Professional Documents
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I515-E1-3
USER’S MANUAL
SYSDRIVE 3G3HV
High-capacity General-purpose Inverter
Thank you for choosing this SYSDRIVE 3G3HV-series product. Proper use and
handling of the product will ensure proper product performance, will length
product life, and may prevent possible accidents.
Please read this manual thoroughly and handle and operate the product with care.
NOTICE
1. This manual describes the functions of the product and relations with other prod-
ucts. You should assume that anything not described in this manual is not possible.
2. Although care has been given in documenting the product, please contact your
OMRON representative if you have any suggestions on improving this manual.
3. The product contains potentially dangerous parts under the cover. Do not attempt
to open the cover under any circumstances. Doing so may result in injury or death
and may damage the product. Never attempt to repair or disassemble the product.
4. We recommend that you add the following precautions to any instruction manuals
you prepare for the system into which the product is being installed.
S Precautions on the dangers of high-voltage equipment.
S Precautions on touching the terminals of the product even after power has been
turned off. (These terminals are live even with the power turned off.)
5. Specifications and functions may be changed without notice in order to improve
product performance.
! DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
! WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
! Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury, or property damage.
Visual Aids
The following headings appear in the left column of the manual to help you locate different
types of information.
Note Indicates information of particular interest for efficient and convenient operation of the product.
OMRON, 1996
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted,
in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because
OMRON is constantly striving to improve its high-quality products, the information contained in this manual
is subject to change without notice. Every precaution has been taken in the preparation of this manual. Never-
theless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for dam-
ages resulting from the use of the information contained in this publication.
General Precautions
Observe the following precautions when using the SYSDRIVE Inverters and peripheral
devices.
This manual may include illustrations of the product with protective covers removed in order
to describe the components of the product in detail. Make sure that these protective covers
are on the product before use.
Consult your OMRON representative when using the product after a long period of storage.
! WARNING Do not touch the inside of the Inverter. Doing so may result in electrical shock.
! WARNING Operation, maintenance, or inspection must be performed after turning OFF the
power supply, confirming that the CHARGE indicator (or status indicators) are OFF,
and after waiting for the time specified on the front cover. Not doing so may result in
electrical shock.
! WARNING Do not damage, pull on, apply stress to, place heavy objects on, or pinch the cables.
Doing so may result in electrical shock.
! WARNING Do not touch the rotating parts of the motor under operation. Doing so may result in
injury.
! WARNING Do not modify the product. Doing so may result in injury or damage to the product.
! Caution Do not store, install, or operate the product in the following places. Doing so may
result in electrical shock, fire or damage to the product.
S Locations subject to direct sunlight.
S Locations subject to temperatures or humidity outside the range specified in the
specifications.
S Locations subject to condensation as the result of severe changes in temperature.
S Locations subject to corrosive or flammable gases.
S Locations subject to exposure to combustibles.
S Locations subject to dust (especially iron dust) or salts.
S Locations subject to exposure to water, oil, or chemicals.
S Locations subject to shock or vibration.
! Caution Do not touch the Inverter radiator, regenerative resistor, or Servomotor while the
power is being supplied or soon after the power is turned OFF. Doing so may result in
a skin burn due to the hot surface.
! Caution Do not conduct a dielectric strength test on any part of the Inverter. Doing so may
result in damage to the product or malfunction.
! Caution Take appropriate and sufficient countermeasures when installing systems in the fol-
lowing locations. Not doing so may result in equipment damage.
S Locations subject to static electricity or other forms of noise.
S Locations subject to strong electromagnetic fields and magnetic fields.
S Locations subject to possible exposure to radioactivity.
S Locations close to power supplies.
Transportation Precautions
! Caution Do not hold by front cover or panel , instead, hold by the radiation fin (heat sink) while
transporting the product. Doing so may result in injury.
! Caution Do not pull on the cables. Doing so may result in damage to the product or malfunc-
tion.
! Caution Use the eye-bolts only for transporting the Inverter. Using them for transporting the
machinery may result in injury or malfunction.
Installation Precautions
! WARNING Provide an appropriate stopping device on the machine side to secure safety. (A
holding brake is not a stopping device for securing safety.) Not doing so may result in
injury.
! WARNING Provide an external emergency stopping device that allows an instantaneous stop of
operation and power interruption. Not doing so may result in injury.
! Caution Be sure to install the product in the correct direction and provide specified clear-
ances between the Inverter and control panel or with other devices. Not doing so
may result in fire or malfunction.
! Caution Do not allow foreign objects to enter inside the product. Doing so may result in fire or
malfunction.
! Caution Do not apply any strong impact. Doing so may result in damage to the product or
malfunction.
Wiring Precautions
! WARNING Wiring must be performed only after confirming that the power supply has been
turned OFF. Not doing so may result in electrical shock.
! WARNING Wiring must be performed by authorized personnel. Not doing so may result in
electrical shock or fire.
! WARNING Be sure to confirm operation only after wiring the emergency stop circuit. Not doing
so may result in injury.
! WARNING Always connect the ground terminals to a ground of 100 Ω or less for the 200-V AC
class, or 10 Ω or less for the 400-V AC class. Not connecting to a proper ground may
result in electrical shock.
! Caution Install external breakers and take other safety measures against short-circuiting in
external wiring. Not doing so may result in fire.
! Caution Confirm that the rated input voltage of the Inverter is the same as the AC power sup-
ply voltage. An incorrect power supply may result in fire, injury, or malfunction.
! Caution Connect the Braking Resistor and Braking Resistor Unit as specified in the manual.
Not doing so may result in fire.
! Caution Be sure to wire correctly and securely. Not doing so may result in injury or damage to
the product.
! Caution Be sure to firmly tighten the screws on the terminal block. Not doing so may result in
fire, injury, or damage to the product.
! Caution Do not connect an AC power to the U, V, or W output. Doing so may result in damage
to the product or malfunction.
! WARNING Do not remove the front cover, terminal covers, bottom cover, Operator, or optional
items while the power is being supplied. Not doing so may result in electrical shock or
damage to the product.
! WARNING Do not operate the Operator or switches with wet hands. Doing so may result in
electrical shock.
! WARNING Do not touch the inside of the Inverter. Doing so may result in electrical shock.
! WARNING Do not come close to the machine when using the error retry function because the
machine may abruptly start when stopped by an alarm. Doing so may result in injury.
! WARNING Do not come close to the machine immediately after resetting momentary power
interruption to avoid an unexpected restart (if operation is set to be continued in the
processing selection function after momentary power interruption is reset). Doing so
may result in injury.
! WARNING Provide a separate emergency stop switch because the STOP Key on the Operator
is valid only when function settings are performed. Not doing so may result in injury.
! WARNING Be sure confirm that the RUN signal is turned OFF before turning ON the power
supply, resetting the alarm, or switching the LOCAL/REMOTE selector. Doing so
while the RUN signal is turned ON may result in injury.
! Caution Be sure to confirm permissible ranges of motors and machines before operation
because the Inverter speed can be easily changed from low to high. Not doing so
may result in damage to the product.
! Caution Provide a separate holding brake when necessary. Not doing so may result in injury.
! Caution Do not perform a signal check during operation. Doing so may result in injury or dam-
age to the product.
! Caution Do not carelessly change settings. Doing so may result in injury or damage to the
product.
! WARNING Maintenance or inspection must be performed only after turning OFF the power
supply, confirming that the CHARGE indicator (or status indicators) is turned OFF,
and after waiting for the time specified on the front cover. Not doing so may result in
electrical shock.
! WARNING Do not attempt to take the Unit apart or repair. Doing either of these may result in
electrical shock or injury.
! Caution Carefully handle the Inverter because it uses semiconductor elements. Careless
handling may result in malfunction.
! Caution Do not change wiring, disconnect connectors, the Operator, or optional items, or
replace fans while power is being supplied. Doing so may result in injury, damage to
the product, or malfunction.
Warning Labels
Warning labels are pasted on the product as shown in the following illustration. Be sure to
follow the instructions given there.
H Warning Labels
Warning label
H Contents of Warning
Checking Before Unpacking
H Checking the Product
On delivery, always check that the delivered product is the SYSDRIVE 3G3HV Inverter that you
ordered.
Should you find any problems with the product, immediately contact your nearest local sales
representative.
Applicable standards
Maximum applicable motor capacity
Voltage class
Enclosure rating
Series name: 3G3HV Series
Specification
(non) Japanese models
-E English models
-CE Conforms to EN standards
-CUE Conforms to EN and UL/cUL
standards
Maximum Applicable Motor Capacity
037 3.7 kW
055 5.5 kW
075 7.5 kW
110 11 kW
150 15 kW
185 18.5 kW
220 22 kW
300 30 kW
370 37 kW
450 45 kW
550 55 kW
750 75 kW
11K 110 kW
16K 160 kW
18K 185 kW
22K 220 kW
30K 300 kW
Voltage Class
2 Three-phase 200-V AC input (200-V class)
4 Three-phase 400-V AC input (400-V class)
Enclosure Rating
A Panel-mounting (IP10 min.) or closed wall-mounting model
B Panel-mounting (IP00)
Introduction
1-1 Function
1-2 Nomenclature
1-3 Additional Functions
Introduction Chapter 1
1-1 Function
• A total of 21 types of Inverter are available for maximum applicable motor capacities of 0.4 to 300 kW.
1-2
Introduction Chapter 1
H Energy-saving Operation
• The rotation speed of a three-phase induction motor does not decrease when the supply voltage
drops if the motor has a light load. The 3G3HV Inverter in energy-saving operation automatically de-
tects the current consumption of the motor connected to the Inverter, estimates its load, and drops the
output voltage, thus saving the power consumption of the motor efficiently.
• Use the auto-tuning function of the Inverter in energy-saving mode to reduce the power consumption
of the motor most efficiently if the ratings of the motor are unknown.
• The Inverter in energy-saving mode is ideal for the following applications.
S Rotation control of fans and blowers
S Flow control of pumps
S Control of machines with variable loads, such as metal-working machines, wood-working ma-
chines, and food-processing machines
S Control of machines that mainly operate with light loads
H PID Control
• The Inverter has a PID control function, thus performing follow-up control with ease.
• Follow-up control is a control method in which the Inverter uses a sensor and senses the rotation
speed of the motor and changes the output frequency to control the rotation speed of the motor.
• Follow-up control can be applied to a variety of control operations.
• PID control is ideal for the following applications.
S Speed control: With a speed sensor, such as a tachometric generator, the Inverter regu-
lates the rotation speed of the motor regardless of the load of the motor or
synchronizes the rotation speed of the motor with that of another motor.
S Pressure control: With a pressure sensor, the Inverter performs constant pressure control.
S Current control: With a current sensor, the Inverter performs precise current control.
S Temperature control: With a temperature sensor and fan, the Inverter performs temperature con-
trol.
H Frequency Reference
• The following three types of frequency references are possible to control the output frequency of the
Inverter.
S Numeric input from the Digital Operator of the Inverter
S Voltage input within a range from 0 to 10 V
S Current input within a range from 4 to 20 mA
The Inverter can use one of the above if it is designated with parameters.
• A maximum of four frequency references can be registered with the Inverter. With remote multi-step
input, the Inverter can be in multi-step speed operation with a maximum of four speed steps.
H Frequency Jump
• The frequency jump function prevents the Inverter from generating any frequency that causes the ma-
chine to resonate.
1-3
Introduction Chapter 1
H V/f Settings
• Select a V/f pattern out of the 15 V/f patterns preset with the Inverter according to the application.
• An optional V/f pattern can be set with the Inverter.
H Monitor Function
• The following items can be monitored with the Digital Operator.
Frequency reference, output frequency, output current, output voltage, DC voltage, output power,
status of input terminals, inverter status, power interruption error, PROM number, total operating
time, and PID feedback value
1-4
Introduction Chapter 1
1-2 Nomenclature
H Panel
Protection cover (top and bottom)
Mounting hole
Heat sink
Digital Operator
Front cover
Terminals
1-5
Introduction Chapter 1
D Terminals (with Front Cover Removed)
Control
circuit
terminals
Main circuit
terminals
Power input Braking Resistor Motor output
H Digital Operator
Operation Mode Indicators
External Operation:
REMOTE
Lit when operating references from exter-
SEQ REF
nal terminals are in effect.
Analog Input:
Lit when high-frequency references from
external analog terminals are in effect.
Data Display
Displays frequency reference, out-
put frequency, output current,
Fref Fout Iout kWout constant set values, Inverter status,
etc.
F/R Montr Accel Decel
Easy-setting indicators
Displays basic parameter Vmtr V/F Fgain Fbias
Enter Key
constants and monitor items. FLA PID kWsav PRGM
Enters set value when pressed after
constant has been set.
Note For safety reasons, the reset function cannot be used while the run command (forward/reverse) is
being input. Turn the run command OFF before using the reset function.
1-6
Introduction Chapter 1
New functions have been added to the following versions, for which production was
started in April 1997.
3.7 to 15-kW models: Software version S2011 (VSP102011) or later
18.5 to 55-kW models: Software version S3012 (VSP103012) or later
Note: The software version can be confirmed by viewing the 4-digit PROM number with
the monitor function. This number is set to the number of the software version.
The functions that have been added with these versions and outlines of these functions
are given below. For details of the functions, refer to Section 4 Operation.
1-7
Introduction Chapter 1
Note If this setting is set to enable run commands, when the operation mode changes the Inverter will
start running immediately. Take steps to ensure safety for such operation.
1-8
2
Chapter 2
Installation
2-1 Mounting
2-2 Wiring
Installation Chapter 2
2-1 Mounting
2-1-1 Dimensions
H 3G3HV-A2037/-A4037
D External Dimensions D Mounting Dimensions
Two, 5.5-dia.
Four, M5
H 3G3HV-A2055/-A2075/-A4055/-A4075
D External Dimensions D Mounting Dimensions
Two, 7-dia. Four, M5
2-2
Installation Chapter 2
H 3G3HV-A2110/-A2150/-A4110/-A4150
D External Dimensions D Mounting Dimensions
Two, 7-dia. Four, M5
H 3G3HV-B2185/-B2220/-B4185/-B4220/-B4300/-B4450
D External Dimensions D Mounting Dimensions
Four, M5
2-3
Installation Chapter 2
H 3G3HV-B2300/-B2370/-B2450/-B2550/-B4550/-B4750
D External Dimensions D Mounting Dimensions
Two, 12-dia. Four, M10
2-4
Installation Chapter 2
H 3G3HV-B2750/-B411K/-B416K
D External Dimensions D Mounting Dimensions
Two, 14 dia.
Four, M12
2-5
Installation Chapter 2
H 3G3HV-B418K/-B422K
D External Dimensions D Mounting Dimensions
Six, 14 dia.
Six, M12
H 3G3HV-B430K
D External Dimensions D Mounting Dimensions
Six, 14 dia. Six, M12
2-6
Installation Chapter 2
D Digital Operator Installation
4 Two, 4 dia.
Panel face
Panel cutout
(for cables)
39
16
125
8 8
4 27 18.8 30 min.
! WARNING Provide an appropriate stopping device on the machine side to secure safety. (A
holding brake is not a stopping device for securing safety.) Not doing so may result in
injury.
! WARNING Provide an external emergency stopping device that allows an instantaneous stop of
operation and power interruption. Not doing so may result in injury.
! Caution Be sure to install the product in the correct direction and provide specified clear-
ances between the Inverter and control panel or with other devices. Not doing so
may result in fire or malfunction.
! Caution Do not allow foreign objects to enter inside the product. Doing so may result in fire or
malfunction.
! Caution Do not apply any strong impact. Doing so may result in damage to the product or
malfunction.
2-7
Installation Chapter 2
H Installation Site
• Install the Inverter under the following conditions.
NEMA1 Type
Ambient temperature for operation: –10 to 40°C
Humidity: 90% RH or less (no condensation)
2-8
Installation Chapter 2
2-9
Installation Chapter 2
2-2 Wiring
! WARNING Wiring must be performed only after confirming that the power supply has been
turned OFF. Not doing so may result in electrical shock.
! WARNING Wiring must be performed by authorized personnel. Not doing so may result in
electrical shock or fire.
! WARNING Be sure to confirm operation only after wiring the emergency stop circuit. Not doing
so may result in injury.
! WARNING Always connect the ground terminals to a ground of 100 Ω or less for the 200-V AC
class, or 10 Ω or less for the 400-V AC class. Not connecting to a proper ground may
result in electrical shock.
! Caution Install external breakers and take other safety measures against short-circuiting in
external wiring. Not doing so may result in fire.
! Caution Confirm that the rated input voltage of the Inverter is the same as the AC power sup-
ply voltage. An incorrect power supply may result in fire, injury, or malfunction.
! Caution Connect the Braking Resistor and Braking Resistor Unit as specified in the manual.
Not doing so may result in fire.
! Caution Be sure to wire correctly and securely. Not doing so may result in injury or damage to
the product.
! Caution Be sure to firmly tighten the screws on the terminal block. Not doing so may result in
fire, injury, or damage to the product.
! Caution Do not connect an AC power to the U, V, or W output. Doing so may result in damage
to the product or malfunction.
2-10
Installation Chapter 2
Remove the front cover to wire the terminals. Remove the Digital Operator from the front
cover before removing the front cover. Do not remove or mount the front cover without
first removing the Digital Operator, otherwise Digital Operator may malfunction due to
imperfect contact.
2-11
Installation Chapter 2
Clicks A
Clicks B
Note Do not remove or attach the Digital Operator or mount or remove the front cover using methods
other than those mentioned above, otherwise the Inverter may malfunction due to imperfect con-
tact or break.
H Removing the Front Cover of the Inverter with 18.5-kW Output or More
• The front cover can be removed without removing the Digital Operator from the Inverter provided that
the Inverter is a model with an output of 18.5 kW or more.
• Loosen the four screws of the front cover and move the front cover slightly upwards to remove the front
cover.
2-12
Installation Chapter 2
2-2-2 Terminals
Control
circuit
terminals
Main circuit
terminals
Power input Braking Resistor Motor output
D 200-V Class
Model 3G3HV- A2037 to A2075 A2110 to A2150 B2185 to B2750
Maximum 3.7 to 7.5 kW 11 to 15 kW 18.5 to 75 kW
applied motor
capacity
L1 (R) Power supply input terminals, 3-phase, 200 to 230 VAC, Power supply input
L2 (S) 50/60 Hz terminals, 3-phase, 200 to
230 VAC, 50/60 Hz
L3 (T)
L11 (R1) ---
L21 (S1)
L31 (T1)
T1 (U) Motor output terminals, 3-phase, 200 to 230 VAC (correspond to input voltage)
T2 (V)
T3 (W)
B1 Braking Resistor Unit ---
B2 connection terminals
+ 1 DC reactor connection DC reactor connection ---
terminal ( + 1- + 2) terminal ( + 1- + 2)
+ 2
DC power supply input DC power supply input
– terminal ( + 1- – ) terminal ( + 1- – )
Braking Unit connection
+ 3 --- terminal ( + 3- – )
Ground the terminal at a resistance of less than 100 Ω.
2-13
Installation Chapter 2
D 400-V Class
Model 3G3HV- A4037 to A4150 B4185 to B416K B418K to B430K
Maximum 3.7 to 15 kW 18.5 to 160 kW 185 to 300 kW
applied motor
capacity
L1 (R) Power supply input Power supply input Power supply input
L2 (S) terminals, 3-phase, 380 to terminals, 3-phase, 380 to terminals, 3-phase, 380 to
460 VAC, 50/60 Hz 460 VAC, 50/60 Hz 460 VAC, 50/60 Hz
L3 (T)
L11 (R1) --- ---
L21 (S1)
L31 (T1)
T1 (U) Motor output terminals, 3-phase, 380 to 460 VAC (correspond to input voltage)
T2 (V)
T3 (W)
B1 Braking Resistor Unit ---
B2 connection terminals
+ 1 DC reactor connection --- DC power supply input
terminal ( + 1- + 2) terminal ( + 1- – )
+ 2 DC power supply input ---
terminal ( + 1- – )
– Braking Unit connection
terminal ( + 3- – )
+ 3 ---
Ground the terminal at a resistance of less than 10 Ω.
2-14
Installation Chapter 2
Note 1. Parameter settings can be used to select various functions for multi-function inputs 1 to 5 and
the multi-function contact output.
The functions in parentheses are the default settings.
Note 2. Do not connect a grounding wire to the E (G) terminal. Connect the grounding wire to the
ground terminal of the main circuit terminals.
2-15
Installation Chapter 2
D For Inverter Models of 200- to 400-V Class with 3.7- to 15-kW Output
DC reactor (External Braking Resistor Unit
connection possible) (see note) (optional)
2-16
Installation Chapter 2
D For Inverter Models of 200- to 400-V Class with 18.5- to 300-kW Output
Three-phase, Three-phase induction
200 (400) VAC motor
L1 (R) T1 (U)
L2 (S) T2 (V)
L3 (T) T3 (W)
Forward rotation/Stop
L11 (R1)
L21 (S1) See note 3
L31 (T1) Multi-function contact output 1
Multi-function (Normally open contact)
input 1 (Normally closed contact)
Multi-function
input 2
Common
Multi-function
input 3
Multi-function Multi-function contact output 2
input 4
Multi-function
Common
input 5
Common Multi-function analog output
Common Voltmeter
Shielded wire
Note 1. The Braking Unit or Braking Resistor Unit cannot be connected to the Inverter
(18.5 kW to 160 kW). However, 185-kW to 300-kW models can be connected.
Note 2. Make sure that terminals R and R1, S and S1, and T and T1 are short-circuited.
These terminals are short-circuited with short bars before shipping. Be sure to re-
move the short bars, however, when using 12-pulse rectification.
Note 3. Terminals L11 (R1), L21 (S1), and L31 (T1) are not available on the 185- to 300-kW
Inverters.
Note 4. The 185- to 300-kW Inverters do not have built-in DC reactors, nor can DC reactors
be externally connected.
2-17
Installation Chapter 2
System reliability and noise resistance are affected by the wiring method used. There-
fore, always follow the instructions given below when connecting the Inverter to periph-
eral devices and other parts.
D Wire Sizes
Voltage class Model Terminal Terminal Wire
screw thickness
(mm2)
200-V Class 3G3HV-A2037 L1, L2, L3, (–), (+)1, (+)2, B1, B2, T1, T2, T3 M4 5.5
3G3HV-A2055 L1, L2, L3, (–), (+)1, (+)2, B1, B2, T1, T2, T3 M5 8
5.5 to 8
3G3HV-A2075 L1, L2, L3, (–), (+)1, (+)2, B1, B2, T1, T2, T3 M5 8
5.5 to 8
3G3HV-A2110 L1, L2, L3, (–), (+)1, (+)2, (+)3, T1, T2, T3 M6 22
8
3G3HV-A2150 L1, L2, L3, (–), (+)1, (+)2, (+)3, T1, T2, T3 M8 30
M6 8
3G3HV-B2185 L1, L2, L3, L11, L21, L31, T1, T2, T3 M8 30
14
3G3HV-B2220 L1, L2, L3, L11, L21, L31, T1, T2, T3 M8 38
14
3G3HV-B2300 L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 100
M8 22
3G3HV-B2370 L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 60 x 2P
M8 22
3G3HV-B2450 L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 60 x 2P
M8 22
3G3HV-B2550 L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 60 x 2P
M8 30
3G3HV-B2750 L1, L2, L3, L11, L21, L31, T1, T2, T3 M12 100 x 2P
M8 50
2-18
Installation Chapter 2
400-V Class 3G3HV-A4037 L1, L2, L3, (–), (+)1, (+)2, B1, B2, T1, T2, T3 M4 2 to 5.5
3.5 to 5.5
3G3HV-A4055 L1, L2, L3, (–), (+)1, (+)2, B1, B2, T1, T2, T3 M4 3.5 to 5.5
3G3HV-A4075 L1, L2, L3, (–), (+)1, (+)2, B1, B2, T1, T2, T3 M4 5.5
3G3HV-A4110 L1, L2, L3, (–), (+)1, (+)2, B1, B2, T1, T2, T3 M5 8 to 14
M6 8
3G3HV-A4150 L1, L2, L3, (–), (+)1, (+)2, B1, B2, T1, T2, T3 M5 8 to 14
M6 8
3G3HV-B4185 L1, L2, L3, L11, L21, L31, T1, T2, T3 M6 14
M8 8
400-V Class 3G3HV-B4220 L1, L2, L3, L11, L21, L31, T1, T2, T3 M6 22
M8 8
3G3HV-B4300 L1, L2, L3, L11, L21, L31, T1, T2, T3 M8 22
8
3G3HV-B4370 L1, L2, L3, L11, L21, L31, T1, T2, T3 M8 30
14
3G3HV-B4450 L1, L2, L3, L11, L21, L31, T1, T2, T3 M8 50
14
3G3HV-B4550 L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 100
M8 22
3G3HV-B4750 L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 60 x 2P
M8 22
3G3HV-B411K L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 60 x 2P
M8 30
3G3HV-B416K L1, L2, L3, L11, L21, L31, T1, T2, T3 M12 100 x 2P
M8 50
3G3HV-B418K L1, L2, L3, (–), (+)1, (+)3, T1, T2, T3 M16 325 x 2P
M8 50
3G3HV-B422K L1, L2, L3, (–), (+)1, (+)3, T1, T2, T3 M16 325 x 2P
M8 60
3G3HV-B430K L1, L2, L3, (–), (+)1, (+)3, T1, T2, T3 M16 325 x 2P
M8 60
2-19
Installation Chapter 2
D Round Solderless Terminals and Tightening Torque
Wire thickness Terminal Size Tightening
(mm2) screw torque (NSm)
0.5 M4 1.25 – 4 1.2
0.75 M4 1.25 – 4 1.2
1.25 M4 1.25 – 4 1.2
2 M4 2–4 1.2
M5 2–5 2.0
M6 2–6 2.5
M8 2–8 6.0
3.5/5.5 M4 5.5 – 4 1.2
M5 5.5 – 5 2.0
M6 5.5 – 6 2.5
M8 5.5 – 8 6.0
8 M5 8–5 2.0
M6 8–6 2.5
M8 8–8 6.0
14 M6 14 – 6 2.5
M8 14 – 8 6.0
22 M6 22 – 6 2.5
M8 22 – 8 6.0
30/38 M8 38 – 8 6.0
50/60 M8 60 – 8 6.0
M10 60 – 10 10.0
80 M10 80 – 10 10.0
100 100 – 10 10.0
100 M12 100 – 12 14.0
150 150 – 12 14.0
200 200 – 12 14.0
325 M12 x 2 325 – 12 14.0
M16 325 – 16 25.0
2-20
Installation Chapter 2
Inverter
Power
supply
3-phase/
Single-phase
200 V AC
3-phase
400 V AC
(See note.)
2-21
Installation Chapter 2
D Installing a Magnetic Contactor
If the power supply of the main circuit is to be shut off because of the sequence, a magnetic contactor
can be used instead of a molded-case circuit breaker.
When a magnetic contactor is installed on the primary side of the main circuit to stop a load forcibly,
however, the regenerative braking does not work and the load coasts to a stop.
• A load can be started and stopped by opening and closing the magnetic contactor on the primary side.
Frequently opening and closing the magnetic contactor, however, may cause the Inverter to break
down. To maintain the service life of the Inverter’s internal relays and electrolytic capacitors, it is rec-
ommended that this operation be performed no more than once every 30 minutes.
• When the Inverter is operated with the Digital Operator, automatic operation cannot be performed
after recovery from a power interruption.
• When using the Braking Resistor Unit, be sure to arrange a sequence in which the thermal relay of the
Unit turns the magnetic contactor OFF.
D Installing an AC Reactor
If the Inverter is connected to a large-capacity power transformer (660 kW or more) or the phase
advance capacitor is switched, an excessive peak current may flow through the input power circuit,
causing the converter unit to break down.
To prevent this, install an optional AC reactor on the input side of the Inverter.
This also improves the power factor on the power supply side.
2-22
Installation Chapter 2
D Installing a Noise Filter on the Power Supply Side
The Inverter’s outputs utilize high-speed switching, so noise may be transmitted from the Inverter to the
power line and adversely affect other devices in the vicinity. It is recommended that a Noise Filter be
installed at the Power Supply to minimize this noise transmission. Conversely, noise can also be re-
duced from the power line to the Inverter.
Wiring Example 1
Input Noise Filters
Simple Input Noise Filter: 3G3EV-PLNFDj
Input Noise Filter: 3G3IV-PFNj
EMC-conforming Input Noise Filter: 3G3FV-PFSj
Power
supply 3G3HV
Noise
Filter SYSDRIVE
SYSMAC or
other control
device
Note Use a noise filter designed for Inverters. A general-purpose noise filter will be less effective and
may not reduce noise.
D Setting the Power Supply Voltage Short Pin (400-V Class Inverters of 18.5 kW or
More)
Set the power supply voltage short pin for 400-V Class Inverters with a capacity of 18.5 kW or more.
2-23
Installation Chapter 2
2. Insert the short pin mounted on the board into the voltage connector nearest to the actual power
supply voltage. The default setting is 440 V.
The following example shows board of a 400-V Class Inverter of 18.5 to 45 kW.
2-24
Installation Chapter 2
D Installing a Thermal Relay
This Inverter has an electronic thermal protection function to protect the motor from overheating. If,
however, more than one motor is operated with one Inverter or multi-polar motor is used, always install a
thermal relay (THR) between the Inverter and the motor and set n033 to 0 (no thermal protection).
In this case, program the sequence so that the magnetic contactor on the input side of the main circuit is
turned off by the contact of the thermal relay.
Power 3G3HV
supply
Noise filter
Induction
noise Radio noise
Signal line
Controller AM radio
Induction Noise: Electromagnetic induction generates noise on the signal line, causing the controller
to malfunction.
Radio Noise: Electromagnetic waves from the Inverter and cables cause the broadcasting radio
receiver to make noise.
30 cm min.
Signal line
Controller
2-25
Installation Chapter 2
D Countermeasures Against Radio Interference
Radio noise is generated from the Inverter as well as the input and output lines. To reduce radio noise,
install noise filters on both input and output sides, and also install the Inverter in a totally enclosed steel
box. The cable between the Inverter and the motor should be as short as possible.
Steel box
Note The carrier frequency setting range varies depending on the Inverter capacity.
200-V class, 22 kW max.; 400-V class, 22 kW max.: 0.4 to 15.0 kHz
200-V class, 30 to 75 kW; 400-V class, 30 to 160 kW: 0.4 to 10.0 kHz
400-V class, 185 to 300 kW: 0.4 to 2.5 kHz
2-26
Installation Chapter 2
H Ground Wiring
• Always use the ground terminal of the 200-V Inverter with a ground resistance of less than 100 Ω and
that of the 400-V Inverter with a ground resistance of less than 10 Ω.
• Do not share the ground wire with other devices such as welding machines or power tools.
• Always use a ground wire that complies with technical standards on electrical equipment and mini-
mize the length of the ground wire.
Leakage current flows through the Inverter. Therefore, if the distance between the ground electrode
and the ground terminal is too long, potential on the ground terminal of the Inverter will become unsta-
ble.
• When using more than one Inverter, be careful not to loop the ground wire.
2-27
Installation Chapter 2
Distorted current
waveform
2-28
Installation Chapter 2
• Inverter
The Inverter as well as normal electric machines has an output current containing harmonics because
the Inverter converts AC into DC.
The output current of the Inverter is comparatively high. Therefore, the ratio of harmonics in the output
current of the Inverter is higher than that of any other electric machine.
Voltage
Time
Rectified
Voltage
Time
Smoothed
Voltage
Time
Current
A current flows into the capacitors. The
current is different from the voltage in
waveform. Time
• Connection
Connect the DC reactor to the internal DC power supply of the Inverter after shutting off the power
supply to the Inverter and making sure that the charge indicator of the Inverter turns off.
! WARNING Do not touch the internal circuitry of the Inverter in operation, otherwise an electric
shock or a burn injury may occur.
2-29
Installation Chapter 2
• Wiring Method
With DC Reactor
DC reactor
(optional)
3G3HV
Note Be sure to remove the short bar on terminals +1 and +2 before connecting the DC reactor.
With DC and AC Reactors
DC reactor
(optional)
AC reactor
(optional) 3G3HV
Note Be sure to remove the short bar on terminals +1 and +2 before connecting the DC reactor.
• Reactor Effects
Harmonics are effectively suppressed when the DC reactor is used with the AC reactor as shown in
the following table.
Harmonic suppres- Harmonic generation rate (%)
sion method 5th 7th 11th 13th 17th 19th 23th 25th
harmonic harmonic harmonic harmonic harmonic harmonic harmonic harmonic
No reactor 65 41 8.5 7.7 4.3 3.1 2.6 1.8
AC reactor 38 14.5 7.4 3.4 3.2 1.9 1.7 1.3
DC reactor 30 13 8.4 5 4.7 3.2 3.0 2.2
DC and AC reactors 28 9.1 7.2 4.1 3.2 2.4 1.6 1.4
2-30
Installation Chapter 2
D Countermeasures with 12-pulse Rectification against Harmonics Generation
• 12-pulse Rectification
The 3G3HV-series Inverter with an output of 18.5 to 160 kW can employ 12-pulse rectification, which
suppresses harmonics better than reactors. The 3G3HV-series Inverter with an output of 15 kW or
less and 185 kW or more cannot employ 12-pulse rectification.
• Wiring Method
1. Terminals L1 (R) and L11 (R1), L2 (S) and L21 (S1), and L3 (T) and L31 (T1) are short-circuited with
short bars before shipping. Be sure to remove the short bars when employing 12-pulse rectification,
otherwise the Inverter will break down.
2. Do not ground the secondary winding side of the transformer, otherwise the Inverter may break
down.
With Input Transformer for 12-pulse Rectification
L1 (R) T1 (U)
200 VAC (400 V) L2 (S) T2 (V)
L3 (T) T3 (W)
L11 (R1)
L21 (S1)
L31 (T1)
3G3HV
Star-star insulating
transformer
L1 (R) T1 (U)
200 VAC (400 V) L2 (S) T2 (V)
L3 (T) T3 (W)
L11 (R1)
L21 (S1)
L31 (T1)
Star-delta insulating
transformer
2-31
Installation Chapter 2
• Input Transformers for 12-pulse Rectification
Refer to the following table to select the input transformer for 12-pulse rectification. Refer to the mini-
mum currents on the secondary winding side in the table when selecting two standard transformers
used in combination for 12-pulse rectification.
Inverter model Input voltage (V) Minimum current on Minimum current on
3G3HV- the primary winding the secondary winding
side (A) side (A)
B2185 I/O voltage ratio: 1:1 100 50
B2220 200 to 230 V ±10%/ 120 60
200 to 230 V ±10%
± at
B2300 50/60 Hz 164 82
B2370 200 100
B2450 230 115
B2550 280 140
B2750 380 190
B4185 I/O voltage ratio: 1:1 52 26
B4220 380 to 460 V ±10%/ 66 33
±
380 to 460 V±10% at
B4300 50/60 Hz 82 41
B4370 100 50
B4450 120 60
B4550 180 80
B4750 206 103
B411K 280 140
B416K 380 190
Note 1. Set n079 to 0 before operating the Inverter with the Braking Resistor Unit without thermal
relay trip contacts.
Note 2. The Braking Resistor Unit cannot be used and the deceleration time cannot be shortened by
the Inverter if n070 is set to 1 (i.e., decelerating stall prevention).
• To prevent the Unit from overheating, make a power supply sequence as shown below or connect the
thermal relay trip output of the Unit to the remote error input terminal of the Inverter to interrupt the
operation of the Inverter.
• The Braking Resistor Unit or Braking Unit cannot be connected to the Inverter with an output of
18.5 kW to 160 kW.
2-32
Installation Chapter 2
D 200-V Class with 3.7- to 7.5-kW Output and 400-V Class with 3.7- to 15-kW Output
D 200-V Class with 11- to 15-kW Output and 400-V Class with 185- to 300-kW Output
2-33
Installation Chapter 2
D Power Supply Sequence
Power
supply
200-V class: Three-phase, 200 to
230 VAC (50/60 Hz)
400-V class: Three-phase, 380 to
460 VAC (50/60 Hz)
(See note)
Inverter
Note Use a transformer with 200- and 400-V outputs for the power supply of the 400-V Inverter.
d2 dia.
2-34
Installation Chapter 2
Note Do not solder wires with the control circuit terminals if wires are used instead of solderless termi-
nals. Wires may not contact well with the control circuit terminals or the wires may be discon-
nected from the control circuit terminals due to vibration if the wires are soldered.
D Wiring Method
1. Loosen the terminal screws with a thin-slotted screwdriver.
2. Insert the wires from underneath the terminal block.
3. Tighten the terminal screws firmly.
Note 1. Always separate the control signal line from the main circuit cables and other power cables.
Note 2. Do not solder the wires to the control circuit terminals. The wires may not contact well with the
control circuit terminals if the wires are soldered.
Note 3. The end of each wire connected to the control circuit terminals must be stripped for approxi-
mately 7 mm.
Note 4. Use a shielded wire for the ground terminal.
Note 5. Insulate the shield with tape so that the shield will not touch any signal line or device.
Thin-slotted screwdriver
Blade of screwdriver
Control circuit
terminal block
Note Tighten screws to a torque between 0.5 and 0.6 NSm. Tightening to a torque greater than this may
cause the terminal block to be damaged. Tightening to a torque less than this may result in mal-
function or short-circuiting.
2-35
3
Chapter 3
! WARNING Do not remove the front cover, terminal covers, bottom cover, Operator, or optional
items while the power is being supplied. Not doing so may result in electrical shock or
damage to the product.
! WARNING Do not operate the Operator or switches with wet hands. Doing so may result in
electrical shock.
! WARNING Do not touch the inside of the Inverter. Doing so may result in electrical shock.
! WARNING Do not come close to the machine when using the error retry function because the
machine may abruptly start when stopped by an alarm. Doing so may result in injury.
! WARNING Do not come close to the machine immediately after resetting momentary power
interruption to avoid an unexpected restart (if operation is set to be continued in the
processing selection function after momentary power interruption is reset). Doing so
may result in injury.
! WARNING Provide a separate emergency stop switch because the STOP Key on the Operator
is valid only when function settings are performed. Not doing so may result in injury.
! WARNING Be sure confirm that the RUN signal is turned OFF before turning ON the power
supply, resetting the alarm, or switching the LOCAL/REMOTE selector. Doing so
while the RUN signal is turned ON may result in injury.
! Caution Be sure to confirm permissible ranges of motors and machines before operation
because the Inverter speed can be easily changed from low to high. Not doing so
may result in damage to the product.
! Caution Provide a separate holding brake when necessary. Not doing so may result in injury.
! Caution Do not perform a signal check during operation. Doing so may result in injury or dam-
age to the product.
! Caution Do not carelessly change settings. Doing so may result in injury or damage to the
product.
3-2
Preparing for Operation Chapter 3
1. Installation
Install the Inverter according to installation conditions. Refer to page 2-7.
S Check that all the installation conditions are met.
2. Wiring
Connect the power supply and peripheral devices. Refer to page 2-10.
S Select peripheral devices that meet the specifications, and wire them correctly.
3. Turning the Power ON
Check the necessary items, then turn the power ON.
S Check that the power voltage is correct and the power input terminals (L1 (R), L2 (S), and L3 (T))
are wired correctly. Supply three-phase, 200 to 230 VAC (50/60 Hz) to the 200-V Inverter and
three-phase 380 to 460 VAC (50/60 Hz) to the 400-V Inverter.
S Check that the motor output terminals (T1 (U), T2 (V), and T3 (W)) and motor are connected cor-
rectly.
S Check that the control circuit terminals and controller are connected correctly.
4. Checking the Display Status
Check the Inverter for errors.
S If everything is normal, the data display will show the data selected with a monitor item indicator.
S If the Inverter is error, the data display will show data indicating that the Inverter is error. Refer to
Section 4 Operation for details.
5. Setting the Parameters
Use the Digital Operator to set parameters required for operation. Refer to page 3-4.
S Set each parameter as described in this manual.
6. Test RUN
Use the Digital Operator to rotate the motor. Refer to page 3-10.
S Check that the motor is rotating normally.
7. Operation
Basic operation (The Inverter operates with basic settings). Refer to page 3-13.
Applied operation (The Inverter performs energy-saving control, PID control, or other applied con-
trol). Refer to page 3-25.
S Refer to 3-4 Basic Operation for operation with basic parameters only.
S Refer to 3-4 Basic Operation and 3-5 Applied Operation for energy-saving control, PID control,
frequency jumping, error retrying, or S-shaped acceleration and deceleration.
S Refer to 3-5 Applied Operation for parameters in detail.
3-3
Preparing for Operation Chapter 3
3-2-1 Nomenclature
Operation Mode Indicators
External Operation:
REMOTE Lit when operating references from exter-
SEQ REF
nal terminals are in effect.
Analog Input:
Lit when high-frequency references from
external analog terminals are in effect.
Data Display
Displays frequency reference, out-
put frequency, output current,
Fref Fout Iout kWout constant set values, Inverter status,
etc.
F/R Montr Accel Decel
Easy-setting indicators
Displays basic parameter Vmtr V/F Fgain Fbias
Enter Key
constants and monitor items. FLA PID kWsav PRGM
Enters set value when pressed after
(See note 1.) constant has been set.
Run Key
Starts the Inverter.
Note 1. The Inverter does not start while any indicator on the bottom two lines is lit. To start the Invert-
er, press the Mode Key to light up an indicator on the top two lines and press the RUN Key.
Note 2. For safety reasons, the reset function cannot be used while the run command (forward/re-
verse) is being input. Turn the run command OFF before using the reset function.
3-4
Preparing for Operation Chapter 3
3-2-2 Summary
H Data Display
Press the Mode Key to select the item displayed on the data display.
The items on the first two lines of the monitor item indicators can be set or monitored
while the Inverter is running.
All the items of the monitor item indicators can be set or monitored while the Inverter is
not running.
Power supply ON
Speed setting/Monitor Output frequency Output current monitor Output power monitor
monitor
Note The following items can be set or monitored with the monitor item indicators.
3-5
Preparing for Operation Chapter 3
3-6
Preparing for Operation Chapter 3
H Parameters
Parameters can be set with the monitor item indicators or by designating the corre-
sponding parameter numbers. Basic parameters can be set with the monitor item indica-
tors. Parameter settings with the monitor item indicators are different in method from
parameter settings by designating the corresponding parameter constants.
Note There are some parameters that cannot be changed while the Inverter is running. To change
these parameter, stop the Inverter first.
3-7
Preparing for Operation Chapter 3
D Monitor Display Table
Monitor No. Monitor item Description
U-01 Frequency The frequency reference can be monitored. The display unit can be set
reference with n024. The frequency reference can be monitored with the FREF
indicator as well.
U-02 Output frequency The output frequency can be monitored. The display unit can be set
with n024. The output frequency can be monitored with the
FREQUENCY indicator as well.
U-03 Output current The output current can be monitored in 0.1-A units. The output current
can be monitored with 0.1-A units with the IOUT indicator as well.
U-04 Output voltage The output voltage can be monitored in 1-V units.
U-05 DC voltage The DC voltage can be monitored in 1-V units.
U-06 Output power The output power can be monitored in 0.1-kW units. The output power
can be monitored in 0.1-kW units with the POWER indicator as well.
U-07 Input terminal The statuses of input terminals S1 to S6 can be monitored.
status
3-8
Preparing for Operation Chapter 3
The same kind of switching is also possible with control circuit terminals set using the multi-function
input parameters 1 to 5 (set value: 5).
Operation mode Description Contents
Remote Inverter operates according to control Run commands and frequency
signals from a higher level control references determined by the setting of
system. the operation mode selection parameter
(n002).
Local Inverter operates alone in order to check Run commands: RUN and STOP/RESET
operation directly related to the Inverter. Keys.
Frequency reference: Value set with the
Digital Operator.
Note Performs operation for a operation
mode selection parameter value
(n002) of 0.
Note 1. The operation mode will always be Remote mode when power is supplied. Therefore, to start
operation immediately after power is supplied, set n002 to the required settings in advance.
Note 2. If n002 is set to 0, there is no difference in the two modes.
Note 3. Frequencies set from the Digital Operator using the speed setting will be entered in frequency
reference parameters 1 to 4 (n025 to n028) or the inching frequency reference parameter
(n029) regardless of whether the mode is Remote mode or Local mode.
Note 4. Multi-function inputs 1 to 5 will be enabled regardless of whether the mode is Remote mode or
Local mode. The following settings, however, will be disabled in Local mode.
S Reverse rotation/stop (2-wire sequence selection); Set value: 0
S Stop command (3-wire sequence selection); Set value: 1
Note 5. For safety reasons, run signals input while changing from Local mode to Remote mode are
usually ignored. Input the run signal again after the mode has changed. It is possible, how-
ever, to stop such run signals being ignored by setting the Operation Selection at Operation
Mode switching (Local/Remote switching) parameter (n114) to 1. If this setting is made, when
the mode changes from Local mode to Remote mode, the Inverter will start running immedi-
ately. Take steps to ensure the safety of the system for such operation.
3-9
Preparing for Operation Chapter 3
After wiring is complete, perform a test run of the Inverter. First, start the motor through
the Digital Operator without connecting the motor to the mechanical system. Next, con-
nect the motor to the mechanical system and perform a test run. Finally, operate the con-
troller to make sure that the sequence of operations is correct. Refer to the following to
perform a test run of the Inverter.
1. Wiring
S Check that power is connected to power input terminals L1 (R), L2 (S), and L3 (T).
Supply three-phase, 200 to 230 VAC (50/60 Hz) to the 200-V Inverter and three-phase 380 to 460
VAC (50/50 Hz) to the 400-V Inverter.
S Check that terminals T1 (U), T2 (V), and T3 (W) are correctly connected to the motor power cables.
S Do not load the motor with a mechanical system. Check that the motor has no load.
S Check that the forward/stop and reverse/stop inputs are OFF before connecting signal lines to the
control circuit terminals.
2. Turning Power ON and Checking Indicator Display
S Supply power to the Inverter.
S Check that the data display is not showing any error.
3. Parameter Initialization
S Set n001 to 6 to initialize all parameters.
Key Indicator Data example Explanation
Mode Key PRGM n001 Press the Mode Key until the PRGM indicator is lit.
Enter Key PRGM 1 Check that “n001” is displayed and press the Enter
Key so that the data of n001 will be displayed.
If “n001” is not displayed, press the Increment Key or
Decrement Key so that “n001” will be displayed.
Then press the Enter Key.
Up/Down Key PRGM 6 Press the Increment Key or Decrement Key so that
(Flashing) “6” will be displayed, in which case the data display
will flash.
Enter Key PRGM end Press the Enter Key.
“End” will appear for approximately 1 s.
PRGM 1 After “End” appears, n001 will be initialized and “1”
will be displayed.
Mode Key PRGM n001 Press the Mode Key so that “n001” will be displayed.
3-10
Preparing for Operation Chapter 3
S Check the rated input voltage of the motor and set the rated input voltage of the motor.
Example: Motor with Rated Input Voltage of 180 V
Key Indicator Data example Explanation
Mode Key Vmtr 200.0 Press the Mode Key until the MOTOR VOLTAGE
indicator is lit.
Down Key Vmtr 180.0 Press the Increment Key so that “180.0” will be
(Flashing) displayed, in which case the data display will flash.
Enter Key Vmtr 180.0 Press the Enter Key.
5. Rated Input Current of Motor
S Set the rated input current of the motor with the Digital Operator.
S The default-set value varies with the Inverter model.
S Check the rated input current of the motor and set the rated input current.
Example: Motor with Rated Input Current of 8.5 A
Key Indicator Data example Explanation
Mode Key FLA 14.1 Press the Mode Key until the MOTOR CURRENT
indicator is lit.
Down Key FLA 8.5 Press the Increment Key so that “8.5” will be
(Flashing) displayed, in which case the data display will flash.
Enter Key FLA 8.5 Press the Enter Key.
6. Frequency Reference
S Set the frequency according to the rotation speed of the motor.
S Press the Mode Key until the FREF indicator is lit, press the Increment Key or Decrement Key to
set the frequency, and press the Enter Key.
7. Operation With No Load
S Press the Operation Mode Selection Key.
S Check that the operation mode indicators (i.e., the remote RUN indicator and analog input indica-
tor) are not lit.
S Press the RUN Key to start the motor.
S To change the rotation direction of the motor, press the Mode Key until the F/R indicator is lit, press
the Increment Key or Decrement Key to set the rotation direction, and press the Enter Key.
Indicator Data example Explanation
F/R f%r Forward rotation command
reU Reverse rotation command
S Check that the motor is rotating without error vibration or noise after the frequency reference or
rotation direction is changed.
S To stop the motor, press the STOP/RESET Key.
8. Mechanical System
S Load the motor with the mechanical system after making sure that the motor rotates normally.
S Before loading the motor with the mechanical system, check that the output of the Inverter is inter-
rupted and the motor stops by pressing the STOP/RESET Key.
9. V/f Pattern
S Set the V/f pattern according to the characteristics of the mechanical system.
3-11
Preparing for Operation Chapter 3
S Press the Mode Key until the V/F indicator is lit.
S The following two methods are available to set the V/f pattern.
S Select one of the fixed 15 V/f patterns preset with the Inverter, in which case set the V/f pattern
to 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, A, b, C, d, or E.
S Set the V/f pattern to F for an optional V/f pattern.
S The following are the fixed V/f patterns preset with the Inverter. Refer to 3-4 Basic Operation for
details.
Characteristic Use Set Specification
value
General These V/f patterns are mainly used for 0 50 Hz
purpose general purposes, such as the control 1 60 Hz
of straight conveyor lines. Apply these
V/f patterns to the motor if the rotation 2 60 Hz. Voltage saturation at
speed of the motor must change in 50 Hz.
almost direct proportion to the load 3 72 Hz. Voltage saturation at
factor of the motor. 60 Hz.
Reduced These V/f patterns are mainly used for 4 50 Hz with cube reduction.
torque fan pumps. Apply these V/f patterns to
the motor if the rotation speed of the 5 50 Hz with square reduction.
motor must change in square or cube 6 60 Hz with cube reduction.
proportion to the load factor of the
motor. 7 60 Hz with square reduction.
High starting These V/f patterns are usually 8 50 Hz with low starting torque.
torque unnecessary because the Inverter has 9 50 Hz with high starting torque.
a full automatic torque boost function to
supply enough power to meet the A 60 Hz with low starting torque.
starting torque of the motor. B 60 Hz with high starting torque.
Constant power These V/f patterns are used to rotate C 90 Hz. Voltage saturation at
operation the motor with an output at 60 Hz or 60 Hz.
more. Apply these V/f patterns to the D 120 Hz. Voltage saturation at
motor to impose a constant voltage at 60 Hz.
60 Hz min. on the motor.
E 180 Hz. Voltage saturation at
60 Hz.
S Select a V/f pattern suited to the mechanical system from the above V/f patterns.
S Set the V/f pattern to F for an optional V/f pattern to be determined with n012 to n018. The optional
V/f pattern set with the Inverter before shipping is the same as the V/f pattern obtained with the set
value 1.
10. Operation with Actual Load
S Be ready to press the STOP/RESET Key for any error operation of the Inverter or the load.
S Use the Digital Operator to operate the Inverter in the same way as the operation of the Inverter
with no load.
S Set the frequency reference so that the motor will rotate at an approximately 10% of the rotation
speed of the motor in actual operation.
S Set the frequency reference according to the actual rotation speed of the motor after making sure
that the mechanical system operates correctly and smoothly.
S Change the frequency reference and the rotation direction of the motor and check that the me-
chanical system operates without error vibration or noise.
3-12
Preparing for Operation Chapter 3
3-13
Preparing for Operation Chapter 3
Note 1. Do not set n002 to any value other than the above.
Note 2. The frequency reference input according to the operation mode selection setting will be used
as frequency reference 1 in multi-step speed operation. If the frequency reference is deter-
mined by control circuit terminals, the frequency reference input using the control circuit ter-
minals’ analog input will be enabled and the frequency reference 1 parameter setting (n025)
will be ignored. (If, however, the mode is changed to Local mode using the Digital Operator,
then the value set in n025 will be enabled.)
Note 3. Frequency references 2 to 4 (n026 to n028) and the inching frequency reference (n029) used
in multi-step speed operation will be determined by the parameter settings, regardless of the
operation mode selection setting.
Set Values
Set value Description
0 The FV terminal can be used for the analog frequency reference within a voltage range from 0
to 10 VDC.
1 The FI terminal can be used for the analog frequency reference. Set the input level with n043.
Note 1. The FI terminal is a current input terminal for 4 to 20 mA. The FI terminal can be a voltage input
terminal by changing the FI input level with n043 and cutting jumper wire of the PCB. Do not,
however, change the FI terminal to a voltage input terminal unless the Inverter is used for PID
control.
Note 2. Set n042 according to the type of frequency reference.
S Set the frequency reference gain with n046 and the frequency reference bias with n047.
Set Values
S n046: The frequency for 10-V or 20-mA input can be set in 1% units based on the maximum fre-
quency set with n012 as 100%.
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S n047: The frequency for 0-V or 4-mA input can be set in 1% units based on the maximum fre-
quency set with n012 as 100%.
Frequency reference
Maximum frequency x
frequency reference
gain/100
Maximum frequency x
frequency reference
bias/100
Items in parentheses apply
0V 10 V when the frequency reference
(4 mA) (20 mA) is input with current.
Note The frequency reference gain and frequency reference bias can be set with the GAIN indicator
and BIAS indicator.
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Set Values
S Acceleration time: The time required for the output frequency to be 100% from 0% of the maxi-
mum frequency.
S Deceleration time: The time required for the output frequency to be 0% from 100% of the maxi-
mum frequency.
S Acceleration time 2 and deceleration time 2 is available if the acceleration/deceleration time
switching command is set.
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S Set the rotation direction of the motor with n006 so that the motor will rotate in the set direction
when the reverse rotation command is input or set n006 so that the reverse rotation command will
be ignored.
Set Values
Set value Description
0 The motor seen from the load side rotates counterclockwise.
1 The motor seen from the load side rotates clockwise.
Note The forward/reverse rotation selection setting (n005) is not initialized when the parameter initial-
ization is performed by setting the parameter write prohibit selection/parameter initialization
parameter (n001) to 6 or 7. To change this setting, change the value of the parameter directly.
Set Values
Set value Description
0 The motor can rotate reversely.
1 The motor cannot rotate reversely.
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Forward rotation/Stop
Reverse rotation/Stop
Forward
rotation/Stop
Multi-step speed
command 1
Multi-step speed
command 2
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D Example of Inching Operation (Set Value: 11)
Frequency
reference
Frequency
reference 1
Inching operation Inching operation
reference reference
Forward
rotation/Stop
Inching
command
Maximum
frequency
(n012)
Forward
rotation/Stop
Acceleration/
Deceleration
time switching
Note The acceleration time and deceleration time of the Inverter will be switched the moment the accel-
eration/deceleration time switching command is input while the Inverter is accelerating or decel-
erating the motor.
Set Values
S The following two methods are available to set the V/f pattern.
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S Select one of the 15 V/f patterns preset with the Inverter, in which case set n010 to 0, 1, 2, 3, 4, 5,
6, 7, 8, 9, A, b, C, d, or E.
S Set n010 to F for an optional V/f pattern.
S The following are the V/f patterns preset with the Inverter.
Characteristic Use Set Specification
value
General These V/f patterns are mainly used for 0 50 Hz
purpose general purposes, such as the control of
straight conveyor lines. Apply these V/f 1 60 Hz
patterns to the motor if the rotation speed 2 60 Hz. Voltage saturation at 50 Hz.
of the motor must change in almost direct
proportion to the load factor of the motor. 3 72 Hz. Voltage saturation at 60 Hz.
Reduced These V/f patterns are mainly used for fan 4 50 Hz with cube reduction.
torque pumps. Apply these V/f patterns to the 5 50 Hz with square reduction.
motor if the rotation speed of the motor
must change in square or cube proportion 6 60 Hz with cube reduction.
to the load factor of the motor. 7 60 Hz with square reduction.
High starting These V/f patterns are usually 8 50 Hz with low starting torque.
torque unnecessary because the Inverter has a 9 50 Hz with high starting torque.
full automatic torque boost function to
supply enough power to meet the starting A 60 Hz with low starting torque.
torque of the motor. B 60 Hz with high starting torque.
Constant These V/f patterns are used to rotate the C 90 Hz. Voltage saturation at 60 Hz.
power motor with output at 60 Hz or more. Apply
operation these V/f patterns to the motor to impose a D 120 Hz. Voltage saturation at 60 Hz.
constant voltage at 60 Hz minimum on the
E 180 Hz. Voltage saturation at 60 Hz.
motor.
Note 1. Set n010 so that the Inverter will produce high starting torque only in the following cases.
S The wiring distance between the Inverter and the motor is approximately 150 m or more.
S The motor requires high starting torque. The motor requires high starting torque if the motor
is connected a vertical-axis load.
S Power is input to or output from the Inverter through an AC or DC reactor.
Note 2. The set values of n012 to n018 will change automatically if any of the patterns listed in the
above table is selected.
Note 3. Refer to the following graphs for the characteristics of the V/f patterns.
The maximum voltage shown in each of the graphs is 200 V. The actual voltage, however,
corresponds to the set value of n011 (i.e., the rated input voltage of the motor). All voltage
values will change in proportion to the set value of n011. For example, the default-set value of
n011 of the 400-V Inverter is 400 (V). Therefore, double all the voltage values when using the
400-V Inverter.
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Characteristics of V/f Patterns
D General Characteristics (Set Value: 0 to 3)
(6) (6)
(5) (5)
(20) (20)
(15) (15)
(9) (11)
(7) (7)
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S An optional V/f pattern is available and n012 to n018 can be set if the V/f pattern is set to F.
Frequency
(Hz)
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Note The V/f pattern is a straight line if there is no difference between n015 and n017 in set value, in
which case the set value of n016 will be ignored.
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S Set the rated input current of the motor with n032 and the electronic thermal protective function
with n033 to determine the motor protective characteristics.
Note 1. The set value range is from 10% to 200% of the rated output current.
Note 2. The default-set value varies with the Inverter model.
Note 3. Be sure to set n032 after checking the rated input current of the motor.
Set Values
Set value Description
0 No protection.
1 For standard motors with standard ratings (with a time constant of 8 min).
2 For standard motors with short-time ratings (with a time constant of 5 min).
3 For dedicated motors with standard ratings (with a time constant of 8 min).
4 For dedicated motors with short-time ratings (with a time constant of 5 min).
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The Inverter in energy-saving mode will automatically save unnecessary power supply
to the motor if the load is light and the motor is a standard motor or dedicated motor for
inverters.
The Inverter in energy-saving mode will estimate the load factor of the motor from the
current consumption of the motor and controls the output voltage to supply only neces-
sary power if the load is light. Energy-saving mode is appropriate for loads with little fluc-
tuation. It is not appropriate for control that requires a response time of less than 50 ms.
The longer the energy-saving time of the Inverter is, the more effectively the power sup-
plied to the load is saved. The power supplied to the load will be hardly saved if the load
exceeds 70% of the rated output torque of the motor.
The Inverter in energy-saving mode cannot save unnecessary power supply to special
motors, such as spindle motors and submersible motor.
Refer to the following for the settings of the Inverter enabling it to perform energy-saving
control.
H Energy-saving Control
The following are the energy-saving control steps of the Inverter.
1. The Inverter starts accelerating the motor normally. The Inverter does not perform energy-saving
control while the Inverter is accelerating the motor.
2. The Inverter will perform energy-saving control when the output frequency corresponds to the fre-
quency specified by the frequency reference.
3. The Inverter calculates the ideal output voltage from the running condition of the Inverter and the
energy-saving coefficient K2 set with n096.
4. The output voltage is changed to the ideal output voltage.
5. The Inverter uses the auto-tuning function (search operation) to find the minimum output power that
the Inverter supplies to the motor.
Auto-tuning function (search operation):
Finds the minimum output power that the Inverter supplies to the motor by changing the output volt-
age with the auto-tuning voltage steps set with n101 and n102.
6. The Inverter starts decelerating the motor normally. The Inverter does not perform energy-saving
control while the Inverter is decelerating the motor.
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The most efficient input voltage imposed on the motor varies with the load factor of the motor. The In-
verter in energy-saving mode calculates the ideal output voltage and adjusts the ideal output voltage so
that the actual power supplied to the motor can be minimized.
Power
consumption
Motor voltage
Set Values
Set value Description
0 Inhibits the Inverter from performing energy-saving control.
1 Permits the Inverter to perform energy-saving control.
Note Set n095 to 1 so that the Inverter will perform energy-saving control.
Note The default-set value of n096 varies with the Inverter model.
Set Values
S Set the K2 value according to the capacity of the motor.
S The K2 value of each Inverter model is set to the following before shipping according to the maxi-
mum capacity of the motor that can be connected to the Inverter model.
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Note 1. The above K2 values are for standard motors and dedicated motors for inverters. The Inverter
in energy-saving mode cannot save unnecessary power supply to high-speed motors (e.g.,
spindle motors) or any other motor that has an efficiency curve with more than one peak (e.g.,
any double squirrel-cage motor).
Note 2. The Inverter performs energy-saving control at 15 to 120 Hz. The Inverter does not perform
energy-saving control at a frequency exceeding 120 Hz.
Set Values
S Set the range of the variable voltage of the Inverter in search operation mode with 1% units based
on the rated input voltage of the motor set with n011 as 100%.
S The value of n100 is usually set to a range from 0 to 20%. Usually n100 is set to 10%.
S The search operation will not be available if n100 is set to 0.
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Set Values
S Set the lower output voltage limits of the Inverter in energy-saving mode.
S It is usually unnecessary to change the default-set values of n097 and n098.
S The parameters n097 and n098 set the lower output voltage limits of the Inverter to prevent the
motor from stalling.
S Set n097 and n098 to values 5% to 10% larger than the default-set values if the motor stalls.
Output voltage lower limit (%)
Set Values
S Set time to calculate the mean output power of the Inverter in energy-saving mode.
S It is usually not necessary to change the default-set value of n099.
S The Inverter calculates its mean output power during the time set with n099 for the energy-saving
control of the motor.
S The time set with n099 is used as a search operation period, in which the output voltage of the
Inverter in search operation mode changes.
S Set n099 to a value larger than the default-set value if the load factor of the motor changes greatly
or the friction factor of the load is large and the motor vibrates.
Set Values
S The values set with n101 and n102 are used as voltage change rates, at which the output voltage
of the Inverter in search operation mode changes.
S It is usually not necessary to change the default-set values of n101 and n102.
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S A voltage change rate can be set according to the output voltage of the Inverter.
S Set n101 and n102 to values smaller than the default-set values if it is necessary to minimize the
speed ripples of the motor.
Auto-tuning voltage step (%)
1. Output Power
Press the ENERGY SAVE Key and POWER Key to check whether the output power of the Inverter
in energy-saving mode is lower than that of the Inverter not in energy-saving mode.
2. Motor
Check that the motor does not stall or vibrate error when the Inverter performs energy-saving con-
trol.
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Output frequency: 60 Hz
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Deviation
Time
Proportional control
Time
D Proportional Control
Control output in proportion to the deviation is obtained through proportional control. Proportional
control alone cannot make the deviation zero.
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D Integral Control
The integrated deviation is obtained as control output from integral control. Integral control makes
the feedback agree with the set point effectively. Integral control, however, cannot keep up with rap-
id feedback changes.
D Derivative Control
The differentiated deviation is obtained as control output from derivative control. Derivative control
can keep up with rapid feedback changes.
D PID Control
PID control makes use of the merits of proportional control, integral control, and derivative control to
perform ideal control.
Control
Set point object
Feedback
Feedback
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FV terminal
Set point
Proportional Internal limit
gain ±109%
Upper limit
1/Integral time of integral (I)
Multi-function input/PID input selection
Derivative
time
FI terminal PID
PID offset
adjustment primary delay
Feedback ad- time constant
Feedback justment gain
PID control
selection
Inverter fre-
Inside the Inverter quency refer-
ence
Set Values
Set value Description
0 No PID control.
1 PID control with deviation derivative control.
2 PID control with feedback derivative control.
3 PID control with negative feedback characteristic control.
Note 1. Set n084 to 1, 2, or 3 to permit the Inverter to perform PID control.
Note 2. Usually set n084 to 2 to change set points.
Note 3. Set n084 to 3 to perform PID control using the negative characteristic of the characteristic of
the feedback value input from the sensor. Using the negative characteristic means that [100%
– feedback value] is used as the PID feedback value. This is effective for negative characteris-
tic control (control where the feedback value drops when the Inverter’s output frequency
rises).
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• If n084 is set to 1 or 2, the method to input the set point will be determined by the operation mode set
with n002 and the FI terminal will be used for feedback input. Set the FI input level with n043 to select
current feedback input or voltage feedback input to the Inverter.
Set Values
Set value Description
0 Voltage input within a range from 0 to 10 V. Be sure to cut jumper wire J1.
1 Current input within a range from 4 to 20 mA.
Note Do not impose voltage on the Inverter without cutting jumper wire J1 if n043 is set to 0, otherwise
the input resistor of the Inverter will burn out.
D 200 V, 3.7 kW
Jumper wire
Control
circuit
terminals
Main circuit
terminals
Power input Braking Resistor Motor output
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Set Values
• Set the feedback adjustment gain with n085.
• The feedback of the FI terminal multiplied by the feedback adjustment gain will be the feedback adjust-
ment gain data of the Inverter.
Set Values
• The parameters n086, n087, n088 adjust PID control response.
• Set n086, n087, and n088 to optimum values by operating the mechanical system. Refer to page 3-36,
PID Adjustments for details.
• Proportional control or integral control will not be performed if n086 or n087 is set to 0.0 and derivative
control will not be performed if n088 is set to 0.00.
Set Values
• The parameter n089 adjusts the PID control offset of the Inverter.
• The Inverter adjusts the offset of the voltage used to determine the set point and the offset of analog
input to the FI terminal according to the value set with n089.
• Set n089 so that the output frequency of the Inverter will be 0 Hz when the set point and feedback are
both zero.
Set Values
• The upper limit of integral control quotients is set with n090.
• It is usually unnecessary to change the default-set value of n090.
• Set n090 to a small value if the response of the Inverter may damage the load or allow the motor to go
out of control when the load factor of the motor varies greatly.
• The feedback will not agree with set point if n090 is set to a value that is too small.
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Set Values
• The parameter n091 works as a low-pass filter for the PID control output.
• It is usually not necessary to change the default-set value of n091.
• If the friction factor of the mechanical system is large and the mechanical system resonates, set n091
to a value larger than the resonance frequency, in which case, however, the PID response of the In-
verter will be low.
Set Values
Set value Description
0 Feedback loss is detected.
1 Feedback loss is not detected.
• By setting n092 to 1, the Inverter determines that the feedback line is disconnected if the Inverter re-
ceives a feedback value that is too low.
• The Inverter will have PID feedback loss output as multi-function output if the Inverter detects feed-
back loss. Therefore, program a sequence to interrupt the operation of the Inverter.
Set Values
• Set feedback loss detection conditions with n093 and n094.
• Feedback loss will be detected if the Inverter receives feedback values lower than the feedback loss
detection level set with n093 for the time set with n094.
• Set n093 to a value based on the maximum frequency set with n012 as 100%.
H PID Adjustments
D Step Response
The parameter values used by the Inverter to perform PID control can be adjusted according to the step
response of the control object.
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Note Measure the response waveform so that the timing of the step input will be known.
2. Calculation of PID Parameters
S Draw a tangent line contacting with the steepest inclining point of the response waveform.
S Measurement of R
Measure the gradient of the tangent line provided that the set point is 1.
S Measurement of L
Measure the required time (seconds) between the origin and the point of intersection of the tan-
gent line and time axis.
S Measurement of T
Measure the required time (seconds) between the point of intersection of the tangent line and time
axis and the point of intersection of the tangent line and set point line.
S PID Parameters
The following can be calculated from the R, L, and T values as “rules of thumb.”
Control Proportional gain (P) Integral time (I) Derivative time (D)
(n086) (n087) (n088)
Proportional control 0.3/RL --- ---
Proportional/Integral 0.35/RL 1.2T ---
control
PID control 0.6/RL T 0.5L
Note 1. Obtain PID parameter values from the above method, set the PID parameters, and tune in the
PID parameter values exactly.
Note 2. PID parameter values obtained from the above method may not be optimum values if the fric-
tion factor of the mechanical system is large.
Response
Set point
Time
D Manual Adjustments
Take the following steps to adjust the PID parameter values of the Inverter performing PID control by
measuring the response waveform.
1. Set n084 to 2 or 1 so that the Inverter will perform PID control.
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2. Increase the proportional gain with n086 within a range causing no vibration.
3. Increase the integral time with n087 within a range causing no vibration.
4. Increase the derivative time with n088 within a range causing no vibration.
D Suppression of Overshooting
Set the derivative time to a smaller value and the integral time to a larger value if overshooting results.
Time
D Prompt Control
Set the integral time to a smaller value and the derivative time to a large value for the prompt control of
overshooting.
Time
Time
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D Suppression of Short-cycle Vibration
Vibration with a wavelength almost as long as the derivative time results from excessive derivative con-
trol. The vibration can be suppressed by setting the derivative time to a smaller value. Set the propor-
tional gain to a smaller value or the PID primary delay constant to a larger value if the vibration cannot be
suppressed after the derivative time is set to 0.00.
Response Before fine-tuning
After fine-tuning
Time
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Note 1. For a 400-V Inverter, if the carrier frequency is set to a value higher than the default setting, the
Inverter overload “OL2” detection value will decrease in consideration of an increase in the
heat that will be generated by the change in the carrier frequency.
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Note Setting ranges and default settings vary with the Inverter model.
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Note 1. Do not set n001 to any value other than the above.
Note 2. Refer to n035 on page 3-66 for the 3-wire sequence.
• The Inverter has four operation modes. Refer to the following table and select one of the modes with
n002.
Set Values
Set Run command Frequency reference Operation mode indicator of Digital
value Operator
Remote operation Analog input
0 Digital Operator Digital Operator Not lit Not lit
(RUN/STOP Key) (Frequency reference 1)
1 Control circuit terminals Digital Operator Lit Not lit
(Forward/reverse/stop (Frequency reference 1)
input)
2 Digital Operator Control circuit terminals Not lit Lit
(RUN/STOP Key) (Analog input)
(see note 2)
3 Control circuit terminals Control circuit terminals Lit Lit
(Forward/reverse/stop (Analog input)
input) (see note 2)
Note 1. Do not set n002 to any value other than the above.
Note 2. The frequency reference input according to the operation mode selection setting will be used
as frequency reference 1 in multi-step step speed operation. If the frequency reference is
determined by control circuit terminals, the frequency reference input using the control circuit
terminals’ analog input will be enabled and the frequency reference 1 parameter setting
(n025) will be ignored. (If, however, the mode is changed to Local mode using the Digital
Operator, then the value set in n025 will be enabled.)
Note 3. Frequency references 2 to 4 (n026 to n028) and the inching frequency reference (n029) used
in multi-step speed operation will be determined by the parameter settings, regardless of the
operation mode selection setting.
• Set the input voltage of the Inverter to determine the voltage protection level of the Inverter.
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• Set n004 to the stop mode to be invoked when the STOP/RESET Key is pressed or when the run com-
mand is OFF.
• To inhibit the Inverter from performing the next operation until the motor stops, set n004 to 2 or 3.
Set Values
Set value Description
0 Deceleration stop
1 Free running stop
2 Free running stop 1 with timer. The run command during acceleration time 1 or 2 will be ignored.
3 Free running stop 2 with timer. The constant run command is valid. The motor will start running
after acceleration time 1 or 2 passes.
Run command
Run command
Note The run command will not be accepted during the minimum baseblock time set with n053 if the
time required by the motor to coast to stop is shorter than the minimum baseblock time.
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D Free Running Stop 2 with Timer (n004 = 3)
Deceleration rate determined by deceleration
time 1 set with n020 or deceleration time 2
set with n022.
Output frequency
Set the deceleration time
to a period longer than
the time required by the
motor to coast to stop.
Run command
Note The run command will not be accepted during the minimum baseblock time set with n053 if the
time required by the motor to coast to stop is shorter than the minimum baseblock time.
Note If parameter initialization is performed by setting n001 to 6 or 7, n005 will not be initialized. (It will
be initialized, however, if a CPF4 error is generated.)
• The motor is deemed to be rotating forward if the motor seen from the load side is rotating counter-
clockwise unless the forward rotation direction of the motor defined by the manufacturer is opposite.
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Note Press the Operation Mode Selection Key to control the Inverter from the Digital Operator with the
run command and frequency reference if n007 is set to 1. The operation mode selected with n002
will be valid if the Operation Mode Selection Key is pressed again.
• Select with n009 a method to set a frequency reference with the Digital Operator.
Set Values
Set value Description
0 Permits the frequency reference set with the Digital Operator to be valid without the Enter Key.
1 Permits the frequency reference set with the Digital Operator to be valid with the Enter Key.
Note A frequency reference will be valid the moment the frequency reference is set with the Digital Op-
erator if n009 is set to 0.
Set Values
• The following two methods are available to set the V/f pattern.
S Select one of the 15 V/f patterns preset with the Inverter, in which case set n010 to 0, 1, 2, 3, 4, 5, 6,
7, 8, 9, A, b, C, d, or E.
S Set n010 to F for an optional V/f pattern.
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• The following are the V/f patterns preset with the Inverter.
Characteristic Use Set Specification
value
General These V/f patterns are mainly used for 0 50 Hz
purpose general purposes, such as the control of
straight conveyor lines. Apply these V/f 1 60 Hz
patterns to the motor if the rotation speed 2 60 Hz. Voltage saturation at 50 Hz.
of the motor must change in almost direct
proportion to the load factor of the motor. 3 72 Hz. Voltage saturation at 60 Hz.
Reduced These V/f patterns are mainly used for fan 4 50 Hz with cube reduction.
torque pumps. Apply these V/f patterns to the 5 50 Hz with square reduction.
motor if the rotation speed of the motor
must change in square or cube proportion 6 60 Hz with cube reduction.
to the load factor of the motor. 7 60 Hz with square reduction.
High starting These V/f patterns are usually 8 50 Hz with low starting torque.
torque unnecessary because the Inverter has a 9 50 Hz with high starting torque.
full automatic torque boost function to
supply enough power to meet the starting A 60 Hz with low starting torque.
torque of the motor. B 60 Hz with high starting torque.
Constant These V/f patterns are used to rotate the C 90 Hz. Voltage saturation at 60 Hz.
power motor with output at 60 Hz or more. Apply
operation these V/f patterns to the motor to impose a D 120 Hz. Voltage saturation at 60 Hz.
constant voltage at 60 Hz minimum on the
E 180 Hz. Voltage saturation at 60 Hz.
motor.
Note 1. Set n010 so that the Inverter will produce high starting torque only in the following cases.
S The wiring distance between the Inverter and the motor is approximately 150 m or more.
S The motor requires high starting torque. The motor requires high starting torque if the motor
is connected a vertical-axis load.
S Power is input to or output from the Inverter through an AC or DC reactor.
Note 2. The set values of n012 to n018 will change automatically if any of the patterns listed in the
above table is selected.
Note 3. Refer to the following graphs for the characteristics of the V/f patterns.
The maximum voltage shown in each of the graphs is 200 V. The actual voltage, however,
corresponds to the set value of n011 (i.e., the rated input voltage of the motor). All voltage
values will change in proportion to the set value of n011. For example, the default-set value of
n011 of the 400-V Inverter is 400 (V). Therefore, double all the voltage values when using the
400-V Inverter.
Characteristics of V/f Patterns
D General Characteristics (Set Value: 0 to 3)
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D Reduced Torque Characteristics (Set Value: 4 to 7)
Set value 4 Set value 5 Set value 6 Set value 7
(6) (6)
(5) (5)
(20) (20)
(15) (15)
(9) (11)
(7) (7)
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Frequency
(Hz)
Note The V/f pattern will be a straight line if there is no difference between n015 and n017 in set value,
in which case the set value of n016 will be ignored.
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• Acceleration time and deceleration time can be set with n019 to n022.
• The acceleration/deceleration time switching command must be selected to use acceleration time 2
and deceleration time 2. Refer to page 3-66, Multi-function Inputs (n035 to n039) for details.
Set Values
• Acceleration time: The time required for the output frequency to be 100% from 0% of the maximum
frequency.
• Deceleration time: The time required for the output frequency to be 0% from 100% of the maximum
frequency.
• Acceleration time 2 and deceleration time 2 will be available if the acceleration/deceleration time
switching command is set.
• The shock of the mechanical system resulting the moment the mechanical system starts or stops can
be reduced with the S-shaped acceleration and deceleration.
Set Values
Set value Description
0 No s-shaped characteristic time
1 S-shaped characteristic time: 0.2 s
2 S-shaped characteristic time: 0.5 s
3 S-shaped characteristic time: 1.0 s
Note The acceleration time and deceleration time of the Inverter will increase by the S-shaped charac-
teristic time set with n023.
With no S-shaped
Output characteristic
frequency
Time
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• Set the unit of the frequency references set or checked with the Digital Operator.
Set Values
Set value Description
0 0.1-Hz units
1 0.1% units based on the maximum frequency as 100%.
2 to 39 r/min (r/min = 120 x frequency/n024
Set n024 to the number of poles of the motor.
40 to Determine the display method of the maximum frequency set with n012. A frequency less
3,999 than the maximum frequency will be displayed proportionally.
Example: Set n024 to 1100 so that “10.0” will be displayed at the maximum frequency.
10.0 →1100
Value with no decimal point.
Decimal point position
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• Set the upper limit and lower limit of the output frequency in 1% units based on the maximum frequen-
cy set with n012 as 100%.
• The Inverter will operate at the lower limit of the output frequency set with n031 if the frequency refer-
ence used by the Inverter is set to 0. The Inverter will not, however, operate if n031 is set to a value
smaller than the minimum output frequency set with n017.
Internal frequency
reference
Output frequency
upper limit (n030)
Output frequency
lower limit (n031)
Set frequency reference
Note The default-set value varies with the Inverter model. Refer to the following table.
Set Values
• Set the rated input current of the motor to determine electronic thermal protection characteristics for
the motor.
• The parameter n032 is set to the rated input current of the maximum applicable motor before shipping.
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Set Values
Set value Description
0 No protection.
1 For standard motors with standard ratings (with a time constant of 8 min).
2 For standard motors with short-time ratings (with a time constant of 5 min).
3 For dedicated motors with standard ratings (with a time constant of 8 min).
4 For dedicated motors with short-time ratings (with a time constant of 5 min).
Note If more than one motor is operated with a single Inverter, install a thermal relay between the In-
verter and the motor and set n033 to 0.
• The Inverter will detect the heat sink overheat warning OH1 when the temperature of the heat sink
reaches approximately 90°C. Select a method to interrupt the operation of the Inverter with n034.
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Set Values
Set value Description
0 Deceleration stop in deceleration time 1 set with n020
1 Free running stop
2 Deceleration stop in deceleration time 2 set with n022
3 Continuous operation with warning
Note If n034 is set to 3, the Inverter will display “OH1” when the temperature of the heat sink reaches
approximately 90°C and the Inverter will continue running. If “OH1” is displayed, use a cooling fan
or air conditioner to cool the Inverter. The Inverter will detect the heat sink overheat warning OH2
if the temperature further rises after “OH1” is displayed. The Inverter will stop running immediately
after OH2 is detected to protect its power module from damage so that the motor will coast to stop.
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Set Values
Set value Description
0 Reverse rotation/Stop (2-wire sequence selection) (Only n035 can be set to 0)
1 Stop command (3-wire sequence selection) (Only n035 can be set to 1)
S1 will be used for the run command and S3 will be used for forward/reverse rotation instruction
and the value set with n036 will be ignored.
2 External error (NO contact: ON)
3 External error (NC contact: ON)
4 Error reset (ON: Valid) Error reset will be ignored if the Inverter is running normally.
5 Operation mode selection (ON: Digital Operator; OFF: n002)
6 Not used
7 Emergency stop (ON: The Inverter will decelerate to stop the motor according to acceleration
time 2 set with n022)
To restart the Inverter, turn the run command OFF and ON.
8 Analog input selection (ON: Current input through FI terminal; OFF: FV terminal)
Current input through the FI terminal will be valid if the FI terminal is selected with n042 (i.e.,
analog frequency reference voltage/current selection) set to 1 and no voltage input from the FV
terminal will be valid in any case.
9 Multi-step speed command 1
10 Multi-step speed command 2
11 Inching command (ON: Inching command) This command takes precedence over the frequency
reference.)
12 Acceleration/Deceleration time switching command (ON: Acceleration/Deceleration time 2 will
be used; OFF: Acceleration/Deceleration time 1 will be used)
13 External baseblock command (ON: Valid)
14 External baseblock command (OFF: Valid)
15 Speed search command from max. frequency (ON: Speed search)
16 Speed search command from set frequency (ON: Speed search)
17 Parameter set-inhibit (ON: Invalid)
No parameter settings other than frequency reference settings with the FREF indicator will be
available if parameter set-inhibit is valid.
18 Integral value of PID control reset command (ON: Integral value reset)
19 PID control invalidating command (ON: The target value from the FV terminal becomes the
frequency reference.)
20 Timer function input (Set with n077 and n078)
21 Inverter overheat warning (ON: “OH3” will be displayed and the Inverter will continue running)
22 Analog frequency sample and hold (ON: Sampling and holding)
23 Power OFF stop input (NO contact: Valid when NO contact is ON)
24 Power OFF stop input (NC contact: Valid when NC contact is OFF)
25 Up/Down command (Only n039 can be set to 25)
S5 will be used for up command and S6 will be used for down command and the value set with
n038 will be ignored.
26 Not used.
27 PID input characteristic selection (NO contact: Deviation multiplied by –1 when NO contact is
ON)
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D 2-wire Sequence (n035 = 0)
Wiring Example
Forward rotation/Stop
Reverse rotation/Stop
Operation Example
Forward rotation
Motor operation
Reverse rotation
Forward rotation/Stop
(S1)
Reverse rotation/Stop
(S2)
(Forward and reverse
rotation commands input EF detection
simultaneously)
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Operation Example
Forward rotation
Motor operation
Reverse rotation
Run command
(S1)
Stop command
(S2)
Forward/Reverse
rotation command
(S3)
Forward
rotation/Stop
(S1)
Multi-step speed
command 1
Multi-step speed
command 2
Forward
rotation/Stop
(S1)
Inching
command
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D Acceleration/Deceleration Time Switching Command (Set Value = 12)
Operation Example
Deceleration Acceleration
time1 time2
Output
frequency Acceleration
time 1
Deceleration
time2
Forward
rotation/
Stop (S1)
Acceleration/Deceleration
time switching reference
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Note 1. The Inverter in speed search operation will work according to the speed search V/f character-
istics set with n054 and when the output current becomes less than the speed search opera-
tion level set with n052, the Inverter will have normal acceleration output.
Note 2. The speed search command must be ON for at least the minimum baseblock time set with
n053 after the run command is input, otherwise the speed search operation is not available.
Note 3. Adjust the minimum baseblock time set with n053 for the most suitable timing to start the
speed search operation.
Note 4. It is usually not necessary to change the default-set values of n052 and n054. Set n052 to a
smaller value if the motor does not restart after the speed search operation completes.
Note 5. Input the run command in 5 ms or more after the speed search command is input to permit the
Inverter to be in reliable speed search operation.
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Operation Example
Timer function
input
Timer function
output
Output frequency
Frequency
Frequency Analog input reference
reference
(Analog input)
Analog frequency
sample and hold
Forward
rotation/Stop
(S1)
Power supply
Note The frequency on hold will be lost when the Inverter is turned OFF if n044 is set to 0.
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If this signal is ON, the Inverter will decelerate the motor to stop according to deceleration time 2 set with
n022 when the Inverter detects a voltage drop of power supply to the Inverter.
Note 1. The up/down command is valid only if n002 (i.e., operation mode selection) is set to 1 or 3.
Note 2. The Inverter will accelerate or decelerate the motor according to the acceleration time or de-
celeration time set with n019 to n022 if the up/down command is input.
Note 3. The following are the upper and lower limits of the output frequency when the Inverter acceler-
ates or decelerates the motor with the up/down command.
Upper limit: Maximum frequency (n012) x output frequency upper limit (n030)/100
Lower limit: Maximum frequency (n012) x output frequency lower limit (n031)/100
If an analog frequency reference is input through the FV or FI terminal and the value of the
analog frequency reference is larger the above lower limit, the lower limit of the output fre-
quency will be determined by the analog frequency reference.
Note 4. The initial output frequency is 0.0 Hz if n039 is set to 25. The output frequency will reach the
lower limit when the up/down command is input.
Note 5. Turn ON input to S5 or S6 while the run command is OFF to set the frequency reference used
by the Inverter to zero.
Note 6. The multi-step speed command is invalid if n039 is set to 25.
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Operation Example
Output frequency
Upper limit
Output frequency
will reach lower
limit with input to
S5 or S6.
Same frequency
Lower limit
Forward
rotation/Stop
(S1)
Up command
(S5)
Frequency reference reset
Down command
(S6)
Frequency
agreement signal
Power supply
Note: The frequency synchronization signal is ON when the run command is ON
while the Inverter is not in acceleration or deceleration mode.
• The functions of multi-function contact output 1 (MA, MB, and MC) and multi-function contact output 2
(M1 and M2) can be selected from the following.
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Set Values
Set value Description
0 Error (ON: Error)
1 Running (ON: Running) (See note.)
2 Frequency agreement (ON: Frequency agreement)
3 Optional frequency agreement (ON: Optional frequency agreement)
4 Optional frequency detection (ON: Output frequency x n073) (See note.)
5 Optional frequency detection (ON: Output frequency y n073) (See note.)
6 Overtorque (ON: Detected)
Set the detection method with n074, the detection level with n075, and the detection time with
n076.
7 Overtorque (OFF: Detected)
Set the detection method with n074, the detection level with n075, and the detection time with
n076.
8 Baseblock (ON: Subject to the baseblock.)
9 Operation mode (ON: Digital Operator/Frequency reference)
10 Inverter ready (ON: Ready)
Ready: The Inverter is turned ON and ready to operate normally.
11 Timer function output (Set with n077 and n078)
12 Error retrying (Valid if the error retry function is set with n056)
13 Inverter/Motor overload warning (ON: Warning)
Inverter overload warning: ON when the output of the Inverter is 150% of the rated output
continuously for 48 s.
Motor overload warning: ON when the motor is overloaded for a period as long as 80% of the
motor overload protective time.
14 Frequency reference loss (ON: Loss)
Set n045 (i.e., analog frequency reference loss processing) to 1 (i.e., valid).
Frequency reference loss is a phenomenon resulting in a value drop of a frequency reference
by 90% or more within 0.4 s.
If the Inverter detects frequency reference loss, the Inverter will continue running at a frequency
20% lower than the previous frequency.
15 Not used
16 PID feedback loss (ON: Loss)
The Inverter will detect PID feedback loss if n092 (i.e., feedback loss selection) is set to 1.
Set the feedback loss detection level with n093 and the feedback loss detection time with n094.
17 Heating heat sink (ON: OH1 will be detected)
Note Set values 1, 4, and 5 can be used as timing signals for braking.
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D Frequency Agreement (Set Value = 2)
Operation Example
Releasing width
Output frequency Sensing width ±4 Hz
Frequency
±2 Hz reference
Frequency
agreement signal
Optional frequency
agreement signal
Frequency Detection
signal
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D Optional Frequency Detection: Output Frequency y Frequency Detection Level
(Set Value = 5)
Operation Example
Output frequency
Optional Frequency
Detection Level Releasing width
(n073) ±2 Hz
Frequency Detection
signal
Note The detection widths and release widths for frequency agreement, optional frequency agree-
ment, and optional frequency detection can be changed with the settings for the frequency detec-
tion width parameter (n113).
Frequency agreement, optional frequency agreement: Detection width = Value set for n113
Release width = Twice value set for n113
Optional frequency detection: Release width = Value set for n113
Motor current
(See note) (See note)
n075
Overtorque detection
signal (with value set
to 6)
Note: The release width of overtorque detection is approximately 5% of the rated output current.
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• Select the FV terminal to input the frequency reference within a voltage range from 0 to 10 VDC or the
FI terminal to input the frequency reference within a current range from 4 to 20 mA with n042.
Set Values
Set value Description
0 The FV terminal can be used for the analog frequency reference within a voltage range from 0
to 10 VDC.
1 The FI terminal can be used for the analog frequency reference. Set the input level with n043.
Note 1. The FI terminal is a current input terminal for 4 to 20 mA. The FI terminal can be a voltage input
terminal by changing the FI input level with n043 and cutting the jumper wire of the PCB. Do
not, however, change the FI terminal to a voltage input terminal unless the Inverter is used for
PID control.
Note 2. Set n042 according to the type of frequency reference.
• Set the FI input level with n043 so that the FI terminal will become a current or voltage input.
Set Values
Set value Description
0 Voltage input within a range from 0 to 10 V. Be sure to cut jumper wire J1.
1 Current input within a range from 4 to 20 mA.
Note Do not impose voltage on the Inverter without cutting jumper wire J1 if n043 is set to 0, otherwise
the input resistor of the Inverter will burn out.
Refer to page 3-34 for the position of the jumper wire.
• Set n044 when using the analog frequency sample and hold as multi-function input.
Set Values
Set value Description
0 Frequency reference on hold is saved by n025
1 Frequency reference on hold is not saved.
• Set n045 to 0 or 1 to determine the operation of the Inverter when the frequency reference input to the
FV or FI terminal drops sharply.
Set Values
Set value Description
0 Inhibits Inverter from processing analog frequency reference loss.
1 Permits Inverter to process analog frequency reference loss.
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Note 1. Frequency reference loss is a phenomenon resulting in a value drop of a frequency reference
by 90% or more within 0.4 s.
If the Inverter detects frequency reference loss, the Inverter will continue running at a
frequency 20% lower than the previous frequency.
Note 2. To permit the Inverter to output a signal indicating that the Inverter is processing frequency
reference loss, set n040 (i.e., multi-function contact output 1) or n041 (i.e., multi-function con-
tact output 2) to 14.
• Set the frequency reference gain with n046 and the frequency reference bias with n047.
Set Values
• n046: The frequency for 10 V or 20 mA input can be set in 1% units based on the maximum frequency
set with n012 as 100%.
• n047: The frequency for 0 V or 4 mA input can be set in 1% units based on the maximum frequency
set with n012 as 100%.
Frequency reference
Maximum frequency x
frequency reference
gain/100
Maximum frequency x
frequency reference
bias/100
Values in parentheses apply
0V 10 V when the frequency refer-
(4 mA) (20 mA) ence is input with current.
• Set the n048 so that the type of signal of multi-function analog output terminals AM and AC will be
determined.
Set Values (n048)
Set value Description
0 Output frequency (10 V: Max. frequency n012)
1 Output current (10 V: Rated inverter current)
2 Output power (10 V: Rated inverter output capacity)
3 Main circuit DC voltage (10 V: 200-V class: 400 V; 400-V class: 800V)
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Analog Output
10 V Default set
Frequency meter 3V
(FS: 1 mA at 3 V)
Maximum frequency
Note The default-set value of n050 varies with the Inverter model.
• Set the switching frequency (carrier frequency) of the output transistor of the Inverter with n050.
• The noise generation and current leakage of the Inverter will be low if the carrier frequency is set low, in
which case, the motor will generate a more metallic noise.
Set Values
Set value Description
1 2.5 kHz
2 5.0 kHz
3 8.0 kHz
4 10.0 kHz
5 12.5 kHz
6 15.0 kHz
7 to 9 Varies in proportion to output frequency up to 2.5 kHz. (Refer to the following graphs)
10 7.0 kHz
Note 1. The carrier frequency setting range varies depending on the Inverter capacity.
200-V class and 400-V class, 22 kW max.: 0.4 to 15.0 kHz max.
200-V class, 30 to 75 kW; 400-V class, 30 to 160 kW: 0.4 to 10.0 kHz max.
400-V class, 185 to 300 kW: 0.4 to 2.5 kHz max.
Note 2. For a 400-V Inverter, if the carrier frequency is set to a value higher than the default setting, the
Inverter’s rated output current will decrease as shown in the following table. If the Inverter
overload “OL2” is detected prior to the motor overload “OL1,” decrease the carrier frequency
setting.
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n050 = 7 n050 = 8
Carrier frequency (fc) Carrier frequency (fc)
Output frequency
(fout) Output frequency
83.3 Hz 208.3 Hz 41.6 Hz 104.1 Hz (fout)
n050 = 9
Carrier frequency (fc)
2.5 kHz
1.0 kHz
Output frequency
27.7 Hz 69.4 Hz (fout)
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• Select with n051 a method to process instantaneous power failure.
Set Values
Set value Description
0 Inverter will discontinue running.
1 Inverter will continue running if power is supplied again within instantaneous power failure
compensation time set with n055. (see note 1)
2 Inverter will always continue running without detecting UV1 or UV3. (see notes 1 and 2)
Note 1. Keep the run command ON to permit the Inverter to restart operation automatically when
power is supplied to the Inverter after the operation of the Inverter is interrupted due to an
instantaneous power failure.
Note 2. If n051 is set to 2, the Inverter will restart running after supply voltage to the Inverter returns to
normal and the Inverter will not detect error output signals.
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• Set instantaneous power failure compensation time in 1-s units.
• It is usually not necessary to change the default-set value.
! Caution The Inverter may be damaged if the error retry function is used.
! Caution Given that the Inverter may be damaged if the error retry function is used, connect a
no-fuse breaker to the Inverter and program a sequence to interrupt the operation of
peripheral devices when the Inverter is error.
• The error retry function permits the Inverter to restart operation automatically, even if the Inverter is
error.
• Use the error retry function only in case the interruption of the operation of the mechanical system is
not desired, even if the Inverter may be damaged.
• The error retry function is valid for the following errors. A protection function of the Inverter will work if
the Inverter has any other error.
OC (Overcurrent)
OV (Main circuit overvoltage)
UV1 (Main circuit undervoltage)
GF (Ground fault)
RR (Control transistor overheat)
• The number of error retries counted will be cleared in the following cases.
When the Inverter is in normal operation for 10 minutes after an error retry.
When the Inverter receives error reset input after the Inverter detects an error with a protection
function.
When the Inverter is turned OFF and ON.
• To permit the Inverter to output an error retry signal, set the multi-function contact output parameter
used by the Inverter to 12.
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Frequency
reference
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• Set DC control current with 1% units based on rated output current of Inverter as 100%.
• Set with n065 DC control time in 1-s units to stop the motor.
• The Inverter will not perform DC control to stop the motor if n065 is set to 0.0.
• The DC control time set with n065 is valid if n004 (i.e., stop mode selection) is set to 0 (i.e., decelera-
tion stop mode). The Inverter will not perform DC control if a free running stop mode is selected with
n004.
• The parameter n066 is used to stop the motor that is coasting and restart the motor.
• Set with n065 DC control time in 1-s units to start the motor.
• The Inverter will not perform DC control to start the motor if n066 is set to 0.0.
Output Output
frequency frequency
Time Time
Stopped DC braking Startup DC braking
time (n065) time (n066)
Note The default-set values of n068 and n069 vary with the Inverter model.
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• The parameters n067, n068, and n069 are used for torque compensation.
• It is usually not necessary to change the default-set values.
• Set n067 to a larger value if the wiring distance between the Inverter and motor is long and a smaller
value if the motor vibrates.
• Set with n068 the coil resistance of the motor and n069 the core loss of the motor if the coil resistance
and core loss are known. The parameters n068 and n069 will probably make the torque boost function
more effective.
• Select with n070 a method to process the overvoltage error of the Inverter decelerating the motor.
Set Values
Set value Description
0 Inhibits deceleration stall prevention from functioning.
1 Permits deceleration stall prevention to function.
Note 1. Be sure to set n070 to 0 if the Braking Resistor Unit is connected to the Inverter, otherwise the
Braking Resistor Unit will not work.
Note 2. The Inverter will automatically extend time to decelerate the motor so that no overvoltage er-
ror will result if n070 is set to 1.
Operation Example
Output
frequency Deceleration time is controlled
so that no overvoltage error will
result.
Deceleration time
(Set value)
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• The parameters n071 and n072 are used to lower the output frequency to levels to enable the Inverter
to continue operating the motor without stalling.
• Set with n071 and n072 current levels in 1% units based on the rated output current as 100% to enable
the acceleration and operation stall prevention functions to work.
Time Time
Output Output
frequency frequency
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• The parameters n074, n075, and n076 are used to set the overtorque detection function.
• Select with n074 whether to permit the Inverter to detect overtorque and a method to process the over-
torque.
• The Inverter will detect overtorque if the output current as large as or larger than the detection level set
with n075 flows for a period as long as or longer than the detection time set with n076.
• Set with n075 an overtorque detection current level in 1% units based on the rated output current as
100%.
• Set with n076 overtorque detection time in 1-s units.
• Refer to page 3-77 to permit the Inverter to output an overtorque detection signal as multi-function
contact output.
Set Values (n074)
Set value Description
0 Inhibits Inverter from detecting overtorque.
1 Inverter will detect overtorque only during speed agreement and continue running with a
warning after detection.
2 Running Inverter will detect overtorque and continue running with a warning after detection.
3 Inverter will detect overtorque only during speed agreement and turn OFF output for safety
when overtorque is detected.
4 Running Inverter will always detect overtorque and turn OFF output for safety when overtorque
is detected.
• The parameters n077 and n078 are used to set the timer function.
• To permit the Inverter to use the timer function, set the multi-function input parameter used by the In-
verter to 20 for timer function input and the multi-function contact output parameter used by the Invert-
er to 11 for timer function output.
• Set with n077 delay time in1-s units to permit the Inverter to turn ON timer function output after timer
function input is ON.
• Set with n078 delay time in 1-s units to permit the Inverter to turn OFF timer function output after timer
function input is OFF.
• Refer to page 3-71, Timer Function Input (Set Value = 20) for the timer function in detail.
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• Select with n079 whether to permit the Inverter to protect the Braking Resistor Unit connected to the
Inverter from overheating.
• The Inverter will display an error and turn OFF the output power when the Inverter detects the over-
heating of the Braking Resistor Unit with the RH signal if n079 is set to 1.
Set Values
Set value Description
0 Inhibits overheating protection from functioning.
1 Permits overheating protection to function.
• The parameters n080 and n081 are used to set the input phase loss detection function.
• It is usually not necessary to change the default-set values.
• The Inverter will not detect input phase loss if n080 is set to 100.
• Set n080 of the 200-V Inverter based on 400 VDC as 100% and that of the Inverter of 400-V class
based on 800 VDC as 100%.
• The input phase loss detection function is used to detect the voltage ripples that will be generated from
the main circuit DC power supply when input phase loss results.
The Inverter will detect input phase loss if the voltage width of the voltage ripples of the main circuit DC
power supply exceeds the range set with n080 for a period exceeding the time set with n081.
• If the power supplied to the Inverter has ripples, set n080 or n081 to a large value so that the Inverter
will not detect input phase loss.
• The parameters n082 and n083 are used to set the output phase loss detection function.
• The Inverter will not detect output phase loss if n082 is set to 0. The default-set value of n082 is 0.
• When an output phase loss occurs, the Inverter will detect a decrease in the output current of the
phase.
• To use the output phase loss detection function, refer to the following procedure and set with n082 an
appropriate output phase loss detection level.
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3. Calculate the percentage of the output current based on the rated output current as 100%.
4. Set n082 to half the number calculated.
• The slip compensation function keeps the rotating speed of the motor constant if the load is heavy.
Without this function, the motor will slip and the rotating speed of the motor will decrease if the load is
heavy.
• If the output current of the Inverter is equal to the electronic thermal reference current (i.e., the rated
current of the motor), add the compensation frequency equivalent to the rated slippage value of the
motor to the output frequency.
• Refer to the following formulas to obtain the constants to be set in n109 and n110.
n109 = (Synchronization speed – rated motor revolution)/synchronization speed × 100
Synchronization speed = 120f/P
P: No. of polls
f: Rated frequency
n110 = (Output current with no load/rated current of the motor) × 100
• The compensation frequency (fc) can be obtained from the following.
If the output frequency is lower than the constant set in n26 for the maximum voltage frequency, use
the following formula to obtain the compensation frequency (fc).
fc = n014 × n109 × [output current – (n032 × n110/100)]/[n032 – (n032 × n110/100)]
If the output frequency is equal to or higher than the constant set in n26 for the maximum voltage
frequency, use the following formula to obtain the compensation frequency (fc).
fc = output frequency × n109 × [output current – (n032 × n110/100)]/[n31 – (n032 × n110/100)]
n014: Maximum voltage frequency (Hz)
n032: Motor rated current (A)
• Slip compensation primary delay time is set in s units.
Usually setting is not necessary. Adjust when slip compensation responsiveness is low, or speed
has not stabilized.
S When responsiveness is low, decrease the set value.
S When speed has not stabilized, increase the set value.
Note 1. The slip compensation function does not work if the output frequency is lower than the
constant set in n017 for the minimum output frequency.
Note 2. The slip compensation function does not work if the Inverter is in regenerative operation.
Note 3. The slip compensation function does not work if 0.0 is set for the Motor Rated Current.
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Note 4. If n109 is set to 0.0, the slip compensation function will be disabled.
Note 5. Set the motor’s rated frequency in n014.
Set Values
Set value Description
0 Digital Operator disconnection detection disabled
1 Digital Operator disconnection detection enabled
• This function can be used to detect a disconnection with the Digital Operator.
• When n112 is set to 1, if a disconnection with the Digital Operator is detected while the Inverter is run-
ning, an %pr error will be displayed and the motor will coast to a stop.
• Set the detection widths for frequency agreement (set value: 2), optional frequency agreement (set
value: 3), and optional frequency detection (set values: 4, 5) for multi-function inputs 1 to 5 (n035 to
n039).
Frequency agreement, optional frequency agreement: Detection width = Value set for n113
Release width = Twice value set for n113
Optional frequency detection: Release width = Value set for n113
Set Values
Set value Description
0 Run signals that are input during mode switching are ignored. (Input run signals after switching
the mode.)
1 Run signals become effective immediately after switching to the Remote mode. (Operation after
the mode has switched will be determined by the status of the run signal at that time.)
• Select whether or not to ignore run signals input while the operation mode is switched using the Operation Mode
Selection Key on the Digital Operator or with operation mode selection input from the multi-function inputs.
Note If n114 is set to 1, when the operation mode changes the Inverter may start running immediately. Take steps
to ensure safety for such operation.
3-91
4Chapter 4
Operation
4-1 Protective and Diagnostic Functions
4-2 Troubleshooting
4-3 Maintenance and Inspection
Operation Chapter 4
4-2
Operation Chapter 4
4-3
Operation Chapter 4
4-4
Operation Chapter 4
Note Stopping methods can be selected for the errors with asterisk marks.
H Warnings
• When a warning status arises, the Inverter will not generate an error contact output. Eliminating the
cause will recover the system automatically.
• If a warning status arises, refer to the following and take the necessary action.
4-5
Operation Chapter 4
4-6
Operation Chapter 4
4-7
Operation Chapter 4
4-2 Troubleshooting
If the Inverter or motor does not operate properly when the system is started, parameter
settings or wiring may be incorrect. In this case, take the appropriate action as described
below. If an error code is displayed, refer to 4-1 Protective and Diagnostic Functions.
Note The Operation Mode Selection Key can be enabled or disabled with n007.
• Any of the bottom two lines of the monitor item indicators is lit.
The Inverter does not start while any indicator on the bottom two lines is lit.
To start the Inverter, press the Mode Key to light an indicator on the top two lines and press the RUN
Key.
• The reference frequency is too low.
When the reference frequency is less than the minimum output frequency set with n017, the Inverter
cannot operate. Change the reference frequency to the minimum output frequency or more.
• The emergency stop signal is input to the Inverter.
The motor does not operate if the emergency stop signal is input to the Inverter.
Turn OFF the emergency stop signal and press the RUN Key.
4-8
Operation Chapter 4
D Motor Does Not Operate when Run Command is Input
• The operation mode is improper.
The motor will not operate when the run command is input to the Inverter if n002 is set to 0 or 2 or the
Inverter is operated with the Digital Operator. Set n002 to 1 or 3 or press the Operation Mode Selection
Key to enable the Inverter to operate with control input.
• The Inverter is in 3-wire sequential operation.
Even if the Inverter is ready to accept remote run input, the motor will not operate when the forward/
stop or reverse/stop rotation command is input to the Inverter in 3-wire sequential operation because
the meanings of the run signals input to the Inverter in 2-wire sequential operation are different from
the meanings of the run signals input to the Inverter in 3-wire sequential operation.
Set with n035 multi-function input selection 1 to 0 when the Inverter is in 2-wire sequential operation.
• Any of the bottom two lines of the monitor item indicators is lit.
The Inverter does not start while any indicator on the bottom two lines is lit.
To start the Inverter, press the Mode Key to light an indicator on the top two lines and input the run
command.
• The reference frequency is too low.
When the reference frequency is less than the minimum output frequency set with n017, the Inverter
cannot operate. Change the reference frequency to the minimum output frequency or more.
• The emergency stop signal is input to the Inverter.
The motor does not operate if the emergency stop signal is input to the Inverter.
Turn OFF the emergency stop signal and input the run command.
D Motor Accelerated and Rotating Stalls to Stop When Motor Rotation Speed
Reaches a Certain Level
The energy-saving control settings of the Inverter are improper.
The output voltage is too small because the lower output voltage limits set with n097 and n098 are too
small.
Set the lower output voltage limits at 60 Hz and 6 Hz with n097 and n098 to larger values so that the
motor will not stall to a stop.
4-9
Operation Chapter 4
H Motor Burns
• The load is excessive.
The motor will burn out if the load is excessive and the effective torque of the motor exceeds the rated
torque of the motor. The motor may have permissible torque for a limited period, such as an eight-hour
rated torque. The motor will burn out if motor is operated with the eight-hour rated torque continuously
for more than eight hours.
Reduce the load or the acceleration and deceleration time of the motor or increase the motor capacity
if the load is excessive.
• The ambient temperature is too high.
The motor will burn out if the motor is operated with its rated torque continuously if the ambient temper-
ature is higher than the permissible ambient temperature of the motor. Always use the motor within the
permissible ambient temperature.
• The dielectric strength of each phase of the motor is insufficient.
Surge occurs between the switching circuit of the Inverter and the coils of the motor if the output of the
Inverter is connected to the motor. Normally, the maximum surge voltage is approximately three times
the power voltage imposed on the Inverter (i.e., 600 V for the 200-V Inverter and 1,200 V for the 400-V
Inverter). Therefore, the dielectric strength of each phase the motor to be used must be higher than the
maximum surge voltage.
Be sure to connect a dedicated motor to the 400-V Inverter.
4-10
Operation Chapter 4
H Machine Vibrates
4-11
Operation Chapter 4
D Motor Response Speed Waveform Resonates
• The output frequency of the Inverter and the natural frequency of the mechanical system are resonat-
ing.
Use the frequency jump function with n058 to n060 so that the mechanical system will not resonate or
install the motor on a rubber vibration insulator.
• PID parameters are improper.
Adjust the PID parameters if the response speed waveform of the motor vibrates while the Inverter is
performing PID control. Set n087 to a longer integral time if the cycle of the vibration is long and set
n088 to a shorter derivative time if the cycle of the vibration is short. Refer to page 3-36 for PID adjust-
ments.
• Energy-saving parameters are improper.
If the response speed waveform of the motor vibrates while the Inverter is in energy-saving mode,
measure the cycle of the vibration.
If the cycle of the vibration coincides with the mean power time set with n099, the search operation
function is not working properly. Set the search operation voltage limit with n100 to 0 to invalidate the
search operation mode or set the 100% and 5% search operation voltage steps with n101 and n102 to
smaller values so that the output voltage range of the Inverter performing search operation will be nar-
row.
D Rotating Motor Drops Rotation Speed for an Instant after Rotation Speed of Motor
Is Accelerated.
Energy-saving parameters are improper.
The value of the energy-saving coefficient K2 set with n092 is improper if the motor drops its rotation
speed for an instant after the rotation speed of the motor is accelerated by the Inverter in energy-saving
mode.
Reset K2 to the value for the capacity of a motor one rank lower than the motor in use. Refer to page
3-26.
4-12
Operation Chapter 4
A
Control device Inverter (control input)
S1 to 6
4-13
Operation Chapter 4
! WARNING Maintenance or inspection must be performed only after turning OFF the power
supply, confirming that the CHARGE indicator (or status indicators) is turned OFF,
and after waiting for the time specified on the front cover. Not doing so may result in
electrical shock.
! WARNING Do not attempt to take the Unit apart or repair. Doing either of these may result in
electrical shock or injury.
! Caution Carefully handle the Inverter because it uses semiconductor elements. Careless
handling may result in malfunction.
! Caution Do not change wiring, disconnect connectors, the Operator, or optional items, or
replace fans while power is being supplied. Doing so may result in injury, damage to
the product, or malfunction.
D Daily Inspection
While the system is operating, check the following items.
S Check the motor for noise.
S Check for error heating.
S Check if the ambient temperature is too high.
S Check if the output current monitor display indicates a higher value than usual.
S Check if the cooling fan mounted to the bottom part of the Inverter is operating normally.
D Regular Maintenance
Check the items below during regular maintenance.
Before starting inspection, always turn the power OFF, then wait at least one minute after all indicators
on the front panel go OFF. Touching a terminal immediately after turning the power OFF may result in an
electric shock.
S Check the terminal block screws for looseness.
S Check if electrically conductive dust or oil mist adheres to the terminal block or interior of the Invert-
er.
S Check the Inverter mounting screws for looseness.
4-14
Operation Chapter 4
S Check if dust or dirt is accumulated on the heat sink.
S Check if dust is accumulated in the air vents.
S Check if the appearance is normal.
S Check if the cooling fan for the control panel operates normally. Check for noise or error vibration,
and also check if the total hours of operation have exceeded the value shown in the parentheses.
4-15
5
Chapter 5
Specifications
5-1 Specifications of Inverters
5-2 Specifications of Peripheral Devices
Specifications Chapter 5
Control Characteristics
Model 3G3HV- A2037 A2055 A2075 A2110 A2150
B2185 B2220 B2300 B2370 B2450 B2550 B2750
Power supply harmonic DC reactor connection possible. DC reactor built in.
countermeasures 12-pulse rectification input
Control method Sine wave PWM (high-carrier frequency control)
Carrier frequency 2.5 to 15 kHz (Step setting) 2.5 to 10 kHz (Step setting)
Frequency control range 0.1 to 400 Hz
Frequency precision Digital commands: ±0.01% (–10 to 40°C)
(temperature characteris- Analog commands: ±0.1% (25±10°C)
tics)
Frequency setting resolu- Digital commands: 0.1 Hz
tion Analog commands: 0.6 Hz/60 Hz (1/1,000 or equivalent)
Output frequency resolution 0.1 Hz
Overload capacity 150% of rated current for one minute 120% of rated current for one minute
Frequency setting signal 0- to 10-VDC (20 kΩ) voltage input or 4- to 20-mA (250 Ω) current input
Acceleration/Deceleration 0.0 to 3,600 s (acceleration and deceleration set separately)
time
Braking torque Approx. 20% (Up to 125% possible with Approx. 20% (External braking resistor cannot be attached.)
external braking resistor.)
Voltage/frequency charac- Select from 15 types of fixed V/f patterns or set any V/f pattern.
teristics
5-2
Specifications Chapter 5
Protective Functions
Model 3G3HV- A2037 A2055 A2075 A2110 A2150 B2185 B2220 B2300 B2370 B2450 B2550 B2750
Motor protection Protection by electronic thermal.
Instantaneous overcurrent Stops at approx. 200% of rated output cur- Stops at approx. 180% of rated output current.
protection rent.
Overload protection Stops in one minute at approx. 150% of Stops in one minute at approx. 120% of rated output current.
rated output current.
Overvoltage protection Stops when main-circuit DC voltage is approx. 410 V.
Undervoltage protection Stops when main-circuit DC voltage is approx. 190 V.
Momentary power interrup- Stops at 15 ms or more. By means of an operating mode selection, operation can be continued if recov-
tion compensation (selec- ery occurs within 2 seconds.
tion)
Cooling fin overheating Protection by thermistor.
Grounding protection Protection by electronic circuits.
Charge indicator (internal Lit when rated DC voltage is approx. 50 V or more.
LED)
Environment
Model 3G3HV- A2037 A2055 A2075 A2110 A2150 B2185 B2220 B2300 B2370 B2450 B2550 B2750
Location Indoors (no corrosive gas, oil spray, metallic dust, etc.)
Ambient operating tempera- –10 to 45°C (NEMA1 type: –10 to 40°C) –10 to 45°C (Open chassis type)
ture
Ambient operating humidity 90% RH (with no condensation)
Storage temperature –20 to 60°C
Altitude 1,000 m max.
Insulation resistance 5 MΩ min. (Do not carry out the insulation resistance test or withstand voltage test.)
Vibration withstand Vibration frequency less than 20 Hz, 9.8 m/s2, 1G max.; 20 to 50 Hz, 2 m/s2, 0.2G max
Protective structure Both enclosed NEMA1 type and panel Open chassis type: IP00
open chassis type: IP10
5-3
Specifications Chapter 5
Control Characteristics
Model 3G3HV- A4037 A4055 A4075 A4110 A4150 B4185 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K B418K B422K B430K
Power supply harmon- DC reactor connection pos- DC reactor built-in No item
ic countermeasures sible. 12-pulse rectification input
Control method Sine wave PWM (high-carrier frequency control)
Carrier frequency 2.5 to 15 kHz (Step setting) 2.5 to 10 kHz (Step setting) 2.5 kHz max.
Frequency control 0.1 to 400 Hz
range
Frequency precision Digital commands: ±0.01% (–10 to 40°C)
(temperature charac- Analog commands: ±0.1% (25±10°C)
teristics)
Frequency setting res- Digital commands: 0.1 Hz
olution Analog commands: 0.6 Hz/60 Hz (1/1,000 or equivalent)
Output frequency reso- 0.1 Hz
lution
Overload capacity 150% of rated current for one minute 120% of rated current for one minute
Frequency setting sig- 0- to 10-VDC (20 kΩ) voltage input or 4- to 20-mA (250 Ω) current input
nal
Acceleration/Decelera- 0.0 to 3,600 s (acceleration and deceleration set separately)
tion time
Braking torque Approx. 20% (Up to 125% Approx. 20% (External braking resistor cannot be at- Approx. 20% (Up
possible with external braking tached.) to 100% possible
resistor.) with external
braking resistor.)
Voltage/frequency Select from 15 types of fixed V/f patterns or set any V/f pattern.
characteristics
Protective Functions
Model 3G3HV- A4037 A4055 A4075 A4110 A4150 B4185 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K B418K B422K B430K
Motor protection Protection by electronic thermal.
Instantaneous overcur- Stops at approx. 200% of Stops at approx. 180% of rated output current.
rent protection rated output current.
Overload protection Stops in one minute at Stops in one minute at approx. 120% of rated output current.
approx. 150% of rated output
current.
Overvoltage protection Stops when main-circuit DC voltage is approx. 820 V.
Undervoltage protec- Stops when main-circuit DC voltage is approx. 380 V.
tion
Momentary power in- Stops at 15 ms or more. By means of an operating mode selection, operation can be continued if recovery
terruption compensa- occurs within 2 seconds.
tion (selection)
Cooling fin overheating Protection by thermistor.
Grounding protection Protection by electronic circuits.
Charge indicator (inter- Lit when rated DC voltage is approx. 50 V or more.
nal LED)
Environment
Model 3G3HV- A4037 A4055 A4075 A4110 A4150 B4185 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K B418K B422K B430K
Location Indoors (no corrosive gas, oil spray, metallic dust, etc.)
Ambient operating –10 to 45°C (NEMA1 type: –10 to 45°C (Open chassis type)
temperature –10 to 40°C)
Ambient operating hu- 90% RH (with no condensation)
midity
Storage temperature –20 to 60°C
Altitude 1,000 m max.
Insulation resistance 5 MΩ min. (Do not carry out the insulation resistance test or withstand voltage test.)
Vibration withstand Vibration frequency less than 20 Hz, 9.8 m/s2, 1G max.; 20 to 50 Hz, 2 m/s2, 0.2G max
Protective structure Both enclosed NEMA1 type Open chassis type: IP00
and panel open chassis type:
IP10
5-4
Specifications Chapter 5
K3TJ-V11j 3G3IV-PJVOP95j
Scaling Meter 3G3IV-PJVOP96j Ana- 3G3IV- 3G3IV-PLKEBj 3G3HV-
Analog Operator
log Operator (Standard (Miniature Model PCDBRj Braking Resistor PUZDABj
Model with Steel Casing) with Plastic Casing) Braking Unit Unit DC Reactor
3G3FV-PCN125 (1 m)
3G3HV-PCMA2
Voltage/Current Conversion Card 3G3FV-PCN325 (3 m)
3G3HV Inverter
3G3IV-PUZBABj 3G3IV-PLFj
AC Reactor 3G3EV-PLNFDj
Simple Input Noise 3G3IV-PFNj Output Noise
Filter Input Noise Filter Filter
5-5
Specifications Chapter 5
D Standard Models
Model Specification
3G3HV-PCMA2 Dedicated device for the 3G3HV-series Inverter to convert the 0- to 10-VDC
outputs of the Inverter to 4- to 20-mA outputs.
D Wiring Example
Three-phase,
200 (400) VAC
Measuring
Voltage/Current Conversion Card instrument
250 Ω
D Mounting Method
Front View Side View
3G3HV-PCMA2 Supporting
Voltage/Current bracket
Conversion
Card
2CN (Connector
for 3G3HV-
PCMA2)
Control circuit
board AM (Multi-func-
tion analog 3G3HV-PCMA2
output)
Ground terminal
for shielded wire
5-6
Specifications Chapter 5
D Models
Model Control power supply Display
K3TJ-V111R 100 to 200 VAC Red indicators
K3TJ-V111G Green indicators
K3TJ-V116R 24 VDC with insulation Red indicators
K3TJ-V116G (see note) Green indicators
Note The power supply circuit and input circuit are insulated from each other.
D Standard Specifications
Sampling cycle 2 times/s
Display refresh cycle 2 times/s
Measured value averaging method Simple/Moving average
No. of averaging times 1, 2, 4, or 8 times
Maximum no. of display digits 4 (–1999 to 9999)
Display 14.2-mm-high 7-segment LEDs
Decimal point display Function selector or Up and Down Keys
Scaling method Function selector or Up and Down Keys
Scaling range –1999 to 9999
Zero limit range 0 to 99 digits
Over range Flashing
Zero suppress Possible
External control PV hold (with rear terminals shorted)
Enclosure ratings (conforming to IEC) Front panel: IP51 (see note)
Casing: IP20
Terminals: IP00
Memory protection Non-volatile memory
Note IP51 is ensured if the K32-L49SC Drip-proof Cover is attached to the front panel, otherwise IP50
is ensured.
5-7
Specifications Chapter 5
D Wiring Example
Power distribution
panel
Internal circuit
Power supply
three-phase
Analog
monitor Analog output
0 to +10 VDC
D External Dimensions
75 min.
120 min.
Recommended mounting
dimensions
14.2 mm
7.8 mm
Weight: 200 g Display LED size
Frequency meter
Frequency meter
adjustor Frequency reference
Frequency selector selector
Power indicator
Operation indicator Error reset
Error indicator Forward/Stop/Reverse
Front panel selector
Casing
D Standard Models
Model Frequency meter specification
3G3IV-PJVOP961 DCF-6A: 75 Hz, 1 mA, 3 V
3G3IV-PJVOP962 DCF-6A: 150 Hz, 1 mA, 3 V
3G3IV-PJVOP963 DCF-6A: 220 Hz, 1 mA, 3 V
5-8
Specifications Chapter 5
D External Dimensions
Space for
front panel
Panel
mounting
Four, 7 dia.
mounting Two, 4 dia.
hole mounting tap
Two, 23 dia.
Rubber bushing
D Standard Models
Model Frequency meter specification
3G3IV-PJVOP951 TRM-45: 3 V, 1 mA, 60/120 Hz
3G3IV-PJVOP952 TRM-45: 3 V, 1 mA, 90/180 Hz
D External Dimensions
Space for
front panel
Panel
mounting
5-9
Specifications Chapter 5
D Standard Models
Inverter Braking Unit
Voltage class Maximum motor capacity (kW) Model No. of Units
200-V class 11 3G3IV-PCDBR2015B 1
15 3G3IV-PCDBR2015B 1
400-V class 185 3G3IV-PCDBR4045B 4
220 3G3IV-PCDBR4045B 5
300 3G3IV-PCDBR4045B 6
D External Dimensions
100 min.
30 min 30 min
5-10
Specifications Chapter 5
Note In the following table, “10% ED” indicates that 10% of the time required for one cycle can be used
for braking (deceleration).
D Standard Models
Inverter Braking Resistor Unit Approximate Minimum
Volt- Maxi- Model Resistor speci- Units braking connection
age mum 3G3IV- fication (per torque (10% resistance
No. of Maximum ED) (Ω)
class motor PLKEBj Unit) Units number of
capacity Units con-
(kW) nected (see
note)
200-V 3.7 23P7 390 W, 40 Ω 1 2 125 9.6
class 5.5 25P5 520 W, 30 Ω 1 3 115 9.6
7.5 27P5 780 W, 20 Ω 1 2 125 9.6
11 2011 2,400 W, 13.6 Ω 1 1 125 9.6
15 2015 3,000 W, 10 Ω 1 1 125 9.6
400-V 3.7 43P7 390 W, 150 Ω 1 4 135 32
class 5.5 45P5 520 W, 100 Ω 1 3 135 32
7.5 47P5 780 W, 75 Ω 1 2 130 32
11 4011 1,400 W, 50 Ω 1 2 135 20
15 4015 1,560 W, 40 Ω 1 2 125 20
185 4045 9,600 W 13.6 Ω 4 1 120 3.2
220 4045 9,600 W 13.6 Ω 5 1 125 3.2
300 4045 9,600 W 13.6 Ω 6 1 110 3.2
Note 1. The maximum numbers of Braking Resistor Units connecting to a single Inverter or Braking
Unit are indicated.
Note 2. Do not use a resistance less than the minimum connection resistance shown in the table.
Doing so may result in damage to the Inverter or the Braking Resistor Unit. (The values for
minimum connection resistance given in the above table are for one Inverter or one Braking
Resistor Unit.)
5-11
Specifications Chapter 5
D External Dimensions
Voltage 3G3IV-PLKEBj Appear- Dimensions Weight (kg)
class Braking Resistor ance A B C D Mounting
Unit screw
200-V class 23P7 1 130 350 75 335 M5 x 4 5.0
25P5 1 250 350 200 335 M6 x 4 7.5
27P5 1 250 350 200 335 M6 x 4 8.5
2011 2 266 543 246 340 M8 x 4 10
2015 2 356 543 336 340 M8 x 4 15
400-V class 43P7 1 130 350 75 335 M5 x 4 5.0
45P5 1 250 350 200 335 M6 x 4 7.5
47P5 1 250 350 200 335 M6 x 4 8.5
4011 2 350 412 330 325 M6 x 4 16
4015 2 350 412 330 325 M6 x 4 18
4045 2 446 956 426 740 M8 x 4 33
Appearance 1
Mounting screw
150 min.
150 min.
30 min. 30 min.
Appearance 2
200 min.
Mounting screw
200 min.
30 min. 30 min.
5-12
Specifications Chapter 5
Use the DC Reactor with the Inverter with an output of 15 kW max. The Inverter with an output of
18.5 kW or more has a built-in DC Reactor.
D Standard Models
Inverter DC Reactor
Voltage Maximum Model Rated volt- Rated cur- Inductance Loss (W)
class motor ca- 3G3HV-PUZ- age (V) rent (A) (mH)
pacity (kW) DABj
200-V class 3.7 18A3MH 800 VDC 18 3 18
5.5/7.5 36A1MH 36 1 22
11/15 72A0.5MH 72 0.5 29
400-V class 3.7 12A6.3MH 12 6.3 16
5.5/7.5 23A3.6MH 23 3.6 27
11/15 33A1.9MH 33 1.9 26
D External Dimensions
Model 3G3HV- Dimensions Weight
H W W1 D D1 D2 t d1 d2 (kg)
PUZDAB18A3MH 76 86 60 72 55 80 1.2 M4 M5 2.0
PUZDAB36A1MH 93 105 64 92 80 90 1.6 M6 M6 3.2
PUZDAB72A0.5MH 93 105 64 112 100 105 1.6 M6 M8 4.9
PUZDAB12A6.3MH 76 86 60 72 55 80 1.2 M4 M5 2.0
PUZDAB23A3.6MH 93 105 64 92 80 90 1.6 M6 M5 3.2
PUZDAB33A1.9MH 93 105 64 102 90 95 1.6 M6 M6 4.0
Appearance
Four, 1 dia.
mounting
screws
5-13
Specifications Chapter 5
D Connection Example
Power
distribution AC Reactor
panel
Motor
D Applicable Range
Power supply
AC Reactor
required.
capacity
AC Reactor not
required.
5-14
Specifications Chapter 5
D Standard Specifications and External Dimensions
200-V Class
Maximum Model 3G3IV- Amperage Inductance Loss (W) Weight (kg) Appearance
motor ca- PUZBABj (A) (mH)
pacity (kW)
3.7 20 A, 0.53 MH 20 0.53 35 3 2
5.5 30 A, 0.35 MH 30 0.35 45 3
7.5 40 A, 0.265 MH 40 0.265 50 4
11 60 A, 0.18 MH 60 0.18 65 6
15 80 A, 0.13 MH 80 0.13 75 8
18.5 90 A, 0.12 MH 90 0.12 90 8
22 120 A, 0.09 MH 120 0.09 90 8
30 160 A, 0.07 MH 160 0.07 100 12
37 200 A, 0.05 MH 200 0.05 110 15
45 240 A, 240 0.044 125 23
0.044 MH
55 280 A, 280 0.038 130 23
0.038 MH
Dimensions
A B B1 C D E F H J K L M
130 88 114 105 50 65 130 22 M6 11.5 7 M5
130 88 119 105 50 70 130 22 M6 9 7 M5
130 98 139 105 50 75 130 22 M6 11.5 7 M6
160 105 147.5 130 75 85 160 25 M6 10 7 M6
180 100 155 150 75 80 180 25 M6 10 7 M8
180 100 150 150 75 80 180 25 M6 10 7 M8
180 100 155 150 75 80 180 25 M6 10 7 M10
210 100 170 175 75 80 205 25 M6 10 7 M10
210 115 182.8 175 75 95 205 25 M6 10 7 M10
240 126 218 215±5 150 110 240 25 M6 8 7 M10
240 126 218 215±5 150 110 240 25 M8 8 10 M12
5-15
Specifications Chapter 5
400-V Class
Maximum Model 3G3IV- Amperage Inductance Loss (W) Weight (kg) Appearance
motor ca- PUZBABj (A) (mH)
pacity (kW)
3.7 10 A, 2.2 MH 10 2.2 43 3 1
5.5 15 A, 1.42 MH 15 1.42 50 4
7.5 20 A, 1.06 MH 20 1.06 50 5 2
11 30 A, 0.7 MH 30 0.7 65 6
15 40 A, 0.53 MH 40 0.53 90 8
18.5 50 A, 0.42 MH 50 0.42 90 8
22 60 A, 0.36 MH 60 0.36 90 8.5
30 80 A, 0.26 MH 80 0.26 95 12
37 90 A, 0.24 MH 90 0.24 110 15
45 120 A, 0.18 MH 120 0.18 130 23
55 150 A, 0.15 MH 150 0.15 150 23
Dimensions
A B B1 C D E F H J K L M
130 88 --- 130 50 65 130 22 M6 11.5 7 M4
130 98 --- 130 50 75 130 22 M6 11.5 7 M4
160 90 115 130 75 70 160 25 M6 10 7 M5
160 105 132.5 130 75 85 160 25 M6 10 7 M5
180 100 140 150 75 80 180 25 M6 10 7 M6
180 100 145 150 75 80 180 25 M6 10 7 M6
180 100 150 150 75 75 180 25 M6 10 7 M6
210 100 150 175 75 80 205 25 M6 10 7 M8
210 115 177.5 175 75 95 205 25 M6 10 7 M8
240 126 193 205±5 150 110 240 25 M8 8 10 M10
240 126 198 205±5 150 110 240 25 M8 8 10 M10
Appearance 1
M: Terminal
Nameplate
5-16
Specifications Chapter 5
Appearance 2
M: Terminal Nameplate
Mounting hole
4-J: Mounting bolts
5-17
Specifications Chapter 5
H Applicable Models
200-V class 400-V class
Maximum New model Rated Maximum New model Rated
motor ca- current motor ca- current
pacity (A) pacity (A)
(kW) (kW)
0.1 to 0.75 3G3EV-PLNFD2103DY 10 0.2 to 0.75 3G3EV-PLNFD4053DY 5
1.5 3G3EV-PLNFD2153DY 15 1.5/2.2 3G3EV-PLNFD4103DY 10
2.2 3G3EV-PLNFD2203DY 20 3.7 3G3EV-PLNFD4153DY 15
3.7 3G3EV-PLNFD2303DY 30 5.5 3G3EV-PLNFD4203DY 20
5.5 3G3IV-PFN258L4207 42 7.5 3G3EV-PLNFD4303DY 30
7.5 3G3IV-PFN258L5507 55 11 3G3IV-PFN258L4207 42
11 3G3IV-PFN258L7534 75 15/18.5 3G3IV-PFN258L5507 55
15 3G3IV-PFN258L10035 100 22 3G3IV-PFN258L7534 75
18.5/22 3G3IV-PFN258L13035 130 30 3G3IV-PFN258L10035 100
30 3G3IV-PFN258L18007 180 37/45 3G3IV-PFN258L13035 130
37/45 3G3IV-PFN359P25099 250 55 3G3IV-PFN258L18007 180
55 3G3IV-PFN359P30099 300 75/110 3G3IV-PFN359P30099 300
75 3G3IV-PFN359P25099 x 2P 500 160/185 3G3IV-PFN359P25099 x 2P 500
220 3G3IV-PFN359P30099 x 2P 600
300 3G3IV-PFN359P30099 x 2P 900
H Connection Example
3-phase input
Noise filter
5-18
Specifications Chapter 5
H Dimensions
Dimensions 1 (Three-phase Input) Dimensions 2 (Three-phase Input)
5-19
Specifications Chapter 5
External Figure 1 External Figure 2
A J (Mounting A J (Mounting
B screw) B screw)
G
E
G
E
C
C
D
F
F F
D
H
H
External Figure 3 External Figure 4
A J (Mounting 42 210 210 42
B screw)
5040 60 60
G
E
275
300
C
Six, 9 dia.
12.5
M12 M12
160
D
F F
64
30
510
H 47 516 47
5-20
Specifications Chapter 5
5-21
Specifications Chapter 5
D External Dimensions
Model Termi- Dimensions Weight
3G3IV- nals A B C D E F G H (kg)
PLF320KA TE-K5.5 140 100 100 90 70 45 7 x 4.5 4.5 0.6
M4 dia. dia.
PLF350KA TE-K22 260 180 180 160 120 65 7 x 4.5 4.5 2.0
M6 dia. dia.
PLF310KA TE-K5.5 140 100 100 90 70 45 7 x 4.5 4.5 0.5
M4 dia. dia.
PLF320KB TE-K5.5 140 100 100 90 70 45 7 x 4.5 4.5 0.6
M4 dia. dia.
PLF335KB TE-K5.5 140 100 100 90 70 45 7 x 4.5 4.5 0.8
M4 dia. dia.
PLF345KB TE-K22 260 180 180 160 120 65 7 x 4.5 4.5 2.0
M6 dia. dia.
PLF375KB TE-K22 540 320 480 300 340 240 9 x 6.5 6.5 12.0
M6 dia. dia.
PLF3110KB TE-K60 540 340 480 300 340 240 9 x 6.5 6.5 19.5
M8 dia. dia.
Appearance
5-22
6
Chapter 6
Appendix
6-1 Notes on Using the Inverter for a Motor
6-2 List of Parameters
Appendix Chapter 6
Torque (%)
Continuous
Frequency (Hz)
D High-speed Operation
When using the motor at a high speed (60 Hz or more), problems may arise in dynamic balance and
bearing durability.
D Torque Characteristics
The motor may require more acceleration torque when the motor is operated with the Inverter than
when operated with a commercial power supply. Check the load torque characteristics of the machine to
be used with the motor to set a proper V/f pattern
D Vibration
The 3G3HV Series uses a high carrier PWM to reduce motor vibration. When the motor is operated with
the Inverter, motor vibration is almost the same as when operated with a commercial power supply.
Motor vibration may, however, become greater in the following cases.
• Resonance with the natural frequency of the mechanical system
Take special care when a machine that has been operated at a constant speed is to be operated in
variable speed mode.
If resonance occurs, install vibration-proof rubber on the motor base or use the frequency jump
function to skip any frequency resonating the machine.
• Imbalanced rotor
Take special care when the motor is operated at a higher speed (60 Hz or more).
6-2
Appendix Chapter 6
D Noise
Noise is almost the same as when the motor is operated with a commercial power supply. Motor noise,
however, becomes louder when the motor is operated at a speed higher than the rated speed (60 Hz).
D Pole-changing Motor
The rated input current of pole-changing motors differs from that of standard motors. Select, therefore,
an appropriate Inverter according to the maximum input current of the motor to be used.
Before changing the number of poles, always make sure that the motor has stopped. Otherwise, the
overvoltage protective or overcurrent protective mechanism will be actuated, resulting in an error.
D Submersible Motor
The rated input current of submersible motors is higher than that of standard motors. Therefore, always
select an Inverter by checking its rated output current.
When the distance between the motor and Inverter is long, use a cable thick enough to connect the
motor and Inverter to prevent motor torque reduction.
D Explosion-proof Motor
When an explosion-proof motor or increased safety-type motor is to be used, it must be subject to an
explosion-proof test in conjunction with the Inverter. This is also applicable when an existing explosion-
proof motor is to be operated with the Inverter.
Since the Inverter itself is, however, not explosion-proof, always install it in a safe place.
D Gearmotor
The speed range for continuous operation differs according to the lubrication method and motor
manufacturer. In particular, continuous operation of an oil-lubricated motor in the low speed range may
result in burning. If the motor is to be operated at a speed higher than 60 Hz, consult with the manufac-
turer.
D Synchronous Motor
A synchronous motor is not suitable for Inverter control.
If a group of synchronous motors is individually turned ON and OFF, synchronism may be lost.
D Single-phase Motor
Do not use an inverter for a single-phase motor. The motor should be replaced with a 3-phase motor.
6-3
Appendix Chapter 6
6-4
Appendix Chapter 6
Note With 400-V Inverters, the setting range upper limits and default settings are double those shown
in the table.
6-5
Appendix Chapter 6
6-6
Appendix Chapter 6
Note 1. With 400-V Inverters, the setting range upper limits and default settings are double those
shown in the table.
Note 2. The default settings for Inverters of 55 kW or more are as follows:
n016 = 12.0/24.0, n018 = 6.0/12.0
6-7
Appendix Chapter 6
6-8
Appendix Chapter 6
6-9
Appendix Chapter 6
6-10
Appendix Chapter 6
6-11
Appendix Chapter 6
6-12
Appendix Chapter 6
6-13
Appendix Chapter 6
6-14
Appendix Chapter 6
6-15
Appendix Chapter 6
6-16
Appendix Chapter 6
6-17
Appendix Chapter 6
6-18
Appendix Chapter 6
Note Setting ranges and default settings vary with the Inverter model.
6-19
Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Revision code
The following table outlines the changes made to the manual during each revision. Page numbers refer to the
previous version.
2 April 1997 Page 1-2: Inverter model list updated. “Enclosed wall-
mounted type” replaced with “NEMA1 type.”
Pages 2-24, 2-25: Terminal names changed. New model
information reflected.
Page 1-4: Low noise and harmonic countermeasure Page 2-26: Inverter models added to the input trans-
information clarified. former table.
Page 2-4: Dimensions added for the new models. Page 2-27: New model information reflected. Information
Page 2-5: “Enclosed Wall-mounted Type” replaced with on connecting Braking Units in parallel added. Informa-
“NEMA1 Type.” tion removed from Wire Size and Solderless Terminals at
Page 2-7: Terminals U, V, and W replaced with T1 (U), the bottom of the page.
T2 (V), and T3 (W) respectively. Pages 3-3, 3-9: Terminal names changed.
Pages 2-10, 2-11: Terminals and connections changed Page 3-44: Note added.
for the 200-V Class and 400-V Class tables. New models Page 3-58: New model information reflected in the table.
reflected. Page 3-72: Notes added.
Page 2-12: Names for the three-phase terminals Pages 4-2, 4-8: Terminal names changed.
changed. Pages 4-3, 4-4: Cause and action for the heat sink over-
Page 2-13: Names for the three-phase terminals heat and Inverter overload added to.
changed. Notes added. New models reflected. Page 4-12: Inverter overload information added.
Pages 2-14, 2-15: Terminal names changed and new Pages 5-2, 5-3: Specifications completely updated.
models added. New wire sizes and tightening torque
added. Pages 5-5, 5-9, 5-10: “Control Unit” corrected to “Braking
Unit.”
Pages 2-16 to 2-20: Information for Wiring on the Input
Side of Main Circuit and Wiring on the Output Side of Pages 5-9, 5-10: New models added.
Main Circuit changed. Pages 5-15, 5-18: Noise Filter models added.
Page 2-22: Second harmonic frequency corrected. Page 6-5: New models added.
Information in Causes of Harmonics Generation cor- Page 6-13: Note added.
rected at the bottom of the page.
Page 2-23: Last sentence of DC/AC Reactors corrected.
Note added.
3 June 2000 Preliminary pages: Order changed and safety information added.
Pages 1-6, 2-33, 3-2, 3-5, 3-7, 3-16, 3-20, 3-21, 3-22, 3-38 to 3-50, 3-52, 3-56, 3-69,
3-71, 3-74, 3-80, 3-84, 5-11: Notes changed or added.
Page 1-6, 3-2: Explanation for “Operation Mode Selection Key” changed.
Page 1-7: Information on new functions added.
Pages 2-6, 2-15, 3-20, 3-31, 3-55, 5-5: Graphics changed or added.
Pages 2-7, 3-2, 4-13: “Cautions and Warnings” information changed.
Page 2-9: Information on wiring changed.
Pages 2-14, 3-5, 3-13, 3-21, 3-31, 3-38 to 3-50, 3-56, 3-62, 3-72, 3-74, 5-11, 5-13, 6-5
to 6-8: Changes made to tables.
Pages 2-20 to 2-22, 5-17 to 5-19: Major changes.
Page 2-24: Changes made to information on cable length. Information on single-phase
motors added.
Page 3-8: Information on operation modes added after table.
Page 3-23, 4-2: Information added to introduction.
Page 3-58: Setting range for n030 changed.
Page 3-61: Setting range for n039 changed.
Page 3-65: Information for external baseblock command changed.
Page 3-66: Information on PID control added.
Page 3-75: Default setting for n052 changed.
Page 3-76: Setting range for n053 changed.
Page 3-83: “Motor Rated Slip” changed to “Slip Compensation Gain.”
Page 3-84: Information for n112, n113, and n114 changed.
Page 4-4: Information on connection error added.
Page 4-12: Information added.
Pages 5-3, 5-4: “IP00” changed to “IP10.”
Index: Index removed.
R-1