DAILY COMPONENT AND WORK AREA CHECKLIST

Company name: _________________________________________________________________ Date: _______ /______ /________

Job details: ____________________________________________________ Completed by: ________________________________

B1
B4
B5 S1
S7
S5
B8 S2
B7
S6
B6
B2 S4
B3
S8
B2 S9
S3
B9
S10

BLAST COMPONENTS PARTS REQUIRED OPERATOR SAFETY COMPONENTS

List all parts that need to be
B1 AIR COMPRESSOR ordered to maintain a safe and S1 BREATHING AIR SOURCE
efficient work site Check replacement date on inlet filter
Fully maintained, serviced and fuelled
Located upwind and away from the blasting area CONSUMABLES Checked and maintained on a regular basis
Coupling Clips Located in a clean air atmosphere, upwind and away from the
B2 AIR SUPPLY – BULL HOSE blast area and engine exhaust fumes
Blast Tape
Large bore hose (4 times nozzle orifice minimum) S2 BREATHING AIR FILTER
Power Ties
Large connector fittings with whipchecks and/or Containment Check replacement date on filter
safety chains installed Garnet Cartridges require regular programmed replacement
Coupling gaskets in place Tyvek Pressure gauge in place and operating
Blast Couplings
Coupling pins fitted Filters and regulates the breathing air supply
Screws
B3 AIR MOISTURE CONTROL Gloves Test pressure relief valve

Condensate drained and air motor lubricant filled S3 CARBON MONOXIDE MONITOR OR CONVERTER MONITOR

B4 BLAST MACHINE Checked, tested and calibrated (calibration certificate on file)

Handle and twinline free from leaks Batteries checked

SITE REQUIREMENTS
Abrasive metering valve cleaned, fittings checked/ S4 BREATHING AIR LINE
Safety Vest
maintained Fitted with threaded screw-type connector or AS 1715 approved
First Aid
Lid and screen (portable hoppers) fitted ‘Safety Type’ coupling with two distinct actions to avoid
Fire Extinguisher accidental disconnection
Blast outlet gasket checked Toilet
Safety Glasses Free from kinks, abrasion
Test pressure relief valve
Ear Protection S5 AIRLINE BREATHING AIR
B5 BLAST ABRASIVE
Airline for maximum airflow 1” or C \ v”
Kept dry and protected
Coupling gaskets in place
Certificates and batch numbers recorded
Coupling pins fitted
B6 BLAST HOSE HIRE REQUIREMENTS
S6 FATIGUE MANAGEMENT AND NOXIOUS GAS PROTECTION
Kept as straight and as short as possible – checked daily Vacuload
Air temperature control within 15°C – 25°C range for
for wear or soft spots Dust Collector operator comfort
Coupling gaskets in place Decontamination Suitable Personal Gas Monitor (H2 S, O2, CO, CO2)
Coupling pins fitted Unit
S7 BLAST HELMET (RESPIRATOR)
Whipchecks installed Inspected and maintained for wear and tear to the cape,
Check gasket and components for wear, and air leaks collar, head gear and visor as per AS 1715 requirements
New/clean inner and outer lens in place
Certificates and batch numbers recorded
TOOLS REQUIRED
Inner lens securely in place for impact protection
B7 REMOTE CONTROL HANDLE Spanners Helmet sanitized between operators
Check operation for fast start/stop Hammer Supplied with minimum 170 litres/minute breathing quality
Deadman operating and safety latch in place Shovel air as per AS 1715
Nozzle Wear Tool S8 OTHER PROTECTIVE CLOTHING
B8 BLAST NOZZLE
Pressure Test Gauge Safety footwear
Checked routinely for air pressure and liner/thread wear
Shifter
or damage Ear plugs and blasters gauntlets
Pipe Wrench
Check nozzle pressure Glasses
Screw Drivers
Check nozzle size for wear S9 WORK HAZARDS
Air Drill
Nozzle gasket in place (where applicable) Stirrer Check, control and eliminate wherever possible:
Broom Physical dangers – tripping, falling, crushing
B9 DEADMAN HOSE
Toxic substances e.g. lead, arsenic, cyanide, heavy metals,
Check fittings chromates, free silica, etc. present either in the abrasive,
the coating, the substrate or the environment
Check hose for pin holes or cracks
S10 WARNING SIGNS AND BARRIERS
DISCLAIMER: The information on this page is only a guide and does not represent nor claim to be either 800-999-1881 On display and not obstructed
a full or complete or accurate nor an approved or standard method of checking blast cleaning equipment
or components. It is the responsibility of the reader and/or users of this information to separately sales@blastone.com Site Specific PPE signs displayed and not obstructed
determine and verify each and/or any guideline, regulations, tests, checks, etc. for equipment and/or
setup as directed or indicated or required in or by any work specifications and/or standards. BlastOne www.BlastOne.com Personnel barriers in place
expressly disclaims any liability for the use or misuse of the information on this page.
 RISK ASSESSMENT WORKSHEET
Company name: _________________________________________________________________ Date: _______ /______ /________
Job details: ____________________________________________________ Completed by: ________________________________

SITE HAZARD CHART

CATEGORY RISK RISK

NO HAZARD CONTROLS
(REFER TO CHART BELOW) SCORE SCORE

Physical Noise, temperature, light, radiation Fire / Explosion Gas, flammable, explosion
Chemical Hazardous substances or dangerous goods Electrical Cables, power points, data lines

CATEGORIES Mechanical Plant, equipment – entanglement, hit Ergonomic Man handling, posture, reach, static load
Biological Substances – Hepatitis, HIV, virus, bacteria Slip/Trip/Fall Fall from height, same level
Psychological Stress, violence Confined space Vessels, pits, tanks, security areas

CONSEQUENCE
1. INSIGNIFICANT 2. MINOR 3. MODERATE 4. MAJOR 5. CATASTROPHIC
RISK RATING No injury or Could cause First Could require Could cause Could kill, cause
damage expected Aid injury or minor medical attention serious long term permanent
CHART damage and several illness or injury or disability or ill
days off work or major damage health or cause
moderate damage very serious
damage

H H E E E
ALMOST CERTAIN
E
Could happen any time

M H H E E
LIKELY
D
LIKELIHOOD

At some point in time

L M H E E
POSSIBLE
C
Possible it might happen

L L M H E
UNLIKELY
B
Not likely to happen

L L M H H
RARE
A
Could happen, but probably never will

DISCLAIMER: The information on this page is only a guide and does not
CLASS E Extreme Risk Immediate action required
represent nor claim to be either a full or complete or accurate nor an approved
or standard method of checking blast cleaning equipment or components. It is CLASS H High Risk Senior management attention required
the responsibility of the reader and/or users of this information to separately
determine and verify each and/or any guideline, regulations, tests, checks, etc. CLASS M Moderate Risk Management responsibility must be specified
for equipment and/or setup as directed or indicated or required in or by any work
specifications and/or standards. BlastOne expressly disclaims any liability for the
use or misuse of the information on this page. CLASS L Low Risk Manage by routine procedures

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