DYNAMIC CLASSIFIER CALIBRATION CURVE DEVELOPMENT

TABLE OF CONTENTS
DYNAMIC CLASSIFIER CALIBRATION CURVE DEVELOPMENT
 DYNAMIC CLASSIFIER CALIBRATION CURVE DEVELOPMENT

All pulverizer testing is to be done with the boiler operating at a steady condition near MCR.
 DYNAMIC CLASSIFIER CALIBRATION CURVE DEVELOPMENT

Condition Coal Flow* Air Flow* Outlet Temperature*

(Lbs/Hr) (Lbs/Min) (°F)

NOTE
 DYNAMIC CLASSIFIER CALIBRATION CURVE DEVELOPMENT

NOTE
 DYNAMIC CLASSIFIER CALIBRATION CURVE DEVELOPMENT

Example

NOTE

% 50 Mesh vs. Through 200 Mesh

2
1.8
1.6
% On 50 Mesh

1.4
1.2 Required Through 200 Mesh
1
0.8
0.6
0.4 Desired + 50 Mesh
0.2
0
60 65 70 75 80 85 90
% Through 200 Mesh

Figure 1 -- VALUE WHICH CORRESPONDS TO .5% + 50 MESH

 DYNAMIC CLASSIFIER CALIBRATION CURVE DEVELOPMENT

Step 3 – Plot 200-mesh fineness versus classifier RPM for each of the coal flows.

Through 200 Mesh vs. Classifier RPM

50,000 lbs/hr
90
200 Mesh Fineness

75,000 lbs/hr
85
80 100,000 lbs/hr

75 105,000 lbs/hr

70
110,000 lbs/hr
65
115,000 lbs/hr
60
45 65 85 105 125 120,000 lbs/hr

Classifier RPM

Figure 2 -- 200 MESH FINENESS VERSUS CLASSIFIER RPM

DYNAMIC CLASSIFIER CALIBRATION CURVE DEVELOPMENT

Classifier RPM vs. Feed Rate

100
95
90
85
80
75
70
65
60
25 45 65 85 105 125
Feed Rate - Klbs/hr

Figure 3 PLOT CLASSIFIER RPM VERSUS FEED RATE

DYNAMIC CLASSIFIER CALIBRATION CURVE DEVELOPMENT

HP MILL with DYNAMIC™ CLASSIFIER

DATA SHEET

Table 1 -- DATA SHEET FOR HP MILLING SYSTEM

 DYNAMIC CLASSIFIER CALIBRATION CURVE DEVELOPMENT

Customer

Plant

Mill No

Test No

Engineer

Date

Time

Feeder Speed (%)

Coal Flow (LB/HR)

Mill Motor Current (AMPS)

 DYNAMIC CLASSIFIER CALIBRATION CURVE DEVELOPMENT

Mill Motor Power (KW)

NOTE:

Hot Air Damper Position (% Open)

Cold Air Damper Position (% Open)

Indicated Air Flow (LBS/HR)

Air Flow Controller dP (IN WG)

Air Flow Controller Temperature (DEG F)

Air Heater Outlet Temperature (DEG F)

Air Heater Outlet Pressure (IN WG)

PA Fan Discharge Pressure (IN WG)

WB/Furnace Pressure (IN WG)

Furnace Pressure (IN WG)

No. Mills in Service

Unit Load (MW)

 DYNAMIC CLASSIFIER CALIBRATION CURVE DEVELOPMENT

Bowl dP (IN WG)

Mill Outlet Temperature (DEG F)

Coal Flow Counter (End)

Coal Flow Counter (Start)

Elapsed Time (MIN)

Coal Flow (LB/HR)

Classifier Rotor Speed (RPM)

Spring Rate (LB/HR)

Sheet

Spring Preload (LB)

Measured Air Flow (LB/HR)

Mill Motor Current (AMPS)

Lube System Motor Current (AMPS)

 DYNAMIC CLASSIFIER CALIBRATION CURVE DEVELOPMENT

Lube System Motor Power (KW)

NOTE:

Under Bowl Pressure (IN WG

Above Bowl Pressure (IN WG)

Mill Outlet Pressure (IN WG)

Bowl dP (IN WG)

Classifier dP (IN WG)

Mill dP (IN WG)

Air Seal Pressure (IN WG)

Air Seal dP (IN WG)

Mill Inlet Temperature (DEG F)

Mill Outlet Temperature (DEG F)

 DYNAMIC CLASSIFIER CALIBRATION CURVE DEVELOPMENT

Output Frequency (Hz)

Motor Speed (RPM)

Motor Current (AMPS)

Rated Torque (%)

Rated Power (%)

Total Spillage (LB)

Spillage Time (MIN)

Spillage Rate (LB/MIN)

Coal Percentage (%)

Coal Spillage Rate (LB/HR)

Pulverized Coal Sample - Size Distribution & Moisture (%)

 DYNAMIC CLASSIFIER CALIBRATION CURVE DEVELOPMENT

Raw Coal Sample - HGI & Moisture (%)