Professional Documents
Culture Documents
2
Content Page
General
nkt cables GmbH 4
Stress control 4
Silicone rubber 5
Test requirements 5
Terminations
Indoor terminations TI 24, AV 20 E 6
Accessories 13
AM 20, AM 20 R 16
Branch joint JB 24 17
Transition joint JT 24 18
3
nkt cables GmbH Stress control
NKT was established in 1891 as cable manufacturer. In 1999 NKT The specific electrical problems of the cable termination are
A/S Denmark mergered with Felten & Guilleaume Kabelwerke found at the point between the high-grade solid electrical
GmbH in Germany to form nkt cables group GmbH with head- insulation of the cable and the gaseous insulation air which
quarters in Cologne. nkt cables group GmbH is owned by NKT has a significantly lower dielectric strength.
Holding A/S, an industrial group of companies employing 5,500
people. In order to achieve sufficient insulating clearance, the shield
of the cable must be stripped to below the end of the wire.
nkt cables group GmbH bundles the expertise of around 2,800 This causes unacceptably high field intensities at the end of
employees in 12 production and development facilities spread over the shield (figure 1) which must be eliminated by means of
five European countries and P.R. China. special measures.
Manufacturing and developing power cable accessories up to Figure 2 shows the field of the cable termination controlled
36 kV is one of the core businesses of nkt cables group GmbH. capacitively by a funnel shaped electrode. It is dimensioned
Since more than 50 years nkt cables GmbH Nordenham, Germany in such a way that field intensities are not exceeded at any
(formerly F&G Kabelgarnituren GmbH) is one of the world market point. This prevents harmful corona or partial discharge.
leaders in power cable accessories.
Field lines
Outer conductive
layer
Stress cone
Screening wires
Outer sheath
Screening wires
Outer sheath
4
Silicone rubber Test requirements
5
Indoor terminations
TI 24
▲
TI 24 is an indoor termination made of silicone rubber for connection to air
d
245*
▲ ▲
● use of various cable lug types:
1 cable lug – mechanical (screw type)
3
2 termination – hexagonal pressing
3 earthing cable lug – deep indent pressing
*relaxed ● 2 sizes cover the range of conductor
cross sections up to 240 mm2
TI 24
Scope of delivery Conductor Size Stretch Dimensions Reference no.
3 terminations cross section range over d D Basic set with cable lug
3 conductor cable lugs (mm2) insulation (mm) (mm) without Al Cu
(optional) (mm) cable lug conductor conductor
3 earthing cable lugs
25 26302 51 26302 01
1 assembly instruction
35 3 17,0 - 25,0 ø55 26302 91 26302 52 26302 02
accessories
50 26302 53 26302 03
70 12,5 26302 54 26302 04
95 26302 55 26302 05
Additional solutions 120 26302 56 26302 06
All terminations can be AV 20 E for larger 150 5 21,2 - 33,0 ø60 26302 92 26302 57 26302 07
used on 3-core XPLE conductor cross 185 26302 58 26302 08
17
cables with a corresponding sections 240 26302 59 26302 09
trifurcating set
▲
AV 20 E
D
1
Conductor Size Stretch Dimensions Reference no.
▲ cross section range over d D Basic set with cable lug
(mm2) insulation (mm) (mm) without Al Cu
(mm) cable lug conductor conductor
2 D*
260*
▲
▲
---------
▲
500 12 35,9 - 42,8 31807 62 31807 12
▲ ▲
21
630 13 41,4 - 48,2 31807 63 31807 13
3
6
Outdoor terminations
TO 24
▲ TO 24 is an outdoor termination made of silicone rubber for overhead link and
d
4
▲
– mechanical (screw type)
40
▲ ▲ – hexagonal pressing
– deep indent pressing
3 1 cable lug
● 2 sizes cover the range of conductor cross
2 termination
sections up to 240 mm2
3 earthing cable lug
4 sealing tape
*relaxed
TO 24
Conductor Size Stretch Dimensions Reference no.
Scope of delivery cross section range over d D Basic set with cable lug
3 terminations (mm2) insulation (mm) (mm) without Al Cu
3 conductor cable lugs (mm) cable lug conductor conductor
(optional)
35 26303 52 26303 02
6 earthing cable lugs
50 12,5 26303 53 26303 03
1 assembly instruction 3 17,0 - 25,0 ø90 26303 91
70 26303 54 26303 04
accessories
95 26303 55 26303 05
120 26303 56 26303 06
Additional solutions 150 5 21,2 - 32,6 12,5 ø90 26303 92 26303 57 26303 07
FP 20 K with porcelain AVF 20 SEA for larger 185 26303 58 26303 08
insulator and integrated conductor cross sections 240 17 26303 59 26303 09
push-on element made of
silicone rubber
d
1
AVF 20 SEA
▲ Conductor Size Stretch Dimensions Reference no.
cross section range over d D Basic set with cable lug
2
(mm2) insulation (mm) (mm) without Al Cu
(mm) cable lug conductor conductor
D*
300 10 30,9 - 36,1 31668 60 31668 10
▲
▲
315*
17
400 11 34,1 - 39,6 ø156 31668 61 31668 11
---------
500 12 35,9 - 42,8 31668 62 31668 12
▲
21
630 13 41,4 - 48,2 31668 63 31668 13
25
▲ ▲ 4
40
▲ ▲
7
Elbow connector for 250A
EASW 20/250
~98 EASW 20/250 is a screened elbow cable connector made of silicone
▲
▲ ▲ ▲
1 ~78
rubber for cable connection to switchgear and transformers up to 24kV
▲
~58
▲
2
with bushings according to EN 50180, EN 50181 and DIN 47636. Type
tests according to VDE 0278 part 629-1 have been successfully passed.
▲ ● extremely short body
Ø 32.5 ● quick and easy assembly
▲
▲ ● one-piece design
● integrated capacitive stress control system
3
● screening by outer conductive layer
4 ● touch-proof for optimal staff safety
222
● only one connector body covers 25-95 mm2
5
● alternativley with mechanical cable lugs (screw type)
6
● cable sheath testing without dismantling of connector
1 bushing ● metal housing (optional)
▲ 2 metal flange
7
3 contact pin EASW 20/250 with metal flange
4 cable lug
Conductor Size Stretch Reference no.
5 connector body cross section range over without metal housing with metal housing
6 earthing lead (mm2) insulation Al Cu Al Cu
7 earthing cable lug (mm) conductor conductor conductor conductor
8
Straight connector for 250 A
EASG 20/250
Ø32.5
▲ EASG 20/250 is a screened straight cable connector made of silicone
▲ rubber for cable connection to switchgear and transformers up to 24kV
with bushings according to EN 50180, EN 50181 and DIN 47636. Type
▲ ▲ tests according to VDE 0278 part 629-1 have been successfully passed.
● extremely short body
58
▲
● quick and easy assembly
● one-piece design
1
● integrated capacitive stress control system
● screening by outer conductive layer
ca 290
2
● touch-proof for optimal staff safety
3 ● only one connector body covers 25-95 mm2
● cable sheath testing without dismantling of connector
1 bushing 4 ● capacitive measuring point (optional)
2 contact pin
3 earthing lead 5
9
Cable connector for 630A
CB 24-630
190 5 CB 24-630 is a screened cable connector made of silicone rubber
▲
▲
110 for cable connection to switchgear and transformers up to 24kV with
▲
6
bushings according to EN 50180, EN 50181 and DIN 47636. Type
▲ tests according to CENELEC HD 629.1 and VDE 0278 part 629-1
have been successfully passed.
▲ Ø~77 ● suitable for all switchgear
● quick and easy assembly
▲
● screening by outer conductive layer
● touch-proof for optimal staff safety
● integrated stress control system
● 2 versions for the entire application range
▲
● metal housing (optional)
CB 24-630 (screened)
1 cable lug
2 connector body Conductor Size of Stretch Reference no.
cross section stress range over Basic set with cable lug
3 earthing cable lug
(mm2) cone insulation without Al Cu
4 sealing tape
(mm) cable lug conductor conductor
5 insulating plug
6 covering cap 25 26323 51 26323 01
35 26323 52 26323 02
Scope of delivery type 02 12,7 - 25,0 26323 92
50 26323 53 26323 03
3 cable connectors
70 26323 54 26323 04
3 conductor cable lugs
(optional) 95 26323 55 26323 05
3 earthing cable lugs 120 26323 56 26323 06
150 type 03 21,2 - 34,6 26323 93 26323 57 26323 07
1 assembly instruction
accessories 185 26323 58 26323 08
Cable adapter for 630A Additional solutions 240 26323 59 26323 09
AB 24-630 Elbow cable connector 300 26323 60 26323 10
ASW 20/400 (plug-in type) Plug-in type cable connectors or cable connectors with screwed cable lug upon request.
25 26326 51 26326 01
35 26326 52 26326 02
type 02 12,7 - 25,0 26326 92
50 26326 53 26326 03
70 26326 54 26326 04
95 26326 55 26326 05
120 26326 56 26326 06
150 type 03 21,2 - 34,6 26326 93 26326 57 26326 07
185 26326 58 26326 08
240 26326 59 26326 09
300 26326 60 26326 10
10
Coupling connector for 630A
CC 24-630
290 CC 24-630 is a screened coupling connector made of silicone
▲
▲
5
110 101
rubber for double cable connection. It is linked directly to cable
▲
▲
▲
▲
6
connector CB 24-630
▲
● extremely short installation depth
▲ Ø~77
● quick and easy assembly
▲
▲
● screening by outer conductive layer
● touch-proof for optimal staff safety
● integrated stress control system
245 ● 2 versions for the entire application range
1
● use of various cable lug types:
2
- mechanical (screw type)
4
- hexagonal pressing
3
- deep indent pressing
▲
● cable sheath testing without dismantling of connector
● capacitive measuring point
1 cable lug
2 connector body
3 earthing cable lug CC 24-630 (screened)
4 sealing tape
Conductor Size of Stretch Reference no.
5 insulating plug
cross section stress range over Basic set with cable lug
6 covering cap
(mm2) cone insulation without Al Cu
(mm) cable lug conductor conductor
Scope of delivery
3 coupling connectors 25 26353 51 26353 01
3 conductor cable lugs 35 26353 52 26353 02
(optional) type 02 12,7 - 25,0 26353 92
50 26353 53 26353 03
3 earthing cable lugs
70 26353 54 26353 04
1 assembly instruction
accessories 95 26353 55 26353 05
120 26353 56 26353 06
150 type 03 21,2 - 34,6 26353 93 26353 57 26353 07
185 26353 58 26353 08
240 26353 59 26353 09
300 26353 60 26353 10
5
110 101
(mm) cable lu conductor conductor
▲
▲
▲
▲
11
Surge arresters
CSA 24
290 CSA 24 is a metal oxide surge arrester with silicone rubber connector
▲
▲
4
110 101 housing. It protects medium voltage networks (e.g. transformers, switch-
▲
▲
▲
2 5
gear and cable networks). Incoming overvoltage waves are limited and
▲
voltage increase by reflection is avoided. Minimal total length is achieved
▲ Ø~77 by direct link of the surge arrester to cable connector CB 24-630 or to
▲ coupling connector CC 24-630. Test requirements according to IEC 99-4
and VDE 0675 part 4 are fulfilled.
● extremely short installation depth
1 ● quick and easy assembly
● screening by outer conductive layer
● touch-proof for optimal staff safety
● integrated stress control system
● capacitive measuring point
▲
nominal discharge current In 5kA
partial discharge at 24kV >5pC
residual voltage at:
- steep current impulse 5kA, 1/20µs 88,6kV
1 surge arrester
- long duration current impulse 100A, 30/60µs 63,7kV
2 threaded bolt
- lightning current impulse 5kA, 8/20µs 80,0kV
3 earthing cable
4 insulating plug
5 covering cap
Type Reference no.
CSA 24-5 26357 08
Scope of delivery
ASA 24-5 26359 08
3 surge arresters
3 connecting bolts
Further alternatives concerning continues
3 earthing cable lugs
operating voltage Uc and nominal discharge
1 assembly instruction
accessories current In on request.
110 101
▲
▲
▲
▲
▲Ø70
350
12
Accessories
▲
Coupling piece CP 630-C for CB 24-630
for CB 24-630 and AB 24-630 Reference no.: 31700 70 ▲
▲
90
▲
▲
End plug EAS 630 ▲
for CB 24-630 Reference no.: 31700 42 ▲
Ø56
(1 set = 3 pieces) M16 Ø46
▲
▲
▲
90
▲
▲
End plug EAS 250
for EASW 20/250 Reference no.: 31700 44
▲
(1 set = 3 pieces) Ø8
▲
Earthing adapter E 20 ▲
for CB 24-630 and AB 24-630 Ball Ø20 reference no.: 31050 13
▲
M12 ball Ø
Ball Ø25 reference no.: 31050 10 ▲
▲
(1 set = 3 pieces)
13
Pre-assembled connection cables
Customer specification:
● nominal voltage Connection between switchgear and
● standard description of cable type transformer with insulators:
● length of connection line
● position of screening wire connection and length
● equipment interface
● required type of cable accessory
14
Straight joints
JS 24
1 2 3 2 4 5 6 7
1 sealing tape JS 24 is a straight joint made of silicone rubber for plastic-insulated cables
2 Cu braid tape up to 24kV. Type tests according to CENELEC HD 629.1 and VDE 0278
3 screening wire connector part 629-1 have been successfully passed.
4 outer sleeve ● one-piece joint body with outer conductive layer
5 joint body
● integrated stress control system
6 conductor connector
● short overall length
7 self amalgamating
● use of various conductor connector types:
conductive tape
- mechanical (screw type)
- hexagonal pressing
- deep indent pressing
● 2 versions for the entire application range
Scope of delivery
1 joint body
1 conductor connector
(optional)
JS 24
1 outer sleeve
1 assembly instruction Conductor Size Stretch Reference no.
cross section range over Basic set with- with conductor connector
accessories
(mm2) insulation out conductor Al Cu
(mm) connector conductor conductor
25 31607 51 31607 01
35 31607 52 31607 02
2* 18,2 - 23,4 31607 92
50 31607 53 31607 03
Straight joint 70 31607 54 31607 04
JS 24-C with parking position on cable outer sheath 95 26305 55 26305 05
Details see separate catalogue sheet 120 26305 56 26305 06
150 3 21,3 - 35,0 26305 92 26305 57 26305 07
185 26305 58 26305 08
~760 240 26305 59 26305 09
▲
25 31606 51 31606 01
35 31606 52 31606 02
2* 18,2 - 23,4 31606 89
50 31606 53 31606 03
70 31606 54 31606 04
95 26307 55 26307 05
120 26307 56 26307 06
150 3 21,3 - 35,0 26307 93 26307 57 26307 07
185 26307 58 26307 08
240 26307 59 26307 09
*Straight joint EAM 20
15
Straight joints
AM 20
1 2 3 4 3 5 6 7 8 9 4 5 10 3 11 1 cable sheath 7 contact shells
2 outer sleeve 8 conductor connector
3 screening wires 9 conductor
4 stress cones 10 tape
5 Cu braid tape 11 screening wire
6 joint tube connector
135 (284)
▲
▲
305 (510)
▲
▲
~760 (~1100)
▲
▲
Scope of delivery AM 20 is a straight joint made of silicone rubber for plastic
1 joint tube insulated cables up to 24kV. It is used for large conductor cross
2 stress cones
sections up to 500mm2.
1 conductor connector
1 outer sleeve
1 assembly instruction AM 20
accessories
Conductor Size of Stretch Reference no.
cross section stress range over with conductor connector
(mm2) cone insulation Al Cu
Additional solutions
(mm) conductor conductor
Straight joint type AM 20H with
cold applicable outer sleeve. 300 31,5 - 37,4 31270 10 31270 30
400 61 30,9 - 36,1 31021 31 31021 81
500 62 34,1 - 39,6 31021 32 31021 82
AM 20 R
1 2 3 4 5 6 7 7 8 9 3 10 11 5 4 7 3 1 1 cable sheath 7 contact shells
2 outer sleeve 8 conductor connector
3 screening wires 9 conductor
4 stress cones 10 tape
5 Cu braid tape 11 screening wire
6 joint tube connector
290
▲
~1100
▲
Scope of delivery AM 20 R is a straight joint made of silicone rubber for plastic insulated
1 joint tube cables up to 24kV. AM 20 R is used for repair after cable failures and brid-
2 stress cones ges a faulty area of 160mm.
1 conductor connector
1 outer sleeve
1 assembly instruction
AM 20 R
accessories Conductor Size of Stretch Reference no.
cross section stress range over with conductor connector
(mm2) cone insulation Al Cu
(mm) conductor conductor
25 31270 31 31270 71
35 31270 32 31270 72
50 5003 17,0 - 24,3 31270 33 31270 73
70 31270 34 31270 74
95 31270 35 31270 75
120 31270 36 31270 76
150 5005 22,4 - 33,6 31270 37 31270 77
185 31270 38 31270 78
240 31270 39 31270 79
300 31,5 - 37,4 31270 40 31270 80
16
Branch joint
JB 24
1 2 3 4 5 4 6 7 8 9 4 2 10 11 12 13 14 4 5 4 15 16 1 3 17 16
17
Dry transition joint
JT 24
1 2 3 4 5 6 7 8 9 10 11 12
▲
▲
1 trifurcating cap 8 joint body JT 24 is a transition joint in dry technology, with key parts made of
2 outer sleeve 9 sealing tape silicone rubber. It is designed for transition from single core lead sheath
3 amalgamating tape 10 amalgamating tape cables (JT 24-SL) and Höchstädter cables (JT 24-H) to plastic insulated
4 roll spring 11 mechanical conductor single and 3-core cables up to 24kV. Type test arcording to CENELEC
5 Cu braid tape connector HD 629.1 and 629.2 and VDE 0278 part 629-1 and 629-2 have been
6 Cu braid tube 12 cable tie successfully passed.
7 stress cone ● joint body with outer conductive layer
● integrated stress control tube
Scope of delivery ● short design
3 joint tubes ● same parts for single lead sheath
3 stress cones and H-cables (system technology)
1 trifurcating cap ● one joint body for the entire application range
3 conductor connectors
● quick and easy assembly
1 outer sleeve
● use of various conductor connector types
1 assembly instruction
(mechanical (screw type), hexagonal and deep indent pressing)
accessories
JT 24
Additional solutions Paper insulated cable Plastic insulated cable
Joint for transition from single core paper
Conductor Stress cone and Conductor Joint body stretch
insulated cables to plastic insulated cables. cross section stretch range over cross section range over insula-
(mm2) insulation (mm) (mm2) tion (mm)
type 02 Size 2
25 - 95 35 - 95
12,7 - 25,0 17,0 - 27,0
900 type 03 Size 3
95 - 240 95 - 240
▲
18
Transition joint JT 24-SL
Sealing paper insulated cable with oil-proof sealing tape and shrinkable tube Assembly of stress cone
Joint body in parking position Installed joint body with Cu braid tape to connect the screens
19