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STL POWER SOLUTIONS Slide 1

Arc Flash Hazard Awareness,


Calculation and Mitigation

STL POWER SOLUTIONS Slide 2

Class Objectives
• Appreciate the dangers of arc flash
• Learn about electrical safety rules and practices
• Learn to avoid accident from case studies
• Able to perform arc flash calculation
• How to mitigate the hazards

Every year in US, 1000 persons are admitted to burn center due
to arc flash (IEEE Magazine)

DO NOT BE PART OF THE STATISTICS

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STL POWER SOLUTIONS Slide 3

The Other Electrical Hazard: Arc Flash (& Arc Blast)


Electrical hazards:

1. Electric shock
People touches live equipment. Hazard
can be avoided by applying correct
procedure or design/protection

2. Arc flash & Arc Blast


More difficult to avoid due a person is
just at some distance from equipment

STL POWER SOLUTIONS Slide 4

The Other Electrical Hazard: Arc Flash

Arc flash may be not our mistake. We just stand nearby the panel.

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STL POWER SOLUTIONS Slide 5

What is Arc Flash ?

Bolted Arcing
Short Circuit Short Circuit

Rfault = 0 Rfault ≠ 0

A B A B

STL POWER SOLUTIONS Slide 6

The Danger of Bolted Short Circuit


• High current
• Danger is more to equipment
• Fault impedance is small (R ≈ 0)
• Hence, little heat release
• No arc flash hazard
• Short circuit analysis is referred to bolted fault type

Bolted SC Test

A B

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STL POWER SOLUTIONS Slide 7

The Danger of Arcing Short Circuit


• Less current
• Danger is more to personnel
• Fault impedance is larger
• Hence, heat release is high
• Arc flash hazard present
• Short circuit analysis does not study arcing fault type
• It is covered in arc flash analysis

Arc SC Test

A B

STL POWER SOLUTIONS Slide 8

The Danger of Arcing Short Circuit

Sun Arc Flash

Extreme Heat Molten Metal


35,000 °F

Pressure Waves

Sound Waves

Copper Vapor: Shrapnel


Solid to Vapor
Expands by
67,000 times
Hot Air-Rapid Expansion

Intense Light

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STL POWER SOLUTIONS Slide 9

The Danger of Arcing Short Circuit


Arc flash products: Toxic Gases

• Thermal burn
• Molten metal
• Projectiles
• Blast and pressure waves
• Intense light
• Intense sound
• Fire
• Toxic gases and vapors

Arc flash PPE can protect against thermal


burn only !!!

STL POWER SOLUTIONS Slide 10

Common Causes of Arc Flash

• Human error
- dropped tool inside equipment
- left tool inside equipment
- Incorrect operation
• Mechanical faults
• Failed / loose connections
• Pollution
• Rodents

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STL POWER SOLUTIONS Slide 11

Statistic of Arc Flash Occurrences [5]

15kV, 8.30%
35kV, 1.7%
5kV, 5.10% 240V, 20.80%

600V, 63.90%

Occurences

STL POWER SOLUTIONS Slide 12

Arc Blast
• Blast or pressure waves exist during high arc energy released (e.g. >
40 cal/cm2)
• The pressure wave is like dynamite effect which can destroy the
substation, throw persons, etc.
• Sound pressure level can reach 140 dB peak

Effects on human if he survived from arc blast:


• Body organ damage (brain, spine, heart, ear, etc)

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STL POWER SOLUTIONS Slide 13

Arc Blast
Blast injury symptoms:
• Persistent headaches
• Ears ringing
• Double vision
• Speaking problem
• Memory problem
• Confusion, Restlessness,
Agitation

STL POWER SOLUTIONS Slide 14

Hazard Boundary
• Also called Flash Protection Boundary (FPB)
• FPB: distance of person from arc source where he can receive 2nd
degree burn injury (1.2 cal/cm2, curable burn)
• FPB should not be crossed by anyone without wearing arc PPE

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STL POWER SOLUTIONS Slide 15

Hazard Boundary

STL POWER SOLUTIONS Slide 16

Burn Injury Categories

1st degree 2nd degree


• Injury to outer layer of skin • Injury to dermis layer of skin
(epidermis) • Can heal without skin grafts
• Quick healing and leaves no
scaring

3rd degree 4th degree


• Complete destruction of growth • Extended to muscle, nerve,
centers tendon, bone tissues
• Require skin grafts

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STL POWER SOLUTIONS Slide 17

Skin Anatomy

STL POWER SOLUTIONS Slide 18

Burn Injury Categories


1st degree

2nd degree

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STL POWER SOLUTIONS Slide 19

Impact of Arc Flash Tragedy

• Impact not only to personnel, but extend to families, friends


and co-workers
• Treatment cost up to USD 106
• Production loss
• Litigation fees

STL POWER SOLUTIONS Slide 20

Qualified Electrical Person

NFPA 70E:
One who has skills and knowledge related to the construction
and operation of the electrical equipment and installations
and has received safety training to recognize and avoid the
hazards involved

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STL POWER SOLUTIONS Slide 21

Safety Procedures and Methods


6 Safety Attitudes:

• Think – be aware
• Understand your procedures
• Follow your procedures
• Use appropriate PPE
• Ask if in doubt, do not assume
• Do not answer if you do not know

STL POWER SOLUTIONS Slide 22

Zero Energy
• Do not think the system is dead even push button has been switched off.
• System is considered dead once it is proven dead by correct methods

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STL POWER SOLUTIONS Slide 23

Hazard Categories according to NFPA 70E

Recommended practice:
> 40 cal/cm2: No work during live condition since arc flash is
usually accompanied by blast.

Remember per IEEE 1584: PPE is the last line of


defense. PPE cannot prevent all injuries and will
only lessen the impact of an arc flash. In many
cases the use of PPE has saved lives or prevented
serious injury.

STL POWER SOLUTIONS Slide 24

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STL POWER SOLUTIONS Slide 25

STL POWER SOLUTIONS Slide 26

Accident Case Studies – Case 1

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STL POWER SOLUTIONS Slide 27

Accident Case Studies – Case 1

STL POWER SOLUTIONS Slide 28

Accident Case Studies – Case 1

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STL POWER SOLUTIONS Slide 29

Accident Case Studies – Case 1

STL POWER SOLUTIONS Slide 30

Accident Case Studies – Case 2

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STL POWER SOLUTIONS Slide 31

Accident Case Studies – Case 2


Findings:

STL POWER SOLUTIONS Slide 32

Accident Case Studies – Case 3


• Donnie Johnson, an electrician
• Got 3rd degree burn
• Return to work after skin grafts but not as electrician
• Full story at www.donniesaccident.com

Findings:
• Arc flash hazard trained
• Not wearing arc PPE

His message to people:

ALWAYS FOLLOW YOUR SAFETY PROCEDURES !


I GOT ANOTHER CHANCE.
YOU MAY NOT !

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STL POWER SOLUTIONS Slide 33

Accident Case Studies – Case 4


• Electricians got killed during arc flash
• Source:

Findings:
• Arc flash hazard trained
• Wearing proper arc PPE
• PPE protected from burn injury
• Blast threw and killed personnel

STL POWER SOLUTIONS Slide 34

Standards and Recommended Practices for Arc Flash


Calculation
• NFPA 70E 2012 Standard for Electrical Safety in The Workplace

• IEEE 1584a-2004 IEEE Guide for Performing Arc-Flash Hazard


Calculations--Amendment 1

• IEEE 1584b-2011 IEEE Guide for Performing Arc-Flash Hazard Calculations-


-Amendment 2: Changes to Clause 4

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STL POWER SOLUTIONS Slide 35

When to Do Arc Flash Calculation in Project?

Site survey Short Circuit Relay


(for brown Study Coordination
field only) Study

Provide mitigation
other than PPE

N
Incident
Arc Flash
END Study
Energy as per
Y Target

Target incident energy may differ between company

STL POWER SOLUTIONS Slide 36

When to Do Arc Flash Calculation in Project?

• Arc flash awareness in oil and gas industry started after


2007. However, safety compliance w.r.t. arc flash is still
low due to arc flash is understood by few electrical
engineers only, not by HSE
• When we go to site and work around the panel, we are
exposed to great danger

So protect ourself before it is too late, even though


insurance can cover but our life will change forever if it
happens to us.

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STL POWER SOLUTIONS Slide 37

IEEE 1584 Calculation Methods


Objectives
Arc flash is commonly calculated using IEEE 1584.

1. Addresses Arc Flash Calculations:


Arcing fault current
Incident energy
Flash boundary

2. Valid Ranges
208 V to 15 kV
700A to 106kA
Gap 13mm to 153mm

3. Out of Range
Use Lee Equation

STL POWER SOLUTIONS Slide 38

IEEE 1584 Calculation Methods


Equipment Type
Arc flash produced depends on equipment type

• Switchgear
• Motor Control Center
• Distribution Panel

Dimension of equipment determines the arc energy

HV Switchgear LV MCC Distribution Panel

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STL POWER SOLUTIONS Slide 39

IEEE 1584 Calculation Methods


Working Distance
WD
Equipment Typical Working
Distance
(mm)

MV Switchgear 910
Busbar
MV MCC 910
Equipment
LV Switchgear 610
LV MCC 455
LV Panel 455

WD is measured from the arcing


Normal arc energy is calculated at working source to a worker’s face or chest
distance. If a person moves closer, the
calculated value is not valid anymore

STL POWER SOLUTIONS Slide 40

IEEE 1584 Calculation Methods


Arc Gap
Equipment Busbar Gap
(mm)

15kV 153
Switchgear/MCC
Gap
5kV 104
Equipment Switchgear/MCC
LV Switchgear 32
LV MCC 25
LV Panel 25

Gap = clearance between the live


conductors across which the arc
forms

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STL POWER SOLUTIONS Slide 41

Arc Energy for Various Equipment


18 All
PPE3
16 17.1 17.1

14

Energy (cal/cm2)
12 13
11.5
10
10.1
8

0
11KV 4.16KV LV SW GR LV MCC LV DP
SW GR SW GR
Equipment

Parameters:
• Arcing current = 20 kA
• Arc duration = 0.5 sec
• Grounding System = Solid

STL POWER SOLUTIONS Slide 42

IEEE 1584 Calculation Methods


2-second Rule
Incident energy depends on arc duration / protection trip time.

IEEE 1584 suggests a maximum reaction time of 2 s. Therefore arc flash simulation
time is set to 2 s.

This means if a time current curve indicates a fault clearing time greater than 2 s, 2 s
will be used as the maximum cut off time.

The rationale of limiting the reaction time is that, it is likely that a person exposed to
an arc flash will move away quickly if it is physically possible.

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STL POWER SOLUTIONS Slide 43

IEEE 1584 Calculation Methods


2-second Rule

2 sec Possible 2 sec Not Possible

IEEE 1584 Calculation Methods


Calculating Arcing Fault Current

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IEEE 1584 Calculation Methods
Calculating Arcing Fault Current

IEEE 1584 Calculation Methods


Calculating Incident Energy

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IEEE 1584 Calculation Methods
Calculating Incident Energy

IEEE 1584 Calculation Methods


Calculating FPB

= 1.2 cal/cm2

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IEEE 1584 Calculation Methods
Calculating FPB
• FPB: distance of person from arc source where he can receive 2nd degree
burn injury
• A person entering FPB must use arc rated PPE

FPB

Arc Flash in Resistance Grounded vs Solidly Grounding Systems

• Arc energy in solidly grounding system is lower than in HRG system

It is not the intent solidly grounded should be adopted to reduce arc


flash hazard

Solid Grounded Resistance Grounded

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Arc Flash in Resistance Grounded vs Solidly Grounding Systems

All
PPE3
22.1 22.1

Energy (cal/cm2)
16.9 17.1 17.1
14.9
13 13.1
11.5
10.1

11KV SWGR 4.16KV SWGR LV SWGR LV MCC LV DP


Solid Equipment
Resistance Grounded

Parameters:
• Arcing current = 20 kA
• Arc duration = 0.5 sec

Implementation of Arc Flash Recommendation


Labeling
Output of arc flash study:

1. Incindent energy
2. PPE category
3. FPB

As per NFPA70E, arc flash labeling should


be provided:

Minimum information as
per NFPA 70E

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STL POWER SOLUTIONS Slide 53

Critiques of IEEE 1584

• Accuracy of the formula to determine the energy


• Some anomalies in the formula
• Blast hazard is not addressed in the current IEEE 1584
• DC system is not addressed in the current IEEE 1584
• How long arc can sustain is not addressed

There is on going collaboration between IEEE 1584 and NFPA 70E Working
Group to improve the current standards.

Despite the critiques of IEEE 1584, injuries were prevented when using
appropriate PPE.
BETTER THAN NOTHING

STL POWER SOLUTIONS Slide 54

Anomaly of IEEE 1584 Equations

Bolted Arcing
Short Circuit Short Circuit

Ibolted Iarc

Arcing current <1


Bolted Current

For certain range of current,


the ratio could be > 1 which is
impossible
A B A B

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STL POWER SOLUTIONS Slide 55

Typical Activities and Required PPE per NFPA 70E

• Typical NFPA 70E tables can be


used if fault parameters and
clearing time are the same.

• Otherwise, must conduct rigorous


arc flash analysis.

• Severity of arc flash depends on


activity type.

STL POWER SOLUTIONS Slide 56

What about During Door Closed?


There has been debates / controversy Statistics of Arc Flash
whether arc flash hazard exists at all Incidents
times with door closed.
A (65%)
Should we use of PPE when just walks B (10%)
around the switchgear and do nothing
C (25%)
operation on the switchgear?

IEEE 1584 calculates arc energy when A Operator is working with door open

the door opened. B Operator is in front of equipment with door


closed and equipment is not arc resistant
C Operator not present

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STL POWER SOLUTIONS Slide 57

What about During Door Closed?


NFPA 70E 2012 resolves the conflict by adding statement below:

“It is the collective experience of the Technical Committee on Electrical Safety in Workplace that
normal operation of the enclosed electrical equipment, operating at 600V or less, that has been
properly installed and maintained by qualified persons is not likely to expose the employee to an
electrical hazard”

“Interacting …” refers to operations such as racking CB, installing and removing


MCC buckets, etc.

Similar approach can be used for Eex panels

STL POWER SOLUTIONS Slide 58

What about During Door Closed?

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STL POWER SOLUTIONS Slide 59

Arc Flash Calculation for DC System

IEEE 1584 has not addressed yet analysis for DC system, but most of
power system soft wares like SKM, ETAP, etc. have the module for DC
arc flash. The methods used for DC arc flash are based on
researchers’ journals/papers.

STL POWER SOLUTIONS Slide 60

System Modeling
• System parameters as required for short circuit studies
• Protection devices information and settings
• Conduct maximum short circuit, normal operation, minimum short
circuit

Usually the most dangerous situation is


during minimum short circuit condition

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STL POWER SOLUTIONS Slide 61

Transformer Feeder Issue IEEE 1584b 2011:


When developing a model, a bus should always
HV
SWGR be inserted on the line side of the main
protective device and used for incident energy
calculation for the main protective device and
where appropriate for downstream equipment
OCR sections.
HV

OCR • Arc flash in LV cable compartment


LV will not be sensed by LV protection.
• HV protection will trip but slow.
LV
SWGR
• This results high incident energy

STL POWER SOLUTIONS Slide 62

Transformer Feeder Issue


HV
SWGR CURRENT IN AMPERES

1000
OCR-HV
OCR-LV
TX DAMAGE CURVES

OCR
HV 100
TX DAMAGE CURVES

OCR-HV
GE MULTILIN
10 OCR-LV 750
750
GE MULTILIN Settings Phase
750 Phase OC PU 1.2 (360A)
750 IEC Curve A 0.15
Settings Phase Phase Inst OC PU 8.4 (2520A)
Phase OC PU 1.2 (1440A) Phase Inst OC Delay 0.02
TX Inrush
TIME IN SECONDS

IEC Curve A 0.06

Max LV Fault
10kA
0.10
OCR
LV

0.01
0.5 1 10 100 1K 10K
LV
SWGR XFMR.tcc Ref. Voltage: 33000V Current in Amps x 10 XFMR.drw

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STL POWER SOLUTIONS Slide 63

Transformer Feeder Issue - Solutions

Install LV CT at Install differential Install arc


transformer protection detection relay
terminal box
HV HV HV
SWGR SWGR SWGR

OCR OCR
HV OCR HV
HV

87

OCR
LV
OCR OCR
LV LV

LV LV LV
SWGR SWGR SWGR

STL POWER SOLUTIONS Slide 64

Transformer Incomer Switchgear Issue


Switchgear/MCC unit comprises:
• Switchgear section
• MCC section

Arc flash energy must be assessed


at 3 locations.

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STL POWER SOLUTIONS Slide 65

Worksheet and Examples


• IEEE 1584 Speadsheet and Guide are provided in this course for simple
network.
• For large network, the use of power system software makes the
calculation fasters.

STL POWER SOLUTIONS Slide 66

Mitigation
Ways to reduce or eliminate arc incident energy:

• Work in de-energized condition


• Reduce protection tripping time
• Use arc resistant switchgear
• Use arc free switchgear
• Use special arc detection relay
• Increasing working distance
• Safety by design

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STL POWER SOLUTIONS Slide 67

Work in De-energized Condition


• Work is better performed in de-energized condition unless de-
energized condition will introduce additional hazard
• Normally is not possible in oil & gas facilities due to production
continuity
• Even possible, process to de-energizing is exposed to arc flash
hazard

STL POWER SOLUTIONS Slide 68

Reduce Protection Relay Tripping Time


• Use bus differential protection
(limited to MV switchgear only)
• Use transformer differential protection
(for transformer feeder only)
• Use fast bus blocking scheme
• Use special arc detection relay (light sensor)
• Apply tight coordination

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STL POWER SOLUTIONS Slide 69

Use Arc Resistant Switchgear


• The switchgear constructions are made
stronger such that personnel around the
switchgear is safe.
• Arc is directed away from personnel
location
• PPE0 can be used while door is closed

STL POWER SOLUTIONS Slide 70

Use Arc Resistant Switchgear


• Usually switchgear height is 3.2 m and
therefore requires taller switchgear
room e.g. 6 m
• Above switchgear must be clear area of
other equipment such as lightings,
cables
• Suitable PPE must be used when work
near switchgear top

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STL POWER SOLUTIONS Slide 71

Arc Resistant Switchgear Rating


• In addition to switchgear short circuit
withstand rating, arc resistant
switchgear also has arc withstand rating
• Typical arc withstand time is 0.5 sec
due to design economical reason
• User must provide fast protection for
arcing fault e.g. light detection, bus
differential protection

Bolted SC Withstand Arc SC Withstand

STL POWER SOLUTIONS Slide 72

Use Arc Free Switchgear


• Switchgear design is improved such that arc flash likelihood is
eliminated e.g. Bus bars are fully segregated

Uninsulated Bus Bars Fully Insulated Bus Bars

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STL POWER SOLUTIONS Slide 73

Use Special Arc Detection Relay


• Using light detection principle
• Protection speed as fast as 2 to 7 msec
• Significantly reduce arc flash energy.

STL POWER SOLUTIONS Slide 74

Arc Flash Light Intensity

Arc flash: 105 to 107 lux Sunlight: 105 lux

Office: 300 to 500 lux Camera flash: 230000 lux

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STL POWER SOLUTIONS Slide 75

Use Special Arc Detection Relay


PPE3 PPE3

17.1 17.1
PPE3
PPE3
Energy (cal/cm2)

13
PPE3
11.5
10.1

PPE1 PPE1
PPE1 PPE1 PPE1

1.7 1.5 1.4 2.3 2.3

11KV SWGR 4.16KV SWGR LV SWGR LV MCC LV DP


Equipment
No ADR With ADR

Parameters: ADR:
• Arcing current = 20 kA • Trip time = 7 ms
• Relay trip time + CB open time = 0.5 sec • CB open time = 0.06 sec

STL POWER SOLUTIONS Slide 76

Increasing Working Distance


• The safest method to reduce arc energy is increasing working
distance
• Most of arc flash calculation based on main protection relays
including arc detection relay. Those relays may fail to operate.

WD Energy vs Working Distance


39.6 PPE4
Energy (cal/cm2)

21.8
Busbar

PPE3 14.1
LV MCC 10
PPE3 7.5
PPE3
PPE2

455 655 855 1055 1255


Working Distance (mm)

Energy

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STL POWER SOLUTIONS Slide 77

Increasing Working Distance


• Chicken Switch
http://www.youtube.com/watch?feature=player_embedded&v=5mb5F
v2_y54

• Breaker remote racking device

STL POWER SOLUTIONS Slide 78

Ultra Fast Earthing Switches

Principle:
• Convert arc flash to 3P bolted fault hence
the arc energy is greatly reduced

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STL POWER SOLUTIONS Slide 79

Ultra Fast Earthing Switches


Traditional Arc Relay

HV
SWGR

Sequence of operation:
OCR
HV
• t=0 => arc occurs
• t = 7 ms => arc detected
• T = 67 ms => CB tripped by relay
`

OCR
LV

LV
SWGR

STL POWER SOLUTIONS Slide 80

Ultra Fast Earthing Switches


UFES + Arc Detection Relay

HV
SWGR

Sequence of operation:
OCR
HV
• t=0 => arc occurs
• t = 7 ms => arc detected
• T = 8.5 ms => UFES operates (arc cleared)
• T` = 67 ms => CB tripped by relay (short
circuit cleared)
UFES

OCR
LV

LV
SWGR

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STL POWER SOLUTIONS Slide 81

Prevention Through Design


• Reduce the fault currents by proper system design and load
distribution e.g. make the system thick and short, smaller transformer

GOOD DESIGN
0.5 s

0.2 s

0.2 s

STL POWER SOLUTIONS Slide 82

Prevention Through Design

BAD DESIGN

1.7 s

1.4 s

1.1 s

0.8 s

0.5 s

0.2 s 0.2 s

41
STL POWER SOLUTIONS Slide 83

Prevention Through Design


• IEC 61892, NORSOK specify maximum fault rating:
1. LV main switchboard : 50kArms
2. HV switchboard : 40kArms
3. LV main distribution panel: 30kArms
4. LV sub distribution panel: 10kArms

STL POWER SOLUTIONS Slide 84

Prevention Through Design


• Manipulate the coordination setting without sacrificing selectivity i.e.
apply tight relay coordination
Common Optimized
CURRENT IN AMPERES CURRENT IN AMPERES

1000 1000

100 100
TIME IN SECONDS
TIME IN SECONDS

10 10

1 1

0.10 0.10
Min nos Max nos Min nos Max nos
GTG GTG GTG GTG
running running running running

0.01 0.01
0.5 1 10 100 1K 10K 0.5 1 10 100 1K 10K

blank.tcc Ref. Voltage: 480V Current in Amps x 1 blank.tcc Ref. Voltage: 480V Current in Amps x 1

42
STL POWER SOLUTIONS Slide 85

Good Practice During Switching Action

What is wrong with this action ?

STL POWER SOLUTIONS Slide 86

Coordination on Instantaneous Basis:


A New Frontier in Arc Flash Hazard Reduction

43
STL POWER SOLUTIONS Slide 87

Coordination on Instantaneous Basis


CURRENT IN AMPERES

• Does the protections have full 1000

selectivity ?

100 ACB
CUTLER-HAMMER
GTG DSII, RMS 510/610/810/910
DSII-620
Trip 2000.0 A
Plug 2000.0 A
Settings Phase
LTPU (0.5-1.0 x P) 1 (2000A)
LTD (2-24 Sec.) 4
STPU (2-10 x LTPU) 2 (4000A)
STD (0.1-0.5 Sec.) 0.2 Sec. (I^2t Out)
10 INST (2-12 x P) 3 (6000A)

FUSE

TIME IN SECONDS
BUSSMANN
JHC, 600V Class J
ACB JHC
Trip 200.0 A 15kA SC
2000 A 1

LV BUS

0.10

FUSE
200 A

0.01
0.5 1 10 100 1K 10K

ACB FUSE.tcc Ref. Voltage: 400V Current in Amps x 100 ACB FUSE.drw

STL POWER SOLUTIONS Slide 88

What People Usually Do


CURRENT IN AMPERES

1000
• Disable the ACB Instantaneous
Setting

100 ACB
Results: CUTLER-HAMMER
DSII, RMS 510/610/810/910
DSII-620
Trip 2000.0 A

• Good selectivity Plug 2000.0 A


Settings Phase
LTPU (0.5-1.0 x P) 1 (2000A)
LTD (2-24 Sec.) 4
STPU (2-10 x LTPU) 2 (4000A)
STD (0.1-0.5 Sec.) 0.2 Sec. (I^2t Out)
10
TIME IN SECONDS

Note:
FUSE
In some ACB, instantaneous BUSSMANN
JHC, 600V Class J
JHC

element cannot be disabled. 1


Trip 200.0 A 15kA SC

0.10

0.01
0.5 1 10 100 1K 10K

ACB FUSE.tcc Ref. Voltage: 400V Current in Amps x 100 ACB FUSE.drw

44
STL POWER SOLUTIONS Slide 89

What People Usually Do


CURRENT IN AMPERES

1000
• Increase ACB instantaneous
pickup above the short circuit
current ACB
100
CUTLER-HAMMER
DSII, RMS 510/610/810/910
DSII-620
Trip 2000.0 A

Results: Plug 2000.0 A


Settings Phase
LTPU (0.5-1.0 x P) 1 (2000A)
LTD (2-24 Sec.) 4
STPU (2-10 x LTPU) 2 (4000A)
• Good selectivity 10
STD (0.1-0.5 Sec.) 0.2 Sec. (I^2t Out)

TIME IN SECONDS
INST (2-12 x P) M2(12) (24000A)

FUSE

Note: BUSSMANN
JHC, 600V Class J
JHC
Trip 200.0 A 15kA SC
1
If SC current is greater than
maximum instantaneous setting
e.g. 30 kA, then we thought
miscoordination will occur. If this 0.10

is the case, normally people


accept such compromise.
0.01
0.5 1 10 100 1K 10K

ACB FUSE.tcc Ref. Voltage: 400V Current in Amps x 100 ACB FUSE.drw

STL POWER SOLUTIONS Slide 90

Fuse Let-Through Characteristics

GTG

ACB

LV BUS

FUSE

Calculated = 86kA
Actual = 21kA

45
STL POWER SOLUTIONS Slide 91

Fuse Let-Through Characteristics

Fuse: 200 Amp

Calculated Isc = 15kA

Actual Isc = 4 kA

STL POWER SOLUTIONS Slide 92

Full Selectivity
CURRENT IN AMPERES

1000

Selectivity exists. ACB


100
CUTLER-HAMMER
DSII, RMS 510/610/810/910
DSII-620
• No need to disable the device 50 Trip 2000.0 A
Plug 2000.0 A
Settings Phase
LTPU (0.5-1.0 x P) 1 (2000A)
LTD (2-24 Sec.) 4
STPU (2-10 x LTPU) 2 (4000A)

• Device 50 pickup must be > 15 kA 10


STD (0.1-0.5 Sec.) 0.2 Sec. (I^2t Out)
INST (2-12 x P) 3 (6000A)

FUSE
• Device 50 pickup must be > 4 kA
TIME IN SECONDS

BUSSMANN
JHC, 600V Class J
JHC
Trip 200.0 A 15kA SC
1

0.10 4kA

0.01
0.5 1 10 100 1K 10K

ACB FUSE.tcc Ref. Voltage: 400V Current in Amps x 100 ACB FUSE.drw

46
STL POWER SOLUTIONS Slide 93

Arc Flash Incident Energy Reduction

Arc Flash Incident Energy


GTG
7

Energy (cal/cm2)
Arc
flash ACB 4 Disable 50

New Frontier
LV BUS 3

FUSE 1

STL POWER SOLUTIONS Slide 94

References
1. Agung Firmansyah, Protection Relay Coordination Course, STL Power Solutions
2. NFPA 70E 2012 Standard for Electrical Safety in The Workplace
3. IEEE 1584a-2004 IEEE Guide for Performing Arc-Flash Hazard Calculations--
Amendment 1
4. IEEE 1584b-2011 IEEE Guide for Performing Arc-Flash Hazard Calculations--
Amendment 2: Changes to Clause 4
5. Arc Flash Hazard Analysis and Mitigation, J.C. Das, IEEE
6. Electrical Safety Handbook, John Cadick, et. al.

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