Service Manual Beverage Center Lumio: Version 1.1 en 28.09.2017

SERVICE MANUAL
BEVERAGE CENTER
LUMIO
Version 1.1 en
1/
28.09.2017
CONTENTS
Main components .................................................................................................. 6
Overview of external parts............................................................................................ 6
Overview of internal parts............................................................................................. 7
Overview of extraction head parts................................................................................ 9
Rating plate ................................................................................................................. 11
Breville rating plate (example)................................................................................ 12
Water circuit................................................................................................................ 13
Schematic diagram................................................................................................. 13
Circulation model.................................................................................................... 14
Technical data ............................................................................................................ 15
Operating ................................................................................................................ 19
Machine status ........................................................................................................... 19
HMI module ................................................................................................................ 20
Basic operation........................................................................................................... 20
Switch on coffee machine ...................................................................................... 20
Eco mode ............................................................................................................... 21
Preparation for first use .............................................................................................. 22
Preparing a beverage................................................................................................. 24
Special precaution to prevent water splashes............................................................ 25
Empty fluid system for shipping.................................................................................. 26
Troubleshooting................................................................................................... 27
Read error code ......................................................................................................... 27
Error code list ............................................................................................................. 28
Troubleshooting checklist ........................................................................................... 29
Repair ....................................................................................................................... 34
General....................................................................................................................... 34
Safety information ...................................................................................................... 34
Basic repair instructions ............................................................................................. 34
Tools and repair accessories...................................................................................... 35
Screw tightening torques............................................................................................ 36
Simple repair work...................................................................................................... 37
Disassembly preparations .......................................................................................... 38
Remove and replace bottom parts ............................................................................. 39
Remove base cover ............................................................................................... 39
Assembly tips ......................................................................................................... 40
Remove bottom part............................................................................................... 41
Replace flow meter................................................................................................. 42
Assembly tips ......................................................................................................... 44
Replace pump ........................................................................................................ 45
Assembly tips ......................................................................................................... 48
Replace NTC temperature sensor.......................................................................... 49
Assembly tip ........................................................................................................... 49
Replace building block ........................................................................................... 50
Assembly tips ......................................................................................................... 51
2 Lumio service manual

Replace power cord ................................................................................................53
Assembly tips..........................................................................................................54
Replace water tank connector with filter .................................................................55
Assembly tip............................................................................................................56
Remove and replace top parts .................................................................................... 57
Remove HMI module ..............................................................................................57
Remove housing back ............................................................................................58
Assembly tips..........................................................................................................58
Remove housing left and right ................................................................................59
Assembly tip............................................................................................................61
Replace HMI module ..............................................................................................62
Assembly tips..........................................................................................................63
Replace head magnet.............................................................................................64
Replace clamp handle ............................................................................................65
Assembly tip............................................................................................................65
Replace extraction head .........................................................................................66
Assembly instructions and tips................................................................................67
Wiring diagram (EU/USA/Japan) ....................................................................69
Final tests ................................................................................................................70
Test equipment............................................................................................................ 70
Heating up time ........................................................................................................... 71
Priming of fluid system ................................................................................................ 71
Pressure test / flow rate (at 8 bar) / water temperature............................................... 72
Leakage check ............................................................................................................ 76
Leakage check for extraction head .........................................................................76
Leakage check for bottom part ...............................................................................79
Final inspections ..................................................................................................82
General ....................................................................................................................... 82
Safety instructions....................................................................................................... 83
Protective earthing (PE) resistance test...................................................................... 83
Insulation resistance test............................................................................................. 84
Earth leakage current test ........................................................................................... 86
Maintenance ...........................................................................................................87
Cleaning ...................................................................................................................... 87
Clean capsule holder ..............................................................................................87
Deblock injector ......................................................................................................88
Descaling .................................................................................................................... 89
Descaling procedure ...............................................................................................90
Clean machine ........................................................................................................93
Packing instructions .................................................................................................... 95
Spare parts .............................................................................................................97
Spare parts drawing .................................................................................................... 97
Spare parts list .......................................................................................................... 101
Annex ......................................................................................................................103
HMI assembly (part no. 9110431700) ....................................................................... 103
Extraction head assembly (part no. 9110431600)..................................................... 104
Lumio service manual 3

Capsule holder assembly (part no. 9110420000)..................................................... 105
Housing right (part no. 3011449200/red, 3011440200/white, 3011449100/black) ... 106
Housing left (part no. 3011449400/red, 3011440300/white, 301144933/black)........ 107
Housing back (part no. 3011440400) ....................................................................... 108
Support frame (part no. 3011440000) ...................................................................... 109
Main frame (part no. 3011447400) ............................................................................ 110
Component frame (part no. 3011447700) ................................................................. 111
Bottom part (part no. 3011447500) ........................................................................... 112
Base cover (part no. 3011450200/red, 3011447600/white, 3011450100/white)........ 113
Drip grid (part no. 3011447900 + 301147640079)..................................................... 114
Drip tray (part no. 3011447800) ................................................................................ 115
Water tank (part no. 9110419400)............................................................................. 116
Building block assembly (part no. 9110434600/110V, 9110420600/220V)................ 117
Locking handle (part no. 3011449700)...................................................................... 118
Pump assembly (part no. 9110434800/110V, 9110429900/220V)............................. 119
Water tank connector tube (part no. 5040127700)................................................... 120
Silicone elbow (part no. 5040127800)...................................................................... 121
Flow meter assembly (part no. 9110420400) ........................................................... 122
Metal sheet (part no. 4030126500) .......................................................................... 123
Flow measurement capsule for final tests ................................................................ 124
Notes ...................................................................................................................... 125

P R E FA C E
The purpose of this Service Manual is to provide the service personnel with all neces- Please keep this
sary information with regards to correct handling, maintenance and repair of the Lumio manual together
beverage center. with the corresponding
service documentation.
This Service Manual should be used by the technicians as a valuable aid to guarantee This way you are assured
the permanent readiness for use of the machine. In order to take full advantage of all the to have the necessary
functions, it is absolutely necessary to follow the instructions in this manual. information.
If you have any questions, please contact your country’s Nestlé hot line, listed in the user
manual.
For a quick information access, this service manual is also available in the internet as a If you display the
PDF or HTML file. service manual on a
computer you can click
on the contents or on
page references to jump
to the required informa-
tion immediately.
Service manual updates
Version 0.1
• Preliminary service manual version for proofreading.
Version 1.0
• First released service manual version.

MAIN COMPONENTS
MAIN COMPONENTS
Overview of external parts
The numbers are
not consistent with 1 2 3 4 5 6 7 8 9 10 11 12 13
the position numbers of
the spare parts list.
STOP
16 15 14
1. Water tank 10. Bar display for filling quantity
2. Locking handle 11. Capsule holder
3. Selection lever 12. Injector
4. Cold water position 13. Rinsing tool
5. Stop position 14. Drip grid
6. Hot water position 15. Drip tray
7. Selector wheel for volume 16. Cleaning needle (not assembled in
8. Indicator light Japan)
9. XL volume function

MAIN COMPONENTS
Overview of internal parts
Sectional view from

the back.
11 2
4
10
5
9 8 7
1. Valve switch 7. Power PCB The numbers are

2. Cold water pressure hose 8. NTC temperature sensor not consistent with
3. Water tank connector 9. Thermoblock the position numbers of
4. Pump 10. Flow meter the spare parts list.
5. Silicone elbow 11. Hot water pressure hose
6. Ferrite core for power cord

MAIN COMPONENTS
Building block
5
14
6
13
12 11 10 9 8
1. Building block support 8. Hot water outlet

2. Thermoblock 9. NTC connector
3. Protective ground terminal 10. Building block connector 2
4. Thermofuses (2x) with fuse sheet 11. Building block connector 1
5. Building block PCB 12. Flow meter connector
6. NTC temperature sensor 13. Cold water inlet
7. Building block PCB cover 14. Pump terminal (N)
Thermoblock (2) and building block PCB (5) are soldered together and cannot be
replaced separately.

MAIN COMPONENTS
Overview of extraction head parts

1 The numbers are
not consistent with
8 2 the position numbers of
1. Connection hose to water outlet on 5. Head magnet

extraction head 6. Magnet sheet
2. F connector 7. Left clamp handle
3. Handle lock lever 8. HMI PCB / module
4. Reed sensor
The head magnet (5) holds the selection lever in position during the beverage prepara-
tion.
The reed sensor (4) detects if the capsule holder is inserted in the extraction head.
The HMI (Human Machine Interface) module (8) has the following operating and display
elements:
• Selector wheel
• Indicator light
• Bar display

MAIN COMPONENTS
Capsule holder
12 2
13 3 4 5
10
6
9
11
7
1. Lid 8. Steel axis

2. Sealing rubber (bonded to lid) 9. Spring right
3. Steel needle 10. Steel axis left / right
4. Capsule holder 11. Magnet
5. Overflow basin 12. Needle piston
6. Lid lever 13. Needle valve ball (check valve)
7. Spring for lid lever
The enclosed capsule holder system is designed to

- withstand the maximal pump pressure
- prevent the capsule from delaminating
- protect the user in case of a capsule failure or misuse (hot fluid splashes)
- prevent water from flowing back into the machine
- protect the underside of the extraction head from pollution.
The overflow basin (5) in the capsule holder (4) collects liquid in case of a capsule failure
(blocked capsule) or residual fluid after an extraction.

MAIN COMPONENTS
Rating plate
View from below.
TYPE KP130
Groupe SEB – 53104 Mayenne
www.krups.com France
220-240V~ 50/60Hz
1340-1600W
Do not immerse in water
MADE IN CHINA
REF: KP130110 /7Z0- WWYY xxxxxxxxx
The two-part rating plate is laser engraved on the bottom of the coffee machine.
Explanation of the
rating plate - left
Trade reference part.
www.krups.com
Internet presence
220-240V~ 50/60Hz Voltage range, mains frequency, power rating
1340-1600W
Do not immerse in water Warning
MADE IN CHINA Place of manufacture
REF: KP130110 /7Z0- WWYY Only if RoHS (Restriction of Hazardous

Substances) compliant
WWYY = Fabrication date

WW = Week / YY = Year
Technical variant
Fabrication origin code

Origin variant
XX = Commercial variant/plug version

CH = SEV plug / 10 = VDE plug / 40 = UK plug
Trade reference

MAIN COMPONENTS
Explanation of the TYPE KP130 Trade reference

rating plate - right Groupe SEB – 53104 Mayenne
part. France Company address
Eurasian conformity mark
Data matrix code
Bar code reference

CCCCCC = Serial number: 0 - 999999
X = Colour code: 1 = white & black,
CCCCCCXYZ
5 = metal red & black, B = dark silver & black
Y = Country: 0 = EU, 1 = CH / SEV, 2 = UK,
3 = US, 4 = Brazil, 5 = Chile, 6 = Argentina,
7 = HK, 8 = Korea, J = Japan, M = Mexico,
T = Taiwan, S = Singapore & Malaysia,
P = Philippines
Z = Pump type: D = Defond, U = Ulka
Special disposal icon (do not dispose with

ordinary waste)
Approval sign for European Union
Breville rating plate (example)

MAIN COMPONENTS
Water circuit
Schematic diagram
The numbers are
not consistent with
6 the position numbers of
1 10
7
2 11
8
3 4 9
12
5
1. Water tank 7. Cold water valve

2. Water tank connector with valve 8. Hot water valve
3. Flow meter 9. Capsule holder
4. Pump 10. Water connector
5. Thermoblock 11. Check valve
6. Selection lever 12. Injector

MAIN COMPONENTS
Circulation model
The numbers are 6
consistent with the
schematic diagram.
8 10
7
11, 12
5
2
1. Water tank 7. Cold water pressure tube

2. Water tank connector with valve 8. Hot water pressure tube
3. Flow meter 9. Capsule holder
4. Pump 10. Water connector
5. Thermoblock 11. Check valve (not visible)
6. Selection lever 12. Injector (not visible)

MAIN COMPONENTS
Technical data
Mains voltages
Europe (LT, EE, LV, RU, NO, SE, FI, DK, ES, IT, CH, UK, DE, AUS, ZA) ..... 230 V, 50 Hz
US / CA ...................................................................................................... 120 V, 60 Hz
Mexico................................................................................................... 127 V, 50/60 Hz
Brazil .......................................................................................................... 127 V, 60 Hz
Costa Rica, Guatemala, El Salvador, Ecuador, Nicaragua ........................ 120 V, 60 Hz
Colombia .................................................................................................... 110 V, 60 Hz
Australia / New Zealand ................................................................. 220-240 V, 50/60 Hz
China................................................................................................... 220-240 V, 50 Hz
Hong Kong .......................................................................................... 220-240 V, 50 Hz
Taiwan ........................................................................................................ 110 V, 60 Hz
South Korea ............................................................................................... 220 V, 50 Hz
Japan .................................................................................................... 100 V, 50/60 Hz
Approvals.................................................................................... depending on country
Power consumption
Thermoblock ............................................................................ 1’400 W (+ 5 %, - 10 %)
Pump............................................................................................................. max. 55 W
Electronics.............................................................................................................. 15 W
Power consumption range (depending on mains voltage) .................... 1’340 - 1’600 W
Energy consumption
Daily energy consumption................................................................................. 0.12 Wh
Annual energy consumption............................................................................... 44 kWh
Energy efficiency class level ...................................................................................... A+
Ratings (approx.)
Preheating ........................................................................................................ 10.0 Wh
1 small cup (40 ml, Espresso) ............................................................................ 4.6 Wh
1 large cup (110 ml, Lungo) ............................................................................. 12.0 Wh
1 travel mug (350 ml) ....................................................................................... 30.0 Wh
Economy mode .................................................................................................... 0.1 W
Flow rates (± 50 ml/min)

R&G / Espresso ...............................................................210 ml/min at approx. 8.0 bar
R&G / Lungo ....................................................................230 ml/min at approx. 7.5 bar
R&G / Cappuccino ...........................................................210 ml/min at approx. 8.5 bar
R&G / Latte Macchiato .....................................................210 ml/min at approx. 7.5 bar
Powder / Milk....................................................................320 ml/min at approx. 3.5 bar

MAIN COMPONENTS
Capacities
Water tank ................................................................................................................0.9 l
Drip tray....................................................................................................... max. 110 ml
Environmental conditions
Operating temperature range ............................................ 5 °C - 45 °C (41 °F - 113 °F)
Storage temperature range ................................ - 20 °C till + 70 °C (- 4 °F till + 158 °F)
Operating humidity range .................................................30 % - 90 % relative humidity
Operating altitude ......................................................................................up to 3’400 m
Operating and safety temperatures

First coffee temperature (in plastic cup) ........................ 70 °C - 90 °C (158 °F - 194 °F)
Coffee temperature after 10 coffees in a row ................ 80 °C - 90 °C (176 °F - 194 °F)
- for Japan ................................................................ 82 °C - 92 °C (179.6 °F - 197.6 °F
Hot water temperature at outlet.................................................... max. 98 °C (208.4°F)
Thermoblock temperatures
- during beverage preparation ...................................................... max. 120 °C (248 °F)
- ready ..................................................................................................... 90 °C (194 °F)
- stand-by ................................................................ 88 °C - 93 °C (190.4 °F - 199.4 °F)
- descaling ............................................................................................... 60 °C (140 °F)
Safety temperature for thermoblock (thermal cut-off)............................ 133 °C (271 °F)

Safety temperature for pump (thermal cut-off) ....................................113 °C (235.4 °F)
Various data
Heat-up time................................................................ usually 20 - 30 sec, max. 40 sec
Waiting time after extraction
- for beverages > 110 ml.........................................................................................5 sec
- for beverages < 110 ml.........................................................................................8 sec
Pump priming time ...................................................................................... max. 15 sec
Pump working pressure................................................................................... 6 - 10 bar
Pump pressure max. ............................................................................................ 15 bar
Noise ....................................................................................................... max. 65 dB(A)

MAIN COMPONENTS
Dimensions and weight

Dimensions in mm.
368
176 222
Maximum dimensions (width × depth × height)............................. 176 × 222 × 368 mm

Power cord length ..................................................................................................0.8 m
Weight of machine (without water).......................................................... approx. 2.5 kg

MAIN COMPONENTS
Distances between bottom of extraction head and adjustable drip tray

Dimensions in mm.
128.3
1 3
100.3
162.8
Drip tray settings appropriate for:
Espresso cup ...............................................................max 70 mm high
Mug ........................................................................... max. 117 mm high
Tall glass ...................................................................max. 136 mm high

O P E R AT I N G
O P E R AT I N G
Machine status
An automatic self-test is performed after switching on the machine.
Operating modes and detected failures are indicated by the indicator light as listed in the The indicator light
following table: is embedded in the
HMI cover at the front
of the selector wheel.
Operating modes Indicator light Light signals
Economy mode / Off —
Heating up / self-test red, blinking, duration max. 40 sec
Ready / beverage preparation green, steady
Water tank empty during

beverage preparation or fluid green/red, blinking alternately
line blocked
red, blinking, duration:

After beverage preparation - 5 sec for level 4 to level XL extrac-
(cool-down time) tions
- 8 sec for level 1/2/3 extractions
Machine needs descaling orange, steady
Machine enters descaling

mode, waiting time during green/orange, blinking alternately
descaling mode
Error mode red, rapid blinking

O P E R AT I N G
HMI module
The HMI module consists of
- selector wheel
- indicator light
- bar display, green illuminated.
Bar display
The stated filling
quantities may vary 300 ml
by ± 10 %.
230 ml
173 ml
146 ml
130 ml
94 ml
68 ml
53 ml
Some of the The bar display shows the selected volume. Each segment on the bar display corre-
suggested filling sponds to a certain beverage volume in the cup.
quantities may not For easy operation, the suggested filling quantity is printed as bar display symbol on the
correspond to the values capsule package and on the cover of each capsule.
in millilitres exactly. The bar display shows also the remaining waiting time during heating up by flashing up
the bars from bottom to top.
Basic operation
Switch on coffee machine
Regard the correct 1. Connect power plug to mains power • Turn selector wheel.
mains voltage. socket.
2. Choose one out of the three following
options to switch on the machine.

O P E R AT I N G
• Push and release selection lever. • Open locking handle.

Remove or insert capsule holder.
Eco mode
ON OFF
1 min
After 1 minute of non-usage, the machine switches to the eco mode automatically. In eco For longer periods
mode only the head PCB and building block PCB are functional in a limited way, while of standstill (e.g.
the indicator light, bar display, thermoblock and pump are switched off. vacation etc.):
• Rinse machine.
This feature helps to • Empty water tank.
- save electricity (only 0.4 W/hour in eco mode) • Plug out power cord.
- protect the machine from additional wear.
To resume full operational capability, simply turn the selector wheel.

O P E R AT I N G
Preparation for first use

The new machine has to be rinsed properly before first use according to the following
sequence:
1. Rinse water tank manually with fresh 4. Open locking handle.

drinking water. 5. Remove capsule holder if already
2. Fill water tank with fresh drinking inserted.
water.
3. Insert water tank into machine.
The machine will 6. Open capsule holder by pressing its 9. Insert capsule holder in machine.
not work without locking tab. 10. Close locking handle.
inserted capsule holder. 7. Place rinsing tool in capsule holder. 11. Place an empty container with 1 l
8. Close capsule holder. capacity underneath coffee outlet.
The pre-heating 12. Regard correct mains voltage. 15. Machine heats up with red blinking
time depends on 13. Connect power plug to mains power indicator light for approx. 30 sec,
the mains voltage. socket. max 40 sec.
14. Turn selector wheel to switch on 16. Indicator light turns to steady green.
machine. as soon as machine is ready for use.

O P E R AT I N G
STOP
17. Set bar display to level 7 with 20. Machine stops rinsing and indicator To stop the rinsing
selector wheel. light blinks red for a few seconds. at any time, turn the
18. Push selection lever to left position 21. Wait until selection lever moves back selection lever to the
“COLD”. to middle position "STOP". middle position by hand.
19. Machine starts rinsing with cold
water.
STOP
22. Set bar display to level 7 with turning 25. Machine stops rinsing and indicator
knob. light blinks red for a few seconds.
23. Push selection lever to right position 26. Wait until selection lever moves back
“HOT”. to middle position "STOP".
24. Machine starts rinsing with hot water.
Danger of dam-
age! Selection
lever and locking han-
dle are interlocked.
Only open the locking
handle when the selec-
tion lever is in the
"STOP" position.
27. Open locking handle and pull out 30. Empty container. Warning!
capsule holder. 31. Remove water tank and refill it with Hot water.
28. Open capsule holder and remove fresh drinking water. Handle rinsing tool
rinsing tool. 32. Insert water tank back into machine. with care!
29. Reinsert capsule holder.

O P E R AT I N G
Preparing a beverage
Users allergic to 1. Check if water tank contains enough 4. Open locking handle.
dairy products: fresh drinking water. 5. Pull out capsule holder.
clean capsule holder 2. Adjust drip tray position depending 6. Machine switches on automatically.
under running water on chosen beverage. Indicator light starts blinking red
before use. 3. Place cup with correct cup size on while machine is heating up for
drip tray. approx. 30 sec, max 40 sec. After-
wards indicator lights steady green
and machine is ready for use.
For capsule product
range see user man-
ual or:
www.dolce-gusto.com
For filling amounts 7. Use selector wheel to set bar display 8. Open capsule holder. Make sure
see product package in accordance with the number of rinsing tool is not inside.
of capsule or user manual. bars shown on capsule resp. capsule 9. Insert capsule in capsule holder.
Touch XL function icon pack, or select volume to your own 10. Close capsule holder and insert it
for an extra big cup. taste. back into machine.
11. Close locking handle.
Stay beside machine

throughout the
beverage preparation. To
stop the extraction at any
time, turn the selection
lever back to the middle
position by hand.
STOP
Danger of dam-
age! Selection 12. Push selection lever to the “HOT” or Do not try to open the locking
lever and locking han- “COLD” position as recommended handle yet!
dle are interlocked. on capsule pack. 14. After finishing preparation, the indi-
Only open the locking 13. Wait until extraction stops. cator light blinks red for a few
handle when the selec- The preparation time depends on the seconds and changes to steady
tion lever is in the mid- volume setting and the used capsule. green.
dle position "STOP". 15. Selection lever moves back to middle
position "STOP".

O P E R AT I N G
16. For beverages using 2 capsules: 18. Open locking handle. Risk of burning
Repeat brewing procedure with 19. Pull out capsule holder and remove from hot capsule!
second capsule. used capsule. Do not touch the cap-
17. Take cup from drip tray. 20. Put used capsule in capsule bin. sule immediately after
use.
21. Rinse capsule holder with fresh Risk of overheat-

drinking water from both sides. ing! After prepa-
22. Dry capsule holder. ration of an extra big
23. Insert capsule holder back into cup with XL volume
machine. setting: Wait around
1.5 min if you want to
prepare a second extra
big cup.
Special precaution to prevent water splashes
In the case that the capsule holder is not inserted in the coffee machine, the pump will
not work for safety reasons.
However, if the locking lever is in the closed position and the selection lever is moved,
water will splash out of the water connector (approx. 1 ml water during 1 sec).
These water splashes cease after the remaining pressure in the water circuit is released.

O P E R AT I N G
Empty fluid system for shipping

For shipping a
machine, it is
important to empty the
fluid system.
Machine switches 1. Remove and empty water tank and 3. Open locking handle and remove
on automatically. drip tray. capsule holder.
Machine will not 2. Reassemble water tank and drip tray. 4. Check that capsule holder is empty.
work without 5. Re-insert capsule holder.
inserted capsule holder. 6. Place an empty container under-
neath outlet.
7. After machine is ready, set bar 10. Set bar display to level 7 with
display to level 7 with selector wheel. selector wheel.
8. Push selection lever to left position 11. Push selection lever to right position
“COLD”. “HOT”.
9. Machine stops automatically. 12. Machine stops automatically.
For packing see 13. Remove and empty container. 17. Switch machine off.
 p. 95. 18. Unplug power cord.
19. Clean machine and all accessories.
20. Send machine back with all provided
accessories.

TROUBLESHOOTING
TROUBLESHOOTING
Read error code
Refer to error code

1. Push selection lever to right position 3. Read off error code from bar display.
list on the following
“HOT”. Hold selection lever in this 4. Release selection lever.
page.
position.
2. Connect power plug to mains power
socket.

TROUBLESHOOTING
Error code list

Bar display Error Error description Remark
No error Not reported in memory. ─
Nothing active
Let thermoblock cool down in eco mode

for half an hour.
Heater overtemper- Thermoblock temperature If this error happens several times in
ature detected raised over 120°C / 248°F. sequence, a defect of the thermoblock or
building block PCB is possible (replace
building block  p. 50).
Level 1 active
The coffee machine has been used

Maximal operating Pump has been running for
intensively.
time of pump more than 10 min (integrated
Let pump cool down in eco mode and
exceeded over time).
wait for 10 minutes.
Level 2 active
To prevent the coffee machine from
damage, all actors including the ther-
moblock are switched off (error state).
Heat-up timeout Heat-up time exceeds 40 sec. If this error happens several times in
sequence, a defect of the thermoblock or
building block PCB is possible (replace
Level 3 active building block  p. 50).
NTC connection NTC sensor wires are broken or Check NTC wiring and connector.
broken disconnected. Replace NTC sensor ( p. 49).
Level 4 active
NTC sensor wires are short

NTC short circuited circuited or NTC sensor is Replace NTC sensor ( p. 49).
defect.
Level 5 active
Effects are high surge currents and

Defect circuit for the zero
Zero crossing switch-on peaks that can trigger a mains
crossing detection of the mains
detection defect fuse.
voltage.
Replace building block ( p. 50)
Level 6 active

TROUBLESHOOTING
Troubleshooting checklist
The checklist enables you to rapidly locate faults on the machine and to initiate appropriate repair action.
Follow the check procedure. Repair any faults found and check if the machine is operating perfectly.
Check Further action /

Symptoms Action / repair work
procedure repair work
1.1 Parts of housing are YES - Replace parts if necessary
 p. 38
broken or damaged NO - Go to point 1.2
1.2 (Hairline) cracks in water YES - Replace water tank
—
tank (13)? NO - Go to point 1.3.
1.3 Accessories are missing
or damaged:
• Drip tray (17)
1 Check general YES - Replace all missing or
• Drip grid (11)
condition of damaged accessories —
• Capsule holder (3)
machine, accesso- NO - Go to point 1.3
• Rinsing tool (27)
ries and look for
• Cleaning needle (in
visible damage
bottom of drip tray)
1.3 Drip tray inserts in coffee YES - Go to point 1.4
machine correctly in all 3 NO - Check the guidings on drip NO - Replace defective drip
levels? tray and bottom part (9) tray
1.4 Power cord (37) is YES - Remount or replace
broken, damaged or not power cord if necessary  p. 53
properly fixed by strain relief NO - Go to point 2
YES - Broken spring(s) in YES - Replace capsule
2.1 Lid does not open when
hinges of the lid holder
pressing locking tab?
NO - Go to point 2.2
YES - Broken spring in locking YES - Replace capsule
2.2 Locking tab does not lock
tab holder
the lid?
YES - Clean opened capsule
holder in a dishwasher. Or soak
2.3 Capsule holder soiled?
capsule holder in hot water first.
Locking tab and lid open
Then clean capsule holder and
sluggishly?
hinges with a brush.
2 Check capsule
holder (3) 2.4 Sealing insert on inside of YES - Replace capsule holder
—
lid damaged? NO - Go to point 2.5
2.5 Needle tip of injector YES - Replace capsule holder
—
damaged? NO - Go to point 2.6
2.6 Injector blocked (test with YES - Deblock injector  p. 88
cleaning needle)? NO - Go to point 2.7
2.7 Needle piston stucked in
YES - Replace capsule holder
lid (press down with a suit-
able tool)?
2.8 Capsule holder magnetic
YES - Go to point 3
at the bottom of its back (test —
NO - Replace capsule holder
with a paper clip etc.)?

TROUBLESHOOTING

3.1 Inside of extraction head
YES - Clean with a damp cloth
soiled (capsule holder
removed)?
YES - Clean and make pres-
3.2 Pressure rollers inside of
sure rollers move freely again
extraction head jammed?
3.3 Metal sheet (12) inside YES - Replace cpl. coffee
extraction head missing machine
(necessary for reed switch)? NO - Go to point 3.4
3.4 Cracks in side parts of Yes - Replace locking handle
locking handle (16)? NO - Go to point 3.5
3 Check extraction
head (2) 3.5 Difficulties when closing/ YES - locking handle does not YES - Replace cpl. coffee
opening locking handle with/ stay in open or closed position machine
without inserted capsule or does not move flawlessly
holder? NO - Go to point 3.6
3.6 Selection lever cannot be YES - Selection lever blocks or YES - Replace cpl. coffee
moved to left/right position does not move back to middle machine
when locking handle is position
closed? NO - Go to point 3.7
3.7 Selection lever can be
YES - Replace cpl. coffee
moved to left/right position
machine
when locking handle is
NO - Go to point 4
opened?
4.1 Water tank valve func-
tional? For testing press in YES - Go to point 4.2
—
and release piston with auxil- NO - Replace water tank
iary tool (e.g. pen)
4 Check water
4.2 Water tank is leaking after YES - Replace water tank
tank (13) —
filling? NO - Go to point 4.3
YES - Check / replace water
4.3 Water tank is leaking
tank and water tank connector  p. 55
when inserted in machine?
NO - Go to point 5
5 Plug into mains YES - Compare with error code YES - Continue with repair
and read out error 5.1 Error code displayed? list  p. 28
code  p. 27 NO - Go to point 6
YES - Replace power cord
YES - a) Power cord (37)
 p. 53
faulty?
NO - Go to point b)
YES - Reconnect / replace
YES - b) Loose connections or
wires
6 Plug into mains damaged wires?
NO - Go to point c)
and turn rotary 6.1 Machine shows no func-
button to switch tion? YES - Replace building
YES - c) Thermo fuse(s) on
ON machine block (15)
thermoblock defective?
NO - Go to point d)
YES - Replace HMI 
YES - d) HMI module (1) defec- p. 34. If necessary, replace
tive? building block (15)  p. 34

TROUBLESHOOTING

YES - Replace NTC
YES - a) NTC temperature
temperature sensor  p. 34
sensor (32) defective?
6.2 Indicator light flashes red NO - Go to point b)
rapidly (error mode)? YES - Replace building
YES - b) Building block (15)
block  p. 34
defective?
6 Plug into mains
(continued) YES - Machine is ready. Go
6.3 Indicator light is steady YES - Heating up time is within to point 6.4
green? 40 sec ( p. 71)? NO - Replace building block
 p. 50
6.4 Machine is hissing after
machine
heating up?
NO - Go to point 7
YES - Go to point 6.2
7.1 Selector wheel turns
NO - Replace HMI module (1)
flawlessly?
 p. 34
YES - All bars are functional.
7.2 Bar display lights up
Go to point 6.3
accordingly to movement of
7 Check HMI func- NO - Replace HMI module (1)
rotary button?
tionality  p. 34
7.3 Remove capsule holder
and close locking handle.
YES - Reed switch defective YES - Replace cpl. coffee
Pump starts working when
NO - Go to point 8 machine
selection lever is turned left
or right?
YES - Thermo fuse on pump YES - Replace pump  p. 34
8.1 Pump not working? (19) defective? NO - Replace building block
NO - Go to point 8.2  p. 34
8.2 Selection lever does not YES - Head magnet (30) defec-
stay in cold or hot water posi- tive?
machine
tion? NO - Go to point 8.3
YES - Go to point b)
YES - a) Water tank inserted
NO - Insert water tank
correctly?
correctly
YES - Clean, check or
YES - b) Filter (25) in water tank
replace water tank
8 Rinse coffee connector (20) blocked or
connector ( p. 55)
machine  p. 22 assembled upside down?
8.3 No or only little water NO - Go to point c)
from coffee outlet? YES - Prime fluid system
YES - c) Fluid system empty?  p. 71
NO - Go to point d)
YES - Deblock injector
YES - d) Fluid system severely  p. 88). Descale machine
scaled or blocked?  p. 89
8.4 Locking handle can be
machine
opened during rinsing?
NO - Go to point 9

TROUBLESHOOTING

YES - Descale fluid system
YES - a) Fluid system scaled? ( p. 89)
9.1 Hot water temperature is NO - Go to point b)
- too low (less than 70°C / YES - Replace NTC
YES - b) NTC temperature
158 °F) or temperature sensor  p. 49
sensor (32) defective?
- too high (more than NO - Go to point c)
95°C / 203 °F)? YES - Replace pump (19)
9 Prepare a YES - c) Flow rate of pump out
( p. 45)
beverage  p. 24 of range?
(Set up for temperature NO - Go to point d
measurement  p. 72) YES - Replace cpl. coffee
YES - d) Valve malfunction? machine
9.2 Cold water temperature
YES - Valve malfunction? YES - Replace cpl. coffee
at outlet is too high compared
NO - Go to point 10 machine
with water tank temperature?
YES - Replace capsule
YES - a) Capsule holder (3)
holder
leaking?
10.1 Leakage at extraction NO - Go to point b)
head? YES - b) Pressure hoses YES - Replace cpl. coffee
damaged or leaking at connec- machine
tions? NO - Go to point 10.2
YES - a) Pressure hoses, water YES - Replace leaking
tank connector tube or silicone tubes or pressure hoses
elbow leaking? with clips (26).
NO - Go to point 10.3 NO - Go to point b)
10.2 Water underneath YES - Check pump outlet
coffee machine? and O-ring, re-assemble
with correct torque ( p. 36).
YES - b) Pump outlet leaking?
Replace pump (19) if
10 Check for leaks necessary ( p. 45).
and/or flow rate NO - Go to point 10.3
while preparing a
beverage ( p. 76) YES - Descale fluid system
YES - a) Fluid system scaled? ( p. 89)
NO - Go to point b)
YES - Deblock injector with
YES - b) Injector in capsule cleaning needle  p. 88
holder scaled or blocked? and descale again  p. 89
10.3 Flow rate out of range? NO - Go to point c)
(Set up for flow rate meas- YES - Clean water tank

YES - c) Water tank valve dirty
urement  p. 72) valve or replace water tank
or defective?
NO - Go to point d)
YES - Clean or replace
water tank connector (20)
YES - d) Filter in water tank
( p. 55)
connector blocked?
NO - Replace pump (19)
( p. 45)

TROUBLESHOOTING

YES - Go to point b)
YES - a) Drip tray and drip grid
NO - Assemble correctly or
11.1 Check vibrations while are inserted correctly
11 Check for loud replace defective part(s)
putting a plastic beaker on
noises or vibra-
the drip grid. Plastic beaker is YES - b) Rubber straps of pump YES - Check correct
tions assembly. Replace pump
moving around? are defective or not assembled
(19) if necessary ( p. 45)
correctly
NO - Go to point 12
12.1 When disposing the YES - Clean capsule
12 Checks after YES - Check capsule or capsule
used capsule: capsule does holder, replace if necessary
preparing a holder (3)
not fall out of the capsule
beverage NO - Go to point 13
holder?
13 Perform
remaining final
tests ( p. 70) and
clean machine
No trouble found during the check procedure?
Contact the sales partner in your local region as per the Instruction book and warranty card.
End of check procedure.

R E PA I R
R E PA I R
General
This chapter contains special safety and assembly notes.
Non-observance of the safety and assembly notes can lead to injuries

and damages!
• The disassembly and repair procedures are presented as step by step instructions.
• The position numbers of the parts correspond to the spare parts list ( p. 101).
The spare part col- • Refer to annex for detailed drawings of spare parts, assembly drawings and test
ours do not corre- devices.
spond to reality.
Safety information
WA RN IN G
Danger of electric shock - live parts inside coffee machine.
• Unplug the machine from the mains before disassembly - appli-
ance must be isolated!
Basic repair instructions

• Empty the fluid system before disassembly (if possible) and shipment ( p. 26).
• With each disassembly and repair
- always accomplish an internal cleaning
- renew all pressure hoses and clips when disassembled.
Every time a pressure hose or a clip is disconnected, it must be replaced

by a new one.
• Handle snap connections and latches with care to avoid any damage.
• If it is necessary to cut or pull off hoses, hold a towel ready to wipe away leaking water.
Risk of damage!
Changing the wiring arrangement arbitrarily during reassembly can cause
- electromagnetic interferences,
- squeezed wires and insulation defects,
- insulation problems if low and high voltage wires are not separated,
- damage to the electronics.
Protective measures:
• Refer to special wiring instructions in assembly tips.
• Refer to the wiring diagram when reconnecting wires ( p. 69).

R E PA I R
Tools and repair accessories

With the following tools, all described disassembly and repair work can be done:
Tools and consumable material Applications
Torque screwdriver with tamper 1 screw for HMI module (1) A pin-torx screw
proof security Torx bit T9 6 screws for base cover (10) head of a security
or 3 screws on the ring for housing right (4) and screw looks like this:
Torx screwdriver for security housing left (5)
screws, Pin-TX9
2 screws on locking handle (16)
2 screws on magnet holder (part of 30)
Phillips screwdriver no. 1 1 screw for metal sheet in extraction head (near reed
switch)
2 screws for strain relief clip on power cord
Flat head screwdriver, suggested To open latches and snap connections.
blade width: 4 mm To remove connectors from main PCB.
Flat receptacles
Flat nose pliers Hose clips
Remove filter of water tank connector
Pointed pliers Spring clip for NTC temperature sensor
Hook Springs in extraction head.
Fork wrench no. 12 Adjustable high pressure pump outlet.
Cut off pressure hoses.
Hose cutter (special tool)
Cut new pressure hoses to length
To remove hot stamped supports of
Cutter knife - hall sensor PCB on extraction head
- micro switch for detection of head position.
Heat conducting paste Contact surface of NTC temperature sensor
Repair stand (manufactured by To fix the coffee machine in an upside down posi-
service centre) tion for repair
Towel, cleaning utensils Wipe away leaking water, final cleaning

R E PA I R
Screw tightening torques

The max. screw
Screw connection / screw type Torque Position
tightening torque
indicated must not be
exceeded.
The torque val-

ues for plastic HMI module fixing screw (1x)
parts are only applica- 5.0 ± 0.5 kgf·cm
ble for new parts. In 49.0 ± 4.9 Ncm
TX9 safety pin
4.3 ± 0.4 lbf-in
case existing parts are dia. 2.9 x 13
reused, just screw
tight.
A dynamometric
screwdriver with
suitable bits is recom-
mended
Locking handle fixing screws (2x)

3.0 ± 0.5 kgf·cm
29.4 ± 4.9 Ncm
Crosshead screw
2.6 ± 0.4 lbf-in
dia. 2.6 x 8
Housing left and right fixing

screws (3x) 5.0 ± 0.5 kgf·cm
49.0 ± 4.9 Ncm
TX9 safety pin 4.3 ± 0.4 lbf-in
dia. 2.9 x 13
Water tank connector fixing

screws (2x) 5.0 ± 0.5 kgf·cm
49.0 ± 4.9 Ncm
TX9 safety pin 4.3 ± 0.4 lbf-in
dia. 2.9 x 13

R E PA I R
Screw connection / screw type Torque Position
Bottom part fixing screws (6x)

5.0 ± 0.5 kgf·cm
49.0 ± 4.9 Ncm
TX9 safety pin
4.3 ± 0.4 lbf-in
dia. 2.9 x 13
Power cord: Strain clip fixing

4.0 ± 0.5 kgf·cm
screws (2x)
39.2 ± 4.9 Ncm
3.5 ± 0.4 lbf-in
Crosshead screw
dia. 2.9 x 9
Simple repair work

The following machine parts can be removed and replaced without prior disassembly of
the machine:
• Water tank (13)

• Capsule holder (3)
• Drip tray (17) with drip grid (11)
• Cleaning needle (14)
• Rinsing tool (27)

R E PA I R
Disassembly preparations
Unplug machine
from the mains
before disassembly - 13
appliance must be
isolated! 3
11
17
The cleaning needle 1. Wait until machine is in eco mode and then unplug power cord.
can remain in the 2. Remove and empty water tank (13).
drip tray. 3. Remove capsule holder (3).
4. Remove drip tray (17) with drip grid (11).

R E PA I R
Remove and replace bottom parts

Remove base cover
Use a repair stand
for easy disassem-
bly and parts replace-
ment.
10
1. Insert blade of a small screwdriver into gap between base cover (10) and bottom
part (9) like shown.
2. Lift base cover a little bit with screwdriver until the wedge is released. Danger of
3. Then swivel screwdriver so that end of base cover moves sideways and both hooks damage!
are released. Hooks will break if
base cover (10) is lifted
too much.

R E PA I R
10
4. Lift base cover (10) at the rear to release both hooks.

5. Release wedge and hooks at the other end of base cover as already described.
Assembly tips
• Check base cover for broken latches. Replace base cover if necessary

R E PA I R
Remove bottom part
6. Loosen 6 screws (TX9 with safety pin).

7. Insert blade of a small screwdriver into gap between bottom part (9) and compo-
nent frame (8) like shown.
8. Swivel screwdriver upwards to release wedge.
9. Position screwdriver on next marked positions and release further wedges until
bottom part can be removed.

R E PA I R
Replace flow meter
21
20
15
22
1. Unplug flow meter connector from building block PCB (part of building block 15).
2. Press down latch on flow meter (22) with your thumb.
3. Pull off silicone elbow (21) and water tank connector (20) from flow meter.

R E PA I R
22
Use a small flathead

4. Insert blade of a flat screwdriver under flow meter. screwdriver to lever
5. Swivel screwdriver to lift flow meter (22) until its locking pin and orientation pin are the flow meter connec-
pulled out of component frame (8). tor out of its socket.
6. Then pull flow meter out from under the latch.

R E PA I R
Assembly tips
• Always replace a removed flow meter (22) with a new one.
Risk of malfunc-
tion!
Do not interchange sil-
icone elbow and tube
of water tank connec- 21
tor by mistake. 20
22
• Connect tubes of water tank connector (20) and silicone elbow (21) to flow meter
(22) as shown.

R E PA I R
Replace pump
Depending on the
supplier, the body
15 of the pump can have
different colours.
19 21
1. Unplug flat receptacle of white pump wire from building block PCB (part of building Use flat nose pliers
block 15). for easy removal.
This flat receptacle has a special connector latching.

Press down lever with flat nose pliers when pulling recep-
tacle.
2. Pull off silicone elbow (21) from pump (19).

R E PA I R
20
Use a flathead 3. Pull both rubber supports (part of pump 19) out of the guides in component frame
screwdriver for easy (8) alternately.
removal.
Use flat nose pliers 4. Unplug flat receptacle with brown wire from pump terminal.
for easy removal.
tacle.

R E PA I R
5. Check condition of pressure hoses on pump outlet: Remove hose clip(s) (26) and
pull off old, brittle pressure hose(s) from pump (19).
6. Check condition of pump outlet. Discard a dirty, clogged or leaky pump outlet
together with a defect pump.
26
19
7. Only if the pressure hoses and the pump outlet are in good condition, they can be
re-used with the following procedure:
• Fix end of pump outlet with one hand.
• Apply a fork wrench no. 12 to the extension on the pump outlet. The extension on
• Turn extension clockwise with the fork wrench to loosen the thread. the pump outlet is
• The turn the pump body clockwise until the pump outlet can be removed. rotatable and has a
• Discard and replace the old O-ring seated between pump outlet and pump square shaft for a fork
extension (see illustration below). wrench.

R E PA I R
Assembly tips
26
• Always replace pressure hoses that have been pulled off together with the related
hose clips (26).
• Check according to illustration
- position of pump outlet
- mounting position of hose clips (26) on pump outlet.
• Make sure that the receptacles are in the correct position by slightly pulling them
back.

R E PA I R
Replace NTC temperature sensor

15
32
1. Unplug NTC connector from building block PCB (part of building block 15). Use a small flathead
2. Remove spring clip with pointed pliers and replace NTC temperature sensor (32). screwdriver to lever
the NTC connector out
of its socket.
Assembly tip
15
32
• Apply a small amount of standard heat conducting paste into socket of thermoblock
(part of building block 15) or on NTC sensor surface (32, see detail) before
assembly.

R E PA I R
Replace building block
a
b c
d
15
22
21
26
Use a small flathead 1. Unplug following connectors from building block PCB (part of building block 15):
screwdriver to lever • Building block connector 1 (a)
the connectors out of • Building block connector 2 (b)
their sockets. • Flow meter connector (c)
• Flat receptacle of white pump wire (d)

tacle.
2. Remove flow meter (22)  p. 42.

3. Pull silicone elbow (21) out of hose holder on building block PCB cover.
4. Remove hose clip (26) with pointed pliers and pull off hot water pressure hose from
thermoblock.
5. Remove hose clip (26) with pointed pliers and pull off pump pressure hose from
thermoblock.

R E PA I R
15
6. Release latch and carefully remove building block (15) from component frame (8).
7. Finally, remove the power cord  p. 53.
Assembly tips
• For handling a new building block (15), the service technician should be earthed Risk of damage!
using an earthing strap. The building
• Make sure that the replacement building block has the correct mains voltage (110 V block PCB is sensible
or 220 V). to electrostatic dis-
• When inserting flat receptacles of pump wire and the power cord: Make sure that charge (ESD) - use
every special connector latching shows to the outside of the building block PCB. safety measures.
• Always use new hose clips (26) for pressure hose assembly.
15
26
• Check mounting positions of hose clips (26) on thermoblock according to illustration.

R E PA I R
• For cable and wire routing and connection: Refer to photograph and wiring diagram
 p. 69.
back.

R E PA I R
Replace power cord

The removal of the
15 power cord is an
integrated part of the
procedure for replacing
the building block.
37
Prerequisites:
• The flow meter (22) is removed  p. 42.
• The building block (15) is removed from the component frame (8)  p. 50.
Procedure:
1. Loosen 2 crosshead screws and remove strain relief for power cord (37).
2. Turn building block (15) carefully.
3. Unplug flat receptacles of power cord (37) from building block PCB (part of building Use flat nose pliers
block 15). for easy removal.
These flat receptacles have a special connector latching.

Press down lever with flat nose pliers when pulling a recep-
tacle.
4. Unplug flat receptacle of protective earth wire from ground terminal on thermoblock
(part of building block 15).
5. Remove ferrite core (part of power cord 37) from support on building block PCB
cover.

R E PA I R
Assembly tips
• When inserting flat receptacles of the power cord, make sure that the special
connector latching shows to the outside of the building block PCB.
• Insert wires of power cord (37) into cable guide on building block PCB cover.
back.

R E PA I R
Replace water tank connector with filter
8
20
25
7
Prerequisites:
• The flow meter (22) is removed  p. 42.
• The building block (15) is removed from the component frame (8)  p. 50.
• Housing right (4) and housing left (5) are removed  p. 59.
• The 2 screws that hold together component frame (8) and support frame (6) are
removed  p. 66.
Procedure:
2. Release latch and remove component frame (8) from main frame (7).
3. Remove water tank connector (20).
4. Pull filter (25) out of water tank connector with pointed pliers.

R E PA I R
Assembly tip
25
20
• Check that the filter (25) is inserted in the water tank connector (20) correctly. Make
sure that you can see all the snaps from the connector above the filter. Otherwise
the water tank can leak or the water tank valve does not open.

R E PA I R
Remove and replace top parts

Always remove the
covers in the given
Remove HMI module order of this chapter.
The HMI module

can only be
replaced after removing
housing back and hous-
ing left.
1. Open locking handle.

2. Then push up HMI module (1) with your thumbs until both hooks are released.
3. If not already done, release latches (circled in red).

R E PA I R
Remove housing back
14
1. Insert blade of a screwdriver into gap at one side of housing back (14) and release
the latch.
2. Lift housing back to release both pegs at the bottom.
3. Insert blade of screwdriver at the other side and release the second latch.
4. Then lift housing back again to remove its shutter from the selection lever.
Assembly tips
• Insert selection lever into shutter of housing back first.
• Then insert pegs at the bottom and snap in housing back.

R E PA I R
Remove housing left and right
16
1. Loosen screw (TX10 with safety pin) below clamp handle (16) - see detail.
3. Insert blade of screwdriver into gap and separate the connection part of housing
right (4) from housing left (5).

R E PA I R
4. Use a screwdriver to remove the lug of housing left (5) from extraction head (2).
5. Pull off housing left from main frame (7).

R E PA I R
6. Pull off housing right (4) from main frame (7).
Assembly tip
• Make sure that connection parts of housing right (4) are snapped in housing left (5).

R E PA I R
Replace HMI module
Use a small flathead 1. Unplug all connectors from head PCB (part of HMI module 1):
screwdriver to lever • Reed switch connector
the connectors out of • Valve switch connector
their sockets. • Head magnet connector
• Head connector #1

R E PA I R
Assembly tips
• For handling a new HMI module (1), the service technician should be earthed using Risk of damage!
an earthing strap. The head PCB is
sensible to electrostatic
discharge (ESD) - use
safety measures.
• For wire routing and connection to head PCB: Refer to photograph and wiring
diagram  p. 69.

R E PA I R
Replace head magnet
30
1. If not already done, unplug head magnet connector.

2. Loosen 2 crosshead screws and remove magnet holder.
3. Pull head magnet (30) out of support.

R E PA I R
Replace clamp handle
16
1. Loosen 2 crosshead screws and remove locking handle (16).
Assembly tip
• Check free movement of the locking handle after reassembly.

R E PA I R
Replace extraction head
Prerequisites:
• The cold water pressure hose is removed from the pump outlet.
• The hot water pressure hose is removed from the thermoblock.
• The head connector 1# is unplugged from the head PCB. The wires of this connector
are pulled out of the cable guides on the extraction head (2).
• The building block connectors 1 and 2 are unplugged from the power PCB.
Procedure:
1. Pull out cold and hot water pressure hoses from bottom part and support frame (6).
2. Loosen 2 screws (TX10 with safety pin) and carefully remove support frame from
main frame (7).
3. Remove extraction head.

R E PA I R
Assembly instructions and tips
• Insert pressure hoses of new extraction head (2) into hose holders on top of the
support frame (6, circled in red).
• Insert support frame into main frame (7) and fasten it with 2 screws (TX10 with safety
pin).
• Place extraction head on main frame.
• Pull ends of pressure hoses through openings at the bottom of the main frame.
• Insert and align pressure hoses in support frame.

R E PA I R
• Pull cold water pressure hose through hose support on component frame (8).
• For wire routing and connection to head PCB: Refer to photograph and wiring
diagram  p. 69

W I R I N G D I A G R A M ( E U / U S A / J A PA N )
W I R I N G D I A G R A M ( E U / U S A / J A PA N )
Plug
Power Cord 1
(No PE for Japanese version)

2
(Power plug varies depending on country version)
Cutoff Fuse
Thermal
Pump
switch
Valve
Neutral
Line
PE
L
7
N
3
meter
Flow
Flow
3p
3p
4
Cutoff Fuse
Cutoff Fuse
3
Thermal
Thermal
3p Head PCB Heater
Valve switch
Conn
4p
BB
#1
Head Conn #1
4
Debug
8p
Logic 5
Conn
4p
BB
#2
4
Reed
switch Magnet
2p 2p
NTC
2p
3
2
2 2 NTC
DC
9 10
AC
Building Block PCB

Pump N
Reed
switch Magnet
1 9777.12-180_powercord_eu
Legend 2 9777.12-168_wire_bb_pump
3 9777.12-169_wire_bb_ntc
High Current (1.31 mm2, AWG16)
Medium Current (0.75 mm2, ~AWG19) 4 9777.12-170_wire_bb_flowmeter
Low Current (0.205mm2, AWG24, 12V) 5 9777.12-171_wire_bb_head_1
Low Current (0.14 mm,2 AWG26, 5V)
X 6
Cable Numbers (Drawings)
7 9777.12-173_wire_head_valve_sw
Solder Connection Plug (JST: ZH Series) 8
Direct Soldered Plug (JST: PH Series) 9 9777.12-175_wire_head_reed

Faston Contact (6.3mm) Crimp Connection 10 9777.12-176_wire_head_magnet
Receptacle (Ring) Angled Pin Header
11
* Soldered

FINAL TESTS
FINAL TESTS
The following tests guarantee the correct function of the machine:
1. Heating up time
2. Flow rate (at 8 bar) / water temperature
3. Maximal pressure / leakage check
Test equipment
Some test equip-
1 2 3 4
ment is shown in
simplified or symbolic
form.
5
6
9
1
8
REL
HO
LD
MAX
MIN
T1
T1← T2
T2
°C/°F
1. Dummy capsule for pressure and 6. Test equipment for protective earth
leakage tests continuity test and protective insula-
2. Flexible tube tion test
3. T-connector (standard push-in fitting) 7. Electronic thermometer
4. Pressure control valve 8. Stop watch
5. Pressure gauge 9. Scale or graduated recipient
(oil-filled, 0 to 16 bar min.)

FINAL TESTS
Heating up time
1. Connect power plug to mains power 3. Measure heating up time until indi-
socket. cator light stops blinking red and
2. Turn selector wheel to switch on turns to steady green.
machine.
If the heating up
The test is passed if the heating up time is between 20 - 40 sec. time is more than
40 sec., replace the build-
ing block.
Priming of fluid system

Prime the fluid sys-
tem before pressure
test and flow rate meas-
urement.
1. Refill water tank if necessary. 4. Set bar display to level 7 with turning
2. Place rinsing tool in capsule holder. knob when machine is ready.
3. Place an empty container underneath 5. Push selection lever to left position
the coffee outlet. "COLD" and right position “HOT”
alternately until water free of air
bubbles flows out of coffee outlet.

FINAL TESTS
Pressure test / flow rate (at 8 bar) / water temperature
1. Open locking lever. 3. Insert dummy capsule into capsule

2. Remove and open capsule holder. holder.
Realign dummy 4. Align dummy capsule to injector: Turn 5. Close capsule holder.
capsule if locking dummy capsule until positioning 6. Insert capsule holder in machine.
lever cannot be closed screw head fits in dent inside of 7. Carefully close locking lever.
completely. capsule holder.
E
B
A stand with a 8. Assemble test device: • Connect pressure gauge (E) with tube
stand clamp can be • Connect a flexible tube piece (A, approx. to T-connector (B).
helpful to fix the pres- 25 mm long) to T-connector (B). 9. Connect test device to fitting at
sure gauge. • Connect T-connector (B) and pressure bottom of dummy capsule.
control valve (D) with a flexible tube 10. Open pressure valve fully.
piece (C, approx. 25 mm long).

FINAL TESTS
REL
1
HOLD MAX MIN
T1 T2 °C/°F
T1←T2
11. Place a recipient under test device. 12. Ensure that a precise electronic ther-
mometer (F) is available.
End of test device assembly.
The water for this
10 11.5 bar 10 function test must
0 15
14.5 bar 0 15
leakage be fresh, potable water.
bar bar
no leakage
Start cold water pressure test: 16. Close pressure control valve progres-
13. Set bar display to level 7 with selector sively to reach Pmax.
wheel. Maximum pressure must be within
14. If necessary, wait until machine is 11.5 - 14.5 bar.
ready. The selection lever
15. Push selection lever to left position must stay in the left
“COLD”. Machine starts rinsing. position.

FINAL TESTS
30 sec
17. Wait until machine is in eco mode. 19. Release the pressure by opening the
Then unplug coffee machine. pressure control valve completely.
18. Watch manometer for 30 sec. 20. Empty recipient and place it back
under test device.
The system is leakproof, if the
pressure drop is less than 1.5 bar
within 30 sec.
The selection lever
must stay in the 30 sec
right position during the
flow rate test.
The manometer
must be observed
continuously and the
pressure regulated by
using the control valve if
necessary.
With increasing temper-
ature the pressure also
increases, if necessary
readjust the pressure to
8 bar.
Start hot water pressure test and flow 24. Adjust pressure control valve to a
With a flow below
rate measurement: pressure of 8 bar.
95 ml the pump is
21. Switch ON resp. plug in coffee 25. Check flow rate at 8 bar during 30 sec.
defective or there is a
leakage in the fluid sys- machine again. The flow rate at 8 bar has to be
tem. Large fluctuations 22. When machine is ready, set bar within the following limits:
in the pressure gauge display to level 7 with selector wheel. 150 - 250 ml/min
readings (± 4 bar) during 23. Push selection lever to right position
“HOT”. Machine starts rinsing. The volume after 30 sec has to be
measurement are indica-
within the following limits:
tive of a defective pump.
75 - 125 ml

FINAL TESTS
10 11.5 bar 10
15 15
leakage
0
bar 14.5 bar 0
bar
no leakage
approx.
1
REL
3 mm
HOLD
MAX MIN
T1 T2
T1←T2
°C/°F
26. Measure hot water temperature with 27. Close pressure control valve progres-
electronic thermometer: Place sively to reach Pmax.
temperature sensor in water flow
Maximum pressure must be within
approx. 3 mm under valve outlet.
11.5 - 14.5 bar.
The hot water temperature should
be between 80 °C to 90 °C (176 °F
to 194 °F) and must never exceed
98 °C (208.4 °F).
30 sec
28. Wait until coffee machine is in eco 30. Release the pressure by opening the If the pressure test
mode. Then unplug coffee machine. pressure control valve completely. failed continue with
29. Watch manometer for 30 sec. 31. Remove an empty recipient. the leakage check, other-
wise remove the test
The system is leakproof, if the
equipment.
pressure drop is less than 1.5 bar
within 30 sec.

FINAL TESTS
Summary
The final tests are passed if

- flow rate is between 75 to 125 ml within 30 sec (150 - 250 ml/min)
- water temperature is between 80 °C to 90 °C (176 °F to 194 °F)
- maximal pressure is between 11.5 to 14.5 bars
- pressure drop is less than 1.5 bars within 30 sec
- no water is leaking (extraction head, housing bottom etc.).
Leakage check
If the machine failed the pressure test, the leakage check helps to identify leaky compo-
nents for repair.
Dangerous voltage inside the machine!

Do not touch any live part while performing the leakage check.
Hot, pressurized parts inside the machine!
Do not touch any hot part while performing the leakage check.
Wear safety glasses during close inspection of pressurized components.
Depending on the location of the leakage, different preparations are necessary for the
extraction head and bottom part of the coffee machine. Proceed with the according
subchapter.
Leakage check for extraction head
The HMI module 1. Prepare extraction head for leakage 2. Make a first visual inspection of pres-
must remain func- check: sure hose connections on extraction
tional and connected to • Remove HMI module  p. 57. head.
the building block PCB. • Remove housing back  p. 58.
• Remove housing left and right
 p. 59.
• Reassemble HMI module.

FINAL TESTS
3. Insert capsule holder with dummy 6. Plug in resp. switch ON coffee

capsule and test device  p. 72. machine.
4. Insert water tank. 7. When machine is ready, set bar
5. Place a container under test device. display to level 7 with selector wheel.
8. Push selection lever to right position
“HOT”. Machine starts rinsing.
Risk of injury!
Hot water
splashes can escape
during the leakage
test. Wear safety
glasses for the
inspection.
STOP
9. Close pressure control valve progres- 11. Perform a visual inspection of all
sively to reach Pmax (11.5 - 14.5 bar components under pressure (hose
if possible). connections, capsule holder).
10. Turn selection lever to middle posi-
tion "STOP"

FINAL TESTS
12. After inspection, release remaining If no leak could be detected, repeat the
pressure by opening the pressure leakage check with cold water:
control valve completely. 13. Set bar display back to level 7 with
selector wheel.
14. When machine is ready, push selec-
tion lever to left position “COLD”.
Machine starts rinsing.
STOP
15. Close pressure control valve progres- 17. Perform a visual inspection of all
sively to reach Pmax (11.5 - 14.5 bar components under pressure.
if possible).
16. Turn selection lever to middle posi-
tion "STOP"

FINAL TESTS
18. Remove and empty container. 20. Unplug coffee machine.

19. Remove capsule holder and detach 21. Proceed with repair or reassemble
test device. extraction head.
Leakage check for bottom part

This leakage check
is for pressurized
components only. For
leak detection on the low
pressure side, check
water tank connector,
flow meter and silicone
elbow on pump inlet.
1. Prepare coffee machine for leakage 2. Make a first visual inspection of pres-
check: sure hose connections on pump and
• Remove base cover  p. 39. thermoblock.
• Remove bottom part  p. 41

FINAL TESTS
3. Place coffee machine on a heat 5. Insert capsule holder with dummy

resistant, electrical insulating capsule and test device  p. 72.
surface. 6. Insert water tank.
4. Secure coffee machine against tilting 7. Place an appropriate container under
with case of bottom part. test device.
Risk of injury!
Hot water
splashes can escape
during the leakage
test. Wear safety
glasses for the
inspection.
STOP
8. Plug in coffee machine. 11. Close pressure control valve progres-

9. When machine is ready, set bar sively to reach Pmax (11.5 - 14.5 bar
display to level 7 with selector wheel. if possible).
10. Push selection lever to right position 12. Turn selection lever to middle posi-
“HOT”. Machine starts rinsing. tion "STOP"
13. Unplug coffee machine.

FINAL TESTS
14. Perform a visual inspection of all 15. After inspection, release remaining
components under pressure. pressure by opening the pressure
control valve completely.
16. Remove and empty container. 18. Proceed with repair or reassemble
17. Remove capsule holder and detach coffee machine.
test device.

FINAL INSPECTIONS
FINAL INSPECTIONS
General
Legal situation
Check the legal sit- Repair centres can be legally obligated to ensure the safety and physical integrity of the
uation in your coun- user/consumer by national regulations and standards.
try to avoid prosecution.
The basic demands of these regulations are:
• The regular condition of the coffee machine has to be restored after a repair.
• If covers or housing parts of the coffee machine were removed during a repair,
certain tests like shown in this chapter have to be performed after final assembly.
Test equipment
Contact the sales The necessary test equipment
partner in your - has to be obtained by the repair centre,
local region as per the - must comply with EN/IEC 60335-1 and national standard(s) for after-repair testing
Instruction book and (e.g. DIN VDE 0701),
warranty card. - has to be calibrated by a qualified test centre periodically.
Ideally the test equipment has a national power socket for testing, so that the coffee
machine can plugged in directly. Otherwise a special shunt is necessary to connect the
phase and neutral pin of the coffee machine’s power plug.
Only symbolic illustrations of test equipment are shown in this manual.
Test procedures
The after-repair tests shown in this chapter
- are based on the German standard DIN VDE 0701 - 0702,
- are valid therefore for German repair centres only,
- are explained only generally and serve as an example for other nationalities.
For detailed information refer to the operating manual of your test equipment and your
national standard(s) for after-repair test.
Job-related requirements for after-repair testing

After-repair tests should only be performed by a certified electrician
- with experience in electrical metrology,
- who is familiar with the test equipment and the applicable national standard(s).
Test report
The repair centre should prepare a test report for each repaired coffee machine and
keep it safely.

FINAL INSPECTIONS
Safety instructions
WAR NI NG
Danger of electric shock!
Risk of damage to the coffee machine.
High test voltage - hazardous situations can arise if a wrong test is
selected or a test is executed incorrectly.
• Never touch tip of test probe or coffee machine during insulation test.
• The tests should only be performed by a competent person who is
familiar with the test equipment and the test requirements.
Protective earthing (PE) resistance test

This test makes sure that
- the protective earth conductor is not interrupted,
- the resistance between the ground contact of the coffee machine’s power plug and
the metal housing of the thermoblock is within tolerance.
Test procedure
ASS ED
TEST P
A
B
1. Connect power plug of coffee machine to test equipment (A).

2. Switch on test equipment (B) and select protective earthing test.
3. Touch thermoblock casing with test probe through test hole in bottom part.
4. Press start button (C) and read off displayed resistance.
The resistance must be lower than 0.3 Ohm with a minimal test current
of 200 mA.
If test fails,
- check ground connection on thermoblock,
- replace power cord if necessary,
- repeat protective earthing test once more.

FINAL INSPECTIONS
Insulation resistance test

This test verifies the insulation resistance
- between the protective earthing conductor of the coffee machine and the phase/
neutral conductor of the coffee machine.
- of all conductive and touchable parts of the coffee machine (with the help of a test
probe).
Test procedure
The coffee machine
is assembled com-
pletely and has passed
the protective earthing
test.
SSED
TEST PA
A
B
1. Remove water tank.

3. Switch on test equipment (B) and select protective insulation test.
4. Read off displayed insulation resistance between earthing conductor and phase/
neutral conductors.
5. Switch test voltage to test probe (if necessary).
6. Touch 3 marked screws on ring of main frame with test probe one after the other.
7. Press start button (C) for each screw and read off displayed resistance.
The insulation resistance must be higher than 2.0 Mega Ohm with a test
voltage of 500 VDC.

FINAL INSPECTIONS
SSED
TEST PA
8. Open locking lever and pull out capsule holder.

9. Touch marked screw inside of extraction head with test probe.
10. Press start button (C) and read off displayed resistance.
The insulation resistance must be higher than 2.0 Mega Ohm with a test
voltage of 500 VDC.
11. Switch off test equipment.

12. Unplug or discharge test probe for safety reasons.
If insulation test fails, a sparkover has damaged the coffee machine probably.
In such a case check the wiring, locate possible fault(s) and proceed with the trouble-
shooting check list.
Repeat the protective insulation test after the repair.

FINAL INSPECTIONS
Earth leakage current test

Depending on the This test measures the leakage current in the protective earth conductor when the coffee
test equipment, dif- machine is switched on.
ferent measuring meth-
ods are possible. Test procedure
SSED
TEST PA
A
B
1. The coffee machine is assembled completely and has passed the insulation test.
3. Switch on test equipment (B) and select earth leakage current test.
4. Then switch on coffee machine by turning the selector wheel (see detail).
5. Read off displayed leakage current.
6. If possible reverse power plug of coffee machine, connect it to test equipment
again and repeat measurement.
7. Switch off test equipment (B).
The leakage current in the protective earth connector must be lower

than 3.5 mA.

MAINTENANCE
MAINTENANCE
Cleaning
Clean capsule holder
1. Open locking handle. 3. Open capsule holder.

2. Remove capsule holder. 4. Put capsule holder in dishwasher.
Clean capsule holder without dishwasher
Clean all gaps and

hinges on the cap-
sule holder. For deblock-
1. Let a heavy soiled capsule holder ing of injector  p. 88.
2. Then clean capsule holder with a
soak in hot water with washing-up
brush thoroughly.
liquid. 3. Rinse capsule holder and let it dry.

MAINTENANCE
Deblock injector
The Cleaning nee- Solid residues in the water circuit can block the injector in the capsule holder lid
dle is not assembled completely. An example is the development of calcium particles if the machine is not
in the Japan version. descaled periodically. Therefore this error appears during descaling frequently.
1 4
2
1. Needle valve ball (check valve) 3. Lid

2. Injector (steel needle) 4. Cleaning needle
Risk of damage!
The cleaning needle can pierce and damage the needle valve ball in the
capsule holder lid (see detail).
Protective measures:
• Only insert the cleaning needle into the injector from the inside of the
capsule holder lid. The lid must be open.
• Do not fully insert the cleaning needle into the injector.
If the cleaning nee-

dle cannot clear the
injector: Prepare a desca-
ling solution with one
sachet descaler and 0.5 l
drinking water. Put open
capsule holder into des-
caling solution and let
work over night.
Insert cleaning nee- 1. Remove and tilt drip tray. 4. Remove and open capsule holder.
dle back into drip 2. Take out cleaning needle. 5. Insert tip of cleaning needle in
tray after use. 3. Open locking handle. injector.
6. Push cleaning needle back and forth
gently.

MAINTENANCE
Descaling
If the colour of the indicator light changes from green to orange ( p. 19), the coffee
machine has to be descaled.
Caution!
Only use appropriate descaling solution that suits for coffee machine -
never use Vinegar!
• Carefully read the safety instructions on the descaler package.
• The descaler is aggressive to the surface of the casing. Wipe off any
splashes with a damp cloth immediately.
Check the capsule holder prior to descaling: Deblock the injector if neces-
sary  p. 88.

MAINTENANCE
Descaling procedure
The descaling pro-
cedure takes 650 ml
approx. 15 min.
1. Remove and empty water tank. 2. Mix 650 ml fresh, drinking water with
descaler in a measuring cup.
3. Pour descaling solution into water 5. Open locking handle and remove
tank. capsule holder.
4. Insert water tank back into machine.
6. Open capsule holder and insert 7. Reinsert capsule holder and close
rinsing tool. locking handle.
8. Place an empty container with 1 l
capacity underneath coffee outlet.

MAINTENANCE
Make sure the

machine is switched
off (no indicator light)
before entering the des-
caling mode.
ON 1 min OFF
10 sec
9. Wait for approx. 1 minute until 10. Push selection lever to the right and
machine switches off automatically hold it in “HOT” position for 10 sec.
or unplug and plug mains power 11. The indicator light starts blinking
socket. alternately green / orange and the
machine enters the descaling mode.
12. Release selection lever.
If the container
needs to be emp-
tied, push the selection
lever to the middle posi-
tion. To continue with
2 min descaling, push the selec-
tion lever back into the
previous position.
STOP
13. Push selection lever to the right 16. For a better effect of the descaler,
“HOT” position. the machine enters a waiting time of
14. Machine descales in start-stop oper- 2 minutes.
ation for approx. 2 minutes. The indicator light blinks alternately
15. Wait until selection lever moves back green / orange during the waiting
to the middle "STOP" position. time.
Machine stops once

the water tank is
empty.
STOP
17. Push selection lever to the left 20. Remove, empty and clean container
“COLD” position. in the meantime.
18. Machine descales continuously. 21. Place container back underneath
19. Wait until selection lever moves back coffee outlet.
to the middle "STOP" position.

MAINTENANCE
If the container
needs to be emp-
tied, push the selection
lever to the middle posi-
tion. To continue with
descaling, push the selec-
tion lever back into the
previous position.
STOP
22. Rinse and clean water tank. Use a 24. Push selection lever to the right
clean food-safe brush and washing- “HOT” position.
up liquid as needed. 25. Machine starts rinsing with hot water.
23. Afterwards refill water tank with fresh 26. Wait until selection lever moves back
drinking water and insert it back into to the middle "STOP" position.
machine.
STOP
27. Push selection lever to the left 30. Remove, empty and clean container.
“COLD” position. 31. Open locking handle and remove
28. Machine starts rinsing with cold water. capsule holder.
29. Wait until selection lever moves back 32. Open capsule holder and remove
to the middle "STOP" position. rinsing tool.
33. Rinse capsule holder with fresh
drinking water from both sides.
34. Reinsert capsule holder and close
locking handle.
35. Remove and dry water tank. 37. Clean machine with a soft damp
36. Reinsert water tank. cloth.
38. Dry it afterwards with a soft dry cloth.

MAINTENANCE
Clean machine
1. Remove and empty water tank. 5. Remove and empty drip tray.
2. Clean water tank with a clean food- 6. Clean drip grid and drip tray with a
safe brush and washing-up liquid as clean food-safe brush.
needed. 7. Rinse drip tray and insert it into
3. Rinse water tank. machine.
4. Fill water tank with fresh drinking
water and insert it into machine.
8. Remove and clean capsule holder  12. Set volume display to level 7 with
p. 87. selector wheel.
9. Clean rinsing tool if necessary and 13. Push selection lever to right position
insert it in capsule holder. “HOT” as soon as machine is ready.
10. Insert capsule holder into machine 14. Machine starts rinsing with hot water.
and close locking handle. Machine
switches on automatically.
11. Place an empty container under
coffee outlet.
15. Wait until selection lever moves back 17. Open locking handle.
to middle position “STOP”. 18. Pull out capsule holder and remove
16. Remove and empty container. rinsing tool.

MAINTENANCE
19. Reinsert capsule holder and close 23. Clean machine with a soft damp
locking handle. cloth.
20. Remove and empty water tank. 24. Dry it afterwards with a soft dry cloth.
21. Switch machine off. 25. Reinsert water tank.
22. Unplug power cord.

MAINTENANCE
Packing instructions
Risk of damage!
• Wrap the coffee machine in a plastic foam bag to avoid scratches
during transportation.
• Use a new packaging for shipment if necessary.
• Empty the fluid system before packing  p. 26
1. Open locking handle and remove 3. Wrap coffee machine in a suitable

capsule holder. foam bag.
2. Close locking handle. 4. Check if cleaning needle is inserted
in drip tray.
5. Insert coffee machine and capsule 7. Put both EPS trays together.
holder in one EPS tray.
6. Route power cord like shown.

MAINTENANCE
8. Lay power cord into recess. 10. Close flap with handle first.
9. Put EPS trays into cardboard box.
11. Close side flaps. 13. Secure top lid with adhesive tape.
12. Close top lid at last.

S PA R E PA RT S
S PA R E PA R T S
Spare parts drawing

S PA R E PA RT S
Spare parts drawing (contd.)

S PA R E PA RT S

S PA R E PA RT S

S PA R E PA RT S
Spare parts list

Pos. Part no. Part description Comment
1 9110431700 Assembly HMI black

2 9110431600 Assembly head with magnet, reed sensor, valve switch
3 9110420000 Assembly capsule holder
3011449200 Housing right red
4 3011440200 Housing right white
3011449100 Housing right black
3011449400 Housing left red
5 3011440300 Housing left white
3011449300 Housing left black
6 3011440000 Support frame
7 3011447400 Main frame black
8 3011447700 Component frame
9 3011447500 Bottom part black
3011450200 Base cover red
10 3011447600 Base cover white
3011450100 Base cover black
3011447900 +
11 Assembly drip grid black / red
301147640079
12 4030126500 Metal sheet
13 9110419400 Water tank
14 3011440400 Assembly housing back black (with shutter)
9110434600 Assembly building block 110V, with PCB cover
15
9110420600 Assembly building block 220V, with PCB cover
16 3011449700 Clamp handle front black
17 3011447800 Drip tray
3011450600 Drip tray cover red
18 3011448000 Drip tray cover white
3011450500 Drip tray cover black
9110434800 Assembly pump 110V, with fuse
19
9110429900 Assembly pump 220V, with fuse
20 5040127700 Water tank connector tube
21 5040127800 Silicone elbow
22 9110420400 Assembly flow meter Including wire and connector
25 3011394100 Filter
26 9310062100 Hose clip
27 9310562100 Rinsing tool

S PA R E PA RT S
Pos. Part no. Part description Comment
30 1050003800 Head magnet Including wire and support

31 2030089100 Wire head to building block
2030088000 /
32 Wire NTC
2030088900
2010155800 Power cord red EU
37 2010157300 Power cord red UK
2010155900 Power cord red 110V, BR

ANNEX
ANNEX
HMI assembly (part no. 9110431700)

ANNEX
Extraction head assembly (part no. 9110431600)

ANNEX
Capsule holder assembly (part no. 9110420000)

ANNEX
Housing right (part no. 3011449200/red, 3011440200/white,

3011449100/black)

ANNEX
Housing left (part no. 3011449400/red, 3011440300/white,

301144933/black)

ANNEX
Housing back (part no. 3011440400)

ANNEX
Support frame (part no. 3011440000)

ANNEX
Main frame (part no. 3011447400)

ANNEX
Component frame (part no. 3011447700)

ANNEX
Bottom part (part no. 3011447500)

ANNEX
Base cover (part no. 3011450200/red, 3011447600/white,

3011450100/white)

ANNEX
Drip grid (part no. 3011447900 + 301147640079)

ANNEX
Drip tray (part no. 3011447800)

ANNEX
Water tank (part no. 9110419400)

ANNEX
Building block assembly (part no. 9110434600/110V, 9110420600/

220V)

ANNEX
Locking handle (part no. 3011449700)

ANNEX
Pump assembly (part no. 9110434800/110V, 9110429900/220V)

ANNEX
Water tank connector tube (part no. 5040127700)

ANNEX
Silicone elbow (part no. 5040127800)

ANNEX
Flow meter assembly (part no. 9110420400)

ANNEX
Metal sheet (part no. 4030126500)

ANNEX
Flow measurement capsule for final tests

NOTES
NOTES

NOTES

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SERVICE MANUAL

2 Lumio service manual

Lumio service manual 3

4 Lumio service manual

Service manual updates

Lumio service manual 5

6 Lumio service manual

Overview of internal parts

Sectional view from

1. Valve switch 7. Power PCB The numbers are

Lumio service manual 7

1. Building block support 8. Hot water outlet

8 Lumio service manual

Overview of extraction head parts

1. Connection hose to water outlet on 5. Head magnet

Lumio service manual 9

1. Lid 8. Steel axis

The enclosed capsule holder system is designed to

10 Lumio service manual

REF: KP130110 /7Z0- WWYY xxxxxxxxx

REF: KP130110 /7Z0- WWYY Only if RoHS (Restriction of Hazardous

WWYY = Fabrication date

Fabrication origin code

XX = Commercial variant/plug version

Lumio service manual 11

Explanation of the TYPE KP130 Trade reference

Eurasian conformity mark

Data matrix code

Bar code reference

Special disposal icon (do not dispose with

Approval sign for European Union

Breville rating plate (example)

12 Lumio service manual

1. Water tank 7. Cold water valve

Lumio service manual 13

1. Water tank 7. Cold water pressure tube

14 Lumio service manual

Approvals.................................................................................... depending on country

Flow rates (± 50 ml/min)

Lumio service manual 15

Operating and safety temperatures

Safety temperature for thermoblock (thermal cut-off)............................ 133 °C (271 °F)

16 Lumio service manual

Dimensions and weight

Maximum dimensions (width × depth × height)............................. 176 × 222 × 368 mm

Lumio service manual 17

Distances between bottom of extraction head and adjustable drip tray

Espresso cup ...............................................................max 70 mm high

Mug ........................................................................... max. 117 mm high

Tall glass ...................................................................max. 136 mm high

18 Lumio service manual

Economy mode / Off —

Heating up / self-test red, blinking, duration max. 40 sec

Ready / beverage preparation green, steady

Water tank empty during

red, blinking, duration:

Machine needs descaling orange, steady

Machine enters descaling

Error mode red, rapid blinking

Lumio service manual 19

20 Lumio service manual

• Push and release selection lever. • Open locking handle.

To resume full operational capability, simply turn the selector wheel.