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Composite Structures xxx (xxxx) xxxx

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Composite Structures
journal homepage: www.elsevier.com/locate/compstruct

Experimental and numerical study of CFRP protective RC piers under


contact explosion

Lu Liua, Zhouhong Zonga, , Chao Gaob, Sujing Yuanc, Fan Loud
a
School of Civil Engineering, Southeast University, Nanjing 211189, China
b
Institute of Defense Engineering, AMS, PLA, Luoyang 471023, China
c
School of Highway, Chang'an University, Xi'an 710064, China
d
Shanghai Municipal Engineering Design Institute (Group) Co., Ltd., Shanghai 200092, China

A R T I C LE I N FO A B S T R A C T

Keywords: In the wake of the event of September 2001, the increasing terrorist attacks have been a destabilizing threat
Blast experiment around the world. Public infrastructures, such as tall buildings and traffic facilities, have become attractive
Numerical simulation bombing targets for terrorists. Crucial bridges subjected to great destruction from bomb attacks can contribute to
CFRP casualties, property loss and interruption of the transportation system. Bridge piers are the main axial bearing
RC piers
components that are common in bridge construction, and it can readily suffer damage under blast loading.
Contact explosion
Therefore, it should be necessary to explore protective measures for reinforced concrete (RC) piers to resist blast
loading. In this paper, carbon fibre reinforced polymer (CFRP) is chosen to protect RC piers under contact
explosion. Five piers, consisting of two unprotected piers and three CFRP protective piers, were constructed and
the explosion testing was conducted in the field. Additionally, finite element models of CFRP protective piers
were built, considering the contact between concrete and CFRP as well as the anisotropy of CFRP composite
material. The models were calculated using the Arbitrary Lagrange Euler (ALE) algorithm and validated by
experimental acceleration as well as damage extent. Then, the damage development and CFRP protective effect
for RC piers were further analysed. Finally, all specimens experienced local failure under contact explosion and
the simulative models were proved accurate for depth analysis.

1. Introduction (NCHRP) [5,6] has investigated the failure mode of piers under blast
loading, testing ten half-scale RC columns at a small standoff in the
In the wake of the event of September 2001, the increasing terrorist field. It was concluded that the pier foot experienced shear failure when
attacks have been a destabilizing threat around the world [1]. Public the explosives were located near the ground. However, most piers had
infrastructures, such as tall buildings and traffic facilities, have become sufficient shear capacity and experienced limited spalling without
attractive bombing targets for terrorists. Crucial bridges subjected to breaching [7,8]. Yi et al. [9] have also studied RC piers under blast
great destruction from bomb attacks can contribute to casualties, loading, building a three-span RC bridge numerical model. The results
property loss and interruption of transportation system [2,3]. The showed that bridge piers have six types of damage mechanisms in-
number of bridge collapses caused by explosion is 2.7 times greater cluding the eroding of pier bottom concrete, shear of a pier from the
than that caused by earthquake worldwide [4]. footing, rebar severance, breakage of the pier, spalling of the concrete
Bridge structures mainly consist of superstructures and bridge piers surface, and plastic hinge formation.
that are important components supporting the superstructure. There are few researches on RC piers in bridge structures, but there
Meanwhile, seriously damaged piers under blast loading can lead to are some studies on RC columns in building structures, with many si-
bridge collapse. There are few design codes to guide the explosive milar conclusions. Codina et al. [10] constructed a RC specimen with a
protection of bridge piers. First, it is necessary to study the damage square section and tested it in the field under a close-in blast loading
model and the mechanism for piers under blast loading. RC piers are with results of concrete spalling at one end of the column and cracks
common in bridge constructions, resulting in many researches focusing developing at the mid-height. In addition, Kyei et al. [11] studied the
on RC piers. The National Cooperative Highway Research Program effects of transverse reinforcement spacing on the blast resistance of RC


Corresponding author at: No.2 Southeast University Road, Jiangning District, Nanjing 211189, China.
E-mail address: zongzh@seu.edu.cn (Z. Zong).

https://doi.org/10.1016/j.compstruct.2019.111658
Received 19 August 2018; Received in revised form 26 September 2019; Accepted 3 November 2019
0263-8223/ © 2019 Elsevier Ltd. All rights reserved.

Please cite this article as: Lu Liu, et al., Composite Structures, https://doi.org/10.1016/j.compstruct.2019.111658
L. Liu, et al. Composite Structures xxx (xxxx) xxxx

columns and showed transverse reinforcement spacing and axial Table 1


loading significantly affected RC column behaviour under blast loading Essential parameters of RC piers.
at low-scaled distances. However, it is difficult to completely resist blast S1 S2 JS5 JS6 JS7
loading for RC columns in buildings and bridges. Therefore, it should be
taken some measures to protect RC piers, such as CFRP sheet protec- Number of CFRP layers None None One Two Three
Thickness of CFRP/mm – – 0.163 0.326 0.489
tion.
H0/mm 3500
There are many available types of polymer composite materials for D/mm 400
strengthening and retrofitting RC structures [12], such as glass fibre Concrete strength/Mpa 40
reinforced polymer (GFRP) and carbon fibre reinforced polymer Longitudinal bars size/mm 10φ12
(CFRP). GFRP was made into an FRP tube, whose material character- Yield strength of longitudinal 400
reinforcement/Mpa
istics were fully utilized to protect RC columns. They have been applied
Stirrup size/mm φ8
in many fields. For example, Fang et al. [13] used the GFRP to design a Yield strength of stirrup/Mpa 300
large-scale composite bumper system (LCBS) for bridge against ship
collision and simulative analysis showed LCBS could increase the en- Note: H0 is effective height; D is cross-sectional diameter.
ergy dissipation during collision for protecting bridge piers. Parghi
et al. [14] conducted nonlinear static pushover analysis for RC bridge contact connection and strain rate were built using the Arbitrary
pier retrofitted with FRP composites under seismic loading. From the Lagrangian-Eulerian (ALE) method according to experimental cases.
explosion testing [15,16], the stability of columns can be improved by The accuracy of the models was validated by the experimental accel-
GFRP tubes and local failures as well as global lateral displacements can eration and damage extent, so the models can be used to analyse the
be reduced. Wood [17] used the traditional FRP tube and developed a damage development mechanism and CFRP protective effect for RC
new type of FRP-VE tube with a visco-elastic hardening, damping, and piers.
wave-modulating system, which was employed to protect RC columns
with a reduced scale of 1:4. Finally, the blast experiments showed that 2. Blast experiment preparation
FRP-VE tubes could effectively decrease local failures as well as per-
manent deformations of columns and FRP could confine concrete de- 2.1. Specimen design
struction. Another blast experiment on an FRP protective concrete
column was done by Echevarria et al. [18], followed by residual In this paper, to study the CFRP protective effect for RC piers under
bearing capacity testing. The post-explosive residual bearing capacity of blast loading, five circular RC piers are designed and constructed,
FRP tube protective concrete columns was remarkably improved com- whose numbers are S1, S2, JS5, JS6 and JS7. S1 and S2 are the same
pared to unprotected columns. Based on the simulation, Mutalib et al. without any protection and JS5, JS6 and JS7 are protected by one, two
[19] evaluated the failure mode and residual bearing capacity of FRP and three layers of CFRP sheet, respectively [28–31]. The five piers are
protective RC columns and concluded that the blast-resistance capacity designed with a reduced scale of 1:3, whose essential parameters are
of FRP protective columns can be obviously improved. shown in Table 1. According to standard bridge drawing and bridge
Although GFRP is more economical, Crawford et al. [20] re- design code in China, the pier diameter of urban bridge is generally
commended that CFRP was more available than GFRP for wrapping from 1200 mm to 1500 m. In order to obtain the failure mode of pier
piers due to the high tensile strength and stiffness that can protect the easily, the specimen diameter is set to 400 mm by the reduced scale in
concrete from expansion and it has been widely used for seismic this study, while our group also consider other section sizes in reference
strengthening of bridge piers [21–23]. CFRP was also used to wrap [29,30]. Then there are various pier heights in bridge construction,
circular, rectangular, square and rhombus cross-section columns in fi- therefore, the specimen height is designed based on the height of re-
nite element software, which showed that the bending capability of action frame, which is set 3500 mm. To fix the top of the pier, 200 mm
CFRP protective columns can be improved under blast loading [24]. of height is added to the top, so the actual height of the pier is
There are relatively few experimental studies with an emphasis on 3700 mm.
numerical studies. Elsanadedy et al. [25] only studied CFRP protective Bridge pier is axially compressed component, so its reinforcement
circular RC columns through simulation. The results showed that the design should meet the design of axially compressed component and
lateral residual deformations of CFRP protective columns decreased constructional requirement in code for design of reinforced concrete in
under blast loading. Pan et al. [26] selected three different CFRP pro- China. The longitudinal bars are ten hot-rolled ribbed bars (HRB400)
tective methods to protect circular RC columns under blast loading by with a diameter of 12 mm and its reinforcement ratio is 0.9%, whose
LS-DYNA, showing that the global bearing capacity and the resistance yield strength is 400Mpa. The stirrups are hot-rolled plain bars
capacity to local failure of circular RC columns were markedly im- (HPB300) with a dimeter of 8 mm, whose yield strength is 300Mpa. The
proved. Furthermore, CFRP can be used to protect concrete-filled steel distance between stirrups at the mid-span pier is 150 mm, and the
tube (CFST) columns in simulations [27] and have a confinement effect distance at the two ends is 100 mm. The longitudinal reinforcements
on CFST columns, demonstrating that the global lateral deformation are evenly arranged in the cross-section of the pier and extend to the
and bending failure of columns can be effectively reduced. base. The thickness of the concrete cover is 30 mm and the axial com-
According to the above research, RC piers are still the main research pressive strength of concrete is 40Mpa, which can meet the axial
object for researchers in explosion field. Various protective measures compressive strength in the code. To fix the bottom of the pier, a cubic
for RC piers to resist blast loading have been proposed. Among these base is also constructed, with dimensions of
measures, CFRP is a common composite material for piers, especially 1000 mm × 1000 mm × 500 mm. The geometric dimensions of the RC
circular piers. However, the dynamic response and damage mechanism piers and reinforcement arrangement are illustrated in Fig. 1.
of CFRP protective RC piers under contact explosion are not understood CFRP sheet is used to protect the pier due to its pliability for circular
due to much attention on non-contact explosion. Therefore, this paper pier and glued to the concrete in the surface by epoxy resin adhesive.
mainly concentrates on studying the dynamic response and damage Three specimens without any damage are separately attached one layer,
model of CFRP protective RC piers under contact explosion using blast two layers and three layers of CFRP sheet as a confinement ratio
experiment and numerical simulation. Five piers with a reduced scale of parameter, provided by the mechanical properties of CFRP. It cannot
1:3, consisting of two unprotected RC piers and three CFRP protective cause cumulative damage for a pier because each explosion test may
RC piers, were tested in the field under contact explosion. The corre- cause serious damage to a pier. While the piers are warped by the CFRP
sponding numerical models considering the anisotropic material, sheet from bottom to top due to the random characteristic of blast

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Fig. 1. Geometric dimensions and reinforcement arrangement of the specimen (Unit: mm).

loading in the real world and the CFRP strips are attached along cir- the front face at the height of 330 mm, as shown in Fig. 4. In this test,
cumferential direction. The thickness of different layers are separately the TNT equivalent is 1.0 kg and 2.0 kg, which consists of five and ten
0.163 mm, 0.326 mm, 0.489 mm. small blocks of 0.2 kg-TNT, respectively.
An explosion is an energy-releasing process with high temperature
2.2. Experimental setup and high pressure, which is a transient process. From Fig. 5 recorded
using a high-speed camera, the flame around the explosive centre is
The pier top is simplified as a hinged constraint with two lateral blue during the initial detonation at 0.2 ms because the temperature
displacements limited to 3500 mm. The constraint mainly consists of a around the explosive centre is relatively high. Then, an orange flame
four-leg steel support fixed on a reaction wall and a steel hoop welded spreads at 0.6 ms, when the temperature decreases as energy is re-
on the support. The pier bottom is assumed to be a fixed constraint in leased.
which the entire rotation and translation are limited so the pier base is
buried in a pit consisting of a concrete block.
The axial force on the top of the bridge pier is caused by the dead 3. Blast experiment results
weight of the superstructure and vehicular loads. However, a correla-
tion study has proven that the shearing and bending capacity of a pier 3.1. Acceleration history
can be enhanced on the condition that axial force does not exceed the
balance point of pier damage [32–35]. Hence, axial force is not con- Contact explosions can produce high overpressure that can directly
sidered in this paper. The placement and constraint of the pier are act on the pier [37], which has a serious effect on the acquisition of
shown in Fig. 2. accurate test data. Due to strong vibration in the pier, 1# and 2# ac-
celeration transducers are shaken off from all the piers and only 3#
2.3. Measuring point layout acceleration transducer of JS5, JS6 and JS7 record the data in Fig. 6.
The intensive vibration of pier transmits from bottom to top when a
Acceleration is an important indicator in dynamics. Therefore, ac- large impact force strikes the pier bottom. From the acceleration history
celeration transducers are arranged on the back face to record accel- of 3#, the pier top begins to vibrate at 1.0 ms, meaning the vibration is
eration, where they are protected from being burned out under blast transmitted from the pier bottom to pier top in one millisecond. The
loading. There are three acceleration transducers located at heights of acceleration with high frequency reaches a peak of 1.3 × 104 m/s2,
300 mm, 1750 mm and 3300 mm on the back face, as shown in Fig. 3. which is 1300 times as high as acceleration of gravity. After one mil-
lisecond of consistently intensive vibration, the acceleration rapidly
decreases to zero at 2.0 ms. In this vibration process, the pier begins to
2.4. Experimental cases
move back and forth due to external work, which can be quickly
transformed to kinetic energy and internal energy as a result of the high
The typical height of vehicles ranges from 600 mm to 1100 mm, so
vibratory frequency and large damping. When the energy is fully dis-
the height of an explosive ranges from 600 mm to 1100 mm in a car
sipated in a transitory time, the pier vibration stops and the accelera-
bomb explosion [36]. The height of the explosive in this paper is set
tion is decreased to zero.
equal to 330 mm according to the product of the scale factor of 1/3 and
the actual height of 1000 mm. Based on these parameters, contact ex-
plosion tests in Table 2 are conducted, in which the explosive is tied to

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Fig. 2. Placement and constraint of the specimen.

3.2. Local damage dynamic response and damage mode of pier under contact explosion,
which mainly consist of two classic algorithms, e.g., Lagrangian and
Fig. 7 shows the local damage phenomena of five piers under con- Eulerian algorithm. In the Lagrangian algorithm, element meshes can
tact explosion. S1 is tested under a 1.0 kg-TNT explosion; the front move due to the movement of nodes on the meshes with material
concrete spalls at a height of 60 cm and a maximum depth of 4 cm. points, but in the Eulerian algorithm, element meshes are fixed in space,
Then, transverse and vertical micro-cracks appear in the rear concrete. which cannot deform in the movement of a substance. Therefore, it
S2 is tested under a 2.0 kg-TNT explosion, whose damage extent is more should be replanned appropriately for large fluid meshes [38]. Com-
serious than S1. The concrete of S2 is completely broken through the bining the advantage of those two algorithms, an Arbitrary-Lagrangian-
cross-section at a height of 70 cm and wider cracks appear in the rear Eulerian (ALE) algorithm is proposed. The nodes on solid meshes move
concrete. In addition, the longitudinal reinforcement experiences with the deformation of solids in the Lagrangian algorithm, and the
bending deformation and the stirrup is fractured without any concrete nodes on fluid meshes are fixed in space in the Eulerian algorithm. The
protection. ALE algorithm synchronously indicates the dynamic response of solid
JS5, JS6 and JS7 with CFRP protection are tested under a 1.0 kg- and the motion of fluid [39–42]. In this algorithm, the Lagrangian and
TNT explosion. For JS5, the front CFRP sheet is broken and the front Eulerian meshes must be overlapped to produce better accuracy, but it
concrete spalls at a height of 53 cm, a width of 93 cm and a maximum can be inconsistent for the size of two meshes [43,44]. In this paper, the
depth of 12 cm. Then, transverse cracks appear in the rear concrete. pier is simulated using the Lagrangian algorithm, then the air and ex-
However, the stirrup is fractured due to the hook in the front face. For plosive are simulated using the Eulerian algorithm.
JS6, the front CFRP sheet is broken and the concrete spalls at a height of
46 cm, a width of 92 cm and a maximum depth of 14 cm. Then, trans-
verse cracks appear in the rear concrete with the stirrup fracturing. For 4.1. Model construction
JS7, the front CFRP sheet is broken and the concrete spalls at a height of
40 cm, a width of 85 cm and a maximum depth of 13 cm. Then, trans- Concrete is simulated by solid 164 with eight-node solid elements,
verse cracks appear in the rear concrete with the stirrup pulled from which can get stress in six direction and concrete spalling. All steel bars,
concrete. From the local damage of CFRP protective pier, the concrete including the longitudinal reinforcements and stirrups, are simulated by
damage extent decreases as the number of CFRP layers increases. beam 161 with two-node beam elements, which can get axial stress and
bar fracture. In addition, CFRP composite layer and ground are simu-
lated by shell 163 with four-node thin-shell elements, which in-plane
4. Numerical simulation stress is dominant.
From Fig. 8, the height of top is 200 mm, the effective height of pier
To further study the protective effect of CFRP under blast loading, is 3500 mm, and the underground foundation is 500 mm. The cross-
numerical simulation is the most common and effective method. In this sectional diameter of pier is 400 mm. The size and layout of steel bars
study, LS-DYNA finite-element software is employed to simulate the are built according to the piers in explosion testing.

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Fig. 3. Acceleration measurement points. Fig. 4. Location and dimension of the TNT charge.

The foundation is fixed from all translational displacement and ro- cannot transmit normal tension. However, not only normal compressive
tational displacement due to large base imbedded into the earth and the force and tangential force but also normal tension should be considered
top is limited to two transverse translational displacements because between concrete and CFRP. This connection is a typical glued surface
these are limited by steel sleeve. All surface of pier is wrapped by CFRP that can transmit both tensile and compressive forces until the glue
with a height of 3500 mm, whose fibre tension direction is circumfer- fails. The contact between CFRP and concrete is valid before a failure
ential. The mesh sizes of concrete, steel bar, CFRP and ground are di- criterion predefined by equation (1) is reached, which originates from
vided into 10 mm. Yuan et al. [45] have investigated the mesh con- the strength of epoxy based on its normal tensile and shear stresses at
vergence of RC piers and proved that a 10-mm mesh size can achieve a failure. The mechanical properties of the epoxy adhesive shown in
balance between the accuracy and calculation effort. The concrete Table 3 are provided by Sayed-Ahmed [46]. In other words, when the
elements and steel bar elements are coupled with common nodes ig- normal stress and the shear stress between CFRP and concrete exceed
noring relative slippage due to a fairly short blasting time [31], fur- the tensile strength and shear strength of epoxy adhesive, the contact
thermore, concrete may be broken early before the development of connection between CFRP and concrete will be lost, so that the CFRP
slippage between different elements. can be separated from the concrete.
The adhesive contact connection between CFRP element and con- In addition, the friction coefficient between CFRP and concrete did
crete element is set by the keyword AUTOMA- not be considered. Firstly, it is extremely short to acting on the structure
TIC_SURFACE_TO_SURFACE_TIEBREAK in LS-DYNA [19]. The contact for blast loading, therefore, there is no sliding development between
in LS-DYNA is an algorithm, which considers non-interpenetration be- CFRP and concrete under contact blast loading before the contact
tween two adjacent interfaces (concrete and CFRP). Traditional con- connection is lost. Then the epoxy adhesive is considered a brittle
tacts transmit only normal compressive force and tangential force, but failure in a very short time.

Table 2
Main test cases.
Test case No. TNT equivalent/kg Height of explosive center/mm Blast type

Case1 S1 1.0 330 Contact explosion


Case2 S2 2.0 330 Contact explosion
Case3 JS5 1.0 330 Contact explosion
Case4 JS6 1.0 330 Contact explosion
Case5 JS7 1.0 330 Contact explosion

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Fig. 5. Explosion process.

Fig. 6. Acceleration history.

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Fig. 7. Damage phenomena.

2 2
1600 mm × 2000 mm × 1020 mm with a mesh size of 20 mm, and the
⎛ |σn | ⎞ + ⎛ |σs | ⎞ ≥ 1
⎝ NFLS ⎠ ⎝ SFLS ⎠ (1) dimensions of 1.0 kg-TNT and 2.0 kg-TNT explosives are
80 mm × 80 mm × 100 mm and 120 mm × 100 mm × 100 mm, re-
where σn is the normal stress and σs is the shear stress at the interface spectively. The explosive, ground and pier with a height of 1000 mm
surface; NFLS is the corresponding tensile stress and SFLS is the cor- are in the air domain, in which the ground can reflect shock wave. The
responding shear stress at failure. partial air domain has been validated to reasonably simulate explosion
The air and explosive are simulated by solid 164 with eight-node cases under contact explosion [45,47], since most energy released by
solid elements, and the Eulerian element is also coupled with common explosive is absorbed directly by the pier leading to small shock wave
nodes. The physical dimensions of air domain are

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Table 3
Mechanical properties of the epoxy adhesive [46].
Property Value

Tensile strength (NFLS)/MPa 32


Tensile modulus/GPa 11.7
Shear strength (SFLS)/MPa 29.4
Compressive strength/MPa 60
Poisson’s ratio 0.2

interaction between fluid and solid. Then, the keyword CONTROL_ALE


is chosen to set the global control parameters for the Arbitrary
Lagrangian-Eulerian (ALE) and Eulerian calculations. The keyword
BOUNDARY_NON_REFLECTING is chosen to set the non-reflecting
boundaries, which are used on the exterior boundaries of infinite air
domain, such as a partial air domain to prevent artificial shock wave
reflections generated at the air domain boundaries from re-entering the
air domain and contaminating the results.

4.2. Material model

4.2.1. Concrete
The concrete uses material model MAT_CONCRETE_DAMAGE_REL3
(MAT_72R3), called KCC model, which can analyse the dynamic per-
Fig. 7. (continued) formance of a concrete structure under high strain rate [48]. This

Fig. 8. Finite element model of the pier.

generated by air. Therefore, the shock wave propagating to the upper constitutive model is modified in accordance with pseudo-tensor con-
part has little effect on the pier, which can be ignored to save com- crete material, including three independent failure surfaces, a strain
puting time. rate effect and a damage effect [49]. The strain rate effect can be
The air and pier are linked by the keyword CONSTRAI- considered based on the relationship between strain rate and dynamic
NED_LAGRANE_IN_SOILD to provide the coupling mechanism for increase factor (DIF) of material strength, where DIF comes from the

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modified CEB model. The tension dynamical increase factor (TDIF) of Table 5
concrete strength is as follows [50]. Material properties of CFRP composites [53].

ftd Mechanical Properties Carbon/Epoxy (AS4/3501-6)


TDIF = = 0.26(lgεḋ ) + 2.06, εḋ ≤ 1/ s
fts (2) Density/kg·m −3
1580
Youngs modulus/GPa Ea 138
ftd Eb 9.65
TDIF = = 2(lgεḋ ) + 2.06, 1/ s < εḋ ≤ 2/ s Ec 9.65
fts (3) Shear modulus/GPa Gab 5.24
Gbc 2.24
ftd Gca 5.24
TDIF = = 1.44331(lgεḋ ) + 2.22766, 2/ s < εḋ ≤ 150/ s
fts Poisson’s ratio Prba 0.021
(4)
Prca 0.021
where ftd is the dynamic tension strength of concrete at strain rate εḋ , fts Prcb 0.49
Transverse compressive strength/MPa 1440
is the static tension strength of concrete at strain rate εtṡ (εtṡ = 10−6/ s ).
Transverse tensile strength/MPa 2280
The compressive dynamical increase factor (CDIF) of concrete Vertical compressive strength/MPa 228
strength is as follows [50]. Vertical tensile strength/MPa 57
In-plane shear strength/MPa 71
fcd Maximum strain for fiber tension/% 1.38
CDIF = = 0.0419(lgεḋ ) + 1.2165, εḋ ≤ 30/ s
fcs (5) Maximum strain for fiber compression/% 1.175

Note: a is the transverse direction; b is the vertical direction; c is the through-


fcd
CDIF = = 0.8988(lgεḋ )2 − 2.8255(lgεḋ ) + 3.4907, εḋ > 30/ s thickness direction.
fcs (6)

where fcd is the dynamic tension strength of concrete at strain rate εḋ , fcs 4.2.4. CFRP
is the static compressive strength of concrete at strain rate εcṡ The CFRP can be simulated as a type of anisotropic composite ma-
(εcṡ = 30 × 10−6/ s ). terial. The tensile direction of fibre is the principal stress direction and
In LS-DYNA, only unconfined compressive strength (UCS), concrete the other two directions are the subordinate stress directions due to
density and Poisson’s ratio can be input to the KCC model. Other ma- adhesive bonding. MAT_ENHANCED_COMPOSITE_DAMAGE (MAT_54)
terial parameters are automatically generated. The material parameters is chosen to model the CFRP composite, which has been widely used
are shown in Table 4. MAT_ADD_EROSION is chosen to define the [19,51,52]. This material model is based on the Change-Chang failure
failure mode of concrete by principal strain. criterion for evaluating lamina failure, in which there are four failure
modes including the tensile fibre mode, compressive fibre mode, tensile
matrix mode and compressive matrix mode. The CFRP composites
4.2.2. Steel bar
shown in Table 5 consist of a CFRP sheet and epoxy (AS4/3501-6),
The steel bar uses material model
whose material properties are provided by Chan et al [53]. The con-
MAT_PIECEWISE_LINEAR_PLASTICITY (MAT_24), which is an elasto-
finement ratio [54] of different CFRP layers can be got by equation (8),
plastic material with an arbitrary stress vs strain curve and an arbitrary
which is separately 0.0465 (one layer), 0.0929 (two layers), 0.1393
strain rate dependency that can be defined. In this model, failure based
(three layers).
on a plastic strain can also be defined. The dynamical increase factor
that scales the yield stress can be used to account for strain rate. In this ρc = 2σf t / dfco (8)
paper, the dynamical increase factor (DIF) of the steel bar is as follows
where σf is transverse tensile strength of CFRP, t is thickness of CFRP, d
[50].
is diameter of cross-section, fco is the uniaxial compressive strength of
ε̇ α fy concrete.
DIF = ⎛ −4 ⎞ , α = 0.074 − 0.04
⎝ 10 ⎠ 414 (7)
4.2.5. Air and explosive
where ε ̇ is the strain rate of reinforcement, f y is yield strength, and the The air is simulated as an ideal gas in the LS-DYNA by MAT_NULL
application ranges are 10−4s−1 ≤ ε ̇ ≤ 255s−1 and 270MPa ≤ f y ≤ 710MPa . (MAT_9) material model, and the state equation is set by keyword
The material parameters are shown in Table 4. EOS_LINEAR_POLYNOMIAL. The linear polynomial state equation is
linear in internal energy. The pressure is described by equation (9).
4.2.3. Ground
P = C0 + C1 μ + C2 μ2 + C3 μ3 + (C4 + C5 μ + C6 μ2 ) E (9)
The ground can be considered a rigid plane to reflect shock wave,
whose rotation and displacement in the x, y and z directions is con- whereC0 ~ C6 are material parameters; μ = ρ / ρ0 − 1, ρ / ρ0 is the ratio of
strained. Therefore, MAT_RIGID (MAT_20) is chosen to simulate the current density to reference density; E is the initial internal energy per
ground, whose material parameters are shown in Table 4. unit reference volume.

Table 4
Material parameters of the concrete, steel bar and ground.
MAT_72R3 MAT_24 MAT_20

Parameter Concrete Longitudinal bar Stirrup Ground

Yield strength/MPa – 4.0 × 102


3.0 × 10 2

Density/kg·m−3 2.5 × 103 7.85 × 103 7.85 × 103 2.5 × 103
Elastic modulus/MPa – 2.0 × 105 2.0 × 105 3.25 × 104
Poisson’s ratio 0.2 0.3 0.3 0.2
Tangent modulus/MPa – 2.0 × 103 2.0 × 103 –
Failure strain – 0.15 0.15 –
UCS/MPa 40 – – –

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Table 6
Material parameters for the explosive.
Parameter A /GPa B /GPa ω R1 R2 V E /kJ·m−3 ρ /kg·m−3 vD /m·s−1 PCJ /GPa

2 6 3 3
Value 3.738 × 10 3.747 0.35 4.15 0.9 1 6.0 × 10 1.63 × 10 6.93 × 10 21

In this study, the gamma law state equation can be used to simulate of structures due to the linear characteristics of mesh. Meanwhile, the
the ideal gas, which can be achieved by setting vibration frequency can be affected by the stiffness and mass in dy-
C
C0 = C1 = C2 =C3 = C6 = 0 and C4 = C5 = γ − 1, where γ = CP is the namics. The stiffness is linked with the size, number, and shape of mesh
v
ratio of specific heats. and boundary condition of structure. The mass is linked with volume
Therefore, the pressure for a perfect gas is given by equation (10). In and density. As we can see, the localized blast effects cause the erosion
this study, γ = 1.4 , the initial air density is 1.225 kg/m3 and the initial and fracture of mesh, and the reduction of mass. In addition, the data
internal energy of air per unit volume is 0.2068 × 106 kJ/kg [55]. transmission needs more time in the process of calculation due to a
ρ large number of grid element, so there is time lag effect between si-
P = (γ − 1) E mulation and experiment, which is less than 0.5 ms. Although there is
ρ0 (10)
some limitation for this model, it can be improved in the future ac-
The explosive is simulated as a TNT charge in the LS-DYNA by cording to several aspects. It should be increased for the sampling fre-
MAT_HIGH_EXPLOSIVE_BURN (MAT_8) material model, and the state quency of acquisition system to get more continuous data. Then, nu-
equation is set by the keyword EOS_JWL. The pressure is defined by merical model can set infinitesimal mesh, add nonlinear elements at
equation (11). local locations, and adjust the boundary condition. Lastly, it should be
further to study the erosion criterion to simulate accurate mass-loss of
ω ⎞ −R1 V ω ⎞ −R2 V ωE
p = A ⎛1 −
⎜ e + B ⎛1 −
⎟ e ⎜+ ⎟ structure.
⎝ R1 V ⎠ ⎝ R2 V ⎠ V (11)
where p is the hydrostatic pressure; V is the relative volume of the 4.3.2. Damage verification
explosive; E is the energy per unit volume; A , B , R1, R2 and ω are The damage extent of pier is also an important validation indicator
material constants for the explosive determined by the experiment. The between simulative results and experimental phenomenon. From
material parameters for the explosive are shown in Table 6 [56], in Fig. 10, the damage extent of S1, S2, JS5, JS6 and JS7 is obtained in the
which vD is the detonation velocity of the explosive and PCJ is the simulation. There is no global deformation, but highly localized failure
Chapman-Jouget pressure calculated by the least action detonation occurring for all piers. It is showed that the concrete is cracked with a
model of the explosive in the chemical domain. spalling of a crystal shape, and the steel bar is bent. The damage height
of S1 under a 1.0 kg-TNT contact explosion is 54 cm in the simulation
4.3. Model verification and 60 cm in the test, in which the concrete cover is peeled off. The
damage height of S2 under a 2.0 kg-TNT contact explosion is 65 cm in
To verify the reliability of numerical model for analysing the da- the simulation and 70 cm in the test, in which the concrete is com-
mage mechanism of a pier under contact explosion, the corresponding pletely broken through the cross-section and the longitudinal re-
experimental cases are simulated and the numerical models are vali- inforcement is bent. The damage height of JS5 under a 1.0 kg-TNT
dated in accordance with acceleration and damage extent. contact explosion is 53 cm in the simulation and 53 cm in the test, the
damage height of JS6 under a 1.0 kg-TNT contact explosion is 53 cm in
4.3.1. Acceleration verification the simulation and 52 cm in the test, and the damage height of JS7
In structural dynamics, acceleration, velocity and displacement are under a 1.0 kg-TNT contact explosion is 38 cm in the simulation and
the main dynamic responses of pier. The acceleration histories of JS5, 40 cm in the test. These three specimens all develop concrete cover
JS6 and JS7 at 3# in the simulation are extracted for comparison with spalling and CFRP fracture.
the experiment. From Fig. 9, the peak values and the global vibration According to Fig. 10(f), the damage heights of simulative specimens
trend of simulated acceleration data are in reasonable agreement with and experimental specimens are in good agreement for the five piers
the experimental results except for some time lag effect. The peak value with an error of less than 20%. Therefore, the simulative model can be
and starting times of acceleration are almost identical, which peak used to analyse the damage mechanism of a pier. Furthermore, the
value is about 13000 m/s2 and starting time is on about 0.7 ms; in damage extent is greater for S2 than for S1 based on the damage height
addition, the vibration data is mainly concentrated between the mo- of S1 and S2, which is because more TNT is used for S2. In addition, it is
ments of 0.5 ms and 2.5 ms and decreases to zero before the movement a notable result that the damage extent increases with the increasing
of the piers stops. Due to short time of structural vibration and intensive number of CFRP layers based on the damage heights of S1, JS5, JS6 and
response, pier vibration is a high-frequency response, especially under JS7.
blast loading. Relative study [45] has explained that high-frequency
vibration may not be accurately because of the limitation of data ac- 5. Numerical results and discussion
quisition system, and continuous finite element model also has limita-
tion that material fracture is unavoidable under contact blast loading. 5.1. Damage development
Based on these, it can be concluded that they are in good agreement and
numerical model can give a reasonable prediction for analysis under To better understand the damage development of a CFRP protective
blast loading. pier, the validated model can be used. In related research [45], the
However, there are several reasons why the time is not exactly the stress wave can propagate in a circular cross-section from the front to
same. Firstly, the sampling frequency response of data acquisition rear and reflect off the pier surface. The stress wave can also propagate
system cannot keep up with the natural frequency of the structure that in the vertical section of Fig. 11 to the above and below height of ex-
is an ultra-high frequency vibration and the sampling data in the ex- plosive. When the TNT starts to explode, the front CFRP breaks directly
periment is actually discontinuous. Then, numerical simulation is a due to the great impact force from the energy release, so the stress wave
hypothetical simulation method, dispersing a continuous structure into can be introduced straight into the concrete interior.
small elements. It is difficult to get the higher order vibration frequency The stress wave at the height of explosive initially arrives at the rear

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L. Liu, et al. Composite Structures xxx (xxxx) xxxx

Fig. 9. Acceleration verification of 3#.

surface and reflects off the surface, producing tensile stress. However, 5.2. Reinforcement stress
the upper and lower stress waves continue to propagate towards the
arrow direction in vertical section, producing the compressive stress. For CFRP protective piers under contact explosion, there is some
This situation contributes to the rear CFRP sheets at the height of ex- deformation and axial stress for reinforcement after the CFRP is broken
plosive experiencing a drag force, so the CFRP is separated from con- and concrete spalls. The axial stress of reinforcement at the height of
crete. Then, the CFRP is gradually separated from the height of ex- the explosive in the front face for S1, JS5, JS6 and JS7 is shown in
plosive to the above and below height of explosive. Fig. 13. The axial stress history of stirrup is shown in Fig. 13(a). The
During the detachment process between CFRP and concrete, the peak stress decreases with the increase in CFRP layers for the four piers
rear CFRP is also pulled in the vertical and transverse direction. When and the residual stress decreases with the increase in CFRP layers except
the stress value of CFRP element reaches the pre-supposed stress for S1. The stirrups are important for constraining core concrete when it
threshold, the element will be invalid that implies the CFRP is broken. is in good condition without spalling. For S1 without any protection,
In Fig. 12, a shell element in the rear CFRP is selected, which is a failure the core concrete spalls so that stirrups lose the ability to constrain it
element. There are vertical and transverse tensile directions for the and release the residual stress. Therefore, the residual stress is smaller
failure element, whose tensile stress in the two directions is extracted. for S1 than for the other piers.
From the curves, the maximum vertical stress in the history curve is The peak stress and residual stress of longitudinal reinforcement for
66 MPa, which is greater than 57 MPa and contributes to the element S1 are significantly greater for CFRP protective piers. The peak stress of
failure in the vertical direction. However, the maximum transverse longitudinal reinforcement for JS5, JS6 and JS7 are almost identical
stress in the history curve is 630 MPa, which is much larger than the and the residual stress of longitudinal reinforcement decreases to zero,
maximum vertical stress but less than 2280 MPa, so the elements in the which can be explained by the number of CFRP layers not having an
transverse direction are not fractured and can continue to bear trans- effect on the stress of longitudinal reinforcement and the lack of re-
verse tensile stress. According to the analysis for the rear CFRP, the thin sidual deformation for longitudinal reinforcement in the front face due
connection lines are broken in vertical direction and the transverse to separation between the concrete and reinforcement.
CFRP strips remain intact in the experimental phenomenon. In the rear face, the peak stress and residual stress of stirrup for S1
are greater than for other piers in Fig. 14(a). The stirrups can still
confine the core concrete due to the back-core concrete not spalling.
Nevertheless, the number of CFRP layers does not have an effect on the

11
L. Liu, et al. Composite Structures xxx (xxxx) xxxx

Fig. 10. Damage verification.

12
L. Liu, et al. Composite Structures xxx (xxxx) xxxx

100 100
Experiment
Simulation
80 Error 80

Damage Height (mm)


60 60

Error (%)
40 40

20 20

0 0
S2 S1 JS1 JS2 JS3

(f) Damage height comparison

Fig. 10. (continued)

axial stress for CFRP protective piers due to the same stress. The peak rear face can produce plastic deformation that is the same as concrete
stress of longitudinal reinforcement is greater for S1 than for other piers due to the coupling action between reinforcement and concrete without
in Fig. 14(b) and the residual stress of longitudinal reinforcement for spalling.
those four piers is nearly identical. Longitudinal reinforcement in the In general, CFRP can protect RC piers from the axial stress of

Fig. 11. Stress-flow process.

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L. Liu, et al. Composite Structures xxx (xxxx) xxxx

Fig. 12. CFRP fracture.

Fig. 13. Axial stress of reinforcement in the front face.

14
L. Liu, et al. Composite Structures xxx (xxxx) xxxx

Fig. 14. Axial stress of reinforcement in the back face.

reinforcement in the front and rear faces, and the protective effect for internal energy is greater for S1 than for other piers, and the residual
RC piers is better with an increasing number of CFRP layers. internal energy of S1 is nearly ten times greater than that of the other
three piers, as can be interpreted by more concrete deformation and
fracture leading to greater residual internal energy of concrete.
5.3. Energy
Therefore, the damage extent of unprotected piers is more serious in
accordance with concrete damage. However, the residual internal en-
Fig. 15 shows the internal energy of S1, JS5, JS6 and JS7 from
ergy of JS5, JS6 and JS7 are approximate and quite small, which im-
concrete absorption. The concrete can absorb external energy and
plies CFRP can effectively protect the piers and the number of CFRP
translate it into internal energy by concrete deformation and fracture.
layers has little influence on concrete damage under contact explosion.
From the internal energy history, the peak internal energy and residual

Fig. 15. Internal energy of concrete.

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L. Liu, et al. Composite Structures xxx (xxxx) xxxx

Fig. 16. Kinetic energy and internal energy of CFRP.

Fig. 16 shows the kinetic energy and internal energy of CFRP for Declaration of Competing Interest
JS5, JS6 and JS7. There is kinetic energy and internal energy for each
CFRP shell element, resulting in the total kinetic energy and internal The authors declare that they have no known competing financial
energy of CFRP. When the CFRP shell element fails, it can vanish in- interests or personal relationships that could have appeared to influ-
cluding its all characteristics, such as velocity, mass, etc. According to ence the work reported in this paper.
Fig. 16(a), the total kinetic energy of CFRP increases as the number of
CFRP layers decreases. Since the decreasing number of CFRP layers can Acknowledgments
weaken the protective effect for pier, more shell elements will fail. In
addition, the kinetic energy finally decreases to zero due to stop-motion This research was supported by the National Natural Science
with a velocity of zero. From Fig. 16(b), the total internal energy of Foundation of China (51678141) and the Fund of State Key Laboratory
CFRP increases as the number of CFRP layers decreases. Shell elements of Bridge Engineering Structural Dynamics and the Key Laboratory of
without failure can become deformed and store the internal energy in Bridge Earthquake Resistance Technology, Ministry of
deformation, because the identical external work and the large de- Communications, PRC (201801), as well as the Graduate Research and
formation can cause more energy to be absorbed. Therefore, the CFRP Innovation Projects of Jiangsu Province (KYCX18_0119). The first au-
of JS7 can store the most internal energy so that it is the best protective thor also appreciates the financial support provided by the China
effect for pier. Scholarship Council.

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