Lubrication Schedule (Grease) MTC 2019

PENGGANTIAN BEARING / H.
BUSHING
TELUK PANJIE PALM OIL MILL
FOR THE YEAR OF 2004
MACHINERIES / NAMA JAN FEB MAR APR MEI JUN JUL AUG SEP OKT NOP DES
STATION NO
EQUIPMENTS BEARING 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
I RECEIPTION/ 10 Transfer Carriage F. Bearing 1
LOADING RAMP No. 1 F. Bearing 2
Bearing 1 - 2
Bearing 3 - 4
Bearing 5 - 6
Bearing 7 - 8
II STERILIZATION 15 Sterilizer No. 1 F. Bearing 1

F. Bearing 2
F. Bearing 3
F. Bearing 4
16 Sterilizer No. 2 F. Bearing 1

F. Bearing 2
F. Bearing 3
F. Bearing 4
III THRESHING 24 Transfer Carriage Bearing 1 - 2

No. 2 Bearing 3 - 4
Bearing 5 - 6
Bearing 7 - 8
25 Tippler B. Bearing 1
B. Bearing 2
26 Fruit Bunch T. Bearing 1

Elevator T. Bearing 2
B. Bearing 1
B. Bearing 2
B. Bearing 3
B. Bearing 4
B. Bearing 5
B. Bearing 6
B. Bearing 7
27 Thresher No. 1 B. Bearing 1

B. Bearing 2
28 Thresher No. 2 B. Bearing 1

B. Bearing 2
PENGGANTIAN BEARING / H. BUSHING
STATION NO
29 U. Threshing F. Bearing 1
Conveyor No. 1 H. Bushing 1
H. Bushing 2
H. Bushing 3
30 U. Threshing F. Bearing 1
Conveyor No. 2 H. Bushing 1
H. Bushing 2
H. Bushing 3
31 Rethresher Elevator B. Bearing 1

B. Bearing 2
T. Bearing 1
T. Bearing 2
Y. Bearing 1
Y. Bearing 2
32 Bunch Crusher Bearing 1

Bearing 2
Bearing 3
Bearing 4
33 H.E.B. Conveyor F. Bearing 1

F. Bearing 2
T. Bearing 1
T. Bearing 2
34 I.E.B. Conveyor F. Bearing 1

F. Bearing 2
T. Bearing 1
T. Bearing 2
35 E.B.H. Conveyor F. Bearing 1

F. Bearing 2
T. Bearing 1
T. Bearing 2
- Pemipil Y. Bearing 1
Y. Bearing 2
Y. Bearing 3
Y. Bearing 4
Y. Bearing 5
Y. Bearing 6
Y. Bearing 7
Y. Bearing 8
Y. Bearing 9
Y. Bearing 10
STATION NO
38 T. Conveyor No. 1 F. Bearing 1
H. Bushing 1
H. Bushing 2
H. Bushing 3
39 T. Conveyor No. 2 F. Bearing 1

H. Bushing 1
H. Bushing 2
H. Bushing 3
H. Bushing 4
H. Bushing 5
H. Bushing 6
40 Fruit Elevator No. 1 T. Bearing 1

T. Bearing 2
B. Bearing 1
B. Bearing 2
B. Bearing 3
B. Bearing 4
41 Fruit Elevator No. 2 T. Bearing 1

T. Bearing 2
B. Bearing 1
B. Bearing 2
42 Top Fruit Distribusi F. Bearing 1

Conveyor F. Bearing 2
H. Bushing 1
H. Bushing 2
H. Bushing 3
H. Bushing 4
STATION NO
IV CLARIFICATION 71 Horizontal Solid F. Bearing 1
Conveyor H. Bushing 1
F. Bearing 2
72 Inc. Solid Conveyor F. Bearing 1

H. Bushing 1
H. Bushing 2
H. Bushing 3
H. Bushing 4
F. Bearing 2
V KERNEL 73 Cake Breake F. Bearing 1

RECOVERY Conveyor H. Bushing 1
H. Bushing 2
H. Bushing 3
H. Bushing 4
H. Bushing 5
H. Bushing 6
H. Bushing 7
H. Bushing 8
H. Bushing 9
H. Bushing 10
H. Bushing 11
H. Bushing 12
74 Fibre Fan B. Bearing 1

B. Bearing 2
75 Fibre Cyclone F. Bearing 1

Air Lock F. Bearing 2
STATION NO
76 Nut Polishing Drum Bearing 1
Bearing 2
Bearing 3
Bearing 4
Bearing 5
Bearing 6
Bearing 7
Bearing 8
Y. Bearing 1
Y. Bearing 2
Y. Bearing 3
Y. Bearing 4
Y. Bearing 5
77 Nut Conveyor Under F. Bearing 1

Polishing Drum H. Bushing 1
H. Bushing 2
Nut Silo Conveyor F. Bearing 1
H. Bushing 1
F. Bearing 2
78 Nut Transt. Fan B. Bearing 1

B. Bearing 2
79 Nut Cyclone F. Bearing 1

Air Lock F. Bearing 2
81 Ripple Mill No. 1 F. Bearing 1

F. Bearing 2
82 Ripple Mill No. 1 F. Bearing 1

F. Bearing 2
83 C.M. Conveyor F. Bearing 1

H. Bushing 1
H. Bushing 2
84 C.M. Elevator B. Bearing 1

B. Bearing 2
T. Bearing 1
T. Bearing 2
STATION NO
85 Air Lock LTDS 1 F. Bearing 1
F. Bearing 2
86 Air Lock LTDS 2 F. Bearing 1

F. Bearing 2
87 Dry Sparation B. Bearing 1

Fan No. 1 B. Bearing 2
88 Dry Sparation B. Bearing 1

Fan No. 2 B. Bearing 2
89 Air lock Cyclone F. Bearing 1

Dry Sparation 1 F. Bearing 2
90 Air lock Cyclone F. Bearing 1

Dry Sparation 2 F. Bearing 2
93 Wet Kernel Grading B. Bearing 1

Drum B. Bearing 2
94 Wet Shell Grading B. Bearing 3

Drum B. Bearing 4
Y. Bearing 1
Y. Bearing 2
95 Wet & Dry Kernel F. Bearing 1

H. Bushing 2
96 Kernel Elevator B. Bearing 1

B. Bearing 2
T. Bearing 1
T. Bearing 2
STATION NO
97 Dist. Conveyor F. Bearing 1
Kernel Silo H. Bushing 1
H. Bushing 2
F. Bearing 2
98 Kernel Silo Fan No. 1 B. Bearing 1

B. Bearing 2
99 Kernel Silo Fan No. 2 B. Bearing 1

B. Bearing 2
VI B O I L E R Fibre Shell Conveyor F. Bearing 1

H. Bushing 1
H. Bushing 2
F. Bearing 2
109 Inc. Fibre Shell F. Bearing 1

Conveyor F. Bearing 2
T. Bearing 1
T. Bearing 2
STATION NO
110 Fuel Distributing F. Bearing 1
H. Bushing 2
F. Bearing 2
111 Dust Collector No. 1 Bearing 1

Bearing 2

Bearing 2

Bearing 2

Bearing 2
115 Induced Draft Fan B. Bearing 1

B. Bearing 2
116 Forced Draft Fan B. Bearing 1

B. Bearing 2
117 Primary Air Fan B. Bearing 1

B. Bearing 2
118 Secondary Air Fan B. Bearing 1

B. Bearing 2
MAJOR MAINTENANCE SCHEDULLE
JAN FEB MAR APR MEI JUN JUL AUG SEP OKT NOP DES
STATION NO MACHINERIES/EQUIPMENTS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
I RECEIPTION/ 1 Pintu Gerbang C/R C/R
LOADING RAMP 2 Jembatan timbang C/R S/C C/R
3 Lifting Plate Form C/R C/R C/R C/R
4 Hydraulic Lifting Plate Form C/R C/R C/R C/R
5 Loading Ramp C/R C/R C/R C/R
6 Hydraulic Loading Ramp C/R C/R C/R C/R
7 Capstan No. 01 C/R C/R C/R C/R
9 Rail Track R
10 Transfer Carriage No. 01 C/R C/R C/R C/R
11 Lori no. 01 s/d 53 C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
12 C C T V C/R C/R
II STERILIZATION 13 Trolley No. 01 C/R C/R

14 Trolley No. 02 C/R C/R
15 Sterilizer No. 01 C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
16 Sterilizer No. 02 C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
17 Pompa Fat-Fit No. 01 C/R C/R C/R C/R
20 Compressor C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
21 Blow Down Silinder C/R C/R C/R C/R C/R C/R
III THRESHING 22 Capstan No. 03 C/R C/R C/R C/R

24 Transfer Carriage No. 02 C/R C/R C/R C/R
25 T i p p l e r C/R C/R C/R C/R C/R C/R
26 Fruit Bunh Elevator C/R C/R C/R C/R C/R C/R
27 Thresher No. 01 C/R C/R C/R C/R C/R C/R
28 Thresher No. 02 C/R O/H C/R C/R C/R C/R
29 Under Threshing Conveyor No. 01 C/R C/R R C/R C/R C/R
30 Under Threshing Conveyor No. 02 C/R C/R R C/R C/R C/R
31 Rethresher Elevator C/R C/R
32 Bunch Crusher C/R C/R C/R C/R C/R C/R
33 Horizontal Empty Bunch Conveyor C/R C/R C/R C/R C/R C/R
34 Inclinid Empty Bunch Conveyor C/R C/R C/R C/R C/R C/R
35 Empty Bunch Hopper Conveyor C/R O/H
36 Empty Bunch Hopper R
37 I n c i n e r a t o r C/R C/R
38 Transfer Conveyor No. 01 C/R C/R C/R C/R C/R C/R
39 Transfer Conveyor No. 02 C/R C/R C/R C/R C/R C/R
40 Fruit Elevator No. 01 C/R C/R C/R C/R C/R C/R C/R
41 Fruit Elevator No. 02 C/R C/R C/R C/R C/R C/R C/R
42 Top Fruit Distribusi Conveyor C/R C/R C/R C/R C/R C/R
Mekanik
Di Check Oleh
C/R : CHECK REPAIR O/H : OVERHAUL INS : INSPEKSI DEPNAKER R : REPLACEMENT/RECONDITION S : SERVICE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
IV PRESSING 43 Digester No. 01 C/R C/R C/R R C/R
44 Digester No. 02 C/R C/R R C/R
45 Digester No. 03 C/R C/R R C/R
46 Screw Press No. 01 C/R C/R C/R C/R C/R C/R C/R C/R C/R
47 Screw Press No. 02 C/R C/R C/R C/R C/R C/R C/R C/R C/R
48 Screw Press No. 03 C/R C/R C/R C/R C/R C/R C/R C/R
49 Hydraulic Press No. 01 C/R C/R C/R
52 Crude Oil Pump No. 01 C/R C/R C/R C/R C/R C/R
53 Crude Oil Pump No. 02 C/R C/R C/R C/R C/R C/R
V CLARIFICATION 54 Vibrating Screen C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
55 Sand Cyclone & Sand Cyclone Pump C/R C/R C/R C/R C/R C/R
56 Feed Purifier Pump C/R C/R C/R C/R C/R C/R
57 Purifier No. 01 C/R C/R C/R C/R C/R C/R C/R C/R C/R
58 Purifier No. 02 C/R C/R C/R C/R C/R C/R C/R C/R C/R
59 Purifier No. 03 C/R C/R C/R C/R O/H C/R C/R C/R
60 Vacum Dryer & Vacum Pump C/R C/R C/R C/R C/R C/R
61 Stirrer CST C/R C/R
62 Dryed Oil Pump C/R C/R C/R C/R C/R C/R
63 Despatch Pump No. 1 C/R C/R C/R C/R C/R C/R
64 Despatch Pump No. 2 C/R C/R C/R C/R C/R C/R
65 Hot Well Pump C/R C/R C/R C/R C/R C/R
66 Recleamed Oil Pump C/R C/R C/R C/R C/R C/R
67 Recycle Pump C/R C/R C/R C/R C/R C/R
68 MRE Pump C/R C/R C/R C/R C/R C/R
69 Decanter No. 01 C/R C/R C/R C/R C/R C/R C/R C/R C/R S/C C/R C/R C/R
70 Decanter No. 02 C/R C/R C/R C/R C/R S/C C/R C/R C/R C/R C/R C/R C/R
71 Horizontal Solid Conveyor C/R C/R C/R C/R C/R C/R C/R
72 Incleaned Solid Conveyor C/R C/R C/R C/R C/R C/R C/R
Mekanik
Di Check Oleh
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
VI KERNEL 73 Cake Breaker Conveyor C/R C/R R C/R C/R C/R
RECOVERY 74 Fibre Fan C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
75 Fibre Cyclone Air Lock C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
76 Nut Polishing Drum C/R C/R C/R C/R
77 Nut Conveyor O/H C/R C/R
78 Nut Transpot Fan C/R C/R C/R C/R C/R C/R
79 Nut Cyclone Air Lock C/R C/R C/R C/R C/R C/R
80 Depericarper C/R C/R
81 Ripple Mill No. 01 C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
82 Ripple Mill No. 02 C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
83 Cracked Mixture Conveyor C/R C/R O/H C/R C/R C/R
84 Cracked Mixture Elevator C/R C/R C/R C/R C/R C/R
85 Air Lock LTDS No. 01 C/R C/R C/R C/R C/R
86 Air Lock LTDS No. 02 C/R C/R C/R C/R C/R
87 Dry Separation Fan No. 01 C/R C/R C/R C/R C/R
88 Dry Separation Fan No. 02 C/R C/R C/R C/R C/R
89 Air Lock Cyclone Dry Separation No. 01 C/R C/R C/R C/R O/H C/R
90 Air Lock Cyclone Dry Separation No. 02 C/R C/R C/R C/R C/R
91 Hydrocyclone Pump No. 01 C/R C/R C/R C/R C/R C/R C/R C/R
92 Hydrocyclone Pump No. 02 C/R C/R C/R C/R C/R C/R C/R C/R
93 Wet Kernel Grading Drum C/R C/R C/R C/R C/R C/R C/R C/R
94 Wet Shell Grading Drum C/R C/R C/R C/R C/R C/R C/R C/R
95 Wet/Dry Kernel Conveyor C/R C/R C/R C/R
96 Kernel Elevator C/R O/H C/R C/R
97 Distr. Conveyor Kernel Silo C/R C/R C/R C/R
98 Kernel Silo Fan No. 01 C/R C/R C/R C/R C/R C/R
99 Kernel Silo Fan No. 02 C/R C/R C/R C/R C/R C/R
100 Heater Kernel Silo No. 01 C/R C/R C/R C/R C/R C/R
101 Heater Kernel Silo No. 02 C/R C/R C/R C/R C/R C/R
102 Dry Kernel Transport Fan C/R C/R C/R C/R C/R C/R
103 Bunker Kernel Silo Fan C/R C/R C/R C/R C/R C/R
Mekanik
Di Check Oleh
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
VII ENGINE ROOM 104 Diesel Genset No. 01 C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
105 Diesel Genset No. 02 C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
106 Turbo Alternator C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R S/R C/R
107 Pompa Solar C/R C/R C/R
108 B P V C/R C/R C/R
VIII BOILER 109 Fibre Shell Conveyor C/R C/R O/H C/R C/R C/R C/R
110 Fuel Distribution Conveyor C/R C/R C/R C/R C/R C/R
111 Dust Collector No. 01 C/R C/R C/R
115 Induced Draft Fan C/R C/R C/R C/R C/R
116 Forced Draft Fan C/R C/R C/R C/R C/R
117 Primary Air Fan C/R C/R C/R C/R C/R
118 Secondary Air Fan C/R C/R C/R C/R C/R
119 Electric Water Pump No. 01 C/R C/R C/R C/R C/R C/R
120 Electric Water Pump No. 02 C/R C/R C/R C/R C/R C/R
121 Turbin Pump C/R C/R C/R C/R C/R C/R
122 Pompa Demint Plant C/R C/R C/R C/R C/R C/R
123 Pompa Chemical Boiler C/R C/R C/R C/R C/R C/R
124 Daerator Boster Pump C/R C/R C/R C/R C/R C/R
IX WATER 125 Pompa Water Intake C/R C/R C/R C/R C/R
TREATMENT 126 Pompa Waduk C/R C/R C/R C/R C/R
127 Alum Chemical Pump C/R C/R C/R C/R C/R C/R
128 Soda Ash Chemical Pump C/R C/R C/R C/R C/R C/R
129 Chlorination Pump C/R C/R C/R C/R C/R C/R
130 Mixer/Stirrer No. 01 C/R C/R C/R C/R C/R C/R
133 Sand Filter Pump No. 01 C/R C/R C/R
134 Sand Filter Pump No. 02 C/R C/R C/R
135 Fire Fighting Pump C/R C/R C/R
136 Sand Filter No. 01 C/R C/R
137 Sand Filter No. 02 C/R C/R
Mekanik
Di Check Oleh
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
X WORKSHOP 138 Mesin Bubut Besar C/R C/R
139 Mesin Bubut Kecil C/R C/R
140 Mesin Milling C/R C/R
141 Mesin Scrap C/R C/R
142 Mesin Bor Besar C/R C/R
143 Mesin Bor Kecil C/R C/R
144 Mesin Gergaji Potong C/R C/R
145 Mesin Gerenda Potong C/R C/R
146 Travo Las No. 01 C/R C/R C/R C/R
XI LIMBAH 150 Pompa Recycle C/R C/R C/R
151 Pompa Sirkulasi No. 01 C/R C/R C/R
152 Pompa Sirkulasi No. 02 C/R C/R C/R
153 Pompa Land Aplikasi C/R C/R C/R C/R
154 Pompa Aerator No. 01 C/R C/R C/R C/R
XII ALAT BERAT/ 158 Mobil Taft GT BK 1015 EK C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
KENDARAAN 159 Mobil Pick Up Hiline BK 8392 DT C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
160 Ford 6640 C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
161 Gandengan No. 01 C/R C/R C/R C/R C/R C/R C/R C/R C/R
Mekanik
Di Check Oleh
DAILY MAINTENANCE SCHEDULLE
T A N G G A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
I RECEIPTION/ 1 Pintu Gerbang
LOADING RAMP 2 Jembatan timbang
3 Lifting Plate Form
4 Hydraulic Lifting Plate Form
5 Loading Ramp
6 Hydraulic Loading Ramp
7 Capstan No. 01
8 Capstan No. 02
9 Rail Track
10 Transfer Carriage No. 01
11 Lori no. 01 s/d 53
12 CCTV
II STERILIZATION 13 Trolley No. 01

14 Trolley No. 02
15 Sterilizer No. 01
16 Sterilizer No. 02
17 Pompa Fat-Fit No. 01
20 Compressor
21 Blow Down Silinder
III THRESHING 22 Capstan No. 03

23 Capstan No. 04
24 Transfer Carriage No. 02
25 Tippler
26 Fruit Bunh Elevator
27 Thresher No. 01
28 Thresher No. 02
29 Under Threshing Conveyor No. 01
30 Under Threshing Conveyor No. 02
31 Rethresher Elevator
32 Bunch Crusher
33 Horizontal Empty Bunch Conveyor
34 Inclinid Empty Bunch Conveyor
35 Empty Bunch Hopper Conveyor
36 Empty Bunch Hopper
37 Incinerator
38 Transfer Conveyor No. 01
39 Transfer Conveyor No. 02
40 Fruit Elevator No. 01
41 Fruit Elevator No. 02
42 Top Fruit Distribusi Conveyor
T A N G G A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
IV PRESSING 43 Digester No. 01
44 Digester No. 02
45 Digester No. 03
46 Screw Press No. 01
49 Hydraulic Press No. 01
52 Crude Oil Pump No. 01
53 Crude Oil Pump No. 02
V CLARIFICATION 54 Vibrating Screen

55 Sand Cyclone & Sand Cyclone Pump
56 Feed Purifier Pump
57 Purifier No. 01
58 Purifier No. 02
59 Purifier No. 03
60 Vacum Dryer & Vacum Pump
61 Stirrer CST
62 Dryed Oil Pump
63 Despatch Pump No. 1
64 Despatch Pump No. 2
65 Hot Well Pump
66 Recleamed Oil Pump
67 Recycle Pump
68 MRE Pump
69 Decanter No. 01
70 Decanter No. 02
71 Horizontal Solid Conveyor
72 Incleaned Solid Conveyor
T A N G G A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
VI KERNEL 73 Cake Breaker Conveyor
RECOVERY 74 Fibre Fan
75 Fibre Cyclone Air Lock
76 Nut Polishing Drum
77 Nut Conveyor
78 Nut Transpot Fan
79 Nut Cyclone Air Lock
80 Depericarper
81 Ripple Mill No. 01
82 Ripple Mill No. 02
83 Cracked Mixture Conveyor
84 Cracked Mixture Elevator
85 Air Lock LTDS No. 01
86 Air Lock LTDS No. 01
87 Dry Separation Fan No. 01
88 Dry Separation Fan No. 02
89 Air Lock Cyclone Dry Separation No. 01
90 Air Lock Cyclone Dry Separation No. 02
91 Hydrocyclone Pump No. 01
92 Hydrocyclone Pump No. 02
93 Wet Kernel Grading Drum
94 Wet Shell Grading Drum
95 Wet/Dry Kernel Conveyor
96 Kernel Elevator
97 Distr. Conveyor Kernel Silo
98 Kernel Silo Fan No. 01
99 Kernel Silo Fan No. 02
100 Heater Kernel Silo No. 01
101 Heater Kernel Silo No. 02
102 Dry Kernel Transport Fan
103 Bunker Kernel Silo Fan
T A N G G A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
VII ENGINE ROOM 104 Diesel Genset No. 01
105 Diesel Genset No. 02
106 Turbo Alternator
107 Pompa Solar
108 B P V
VIII BOILER 109 Fibre Shell Conveyor

110 Fuel Distribution Conveyor
111 Dust Collector No. 01
115 Induced Draft Fan
116 Forced Draft Fan
117 Primary Air Fan
118 Secondary Air Fan
119 Electric Water Pump No. 01
120 Electric Water Pump No. 02
121 Turbin Pump
122 Pompa Demint Plant
123 Pompa Chemical Boiler
124 Daerator Boster Pump
IX WATER 125 Pompa Water Intake

TREATMENT 126 Pompa Waduk
127 Alum Chemical Pump
128 Soda Ash Chemical Pump
129 Chlorination Pump
130 Mixer/Stirrer No. 01
133 Sand Filter Pump No. 01
134 Sand Filter Pump No. 02
135 Fire Fighting Pump
136 Sand Filter No. 01
137 Sand Filter No. 02
T A N G G A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
X WORKSHOP 138 Mesin Bubut Besar
139 Mesin Bubut Kecil
140 Mesin Milling
141 Mesin Scrap
142 Mesin Bor Besar
143 Mesin Bor Kecil
144 Mesin Gergaji Potong
145 Mesin Gerenda Potong
146 Travo Las No. 01
XI LIMBAH 150 Pompa Recycle

151 Pompa Sirkulasi No. 01
152 Pompa Sirkulasi No. 02
153 Pompa Land Aplikasi
154 Pompa Aerator No. 01
XII ALAT BERAT/ 158 Mobil Taft GT BK 1015 EK

KENDARAAN 159 Mobil Pick Up Hiline BK 8392 DT
160 Ford 6640
161 Gandengan No. 01
Mekanik
Di Check Oleh
NTENANCE SCHEDULLE
NJIE PALM OIL MILL
HE YEAR OF 2004
A L
23 24 25 26 27 28 29 30 31
NTENANCE SCHEDULLE
NJIE PALM OIL MILL
HE YEAR OF 2004
A L
23 24 25 26 27 28 29 30 31
NTENANCE SCHEDULLE
NJIE PALM OIL MILL
HE YEAR OF 2004
A L
23 24 25 26 27 28 29 30 31
NTENANCE SCHEDULLE
NJIE PALM OIL MILL
HE YEAR OF 2004
A L
23 24 25 26 27 28 29 30 31
NTENANCE SCHEDULLE
NJIE PALM OIL MILL
HE YEAR OF 2004
A L
23 24 25 26 27 28 29 30 31
PROGRAM KERJA BERAT TAHUN 2004
PMKS TELUK PANJIE
NAMA MESIN JENIS PEKERJAAN
NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
1 Threser Ganti Threser Drum no. 2
2 Fruit Elevator Ganti chain, Bucket & Rail
3 CBC Ganti conveyor (rekondisi)
4 Nut Conveyor Ganti daun Conveyor
5 Kernel Elevator Ganti chain

6 F.Shell Conveyor Ganti chain, Scraper
7 Sand Trap Tank Ganti Plate Body
8 Boiler Ganti Pipa air & Chimney
9 Limbah Kuras Kolam no.4 & 5
10 Timbangan Service rutin
11 Turbin Service rutin
12 Decanter Service rutin
c:\BNEGKEL PTP
PT. KALLISTA ALAM - PKS SUAK BAHUNG
DAILY SCHEDULE LUBRICATION
BULAN AGUSTUS 2006
MINGGU I MINGGU II MINGGU III MINGGU IV
HARI Stasiun/Peralatan Yang Dilumasi Jam
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
LOADING RAMP
1. Palang masuk utama - Gear box 5000
S E N I N
2. Timbangan - Load Cell 1500

3. Hydraulic - Hydraulic system 5000
4. Lori no.1 s/d 53 - Bearing roda lori 125
5. Capstans 1 S/D 2 - Gearbox 5000
6. T. Carriage no.1 - Bearing roda 125
- Hydraulic system 5000
STERILIZATION
1. Trolley 1 & 2 - Bearing Roda 500
S E N I N
2. Pintu Sterilizer 1,2 - Shaft bearing 500

- Opening Gear 125
3. Pompa fat fit 1,2 - Bearing pompa 1500
4. Compressor - Reciprocating 250
THRESHING
1. Capstan no.3 & 4 - Gearbox 5000
2. Transfer Cariage 2 - Bearing roda 125
- Hydroulic system 5000
3. Tippler - Gearbox 5000
- Chain & Sprocket 125
S
4. F. Bunch elevator - Gearbox 5000

E
3. Thresher 1 & 2 - Gearbox 5000

- Main bearing 125
N
- Fluid coupling 5000

4. F. Elevator 1 & 2 - Gearbox 5000
I
- Chain&sprocket 125
- Shaft end bearing 125
N
5. UTC,BCC,TCC - Gearbox 5000

FTC , BUNCH - Shaft end bearing 125
CRUSSER. - Hunger bushing 125
6. Retreshing, HEBC, - Gearbox 5000
IEBC, HEBH - Shaft end bearing 125
8. Pemipil - Gearbox 5000
- Shaft & Bearing 125
G : GREASING G/O : GANTI OLI T/O : TAMBAH OLI O/B : OLI BOCOR
BULAN AGUSTUS 2006
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
PRESSING
S E L A S A
1. Digester 1,2,3 - Gearbox 5000

2. Press 1,2,& 3 - Gearbox 5000
- Spur gear & Bearing 5000
3. Hydroulic Press - Hydroulic System 5000
1,2 &3
CLARIFICATION
1. Vibrating screen - Bearing motor 1500
- Shaft bearing 125
2. Crude oil pump 1,2 - Bearing pompa 1500
3. Decanter 1.2 - Bearing Scroll 5000
S
- Fluid Coupling 5000

4. Oil Purifier - Worm Gear 5000
E
5. Feed Purifier pump - Bearing Pompa 1500

6. Hot Well Pump 1,2 - Bearing Pompa 1500
L
7. Vacuum Pump - Bearing Pompa 1500

8. Dryd Oil pump - Bearing Pompa 1500
A
9. Sludge Drain pump - Bearing Pompa 1500

10. Sand Cyclone - Bearing Pompa 1500
S
pump.
11. Collection pump - Bearing Pompa 1500
A
& MRE
12. Despatch pump - Bearing Pompa 1500
1,2.
13. Stirrer CST - Gearbox 5000
- Shaft Bearing 125
14. Horizontal Solid - Gearbox 5000
Conveyor - Shaft Bearing 125
15. I nclined Solid - Gearbox 5000
Conveyor - Shaft Bearing 125
BULAN AGUSTUS 2006
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
KER. RECOVERY
1. Cake Breaker - Shaft Bearing 125
Conveyor 1. - Hunger Bushing 125
- Gearbox 5000
2. Fibre fan - Shaft Bearing 125
- Gearbox 5000
3. Polishing Drum - Shaft Bearing 125
- Gearbox 5000
- Chain&Sprocket 125
4. Nut Conveyor - Shaft Bearing 125
- Gearbox 5000
R
5. Nut Transport - Shaft Bearing 125

Fan
A
6. Ripple Mill 1,2 . - Shaft Bearing 125

7. C.M. Conveyor - Shaft Bearing 125
B
- Hunger Bushing 125

- Gearbox 5000
U
8. C. M. Elevator - Shaft Bearing 125

Kernel Elevator. - Chain&Sprocket 125
- Gearbox 5000
9. Wet / Dry Kernel - Hunger Bushing 125
Conveyor. - Gerbox 5000
- Shaft bearing 125
10. Air lock - Shaft bearing 125
- Gerbox 5000
- Chain & Sproket 125
11. LTDS Fan 1,2 - Shaft Bearing 125
12. Hydro Cyclone - Bearing pompa 1500
pump.
13. Ker. Trans. Fan - Shaft Bearing 125
14.Driping Drum - Shaft bearing 125
- Gerbox 5000
- Chain & sprocket 125
15. Ker. Silo Fan - Shaft bearing 125
16. Shell Transport - Shaft Bearing 125
Fan
BULAN AGUSTUS 2006
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
ENGINE ROOM
1. Diesel Genset 1,2 - Engine 250
2.Steam Turbine - Lub. System 5000
- Gearbox 5000
K A M I
- Governor 2500
- Flexible coupling 2500
- Bearing Alternator 500
3. E. transformer - Oil Sump 5000
S
4. Diesel Fuel - Bearing Pompa 1500

Pump
BOILER
1. Fibre & Shell - Chain&Sprocket 125
conveyor - Gearbox 5000
- Shaft bearing 125
2. Fuel dist. - Shaft Bearing 125
conveyor
3. Dust collector 1,2,3 - Chain&Sprocket 125
K
& 4. - Gearbox 5000

A
4. IDF, FDF, PAF, - Bearing Fan 125

& SAF
M
5. Electric pump - Bearing pompa 1500

6. Steam pump - Bearing Pompa 1500
I
7. Daerator Boster - Bearing pompa 1500

pump
S
8. Pompa Chemical - Bearing pompa 1500

Boiler. - Gerbox 5000
9. Pompa Demint - Bearing pompa 1500
Plant.
10. Shoot blowing - Bearing 125
BULAN AGUSTUS 2006
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
W. TREATMENT
1. Pompa W. Intake - Bearing pompa 1500
2. Pompa waduk - Bearing pompa 1500
J U M A T
3. Chemical - Gearbox 5000

pump 1,2,3 - Bearing pompa 1500
4. Mixer 1,2,3 - Shaft Bearing 125
5. Sand Filter - Bearing pompa 1500
pump 1,2
6. Fire F. pump - Engine 250
WORK SHOP
J U M A T
1. Mesin bubut besar - Gearbox 5000

2. Mesin bubut kecil - Gearbox 5000
3. Mesin milling - Gearbox 5000
4. Mesin scrap - Gearbox 5000
LIMBAH
1. Pompa Recycle - Bearing pompa 1500
S A B T U
2. Pompa Circulasi 1,2 - Bearing pompa 1500

3. Pompa Land aplikasi - Bearing pompa 1500
4. Pompa Aerator - Bearing pompa 1500
1,2,3 & 4.
ALAT BERAT / KEN-

DARAAN.
1. Mobil Pick Up - Mesin 250
S A B T U
Hiline. - Greasing 125

- Stear & Gearbox 5000
2. Ford 6640 - Mesin 250
- Greasing 125
3. Gandengan 1,2,3& 4 - Bearing roda 500
PROGRAM PELUMASAN
PMKS TELUK PANJIE 2004
T A N G G A L
Item Stasiun/Peralatan Yang Dilumasi Jam
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
I LOADING RAMP
1. Hydraulic - Hydraulic system 5000
- Bearing motor 1500
2. Lori no.1 s/d 53 - Bearing roda lori 125
3. Capstans 1 S/D 2 - Gearbox 5000
4. T. Carriage no.1 - Bearing roda 125
- Hydraulic system 5000
II STERILIZATION
1. Trolley 1 & 2 - Bearing Roda 500
2. Pintu Sterilizer 1,2 - Shaft bearing 500
- Opening Gear 125
3. Pompa fat fit 1,2 - Bearing pompa 1500
4. Compressor - Reciprocating 250
III THRESHING
1. Capstan no.3 & 4 - Gearbox 5000
2. Transfer Cariage 2 - Bearing roda 125
- Hydroulic system 5000
3. Tippler - Gearbox 5000
4. F. Bunch elevator - Gearbox 5000
3. Thresher 1 & 2 - Gearbox 5000
- Main bearing 125
- Fluid coupling 5000
G : GREASING G/O : GANTI OLI B/T : BOCOR (TAMBAH) G/R : GANTI OLI (KARENA
RUSAK)
PROGRAM PELUMASAN
T A N G G A L
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
4. F. Elevator 1 & 2 - Gearbox 5000
- Shaft end bearing 125
5. UTC,BCC,TCC - Gearbox 5000
FTC , BUNCH - Shaft end bearing 125
CRUSSER. - Bearing Motor 1500
- Hunger bushing 125
6. Retreshing, HEBC, - Gearbox 5000
IEBC, HEBH - Shaft end bearing 125
- Bearing Motor 1500
8. Pemipil - Gearbox 5000
- Shaft & Bearing 125
IV PRESSING
1. Digester 1,2,3 - Gearbox 5000
2. Press 1,2,& 3 - Gearbox 5000
- Spur gear & Bearing 5000
3. Hydroulic Press - Hydroulic System 5000
1,2 &3 - Bearing motor 1500
V CLARIFICATION
1. Vibrating screen - Bearing motor 1500
- Shaft bearing 125
2. Crude oil pump 1,2 - Bearing pompa 1500
3. Decanter 1.2 - Bearing Scroll 5000
- Fluid Coupling 5000
4. Oil Purifier - Worm Gear 5000
5. Feed Purifier pump - Bearing Pompa 1500
RUSAK)
PROGRAM PELUMASAN
T A N G G A L
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
6. Hot Well Pump 1,2 - Bearing Pompa 1500
7. Vacuum Pump - Bearing Pompa 1500
8. Dryd Oil pump - Bearing Pompa 1500
9. Sludge Drain pump - Bearing Pompa 1500
10. Sand Cyclone - Bearing Pompa 1500
pump. - Bearing Motor 1500
11. Collection pump - Bearing Pompa 1500
& MRE - Bearing Motor 1500
12. Despatch pump - Bearing Pompa 1500
1,2. - Bearing Motor 1500
13. Stirrer CST - Gearbox 5000
- Shaft Bearing 125
14. Horizontal Solid - Gearbox 5000

Conveyor - Bearing Motor 1500
- Shaft Bearing 125
15. I nclined Solid - Gearbox 5000

Conveyor - Bearing Motor 1500
- Shaft Bearing 125
RUSAK)
PROGRAM PELUMASAN
T A N G G A L
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
VI. KER. RECOVERY
1. Cake Breaker - Shaft Bearing 125
Conveyor 1. - Bearing Motor 1500
- Gearbox 5000
- Gearbox 5000
2. Fibre fan - Shaft Bearing 125
- Gearbox 5000
3. Polishing Drum - Shaft Bearing 125
- Gearbox 5000
4. Nut Conveyor - Shaft Bearing 125
- Gearbox 5000
5. Nut Transport - Shaft Bearing 125
Fan - Bearing Motor 1500
6. Ripple Mill 1,2 . - Shaft Bearing 125
7. C.M. Conveyor - Shaft Bearing 125
- Gearbox 5000
8. C. M. Elevator - Shaft Bearing 125
Kernel Elevator. - Bearing Motor 1500
- Gearbox 5000
RUSAK)
PROGRAM PELUMASAN
T A N G G A L
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
9. Wet / Dry Kernel - Hunger Bushing 125
Conveyor. - Gerbox 5000
- Shaft bearing 125
10. Air lock - Shaft bearing 125
- Gerbox 5000
- Chain & Sproket 125
11. LTDS Fan 1,2 - Shaft Bearing 125
12. Hydro Cyclone - Bearing Motor 1500
pump. - Bearing pompa 1500
13. Ker. Trans. Fan - Shaft Bearing 125
14.Driping Drum - Shaft bearing 125
- Gerbox 5000
- Chain & sprocket 125
15. Ker. Silo Fan - Shaft bearing 125
16. Shell Transport - Shaft Bearing 125
Fan - Bearing Motor 1500
RUSAK)
PROGRAM PELUMASAN
T A N G G A L
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
VII ENGINE ROOM
1. Diesel Genset 1,2 - Engine 250
2.Steam Turbine - Lub. System 5000
- Gearbox 5000
- Governor 2500
- Flexible coupling 2500
- Bearing Alternator 500
3. E. transformer - Oil Sump 5000
4. Diesel Fuel - Bearing Pompa 1500
Pump - Bearing Motor 1500
VIII. BOILER
1. Fibre & Shell - Bearing Motor 1500
conveyor - Chain&Sprocket 125
- Gearbox 5000
- Shaft bearing 125
2. Fuel dist. - Shaft Bearing 125
conveyor - Bearing Motor 1500
3. Dust collector 1,2,3 - Chain&Sprocket 125
& 4. - Gearbox 5000
4. IDF, FDF, PAF, - Bearing Motor 1500
& SAF - Bearing Fan 125
5. Electric pump - Bearing Motor 1500
- Bearing pompa 1500
6. Steam pump - Bearing Pompa 1500
7. Daerator Boster - Bearing Motor 1500
pump - Bearing pompa 1500
8. Pompa Chemical - Bearing Motor 1500
Boiler. - Bearing pompa 1500
- Gerbox 5000
9. Pompa Demint - Bearing pompa 1500
Plant. - Bearing motor 1500
10. Shoot blowing - Bearing 125
RUSAK)
PROGRAM PELUMASAN
T A N G G A L
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
IX. W. TREATMENT
1. Pompa W. Intake - Bearing pompa 1500
2. Pompa waduk - Bearing pompa 1500
3. Chemical - Bearing motor 1500
pump 1,2,3 - Gearbox 5000
- Bearing pompa 1500
4. Mixer 1,2,3 - Bearing motor 1500
6. Sand Filter - Bearing pompa 1500
pump 1,2 - Bearing motor 1500
7. Fire F. pump - Engine 250
X. WORK SHOP
1. Mesin bubut besar - Bearing motor 1500
2. Mesin bubut kecil - Bearing motor 1500
3. Mesin milling - Bearing motor 1500
4. Mesin scrap - Bearing motor 1500
5. Mesin bor besar - Bearing motor 1500
6. Mesin bor kecil - Bearing motor 1500
7. Mesin gergaji potong - Bearing motor 1500
8. Mesin Gerinda - Bearing motor 1500
potong
RUSAK)
PROGRAM PELUMASAN
T A N G G A L
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
XI LIMBAH
1. Pompa Recycle - Bearing pompa 1500
2. Pompa Circulasi 1,2 - Bearing pompa 1500
3. Pompa Land aplikasi - Bearing pompa 1500
4. Pompa Aerator - Bearing pompa 1500
1,2,3 & 4. - Bearing motor 1500
XII ALAT BERAT / KEN-

DARAAN.
1. Mobil Taft - Mesin 250
- Greasing 125
2. Mobil Pick Up - Mesin 250
Hiline. - Greasing 125
3. Ford 6640 - Mesin 250
- Greasing 125
4. Gandengan 1,2,3& 4 - Bearing roda 500
RUSAK)
RAM PELUMASAN
ELUK PANJIE 2004
T A N G G A L
25 26 27 28 29 30 31
RUSAK)
RAM PELUMASAN
ELUK PANJIE 2004
T A N G G A L
25 26 27 28 29 30 31
RUSAK)
RAM PELUMASAN
ELUK PANJIE 2004
T A N G G A L
25 26 27 28 29 30 31
RUSAK)
RAM PELUMASAN
ELUK PANJIE 2004
T A N G G A L
25 26 27 28 29 30 31
RUSAK)
RAM PELUMASAN
ELUK PANJIE 2004
T A N G G A L
25 26 27 28 29 30 31
RUSAK)
RAM PELUMASAN
ELUK PANJIE 2004
T A N G G A L
25 26 27 28 29 30 31
RUSAK)
RAM PELUMASAN
ELUK PANJIE 2004
T A N G G A L
25 26 27 28 29 30 31
RUSAK)
RAM PELUMASAN
ELUK PANJIE 2004
T A N G G A L
25 26 27 28 29 30 31
RUSAK)
PT. PASAMAN MARAMA SEJAHTERA LUBRICATION SCHEDULE (grease) TAH
PALM OIL MILL
SIMPANG GADANG- PASAMAN BARAT
MAINTENANCE
Jumlah Rgreasing Interval B U L
Nomor Kode Jumlah Quantity/ Jumlah Regreasing
No. STASIUN/PERALATAN YANG DILUMASI Jenis Grease JAN FEB MAR APR MEI JUN
Bearing Bearing bearing pompa (minggu /
(gr) pispot bulan) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
I
LOADING RAMP
1 Timbangan Load Cell Load Cell 4 Pcs Bechem 478 1 x 13 Minggu
Take Up Bearing UKT 315 4 Pcs Alvania R3 24.7 10 1 x 4 Minggu
2 Trash Scraper Conveyor No. 1 & 2 Flange Bearing UCF 313 4 Pcs Alvania R3 24.7 8 1 x 4 Minggu
Chain & Sprocket RA 160 -IR Alvania R3 1 x 4 Minggu
3 Trash Elevator No. 1 & 2 Flange Bearing UCF 313 4 Pcs Alvania R3 23.4 8 1 x 4 Minggu
Chain & Sprocket RA 160 -IR Alvania R3 1 x 4 Minggu
Cyclindrical Roller Bearing SKF NU 1016 4 Pcs Alvania R3 16.9 12 1 x 4 Minggu
4 Bollard No. 1 & 2 Ball Bearing NTN 51116 4 Pcs Alvania R3 16.9 10 1 x 4 Minggu
Spherical Roller Bearing 22215 CC W3 4 Pcs Alvania R3 16.9 12 1 x 4 Minggu
5 Sump pump Water Bearing 2 Pcs Alvania R3 16.9 9 1 x 4 Minggu
Flange bearing F212 4 Pcs Alvania R3 20.8 6 1 x 4 Minggu

6 Transfer carriage & Hydraulic system No. 1 & 2
Spherical Roller Bearing 22318 K 4 Pcs Alvania R3 20.8 18 1 x 4 Minggu
Chain Coupling Alvania R3 1 x 4 Minggu
Bearing Roller Guide Wire UCF 207 4 Pcs Alvania R3 3 14 1 x 8 Minggu
7 Capsstand & Hydraulic system No. 1, 2, 3 & 4 Ball Bearing 608 T 8 Pcs Alvania R3 3 20 1 x 8 Minggu
II STERILIZER STATION
Flange Bearing FYH 215 12 Pcs Alvania R3 20.8 12 1 x 4 Minggu

1 Pintu Sterilizer No. 1, 2 & 3
Roller Bearing Clutch Door RS 8 42 Pcs Alvania R3 8 16 1 x 4 Minggu
Flange Bearing UCF 318 2 Pcs Alvania R3 26 18 1 x 4 Minggu
2 Towline No.3 (line 1) Take Up Bearing UKT 318 2 Pcs Alvania R3 26 20 1 x 8 Minggu
Chain transmisi Alvania R3 1 x 4 Minggu
3 Towline No.2 (line 2) Take Up Bearing UKT 318 2 Pcs Alvania R3 26 20 1 x 8 Minggu
4 Bollard No. 1, 2, 3, 4, 5 & 6 Ball Bearing NTN 51116 4 Pcs Alvania R3 16.9 14 1 x 4 Minggu
Flange Bearing UF 207 3 Pcs Alvania R3 3 14 1 x 8 Minggu
5 Capsstand & Hydraulic system No. 1, 2 & 3 Ball Bearing 6028 ZZ 6 Pcs Alvania R3 3 20 1 x 8 Minggu
Flange bearing NTN NU 2312 2 Pcs Alvania R3 14.3 6 1 x 8 Minggu

6 Transfer Trolley Inlet No. 1 & 2
Flange bearing NTN NU 2312 2 Pcs Alvania R3 14.3 6 1 x 8 Minggu

7 Transfer Trolley Outlet No. 1 & 2
III THRESHING
1 Tipller & Hydraulic System No. 1 & 2 Uzziel 1073 31 1 x 8 Minggu
2 Roller Tippler No.1 & 2 Ball Bearing 1313 EKTN 8 Pcs Berulit 443 500 8 1 x 8 Minggu
Flange Bearing UCF 318 D1 4 Pcs Alvania R3 26 18 1 x 8 Minggu

3 Towline & Hydraulic System No. 1 & 2 (line 1)
Take Up bearing UKT 320 D1 4 Pcs Alvania R3 26 20 1 x 8 Minggu
Flange Bearing UCF 318 D1 4 Pcs Alvania R3 26 18 1 x 8 Minggu

4 Towline & Hydraulic System No. 1 & 2 (line 2)
5 Sterilizer Bunch Scraper Conveyor No. 1 & 2 Flange bearing UCF 315 D1 4 Pcs Alvania R3 26 16 1 x 4 Minggu
Chain / Sproket transmisi Alvania R3 1 x 4 Minggu

(gr) pispot bulan) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
6 Sterilizer Bunch Scraper Elevator No. 1 & 2 Plummer block UCF 315 D1 4 Pcs Alvania R3 26 16 1 x 4 Minggu
7 Sterilizer Bunch Scraper Dist. Conveyor Flange bearing UCF 315 D1 2 Pcs Alvania R3 26 8 1 x 4 Minggu
Spherical Roller Bearing H 3140 3 Pcs Alvania R3 390 8 1 x 4 Minggu
Spherical Roller Bearing H 3134 3 Pcs Alvania R3 390 8 1 x 4 Minggu
8 Thresher Drum No. 1, 2 & 3 Top bearing roto Fluid 3 Pcs Alvania R3 390 14 1 x 4 Minggu
Bottom bearing roto Fluid 22215 3 Pcs Alvania R3 390 8 1 x 4 Minggu
Chain/ sprocket driven Alvania R3 1 x 4 Minggu
Hanger Bearing 70 x 150 4 Pcs Alvania R3 13 8 1 x 4 Minggu

9 Ex - Thresher Conveyor No. 1 & 2
Flange bearing UCF 315 2 Pcs Alvania R3 13 8 1 x 4 Minggu
Take Up bearing UCF 312 6 Pcs Alvania R3 26 8 1 x 4 Minggu

10 Fruit Elevator No. 1 & 2
Ball Bearing 1217K c/w 6 Pcs Alvania R3 26 16 1 x 4 Minggu
Hanger Bearing 70 x 110 1 Pcs 13 8 1 x 4 Minggu

11 Bottom Cross Conveyor
12 Capsstand & Hydraulic system No. 1, 2, 3 & 4 Ball Bearing 6028 ZZ 8 Pcs Alvania R3 3 290 1 x 8 Minggu
Chain Coupling 6020 Alvania R3 1 x 8 Minggu
Flange bearing F212 2 Pcs Alvania R3 20.8 6 1 x 4 Minggu
Take Up Bearing SNV 140 4 Pcs Alvania R3 20.8 8 1 x 4 Minggu

13 Transfer carriage & Hydraulic system No. 1 & 2
Chain Coupling 6020 Alvania RL2 1 x 4 Minggu
14 Bollard No. 1, 2, 3, 4 & 5 Ball Bearing NTN 51116 4 Pcs Alvania R3 16.9 14 1 x 4 Minggu
15 Double Crusher Bunch UC 217 4 Pcs Alvania R3 39 14 1 x 8 Minggu
16 Empty Bunch Elevator Ball Bearing 1222 K 4 Pcs Alvania R3 39 8 1 x 8 Minggu
IV EMPTY BUNCH
1 HorizontalEmpty Bunch Scrapper Conveyor Take up bearing UKT 315 2 Pcs Alvania R3 26 12 1 x 4 Minggu
Chain sprocket driven Alvania R3 1 x 4 Minggu
Flange bearing NTN 313 2 Pcs Alvania R3 26 8 1 x 4 Minggu
2 Incline Empty Bunch Scrapper Conv. Take up bearing UKT 315 2 Pcs Alvania R3 26 16 1 x 4 Minggu
V DIGESTER DAN PRESS STATION
Hanger bearing 2 Pcs Alvania R3 13 8 1 x 4 Minggu

1 Top Cross Conveyor
Hanger bearing 4 Pcs Alvania R3 13 8 1 x 4 Minggu

2 Digester Feed Conveyor No. 1 & 2
U bolt Hanger bearing 3/4 2 Pcs Alvania R3 13 8 1 x 4 Minggu
Sperical bearing SKF 29417E 4 Pcs Alvania R3 36.4 16 1 x 4 Minggu
Top beraing NTN 23026 BH 4 Pcs Alvania R3 36.4 16 1 x 4 Minggu

4 Digester No. 1, 2, 3 & 4
Bottom bearing 6210 Z 4 Pcs Alvania R3 36.4 20 1 x 4 Minggu
5 Screw Press No.1, 2, 3 & 4 Roller bearing SKF 22220 48 Pcs Alvania R3 19.5 20 1 x 4 Minggu
Flange Bearing UCF 318 2 Pcs Alvania R3 14.3 18 1 x 4 Minggu
6 Cake Breaker Conveyor ( CBC) Hanger bearing 10 Pcs Alvania R3 14.3 18 1 x 4 Minggu

(gr) pispot bulan) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
VI CLARIFICATION
1 Crude Oil Pump No.1 & 2 Ball Bearing 6307 2 RS 8 Pcs Alvania R3 13 14 1 x 4 Minggu
2 Desander Crude Oil Pump No.1 & 2 Ball Bearing 6307 2 RS 8 Pcs Alvania R3 6.5 14 1 x 4 Minggu
3 Desander Sludge Pump No.1 & 2 Ball Bearing 6307 2 RS 8 Pcs Alvania R3 6.5 14 1 x 4 Minggu
4 Decanter No. 1 & 2 Bearing Scroll 6006 4 Pcs SKF LGHP 2/5 16 12 1 x 4 Minggu
Flange Bearing UCF 10 D1 2 Pcs Alvania R3 7.8 20 1 x 4 Minggu
5 Solid Conveyor + Solid Bin Hanger bearing 2 Pcs Alvania R3 7.8 18 1 x 4 Minggu
6 Hot Water Pump No.1 & 2 Alvania R3 13 10 1 x 4 Minggu
7 Purifier No.1 & 2 SKF LGHP 2/5 16 10 1 x 4 Minggu
8 Oil Pump Purifier No.1 & 2 Shaft bearing 6307 2 RSI 4 Pcs Alvania R3 13 14 1 x 4 Minggu
9 Reclaimed Oil Pump No.1 & 2 Shaft bearing 6307 2 RSI 4 Pcs Alvania R3 13 14 1 x 4 Minggu
10 Vacum Pump No.1 & 2 Ball Bearing 6209 4 Pcs Alvania R3 13 14 1 x 4 Minggu
11 Sump Pump Water Purifier 6208 Alvania R3 13 10 1 x 4 Minggu
12 Pure Oil Pump No.1 & 2 Bush bearing CEHA 5000 4 Pcs Alvania R3 6.5 10 1 x 4 Minggu
13 Basculator No.1 & 2 Ball Bearing 4 Pcs Alvania R3 6.5 8 1 x 4 Minggu
VII KERNEL RECOVERY
Ball bearing 2211 K 14 Pcs Alvania R3 42 20 1 x 8 Minggu
Adapter bearing H 3 11 6 Pcs Alvania R3 42 20 1 x 8 Minggu

1 Polishing Drum
Roller bearing 22211 12 Pcs Trush G 633 500 1 x 8 Minggu
Chain&Sprocket Trush G 633 1 x 8 Minggu
2 Fiber cyclone air lock Flange beaing UCF 210 D1 2 Pcs Alvania R3 8 20 1 x 4 Minggu
Adapter bearing HE 317 2 Pcs Alvania R3 12 16 1 x 4 Minggu

3 Fiber Cyclone fan
Bearing Fan 22217 2 Pcs Alvania R3 12 16 1 x 4 Minggu
Chain coupling 6208 2 Pcs Alvania R3 10 8 1 x 4 Minggu

4 Wet Nut Conveyor
Hanger bearing F 310 2 Pcs Alvania R3 10 6 1 x 4 Minggu
5 Nut cyclone air lock Flange beaing NTN 208 2 Pcs Alvania R3 6 16 1 x 4 Minggu
6 Nut Transport fan Shaft bearing 22213 K 2 Pcs Trush 677 HT 10 8 1 x 4 Minggu
7 Nut silo heater fan Shaft bearing 2211 EK 2 Pcs Trush 677 HT 9 20 1 x 4 Minggu
Take Up bearing NTN 312 2 Pcs Alvania R3 10 8 1 x 4 Minggu
8 Cracked Mixture Elevator Shaft bearing 1313 K 2 Pcs Alvania R3 10 6 1 x 4 Minggu
Chain dan Sprocket Transmisi Alvania R3 1 x 4 Minggu
9 Cracked Mixture Air Lock Flange bearing UCF 208 D1 2 Pcs Alvania R3 6.5 16 1 x 4 Minggu
10 Kernel Primary Strim Air Lock Flange bearing F 208 2 Pcs Alvania R3 6.5 1 x 4 Minggu
Flange Bearing NTN 2310 D1 1 Pcs Alvania R3 6.5 20 1 x 4 Minggu

11 Cracked Mixture Distoner Conveyor
Hanger bearing 2 Pcs Alvania R3 6.5 18 1 x 4 Minggu
12 Ripple Mill No.1 & 2 Roller bearing 22209 2 Pcs Alvania R3 6.5 18 1 x 8 Minggu
Stirer 6208 6 Pcs Alvania R3 13 14 1 x 4 Minggu

13 Clybath No.1 & 2
Flange bearing F 312 2 Pcs Alvania R3 6.5 6 1 x 4 Minggu
14 C.M Washing Vibrating Flange bearing F 313 2 Pcs Alvania R3 1 x 4 Minggu
15 Wet Kernel Transport Fan No.1 & 2 Adaptor bearing 2 Pcs Trush 677 HT 10 20 1 x 8 Minggu
16 Wet Kernel Air Lock No. 1 & 2 Flange bearing UCF 208 4 Pcs Alvania R3 6.5 16 1 x 8 Minggu
17 Wet Shell Transport Fan No. 1 & 2 Roller bearing 22315 K 6 Pcs Trush 677 HT 10 12 1 x 8 Minggu
18 Wet Shell Air Lock No. 1 & 2 Flange bearing UCF 208 4 Pcs Alvania R3 6.5 16 1 x 8 Minggu
Roller bearing 22211 2 Pcs Trush 677 HT 10 20 1 x 4 Minggu

19 Dry Shell Transport Fan
20 Kernel Silo Air Lock No. 1 & 2 Flange bearing NTN 208 4 Pcs Trush 677 HT 6.5 16 1 x 8 Minggu
21 Kernel Silo Heater Fan No. 1 & 2 Bearing Fan 22211 K + HE 2 Pcs Trush 677 HT 9.6 20 1 x 4 Minggu
22 Dry Kernel Transport Fan Flange bearing 6212 2 Pcs Trush 677 HT 9.6 20 1 x 8 Minggu
Flange bearing F 316 2 Pcs Alvania R3 10.4 20 1 x 8 Minggu

23 Dry Kernel Conveyor
Hanger bearing 4 Pcs Alvania R3 10.4 18 1 x 8 Minggu
24 Kernel Despact Elevator Take Up bearing UKT 315 D1 4 Pcs Alvania R3 20 12 1 x 8 Minggu
(gr) pispot bulan) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
VIII POWER HOUSE
Governor Bechem 547 1 x 4 Minggu

1 Steam Turbine No. 1 & 2
Bearing Generator Bechem 547 1 x 26 Minggu
VIII BOILER Station
Chain&Sprocket Alvania R3 1 x 8 Minggu
1 Fibre & Shell conveyor Hanger Bearing 2 Pcs Alvania R3 22.1 12 1 x 8 Minggu
Flange bearing UCF 314 1 Pcs Alvania R3 22.1 10 1 x 8 Minggu
Take up bearing UKT 315 4 Pcs Alvania R3 27.3 12 1 x 4 Minggu
2 Fibre & shell elevator Plumer Block bearing Alvania R3 1 x 4 Minggu
Chain&Sprocket transmisi Alvania R3 1 x 4 Minggu
3 Fuel Feed Scraper Flange Bearing EYH (F125) 2 Pcs Alvania R3 22.1 14 1 x 4 Minggu
Take up bearing UKT 315 4 Pcs Alvania R3 27.3 12 1 x 4 Minggu
4 Fibre & Shell scraper conveyor Walking Floor Shaft bearing Alvania R3 1 x 4 Minggu
Chain&Sprocket transmisi Alvania R3 1 x 4 Minggu
5 Dearator Pump No. 1 & 2 Bearing pompa 6308 2 RSI 4 Pcs Alvania R3 13 16 1 x 4 Minggu
6 Softener Pump No. 1 & 2 Bearing pompa 6208 2 RSI 2 Pcs Alvania R3 13 16 1 x 4 Minggu
7 Electric Pump No. 1, 2 & 3 Bearing pompa 7309 BTVP 8 Pcs Trush 677 HT 13 18 1 x 8 Minggu
Flange bearing T 313 2 Pcs Alvania R3 12 15 1 x 8 Minggu

8 Walking Floor
Take up bearing T 313 2 Pcs Alvania R3 12 15 1 x 8 Minggu
9 Scrapper Conveyor Ex-Walking Floor Flange bearing EYH (F125) Alvania R3 12 15 1 x 8 Minggu
10 Steam Pump Trush 677 HT 12 1 x 8 Minggu
IX BOILER 30 T
1 Modulating Damper Trush 677 HT 3 15 1 x 8 Minggu
2 Secondary Air Fan Roller bearing 22215 EK 2 Pcs Trush 677 HT 10.8 12 1 x 8 Minggu
3 Induced Draft Fan Ball bearing 6316 4 Pcs Trush 677 HT 104 25 1 x 8 Minggu
4 Force Draft Fan Roller bearing 22215 EK 2 Pcs Trush 677 HT 50 12 1 x 8 Minggu
5 Fuel Feeder Fan Roller bearing 22215 EK 2 Pcs Trush 677 HT 50 12 1 x 8 Minggu
6 Duat Collector Conveyor UCF 213 2 Pcs Alvania R4 13 8 1 x 8 Minggu
7 Dust Collector Air Lock UCP Bearing UCF 210 2 Pcs Alvania R3 6.5 10 1 x 8 Minggu
X BOILER 40 T
1 Screw Feed Conveyor No. 1 UCF 313 2 Pcs Alvania R3 12 15 1 x 8 Minggu
2 Screw Feed Conveyor No. 2 UCF 313 2 Pcs Alvania R7 12 15 1 x 8 Minggu
3 Secondary Air Fan Spherical Roller bearing 22215 EK 4 Pcs Trush 677 HT 10.8 12 1 x 8 Minggu
4 Induced Draft Fan Ball bearing 6316 4 Pcs Trush 677 HT 104 25 1 x 8 Minggu
5 Force Draft Fan Roller bearing 22215 EK 2 Pcs Trush 677 HT 50 12 1 x 8 Minggu
6 Fuel Feeder Fan Roller bearing 22215 EK 2 Pcs Trush 677 HT 50 12 1 x 8 Minggu
Spherical Roller bearing 22314 EK 4 Pcs Alvania R3 13 10 1 x 8 Minggu

7 Vibrating Grate No. 1 & 2

8 Duat Collector Conveyor No. 1, 2 dan 3
UCP Bearing UCF 210 2 Pcs Alvania R3 6.5 10 1 x 8 Minggu
9 Submarget Scrapper Conveyor Pillow Block UC 212 2 Pcs Alvania R3 1 x 8 Minggu
Take Up bearing UCT 315 2 Pcs Alvania R3 6.5 12 1 x 8 Minggu
10 Belt Conveyor Pillow Block 313 2 Pcs Alvania R3 6.5 12 1 x 8 Minggu
Roller Alvania R3
XI WATER TREATMENT PLANT
Bearing 6216 C3 2 Pcs Alvania R3 9.1 14 1 x 4 Minggu
1 Raw Water Pump No. 1 & 2 Bearing P/N 12,0 CK 2 Pcs Alvania R3 9.1 12 1 x 4 Minggu
Bearing P/N 14,0 CK 2 Pcs Alvania R3 9.1 14 1 x 4 Minggu
2 Clean Water Pump No. 1 & 2 6308-2Z/C3 2 Pcs Alvania R4 & R5 1 16 1 x 4 Minggu
3 6308-2Z/C3 2 Pcs Alvania R6 1 16 1 x 4 Minggu

Domestic Pump No. 1 & 2
(gr) pispot bulan) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
4 Chemical Dosing Pump 6009 1 Pcs Alvania R7 1 16 1 x 4 Minggu
XII EFFLUENT
1 Effluent Pump No. 1 & 2 Bearing 6307 RSI 2 Pcs Alvania R3 6.5 14 1 x 4 Minggu
2 Recycle Pump Bearing 6307 RSI 1 Pcs Alvania R3 6.5 14 1 x 4 Minggu
3 Roller bearing 7308 2 Pcs Alvania R3 13 16 1 x 8 Minggu

Land Application Pump No. 1 & 2
4 Facultative Pond Pump No. 1, 2, 3 & 4 Ball bearing 6307 4 Pcs Alvania R3 13 14 1 x 8 Minggu
Bearing Pompa Nu 308 2 Pcs Alvania R3 13 20 1 x 8 Minggu

5 Transfer Pump No. 1 & 2
Bearing Pompa 7309 2 Pcs Alvania R3 13 20 1 x 8 Minggu
XIII EFFLUENT
1 Oil Despact Pump Ball bearing 6307 2 Pcs Alvania R3 13 14 1 x 4 Minggu
2 Solar Pump 6208 2 Pcs 1 x 4 Minggu
XIV KENDARAAN & ALAT BERAT
1 WA 180 No.1 & 2 1 x 8 Minggu
2 NH TS 90 1 x 8 Minggu
3 Ford Single 1 x 8 Minggu
Keterangan :
Push pin rencana
Push pin realisasi
Push pin overhaul
Disetujui oleh,
Diketahui oleh,
Sariman, SP Eka Bustami, ST Yulhasri, ST

Mill Manager Ass. Mill Manager Mill Engineer Ka
FR-S6.1-12
Form FR-S6.1-12
TION SCHEDULE (grease) TAHUN 2019 Revisi 01
Halaman 1 dari 6
MAINTENANCE Tanggal Efektif 03 Februari 2019
B U L A N
JUN JUL AUG SEP OKT NOP DES
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
B U L A N
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
B U L A N
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
B U L A N
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
B U L A N
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
Disetujui oleh,
Dibuat Oleh,
Joniar Sigit Tri Saputra A.Md

Kabag. Maintenance Adm. PMP
DAFTAR ELECTROMOTOR TERBAKAR
NO. BEARING ELECTRO MOTOR TERBAKAR

Item Stasiun NO MACHINERIS / EQUIPMENT KW HP RPM JAN FEB MAR APR MEI JUN
DEPAN BELAKANG
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
I RECEIPTION 1 Pintu Gerbang Depan 0.8 1.0 1445 6205 6205
LOADING RAMP 2 Hydraulic Lifting Plate form 11.0 15.0 1445 6308 6308
3 Hydraulik Loading Ramp 4.1 5.5 1440 6206 6206
4 Capstan No. 1 11.0 15.0 960 6308 6308
5 Capstan No. 2 11.0 15.0 960 6308 6308
6 Transfer Cariage No. 1 7.5 10.0 1450 6308 6308
7 Hydraulik Transfer Cariage No. 1 11.0 15.0 1445 6308 6308
II STERILIZATION 9 Fat fit pump No. 1 4.0 10.0 1445 6306 6306
10 Fat fit pump No. 2 4.0 5.5 1445 6308 6308
11 Fat fit pump No. 3 4.0 5.5 1445
12 Compresor 2.2 3.0 1430 6205 6205
13 Motor Control Board St. Sterilzer
III TRESHING 14 Capstan No.3 11.0 15.0 1445 6307 6309

15 Capstan No.4 11.0 15.0 1445 6309 6309
16 Transfer Cariage No. 2 7.5 10.0 1450 6308 6308
17 Tippler 7.5 10.0 1450 6308 6308
18 Fruit Bunch Elevator 7.5 10.0 1450 6308 6308
19 Tresher Drum No.1 11.0 15.0 1445 6309 6309
20 Tresher Drum No.2 11.0 15.0 1445 6309 6309
21 Rethreshing 5.5 7.5 1440 6308 6308
22 Bunch Crusser 5.5 7.5 1440 6308 6308
23 Under Treshing Conveyor No.1 2.2 3.0 1440 6206 6206
24 Under Treshing Conveyor No.2 2.2 3.0 1440 6308 6308
25 Horizontal Empty Bunch Conv. 3.7 5.0 1450 6306 6306
26 Incleaned Empty Bunch Conv. 7.5 10.0 1450 6308 6308
27 Horizontal Empty Bunch Conv. 3.7 5.0 1450 6306 6306
28 Hydraulik Empty Bunch Hopper 2.2 3.0 1440 6306 6306
29 Fruit Transfer Conveyor No. 1 4.0 5.5 1445 6206 6206
30 Fruit Transfer Conveyor No. 2 4.0 5.5 1445 6306 6306
31 Fruit Elevator No.1 5.5 7.5 1450 6308 6308
32 Fruit Elevator No.2 5.5 7.5 1450 6308 6308
33 Fruit Dist. Conv. Digester 4.0 5.5 1440 6206 6206
34 Motor Control Board St. Brondoalan

DEPAN BELAKANG
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
IV PRESSING 35 Digester No.1 30.0 40.0 1472 NU 212 E 6212 C3

36 Digester No.2 30.0 40.0 1472 NU 212 E 6212 C3
37 Digester No.2 30.0 40.0 1472 NU 212 E 6212 C3
38 Press No.1 30.0 40.0 1472 212 NU 6212 C3
39 Press No.2 30.0 40.0 1472 212 NU 6212 C3
40 Press No.3 30.0 40.0 1472 212 NU 6212 C3
41 Hydraulik Press No.1 14 2.0 1426 6205 6205
44 Motor Control Board Press No.1
47 Crude Oil Pump No.1 4.0 5.5 1445 6308 6308
48 Crude Oil Pump No.2 4.0 5.5 1445 6206 6206
V CLARIFIKATION 49 Vibrting Screen 2.2 3.0 1450 NJ 413 E NU 311

50 Decanter No.1 22.0 30.0 2990 NU 212 E 6311
51 Decanter No.2 22.0 30.0 2990 NU 212 E 6311
52 Motor Control Board Decanter No.1
54 Solid Conveyor No.1 1.5 2.5 1440 6205 6205
55 Solid Conveyor No.2 2.2 3.0 1445 6206 6206
56 Stirrer Continius Tank 2.2 3.0 1440 6206 6206
57 Sludge Drain Pump 11.0 15.0 2900 6306 6306
58 Sand Cyclone Pump 3.0 4.0 1430 6309 ZZ 6309 ZZ
59 Feed Purifier Pump 3.0 4.0 1430 6206 6305
60 Oil Purifier No. 1 7.5 10.0 29.20 6208 6208
61 Oil Purifier No. 2 7.5 10.0 29.20 6208 6208
62 Oil Purifier No. 3 11.0 15.0 14.60 6309 6309
63 Hot Water Purifier pump No. 1 0.6 1.0 3370 6205 6205
64 Hot Water Purifier pump No. 2 0.6 1.0 3370 6205 6205
65 Vacum pump 7.5 10.0 1460 6308 6308
66 Dried Oil pump 7.5 10.0 1460 6308 6308
67 Dispatch pump No.1 7.5 10.0 1460 6309 6309
68 Dispatch pump No.2 7.5 10.0 1460
69 Dispatch pump No.3 11.0 15.0 14.45 6205 6205
70 Hot well pump 1.5 2.5 2870
71 Collection pump 2.2 3.0 14.30 6308 ZZ 6308 ZZ
72 MRE pump No.1 7.5 10.0 29.95
73 Motor Control Board St.Klarifikasi

DEPAN BELAKANG
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
VI KERNEL 74 Cake Breaker Conveyor 11.0 15.0 1450 6309 6309
75 Fibre Fan Air Lock 2.2 3.0 1440 6206 6206
76 Fibre Fan 37.0 50.0 1465 6315 6315
77 Polshing Drum 6.5 10.0 1440 6308 6308
78 Nut Conveyor 1.5 2.5 1410 6205 6205
79 Nut Distoner Air Lock 1.5 2.5 1440 6205 6205
80 Nut Distoner Conveyor 1.5 2.5 1440 6205 6205
81 Nut Transfort Air Lock 1.5 2.5 1440 6205 6205
82 Nut Transfort Fan 30.0 40.0 1485 6312 6312
83 Ripple Mill No. 1 5.5 7.5 1435 6308 6306
84 Ripple Mill No. 2 5.5 7.5 1435 6308 6306
85 C.M Conveyor 1.5 2.5 1410 6205 6205
86 C.M Elevator 2.2 3.0 1440 6206 6206
87 LTDS Coulum Air Lock No.1 1.5 2.5 1440 6205 6205
88 LTDS Air Lock No.1 1.5 2.5 1440 6205 6205
89 LTDS Fan No.1 18.5 25.0 2905 6309 6307
90 LTDS Coulum Air Lock No.2 1.5 2.5 1440 6205 6205
91 LTDS Fan No.2 1.5 2.5 1440 6205 6205
92 LTDS Fan No.2 18.5 25.0 2905 6309 6309
93 Wet Shell Hyd. Cyclon Pump 15.0 20.0 1445 6309 6309
94 Wet Kernel Hyd. Cyclon Pump 15.0 20.0 1445 6309 6307
95 Driving Drum Hyd. Cyclon 2.2 3.0 1440 6206 6206
96 Wet & Dry Kernel Conveyor 1.5 2.5 1410 6205 6205
97 Wet & Dry Kernel Elevator 2.2 3.0 1440 6206 6206
98 Kernel Dist Conveyor 2.2 3.0 1440 6205 6205
99 Kernel Silo Fan No.1 15.0 20.0 1445 6309 6309
100 Kernel Silo Fan No.2 15.0 20.0 1445 6309 6309
101 Wet Shell Transporfan 11.0 15.0 2980 6309 6309
102 Kernel Transport Fan 18.5 25.0 2908 6309 6309
103 Blower Bunker Kernel
104 Motor Control Board St. Kernel

DEPAN BELAKANG
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
VII ENGINE ROOM 105 Solar Tank Pump 2.2 3.0 1500 6306 6306
106 Genset No.1
107 Genset No.2
108 Generator Turbin
109 Main Control Board
VIII BOILER 110 Electric Water pump No. 1 55.0 75.0 2990 6313 6213
111 Electric Water pump No. 2 55.0 75.0 2990 6314 6314
112 Ash Rotan No.1 0.8 1.0 1445 6205 6205
113 Ash Rotan No.2 0.8 1.0 1445 6205 6205
114 Ash Rotan No.3 0.8 1.0 1445 6205 6205
115 Ash Rotan No.4 1.0 1.5 1445 6205 6205
116 Secondary Air Fan 22.0 30.0 2920 6309 6309
117 Primary Air Fan 22.0 30.0 2920 6311 6310
118 I D F 110.0 150.0 1480 NU 218 6214 C3
119 Carrier Air Fan 7.5 10.0 2950 6308 6308
120 Fibre Shell Conveyor No.1 5.5 7.5 1440 6308 6308
121 Fibre Shell Conveyor No.2 5.5 7.5 1440 6306 6306
122 Dist. Fibre Shell Conveyor 5.5 7.5 1440 6306 6306
123 Modulating Control Sistem
124 Boaster Pump No.1 7.5 10.0 2990 6308 6308
125 Boaster Pump No.1 7.5 10.0 2990 6308 6308
126 Gemint Pump No.1 7.5 10.0 2990 6308 ZZ 6308 ZZ
127 Gemint Pump No.1 7.5 10.0 2990 6308 ZZ 6308 ZZ
128 Injeksi Chemical Pump 1.5 2.0 1440 6205 6205
129 Motor Cont. Board Demint plant
130 Motor Cont. Board St. Boiler

DEPAN BELAKANG
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
IX WATER 131 Sand filter pump No.1 7.5 10.0 2990 6308 6308
TREATMENT 132 Sand filter pump No.2 7.5 10.0 2990 6308 6308
133 Chemical Pump No. 1 0.4 0.5 1390 6308 6308
134 Chemical Pump No. 2 & 3 0.4 0.5 1390 6205 6205
135 Stirer Chemical No.1 0.4 0.5 1390 6205 6205
136 Stirer Chemical No.2 0.4 0.5 1390 6205 6205
137 Stirer Chemical No.3 6205 6205
138 Raw Water pump 37.0 50.0 2990 6205 6205
139 Water Intake Pump 37.0 50.0 2990 6312 6312
140 Motor Cont Board St. W. Treatment 6312 6312
X WORKSHOP 141 Mesin Bubut besar 7.5 10.0 1750 6308 6308
142 Mesin Bubut kecil 7.5 10.0 1750 6308 6308
143 Mesin Milling 1.5 2.5 1440 6206 6206
144 Mesin Scrap 3.0 4.0 1445 6206 6206
145 Mesin Bor besar 1.7 2.5 1440 6206 6206
146 Mesin Bor kecil 0.4 1.0 1400 6205 6205
147 Mesin Gergaji potong 2.2 3.0 1420 6206 6206
148 Mesin Gerinda potong 2.2 3.0 1420 6206 6206
149 Mesin Gerinda Duduk 1.5 2.5 1420 6205 6205
150 Mesin Gerinda Tangan 6 Inc
152 Travo las No.1
153 Travo las No.2
154 Travo las No.3
155 Travo las No.4
156 Motor Control Board Workshop
XI LIMBAH 157 Recycle Oil pump 2.2 3.0 1430 6309 6309
158 Sirculation Pump No.1 11.0 15.0 1445 6309 6309
159 Sirculation Pump No.2 11.0 15.0 1445 6309 6309
160 Land Aplication pump 6309 6309
161 Aerator pump No.1 11.0 15.0 1445 6309 6307
162 Aerator pump No.2 37.0 50.0 2990 6309 6307
163 Aerator pump No.3 ( Plampung ) 4.0 5.5 1445 6306 6306
164 Aerator pump No.4 ( Blower ) 7.5 10.0 2990 6308 6308
ELECTRICAL MAINTENANCE SHEDULLE
MOUNTH :
Item Stasiun NO MACHINERIS / EQUIPMENT KW HP RPM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
I RECEIPTION 1 Pintu Gerbang Depan 0.8 1.0 1445
LOADING RAMP 2 Hydraulic Lifting Plate form 11.0 15.0 1445
3 Hydraulik Loading Ramp 4.1 5.5 1440
4 Capstan No. 1 11.0 15.0 960
5 Capstan No. 2 11.0 15.0 960
6 Transfer Cariage No. 1 7.5 10.0 1450
7 Hydraulik Transfer Cariage No. 1 11.0 15.0 1445
II STERILIZATION 9 Fat fit pump No. 1 4.0 10.0 1445
10 Fat fit pump No. 2 4.0 5.5 1445
11 Fat fit pump No. 3 4.0 5.5 1445
12 Compresor 2.2 3.0 1430
13 Motor Control Board St. Sterilzer
III TRESHING 14 Capstan No.3 11.0 15.0 1445
15 Capstan No.4 11.0 15.0 1445
16 Transfer Cariage No. 2 7.5 10.0 1450
17 Tippler 7.5 10.0 1450
18 Fruit Bunch Elevator 7.5 10.0 1450
19 Tresher Drum No.1 11.0 15.0 1445
20 Tresher Drum No.2 11.0 15.0 1445
21 Rethreshing 5.5 7.5 1440
22 Bunch Crusser 5.5 7.5 1440
23 Under Treshing Conveyor No.1 2.2 3.0 1440
24 Under Treshing Conveyor No.2 2.2 3.0 1440
25 Horizontal Empty Bunch Conv. 3.7 5.0 1450
26 Incleaned Empty Bunch Conv. 7.5 10.0 1450
27 Horizontal Empty Bunch Conv. 3.7 5.0 1450
28 Hydraulik Empty Bunch Hopper 2.2 3.0 1440
29 Fruit Transfer Conveyor No. 1 4.0 5.5 1445
30 Fruit Transfer Conveyor No. 2 4.0 5.5 1445
31 Fruit Elevator No.1 5.5 7.5 1450
32 Fruit Elevator No.2 5.5 7.5 1450
33 Fruit Dist. Conv. Digester 4.0 5.5 1440
34 Motor Control Board St. Brondoalan
G : GREASING G/O : GANTI OLI B/T : BOCOR (TAMBAH) G/R : GANTI OLI (KARENA RUSAK)
MOUNTH :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
IV PRESSING 35 Digester No.1 30.0 40.0 1472
36 Digester No.2 30.0 40.0 1472
37 Digester No.2 30.0 40.0 1472
38 Press No.1 30.0 40.0 1472
39 Press No.2 30.0 40.0 1472
40 Press No.3 30.0 40.0 1472
41 Hydraulik Press No.1 14 2.0 1426
47 Crude Oil Pump No.1 4.0 5.5 1445
48 Crude Oil Pump No.2 4.0 5.5 1445
V CLARIFIKATION 49 Vibrting Screen 2.2 3.0 1450
50 Decanter No.1 22.0 30.0 2990
51 Decanter No.2 22.0 30.0 2990
54 Solid Conveyor No.1 1.5 2.5 1440
55 Solid Conveyor No.2 2.2 3.0 1445
56 Stirrer Continius Tank 2.2 3.0 1440
57 Sludge Drain Pump 11.0 15.0 2900
58 Sand Cyclone Pump 3.0 4.0 1430
59 Feed Purifier Pump 3.0 4.0 1430
60 Oil Purifier No. 1 7.5 10.0 29.20
61 Oil Purifier No. 2 7.5 10.0 29.20
62 Oil Purifier No. 3 11.0 15.0 14.60
63 Hot Water Purifier pump No. 1 0.6 1.0 3370
64 Hot Water Purifier pump No. 2 0.6 1.0 3370
65 Vacum pump 7.5 10.0 1460
66 Dried Oil pump 7.5 10.0 1460
69 Dispatch pump No.3 11.0 15.0 14.45
70 Hot well pump 1.5 2.5 2870
71 Collection pump 2.2 3.0 14.30
72 MRE pump No.1 7.5 10.0 29.95
73 Motor Control Board St.Klarifikasi
MOUNTH :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
MOUNTH :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
VI KERNEL 74 Cake Breaker Conveyor 11.0 15.0 1450
75 Fibre Fan Air Lock 2.2 3.0 1440
76 Fibre Fan 37.0 50.0 1465
77 Polshing Drum 6.5 10.0 1440
78 Nut Conveyor 1.5 2.5 1410
79 Nut Distoner Air Lock 1.5 2.5 1440
80 Nut Distoner Conveyor 1.5 2.5 1440
81 Nut Transfort Air Lock 1.5 2.5 1440
82 Nut Transfort Fan 30.0 40.0 1485
83 Ripple Mill No. 1 5.5 7.5 1435
84 Ripple Mill No. 2 5.5 7.5 1435
85 C.M Conveyor 1.5 2.5 1410
86 C.M Elevator 2.2 3.0 1440
87 LTDS Coulum Air Lock No.1 1.5 2.5 1440
88 LTDS Air Lock No.1 1.5 2.5 1440
89 LTDS Fan No.1 18.5 25.0 2905
90 LTDS Coulum Air Lock No.2 1.5 2.5 1440
91 LTDS Fan No.2 1.5 2.5 1440
92 LTDS Fan No.2 18.5 25.0 2905
93 Wet Shell Hyd. Cyclon Pump 15.0 20.0 1445
94 Wet Kernel Hyd. Cyclon Pump 15.0 20.0 1445
95 Driving Drum Hyd. Cyclon 2.2 3.0 1440
96 Wet & Dry Kernel Conveyor 1.5 2.5 1410
97 Wet & Dry Kernel Elevator 2.2 3.0 1440
98 Kernel Dist Conveyor 2.2 3.0 1440
99 Kernel Silo Fan No.1 15.0 20.0 1445
100 Kernel Silo Fan No.2 15.0 20.0 1445
101 Wet Shell Transporfan 11.0 15.0 2980
102 Kernel Transport Fan 18.5 25.0 2908
103 Blower Bunker Kernel
104 Motor Control Board St. Kernel
VII ENGINE ROOM 105 Solar Tank Pump 2.2 3.0 1500
106 Genset No.1
107 Genset No.2
108 Generator Turbin
109 Main Control Board
MOUNTH :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
VIII BOILER 110 Electric Water pump No. 1 55.0 75.0 2990
111 Electric Water pump No. 2 55.0 75.0 2990
112 Ash Rotan No.1 0.8 1.0 1445
113 Ash Rotan No.2 0.8 1.0 1445
114 Ash Rotan No.3 0.8 1.0 1445
115 Ash Rotan No.4 1.0 1.5 1445
116 Secondary Air Fan 22.0 30.0 2920
117 Primary Air Fan 22.0 30.0 2920
118 I D F 110.0 150.0 1480
119 Carrier Air Fan 7.5 10.0 2950
120 Fibre Shell Conveyor No.1 5.5 7.5 1440
121 Fibre Shell Conveyor No.2 5.5 7.5 1440
122 Dist. Fibre Shell Conveyor 5.5 7.5 1440
123 Modulating Control Sistem
124 Boaster Pump No.1 7.5 10.0 2990
125 Boaster Pump No.1 7.5 10.0 2990
126 Gemint Pump No.1 7.5 10.0 2990
127 Gemint Pump No.1 7.5 10.0 2990
128 Injeksi Chemical Pump 1.5 2.0 1440
129 Motor Cont. Board Demint plant
130 Motor Cont. Board St. Boiler
IX WATER 131 Sand filter pump No.1 7.5 10.0 2990
TREATMENT 132 Sand filter pump No.2 7.5 10.0 2990
133 Chemical Pump No. 1 0.4 0.5 1390
134 Chemical Pump No. 2 & 3 0.4 0.5 1390
135 Stirer Chemical No.1 0.4 0.5 1390
136 Stirer Chemical No.2 0.4 0.5 1390
137 Stirer Chemical No.3
138 Raw Water pump 37.0 50.0 2990
139 Water Intake Pump 37.0 50.0 2990
140 Motor Cont Board St. W. Treatment
MOUNTH :
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
X WORKSHOP 141 Mesin Bubut besar 7.5 10.0 1750
142 Mesin Bubut kecil 7.5 10.0 1750
143 Mesin Milling 1.5 2.5 1440
144 Mesin Scrap 3.0 4.0 1445
145 Mesin Bor besar 1.7 2.5 1440
146 Mesin Bor kecil 0.4 1.0 1400
147 Mesin Gergaji potong 2.2 3.0 1420
148 Mesin Gerinda potong 2.2 3.0 1420
149 Mesin Gerinda Duduk 1.5 2.5 1420
152 Travo las No.1
153 Travo las No.2
154 Travo las No.3
155 Travo las No.4
156 Motor Control Board Workshop
XI LIMBAH 157 Recycle Oil pump 2.2 3.0 1430
158 Sirculation Pump No.1 11.0 15.0 1445
159 Sirculation Pump No.2 11.0 15.0 1445
160 Land Aplication pump
161 Aerator pump No.1 11.0 15.0 1445
162 Aerator pump No.2 37.0 50.0 2990
163 Aerator pump No.3 ( Plampung ) 4.0 5.5 1445
164 Aerator pump No.4 ( Blower ) 7.5 10.0 2990

Lubrication Schedule (Grease) MTC 2019

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Lubrication Schedule (Grease) MTC 2019

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PENGGANTIAN BEARING / H.

II STERILIZATION 15 Sterilizer No. 1 F. Bearing 1

16 Sterilizer No. 2 F. Bearing 1

III THRESHING 24 Transfer Carriage Bearing 1 - 2

26 Fruit Bunch T. Bearing 1

27 Thresher No. 1 B. Bearing 1

28 Thresher No. 2 B. Bearing 1

31 Rethresher Elevator B. Bearing 1

32 Bunch Crusher Bearing 1

33 H.E.B. Conveyor F. Bearing 1

34 I.E.B. Conveyor F. Bearing 1

35 E.B.H. Conveyor F. Bearing 1

39 T. Conveyor No. 2 F. Bearing 1

40 Fruit Elevator No. 1 T. Bearing 1

41 Fruit Elevator No. 2 T. Bearing 1

42 Top Fruit Distribusi F. Bearing 1

72 Inc. Solid Conveyor F. Bearing 1

V KERNEL 73 Cake Breake F. Bearing 1

74 Fibre Fan B. Bearing 1

75 Fibre Cyclone F. Bearing 1

77 Nut Conveyor Under F. Bearing 1

78 Nut Transt. Fan B. Bearing 1

79 Nut Cyclone F. Bearing 1

81 Ripple Mill No. 1 F. Bearing 1

82 Ripple Mill No. 1 F. Bearing 1

83 C.M. Conveyor F. Bearing 1

84 C.M. Elevator B. Bearing 1

86 Air Lock LTDS 2 F. Bearing 1

87 Dry Sparation B. Bearing 1

88 Dry Sparation B. Bearing 1

89 Air lock Cyclone F. Bearing 1

90 Air lock Cyclone F. Bearing 1

93 Wet Kernel Grading B. Bearing 1

94 Wet Shell Grading B. Bearing 3

95 Wet & Dry Kernel F. Bearing 1

96 Kernel Elevator B. Bearing 1

98 Kernel Silo Fan No. 1 B. Bearing 1

99 Kernel Silo Fan No. 2 B. Bearing 1

VI B O I L E R Fibre Shell Conveyor F. Bearing 1

109 Inc. Fibre Shell F. Bearing 1

111 Dust Collector No. 1 Bearing 1

112 Dust Collector No. 2 Bearing 1

113 Dust Collector No. 3 Bearing 1

114 Dust Collector No. 4 Bearing 1

115 Induced Draft Fan B. Bearing 1

116 Forced Draft Fan B. Bearing 1

117 Primary Air Fan B. Bearing 1

118 Secondary Air Fan B. Bearing 1

II STERILIZATION 13 Trolley No. 01 C/R C/R

III THRESHING 22 Capstan No. 03 C/R C/R C/R C/R

44 Digester No. 02 C/R C/R R C/R

45 Digester No. 03 C/R C/R R C/R

49 Hydraulic Press No. 01 C/R C/R C/R

50 Hydraulic Press No. 02 C/R C/R C/R

51 Hydraulic Press No. 03 C/R C/R C/R

56 Feed Purifier Pump C/R C/R C/R C/R C/R C/R

61 Stirrer CST C/R C/R

62 Dryed Oil Pump C/R C/R C/R C/R C/R C/R

63 Despatch Pump No. 1 C/R C/R C/R C/R C/R C/R

64 Despatch Pump No. 2 C/R C/R C/R C/R C/R C/R

65 Hot Well Pump C/R C/R C/R C/R C/R C/R

66 Recleamed Oil Pump C/R C/R C/R C/R C/R C/R

67 Recycle Pump C/R C/R C/R C/R C/R C/R