GROUP 2 ELECTRICAL CIRCUIT

INLET M/ACT

oC
oC

25074EL03

4-3
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible link〔CN-60〕
Fuse box〔No.1〕 l/conn〔CN-8(12)〕 Start switch〔CS-2(1)〕
Power relay〔CR-35(30)]
Fuse box〔No.2〕 I/conn〔CN-10(6)〕 Room lamp〔CL-1(2)〕 Door switch〔CS-1〕
Cassette radio〔CN-27(11)〕
Fuse box〔No.3〕 l/conn〔CN-11(4)〕 AC & Heater controller〔CN -116(3, 4)〕
Fuse box〔No.4〕 I/conn〔CN - 5(4)〕 I/conn〔CN -17(5)〕 Wiper motor controller
〔CN-141(7)〕
Wiper motor〔CN-21(4)〕
Fuse box〔No.5〕 CPU controller〔CN-50(7)〕
Fuse box〔No.6〕 I/conn〔CN-11(5)〕 Relay(Hi, M2)
※ I/conn : Intermediate connector

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND (Battery 1EA) 10~12.5V

② - GND (Battery 2EA) 20~25V
OFF OFF
③ - GND (Battery 2EA) 20~25V
④ - GND (Fusible link) 20~25V

※ GND : Ground

4-4
 CR-35
CN-10 W
CN-27 30
N.C 1 R 87a 87 85
1 86
S.R- 2 3L
2 87
S.R- 3 B
3 85

POWER RY
S.L- 30 86
4 4 87a
S.L- 5 5
Y Y
N.C 6 6
ILL+ 7 7
S.R+ 8
CN-46
8
POWER CIRCUIT

W START KEY 20A

S.R+ 9 9 1
ACC 10 10 Y ROOM LAMP 5A
Y 2

CASSETTE RADIO
B+ 11 11
2R AC& HEATER 5A
S.L+ 12 12 3
V WIPER+ 10A
S.L+ 13 4
GND 14 GY CPU B+ 5A

GY

GY
Y
5
CN-8
3L

3R

RW AC BLOWER 20A
1

2
6

CS-1

CL-1
2 CLUSTER 10A
7
3 CASSETTE RADIO 5A

DOOR SW
8
4
CPU 10A

ROOM LAMP
5 9

C
6 CONVERTOR 5A
5 CS-2 6 10

ST
6 7 SWITCH PANEL 5A
11
5 8

ACC
3 START,STOP 20A
2 12

B
1

BR
4 9
R R R WIPER MOTOR 20A
3 10

H
4 13
5A

0, I
2 11 HEAD LAMP
W W W 14
1 12 WORK LAMP 10A

H 0 I

START KEY SW
15
CABIN LAMP 10A
16

4-5
CN-11 BEACON LAMP 5A
RW/R 17
BATTERY(+) 3 1
AC& HEATER 20A
RW/R 18
BATTERY(+) 4 2

AC & HEATER CONTROLLER 3 CR-1 HORN 10A

19
RW/R 2R
4 CIGAR LIGHTER 10A
3

2R 2RW 20
5 10A

BATTERY RY
1
ETHER(PRE-HEAT)
2 1 21
R 6
2 TRAVEL 5A
7 22
3 SOLENOID 1 10A
8
3 4 23
4
2

SAFETY SOL 5A
1 2 1 24
60R

R SOLENOID 3 10A
2 CN-5 25

3 1 FUEL FILLER P/P 10A

26
3 4 4 2
SPARE 10A

RELAY(M2) RELAY(HI)
3 27
CN-17 R V SPARE 20A
4 28
BATTERY

CN-21 1
5
3 1 2
6 FUSE BOX
2 3
60B

7
5 3 4 5W
R R 8 2
4 5 5W
4 9 1
5 6
10 CN-95
6 M 2 6 7
11 3R
8 2
12
3R
MASTER SW

WIPER MOTOR 1
FUSIBLE LINK

CN-141 R
CN-50 CN-60
4

GY
60B

CONTINUE 24V 7 BATTERY 24V(+) 7

WIPER MOTOR CONT CPU CONTROLLER

25074EL06
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal 〔CR-1〕
Battery relay Fusible link〔CN-60〕 Fuse box〔No.1〕
I/conn〔CN-8(12)〕 Start switch〔CS-2(1)〕
(1) When start key switch is in ON position
Start switch ON〔CS-2(2)〕 I/conn〔CN-8(11)〕 Battery relay〔CR-1〕
Battery relay operating (All power is supplied with the electric component)
Start switch ON〔CS-2(3)〕 I/conn〔CN-8(10)〕 Power relay〔CR-35(86) → (87)〕
Fuse box〔No.12〕 l/conn〔CN-2(5)〕 Fuel cut-off〔CN-79 (1)〕
(2) When start key switch is in START position
Start switch START〔CS-2(5)〕 I/conn〔CN-8(9)〕 Safety relay〔CR-5(86) → (30)〕
l/conn〔CN-3(2)〕 Start relay〔CR-23〕
l/conn〔CN-2(4)〕 Fuel cut off〔CN-79(2)〕

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND(Battery)
② - GND(Start key)
③ - GND(Battery relay M4)
OPERATING START ④ - GND(Starter B+) 20~25V
⑤ - GND(Starter M)
⑥ - GND(Start relay)
⑦ - GND(Battery relay M8)

※ GND : Ground

4-6
STARTING CIRCUIT

25074EL07

4-7
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal I/conn〔CN-3(4)〕 CPU alternator level〔CN-51(9)〕
Cluster charging warning lamp(Via serial interface)

(2) Charging flow

Alternator "B+" terminal Battery relay(M8) Battery(+) terminal
Fusible link〔CN-60〕 Fuse box

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND(Battery voltage)
② - GND(Battery relay)
Run ON ③ - GND(Alternator B+ terminal) 20~30V
④ - GND(Alternator I terminal)
⑤ - GND(CPU)

※ GND : Ground

4-8
CHARGING CIRCUIT

25074EL08

4-9
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.14) I/conn〔CN-7(7)〕 Switch panel〔CN-116(9)〕
Fuse box (No.15) I/conn〔CN-7(8)〕 Switch panel〔CN-116(10,11)〕
(1) Head light switch ON
Head light switch ON〔CN-116(1)〕 l/conn〔CN-7(1)]
Head light ON〔CL-4(2)〕
l/conn〔CN-10(2)〕 Cassette radio illumination ON〔CN-27(7)〕
l/conn〔CN-11(8)〕 AC & Heater controller illumination ON
l/conn〔CN-6(8)〕 Cigarlight〔CL-2〕
(2) Work light switch ON
Work light switch ON〔CN-116(2,3)〕 l/conn〔CN-7(2)〕 l/conn〔CN-12(1)〕
Work light ON〔CL-5(2), CL-6(2)〕

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND(Fuse box)
② - GND(Switch power input)
STOP ON 20~25V
③ - GND(Switch power output)
④ - GND(Head light)

⑤ - GND(Fuse box)
⑥ - GND(Switch power input)
STOP ON 20~25V
⑦- GND(Switch power output)
⑧ - GND(Work light)

※ GND : Ground

4 - 10
 CN-11
1
GND 1
2 CN-46
GND 2
3 START KEY 20A
BATTERY(+) 3 1
4 ROOM LAMP 5A

S.L-
S.L-

ILL+
S.R-
S.R-

S.L+
S.L+
B+
N.C
N.C
BATTERY(+) 4

S.R+
S.R+
2

ACC

GND
G 5
ILLUMINATION 5 AC & HEATER 5A
6 3

8
9
7
6
5
4
3
2
1

14
13
12
11
10
POWER IG 6
7 WIPER+ 10A
4

CN-27

CASSETTE RADIO
NC 7 R
8 5A

R
8 CPU B+
DUCT SENSOR(+) 5

DUCT SENSOR(GND) 9 AC BLOWER 20A

6
NC 10 CLUSTER 10A
7
NC 11
CN-10 CASSETTE RADIO 5A
NC 12 8
1
10A

AC & HEATER CONTROLLER

NC 13 R CPU
9
2
NC 14 CONVERTOR 5A
3 10
SWITCH PANEL 5A
4
11
5 FUEL CUT-OFF 20A

6 1 WIPER MOTOR 20A

12

7 13
HEAD AND WORK LIGHT CIRCUIT

GY HEAD LAMP 5A
8 14

9 Y WORK LAMP 10A

15
10
CAB LAMP 10A
11 16
BEACON LAMP 5A
12 17
5

3
AC & HEATER 20A
18

HORN 10A
CN-116 R 19

HEAD LIGHT OUT 1 CIGAR LIGHTER 10A

R 20
WORK LIGHT OUT 2 CN-7
R R ETHER(PRE-HEAT) 10A
WORK LIGHT OUT 3 1 21

4 - 11
V TRAVEL 5A
WIPER MOTOR DRIVE 4 2 22

7
PRE-HEAT 5 3 SOLENOID 1 10A
23
POWER 24V 6 4 SAFETY SOLENOID 5A
24

2
CABIN LIGHT OUT 7 5
SOLENOID 3 10A
CABIN LIGHT OUT 8 6 25
GY GY
FUEL FILLER PUMP 10A
HEAD LIHGT 24V 9 7
26
Y Y
WORK LIGHT 24V 10 8 SPARE 10A
Y 27
WORK LIGHT 24V 11 9 SPARE

SWITCH PANEL
20A
WASHER SIG 12 10 28

GND 13 11
B
V

6
8

TRAVEL ALARM 14 12 FUSE BOX

INT. SIG 15
CABIN LIGHT 24V 16
1
2

CABIN LIGHT 24V 17

CN-12

CN-6
1
2
3
4
CL-2 5
6
4
V
B
V
B

7
B

R R
8
2
1
2
1

2
1

CIGARLIGHT
CL-6
CL-5

CL-4

10
11
12
HEAD LAMP
WORK LAMP

25074EL09
5. BEACON LAMP AND CAB LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.17) I/conn〔CN-8(3)〕 Beacon lamp switch〔CN-23(6)〕
Fuse box (No.16) I/conn〔CN-7(12)〕 Switch panel〔CN-116(16, 17)〕
(1) Beacon lamp switch ON
Beacon lamp switch ON〔CS-23(2)〕 Switch lndicator lamp ON〔CS-23(9)〕
l/conn〔CN-8(4)〕 l/conn〔CN-10(10)〕
Beacon lamp ON〔CL-7〕
(2) Cab light switch ON
Cab light switch ON〔CN-116(7, 8)〕 I/conn〔CN-7(6)〕 I/conn〔CN-10(11)〕
Cab light ON〔CL-8(2), CL-9(2)〕

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND(Fuse box)
② - GND(Switch power input)
STOP ON 20~25V
③ - GND(Switch power output)
④ - GND(Beacon lamp)

⑤ - GND(Fuse box)
⑥ - GND(Switch power input)
STOP ON 20~25V
⑦ - GND(Switch power output)
⑧ - GND(Cab light)

※ GND : Ground

4 - 12
BEACON LAMP AND CAB LIGHT CIRCUIT

25074EL10

4 - 13
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.11) I/conn〔CN-7(5)〕 Switch panel〔CN-116(6)〕
Fuse box (No.4) I/conn〔CN-5(4)〕 I/conn〔CN-17(5)〕 Wiper motor controller〔CN-141(7)〕
Wiper motor〔CN-21(4)〕
Fuse box (No.13) I/conn〔CN-6(5)〕 l/conn〔CN-17(4)〕 Wiper motor controller〔CN-141(6)〕
Washer pump〔CN-22(2)〕
(2) Wiper switch ON : 1st step(Intermittent)
Wiper switch ON〔CN-116(15)〕 I/conn〔CN-9(4)〕 I/conn 〔CN-6(10)〕 I/conn 〔CN-17(8)〕
Wiper motor controller〔CN-141(10) → (3)〕 Wiper motor intermittently operating〔CN-21(6)〕
(3) Wiper switch ON : 2nd step(Low speed)
Wiper switch ON〔CN-116(4)〕 I/conn〔CN-7(3)〕 I/conn〔CN-6(9)〕 I/conn 〔CN-17(2)〕
Wiper motor controller〔CN-141(2) → (4)〕 Wiper motor operating〔CN-21(2)〕
(4) Washer switch ON
Washer switch ON〔CN-116(12)〕 I/conn〔CN-7(9)〕 I/conn〔CN-5(1)〕 I/conn〔CN-17(7)〕
Wiper motor controller〔CN-141(9) → (8)〕 I/conn〔CN-17(6)〕 I/conn〔CN-6(11)〕
Washer pump〔CN-22(1)〕 Washer operating
Wiper switch ON〔CN-116(4)〕 I/conn〔CN-7(3)〕 I/conn〔CN-6(9)〕 I/conn 〔CN-17(2)〕
Wiper motor controller〔CN-141(2) → (4)〕 Wiper motor operating〔CN-21(2)〕
(5) Auto parking(When switch OFF)
Switch OFF〔CN-116(4)〕 Wiper motor parking position by wiper motor controller

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND(Fuse box)
24V
② - GND(Switch power input)
③ - GND(Switch power output)
STOP ON 0 ~ 5V
④ - GND(Wiper Power input)
⑤ - GND(Wiper power output)
0 or 24V
⑥ - GND(Wiper motor)
※ GND : Ground

4 - 14
 CN-9 CN-46
1 START KEY 20A
1
2
ROOM LAMP

1
5A
3 2
BR AC & HEATER 5A
4 3

5 V WIPER+ 10A
4
6 CPU B+ 5A
5
7
AC BLOWER 20A
8 6
CN-116 CLUSTER 10A

3
HEAD LIGHT OUT 1 7

CASSETTE RADIO 5A
WORK LIGHT OUT 2 8

1
WORK LIGHT OUT 3 CN-7 CPU 10A
W 9
WIPER MOTOR DRIVE 4 1 CONVERTOR 5A
10
PRE-HEAT 5 2
L W L SWITCH PANEL 5A
POWER 24V 6 3 11
START,STOP 20A
CABIN LIGHT OUT 7 4 12
L
CABIN LIGHT OUT 8 5 GY/W WIPER MOTOR 20A
WIPER AND WASHER CIRCUIT

13
HEAD LIHGT 24V 9 6

2
HEAD LAMP 5A
WORK LIGHT 24V 10 14
7
WORK LAMP 10A
WORK LIGHT 24V 11 8 15

SWITCH PANEL
1
L L
WASHER SIG 12 9 CAB LAMP 10A
16
GND 13 10 BEACON LAMP 5A

3
11 17
TRAVEL ALARM 14
BR AC & HEATER 20A
INT. SIG 15 12 18

CABIN LIGHT 24V 16 HORN 10A

19

CABIN LIGHT 24V 17 CIGAR LIGHTER 10A

20

3
CN-5 ETHER(PRE-HEAT) 10A
L 21
1
TRAVEL 5A
2 22

4 - 15
CS-53 SOLENOID 1 10A
OR 3

6
23
V
CN-21 4 SAFETY SOLENOID 5A
24
3 1 5
R SOLENOID 3 10A
2 6 25
GY FUEL FILLER PUMP 10A
5 3 7 26
R
4 8 10A
SPARE

WIPER CUT SW
4 G 27
5 9
L SPARE 20A
6 28
6 M 2 10

WIPER MOTOR
11
12 FUSE BOX

4
CN-141
G
FEED BACK 1 CN-6
W
MOTOR DRIVE SIG 2 CN-17 1
L
MOTOR DRIVE- 3 1 2
R W W
MOTOR DRIVE+ 4 2 3
B B B
GND 5 3 4
GY/W GY/W GY/W GY/W
VCC 6 4 5
R R R
V

CONTINUE 24V 7 5 6
V

V
GY/W

V V
GY/W

WASHER P/P 8 6 7
L L L
WASHER SIG. 9 7 8
2

1
2

BR BR BR BR
INT. SIG 10 8 9
DO-5
CN-22

OR BR
M

DIODE

WIPER CUT SW 11 10
V
N.C 12 11

WIPER MOTOR CONTROLLER

GY
21EA-50550

FEED BACK 13 12
WASHER PUMP

25074EL14
CONTROLLER CIRCUIT

25074EL11

4 - 16
 1
2
8

7
9

B
SIG

SIG
SIG

24V
24V
24V

GND

GND
GND

A
CS-26
CS-26A

C
2
1
R

2
1
G
R
R

G
G

W
2
1

W
W
BREAKER
BREAKER

5
6
10

SAFETY SW
CS-19
CS-29

POWER MAX

A
B
C
BREAKER SW

B
Y
B
1
2
3
1
2
3
1
2
3

PUMP3 PRESS
PUMP1 PRESS

PUMP2 PRESS

GY
3
7
9

2
6

1
4
5
8
10

CS-4
CD-44
CD-43
CD-42
1.25B
1.25B

CS-27

V
G
OR
B
R

ONE TOUCH DECEL

B

B
V
R

R
B

BR
GY
GY

OR
CD-6
R
1

PS
Pa B
2

TRAVEL
OR
ELECTRIC CIRCUIT FOR HYDRAULIC

CD-7
B
1

PS
Pa Y
2

V
B
Y
B

WORK
CS-20

GY
3

6
4
1

8
7
5
2
CN-4
SAFETY SW
CD-37 CN-15 CN-15
Y
Pa 1 2 OR
CS-50

B
Y
B

G
Y/W 1

GY
2 1 G
2
3

B
R

V
W
2PCS BOOM AUTO-IDLE PS

BR
4
B 1
5 5
L/W 7

6
4
1

5
2
6
CN-1
CD-1 2
BR/OR 7 6
oC
1 8
B 8

HYD
OVERLOAD SW

2 OR

TEMP
9
GY 10 9
10

CN-51
Y/W
WORKING PS 1
Y
POWER MAX SW 2

TRAVEL ALARM SW 3
ENGINE OIL PS 4

NC 5
BOOM UP PS 6
R
24V(PRESS SENSOR) 7
B
GND(PRESS SENSOR) 8
ALTERNATOR LEVEL 9
B/W
P1 PRESS SIG 10
BR
P2 PRESS SIG 11
V
P3 PRESS SIG 12
R
TRAVEL OIL PS 13
GY
AUTO DECEL SW 14
WATER LEVEL SW 15
AIR CLEANER SW 16
HEAVY LIFT SW 17
BKT & ARM IN PS 18
TRAVEL Hi/Lo SW 19
GND (POT&DIAL) 20
5V (POT&DIAL) 21
POT-SIG 22
G

GY
L/W

OR

GY

ACCEL DIAL SIG

CPU CONTROLLER
23
FUEL LEVEL SENSOR 24
TACHO SENSOR(-) 25
2

5
4
1

9
8
7
6

2
3

9
8
7
5
4
1

12
11
10
6
12
11
10

3
CN-8
CN-6

TACHO SENSOR(+) 26

4-17
BRAKE FAIL PS 27
G

T/M OIL PS 28
GY

OR

GY
L/W

ACCEL SW 29
NC 30
B
GND (SENSOR) 31
PUMP PROLIX SW 32

WATER TEMP SENDOR 33

GR/OR
HYD TEMP SENDOR 34 CN-46
NC 35 START KEY 20A
1
NC 36
ROOM LAMP 5A
2

CN-50 AC & HEATER 5A

G/W 3
BOOM PRIORITY SOL 1
BR/W WIPER+ 10A
MAX FLOW SOL 2 4
L/W CPU B+ 5A
POWER MAX SOL 3 5

HOUR-METER 4 AC BLOWER 20A

6
ENGINE PREHEATER 5
CLUSTER 10A
7
CO CANCEL SOL 6
CASSETTE RADIO 5A
BATTERY 24V(+) 7 8

PUMP EPPR(-) 8 CPU 10A

9
NC 9 CONVERTOR 5A
10
PROGRAM DUMP 10
SWITCH PANEL 5A
ANTI-RESTART RY 11 11

START,STOP 20A
ACCEL ACT(+) 12 12
W
TRAVEL SPEED SOL 13 WIPER MOTOR 20A
13
T/M OIL LAMP 14 HEAD LAMP 5A
14
BRAKE FAIL LAMP 15
V WORK LAMP 10A
TRAVEL BUZZER 16 15

PRE-HEAT SW CAB LAMP 10A

17
16
NC 18 BEACON LAMP 5A
17
PARKING SW 19
G AC & HEATER 20A
OVERLOAD SIG 20 18

HORN 10A
ENG OIL FILTER SW 21 19

NC 22 GY CIGAR LIGHTER 10A

20
ACCEL ACT(-) 23
ETHER(PRE-HEAT) 10A
21
POWER IG 24
Y TRAVEL 5A
NC 25 22

R SOLENOID 1 10A
NC 26
23

NC 27 R SAFETY SOLENOID 5A
24
GND (MAIN) 28
OR SOLENOID 3 10A
SERIAL-TX 29 25

FUEL FILLER PUMP 10A

SERIAL-RX 30 26

GND 31 SPARE 10A

27
RS232 (+) 32
SPARE 20A
28
RS232 (-) 33
RS232 (GND) 34
NC
FUSE BOX
35
PUMP EPPR(+) 36

W
2
Y
1
TRAVEL

CN-133
G/W
2
R
1
BOOM
V
Y

CN-88
R

L/W
G
B
B

2
L/W
GY

2
1

R
PRIORITY1 MAX

1
CN-81
2
1

POWER
1
1

2
2

CD-31

CN-137
CN-68
CN-66

BR/W
2
TRAVEL BZ
Pa

R
MAX

1
FLOW
SAFETY SOL
BREAKER SOL

OVERLOAD PS

25074EL12
MONITORING CIRCUIT

25074EL13

4-18