RUMUS PERANCANGAN RODA GIGI KERUCUT

DENGAN GIGI-GIGI LURUS BERPOTONGAN 90°

δ₁ + δ ₂ = 90°
Soal : M=2 Z1 = 100 Z2 = 50

Di susun oleh :

Nama : Ferdianto Tanjung

Kelas : XII TPM 1

NIS : 16139
PERHITUNGAN Z1

Z1 = 100

Keterangan :

δ₁ :2

Sin δ₁ : 0,894

Tan δ₁ : 63,43 = 63°26’5,81576”

Cos δ₁ : 0,447

No Nama Simbol Perhitungan (Rumus)

1. Modulus m m = 2 mm
2. Tusuk Gigi t t = m.π = 2.3,14 = 6,28 mm
3. Jumlah Gigi z z₁ = 100 mm
Diameter Lingkaran d₁ = z1.m = 100.2 = 200 mm
4. d
Tusuk
z 1 100
Tanδ₁ = = = 2 mm = Tan 2 =
z2 50
5. Sudut Kerucut tusuk δ
63,434948 (63°26’5,81576”)
dk₁ = m(z1+2.Cosδ₁) = 2(100+2.Cos63,43) =
Diameter Lingkaran
6. dk 2(100+2.0,447) = 2(100+0,894) = 2(100,894)
Kepala
= 201,788 mm = 201,80 mm
2.sin δ 1 2.sin 63,43
yk₁ = Tan yk1 = = =
Z1 100

7. Sudut Kepala Gigi yk

2.0,894 1,788
= = Tan0,01788 = 1,024339
100 100

(1°1’27,6218”)
8. Tinggi Kepala Gigi hk hk₁ = 1.m = 1.2 = 2 mm
9. Tinggi Kaki Gigi hf hf₁ = 1,25.m = 1,25.2 = 2,5 mm
10. Tinggi Gigi h h₁ = 2,25.m = 2,25.2 = 4,5 mm
df₁ = m(z1-2,5.Cosδ₁) = 2(100-2,5.Cos63,43)

11. Diameter Lingkaran Kaki df = 2(100-2,5.0,447) = 2(100-1,12) = 2(98,88) =

197,76 mm = 197,75 mm
2,5.sin δ 1 2,5.0,894
Tan yf₁ = = = 0,02235 =
z1 100
12. Sudut Kaki Gigi yf
1,280 (1°16’48”)
 d1 200
13. Panjang Kerucut Tusuk L L₁ = 1 = = 111,85 mm
2.sin δ 2.0,894
δk ₁ = δ ₁+yk₁ = 63,43+1,024339 = 64,45
14. Sudut Kerucut Kepala δk
(64°27’0”)
15. Sudut Kerucut Kaki δf δf ₁ = δ ₁-yf₁ = 63,43-1,280 = 62,15 (62°9’0”)
1 1
16. Lebar Gigi b b₁ = ≤ .L = .111,85 = 37,283 mm
3 3
dk ₁ 201,80
a₁ = Cotδk ₁ = Cot64,45 =
2 2
17. Tinggi Kerucut Kepala a
100,9.0,478 = 48,230 mm = 48,23 mm
b .Cosδk ₁ 37,283.cos 64,45
c₁ = = =
Cosyk ₁ cos 1,024339
Tinggi Kerucut Kepala
18. c
terpancung
37,283.0,431
= 16,085 mm = 16,10 mm
0,999
Jarak antara Lingkaran e₁ = m.Sinδ ₁ = 2.0,894 = 1,788 mm =
19. Tusuk dan Lingkaran e 1,8 mm
Kepala
20. Sudut Kerucut Pengisi ᵠ ᵠ₁ = 90°-δ ₁ = 90°-63,43 = 26,57 (26°34’12”)
Modulus dari Tusuk Gigi d ₁ 200
21. mu mu = = = 2 mm
luar z ₁ 100
d 1−2. b . Sinδ ₁ 200−2.37,283 .0,894
mi = =
z1 100

Modulus dari Tusuk Gigi

22. mi
dalam 200−66,662 133,338
= = = 1,33338 mm =
100 100

1,34 mm
z 1. m 100.2 200
dd₁ = = =¿ = 447,427 mm
Cosδ ₁ 0,447 0,447
23. Diameter Bayangan dd
= 447,40 mm
dd ₁ 447,40
24. Jumlah Gigi Bayangan Zd Zd₁ = = = 223,7 = 223 Gigi
m 2
mi . π 1,34.3,14
25. Lebar Lekukan terkecil lᵢ lᵢ₁ = = = 2,103 mm
2 2
26. Sudut Pemutaran Roda ‫ג‬ 41,3.241,3.43,1 um .π im .π
− −
Gigi Tan= 2 2 = 2 2 =‫ג‬
382,73.2 .2 b
 82,6 702,4
41,3 301,2
− −
( 0,013907 =¿ = 2 2
665,47
665,47

)”50,0657’0°0

PERHITUNGAN Z2

Z1 = 50

Keterangan :
δ₂ : 0,500

Sin δ₂ : 0,447

Tan δ₂ : 26,57 = 26°33’54,1842”

Cos δ₂ : 0,894

No Nama Simbol Perhitungan (Rumus)

1. Modulus m m = 2 mm
2. Tusuk Gigi t t = m.π = 2.3,14 = 6,28 mm
3. Jumlah Gigi z z₂ = 50 mm
Diameter Lingkaran d₂ = z2.m = 50.2 = 100 mm
4. d
Tusuk
z2 50
Tanδ₂ = = = 0,500 mm = Tan 0,500
z 1 100
5. Sudut Kerucut tusuk δ
= 26,57 (26°33’54,1842”)
dk₂ = m(z2+2.Cosδ₂) = 2(50+2.Cos26,57) =
Diameter Lingkaran
6. dk 2(50+2.0,894) = 2(50+1,788) = 2(51,788) =
Kepala
103,576 mm = 103,60 mm
2.sin δ ₂ 2.sin 26,57
yk₂ = Tan yk2 = = =
Z2 50

7. Sudut Kepala Gigi yk

2.0,447 0,894
= = Tan0,01788 = 1,024339
50 50

(1°1’27,6218”)
8. Tinggi Kepala Gigi hk hk₂ = 1.m = 1.2 = 2 mm
9. Tinggi Kaki Gigi hf hf₂ = 1,25.m = 1,25.2 = 2,5 mm
10. Tinggi Gigi h h₂ = 2,25.m = 2,25.2 = 4,5 mm
df₂ = m(z2-2,5.Cosδ₂) = 2(50-2,5.Cos26,57)

11. Diameter Lingkaran Kaki df = 2(50-2,5.0,894) = 2(50-2,23) = 2(47,76) =

95,520 mm = 95,52 mm
2,5.sin δ ₂ 2,5.0,447
Tan yf₂ = = = 0,02235 =
z2 50
12. Sudut Kaki Gigi yf
1,280 (1°16’48”)
d₂ 100
13. Panjang Kerucut Tusuk L L₂ = ₂ = = 111,85 mm
2.sin δ 2.0,447
δk ₂ = δ ₂+yk₂ = 26,57+1,024339 = 27,59
14. Sudut Kerucut Kepala δk
(27°35’39.6204”)
15. Sudut Kerucut Kaki δf δf ₂ = δ ₂-yf₂ = 26,57-1,280 = 25,290
 (25°17’24”)
1 1
16. Lebar Gigi b b₂ = ≤ .L = .111,85 = 37,283 mm
3 3
dk ₂ 103,60
a₂ = Cotδk ₂ = Cot27,59 =
2 2
17. Tinggi Kerucut Kepala a
51,80.1,913 = 99,0934 mm = 99,10 mm
b .Cosδk ₂ 37,283.cos 27,59
c₂ = = =
Cosyk ₂ cos 1,024339
Tinggi Kerucut Kepala
18. c
terpancung
37,283.0,886
= 33,065 mm = 33,10 mm
0,999
Jarak antara Lingkaran e₂ = m.Sinδ ₂ = 2.0,447 = 0,894 mm =
19. Tusuk dan Lingkaran e
Kepala 0,89 mm
ᵠ₂ = 90°-δ ₂ = 90°-26,57 = 63,430
20. Sudut Kerucut Pengisi ᵠ
(63°25’48”)
Modulus dari Tusuk Gigi d ₂ 100
21. mu mu = = = 2 mm
luar z₂ 50
d ₂−2. b . Sinδ ₂ 100−2.37,283 .0,447
mi = =
z2 50

Modulus dari Tusuk Gigi

22. mi
dalam 100−33,331 66,669
= = = 1,33338 mm = 1,34
50 50

mm
z 2. m 50.2 100
23. Diameter Bayangan dd dd₂ = = =¿ = 111,85 mm
Cosδ ₂ 0,894 0,894
dd ₂ 111,85
24. Jumlah Gigi Bayangan Zd Zd₂ = = = 55,925= 55 Gigi
m 2
mi . π 1,34.3,14
25. Lebar Lekukan terkecil lᵢ lᵢ₂ = = = 2,103 mm
2 2
41,3.241,3.43,1 um .π im .π
− −
Tan= 2 2 = 2 2 =‫ג‬
382,73.2 .2 b
82,6 702,4
41,3 301,2
− −
=¿ 2 2
Sudut Pemutaran Roda 665,47
26. ‫ג‬ 665,47
Gigi
( 0,013907 =

)”50,0657’0°0