suspension insulotors [NGK} NGK INSULATORS, LTD:ATION ON & USS COMBAT CONTAMINATION Sustensionnsucarons FF 4 High withstand vohage under polluted ‘conditions Best wulted for ENV and UHV lines XEL (Exit Efiioncy in Leakage) series is igh ‘ualty ant-pollation unite whelh have # uniaue configuration pioneered by NGK, Tha units r6- present a significant improvernont over the con lonal fon type units. They ere oarticuedy for use in coastal end industial areas tte heavy tat, dust or chemical pollution. Shree 1964, over 2.000,000 units have been in sevice on HV and EHV lines In Japan, U.S.A. sid otnar countries with unsuepassed perform: mance records.Oo QUR INFORY, ATION eR TEPOLLU TION: & UNV vec GORROSION-PROOF su srors | In polluted areas, covtosion concentrates at the ‘cemant boundary of pin shank, Especially on OC lines, precaution agsinst electrolytic comosion at ‘the pin where mono-dectional leakage eurent collects densoly must be takes. NGK COR- ROSION-PROOF INSULATORS a ‘with high purity 2ine sloove around the cement boundary area. Tho sloove it caste fused onta zinc sleeve provides anecte sschticial protaction 10 the pin body owing to its lower electrolytic ENTRACHIGH STRENGTH suscension msucarons Extra-bigh strengh suspension ineuletors of 90.000 and 120,000 Iba M BE rating have been developed to mest any heavier loading require- ments on futute EHV of UHV lines, (On bulk Bower tenamission linae bottr ar0 designed to incorporato those foctors sufficiently, Extensive laboratory tests on these units indicate raady-t0 a Lusrension wnsutarons |sah MOK Standard Gtase Colors are Brown and Light Gray TN Name or) 7 ~ | Sooke cap Waleabie on, Wadi Gahanna z Socket Key ras o tile Steal 3 Cement Fontan Coan + Poet Shel Pecan | 5 Ball Pin Hi-tansion Steel, Het-dip Galvanized 4 5) wmbinon’auaresClassification of NGK Standard Suspension Insulators ‘ios Se io tora cei cman toauses [ea alawn coe cer cassie ce ny _— we cana wee onsen steve tors ox case nan wees | eae cme Gast new we [exe wee satsow wae cima sco to) 1 Oy irs dato) 1 6K wer eaten ame wee cate 56,000 far 7H Sn wr ERs car ISPENSION INSULATORSTEC See payee 12-15 BS Son page 1617 Feo EL Sener) Nowa Fou x8t was), | Nomad Foo (XE. Sar) TT eae Tongue ‘Sock ‘at 8 Seckn a & Soca a2 Soca Seat ‘CAABOTIEA > CA.S1EMA L Cas1508 ° ca-FIEMG ca.s16ac caaasME cA-s01MG cA-S288E | ea-sesw A-225Mc cA.SO1EC ‘ea.a25ee ca.so1A ‘cA-4258C ca.so1ee A-580E5 CA.A7MK CA-Ga7EA CA-BLOR, _ fil CA-58968 CA-S4EB ‘CA-590ND ‘cA.as5EC CASHIER CA-6OAEA 7) Summer eiceeerremeisiisrenieANSI Clevis Type 1. The Insulators described hore conform 16 respuctive ANSI classes of clevis & eye oF tongue type. 2. Brown or light gray is standard glare color for all classas. Class 62-6 unit in gray glaze ‘nd clase 62-10 unit in blue glaze are also ‘vtilabi upon request. 4 ( =) couse pia & BA Section sil ohn SELF-LOCKING TYPE. na) ae cantsz4e cA-505A ANSI Class $2.9 ‘ANSI Crags 62-2 {Alternate oye e900) 1.00010 ME 10.0001 Mt aE STANDARD PARTICULARS _ Gat. Ne. Ca-teazac (CA-T882A ca-Baba ANSI Clase oe wt 2 Porcelain Diss Diemeter in o & Th Unit Spacing Fin % Eg 3% Leakage Distance / i 7 7 8% Combined MAE Strength / To 79.000 To.s00 755060 Mecharical Impact Strength [Ta 6 3 = “Tension Proof Test Loed / Tb 5.000 51000 7500 Tie Load Tost Value / 7.000 8.080 16.000 tow [vv o @ & Frequoney | Wer 7 3 3 3% Gita | Postve 7A 100) 700 116 tpuice | Negative 7 20 706) oo Tow. Freavency Puneture Vonage 7 KV 3 CJ 30 adio-Inftonce- [Tost Volege ro Ground 7A 78 78 7 okage Date [Maximum AV at 1,000KH=/ % 7 = Net Woight 6 e . ee Star Specifies: ANSI C202 ‘SUSPENSION INSULATORS¢ i | Wows q ' cA-BIEA - cA-tota ‘ANSI Clase 62-4 ANSI Clogs 52.6 26,000 ib MAE 116.0001 MRE | 12 | 30,000 b MBE : \ we, PARTICULARS Y cane. CASISA caso. cassia ca.sa9, ‘ANSI Cia ~ 524 a =m, 52.12 Pood Dis Dismete 10 10 10 1" Unie Spacoa o % on 7 Leokage iswncs Fn. ry 1H 12H 8 Combined MBE Strength /Tb 15000 25,000 38,000 50.000 Tcbniel Impact Strength J 36 100 100 100 Tension Prot Test Load /b 7800 "2.500 18000 25,000 “ine Cand Tt Valen 79.000 15.000 24,000 20,000 vee [Bev ry 20 a0 20 ‘Average Flasher | Frequency [ Wat 7 © 50 20 0 i Votge Citcal- | Porve 7 138 2s 125 40 Impulse [Negative / 130 130 130 14 Tow Frequency Puncture atoge KY ne 10 130 135 Radiosntvence- Test Vetage 0 Ground 10 10 10 10 vonage Oxts [Moni FIV a 1,000 KHe a 0 20 30 0 Net Wit / 1 2 12 178 a | Note: 20,0001 50000 io nd 80,000 Ib unit a leo avliebe upon taut. - Standard Sawsection= ANS? C202 A © | susrendion iyeucavaieANSI Ball & Socket Type . 1. Ball & socket couplings forthe insulators 2. Brown of light grey i standard gate color / dlseribad nee te a8 fllows fore classes. aun [ANSI Tye B eaupl Chass 82-6 unit in gray glaze and cass 62-8 ph 11.000 & 18,000 tb unt unit in blue ola ate aso avaiable upon ANSI Types Boutin rece socker key 25,000 ie unit INSTALLATION ANS Type K coupling '36.000 & 0,000 tb unit ca-soimc 16,000 1b MBE ANSI Clase 52-3, CA-BISMC 18,000 ib Ma ANSI Clans 52-3, 18,000 tb Mae F tee. - too J . ca anit chean 82-5 Awst cleee 82 angsty seo0oTbanae S000 Mae Saoooit ee STANDARD PARTICULARS Tae casita | casweme | cascime | casonn | cama ANSI Beas — {ws | #3 | os | a0 eran Oss DT rn 70 10 0 10 Ti paca ° a mm of a oe Taatage inane Ti wee pie Das fag Poe Canines MBE Seera Tb ‘3000 | va0c0 | i800) 76000 | see00 | — enaa0 Toran pac Sonat hc o is eee too te Tension Prac Test Lead / Ib 7.600 7,500, 9,000 12,500 18,000 25,000 Ti Lod Ten Vale ‘00007 wno00 [14000 [ —va000 [24000] an.000 oa [BT wo 0 6 2 20 0 pvengeRashovne|_freaney Wan 7 HY = @ % zo wo Veaoe Cate Poni Fw 5 2 i [us 5 7 tute Wopetie 78 rd 130 [90 ‘50 140 Tare Fite Wage TRV 10 78 no [90 ita a Bada [Tos Woe v0 ound 6 7 3B 7 10 73 Mage ate Wann OTR SGOKRE 7a ep 0 2 4 0 n TaN Saket Tee | tees [ime | tes | ee i WaT 5 5 iis] os Tote’ 207206 30,000 1 and 40000 b write ae was avalable upon reaver ‘Standard Speifcrion: ANS! C282Fog Type (XEL Series with ANSI Couplings) 1 NGK XEL series fo9 type inculators ste 3, 25,000 Ib cievie & tongus tyne nits have ANS! Type J coupiina: esrgred for use in severaly polluted areas. the same coupling dimensions ag those of 26,0001b w Thoy save a high rail of eaxage distanceto ANS! §2-6. ANSI Type K coupling: spacingofaboutt Stimesthatofthestandard Couplings. for ball & socket unite are as "6,000 & 60,000 Ib unie 1 units. follows. 4. Brown or ight gray is standard glaze colar 2, Their contours ate dasigned to os to be ANSI Type B coupling: 16,000 tb unit for all types. readily elaaned by rain or artical washing 8. Covecion-proot zine-sleeved insulators are also availaole upon request v (e\ | \ — . - vee , Lod ca-susme “os, aea000e MRE vooootn Mar spot mae me te " aed A fedgcn BS amen lt we jbo oat STANDARD PARTICULARS Le cat Ne casam | cxssme | caszeme | cxcome | ca-comK | Previn ie Diarsor 7m 10 0 0 11% 1a Wt Spcia in. % % oe om i : Testa Dire in 7 We 7 Ties) Sgg_3t : Combined MRE Soncth /e 25000 veo | acon fy 6800 0,900 Mechanical inpet Stang Te 0 100 10 100 100 Tension Prot Tet Lod / 7a00 zee r500 | == 000 35600 Ti ona Ton Va T.000 72.000 15.000 2200 30,000 tows [ow 78v ar 108 To 100 To9 To verge Rashove |_Frauancy | Wet JK co w © rn votage Ponive 7A 150 180 io veo ieo i raaoney Ponce Vekage 7 150 120 130 130 10 Tadortnce- | Test Volpe o Grand TRV 10 70 70 70 70 Vehage Orie | Meat iva ,o00K 7a = ca 20 2 = Tat & Stet Sis - = TB Teed Tee Taek Trig Te eS 75 7 cs ae 40000 write are aap avalaba up request ‘ANSI C202 Note: 20,000, $9,000 Ib ‘eardard Toning Spelt 1 11 | SUSPENSION INSULATORSIEC Ball & Socket Type 4. Bll & soca coupling fr th iat ca, Aescrbed no sa foows cad IEC TT mm: 4.00 tg an WL NEE 16 mma: 72000 82008 12,0004 unt ~ TEC 20 mm: 16.800 & 21.000 kg unit SOCKET REY IEC 24mm 30,00 k oi aaa non 2. Brown or lah ray atoll clr fora cee 7,000 ky ERM. STANDARD PARTICULARS Cat No, CAROITEA CA-BIEMA Porcelain Biso Dismater / 7m 16 288 Unit Spacing / mm 100 17 Greopaga Distance 7am 120 282 ‘Electiomechacicel Faling Loed / ks ‘s000 7606) 7008) Mechanical Routine Test Load kg 1600 2,800) 2.800) Power [Div 7 RV 35 7a Minimum Feshover | Freauency [wiet / Kv a s Voltage 50% Positive 7A 75 a> iz Impulse [Negative / kV 0 18 125 Power [Diy 7kv 80 %. Withatond Vottage | Frequency | Wot 7k 3 @ % Impulse 7 70 iio 70 Puncture Voltege 7m 30 or 10 Ball & Socket Sire L tam Tenmé ‘Net Weight ka L 23 a Stondat Texting Spucticavon: IEC Pun 253 SUSPENSION INSULATORS | 12| _ ca.stoes ca-tesee ca.st0nD 16:00 ka ERM 21000Kg EAM 2000049 Ea tines Rob KN 244 kN “ STANDARD PARTICULARS y Gane. caaoiec | ca.siae | ca-wote | @natsEB | GA-sWOND Porn 6s Dito wa He 20 2 2 Tai Seating 7m ‘ae vas 19, 779 738 Grepage Daslance [arn 2 ae 30 376 8 lecborecharia Fling (300 a 000 7.500 Tee9, 709 3006 Mechanica! Routine Tas Load Ko 800 00 eto BA00 T2808 row [OWT a 8 8 = 7 cimum Rasrover |Preuney [Wet Fa 7 a a aT 8 ve cox [Poste 7A Tz tas i a 7 Iopaie [Rega RF 15 a5 20 i 1 Power [OWE 70 70 7 7 a winstane vonage. |Freqvency [woe 2 @ z a % iouke 7A te ie 7 i i Ponta Valo Fi 170 710 To 138 ie Sal & Soret Si Temnk | 20mm 20 a am eam Ter Weight 7a és 7a 32 a a2 Stand Tong Spectntos TEG Pub SD > 13 | SUSPENSION insULAteag1. NGK cifers Exts-high Strength Suspension Insulators pariculety suitable for use on UHV transmission fines | NGK 28 mm NGK 32 mm": Extra-high Strength Suspension Insulators. 2. Ball socket coupling ar ax follows 1000 kp unt 800 Hg unt No casezea CA-GAtEA 41,000 kg EAM 41.000kg ERM STANDARD PARTICULARS Gat. No. ‘CA-6OREA ‘CA-BATER orclain Dise Dismoter mmm 360 a0 Unit Spacing 7 mmm ‘20 220 ‘Creopoge Distance / man 5 740 Electromachanical Faling Load / 900 3,000 ‘Mechanical Routine Tost Loed / Ka ea00 6400 Power | Dry 7 8 110 Misi Fe Froquoncy | Wot / RV s my Voltage 50% Positive 7 180 165 impulse | Nogotve 7 Rv 150 18 Power | Div / kV cy 105 Withstend Voltage | Fraquancy | Wet / x Ey 0 ierpulie 7 RV io 185 Puncture Voltage 7 KV 140 140 Bail & Socket Sizo 28mm 28m Net Weight / Ka 208 250 ‘Standard Teng Spciication HEC Pub. 383 SUSPENSION INSULATORS | 14 ‘8. Brown oF light gray is standard glaze color for both 1ypes. * Proposed eimensions of 126, $6388,Fog Type (XEL Series ALNGK XEL tories fog type insulators are osigned for ute in severely poluted areas. ‘They nove a high ratio of leakage distance to spuongofabovtt Brimeszhatof the stancerd 2. Thal contours ate designed so as co be —4 caszeme afeokg bam with IEC Couplings) resdily claanad by rain oF aticial washing. & socket couplings for the ingulstors leecribed hele are a follows: HEC 16 mam: 8,200 & 12,000 kg unit IEC 20 mm = 16600 & 21,000 ka unit TEC 26 mm £30,600 kg unit Vo fown oF light gray is standard glaze color for allt 5. Comotion-ptoof 2ne-slaaved insultors 310 also avilable upon roquest — | casszea acon cavessee sesooke EAM zif0tkg EAM 208dokg FAM w wed ansee 24 iv STANDARD PARTICULARS ‘ catne. Caaneme | @neisee | cAwaEA | Cases | GA-tHEE Fonsi Dis Dare a a 2 a mo we Toi Specing 7 wm 1a 16 158 70 38 Ceptge Dance a 3 8 a70 0 388 Eecorachnl Fling aad 7 206 T.o08 Tes06 Hivos 3.008 Wachee Routing Tet Lowa Fa sco 500 aco act 12.000, Power. | WIRY 5 % 6 700 0 Mima Frequency [ wer = 5 = oO % cox | Pestive RY 55 138 8 ‘a iss implee _[ Roose 787 a 15 85 780 Ws ower. [By 7A & = $5 % 705 stn er Frequoney [ Wot 7 0 = 0 Es % Input 128 5 738 iva 155 Faia Vago TRV 30 150 730 400 ‘ao Bal Soke Sie TWmaa|tenma 20mm on wae Raton 79 7a 35 a0 mas ‘Standard Teng Spectieaon: TEC Pub'389 ‘SUSPENSION INSULATORSBS Ball & Socket Type- 1, Ball & socket couplings for the insulators descibad hare arene follows: BS 16 mmB: 15,000 Ib unit, BS 20mm: 28.000 tb unit BS 24mm : 42,000 Ib unit 2. Tho ball & socket couplings specie’ in Drtish Standard, B.S. 3288: Part 2 ate exactly A ‘same as those in IEC Pub, 120, ‘This fact ensures complete dimensional imorcheageabilty of B.S, couplings with EC coualings, &. Brown or ight gray for sil classe stendard glaza color secuntTy cur snd | oye a a [ ne ca’sigea ca sion exssoon can axon eam ooumeen casiese ‘oko Eo ‘a700hg eam wombat Saoong eam STANDARD PARTICULARS. Gat Re exiisGa | exwieas | “canieee [tata | amar Foren OS Baie Fhe ap aw) 90 ae | oem Ut Sain Tn oar} a yao] ae | fe cen ones [FoI Tix ase [nae ae in se Priaies in [Rc TD ened ating Tod To ‘sade Goo” Tate ~weoo [T8500 gang [ISRO Tay 000 oven Tecra oud Ts rp 15:80 S00 | 15800 ~ap0 [VAD ~ any [28000 sign |t2a00Tonew Power [bu TRF 7 7% 7% = tsimum Fave | rmerey bw FAD ‘6 5 75 7 vege Son anne AT] Tan ia 7 iz ie tmoutee_[ opin [Fas tas m7 5 738 owe [Da FRE 7 7 7% 73 75 varcanévotage | Feuney Wet 7B 3 cg a @ @ Tau iio 7 m0 ie 7 Fea any Beto Vs FAT 79 1 70 0 728 nt Seas ieant smo Tea 2am ae it Wi Fe Fe Salle ale SUSPENSION INSULATORSFog Type (XEL Series with BS Couplings and Security Clips) | 1.NGK XBL sis fog typo insulators are 2 Thar contour wre dasgnad so a= to bo 8520mm_:25:000lbucit | easignad or vse In savetey polluted ass, redilycleened by tin or arifcal washing, 4. rown ot ight gray is standard glaze color | Thay hve a high ato of oskage distance to @. Ball & socket couplings for the insulators for both ypas. spacing of about 1.5 times that of th stand- ‘ad uits. scribed here uo 95 follows: BS 16 mB: 18,000 Ib anit 5, Comesion-proof zine-sleeved insultare 28 «lo avilable upon request ca.szsne ca-szsbe 10,000 8 Bam 25,0001 Eam, 200kg E&M 00 kg E GM STANDARD PARTICULARS Wa caaaabE Caaaae Porcelain Dise Diameter Ji, 10 254 10 24 | TinieSpacing Fin mm me 1 Ey 7a Teal yin am 7 a 7 we Creopage Distance | Pen 7 = : = | Recwomecranical Fling Load 7b ¥ Ta00 B66 35,00 i805 | [chanical Fang Loou 78 FO 72.000 30 35,000 11406 i Power | By = = |_| Minimum Reshover | Frequency] wet KV 3 ® || voregs woe | Poakve 7A 738 736 tmautse [Negative WY 3 cg Power | Bry 3 = [| saunvne | Fue a7 oy Tmpule / 2s rs Power Frequency Puncture Vege 7A 720 720 Bal & Sock Sue Temne am Nor Woigne Teka Tee 7 78 75 ‘Standard Tesng Speccain’ 5 157: Part 17 | SUSPENSION INSULATORSSTANDARD STRING FLASHOVER CHARACTERISTICS OF SUSPENSION INSULATORS based on the test procedures of ANS! €29.1 i se : fae [oe “geet [olan at cas, cel twos weal eater Sots [owns Tso] solsofrozis sels aos] et a] asl ae) sogp toe” exo esal exo veel a4" 7g aney ee ao Tw. Hee ae F081 vat 0 ase 7ad 765 ae vane on 238 0 | ‘pe aaa ee eee 188 coef sor] rete, alan laze | remy qulicleslontaa'aa|na) wm, Compisfi b0 vel sozanjaae bs ‘08 425 ess al see 680) 5 sto] mn =f sas ots] cat] = a a Sis clewime a he Sune weet snr lmao fw asf wa aoe] oslo om | . Lo | ao! ste 80] wre eo, ie] 7) 705) 75) esl ae] ave] wv, tel vamnlts| ure i 25 eso lau fo fom 76 fat eo vss nel ealnan| aan a|aare [sao] ena eae paleo 215s] |errj sof. ssf ace amet 20] ae ne nave eas am]earel acs nolo nena nie me st eyietes na 7 Oe \ SUSPENSION INSULATORS | 12STANDARD STRING FLASHOVER CHARACTERISTICS OF SUSPENSION INSULATORS based on the test procedures of IEC Pub, $83 and B.S. 137: Part 1 a 0 [evel tank exe, a) ass ana ses a czavare 14] saan va86 on fe fn Vr ons 90 fan 100 yru0hase fac Vasalaavo 10m fnliaee fo [95] 20 89" a) wal 9] © esa) | as) ao Poa) east oa ol was sare acne ea ae vealesofemae | [sews |taszasf20'snl7o[saltan pao 278) wee] eae have avo ma fiaeal aula oo ‘x 8, ee 86 ~ vseaae [elsa|iesys|se|solare aco an | on, 35) oa] oo) wool wo) ote) oe] eso| om sao! reo! val a0] mm wi |ic| sv ass] on'oa |e | 58] ewe | an news." zee ass |a95 nea "easaze|raeliaze are eva 70 aa 55 [ean tn 28 ay fae az aaes aoa o7e| zi 78 ase rans eoscamila RECOMMENDATION FOR DESIGN APPLICATION OF SUSPENSION INSULATORS 'N POLLUTED AREAS |. Classification of pollution dependent upon geographical location ocnon Gene a 2 z 3 t Suspension instr j inary coes | oss | 02s os ‘ equivalent salt (Under-surtace) Nm sepostaveney Poet Type nainr intent fos oa 08 on oas . annet Soong Wind Om > scerosinatedtance ovr 19 w/t. to roto | sto | oa | os roc sont te gunn Senna Wed | Ow baton 10 me to a0 1s on cas Date ot pda eatin Inco wee ~ Industrial locati industial area 7 Nowe)» Glows Elwte ocalan under dec sory of wa water Thatefore, pled conaktin In hikes i smuatd by horizontal pry of 2% sat water o 2. Recommended number of units [Systm vonage / AY Location Gass of Pollution ‘Stepengion instar ie Siopetlon insite ate a 5 + ‘ ® 6 4 ¢ 7 5 3 7 5 A 10 2. A 8 2 ® 138 € 13 3 ® 14 2 a 76 3 wo ® 3 13 € 2 14 ° 2 18 a 2 16 us 3 28 18 € 2 2 o 38 2 a 38 2 & a” 27 500 c ar ED 2 30 2 ace women ot wits ave detciminad on dn baile tat minimum fog witatand volepes of the sting under » specie degree af ooilaon ar egun tot "Pier than the eae 1-1 tira fneto-ground eystom vategs, SUSPENSION INSULATORS | 20HIGHLY AUTOMATED PRODUCTION ~ GOD. QOOSUSPENSION UNITS PER MONTH Of the three independent plants of NGK, Komaki Plant specializes inthe production of suspension insulator, ‘The process fro ing to fing and. as . This mae produc: itical quality control possible oe Aster tor units subjected to routine te ‘at 60% mechanical load of ated Routine Fiashover Test Evory insulator unit is subjected to routine high frequency and low-traquency Hlashover tests,oe ig a a Seon P