external cladding
of ALUCOM.

• ACM panels on which Stove Lacquered based Fluorocarbon (PVDF), Polyester, and Acrylic paint
are coated.

Purpose of Cleaning

• The purpose of this chapter is to assist project people such as architects, contractors, building
owners, et al., which are concerned with and / or engaged in the cleaning and maintenance of
the external cladding of the ALUCOM panels, especially in establishing safe and sound cleaning
procedures.

Purpose of Cleaning

• Not only Stove Lacquered based fluorocarbon coating but also pre-color, polyester acrylic resin
or normal organic coatings onto aluminum will not show an appreciable amount of dirt collection;
however the dirt and soil depends largely on the local atmospheric conditions where the building
exists.
• In heavily industrialized area, coastal areas and the areas where construction works are being
carried out, it might be necessary to increase the cleaning frequency, not only for the sake of
appearance but also for the purpose of removing the dirt and soil likely to be detrimental to the
coating surface.

• Very often, rainfall is effective to remove dirt and to keep the external cladding clean. In areas
of low rainfall, this effect may not be expected and accordingly the cleaning frequency might be
increased. Even in the same building, portions which are in direct sight at lower levels might be
cleaned more frequently, and less obvious portions might be cleaned less frequently, or in some
instances, hardly at all. And in these areas, detrimental components might be deposited on the
coated surface. These factors would determine the cleaning schedule.

• In planning the actual cleaning schedule of the external cladding, the schedule might be
adjusted with other cleaning operations for glass and painted aluminum components.

Cleaning Frequency
Cleaning will be required more often in the following areas in general,

• Areas of low rainfall

• Heavily industrialized areas
• The areas where construction works are being carried out
• Foggy coastal regions with frequent cycles of condensation and dry

In foggy and coastal regions, frequent cycles of condensation and dry take place, and salty
components and dirt tends to deposit.
Especially, sheltered areas such as overhangs may be soiled easily because of lack of washing
by rain.

Machine Cleaning

Once automatic wall cleaning machine is considered to be used, a pre-test should be done
in the early stage of equipment design to confirm that there is no detrimental effect on the
coating as well as to clarify the cleaning effect and frequency.

Cleaning Procedures

• After project completion, construction soils including concrete or mortar, etc., should be
removed as quickly as possible.

• In most cases, the following suggested frequency would be required to keep the coated
surface clean as good as it can remain.
• In Rural and Urban areas cleaning should be once in 6 months

• In low rainfall areas and coastal areas cleaning should be once in year.

• In heavy industrial areas cleaning once in 2 year is sufficient.

Soil Removal

Removal of light surface soil in order to remove light soil, it is recommended to do some
tests to determine the degree of cleaning actually necessary to accomplish the task. Prior to
any cleaner application, a forceful water rinse from the top to down is recommended as an
initial step to tests. The lower water volume with moderate pressure is much better than the
considerable water volume with little pressure. When cleaner is applied, physical rubbing with
soft sponges or soft rags fully dipped into the liquid solution is also helpful.

• The simplest procedure would be water rinse with moderate pressure to remove the soil. If
this does not remove the soil, then a concurrent water spray with sponge should be tested.
If the soil is still adhering after dry, then a mild detergent or 510%- IPA (Isopropyl Alcohol)
solution will be necessary.

Clean Detergents /Solutions:

• When a mild detergent or 510%- IPA solution is used for

removing soil, it should be used with soft sponges and / or soft
rags. The washing should be done with uniform pressure, and
normally the operation is done with a horizontal motion first and
then with a vertical motion.

• After washing, the surface should be thoroughly rinsed with clean water, and the rinsed
surface is air-dried or wiped with chamois, squeegee or lint-free cloth.

• Dripping of cleaner to the lower portions of the building should be minimized. When some
rundown is unavoidable, the areas should be rinsed as soon as possible, to eliminate streaking.
Generally, the clean and rinse operations moves from top to bottom of the building.

• Avoid drips and splashes during cleaning. Remove dripping as quickly as possible.
Coating Protection

Always aware that it is very difficult to remove sealant and machine oils after hardened.
During construction, the protective film should be remained as long as possible, to protect the
coated surface from stains caused by sealant and machine oils. If adhered, these stains should
be removed as early as possible before hardening, with suitable detergents.
 COATING TECHNOLOGY

Year of innovation, the development of advanced technical processes and a constant

commitment to its customers have put ALUCOM on top regarding quality, flexibility and
partnership. By combining these qualities with the advantages of the coil coating process,
ALUCOM offers a pre coated product which meets the demands of almost every end user.
A large layer of products offering a solution for almost every application and tailor made
series such as fastest delivery times, special colors and short production runs reflect
our strive for the maximum. One of these products is the PVDF product range which is
recommended is case superior cladding finishes.

PVDF PRODUCT RANGE

The PVDF coating system is known in the cladding industry for its superior protection against
weathering, solar radiation and atmospheric contaminants. Along with these excellent
protective properties come maximum durability, optimum chemical stability and very
good flexibility. The system also has an excellent moisture and direct repellence; scratch
resistance however is limited meeting AAMA 2605 Specifications.
Kynar 500 resin is Polyvinylidene Fluoride (PVDF) used as the base resin in liquid
paint coating as per formulations. Kynar paints are engineered for outdoor and exterior
applications. When formulated to coating composition which , according to the standards
contain 70% by weight of kynar 500 resin , the resultant coating meets the AAMA 2605
specification of Architectural Aluminum Manufacturers Association. Kynar paints exhibits
superior,

• Color retention • Flexibility

• Gloss retention • Stain resistance
• Chalk resistance • Overall exterior durability
• Corrosion resistance
Decken- und Fassadensysteme
für moderne und zeitgemäße Architektur

MaxCon GmbH
ARCHITECTURAL PRODUCTS
Daimlerstrasse 10
D – 73105 Dürnau / GERMANY

T +49 (0) 7164 / 801 730

F +49 (0) 7164 / 801 732
E info@maxcon.eu
I www.maxcon.eu