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About the BallParam_Direct Spreadsheet ...
Scope :
The BallParam_Direct spreadsheet was designed to be used - in conjunction with the BallSim_Direct spreadsheet in th
"tuning" of such simulator to any specific actual grinding system. The attached spreadsheets provide an effective algorithm
to search for the set of parameter values that best approximate the model response to the actual experimental
measurements obtained from a Pilot or Full Scale Ball Mill, operating in close circuit with hydrocyclones in a Direct
Circuit Configuration. BallParam_Direct combines in a single application the simultaneous closure of the Circuit Mass
Balance, plus the evaluation of the corresponding Classifier Constants (see About ... in CycloSim_Single) and the
estimation of the characteristic Ore Grinding Parameters, as an alternative to the concatenated use of the BallBal_Dire
and BallParam_Open spreadsheets, as originally proposed in Moly-Cop Tools, Version 1.0.
Theoretical Framework :
The reference ball mill model is described in the About ... worksheet of the BallSim_Direct spreadsheet. Similarly, the
reference hydrocyclone model is described in the About ... worksheet of the CycloSim_Single spreadsheet.
On the basis of Pilot or Full Scale Data, like those typically obtained from sampling campaigns around continuous
grinding/classification circuits, the BallParam_Direct routine allows for the calculation of all a's and b's (including dcrit) -
plus the classification parameters (Bpf, d50c and m; see CycloSim_Single) that minimize the least-squares Objective
Function:
3 n
where the fik's represent the experimental size distribution of the mill product (as % retained on screen 'i', i = 1,n) and the
fik's represent the model response for each corresponding fik, for a given set of model parameters. Also, the subscript k =
1, 2, 3 represents the cyclone feed, overflow and underflow streams, respectively. The a's and b's (including dcrit) and the
above listed classification parameters that yield the minimum possible value of f are so considered to be representative o
the particular ore and test conditions under analysis.
This evaluation methodology imposes the condition that the hydrocylones perform in good agreement with the Plitt´s
Classification Efficiency Curve (see About ... in CycloSim_Single).
Also in Equation 3, the wik's represent user defined Weighting Factors that quantify the relative quality and reliability of
each particular mesh value with respect to the other screens data. Relatively high values of such weighting factors indica
more reliable measurements. At the extreme, a wi factor equal to zero means that this particular measurement is not bein
included in the Objective Function.
The minimization problem stated above may be readily solved with the aid of the Excel Subroutine Solver.
Most of the data required by the algorithm must be defined in each corresponding unprotected white background cell -
inside the red double-lined border - of the here attached Data_File worksheet. Gray background cells contain the results
of the corresponding formula there defined and are protected to avoid any accidental editing.
The remaining information required to run the program is entered in the Control_Panel worksheet, where the user is
requested to provide initial guesses of the grinding and classification parameters referred above.
To run the program, select the objective function Cell E36 in Control_Panel and then, from the Tools Menu, select
Solver ..., then Min and then By Changing any combination of Cells C19:F19, C21:D21, C25:E25, C27, C32:F32 and
E34. The same "parameter reduction hints" provided in About ... of BallParam_Batch apply in this case, but very
importantly, Cell E34 must always be included in the By Changing list. Clicking on the Solve button will execute the
desired calculations.
Important Notice : Solver ... must be run every time any element of input data gets to be modified. Otherwise, the
current outputs are not valid.
New Moly-Cop Tools users are invited to explore the brief comments inserted in each relevant cell, rendering the whole
utilization of the worksheets self-explanatory. Eventually, the user may wish to remove the view of the comments by
selecting Tools / Options / View / Comments / None.
Sample N° 1
100
Weighting Factors :
Streams :
Mill Discharge 1
Cyclone U'flow 1
Cyclone O'flow 1
% Passing
Size Distributions 1
% Solids 1
Obj. Function : 0.883 Note : Current calculations are not valid, if SOLVER has not been run after the last data modification.
Classifier Constants :
a1 a2 a3 a4 l
7.25 0.749 104.21 0.508 0.911
Mill Dimensions and Operating Conditions 567 Balls Charge Mill Charge Weight, tons Apparent
Eff. Diam. Eff. Length Speed Charge Balls Interstitial Lift 0 Overfilling Volume, Ball Slurry Density
ft ft % Critical Filling,% Filling,% Slurry Filling,% Angle, (°) 99 Slurry m3 Charge Interstitial Excess ton/m3
11.5 13.5 75.0 40.00 40.00 100.00 29.2 666 Net Power 15.91 74.48 13.07 0.00 5.501
rpm 16.94 10.0 % Losses
740 Gross kW Feedrate, ton/hr (dry) 78.0
Cyclone Dimensions (inches) and Operating Pressure (psi) Ore Density, ton/m3 2.90
Number Diameter Height Inlet Vortex Apex psi Balls Density, ton/m3 7.80
1 26.0 78.0 6.50 9.00 3.50 6.50 Make-up Ball Size, mm 76.20
Default Values: 78.0 6.5 9.1 4.6
48.20 % Solids
40.15 % - Size 18
psi 6.50 213.1 P80
# of Cyclones 1
Vortex 9.00 Circ. Load 261.51
Apex 3.50 0.409 Bpf m3/hr 249
0.449 Bpw
% Solids 74.93
Water,
m3/hr 74.0
ton/hr 78.0 Water, 8.5
F80 6895 m3/hr
Gross kW 740.0
kWh/ton (Gross) 9.49 % Balls 40.00
Wio (metric) 16.80 % Critical 75.00
% Solids 78.31
% Solids 64.96
CLASSIFIERS PERFORMANCE
Size Distributions
Mill Mill
i Mesh Opening Mid-Size Feed Discharge
Number of Cyclones 1
Classifier Dimensions, inches.
DC h DI DO DU
26 78 6.50 9.00 3.50
Classifier Constants
a1 a2 a3 a4 l Cyclone Cyclone Cyclone
7.2478206 0.749264 104.2081 0.5075943 0.9110516046 Feed U'flow O'flow
Circulating Load, CL 2.615111741 Solids, tons 281.98 203.98 78
Slurry Split, S 1.2518177492 Water, m3/hr 152.08 68.26 83.82
Cyclone Pressure, ft 8.622295063 Slurry, tons 434.05759 272.23785 161.81974
Cyclone Pressure, lb/in2 6.50 Slurry, m3/hr 249.31291 138.59662 110.71629
Corrected Cut Size, d50c, microns 221.57932076 Solids Density, ton/m3 2.90 2.90 2.90
Water By-Pass 0.4488403344 Slurry Density, ton/m3 1.7410153 1.9642459 1.4615712
Fines By-Pass 0.4089167069 % Solids (by volume) 39.000804 50.749786 24.293219
Coarse By-Pass 0.0156388198 % Solids (by weight) 64.96 74.93 48.20
Plitt's Parameter 1.5409184391
% Passing (model) % Passing (exp)
Opening Mid-Size Classifier Cyclone Cyclone Cyclone Cyclone Cyclone Cyclone
Efficiency Feed U'flow O'flow Feed U'flow O'flow
1 50800
2 25400 35921.024 0.9843611802 100.00 100 100.00 100.00 100.00 100.00
3 19000 21968.159 0.9843611802 100.00 100 100.00 100.00 100.00 100.00
4 16000 17435.596 0.9843611802 100.00 100 100.00 100.00 100.00 100.00
5 12500 14142.136 0.9843611802 99.96 99.947941 100.00 100.00 100.00 100.00
6 11200 11832.16 0.9843611802 99.91 99.875417 99.99 100.00 100.00 100.00
7 9500 10315.038 0.9843611802 99.40 99.180084 99.97 100.00 100.00 100.00
8 8000 8717.7979 0.9843611802 98.58 98.06464 99.92 98.46 99.19 100.00
9 6300 7099.2957 0.9843611802 97.51 96.605216 99.86 96.73 98.09 100.00
10 2360 3855.9046 0.9843611802 96.07 94.657633 99.78 94.88 96.33 100.00
11 2000 2172.5561 0.9843611802 92.61 89.94972 99.58 89.99 89.53 100.00
12 850 1303.8405 0.9843473469 90.40 86.93702 99.46 89.07 88.02 100.00
13 425 601.04076 0.9614836948 81.81 75.251444 98.97 81.31 76.26 99.93
14 250 325.96012 0.8205062833 66.29 54.614246 96.81 65.52 54.59 97.39
15 150 193.64917 0.6566722621 49.23 35.265348 85.74 48.96 35.88 85.93
16 106 126.0952 0.5540852954 35.49 22.797517 68.69 35.11 22.74 67.70
Page 12
Class
Page 13
Class
(Weighted Error)^2
Cyclone Cyclone Cyclone
Feed U'flow O'flow
1 1 1
Page 14
Class
Page 15
SiE
Selection Function :
1 2" 50800
2 1" 25400 35921.024 0.0544421
3 0.75” 19000 21968.159 0.1572378
4 5/8” 16000 17435.596 0.2551562
5 1/2" 12500 14142.136 0.3886058
6 7/16” 11200 11832.16 0.5434958
7 3/8” 9500 10315.038 0.6885057
8 5/16” 8000 8717.7979 0.8879332
9 1/4” 6300 7099.2957 1.1301508
10 8 2360 3855.9046 1.3679565
11 10 2000 2172.5561 1.0174333
12 20 850 1303.8405 0.6954813
13 40 425 601.04076 0.3753431
14 60 250 325.96012 0.2292775
15 100 150 193.64917 0.1506482
16 140 106 126.0952 0.1065767
17 200 75 89.162773 0.0805817
18 270 53 63.047601 0.060927
19 325 45 48.836462 0.0495818
20 400 38 41.352146 0.0433548
21 -400 0 19 0
Page 16
Bij
Breakage Function :
Page 17
Bij
1 2" 50800 0
2 1" 25400 0.445665 0
3 0.75” 19000 0.1189021 0.3157121 0
4 5/8” 16000 0.0961735 0.2243664 0.40388 0
5 1/2" 12500 0.0282391 0.0565484 0.0952688 0.2233557 0
6 7/16” 11200 0.033362 0.0594883 0.0942611 0.2077328 0.305955 0
7 3/8” 9500 0.0276324 0.0431228 0.0627053 0.1248875 0.1780878 0.3157121 0
8 5/16” 8000 0.0311896 0.0430416 0.0567009 0.0977571 0.1320175 0.2195277 0.3955422 0
9 1/4” 6300 0.0868089 0.1047601 0.1202356 0.1567399 0.183252 0.2457387 0.3636578 0.7220611 0
10 8 2360 0.0106041 0.0123198 0.0134949 0.0154864 0.0165405 0.0184276 0.0210286 0.0267574 0.307173 0
11 10 2000 0.0426172 0.0493892 0.0539269 0.0612928 0.0649641 0.071063 0.0784644 0.0916502 0.4217407 0.6972293 0
12 20 850 0.0232756 0.0269522 0.0293977 0.0333074 0.0352123 0.0382797 0.0417806 0.0472366 0.0861354 0.1011926 0.6561153
13 40 425 0.0130538 0.0151151 0.0164856 0.0186748 0.01974 0.0214522 0.0233989 0.026405 0.0438582 0.0481247 0.103493
14 60 250 0.0096586 0.0111837 0.0121977 0.0138172 0.0146052 0.0158714 0.0173106 0.0195309 0.0321279 0.0349812 0.0573648
15 100 150 0.0052781 0.0061115 0.0066656 0.0075506 0.0079812 0.0086731 0.0094594 0.0106724 0.01753 0.0190641 0.0297572
16 140 106 0.0044147 0.0051118 0.0055752 0.0063155 0.0066756 0.0072543 0.007912 0.0089265 0.0146583 0.0159377 0.0246492
17 200 75 0.0037192 0.0043065 0.0046969 0.0053205 0.005624 0.0061115 0.0066656 0.0075203 0.0123481 0.013425 0.0207058
18 270 53 0.0015392 0.0017822 0.0019438 0.0022019 0.0023274 0.0025292 0.0027585 0.0031122 0.0051101 0.0055556 0.0085625
19 325 45 0.0014623 0.0016932 0.0018467 0.0020919 0.0022112 0.0024029 0.0026207 0.0029567 0.0048548 0.005278 0.008133
20 400 38 0.0164048 0.0189951 0.0207173 0.023468 0.0248062 0.0269567 0.0294007 0.0331706 0.0544635 0.0592117 0.0912193
1 1 1 1 1 1 1 1 1 1 1
Page 18
Bij
1
1 1
0.4024486 1 1
0.2676849 0.4113623 1 1
0.2194922 0.3022606 0.5078197 1 1
0.183027 0.2431122 0.3438847 0.5087506 1 1
0.1532698 0.2013291 0.267869 0.3438847 0.5078197 1 1
0.141059 0.184906 0.2431122 0.30253 0.4113623 0.6954041 1 1
0.1294855 0.1695312 0.2213511 0.2702947 0.3478675 0.5188811 0.6880033 1 1
Page 19
Bij
0
0.5975514 0
0.1347637 0.5886377 0
0.0481928 0.1091017 0.4921803 0
0.0364652 0.0591484 0.163935 0.4912494 0
0.0297572 0.0417831 0.0760157 0.1648659 0.4921803 0
0.0122108 0.0164231 0.0247568 0.0413547 0.0964574 0.3045959 0
0.0115735 0.0153747 0.0217611 0.0322353 0.0634948 0.176523 0.3119967 0
0.1294855 0.1695312 0.2213511 0.2702947 0.3478675 0.5188811 0.6880033 1 0
1 1 1 1 1 1 1 1 0
Page 20
J&T
Matrix J
1 2 3 4 5 6 7 8 9 10
1 0.89950083215 0 0 0 0 0 0 0 0 0
2 0 0.7489533453 0 0 0 0 0 0 0 0
3 0 0 0.63987755363 0 0 0 0 0 0 0
4 0 0 0 0.52762458833 0 0 0 0 0 0
5 0 0 0 0 0.43248562266 0 0 0 0 0
6 0 0 0 0 0 0.36608620698 0 0 0 0
7 0 0 0 0 0 0 0.29829073128 0 0 0
8 0 0 0 0 0 0 0 0.23967547002 0 0
9 0 0 0 0 0 0 0 0 0.19823439582 0
10 0 0 0 0 0 0 0 0 0 0.26441123614
11 0 0 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0 0 0
Page 21
J&T
Matrix T
1 2 3 4 5 6 7 8 9 10
1 1 0 0 0 0 0 0 0 0 0
2 0.23603084402 1 0 0 0 0 0 0 0 0
3 0.09062791968 0.5069718785 1 0 0 0 0 0 0 0
4 0.06853595334 0.3782873382 0.77222023446 1 0 0 0 0 0 0
5 0.02410335054 0.1399312243 0.31676209015 0.56038018665 1 0 0 0 0 0
6 0.02483107496 0.1418367661 0.32090154232 0.57989049033 1.14671643983 1 0 0 0 0
7 0.0187302153 0.1062356331 0.24319889293 0.45825989513 1.00468538757 1.08996776374 1 0 0 0
8 0.01791479264 0.0999709136 0.2290866122 0.44069171656 1.01922472906 1.20902318061 1.4499983325 1 0 0
9 0.03261323823 0.1725300845 0.38554141311 0.73766238054 1.75842857136 2.21908045355 3.13767592074 3.43153172207 1 0
10 0.01753526304 0.1005824913 0.24726231555 0.55700706057 1.71332650749 3.04643314889 10.6638441797 -13.060684782 -1.1987773786 1
11 0.06787989885 0.4166830503 1.12994281107 3.16172864369 16.4283158061 529.192092136 -49.855668506 16.5222936878 0.40666323336 -2.2033849677
12 0.1346962195 1.1437372092 5.32307657324 -125.65270291 -47.70151304 -773.35294471 41.2957660151 -8.8133975762 -0.1813135413 1.40553896464
13 0.23800092868 4.4119249452 -51.791861956 174.725050437 29.4317938178 293.987135068 -9.7897109978 1.32235674672 0.00886650052 -0.2608793317
14 0.48267997684 -105.15853105 63.4186000594 -73.276115578 -6.1382193144 -40.776113475 0.89059284868 -0.101971945 -0.0078315322 0.01895315187
15 0.92455859312 150.90168816 -23.909532706 11.4295052499 0.30773380984 -2.4667347608 0.19924159775 -0.0479211315 -0.0043648228 0.00647714469
16 2.63012857278 -70.401019604 1.56893268498 1.52091123063 0.03858943851 -2.3959460139 0.16388130661 -0.040616939 -0.0037294806 0.00539069316
17 20.4617424795 13.238629431 0.17343525615 0.69972730544 0.00417178764 -2.0619610981 0.13711430009 -0.0342360951 -0.0031516066 0.0045234935
18 -84.094764962 0.0058014865 0.0473109055 0.24689745655 -0.0003090794 -0.8380467995 0.0557146747 -0.0139863742 -0.001291322 0.0018433391
19 95.611844315 0.1553082875 0.04456654615 0.23457611201 -0.0006997772 -0.8059143747 0.05335978233 -0.0133738584 -0.0012334659 0.00176358262
20 -37.987688674 2.6394317591 0.48055672438 2.57653032142 -0.0122450845 -9.0460705146 0.59819054541 -0.1499934556 -0.013836584 0.01977392991
Vector SiE
1 2 3 4 5 6 7 8 9 10
1 0.05444211158 0.1572377696 0.25515616266 0.38860575915 0.5434957761 0.6885056759 0.88793322124 1.13015076739 1.36795650893 1.0174333226
Matrix bij
1 2 3 4 5 6 7 8 9 10
1 0 0 0 0 0 0 0 0 0 0
2 0.44566504166 0 0 0 0 0 0 0 0 0
Page 22
J&T
3 0.11890214845 0.3157121332 0 0 0 0 0 0 0 0
4 0.09617353668 0.2243663992 0.40388003026 0 0 0 0 0 0 0
5 0.02823907076 0.0565484178 0.09526883317 0.22335566204 0 0 0 0 0 0
6 0.03336199646 0.0594883226 0.09426107996 0.20773278899 0.30595497399 0 0 0 0 0
7 0.02763239945 0.0431228318 0.06270532942 0.12488750166 0.1780878224 0.31571213315 0 0 0 0
8 0.03118956331 0.0430416186 0.05670090066 0.09775713003 0.13201750997 0.21952772348 0.39554217548 0 0 0
9 0.08680887774 0.1047600986 0.12023555721 0.15673994116 0.18325197317 0.24573868898 0.36365780983 0.72206113498 0 0
10 0.01060407907 0.0123197764 0.01349487963 0.01548641281 0.01654045551 0.01842761214 0.02102857736 0.02675740634 0.30717297204 0
11 0.04261723865 0.0493891791 0.05392692292 0.0612927968 0.06496414425 0.07106296541 0.07846441217 0.09165021787 0.42174069354 0.69722930405
12 0.02327556832 0.0269522038 0.02939769939 0.03330740841 0.03521232439 0.03827965417 0.04178055839 0.04723659313 0.08613543192 0.10119257485
13 0.01305375395 0.0151150646 0.01648557173 0.01867478078 0.01974003239 0.02145216561 0.02339888872 0.02640496536 0.04385822619 0.04812473142
14 0.00965857549 0.0111837064 0.01219768194 0.01381724128 0.01460520477 0.01587143492 0.01731061721 0.019530925 0.03212785517 0.03498120222
15 0.00527806715 0.0061114928 0.00666558815 0.00755059858 0.00798117394 0.00867307465 0.00945943599 0.01067243111 0.01752996642 0.01906409061
16 0.00441466964 0.0051117611 0.00557521545 0.00631545081 0.00667558892 0.00725429966 0.00791201115 0.00892653301 0.01465833506 0.01593770856
17 0.00371920645 0.0043064817 0.00469692577 0.00532054766 0.00562395085 0.00611149277 0.00666558815 0.00752027546 0.01234812709 0.0134250037
18 0.00153916668 0.0017822063 0.0019437887 0.00220187002 0.00232743116 0.00252919666 0.00275850461 0.00311220944 0.00511007369 0.00555562861
19 0.00146227839 0.0016931771 0.00184668771 0.00209187669 0.00221116547 0.00240285182 0.0026207047 0.00295674004 0.00485477387 0.00527804437
20 0.01640476169 0.0189951288 0.02071730792 0.02346799228 0.02480624881 0.02695670657 0.02940071625 0.03317056827 0.05446354501 0.05921171161
1 1 1 1 1 1 1 1 1 1
Page 23
J&T
Page 24
J&T
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.3633111914 0 0 0 0 0 0 0 0 0
0 0.53731142845 0 0 0 0 0 0 0 0
0 0 0.6660995654 0 0 0 0 0 0 0
0 0 0 0.75735183124 0 0 0 0 0 0
0 0 0 0 0.81762953612 0 0 0 0 0
0 0 0 0 0 0.85688439647 0 0 0 0
0 0 0 0 0 0 0.88861575806 0 0 0
0 0 0 0 0 0 0 0.90780017724 0 0
0 0 0 0 0 0 0 0 0.918614 0
0 0 0 0 0 0 0 0 0 1
Page 25
J&T
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0
-1.4253716265 1 0 0 0 0 0 0 0 0
0.53134408706 -1.5355215115 1 0 0 0 0 0 0 0
-0.072514039 0.69718329125 -1.7164257422 1 0 0 0 0 0 0
-0.0048003871 -0.1167251625 0.83334097364 -1.6824024732 1 0 0 0 0 0
-0.0045497267 -0.0134681936 -0.0995444157 0.90466779577 -2.0140746619 1 0 0 0 0
-0.0039009965 -0.0059084647 -0.0036742683 -0.1980598884 1.36493487652 -2.0178701842 1 0 0 0
-0.0015847748 -0.0020650371 -0.0010846701 0.00325963166 -0.2470967637 0.95726340422 -1.6357625364 1 0 0
-0.0015235792 -0.0019619509 -0.0010516481 -0.0004414206 -0.0630785548 0.04774674781 0.82796629635 -2.4842676109 1 0
-0.0170989574 -0.021532971 -0.0115602292 -0.0270236452 -0.0406848961 0.01286003217 -0.19220376 1.48426761086 -1 1
11 12 13 14 15 16 17 18 19 20
0.69548126347 0.37534308306 0.2292775471 0.15064822265 0.10657667331 0.08058174567 0.06092698986 0.04958175366 0.0433548 0
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
Page 26
J&T
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.65611527281 0 0 0 0 0 0 0 0 0
0.10349295878 0.59755136747 0 0 0 0 0 0 0 0
0.05736479957 0.13476370726 0.58863765027 0 0 0 0 0 0 0
0.02975715282 0.04819276075 0.10910174707 0.49218027469 0 0 0 0 0 0
0.02464916002 0.03646519567 0.05914840722 0.16393499811 0.4912493838 0 0 0 0 0
0.02070584544 0.02975715282 0.0417831251 0.07601571849 0.16486588901 0.49218027469 0 0 0 0
0.00856246489 0.01221079112 0.0164230983 0.02475681327 0.04135474353 0.09645737557 0.30459591708 0 0 0
0.00813302541 0.01157351271 0.01537472383 0.02176109486 0.03223532607 0.06349482564 0.17652298589 0.31199665799 0 0
0.09121932026 0.12948551219 0.16953124821 0.22135110058 0.27029465759 0.34786752409 0.51888109703 0.68800334201 1 0
1 1 1 1 1 1 1 1 1 0
11 12 13 14 15 16 17 18 19 20
-9.289418E-18 -4.644709E-17 -3.715767E-17 -1.857884E-17 -2.786826E-17 -5.573651E-17 -4.644709E-17 -1.857884E-17 -1.16E-18 0
-3.545315E-17 -3.011908E-17 -4.246561E-16 -2.245366E-16 -1.284315E-16 -4.073204E-16 -1.95981E-16 -1.217869E-16 -2.6E-18 0
2.5328411E-16 2.5389525E-16 5.2958787E-16 1.1397785E-16 1.4972961E-16 4.1221479E-16 9.3759257E-17 5.2269555E-17 2.224E-18 0
-2.098322E-16 -3.312841E-17 -1.371686E-16 1.2609881E-16 -1.385879E-16 -1.587569E-16 -3.252018E-18 1.3543315E-18 -3.17E-18 0
4.3336828E-17 -1.368531E-17 -3.953535E-17 -4.865889E-17 5.1700075E-17 1.1404428E-17 1.1404428E-18 1.9007381E-18 6.653E-19 0
-1.059791E-17 4.4217341E-17 -2.148081E-16 -5.655189E-17 -7.289404E-17 -1.416024E-17 -7.302763E-18 -7.43635E-18 3.64E-18 0
-2.215911E-17 1.0597837E-17 2.1051158E-16 4.1427908E-17 1.1464933E-16 1.6378475E-17 4.8171986E-18 3.1311791E-18 -2.53E-18 0
5.5827559E-17 -7.846035E-17 -5.884526E-17 -1.282525E-17 -1.02602E-16 1.5088529E-18 3.0177059E-18 1.5088529E-18 -3.77E-19 0
Page 27
J&T
Page 28
J&T
SiE
1 0.05444211158
2 0.15723776962
3 0.25515616266
4 0.38860575915
5 0.5434957761
6 0.6885056759
7 0.88793322124
8 1.13015076739
9 1.36795650893
10 1.0174333226
11 0.69548126347
12 0.37534308306
13 0.2292775471
14 0.15064822265
15 0.10657667331
16 0.08058174567
17 0.06092698986
18 0.04958175366
19 0.04335483134
20 0
Page 29
Mill2
Matrix J
1 2 3 4 5 6 7 8 9 10
1 0.89950083215 0 0 0 0 0 0 0 0 0
2 0 0.74895334533 0 0 0 0 0 0 0 0
3 0 0 0.63987755363 0 0 0 0 0 0 0
4 0 0 0 0.52762458833 0 0 0 0 0 0
5 0 0 0 0 0.43248562266 0 0 0 0 0
6 0 0 0 0 0 0.36608620698 0 0 0 0
7 0 0 0 0 0 0 0.29829073128 0 0 0
8 0 0 0 0 0 0 0 0.23967547002 0 0
9 0 0 0 0 0 0 0 0 0.19823439582 0
10 0 0 0 0 0 0 0 0 0 0.26441123614
11 0 0 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0 0 0
Page 30
Mill2
Matrix T
1 2 3 4 5 6 7 8 9 10
1 1 0 0 0 0 0 0 0 0 0
2 0.23603084402 1 0 0 0 0 0 0 0 0
3 0.09062791968 0.5069718785 1 0 0 0 0 0 0 0
4 0.06853595334 0.37828733818 0.77222023446 1 0 0 0 0 0 0
5 0.02410335054 0.13993122434 0.31676209015 0.56038018665 1 0 0 0 0 0
6 0.02483107496 0.14183676609 0.32090154232 0.57989049033 1.14671643983 1 0 0 0 0
7 0.0187302153 0.10623563313 0.24319889293 0.45825989513 1.00468538757 1.08996776374 1 0 0 0
8 0.01791479264 0.09997091355 0.2290866122 0.44069171656 1.01922472906 1.20902318061 1.4499983325 1 0 0
9 0.03261323823 0.17253008446 0.38554141311 0.73766238054 1.75842857136 2.21908045355 3.13767592074 3.43153172207 1 0
10 0.01753526304 0.10058249127 0.24726231555 0.55700706057 1.71332650749 3.04643314889 10.6638441797 -13.060684782 -1.1987773786 1
11 0.06787989885 0.41668305031 1.12994281107 3.16172864369 16.4283158061 529.192092136 -49.855668506 16.5222936878 0.40666323336 -2.2033849677
12 0.1346962195 1.14373720921 5.32307657324 -125.65270291 -47.70151304 -773.35294471 41.2957660151 -8.8133975762 -0.1813135413 1.40553896464
13 0.23800092868 4.41192494518 -51.791861956 174.725050437 29.4317938178 293.987135068 -9.7897109978 1.32235674672 0.00886650052 -0.2608793317
14 0.48267997684 -105.15853105 63.4186000594 -73.276115578 -6.1382193144 -40.776113475 0.89059284868 -0.101971945 -0.0078315322 0.01895315187
15 0.92455859312 150.901688159 -23.909532706 11.4295052499 0.30773380984 -2.4667347608 0.19924159775 -0.0479211315 -0.0043648228 0.00647714469
16 2.63012857278 -70.401019604 1.56893268498 1.52091123063 0.03858943851 -2.3959460139 0.16388130661 -0.040616939 -0.0037294806 0.00539069316
17 20.4617424795 13.2386294313 0.17343525615 0.69972730544 0.00417178764 -2.0619610981 0.13711430009 -0.0342360951 -0.0031516066 0.0045234935
18 -84.094764962 0.0058014865 0.0473109055 0.24689745655 -0.0003090794 -0.8380467995 0.0557146747 -0.0139863742 -0.001291322 0.0018433391
19 95.611844315 0.15530828749 0.04456654615 0.23457611201 -0.0006997772 -0.8059143747 0.05335978233 -0.0133738584 -0.0012334659 0.00176358262
20 -37.987688674 2.63943175907 0.48055672438 2.57653032142 -0.0122450845 -9.0460705146 0.59819054541 -0.1499934556 -0.013836584 0.01977392991
Matrix T (inverse)
1 2 3 4 5 6 7 8 9 10
1 1 1.8578837E-17 2.7868255E-17 -1.393413E-16 8.3604765E-17 -2.7868255E-17 6.5025928E-17 0 1.1147302E-16 -1.393413E-16
2 -0.236030844 1 9.0214706E-16 -4.364738E-16 4.395547E-16 -1.0516389E-16 3.7766113E-16 -1.3348962E-16 1.7492061E-16 1.3160431E-16
Page 31
Mill2
Matrix T*J
1 2 3 4 5 6 7 8 9 10
1 0.89950083215 0 0 0 0 0 0 0 0 0
2 0.21230994061 0.74895334533 0 0 0 0 0 0 0 0
3 0.08151988917 0.37969828439 0.63987755363 0 0 0 0 0 0 0
4 0.06164814706 0.28331956743 0.49412639449 0.52762458833 0 0 0 0 0 0
5 0.02168098387 0.10480195859 0.20268895133 0.29567036529 0.43248562266 0 0 0 0 0
6 0.02233557259 0.10622912046 0.20533769386 0.30596448124 0.49593837349 0.36608620698 0 0 0 0
7 0.01684784425 0.07956553283 0.15561751265 0.24178918852 0.43451198542 0.39902216436 0.29829073128 0 0 0
8 0.01611437089 0.07487355014 0.14658738098 0.23251978553 0.44080004158 0.44260671034 0.43252106296 0.23967547002 0 0
Page 32
Mill2
Matrix [T*J*T(inv.)]
1 2 3 4 5 6 7 8 9 10
1 0.89950083215 1.6711679E-17 2.5067519E-17 -1.253376E-16 7.5202556E-17 -2.5067519E-17 5.8490877E-17 0 1.0027007E-16 -1.253376E-16
2 0.03553385038 0.74895334533 6.8158277E-16 -3.564821E-16 3.4695609E-16 -8.4679554E-17 2.9665622E-16 -9.99775E-17 1.5467421E-16 6.8981948E-17
3 0.01047699928 0.05529835902 0.63987755363 1.7123445E-16 -1.985891E-15 4.1001191E-15 -3.173314E-16 2.5105705E-16 1.2382141E-16 8.6841033E-17
4 0.00824170989 0.03977951036 0.08668401118 0.52762458833 -1.373499E-15 2.7648182E-15 -7.661803E-17 -8.1718212E-17 7.5680675E-17 -1.380569E-16
5 0.00262265542 0.01168285204 0.02452375864 0.05331399134 0.43248562266 8.0830759E-16 -7.512574E-16 3.0998063E-16 5.5197389E-17 3.618997E-17
6 0.0028727395 0.0120086228 0.02435314053 0.05100649439 0.07614130155 0.36608620698 -3.876374E-16 2.2890815E-16 -7.780905E-17 -1.11958E-17
7 0.00225221832 0.00878734302 0.01710366229 0.03417571207 0.05008716926 0.07389488304 0.29829073128 7.4667162E-17 1.6086391E-17 1.5473539E-18
8 0.00230360737 0.0083970151 0.01561686208 0.02944981854 0.04210009981 0.0601949372 0.08499203109 0.23967547002 1.3670289E-17 -6.155134E-18
9 0.00502074923 0.01649654862 0.02828249329 0.04719999747 0.06342355533 0.08310690824 0.1077453686 0.14220636071 0.19823439582 -2.553115E-17
10 0.00195125437 0.00630983965 0.01068141483 0.01746274943 0.0232928033 0.0301067959 0.03865448157 0.05083817454 0.07933129917 0.26441123614
11 0.00635137858 0.02020137235 0.03368316447 0.05355879679 0.07027544361 0.08834046055 0.10971079588 0.13730708832 0.19410051908 0.21791467472
12 0.00594754035 0.01879916262 0.03117049497 0.04899317976 0.06393676264 0.07934917515 0.09696677745 0.11801792702 0.15590231475 0.16290067101
13 0.00400058658 0.01261473706 0.02086931267 0.0326354717 0.04248174164 0.05238489033 0.06345000601 0.07591128811 0.09450605846 0.09342978075
14 0.00294032466 0.00925855326 0.01529604631 0.02385007072 0.03098948432 0.0380713509 0.04587057866 0.0543282405 0.0651152484 0.06222564116
Page 33
Mill2
15 0.00164352564 0.00517301813 0.00854285556 0.0133077576 0.01728195996 0.02120431863 0.025500863 0.03008981598 0.03551149209 0.03344174618
16 0.00133680755 0.00420631298 0.00694423137 0.01081105508 0.01403322218 0.01720601055 0.02067200235 0.02434960513 0.02855625767 0.02675544066
17 0.00111801162 0.00351745858 0.00580631996 0.00903748086 0.01172905361 0.01437696422 0.01726647006 0.02032423335 0.0237741656 0.02222732248
18 0.00047082782 0.00148139737 0.00244552099 0.00380675369 0.00494098888 0.00605686104 0.00727470422 0.0085631796 0.01001258768 0.00935335565
19 0.00044306084 0.00139395571 0.00230104078 0.00358152379 0.00464825465 0.00569746746 0.0068421936 0.00805263598 0.00941137406 0.00879030045
20 0.00497132043 0.01564059598 0.02581811645 0.04018455842 0.05215253662 0.0639227698 0.07676299622 0.09033598075 0.10554428723 0.09854983079
Page 34
Mill2
Page 35
Mill2
Circuit Balance
1 2 3 4 5 6 7
Fresh Mill Mill Sump Cyclone Cyclone Cyclone
Feed Feed Discharge Water Feed U'flow O'flow
1 0.000 0.000 0.000 0.000 0.000 0.000 0.000
2 0.000 0.000 0.000 0.000 0.000 0.000 0.000
Page 36
Mill2
Page 37
Mill2
Page 38
Mill2
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.3633111914 0 0 0 0 0 0 0 0 0
0 0.53731142845 0 0 0 0 0 0 0 0
0 0 0.6660995654 0 0 0 0 0 0 0
0 0 0 0.75735183124 0 0 0 0 0 0
0 0 0 0 0.81762953612 0 0 0 0 0
0 0 0 0 0 0.85688439647 0 0 0 0
0 0 0 0 0 0 0.88861575806 0 0 0
0 0 0 0 0 0 0 0.90780017724 0 0
0 0 0 0 0 0 0 0 0.91861402367 0
0 0 0 0 0 0 0 0 0 1
Page 39
Mill2
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0
-1.4253716265 1 0 0 0 0 0 0 0 0
0.53134408706 -1.5355215115 1 0 0 0 0 0 0 0
-0.072514039 0.69718329125 -1.7164257422 1 0 0 0 0 0 0
-0.0048003871 -0.1167251625 0.83334097364 -1.6824024732 1 0 0 0 0 0
-0.0045497267 -0.0134681936 -0.0995444157 0.90466779577 -2.0140746619 1 0 0 0 0
-0.0039009965 -0.0059084647 -0.0036742683 -0.1980598884 1.36493487652 -2.0178701842 1 0 0 0
-0.0015847748 -0.0020650371 -0.0010846701 0.00325963166 -0.2470967637 0.95726340422 -1.6357625364 1 0 0
-0.0015235792 -0.0019619509 -0.0010516481 -0.0004414206 -0.0630785548 0.04774674781 0.82796629635 -2.4842676109 1 0
-0.0170989574 -0.021532971 -0.0115602292 -0.0270236452 -0.0406848961 0.01286003217 -0.19220376 1.48426761086 -1 1
11 12 13 14 15 16 17 18 19 20
-5.573651E-17 -3.715767E-17 -6.502593E-17 -9.2894183E-17 3.7157673E-17 -2.786826E-17 -8.3604765E-17 3.2512964E-17 3.4835319E-17 0
1.7841534E-17 2.7304905E-16 3.2887282E-16 1.5993004E-16 -3.011908E-17 1.9956768E-17 -3.4211602E-17 1.9161256E-16 -3.86375E-17 0
Page 40
Mill2
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
Page 41
Mill2
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.3633111914 0 0 0 0 0 0 0 0 0
-0.5178534638 0.53731142845 0 0 0 0 0 0 0 0
0.19304325331 -0.8250532568 0.6660995654 0 0 0 0 0 0 0
-0.0263451619 0.37460455012 -1.1433104409 0.75735183124 0 0 0 0 0 0
-0.0017440344 -0.0627177638 0.55508806037 -1.2741705939 0.81762953612 0 0 0 0 0
-0.0016529666 -0.0072366143 -0.0663064921 0.68515181178 -1.6467669315 0.85688439647 0 0 0 0
-0.0014172757 -0.0031746856 -0.0024474285 -0.1500010192 1.11601106992 -1.7290814749 0.88861575806 0 0 0
-0.0005757664 -0.001109568 -0.0007224983 0.00246868801 -0.2020336123 0.82026407439 -1.4535643663 0.90780017724 0 0
-0.0005535334 -0.0010541786 -0.0007005023 -0.0003343107 -0.0515748895 0.04091344318 0.73574389808 -2.2552185774 0.91861402367 0
-0.0062122426 -0.0115699114 -0.0077002637 -0.0204664072 -0.0332651727 0.01101956091 -0.1707952899 1.34741840021 -0.9186140237 1
11 12 13 14 15 16 17 18 19 20
-5.013504E-17 -3.342336E-17 -5.849088E-17 -8.3558395E-17 3.3423358E-17 -2.506752E-17 -7.5202556E-17 2.9245438E-17 3.1334398E-17 0
1.5290616E-18 1.9661205E-16 2.3250474E-16 1.0005778E-16 -1.466885E-17 9.0299803E-18 -4.3373016E-17 1.5041169E-16 -2.15418E-17 0
7.7204811E-17 -6.229266E-17 5.3615818E-18 -8.4825006E-17 -2.012409E-16 -1.011924E-17 2.1939646E-17 1.582375E-17 2.1711422E-18 0
-1.930647E-16 -5.835957E-18 1.2950643E-16 -7.889831E-17 -9.455057E-17 4.6346015E-18 4.2368687E-19 8.7713289E-18 -6.705763E-19 0
2.6069206E-17 4.8719212E-17 -4.880902E-17 -4.8470449E-17 7.7806707E-19 8.726802E-19 9.4839863E-19 2.8751346E-18 -1.390315E-18 0
5.5899084E-17 -1.528108E-17 -7.440976E-17 -2.8492439E-17 -2.208171E-17 -4.594044E-18 -4.2743003E-18 4.6936761E-19 1.1463778E-18 0
9.3357504E-18 1.8236842E-17 -2.009162E-17 -1.694739E-17 1.7606867E-18 -1.79139E-18 -1.2020934E-18 1.2925428E-18 2.4894094E-19 0
7.3487138E-18 -2.014277E-18 -2.636074E-17 -1.2219389E-17 -9.667462E-18 -1.942005E-19 -4.5966958E-19 1.5705378E-18 1.7416716E-19 0
7.5478859E-18 -1.913269E-17 -3.168949E-17 -1.6331242E-17 -1.039658E-17 8.3060186E-20 -8.5367482E-19 3.2986803E-18 2.9532855E-19 0
-2.037283E-17 -2.495447E-17 -5.712837E-18 -3.5015898E-17 -1.070247E-17 -4.274886E-19 -9.8797584E-19 1.0113312E-18 2.5035828E-20 0
0.3633111914 -6.107282E-17 -5.969194E-18 -4.5756231E-17 -2.591936E-17 -2.786416E-18 -3.7378608E-18 1.2523724E-18 -7.994063E-19 0
0.2480150009 0.53731142845 -5.731626E-18 -3.9205968E-17 -2.025627E-17 -1.842383E-18 -2.4154398E-18 2.0139323E-18 -2.770406E-19 0
0.12099234002 0.1977569547 0.6660995654 -3.1077884E-17 -8.128797E-18 -3.319323E-19 -1.128019E-18 1.6351384E-18 2.7240152E-19 0
0.06949551902 0.08709676896 0.15662773812 0.75735183124 -2.531967E-17 1.3270984E-18 3.781511E-18 3.5254492E-18 7.8676443E-19 0
Page 42
Mill2
11 12 13 14 15 16 17 18 19 20
8.9501733E-17 2.3176549E-17 6.8734318E-17 1.2585906E-16 -5.107366E-17 2.6368087E-17 9.6124801E-17 -3.4692899E-17 -3.792161E-17 0
3.7261718E-16 -3.048657E-16 -4.282688E-16 -1.8498589E-16 2.7226746E-17 -1.730784E-17 6.7781885E-17 -2.2050679E-16 3.3109976E-17 0
-5.122243E-16 1.8788567E-16 -3.288183E-17 1.3765056E-16 3.8282238E-16 2.2829711E-17 -4.4979076E-17 -7.5073573E-18 -5.934136E-18 0
1.0584113E-15 1.2702625E-16 -3.867539E-16 1.580468E-16 1.5617959E-16 -1.279097E-17 4.9257244E-19 4.6559991E-20 4.5453146E-19 0
-1.574985E-16 -3.012031E-16 1.9553956E-16 1.2540412E-16 -4.324338E-17 -1.508523E-18 -2.2048896E-18 -8.3973057E-19 3.1155311E-18 0
-6.015924E-16 -2.872063E-18 3.0639127E-16 3.9826992E-17 3.324346E-17 1.4653963E-17 1.3663134E-17 6.861579E-18 -4.513961E-18 0
5.0561406E-17 -1.219056E-16 3.3128108E-17 2.3198003E-17 -4.923296E-17 3.8372959E-18 1.5077675E-18 8.7780785E-19 -7.14287E-19 0
-6.425139E-17 2.7802973E-17 8.8261771E-17 -2.6942935E-18 2.1342694E-17 -3.443432E-18 -1.5779061E-18 -5.3962799E-19 -4.160517E-19 0
-1.46929E-16 1.9289795E-16 7.0241137E-17 -1.2312683E-17 -1.723632E-17 -5.287509E-18 -9.5877032E-19 -6.9163635E-19 -1.095931E-18 0
1.4952077E-16 1.2153568E-16 -6.917541E-17 1.4081609E-16 3.1459331E-17 1.9269447E-18 2.8224863E-18 1.0837064E-18 3.4909455E-19 0
2.75246131603 1.7791846E-16 -8.739002E-17 8.2037351E-18 2.4318681E-17 6.9279242E-18 6.3757055E-18 7.8408894E-18 2.9443479E-18 0
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Mill2
11 12 13 14 15 16 17 18 19 20
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Mill2
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Mill2
Page 46
Mill2
Fresh Mill
Feed Discharge
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20 5.97 20 45.6495673056
78 281.978724534
Page 47