K1

AGIE AGIETRON INTEGRAL AGIETRON COMPACT K1 Safety, installation, technical data1 Preface 6 2 General safety regulations 7 24 Hazards 7 22 Protective measures 8 23 Foresoen use 9 3 Warming signs and danger labels 10 4 Guards specific to systems 10 Contents 4.1” lecte shock protection 0 aaa Touch guard of the AGIETRON COMPACT and : ; INTEGRAL 4/5 10 Metal ecient rlhcinhees | OC} Protective hood for AGIETRON INTEGRAL 2/3 11 ty requirements and the description : of all guards specific to the systems, 1.3. Berea a ee ” Macres arta pine Sees 44a Safety switch $4 for AGIETRON INTEGRAL 2 11 lation, the transport and the installation 4-1.8 pase Somicl ol te setae mS ofthe system 416 heck lamps B1/B2 12 - 417 Emergency-off buttons 38 418 Plexiglass covers for high-voltage elements 13 ) 4.2 Protection devices for fire prevention 14 424 ‘Temperature probes $42/S43 of the AGIETRON COMPACT and INTEGRAL 2/3 4 422 Level sensor $30/831 of the AGIETRON COMPACT and INTEGRAL 2 4 423 Temperature sensors RX2/RX6 and temperature switch RX7 of the AGIETRON INTEGRAL 4/515 424 Level sensors RXA/RXS of the AGIETRON INTEGRAL 4/5 16 428 Level switch $34 of the AGIETRON INTEGRAL 516 426 Temperature sensors RX1/RXS on dialects unit DA 100C-P 7 427 Temperature sensor RX! of the AGIETRON INTEGRAL 6 or of the DA 200C-AF (SP) 17 43 Protection devices to prevent dielectric spilage 18 434 Work tank overtiow 18 432 Drip channel under the work tank doors of the AGIETRON COMPACT fencer (any 433 Safety switch $28 on the work tank (only ‘AGIETRON COMPACT) 18 434 Lovel sensors RX4/FXS of the AGIETRON INTEGRAL 4/5, 19 438 Level monitors $31/832 of the AGIETRON INTEGRAL 4 19 436 Level switch $36 of the AGIETRON INTEGRAL 520 437 Level switches $5.1, $6.1 and $6.2 of the AGIETRON INTEGRAL 6 20 438 Work tank seal of the AGIETRON INTEGRAL 4/6 21 439 Safeguarding the collecting tank against overflowing dielectric of the AGIETRON INTEGRAL § 21 43.10 Collision protection, leaking of dielectric with the AGIETRON INTEGRAL 5 (Proparation and mounting by the customer) 21 44 Colision protection 22 45 Crush protection for AGIETRON INTEGRAL 2 22 46 © Unprotected danger zones of the AGIETRON INTEGRAL 2/3 23 AGIETRON INTEGRAL, COMPACT K1 Safety, installation, technical data ‘AGIE 08.94 246.1 Distributor 23 462 Protection hood 23 47 ‘Security centers 23 5 Tests and maintenance on guards 23 6 Requirements upon the place of installation 23 64 Vibrations 24 62 Dust 24 63 Room temperature 24 7 Requirements of an air conditioning system 25 7A Hints 25 72 Calculating the capacity of an air conditioning system 26 724 Power consumption and thermal energy to be dissipated 26 722 Maximum heat to be extracted from tre diolectric using the dielectriciwater heat exchanger 3t 7.23 Air output volume 3t 8 Requirements upon the mains, water and compressed alr supplies 32 a4 Mains connection 32 etd Mains 32 a1 Mains supply cable 32 82 Coolant water connections 33 824 DAI 1 P of the AGIETRON COMPACT 1 33 822 DAI 2/3 of the AGIETRON COMPACTINTE- GRAL 28 33 8.23 DA 100C-P of the AGIETRON COMPACT 434 8.2.4 Fiter unit (FE) of the AGIETRON INTEGRAL 5 34 825 DA 200C-AF (/SP) of the AGIETRON INTEGRAL 4/5 34 a3 ‘Compressed air connection 35 83.4 ‘AGIETRON COMPACT 1 35 83.2 AGIETRON COMPACT/INTEGRAL 2/3 35 83.3 DA 100C-P of the AGIETRON INTEGRAL 4 36 8.3.4 AGIETRON INTEGRAL 5 36 83.5 DA 200C-AF (/SP) of the AGIETRON INTEGRAL 4/5 36 9 Interference suppression a7 10 Fire prevention 38 10.1 Fire-extinguishing plant 39 11 Nolse emission a 12 Dielectric a 12.1 Behaviour during the ED process a 12.44 Insulating power 4a 12.4.2 Cooling power 4a 12.1.3 Filtrierability 42 12.4.4 Density, viscosity 42 1245 Transparency 42 AAGIETRON INTEGRAL, COMPACT ——K1_—_ Safety, installation, technical data CAGIE 08.94 312.1.6 Ageing resistance 42 12.1.7 Compatibility with system components 42 122 Flammability 43 123 Table of dielectrics “4 13 Instructions relating to health 45 13.1 Toxicity 45 13.2 Skin compatibility 45 14 Lubricant 48 15 Consummables material ar 15.1 Filter cartridges a7 16.2 __Diatonic earth for the DA 200C-AF (/SP) 48 16.3 Safety fitter cartridges of the metering pump 48 16 Waste disposal 49 16.1 Disposal of dielectric 49 16.2 Disposal of auxiliary material 43 17 Packing, dimensions and weights 8t 18 Transport of the system 52 13 Unpacking and installing the system 53 19.1 AGIETRON COMPACT 1 53 19.4.4 Control cabinet HSF with DAI 1 P 83 19.1.2 Machine 53 19.2 AGIETRON COMPACT 2/3 84 19.3. AGIETRON INTEGRAL 2/3 55 19.3.1 Control cabinet HSF 55 19.3.2 Machine 56 19.4 Transport casters for the AGIETRON INTEGRAL and COMPACT 28 a7 19.6 AGIETRON INTEGRAL 4 58 19.6.1 Dielectric unit DA 100C-P 58 19.5.2 Machine 58 19.5.3 Control cabinet HSF 60 19.6 AGIETRON INTEGRAL 5 60 19.6.1 Fier and pump unit 60 19.6.2 Machine 6t 19.63 ‘Transporting the machine on air cushions 63 19.6.4 Control cabinet HSF 64 18.7 Dielectric unit DA 200C-AF and DA200C-AF/SP 64 20 Transport dimensions of the machines 65 20.1 Transport dimensions with the transp. caster system (only AGIETRON INTEGRAL and COMPACT 23) 65. 21 Technical data 66 21.1 AGIETRON COMPACT 1...3 66 21.2 AGIETRON INTEGRAL 2/3 6 21.3. AGIETRON INTEGRAL 4/5 2 22 Installation diagrams and connection values 75 22.1 Installation plan AGIETRON COMPACT 1 76 22.4.4 Connection values 7 AGIETRON INTEGRAL, COMPACT —K1_ Safety, installation, technical data AGIE 08.94 422.2 Installation plan AGIETRON COMPACT 2 22.2.1 Connection values 22.3 Installation plan AGIETRON COMPACT 3 22. Connection values Installation plan AGIETRON INTEGRAL 2 Connection values Installation plan AGIETRON INTEGRAL 3 Connection values Installation plan AGIETRON INTEGRAL 4 Connection values Installation plan AGIETRON INTEGRAL 4 (Variant) Connection values 22.8 Installation plan AGIETRON INTEGRAL § 22.8.1 Connection values 22.9 Installation plan AGIETRON INTEGRAL § (Variant) 22.91 Connection values 23 Hole pattem of the clamping plates 23.1 AGIETRON COMPACT 1 23.2 AGIETRON COMPACTANTEGRAL 2 23.2.1 ‘Standard clamping plate 23.2.2 Optional T-nut plate 23.3 AGIETRON COMPACTNTEGRAL 3 23.3.1 Standard clamping plate 23.3.2 Optional T-nut plate 23.4 AGIETRON INTEGRAL 4 23.44 Standard clamping plate 23.4.2 Optional T-nut plate 23.5 AGIETRON INTEGRAL 5 24 Hole pattem of the quill flange 24.1 AGIETRON COMPACT 1 24.2 — AGIETRON COMPACTANTEGRAL 2/3 24.3 AGIETRON INTEGRAL 4/5 24.3.1 Variant hole plate 24.3.2 Variant T-nut plat 78 73 80 at 2 83, 84 85 86 87 a8 89 90 1 94 94 94 95 95 96 96 96 97 7 98 98 99 99 99 AGIETRON INTEGRAL, COMPACT SAGIE 08.94 K1 Safety, installation, technical data 5‘This manual tells you all you need to know for optimum working 1 Preface with your AGIETRON. {tis intentionally formulated in a brief manner so that you can find Quickly what you are looking for. Wishing you a good relationship with your AGIETRON, producing only workpieces which you will always be proud of. The present manual is arranged in chronological order: lt begins with information, which you will need before, or not later than when the machine has arrived (chapter K1), = commissioning the machine (chap. K2), = use of the basic functions (chap. K3.1), = special functions (chap. K3.2), = breakdown procedure (chap. K4), = necessary maintenance (chap. KB), — programming with EXPERTRON (chap. K6.1), = programming with UNISET (chap. K6.2), process technique (chap. K7.1) and = planning and technology tables (chap. K7.2), = functions and operation of the plant (chap. KB), = chap. K3, wear and spare parts, — and in chapter K10 the diagrams of the unit. Possible variants of the system will be treated in chap. K11 = and options, if any, in chap. K12. AGIETRON INTEGRAL, COMPACT Ki Safety, installation, technical data ‘AGIE 08.94 62 General safety Erosion system operation results in hazards for both operator and 4 environment. regulations 2.1 Hazards ‘The most important hazards and associated dangers are listed below: Working with high "= Electric shocks for machine operators, assistants, visitors voltages Where highly flammable" Fires or explosions in the system, its immediate environment or in dielectric fluids are used: ventilation systems production of explosive A {gases or vapours by the erosion process The use of products inju- "9 Poisoning, allergies rious to health with possible production of toxic 1080-83 gases or vapours by the erosion process (depending on dielectric and/or materials, additives, fi- tering media etc.) the creation of waste which pollute the a environment AY ‘The use of products and Contamination of soil and groundwater Production of electroma- ™™ Interference to supply networks and radio installations ‘netic disturbance (waves, fields) Moving machine parts, "Collisions, injury to machine operators, assistants, visitors tools and workpieces ‘The dangers can be considerably reduced by precautionary and safety measures in system design but not totally excluded: A high degree of influence can be exerted by the system operator! AGIETRON INTEGRAL, COMPACT K1 Safety, installation, technical data ®AGIE 08.94 72.2 Protective measures ‘Numerous standards, regulations plus both national and irter- _ national guidelines regulate the question of safety and the protection of man and the environment. AGIE plants comply with the requirements of EC Machine Directive 89/392/EEC, 91/368/EEC and 93/44/EEC as well as the amendsments to this Directive adopted by the Council of the EC. Always observe the following precautions: Never allow an open flame in the vicinity of the ED ecuipment. 1972 Never operate the equipment with safety guards removed or inoperative. 1973 = Never perform service, maintenance, or tooling with the system in operation. 1976 = Access to the electrical cabinets is prohibited for unauthorised persons and thus only permitted for those persons authorised by AGIE. @Ge@®@ Machine operators are responsible for the following: ~ strict compliance with maintenance, operating and repair instructions supplied by the manufacturer. The regulations concerning installation, operating and system safety must be consulted before commissioning; — the electric discharge machine is only to be operated, maintained and repaired by persons who have received appropriate training and who are aware of the hazards; the training with respect to hazards and guards must be repeated at regular intervals but at least once a year. = compliance with the relevant accident prevention reguitions, algo other generally recognised technical safety and industrial- ‘medical provisions. Machine operators are themselves responsible for acquiring information on their applicable local regulations; AGIETRON INTEGRAL, COMPACT —-K1_ Safety, installation, technical data ‘AGIE 08.94 a2.3 Foreseen use The electric discharge machine Is constructed exclusively for the standard ED machining of electrically conductive materials in a sultable workshop. ‘Any other utilization is considered improper. AGIE accept no liability for damage arising from such use; all risks are carried by the machine operator. Non-foreseen and/or improper use includes in particular (not exhaustivel): = carrying out own additions or modifications to the system; ED machining outside the working zone provided for in the original equipment; improper use of fixtures, accessories, peripheral devices etc.; = operating with safety devices or guards which are not in a serviceable condition, are short-circuited or inoparative; ~ ED machining with highly flammable dielectric fi ~ erosion, when the erosion zone is less than 40 mm below the level of the dielectric; - the use of dielectrics or additives not intended for use with erosion systems; climbing on to parts of machines or systems. AGIETRON INTEGRAL, COMPACT ®AGIE 08.94 Ki Safety, instalation, tect3 Warning signs and danger labels 4 Guards specific to systems 4.1 Electric shock A protection 4.1.1. Touch guard of the AGIETRON COMPACT and INTEGRAL 4/5 ‘The systems are provided with various warning signs and danger labels which Indicate hazards with words and symbols. The danger labels and their significance are described in section 2 “General safety requirements”. It Is imperative that waming signs and danger labels are complied with. They must not be covered or otherwise defaced. Note: Technical interventions to the system are only to performed by qualified staff. ‘The AGIETRON INTEGRAL and COMPACT are fitted with various guard systems to prevent operating accidents, in particular to Safeguard against the following types of danger: 4.1 Electric shock 42 Fire 4.3. Dielectric spillage 4.4 Collisions 4.5. Crush injuries ‘The work tanks are fitted with a touch guard which prevents accidental touching of those parts of the machine which are under tension during erosion. The touch guard must not be removed Caution: {tis strictly prohibited to place the hands intentional in the work tank during erosion | ‘A sign is fixed to the work tank to remind the operator to never work without the touch guard ! Example: AGIETRON Compact 3 ® 1973 AGIETRON INTEGRAL, COMPACT ®AGIE 08.94 Kt Safety, instalation, technical data4.1.2. Protective hood for The protective hood prevents unintentional contact with any parts AGIETRON INTEGRAL 23 which are live during erosion. Machining can only begin when the hhood has been lowered. During a machining operation the hood cannot be driven up again Until a STOP has previously been executed on the console. 41.3 Safety switch $27 for This switch carries out the following task: AGIETRON INTEGRAL 2...6 When the hood (INTEGRAL 2/3) has been lowered resp. the touch guard is up (INTEGRAL 4/5) and it is activated, it gives the control system permission to start. 4.1.4 Safety switch $4 for lf the doors are opened during the movement of the ELW, it stops AGIETRON INTEGRAL 2/3 machining and message 4814 appears on the screen (7 chap. ka), Whereas nothing happened during an erosion biock, the next, electrode change does not take place. Warning: Opening the doors whilst machining with the option ELW 281 is only permitted if a STOP has previously been executed on the console. ttis important for the doors to be closed before a START. AGIETRON INTEGRAL, COMPACT K1 Safety, installation, technical data SAGIE 08.94 "W4.1.5 Main switch of the systems The doors of the electric- or control cabinet are be opened until the main switch SE1 resp. SES is switched off (switches off the complete system). Co). Below ground plans of the systems. AGIETRON COMPACT 1 AGIETRON COMPACT 2/3 == a1 <— 81 he \— Ba \ se ON si SEVS st cae AGIETRON INTEGRAL 2/3 AGIETRON INTEGRAL 4 al Warning: BI <— SES Even when main switch is switched off B2 ‘some elements are still under voltage! This is indicated by orange coloured cables. <— SES oo p | tle B2 $60 This plate reminds the operator that “YS access to the electrical cabinet is prohibited and only permitted to those Persons authorised by AGIE! AGIETRON INTEGRAL 4 (Var.) 4.1.6 Check lamps B1/B2 Check lamp B1 (white) indicates whether the control cabinet is switched cn (lamp illuminated = control cabinet On). @- Check lamp B2 (yellow) indicates whether erosion is taking place (lamp illuminated = machine eroding). AGIETRON INTEGRAL 5 SE1 i 1, tL ses v4 BI f Pr B2 BI g¢o B2 AGIETRON oo INTEGRAL 5 War.) ses 4, S60 Bit AGIETRON INTEGRAL, COMPACT ®AGIE 08.94 Ki Safety, installation, technical data 24.1.7 Emergency-off buttons Console 41.8 Plexiglass covers for high- voltage elements Itt should become necessary to switch off the mains supply, erosion or an automatic function immediately, then @) the main switch SE1 resp. SES can be switched off ( previous page) b) the emergency-off button $1 resp. $80 can be pressed (A previous page ) ©) the emergency-off button $2 on the machine control or handbox (Option) can be pressed ) the Stop button 1 on the machine control can be pressed (stops the erosion and the associated automatically controlled axis movements) 0), the complete system is switched off; however, it is stil Connected to the mains supply; thus, some elements of the system remain UNDER TENSION ! All those electrical elements which are stil live even ater the main Switch, the safety switch or the emergency off key have been Switched off have a plexiglass cover (IP20) to prevent unintentional contac. Those elements canying a voltage over 25V when tha plant is switched on also have covers. AGIETRON INTEGRAL, COMPACT ®AGIE 08.94 K1 Safety, installation, technical data 134.2 Protection devices for A fire prevention BS scores 421 Temperature probes S42/S43 of the AGIETRON COM. PACT and INTEGRAL 23 1182 §30, $31 Example: AGIETRON COMPACT 1 42.2 Level sensor $30/S31 of the AGIETRON COMPACT and INTEGRAL 2/3 40mm, Ifthe dielectric temperature becomes too high (>60+2°C} the temperature probes $42 and $43 will switch off the erosion and tank circulation. The following messages will appear on the screen (A chap. kay: - AGIETRON COMPACT 4240 and 4303 - AGIETRON INTEGRAL 2/3: 4484 The minimum level must be set corresponding at the workoiece: AGIETRON COMPACT: by hand AGIETRON INTEGRAL 2/3: by the keyboard Attention: itis important that the dielectric level is properly set by the operator. The erosion zone must always be a minimum of 40 mm below the dielectric level. The level sensors S30/S31 in the work tank control this setting. If the level falls below this limit the erosion is stopped. Both level sensors react together and autonomic to a drop in level: the erosion is halted and "waiting for MS" appears on CRT. If the set level is reached again within 5 min., the erosion will begin again. if not Message numbers 4240, 4302, 4304, 349 appear on CRT (see chap. Ké). AGIETRON INTEGRAL, COMPACT AGIE 08.94 K1 Safety, instalation, technical data42.3 Temperature sensors RX2/RX6 and temperature switch RX7 of the AGIETRON INTEGRAL 4/5 AGIETRON INTEGRAL 4 ry sez ‘These measure the actual temperature of the dielectric in the work tank and display it on the screen. The desired temcerature is sat at the machine controller (CRT) and can be either the ambiant or a chosen dielectric temperature, The comparision between actual and set temperature can bring about the followin, 1. lower temperature of the clean tank dielectric 2. open the fil-up valve L8 (see the hydraulic diagram) to increase the circulation Higher actual temperature requires more flow or a lower cooling of the dielectric. Arise above the safety limits switches the erosion and the Circulation off and displays Message 4305 on the CAT (see chap. Ka). Only AGIETRON INTEGRAL 5: ‘The temperature switch RX7 activates following functions: - the EDM stop ~ the stop of the dielectric circulation in the work tank — the draining of the work tank shows message 4302 on the CRT (7 chap. Kd) if the temperature o the doloctic exceeds 45°C. AGIETRON INTEGRAL, COMPACT SAGIE 08.94 Ki Safety, installation, technical data 154.2.4 Level sensors RX4/RXS of the AGIETRON INTEGRAL 45 40 my 42.5 Level switch $34 of the AGIETRON INTEGRAL 5 AGIETRON INTEGRAL 4: These check whether the level of the dielectric is at least at the programmed value of 40 mm above the erosion zone. They have a regulating level of 15 mm. Caution: Its important that the height of the erosion zone (normally workpiece height) has been correctly entered by the operator. Height of the dielectric: at least 40 mm above the erosion zone. ‘The two parallel switched level monitors react when 2) level to0 low: Message 4246 is displayed on CRT and the erosion process is halted (in expectation that the level is re- established). If the previous level is reached again within 20 sec., the erosion starts again. If not, Messages 4245, 4425 and 349 appear (7 chap. Kd), In this case the worktank is emptied and machine stops. ') level too high: 7 also next section "Protection devices to prevent dielectric spillage”, paragraph "Level sensors RXWAXS of the AGIETRON INTEGRAL 4/5" AGIETRON INTEGRAL 5: ‘These measure the position of the tank which is equivalert to the level of dielectric in the tank. They have a normal level +15 mm, ‘An incorrect value is displayed on the screen as message 4303/4304, This checks whether the programmed level of dielectric in the tank has been reached. Erosion can only start with $34 activated. Ifthe dielectric level drops, the circulation valve L8 is triggered in order to comaensate the level again, Message 4425 appears on the screen (7 chap. Ka). This operation is limited i time: 2) during erosion: TIME-OUT of 20” b) immediately after switching the plant on: TIME-OUT of 8° ©)_ after a tank movement: TIME-OUT of 5° | TIME-OUT is activated, message 4246 is displayed on the screen. AGIETRON INTEGRAL, COMPACT CAGIE 08.94 Kj Safety, instalation, technical deta4.2.6 Temperature sensors RXI1/RX3 on dielectric unit DA 100C-P 4.2.7. Temperature sensor RX1 of the AGIETRON INTEGRAL 5 or of the DA 200C-AF (/SP) AGIETRON INTEGRAL 5 RX1 Ground pian Sensor RX1 measures the dielectric temperature after filtration and ‘sensor RX3 measures the air temperature. The operator can enter the nominal temperature for either the dielectric or the air at the AGIEMATIC. ~ Nominal dielectric temperature: ‘The actual dileloctric temperature measured by sensor RX1 is ‘compared with the nominal temperature entered by the operator. = Nominal air temperature: The ambient temperature measured by sensor RX3 is displayed on the screen. This is displayed on the screen. This is automatically adapted as the nominal temperature. The nominal temperature is compared with the actual temperature (dielectric temperature). If the actual temperature is higher, the cooling circut is opened (valve L9 open) until the nominal temperature is regained. If the actual temperature is lower, the cooling circuit is clesed (valve L closed) until the nominal temperature is regained. If the difference between the actual and nominal temperature is higher than the tolerance programmed in the machine configuration (tolerance temp), og. in the case of a defactive L9, the erosion wird unterbrochen and message 4482 (7 chap. Ka) appears on the screen, This measures the temperature of the dielectric in the collecting tank or the clean tank. This actual temperature will be compared with the requested temperature set by the operator on the CRT. If itis higher then the cooling circuit will be activated (L8) until the requested temperatura is reached. If the temperature rises to, or above 40°C (eg defective valve L9) the erosion will stop and Message 4226 appears on CRT (7 chap. KA). DA 200C-AF (/SP) AGIETRON INTEGRAL, COMPACT AGIE 08.94 K1 Safety, installation, technical data 74.3 Protection devices to prevent dielectric A spillage 4.3.1 Work tank overflow 4.3.2 Drip channel under the work tank doors of the AGIETRON COMPACT 4.3.3 Safety switch $28 on the work tank (only AGIETRON COMPACT) Example: AGIETRON Compact 3 To prevent the outflow of dielectric, the AGIETRON INTEGRAL and COMPACT are equiped with an overflow in the work tank Important: ‘A functional test of the overflow must be made before the start of each erosion job. Catches dielectric which runs out when the door is opened and transfers it back into the dielectric unit. Safety switch $28 on the AGIETRON COMPACT impedes the filling of the work tank with dielectric or the starting of the machine with the door open. If start is ordered with the door open, message 4308 is displayed on the screen (/7 chap. K4), Attention : Since this switch is not a door locking device, the door may be ‘opened even with the work tank filled up! AGIETRON COMPACT 2/3: Attention: The worktank door must be closed as carefully as possible, ‘especially in the vicinity of the stop. Any rebounding of the door can result in the safety control centre which monitors the safety devices assuming the alarm status. If this happens, reopen and reclose the door. AGIETRON INTEGRAL, COMPACT ‘AGIE 08.94 K1 Safety, installation, technical data4.3.4 Level sensors RX4/RXS of the AGIETRON INTEGRAL 45 43.5 Level monitors $31/S32 of the AGIETRON INTEGRAL nT eo SS 1195 The upper switch position of the two level monitors prevents the overfiow of the worktank and thereby the draining cut of the dielectric. When the level is too high Message 4246 appears on the CRT but the erosion continues. At the same time the machine controller checks if that drain-trap M20 and if the programmed level stabilises within 20 sec. When it does not sink to the set level within this time, Messages 4246 and 349 also appear which causes the worktank to drain and the machine to stop. When level monitor $31 signals, the suction circuit activates 4 and the collecting tank is emptied. - When level monitor $32 signals, the machine stops and the worktank is drained, 192 AGIETRON INTEGRAL, COMPACT CAGIE 08.94 K1 Safety, installation, technical data 1943.6 Level switch S35 of the AGIETRON INTEGRAL 5 835 4.3.7 Level switches $5.1, $6.1 and $6.2 of the AGIETRON INTEGRAL 5 If the level switch $35 is activated because of overflow of the ) dielectric, the following sequences are activated: @) during erosion: erosion stopped, message 4302 appsars on the screen (7 chap. K4), citculation valves L6, L7 and L8 are closed, filing pump M3 stopped (only with DA 200C-AF (/SP)) b) tank filled, but no erosion: message 4302 appears on the screen (/ chap. K4), circulation valves L6, L7 and L& are closed, filing pump M3 stopped (only with DA 200C-AF (/SP)) ) with tank movements: open the outlet valve in the work tank. This situation does not cause any fault message. ~~ Level switch $8.1 (7 sketch above) serves as a safety device against overflow during operation with an external dielectric unit. ~~ Iflevel switch $6.1 responds, it prevents any work tank movements, ( — Iflevel switch $6.2 responds, it stops the work tank lowering. AGIETRON INTEGRAL, COMPACT AGIE 08.94 Ky Safety, instalation, technical data4.3.8 Work tank seal of the AGIETRON INTEGRAL 4/5 Lat 2,8 bar 813 >1,6 bar Seal 4.3.9 Safeguarding the collecting tank against overflowing dielectric of the AGIETRON INTEGRAL 5 YY le 84 4.3.10 Collision protection, leaking of dielectric with the AGIETRON INTEGRAL 5 (Preparation and mounting by the customer) The tank is fitted with an inflatable seal to prevent the dielectric from flowing out into the collecting tank. When the work tank is run to its topmost position, limit switch $28 via the control opens pneumatic valve L32. This inflates the seal. ‘The tank can be filled with dielectric when a pressure of over 1.5 bar is reached (max. 2.6 bar). If the pressure for any reason falls below 1.5 bar, this is signalled to the machine control by pressure switch $13. This stops the machining, pumps M3, M4 and M7, ‘opens the drain valve (motor) M20 and the tank is drained. Simultaneously valve L32 is closed and message 4222 appears on the screen (7 chap. K4). When lowering the empty work tank, the dielectric in the collecting tank is forced upwards, $4 switches and the work tank movement is stopped. The work tank can then only be moved upwards. |n order to protect the collecting tank before transportation within the plant (forklift truck, etc.), a protective device (e. g. rectangular tube) should be fastened round the collecting tank at the bottom. ‘The spacing should be such that no damage to the collecting tank by means of transport ot the load (leakage of dielectric) is possible. - In order to catch any possible slight leakages of dielectric, a closed, tight sump with a 3...4 cm dege should be mounted beneath th machine. AGIETRON INTEGRAL, COMPACT ‘PAGIE 08.94 1 Safety, instalation, technic! data4.4 Collision protection A 4.5 Crush protection for AGIETRON A\ iiearalas The AGIETRON systems are protected against collision between the quilVelectrode and the workpiece, the associated clamping ‘elements or anything on the table that is conductive and thereby hhas an electrical connection to the table. This collision prctection is. active in manual and automatic movement. It can be deactivated oe This is useful to retract the electrode from the work zone when the operation is at an end. Other axis movements, eg during te Pendulum movements of aligning the workpiece can not ba completed with the collision protection. However, whenever possible all axis movements should be made with the collision protection active! In this respect see also chapter K3. When moving the machine axes without colision protection it is ‘mandatory for the user to avoid possible collision, through correct programing and operation of the equipement. During clamping, special attention must be paid to the avol- dance of collisions when moving the axes (the same applies _ to pre-clamping at a pre-setting). { Attention: Never keep the hands in the work tank during the automatic traversing of the axes. In the event of danger, all axis movaments can be stopped instantaneously with the red emergency- cff buttons. By means of two mobile panels (left and right behind the working table) and the appropriate protective switches located behind them, any possible crush injuries to the operator or deformation of the machine are prevented Ifa foreign object becomes “caught” between one of the panels and the table when the working table is being moved to the rear (Y ~ axis -> * +" direction), through the pressure the panel will give way | backwards, before any damage can be done, and activate the appropriate protective switch S50 or SB1 and all axis movements will be stopped immediately. Messages 8252, 6252 and 7252 will ‘appear on the screen (7 chap. K4). To continue machining, switch the plant off and on again, AGIETRON INTEGRAL, COMPACT PAGIE 08.94 Ki Safety, installation, technical data4.6 Unprotected danger zones of the AGIETRON INTEGRAL 2/3 46.1 Distributor 4.6.2 Protection hood 4.7 Security centers 5 Tests and maintenance on guards 6 Requirements upon the place of installation Important: When the work tank is raised, make sure that no foreign objects (hands, tools, etc.) are in the danger zone (arrows)! Important: If for any reason the compressed air supply of the pneumatic cylinder of the protection hood fails, the hood slowly descends! According to the safety standards ( section "Protective measures”), two security centers have been added to the security elements already working the system. They check whether the security circuit is operating prior to allow any autometic operation. The protection devices detailed in section 4 must be regularly checked for serviceability. See also the sections in Chapter KS “Periodic functional check of protection devices” and “Periodic cleaning of protection devices". ‘The choice of the place of installation is very important for a precision machine tool, since the accuracy of the workpiece depends on it. AGIETRON INTEGRAL, COMPACT ®AGIE 08,94 Ki Safety, installation, technical data 236.1 Vibrations 6.2 Dust 6.3 Room temperature ‘The AGIETRON system should not be installed near to machines which transimit heavy vibrations through the foundations (loss of the alignment precision of the machine). The systems are protected against light vibrations by the vibration-damping machine ‘supports. If sources of strong disturbance cannot be avoided (>0.1 g with sporadic vibrations and > 3 um at 2...100 cycles frequency), the ‘machine must be mounted on special vibration-damping ements. In this case a supplier of damping elements must be consulted. Fixing with anchor bolts is not necessary. ‘The system is to be installed in a room as dustfree as possible. General rules Ideal temperature = constantly 20° C. 2. The temperature can be considered constant when tha fluctuations are less than 0,5° C/hour and 2° Ciday. The daily mean is to be taken as a basis. Situation ZN Provisions, improvement possibilities RADIATIONS @ lighting hazard increases if | keep distant; cold light; leave switched "on" © solar radiation continuously variable | externally fitted curtains or slatted blinds; avoid walls receiving direct sunlight © radiators keep distant, shield AMBIENT AIR layer formation © draughts © influence from other system parts or other systems © unstable ambient temperature enclosed rooms, low | mixing ventilation effect; cold air blown in from above; ceilings ‘extraction of hot air from above increase with At close windows and doors; double doors; wind protection; avoid cold air flow from air conditioning system ‘Small rooms, low —_| do not install machines in comers and exposed to direct or ceilings indirect (deflected) air flow; install deflection or protection elements Increases with the | keep DA temperature to a constant (seasonal) meen; fluctuation speed | conduct hot air produced by machine directly outside (with extractor hoods and fans); where possible keep heat sources (compressors etc.) out ‘of machine room; cabins open at top; air conditioning with suitable cost / performance ratio (see also section "Requirements of an air conditioning eystem”. AGIETRON INTEGRAL, COMPACT ‘AGIE 08.94 {1 Safety, instalation, technical data7 Requirements of an air conditioning system 7.1 Hints Air conditioning systems are recommended where room ‘temperatures reach exteremely high levels or where very unstable conditions prevail With systems in general use there are only three orerating states: switched off part capacity (normally 30%) - full capacity Best suited are air conditioning systems with sufficient capacity to maintain the temperature constant at £1 deg. C throughout the day, but permitting the room temperature to follow the seasonal variations. Another more costly variant would be a “Super” installation maintaining a room temperature of 20 deg. C+ 0.5 deg. C throughout the entire year. Depending on their retigerating capacity, air conditioning systems can also be positively "cold air factories" having a negative effect on the accuracy of a machine. Note the following points when selecting an air concitioning system: - Choose systems with a large t-coefficient, ie. avoid those which blow out excessively cold air (disproportionate relation between refrigerating capacity and quantity of air circulated). - Avoid air flows directly on to the machine. Systems must be installed so that the cooled air can mix effectively with the room air near the ceiling and can then “trickle down”. Perforated hollow ceilings are ideal in this respect. ~ Unnecessary heat sources should be removed from the room. Systems combining efficient performance with moderate cost are available on the market in different variants. Decisive points for a good cost/performance ratio are a small t-coefficient (see previous age) and the dissipated thermal capacity (especially with high value systems). AGIETRON INTEGRAL, COMPACT ®AGIE 08.94 K1 Safety, installation, technical data 257.2 Calculating the | The following factors must be taken into account for determining rc capacity of an air the required capacity of an optimal air conditioning system (not ( conditioning system exhaustive): = Room air volume = Room air temperature = Room insulation ~ Thermal power to be dissipated ‘The factors room air volume, room air temperature and room insulation are dependent on the installation site and are accordingly within your area of infiuence.The factor “thermal power to be dissipated” is dependent on the number and output of all neat sources contained in the room (machine systems, equipment etc.). For our AGIETRON plants these are as follows: 7.2.1 Power consumption and thermal energy to be dissipated Max. EDMing AGIETRON COMPACT 1 (60/60 Hz) DAITP AGIEMATIC T + AGIEPULS 30 HSF 6'490 ‘815 Total system with 30 A 6'490 11°180, Max. ED! AGIETRON COMPACT 1 felt) (60/60 Hz) kJd/h DAI1P AGIEMATIC T + AGIEPULS 60 HSF Total system with 60 A - - 0,65 565 | 2'365 34 | 2920 | 12205 405 | 3485 | 14’s90 AGIETRON COMPACT 2 (60 Hz) Total system with 60 A AGIETRON INTEGRAL, COMPACT Ki _— Safety, installation, technical data AGIE 08.94 26Power consumption and thermal energy to be dissipated (continuation) AGIETRON COMPACT 2 (60 Hz) Total system with 60 A AGIETRON COMPACT 2 (60 Hz) Total system with 90 A T lating Max. EDMing AGIETRON COMPACT 2 (60 Hz) kW] kealh | kath kw | kean | kum Total system with 90 A 1935 100 lating AGIETRON COMPACT 3 (60 Hz) Total system with 60 A 17'280 AGIETRON COMPACT 3 (60 Hz) Total system with 60 A keaim 4'300 18°05 AGIETRON COMPACT 3 (60 Hz) Total system with 90 A Max. EDMing kum 21'250 AGIETRON COMPACT 3 (60 Hz) Total system with 90 A 21'795 AGIETRON INTEGRAL, COMPACT AGIE 08.94 Ki 27 Safety, installation, technical dataPower consumption and thermal ‘energy to be dissipated (continuation) AGIETRON INTEGRAL 2/3 (60 Hz) Total system with 60 A Max. EDMing 4345 | 18190 AGIETRON INTEGRAL 2/3 (60 He) Total system with 60 A Max, EDMing 4'515 18'905 AGIETRON INTEGRAL 2/3 (60 Hz) Total system with 90 A Max, EDMing 21'260 AGIETRON INTEGRAL 2/3 (60 Hz) Total system with 90 A kum Max. EDMing keahh | kdm 5'245 21°960 Idling Max. EDMing AGIETRON INTEGRAL 4 (60 Hz) kealh | kuih DA 1000-P 1075 | 4'505 ‘AGIEMATIC T + AGIEPULS 60 HSF 2710 | 11345 Total system with 60 A 3'7a5 | 16°850 AGIETRON INTEGRAL 4 (60 Hz) DA 100C-P 1'290 | 5'400 AGIEMATIC T+AGIEPULS 60 HSF Total system with 60 A 15 | 1'290 | 5'400 10°80 3,16 2710 | 11345 4000 | 16°745 AGIETRON INTEGRAL, COMPACT SAGIE 08.94 Kt 28 Safety, installation, technical dataPower consumption and thermal energy to be dissipated (continuation) AGIETRON INTEGRAL 4 ‘Max. EDMing (60 Hz) kw | kcath kw | kat | kum DA 100C-P AGIEMATIC T+ AGIEPULS 90 HSF Total system with 90 A 125 | 1076 | 4’s05 375 | a'225 | 13'605 4°30 10'080 18'010 AGIETRON INTEGRAL 4 Max. EDMing (60 Hz) DA 100C-P 5400 AGIEMATIC T+ AGIEPULS 80 HSF 19°605 Total system with 90 A 30 | 2580 | 10800 #515 | 18905 AGIETRON INTEGRAL 4 Mex. EDMing (60 Hz) keam | kam DA 200C-AF AGIEMATIC T +AGIEPULS 60 HSF Total system with 60 A 365 | s'140 | 19°45 315 | 2710 | 117345 AGIETRON INTEGRAL 4 Max EDMing (60 Hz) keayh | kd DA 200C-AF AGIEMATIC T+ AGIEPULS 60 HSF 10'980 5'400 16'390 18°05 315 | 2710 | 11'346 29'350 Total system with 60 A . EDMir AGIETRON INTEGRAL 4 Max. EDMing (60 Hz) kealh | kim DA 200C-AF AGIEMATIC T+ AGIEPULS 90 HSF Total system with 80 A 24 | 2065 | ses | 365 | at40 | 19145 15 | 1'290 | s'4o0 | 3.75 | 9'205 | 13's05 14045 | 7,4 | 6985 | 26'650 AGIETRON INTEGRAL, COMPACT Ki Safety, installation, technical data ‘®AGIE 08.94 29Power consumption and thermal energy to be dissipated (continuation) Max. EDMing AGIETRON INTEGRAL 4 (60 Hz) kealh | kum 3,05 | 2625 | 10'990 5°40 16'390 DA 2000-AF AGIEMATIC T+ AGIEPULS 90 HSF 1290 16 Total system with 90 A AGIETRON INTEGRAL 5 (60/60 Hz) Pump unit (PE) DAI 5 3,65 AGIEMATIC T+ AGIEPULS 60 HSF 18 Total system with 60 A 515 AGIETRON INTEGRAL 5 (60/60 Hz) Pump unit (PE) DAI 5 AGIEMATIC T+ AGIEPULS 90 HSF Total system with 90 A 365 | sito | 19°45 3,75 | 31225 | 19'505 6365 | 26°650 ling Max, EDMing AGIETRON INTEGRAL 5 (60 Hz) kW | kam | kum kW | kcalh | kim Suction unit (AE) 3,05 | 2625 | 10'990 | 3,05 | 2625 | 10990 DA 200C-AF/SP 24 | 2065 | seas | 365 | sta0 | i315 AGIEMATIC T+ AGIEPULS 60 HSF 18 | 1290 | 8400 [ 316 | 2710 | a1o45 Total system with 60 A 695 | s'980 | 26035 | 985 | 8475 | 36'480 Max. EDMing AGIETRON INTEGRAL 5 (60 Hz) Suction unit (AE) DA 200C-AF/SP AGIEMATIC T+ AGIEPULS 60 HSF Total system with 60 A 3,75 | 3'225 | 13'605 5,0 | 4'300 | 18°05 315 | 2710 | 11°345 AGIETRON INTEGRAL, COMPACT K1 Safety, installation, technical data AGIE 08.94 30Power consumption and thermal energy to be dissipated (continuation) Total system with 90 A Idling Max. EDMing AGIETRON INTEGRAL 5 (60 Hz) kw | kcalm ‘Suction unit (AE) 305 | 2626 | 10'990 | 3,05 | 2625 | 10'990 DA 200C-AF/SP 24 | e065 | eas | 365 | sao | 19145 AGIEMATIC T+ AGIEPULS 90 HSF 18 | 1290 | s'400 | 375 | s'225 | 19'505 Total system with 80 A 695 | s'980 | 25095 | 10,45 | s's90 | 37640 Idling Max. EDMing AGIETRON INTEGRAL 5 (60 Hz) kw | keam | kum ‘Suction unit (AE) 375 | 9225 | 10'505 19°505 DA 200C-AF/SP 305 | 2625 | 10990 | 50 | 4300 | 18005 AGIEMATIC T+ AGIEPULS 90 HSF 5'400 3225 | 19°505 29'895 45°015 7.2.2. Maximum heat to be extracted from the dielectric using the dielectric/water heat exchanger 7.2.3 Air output volume AGIETRON INTEGRAL AGIETRON COMPACT kw kun DAI 1 P, DAI 2/3, DA 100C-P ~6| s'160 | 21°605 DAL 5 (FE), DA 200C-AF (/SP) ~20| 17'200 | 72'015 AGIETRON COMPACT mn AGIETRON INTEGRAL DA ‘AGIEMATIC T + AGIEPULS 60/90 HSF Total system AGIETRON INTEGRAL, COMPACT SAGIE 08.94 Kt Safety, installation, technical data 38 Requirements upon the mains, water and compressed air supplies 8.1 Mains connection 8.1.1 Mains 8.1.2 Mains supply cable The mains supply is connected - AGIETRON COMPACT: central to the the switchgear cabinet HSF - AGIETRON INTEGRAL 2, 3+5: central to the the electrical cabinet ~ AGIETRON INTEGRAL 4: central to the DA 100C-P - AGIETRON INTEGRAL 4+6 with DA 200C-AF (/SP): central to the DA 200C-AF (SP) Connection Is to be made directly to the terminals (L1...L3, N+ earthing) of the mains filter (stationary connection). Connecting: 7 chapter K2 section "Connecting to the mains” Local regulations with regard to connection and earthing must be observed. For connection of the AGIETRON systems the mains must meet the following conditions: = 3X40 V+5%, without neutral ~ min, 25 A (AGIETRON COMPACT) resp. 30 A (AGIETRON INTEGRAL) protection fuse - earth resistance <1 0 Other mains voltages require an appropriate autostransformer. Please contact our local Agent. Before connecting the system, the mains voltage must be checked for voltage variations: ~ Measurement of the voltage during working hours. - Measurement of the voltage after work has ceased (Inch break or evening). — the voltage is permanently too high or too low, a main autotransformer must be inotalled upstream from the plant. If instead the mains supply oscillates between minimum and maximum values outside of the permissible values of +5 %, a voltage corrector must be installed. In borderline cases, an autotransformer followed by a corrector upstream from the Plant can be used. This is done if the mains supply oscillates ‘greatly with respect to a mean value which is too high or too ow. Please consult our agent. 7, also section "Connection values” ‘The mains supply cable must have four leads (3 phases and ‘earthing). The cable cross section must be adapted to the mains ‘system fuse (4 mm? with 30 A). The mains cable Is to be Provided by the customer. The cable cross section for the autotransformer option must be 6 mm? with 35 A. AGIETRON INTEGRAL, COMPACT ‘AGIE 08.94 Kg Safety, instalation, technical data AY8.2 Coolant water Normal drinking of industrial water from the water supply or a connections cooling unit can be used for the dielectric/water heat exchanger of the machine resp. of the dielectric unit (One pipe must be connected to the water supply and connection nipple 1 (inlet), the other to nipple 2 (outlet) and the drain system. These pipes and as well as thelr fixations are to be provided by the customer. Technical spezifications see sections "Connec- tion values”. 8.2.1 DAI1P of the AGIETRON COMPACT 1 Conneetion nipple: 216 mm 8.2.2 DAI 2 of the AGIETRON AGIETRON INTEGRAL 2/3 AGIETRON COMPACT 2/3 COMPACT/INTEGRAL 2/3 Conneetion nipple: @ 16 mm AGIETRON INTEGRAL, COMPACT K1 Safety, installation, technical data AGIE 08.94 3382.3 DA 100C-P of the AGIETRON COMPACT 4 Connection nipple: 16 mm 8.2.4 Filter unit (FE) of the AGIETRON INTEGRAL 5 Connection nipple: 019 mm 8.2.5 DA 200C-AF (/SP) of the AGIETRON INTEGRAL 4/5 Connection nipple: 19 mm AGIETRON INTEGRAL, COMPACT K1 Safety, installation, technical data ‘AGIE 08.94 348.3 Compressed air connection 83.1 AGIETRON COMPACT 1 83.2 AGIETRON COMPACT/INTEGRAL 2/3 On these plants, the compressed air line must be connected to connection nipple 78 (210 mm). From there, a line leads to the compressed-air plant 79 via the shut-off valve 78.nipple: ‘An R14" nipple must be fitted to shut-off valve 79 to which the ‘compressed air line from the compressed air source (7...8 bar) is connected. The nipple, pipe and their fixations are not supplied by AGIE; these are to be provided by the customer. Working pressure setting 7...8 bar with the compressed air source 70; 7 chap. KS). AGIETRON INTEGRAL 2/3 AGIETRON COMPACT 23 AGIETRON INTEGRAL, COMPACT ®AGIE 08.94 Ki Safety, installation, technical data 358.3.3 DA 1000-P of the AGIETRON INTEGRAL 4 8.3.4 AGIETRON INTEGRAL 5 8.3.5 DA 200C-AF (/SP) of the AGIETRON INTEGRAL 4/5 AGIETRON INTEGRAL, COMPACT CAGIE 08.94 aN9 Interference - Ax Srmression a EDM systems might interfere with TV, radio and radar. So far ‘screening measures have been necessary in special areas only. ‘The loads and mechanical parts can act as transmitting antennas for electromagnetic waves. In most countries it is the postal authorities who decide on the regulations which are different depending on = industrial zones = residential areas = airfields and military areas Disturbances in the supply network are largely eliminated by the filter incorporated in the power supply unit. ‘The following measures are taken to prevent radiation at the work point and any coupling with the mains network: = The place of installation should be as far as possible from transmitters or receivers which are subject to interference. — If possible the machine should be away from the side of the works site which borders on the street or residential areas. ~ It should preferably be installed in the basement rather than above ground. = tis better to instal the machine in reinforced concrete bull dings than in wooden ones. If these measures are insufficient or impraticable, the installation of the system in a cage of metal should be considered. ‘The following Faraday cage is required to comply with the CENELEC ENS5011 regulations: = Acclosed metal grid on all 6 faces with 2 cm mesh size around the whole machine. Each crossing must be welded and the single grid parts connected electrically conducting every 15 cm |door included). = All metal parts leading in the Faraday cage must be uncoupled or fitered. E.g = the main cable entry in the grid must be equipped with a ‘main fiter, or a shielded main cable used and the shield ‘connected to the grid, - metalic fan exhauster pipes are not allowed. - already installed metal must be connected electrically well conducting with the grid. Further information can be obtained from the supplers of this kind of items in your country. AGIETRON INTEGRAL, COMPACT SAGIE 08.94 K1 Safety, installation, technical data 3710 Fire prevention A A 1081-82 Rooms in which spark erosion systems are operated with flammable dielectrics are considered as having a fire hazard, The electrical installation must satisfy the conditiond for workshops with a fire or explosion hazard. Information provided by the relevant suppliers is to be compiled with for the storage of dielectric. Although very diverse fire prevention measures have been taken on the system, there is a risk of Ignition of the dielectric, especially with unattended operation. To prevent this we recommend: = not to machine "dangerous" materials unattended such as eg. certain aluminium alloys which on erosion cause chemical reac- tions in the dielectric with resulting increased fire risk - Notices should be posted around the plant prohibiting the Use of open fire and light, and also smoking. A sign is fixed to the work tank door to remind the user to avoid open flames. In large rooms, a safety distance of § m around the plant is sufficient. Inside this safety area, suitable fire extinguishers in adequate number and size are to be kept available, when clamping workpieces, ensure that the flow of the dielectric through the work tank is not impeded. ~ before all machining operations, check for adequate circulation of the dielectric to guarantee effective dissipation of the heat created during erosion. - The prerequisite for any unsupervised machining operation is the installation of a fire extinguishing plant which, in the event of an outbreak of fire, automatically activates the extinguishing equipment and switches off the EDM equipment (7 next age). AGIETRON INTEGRAL, COMPACT ©AGIE 08.94 1 Safety, instalation, technical data10.1. Fire-extinguishing This fire-extinguishing plant must comply withthe following plant requirements: ~ C02 as extinguishing (Halon prohibited !) = preferably with foam ducts the foam ducts or extinguishing nozzles must be fitted at the fixed points stipulated by the manufacurer = fire detector control centre with 2 line system = Optical detector for monitoring the work tank (arrangment and system according to the dielectric being used end work tank size (7 "Technical data") = approved COp cartridges and high-pressure valves - as fires can also be caused by short circuits, an emergency back-up power supply is obligatory = there must be a timevin of §...7 seconds between fire recogni- tion and activation of the fire-extinguishing plan: 1. in order to avoid false activation 2, so that the smoke extraction plant will not suck in any extinguishing agent the power supply must be between the mains and the main switch of the AGIE plant = Inthe event of an outbreak of fire, the smoke extraction plant must be switched off immediately as otherwise fire and extinguishing agent will be sucked in. The AGIE plant must also be switched off simultaneously. Desirable: Fire-extinguishing plant compatible with the smoke extraction plant ‘An integrated fire-extinguishing plant is available as an option from AGIE for the AGIETRON INTEGRAUICOMPACT 2/3. ‘The AGIETRONs are equipped with an interface for connecting a fire-extinguishing and a smoke extraction plant (7 next page): AGIETRON INTEGRAL, COMPACT K1 Safety, installation, technical data SAGIE 08.94 39ov te%0 aaa Biep fea}UYoe) “UONEYEISUI ‘AjoyeS DI LOVdWOO “WHOSLNI NOYLSIOV = sono I cay {| Sey ie ee a suserno-ons sovau Silit [hs sam ns = ono 4 oneal Sly WHOALNI NOUL3IOV eo vonseia eros avy : t Aohivinasy ; nel r= a tuono ioMcy ean ns corsets orous sav AStaasy yt €@ WHOSLNI NOWLISV ono auauny Se NMOaiN NowaIo 4JOMNO HOOR 7 STB vanoo Nowaoy (+16 we uyeynounxe-ons Eiti * ‘JULLLNY (Gi LOWdWOO) 801-GIM Wavy (b 40¥dN10O) B8-GIM n_ €"L LOvdINOD NOYLSIOV wojso19 uy weld11 Noise emission 12 Dielectric 12.1 Behaviour during the ED process 12.1.1 Insulating power 12.1.2 Cooling power (On the AGIETRON, the noise emission level is L,<70 dB (A). For this reason, no special protective measures are required. The enveloping surface method in accordance with DIN EN 45 635 ‘was used for metering, The working fluid used with spark erosion sinking is a hydrocarbon ‘obtained from mineral or synthetic oils. The purpose of this dielectric is: ~ to provide insulation between workpiece and electrode to create optimal discharge conditions ~ cooling for the dissipation of process heat and toprevent influencing the material flushing to carry away the erosion particles and the creation of ‘good conditions in the spark gap. To satisy these requirements the dielectric must have certain properties: In order to obtain great precision it is important to reduce the distance between the workpiece and electrode to a minimum. However, this should not jeopardize the controllabilty of the process. The dielectric should cool the workpiece and electrode without becoming overheated. For this purpose, apart from the properties of the fluid, it is also advantageous if the erosion is effected in a spacious working tank and with a good circulation of dielectric. AGIETRON INTEGRAL, COMPACT ‘AGIE 08.94 1 Safety, instalation, technical data12.1.3 Filtrlerability In order to effect a good flushing, the dielectric should be kept for a certain time with the eroded particles in suspension. These should then be easily filtered. 12.1.4 Density, viscosity With good flushing conditions for rough machining it is recommended to use a high viscosity dielectric; in the reverse case with difficult flushing conditions for finish machining it is preferable to use a low viscosity dielectric. But this recommendation has only secondary importance. It should not influence a selection of the most suitable dielectric based on the relation between discharge current and flash point. 12.1.5 Transparency Can be useful for visually checking the working zone. 12.1.6 Ageing resistance ‘The dielectric must retain its characteristic properties as long as Possible and resist oxidation and decomposition. 12.1.7 Compatibility with system —_It is important that the behaviour of the dielectric is neutral in : components respect to parts of the system with which it comes into contact, ie. { does not attack seals, paint finish etc.). AGIETRON INTEGRAL, COMPACT —-K1_ Safety, installation, technical data AGIE 08.94 4212.2 Flammability uN A 08182 ~The flash point of the used dielectric must be min. 70°C (it is indicated on the work tank by a stick-on label). 23s. The dielectric temperature in the work tank must not exceed 50° C (this is indicated on the work tank by a tick-on label). This is controlled automatically by two temperature probes. 7 also paragraph "Temperature probes $42/S43 of the AGIETRON COMPACT and INTEGRAL 2/3”. of the operator of the system to affix a notice to the machine giving details of the dielectric in use and its flash point. Dielectrics with a flash point > 100° C correspond to another danger class and are to be preferred. AGIETRON INTEGRAL, COMPACT AGIE 08.94 Ky Safety, instalation, technical data12.3 Table of dielectrics ‘The following characteristic values must be taken into acccunt _ when selecting a dielectric: finishing +roughing | finishing + roughing acon max. 60 A max. 90 A cuphing Viscosity with 20° C 2.38 3.4 255 (108 mls) Density with 20° G (kg/dm®) 0,76..0,82 0,76...0,82 >08 Flash point (° C) >70 >100 >100 ‘Aromatic content (%) <0 <05 <10 ‘The following manufacturers market suitable products: = AVIA Cel Held - SSO - EF > FUCHS Because the products are being con- ~ MIULOL stantly changed and supplemented, we a refrain from publishing any product = age ames and technical data. = CASTROL - OMT ~ SHELL AGIETRON INTEGRAL, COMPACT —-K1_—_ Safety, installation, technical data ®AGIE 08.94 ag13. Instructions relating to health 13.1 Toxicity 1083 13.2 Skin compatibility ane Since they could contain elements hazardous to health, fumes and vapours released during erosion must be kept to @ minimum. Dio- loectrics in use should contain no or minimal aromatic hydrocarbons, Paraffinic hydrocarbons are ideal. 1n principle the inhalation of erosion fumes and dielectric vapours Is to be avoided. Therefore, AGIETRON plants are equipped with an extraction funnel with connecting sleeve as standard for connecting to a ‘smoke extraction plant (the smoke is thus extracted as directly as Possible). Connection dimensions: 7 section "Tecnical Data" ‘The smoke extraction plant must meet the following requirements: = Filtration efficiency 99.9 % - Particles to be extracted <0,3 pm ~ Extraction volume flow (depending on erosion performance) = with 30.4 min. 900 m8mour = with 60. min. 1200 mSmour = with 90. min. 100 m3mour with 160.4 min. 2000 m3/mour = All tubes and accessory parts must be hardly inflammable, accordingly smooth on the inside to prevent any deposits of oil and metal vapours. Noise level Lx <70 dB (A) ~ Protection systom IP 54 ~ Filtered air must be blown into the open. Do not use any filter Process materials such as paper or cloth filters (must be disposed of as special waste). = It must be possible to recover and return the liquid extracted. Maintenance intervals must be maintained. = An alarm detector must display any deterioration in the plant's performance, e.g. because of pollution (the air volume must not fall below the minimum value as otherwise adequate extraction is not guaranteed). ~ There must be an input switch for the alarm message to the fire extinguishing plant. This must stop extraction automatically. Connection diagram: 7 section "Fire prevention” Due to the hydrocarbons, long contact with the skin can cause mmémin Distance table-quil! 130 170 200 mm 380 520 700 mm Workplece weight max. 200 400 800 kg Electrode weight max. 70 100 200 kg Precision of X, Y, Z axes (VDI / DGQ-3441) = Positional variation Pa < 001 > mm — Mean position spread Ps 0,003 < 0,005 > mm - Mean reversal distance u 0,002 < 0,009 > mm = Resolution < 0,001 > mm = Interpolation resolution < 0,125 > am AGIETRON INTEGRAL, COMPACT ‘AGIE 08.94 KJ Salety, instalation, technical dataSinking machine AGIETRON COMPACT 1 2 3 Caxis AGIE = Rotation speed < 0...40 > ‘pm = Transferable operating curr. max. < 60 > A ~ Electrode weight max. < 30 > kg = Positional variation Pa < 0,004 > “ ~ Mean position spread Ps < 0,003 > a“ Mean reversal distance u < 0,002 > “a ~ Resolution < 0,001 > “ Flushing = Number of flushing connections < 6 > - Manual press. flushing (ConnJmax. Umin) 216 < 1% > - Manual press. flushing (Conn/max. min) 316.7 <5 > ~ Flushing w. aut. metering (Conn./mimin) < 9/1...400 > = Autom. puise and Pressure flushing (Conn.vnin) 344 < 32 > Work tank = Volume 65 170 340 1 = Filing time 47 18 17 = Draining time 1,0 1,0 42 ~ Connection of fumes aspiration 280 < 120 > mm ~ Recommended aspir. capacity (min.) with 304 900 < - > m/min, with 60 A < 1200 > mi with 90 A < 1500 > m/min, Dielectric unit = Type DAP < DAIOS > ~ Filter handling < manual > ~ Fitter medium < Paper > ~ Fitter type 2 cart. < carr. > ~ Fill volume 150 450 550 1 = System autonomy 30A 40 < 7% > hrs. 60A 20 < 40 > hrs. AGIETRON INTEGRAL, COMPACT Ke) Safety, instalation, technical data AGIE 08.94Sinking machine AGIETRON Dimen- COMPACT 1 2 3 sion AGIEMATIC T = Operating mod < — MultiTasking = > ~ Linear axes with simultaneous control < 4 > = Rotativellinear axes with simultan. control < GwithZaes > ~ Selection/adjustment of the generator-parameters <~ from charts manual > (w, TECTRON autom [1]) = Programming cycles < Measure/Geometry [1] > Files = Micro-Floppy Type < 35 > inch Floppy-formating < MS-DOS > = Floppy memory capacity < 720 > kByte = Interface RS 232-C/ 24 < {or printer > AGIEPULS generator Type HSF = Rated current Standard 30 < 6 > A Option [2] 60 < 9 > A = Removal rate vy CuSt+ 60A 225 [3] < 450 [4] > mm3imin = Removal rate vy Gr/St+ 860A 270 [3] < 5904] > mmimin AGIE Electrode changer [1] Type < ELW 16 > ~ Number of elect. in changer < 16 > — Electrode weight (max.) < 5 > kg ~ Weight ofall el. in chang. (max.) < 50 > kg = Electrode dimensions (max.) width < 63 > mm depth < 63 > mm diameter < 90 > mm height 115 140 170 mm AGIE Electrode magazine [1] Type ELM3 9 ELM4-—s ELMS = Number of electr. in magazine 3 4 5 — Electrode weight (max.) < 3 > kg — Weight of allel. in mag. (max.) 9 12 6 kg - length 5 < 68 > mm width 75 < 6 > mm diameter < 75 > mm height 100 150 240 mm Note {1] Option [2] _ with power supply unit 30 A. [3] by AGIE-setups at 30 A [4] by AGIE-setups at 60 A AGIETRON INTEGRAL, COMPACT K1 Safety, installation, technical data AGIE 08.94 6821.2 AGIETRON INTEGRAL 2/3 Sinking machine AGIETRON Dimen- INTEGRAL 2 3 sion External dimension width 1520 1730 mm depth 2205 2432 mm height 2580 2995 mm Net weight 2550 3340 kg ‘Max. workpiece dimension width 670 900 mm depth 600 700 mm height 260 350 mm Work tank ~ internal dimension width 860 1070 mm depth 620 735 mm height 360 450 mm Mounting surface width 600 800 mm depth 450 600 mm ‘Traversing path Axis X 360 500 mm Axis Y 250 360 mm Axis Z 360 500 mm rapid m. < 720 > menimin Distance table-quill min. 170 200 mm. max. 520 700 mm Workplece weight max. 400 800 kg Electrode weight max. 100 200 kg Precision of X, Y, Z (VDI /DGO-3441) = Positional variation Pa < 0.01 > mm ~ Mean position spread Ps < 0008 > mm ~ Mean reversal distance u < 0003 > mm ~ Resolution < 0,001 > mm — Interpolation resolution < 012 > xm AGIETRON INTEGRAL, COMPACT —K1_ Safety, installation, technical data CAGIE 08.94 63Sinking machine AGIETRON Dimen- INTEGRAL 2 3 sion C-axis AGIE = Rotation speed ee Ore rpm = Transferable operating curr. max. < 60 > A - Electrode weight max. < 30 > kg ~ Positional variation Pa < 0008 > “a - Mean position sprea Ps < 0008 > “ = Mean reversal distance u <.-0002 > “2 = Resolution < 0,001 > “ Flushing = Number of flushing connections < 6 > = Manual press. flush. (ConnJmax. Umin) < 14 > = Manual vacuum flush. (Conn./max. Vin) < ns > = Flushing w. aut. metering (Conn./mi/min) < 9..800 > — Automat. pulse and pressure flushing (ConnJmax. min) < ae > Work tank = Volume 200 400 ! = Filling time * 14 17 min. = Draining time * 0.9 10 min. = Connection of fumes aspiration < 810 > mm ~ Recommended aspir. capacity (min.) with 60. < 1200 > m/min, with 80 A < 1500 > m/min, * without worktank movement Dielectric unit = Type < DAZ > ~ Filter preparation < manual => ~ Filter medium < Paper > ~ Filter type < 8 cartridges > = Fill volume 450 550 1 = System autonomy 30 < 160 > hrs. 680A < 75 > hrs. AGIETRON INTEGRAL, COMPACT Ki AGIE 08.94 70 Safety, installation, technical dataSinking machine AGIETRON Dimen- INTEGRAL 2 3 sion AGIEMATIC T = Operating mode < Multi-Tasking > ~ Linear axes with simultaneous contro < 4 > ~ Rotativeflinear axes with simuitan. control < Cewith Zacxis > ~ Selection/adjustment of the generator-parameters <_from charts manual > (w. TECTRON autom.) = Programming cycle < Measure/Geometry > Files = Micro-Floppy Type < 35 > inch = Floppy formating < MS-DOS, > = Floppy memory capacity < 720 > kByte ~ Interface RS 232-C/U 24 < for printer > AGIEPULS generator Type HSF ~ Rated current: Standard < 60 > A Option [1] < 20 > A ~ Removal rate vw CuSt+ 680A < 450(2)} > mm3/min ~ Removal rate vw Gr/St + 680A < 5902} > mm3/min AGIE Electrode changer [3] Type < ELw28l > — Number of electr. in changer < 28 > ~ Electrode weight (max.) < 10 > kg ~ Weight of allel. in chang. (max.) < 90 > kg = Electrode dimensions with 28 (14) electrodes < 70(160) > mm < 70(80) > mm < 75(100) > mm 190 230 mm Note [1] with power supply unit 30 A [2] _ by AGIE-setups at 60 A 13] Option AGIETRON INTEGRAL, COMPACT K1 Safety, installation, technical data AGIE 08.94 721.3 AGIETRON INTEGRAL 4/5 Sinking machine AGIETRON Dimen- INTEGRAL 4 5 ston External dimension width 2050 2050 mm. depth 2440 2553 mm height 3030 3068 mm. Net weight of the system 3900 600 kg ‘Max. workpiece dimension width 1000 1200 mm dopth 700 1000 mm height 320 450 mm Work tank = internal dimension width 1070 1400 mm dopth 740 1200 mm height 420 550 mm Mounting surface width 754 1200 mm depth 642 1000 mm Traversing path X axis < 700 > mm Y axis < 500 > mm Zaxis < 500 > mm rapid m. < 720 > movin Distance table-quill min. < 180 > mm max. < 680 > mm Workplece weight max. 1200 2000 kg Electrode weight max. 400 200" kg * (400 kg center work-area) Precision of X, Y, Z (D1 / DGQ-3441) = Positional variation Pa < 0,01 > mm - Mean position spread Ps < 0,005 > mm Mean reversal distance u < 0008 > mm = Resolution < 0001 > mm AGIETRON INTEGRAL, COMPACT —K1_ Safety, installation, technical data ®AGIE 08.94 icSinking machine AGIETRON Dimen- INTEGRAL 4 5 sion Caxis AGIE ~ Rotation speed < 0.40 > rpm ~ Transferable operating curr. max. < 60 > A ~ Electrode weight max. < 50 > kg = Positional variation < 0,006 > “a = Mean position spread Pa is “a Moan reversal distance Ps < 0002 > “a ~ Resolution u < 0001 > “a Flushing Number of flushing connections < 10 > Manual press. flush. (Conn./max. Vmin) < 1/20 > = Manual vacuum flush (Conn/mmax. Vin) < Wer > = Flushing w. aut. metering (Connmi/min) < 3.800 > = Autom. vacuum flush. (Conn/max. Vin) < 483 0 > = Autom. pulse and press. flushing (Conn./max. Vmin) < o44 0 > Work tank = Volume 360 840 ~ Filling time * 35 05 ~ Draining time * 16 05 = Connection of fumes aspiration 180 200 ~ Recommended aspir. capacity (min.) with 60.4 < 120000 > mfmnin. with 20.4 < 1600 > mfmin, * without worktank movement Dielectric unit - Type DA 1000-P DAIS, ~ Filter preparation < manual => ~ Filter medium < Paper > = Filter type 4 (8 (1}) cartr, 8 cartr. ~ Fill volume 700 1200 1 ~~ System autonomy 30A 75 - hrs. 60a - 75 hrs. Dielectric unit [2] = Type DA 200C-AF DA 200C-AF/SP = Filter handling < automatic > ~ Filter medium < diatomic > ~ Filter type 1 Precoat fiter = Filling volume 1200 1800 1 ~ System autonomy 60A < 5 > hrs. AGIETRON INTEGRAL, COMPACT KI ‘SAGIE 08.94 73 Safety, instalation, technical dataSinking machine AGIETRON Dimen- INTEGRAL 4 5 sion - AGIEMATIC T = Operating mode < Multi-Tasking => ~~ Linear axes with simultaneous control < 4 > — Rotativefinear axes with simultan. control < CwithZaxis > ~ Selection/adjustment of the generator-parameters <__from charts manual > (w. TECTRON autom) = Programming cycle < Measure/Geometry > Files ~ Micro-Floppy Type < 35 > inch = Floppy formating < Ms-DOS > ~ Floppy memory capacity < 720 > kByte ~ Interface RS 232-C/U 24 < for printer > AGIEPULS generator Type HSF ~ Rated current: Standard < 60 > A Option [3] < 90 > A = Removal rate vy Cu/St+ 60A < 4s0[4) > mm3/min = Removal rate vw Gr/St+ 60A < s90f4] > mmofmin AGIE Electrode changer [1] Type < BLW28 > - Number of electr. in changer < 28 > ~ Electrode weight (max.) < 16 > kg = Weight of al el in ch. (max.) < 90 > kg ~ Electrode dimensions (max.) with 28 (14) electrodes length < 85 (150) > mm width < 55 (100) > mm diameter < 75 (90) > mm height < 195(185) > mm 2 AGIE Electrode magazine [1] Type ELM 5 - = Number of electr. in magazine 5 . = Electrode weight (max.) 5 - kg = Weight of all el. in ch. (max.) 20 - kg ~ Electrode dimensions (max.) length 75 - mm width 75 - mm height 100 - mm Note [1] Option 12) Variant [3] with power supply unit 30 A [4] by AGIE-setups at 60 A ( AGIETRON INTEGRAL, COMPACT K1 Safety, installation, technical data CAGIE 08.94 7422 Installation diagrams and connection values AGIETRON INTEGRAL, COMPACT Ki Safety, installation, technical data SAGIE 08.94 722.1 Installation plan AGIETRON COMPACT 1 min. room height: 3,0 m 1 Electric connection A Control cabinet HSF AGIEMATIC T+ A Compressed air connection AGIEPULS 30/60 HSF © Water connection B Diolectric unit DAI1P e Bearing surface D Machine head ATK max. 3050 N E Machine tool AGIETRON COMPACT 1 G CONSOLE AGIECOM AGIETRON INTEGRAL, COMPACT Ki Safety, installation, technical data ‘AGIE 08.94 7822.1.1 Connection values E+D A G B AGIETRON —AGIEMATIC T+ Console DALY P COMPACT1 —AGIEPULS 0/60 HSE AGIECOM Dimensions width depth height Net weight Net weight of the whole plant Gross weight of the whole plant Nominal power connection Nominal power connection of the whole plant Main voltage Main frequency Option: Autotransf. External fuses cos} Earthing ‘Main supply quality Necessary amount of dielectric Dielectric connection Coolant water connection Trinking or industrial water Maximum heat to be extracted from dielectric Environement requiremen mm 1080 1000 875 mm 1080 1185 373 mm — 2380 2110 1390 kg 900 475 60 160 kg 1595 kg 1995 kVA 2,85 (80 A) 13 kVA 4,0 (60 A) KVA 4,15 (80 A) kVA 5,3 (60 A) v 9/400 Hz 50/60 v 9/190...250 3/960...460 or 9/930...520 Hz 50/60 A 25 >08 TT - diagram (IEC 364 - 3) 25% ' 150 inch @ Rov, 2m3/hour Filtered and dried bar 7...8 mm inlet/outlet @ 16 °C Tone #15 Vin. — Qmig, = 15 bar p=2..6 kw $6 °c 20 cc max, 23 ‘Temperature variation $0,5°C/ hour S2°C/ day No vibration influence Without air current or heat sources AGIETRON INTEGRAL, COMPACT AGIE 08.94 K1 Safety, installation, technical data 722.2 Installation plan AGIETRON COMPACT 2 min, room height: 3m 1 Electric connection A Control cabinet HSF AGIEMATIC T+ 4X Compressed air connection AGIEPULS 60/90 HSF ‘© Water connection B DA integrated DAI2 @ Bearing surface D Machine head ATK max. 117000 N E Machine too! AGIETRON COMPACT 2 G CONSOLE AGIECOM AGIETRON INTEGRAL, COMPACT Kt Safety, installation, technical data SAGIE 08.94 7822.2.1 Connection values E+D+B A G AGIETRON AGIEMATIC T+ Console COMPACT 2+DAI2 AGIEPULS 6090HSF _AGIECOM Dimensions width mm — 1400 575 depth mm — 2510 373 height mm — 280 1390 Net weight kg 2515 60 Net weight of the whole plant kg 2875 Gross weight of the whole plant kg 3420 Nominal power connection of the KVA _5,8 (50 Hz)/ 6,15 (60 Hz) > 60 A whole plant kVA 7,16 (60 He\/ 7,5 (60 Hz) -» 90. A Main voltage v 3/400 Main frequency He 50/60 Option: Autotranst. V———93/190...260 9/960...460 or 9/830...520 Hz 60/60 External fuses A 25 cos & >08 Earthing TT - diagram (IEC 384 - 3) Main supply quality 25% Necessary amount of dielectric 1 450 Dielectric connection mm 10 2m8/hour Filtered and dried bar 7.8 Coolant water connection mm inlet / outlet D 16 Trinking or industrial water °c Umin. bar Maximum heat to be extracted from kW ~ 6. dielectric Environement requiremen °c 20 °c max. 23, ‘Temperature variation 50,5°C/ hour 52°C / day No vibration influence Without air current or heat sources AGIETRON INTEGRAL, COMPACT ‘PAGIE 08.94 Kt 79 Safety, installation, technical data22.3 Installation plan AGIETRON COMPACT 3 min. room height: 3,5 m Electric connection Compressed air connection Water connection Bearing surface max. 11°000 N @eopo o™mom > Control cabinet HSF DA integrated Machine head Machine tool Drive box CONSOLE AGIEMATIC T+ AGIEPULS 60/90 HSF DAI3 ATK AGIETRON COMPACT 3 AGIECOM AGIETRON INTEGRAL, COMPACT AGIE 08.94 Kt 80 Safety, installation, technical data22.3.1 Connection values E+D+B A G AGIETRON AGIEMATIC T+ Console COMPACT 3+DAI9 AGIEPULS 6090 HSF -_-AGIECOM Dimensions width mm 1700 875 depth mm — 2840 373 height mm 3000 1390 Net weight kg 3390 60 Net weight of the whole plant kg 9450 Gross weight of the whole plant kg 4880 Nominal power connection of the whole plant Main voltage Main frequency Option: Autotransf. External fuses cos @ Earthing Main supply quality Necessary amount of dielectric Dielectric connection Coolant water connection Trinking or industrial water Maximum heat to be extracted from dielectric Environement requiremen KVA 6,15 (50 Hz)/ 6,5 (60 Hz) > 60 A kVA 7,35 (60 Hz)/7,7 (60 Hz) > 90 A v 9/400 Hz 60/60 v 9/190...250, 9/960..460 or 3/880...520 Hz 50/60 A 25 >0,8 TT - diagram (IEC 364 - 3) £5% 1 550 mm 10 2m3/hour Filtered and dried ber 7.8 mm _inlevoutlet @ 16 °c Umin. bar kwoo~ °c 20 c max, 23 Temperature variation $0,5*C/ hour No vibration influence Without air current or heat sources AGIETRON INTEGRAL, COMPACT SAGIE 08.94 Kt Safety, instalation, technical data22.4 Installation plan AGIETRON INTEGRAL 2 min, room height: 3,0 m 1 Electric connection A Control cabinet HSF AGIEMATIC T+ AX Compressed air connection AGIEPULS 60/90 HSF © Water connection BDA integrated DAI2 © Bezting surtace D Machine head ATK max. 11°00 N E Machine tool AGIETRON INTEGRAL 2 G CONSOLE AGIECOM H_ Electrode changer ELW 281i (option) AGIETRON INTEGRAL, COMPACT —-K1_ Safety, installation, technical data ®AGIE 08.94 8222.4.1 Connection values E+D+B A G AGIETRON AGIEMATIC T+ Console INTEGRAL 2+0Al2 AGIEPULS 6090 HSF —_-AGIECOM Dimensions width mm 1820 1059 875 depth mm 2205 1140 373 height mm 2580 2180 1390 Net weight kg 2550 600 60 Net weight of the whole plant kg 210 Gross weight of the whole plant kg 4020 Nominal power connection of the whole plant Main voltage Main frequency Option: Autotranst. External fuses cos ® Earthing Main supply quality Necessary amount of dielectric Dielectric connection Coolant water connection Trinking or industrial water Maximum heat to be extracted from dielectric Environement requiremen kVA 6,1 (60 Hz)/ 6,4 (60 Hz) > 60 A KVA 7,3 (60 Hz)/7,6 (60 Hz) -» 90 A v 400 Hz 50/60 v 9/190...250, 9/360...460 or 3/830...520 Hz 50/60 A 30 >08 TT - diagram (IEC 364 - 3) £5% Il 450 mm 10 2m3/hour Filtered and dried bar 7, mm _inlevoutlet @ 16 °C Tina = 15 Vmin. — Qin, = 15 bar kw ~6 °c 20 °c max, 23 ‘Temperature variation '$0,5°C/ hour $2°C / day No vibration influence Without air current or heat sources AGIETRON INTEGRAL, COMPACT ‘AGIE 08.94 Ki Safety, installation, technical data 8322.5 Installation plan AGIETRON INTEGRAL 3 min. room height: 3,5 m 1 Electric connection ‘A Control cabinet HSF AGIEMATIC T+ LA Compressed air connection AGIEPULS 60/90 HSF © Water connection B_ DAintegrated DAI3 e Bearing surface D_ Machine head ATK max. 11'000 N E Machine tool AGIETRON INTEGRAL 3 G CONSOLE AGIECOM HH Electrode changer ELW 281 (option) AGIETRON INTEGRAL, COMPACT Ki Safety, installation, technical data ®AGIE 08.94 8422.6.1 Connection values E+D+B A G AGIETRON AGIEMATICT+ Console INTEGRAL 3+DAI9_ AGIEPULS 6090 HSF —AGIECOM Dimensions width mm 1780 1059 875 depth mm 2432 1140 373 height mm 3000 2180 1390 Net weight kg 3280 735 60 Net weight of the whole plant kg 4075 Gross weight of the whole plant kg 8545 Nominal power connection of the kVA _—_6,1 (50 Hz)/ 6,4 (60 Hz) > 60 A whole plant , KVA 7,3 (60 Hz) 7,8 (60 Hz) + 90 A Main voitage v 3/400 Main frequency He 50/60 Option: Autotranst. V ———3/180...250, 3/960...480 or 9/890...620 Hz 80/60 External fuse: A 30 cos ® >0.8 Earthing TT - diagram (IEC 364 - 3) Main supply quality 25% Necessary amount of dielectric 1 550 Dielectric connection mm 10 2m9/hour Filtered and dried bar 7.48 Coolant water connection mm Trinking or industrial water °c Uinin, bar Maximum heat to be extracted from kW =~ 6 dielectric Environement requiremen °c 20 es max. 23 Temperature variation <0,5°C/ hour 52°C // day No vibration influence Without air current or heat sources AGIETRON INTEGRAL, COMPACT ‘SAGIE 08.94 KJ Safety, instalation, technical data 522.6 Installation plan AGIETRON INTEGRAL 4 min. room height: 3,6 m 1 Electric connection A Control cabinet HSF AGIEMATIC T+ KX Compressed air connection AGIEPULS 60/90 HSF © Water connection B Dielectric unit DA 100C-P @ Bearing surtace D Machine head ATK max. 20000 N — Machine tool AAGIETRON INTEGRAL 4 G CONSOLE AGIECOM AGIETRON INTEGRAL, COMPACT Ki Safety, installation, technical data AGIE 08,94 8622.6.1 Connection values E+D A G B AGIETRON —AGIEMATICT+ Console DA 1000-8 INTEGRAL 4 AGIEPULS 60/80 HSF _AGIECOM Dimensions width mm — 2050 1125 575 1480 depth mm — 2440 1055 373 1355 height mm 3030 2110 1990 © 1905 Net weight kg 3900 675 60 410 Net welght of the whole plant kg 5045 Gross weight of the whole plant kg 7170 Nominal power connection kVA 3,5 (60 A) 2,2 (50 Hz) kVA 4,3 (90 A) 2,7 (60 Hz) Nominal power connection of the kVA _ 5,6 (60 AY/6,3 (90 A) > 50 Hz whole plant KVA 5,8 (60 AV,6 (90 A) > 60 Hz Main voltage v 3/400 Main frequency Hz 50/60 Option: Autotransf. = V—9/190...2509/960...460 or 9/930...520 Hz 50/60 External fuses A 30 cos & 08 Earthing TT - diagram (IEC 364 - 3) Main supply quality 25% Necessary amount of dielectric 1 700 Dielectric connection inch © Rov, 2m®/hour —_Fitered and dried bar 7.8 Coolant water connection mm inlevoutlot @ 16 Trinking or industrial water °c Veni bar Maximum heat to be extracted from kW 0 ~ 6. dielectric Environement requiremen °c 20 °c max. 23, Temperature variation -<0,6°C / hour 52°C / day No vibration influence Without air current or heat sources AGIETRON INTEGRAL, COMPACT ‘AGIE 08.94 {1 Safety, instalation, technical data22.7 Installation plan AGIETRON INTEGRAL 4 (variant) min. room height: 3,5 m 1 Electric connection ‘A Control cabinet HSF AGIEMATIC T+ AX Compressed air connection AGIEPULS 60/90 HSF © Water connection B Dielectric unit DA 2000-AF @ Bearing surtaco D Machine head ATK max. 20’000 N E Machine tool AGIETRON INTEGRAL 4 G CONSOLE AGIECOM H Electrode changer ELW 28 (option) AGIETRON INTEGRAL, COMPACT Kt installation, technical data ®AGIE 08.94 8822.7.1 Connection values E+D A G B AGIETRON AGIEMATICT+ Console DA 2000-AF INTEGRAL 4 —AGIEPULS 60/80 HSF_AGIECOM Dimensions width mm 2050 1125 575 2550 depth mm 2440 1055 373 1250 height mm 8030 2110 1990 ©2280 Net weight kg 3900 675 60 1090 Net weight of the whole plant kg 8725 Gross weight of the whole plant kg 6225 Nominal power connection kVA 3,5 (60 A) 9,1 (60 Hz) kVA 4,3 (90 A) 6,6 (60 Hz) Nominal power connection of the kVA 12,0 (60 AY/12,8 (90 A) > 50 Hz whole plant KVA 10,0 (60 AV/10,8 (90 A) > 60 Hz Main voltage v ‘3/400 Main frequency Hz ‘50/60 Option: Autotranst. V —3/190...250 9/960...460 or 9830...520 Hz 50/60 Extemal fuses A 30 cos & >08 Earthing TT - diagram (IEC 364 - 3) Main supply quality 25% Necessary amount of dielectric I 1200 Dielectric connection inch 2m3/hour Filtered and dried bar Coolant water connection mm inletfoutlet @ 19 Trinking or industrial water Maximum heat to be extracted from dielectric Environement requiremen °c Tmax. = 15 Umin. Opie, = 15 bar p=2..6 kw ~ 20 ‘Temperature variation No vibration influence 20 max. 23, $0,5°C/ day ‘Without air current or heat sources AGIETRON INTEGRAL, COMPACT SAGIE 08.94 K1 Safety, installation, technical data 8922.8 Installation plan AGIETRON INTEGRAL 5 min. room height: 3,5 m Electric connection Compressed air connection Water connection Bearing surface ‘max, 20°00 N @opo A Control cabinet HSF AGIEMATIC T+ AGIEPULS 60/90 HSF Machine head ATK E Machine too! AGIETRON INTEGRAL 5 FE Filtor unit DAIS G@ CONSOLE AGIECOM PE Pump unit Das. AGIETRON INTEGRAL, COMPACT ‘AGIE 08.94 1 Safety, instalation, technical data22.8.1 Connection values E+D A G FE PE AGIETRON AGIEMATIC T+ Console DAIS. DAIS INTEGRAL 5 AGIEPULS 60/60 HSF AGIECOM Dimensions width depth height Net weight Net weight of the whole plant Gross weight of the whole plant Nominal power connection Nominal power connection of the whole plant Main voltage Main frequency Option: ‘Autotranst. Extemal fuses cos Earthing Main supply quality Necessary amount of dielectric Dielectric connection Coolant water connection Trinking or industrial water Maximum heat to be extracted from dielectric Environement requiremen mm 1730 1059 875 500 500 mm 2432 1140 373 600 650 mm 3068 2180 139013881388 kg 6600 675 60 80 80 kg 6495 kg 9595 kVA 3,5 (60 A) 49 kVA 4,3 (90 A) kVA 9,7 (60 A) kVA 10,6 (90 A) v 3/400 Hz ‘50/60 v 9/190...250, 3/360...460 or Hz 50/60 A 30 >0,8 TT - diagram (IEC 364 - 3) 25% 1 1200 inch @ Rp, 2m3/hour Filtered and dried ber 7.4.8 mm inlevoutlet 2 19 °C Trae #18 Umin. Qin, = 15 bar p=2..6 kw ~ 20 °c 20 °c max. 23 ‘Temperature variation '$0,5°C/ hour 52°C // day No vibration influence Without air current or heat sources AGIETRON INTEGRAL, COMPACT ‘AGIE 08.94 Kt Safety, instalation, technical data22.9 Installation plan AGIETRON INTEGRAL 5 (variant) im 2m am 4m min, room height: 3,6 m => without ELW 28 D1 erectric connection A Control cabinet HSF AGIEMATIC T+ AX Compressed air connection AGIEPULS 60/90 HSF © Water connection ‘AE Suction tuct unit @ Bearing surface B Dielectric unit DA 200C-AF/SP max. 20°00 N D Machine head ATK E Machine tool AGIETRON INTEGRAL § G CONSOLE ‘AGIECOM H_ Electrode changer ELW 28 (option) AGIETRON INTEGRAL, COMPACT K1 Safety, installation, technical data AGIE 08.94 9222.9.1 Connection values E+D A G AE B AGIETRON AGIEMATICT+ Console A 2000- INTEGRALS AGIEPULS _AGIECOM AFISP 6090 HSF Dimensions width mm 1730 1059 575 5001250 depth mm 2432 1140 373 650-2850 height mm 3088 2180 1990 1388-2280 Net weight kg 600 675 60 80 ©1310 Net welght of the whole plant kg 7725 Gross weight of the whole plant kg 11728 Nominal power connection kVA 3,5 (60 A) 4,25 9,1 (60 Hz) kVA 4,3 (90 A) 5,1 6,6 (60 Hz) Nominal power connection of the whole plant Main voltage Main frequency Option: ‘Autotranst. External fuses cos ® Earthing ‘Main supply quality Necessary amount of dielectric Dielectric connection Coolant water connection Trinking or industrial water Maximum heat to be extracted from dielectric Environement requiremen kVA 14,1 (60 AV/14,9 (90 A) > 60 Hz kVA 17,0 (60 AV/17,9 (80 A) + 60 Hz v 3/400 Hz ‘50/60 v 9/190...250, 9/960...460 or Hz 50/60 A 30 >08 TT - diagram (IEC 364 - 3) 25% ' 1800 inch @ Rptly 2m8/hour Filtered and dried bar 7.8 mm inlevVoutiet © 19 °C Tina. = 15 Vin. — Qmig. = 15 bar 6 kw ~ 20 °c 20 °c max, 23 ‘Temperature variation '$0,5°C/ hour S2°C/ day No vibration influence Without air current or heat sources AGIETRON INTEGRAL, COMPACT AGIE 08.94 Ky Safety, instalation, technical data23 Hole pattern of the clamping plates 23.1 AGIETRON COMPACT 14 10 H12 23.2 AGIETRON CO! BACTINTEOAAL 2 23.2.1 Standard clamping plate Max 16/28 AGIETRON INTEGRAL, COMPACT ——Ki_ Safety, installation, technical data AGIE 08.94 9423.2.2 Optional T-nut plate 40 H12 23.3 AGIETRON COM- PACT/INTEGRAL 3 23.3.1. Standard clamping plate M8 x 16/28 11x60=550 800 AGIETRON INTEGRAL, COMPACT K1 Safety, installation, technical data ‘AGIE 08.94 9523.3.2. Optional T-nut plate 23.4 AGIETRON INTEGRAL 4 23.4.1. Standard clamping plate 754 17%40=680 =560 14x40: Mex 16/28 O10 H7x15 AGIETRON INTEGRAL, COMPACT —-K1_—_Safety, installation, technical data AGIE 08.94 9623.4.2 Optional T-nut plate 23.5 AGIETRON INTEGRAL 5 AGIETRON INTEGRAL, COMPACT —_K1_—Safety, installation, technical data AGIE 08.94 9724 Hole pattern of the quill flange A ' 61 : 24.1 AGIETRON 148.6422) 46,65 COMPACT 1 at 24.2 AGIETRON Ci PACT/INTEG! SAY 2/3 AGIETRON INTEGRAL, COMPACT K1 Safety, installation, technical data CAGIE 08.94 9824.3 AGIETRON INTEGRAL 4/5 24.3.1, Variant hole plate 24.32 Variant T-nut plate 300.4 Me x 18/30 AGIETRON INTEGRAL, COMPACT K1 Safety, installation, technical data SAGIE 08.94 99_ \ os

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