3

4
 s
s

FAST ASSEMBLING SYSTEM

s
s

5
 ®

d P/200

E9 0

6
 METALS AND SURFACE TREATMENTS
CABLE TRAYS ARE MAINLY EXPOSED TO ATMOSPHERIC CORROSION. THE ENVIRONMENT IN WHICH THE CABLE TRAYS
ARE INSTALLED IS THEREFORE THE MAIN CRITERIA IN THE CHOICE OF SURFACE TREATMENT, OR TYPE OF STEEL.

EZ ELECTROGALVANISING AFTER MANUFACTURE STAINLESS STEEL 304 L 3304L

EN 12329 standard
d d EN 10088–2 standard
d d
The cable tray, manufactured using untreated steel wire, is AISI 304L – X2CrNi18.09 – 1.4307
pickled and then immersed in an electrolyte containing zinc. Offers good corrosion resistance against soft water, normal
Zinc is then deposited on it by passing an electric current. A environments and food products (except mustard and white
smooth bluish-grey, fairly glossy appearance is obtained to wine).
a greater or lesser extent depending on the pH value of the
electrolytic bath used. The colour and level of gloss have no
negative or positive effect on the corrosion resistance of the
coating. STAINLESS STEEL 316 L 3316L

EN 10088–2 standard
AISI 316L – X2CrNiMo17.12.2 – 1.4404
Since it contains molybdenum, stainless steel 316L is able
PG/GS: CONTINUOUS GALVANISATION BEFORE
GS to resist intergranular corrosion. This makes it particularly
MANUFACTURE USING THE SENDZIMIR PROCESS
suitable for the chemical and food industries, the nitrate
explosives industry and environments containing halogen
EN 10244-2: PG standard
d d(wire)
( i ) (fluorine and chlorine)
EN 10327: GS standard (accessories)
Before menufacture, a coating of zince is deposited by SURFACE TREATMENTS ARE COMPATIBLE:
continuous immersion on the steel sheets or wires. The
Wire Cable Trays Accessories
appearance of the components is now smooth and grey.
EZ/ PG EZ/ GS
GC GC/ DC
GC HOT DIPPED GALVANISED AFTER MENUFACTURE
304L 304L & 316L
EN ISO 14 61 standard 316L 316L
The cable trays or accessories, manufactured from untreated
steel sheet or wire, are degreased and pickled before being
ONGOING PROTECTION
immersed in a bath of molten zinc, The entire product is
therefore covered with a thick layer of zinc. When a wire cable try is cut, the fact that a wire has been cut
A light grey, slightly rough appearance is obtained. does not affect the level of protection. The jaws of the bolt
cutter drags and layer of zinc across the cut end and forms a
NOTE: Any white marks due to the formation of zinc protective layer.
hydroxycarbonate which might appear on the surface have no
influence on the corrosion resistance. This is in fact the very Zinc hydroxide
principle on which galvanic protection is based.

DC GEOMET®

Geomet® is a treatment based on zinc and aluminium. As it Fe cathod

zn anod
does not contain any chromium VI (hexavalent), it complies
with the RoHS Directive. Offering protection equivalent to GC,
it is used for small accessories and fixings which are difficult
to hot dip galvanise.

EPOXY

Resin - based paint is applied to the cable tray using an

electrostatic powder and then cured in an oven. The entire
range of RAL colours can be obtained. Mainly used for
aesthetic reasons and to help identify cable routes, it offeres
very good corrosion resistance.

7
 INTERIORS EXTERIORS CHEMICAL INDUSTRY MARINE PLATFORMS CHROLINE FLUORINE FOOD ENVIRONEMENT

EZ
Electrozinc
ISO 20-81/82
NF/EN 12-329
DIN 50961

GS Continuous
galvanisation
NF/EN 10-327
DIN 50976
gEZ

GC Hot dip
gavanisation
NF/EN/ISO 1461

DC Zinc and
aluminium
gGC protection

304L Stainless steel

304L
NF 10-088-2
Decapado y
pasivado

316L Stainless steel

316L
NF 10-088-2
Decapado y
pasivado

Recommended Possible
8
 INDEX
THE RANGE

CF 54 ___________________________________________ 10

CF 105___________________________________________ 11

CP, CLIP __________________________________________ 12

COT ____________________________________________ 13

9
50set

26set
 COT

COT CF54 - CF105 100 600 MM

CF 54 COT 50

CF 105 COT 100

3 000
COT
H
mm kg/m GS GC 304L 316L
COT 50 48 0,5 923 020 923 023 - 923 024
H COT 100 96 0,9 923 040 923 043 - 923 044
(mm) 29

COT J H
mm kg/m GS GC 304L 316L
COT J - - 923 050 - - 923 054

21
(mm)

13
260 set
 EDRN

EDRN CF54 - CF105 50 600 MM

N
TE T

ED
PA
50 / 100 150 200 300 400 500 600
mm
A B A B A B A B A B A B
CF54 2 0 2 1 2 1 2 1 2 2 2 2
CF105 2 1 2 1 2 1 2 2 2 3 2 3

1 2 3

EDRN 18
250

50 EZ DC 304L 316L

50x EDRN 50 558 241 558 247 - 558 244

EDRN TOOL 10 558 260 - - -
(mm) +1x

17
 POSITIONING OF THE COUPLERS

To get the best performance from tray, choosing the right couplers is just as impor-
tant as their positioning. CABLOFIL couplers have been designed and tested to pro-
vide high levels of mechanical and electrical performance. To maximise performance,
follow the recommendations below:

GENERAL SCENARIO APPLICABLE TO ALL SPANS

L/5 L/2
Optimum Possible Forbidden

(100% performance) (70% performance) Never put the support

for best results, place the couplers if the coupling is at L/2, a coefficient under coupler.
at 1/5 th of the way along the span. of 0.7 should be applied to the
permissible load.

EXCLUSIVE TO CABLOFIL
®
: 25% SAVINGS WITH THE P2000 (SPAN OF 2M AT FULL CAPACITY)
By opting for CABLOFIL’s 2 m span, up to 25% on material and labor can be saved compared to the conventional 1.5m span.
To obtain this result, the first span is deliberately limited to 1.5 meters, then the supports are placed every 2 meteres.
The couplers are therefore always 0.5m from a support which is close to the optimum performance of 0.4 m.

CABLOFIL TRAY CABLOFIL TRAY CABLOFIL TRAY

L : 3 meters L : 3 meters L : 3 meters
Union Union

0. 5m 0. 5m 0. 5m

1,5 m 2m 2m 2m 2m

The configuration, coupled with the quality

and penetration of the welding of the wires,
guarantees a span of 2 meters for the
leading range of CABLOFIL
(CF54 of 50 mm to 500 mm wide).

19
INDEX
WALL MOUNTING

LIGHT DUTY _______________________________________ 21

MEDIUM DUTY ____________________________________ 22

HEAVY DUTY _______________________________________ 23

HORIZONTAL OR VERTICAL EDGE _____________________ 24

20
 INDEX
CEILING MOUNTING

CENTRAL HANGERS 26

C MOUNTING 26

TRAPEZE 27

MEDIUM DUTY PENDANTS 28

HEAVY DUTY PENDANTS 29

25
 INDEX

OTHER MOUNTINGS

FLOOR MOUNTING 32

UNDER FLOOR MOUNTING 33

SUPPORT FOR SPECIAL PARTS 35

AND DATA ACCESORIES.

38

31
INDEX
INDEX
CABLE TRAY INSTALLATION

HOW TO CUT A CABLE TRAY 41

LARGE RADIUS BENDS 42

LARGE RADIUS BENDS 45

SMALL RADIUS BENDS 47

SMALL RADIUS BENDS 49

T OR CROSS AT RIGHT ANGLES 51

T OR CROSS WITH GUSSET 53

REDUCING SIZE, CHANGING LEVEL 55 40

 HOW TO CUT A CABLE TRAY

L ••

mm Kg/1
COUPFILGM 630 2,7 559 507

2 1

3 4
6 5

L ••
Cargador 559 558
mm Kg/1
CUTY-FIL - 3,7 559 548 Bateria 559 567
Accesorio de corte 559 577

41
 LARGE RADIUS BENDS
50 MM

BTRCC x2
x2
CE 25 x2

ED 275 x1

100 MM 520 mm

x3
220 mm

x3 BTRCC x2

CE 25 x2

ED 275 x1

150 MM
650 mm

x4
BTRCC
x4 CE 25 x2

ED 275 x2
280 mm x1

x2
200 MM
BTRCC x2
650 mm
CE 25 x2
ED 275 x1

x2
+
x4 280 mm BTRCC x1
x1
CE 25
CE 30 x1

x2

300 MM
900 mm BTRCC x2

CE 25 x2

ED 275 x1

+ x4

431 mm BTRCC x1
x6 CE 25 x1

CE 30 x1

43
 ®

400 - 450 MM

1060 mm

460 mm
x8

x2 x6
+
BTRCC x2 BTRCC x1
CE 25 x2 CE 25 x1
ED 275 x1 CE 30 x1

500 MM
1305 mm

700 mm

x9
x9

BTRCC x1
CE 25 x1
CE 30 x1

600 MM
1535 mm

770 mm
x11

x11

BTRCC x1
CE 25 x1
CE 30
BTRCC = + x1

44
 SMALL RADIUS BENDS
50 MM

375 mm

90°
x1
BTRCC x1

CE 30 x1

CE 25 x1

100 MM
375 mm

R = 50 mm

x1 x1 x1
BTRCC x1

CE 30 x1

CE 25 x1

150 MM
430 mm

R = 120 mm BTRCC x1
x2 x1 x2
CE 40 x2

200 MM
430 mm

R = 125 mm
BTRCC x1
x2 x2 x2
CE 40 x2

300 MM 530 mm

R = 120 mm BTRCC x1
x2
x3 x3 CE 40 x2

47
 ®

400 - 450 MM

630 mm

R = 130 mm

x4 x4
x2

BTRCC x1

CE 40 x2

500 MM
750 mm

R = 129 mm

x5 x5
x2

BTRCC x1

CE 40 x2

600 MM
750 mm

R = 134 mm
x6 x6

x2

BTRCC x1

CE 40 x2

BTRCC = +
48
 SMALL RADIUS BENDS
100 MM

x2
x1
BTRCC x1

CE 30 x1

CE 25 x1

150 MM

x2
x2
BTRCC x1
CE 30 x1

CE 25 x1

200 MM

x2

x2
BTRCC x1

CE 30 x1

CE 25 x1

300 MM

x2
x3
BTRCC x1
CE 30 x1
CE 25 x1

49
 ®

400 MM

x2

x4 BTRCC x1
CE 30 x1
CE 25 x1

500 MM

x2

x5 BTRCC x1

CE 30 x1

CE 25 x1

600 MM

x2
x6

BTRCC x1

CE 30 x1

CE 25 x1

BTRCC x1

CE 40 x2

BTRCC = +
50
 T OR CROSS AT RIGHT ANGLES
50 MM

x1 BTRCC
x4
CE 25

ED
275
100 MM 90º

x1 BTRCC
x4
CE 25

ED
275
90º
150 MM

BTRCC
x2 x4
CE 25

ED
90º
275
200 MM

BTRCC
x2
x4
CE 25

ED
90º
275
300 MM

BTRCC
x3 x4
CE 25

51 ED
90º
275
 ®

400 MM

x4

BTRCC
x4
CE 25

ED
275
90º

450 - 500 MM

x5

BTRCC
x4
CE 25

ED
275
90º
600 MM

x6

BTRCC
x4
CE 25

ED

BTRCC = + 275
90º
52
 T OR CROSS WITH GUSSET
100 MM

x1 x2 x1

x3
x1
2
BTRCC x1

CE 30 x1
x1
CE 25 x1

150 MM

x1 x3 x1
x1

BTRCC x1

CE 30 x1

CE 25 x1
2 x1
x2

BTRCC x2
x1
CE 25 x2

ED 275 x1

200 MM

x1 x3 x1

x1 x3
2

BTRCC x1

CE 30 x1
x1
CE 25 x1

53
 ®

300 - 500 - 100 MM

x1 xN x1

300 k N = 4
500 k N = 6
600 k N = 7

x1
2 300 x4

x1 x1
BTRCC
CE 30 x1

CE 25 x1

400 MM

x1 x5 x1
x1

BTRCC x1

CE 30 x1

CE 25 x1

x2
x1
2
BTRCC x2
x1 CE 25 x2

ED 275
x1

BTRCC x1
FASLOCK
CE 30 x1

CE 25 x1

FASLOCK S = 100 k 200 mm

BTRCC = +
FASLOCK XL = 300 k 600 mm 54
 REDUCING SIZE, CHANGING LEVEL
50 MM

FASLOCK S = 100 k 200 mm

FASLOCK XL = 300 k 600 mm

FASLOCK

BTRCC x1

CE 30 x1
x1 x1
CE 25 x1
x1

100 MM
BTRCC x1

CE 30 x1

CE 25 x1

x1 x1
x1

BTRCC x2
CE 25 x2

ED 275 x1

200 MM

BTRCC x1

CE 30 x1

CE 25 x1

x1

x1 x2 x1

BTRCC x2
CE 25 x2

ED 275 x1

BTRCC = +
55
 ®

R = 64 mm
R = 190 mm
R = 320 mm
R = 445 mm

R = 445 mm

R = 320 mm

R = 190 mm

R = 64 mm

56
Contact Bticino (Thailand) Ltd., for more information
BTicino (Philippined) Ltd.
G/F All Seasons Bldg .
112 Aguirre St., Legaspi Village
1229 Makati City, Philippines
Tel. No. (+63 2) 892 8972 loc.104
Fax. No. (+63 2) 892 8971