DHAKA UNIVERSITY OF ENGINEERING & TECHNOLOGY, GAZIPUR

DEPARTMENT OF MECHANICAL ENGINEERING

JUNE, 2019
MANUFACTURING PROCESS OF TERRY TOWEL AT
NOMAN TERRY TOWEL MILLS LTD.

A Report
By
MD.SHARIFUL ISLAM
MD.SOHEL RANA
BAPPY KUMAR SAHA

DEPARTMENT OF MECHANICAL ENGINEERING

DHAKA UNIVERSITY OF ENGINEERING & TECHNOLOGY,
GAZIPUR
JUNE, 2019
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 Report On
MANUFACTURING PROCESS OF TERRY TOWEL AT
NOMAN TERRY TOWEL MILLS LTD.

A Report
By
MD.SHARIFUL ISLAM
Student No: 143010

In Cooperation With

MD.SOHEL RANA BAPPY KUMAR SAHA

Student No: 143018 Student No: 143026

Supervisor: NAYEEM MD. LUTFUL HUQ

Associate Professor

Submitted to
DEPARTMENT OF MECHANICAL ENGINEERING
DHAKA UNIVERSITY OF ENGINEERING & TECHNOLOGY, GAZIPUR
JUNE, 2019

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 Contents
List of Chapter………………………………………………………………… .iii
List of Figures………………………………………………………………….. vi
Acknowledgement……………………………………………………………....vii
Abstract……………………………………………………………………….... viii

LIST OF CHAPTER
CHAPTER 1 Introduction………………………………………………………. 1
1.1Objectives………………………………………………………... 2
1.2Mission ………………………………………………………….. 2
1.3 Goal……………………………………………………………... 3
CHAPTER 2 Warping Section…………………………………………………. 5
2.1 Warping………………………………………………………….. 5
2.2 Warping Operation………………………………………………. 5
2.3 Objectives of Warping…………………………………………… 5
2.4 Importance of Warping………………………………………….. 5
2.5 Warping Machine……………………………………………….. 6
2.5.1 Working Principle of Beam Warping Machine……………….. 6
2.6 Sectional Warping Process in Textile…………………………….7
2.7 Working Procedure of Sectional Warping Machine…………….. 8
2.8 Cone Winding Machine in Textile………………………………. 9
2.9 Features of Cone Winding Machine Used in Textile……………. 9
2.10 Working Procedure of Cone Winding Machine……………….. 10
2.11 Re-coning……………………………………………………….. 10
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CHAPTER 3 Sizing Section……………………………………………………11
3.1 Sizing……………………………………………………………. 11
3.2 Objectives of Sizing…………………………………………….. 11
3.3 Sizing Machines…………………………………………………. 11
3.4 Classification of Sizing Machine…………………………………12
3.5 Different Technique of Sizing…………………………………….13
3.6 Beam Storing……………………………………………………..14
3.6.1 Beam Stoker…………………………………………………… 14
CHAPTER 4 WEAVING SECTION………………………………………….. 15
4.1 Weaving…………………………………………………………. 15
4.2 Different Parts of a Terry Towel………………………………….16
4.3 Classification of Towels…………………………………………..17
4.4 Manufacturing of Towels…………………………………………17
4.5 Inspection of Gray Fabric……………..…………………………..18
4.6 Types of Faults in the Gray Fabric………………………………..19
CHAPTER 5 DYEING SECTION………………………………………………20
5.1 Yarn Dyeing……………………………………………………… 20
5.2 Fabric Dyeing………………..............................………………… 21
CHAPTER 6 DRYING…………………………………………………………. 22
6.1 RF Dryer Machine……………………………………………….. 22
6.2 Loop Dryer Machine…………………………………………….. 23
CHAPTER 7 CUTTING AND SEWING……………………………………… 24

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CHAPTER 8 TAGGING………………………………………………………..26
 8.1 Pros and Cons of Different Tags………………………………...26
CHAPTER 9 QUALITY CONTROL…………………………………………..28
9.1 Quality Control…………………………………………………28
9.2 Total Quality Control…………………………………………...29
9.3 Objectives ………………………………………………………29
9.4 Basic Parameters of a Quality Terry Towel…………………….29
CHAPTER 10 PACKAGING…………………………………………………..31
10.1 Packing………………………………………………………..31
CHAPTER 11 UTILITY……………………………………………………….32
11.1 Steam Turbine…………………………………………………32
11.2 How a Steam Turbine Works…………………………………32
11.3 Types of Steam Turbine………………………………………34
CHAPTER 12 CONCLUSION………………………………………………...36
11.1 References…………………………………………………….36

LIST OF FIGURES
Figure 1.1 Noman Terry Towel Mills Ltd………………………………………….1
Figure 1.2 Noman Terry Towels…………………………………………………3-4
Figure 2.1 Normal Warping Machine………………………………. …………….6
Figure 2.2 Sectional Warping Machine…………………………………………….7
Figure 2.3 Cone Winding Machine………………………………………………...9
Figure 3.1 Sizing Machine……………………………………………………...…12
Figure 3.2 Beam Stoker…………………………………………………………...14
Figure 4.1 Weaving machine……………………………………………………...15
Figure 4.2 Towel with different parts name……………………………………....16
Figure 4.3 Terry Loom Machine…………………………………………………..18
Figure 4.4 Inspection Machine……………………………………………………18
Figure 5.1 Yarn Dyeing…………………………………………………………..20
Figure 5.2 Fabric Dyeing Machine……………………………………………….21
Figure 6.1 RF Dryer Machine ……………………………………………………22
Figure 6.2 Loop Dryer Machine………………………………………………….23
Figure 7.1 Towel Sewing ………………………………………………………...24
Figure 7.2 Fabric Lay……………………………………………………………..25
Figure 8.1 Tagging Machine……………………………………………………...27
Figure 10.1 Towel Packaging…………………………………………………….31
Figure 11.1 Steam Turbine………………………………………………………..33

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ACKNOWLEDGEMENT
Firstly we would like to thank to the Department of Mechanical Engineering, Dhaka University
of Engineering & Technology, Gazipur for arranging an one day industrial visit on Noman Terry
Towel Mills Ltd. to enhancing the knowledge of mechanical engineering. This was very helpful
for us to understand real life application of mechanical engineering knowledge in the field of
Textile industries.

We would also like to thank to NTTML to visit us production of Terry Towel through proper
guidance with real mechanical equipment. That’s why we are now be treated as a
professional/expert mechanical engineer.

Finally, we must express our honorable teachers for providing us with unfailing support and
continuous encouragement throughout our visiting and through the manufacturing process of
Terry Towel and writing this report. This accomplished would not have been possible without
them.

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 ABSTRACT

Noman Terry Towel Mills Ltd. Is the largest Terry Towel manufacturer in Bangladesh. It uses
cotton as raw material to produce various types of towel. First of all Yarn beam has been made
by using warping machine. Then the warp beam goes through sizing machine for protect from
abrasion and improving the breaking strength of yarn. After sizing beam storing, weaving, gray
inspection process has been done. For change the color of Terry Towel it goes through the
Dyeing section and change color by using Fabric dyeing machine. Then dry the Towel loop by
using Loop Dryer machine. After completing this the Towel is cutting at desired shape and then
sewing and tagging process has been done carefully. After completing all the process the towel
goes for checking its quality or any kind of default and then all the satisfying product goes for
packing at packing section.

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