RENR1440

January 1998

Component Location
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Action B-8 C Sender - Transmission Speed C-15 14
Connector Location 3
6 26 8 23 Alarm - Backup F-15 1 Solenoid - Centershift B-3 16
Schematic Machine
Connector Number 11 Alternator (35A STD) D-14 2 Solenoid - Differential Unlock E-14 17
Location Location 18 14
13
22
17
7 21
D Battery C-14 3,4 Solenoid - Dual Horsepower A-13 5
CONN 1 C-15 26 B
E 9 A 19
1 Breaker - Alternator (35A) D-13 5 Solenoid - Engine Shutdown D-13 5
CONN 2 E-15 26 20
12 30 24
2 29
CONN 3 F-14 6 5 C Breaker - Headlamp (15A) D-10 B Solenoid - Forward Horn A-3 16
28
CONN 4 A-14 5 25 16 Control - Neutral Start A-6 10 Solenoid - Park Brake B-12 16
10 15
CONN 5 B-13 29 4 27 Control - Transmission A-7 E Solenoid - Start Aid A-13 18
CONN 6 B-13 29 Fuses B-6 C Solenoids - Transmission Valve (8) D-15,E-15 14
CONN 7 D-13 30
Fuses D-9 B Switch - Beacon B-16 C
CONN 8 D-13 29
Gauge Cluster F-5 A Switch - Blower (Heater) A-10 C
CONN 9 E-12 21
Ground - Engine C-13 12 Switch - Brake Air Pressure A-2 16
CONN 10 E-12 25
Ground - Front Frame D-6 21 Switch - Centershift Indicator B-3 19
CONN 11 E-12 25
CONN 12 E-12 25 Ground - Rear Frame C-13 28 Switch - Centershift Pin B-8 C
CONN 13 D-12 21 Ground Strap - Cab to Front Frame D-6 24 Switch - Defroster (Front) A-6 C
CONN 14 D-12 21 Ground Strap - Front Frame to Rear Frame C-12 20 Switch - Defroster (Rear) B-6 C
CONN 15 B-12 25 D Horn - Forward E-3 16 Switch - Differential Unlock D-8 B
27
CONN 16 D-10 23 Meter - Service E-10 B Switch - Disconnect C-14 13
CONN 17 C-10 23 Motor - Blower (Heater group) A-10 E Switch - Engine Coolant Temp (Start Aid) A-14 11

120H, 135H Motor Grader

CONN 18 A-11 C
Motor - Blower/Defroster A-11 E Switch - Flood Lamp D-8 B
A
CONN 19 B-9 25
22 11 B Motor - Blower/Defroster E-4 E Switch - Forward Horn E-9 B
CONN 20 E-9 B 9
18 C Motor - Starter C-13 S Switch - Fuel Pressure B-13 13

(Standard Version)
CONN 21 A-8 C 12 24
E Motor - Washer (Front Lower) F-6 8 Switch - Head/Tail Lamp E-8 B
CONN 22 B-7 25 13
23 15
CONN 23 Service Tool B-7 C Motor - Washer (Front Upper) F-6 8 Switch - Headlamp Dimmer E-9 B

Electrical System
8
30 19
5 16 Motor - Washer (Rear) F-6 8 Switch - Inching Pedal Pressure D-15 14
CONN 24 E-6 24 4 3 29 25 10
1 20 21
CONN 25 E-6 24 2 28 Motor - Wiper (Front Lower) C-4 9 Switch - Key Start B-9 C
14
CONN 26 C-6 24 6
26 Motor - Wiper (Front Upper) D-4 D Switch - Park Brake Pressure B-11 16
7
CONN 27 C-6 27 Motor - Wiper (Rear) B-11 D Switch - Start Aid E-8 B
17
CONN 28 A-6 27 Relay - Start D-13 5 Switch - Stoplamp Pressure A-2 16
CONN 29 C-5 27
Relay - Transmission Action Lamp C-10 8 Switch - Tail Lamp D-8 B 120H: 135H:
CONN 30 C-5 27
CONN 31 B-3 15
Resistor - Blower Speed A-12 E Switch - Transmission Direction & Speed A-8 C 5FM1-799 7MM1-248
Resistor - Blower Speed E-4 E Switch - Transmission Oil Temperature D-15 26
CONN 32 E-3 23 E20367
6TM1-365 8WN1-349
CONN 33
CONN 34
F-3
F-3
23
23
Machine Harness Connector And Component Locations Resistor - Blower Speed (Heater)
Sender - Articulation
A-10
C-1 2
E
7
Switch - Wiper (Front Lower)
Switch - Wiper (Front Upper)
A-5
B-5
C
C
Sender - Engine Coolant Temp A-14 11 Switch - Wiper (Rear) A-5 C
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the Sender - Engine Oil Pressure B-14 13
component. See the Component Location Chart. Machine locations are repeated for components located close together
A= Operator’s compartment (Dash).
B= Operator’s compartment (Steering console).
C= Operator’s compartment (Right side console).
D= Operator’s compartment (Headliner).
E= Operators compartment (Under seat).
Related Electrical Service Manuals
Title Form Number
Alternator (6N-9294 35A): STD
Consist No. 3T-6352 SENR4978
Consist No. 7N-9720 SENR2082
Consist No. 9G-4574 SENR4130
Alternator (100-5047 50A): ATT SENR2082

Transmission Electronic Shift Control SENR6982

Starting Motor: (106-8558)

Consist No. 106-8557 SENR3559
Consist No. 106-8559 SENR3581

© 1998 Caterpillar Printed in U.S.A.

All Rights Reserved

Wire Description Harness And Wire Electrical Schematic Symbols

Wire Wire Wire Wire
Description Description
Number Color Number Color
Transmission Diagnostic Code Conversion Resistor, Sender and Solenoid Specifications Power Circuits Accessory Circuits (Continued)
A AA 1 1
101 RD Bat (+) 506 PU Washer - Front
Code
Flashed CID - FMI Description
Part No.
3E-5383 Sender - Articulation Position
Component Description Resistance (Ohms)¹
Range - 3 to 97 Ohms 102 BU Hd Lmp 507 WH Washer - Rear
1 2 2 Electrical Schematic Symbols And Definitions
560 to 716 @ 54°C (130°F) 103 YL Aux Ckt 515 GY Blower Motor (HI) Typical representation of a Typical representation of a
11 N/A No diagnostics active
7N-8532 Sender - Engine Coolant Temp
12 N/A No logged diagnostic codes
72 tO 82 @ 110°C(230°F) 105 BR Key Start Sw 516 GN Blower Motor (Medium) Deutsch connector. The Sure-Seal connector. The
7T-4003 Resistors - Defroster Blower 10.0 ± 0.5 108 BU Aux Ckt 517 BU Blower Motor (Low) Plug Receptacle plug contains all sockets plugand receptacle contain
21 641 F05 Transmission Solenoid A open circuit
7T-9073 Solenoid - Differential Unlock 33.6 ± 1.0 109 OR Alt Output (+) Term. 521 YL A/C SW To Refrigerant SW and the receptacle contains both pins and sockets.
22 642 F05 Transmission Solenoid B open circuit
113 OR Opr Mon Panel 522 WH A/C Clutch To Thermostat SW 2 all pins.
Solenoids - Forward Horn
23 643 F05 Transmission Solenoid C open circuit 7T-9074 55.17 ± 5.77 114 GN Warning Horn (Forward) 556 WH Differential Lock
Park Brake
24 644 F05 Transmission Solenoid D open circuit 116 BR Aux Ckt 575 YL Wiper - Aux (Park) T
Solenoid - Engine Shutdown
25 645 F05 Transmission Solenoid E open circuit 8C-3663 Start (Latch) Coil 1.55 ± 0.1510.3 ± 1.03 118 GY Aux Ckt 576 PK Wiper - Aux (Low) Pin or Socket Pressure Temperature Level Flow
26 646 F05 Transmission Solenoid F open circuit Stop (Unlatch) Coil 119 PK Aux Ckt 577 PU Wiper - Aux (Hl) Number Symbol Symbol Symbol Symbol
27 647 F05 Transmission Solenoid G open circuit 8T-8808 Solenoid - Centershift 34.3 ± 1.7 124 GN A/C 578 BU Washer - Aux
9G-1950 Resistor - Blower Speed Overall 2.00 ± .10 Tap 1.00 ± .05 130 GN Aux Ckt 584 YL Wiper SW Jumper
Wire, Cable, or Harness Component
28 648 F05 Transmission Solenoid H open circuit Assembly Identification
9G-4365 Solenoid - Start Aid 6
141 PK Aux Ckt A503 PK Front Defroster Fan (Low)
Part Number
31 641 F06 Transmission Solenoid A short to ground 104-6387 Sender - Transmission Speed 1000 to 1200 Single Wire
144 GN Aux Ckt A504 GN Rear Defroster Fan (Low)
32 642 F06 Transmission Solenoid B short to ground 111-0570 Solenoid - Dual Horsepower 31.1 ± 2.4 Connector
149 PU Aux Ckt A506 OR Front Defroster Fan (HI)
33 643 F06 Transmission Solenoid C short to ground 21.5- 49.5 @552 kPa (80.1 psi) A AA 9X-1123
116-9937 Sender - Engine Oil Pressure
227 - 257 @ 21 kPa (3.0 psi) 151 GN Aux Ckt A507 YL Rear Defroster Fan (HI) C A
34 644 F06 Transmission Solenoid D short to ground
152 BU Aux Ckt Lighting Circuits 325-PK-14 1 325-PK-14
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
127-0574 Solenoids - Transmission 31 ± 3
35 645 F06 Transmission Solenoid E short to ground 165 YL Aux Ckt 603 PK Rotary Beacon
¹ At room temperature unless otherwise noted.
36 646 F06 Transmission Solenoid F short to ground Ground Circuits 604 OR Stop Lamp Pin Socket Wire
Color Normally open switch that is closed due to an applied condition, and will open again with a
37 647 F06 Transmission Solenoid G short to ground 200 BK Main Chassis 608 GN Flood Lamp - Rear
38 648 F06 Transmission Solenoid H short to ground 201 BK XMSN CtrI 609 YL Flood Lamp - Side specific decrease in that condition.
41 641 F03 Transmission Solenoid A short to battery 277 BK XMSN Ctrl Ident Code 1 611 PU Head Lamp Hi
2 200-BK-14
42 642 F03 Transmission Solenoid B short to battery 278 BK XMSN CtrI Ident Code 2 614 PU Park/Tail/Dash/Lamp
Basic Machine Circuits 619 GN Head Lamp LoControl Circuits
43 643 F03 Transmission Solenoid C short to battery
301 BU Starter No. 1 Sol Control Circuits Circuit Number Wire Normally closed switch that will open with an increase of a specific condition.
44 644 F03 Transmission Solenoid D short to battery Identification Gauge
304 WH Starter Relay No. 1 OutpuT 710 GN XMSN Speed Pickup Signal
45 645 F03 Transmission Solenoid E short to battery Starter Relay Coil To Neut Start SW Or
306 GN 751 GN XMSN Shift Sol No. 1 Or 3
46 646 F03 Transmission Solenoid F short to battery KeyStart SW
Normally closed switch that is open due to an applied condition, and will close again
47 647 F03 Transmission Solenoid G short to battery
307 OR Key Start SW To Neutral Start SW 752 YL XMSN Shift Sol No. 2
Electrical Schematic Symbols And Definitions
308 YL Main Power Relay Coil 754 BU XMSN Shift Sol No. 3 Or 1 with a specific decrease in that condition.
48 648 F03 Transmission Solenoid H short to battery
310 PU Start Aid SW To Start Aid Sol 755 OR XMSN Shift Sol No. 4 Or 5
52 637 F06 Backup alarm short to ground FUSE - A component in an electrical circuit that will open the circuit if too much current flows
311 WH Start Aid Sol To Temp SW 758 GN AWD Clutch SW
54 444 F05 Starter relay open circuit Off Machine Switch Specification through it.
321 BR Backup Alarm Lamp Travel Alarm 795 YL Dual Hp Sol
55 444 F06 Starter relay short to ground
The circle indicates that the component has screw terminals and a wire can be disconnected
Part No. Function Actuate Deactuate Contact Position 322 GY Warning Horn (Forward) B751 BU (NFND) Centershift Lock Sol
56 444 F03 Starter relay short to battery
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the from it.
45 kPa MAX 5 kPa MIN 326 PU Key Start SW C Term. 892 BR Start Mod Right (-) Port/CAT Data Link (-)
2W-9346 Stop Lamp Pressure NormallyOpen contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
58 688 F06 VHP solenoid short to ground (6.5 psi MAX) (0.5 psi MIN) Monitoring Circuits 893 GN Start Mod Right (+) Port/CAT Data Link (+)
59 688 F03 VHP solenoid short to battery 38 ± 3°C 27 °C MIN 404 GN Alternator (R) Term. G865 BU +12 Volt Switch Power
8C-3569 Coolant Temperature (Start Aid) NormallyClosed
61 668 F02 Shift lever input invalid (1 00.4° ± 5.4°F) (80.6°F MIN) 439 YL Lamp Indicator 900 PU XMSN Shift Sol No. 5 or 4
SENDER - A component that is used with a temperature or pressure gauge. The sender No circle indicates that the wire cannot be disconnected from the component.
441 OR Eng Coolant Temp Gauge 901 WH XMSN Shift Sol No. 6
62 668 F03 Shift lever open/short to +battery 75.0 kPa MAX 50.0 kPa MIN measures the temperature or pressure. Its resistance changes to give an indication to the
111-7088 Inching Pedal Pressure NormallyOpen
63 269 F00 Sensor supply voltage above normal (10.9 psi MAX) (7.3 psi MIN) A429 YL Articulation Indicator 902 BR XMSN Shift Sol No. 7 T gauge of the temperature or pressure.
A476 PU Eng Oil Press Gauge To Sender - Eng #1 903 GY XMSN Shift Sol No. 8
64 269 F0l Sensor supply voltage below normal Brake Air 640 kPa MAX 530 ± 40 kPa
112-2024 NormallyOpen B476 BU (NFND) Transmission Indicator Lamp 921 WH XMSN Sol No 1 Or 3 Return
65 701 F02 Transmission output speed signal incorrect Park Brake Pressure (92.0 psi MAX) (77.0 ± 6.0 psi)
C491 PU Park Brake Pressure E937 PU MG MESH CNTL - Redundant Neutral RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
68 168 F0l System voltage below normal
115-7103 Fuel Pressure (EMS)
93 ± 21 kPa 69 ± 21 kPa
Normally Closed E458 YL Low Air Pressure Lamp E938 OR MG MESH CNTL - First Gear It has a coil that makes an electromagnet when current flows through it. The electromagnet This indicates that the component has a wire connected to it that is connected to ground.
(13.5 ± 3.0 psi) (10.0 ± 3.0 psi)
71 520 F02 Invalid transmission configuration code E459 WH Low AIr Pressure Alarm E939 WH MG MESH CNTL - Second Gear can open or close the switch part of the relay.
72 268 F02 Check programmable parameters E460 BR Trans Cntl To Relay Coil E940 BU MG MESH CNTL - Third Gear
73 764 F05 Transmission indicator lamp open circuit G460 GN Transmission Temperature E941 YL MG MESH CNTL - Fourth Gear CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
74 764 F06 Transmission indicator lamp short to ground Accessory Circuits E942 GN MG MESH CNTL - Fifth Gear much current flows through it. This does not destroy the circuit breaker and it can be reset to This indicates that the component does not have a wire connected to ground. It is grounded
75 764 F03 Transmission indicator lamp short to battery 500 BR Wiper - Front (Park) E943 BR MG MESH CNTL - Sixth Gear become part of the circuit again. by being fastened to the machine.
Transmission oil temperture switch 501 GN Wiper - Front (Low) E944 GY MG MESH CNTL - Seventh Gear
77 762 F04
short to ground 502 OR Wiper - Front (HI) E945 PU MG MESH CNTL - Eighth Gear SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
503 BR Wiper - Rear (Park) E946 OR MG MESH CNTL - Forward Direct that makes an electromagnet when current flows through it. The electromagnet can open or
504 YL Wiper - Rear (Low) E947 WH MG MESH CNTL - Reverse Direct close a valve or move a piece of metal that can do work.
505 BU Wiper - Rear (HI) E948 BU MG MESH CNTL - Park
E949 YL MG MESH CNTL - Neutral MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
E975 PU MESH Lamp activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A A
REAR MOTOR
- + 507-WH
A A WASHER 200-BK 200-BK 200-BK L76
FRONT LOWER MOTOR FRONT UPPER MOTOR 7T-8891 L76
- + + - 200-BK 200-BK
WASHER A A WASHER 200-BK 200-BK
7T-8891 7T-8891
507-WH
506-PU
578-BU L21 L21
CONN 3
D E A P
604-OR 2 REAR FLOOD CONN 34 1
614-PU 3 L51 LAMP L16 L16 2
L16 L16 L16
L12

619-GN
321-BR 4 9X-6775 L12 L12 611-PU 3 611-PU
200-BK 1 L65 L65 L65 200-BK L12 619-GN 4 619-GN
L65
D DD HH 114-GN 5 200-BK
F STOP/TAIL S RD 1 604-OR 608-GN 1 608-GN L69
322-GY F
LAMP T WH 3 614-PU 200-BK 2 200-BK 609-YL 619-GN
8C-6207 G BK 2 200-BK INSTRUMENT PANEL P LO BEAM
L51 L51 619-GN HEADLAMP

200-BK
200-BK 9X-7169
A Z P

200-BK
200-BK
L69 L69 COOLANT ARTICULATION Z FORWARD
WH 3 L12 1 114-GN
604-OR RD 1 108-BU TEMP 2 322-GY HORN
614-PU DOME LAMP BK 2 200-BK L16 Z 7T0969
8C-9678 NOTE E

556-WH
321-BR GAUGE CONN 33

200-BK
K
IGN IGN

611-PU
200-BK 614-PU CLUSTER 200-BK 200-BK L1

200-BK
200-BK 614-PU 614-PU 127-8314 SEND SEND P HI BEAM 200-BK
614-PU M 200-BK HEADLAMP
609-YL 609-YL 308-YL 1 WH (24 V) GRD GRD 611-PU 9X-7170
BACKUP 308-YL 8 RD (12 V) P
604-OR

ALARM 556-WH 441-OR 6 OR 611-PU

321-BR

614-PU

DEFROSTER
200-BK

200-BK

3T-1815 614-PU 4 PU (24 V) 9X-9657

CONN 9 C A A CONN 20 3 GN (12 V)

OPERATOR STATION
7
1
2
3
5
6
4
BLOWER

619-GN
A429-YL A429-YL 9 GY

611-PU
D 6
200-BK 200-BK 7 200-BK J 7 PK K 9X-0343
DIFFERENTIAL 403-GN 1 403-GN A476-PU 5 YL A506-OR 1 RD MOTOR

556-WH

114-GN

619-GN
322-GY

611-PU

614-PU
L55 L55

308-YL
D UNLOCK SOLENOID 3 608-GN 608-GN 200-BK 2 BK IGN IGN 200-BK 2 BK
7T-9073 NN J J START AID SW
5 441-OR A429-YL 614-PU LAMP SEND SEND
L54 L54
200-BK J

A429-YL
2 A476-PU A476-PU 2 123-6375 8M-6176

200-BK
B 1 GN 4 E458-YL E458-YL 1 322-GY

L2
J J J 2 GRD GRD
L65
L50

556-WH 1 2 GN 8 441-OR 101-RD + - 200-BK 308-YL A506-OR

L50 HORN SW 3 J
200-BK 2 C491-PU SIG 310-PU K
SERVICE 116-2145

614-PU
614-PU
105-8827 DIODE AS. METER J ENGINE OIL VOLTMETER RESISTOR
CONN 10 3E-9359 PRESSURE 7T-4003 SYMBOL DESCRIPTION ABBREV COLOR

L67

403-GN

609-YL
F G K BLADE, SPADE, RING,
TRANSMISSION SOLENOIDS 200-BK CONN 32 OR SCREW TERMINAL RD RED
1 751-GN 200-BK 200-BK WH WHITE

L25

A506-OR
A503-PK
2 752-YL 200-BK 200-BK A CC BLADE CIRCUIT CONNECTED OR ORANGE
N L46 L46
E 1 751-GN
3
4
921-WH
754-BU 200-BK
CONN 24 200-BK 200-BK 609-YL
200-BK
1
2
609-YL
200-BK
FLOOD
LAMP
YL
PK
YELLOW
PINK
E
L24 CIRCUIT NOT CONNECTED
SOL 1 921-WH 5 755-OR 200-BK 200-BK A BK BLACK

609-YL
2 M 9X-6775
127-0574 6 202-BK 200-BK 113-OR 3 GY GRAY
N TRANS AIR PARKING L/S SYSTEM R/S SYSTEM ELECTRICAL CONNECTION
7 758-GN 103-YL A429-YL 441-OR 2 TO MACHINE STRUCTURE PU PURPLE
ACTION TRANS PRESSURE BRAKE AIR PRESS AIR PRESS BR BROWN

L62
1 752-YL F G C491-PU A429-YL 7

L65
L44 L44 L65 LAMP LAMP LAMP LAMP GAUGE M M M M GAUGE INTERNAL ELECTRICAL

619-GN
SOL 2 2 921-WH 1 900-PU A476-PU B476-BU 1 GN GREEN
127-0574 2 901-WH 441-OR E458-YL 5 7N-5876 7N-5876 7N-5876 7N-5876 1W-3306 1W-3306 CONNECTION TO SURFACE BU BLUE

614-PU

614-PU
200-BK

200-BK
N CONN 11 3 902-BR E458-YL 308-YL 8 NOTE B NOTE B NOTE B NOTE B OF COMPONENT
1 754-BU 4 903-GY C491-PU 6 LAMP LAMP CONNECTOR
CONN 2 J 7N-5876 7N-5876
SOL 3 2 921-WH 6 G865-BU 614-PU 439-YL 4 ATCH WIRE, CABLE &
127-0574 N F 5 G460-GN 614-PU HEADLAMP/ 614-PU M M M M M M M M NOTE B NOTE B
N TAIL SW COMPONENT
1 751-GN 200-BK
1 3E-9317 L6
308-YL
CIRCUIT GROUPING

L16
E975-PU
B476-BU

C491-PU
755-OR 9 921-WH EEEE G 200-BK B476-BU

E458-YL
1 A M CONN 25

200-BK

200-BK

308-YL

308-YL
J 2 C'SHIFT PIN L#
SOL 4 2 921-WH 2 752-YL 1 202-BK HEADLAMP DIMMER SW 102-BU A476-PU 4 DESIGNATION
L27 1 103-5678 3 J M M INDICATOR
L46

127-0574 3 754-BU 2 710-GN L25 619-GN 200-BK 1 LAMP

N 4 755-OR B 619-GN 4 614-PU 439-YL 614-PU 2
HEADLAMP 7N-5876

200-BK
200-BK
CONN 12 J 2 J J 5 L28

200-BK
900-PU 5 900-PU 611-PU 103-YL 113-OR 5

108-BU
1

200-BK

200-BK
439-YL
BREAKER 6 NOTE B

614-PU
SOL 5

614-PU
614-PU
2 921-WH 10 921-WH 710-GN AND 202-BK 3T-2662 J 614-PU E975-PU E975-PU 3
127-0574 6 901-WH ARE TWISTED PAIR 614-PU J IDENT PART NO. CHG LOC LEVEL NOTE
N 7 902-BR NOTE D 200-BK
1 901-WH 8 903-GY J

E458-YL
E458-YL
HARNESS AS.

15A
SOL 6 2 921-WH
127-0574 758-GN CONN 13 J A 127-0879 01 (PLATFORM) 120
N 202-BK C A 614-PU TAIL B 127-2246 01 (ENGINE) 220
1 902-BR G865-BU 3 310-PU 200-BR LAMP SW 614-PU 614-PU C 127-1641 00 (R FRAME-ENGINE) 200

L56
SOL 7 2 921-WH G460-GN 200-BK L56 1 306-GN 3E9319 614-PU 614-PU D 126-7238 00 (RADIATOR GRILL) 203
J 2

200-BK
127-0574 306-GN 2 326-PU AA 103-YL E 126-7570 00 (R FRAME) 201
N 3K8782 FUSE (10A) 3 J F 137-1718 00 (R FRAME-TRANS) 202

1
2

L3
4 795-YL 614-PU
1 903-GY Y L53 5 E459-WH L38 J 8M8948 FUSE (15A) 200-BK L62 L62 G 137-1722 00 (XSMN CONSOLE) 170
L54 L54 WIRES THAT HAVE BATTERY VOLTAGE H 101-8161 02 (CAB-REAR) 182 ATCH

2
1

101-RD
2 921-WH 614-PU

101-RD
102-BU
SOL 8 START J BLADE WHEN THE KEY SWITCH IS OFF. J 138-1947 00 (STEERING CONSOLE) 140
FUSE BLOCK 10A HORN 114-GN 200-BK
127-0574 RELAY J 1 J 609-YL FLOOD L21 L21 K 127-0908 00 (CAB-FRONT) 181 ATCH
TAIL LAMPS 103-YL 200-BK

CONN 16
3E-7279 9G-0747 10A J J 2 L4
10A BLADE FLOODS 149-PU 149-PU LAMP SW 200-BK 200-BK WIRES THAT HAVE BATTERY VOLTAGE L 127-1029 00 (SW PANEL) 180 ATCH
F J 3 2 123-5849 L4 WHEN THE KEY SWITCH IS ON. M 137-5114 00 (GAUGE CONSOLE) 160
109-OR-10 304-WH-10 10A REAR FLOODS 116-BR 609-YL 200-BK 200-BK 200-BK

556-WH
BK Y Y J 4 L22 3 NOTE F N 137-1120 02 (TRANSMISSION) 270
1 758-GN 10A DIFF LOCK 165-YL J 5 608-GN 200-BK 200-BK-6
BK 2 202-BK J GAUGES 113-OR 200-BK 116-BR J L76 L76 STARTING CIRCUIT. P 127-1036 00 (HEADLIGHTS-BAR) 100 ATCH
10A J L23 6
A J 15A HEATER 124-GN 200-BK L24 S 127-1030 01 (CAB FUSE PANEL) 183 ATCH
J J FLOOD GAUGE CIRCUIT. U 126-9166 00 (XSMN CONSOLE-SWITCHES) 171
CONN 8 CONN 14 1 101-RD-10 10A STOP LAMPS 130-GN 614-PU
INCHING PEDAL J LAMP SW V 104-8588 02 (TRANS SPEED SENDER) 271

L62
101-RD-10 10A KEY SW 105-BR 200-BK
PRESSURE SW Y Y C C A 200-BK 9X-9632 L62 PANEL LAMP CIRCUIT. X 124-1429 00 (HEATER GP) 154 ATCH
(TRANSMISSION) 109-OR-4 101-RD-4 101-RD-4 101-RD-4 101-RD-4 A J CONN 17 614-PU J NOTE G 4 Y 126-8197 01 (FUEL TANK) 230
D 111-7088 Y
40A
10 403-GN 614-PU DIFFERENTIAL 200-BK-6 WIPER/WASHER CIRCUIT. Z 8W-1978 02 (FORWARD HORN) 121 D
F ALTERNATOR SHUTDOWN 9 310-PUN 200-BK UNLOCK SW 202-BK AA 101-8197 01 (HEADLAMP BREAKER) 141 ATCH

101-RD-4
V+ OR-18 A G865-BU ALT BREAKER SOL 8 200-BK 200-BK 123-5862 DEFROSTER AND HEATER CIRCUIT. CC 101-8190 02 (BLADE FLOOD LAMP) 106 ATCH
Y Y J2 J LO

101-RD-10
GROUND BK-18 B 202-BK 403-GN R + 109-OR-4 2H-1507 STD 8C-3663 1 105-BR 308-YL 556-WH 200-BK-8 200-BK-8 K DD 101-8192 01 (REAR FLOOD LAMP) 205 ATCH

101-RD-4
9S-0174 ATCH B STOP 3 A GND HI GROUND CIRCUIT. HH 101-8193 03 (REAR FLOOD LMP-FUEL TNK) 206 ATCH
SIGNAL YL-18 C G460-GN 326-PU 3 130-GN J FRONT 200-BK 200-BK BK
ALTERNATOR 60A L23 FRAME ZZ MOTOR EEEE 136-3153 00 (TOS) 210 ATCH
2 124-GN 614-PU ZZ K
TRANSMISSION CONN 1 6N-9294 35A STD Y Y L67 L67 113-OR 200-BK 501-GN GN T° START AID CIRCUIT.
CONN 7 L55 4 1
OIL TEMP SW V EEEE 100-5047 50A ATCH L55 6 165-YL FRONT CAB 118-GY 3 GY B+ PARK WIRE AS.
136-2632 B B L19 L19 TRANSMISSION CONTROL CIRCUIT. NN 116-2145 00 (HORN SWITCH) 143

L21
1 202-BK 200-BK-10 5 608-GN FRAME GROUND 500-BR 4 BR
L27 GND L56 L56 L63 L22 L21
2 710-GN 301-BU-10 7 609-YL 502-OR 2 OR
200-BK-4 B START K ALL DASHED LINES ARE ATTACHMENTS.
L71 CABLE AS.
614-PU STEERING CONSOLE
301-BU-10 ARTICULATION FRONT UPPER LL 8Y-9603 01 (START MTR TO ENGINE) 221
STARTER B 304-WH-10 SENDER WIPER QQ 111-0871 00 (POS BAT TO START MTR) 210
106-8558 G S 3E-5383 C L63 L63 L63 9X-3392 RR 5T-1553 01 (NEG BAT/DISCONNECT SW) 211
101-RD-4 1 A429-YL SS 110-6399 01 (DISCONNECT SW TO GND) 212
V 710-GN AND B MTR BAT C 200-BK L67 439-YL L28 200-BK TT 115-6908 00 (NEG BAT TO POS BAT) 213
2
BK-18 1 202-BK 202-BK ARE 113-OR 113-OR L28 200-BK L76 L76 UU 061-7661 03 (START MTR TO FRAME GND) 214
WH-18 TWISTED PAIR L63 VV 7G-1060 00 (GND-R FRAME TO F FRAME) 204
2 710-GN RD-00 113-OR CONN 26
NOTE D MOTOR QQ L44 L44 L44 ZZ 1S-2342 02 (GND-F FRAME TO CAB) 105
TRANS SPD SENDER 308-YL A K LO

101-RD-10
104-6387 152-BU 3 152-BU A

101-RD-4
B L38 L38 306-GN GND HI
200-BK L38 L18 576-PK 1 576-PK 200-BK BK
200-BK 795-YL L26 L26 577-PU 2 577-PU MOTOR
DISCONNECT SW L29 L7 L7 L38 L71 T°
200-BK-10

UU 200-BK L7 326-PU 575-YL 4 575-YL 576-PK 1 GN

7N-0718 L36 L36 E459-WH L43 L14 L18 B+ PARK
L36 L21 507-WH 6 507-WH 152-BU 3 GY

OPERATOR STATION
BK-00

578-BU 7 578-BU 575-YL 4 BR

C BK-00 BK-00 506-PU 5 506-PU L71 L71 577-PU 2 OR C
RR SS 113-OR 614-PU 8
TT RR BB L71 A
BK-00

439-YL L7 L7
BK-00

L43 L43 FRONT LOWER

POS NEG LL 200-BK L62 L14 L19
12V BATTERY A K WIPER
3T-5760 SS ENGINE TRANSMISSION ACTION 101-RD-10 101-RD 9X-3392
Y
200-BK
200-BK

RD-00 UU LAMP RELAY L7

106-9188 L7 L7 K K

308-YL
308-YL
308-YL
TT QQ

101-RD 10
507-WH 7
8
6
4
3
5
9
614-PU 1
2
REAR 101-RD-10

1
5
4
6
3
2
7
12V BATTERY NEG POS L36 604-OR L L
FRAME S K CONN 29 CONN 30
3T-5760 L36

A506-OR
A503-PK

200-BK
506-PU
501-GN

502-OR
108-BU

578-BU
321-BR

118-GY
A

577-PU

500-BR
152-BU
576-PK
575-YL
PK 2 E460-BR CONN 27
L52

101-RD
101-RD

101-RD
101-RD
200-BK-4 GY 1 308-YL B476-BU

101-RD
B476-BU 308-YL L6 L43 4K-5122 HOLDER AS.
BU 3
200-BK REAR WH 8 308-YL 308-YL 3K-8782 FUSE

200-BK
L8
FRAME RD 5 308-YL S L

E459-WH

306-GN L26
B751-BU
4 BK 6 10A UPPER WIPER/WASHER 118-GY 118-GY

307-OR

124-GN
105-BR

326-PU

614-PU
892-BR & 893-GN L13

200-BK
308-YL

165-YL

L9
VV VV BR 4 308-YL 308-YL S L 118-GY
CONN 6 REAR WIPER U U ARE TWISTED PAIR 152-BU
PU 7 10A LOWER WIPER/WASHER

E975-PU

E460-BR
NOTE D

307-OR
9X-3392

321-BR
202-BK
REAR FRAME FRONT FRAME

795-YL

308-YL
S L 200-BK
L7 L7
L56

Y C CONN 23 REAR WIPER/WASHER 200-BK

614-PU
119-PK

200-BK
A 10A

G
D

H
E
A
B

F
U

J
306-GN ACTION ALARM 200-BK

152-BU
152-BU
5 LO S L
L56 H PANEL LAMP

10
G

1
2
3
4
5
6
7
8
9
3 310-PU GND 9G-9813 RD 1 308-YL 10A FRONT DEFROSTER 141-PK
HI U (SHIFT LEVER) THIS SCHEMATIC IS FOR THE 120H AND 135H

893-GN
6 311-WH BK 200-BK BK 2 E459-WH

892-BR

202-BK
S

308-YL
A

200-BK
200-BK
200-BK
CONN 22 L

200-BK
MOTOR 7N-5876 SERVICE STANDARD SERIES MOTOR GRADER (145-5118)
L55

1 403-GN CONN 15 H CONN 19 10A REAR DEFROSTER 151-GN

L55 °T

1
NOTE B TOOL

L13
2
5
3
7
6
4
4 608-GN GN 1 504-YL L L
E A B+ L41 G CONNECTOR

L11
2 200-BK PARK GY 3 119-PK 101-RD 10A DOME LAMP 108-BU
614-PU 4 614-PU BR 4 503-BR 9W-1951 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
L51 L51 L OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

L36
604-OR 2 604-OR OR 2 505-BU 200-BK 101-RD 10A BEACON 144-GN

118-GY
118-GY
321-BR 1 321-BR L36 200-BK AND XMSN SHIFTER IN NEUTRAL
CONN 5
L17 A
L54

556-WH 5 556-WH 614-PU

B C 200-BK 3 200-BK 614-PU 439-YL 2 UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE
200-BK L29 L71 L71 113-OR WH-18 1 2 WH-18 ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE
1 326-PU 1

200-BK
200-BK
614-PU

200-BK
2 311-WH E460-BR 8 EMS OUT 4 WH-18 4 3 WH-18
BEACON SW
B 3 E458-YL
L54
L42 7 NEUTRAL L 2 9X-9639 L H
L
B B
L 3 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
B
4 441-OR 202-BK 2 GROUND 144-GN 502-OR
FUEL SW 5 308-YL 1 +BATTERY 3 L CENTERSHIFT NOTE B: TERMINAL 3T-3157
A476-PU L 603-PK
115-7103 BU-18 7 E459-WH A 308-YL 307-OR 3 START SW. 614-PU CONN 31 INDICATOR SW SPRING 3T-3159
3 RD-18 6 795-YL L53 C491-PU 1 BK-18 E975-PU 4 A/M LAMP 200-BK 3E-9367 SOCKET 3T-3158
A CC CONTACT 6D4161

604-OR
130-GN
E458-YL 2 200-BK 2 BK-18 795-YL 6 DUAL HP L L8 L L BLADE
BOOT 3T-3278
311-WH

200-BK
200-BK
E459-WH 1 BK-18 200-BK 321-BR 5 BU ALARM 501-GN 609-YL FLOOD
310-PU

P W 1
PARK BRAKE NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:

307-OR
758-GN 20 INCH PEDAL 2 200-BK LAMP

326-PU

105-BR
KEY START SW

308-YL
B PRESS SW L
9G-7641 751-GN 10 SOLENOID 1 REAR FRONT UPPER 9X-6775
112-2404 752-YL 11 SOLENOID 2 DEFROST SW 500-BR WIPER SW 24V OUTPUTS TO
L A CENTERSHIFT GND
754-BU 12 SOLENOID 3 614-PU 9X-9638 506-PU 3T-6655
A RU 755-OR 13 SOLENOID 4 B751-BU SOLENOID SOLENOIDS S B D W/ SOL

L5
B 200-BK 1 GN

L2
ENGINE OIL U CENTERSHIFT 1 8T-8808 GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET NEU

L44
A476-PU 308-YL 1 GN 614-PU 900-PU 14 SOLENOID 5 L 2 152-BU 200-BK 2 GN
PRESSURE 200-BK GN OFF C U 200-BK
PIN SW L44 901-WH 15 SOLENOID 6 L11 PARK
2 ON S U 9X-9634 3 L 152-BU
SENDER 902-BR 16 SOLENOID 7 584-YL N
ST B U U 2

200-BK
4 L L

200-BK
116-9937 PARK BRAKE 1F

619-GN
165-YL 903-GY 17 SOLENOID 8 A504-GN

611-PU
B 3 U B751-BU L 5 L H 2F
441-OR SOLENOID B751-BU 921-WH 18 SOLE RETN L 577-PU B B
6 3F

L41
7T-9074 710-GN 9 TOS + INP A507-YL
°T H L41 G865-BU 19 +12V A FORWARD 4F
200-BK 200-BK G460-GN 21 TMP SW/DC0 584-YL 114-GN 1 GN HORN 5F

202-BK
202-BK
202-BK
202-BK
202-BK
2 L15 6F
COOLANT TEMP SOLENOID

L42
1 603-PK 277-BK 22 DIA CODE 1 151-GN L9 L L 322-GY 2 GN
SENDER BEACON 278-BK 23 DIA CODE 2 576-PK 7T-9074 7F

119-PK
200-BK

7N-8532 FRONT P W NOTE E 8F

9X-9556 24 UNUSED L L1
DEFROSTER HEATER GP 8C-9787 BAT + 1 307-OR 25 BUFF TOS 614-PU DEFROST SW L FRONT LOWER 200-BK 1R
BULB 9X-9657 NEUTRAL GROUND 2 202-BK 892-BR 26 CAT LINK - 200-BK 9X-9638 575-YL WIPER SW 200-BK L1 2R
CONN 4 Y START AID START L17 1 3R
9X-7849 SOL 1 OUTPUT 3 306-GN 893-GN 27 CAT LINK + L 2 578-BU 3T-6655
HH Y 311-WH BK-18 SOLENOID BLOWER CONTROL E949-YL E937-PU 28 RED NEUTR 4R
L52

1 SW 2 INPUT 4 3 L P HI BEAM
608-GN 608-GN 310-PU 2 BK-18 9G-4365 9X-0343 117-9364 E948-BU E938-OR 29 FIRST 584-YL 611-PU 5R

202-BK
202-BK
202-BK
202-BK
1 SW 1 INPUT 5 4 HEADLAMP
L69 200-BK 2 200-BK H RESISTOR SOL 2 OUTPUT 6 306-GN E939-WH 30 SECOND A503-PK 6R
1 L 5 200-BK 9X-7170
A507-YL 1 RD MOTOR 9G-1950 124-GN G E940-BU 31 THIRD L 119-PK P
DUAL HORSEPOWER 2 6 NOTE D: THE FOLLOWING WIRES MUST BE TWISTED
200-BK
200-BK

SOLENOID 200-BK 2 BK 521-YL E941-YL 32 FOURTH A506-OR 119-PK 119-PK

515-GY 5 E942-GN 33 FIFTH 119-PK AT LEAST 1 TURN / 25 MILLIMETERS
111-0570 4 L14 CONN 28
B 516-GN BLOWER SW E943-BR 34 SIXTH 710-GN & 202-BK: 892-BR & 893-GN
B 3 6P-3236 L14 H L L L NOTE E: ONLY ONE FORWARD HORN SHOULD BE INSTALLED
BK 1 311-WH H 517-BU E944-GY 35 SEVENTH 584-YL

119-PK
L H NOTE F: WITH FRONT FLOOD LAMPS ONLY USE
A L50 L50 200-BK REAR FLOOD BK 2 200-BK 200-BK 2 BK
RESISTOR BLOWER
E945-PU 36 EIGHTH 2 200-BK 141-PK 505-BU B B
SWITCH 123-5849 A

E939-WH

E947-WH
E938-OR

E942-GN

E946-OR
614-PU 795-YL E946-OR 37 FORWARD A507-YL

E944-GY
BK

E937-PU

E943-BR

E945-PU
1

E940-BU

E948-BU
7

E941-YL

E949-YL
LAMP T° 7T-4003 CONN 18 9X-9363 A NOTE G: FRONT FLOOD LAMPS AND REAR FLOOD

202-BK
604-OR 9X-6775 E947-WH 38 REVERSE 5 A504-GN E458-YL
DD HH COOLANT SW U X E948-BU 39 PARK L20 603-PK L3 E458-YL E458-YL BK-18 LAMPS USE SWITCH 9X-9632
H 3 1 BRAKE AIR SW P LO BEAM
D 608-GN 1 8C-3569 A504-GN 124-GN 3 X E949-YL 40 (N) NEUT 6 119-PK 200-BK 2 BK-18 112-2404 619-GN
L10 L L HEADLAMP
STOP/TAIL S RD 1 604-OR 200-BK 2 A507-YL 5 515-GY 1 WH/RD-14 G 1 505-BU 504-YL P W 200-BK 9X-7169
G L10 P
LAMP T WH 3 614-PU 200-BK 200-BK 1 200-BK 2 BK-14 MOTOR G G 8 503-BR

24
23
22
21
20
19
18
17
16
15

10
11
12
13
14
8C-6207 G BK 2 200-BK 504-YL L42 4 522-WH 1 202-BK TRANSMISSION CONTROL 504-YL L REAR A BRAKE AIR SW

2
1
3
4
5
6
7
8
9
L41 L20 4
119-PK 614-PU 2 G460-GN 2 G460-GN 106-4458 503-BR WIPER SW E458-YL 1 BK-18 112-2404
PANEL LAMP L15

THIRD
GROUND
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

SECOND
RED NEUT

NEUTRAL
3T-6655

FORWARD
FIFTH
SIXTH
2

FOURTH

EIGHTH
FIRST

SEVENTH

REVERSE
PARK
503-BR 202-BK 3 277-BK 507-WH 200-BK BK-18
505-BU 8D-1429 TRANSMISSION DIRECTION 202-BK 278-BK
AND SPEED SW. 4
603-PK 200-BK BASE
7G-9730 8C-5337 CONN 21 CAB SWITCH AND FUSE PANEL

L18
614-PU L18
A A
L5 130-GN STOP LAMP
L5 604-OR
L20 SHIFT CONSOLE L20 SW
L20 2M-9346 E19487
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1