www.eldec.

net

Generators
for Inductive Heating

The Fascination of Induction Heating
n electro a netic el use or a
s eci c ur ose with its re uenc
ratin an el characteristics
a uste to the one o a work iece
re uirin heatin - this is the basic i ea
behin in ustrial in uction heatin t
is a ascinatin sub ect in ter s o its
technical i le entation an e ect
he ain co onents o an in uc-
ti e heatin s ste are the in uctor
an the ener source his ener
source also known as the enerator
su lies an alternatin current with
the er ect re uenc an ratin or
the s eci c re uire ent on the basis
o an electrical resonant
2
Induction Heating
oscillation circuit consistin o he hi h re ro ucibilit o the ener
ca acitors ca acitance an an in ut an the consistentl hi h
in uctor in uctance he sha e o work iece ualit is another bene t
the in uctor is custo i e as uch co are to other heatin etho s
as ossible to the a ro riate one or he ain rocess ara eters can be
the work iece re uirin heatin ocu ente urin the rocess or
Due to the alternatin current each work iece i necessar
ro uce b the enerator an
electro a netic el or s aroun
the in uctor his el is ai e at an
electricall con ucti e work iece
which it uickl heats u his tar et-
e an brie in ut o ener ensures
that the work iece e eriences ini-
al war in while also uaranteein
hi h ener e cienc
Contents 3

he ascination o n uction eatin 2

el ec ualit throu h ra ition an nno ation 4

ro ucts or n uction eatin 6

enerators 8
el ec N enerators 9
el ec N enerators 10
el ec S N enerators 12
el ec S N D enerators 14
el ec S N SD enerators 15

el ec 18

el ec lication a les or enerators an s 20

el ec n uctors 27

el ec Ser ices an rainin ourses 28

el ec the o an 30

el ec Sites Sales an Ser ice artners 32

3
 eldec – Quality through Tradition and Innovation

eldec – All from a Single Source

urnke is an essential ke wor
or o ern echanical en ineerin
ro uction e ui ent ust be recise
an turnke ll the central co o-
nents shoul ori inall be ro a sin le
source an that is e actl what el ec
o ers or the co le el o in uc-
tion heatin
Not onl o we ha e enor ous
ro uction e th which uarantees
hi h ualit solutions own to the last
etail we also ha e our own rocess
tea to e elo co le heatin
rocesses or our custo ers
We ha e been in ol e with in uction
technolo or eca es e er thin
starte with the esi n o in uctors
o a our e erts e elo co lete
heatin an har enin s ste s
or a er wi e ran e o in ustrial
a lications but our enerators an
in uctors are at the heart o the all
he or the basis or e er in uction
s ste reat eal o e erience is
use in their e elo ent while their
asse bl is er si ilar to that o a
hi h- ualit anu acturin rocess
er the last ew ears we ha e estab-
lishe a lobal el ec sales an
ser ice network anne b s ecial-
ists Sales re resentati es are locate
all o er the worl which allows us to
uarantee e cellent local custo er
su ort
lti atel we are stri in to achie e
the sa e ob ecti e with e er one
o our ro ucts hi h- ualit sustain-
able an e cient technolo n or er
to ensure our success we use our
e erience entre reneurial tra ition
an inno ati e i eas to achie e our
oals ow can we hel ou i ro e
our ro uction rocess

Competent
ro uction e th o
ore than 0 ensures
co rehensi e s ecialist
e ertise short reaction
ti es an a i u
Global
e ibilit
Ser icin s ecialists are
a ailable worl wi e at Innovative
25 sites ore than 25 en ineers
constantl i ro e our
technolo with a reat
eal o knowle e that
co es with e erience

Complex Solutions
Cooperative n our in-house test
el ec sales en ineers are laborator we e elo
alwa s a ailable to solutions or e an in
ro i e a ice to cus- har enin an heatin
to ers a lications or our
custo ers

Precise
ll el ec ro ucts are ro-
uce with hi h recision

4
Innovation: he co an s e elo ent e-
art ent uarantees the sa e hi h technical
stan ar or all el ec ro uct lines he e ertise
ac uire o er an ears is use in our new
e elo ents an enables us to create co le
solutions to an heatin task

Competence: t our site in Dornstetten

er an we ha e 0 e elo ent en ineers
an 5 tters an technicians workin er
closel to ether to ensure hi h ualit or e er
ro uct

Quality Control: Series o tests in our in-house

test laborator ro i e the basis or reliable
ro uction stan ar s n i i ual series o
easure ents with e ertl set ara eters
acco an the ro uction rocesses

Precision: ur anual ro uction ensures

a i u recision in in uctor ro uction Soli
cra ts anshi is uarantee or er ectl unc-
tional in uctors tailore to the esi n o our
work iece

Expert Advice: echnical a ice ro el ec

sales en ineers custo i e to custo ers
nee s allows us to n the best solution or
e er anu acturin task

The Global Service Network: enables us to

ro i e intensi e ast custo er su ort all o er
the worl ur s ecialists are s rea out across
the lobe allowin or uick tra el ti es to all o
our custo ers n the back o our brochure ou
will n the a resses o our sales an ser ice
artners r contact our sta in Dornstetten an
we ll ut ou in touch with our nearest contact

5
 eldec – Products for Induction Heating

eldec Generators and MICOs:

Powerful, Precise, Energy-Efficient

el ec enerators are the basis
or reliable in uction heatin
So histicate recti ers stur
B in erter o ules an hi h-
e cienc resonant oscillation circuit
co onents co bine with the
icro rocessor controlle hi h-
s ee el ec control an re ulatin
architecture or a ro uct which
is secon to none on the arket in rise o e iu - an hi h- re uenc
ter s o a ust ent ran e e cienc enerators ro 5 to 500 kW
ener osin an reliabilit hou- while D an SD enerators ran e
san s o these enerators ha e ro 50 to 3 000 kW
been built an are consistentl bein
i ro e el ec can ro i e ou the
er ect ro uct or an a lication
he D N an
S N ro uct lines are co -

eldec Generators

PICO by eldec eldec ECO LINE eldec CUSTOM LINE

enerator enerators or enerators or
an D an SD

Compact, red, strong: The mid-range: Everything is possible:

ust heat ow-cost ener ner sources with sin le or Bes oke ener sources with
sources with a sin le out ut ulti le out uts to act as a sin le or ulti le out uts an a
an er si le intuiti e con- stan -alone solution or or inte- wi e ran e o ower an re uenc
trol an 5 50 W ration in co lete s ste s co binations D SD
an 5 50 kW 20 3 000 kW

eldec MICO

All in one:
obile ener sources with
inte rate acti e cooler an
intuiti e touchscreen control
an 20 0 kW

MICO-S MICO-M MICO-L

6
The eldec Generator Portfolio

he so histicate in uction technolo use in el ec enerators akes it ossible to su l ener e tre el

e cientl or all t es o heatin s ste s an in uction har enin achines hese enerators or the basis or soli
ro uction chains

▪ De ice rotection b robust B transistor technolo Short-circuit an o en-circuit roo en acci ental work iece
contact oes not a a e the enerator
▪ i h e cienc o o er 0 in all ower classes
▪ le ible ener trans er el ec enerators are a ailable with hose acka es o u to 5 in len th
▪ uto atic a ust ent to the resonance re uenc an in uctor i ensions
▪ recision ener osin -2 or hi h re ro ucibilit an there ore e cellent rocess ca abilit S
▪ i h ower ensit ue to the i ro e esi n o all co onents
▪ ar e re uenc ower an a ust ent ran es
▪ aintenance- ree
▪ n erter in o ular esi n
▪ as o eration an han lin
▪ nte ration in hi her-le el anu acturin s ste s usin arious inter aces analo an bus
▪ tensi e ran e o ulti le- ower out uts Switchable ulti le out uts 2 3 5 ower a ailable on an
either or basis or each out ut arallel ulti le out uts win ua tri le all the wa to ei ht-wa ulti le out uts
ower a ailable in arallel an on an in i i uall controllable basis S etrical ulti le out uts ower a ailable in
arallel not in i i uall controllable
▪ ll ower etails on the basis o 00 ut c cle Short-ter ower increase to or er
▪ e ro i es a ran e o unctions an ossibilities or ualit onitorin

7
 PICO by eldec

PICO by eldec – Compact Medium-Frequency

and High-Frequency Generators

ust heat ow-cost ener sources
with a sin le out ut an er si le
intuiti e control he series
is co lete with three si es an a
ariet o ower classes -S
- an - are our low-cost
e ices with unco ro isin el ec
ualit ue to the hi h le el o co -
onent stan ar i ation De elo e
built an teste b el ec el ec hanks to the new intuiti e user
enerators are a ailable as e iu - inter ace lu la is now a
re uenc an hi h- re uenc ener realit ui e with the a iliar user
sources ro 5 to 50 kW or the rien l unctions it is a si le but
in ucti e heatin o a wi e ran e e tre el ower- ense enerator
o work ieces an aterials
enerators are e tre el co act
an eature a i u ower en-
sit as well as er si le han lin

MFG / HFG power 5 – 150 kW

MF ower 5 50 kW
HF ower 5 5 kW

MF re uenc ran es
20 k or 0k
HF re uenc ran es
00 250 k or 0 00 k

e ate ca acit ower connection e uire coolin water Di ensions Wei ht

0 50 0 without in uctor enerator
V A l in W D k

PICO-S 5 MF 3 00 10 8 50 2 0 5 0 50
PICO-S 10 MF 3 00 20 8 50 2 0 5 0 50
PICO-S 15 MF 3 00 32 8 50 2 0 5 0 50
PICO-S 20 MF 3 00 35 10 50 2 0 5 0 50
PICO-S 30 MF 3 00 63 12 50 2 0 5 0 60

PICO-S 5 HF 3 00 10 8 50 2 0 5 0 50
PICO-S 10 HF 3 00 20 8 50 2 0 5 0 50
PICO-S 15 HF 3 00 32 8 50 2 0 5 0 50

PICO-M 50 MF 3 00 100 27 550 5 0 5 0 120

PICO-M 75 MF 3 00 160 32 550 5 0 5 0 120

PICO-M 25 HF 3 00 50 11 550 5 0 5 0 110

PICO-M 35 HF 3 00 63 12 550 5 0 5 0 110

PICO-L 100 MF 3 00 200 37 550 0 00 170

PICO-L 150 MF 3 00 315 50 550 0 00 200

PICO-L 50 HF 3 00 100 27 550 0 00 160

PICO-L 75 HF 3 00 160 32 550 0 00 180

Equipment: Options:

eratin o es er anent o ti er ontrol usin oot e al an e ternal inter ace a ailable

ontrol t es out ut electricit te erature el ec bra in un can be use
ro eter ro bus ro net inter ace on re uest
i erent ti ers each with a a runnin ti e o 00 s tions acka e or - an crane-co atible
ntuiti e o eration usin seale ke a an is la ousin with 5 enclosure an chassis
lso or - an two-channel e er enc sto

8
 eldec ECO LINE – MF

eldec ECO LINE MF Generators

he i -ran e ener sources with with a wi e ran e o o tions an out- eatures o tional ro bus ro net
sin le or ulti le out uts Desi ne ut ersions or e a le each ratin inter ace N is i eal or
to act as either a stan -alone solu- class is also a ailable in 2 or two inte ratin into co lete s ste s
tion or or inte ration in co lete out uts heatin se uentiall 2 or he newl esi ne control anel
s ste s he N series e- two out uts heat si ultaneousl enables ou to control the enerator
ices are a ailable as units with a an in e en entl o each other intuiti el
er anent ower o 5 50 kW an an 2 or heat si ultaneousl
u to 225 kW with short-ter ower an s etricall With its co act
increase he N is a ailable esi n an wi e ran e o control

MFG power 5 – 15 kW

eldec ECO LINE MF Generators

he i -ran e ener sources with sin le or ulti le out uts esi ne to
act as a stan -alone solution or or inte ration in co lete s ste s

MF ower 5 50 kW
MF re uenc ran es 0 25 k
other re uencies to or er

e ate ower connection e uire coolin water Di ensions Wei ht oa ial

ca acit 0 50 0 without in uctor enerator trans or er
i ensions
V A l in W D k

MFG 5 3 00 10 8 553 320 00 40 5 20-250

MFG 10 3 00 32 8 553 320 00 40 5 20-250
MFG 15 3 00 35 8 553 320 00 45 5 20-250

MFG power 20 – 150 kW

e atin ower connection e uire coolin water Di ensions Wei ht oa ial

0 50 0 without in uctor enerator trans or er
i ensions
V A l in W D k

MFG 20 3 00 35 10 553 00 00 80 0 0-330

MFG 30 3 00 63 12 553 00 00 80 0 0-330
MFG 50 3 00 100 27 553 0 00 90 0 0-330
MFG 75 3 00 160 32 553 0 00 100 0 200-330
MFG 100 3 00 200 37 553 0 00 135 20 2 0-3 0
MFG 150 3 00 315 50 553 50 00 180 20 2 0-3 0

9
 eldec ECO LINE – HF

eldec ECO LINE HF Generators

he i -ran e ener sources with
sin le or ulti le out uts esi ne
to act as a stan -alone solution or or
inte ration in co lete s ste s he
N series e ices are a ailable
as units with a er anent ower
o 5 5 kW he N is a ail-
able with a wi e ran e o o tions an
out ut ersions or e a le each
ratin class is also a ailable in 2 or inte ratin into co lete s ste s
two out uts heatin se uentiall he newl esi ne control anel
2 or two out uts heat si ultane- enables ou to control the enerator
ousl an in e en entl o each oth- intuiti el
er an 2 or heat si ultaneousl
an s etricall With its co act
esi n an wi e ran e o control
eatures o tional ro bus ro net
inter ace the N is i eal or

HFG power 5 – 15 kW

eldec ECO LINE HF Generators

he i -ran e ener sources with sin le or ulti le out uts esi ne
to act as a stan -alone solution or or inte ration in co lete s ste s

HF ower 5 5 kW
HF re uenc ran es 0 350 k
other re uencies to or er

e ate ower connection e uire coolin water Di ensions Wei ht oa ial

ca acit 0 50 0 without in uctor enerator trans or er
i ensions
V A l in W D k

HFG 5 3 00 10 5 553 320 00 40 5 20-250

HFG 10 3 00 20 6 553 320 00 40 5 20-250
HFG 15 3 00 32 8 553 320 00 45 5 20-250

HFG power 20 – 75 kW

e ate ower connection e uire coolin water Di ensions Wei ht oa ial

ca acit 0 50 0 without in uctor enerator trans or er
i ensions
V A l in W D k

HFG 20 3 00 35 10 553 00 00 90 0 0-330

HFG 30 3 00 63 12 553 0 00 90 0 0-330
HFG 50 3 00 100 27 553 50 00 130 2 5 230 0
HFG 75 3 00 160 32 553 50 00 150 2 5 230 0

10
 eldec Coolant Systems

el ec enerators are enerall watercoole as a result o their hi h ower

ensit We can su l all our enerators an s ste s with suitable assi e
or acti e coolant s ste s to or er

ECO LINE options for MFG ECO LINE options for HFG

ains olta e 200 3 0 00 0 5 0 ains olta e 200 3 0 00 0 5 0

ose acka e u to 5 in len th ose acka e u to 5 in len th
ro bus ro net inter ace or control ro bus ro net inter ace
b serial- arallel switch oa win in switcho er
re uenc 0k roun ault onitor
re uenc switcho er 20 0k ner control
a i chan e e ice coa cable bo e erature control with ro eter
roun ault onitor e erature recor er
ner control oot switch e al
e erature control with ro eter Bra in un
e erature recor er urrent an olta e is la
able bo with heatin cable or shrink a lications oolant s ste s to or er
oot switch e al
Bra in un
urrent an olta e is la
oolant s ste s on re uest

Control unit:

Dis la si e 5
e or 32 B
ni ersal connections to other s ste s
thernet inter ace an 2 serial inter aces
2 SBs
SD car slot

nclosure 5 washable
lat is la with no recesses
Si le intuiti e control
lear enu ui e
Direct selection o enerator o eratin o es
ar e is la area
nl re uire controls are is la e

11
 eldec CUSTOM LINE – MF/HF/LF

eldec CUSTOM LINE MF/HF/LF Generators

Bes oke ener sources with sin le or ulti le out uts an a wi e ran e o
ower an re uenc co binations D SD 20 3 000 kW

MF ower 200 500 kW

MF re uenc ran es 0k

HF ower 00 500 kW
HF re uenc ran es 0 00 k

LF ower 50 500 kW
LF re uenc ran es 2 5 k

MFG control cabinet housing, power 200 – 1,500 kW

e ate ower connection e uire coolin water Di ensions Wei ht oa ial ut ut

ca acit 0 50 0 without in uctor enerator trans or er i
V A l in W D k W D

MFG 200 3 00 400 70 000 2 00 00 310 0 00 or

MFG 250 3 00 500 75 000 2 00 00 320 2 20 3 0
MFG 300 3 00 630 80 00 0 00 450 3 0 00 500
MFG 400 3 00 800 100 00 0 00 550 3 0 00 500
MFG 500 3 00 000 120 2 000 2 000 200 700 3 0 00 500
MFG 600 3 00 200 140 2 000 2 000 200 750 3 0 00 500
MFG 700 3 00 00 160 2 000 2 000 200 800 3 0 00 500
MFG 800 3 00 500 200 2 000 2 000 200 820 3 0 00 500
MFG 1000 3 00 2 000 250 2 000 2 000 200 950 3 0 00 500
MFG 1500 3 00 3 000 350 2 000 2 000 200 00 3 0 00 500

HFG control cabinet housing, power 100 – 1,500 kW

e ate ower connection e uire coolin water Di ensions Wei ht oa ial ut ut

ca acit 0 50 0 without in uctor enerator trans or er i
V A l in W D k W D

HFG 100 3 00 300 60 000 2 00 00 250 2 5 230 0

HFG 150 3 00 300 65 000 2 00 00 300 3 5 0 500
HFG 200 3 00 400 70 000 2 00 00 310 550 00 550
HFG 250 3 00 500 75 000 2 00 00 320 n re uest
HFG 300 3 00 630 80 00 0 00 450 n re uest
HFG 400 3 00 800 100 00 0 00 550 n re uest
HFG 500 3 00 000 120 00 0 00 700 n re uest
HFG 600 3 00 200 140 2 000 2 000 200 800 n re uest
HFG 700 3 00 00 160 2 000 2 000 200 820 n re uest
HFG 800 3 00 00 200 2 000 2 000 200 950 n re uest
HFG 1000 3 00 2 000 250 2 000 2 000 200 00 n re uest
HFG 1500 3 00 3 000 350 2 000 2 000 200 200 n re uest

12

CUSTOM LINE options for MFG
ains olta e 200 3 0 00
ose acka e u to 5 in len th
ro bus inter ace
Serial- arallel switch
re uenc 0k
re uenc switcho er 20
a i chan e e ice coa cable bo
roun ault onitor
ner control
e erature control with ro eter
e erature recor er
able bo with heatin cable or shrink a lications
oot switch e al
Bra in un
urrent an olta e is la
oolant s ste s on re uest
eldec Coolant Systems
el ec enerators are enerall watercoole as a result o their hi h
ower ensit We can su l all our enerators an s ste s with
suitable assi e or acti e coolant s ste s to or er
CUSTOM LINE options for HFG
0 5 0 ains olta e 200 3 0 00 0 5 0
ose acka e u to 5 in len th
ro bus inter ace
oa win in switcho er
roun ault onitor
0k ner control
e erature control with ro eter
e erature recor er
oot switch e al
Bra in un
urrent an olta e is la
oolant s ste s to or er
e ulti le out uts
13
 eldec CUSTOM LINE – DF

eldec DF Generators:
Two Frequencies in One Generator

el ec is well-known or its SD to o erate it with si ultaneous

technolo atente ual- re uen-
c enerators can be o erate
si ultaneousl or se aratel with
both e iu an hi h re uenc
lthou h SD enerators are
suitable or users lookin or a
enerator with an a ustable
re uenc but who o not want
re uenc the are o ten too
e ensi e We can now su l
D enerators ual- re uenc
enerators or these a lications
a ustable ual- re uenc enerators
with the ro uct an ser ice ualit
ou e ect ro el ec

DFG power 50/50 – 70/200 kW

eldec CUSTOM LINE DF Generator for MF/HF

D enerators are a ailable with arious out ut ratin co binations o the e-
iu re uenc an hi h re uenc ran e

MF/HF ower 50 50 0 200 kW

MF re uenc ran es 20 k 0 25 k 0k
HF re uenc ran es 0 350 k o er 0 00 k

D ower connection e uire coolin wa- enerator i ensions ut ut trans or er

Sa le 0 50 0 ter without in uctor
co binations
V A l in W D k

DFG 50 / 50 3 00 2 30 000 00 2 00 00 90 Di ensions e-

DFG 120 / 50 3 00 222 50 000 00 2 00 00 90 en ent on heatin
DFG 150 / 75 3 00 227 60 000 00 2 00 00 130 rocess
DFG 70 / 200 3 00 385 90 2 000 2 00 00 150

DFG options and range of functions

ontrol t es out ut electricit te erature he ollowin out ut ratin co binations can
ontrol usin oot e al an e ternal inter ace a ailable be selecte as re uire
ro bus
eci e ana e ent ersions
e erature recor 50 0 00 30 50 200 250 kW

ersions
30 50 5 00 50 200 kW

14
 eldec CUSTOM LINE – SDF®

eldec SDF®
Simultaneous Dual Frequency Generators

el ec SD enerators ean that in bein su eri ose on the basic

a ition to the con entional use o e iu - re uenc oscillation
or ener it is now also ossible
to a l two i erent re uencies el ec SD enerators are ri aril
an si ultaneousl to an use in co lete har enin s ste s
in uctor or this ur ose SD lease re uest our se arate brochure
enerators ha e one an one or ore in or ation
con erter e ui e with a co on
ower out ut inclu in oscillation

SDF® power 50 – 3,000 kW

el ec SD si ultaneous ual re uenc enerators our ener sources

HFG
with a i u ower ensit esi ne with si ultaneous ual re uenc
technolo or in ucti e har enin

MFG
0k to 25 k an 50 k to 350 k

ni ue an atente worl wi e si ultaneous heatin with e iu an

el ec SD atente circuit to olo
hi h re uenc

le ible use as ure or ener source is ossible

articularl bene cial or the contour-true e e la er har enin o co le

sur ace eo etries

De ice rotection b robust B transistor technolo short-circuit an

o en circuit roo en acci ental work iece contact oes not a a e the
enerator

i h e cienc o o er 0 in all ower classes

icro rocessor-controlle hi h-s ee el ec control rint an allow the

control c cle to be in sin le i it illisecon s

recision ener osin or hi h re ro ucibilit an there ore e cellent

rocess ca abilit S

a i u ener ensit short rocess ti es

o bination o ulse wi th o ulation an ulse acka e control

15
 eldec CUSTOM LINE – SDF®

eldec CUSTOM LINE SDF® Generators

el ec SD si ultaneous ual re uenc enerators eature a hi h ower
ensit in si ultaneous ual re uenc technolo

ower 50 3 000 kW
re uenc 0 k to 25 k an 50 k to 350 k

el ec SD enerators are hel in an electrical cabinet

SDF® power 50 – 3,000 kW

e ate ower connection e uire coolin water Di ensions Wei ht oa ial ut ut

ca acit 0 50 0 without in uctor enerator trans or er i
V A l in W D k W D

SDF® 50 3 00 100 80 000 2 00 00 280 25 0

SDF® 75 3 00 250 100 000 2 00 00 300 3 0 350 500
SDF® 100 3 00 200 100 000 2 00 00 320 3 0 350 500
SDF® 150 3 00 300 150 000 2 00 00 350 3 0 350 500
SDF® 200 3 00 400 160 00 0 00 500 3 0 350 500
SDF® 300 3 00 600 180 00 0 00 700 3 0 350 500
SDF® 450 3 00 000 200 2 000 2 000 200 800 350 350 50
SDF® 800 3 00 00 250 2 000 2 000 200 200 350 350 50
SDF® 1000 3 00 2 000 350 2 000 2 000 200 500 350 350 50
SDF® 3000 3 00 000 500 000 2 000 200 3 000 350 350 50

SDF® options

ro bus inter ace

ro net
roun ault onitor
ner control
e erature control with ro eter
urrent an olta e is la
oolant s ste s to or er

16
 el ec SD enerators are
ulti unctional but are ri aril
inte rate in co lete har enin
s ste s lease re uest our se arate
brochure or ore in or ation

SDF® generator controller

D ra io re uenc i enti cation between the D s ste an the

unit or in uctor har enin achine there ore ensures
rocess onitorin is er i ortant the clear i enti cation o the correct
or in uction har enin or this tool or the co onent an co lete
reason el ec in uction b ocu entation o the ro erties an
has e elo e an D inter ace histor o the in uctor
between the in uctor an achine
he eo etr an ro erties o
the in uctors use are i ortant
ara eters which ust be onitore
urin har enin rocesses n D
ra io re uenc i enti cation s ste
essentiall inclu es a rea -write unit
an a writeable chi he rea -write
unit is inclu e in the in uctor su ort
while the chi is tte in the in uctor
oot arious ata such as the nu ber
o heatin c cles e ui ent co e
ossible ositionin instructions or
the achine ow alues in or ation
about re airs o i cations a e
etc can be sa e he interaction

SDF® coolant system

eldec Coolant Systems

el ec enerators are enerall watercoole as a result o

their hi h ower ensit We can su l all our enerators
an s ste s with suitable assi e or acti e coolant s ste s
to or er

17

eldec MICO: Energy Source
and Coolant System in One
S all an co act stationar or
obile he newl esi ne an built
in ucti e heatin s ste inte rates
the re uenc con erter an coolant
s ste in a sin le housin akin
the e ice suitable or a wi e ran e o
uses his eans a i u e ibilit
or our heatin task hese achines
ake in ucti e bra in te erin
cuttin -e e har enin an coatin e-
coatin ractical an strai ht orwar
18
eldec MICO
nS or the series is he o ular kit consists o the
a ailable in arious ower ratin s ro ener container enerator an coolant
5 kW to 0 kW an si es an can s ste the stationar or obile base
be use in either stationar or obile late an tures or tool han lin
or to ether with the corres on in tools
can be con ure with rollers
crane hooks or orkli t o enin s as well
as with arious work sur aces an with
a wi e ran e o tools in uctors bra in
uns or heatin cables an other au iliar
e ui ent retractable ar s with
arallelo ra kine atics short or lon
ar s an with s ecial balancers
erate usin touchscreen able bo with heatin cable
ractical stora e o tools etc n uctor with coa trans or er
bra in co er connections
r ono ic an lin
980
Workin ran e usin the
e a le o the -
ar with arallelo ra
kine atics
 eldec MICO
ner container with enerator acti e
coolant s ste s ste controller
hose acka e with coa ial
trans or er Stationar base late with
orkli t o enin s crane hooks

MICO-S MICO-M MICO-L

eldec MICO-S, MICO-M, MICO-L

e ower ower Di ensions wei ht eration

kW kW W D k

MICO-S 20 15 00 2 50 5 390 ntuiti e user inter ace with

MICO-S 25 00 2 50 5 390 inte rate touchscreen
MICO-S 30 00 2 50 5 390 er enc Sto button
MICO-S 00 2 50 5 390

MICO-M 18 15 50 0 500 480 ntuiti e user inter ace with

MICO-M 25 50 0 500 480 inte rate touchscreen
MICO-M 30 50 0 500 480 er enc Sto button
MICO-M 50 0 500 480

MICO-L 18 15 50 00 500 625 ntuiti e user inter ace with

MICO-L 30 35 50 00 500 625 inte rate touchscreen
MICO-L 50 50 00 500 625 er enc Sto button
MICO-L 50 0 50 00 500 625
MICO-L 70 50 00 500 625

Options for MICO-S, MICO-M, MICO-L

Energy transfer and tool handling

▪ oa cable u to 5 in len th
▪ r with arallelo ra kine atics - onl
▪ r with balancer
Tools
▪ n uctors
▪ Bra in un
▪ eatin cable able bo or shrink an oinin a lications
Others
▪ Double out ut an twin enerators a ailable to or er
▪ ro eter to recor the te erature
▪ e al oot switch
▪ Work iece tures on - work sur ace a ailable to or er

19
 eldec Application Examples for Generators and MICOs

Induction Heating for a Wide Range of Industries,

Customer Requirements and Applications

el ec solutions are e ecti e an e -
cient articularl when it co es
to ener consu tion he are so
a ance in this area that the co -
an recei e a reen ot or ener
e cienc
here are er ew a e alue chains
that can sur i e now without this
technolo n e er a ore a li-
cations are a ailable or el ec technol-
o ies all o er the worl el ec in uc- electric achiner in ustr a iation
tion heatin is use in a wi e ran e o an aeros ace echanical an lant
in ustries or arious a lications We en ineerin an in the auto oti e
su l e ui ent ran in ro sin le in ustr an its su l sector
enerators with the a ro riate tools
to co lete s ste s or stationar or
obile bra in shrinkin e an in
oinin eltin te erin re- an
ost-heatin ecoatin an sur ace
har enin to our custo ers in the

ea in co anies rel on el ec
technolo

The main uses of eldec induction heating

technology:

▪ lectric achiner ro uction

▪ uto oti e in ustr
▪ echanical an lant en ineerin
▪ ool akin
▪ iation an aeros ace
▪ ther s ecial a lications

20
 lication e a le or bra in
Brazing flat copper wires used in
electric motor production

Bra in at co er wires or electric

otors is co licate he oint ust
be o hi h ualit an an insulation
that has alrea been tte shoul
not be a a e sin a obile
el ec - 30 tte with an
Bra in un in use ar an balancer where the bra in
un with an in uctor is ounte
at co er wires can be bra e
in ucti el on a ti e-controlle basis
which eans that the rocess can
be re ro uce recisel an that the
nei hborin insulation oes not et
burnt

Solution – eldec MICO-M 30 MF with arm

lication e a le or bra in
Brazing copper sections used in
transformer production

o er sections use to buil

Butt oint or a trans or er win in
trans or ers are butt-bra e in this
a lication usin an el ec -
50 an au iliar e ui ent or
hol in the work iece he in ucti e
bra in rocess is controlle b ti e
a e o co er sections his uarantees the consistentl hi h
ualit o the bra e oint

Solution – eldec MICO-L 50 MF

21
 Application Examples

lication e a le or bra in
Brazing flat short-circuiting rings
used in electric motor production

Short-circuit rin s or anu acturin

electric otors in this case or a train
ri e s ste are bra e here usin
an el ec 50 e iu - re uenc
enerator with el -controlle rin
in uctor an te erature control on a
bra in bench which can be a uste Short-circuit rin at 0
or arious otor si es

o lete rotor with Short-circuit rin bra in

short-circuit rin s in uctor

Solution – eldec MFG 150

generator with brazing bench

lication e a le or re-heatin
Preheating for welding truck axle
mounts

With an 5 D an in uctor cus-

to i e or the task an a te era-
ture control s ste the co onent
is heate to 50 to re ent crackin
urin the subse uent wel in ro-
cess
he D unction eans that two o onent with a uste in uctor
in uctors each o which is connecte an ro eter easure ent s ot to
control the te erature
to the enerator b a se arate hose
acka e can be use in se uence
usin an internal circuit

Solution – eldec MFG 15 DA generator

22
 lication e a le or e ansion
Heating expansion screws

ansion or casin oint bolts are use

to ro uce hi h-stren th connections
or housin s in turbines to secure
win turbine hubs an or an other
a lications in lar e-scale s ste
en ineerin sin a central borehole
in the screw insert a sli in uctor the
len ht o a screw the screw is then
heate an e an s t is ti htene
while it is hot an then shrinks as it
cools his ro uces a secure screw
connection

Solution – PICO-S 15 MF or PICO-S 20 MF

or MICO-M 18 MF

lication e a le or bra in
Braze-fitting carbide metal pins

hese co onents are use in the

construction o roa s an inin
as cutter hea s arbi e etal ins
are bra e to the en o the hea to
e ten their ser ice li e he bra in
rocess is carrie out in ucti el
or uantit ualit an e cienc
Bra in a carbi e etal in at 0 reasons ten with a hi her le el o
auto ation than shown here

Solution – PICO-S 15 MF

23
 Application Examples

lication e a le or bra in
Braze-fitting carbide metal blades

n this e a le carbi e etal bla es

are in ucti el bra e to a rotatin
tool he solution shown here with no
auto ation can also be auto ate or
the ro uction o lar e olu es

Bra e- ttin carbi e etal bla es

Solution – PICO-S 15 MF

lication e a le or cuttin -e e
har enin
Surface hardening of cutting edges

he e es o unchin an
or in tools essentiall or bo
construction are sub ect to hi h
le els o wear o ini i e this the
cut e es are in ucti el har ene
usin an el ec -
ical or in tool uste in uctor esi n

uste in uctor esi n

Solution – eldec MICO-M 18 MF

and PICO-S 20 MF
24
 lication e a le or heatin
Heating plastic injection molds

he tool is artl in ucti el heate to

i ro e the sur ace ualit o lastic
in ection ol s n so e cases the
work iece can onl be anu acture
b usin tar ete heatin an thus
i ro in the ow ro erties o
the lastic he in uctors are either
inte rate in the tool or heat the ol
si e o the tool

Solution – eldec MFG 100 generator

lication e a le or oinin
Heating an electric motor housing

his e a le shows ttin an electric

otor in an alu iniu housin
he housin is heate to 0 an
e an s the otor is inserte in
the housin an the connection then
beco es secure as it cools
n uctor i erse in the stator housin he W N unction eans that two
in uctors which are each connecte
to the enerator b a se arate hose
acka e can be use si ultaneousl
an can be controlle in e en entl o
each other

Solution – eldec MFG 25 TWIN generator

25
 Application Examples

lication e a le or shrinkin
Shrink-fitting rotor caps

n a lication ro lar e turbine

construction an re air he so-calle
ca is attache or re o e ro
the rotor he wei ht o the ca is
t with an e ternal ia eter o
00 3 in an a len th o
00 3 in t has to be e an e
b -5 0 2 in with a tar et te - Win in an connectin the heatin cables
erature o 350 he heatin ti e is
a ro hour

Solution – eldec MFG 150 generator

with cable box and heating cable

lication e a le or eltin
Melting copper

he icture shows a eltin rocess

in a carbon crucible in which co er
cubes are li ui e at a te erature
o a ro 200 he heatin takes
lace un er a shiel in as ar on
usin a 50 kW e iu - re uenc
enerator
olten co er in a carbon crucible

Solution – eldec MFG 50 generator

26
 Eldec Inductors

eldec inductors: Customized Products

el ec was oun e in 2 as he esi n an construction o the he result housan s o e ecti e an

Schwenk n uktorbau b in uctor e en ainl on the eo - e cient in uctors that work recisel
n uctor esi n an ro uction are etr o the work iece section to be an reliabl or our custo ers
still a on our core skills an or heate
the ra ework or all our solutions
he tool or e er in uction heatin el ec in uctors are esi ne
s ste is an in uctor whose usin the latest 3D D so tware
re uenc aterial an ower en- anu acture on N achine tools
sit are custo i e to the area o the an built b skille cra ts en at el ec
work iece that nee s to be heate in er an an the S
his rocess allows or recision in
both tar et an uration

27

Process development
nno ati e ro ucts re uire inno ati e
rocesses We can hel ou create
these rocesses ur wi e ran e
o a lication e ertise ee un-
erstan in o co lete ro uction
rocess chains an well- oun e et-
allur ical knowle e co bine with
e tensi e testin an anal sis ca aci-
ties ro i e the basis or n in the
er ect solution
28
Eldec Services
Technology advice
We will n the er ect solution or
our work ur skille sta will ro i e
su ort ro the er be innin with
soun technolo a ice ur sta are
e erts in their el s an are o ten
sou ht a ter to s eak at technolo
con erences an con resses the
e en e chan e iews with the scien-
ti c worl on a re ular basis
Commissioning / Acceptance
procedures
re uire s ste s with s eci cations
an rocess technolo can un er o an
a ance acce tance roce ure with our
custo ers be ore eli er at the el ec
sites in Dornstetten D or uburn ills
S
After-sales service
ro our el ec sites or ointl with our
lobal sales an ser ice artners we
ensure that e er thin runs s oothl
with our el ec achine an that ou
can use the ull ca acit o our s s-
te or an ears to co e ull s are
arts a ailabilit an a co etent
ser ice tea result in reliable work an
a ast res onse
Rental equipment available
ou ha e recei e a a or or er an
ou nee to start ro uction uickl
our current s ste is not a ailable
or ou a si l nee a trial e ice
uickl We re here to hel an ha e
e ui ent a ailable or rent to hel
ou co lete the ob
eldec services: Comprehensive Service

he best ro uct in the worl is no ur ser ices e ten ro technolo

oo without reat ser ice to atch a ice an e tensi e trainin to
hat is wh we belie e that a er ect reliable a ter-sales ser ice
solution ust also inclu e outstan -
in co rehensi e ser ice which we
can ro i e worl wi e thanks to our
ser ice network

Operator training Basic training in Inductor design and inductor

ur trainin ro ra allows or e ten-
si e trainin or the o erators o our
el ec s ste s n i i uall or in s all
rou s the o erators are tau ht the
best ractices or our el ec achine
to ensure to ualit
Technology and metallurgy training
ur en ineers will ro i e ou with
the knowle e ou nee to e ecti el
ake an ecisions that a arise n
our etallur courses we teach the
basics as well as a ance knowle e
or s ecialists ter all re ar less o
whether ou are har enin or bra in
the aterial eter ines the rocess
induction technology
n this course we ll teach ou basic
an a ance in or ation on in uction
heatin We answer our uestions
about in uction an its h sical rin-
ci les so that ou ll know e er thin
ou nee to know
production training
t the heart o e er el ec s ste is
an in uctor here ore we also ro-
i e s ecial trainin courses or in uc-
tor ro uction an esi n his course
is s lit into sections theoretical an
ractical he stu ents in this course
initiall learn the basics o theor be-
ore the co lete ractical e ercises
to eter ine how to buil a suitable
in uctor with the ri ht re uenc
aterial an ower ensit

Maintenance training
he ser ice li e o an achine is
e ten e b aintenance an care
We ro i e aintenance trainin to
hel ou aintain our ro uction
our aintenance ersonnel learn
e er thin the nee to know about
re enti e aintenance to ensure
that our anu acturin s ste alwa s
runs s oothl

29

Innovative Specialists
for your Heating Task
De elo in an anu acturin
the best technolo or in ustrial
in uction heatin or custo ers an
su l in this throu hout the worl
hat s what we o he best technol-
o an ser ice is custo i e or
the task at han an ro i es our
custo ers with a i u bene ts
e er a aroun the clock t s i -
ortant to us to achie e this with hi h
ualit cost-e ecti e an urable
s ste s
he el ec ro uct ran e has
continue to e elo stea il o er the
course o ears ro the actual tool
o in ucti e heatin the in uctor to
ener sources an co lete heatin
s ste s as well as a whole host o
ser ices
30
Eldec – The Company
ur custo ers are in the electric
achiner in ustr a iation an aero-
s ace echanical an lant en i-
neerin an in the auto oti e an its
su l in ustr
his brochure escribes el ec ener
sources on the basis o sin le an
ual re uenc resonant oscillation
circuits or in ucti e heatin an
co lete heatin s ste s or obile
or stationar bra in shrinkin
e an in oinin eltin
te erin re- an ost-heatin
ecoatin an sur ace har enin
el ec ND series har enin s ste s
are escribe in a se arate brochure
The eldec company story:
A global player for over 35 years

2 oun e b Wol an Schwenk 200 el ec achie es a lobal turno er o 20 3 el ec beco es art o the
ra uate en ineer in Dornstetten Black a ro 2 illion euros with a work orce rou
orest el ec e elo e an anu acture o 0
in uctors 20 el ec launches the low-cost
200 aunch o the ND series o enerator ran e an the D enerator
3 he ro uct ran e rows el ec har enin achines series
e elo s an su lies the rst an
enerators with B se i-con uctor 200 el ec o ens a sales an ser ice 20 5 el ec launches the series o
transistors o ce in hina aunch o the ro uct har enin achines on the basis o the
ran e Deli er o the rst el ec e citer coil achine lat or
el ec n uction S is oun e bra in s ste
his location sells the ull ran e o el ec 20 aunch o ND- lus ro uct
ro ucts asse bles enerators an 20 0 aunch o the ND-S ro uct ran e
su lies the entire ran e o ser ices in the ran e
erican arkets
20 aunch o the ND- ro -
2000 Deli er o the rst SD uct ran e ansion o ro uction an
enerators atente technolo which is asse bl s ace in the S new-buil
ri aril use or the contour-true in ucti e at the Dornstetten site with an a itional
sur ace har enin o ear wheels 2 000 o ro uction an asse bl
s ace el ec achie es a lobal turno er o
200 el ec achie es a turno er o a ro il euros with a work orce o
illion euros at two sites 35

200 ro uction o a uni ue test 20 2 aunch o the -S he

har enin s ste with a 3 000 kW SD ro uct a il is co lete el ec achie es a
enerator lobal turno er o a ro 2 illion euros

31
 www.eldec.net

EMAG eldec
Induction GmbH
Otto-Hahn-Strasse 14
72280 Dornstetten
Germany
Phone: +49 7443 9649-0
E-mail: info@eldec.de

eldec Sales and Service Partners

EMAG Salach GmbH

Salach Munich Sweden

Austrasse 24 Zamdorferstrasse 100 Glasgatan 19B
73084 Salach 81677 München 73130 Köping
Germany Germany Sweden
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Market Companies

EUROPE AMERICA ASIA

ZETA EMAG Srl eldec LLC EMAG (China) Machinery Co., Ltd. EMAG KOREA Ltd.
Via dei Mille 31 3355 Bald Mountain Road, Unit 30 Building A3 & B7 Cangneng Rm204, Biz center, SKn Technopark,
20098 San Giuliano Milanese (Mi) Auburn Hills, MI 48326 Europe & America Technology Park 124 Sagimakgol-ro, Sangdaewon-dong,
Italy USA No. 8 Loujiang Rd. (N.) Jungwon-gu, Seongnam City,
Phone: +39 02 905942-1 Phone: +1 248 364-4750 215400 Taicang Gyeonggi-do, 462-721
Fax: +39 02 905942-24 E-mail: info@eldec-usa.com Jiangsu, China South Korea
E-mail: zetaemag@emag.com Phone: +86 512 5357-4098 Phone: +82 31 776-4415
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NODIER EMAG INDUSTRIE 38800 Grand River Avenue E-mail: info@emag-china.com E-mail: info@korea.emag.com
2, Parc des Fontenelles Farmington Hills, MI 48335
78870 Bailly USA EMAG (Chongqing) Machinery Co., Ltd.
France Phone: +1 248 477-7440 No. 10th Lailong Road
Phone: +33 130 8047-70 Fax: +1 248 477-7784 Yongchuan District
Fax: +33 130 8047-69 E-mail: info@usa.emag.com 402160 Chongqing
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117630 Moscow
Russia
e

Phone: +7 495 287 0960

Fax: +7 495 287 0962
200

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