Professional Documents
Culture Documents
ABSTRACT
The wastewater from food-processing industries is generally heavily charged on lipids and proteins. N. C. Pascale
J. J. Chastinet
Flotation process is commonly applied to separate the hydrophobic material phase, producing S. L. Quitério
S. M. R. Vendramel (corresponding author)
flotation froth, a waste that has high levels of fats and proteins. Enzymatic hydrolysis may be used to Laboratory of Environmental Sciences,
Federal Institute of Education,
overcome the difficulty of fat biotransformation in a subsequent anaerobic digestion. In the present
Science and Technology of Rio de Janeiro,
work wastes from the flotation process of two industries (dairy and poultry slaughterhouse) were 121 Senador Furtado Street,121, 20270-021 Rio de
Janeiro, RJ,
hydrolyzed with a commercial lipase and without enzyme addition (control). The effect of adjusting Brazil
E-mail: simone.vendramel@ifrj.edu.br
the pH at the beginning of the hydrolytic assays was also investigated. The long chain free fatty acids
D. M. Bila
(LCFAs) released were identified and quantified and 5-d digestion assays were conducted with the
G. L. Sant`Anna Jr.
hydrolyzed material. The results indicated that the hydrolysis assays conducted with initial pH Department of Sanitary and Environmental
Engineering,
adjusted to 7.0 and the utilization of a commercial enzyme promoted a higher increase on LCFAs State University of Rio de Janeiro,
524 São Francisco Xavier Street, room 5029-F,
amounts, particularly on unsaturated acids. In most anaerobic digestion assays, the specific methane 20550-900 Rio de Janeiro, RJ,
Brazil
production showed a decreasing trend with the increase of unsaturated fatty acids in the medium.
In general, the utilization of a commercial enzyme (lipase) in the hydrolysis process did not contribute
to enhance methane production in 5-d anaerobic digestion assays.
Key words | anaerobic digestion, fatty wastes, hydrolysis, lipase, lipids
INTRODUTION
The wastewater from several food-processing industries such are removed by several techniques to avoid operation pro-
as dairy and meat contain high concentrations of organic blems in biological treatment systems. Problems caused
matter, mainly lipids and proteins. To remove particulate by excessive oil and grease include the reduction in cell-
organic matter, flotation process is commonly applied to aqueous phase transfer rates, sedimentation hindrance due
remove hydrophobic materials from the aqueous phase, to the development of filamentous microorganisms, develop-
resulting in the recovery of large amounts of fats and greases ment and flotation of sludge with poor activity, clogging and
(fatty waste) from the wastewater. Thus, a generally pasty the emergence of unpleasant odors (Valladão et al. ).
waste (flotation froth) is generated, whose environmental The simplest lipids containing fatty acids are triacylgly-
safe disposal or treatment is required. Anaerobic digestion cerols, which are composed of three fatty acids each one
could be an appropriate technology to reduce the pollution bonded to a glycerol molecule by an ester bond. When
potential of this kind of fatty waste besides producing these substances are hydrolyzed, glycerol and free fatty
biomethane, which is a renewable source of energy. Accord- acids are liberated. Although the splitting of these molecules
ing to Neves et al. (), potentially, fats present high by hydrolysis seems to be beneficial for the subsequent
theoretical conversion yields to methane (0.99 L g 1) when biodegradation process, some triacylglycerols release long-
compared with carbohydrates (0.42 L g 1) and proteins chain fatty acids (LCFAs) and, these substances may
(0.63 L g 1). However, the hydrolysis of lipids is frequently hinder, particularly, anaerobic digestion. The LCFAs have
a limiting-step for the anaerobic process. In general, fats already been reported, some decades ago, as inhibitors of
doi: 10.2166/wst.2018.508
the anaerobic process (Hanaki et al. ; Koster & Cramer stirred flasks containing the fatty waste and the enzyme
). Meanwhile, the cleavage of triacylglycerols by preparation (0.10% w/w). The ion calcium (lipase activator)
hydrolysis can increase the biodisponibility of organic was added to the reaction medium (0.15% w/w). For a set
molecules in the medium, improving the biodegradation of experiments, the fatty waste pH was adjusted to 7.0
process (Battimelli et al. ). before performing the hydrolysis. For other set of assays
So, it seems that a kind of dilemma exists: hydrolysis the initial pH was not adjusted. The hydrolysis was
(mainly enzymatic hydrolysis) of fats is really beneficial conducted for 12 or 24 hours under agitation at the tempera-
for the subsequent anaerobic digestion? or does hydrolysis ture of 30 C. The control assays were always performed
generate LCFAs that have an inhibitory effect on anaerobic without enzyme and with calcium addition under the
digestion? same conditions above described. The parameter used to
A relative abundant literature evidenced that, for indus- establish the best conditions of hydrolysis was the acidity
trial wastewaters containing oils and grease (O&G) contents index (IA), which was determined according to the pro-
up to 1,500 mg L 1, the previous enzymatic hydrolysis cedure named Free Fatty Acids Method Ca 5a-40 (AOCS
enhanced methane production (Leal et al. ; Sousa ).
et al. ; Duarte et al. ; Meng et al. ). The success- Samples were withdrawn from the flasks at the end of
ful results obtained with wastewaters were a source of the reaction and the determination of the liberated long
motivation to investigate if enzymatic hydrolysis would be chain fatty acids (LCFA) was made by high resolution gas
able to improve the anaerobic biodegradation of froth chromatography – mass spectrometry (GC-MS) using the
wastes, a very different matrix and, consequently enhance following equipment: HRGC-MS Agilent Technologies,
methane production. Thus, the hydrolysis of the floatable model 7890A-5975C, with a CTC PAL automatic injector.
fatty wastes from dairy and meat food-processing industries The column used was a DB-FFAP (15 m × 0.10 mm,
was investigated. 0.10 μm). The detector temperature was maintained at
240 C. The sample injection volume was 1.0 μL and the
injection flow rate was 0.5 mL min 1, with a split ratio of
METHODS 1:100. Helium was used as the entrainment gas at a flow
rate of 1.0 mL min 1. The selective monitoring of the
The fatty wastes were collected from flotation units of local specific ions of each fatty acid in the mass spectrometer
industries (dairy and poultry slaughterhouse), and stored at detector was performed in scanning mode with a mass
4.0 C until use. Working with flotation froths presents range of 40–400 m/z. The performance evaluation of
challenges because their composition and physical structure the method followed the DOQ-CGCRE-008 (INMETRO
can change during storage, even when maintained at low ).The free fat acids fractions from the liquid-liquid
temperatures. In the present investigation we have made extraction phase were transesterified before chromato-
the choice of working with only one sample of each type graphic analysis. The chromatographic technique was
of flotation froth, and we performed the experiments in validated for 12 organic acids, including 8 LCFAs (C12:0;
parallel or in a short period of time to avoid significant C14:0; C14:1; C16:0; C16:1; C18:0; C18:1; C18:2).
changes on the waste properties. To investigate hydrolysis
and anaerobic digestion duplicate assays were made. The Anaerobic digestion assays
wastes characteristics were determined according to stan-
dard procedures of APHA (). Lipids were determined The hydrolyzed wastes were named hydrolyzed 0.1%, when
according to the adapted method of Postma & Stroes lipase was used and, control, when no commercial enzyme
(). Proteins were determined by the classical method was used. The anaerobic digestion of the hydrolyzed
of Lowry et al. (). wastes was carried out using sealed 100-mL penicillin-type
flasks and 60 mL working volume of a blend of anaerobic
Hydrolysis assays sludge and waste. The proportion of sludge and waste
added in each anaerobic digestion assay was 1.4:1 (w/w).
The enzyme lipase commercialized by the company Biocata- The flasks were sealed with rubber stoppers and aluminum
lysts was used in the hydrolysis assays. Lipomod MD is a seals, connected to plastic syringes to collect the produced
solid commercial lipase preparation, which presents a nom- biogas. This procedure was based on the work published
inal activity of 11,500 U g 1. The assays were conducted in elsewhere (Duarte et al. ).
1
Total LCFAs, g L 0.76 ± 0.13 5.85 ± 0.45 FW-P 1.44 1.54 1.94 1.93 1.78 1.92 2.27 2.35
1
IA, mg L 4.99 ± 0.001 10.22 ± 0.03 FW-D 1.09 1.12 1.10 1.14 1.13 1.22 1.14 1.25
Table 3 | LCFAs composition of the raw waste (FW-P) and determined at the end of the hydrolysis reaction (12 and 24 h). Experiments with or without initial pH adjustment
No pH pH No pH pH
adjustment adjusted adjustment adjusted
%LCFA Raw 12 h 24 h 12 h 24 h 12 h 24 h 12 h 24 h
Lauric [C12:0] 0.4 0.3 0.2 0.4 0.2 0.6 0.2 0.4 0.3
Myristic [C14:0] 3.1 7.5 3.9 1.9 1.1 1.7 3.6 2.0 1.0
Myristoleic [C14:1] n.d. n.d. n.d. n.d. n.d. n.d. n.d. n.d. n.d.
Palmitic [C16:0] 19.3 21.8 17.0 12.1 12.2 16.3 18.3 15.5 8.3
Palmitoleic [C16:1] 4.5 0.2 3.0 5.8 7.6 5.7 3.7 4.5 8.4
Stearic [C18:0] 9.0 10.9 7.7 5.7 5.2 6.2 8.2 6.9 3.7
Oleic [C18:1] 61.3 59.0 66.4 70.6 68.3 63.7 62.4 67.1 71.8
Linoleic [C18:2] 2.0 0.2 1.9 3.4 5.5 5.8 3.5 3.6 6.5
SaturatedLCFA (mg L 1) 240 450 410 665 615 340 550 380 840
UnsaturatedLCFA (mg L 1) 515 660 1,015 1,890 2,680 1,040 1,270 1,580 5,480
Total LCFA (mg L 1) 755 1,110 1,425 2,555 3,295 1,380 1,820 1,960 6,320
Table 4 | LCFAs composition of the raw waste (FW-D) and determined at the end of the hydrolysis reaction (12 and 24 h). Experiments with or without initial pH adjustment
No pH pH No pH pH
adjustment adjusted adjustment adjusted
%LCFA Raw 12 h 24 h 12 h 24 h 12 h 24 h 12 h 24 h
Lauric [C12:0] 1.5 1.3 1.4 0.9 0.7 1.1 1.4 0.7 0.6
Myristic [C14:0] 7.8 7.1 7.1 5.1 4.2 6.0 7.1 4.0 3.5
Myristoleic [C14:1] 0.1 0.7 1.0 0.7 0.9 0.5 0.9 0.8 0.7
Palmitic [C16:0] 21.9 21.3 20.1 15.4 14.4 18.4 20.2 13.0 11.8
Palmitoleic [C16:1] 4.3 4.4 4.2 5.2 6.4 4.9 4.7 5.4 5.4
Stearic [C18:0] 9.6 9.7 8.7 7.2 7.2 8.5 9.0 6.5 5.8
Oleic [C18:1] 54.7 56.0 58.2 65.8 65.5 60.5 57.0 69.8 71.3
Linoleic [C18:2] 0.1 0.2 0.2 0.4 1.6 0.6 0.6 0.7 1.6
SaturatedLCFA (mg L 1) 2,390 2,630 2,790 2,920 2,400 2,650 2,690 2,510 2,620
1
UnsaturatedLCFA (mg L ) 3,455 4,040 4,670 7,270 6,660 5,150 4,440 7,880 9,480
Total LCFA (mg L 1) 5,845 6,670 7,460 10,190 9,060 7,800 7,130 10,390 12,100
that increase was observed in 100% of the experiments The most abundant saturated LCFAs were palmitic, stea-
(control and with enzyme addition, with and without pH ric and myristic in hydrolysis media of both wastes (FW-D
adjustment). A slight increase on the percentage of unsatu- and FW-P). The percentages of those acids did not change
rated acids was observed in most experiments. They were appreciably during hydrolysis (from 12 to 24 h), the same
predominant in the reaction media, corresponding to 61 occurred, in general, with the concentration of the saturated
to 79% of the LCFAs in the experiments with the dairy LCFAs. The most prominent increase of saturated LCFAs
fatty-waste (FW-D) and 59 to 87% for the poultry fatty concentration occurred in the first 12 h of hydrolysis, as
waste (FW-P). can be observed from raw waste data in Tables 3 and 4.
Saturated acids corresponded to 32% and 41% of the total parameter was also observed for the waste FW-D until
LCFA concentration for FW-P and FW-D, respectively. 12 h of reaction. After that, a small decrease was observed
The distribution of LCFA had a small change when the com- in some experiments.
mercial lipase was used. For FW-P there was a relative The pH adjustment at the beginning of the reaction was
increase of the oleic acid content and a reduction of the pal- an important factor affecting the hydrolysis process. Figure 1
mitic acid content. For FW-D this same trend was observed. illustrates this effect for both wastes comparing data
Hydrolysis was conducted under non-sterile conditions obtained after 24 h of reaction for the control experiments
and for long time (24 h) at the temperature of 30 C. Thus, and the assays conducted with commercial enzyme addition
hydrolysis of triglycerides was occurring catalyzed by (0.1% w/w).
enzymes produced by the autochthonous microorganisms, The utilization of commercial enzyme (lipase 0.1%)
as well, by the commercial enzyme (in the experiments effectively promoted an increase on LCFAs concentrations,
with enzyme addition). The microorganisms may also be in comparison with control assays, when the initial pH was
able to promote the degradation of the fatty acids liberated adjusted. In such case, the augmentation on total LCFAs
from the triglycerides. Thus, there is a balance between concentration was much more pronounced for unsaturated
LCFAs liberation by hydrolysis and occasional transform- acids. In a study with wastewater from a poultry slaughter-
ation of these substances by autochthonous microorganisms. house presenting 800 mg L 1 of O&G, during enzymatic
The pH adjustment carried with a concentrated solution hydrolysis, using lipase, the LCFAs concentration decreased
of NaOH, before the beginning of the assays, promoted an in the reaction period of 4 to 8 h. This decline continued
increase on the total LCFA concentration, caused by basic until 24 h and was attributed to the consumption of
hydrolysis. As hydrolysis proceeded the total LCFAs content LCFAs by microorganisms (Valladão et al. ). Thus,
always increased for the waste FW-P. An increase of this despite the differences between wastewater and flotation
Figure 1 | Variation of LCFAs concentration in experiments with and without initial pH adjustment. (a) FW-P, (b) FW-D. Time of hydrolysis considered: 24 h.
froth properties, the consumption of LCFAs by microorgan- previously submitted to hydrolysis under the following con-
isms seems to have occurred in some experiments with both ditions: waste pH adjusted to 7.0 just before the hydrolysis
wastes (FW-P and FW-D). and time of reaction of 24 h. For the fatty waste (FW-P)
the assays named control and hydrolyzed had almost the
Biodigestion assays same profile of CH4 production. For the waste (FW-D)
the profiles of CH4 production showed different patterns.
The specific methane production (mLg 1 waste) was calcu- The assay named control presented a lag time and the
lated based on the volume of methane produced in 5 days volume produced increased very few in the interval
and is represented as SMP-5d. Data is shown in Table 5. 50–120 h. It is worth to note that three of the methane pro-
In general, this parameter was higher for the waste from duction profiles in that figure show an increasing trend at
the poultry slaughterhouse (FW-P). Production of methane the end of the assay (120 h or 5 d). Certainly, to have a
was lower for the dairy waste (FW-D). The specific methane more accurate evaluation long term assays should be per-
production results obtained with the hydrolyzed wastes formed in future experiments.
(lipase addition) were lower than those achieved in the con- The profiles of methane production from complex fatty-
trol assays for the poultry slaughterhouse (FW-P). Thus, the wastes may present an interesting behavior. In long term
utilization of the commercial enzyme was not effective in experiments (63-d) of anaerobic digestion of the flotation
this case. For the fat waste from the dairy industry (FW-D) froth from a dairy industry conducted in an automatic
the beneficial effect of enzymatic hydrolysis was only system (AMPTS) by members of our research group, a sig-
observed when the hydrolysis was carried for 24 h with nificant increase on methane production was observed
initial pH adjustment. The effect of adjusting the waste pH after 16 days of incubation. In that work, for the material
before hydrolysis on SMP-5d was slightly positive for hydrolyzed without addition of commercial lipase (control),
almost all digestion assays. the specific methane production increased from 0.56 to
Figure 2 illustrates the methane production during the 33.4 mL g 1 waste in the period of 8 to 63 days. For the
biodigestion assays conducted with the two wastes material hydrolyzed with lipase (0.1% w/w) the methane
Table 5 | Specific methane production (SMP-5d) determined for all digestion assays (average results of duplicate assays)
12 h 24 h 12 h 24 h 12 h 24 h 12 h 24 h
1
FW-D Specific Methane Production (mL g waste) 1.32 0.40 1.29 1.34 0.28 1.15 1.30 2.46
1
FW-P Specific Methane Production (mL g waste) 2.28 2.30 3.10 2.20 2.19 1.77 2.64 1.90
Figure 2 | Production of methane during anaerobic digestion of hydrolyzed wastes: control (without enzyme addition) and hydrolyzed (with commercial enzyme addition 0.1% w/w).
Hydrolysis was conducted for 24 h and the initial pH of the wastes was adjusted to 7.0 at the beginning of the reaction.
production raised from 0.81 to 34.4 mL g 1 waste in the with a relatively high concentration of unsaturated LCFAs
same period. Thus, it is possible that high yields of methane in the medium. We could not find a reasonable explanation
can be achieved with the two tested wastes in long for that result, which deviates from the trend observed for all
term digestion assays, since in 5 days expressive specific other experiments.
methane production values were attained in comparison Comparing the two wastes, it is clear that the one from
with those reported in the cited work for 8 days (Bila the dairy industry showed worse results in terms of SME-5d.
et al. ). However, in anaerobic degradation assays lasting long
The inhibition of anaerobic digestion by LCFAs, mainly times, several tens of days, adaptation of microorganisms
unsaturated LCFAs, was reported in many works with can overcome inhibitory effects caused by LCFAs, as already
wastewaters and synthetic solutions containing triglycerides observed (Templer et al. ; Cirne et al. ). For wastes
(Lalman & Bagley ; Cirne et al. ). However, the with very high content of organic material, including fats
inhibition phenomenon is complex, because the adaptation and proteins and, presenting a pasty consistence, like
of microorganisms may occur and the inhibition intensity FW-D, long times of digestion will be necessary to reach
seems to dependent on the anaerobic sludge characteristics, high methane production yields.
in particular its biological diversity, since some methano- The hydrolysis step, with or without the addition of com-
gens are more sensitive to LCFAs than others (Silva et al. mercial lipase, promoted an increase on the concentration
). A severe inhibition by unsaturated LCFAs was of LCFAs. For the waste richer in fats (FW-D), the larger
reported (Templer et al. ), in particular, by linoleic amount of LCFAS liberated (mainly unsaturated acids) led
and oleic acids. to smaller methane yields, at least, in 5-d incubation
In Figure 3 the concentration of unsaturated LCFAs was assays. For the waste FW-P, presenting lower fat content,
plotted against the specific methane production (SME-5d), lower LCFAs concentrations were attained at the end of
using all data obtained. A different symbol was used for the hydrolytic step and, higher methane production yields
each experimental condition investigated. For a given set were observed.
of experimental conditions (the same waste, the same pH Certainly, the results obtained in anaerobic digestion
management, without or with commercial enzyme addition, assays can be considered as preliminary ones, and our
12 or 24 hours of hydrolysis), lines in Figure 3 indicate an effort will be oriented to perform experiments in a pilot
increasing trend of the specific methane production with scale system installed in a dairy industry and/or in a slaugh-
the decrease on unsaturated LCFAs concentration. How- terhouse. This system will face the inherent variability of
ever, for one experimental condition (FW-D, pH adjusted, composition and physical structure of flotation froths and
24-h hydrolysis), represented by a closed triangle, the will produce very reliable results allowing determining the
result did not fit to the general trend observed for the economic benefit of methane production in the context of
other assays. For that experiment, SMP-5d was high, even energy consumption by the industry.
Figure 3 | Effect of unsaturated LCFAs in the hydrolyzed waste (with and without enzyme addition) on the specificmethane production (SMP-5d) (average results of duplicate assays).
Conference on Anaerobic Digestion, Viña del Mar, Chile, p. 4. Valladão, A. B. G., Freire, D. M. G. & Cammarota, M. C.
electronic edition. Enzymatic pre-hydrolysis applied to the anaerobic
Sousa, D. Z., Salvador, A. F., Ramos, J., Guedes, A. P., Barbosa, S., treatment of effluents from poultry slaughterhouses.
Stams, A. J. M., Alves, M. M. & Pereira, M. A. Activity International Biodeterioration & Biodegradation 60,
and viability of methanogens in anaerobic digestion of 219–225.
unsaturated and saturated long-chain fatty acids. Applied and Valladão, A. B. G., Torres, A. G., Freire, D. M. G. & Cammarota,
Environmental Microbiology 79 (14), 4239–4245. M. C. Profiles of fatty acids and triacylglycerols and their
Templer, J., Lalman, J. A., Jing, N. & Ndegwa, P. M. Influence influence on the anaerobic biodegradability of effluents from
of long chain fatty acids on hydrogen metabolism. poultry slaughterhouse. Bioresource Technolology 102,
Biotechnology Progress 22, 199–207. 7043–7050.
First received 1 August 2018; accepted in revised form 2 December 2018. Available online 11 December 2018