Professional Documents
Culture Documents
Class Objectives
• Appreciate the dangers of arc flash
• Learn about electrical safety rules and practices
• Learn to avoid accident from case studies
• Able to perform arc flash calculation
• How to mitigate the hazards
Every year in US, 1000 persons are admitted to burn center due
to arc flash (IEEE Magazine)
1
STL POWER SOLUTIONS Slide 3
1. Electric shock
People touches live equipment. Hazard
can be avoided by applying correct
procedure or design/protection
Arc flash may be not our mistake. We just stand nearby the panel.
2
STL POWER SOLUTIONS Slide 5
Bolted Arcing
Short Circuit Short Circuit
Rfault = 0 Rfault ≠ 0
A B A B
Bolted SC Test
A B
3
STL POWER SOLUTIONS Slide 7
Arc SC Test
A B
Pressure Waves
Sound Waves
Intense Light
4
STL POWER SOLUTIONS Slide 9
• Thermal burn
• Molten metal
• Projectiles
• Blast and pressure waves
• Intense light
• Intense sound
• Fire
• Toxic gases and vapors
• Human error
- dropped tool inside equipment
- left tool inside equipment
- Incorrect operation
• Mechanical faults
• Failed / loose connections
• Pollution
• Rodents
5
STL POWER SOLUTIONS Slide 11
15kV, 8.30%
35kV, 1.7%
5kV, 5.10% 240V, 20.80%
600V, 63.90%
Occurences
Arc Blast
• Blast or pressure waves exist during high arc energy released (e.g. >
40 cal/cm2)
• The pressure wave is like dynamite effect which can destroy the
substation, throw persons, etc.
• Sound pressure level can reach 140 dB peak
6
STL POWER SOLUTIONS Slide 13
Arc Blast
Blast injury symptoms:
• Persistent headaches
• Ears ringing
• Double vision
• Speaking problem
• Memory problem
• Confusion, Restlessness,
Agitation
Hazard Boundary
• Also called Flash Protection Boundary (FPB)
• FPB: distance of person from arc source where he can receive 2nd
degree burn injury (1.2 cal/cm2, curable burn)
• FPB should not be crossed by anyone without wearing arc PPE
7
STL POWER SOLUTIONS Slide 15
Hazard Boundary
8
STL POWER SOLUTIONS Slide 17
Skin Anatomy
2nd degree
9
STL POWER SOLUTIONS Slide 19
NFPA 70E:
One who has skills and knowledge related to the construction
and operation of the electrical equipment and installations
and has received safety training to recognize and avoid the
hazards involved
10
STL POWER SOLUTIONS Slide 21
• Think – be aware
• Understand your procedures
• Follow your procedures
• Use appropriate PPE
• Ask if in doubt, do not assume
• Do not answer if you do not know
Zero Energy
• Do not think the system is dead even push button has been switched off.
• System is considered dead once it is proven dead by correct methods
11
STL POWER SOLUTIONS Slide 23
Recommended practice:
> 40 cal/cm2: No work during live condition since arc flash is
usually accompanied by blast.
12
STL POWER SOLUTIONS Slide 25
13
STL POWER SOLUTIONS Slide 27
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STL POWER SOLUTIONS Slide 29
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STL POWER SOLUTIONS Slide 31
Findings:
• Arc flash hazard trained
• Not wearing arc PPE
16
STL POWER SOLUTIONS Slide 33
Findings:
• Arc flash hazard trained
• Wearing proper arc PPE
• PPE protected from burn injury
• Blast threw and killed personnel
17
STL POWER SOLUTIONS Slide 35
Provide mitigation
other than PPE
N
Incident
Arc Flash
END Study
Energy as per
Y Target
18
STL POWER SOLUTIONS Slide 37
2. Valid Ranges
208 V to 15 kV
700A to 106kA
Gap 13mm to 153mm
3. Out of Range
Use Lee Equation
• Switchgear
• Motor Control Center
• Distribution Panel
19
STL POWER SOLUTIONS Slide 39
MV Switchgear 910
Busbar
MV MCC 910
Equipment
LV Switchgear 610
LV MCC 455
LV Panel 455
15kV 153
Switchgear/MCC
Gap
5kV 104
Equipment Switchgear/MCC
LV Switchgear 32
LV MCC 25
LV Panel 25
20
STL POWER SOLUTIONS Slide 41
14
Energy (cal/cm2)
12 13
11.5
10
10.1
8
0
11KV 4.16KV LV SW GR LV MCC LV DP
SW GR SW GR
Equipment
Parameters:
• Arcing current = 20 kA
• Arc duration = 0.5 sec
• Grounding System = Solid
IEEE 1584 suggests a maximum reaction time of 2 s. Therefore arc flash simulation
time is set to 2 s.
This means if a time current curve indicates a fault clearing time greater than 2 s, 2 s
will be used as the maximum cut off time.
The rationale of limiting the reaction time is that, it is likely that a person exposed to
an arc flash will move away quickly if it is physically possible.
21
STL POWER SOLUTIONS Slide 43
22
IEEE 1584 Calculation Methods
Calculating Arcing Fault Current
23
IEEE 1584 Calculation Methods
Calculating Incident Energy
= 1.2 cal/cm2
24
IEEE 1584 Calculation Methods
Calculating FPB
• FPB: distance of person from arc source where he can receive 2nd degree
burn injury
• A person entering FPB must use arc rated PPE
FPB
25
Arc Flash in Resistance Grounded vs Solidly Grounding Systems
All
PPE3
22.1 22.1
Energy (cal/cm2)
16.9 17.1 17.1
14.9
13 13.1
11.5
10.1
Parameters:
• Arcing current = 20 kA
• Arc duration = 0.5 sec
1. Incindent energy
2. PPE category
3. FPB
Minimum information as
per NFPA 70E
26
STL POWER SOLUTIONS Slide 53
There is on going collaboration between IEEE 1584 and NFPA 70E Working
Group to improve the current standards.
Despite the critiques of IEEE 1584, injuries were prevented when using
appropriate PPE.
BETTER THAN NOTHING
Bolted Arcing
Short Circuit Short Circuit
Ibolted Iarc
27
STL POWER SOLUTIONS Slide 55
IEEE 1584 calculates arc energy when A Operator is working with door open
28
STL POWER SOLUTIONS Slide 57
“It is the collective experience of the Technical Committee on Electrical Safety in Workplace that
normal operation of the enclosed electrical equipment, operating at 600V or less, that has been
properly installed and maintained by qualified persons is not likely to expose the employee to an
electrical hazard”
29
STL POWER SOLUTIONS Slide 59
IEEE 1584 has not addressed yet analysis for DC system, but most of
power system soft wares like SKM, ETAP, etc. have the module for DC
arc flash. The methods used for DC arc flash are based on
researchers’ journals/papers.
System Modeling
• System parameters as required for short circuit studies
• Protection devices information and settings
• Conduct maximum short circuit, normal operation, minimum short
circuit
30
STL POWER SOLUTIONS Slide 61
1000
OCR-HV
OCR-LV
TX DAMAGE CURVES
OCR
HV 100
TX DAMAGE CURVES
OCR-HV
GE MULTILIN
10 OCR-LV 750
750
GE MULTILIN Settings Phase
750 Phase OC PU 1.2 (360A)
750 IEC Curve A 0.15
Settings Phase Phase Inst OC PU 8.4 (2520A)
Phase OC PU 1.2 (1440A) Phase Inst OC Delay 0.02
TX Inrush
TIME IN SECONDS
Max LV Fault
10kA
0.10
OCR
LV
0.01
0.5 1 10 100 1K 10K
LV
SWGR XFMR.tcc Ref. Voltage: 33000V Current in Amps x 10 XFMR.drw
31
STL POWER SOLUTIONS Slide 63
OCR OCR
HV OCR HV
HV
87
OCR
LV
OCR OCR
LV LV
LV LV LV
SWGR SWGR SWGR
32
STL POWER SOLUTIONS Slide 65
Mitigation
Ways to reduce or eliminate arc incident energy:
33
STL POWER SOLUTIONS Slide 67
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STL POWER SOLUTIONS Slide 69
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STL POWER SOLUTIONS Slide 71
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STL POWER SOLUTIONS Slide 73
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STL POWER SOLUTIONS Slide 75
17.1 17.1
PPE3
PPE3
Energy (cal/cm2)
13
PPE3
11.5
10.1
PPE1 PPE1
PPE1 PPE1 PPE1
Parameters: ADR:
• Arcing current = 20 kA • Trip time = 7 ms
• Relay trip time + CB open time = 0.5 sec • CB open time = 0.06 sec
21.8
Busbar
PPE3 14.1
LV MCC 10
PPE3 7.5
PPE3
PPE2
Energy
38
STL POWER SOLUTIONS Slide 77
Principle:
• Convert arc flash to 3P bolted fault hence
the arc energy is greatly reduced
39
STL POWER SOLUTIONS Slide 79
HV
SWGR
Sequence of operation:
OCR
HV
• t=0 => arc occurs
• t = 7 ms => arc detected
• T = 67 ms => CB tripped by relay
`
OCR
LV
LV
SWGR
HV
SWGR
Sequence of operation:
OCR
HV
• t=0 => arc occurs
• t = 7 ms => arc detected
• T = 8.5 ms => UFES operates (arc cleared)
• T` = 67 ms => CB tripped by relay (short
circuit cleared)
UFES
OCR
LV
LV
SWGR
40
STL POWER SOLUTIONS Slide 81
GOOD DESIGN
0.5 s
0.2 s
0.2 s
BAD DESIGN
1.7 s
1.4 s
1.1 s
0.8 s
0.5 s
0.2 s 0.2 s
41
STL POWER SOLUTIONS Slide 83
1000 1000
100 100
TIME IN SECONDS
TIME IN SECONDS
10 10
1 1
0.10 0.10
Min nos Max nos Min nos Max nos
GTG GTG GTG GTG
running running running running
0.01 0.01
0.5 1 10 100 1K 10K 0.5 1 10 100 1K 10K
blank.tcc Ref. Voltage: 480V Current in Amps x 1 blank.tcc Ref. Voltage: 480V Current in Amps x 1
42
STL POWER SOLUTIONS Slide 85
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STL POWER SOLUTIONS Slide 87
selectivity ?
100 ACB
CUTLER-HAMMER
GTG DSII, RMS 510/610/810/910
DSII-620
Trip 2000.0 A
Plug 2000.0 A
Settings Phase
LTPU (0.5-1.0 x P) 1 (2000A)
LTD (2-24 Sec.) 4
STPU (2-10 x LTPU) 2 (4000A)
STD (0.1-0.5 Sec.) 0.2 Sec. (I^2t Out)
10 INST (2-12 x P) 3 (6000A)
FUSE
TIME IN SECONDS
BUSSMANN
JHC, 600V Class J
ACB JHC
Trip 200.0 A 15kA SC
2000 A 1
LV BUS
0.10
FUSE
200 A
0.01
0.5 1 10 100 1K 10K
ACB FUSE.tcc Ref. Voltage: 400V Current in Amps x 100 ACB FUSE.drw
1000
• Disable the ACB Instantaneous
Setting
100 ACB
Results: CUTLER-HAMMER
DSII, RMS 510/610/810/910
DSII-620
Trip 2000.0 A
Note:
FUSE
In some ACB, instantaneous BUSSMANN
JHC, 600V Class J
JHC
0.10
0.01
0.5 1 10 100 1K 10K
ACB FUSE.tcc Ref. Voltage: 400V Current in Amps x 100 ACB FUSE.drw
44
STL POWER SOLUTIONS Slide 89
1000
• Increase ACB instantaneous
pickup above the short circuit
current ACB
100
CUTLER-HAMMER
DSII, RMS 510/610/810/910
DSII-620
Trip 2000.0 A
TIME IN SECONDS
INST (2-12 x P) M2(12) (24000A)
FUSE
Note: BUSSMANN
JHC, 600V Class J
JHC
Trip 200.0 A 15kA SC
1
If SC current is greater than
maximum instantaneous setting
e.g. 30 kA, then we thought
miscoordination will occur. If this 0.10
ACB FUSE.tcc Ref. Voltage: 400V Current in Amps x 100 ACB FUSE.drw
GTG
ACB
LV BUS
FUSE
Calculated = 86kA
Actual = 21kA
45
STL POWER SOLUTIONS Slide 91
Actual Isc = 4 kA
Full Selectivity
CURRENT IN AMPERES
1000
FUSE
• Device 50 pickup must be > 4 kA
TIME IN SECONDS
BUSSMANN
JHC, 600V Class J
JHC
Trip 200.0 A 15kA SC
1
0.10 4kA
0.01
0.5 1 10 100 1K 10K
ACB FUSE.tcc Ref. Voltage: 400V Current in Amps x 100 ACB FUSE.drw
46
STL POWER SOLUTIONS Slide 93
Energy (cal/cm2)
Arc
flash ACB 4 Disable 50
New Frontier
LV BUS 3
FUSE 1
References
1. Agung Firmansyah, Protection Relay Coordination Course, STL Power Solutions
2. NFPA 70E 2012 Standard for Electrical Safety in The Workplace
3. IEEE 1584a-2004 IEEE Guide for Performing Arc-Flash Hazard Calculations--
Amendment 1
4. IEEE 1584b-2011 IEEE Guide for Performing Arc-Flash Hazard Calculations--
Amendment 2: Changes to Clause 4
5. Arc Flash Hazard Analysis and Mitigation, J.C. Das, IEEE
6. Electrical Safety Handbook, John Cadick, et. al.
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