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Abstract: The behavior of double-angle stringer-to-floor-beam connections in riveted railway bridges is examined experimentally. A
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series of static and fatigue tests were performed on three full-scale bridge parts taken from an old riveted railway bridge. The results of
the static tests reveal that the amount of end moment developed in these connections as a result of their rotational stiffness could be
considerable. As a result of the cyclic variation in this moment, fatigue damage might develop in these connections. This damage was,
however, observed to have a fairly low propagation rate and did not immediately reduce the load-carrying function of the connections.
DOI: 10.1061/共ASCE兲1084-0702共2005兲10:2共179兲
CE Database subject headings: Bridge decks; Bridges, railroad; Connections, semi-rigid; Rivets; Fatigue; Distortion.
Introduction transfer the stringer-end reaction to the floor beams, and it has
been common engineering practice to design them with reference
The residual life of old riveted steel bridges has been the subject to the corresponding shear forces only. However, in order to en-
of increasing concern for bridge owners all over the world. The sure sufficient shear-load capacity in these double-angle connec-
considerable age of these bridges and the escalating need for tions, it is often unavoidable that the connections also acquire a
heavier freight trains and higher traffic intensity all give rise to certain degree of rotational stiffness. Some moment will conse-
several questions relating to the fatigue performance of these old quently develop in these connections as a result of the restraint
structures. Research work conducted in this field has mainly fo- they impose on the stringer-end rotation associated with bending.
cused on the fatigue performance of primary bridge members The magnitude of this moment does not generally have a decisive
because of the vitality of these members to the load-carrying effect on the ultimate 共static兲 load-carrying capacity of the con-
function of the bridge. However, experience has shown that the nections. It might, on the other hand, induce such high local
connections between different primary and secondary members of stresses in the different components of the connection, which if
these bridges are often more critical with reference to fatigue. In repeated a sufficient number of times might result in fatigue-crack
most cases, the driving mechanism behind fatigue damage in development in these connections.
these connections is applied deformation, which is repeated cycli- A relatively large number of damage cases have been reported
cally. Unintended interaction between the connected members, for stringer-to-floor-beam connections in riveted steel bridges
together with unanticipated or otherwise overlooked connection 共Fisher et al. 1987; Wang 1990; Al-Emrani 2000兲. These damage
stiffness, might result in the connections being subjected to re- cases have involved either cracking in the outstanding legs of the
straint forces that are not taken into account in design. In addition, connection angles or crack development in the rivets connecting
these joints and connections are often points of stress concentra- the outstanding legs to the floor-beam web, eventually resulting in
tion and abrupt changes in stiffness, which make them more sen- the heads of these rivets popping off. In spite of this and the fact
sitive to the development of fatigue cracking. Inadequate design that problems related to the fatigue performance of riveted
assumptions and poor detailing have also contributed in some stringer-to-floor-beam connections have been recognized for a
cases to the unsatisfactory fatigue strength of some connections. long time, research work performed in this field is fairly scarce.
One of the most common types of fatigue damage in the Almost all the fatigue tests performed in relation to this prob-
above-mentioned category is that found in stringer-to-floor-beam lem have been conducted on small-scale T-stub connections
connections in riveted bridges. In an open-deck riveted railway loaded in tension 共Wilson and Coombe 1939; Wang 1990兲. Al-
bridge, these connections are typically made using double angles though they produce valuable results relating to the fatigue life of
riveted to both the stringer and the floor-beam webs. riveted double-angle connections 共in terms of the number of
The primary load-carrying function of these connections is to cycles to crack initiation兲, these tests do not involve the actual
forces acting on these connections, nor do they reflect their true
1 complex behavior. In fact, aspects of particular concern for a
Assistant Professor, Dept. of Structural Engineering and Mechanics,
Chalmers Univ. of Technology, SE-412 96 Göteborg, Sweden. E-mail: bridge owner, such as possible damage modes and expected dam-
mohammad.alemrani@ste.chalmers.se age locations, the rate at which the damage is expected to de-
Note. Discussion open until August 1, 2005. Separate discussions velop, and the residual load-carrying capacity of the damaged
must be submitted for individual papers. To extend the closing date by
connections, can generally only be studied using large-scale test
one month, a written request must be filed with the ASCE Managing
Editor. The manuscript for this paper was submitted for review and pos- specimens comprising all the members and components involved
sible publication on March 19, 2002; approved on August 24, 2003. This in the response of these connections. This investigation therefore
paper is part of the Journal of Bridge Engineering, Vol. 10, No. 2, aims to contribute to a more comprehensive understanding of the
March 1, 2005. ©ASCE, ISSN 1084-0702/2005/2-179–185/$25.00. complex behavior involved in the fatigue performance of these
Fig. 4. Moment-load curves derived from measured bending stresses is to subject the outstanding legs at the top of the connection to an
at midspan of stringers for three tested specimens out-of-plane flexure, causing bending and axial stresses in the
angles and the rivets, respectively 共Fig. 5兲.
The amount of restraint provided by the connections, the re-
stiffness of the double-angle connections and the moment that sulting end moment, and the associated built-in forces and
develops in these connections as a result of this stiffness. stresses will therefore depend on the amount of applied deforma-
Fig. 4 shows some typical moment-load curves obtained from tion that can be accommodated by the flexural flexibility of the
these static tests. The values for stringer-end moment were de- outstanding legs.
rived from the bending stresses measured at the midspan of the Referring back to Fig. 4, the stringer-to-floor-beam connec-
four stringers in each specimen. It is obvious that the specimens tions in the tested specimens typically displayed some nonlinear
behave as partially continuous two-span girders with negative behaviour 共although to a rather limited extent兲. In the case of
moment at the central floor beam. For beams of this kind, the specimens I and II, some “softening” behavior could be observed,
degree of continuity, ␣, can be derived as while Specimen III displayed slightly “hardening” characteristics
at higher load levels.
Mp 1 One of the main reasons for the nonlinear softening character-
␣= = 共1兲 istics of double-angle beam connections in general is the occur-
Mf 1 + R
rence of plastic deformation in these connections. Although the
where measured strain at various locations in the connections of the
tested specimens was generally below the elastic limit of the ma-
共3EI/L兲stringer terial, the possibility that plastic deformation of this kind took
R= 共2兲
Krot place in local areas of stress concentration cannot be totally ex-
cluded 共in fact, some of the measured flexural stresses in the
where M p⫽moment at central support of partially continuous vicinity of the fillet of the outstanding legs were close to the yield
two-span girder; M f ⫽moment at central support of fully continu- stress of the material兲. Nevertheless, it is obvious from the load-
ous two-span girder; and Krot⫽rotational stiffness of each double- moment curves in Fig. 4 that the nonlinear behavior of these
angle stringer-to-floor-beam connection. connections starts at a fairly early stage of loading. This indicates
Table 1 summarizes the results obtained for the three tested that other 共or additional兲 factors may have caused this behavior.
specimens. The restraint provided by the stringer-to-floor-beam Fatigue cracks in some of the connection angles and the presence
connections is substantial. These double-angle “shear” connec- of the clamping force in the rivets could be two such factors that
tions were capable of developing up to 67% of the corresponding contribute to overall nonlinear softening behavior.
moment of a fully continuous beam! Another source of nonlinearity in the behavior of mechanically
The rotational stiffness of the double-angle connections is pri- fastened double-angle connections is the presence of various “me-
marily a function of the flexural stiffness of the outstanding legs chanical imperfections” between different components in the con-
of the connection angles. The effect of the deformation applied to nection, such as initial gaps, misfit, and out-of-straightness con-
the connections 共by stringer-end rotation associated with bending兲 ditions. Fig. 6 shows the results of displacement measurements
performed at the bottom of the connection angles in Specimen III.
The flexural stresses measured in the outstanding legs of the
Table 1. Connection Stiffness, Degree-of-Continuity and Stringer-End angles at the same location are also shown for specimens I and III
Moments Calculated for Thress Specimens at Load Corresponding to for comparison. The results suggest a small gap in Specimen III
Applied Load Range in Fatigue Testing 共P = 100 kN兲 between the back of the outstanding legs of the connection angles
Rotational Degree of Stringer-end and the floor-beam web. This gap was “closed” at a load level of
stiffness continuity moment about 50 kN. The same observation can be made when it comes to
Specimen 共kNm/ Rad兲 共%兲 共kNm兲 the stress measured in the outstanding leg at the bottom of the
connection.
I 3.2· 105 65 −66.5
Although the size of the presumed gap is very small, its pres-
II 3.5· 105 67 −68
ence could be the reason for the relatively low stiffness observed
III 2.2· 105 56 −57
in Specimen III and the slightly stiffening characteristics of their
Fig. 11. Measured nominal tensile stress in rivet as function of connection moment
tions on one side of Specimen II deviated markedly from the subjected to a final static load to examine the residual shear ca-
general observation mentioned above. Rivet failure continued in pacity of the damaged connections. Fatigue-crack development in
these connections in a dominolike manner, and at the end of the the angles of the connections had reduced their shear-resistant
fatigue test, 8 of the 10 rivets assembling the connections on this area by up to 40%, and 8 of the 10 rivets assembling the connec-
side had fractured. tions were damaged and had their heads popped off in one case.
Inspection of some of the fractured rivets, which were located Despite this extensive damage, all three specimens were capable
at the lower part of the connections, and examination of the lo- of carrying the maximum static load that could be provided by the
cation of crack initiation and the direction of crack propagation in testing equipment, Pmax = 600 kN/ hydraulic jack 共the correspond-
these rivets indicate that shear deformation may have contributed ing bending stresses measured at stringer midspan were 140
to the process of crack initiation and propagation in these rivets MPa兲.
共Fig 12兲.
The calculated nominal shear stresses in the uncracked part of
In spite of this, the fractured rivets at the top of the connection
the connection angles were well below those corresponding to
were actually still able to participate in carrying some of the shear
yielding. However, in some cases, the flexural stresses measured
forces acting on the connection. The amount of shear force car-
in the outstanding legs of the angles exceeded the yield stress of
ried by these rivets gradually decreased due to fretting between
the rivet shank and the angles of the connection. As a result, the the material as a result of the “residual” rotational stiffness in
rivets at the bottom of the connection carried an increasing these cracked connections 共Fig. 9兲.
“share” of these shear forces, with considerable shear deformation Fatigue damage in the rivets connecting the outstanding legs
and secondary rivet bending as the result. Other observed defects of the connection angle to the floor-beam web did not immedi-
such as faultily formed rivet heads and the misalignment of the ately eliminate their shear resistance. Even though one of its
holes in the connected components may also have contributed to heads had popped off, the rivet shank was still able to transfer
fatigue cracking in these rivets. Nevertheless, rivet failure in all some of the shear forces acting on the connection. In fact, at-
the tested specimens was seen to occur in a somewhat ductile tempts to drive the damaged rivets out of the connections were
manner. The area of final fracture 共with cleavage characteristics兲 unsuccessful in most cases, as a result of the tight fit between the
occupied only a very small part of the total rivet area, and in most rivet shank and the connected plates owing to hole misalignment.
cases the fractured rivet head was not completely separated at the
time of damage detection.
Summary and Conclusions
Residual Load-Carrying Capacity of Damaged
Connections The fatigue performance of riveted double-angle stringer-to-floor-
beam connections was investigated in a series of static and fatigue
Subsequent to fatigue testing, and when no further damage devel-
tests conducted on three full-scale bridge parts taken from an old
opment in the connections could be observed, the specimens were
riveted railway bridge. The results of the static tests have shown
that these double-angle shear connections, despite being assumed
in a simplified manner to act as pin connections, may actually
develop considerable moment due to the restraint they exert on
the stringer-end rotation associated with bending.
Fatigue problems in stringer-to-floor-beam connections in riv-
eted steel bridges are mainly of a distortion-induced character.
The connections are subjected to applied deformation, which,
when repeated cyclically, could result in fatigue-damage develop-
ment in these connections. Two modes of fatigue damage could
be observed in the tests:
Fig. 12. One of rivets in third row of connection in Specimen II 共also • Fatigue cracking in the outstanding legs of the connection
observe defect shape of unfractured rivet head兲 angles. These cracks are initiated and driven by the high local
the connection angles were associated with a gradual reduction in P ⫽ applied load;
the stiffness of the connection. An increasing amount of the ap- Pr ⫽ applied load range;
plied deformation could therefore be accommodated, and the ␣ ⫽ stiffness ratio;
forces acting on the connections were reduced. ␦ ⫽ out-of-plane distortion 共displacement兲;
The presence of fatigue damage in riveted double-angle ⫽ stress;
stringer-to-floor-beam connections does not immediately reduce x ⫽ flexural stress in outstanding leg of connection angle;
their load-carrying capacity. The cracks in the angles typically max ⫽ maximum stress in rivet;
had very slow and gradually decreasing propagation rates, and the nom ⫽ nominal axial stress in rivet; and
rivets with popped-off heads could still carry some portion of the ⫽ rotation of stringer end.
shear forces acting on the connections. Even when up to 40% of
the connection angles had cracked or when 8 of the 10 rivets in
the connection had fractured, the connections were still able to References
transfer considerable shear forces, yet with substantial yielding
and large deformation. However, fatigue damage in stringer-to- Åkesson, B. 共1994兲. “Fatigue life of riveted railway bridges.” Doctoral
floor-beam connections has in some cases been reported to result thesis, Chalmers Univ. of Technology, Dept. of Structural Engineer-
in total fracture of these connections, and such damage needs ing, Göteborg, Sweden.
therefore to be dealt with as soon as it is detected. Al-Emrani, M. 共2000兲. “Two fatigue-related problems in riveted railway
bridges.” Licentiate thesis, Chalmers Univ. of Technology, Dept. of
As they are composed of several components, riveted double-
Structural Engineering, Göteborg, Sweden.
angle stringer-to-floor-beam connections also attain some degree Cousins, T. E., Stallings, J. M., Lower, D. A., and Stafford, T. E. 共1998兲.
of inherent structural redundancy, which diminishes the risk of “Field evaluation of fatigue cracking in diaphragm-girder connec-
brittle fracture in these connections. tions.” J. Perform. Constr. Facil., 12共1兲, 25–32.
Fisher, J. W., Yen, B. T., and Wang, D. 共1987兲. “Fatigue and fracture
evaluation for rating riveted bridges.” Transportation Research Record
302, Transportation Research Board, Washington, D.C., 25–35.
Acknowledgment Wang, D. 共1990兲. “Fatigue behaviour of mechanically fastened double-
angle shear connections in steel bridges.” PhD thesis, Lehigh Univ.,
Bethlehem, Pa.
The work presented in this paper is part of the writer’s Ph.D. Wheeler, A. T., Clarke, M. J., and Hancock, G. J. 共2000兲. “FE modeling
thesis and has mainly been funded by the National Rail Admin- of four-bolt, tubular moment end-plate connections.” J. Struct. Eng.,
istration in Sweden. The writer would therefore like to acknowl- 126共7兲, 816–822.
edge with deep gratitude the aid and support provided by the Wilson, W. M., and Coombe, J. V. 共1939兲. “Fatigue tests of connection
National Rail Administration, which also donated the tested angles.” Bulletin Series No. 317, Engineering Experiment Station,
bridge parts. Univ. of Illinois, Urbana, Ill.