Professional Documents
Culture Documents
org
Jim Densmore’s
1956 180
www.cessna.org
Contents
February 2015 | Volume 32 | Number 2
30
ON THE COVER: Our Beloved
“Songbird”.
Jim Densmore’s 1956 180
FEATURES
22
150 Year-old Technology
16 By Mike Busch
57 Membership Application
ARTICLES 58 Classified Advertising
27....My Insurance Company
Worries Me!
By Bob Haag
www.cessna.org 5
Cessna Pilots Association
Magazine
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7
Aviation News
Sporty’s Launches Cessna 172LITE™ standards are replaced. The engine and
Project propeller are removed and overhauled. The
172LITE™ includes a new metal panel with
What flight schools need are basic trainers new, durable switches. Old wiring is removed
and replaced if needed and exterior lighting
Sporty’s is acquiring Cessna 172s and features modern LEDs.
equipping them with basic flight instruments
along with significant interior and exterior “For a basic trainer - whose primary
enhancements. The only avionics are a purpose is to train a client to solo - the
communications radio and a transponder. communications radio and transponder are all
The 172LITE™ will be used at the Sporty’s the avionics needed.” says Sporty’s Founder/
Academy flight school and rented for $99 per Chairman Hal Shevers.
hour.
Interior and Exterior Gets Work Too
A factor not usually
considered in attracting The 172LITE™ will
new pilot starts is boast new paint (for
today’s trainers that attractive first
overwhelm beginning impression). The
students as they stare rear seat is removed,
at dozens of switches, creating a spacious
buttons and knobs cargo area. In addition
providing access to to newly upholstered
unneeded information. seats, the cabin’s
For solo training, the sidewalls, head liner
mission is simple: to and floor covering are
launch an airplane into replaced, along with
the sky and return it any bad Plexiglas®.
safely to the runway. Control cables, hinges
and torque tubes are
The Cessna 172LITE™ inspected, lubricated
teaches the student and replaced as needed.
the fundamentals of airmanship and engine Each airframe system (electrical, fuel, etc.)
management with only the needed instruments is checked and components overhauled or
to monitor airspeed, altitude, engine health and replaced - and of course the entire aircraft is
simple communications. inspected for corrosion and corrective action
is taken.
Selection of the 172 as the platform for
the basic trainer provides several benefits “The result is an aircraft that looks new
to students, instructors and flight schools. to the client. Due to the low acquisition
Students will learn from CFIs in the most cost, we can offer it for just $99, lowering
capable training airplane of all-time with the cost of admission in a Part 23 certified
the ability to carry the student and instructor aircraft capable of flying with two real -sized
without useful load limitations encountered adults,” says Shevers. “With only essential
by other training aircraft. Flight schools will instrumentation the student will learn
have the peace of mind knowing service and fundamental airmanship. After mastering
parts are readily available for the 172 airframe those necessary skills the student can then
and Lycoming engine. advance to more expensive aircraft to
complete their training, but it is simply all the
An acquired Cessna 172 undergoes a airplane a pilot needs all the way through the
thorough inspection by Sporty’s experienced Recreational Certificate.”
technicians. Any parts not meeting Sporty’s
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15
210 Landing Gear Rigging
(K thru R Models) By Paul New
Part 1 Preparation
I average about one call per week from owners • Having the main gear downlock gauge
and mechanics asking questions about Cessna set, Cessna part number SE960, is a
210 landing gear problems or rigging troubles. requirement for proper rigging of the main
Most of these questions stem from a lack of gear down locks. There’s no aftermarket
understanding of how the system functions gauges of which I’m aware and no
and the typical failure points that need to be method to create substitutes in the field.
addressed. In fairness to the vast majority of As of this writing, the cost for this gauge
shops/mechanics, it’s just not cost effective for set is $563.00, and Cessna shows one in
them to become 210 landing gear experts when stock.
they only maintain one or two
of these planes. For that reason,
it seems a good idea to attempt
an exhaustive review of the 210
landing gear rigging procedure.
17
○ SEB01-2 published June 4, 2007 is the downlock pivot bolt. The bolt should
for main gear actuator inspection and is be thoroughly cleaned, inspected and
what will need to be done if the mount lubricated prior to reinstallation.
bolts, referenced in SNL8649, are not
kept to proper torque. Read that as lots • The maximum nose strut extension is
of $$$. 5 inches. If this dimension is exceeded
by much, the nose tire can contact the
• The entire undercarriage system should forward part of the wheel well during gear
be lubricated in accordance with Section retraction. This applies extra stress to the
2 of the 210 service manual. Particular lower trunnion which sends you back to
attention should be paid to the nose SEB9419.
gear downlock
mechanism which
requires thorough
cleaning and specific
dry lubricants.
Having a nose gear
downlock coated
with paint or old
dirty grease is just
asking for unreliable
downlock operation.
19
NEVER COMPROMISE.
WWW
COM
R A M A I R C R A F T, L P
T210 TSIO-520-R • S I N CE 1976 •
21
150 Year-Old Technology
By Mike Busch A&P/IA
mike.busch@cessna.org
Most of us are still flying (and driving) behind powerplant tech-nology that dates from the 19th
century.
The first practical Otto-cycle engines were built by another, better known German engineer named
Gottlieb Daimler, who together with his lifelong business partner Wilhelm Maybach built a one-
cylinder automobile engine in 1885 and a two-cylinder engine in the now-classic “V” configuration
in 1889. Daimler died in 1900, and in 1926 his company Daimler Motors Corporation merged with
Benz & Co.—founded by two-stroke engine pioneer Karl Benz—to create Daimler-Benz AG.
SUCK: During the intake stroke, the piston moves away from the cylinder head with the intake
valve open, creating a partial vacuum that sucks a combustible mixture (in our case, air containing
atomized gasoline droplets) into the cylinder.
“Otto-cycle engines commonly have four or more cylinders arranged so that at least one is in its power stroke at
any given time.”
23
The obvious solution is to have four cylinders arranged so that one is always in its power stroke at
any given time; this approach results in a much smoother-running engine with far less vibration.
Even greater smoothness is possible by adding additional cylinders and sequencing them so that one
power stroke begins before the previous one finishes.
Numerous cylinder arrangements have been tried. Most automotive engines use either in-line
(straight) or V-type layouts (for compactness), while most aircraft engines use either horizontally
opposed or radial layouts (for improved air cooling). The most common configurations in piston-
powered GA engines are 4 or 6 cylinders horizontally opposed.
“This P-V diagram plots pressure and volume of the Otto cycle.”
BANG: At point (3), the piston reaches Tech Topics is a monthly column written by
TDC and reverses direction again, moving Mike Busch of CPA’s technical staff. Mike is
toward BDC. Meantime, the combustion of a longtime CPA Magazine columnist, and is
the air-fuel charge accelerates, reaching a founder and CEO of Savvy Aircraft Mainte-
maximum pressure and temperature at about nance Management, Inc. (www.savvymx.com)
15° to 20° of crankshaft rotation after TDC. that provides professional maintenance man-
This is the point of peak internal combustion agement for Cessnas and other owner-flown
pressure (ICP), which is typically 800 psi in GA aircraft. Mike is the National AMT of the
a normally aspirated engine and as much as year for 2008. Mike owns, flies and maintains
1,000 psi in a turbocharged engine. This high a 1979 Cessna T310R based in Santa Maria,
pressure pushes the piston down towards California
BDC rather forcefully: 800 psi pressing on a
5¼-inch piston produces more than 17,000
pounds of force. As the piston descends and
the air-fuel charge expands, its pressure and
temperature drop considerably as chemical
energy is converted to mechanical energy.
Shortly before the piston reaches BDC, the
exhaust valve starts to open. Since the pressure Ask the Techs
in the cylinder is still considerably greater than
outside ambient, exhaust gas starts flowing out at
the exhaust valve into the exhaust system in a www.cessna.org/support
process termed “blowdown.”
25
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The other day I was copied in on an email not going to risk ending up in front of a judge
conversation between one of our insurance and/or jury after they’ve declined a claim on
agents here at Falcon Insurance Agency and non-relevant grounds. On the other hand, I
an aircraft owner who was convinced that would expect an aviation insurance company
aviation insurance companies generally will do to deny a claim if the pilot was not named as
whatever they can to avoid paying claims. The an approved pilot or did not meet the pilot
email conversation between the Falcon agent qualifications under the open pilot warranty.
and the aircraft owner was going back and I would also expect an aviation insurance
forth to the point that it became clear to me that company to deny a claim if the aircraft at the
regardless of what the agent said, the aircraft time of the accident was being used for a use
owner felt strongly his aviation insurance other than the approved use on the insurance
company would do whatever they could to policy.
avoid paying claims. For starters, I’m not a big
fan of email in situations where deep-rooted Clearly, accidents that occur outside the terms
convictions are the topic of the discussion. and conditions of the insurance policy will not
Don’t get me wrong, I know email is great be covered; however it is wrong to broadly
for quick and easy communications, however assume that an aviation insurance company
when two people are having what I consider to will look for some obscure exclusion to hang
be a professional and friendly debate it is just their hat on to avoid paying a claim. Quite the
too easy for any single comment or remark to contrary, based on my experience I will tell
be misunderstood. Nonetheless, I realized as you that aviation insurance companies will
I read the comments that I needed to share my go to great lengths to find ways to quickly
thoughts on this topic so I decided rather than pay claims. Why? Because it costs a lot of
jump into the ongoing electronic discussion, I money to drag out a claim not to mention the
would write this article for the larger audience aviation insurance company bashing that can
of the Cessna Pilots Association. and will take place in the airport pilot lounge
if they were to deny paying a legitimate claim.
After being involved in the aviation insurance Further, a carrier can subject itself to bad faith
industry for over 18 years I’ve certainly claims that can exceed the claim itself for
come across a few insurance claims that were denying or even delaying the payment of a
justifiably denied. However, in all of my years covered claim.
of experience within the aviation insurance
industry I cannot recall ever seeing or hearing Frankly, my suggestions to anyone who has
about a claim that was declined over what I a claim from an aircraft accident; cooperate
would consider questionable circumstances. fully and work with the claims adjuster,
In the email debate that I mentioned above the and don’t assume your aviation insurance
aircraft owner said he heard about someone company is looking for a way out of paying
who had a claim declined because the ELT your claim. Do not hesitate to call on your
battery in the aircraft was discovered after the Insurance agent for assistance if it is needed
accident to be out of date. In a similar situation for advice or just moral support. After all,
I once heard a story about a pilot who alleged you and your aviation insurance company
his insurance claim was declined because started out as partners under a contract: you
the compass correction card was discovered pay your premium and they will pay the cost to
missing from the aircraft after the accident. I defend you and indemnify you if an accident
can tell you aviation insurance companies will occurs that is a covered claim even if it is your
only decline claims if there is a clear violation negligence that caused the accident. If you
of the insurance policy terms and conditions look at your situation after an accident this way
and the violation is directly related to the and you cooperate with your aviation insurance
cause of the accident that resulted in the claim. company you’ll have your claim handled
Simply said, aviation insurance companies are quicker and with fewer hassles. Aircraft
27
accidents and the associated claims are not an put their customer back into the same position
enjoyable experience for anyone, including the they were in before the claim and concentrate
aviation insurance company and the adjuster. on issuing more insurance policies.
The sooner a claim is resolved, the sooner
everyone can get on with their day-to-day
lives. Another suggestion I’d make; next time Falcon Insurance Agency, Inc. of
you hear someone talking about how aviation Kerrville, Texas manages the CPA Aviation
insurance companies will do anything they Insurance Program. For expedited quotes,
can to avoid paying a claim, ask a simple coverage and service call Bob at 800-880-
question…..why would they want to do that? 2727 or send him a fax at 830-792-1144.
The answer is pretty straight forward….they Visit their website at:
don’t….the aviation insurance companies want www.falconinsurance.com
to pay their claims as quickly as possible so
they can reduce their claim handling expenses,
Testimonial: After having run them for 150 hours I am raving about them more than
ever. The engine is putting out distinctly more horsepower and running much cooler.
For the same power setting on my IO-550 engine installed on a Cessna 185 on
Aerocet 3400 Amphibious floats I am flying 8 knots faster and more than 25 degrees
cooler CHT, than with the stock exhaust system. Equally as remarkable is how much
cooler the engine runs. My normal flying in Alaska on a standard day would be full
throttle, RPM set at 2550, the mixture set to 50 lean of peak, and the cowl flaps wide
open to keep CHT under control. With the new exhaust system installed I now run at
25.5” of manifold pressure, 2500 RPM, mixture still 50 lean of peak, and the cowl flaps
are now ¾ closed. This results in more than a gallon/hour of fuel savings while
traveling faster than before. There were no other changes to airplane that would
account for this startling increase in a very high drag float plane. Amazing results
from improving the flow of engine exhaust. Your web site is 100% accurate on the
explanation of this phenomenon. Thank you for making this dramatic improvement
in my float plane. There are now lakes I can go in and out of with ease that I would
have considered too dangerous in the past. I’m a believer!
John Eckert
We are accepting orders for the first and only Please note; all of our sales are
FAA/PMA approved, US Patented, sold as customer specific sales.
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29
Our Beloved “Songbird”
Jim Densmore, Jr. Colorado Springs, CO
33
Gene hand-lettered the Cessna logo onto the This year we realized we truly had waited far
wingtips. Finding on the cover of my original too long to address the dilapidated condition
pilot operator handbook the Cessna emblem of our original interior. We finally did so by
that appears in the down-swoop of teal just contracting with Mike and Kim Hughes at
behind the entry doors, he also hand-painted Parkland, CO for reupholstery. My wife again
those two emblems. They match perfectly the chose the colors. From our result it is easy
decals originally affixed there. to see how Mike and Kim have an Oshkosh
winner in their portfolio; ours now looks as
We are extremely pleased with the result. good.
While being powerfully reminiscent of the
original, stylized 1956 pattern, the colors are In sum, we have a superb VFR, mountain
new and modern. It has the character we were flying machine in our family. We have made
looking for. so many wonderful flights and gathered
new friends and memories with it. I spent
Our trusty O470K, 400 hours over TBO, started wondrous weeks in Vintage Camping at
making metal in early 2005. I had three in Airventure in 2007, 2009 and 2014, on
college that year, so a new engine was not in the each occasion introducing a different friend
cards. Verlin Schauer and Craig Kloppenburg to the wonders of Oshkosh. I have spent
replaced it with an “-R”, a very clean engine quality time at the Blakesburg Antique fly-
rebuilt in 2001 and run to the 1500 hour TBO in twice. As a member and regional Director
entirely by a Part 135 operation giving daily of the International Cessna 180/185 Club I
Grand Canyon tours. That engine is still participate regularly in their social and fly-in
giving superlative service at 2000 hours since activities also.
rebuild. Craig also began working with me
on the instrument panel; no major mods, just I assure you that you’ll have to pry the keys to
some cleanup and the installation of an avionics this airplane from my cold, dead fingers. My
buss, a four-place intercom and eventually the Mom is so pleased at how much we enjoy our
Garmin and a completely indispensable 180. If Dad’s up there lookin’ down, I know
JPI-700. he also is gratified that his Songbird is still
giving his family so much joy.
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35
Hey, Cool Airplane!
By Jim Cavanagh
The K2U vents are different from the Cessna vents. The fit and look is the same, however the
gaspers are metal and a bit larger. Part of the philosophy at K2U is to price a part somewhat below
the Cessna price, and if there is still a good margin, make the part better in some way. A better part
for less money is a sure thing!
A better pic of the K2U part with intake tube attached showing aluminum elbow to metal
eyeball vent.
After some trial and error and a lot of fitting The vents are a stock item. They are available
and fabricating, K2U developed three part in standard OEM white, and can be made in
numbers: AV1000, AV2000, and AV3000. The Light Gray, Camel and Buckskin. According
AV1000 parts fit certain models of 182, 206, to Bailey, they will install in about four hours
and 210s. AV2000 vents fit older 172’s, but with simple tools. There is an allowance for
not anything starting with the “P:” model. The the OAT probe and dial.
AV23000 are for 180 and 105’s. Bailey tells
everyone to be sure of the model they are Owners have sent in Reviews of the parts
wanting by studying their application charts at which can be read on the K2U website. What
www.knots2u.net. I like is that when the eyeballs are turned off,
they are turned OFF! The old tube types just
The vents are sold in pairs and the current couldn’t shut down the air in the winter. At
price is $1421.00 or $710.50 each. This speed, in a 182, there is a lot of pressure and
seems high, however Bailey told us that the they just wear out over the years. And you
eyeball vents he uses are the best he can get can aim the eyeballs. In Texas, my back seat
and the cost is over $150 per unit, and there passenger, along for her first airplane ride ever,
are four of them. Additionally, the assembly, said she was comfortable all the way after
including SCAT tubing, clamps and elbows is we started moving. I have to note that an old
time consuming. Still, at this price, they are friend, Jim Bede, used to tell me to cut a hole
well below Cessna’s list price, and a very good in the aft bulkhead of my American Yankee to
alternative to beer cooler A/C, which works give the air an outlet. Without a “dump” vent,
darn good, but requires some work. you just build pressure in the cockpit. A
37
company called Soros made these cabin
exhaust vents a few years ago (they were
making ABS replacement vent tubes for the
doorposts, also). I installed one of these in
a friend’s 1959 182 and it made a world of
difference. Spruce sells these in a Ventilation
Enhancement Kit for $73. They work!
The K2U dual vent door post (pilot side) flows outside air in a number of
directions, above and below the pilot's head. Metal vents are airlinetype,
sturdy and long lived.
Cessna P337H
Offering a wide range of avionics including Providing more than just installation, we supply
the Bendix/King, Garmin, Goodrich, AuRACLE the documentation and wiring diagrams to make
and Aspen product lines. future service or alterations less troublesome.
39
Cessna Pilot Association 2013.indd 1 2/11/13 12:22 PM
South America by Cessna - Part 2
Day 2
October 29: Grenada → Guyana
After a good night’s sleep in Coyoba Resort,
we arrive at Maurice Bishop International
Airport in the morning. We needed to take
on fuel again, which takes a bit of time.
Including the extra tanks on the wing tips,
the Cessna consumes about 350 liters. These
tanks increase the action radius of the plane
significantly, and are designed in such a way
that the carrying capacity of the plane is not
affected; the extended wingspan cancels out
the extra weight of the fuel. It does increase the
air resistance though, so the plane is about 10
knots slower than the default configuration.
Landing in Guyana
We landed at Gheddi Jagan International Airport, where we were greeted by the local handler of
Roraima Airways. A handler is a company that helps you take care of all the paperwork. We were
pleasantly surprised by the big smiles these people were wearing. It wasn’t that we were treated
badly before, but these people had a really good vibe going on.
41
The road to Georgetown
It turned out that the airport was a
one-hour drive from Georgetown,
where the hotel is located. One of the
employees of Roraima Airways
drove us to the hotel. A fat, friendly
man drove us there in a rickety old
car that felt like it was being held
together by sheer willpower (and
possibly large quantities of duct
tape).
Day 3
October 30: Georgetown → Macapá We arrived safely at the airport and went
through all the necessary paperwork. The
The night before we had agreed to meet moment I walked onto the tarmac to the plane,
downstairs at 4:45. I arrived first and talked a I realised I was missing my computer bag. I
bit with the guard. Turns out he was a musician must have left it in the trunk of the car! A black
and lived in Amsterdam for a few years bag on black carpet at dawn is not very visible.
playing the steel drums. Amazing to see how The fat, friendly guy told me not to worry and
intertwined people’s lives are nowadays. sped off. 10 minutes later he returned with my
computer. Awesome.
The fat and friendly guy from yesterday arrived
on time, and we drove off in the direction of the Fat, friendly guy accompanies us to the plane,
airport. We heard one of the rear tires touching as well as two friendly girls from Roraima. As
the wheel well with every little bump. Turns out with the airports before, they watched in
the driver had 2 enormous bags of rice in the bewilderment as we went through our startup
back of the car as well. He stopped to rearrange procedure, but once again we made it off the
the bags by putting one below his legs and one ground safely.
below Daniel’s. It didn’t help, and we continued
our drive to the airport expecting the tire to
blow at any minute, while experiencing vivid
fantasies of ourselves dying in a horrible car
crash (instead of a crash with the Cessna).
Day 4
October 31: Macapá → Palmas
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Since we had so much time yesterday, we had
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43
Leaving Marabá with a stopover in Foz de Iguaçu. We
lifted off before sunrise and were treated
with stunning views of the sun rising
over beautiful landscapes.
We flew above the Paraná river, getting
near to Foz de Iguaçu. The Paraná is the
second largest river in South America,
with a total length of 4.880 kilometres its
still more than 2.000 kilometres shorter
than the Amazon river. The name Paraná
is an abbreviation of the phrase "para
rehe onáva", which comes from the Tupi
language and means "like the sea" (that
is, "as big as the sea"). It merges first
with the Paraguay River and then
We landed in Marabá
to refuel and to stretch
our legs. We verified
the weather up ahead
and everything looked
clear. Around 11:45
we took off. Holes in
the clouds illuminated
spots in the jungle
below us that were
otherwise covered in
shadows.
Day 5
November 1:
Palmas → Foz de
Iguaçu
We left hotel Río de Sono at 4:30 and arrived at and under better conditions, the Iguaçu falls
the airport before the sun went up. Our hope affected me in the same way as when I saw
was that we would be able to fly on to Uruguay them the first time… Goosebumps. The sheer
farther downstream with the Uruguay River to force of nature on display is something that
form the Río de la Plata, finally emptying into you have to see with your own eyes to truly
the Atlantic Ocean. appreciate. Photos can barely do it justice.
Itaipú
Day 6 After our quick visit to the Iguaçu falls, we
November 2: Grounded drove to the airport to see if the meteorological
in Foz de Iguaçu conditions would allow us to continue
our journey. It turned out that there were
For a change, we got up at a more pleasant thunderstorms along the entire route and flying
time. It was a cloudy day but that didn’t stop was out of the question.
Juan, René and myself from leaving the hotel
around 8:30 for a quick visit to the falls. Daniel We decided to take a quick touristic trip to the
decided to take a rain check and sleep in some Itaipú dam. This dam is the largest operating
more. Even though I’ve been here before hydroelectric facility in terms of annual energy
45
Day 7 Home sweet home
After a long flight, we finally landed in Mellila.
November 3: Foz de Iguaçu → Carolina and the kids, Susana and Juan’s
Montevideo parents were waiting for us. We were tired and
happy to have arrived, but also sad that it had
We left the hotel around 9:00 to get to the ended. We spent 7 days together and shared
airport. The weather conditions had improved a once-in-a-lifetime experience, and we all
significantly, and we could get on our way. At knew that it would be unlikely any of us will
10:00 we left Foz de Iguaçu. Since our first do something similar to this ever again. We can
port of landing in Uruguay would need to be look back on a beautiful trip, in which we
the airport that the airplane will need to remain shared beautiful experiences with a group of
at during the final stages of the importation great people.
procedures, we flew directly to Melilla airport
in Montevideo.
Tell another
Cessna owner about
the CESSNA
PILOTS
ASSOCIATION
47
Systems Gauges: Repair?
Replace? or Go New?
By Jim Cavanagh
Don’t you hate it? You haven’t been in the aircraft, while older aircraft had an oil pressure
plane for a while and you get in to fire it up line directly from the engine to the gauge. Oil
for a trip and one of your engine instruments Temperature comes from a sender mounted
isn’t working. The pointer lays there like last on either the oil screen or the oil filter adapter.
week’s donut. It could be the oil pressure, fuel This is NOT the Vernatherm! Fuel gauges are
pressure, amp meter, whatever, but it is enough electrical, with sensors in the wings. These
to cancel the trip. These little gauges are taken only need to be accurate when the tanks
for granted since they work for years and are empty. Some Cessna’s will give faulty
years…. And years! Occasionally they might readings when the tanks are full, but it is most
stick, but a little thwap with a finger and they important to know when you don’t have fuel
jump back to life. But what do you do when than when you do.
they don’t?
For looks and convenience, the factories
You’ve got to have your engine and systems grouped these systems gauges, except for the
gauges. If you don’t think you necessarily vac gauge, into clusters. At one glance, a pilot
have to have them to fly you could be setting could see the workings of all of his important
yourself up for a problem. They indicate systems. To make these clusters work, the
whether or not the system is working, but to instruments themselves had to be designed for
what degree. How could anyone, in good fit. For this reason, replacing an instrument
conscience, take off and fly when the oil with an aftermarket unit can be complicated
pressure and temp gauges are pegged at the and sometimes expensive. To keep things legal
bottom? The same for when they are reading and working, what can a pilot do?
well below the green.
When a gauge goes down, you can replace
What a lot of guys forget is that the instrument it or you can repair it. Most owners opt for
is listed, with its parameters on the aircraft repairing for a couple of reasons: usually, one
Type Certificate, and if it is inoperative, it gauge goes down at a time, and secondly, since
really makes the airplane illegal to fly, PLUS, panels are designed for a particular instrument,
anything that doesn’t work on and airplane is the wiring or plumbing is already there, and the
required to be placarded until it is replaced. panel overlays are cut to make everything look
right. You can find instruments that have been
These oft forgotten instruments are the most repaired with a yellow tag, and you can get
important in your airplane. They are in every rebuilt instruments that have had everything
airplane ever manufactured, each calibrated done, including refacing. It can look funny to
to a particular engine/airframe combination replace one gauge with a shiny new one. It
because of the variances in design, cooling and will stick out like a sore thumb. You can have
wiring. Steam gauges or flat panel, the health the other gauges refaced, but you are looking
of the engine and other systems cannot be at down time and expense. Repairing a gauge
known without these gauges. is the simplest, and cheapest way to go, but not
necessarily the best looking.
The gauges in our airplane will depend on the
model and year. The vacuum gauge is a given. Often an owner will call a salvage yard, like
It measures the jull on a diaphragm in the Wentworth or White Industries, and get a
vac line behind the panel. The others can be replacement. The unit will look good and
electric, like the Amp or Volt Meter coming off probably match the others in appearance, and
of the buss or the alternator. Fuel Pressure is will certainly fit into its slot, but you have
electrical, with a value coming off of a sending an instrument that has seen use, may or may
unit mounted downstream of the fuel pump not have been overhauled at some point, and
on low wing or high volume systems. Oil frankly, it has sat on a shelf for even in the
Pressure comes from a sending unit on modern panel for an unknown amount of time. You
It can cost upwards of $400 to repair an instrument, depending on the part. It is more often less than
this if there are no problems, but installation time can add up of the gauge isn’t an exact fit. A rebuilt
cluster can run upwards of $12-1400 with a volume discount. And if you are considering a complete
cluster then you need to look at a totally new modern cluster. You need to call someone like Mitchell
Aviation Products.
The Mitchell cluster comes presembled and mounted in a rack (most aircraft models!)
Mitchell Aircraft Products is in our opinion the to install. Some specific gauge clusters, like a
best aftermarket systems instrument companies Grumman Tiger, are installed via STC as their
you can find. We have been visiting with them order and orientation is specific to that aircraft.
at Oshkosh for well over twenty years. Their
products are very high quality, FAA certified
and attractive. They do not look like the
aftermarket instruments you find in a couple of
mail order house catalogs. The certainly last
longer and are designed from the get go for
aviation application.
49
Mitchell instruments are all manufactured An excellent feature of the instruments is that
in McHenry, IL. For the most part, all of they can be removed from the front without
their instruments are electric, some paired having to dig around behind the panel. One
with sending units that present their values screw secures them in the slot and tightens
electrically to the gauge. The sending units them into a plug mounted on the frame.
are from another manufacturer, built to MAP
specs.
Custom Colors
Accessories include:
Fire Extinguisher &
Oxygen Tank Mounts,
Armrests, Cupholders,
RUDDER PEDAL
Device Mounting Plates EXTENSIONS
and many more!
STC/PMA
YOKE RECONDITIONING
Call
330-669-9099
Flight Boss Ltd.
CPA Logo Hats
Buyer’s Guides 210 Inspec�on
Guidelines
PRODUCT ORDER FORM
_______________________________________________________________________________________________________
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53
54 Cessna Pilots Association -February 2015
Advertisers Index
55
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CLASSIFIED ADVERTISING
NOTICE: CPA Magazine will run member’s ads free for two months. These ads must be for personal property,
not for commercial purposes, and not more than 75 words. Ads running over 75 words will be subject to an $.80 a
word charge. The deadline for classified ads is the 1st of the month for the issue two months ahead. For example,
November copy has to be in by September 1st, two months prior to publication. For more information, or to cancel
an ad, please call the CPA office at 805/934-0493. To place an ad go to www.cessna.org/inquiry.
CESSNA AIRCRAFT FOR SALE Door Deletion, Rear Engine Seen on HGTV’s You Live in
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new crankshaft, and bearings. Vortex Gen, Pulselite Landing _________________________
Garmin 327, PMA 8000B, Light System, BAS Shoulder
Harnesses, Rosen’s, New House, Hangar, Airstrip
Narco: MK 12D, COM 120, Custom 2400 sq. ft. 3BR home
NAV 12. Gear mod. Excellent Glass, Windshield Centerpost
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Call 949-237-0111, 949-400- guest quarters with bath &
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Call Dave @ 932-858-3986 or 281-388-2666 or email:
_________________________ www.houstonareaairporthome.
email:
skypilot1@silverstar.com com (03/15)
1972 182P _________________________
2420 TT 770 SMOH (millium) ______________________________
845 SPOH NDH all logs HOUSE AND HANGAR PROPS
always hangared in dry
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KX155s Coupled Apollo 2001 Located on 23 acres in Crystal Just overhauled, C2A34C204
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www.aslCamGuard.com 59
(See: Renovation Overview, pg. 8607)
60
8618 Cessna
Cessna Pilots Association Pilots Association
- Volume -February 2006
23, No. 9 - September 2015