INSTRUCTION ON USING MONOBLOCK

Instruction for wire connection

，the low logic level is 0VDC。

NOTE: Without especially explanation, the high logic level is +15VDC， 。

1. On the block drawing, wires X、Y must use the cable with metallic shield. Two 8×0.5mm2 cables are
recommended. When making the connection of X、Y, use 4 wires of each cable making as “X”, another
4 wires of each cable as “Y”. The metallic shield must connect to the ground terminal of monoblock.

2. The signal kV+、kV-、mA+、GND connect to the CP2 connector on S19 board must have metallic shield,
and the metallic shield must connect to the ground terminal of the monoblock..

3. The cable connected to mains should be 2×2 .5mm2. The relay K should be energized and short cut the
2 resistances in 15sec when switch on the system, or to be activated immediately when PRE-RX signal
presented.

4. Apply +/- 15VDC to CP1-1 (+15Vcc)、CP1-2 (0Vcc GND)、CP1-3 (-15Vcc) on S19 board. The max.
current is less than 1000mA.

5. CP1-4 kV>85% (S19 board), output signal, active high. This signal present when the actual kV
measured is higher than 85% of set kV. This signal can be to trigger the timer of mAs calculation. (in
radiographic mode.) or to signaling the presentation of X-ray.

6. CP1-5 PRE-RX (S19 board), input signal, active high. It should be given by control electronics. The
inverter will be in preparation status when this signal is present. In radiography mode, the first click of
the hand switch should give this signal.

7. CP1-6 INV FAULT (S19 board), output signal, active high. This signal is used to inform the control
electronics if the inverter is worked properly or not.

8. CP1-7 + VC(12÷24Vcc) (S19 board), is used to adapt the logic level of existing control electronics.
When develop the control electronics exclusively for IMD generator, it is recommended to connect to
CP1-1 (+15V), and CP1-8 is connected to CP1-2.(0V)

9. CP1-9 COM-RX (S19 board), input signal, active high. When this signal is presented, the inverter will
trigger the power parts to emit X-ray according to the setting parameters. This signal must be presented
at least 200ms later than PRE-RX. In radiography mode, this signal should be presented after the
second click of the hand switch.

10. CP1-10 SET kV(1V=20kV) (S19 board), input signal. Analog signal. The control electronics should
give this signal to inverter according to the selected X-ray parameters. The wire for feeding this signal
to inverter should be shielded.

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 INSTRUCTION ON USING MONOBLOCK

11. CP1-11 mA FLOUR(1V=1mA) (S19 board), output analog signal. It shows the actual tube current in
fluoroscopy.

12. CP1-12 mA RAD(1V=10mA) (S19 board) output analog signal. It shows the actual tube current in
Radiography.

13. CP1 (S15 board), 135VAC input. It should be supplied from an isolated transformer. AC noise filters
should be implemented both in the primary and secondary of this isolated transformer. These two AC
noise filters should never be grounded, even the shell. The capacity of the isolated transformer should
be no less than 135VA.

14. CP2-1 +15VA、CP2-2 0VA 、CP3-3 -15VA (S15 board ) connect to +15 VDC、-15VDC power supply.
Max. current. <400mA

15. CP4-1、CP4-2 (S15 board), connect to +24 VDC power supply.

CP4-3, CP4-4 are not used.
CP4-5 FG/FP (S15 board) input signal, is used to select focus. FP: small focus. When connect to
ground (low level 0V), small focus is selected. FG: large focal. When connect to High (+24V), the
large focus is selected. CP4–6 FILAMENT OK, output signal. Active high (+24V). It is presented
when the filament heating is working correctly.
CP4-7 should connect to the 0V of the +24VDC power supply.

16. CP5 SET I FIL(+)、SET I FIL(-) (S15 board) input analog signal. 1V = 100mA. This analog signal
should be give by control electronics according to the selected X-ray parameters. The relation of control
is: 1V on the SET I FIL(+)、SET I FIL(-), you get 100mA on the primary windings of filament
transformer, and 610mA on the secondary windings, that means through the filament. These wires
should be shielded.

17. CP6 (S15 board), 1- FG (large focus), 2- C (common), 3- FP (small focus). Connect to the S17 board on
the monoblock. Cable with metallic shield should be used.

18. CP1-1 RAD PREP.(+24VDC), CP1-2 0VDC, CP1-3 FLUORO(+24VDC) (S20 board). Input signal.
Active high. Signal RAD PREP for RADIOGRAPHY, while FLUORO is for FLUOROSCOPY. CP1-4,
CP1-5, CP1-6 are the feed back signal to control electronics. It informs the control electronics if there’s
current presence or lack in the stator. CP1-4 and CP1-6 are normal closed (NC), and CP1-4 and CP1-5
are normal open (NO).

19. Terminal TB1(L,N) on S21B board connect to 220VAC mains. TB2 connect to a phase-shift capacitor
(30μF 450V). TB3-1、TB3-2、TB3-3 on S21B board connect to terminal C, P, S on the S17 of
monoblock.

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 INSTRUCTION ON USING MONOBLOCK

Explanation about signals of PRE-RX、COM-RX

The sequence of signals: PRE-RX, COM-RX

PRE-RX

COM-RX
Min.200ms

0.8sec
COM-RX

Rotating anode monoblock, anode rotating from 0 to maxium speed is about 0.8sec.

The inverter doesn’t care if it is in FLUOROSCOPY or RADIOGRAPHY. The principle of operation

is the same. When release an exposure, first apply the SET KV to inverter, then present PRE-RX, after at
least 200ms, give COM-RX. Of course, during this period, the control electronics should check if the anode
rotating is ok, the filament heating is ok, etc. When terminate an exposure, the COM-RX must be
terminated before PRE-RX, or, at least the same time as PRE-RX. (never after.)

NOTES:
1. If it need to test the IGBT trigger signal on S18 board, always remember dismantle the mains V1、
V2(220VAC) and make sure if the voltage on capacitors C1 and C2 are 0V.

2. The potentiometers P1 and P2 on S19 board are only adjusted in factory. The potentiometer P3 allows
adjustment of the fluoroscopy offset. This adjustment is done in factory, but a further check is required
during installation. The adjustment is as follows: connect the probes of a digital multimeter between
TP5 and TP11; switch on the system, waiting for several minutes, adjust P3 until the readout on
multimeter is 0Vdc (+/-10mV).

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 INSTRUCTION ON USING MONOBLOCK

3. For using stationary anode X-ray tube monoblock, for max. kV safety, always remember dismantle the
jumpers J2A and J2B.

4. The jumper JP1 on S15 board is normally set on a-c to accept the SET I FIL signal from control
electronics, but for testing purpose, it could also be set to c-b, then the potentiometer P1 could be used
for manual adjust the filament heating level. Potentiometer P2 and P3 are using for setting the max.
current for large and small focuses. The max. primary current for the large filament is 900mA and the
max. primary current for the small filament is 800mA, on capacitor C44 you can measure the voltage,
the correspondent value should be 4.5V and 4V.

5. For RADIOGRAPHY, pre-heating for the filament is required. The pre-ignition voltage of SET I FIL
on S15 board for the rotation anode X-ray tube is about 3.5V, for the fixed anode X-ray tube it is about
3.8V.

The AC Noise Filter

1. It is recommended to implement an AC noise filter (30A) between the mains and inverter.

2. 135VAC for S15 board should be supplied from an isolated transformer. AC noise filters should be
implemented both in the primary and secondary of this isolated transformer. These two AC noise filters
should never be grounded, even the shell.

SEASONING OF THE X-RAY TUBE

In Fluoroscopy Mode:
60kV 2mA 5min keep a pause of 5min
kV+5 mA+0.1 5min keep a pause of 5min
kV+5 mA+0.1 5min keep a pause of 5min……

Until kV to 120kV, max mA to 3mA. During formation, be careful with the monoblock`s temperature,
if it is very hot please extend the waiting time properly. Always use oscilloscope to monitor TP3 (real kV)
and TP5 (real Fluoro. mA) on S19 board during formation. If any discharge happened during seasoning,
LD4 on S19 board may light up, stop X-ray, wait for 5 minutes, start fluoroscopy again from previous
value.

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 1 2 3 4

+15Vdc
或或开组15秒秒给组 +15Vdc1
S18-CP1 S19-CP3
GND
给给摄射信信给给组 OR CLOSED AFTER STARTING UP 15s
GND 2
A CLOSED WHEN -15Vdc A
1 2 3 4 5 1 2 3
-15Vdc 3
PRE-RX GIVE
K KV>85%信信信信信信
100E/25W KV>85% 4
开/关
曝曝摄射曝曝
M1
PRE-RX 5
230V AC EMI 1 逆逆射逆逆信信
O/P INVERTER FAULT 6
50HZ
FILTER 2 +24Vdc
启电
INVERTER +24Vdc 7
3 +0Vdc
AC SUPPLY 滤滤射
+0Vdc 8
ON/OFF 100E/25W 4 逆逆射 曝曝曝曝信信
COM-RX 9
5 SET-KV信信1V=20KV
SET-KV
10
1V=20KV
透透mA反反1V=1mA
mA Floroscopy
11
1V=1mA
摄摄mA反反1V=10mA
GND 7 1 2 3 4 5 6
B 1V=10mA 12 B
S19-CP2
mA Radiography
灯灯OK信信
6 FIL OK 3
EMI EMI
选选选选 LOGIC H/L
5 2
SF/LF SELECTION FILTER FILTER
低启低低选低启低低选
4 RESET(NC) 1
Reset可可射 滤滤射 滤滤射
130Vac 2A
CP1 CP1
停停信信可可射 3 STOP(NC)
Tow EMI filters here, enclosure should't be grounded
10 9 8 7 6 5 43 2 1
2
两两EMI滤滤射滤滤可射滤 公公公 低选 低选
24Vdc 温温射 COM SF LF
1 X
THERMIC
CP4

FILAMENT CARD 给给摄射信信给给组

Y
CLOSED WHEN
+15Vdc
1 PRE-RX GIVE K1
C
灯灯灯 MONO BLOCK C
GND 2

3
S15 组组组组
-15Vdc TB1 TB3
CP2 L N
1 C
TB2
C 30uF 450V
1 2 P
S21/B
启启启启
2 3 S
CP5
SF COM LF
1
3 2 1
CP6
射设灯灯启设 2
PRE-RX IN RADIOGRAPHY
CP1
SET I FIL
3
摄摄摄射信信
1 S20 旋旋启启
5 STARTER
0VA
ROTOR CARD
信信给正组
2
4 OK
Closed when
透透摄射信信 Title
D 3 Starter OK D
PRE-RX IN FLOROSCOPY
旋旋启启灯 CP1 IMD 5KW X射射射射射射射射射射
Size Number Revision
A4 B
Date: 2013/5/2 Sheet of
File: E:\schdoc\connections.SchDoc Drawn By: DONG WEI

1 2 3 4
 1 2 3 4

+15Vdc
或或开组15秒秒给组 +15Vdc1
S18-CP1 S19-CP3
GND
给给曝射信信给给组 OR CLOSED AFTER STARTING UP 15s
GND 2
A CLOSED WHEN -15Vdc A
1 2 3 4 5 1 2 3
-15Vdc 3
PRE-RX GIVE
K KV>85%信信信信信信
100E/25W KV>85% 4
开/关
曝曝曝射曝曝
M1
PRE-RX 5
230V AC EMI 1 逆逆射逆逆信信
O/P INVERTER FAULT 6
50HZ
FILTER 2 +24Vdc
电电
INVERTER +24Vdc 7
3 +0Vdc
AC SUPPLY 滤滤射
+0Vdc 8
ON/OFF 100E/25W 4 逆逆射 曝曝曝曝信信
COM-RX 9
5 SET-KV信信1V=20KV
SET-KV
10
1V=20KV
透透mA反反1V=1mA
mA Floroscopy
11
1V=1mA
摄摄mA反反1V=10mA
GND 7 1 2 3 4 5 6
B 1V=10mA 12 B
S19-CP2
mA Radiography
灯灯OK信信
6 FIL OK 3
EMI EMI
选选选选 LOGIC H/L
5 2
SF/LF SELECTION FILTER FILTER
低电低低选低电低低选
4 RESET(NC) 1
Reset可可射 滤滤射 滤滤射
130Vac 2A
CP1 CP1
停停信信可可射 3 STOP(NC)
Tow EMI filters here, enclosure should't be grounded
10 9 8 7 6 5 43 2 1
2
两两EMI滤滤射滤滤可射滤 公公公 低选 低选
24Vdc 温温射 COM SF LF
1 X
THERMIC
CP4

FILAMENT CARD Y
+15Vdc
1
C
灯灯灯 MONO BLOCK C
GND 2

3
S15 组组组组
-15Vdc
CP2
C

S
CP5
SF COM LF
1
3 2 1
CP6
射设灯灯电设 2
SET I FIL
3

Title
D D
IMD 3.5KW X射射射射射射射射射射
Size Number Revision
A4 B

Date: 2013/5/2 Sheet of

File: E:\schdoc\connections.SchDoc Drawn By: DONG WEI

1 2 3 4