Professional Documents
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› Ceramics Research 3
› Technical Glass 9
Overview
› Solution Spotlight
› Nanoparticles 5
Correlative microscopy 11
and machine learning
› Solid Oxide Fuel Cells 6 Grain analysis 12
and Electrolysis Cells Roughness analysis 13
Pores, voids and 14
phase analysis
› Technical Ceramics 7 Coatings analysis 15
› ZEISS Products 16
› Composites 8 for Ceramics Research
2
Designing High Performance Advanced Ceramics
from Nanoparticles to Finished Goods
Analytical solutions to push the boundaries of
› Ceramics Research 3
Overview engineered ceramic material properties
› Building Materials 4
Ceramics have become the material of choice for a wide range of high performance
› Nanoparticles 5 applications thanks to the ability to design their macroscopic properties and
› Solid Oxide Fuel Cells 6
combine these with modern processing techniques. In today’s fast moving
and Electrolysis Cells environment, increasing the efficiency of products, meeting challenging customer
› Technical Ceramics 7
demands, and reducing production costs while keeping ahead of the competition
can be a challenge without an analytical approach. To drive innovation, a material’s Phases
› Composites 8 Grains
microstructure and its interaction with the environment must be characterized Structure
Porosity
› Technical Glass 9 in situ, in multi dimensions and using different modalities, taking advantage Cracks
3
Building Materials
Today’s modern building materials are designed In spite of the newest development and improve-
› Ceramics Research 3
Overview to produce significantly greener, more effici- ments in materials, failures still occur, causing
ent building structures which have at least financial losses. Understanding the nature of these
› Building Materials 4
some ability to self clean or heal. The design failures may be very difficult using traditional
of new cements and glasses for the building approaches.
› Nanoparticles 5
industry is focused on research into expan-
› Solid Oxide Fuel Cells 6 ding the capabilities of these raw materials The combination of non destructive 3D X-Ray
and Electrolysis Cells to address future needs of industry whilst microscopy with analytical and environmental
increasing strength, durability and optimizing microscopy in the SEM provides a unique combina-
› Technical Ceramics 7
thermal insulating properties. tion of investigative tools for the civil engineering
› Composites 8 researcher. In parallel, automated mineral identifica-
As structures weather over time, their strength can tion, in both the optical and electron microscope,
› Technical Glass 9 also be affected by chemical reactions which are allows for the spatial mapping of mineralogy in
Mineralogic map in concrete, showing thaumasite sulphate
governed by 3D structure as well as availability of samples and can be used in the determination
› Medical Ceramics 10 attack in red, in a civil engineering structure.
certain elements in the building matrix. of sulfate attack processes. Courtesy Petrolab, U.K. System: Mineralogic + Sigma FE-SEM.
› Solution Spotlight
Correlative microscopy 11
Grain analysis 12
Roughness analysis 13
Pores, voids and 14
phase analysis
Coatings analysis 15
› ZEISS Products for 16
Ceramics Research
50 µm
20 µm 20 µm
5 µm
Non-destructive crack analysis in 3D and 4D study under environmental conditions in concrete. System: Xradia Versa 3D XRM with in situ capabilities.
4
Nanoparticles
Strong material contrast in oxide nanoparticles. STEM EDS analysis of Co nanoparticles in mesoporous silica.
Images were taken on unprepared / uncoated samples and no sputter coating was required.
5
Solid Oxide Fuel Cells and Solid Oxide Electrolysis Cells
Solid oxide fuel cells (SOFC) and However, the commercialization is still
› Ceramics Research 3
Overview solid oxide electrolysis cells (SOEC) challenging due to the increased cost of
represent more environmentally friendly production. In order to overcome this challenge,
› Building Materials 4
solutions for energy production than lower cost, more reliable or less materials with LSM
combustion engines. Because of their increased performance need to be developed.
› Nanoparticles 5
increased efficiency and low CO2 emissions,
› Solid Oxide Fuel Cells 6 there is a global effort by companies ZEISS’ complete portfolio offers solutions to
and Electrolysis Cells (residential heating, automotive, power develop SOFC and SOEC from ceramic particles
plants, ceramics, thermal engineering) to components, in both 2D and 3D. By analysing
› Technical Ceramics 7 Voids
and governments to actively focus on microstructure, interfaces and interlayers, voids, in YSZ
Electrolyte
› Composites 8 the implementation, development and porosity, tortuosity, diffusion and degradation
commercialization of these technologies. mechanisms, the researcher is equipped to YSZ
› Technical Glass 9 better understand operational performance
and design requirements.
› Medical Ceramics 10
5 µm
NiO
› Solution Spotlight
Correlative microscopy 11 3D non-destructive interior tomography of a SOFC, showing
Grain analysis 12 pores and voids in the yttria-stabilized zirconia (YSZ), Lanthanum
Strontium Magnetite (LSM) and NiO layers, obtained using
Roughness analysis 13
advanced image segmentation.
Pores, voids and 14
phase analysis
Coatings analysis 15
Pore
› ZEISS Products for 16 Ni
Ceramics Research YSZ (Yttria-stabilized zirconia)
GDA (Gadolinia-doped ceria
LSC (Lanthanum strontium cobaltite)
SrZrO3
6
Technical Ceramics
› Medical Ceramics 10
ZEISS’ portfolio is an analytical powerhouse
› Solution Spotlight designed to characterize new ceramic materials to
Correlative microscopy 11 understand their chemistry, grain size and porosity.
Grain analysis 12 In combination with in situ mechanical testing
Roughness analysis 13 rigs, thermal, electrical and mechanical properties
Pores, voids and 14
phase analysis can also be analyzed at the nanoscale and
Coatings analysis 15 correlated to microstructural design criteria.
› ZEISS Products for 16 By characterizing new technical ceramics at
Ceramics Research
the nanoscale with analytical microscopy, 150 µm 2 µm
industry gives itself an advantage when
developing new materials.
FE-SEM microstructure of additively manufactured ceramic FE-SEM microstructure of additively manufactured ceramic
sample showing internal 3D structure. Image was taken of un- sample showing grain details. Image was taken of unprepared/
prepared/uncoated sample and no sputter coating was required. uncoated sample and no sputter coating was required.
Sample courtesy of Lithoz GmbH. Sample courtesy of Lithoz GmbH.
7
Composites
Ceramic matrix composites (SiC/SiC, By improving the design of these materials and
› Ceramics Research 3
Overview oxides/oxides or carbon/carbon) are by understanding their failure mechanisms and By using advanced 3D image segmentation
materials in high demand in automotive, in operando behavior, the operational envelope tools, correlative microscopy, and multi-modal
› Building Materials 4
aerospace and defence, biomedical and of composites can be increased. analysis (chemical identification or mechanical
nuclear industries, due to their lightweight, property predictions), an up scaled analysis
› Nanoparticles 5
high-performance (wear resistance, ZEISS offers a complete portfolio of microscopy can be performed to get more insights into
› Solid Oxide Fuel Cells 6 thermal shock resistance, etc.) and solutions to evaluate the design of composites, the performance of composites. Detailed
and Electrolysis Cells non-conductive properties. to study mechanical properties in situ (nano- microstructural analysis enables macro scaled
indentation, tension and compression testing), properties to be designed from first principles.
› Technical Ceramics 7
microstructure, fracture propagation and behavior,
› Composites 8 and to non-destructively evaluate internal
structures (3D porosity or fiber orientation).
› Technical Glass 9
› Medical Ceramics 10
› Solution Spotlight
Correlative microscopy 11
Grain analysis 12
Roughness analysis 13
Pores, voids and 14
phase analysis Property Value
Fluorescence image of a cross section of a carbon fiber in a Non-destructive 3D analysis of fiber composite sample, showing Von Mises strain analysis in a hockey stick composite sample,
hockey stick composite sample. both glass and carbon fibers, as well as defects and inclusions. performed using correlative microscopy. Physical properties
measured using GeoDict from Math2Market simulation engine.
8
Technical Glass
9
Medical Ceramics
› Solution Spotlight associated with use of the implant during its life
Correlative microscopy 11 in the human body at a scale of 50 nm.
Grain analysis 12
Roughness analysis 13 Combine 2D analysis using scanning electron
Pores, voids and 14
phase analysis microscopy to study surface finish and wear,
Coatings analysis 15 3D confocal laser scanning electron microscopy
for roughness measurement with 4D experi-
› ZEISS Products for 16 mentation to obtain the complete analysis
Ceramics Research
of your ceramic material.
In situ crack growth in dentin in relation to the measured load-displacement curve. The three images correspond to the last three loading
stages, with complete fracture occurring after applying the highest load. Courtesy: University of Manchester.
10
Solution Spotlight
Correlative microscopy and machine learning
ZEISS Shuttle & Find is a correlative microscopy
› Ceramics Research 3 A B
Overview interface for light and electron microscopy,
designed to provide new insights and enhance
› Building Materials 4
productivity in industrial ceramics research.
› Nanoparticles 5
Identify cause of defects and analyse aging in
› Solid Oxide Fuel Cells 6 energy materials by fast relocation of region
and Electrolysis Cells of interest and automated calibration and work
routines. Achieve reproducible results faster
› Technical Ceramics 7
and save research time.
› Composites 8
Once the correlative data has been acquired, C D
› Technical Glass 9 it can be overlaid and simultaneously segmented
using the Atlas 5 correlative workspace and
› Medical Ceramics 10
ZEN Intellesis machine learning segmentation
› Solution Spotlight software.
Correlative microscopy 11
Grain analysis 12 Light and electron microscopy are two technologies
Roughness analysis 13 that ideally complement each other. You can now
Pores, voids and 14
phase analysis combine them to gain new insights and enhance
productivity. ZEISS as the world’s only manufacturer 20 µm
Coatings analysis 15
of both light and electron microscopes in all perfor-
› ZEISS Products for 16 mance classes now provides a bridge between
Ceramics Research Click here to view this video
both worlds. Benefit from easy sample transfer,
fast relocation of the region of interest and precise Correlative and multi modal analysis of layer structure (cathode, separator and anode) of an aged Li-ion battery:
(A) brightfield, (B) polarized light microscopy, (C) backscattered SEM signal and (D) chemical analysis using EDS.
image correlation. Gain short time-to-result and Courtesy: Aalen University, Materials Research Institute, Aalen, Germany.
maximum information from your samples.
11
Solution Spotlight
Grain analysis
Analyze grain size automatically and precisely
› Ceramics Research 3
Overview with the ZEISS ZEN Grains module, on both
EM and LM images.
› Building Materials 4
75
53
37
26
18
13
9.
6.
4.
3.
2.
1.
1.
0.
0.
4
6
6
.5
.5
.7
.2
-5
-3
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-4
-3
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2
Grain size distribution Grain size [µm2]
12
Solution Spotlight
Roughness analysis
Improve surface quality of finished ceramic goods,
› Ceramics Research 3
Overview optimize polishing processes and prepare surfaces
for coatings by characterizing 3D micro structures
› Building Materials 4
and surfaces using the LSM 800 confocal laser
scanning microscope.
› Nanoparticles 5
› Solid Oxide Fuel Cells 6 Sensitive surfaces can be analysed using non contact
and Electrolysis Cells roughness and topography measurement. Upgrade
our leading ZEISS Axio Imager 2 microscope with
› Technical Ceramics 7
LSM 800 to combine all essential light microscopy
› Composites 8 contrasting methods for ceramics research with
high precision topography in a single instrument.
› Technical Glass 9
The powerful ZEISS Confomap software generates
› Medical Ceramics 10
clear images, height maps and produces reports
› Solution Spotlight compliant to the relevant standards.
Correlative microscopy 11
Grain analysis 12
Roughness analysis 13
Pores, voids and 14
phase analysis
Coatings analysis 15
› ZEISS Products for 16
Ceramics Research
Non contact topography reconstruction of a ceramic part. Find out more about your sample: color-coded height map (top left), Abbott-Firestone curve (top right), table of roughness parameters
(mid left), location of extracted profile in 3D height map (mid right), profile from 3D height map (bottom).
13
Solution Spotlight
Pores, voids and phase analysis
Design desired microstructure and flawless
› Ceramics Research 3
Overview ceramic parts by analysing pores, voids and
phases in both 2D and 3D using the ZEISS
› Building Materials 4
ZEN Intellesis powerful machine learning
segmentation tool.
› Nanoparticles 5
› Solid Oxide Fuel Cells 6 Process and analyse images from different
and Electrolysis Cells microscope modalities, beyond the traditional
greyscale algorithms. Identify different textures
› Technical Ceramics 7
or segment coloured images in four simple steps. 100 µm
› Composites 8
ZEISS ZEN Intellesis provides an additional tool
› Technical Glass 9 for industrial ceramics researchers interested in
getting more insights from their data: a data-
› Medical Ceramics 10
agnostic machine learning system that can be
› Solution Spotlight used alone or in conjunction with other software
Correlative microscopy 11 platforms. ZEN Intellesis has the capability to
Grain analysis 12 segment large sets of single or multi-channel data
Roughness analysis 13 generated using any microscopy method such
Pores, voids and 14
phase analysis as light, electron, X-ray microscopy, EDS in both
1 µm
Coatings analysis 15 2D and 3D by applying the pre-trained model.
› ZEISS Products for 16
Ceramics Research Click here to view this video
Pore segmentation in ceramics using ZEISS ZEN Intellesis (top row) and phase segmentation in ceramics using ZEISS ZEN Intellesis (bottom row).
Load image Define classes Label objects and train the model Check segmentation and re-label
14
Solution Spotlight
Coatings analysis
Analyse multi-layers or coatings and determine
› Ceramics Research 3
Overview correlation between thickness, porosity and
Description Distance (µm)
performance to optimize process parameters
› Building Materials 4
and reduce material cost. Minimum 13.24
› Nanoparticles 5 Maximum 17.11
ZEISS ZEN Layer Thickness module provides a
› Solid Oxide Fuel Cells 6 convenient assisted workflow, either in automatic Mean 15.14
and Electrolysis Cells or interactive mode. Measurements of layer
thickness can then be reported. Standard Dev. 1.26
› Technical Ceramics 7
Range 3.87
› Composites 8 ZEISS Xradia Versa X-ray microscopes provide
nondestructive 3D characterization and quantitative
› Technical Glass 9 analysis of thermal barrier coatings to extract volu-
Thermal barrier coating analysis with measuring chord.
metric and quantitative information of key features
› Medical Ceramics 10
of interest, such as layer interface, volume percentage,
› Solution Spotlight pore morphology, voids and microcracks.
Correlative microscopy 11
Grain analysis 12
Roughness analysis 13
Pores, voids and 14
phase analysis
Coatings analysis 15
› ZEISS Products for 16
Ceramics Research
500 µm
3D surface color-rendered image of a thermal barrier coating Thermal barrier coating porosity measurement with Thermal barrier coating analysis using polarized light contrast.
system showing internal voids and cracks. brightfield contrast.
15
ZEISS Products for Ceramics Research
› Ceramics Research 3
Overview
› Building Materials 4
› Nanoparticles 5
› Medical Ceramics 10
› Solution Spotlight
Correlative microscopy 11
Grain analysis 12
Roughness analysis 13
Pores, voids and 14
phase analysis
Coatings analysis 15
› ZEISS Products for 16 ZEISS SIGMA field emission scanning ZEISS EVO scanning electron microscope ZEISS Axio Imager 2
Ceramics Research electron microscope Your interactive SEM for high productivity, An industrial research workhorse, offering
Sigma is the advanced analytical microscopy intuitive and easy to use in a multiuser fast, reproducible results from tailored and
workhorse with usability and flexibility in environment, the new EVO is the versatile automated workflows. Class-leading optics
market-leading detection technology, high analytical platform for both wet imaging and contrast modes, full motorization,
resolution imaging even on non-conductive and research applications. the flexibility of a modular design and
samples, and the proven Gemini column, an emphasis on usability.
giving fast crystallographic, chemical,
textural and other analytical data streams.
16
ZEISS Products for Ceramics Research
› Ceramics Research 3
Overview
› Building Materials 4
› Nanoparticles 5
› Medical Ceramics 10
› Solution Spotlight
Correlative microscopy 11
Grain analysis 12
Roughness analysis 13
Pores, voids and 14
phase analysis
Coatings analysis 15
› ZEISS Products for 16 ZEISS Xradia Ultra Nanoscale ZEISS Atlas 5 correlative ZEISS Mineralogic Mining
Ceramics Research X-ray Microscope microscopy workspace Automated mineralogy software for building
Your Synchrotron-quality nanoscale microscope Correlative microscopy for multi-scale, materials. Chemical and mineralogical analysis
performs non-destructive 3D imaging down multi-modal, multi-dimensional imaging and to provide insights into mineral distribution
to 50 nm resolution. Xradia Ultra Load Stage analysis. Blended learning workspace enables and thaumasite attack.
enables in situ nanomechanical, compression, remote control of instruments and collaboration
tension and indentation experiments. across geographies and imaging modalities.
17
ZEISS Products for Ceramics Research
› Ceramics Research 3
Overview
› Building Materials 4
› Nanoparticles 5
› Solid Oxide Fuel Cells 6 ZEISS Confomap for Ceramics Research ZEISS Shuttle & Find ZEISS ZEN Intellesis machine learning ZEISS Materials module for
and Electrolysis Cells Surface imaging and analysis software for Correlative microscopy interface designed segmentation Ceramics Research
ZEISS light microscopes that includes geometric to combine optical contrasting techniques Integrated, easy to use, powerful segmen- Uniform user interface that includes materials
studies on 2D profiles and 3D surfaces. from your light microscope with the analytical tation for 2D and 3D datasets available for modules for determination of grain sizes,
› Technical Ceramics 7 Measure surface texture and roughness, methods of your electron microscope to industrial ceramics research. Simultaneously phases and layer thickness. Create dedicated
wear, porosity and volume of ceramics, discover more about the morphology segment features across different imaging jobs to ensure data repeatability in a
› Composites 8 benefiting from easy and simple navigation. and structure of your samples. modalities. multi-user environment.
Visualize, analyze and generate reports fast
to speed up your research.
› Technical Glass 9
› Medical Ceramics 10
› Solution Spotlight
Correlative microscopy 11
Grain analysis 12
Roughness analysis 13
Pores, voids and 14
phase analysis
Coatings analysis 15
› ZEISS Products for 16
Ceramics Research
Stereo LM Sub-micron XRM Widefield LM Polarized LM Confocal LM Nanoscale XRM C-SEM FE-SEM FIB-SEM Helium Ion
Microscope
1 µm 700 nm 250 nm 200 nm 200 nm <50 nm <2 nm <1 nm <1 nm <0.5 nm
18
Raw Materials
07745 Jena, Germany
microscopy@zeiss.com
www.zeiss.com/microscopy
Carl Zeiss Microscopy GmbH
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EN_40_011_121 | CZ 09-2018 | Design, scope of delivery and technical progress subject to change without notice. | © Carl Zeiss Microscopy GmbH