AMERICA, INC.

1333 Parkview Road

Green Bay, WI 54304
Phone: 920-339-6100
Fax: 920-339-6110

DryEnd Operational Task list.

(Constant Shear, Twin 400 Slitter Scorer, Master Cut-off Knife)
Upon completion of training for this corrugator zone, the operator will display a complete understanding of the 6
operational categories for a Shear, Slitter Score, Cut-off Knife.

1. Safety
2. Start-up
a. Proper start-up and shutdown sequences
3. Diagnostics – T/S
4. General house keeping practice during a shut down.
5. Operational Adjustments.

Name_________________________________ Date________________________

Location_______________________________ Instructor______________________
 AMERICA, INC. 1333 Parkview Road
Green Bay, WI 54304
Phone: 920-339-6100
Fax: 920-339-6110

Safety
The DryEnd operator will be able to locate:
1. All Safety devices Shear, Slitter/Scorer, Cut-Off Knife.
a. Safety devices and their locations.
i. Main Isolation Devices (To access a machine for maintenance all main energy must be off
and locked per Plant Lock out Tag out procedures.)
1. Electrical
2. Pneumatic
3. Kinetic
ii. Secondary Isolation devises.( Restricts some energy sources from machine, and will stop
machine if running. Gives access to machine for minor jam clearing. Must follow Plant
Lock out Tag out procedures.)
iii. Process Isolation Device. (Allows access to limited areas of machine while it is operating.

Signature ______________________________ Date Completed__________

Supervisor / Instructor____________________________________

Comments;
 AMERICA, INC. 1333 Parkview Road
Green Bay, WI 54304
Phone: 920-339-6100
Fax: 920-339-6110

Constant Shear
1. The Operator will demonstrate the ability to:
a. Indentify the main components of the Constant shear.
i. Knife Cylinder
ii. Divert Roll
iii. Expulsion belt
iv. Diverter Flap
v. Scrap Cart
vi. Control Panel
b. Explain the function of each button on the control panel.
c. Explain the function of each light on Machine Beacon Post.
d. Either start or stop a continuous chop out of board.
e. Clear Web jam starting at the shear.
f. Start-up after an E-stop.

Signature ______________________________ Date Completed__________

Supervisor / Instructor____________________________________

Comments;
 AMERICA, INC. 1333 Parkview Road
Green Bay, WI 54304
Phone: 920-339-6100
Fax: 920-339-6110

Twin 400 Slitter/Scorer

1. The Operator will demonstrate the ability to:
a. Indentify main components
i. Auxiliary scoring shaft
ii. Scoring shaft #1
iii. Scoring shaft #2
iv. Slitting shaft #1
1. Indentify each slitter head ( by its number and location)
v. Slitting shaft #2
1. Indentify each slitter head ( by its number and location)
vi. Robot for Top Scoring placement
vii. Robot for Bottom Scoring placement
viii. Robot for Slitter head placement.
ix. Blade Sharpening system.
b. Explain the function of each button on the control panel.
c. Explain the function of each light on Machine Beacon Post.
d. Perform a Cold Start-up
e. Perform a Start-up after an E-stop.
f. Perform a Jam Clearing sequence.
g. Perform Daily and Weekly Preventive Maintenance procedures.
i. Shaft Cleaning
ii. Anvil inspection and replacement.
iii. If applicable Slitter Blade Adjustment.
iv. Blow down of machine.

Signature ______________________________ Date Completed__________

Supervisor / Instructor____________________________________

Comments;
 AMERICA, INC. 1333 Parkview Road
Green Bay, WI 54304
Phone: 920-339-6100
Fax: 920-339-6110

Master Cut-Off Knife

1. The Operator will demonstrate the ability to:
a. Indentify main components.
i. Board Wheel
ii. Inlet Feed Section
iii. Cut-off Knife Section.
iv. Upper
v. Lower
vi. Outlet feed Section.
vii. Control Panel.
viii. 550 AB panel view.
b. Explain the function of each light on Machine Beacon Post.
c. Panel view 550 explain functions of:
i. Main Screen
ii. More Screens ( Miscellaneous screen)
iii. Diagnostic screens
iv. Acknowledge faults screen.
d. Explain function of DC buss voltage meter located by panel view 550.
e. Cold Start-up
f. Start-up after an E-Stop
g. Perform the Jam Clearing procedure.
h. Perform the Open Inlet table sequence.
i. Perform Daily and Weekly Preventive Maintenance procedures.

Signature ______________________________ Date Completed__________

Supervisor / Instructor____________________________________

Comments;
 AMERICA, INC. 1333 Parkview Road
Green Bay, WI 54304
Phone: 920-339-6100
Fax: 920-339-6110

Syncro Corrugator Control System

1. The Operator will demonstrate the ability to:
a. Explain the function of each button on the Main Operators control console.
b. Navigate to the following screens using the Buttons, Tabs, or Machine Icons.
i. Wet End
ii. Dry End
iii. Process Control
iv. Alarms
v. Machine Icons
c. Manually;
i. Enter Orders
ii. Modify Orders
iii. Delete Orders
iv. Move Orders
v. View Orders
vi. Swap Orders
vii. Swap Knives
viii. Past Queue Tab
1. Restore function.
d. Explain and make proper selection of Order Change types & function
i. Types
1. Auto
2. Semi
3. Manual
ii. Dry end
1. Soft (No Slitter Change)
2. Gap
3. No-gap
iii. Wet end (Semi Auto)
1. Sync Splice
a. Paper
i. Type
ii. Width
b. Sync splice types
i. Sync on Lineal
ii. Sync on Butt Roll
iii. Sync Now & Cancel Sync.
iv. Splicer Control Mode
2. Continuous chop (Semi Auto)
e. Send “Current” and “Next” orders to Dry End machines.
i. Identify the Alarms for machines with incorrect order information.
f. Select the Wet End button and view the overview tab and determine:
i. Which splicers are in use
 AMERICA, INC. 1333 Parkview Road
Green Bay, WI 54304
Phone: 920-339-6100
Fax: 920-339-6110

ii. Whether the splicer status is ready or not.

iii. Whether the splicer is in the Auto or Manual mode.
iv. How much linear is left of roll
v. Diameter of paper left on roll
vi. How much time is left before a splice.
g. Select the Wet End button and view the Setups tab:
i. Determine Flute
ii. Determine DE changes
iii. Determine Lineal
iv. Determine Paper width.
h. Select the Slitter machine Icon ( Setups Tab):
i. Determine which Shaft (Axis) is running.
ii. Determine what blades are being used.
iii. Determine what Scores are being used.
i. Select the next Tab on the Machine Icon button (Controls)
i. Make adjusts to:
1. Trim Blades
2. Lateral Adjust
3. Trim Chutes
4. Scoring Gaps
5. Cycle Anvils.
j. Using the Process Control button determine:
i. What singlefacer is in use.
ii. What level of Pre-heater is in use.
iii. What level of Glue unit is in use.
iv. If machines are in locale control (manual) or Syncro control (Automatic).
k. Using the Alarms button and tabs determine fault or stop reason.

Signature ______________________________ Date Completed__________

Supervisor / Instructor____________________________________

Comments;
AMERICA, INC. 1333 Parkview Road
Green Bay, WI 54304
Phone: 920-339-6100
Fax: 920-339-6110