Operator’s Manual

HyLED 760/760M/730/730M Series

LED Surgical Lights
 Copyright

The device bears CE mark indicating its conformity with the provisions of the Council Directive
93/42/EEC concerning medical devices and fulfills the essential requirements of Annex I of this
directive.

The device complies with the requirements of EN/IEC 60601-1-2 “Electromagnetic

Compatibility – Medical Electrical Equipment”.

©2013-2014 Nanjing Mindray Bio-Medical Electronics Co., Ltd. All rights Reserved.
For this Operator’s Manual, the issued date is 2014-01 (Version: 3).

Intellectual Property Statement

NANJING MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called Mindray)
owns the intellectual property rights to this Mindray device and this manual. This manual may
refer to information protected by copyrights or patents and does not convey any license under
the patent rights or copyright of Mindray, or of others.

Mindray intends to maintain the contents of this manual as confidential information. Disclosure
of the information in this manual in any manner whatsoever without the written permission of
Mindray is strictly forbidden.

Release, amendment, reproduction, distribution, rental, adaption and translation or any other
derivative work of this manual in any manner whatsoever without the written permission of
Mindray is strictly forbidden.

, , are the trademarks, registered or otherwise, owned by

Shenzhen Mindray Bio-Medical Electronics Co., Ltd. , , HyLED are the

trademarks, registered or otherwise, owned by Nanjing Mindray Bio-Medical Electronics Co.,
Ltd in China and other countries. All other trademarks that appear in this manual are used only
for informational or editorial purposes. They are the property of their respective owners.

I
Responsibility on the Manufacturer Party
Contents of this manual are subject to change without prior notice.

All information contained in this manual is believed to be correct. Mindray shall not be liable for
errors contained herein or for incidental or consequential damages in connection with the
furnishing, performance, or use of this manual.

Mindray is responsible for the effects on safety, reliability and performance of this device, only
if:

 all installation operations, expansions, changes, modifications and repairs of this device
are conducted by Mindray authorized personnel.
 the electrical installation of the relevant room complies with the applicable national and
local requirements, and

 the device is used in accordance with the instructions for use.

 This device must be operated by skilled/trained clinical professionals.

 It is important for the hospital or organization that employs this device to

carry out a reasonable service/maintenance plan. Neglect of this may result
in machine breakdown or personal injury.

II
Warranty

THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,

EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR ANY PARTICULAR PURPOSE.

Exemptions
Mindray's obligation or liability under this warranty does not include any transportation or other
charges or liability for direct, indirect or consequential damages or delay resulting from the
improper use or application of the device or the use of parts or accessories not approved by
Mindray or repairs by people other than Mindray authorized personnel.

This warranty shall not extend to:

 Malfunction or damage caused by improper use or man-made failure.
 Malfunction or damage caused by unstable or out-of-range power input.
 Malfunction or damage caused by force majeure such as fire and earthquake.
 Malfunction or damage caused by improper operation or repair by unqualified or
unauthorized service people.
 Malfunction of the device or part whose serial number is not legible enough.
 Others not caused by device or part itself.

Return Policy

Return Procedure
In the event that it becomes necessary to return this device or part of this device to Mindray,
the following procedure should be followed:

Return authorization: Contact the Customer Service Department and obtain a Customer
Service Authorization number. This number must appear on the outside of the shipping
container. Returned shipments will not be accepted if the number is not clearly visible. Please
provide the model number, serial number, and a brief description of the reason for return.
Freight policy: The customer is responsible for freight charges when this device is shipped to
Mindray for service (this includes customs charges).
Return address: Please send the part(s) or device to the address offered by the Customer
Service Department.

III
Contact Information
Manufacturer: Nanjing Mindray Bio-Medical Electronics Co., Ltd.

Address: 666# Middle Zhengfang Road, Jiangning, 211100 Nanjing, Jiangsu,

P.R.China
Tel: +86 25 66082666

Fax: +86 755 26582680-26666

EC-Representative: Shanghai International Holding Corp. GmbH (Europe)

Address: Eiffestrasse 80, 20537 Hamburg, Germany

Tel: 0049-40-2513175

Fax: 0049-40-255726

IV
 Table of Contents
1 System Overview ································································ 1-1
1.1 Main Components ........................................................................ 1-1
1.2 Definitions .................................................................................... 1-6
1.2.1 Graphical Symbols .............................................................. 1-6
1.2.2 Safety Notes........................................................................ 1-7
1.3 Intended Use................................................................................ 1-8
1.4 Fundamental Safety Instructions .................................................. 1-9
1.4.1 Instructions against Personal Injury ..................................... 1-9
1.4.2 Instructions against Device Damage .................................. 1-11

2 Daily Operations ································································· 2-1

2.1 Preparations................................................................................. 2-1
2.1.1 General ............................................................................... 2-1
2.1.2 HyLED 760/730 ................................................................... 2-2
2.1.3 HyLED 760M/730M ............................................................. 2-2
2.1.4 Warning Label (HyLED 760M/730M).................................... 2-3
2.2 Using Lighthead ........................................................................... 2-5
2.2.1 General ............................................................................... 2-5
2.2.2 Installing Sterilizable Handle ................................................ 2-5
2.2.3 Removing Sterilizable Handle .............................................. 2-6
2.2.4 Adjusting Lighthead Position................................................ 2-7
2.2.5 Adjusting Light Field Size .................................................. 2-10
2.2.6 Using Control Panel (optional) ........................................... 2-10
2.2.7 Using Touch Control Panel ................................................ 2-15
2.2.8 Using Wall Control Panel (optional).................................... 2-20
2.3 Using Carrier-arm Camera (optional) .......................................... 2-21
2.3.1 General ............................................................................. 2-21
2.3.2 Installing Sterilizable Handle of Carrier-arm Camera .......... 2-21
2.3.3 Removing Sterilizable Handle of Carrier-arm Camera ........ 2-22
2.3.4 Using Control Panel........................................................... 2-23
2.3.5 Using Infrared Remote Control (optional) ........................... 2-24
2.4 Using Rotatable Integrated Camera (optional) ............................ 2-26
2.4.1 General ............................................................................. 2-26
2.4.2 Installing Rotatable Integrated Camera .............................. 2-26
2.4.3 Installing Sterilizable Handle of Rotatable Integrated
Camera………….. ...................................................................... 2-28
2.4.4 Removing Sterilizable Handle of Rotatable Integrated
Camera……….. ........................................................……………2-29
2.4.5 Removing Rotatable Integrated Camera ............................ 2-29
2.4.6 Using Touch Control Panel (optional) ................................. 2-30

1
 Table of Contents

2.4.7 Using Infrared Remote Control (optional) ........................... 2-30

2.5 Using Display (optional).............................................................. 2-31
2.5.1 For SD Camera ................................................................. 2-31
2.5.2 For HD Camera ................................................................. 2-31
2.5.3 Installing Sterilizable Handle of Display .............................. 2-32
2.5.4 Removing Sterilizable Handle ............................................ 2-33

3 Daily Maintenance ······························································ 3-1

3.1 Maintenance Period ..................................................................... 3-1
3.2 Cleaning/Disinfection.................................................................... 3-2
3.2.1 General ............................................................................... 3-2
3.2.2 Recommended Cleaning Agents and Disinfectants .............. 3-2
3.2.3 Forbidden Cleaning Agents and Disinfectants ...................... 3-2
3.3 Maintaining Lighthead Exterior ..................................................... 3-3
3.3.1 Maintenance Period............................................................. 3-3
3.3.2 Cleaning/Disinfection ........................................................... 3-3
3.4 Maintaining Touch Control Panel (optional) ................................... 3-5
3.4.1 Maintenance Period............................................................. 3-5
3.4.2 Cleaning/Disinfection ........................................................... 3-5
3.5 Maintaining Sterilizable Handle ..................................................... 3-6
3.5.1 Maintenance Period............................................................. 3-6
3.5.2 Removing Sterilizable Handle .............................................. 3-6
3.5.3 Cleaning/Disinfection ........................................................... 3-6
3.5.4 Sterilization.......................................................................... 3-6
3.6 Maintaining Backup Battery Module (optional) .............................. 3-7
3.6.1 Maintenance Period............................................................. 3-7
3.6.2 Maintenance Method ........................................................... 3-7
3.7 Calibrating Touch Screen (optional) .............................................. 3-8
3.8 Replacing Battery of Infrared Remote Control (optional) ............. 3-11
3.9 Adjusting System ....................................................................... 3-12
3.9.1 Adjusting Braking Force..................................................... 3-12
3.9.2 Adjusting Spring Arm ......................................................... 3-13
3.9.3 Adjusting Gimbal Joint ....................................................... 3-18
3.9.4 Adjusting Braking Force Rotatable Touch Control Panel ..... 3-21

4 Troubleshooting ································································· 4-1

5 Appendices ······································································· 5-1

A Technical Specifications................................................................ 5-1
A.1 Classification ....................................................................... 5-1
A.2 Environment ........................................................................ 5-3
A.3 Optical Performance ............................................................ 5-6
A.4 Camera Specifications ......................................................... 5-7
A.5 EMC .................................................................................... 5-8

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 Table of Contents

B Index .......................................................................................... 5-13

3
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 1 System Overview

1.1 Main Components

The main components of HyLED 760/730/760M/730M series surgical lights are shown in the
figures below.

2
3

7 4 6
5

8
9
Figure 1-1 HyLED 760/730 with carrier-arm camera

1 Ceiling Cover 2 Swivel Arm Assembly

3 Standard Spring Arm 4 Vertical Gimbal Joint
5 Horizontal Gimbal Joint 6 HyLED 760 Lighthead
7 HyLED 730 Lighthead 8 Carrier-arm Camera (optional)
9 Display (optional)

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 System Overview

2
3

4
7 5 6

9 8
Figure 1-2 HyLED 760/730 with integrated camera

1 Ceiling Cover 2 Swivel Arm Assembly

3 Standard Spring Arm 4 Vertical Gimbal Joint
5 Horizontal Gimbal Joint 6 HyLED 760 Lighthead
7 HyLED 730 Lighthead 8 Display (optional)
9 Integrated Camera (optional)

1
5 2 3
6

Figure 1-3 HyLED 760/730 for low ceiling height

1 Ceiling Cover 2 Swivel Arm Assembly

3 LCH (Low Ceiling Height) Spring Arm 4 Gimbal Joint
(optional)
5 HyLED 760 Lighthead 6 HyLED 730 Lighthead

1-2
 System Overview

1
2

8
3

5
7

Figure 1-4 HyLED 760M/730M

1 Lighthead 2 Spring Arm

3 Pole 4 Handle
5 Power Module 6 Castors
7 Base 8 Gimbal Joint

1-3
 System Overview

Figure 1-5 HyLED 760M/730M power module

1 Main Switch 2 AC Indicator

3 Battery Indicator 4 Power Connector

5
1

2 3 4

Figure 1-6 HyLED 760/730 lighthead

1 Lamp Housing Hood 2 Glass

3 Sterilizable Handle Assembly 4 Control Panel (optional)/Touch Control
Panel
5 Horizontal Gimbal Joint 6 Vertical Gimbal Joint

1-4
 System Overview

1 5

4
2 3

Figure 1-7 HyLED 760M/730M lighthead

1 Lamp Housing Hood 2 Glass

3 Sterilizable Handle Assembly 4 Control Panel (optional)/Touch Control
Panel
5 Gimbal Joint

1-5
 System Overview

1.2 Definitions

1.2.1 Graphical Symbols

You may see the following symbols on the surgical light.

Table 1-1 Symbol definition

Symbol Meaning

Caution, consult accompanying documents

Protective earth (ground)

Equipotentiality

Alternating current

Direct current

Serial number

Date of manufacture

Manufacturer

Authorized representative in the European

Community

Temperature limitation

1-6
 System Overview

Humidity limitation

Atmospheric pressure limitation

WEEE label
The following definition of the WEEE label
applies to EU member states only: the use of
this symbol indicates that this product should
not be treated as household waste. By
ensuring that this product is disposed of
correctly, you will help prevent bringing
potential negative consequences to the
environment and human health. For more
detailed information with regard to returning
and recycling this product, please consult the
distributor from whom you purchased the
product.

ESD (Electrostatic Discharge) warning

Labelling for Class I products. Developed and

marketed in compliance with medical device
directive 93/42/EEC.

1.2.2 Safety Notes

Table 1-2 Definition of safety notes

Note Meaning

Read the statement below the symbol. The statement alerts

you to an operating hazard that can cause personal injury.

Read the statement below the symbol. The statement alerts

you to possible damage to the device or other property.

Read the statement below the symbol. The statement alerts

you to information that requires your attention.

1-7
 System Overview

1.3 Intended Use

The HyLED 760/HyLED 730/HyLED 760M/HyLED 730M series surgical lights are intended for
operation, treatment and diagnosis within the operating/treatment room.

The double-lighthead or triple-lighthead configuration can be used in the operating room as a

fail-safe surgical illumination system.

The single-lighthead configuration can be used for the diagnosis/treatment procedure in the
operating/treatment room. No harm will be done to the patient even if the procedure is
interrupted by illumination failure.

The mobile configuration can be used as an additional light to supplement an existing surgical
light in the operating room. It can be used for the diagnosis/treatment procedure in the
operating/treatment room. No harm will be done to the patient even if the procedure is
interrupted by illumination failure.

See the table below for all the available models and their configurations.

Table 1-3 Available models and configurations

Model Configuration
HyLED 760 Single lighthead
HyLED 730 Single lighthead
HyLED 760/760 Double lightheads
HyLED 730/730 Double lightheads
HyLED 760/730 Double lightheads
HyLED 760/760/760 Triple lightheads
HyLED 760/760/730 Triple lightheads
HyLED 760/730/730 Triple lightheads
HyLED 730/730/730 Triple lightheads
HyLED 760M Mobile
HyLED 730M Mobile

 Contents of this manual are based on the full configuration of the surgical
light. Some of them may not apply to your light. Use your light according to
the actual configuration. If you have any questions, contact the customer
service department authorized by Nanjing Mindray or your local distributor.

1-8
 System Overview

1.4 Fundamental Safety Instructions

1.4.1 Instructions against Personal Injury

 The surgical light is to be used for its intended purposes only. Do not use it
for other purposes.
 The surgical light is to be installed, maintained and serviced by personnel
authorized by Nanjing Mindray only.
 The surgical light is to be operated by trained personnel only.
 Be sure to read and understand this manual before operating the surgical
light.
 Be sure to follow this manual to train staff in the operation, maintenance and
safe use of the surgical light.
 To avoid the risk of electric shock, the surgical light must only be connected
to a mains supply with protective earth.
 Make sure the electrical installation of building complies with the
requirements of IEC 60364-7-710.
 Do not look directly at the light source due to its high intensity.

 Long-time exposure to the light source may cause eye fatigue. Be sure to
select a proper illuminance level for long-time surgeries.

 Do not use the surgical light within a flammable and/or explosive area.
 Light energy can potentially dry tissue. The user must adapt the lighting
level to the needs of the operation to be performed, particularly when
several lightheads are used in combination, in which case total irradiance of
the surgical light may exceed 1,000 W/m2.

 Light is a form of energy that, on account of certain wavelengths emitted,

may not be suitable for certain pathologies.
 In the event of a mains power failure, only the surgical light with power
supplies connected to a backup power supply system will remain
operational.
 After each sterilization and before each new use of the sterilizable handle,
be sure to check that there are no cracks and the lock operates correctly,
and to fit the handle on the light and lock it (“Click”).

 When installing the surgical light, make sure that it is connected to a switch
that can shut off the mains supply. This switch is not included in the

1-9
 System Overview

surgical light. Before maintaining or servicing the surgical light, be sure to

shut off the mains supply first.
 Before connecting any equipment to the surgical light, make sure the
equipment is suitable for use within the patient environment.
 To avoid possible environmental contamination, used surgical lights,
including their components, shall be disposed of in compliance with local
governmental or hospital regulations.
 Any equipment connected to the surgical light shall comply with the
relevant EN/IEC standards (e.g., EN/IEC 60950 information technology
equipment safety standard, EN/IEC 60601-1 medical equipment standard
and its relevant particular standards, and the like). It is the responsibility of
the people, who connect additional equipment to the surgical light and
configure the whole system, to verify that the system complies with the
requirements of EN/IEC 60601-1 and EN/IEC 60601-1-2. If you have any
questions regarding these requirements, consult the customer service
department authorized by Nanjing Mindray or your local distributor.

 Do not use the LED surgical lights in an MRI environment.

 Do not modify the surgical light without authorization of Nanjing Mindray.

 Do not position the mobile surgical light in the place where it is difficult to
operate the disconnection device.
 If an LED card is defective, be sure to contact the customer service
department authorized by Nanjing Mindray.
 The surgical light named in this manual may be equipped with other
manufacturers’ end appliances (e.g. displays). For information on operating
them, be sure to refer to each manufacturer’s instructions for use.

1-10
 System Overview

1.4.2 Instructions against Device Damage

 Exercise caution when transporting or moving the surgical light. Do not

damage it during transportation or movement.
 Be sure to use spare parts supplied by Nanjing Mindray only.
 The portable or mobile RF communication device can affect operation of
medical devices. Make sure that the surgical light is installed in a proper
environment. See chapter A.5 for details.
 Connector pins with an ESD warning symbol should not be touched and no
connections should be made between these connectors without
implementing ESD protective measures. Such precautionary procedures
may include antistatic clothing and shoes, the touch of a ground stud before
and during connecting the pins or the use of electrically isolating and
antistatic gloves. All staff involved in the above shall receive instruction in
these ESD precautionary procedures.

 Make sure that your local mains supply is suitable for the display.
 Do not use cleaning solutions containing chloride ions. Otherwise, the
device may be damaged.
 Use of spare parts other than those supplied by Nanjing Mindray, especially
such electrical parts as cables, batteries, bulbs, may compromise EMC
performance of the surgical light.

1-11
This page is intentionally blank.
 2 Daily Operations

2.1 Preparations

2.1.1 General

Each time before using the surgical light,

1. Make sure the sterilizable handle is sterilized. See chapter 3.5.4 for details on
sterilization.
2. Check and make sure:

 the lightheads and the arms (both swivel arms and spring arms) are not damaged.
 the indoor power supply is normal.

 the indoor temperature and humidity are in compliance with the operating conditions
of the light.

 the illuminance is normal.

 the lightheads can stay at the desired positions.

 the camera and the display function normally.

 the backup battery module (optional) is switched on.

 the wall control (optional) functions normally.

 Make sure the surgical light is connected to a reliable backup power supply
that can be automatically switched over in the event of mains power failure.
 If your lighthead is configured with Mindray’s backup battery module, make
sure it is connected to a wall outlet that is connected to an uninterruptible
power supply and switched on before you start your operations. Otherwise,
the battery may not work when the mains power supply fails.
 When you have finished all the operations for the day, make sure the backup
battery module is switched off before shutting down the power supply of the
operating room. Otherwise, the battery will keep the light on until all the
power is exhausted.
 The backup battery has a leakage current that is present even if the
lighthead is switched off. This leakage current may exhaust the battery.
Make sure the backup battery module is switched off if you have finished

2-1
 Daily Operations

using the operating room for the day or you are going to shut down the
operating room for several days (e.g. for weekends or holidays).

2.1.2 HyLED 760/730

The light is pre-wired and ready for use, as soon as the mains power is switched on.

2.1.3 HyLED 760M/730M

Each time before using the HyLED 760M/730M,

1. Make sure the battery is charged, and the power supply is switched on.

2. Slowly and carefully move the mobile light to the desired position.
3. Lock the castors.
4. Make sure the sterilizable handle is sterilized. See chapter 3.5.4 for details on
sterilization.

Main switch

Power module

Figure 2-1 HyLED 760M/730M

 Be sure to lock the castors before using the HyLED 760M/730M light.
Otherwise, the mobile light may slip and cause personal injury and/or
property damage.
 Do not lean on the spring arm. Otherwise, the lighthead may swing and cause

2-2
 Daily Operations

personal injury and/or property damage.

2.1.4 Warning Label (HyLED 760M/730M)

Figure 2-2 Warning label for HyLED 760M/730M

The warning labels mean:

A: The correct way to move the surgical light.
B: Do not move the mobile surgical light when the castors are locked.
C: Do not try to move the mobile surgical light by exerting force from either side.

 Pay attention to wire safety. Do not trip over it.

2-3
 Daily Operations

 Do not move the mobile surgical light when the castors are locked.

 Be sure to move the mobile surgical light only by the handle on the pole.

 Do not stand on the base.

 Be sure to move the mobile surgical light on smooth ground. Make sure the
moving speed is not over the walking speed.
 Do not use the sterilizable handle to move the mobile surgical light.
 Be sure to lock the castors when the mobile surgical light is in the desired
position.

2-4
 Daily Operations

2.2 Using Lighthead

2.2.1 General

You can:

1. Use the sterilizable handle/encircling handle to adjust the lighthead position.

2. Use the control panel/touch control panel to operate the light.

 Do not look directly at the light source due to its high intensity.

 Do not lean on the spring arm.

 In case of the double-lighthead or the triple-lighthead configuration, total
irradiance of the surgical light may exceed 1,000 W/m2. Long time exposure
to the light may cause burns on the patient.

2.2.2 Installing Sterilizable Handle

Install the sterilizable handle as instructed below:

1. Slide the sterilizable handle onto the central handle of the lighthead.

2. Push the sterilizable handle upward until it clicks.

3. Pull the sterilizable handle downward to make sure it is not loose.

Central handle

Sterilizable handle

Figure 2-3 How to install the sterilizable handle

2-5
 Daily Operations

2.2.3 Removing Sterilizable Handle

Remove the sterilizable handle as instructed below:

1. Grab the lighthead with one hand.

2. Grab the handle with the other hand. Press the button at the bottom and pull the handle
downward.

Sterilizable handle

Button

Figure 2-4 How to remove the sterilizable handle

 Be sure to sterilize the sterilizable handle each time before using it.

 The sterilizable handle is to be used by sterile personnel only.

 If the sterilizable handle falls off during the operation, it might infect the
operative wound. Make sure the sterilizable handle is properly and reliably
installed.
 Sterile disposable handles are not recommended. They may fall off during
the operation and infect the operative wound.

2-6
 Daily Operations

2.2.4 Adjusting Lighthead Position

You (sterile personnel) can use the sterilizable handle to move the lighthead.

Figure 2-5 Adjusting the lighthead position

 Exercise caution when adjusting the lighthead position. Do not pull the
spring arms beyond their limits.

 To avoid all risk of sepsis, only the sterile personnel may touch the handle
during procedures.

 Sterile personnel can only use the sterilizable handle to move the lighthead.

 The sterilizable handle must be sterilized each time before use.

The surgical light must be prepositioned prior to any procedure to minimize subsequent
handling. The table below shows several prepositioning examples in terms of surgical
specialties.

2-7
 Daily Operations

Table 2-1 Prepositioning examples

Prepositioning Surgical specialties

General surgery

Urology,
Transplants,
Gynecology,
Child delivery

General surgery,
Abdominal, digestive, thoracic surgery

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Daily Operations

Proctology

Neurosurgery

Plastic and reconstructive surgery,

Maxillo-facial grafts surgery,
Stomatology

Oto-rhino laryngology,
Ophtalmology,
Dermatology

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 Daily Operations

2.2.5 Adjusting Light Field Size

You can use the “Light Field Size Up/Light Field Size Down” button on the control panel or the
touch control panel to enlarge/diminish the light field. See 2.2.6 and 2.2.7 for details.

2.2.6 Using Control Panel

Layout of the control panel is shown in the figure below.

13
10
14
6 9

12

11
1

2 5
3 4

Figure 2-6 HyLED 760/730 control panel (optional)

1 Power Switch 2 Status Indicator

3 Illuminance Down 4 llluminance Up
5 Illuminance Indicator 6 Light Field Size Down
7 Light Field Size Up 8 Light Field Size Indicator
9 MIS Lighting 10 MIS Lighting Indicator
11 Full Illuminance 12 Full Illuminance Indicator
13 AC Indicator 14 Backup Battery Indicator

2-10
 Daily Operations

10

6 9

12

1 11

2 5 4
3

Figure 2-7 HyLED 760M/730M control panel (optional)

1 Power Switch 2 Status Indicator

3 Illuminance Down 4 llluminance Up
5 Illuminance Indicator 6 Light Field Size Down
7 Light Field Size Up 8 Light Field Size Indicator
9 MIS Lighting 10 MIS Lighting Indicator
11 Full Illuminance 12 Full Illuminance Indicator

2
1
3

Figure 2-8 HyLED 760M power module panel

1 Main Switch 2 AC Indicator

3 Battery Indicator

2-11
 Daily Operations

2
1
3

Figure 2-9 HyLED 730M power module panel

1 Main Switch 2 AC Indicator

3 Battery Indicator

 For the lighthead with the LCH spring arm, the control panel can be rotated
when it is difficult to operate.

About 60°
About 30°

Figure 2-10 Rotatable control panel

You can:

1. Press the “Power Switch” button to turn on/off the lighthead.

2. Press the “Illuminance Up”/“Illuminance Down” button to adjust the lighthead’s
illuminance.

3. Check the illuminance level by the illuminance indicator.

4. Press the “Light Field Size Up”/“Light Field Size Down” button to adjust the lighthead's
light field size.

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 Daily Operations

5. Check the light field level by the light field size indicator.
6. Press the “MIS Lighting” button to enter the MIS lighting mode. In this mode, the
illuminance is only about 5% of the maximum illuminance, which is sufficient for ambient
lighting for Minimally Invasive Surgeries.

7. Press the “Full Illuminance” button to enter the full illuminance mode.
8. Check the light state by the indicators. See the table below for details.

Table 2-2 Indicator definitions of lighthead panel

Indicator State Definition

Green Everything is normal.

Status Indicator
Full illuminance indicator
MIS lighting indicator
AC indicator
Red and flashing Voltage to the lighthead is too low.
Communication error of the surgical
Orange and flashing light system (Not applicable to HyLED
760M/730M).
The lighthead is in the full illuminance
Green
mode.
The lighthead is in the MIS lighting
Green
mode.
Green The lighthead is AC powered.
Off The lighthead is not AC powered.

The surgical light is working on the

Green
backup batteries.
Backup battery indicator The surgical light is not working on the
Off backup batteries or not configured with
backup batteries.
Status The former red and
There is communication error inside
indicator&illuminance flashing, and the
the lighthead.
indicator latter flashing

Table 2-3 Indicator definitions of power module panel

Indicator State Definition

AC indicator Green The lighthead is AC powered.
Orange The batteries are charging.
Off Charging is done.
Battery indicator
Green The batteries function normally.
Red The batteries are low.

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Table 2-4 Illuminance levels under full illuminance mode

Level Illuminance (ratio)

1 About 82%
2 About 84%
3 About 86%
4 About 88%
5 About 90%
6 About 92%
7 About 94%
8 About 96%
9 About 98%
10 About 100%

Table 2-5 Illuminance levels under normal lighting mode

Level Illuminance (ratio)

1 About 20%
2 About 29%
3 About 38%
4 About 47%
5 About 56%
6 About 65%
7 About 74%
8 About 83%
9 About 92%
10 About 100%

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2.2.7 Using Touch Control Panel

 During the power-on process, do not press and hold the touch control
panel. Otherwise, you may miscalibrate the touch control panel.
 For the lighthead with the LCH spring arm, the touch control panel can be
rotated when it is difficult to operate.

2.2.7.1 Light Control

2.2.7.1.1 Common Functions

5 10 11

8
2

4 7

1 9

3 6

Figure 2-11 Common functions

1 Power Switch 2 Illuminance Up

3 Illuminance Down
5 Light Field Size Up
7 Light Field Size Indicator
9 Advanced Functions
11 Backup Battery Indicator
4 Illuminance Indicator
6 Light Field Size Down
8 Full Illuminance
10 Error Indicator

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At the “Common functions” screen, you can:

1. Press the “Power Switch” button to turn on/off the lighthead.

2. Press the “Illuminance Up”/“Illuminance Down” button to adjust the lighthead’s
illuminance.
3. Check the illuminance level by the illuminance indicator.
4. Press the "Light Field Size Up”/“Light Field Size Down” button to adjust the lighthead's
light field size (if configured).

5. Check the light field level by the light field size indicator.
6. Press the “Full Illuminance” button to enter the full illuminance mode.

7. Press the “Advanced Functions” button to access the advanced functions.

8. Check the error of the surgical light.

Table 2-6 Details of the error indicators

Error Indicator Definition

Communication error inside the lighthead

Communication error of the surgical light

system (Not applicable to HyLED
760M/730M)

9. Check if the surgical light is working on the batteries (Backup Battery Indicator on).

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2.2.7.1.2 Full Illuminance Mode

Figure 2-12 Full illuminance screen

1 Illuminance Up 2 Illuminance Down

3 Illuminance 4 Exit
Indicator

At the “Full illuminance mode” screen, you can:

1. Press the “Illuminance Up”/“Illuminance Down” button to adjust the lighthead’s illuminance.
(See 2.2.6 for illuminance levels).

2. Check the illuminance level by the illuminance indicator.

3. Press the “Exit” button to quit the “Full illuminance” mode.

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2.2.7.1.3 Advanced Functions

1 4

Figure 2-13 Advanced functions

1 MIS Lighting 2 Calibration

3 Factory Settings 4 Service Settings
5 Exit

At the “Advanced functions” screen, you can:

1. Press the “MIS Lighting” button to enter the MIS lighting mode. In this mode, the
illuminance is only about 5% of the maximum illuminance, which is sufficient for ambient
lighting for Minimally Invasive Surgeries.

2. Press the “Calibration” button to calibrate the touch screen. See 3.7 for details.

3. Press the “Exit” button to quit the advanced functions.

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2.2.7.2 Camera Control

2.2.7.2.1 Common Functions

2 4

1 5

3
Figure 2-14 Common functions of the camera

1 Power Switch 2 Zoom In

3 Zoom Out 4 Freeze/Unfreeze
5 Advanced Functions

At the “Common functions” screen, you can:

1. Press the “Power Switch” button to turn on/off the camera.

2. Press the “Zoom In”/“Zoom Out” button to magnify/minify the image.

3. Press the “Freeze/Unfreeze” button to freeze/unfreeze the image.
4. Press the “Advanced Functions” button to access the advanced functions.

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2.2.7.2.2 Advanced Functions

1 4

2 7

3 5

Figure 2-15 Advanced functions of the camera

1 Iris Up 2 Auto Iris

3 Iris Down 4 Focus Far
5 Auto Focus 6 Focus Near
7 White Balance (WB) 8 Exit

At the “Advanced Functions” screen, you can:

1. Press the “Iris Up”/“Iris Down” button to adjust the iris size.

2. Press the “Auto Iris” button to automatically adjust the iris size.
3. Press the “Focus Near”/“Focus Far” button to adjust the camera focus.

4. Press the “Auto Focus” button to automatically adjust the camera focus.
5. Press the “WB” button to select different white-balance modes and obtain the proper color.
Three modes are available: Indoor, Outdoor and Auto WB. Press the “WB” button to
toggle among the modes.
6. Press the “Exit” button to quit the advanced functions.

2.2.8 Using Wall Control Panel (optional)

The wall control panel controls both the lightheads and the camera (except for HyLED
760M/730M).

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2.3 Using Carrier-arm Camera (optional)

2.3.1 General

You can:

1. Use the sterilizable handle to adjust the camera position.

2. Use the control panel/wall control panel/infrared remote control to adjust the camera.

2.3.2 Installing Sterilizable Handle of Carrier-arm Camera

Install the sterilizable handle of the carrier-arm camera as instructed below:

1. Slide the sterilizable handle onto the carrier-arm camera.

2. Push the sterilizable handle upward until it clicks.

3. Pull the sterilizable handle downward to make sure it is not loose.

Carrier-arm camera

Sterilizable handle

Figure 2-16 How to install the sterilizable handle of the carrier-arm camera

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2.3.3 Removing Sterilizable Handle of Carrier-arm Camera

Remove the sterilizable handle as instructed below:

1. Grab the camera with one hand.

2. Grab the handle with the other hand. Press the button at the bottom and pull the handle
downward.

Sterilizable handle

Button
Figure 2-17 How to remove the sterilizable handle of the carrier-arm camera

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2.3.4 Using Control Panel

2 3 4
1

5 6 7

8 9 10

11 12

13
Figure 2-18 Control panel

1 Status Indicator 2 Power Switch

3 Freeze/Unfreeze 4 White Balance(WB)
5 Iris Down 6 Auto Iris
7 Iris Up 8 Focus Near
9 Auto Focus 10 Focus Far
11 Zoom Out 12 Zoom In
13 Infrared Signal Receiver

You can:

1. Push the “Power Switch” button to turn on/off the camera.

2. Push the “Freeze/Unfreeze” button to freeze/unfreeze image.

3. Push the “Iris Up”/“Iris Down” button to adjust the iris size.

4. Push the “Auto Iris” button to automatically adjust the iris size.
5. Push the “Zoom In”/“Zoom Out” button to magnify/minify the image.
6. Push the “Focus Near”/“Focus Far” button to adjust the camera focus.

7. Push the “Auto Focus” button to automatically adjust the camera focus.
8. Press the “WB” button to select different white-balance modes and obtain the proper color.
Three modes are available: Indoor, Outdoor and Auto WB. Press the “WB” button to
toggle among the modes.

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2.3.5 Using Infrared Remote Control (optional)

1 2

3 4

5 6

8 10

Figure 2-19 Infrared remote control

1 Power Switch 2 Freeze/Unfreeze

3 Zoom Out 4 Zoom In
5 Iris Down 6 Iris Up
7 Auto Iris 8 Focus Near
9 Auto Focus 10 Focus Far

You can:

1. Push the “Power Switch” button to turn on/off the camera.

2. Push the “Freeze/Unfreeze” button to freeze/unfreeze image.

3. Push the “Iris Up”/“Iris Down” button to adjust the iris size.

4. Push the “Auto Iris” button to automatically adjust the iris size.
5. Push the “Zoom In”/“Zoom Out” button to magnify/minify the image.
6. Push the “Focus Near”/“Focus Far” button to adjust the camera focus.

7. Push the “Auto Focus” button to automatically adjust the camera focus.

To control the carrier-arm camera, be sure to hold the infrared remote control toward the
infrared signal receiver of the camera control panel.

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 Daily Operations

 If the infrared signal is interrupted by some object, you should remove it and
repush the button.

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2.4 Using Rotatable Integrated Camera (optional)

2.4.1 General

The HyLED 760 lighthead can be configured with a rotatable integrated camera.

You can:

1. Use the sterilizable handle to adjust the position of the lighthead configured with the
rotatable integrated camera.
2. Turn the sterilizable handle to rotate the camera if you find the displayed image is
upside-down.
3. Use the touch control panel/wall control panel/infrared remote control to operate the
camera.

2.4.2 Installing Rotatable Integrated Camera

Install the camera as instructed below:

1. Check if the label on the lighthead is consistent with the label on the camera.

Figure 2-20 SD camera labels

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 Daily Operations

Figure 2-21 HD camera labels

 Two types (standard definition and high definition) of the integrated

cameras are available. Make sure the label on the lighthead is consistent
with that on the camera.

2. Align the pin on the camera with the hole on the lighthead, and the connector with the
socket, and then connect the camera to the lighthead.

3. Tighten the knurled screws.

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 Daily Operations

Hole
Socket Connector
Pin

Knurled screws

Figure 2-22 How to install the rotatable integrated camera

2.4.3 Installing Sterilizable Handle of Rotatable Integrated

Camera

Install the sterilizable handle of the camera as instructed below:

1. Slide the sterilizable handle onto the camera until it is fully engaged with the button.

2. Pull the sterilizable handle downward to make sure it is not loose.

Button

Integrated
Sterilizable
camera
handle

Figure 2-23 How to install the sterilizable handle of the rotatable integrated camera

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2.4.4 Removing Sterilizable Handle of Rotatable Integrated

Camera

Remove the sterilizable handle as instructed below:

1. Grab the lighthead with one hand.

2. Grab the handle with the other hand. Press the button as shown in the figure below and
pull the handle downward.

Button

Sterilizable handle

Figure 2-24 How to remove the sterilizable handle of the rotatable integrated camera

2.4.5 Removing Rotatable Integrated Camera

Remove the camera as instructed below:

1. Loosen the three knurled screws.

2. Carefully pull out the camera.

 Do not rotate the camera before pulling it out. Otherwise, the connector may
be damaged.

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 Daily Operations

Knurled screws

Figure 2-25 How to remove the rotatable integrated camera

2.4.6 Using Touch Control Panel (optional)

See 2.2.7.2 for details.

2.4.7 Using Infrared Remote Control (optional)

To control the integrated camera, be sure to hold the infrared remote control toward the
infrared signal receiver of the swivel arm assembly bottom. See 2.3.5 for detailed instruction.

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2.5 Using Display (optional)

2.5.1 For SD Camera

The SD camera outputs a composite signal that is usually connected to the yellow jack of a
display, as the figure below suggests. For more details, refer to the instructions for use of the
display.

Yellow jack
Figure 2-26 Connection for SD camera

2.5.2 For HD Camera

The HD camera outputs a component signal that is usually connected to the Y/Pb/Pr jacks of
the display, as the figure below shows. For more details, refer to the instructions for use of the
display.

Green jack Blue jack Red jack

Figure 2-27 Y/Pb/Pr connections

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 Make sure your local mains supply is suitable for the display.

 Make sure the display complies with the local regulations.

 For certain displays, RGB and component signals may share the same input
interface. Be sure to select the component signal from the menu.
 Do not let the display automatically scan the signal source at every start.
Otherwise, you may need to reset the input source. Refer to the instruction
for use of the display for how to disable the auto scanning function.

2.5.3 Installing Sterilizable Handle of Display

Install the sterilizable handle of the display as instructed below:

1. Slide the sterilizable handle onto the central handle.

2. Push the sterilizable handle upward until it clicks.

3. Pull the sterilizable handle downward to make sure it is not loose.

Central handle

Sterilizable handle

Figure 2-28 How to install the sterilizable handle of the display

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 Daily Operations

2.5.4 Removing Sterilizable Handle

Remove the sterilizable handle as instructed below:

1. Grab the swivel arm with one hand.

2. Grab the handle with the other hand. Press the button at the bottom and pull the handle
downward.

Swivel arm for the display

Sterilizable handle

Button

Figure 2-29 How to remove the sterilizable handle of the display

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 3 Maintenance

3.1 Maintenance Period

Item Period
Functions and illuminance should be checked
each time before use.
Function and illuminance checks Complete functional and performance checks
should be conducted every 2 years by
personnel authorized by Nanjing Mindray.
Cable/wire checks should be conducted every 6
Cable/wire checks years by personnel authorized by Nanjing
Mindray.
Complete system checks should be conducted
Complete system checks every 10 years by personnel authorized by
Nanjing Mindray.

 Disassembly of certain components can affect operation and safety (e.g.

when servicing the electrical power supply, when servicing the swivel arm
assembly and the spring arms).

 The shelf life of the surgical light is 10 years.

 The service life of the surgical light is 10 years. Complete system checks
and replacement should be conducted every 10 years by personnel
authorized by Nanjing Mindray.
 The average service life of the LED is 40,000 hours.

3-1
 Maintenance

3.2 Cleaning/Disinfection

3.2.1 General

The HyLED surgical light has a high-quality surface that can be cleaned/disinfected with
conventional cleaning/disinfection agents, except for strong acid, alcohol and chlorinated
hydrocarbons.

3.2.2 Recommended Cleaning Agents and Disinfectants

 Mildly alkaline (10% soap solution; 40°C/104°F maximum)
 Aldehydes (2%)
 Warm water (40°C/104°F maximum)

3.2.3 Forbidden Cleaning Agents and Disinfectants

 Disinfectants containing alcohol
 Halogen releasing compounds
 Chlorinated hydrocarbons
 Strong organic acid
 Oxygen releasing compounds

3-2
 Maintenance

3.3 Maintaining Lighthead Exterior

3.3.1 Maintenance Period

The lighthead should be cleaned/disinfected each time after use and at least once a week.

3.3.2 Cleaning/Disinfection

Clean/disinfect the surgical light as instructed below:

1. Switch off the light, and wait until it cools down completely.

2. Use a piece of disposable lint-free cloth to wipe dust off the lighthead.

3. Use a piece of lint-free cloth moistened with disinfectant to wipe the exterior of the
lighthead.
4. Use a piece of disposable lint-free cloth moistened with water to clean the exterior of the
lighthead, and then wipe it dry.

The above-mentioned method applies to the following parts:

 exterior of the lamp housing hood

 exterior of the lamp frame

 glass

 exterior of the light arms (both swivel arms and spring arms)

 exterior of the control panel

 ceiling cover

 camera

 display

3-3
 Maintenance

Figure 3-1 How to clean the glass

 When cleaning/disinfecting the lighthead glass, be sure to wipe from the

inside to the outside around the sterilizable handle and then wipe along the
radius, as Figure 3-1 shows. Do not wipe back and forth or in circles.
Otherwise, the glass surface may be damaged.
 The glass should be cleaned/disinfected each time after use and at least
once a week.

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 Maintenance

3.4 Maintaining Touch Control Panel (optional)

3.4.1 Maintenance Period

The touch control panel should be cleaned/disinfected each time after use and at least once a
week.

3.4.2 Cleaning/Disinfection

Clean/disinfect the touch control panel as instructed below:

1. Switch off the light, and wait until it cools down completely.

2. Use a piece of disposable lint-free cloth to wipe dust off the panel.
3. Use a piece of lint-free cloth moistened with disinfectant (ethyl alcohol or isopropyl alcohol)
to wipe the exterior of the panel.

 The touch control panel can be cleaned/disinfected only by ethyl alcohol or

isopropyl alcohol.

 Do not use water, ketone and aromatic solvents to clean/disinfect the touch
control panel.

4. Use a piece of dry lint-free cloth to wipe it dry.

3-5
 Maintenance

3.5 Maintaining Sterilizable Handle

3.5.1 Maintenance Period

The sterilizable handle must be cleaned/disinfected/sterilized each time after use.

3.5.2 Removing Sterilizable Handle

See chapters 2.2.3 , 2.3.3 , 2.4.4 and 2.5.4 for details.

3.5.3 Cleaning/Disinfection

Before sterilizing the handle, first wipe it with a piece of disposable cloth moistened with
disinfectant, and then wipe it with clean water.

3.5.4 Sterilization

Only cleaned and disinfected handles can be sterilized. Before sterilization, make sure the
handle is placed in a sterilization pack that complies with ISO 11607. The whole sterilization
procedure shall comply with BS EN ISO 17665, with maximum sterilization temperature not
over 134°C and holding time not over 7 minutes.

 The sterilizable handle should be installed only right before use.

 Be sure to dispose of the sterilizable handles in the same way as other
hazardous products in a hospital environment.

 Do not apply any load to the handle during sterilization. Otherwise, the
handle may deform permanently.
 The sterilizable handle may wear out after a certain period of service. Be
sure to replace the handle if you see any sign of wear, such as cracking,
color fading, etc.

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 Maintenance

3.6 Maintaining Backup Battery Module (optional)

3.6.1 Maintenance Period

It is recommended that the backup batteries be tested at least once every month to extend
their lives.

3.6.2 Maintenance Method

The switchover to the backup batteries should be tested every month.

1. Switch on the backup battery module, and shut off the mains supply.
2. Press the “Power Switch” button to turn on the lighthead.

3. Check if the lighthead is on and the backup battery indicator is on.

To test the life of the batteries, remove the plug of the backup battery module with the light on.

3-7
 Maintenance

3.7 Calibrating Touch Screen (optional)

You can calibrate the touch screen as instructed below:

1. Press the “Advanced Functions” button on the touch control panel.

Advanced
Functions

Figure 3-2 Touch control panel

2. Press the “Calibration” button and input the default password “888888” to enter the
calibration screen.

Calibration

Figure 3-3 Advanced functions

3. Touch the center of the crosshair that appears on the top left corner of the screen.

3-8
 Maintenance

Figure 3-4 Crosshair appearing on the top left corner

4. Touch the center of the crosshair that appears on the top right corner of the screen.

Figure 3-5 Crosshair appearing on the top right corner

5. Touch the center of the crosshair that appears on the bottom right corner of the screen.

Figure 3-6 Crosshair appearing on the bottom right corner

3-9
 Maintenance

6. Touch the center of the crosshair that appears on the bottom left corner of the screen.

Figure 3-7 Crosshair appearing on the bottom left corner

7. Touch the center of the crosshair that appears in the central area of the screen to
complete the calibration.

Figure 3-8 Crosshair appearing in the central area

 The touch screen not calibrated well may not function properly.

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 Maintenance

3.8 Replacing Battery of Infrared Remote Control

(optional)

You can replace the battery as instructed below:

1. Press the slot towards right.

2. Pull out the battery box.

3. Replace the battery, and then push the box back.

Battery

Figure 3-9 Replacing the battery

3-11
 Maintenance

3.9 Adjusting System

3.9.1 Adjusting Braking Force

 Before maintaining or servicing the surgical light, be sure to shut off the
mains supply first.

3.9.1.1 Spring Arm (Standard and LCH)

1. If the surgical light cannot stay at the desired position, you can adjust the braking screws
at joint A and/or B as needed.
2. If the swivel arm moves too easily, adjust the two braking screws at joint A with a 5mm
Allen key.
3. If the spring arm moves too easily, adjust the two braking screws at joint B with a 5mm
Allen key.

>360°/about 320°

A >360°/about 320°
B

Figure 3-10 Positions of braking screws

 It is recommended that the braking screw at point A be tighter than point B.

 The swivel range of the swivel arm and spring arm can be restricted by
internal limit stops.
 If the surgical light is configured with HD camera system or display, the
swivel range of the swivel arm and spring arm is about 320°.

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 Maintenance

3.9.1.2 HyLED 760M/730M Spring Arm

If the spring arm moves too easily, adjust the braking screw at joint B with a 5mm Allen key.

Figure 3-11 Position of braking screw

3.9.2 Adjusting Spring Arm

 Before maintaining or servicing the surgical light, be sure to shut off the
mains supply first.

3.9.2.1 Adjusting Counterweight

3.9.2.1.1 Standard Spring Arm

 When adjusting the spring arm, raise it to a position approx. 10° above the
horizontal to release the adjustment screw. If necessary, set the upper stop
to a higher position. See section “Adjusting Height Stop” for details.

If the surgical light cannot be positioned at the desired height, you can adjust the load capacity
of the spring arm.

1. Insert a 5mm Allen key into the adjusting hole as far as possible.

2. Adjust the hexagon socket screw:

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 Maintenance

 If the light tends to move upward, turn the Allen key in the “-” direction.
 If the light tends to move downward, turn the Allen key in the “+” direction.

- +

Figure 3-12 Adjusting the standard spring arm

3.9.2.1.2 LCH Spring Arm

 When adjusting the spring arm, raise it to a position approx. 10° above the
horizontal to release the adjustment screw. If necessary, set the upper stop
to a higher position. See section “Adjusting Height Stop” for details.

If the surgical light cannot be positioned at the desired height, you can adjust the load capacity
of the spring arm.

1. Insert a 5mm Allen key into the adjusting hole as far as possible.

2. Adjust the hexagon socket screw:

 If the light tends to move upward, turn the Allen key in the “-” direction.
 If the light tends to move downward, turn the Allen key in the “+” direction.

- +

Figure 3-13 Adjusting the LCH spring arm

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 Maintenance

3.9.2.1.3 Spring Arm of HyLED 760M/730M

If the surgical light cannot be positioned at the desired height, you can adjust the load capacity
of the spring arm.

1. Insert a 5mm Allen key into the adjusting hole as far as possible.

2. Adjust the hexagon socket screw:

 If the light tends to move upward, turn the Allen key in the “-” direction.
 If the light tends to move downward, turn the Allen key in the “+” direction.

- +

Figure 3-14 Adjusting the spring arm of HyLED 760M/730M

3.9.2.2 Adjusting Height Stop

 When adjusting the height stop, pay attention to the distance between the
floor and the ceiling. Make sure the lighthead does not collide with anything.

3.9.2.2.1 Standard Spring Arm

Vertical movement of the light is limited by a fixed lower stop and an adjustable upper stop.
The adjustable upper stop can be adjusted with a 5mm Allen key.

 Turn the Allen key in the “-” direction to reduce the stop.
 Turn the Allen key in the “+” direction to raise the stop.

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 Maintenance

About 45°

About 50°

Figure 3-15 Adjusting the height stop of standard spring arm

3.9.2.2.2 LCH Spring Arm and Spring Arm of HyLED 760M/730M

1. Level the LCH spring arm.

2. Remove the two screws fixing the cover and then remove the cover.
3. Use a pin to adjust the height stop.

 Turn the pin in the “-” direction to reduce the stop.

 Turn the pin in the “+” direction to raise the stop.

4. Install the cover and secure it by the two fixing screws.

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 Maintenance

Cover

About 20°

About 40° Screw fixing the cover

Pin

Adjusting hole

Figure 3-16 Adjusting the height stop of the LCH spring arm

Cover

About 20°

Pin About 40° Screw fixing the cover

Adjusting hole

Figure 3-17 Adjusting the height stop of the spring arm of HyLED 760M/730M

3-17
 Maintenance

 The pin is delivered together with the LCH spring arm and the spring arm of
HyLED 760M/730M.

3.9.3 Adjusting Gimbal Joint

 Before maintaining or servicing the surgical light, be sure to shut off the
mains supply first.

If the gimbal joint cannot keep the lighthead staying at the desired position, you can adjust the
braking force of joints A and B with a 5mm Allen key.

>360° /About 320°

B
About 300°

About 300°
Figure 3-18 Positions of joints A and B with the standard spring arm

>360°
A B
About 300°

Figure 3-19 Positions of joints A and B with the LCH spring arm

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 Maintenance

1. Adjusting Joint A
 Use a 5mm Allen key to adjust the braking screw until the desired braking force is
obtained.

Figure 3-20 Adjusting joint A

3-19
 Maintenance

2. Adjusting Joint B
 Use a 5mm Allen key to adjust the braking screw until the desired braking force is
obtained.

Figure 3-21 Adjusting joint B

 Use a 5mm flat-bladed screwdriver to turn the braking screw until the desired braking
force is obtained.

Figure 3-22 Adjusting joint B

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 Maintenance

3.9.4 Adjusting Braking Force of Rotatable Touch Control

Panel

If the rotatable control panel cannot stay at the desired position, adjust the braking screw with
a 5mm Allen key.

Braking screw

About 90°
Figure 3-23 Position of braking screw

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 4 Troubleshooting

 This chapter is meant to help you solve common problems only. In case you
encounter problems not included in this chapter or following the introduced
methods cannot solve the problem, contact the customer service
department authorized by Nanjing Mindray for help. Unauthorized device
servicing is not allowed.
 Device servicing is to be performed by personnel authorized by Nanjing
Mindray only. Unauthorized device servicing may result in personal injury
and/or damage to the device or other property.
 Device servicing should be strictly based on technical data supplied by
Nanjing Mindray. If you are in need of more technical data, contact the
customer service department authorized by Nanjing Mindray.

Error Cause Solution

The light cannot be turned
on.
The light is flickering.
A group of LEDs or one
LED does not light up.
The illuminance cannot be
adjusted.
The surgical light cannot
switch to the MIS lighting
mode.
The illuminance is too low.
The fuse is broken.
The power supply is cut off.
Some electronic parts are
broken.
Improper installation.
The LED is defective.
The LED wires are defective or
disconnected.
Some electronic parts are
broken.
Some electronic parts are
broken.
Some electronic parts are
broken.
The illuminance setting is too
low.
Contact the customer service
department authorized by
Nanjing Mindray.
Check the power supply.
Contact the customer service
department authorized by
Nanjing Mindray.
Contact the customer service
department authorized by
Nanjing Mindray.
Contact the customer service
department authorized by
Nanjing Mindray.
Contact the customer service
department authorized by
Nanjing Mindray.
Contact the customer service
department authorized by
Nanjing Mindray.
Increase the illuminance.
See 2.2.6 for details.

4-1

The lighthead collides with
other objects.
The spring arm moves too
easily.
The battery cannot be
charged.
The battery does not work,
or does not run as long as
the claimed time.
The glass surface has
scratch or cracking.
Service hours of the
sterilizable handle are
shorter.
The sterilizable handle is
worn or cracked.
The sterilizable handle
does not engage into the
central handle correctly.
The status indicator is red
and flashing, and the
illuminance indicator is
flashing.
The status indicator is
orange and flashing.
The status indicator is red
and flashing.
Error indicator
appears.
Error indicator
appears.
Troubleshooting
The height stop of the spring
arm is incorrect.
Braking screws are loose.
The battery is not connected to
mains power.
The fuse is broken.
The battery is not fully charged,
or the battery is broken.
Incorrect cleaning/disinfection
agents are used or the glass is
cleaned before it has
completely cooled down.
Incorrect sterilization method is
adopted.
Its service hours have expired.
Sterilization parameters
(temperature, time) exceeded.
Its service hours have expired.
Communication error inside the
lighthead.
Communication error of the
surgical light system (Not
applicable to HyLED
760M/730M).
Voltage of the lighthead is
below normal working voltage.
Communication error inside the
lighthead.
Communication error of the
surgical light system.
4-2
Adjust the height stop. See
3.9.2.2 for details.
Adjust the braking screws.
See 3.9.1 for details.
Connect the mains power.
Contact the customer service
department authorized by
Nanjing Mindray.
Contact the customer service
department authorized by
Nanjing Mindray.
See 3.3.2 for detailed
cleaning/disinfection
methods.
Check the sterilization. See
3.5 for details.
Replace the sterilizable
handle. See 2.2.2 for details.
Make sure the handle clicks
into place and check
the entire handle. See 2.2.2
for details.
Replace the sterilizable
handle.
Contact the customer service
department authorized by
Nanjing Mindray.
Contact the customer service
department authorized by
Nanjing Mindray.
Contact the customer service
department authorized by
Nanjing Mindray.
Contact the customer service
department authorized by
Nanjing Mindray.
Contact the customer service
department authorized by
Nanjing Mindray.

The infrared remote control
cannot work.
The display cannot display
the image or the image is
green.
The display cannot select
the exact signal source.
The display cannot display
the image clearly.
Troubleshooting
Its battery is dead.
The display jacks are not
connected correctly.
Improper setting.
Video connectors or cables are
broken.
The display automatically scans
the signal source at every start.
The focus of the camera does
not match the image.
4-3
Replace the battery. See 3.8
for details.
Reconnect the jacks. See
2.5.1 for details.
Check the setting of the
display. See 2.5.1 for details.
Contact the customer service
department authorized by
Nanjing Mindray.
Refer to the instruction for
use of the display for how to
disable the auto scanning
function.
Switch to auto focus mode.
This page is intentionally blank.
 5 Appendices

A Technical Specifications

A.1 Classification

A.1.1 According to Annex IX of the EU Directive 93/42/EEC

Class I.

A.1.2 According to Protection against Electrical Shock

Class I, no applied part.

 The surgical light depends on the protective earth system to provide

protection against electrical shock. Before installing it, check and make sure
that the protective earth system/the external protective conductor in the
installation or its arrangement is reliably functioning.

A.1.3 According to the Mode of Operation

Continuous operation.

A.1.4 According to the Protection against Harmful Ingress of Water or

Particulate Matter

IP54 (Lighthead only with control panel).

IP50 (Lighthead with touch control panel and/or integrated camera).

A.1.5 According to the Suitability for Use in an Oxygen Rich

Environment

Not suitable for use in the presence of an oxygen rich environment.

5-1
 Appendices

A.1.6 According to the Method of Sterilization

By methods validated and described by the manufacturer.

5-2
 Appendices

A.2 Environment

A.2.1 Power Supply

1. AC: 100-240V, 50/60Hz

2. Input power

Input power
Input power
Model Configuration (with Camera and
VA
Display)VA
HyLED 730 Single lighthead 150 330
HyLED 760 Single lighthead 200 380
HyLED 730/730 Double lightheads 300 480
HyLED 730/760 Double lightheads 350 530
HyLED 760/760 Double lightheads 400 580
HyLED730/730/730 Triple lightheads 450 630
HyLED730/730/760 Triple lightheads 500 680
HyLED730/760/760 Triple lightheads 550 730
HyLED 760/760/760 Triple lightheads 600 780

Model Configuration Input power

HyLED 730M Mobile 100-240V~2.3-1.0A

HyLED 760M Mobile 100-240V~2.8-1.2A

3. Max. power consumption of all light sources:

Model Max. power consumption of all light sources

HyLED 730/HyLED 730M 65 W

HyLED 760/HyLED 760M 85 W

A.2.2 Fuse
1. 250V T 5AL (terminal block)

2. 250V T 6.3AH (power board)

5-3
 Appendices

A.2.3 Backup Battery Module (optional)

1. Power input: 100-240V AC, 50/60Hz, 1.4-0.6A.

2. Power output: 24V DC, 6.5A.

3. Battery: 12V DC×2, 15Ah, lead-acid battery. For new and fully charged batteries, they
can last 100 minutes for the HyLED 760 lighthead at 70% of the maximum illuminance,
and 110 minutes for the HyLED 730. It takes about 8 hours to fully charge the batteries.

 Replacement of backup batteries by inadequately trained personnel could

result in a hazard (such as excessive temperatures, fire or explosion). Make
sure the batteries are replaced by personnel authorized by Nanjing Mindray
only.

 The surgical light is not compatible with the AC 24V power supply. Do not
connect them together. Otherwise, the light may be damaged.

 It is recommended that the backup batteries be tested at least once every

month to extend their lives.

A.2.4 Operating Environment

1. Temperature: 5°C -40°C

2. Humidity: 30%-75%,non-condensing
3. Atmospheric pressure: 50.0kPa-106.0kPa

 The above-mentioned operating environmental conditions do not apply to

the cameras and displays. See the accompanying documents of the camera
and display for their operating environmental conditions.

5-4
 Appendices

A.2.5 Storage and Transportation

1. Temperature: -40°C -+60°C

2. Humidity: 10%-75%, non-condensing

3. Atmospheric pressure: 50.0kPa-106.0kPa

 The above-mentioned storage and transportation conditions do not apply to

the camera and display. See the accompanying documents of the camera
and display for their storage and transportation environmental conditions.
 During transportation, make sure that the surgical light is well protected
from rain, snow or mechanical collision.
 The surgical light should be installed in a room that is dry, draughty, and
without caustic gas.
 Do not store the surgical light outside.

 Do not subject the surgical light to severe vibrations.

5-5
 Appendices

A.3 Optical Performance

Model
HyLED 760/HyLED 760M HyLED 730/HyLED 730M
Item
Maximum Illuminance (Ec) (1m) About 160000 lx About 130000 lx
Color Temperature About 4350 K About 4350 K
General Color Rendering Index
About 95 About 95
(Ra)
Specific Color Rendering Index
About 75 About 75
(R9)
2 2
Irradiance (Ee) ≤ 580 W/m ≤ 500 W/m
2 2
Ee/Ec ≤ 3.6 mW/(m ·lx) ≤ 3.6 mW/(m ·lx)
Min. Light Field Diameter (d10) About 195mm About 195mm
Max. Light Field Diameter (d10) About 300mm About 300mm
Max. Light Distribution Diameter
> d10×50% > d10×50%
(d50)
Depth of Illumination (20%) About 1200mm About 1200mm
Depth of Illumination (60%) About 600mm About 600mm
Shadow Dilution: cavity About 100% About 100%
Shadow Dilution: single mask About 75% About 70%

Shadow Dilution: double mask About 55% About 55%

Shadow Dilution: single mask and
About 70% About 65%
cavity
Shadow Dilution: double mask
About 50% About 50%
and cavity

 The optical performance is subject to fluctuations. Due to manufacturing

reasons, the real values may slightly differ from the data mentioned above.
 Note that the original IEC 60601-2-41 defined Depth of Illumination as the
working range around 1,000mm below the emitting surface of the surgical
light, in which the illuminance reaches at least 20% of the central
illuminance. However, the latest version has changed the standard to 60%.

5-6
 Appendices

A.4 Camera Specifications

Rotatable Integrated Carrier-arm/Rotatable Integrated

Item
Camera (SD) Camera (HD)
Picture elements 440K pixels 2000K pixels
Lens F=3.5-98mm, F1.35-3.7 F=5.1-51mm,F1.8-2.1
Digital zoom 12× (324× with optical zoom) 12× (120× with optical zoom)
Recommended
100-100000 lx 100-100000 lx
illumination
S/N ratio 50 dB >50 dB
Electronic shutter
1/4-1/1000 s 1/2-1/10000 s
speed
Video signals output Composite Component
Power Supply 6-12V DC 6-12V DC
Operating
0-45°C/20-80% 0-45°C/20-80%
temperature/humidity
Storage
-20-60°C/20-95% -20-60°C/20-95%
temperature/humidity

5-7
 Appendices

A.5 EMC

The device meets the requirements of EN/IEC 60601-1-2:2007.

Magnetic and electrical fields are capable of interfering with the proper performance of the
surgical light. For this reason make sure that all external devices operated in the vicinity of
the surgical light comply with the relevant EMC requirements. Mobile phone, X-ray equipment
or MRI devices are a possible source of interference as they may emit higher levels of
electromagnetic radiation.

 Using accessories and cables other than those specified may result in
increased electromagnetic emission or decreased electromagnetic
immunity of the device.
 The device should not be used adjacent to or stacked with other devices. If
adjacent or stacked use is necessary, make sure that normal operation is
possible.
 The device needs special precautions regarding EMC and needs to be
installed and put into service according to the EMC information provided
below.

 Other devices may affect this device even though they meet the
requirements of CISPR.
 Use of portable or mobile communication devices will degrade the
performance of the device.

5-8
 Appendices

Table 5-1 Guidance and Declaration-Electromagnetic Emissions

Guidance and Declaration-Electromagnetic Emissions

The device is suitable for use in the specified electromagnetic environment. The customer or
the user of the device should assure that it is used in such an environment as described below.
Emissions test Compliance Electromagnetic environment - guidance
The device uses RF energy only for its internal
Radio frequency (RF)
function. Therefore, its RF emissions are very low
emissions Group 1
and are not likely to cause any interference in
CISPR 11
nearby electronic device.
Radio frequency (RF)
emissions Class A
CISPR 11
The device is suitable for use in all establishments
Harmonic emissions IEC
other than domestic and those directly connected to
IEC 61000-3-2 61000-3-2
a low voltage power supply network which supplies
Voltage
buildings used for domestic purposes.
fluctuations/flicker
Complies
emissions
IEC 61000-3-3

5-9
 Appendices

Table 5-2 Guidance and Declaration-Electromagnetic Immunity

Guidance and Declaration-Electromagnetic Immunity

The device is suitable for use in the specified electromagnetic environment. The customer or
the user of the device should assure that it is used in such an environment as described below.
EN/IEC 60601 test Electromagnetic
Immunity test Compliance level
level environment - guidance
Floors should be wood,
concrete or ceramic tile. If
Electrostatic
±6 kV contact ±6 kV contact floors are covered with
discharge (ESD)
±8 kV air ±8 kV air synthetic material, the
IEC 61000-4-2
relative humidity should be
at least 30%.
±2 kV for power ±2 kV for power
Electrical fast
supply lines supply lines
transient/burst
±1 kV for input/output ±1 kV for input/output Mains power quality
(EFT) IEC
lines lines should be that of a typical
61000-4-4
(>3 m) (>3 m) commercial or hospital
±1 kV differential ±1 kV differential environment.
Surge
mode mode
IEC 61000-4-5
±2 kV common mode ±2 kV common mode
<5 % UT (>95 % dip <5 % UT (>95 % dip Mains power quality
in UT) for 0.5 cycle in UT) for 0.5 cycle should be that of a typical
Voltage dips,
commercial or hospital
short
40 % UT (60 % dip in 40 % UT (60 % dip in environment. If the user of
interruptions and
UT) for 5 cycles UT) for 5 cycles the device requires
voltage
continued operation during
variations on
70 % UT (30 % dip in 70 % UT (30 % dip in power mains interruptions,
power supply
UT) for 25 cycles UT) for 25 cycles it is recommended that the
input lines IEC
device be powered from
61000-4-11
<5 % UT (>95 % dip <5 % UT (>95 % dip an uninterruptible power
in UT) for 5 s in UT) for 5 s supply (UPS).
Power frequency magnetic
Power frequency fields should be at levels
(50/60 HZ) characteristic of a typical
3 A/m 3 A/m
magnetic field location in a typical
IEC 61000-4-8 commercial or hospital
environment.
Note: UT is the AC mains voltage prior to application of the test level.

5-10
 Appendices

Table 5-3 Guidance and Declaration-Electromagnetic Immunity

Guidance and Declaration-Electromagnetic Immunity

The device is suitable for use in the specified electromagnetic environment. The customer or
the user of the device should assure that it is used in such an environment as described below.
EN/IEC
Immunity Compliance
60601 test Electromagnetic environment-guidance
test level
level
3 Vrms 3 Vrms Portable and mobile RF communications
Conduced RF
150 kHz to 150 kHz to device should be used no closer to any part of
IEC61000-4-6
80 MHz 80 MHz the system, including cables, than the
recommended separation distance calculated
from the equation appropriate for the
frequency of the transmitter.
Recommended separation distances:

d  1.2 P 80 MHz-800 MHz

d  2.3 P 800 MHz-2.5 GHz

Where, P is the maximum output power
3 V/m 3 V/m
Radiated RF rating of the transmitter in watts (W) according
80 MHz to 80 MHz to
IEC61000-4-3 to the transmitter manufacturer and d is the
2.5 GHz 2.5 GHz
recommended separation distance in meters
(m).
Field strengths from fixed RF transmitters, as
determined by an electromagnetic site survey
a
, should be less than the compliance level in
each frequency range b. Interference may
occur in the vicinity of device marked with the

following symbol: .
Note 1: At 80 MHz to 800 MHz, the separation distance for the higher frequency range applies.
Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is
affected by absorption and reflection from structures, objects and people.
a. Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless)
telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV
broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic
environment due to fixed RF transmitters, an electromagnetic site survey should be
considered. If the measured field strength in the location in which the device is used exceeds
the applicable RF compliance level above, the device should be observed to verify normal
operation. If abnormal performance is observed, additional measures may be necessary, such
as reorienting or relocating the device.
b. Field strengths should be less than 3 V/m between 150 kHz and 80 MHz.

5-11
 Appendices

Table 5-4 Recommended Separation Distance between Portable/Mobile RF

Communications Device and the Device

Recommended Separation Distance between Portable/Mobile RF

Communications Device and the Device
The device is suitable for use in an electromagnetic environment in which radiated RF
disturbance are controlled. The customer or the user of the device can help prevent
electromagnetic interference by maintaining a minimum distance between portable/mobile RF
communications device (transmitters) and the device as recommended below, according to the
maximum output power of the communications device.
Rated Separation distance in meters (m) according to frequency of the
maximum transmitter
output power 150k-80MHz 80M-800MHz 800M-2.5GHz
of transmitter
(W) d  1.2 P d  1.2 P d  2.33 P
0.01 0.12 0.12 0.77
0.1 0.38 0.38 2.42
1 1.2 1.2 7.67
10 3.8 3.8 24.24
100 12 12 76.67
For transmitters rated at a maximum output power not listed above, the recommended
separation distance D in meters (m) can be determined using the equation applicable to the
frequency of the transmitter, where P is the maximum output power rating of the transmitter in
watts (W) according to the transmitter manufacturer.
Note 1: At 80 MHz to 800 MHz, the separation distance for the higher frequency range applies.
Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is
affected by absorption and reflection from structures, objects and people.

5-12
 Appendices

B Index

Ａ Ｆ

Alternating current, 1-6 Fuse, 5-3, 5-4

Atmospheric pressure limitation, 1-7

Ｈ
Ｂ
Humidity limitation, 1-7
Backup Power Supply, 5-4
Battery Indicator, 1-3
Ｍ

Ｃ Maintenance, 3-1
Manufacturer, 1-6
Castors, 1-3
Cleaning, 3-2, 3-3, 3-5, 3-6
Ｐ

Ｄ Pole, 1-3, 1-4

Power module, 1-3
Date of manufacture, 1-6
Definitions, 1-6
Ｓ
Direct current, 1-6
Serial number, 1-6

Ｅ
Ｔ
Environment, 5-3
Equipotentiality, 1-6 Temperature limitation, 1-6

5-13
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P/N: 046-004572-00(3)