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Received: 13 April 2020 Revised: 17 August 2020 Accepted: 20 August 2020

DOI: 10.1111/ffe.13343

INVITED CONTRIBUTION

Soft computing methods for fatigue life estimation: A


review of the current state and future trends

Can B. Kalayci1 | Sevcan Karagoz1 | Özler Karakas2

1
Department of Industrial Engineering,
Faculty of Engineering, Pamukkale
Abstract
University, Denizli, Turkey Fatigue causes cracking or breakage in a material due to repeated loads; it
2
Department of Mechanical Engineering, causes the material to become unusable. Therefore, knowing the fatigue life of
Faculty of Engineering, Pamukkale
materials is crucial for the implementation of designs, economy and human
University, Denizli, Turkey
life. Soft computing methodologies, a subset of artificial intelligence emerging
Correspondence to simulate human intelligence, deal with approximate models and seek
Özler Karakas, Department of Mechanical
Engineering, Faculty of Engineering,
solutions to complex real-life problems relying on both computational power
Pamukkale University, Kinikli, 20160 of machines and the high accuracy of the algorithms. In this study, soft
Denizli, Turkey. computing methods adapted for estimating/predicting the fatigue life of
Email: okarakas@pau.edu.tr
engineering structures and materials are investigated. For this purpose,
Funding information 95 articles published between 1995 and 2020 have been examined in detail.
Pamukkale University, Grant/Award
With this review, it is aimed to reveal the efficiency of soft computing methods
Numbers: 2020KRM005-005,
2020KRM005-065, 2018FEBE037 and contribute to their development. Recommendations have been made to
draw attention to these methodologies which are expected to be used in many
areas in the future.

KEYWORDS
fatigue life estimation, heuristic algorithms, soft computing methods

1 | INTRODUCTION a condition that affects not only economic and


technological developments but also human health. For
Fatigue means a material weakening due to repeated example, 80% of accidents in welded structures over the
loads. Fatigue life is measured by the time or number of past few years, causing serious damage to the economy
cycles that the material can resist fracturing or cracking. and seriously threatening the safety of human life, have
In other words, fatigue causes damage or changes in the been caused by fatigue failures.1 For such reasons, correct
internal structure. To avoid such situations, the fatigue fatigue life estimation of materials is crucial to signifi-
life of the materials must be predicted. This prediction cantly reduce unexpected risks and production costs.
plays a crucial role in reducing the risk of possible Accurate estimation of fatigue life is a complex
accidents for engineering materials and reducing process where different variables need to be considered.
manufacturing costs at the same time. Therefore, it is There are many methods and techniques developed for
crucial to estimate the fatigue life of materials and this in the literature. Stress-life method (S-N method),
structures. By making effective predictions, it is aimed to fracture mechanics, finite element analysis (FEA),
predict future situations and to take precautions by using thermography method, Palmgren-Miner method, critical
different methods and data. distance method, critical plane approach and continuum
Fatigue life estimation of various materials has damage mechanics are some of them. However, most of
attracted a lot of interest in recent years since fatigue is these techniques are inadequate for large optimization

Fatigue Fract Eng Mater Struct. 2020;1–23. wileyonlinelibrary.com/journal/ffe © 2020 Wiley Publishing Ltd. 1
2 KALAYCI ET AL.

problems since the solution process consumes a long methods and applications used in the fatigue life
time, and/or high error rates are observed. The increase estimation literature of materials. This article aims to
in cost and time spent has led to the search for more answer the research questions given as follows:
effective methods to estimate fatigue life. This study
focuses on soft computing methods for fatigue life i. Which soft computing methodologies have been
estimation of materials. adapted to estimate the fatigue life of materials?
The researchers analysed current fatigue life ii. Which materials are investigated most in fatigue life
estimation methods and future research orientations for estimation?
different materials (Table 1). Cui2 examined and
discussed the parameters such as loading, material, iii. Which parameters affect fatigue life estimation?
environment and structure which have a direct influence
on the fatigue behaviour. Santecchia et al3 reviewed iv. Which performance measures and data are utilized
various fatigue life estimation methodologies such to test the proposed models?
as amplitude loading, Palmgren-Miner rule-based, v. Which software platforms are utilized to justify the
stochastic-based and energy-based methods. Kamal and applicability of the proposed approaches?
Rahman,4 in contrast to classical models, aimed to
identify new concepts by discussing the development of The applied research methodology is presented in
fatigue life prediction models. Abdel Wahab5 examined Section 2, while Section 3 explains soft computing
fatigue at adhesively bonded joints focusing on fatigue methods and applications for fatigue life estimation.
strength and lifetime analysis as well as fatigue crack Section 4 classifies the studies according to material
initiation and propagation. Wicaksono and Chai,6 types, data, models, error formulations and application
focusing on composite materials, examined studies software. Finally, Section 5 concludes the paper and
according to damage mechanism, failure criteria, fatigue presents future research opportunities.
modelling and life prediction. Mortazavian and Fatemi7
presented a review of reinforced polymer composites that
examines several factors such as microstructural effects, 2 | A P P L I E D RE SE A R C H
environmental effects and loading conditions affecting M E T HO DO LO GY
cyclic deformation, damage development and fatigue
behaviour. Wagare8 investigated the effects of various Content analysis for literature review is described in
processes, material parameters and designs of detail under the titles of material collection and
spot-welded joints on fatigue behaviour under cyclic descriptive analysis.
loading conditions.
In problem-solving, soft computing methodologies
provide effective solutions in reduced time compared 2.1 | Material collection
with conventional methods. Several soft computing-based
methodologies have been developed in the fatigue A research strategy is an important and difficult task that
literature. The main aim of this study is to examine the requires comprehensiveness and precision. In this
studies in depth based on various soft computing review, a keyword structure, given in Table 2, was

TABLE 1 Previous reviews on fatigue life estimation

Authors() Perspective/Focus
2
Cui Parameters influencing the fatigue life of metal structures according to material, structure, loading and
environment categories.
Santecchia et al3 Fatigue life prediction methodologies for metals
4
Kamal and Rahman Development of fatigue life prediction models and research of new concepts and methods
5
Abdel Wahab Fatigue in adhesively bonded joints
6
Wicaksono and Chai Fatigue life estimation of fibre-reinforced composites.
Mortazavian and Fatemi7 Fatigue behaviour of short fibre-reinforced polymer composites and factors affecting damage
development.
Wagare8 Fatigue life estimation of spot-welded joints
KALAYCI ET AL. 3

TABLE 2 The proposed keyword structure proceedings) are examined. The significant increase in
the number of publications is observed in the last decade.
Level Search terms
The publications and their distribution in the journals
1 Fatigue life AND
are depicted in Figure 2, which shows that 22% of the
2 Estimation OR prediction OR forecasting articles published in journals are published by the
‘International Journal of Fatigue’ journal. Proceedings
were published by different sources.
applied to reach a wide range of research to access vari- The rest of the article is arranged in chronological
ous publications. In Google Scholar, Scopus and Web of order of articles developed over the last two decades for
Science databases, ‘title, abstract and keywords’ were fatigue life estimation.
searched and 14,012 publications were reached initially.
Among these publications, 95 publications were filtered,
selected, reviewed, classified and evaluated with a more 3 | SOFT COMPUTING M ETHODS
detailed analysis considering the scope of soft computing
methodologies. This filtering has been applied manually Soft computing is an evolving collection of artificial
since soft computing methodologies may or may not be intelligence methodologies that aims to provide efficient
addressed in these publications. and near-optimal solutions for real-life problems and to
further explore existing solution techniques. The soft
computing concept was introduced by Zadeh9 in the
2.2 | Descriptive analysis early 1990s.
Soft computing methodologies are computational
The distribution of publications is shown in Figure 1. techniques that combine problem-solving technologies
A total of 95 publications (84 articles, 11 conference such as artificial neural networks (ANNs), support vector

F I G U R E 1 Distribution of publications
[Colour figure can be viewed at
wileyonlinelibrary.com]

F I G U R E 2 Distribution of publications based on various sources (84 articles: 1995-2020). ACM, Applied Composite Materials; AMM,
Applied Mechanics and Materials; CS, Composite Structures; ‘ESA, Expert Systems with Applications’; ‘FFEMS, Fatigue & Fracture of
Engineering Materials & Structures’; ‘IJOF: International Journal of Fatigue’; ‘MD, Materials and Design’; MSE, Materials Science and
Engineering: A; MUW, Materialwissenschaft und Werkstofftechnik; PE, Procedia Engineering
4 KALAYCI ET AL.

machines (SVMs), fuzzy logic and heuristic algorithms. architecture consists of three layers: input, output and
These methods, unlike traditional methods, can solve hidden layers. Each layer has units called interconnected
multidimensional optimization problems in less time and neurons that receive input signals from the external or
using fewer resources. In this respect, many models previous layer and transmit the output signals to the fol-
including these methods have been used in estimation lowing environment. Neurons take inputs with their
studies. Figure 3 classifies soft computing methods for weights, calculate the average weight with their total
fatigue life estimation in the literature, while Figure 4 function and use activation functions to generate out-
depicts the utilization rate of soft computing methods for puts.11 ANN has different models and algorithms devel-
fatigue life estimation of materials. oped for the training of these models. The most popular
of these models is the multilayer perception feedforward
network while the backpropagation algorithm designed
3.1 | Artificial neural networks to minimize the error values with different variables is a
well-known training algorithm. Table 3 categorizes vari-
With the development of neurobiology, simulating the ous applications of fatigue life estimation according to
neural behaviours of the human brain has enabled the the ANN architecture utilized in the studies.
use of neurons in mathematical modelling. The ANN ANN, with 57% applications, is the most widely used
approach was first inspired by the biological structure of soft computing methodology for estimating fatigue life of
neurons and then an architecture was designed.10 ANN materials in the last decade. ANN, especially in materials

F I G U R E 3 Soft computing
methods for fatigue life
estimation

F I G U R E 4 The utilization rate of soft computing methods for fatigue life estimation of materials. ACO, ant colony optimization; ANN,
artificial neural network; EA, evolutionary algorithm; FL, fuzzy logic; GA, genetic algorithm; GP, genetic programming; PC, polynomial
classifier; PSO, particle swarm optimization; RST, rough set theory; SA, simulated annealing; SVM, support vector machine
KALAYCI ET AL. 5

TABLE 3 Researches using artificial neural networks for estimating fatigue life of materials

ANN architecture/learning algorithm Publications using ANN


Feedforward neural network Al Assaf and El Kadi,12 Bezazi et al,13 Salmalian et al,14 Figueira Pujol and
Andrade Pinto,15 Salmalian et al,16 Susmikanti,17 Rohman et al18 and
Kong et al19
Backpropagation algorithm Yang et al,1 Han,20 Aymerich and Serra,21 Venkatesh and Rack,22 Pleune
and Chopra,23 Sohn and Bae,24 Genel,25 Junior et al,26 Marquardt and
Zenner,27 Vassilopoulos et al,28 Mathur et al,29 Cai et al,30 Liao et al,31
Al-Assadi et al,32 Kumar et al,33 Ma et al,34 Zhaohua,35 Xu et al,36
Barsoum et al,37 Zhang and Lin,38 Yang et al,39 Mohanty et al,40
Uygur et al,41 Xiang et al,42 Vadood et al,43 Mishra et al,44 Mohanty,45
Liu et al,46 Martinez and Ponce47 and Barbosa et al48
Feedforward neural network and Lotfi and Beiss,49 Razzaq et al,50 Artymiak et al,51 Srinivasan et al,52
backpropagation algorithm Al-Assaf and El Kadi,53 Park and Kang,54 Vassilopoulos et al,55
Majidian and Saidi,56 Mathew et al,57 Mohanty et al,58 Xiao et al,59
Mohanty et al,60 Al-Assadi et al,61 El Kadi,62 Karakas,63 Peng et al,64
Abdalla and Hawileh,65 Karakas and Tomasella,66 Jin et al,67 Tapkin,68
Moghaddam et al,69 Durodola et al,70 Durodola et al,71 Yan et al72 and
Yang et al73
Radial-based function networks El Kadi and Al-Assaf,74 Abdalla and Hawileh75 and Gao et al76
Modular networks El Kadi and Al-Assaf74 and El Kadi and Al-Assaf77
Other ANN types Lee et al,78 Tian,79 Li et al,80 Song et al81 and Ahmad et al82

Abbreviation: ANN, artificial neural network.

science and engineering, has been recognized with purpose, a genetic algorithm (GA) was successfully used
numerous applications in different engineering fields.49 to optimize the parameters of this NN resulting in cost
ANN has been proved to be a highly effective, powerful savings with the proposed system.
and adaptive artificial intelligence calculation methodol- Lee et al78 applied an ANN methodology to estimate
ogy for modelling complex, linear and nonlinear the fatigue life of the laminates under different stress
problems in engineering.50 rates and resulted in a successful model of constant-stress
Mohanty et al60 proposed a multilayer perception fatigue behaviour for five carbon fibre-reinforced plastics
feedforward network to estimate fatigue life under con- and a glass-reinforced plastic laminate. In the study, it
stant amplitude loading. Fatigue crack growth tests were has been proposed to research it to be expanded to
performed on two aluminium alloys, whereas estimated include different composite materials.
results provided a maximum of 4% error under the tested Tian79 proposed an ANN model for the remaining
loading conditions. Thus, a reasonable accuracy was useful life prediction of various equipment by taking age
achieved compared with experimental results. It is stated and multiple condition measurement values as input and
that the ANN model is an important calculation tool for percentage of life as output. In comparison with Wu et al
the estimation of other parameters as well as fatigue life. (2007), the results confirm the applicability of the models
El Kadi and Al-Assaf74 estimated the fatigue behav- in condition-based maintenance optimization with
iour of a unidirectional glass fibre using various networks accurate estimates. Equipment fatigue life estimation was
such as modular networks, radial basis function (RBF) emphasized to be important to reduce maintenance costs
networks, principal component analysis networks, self- and increase reliability.
organizing networks and feedforward neural networks Li et al,80 using the creep-fatigue test data for P91 steel,
(NNs). It was observed that modular networks generally proposed a fatigue life prediction model with Elman NN
provided the most accurate results while feedforward outperforming a SVM model where the load keeping time
NNs gave better estimates compared with RBF networks. was used as the model input while the fatigue life was the
Gao et al76 constructed a guide condition monitoring output. In the study, it was mentioned that prediction
system based on radial-based probabilistic NNs by ana- accuracy can be increased by using more test samples and
lysing the factors affecting life to make maintenance reducing uncertain factors during the experiment.
strategy, to determine the correct working conditions and Ahmad et al82 proposed an accelerated life testing
to estimate the residual life during processing. For this method and ANN with Bayesian and Levenberg-
6 KALAYCI ET AL.

Marquardt (LM) training algorithms that confirmed the is to evolve into new solutions from a set of solutions
effective lifetime prediction of different materials using crossover and/or mutation strategies throughout
welded joints. generations/iterations started with an initial population
of solutions.

3.2 | Heuristic algorithms Genetic algorithms. GAs, the most well-known EA with
59% applications in fatigue life estimation, are
In the attempt of finding (near) optimal solutions for optimization algorithms that are particularly useful to
numerous complex problems that arise in practice, find (near) optimal solutions for difficult problems.10
various methodologies have been developed in the With Darwin's theory of evolution, GAs are inspired by
literature. Among those approaches, heuristic algorithms the survival principle of the adaptable.86
come into prominence, where processing speed is as In GA,87 each solution is represented by encoded
important as the quality of the solution obtained.83 chromosomes, that is, possible solutions to the problem.
‘Heuristic’ is a word of Greek origin meaning finding and First, an initial population of individuals (chromosomes)
exploring, while an algorithm is a step-by-step process for is generated, then the fitness of each chromosome is
solving a problem. Difficulty in finding exact solutions to evaluated. To form new chromosomes, the chromosome
complex optimization problems and the need for fast pairs are exchanged with genetic operator strategies such
response to the situations increased the use of heuristic as crossover and mutation with the hope of finding better
algorithms in the last two decades. As a result, a large solutions throughout generations. The application of
catalogue of heuristic techniques inspired by nature, these genetic operators is repeated until the stopping
society, physics, and so forth, has emerged. criteria are reached.88 Table 4 presents the publications
Since the determination of fatigue behaviour of the utilized GA strategies in fatigue life estimation.
materials is time-consuming and costly, to avoid a vast
number of experiments, there is a need to use systematic Genetic rogramming. Genetic programming (GP), a
methodologies that can quickly assess fatigue behaviour sub-branch of GA, is a systematic evolutionary approach
and provide an accurate estimation. Estimates using developed by John Koza97 in 1992. While a GA often
these methods will not only save time but also minimize operates on encoded strings of numbers, a GP must
the use of resources. Heuristic algorithms can be operate on software with a set of elementary instructions
classified into two categories: population-based and and a subset of programming languages in the endowed
single-solution-based solution approaches. language. It is then subjected to the process of forming
an initial population and using genetic operators
(selection, crossover, mutation), similar to the procedure
3.2.1 | Population-based algorithms of GA.98 GP enables the optimization of much more
complex problems compared with GA and can,
In the subset of nature-based optimization algorithms, therefore, be applied to various problems.99 Although GP
population-based algorithms move with a set of solutions applications on fatigue life estimation of materials are
in the solution space in each iteration.84 Thus, on the limited, successful results have been obtained from
contrary of single-solution-based algorithms, there is a researches using GP.
natural advantage of diversification in population-based Vassilopoulos et al100 modelled and compared the
algorithms which can be classified into two groups: evolu- fatigue behaviour of four different composite materials
tionary algorithms (EAs) and swarm-based algorithms.85 using GP, linear regression and Whitney's method. The
fatigue behaviour was successfully modelled by GP and,
Evolutionary algorithms if sufficiently trained, better estimates could be generated
EAs are search methodologies that imitate the process than other conventional methods. Also, the pros of GP
of biological evolution in nature. The basic idea of EA are mentioned. For example, it can be used as a

TABLE 4 Genetic algorithms adapted for estimating fatigue life of materials

Article/conference paper Publications using genetic algorithms


Article Ma et al,34 Zhang and Lin,38 Vadood et al,43 Liu et al,46 Lotfi and Beiss,49 Majidian and Saidi,56
Gao et al,76 Canyurt,89 Karakas et al,90 Chen et al,91 Kamal et al,92 Zhang et al,93 Agius et al94
and Deveci and Artem95
Conference paper Susmikanti,17 Rohman et al,18 Cai et al,30 Zhaohua,35 Tian79 and Xu and Cui96
KALAYCI ET AL. 7

prediction method for different purposes, such as the fatigue life estimation for complex structures considering
creation of constant life diagrams. the variation of time. The proposed model is compared
Mohanty et al101 estimated the fatigue crack growth with various models on fatigue life estimation of an
rate of aluminium alloys (2024-T3) using GP and ANN, aircraft turbine blisk. It is stated that this study supports
whereas GP provided a higher precision than ANN. In the mechanical reliability theory and contributes to
the study, it has been proposed to conduct research based different applications in design optimization.
on intelligent approaches to estimate fatigue life under Xu and Cui,96 based on metal magnetic memory
different conditions. signals, proposed a SVM model to estimate the fatigue
Using GP, Azarhoosh et al102 accurately estimated the life of bolts measured at different loading cycles and to
fatigue life of hot-mix asphalt (HMA) samples testing on perform fatigue tests; the signals of the bolts were
different precipitated calcium carbonate contents under measured by using various parameters were as input.
various temperatures and different stress levels. Also, it Grid search, PSO and GA methodologies are adopted to
was observed from the results that the stiffness module optimize parameters of the proposed model, whereas the
had a more important effect on fatigue life than the GA performed to be the most effective.
initial tensile strain. Ertas111 optimized the fatigue life estimation model
developed by Fawaz and Ellyin by utilizing the PSO algo-
Swarm-based algorithms rithm to find the maximum fatigue life of composite
Swarm-based methodologies103 have been designed by materials considering in-plane loads and optimum
inspiring the social behaviours of ants, bees104–107 or designs of composite laminates. Fibre orientation angles
birds in their natural lives. They are algorithms based on determined during the design process were chosen as
swarm intelligence and collaboration. Swarm intelligence design variables. Changes in fatigue life were observed by
is the clever behaviour of individuals interacting with increasing the stress level and with a different fibre angle
each other. The intelligent behaviours exhibited in this number.
way by individuals within the swarm have inspired many
solutions. Particle swarm optimization (PSO) is one of Ant colony optimization algorithm. Inspired by the food
the most recognized and widely used methods among search strategies of ants, the ant colony optimization
swarm-based algorithms. (ACO) algorithm is developed as a metaheuristic solution
approach in the early 1990s by Dorigo et al.112
PSO algorithm. One of the swarm-based intelligence To find the shortest distance between food sources
algorithms, the PSO algorithm was firstly developed by and the nests, ants first randomly search for areas near
Eberhart and Kennedy108 in 1995 to find an optimal solu- their nests. When the ant finds the location of food, it
tion inspired by the social behaviour of the bird flocks. carries the food back to its nest, evaluating it in terms
Similar to the GA, PSO109 is a population-based of quality and quantity. During this trip between food
optimization algorithm in which each individual or source and nest, ants leave secretion called pheromone
solution is named as a particle that has a certain velocity on the route. Leaving these pheromone traces on the
and position, and the population of the particles is road, it helps other ants to reach the location of food.
termed as a swarm. The algorithm starts with a random This indirect communication between ants helps ants
population and continues optimal searches with updates. find the shortest distance between the food sources
The best solution is tried to be reached with the updates and the nest. The ant colony algorithm113 has a repeti-
by storing the best position obtained by the particle as tive structure by updating pheromone traces. In the
well as all population.110 To obtain better solutions, the working process of the algorithm, the pheromone
current generation is updated by replacing the worst traces are updated every iteration until the stop crite-
particle in the current generation with the best particle in rion is reached or until the optimal solution is
the last one as it is also applied in the GA. However, reached.
unlike GA, genetic functions such as mutation and cross- After successfully applying on the problems such as
over do not exist in the PSO algorithm. travelling salesman, job-shop scheduling and quadratic
In addition to the widespread usage of the PSO assignment problems, an ant colony algorithm is used by
algorithm in optimization, science and engineering many researchers on various problem types.114 However,
problems, it is the most implemented algorithm after GA it has been the least utilized solution technic among soft
in estimating the fatigue life of materials. computing algorithms for fatigue life prediction. Yang
Song et al81 proposed a reliability-based surrogate et al39 used an ant colony algorithm in their hybrid study
model combining PSO and general regression NN to to estimate the fatigue life of aluminium alloy-welded
enhance the computational efficiency of reliability-based joints and obtained satisfactory results from this study.
8 KALAYCI ET AL.

3.2.2 | Single-solution-based algorithms Among single-solution-based algorithms, tabu


search119 and variable neighbourhood search optimiza-
Unlike population-based solution algorithms, single-solu- tion algorithms120,121 still remain to be explored for
tion-based algorithms, as its name suggests, uses and fatigue life estimation.
improves a single solution throughout the optimization
process. In each iteration, they generate a single solution
instead of a population, therefore results can be obtained 3.3 | Support vector machines
very quickly. In the fatigue life estimation problems, one
of the single-solution-based algorithms, simulated SVM, developed by Cortes and Vapnik,122 is a classifica-
annealing (SA) algorithm, is used. tion algorithm based on machine learning technique
which utilizes statistical learning theory. Better classifica-
SA algorithm. SA developed by Kirkpatrick et al115 in tion accuracy and generalization ability than conven-
1983 is a single-solution metaheuristic algorithm that tional methods make SVMs a better alternative than
tries to simulate the physical annealing process of solids other methods. The aim of the classification using SVMs
in which a solid can be heated and then cooled slowly to is to define a hyperplane that best separates the two clas-
crystallization to find solutions to optimization problems. ses. Using the training data sets, the optimal hyperplane
First, a random initial solution is generated and sys- is determined, and the generalization ability is confirmed
tematically improved until a stopping condition is met. by these datasets.123
The algorithm starts with a high-temperature value Successful adaptations of SVMs have been achieved
which is an important parameter of SA.116 Next, new in many areas such as pattern recognition, regression and
solutions are produced within the neighbourhood of the artificial intelligence. Mostly, SVMs were used in fatigue
current solution. The new solutions are evaluated life estimation studies and compared with other soft com-
according to the specified criteria or the specified proba- puting methods.
bility function. After each calculation step, the tempera- Liu et al46 developed a prediction model using SVM
ture decreases periodically. The algorithm terminated to estimate the fatigue life of rubber materials used for
when the stopping criterion is reached. Otherwise, vibration isolation. To optimize parameters of the devel-
returning to the initial temperature determination step, oped SVM, a modified gravity search algorithm (MGSA)
the next steps are repeated until a near-optimal solution has been used. GA, PSO, SA and MGSA were compared
is reached.115 to investigate the pre-eminence and operational effi-
The SA algorithm has advantages over other meta- ciency of the parameter optimization technique. As a
heuristic algorithms in terms of ease of implementation. result of the comprehensive performance analysis of the
It has been used successfully in solving multiobjective algorithms, MGSA was found to be superior to PSO and
optimization problems. Fatigue life estimation researches SA, which gave similar results with the GA. To confirm
have works, although limited. the pre-eminence of the SVM model, a backpropagation
Ertas and Sonmez117 proposed a fatigue life estima- neural network (BPNN) model was used. When the
tion model combining the model presented by Fawaz and MGSA-optimized SVM model was compared with the
Ellyin and direct simulation annealing algorithm which BPNN model, the predictive accuracy of the SVM was
is an extension of SA to find the maximum fatigue life found to be higher. Considering other factors affecting
and optimum design for the composite laminates. In the the fatigue life of rubber (temperature, composition, etc.),
proposed model, the different fibre orientation angles new research has been proposed.
included in each laminate were accepted as design vari- Moghaddam et al69 applied SVM and firefly algorithm
ables and determined during the design process. Fatigue (SVM-FFA) to estimate the fatigue life of polyethylene
life is sensitive to the stress level. So, it is recommended terephthalate (PET)–modified asphalt mixture where
to be more careful against fatigue failure during the stress levels, environmental temperature and PET per-
design phase. centages were taken as input parameters. A comparison
Ertas and Sonmez118 proposed a methodology to of the estimation performance of the proposed approach
estimate the fatigue life of composite materials and to and those who applied SVM, ANN and GP showed that
find the optimum design of composite laminates. SVM-FFA provides more acceptable and accurate results.
Fawaz and Ellyin models are used to estimate the Zhang et al93 proposed the support vector regression
fatigue life of composite laminates, and an SA algo- (SVR) estimation model based on GA to optimize SVM
rithm was used in the optimization procedure. As the parameters with GA. For estimation, the P91 steel was
stress level is increased, dramatic changes in fatigue used as base metal and welding consumable. Material
life were observed. samples were taken from the literature. In addition to
KALAYCI ET AL. 9

GA, a model for estimation was formed with the PSO MATLAB software was used for PC. Estimates obtained
algorithm. MSE and R2 (coefficient of determination) using the first-order PC were compared with experimen-
were selected as evaluation indicators of the models. tal data, and an RMSE of 119% was obtained with a high
For the base metal and welding consumables, MSE and error rate. To remedy this problem, a second-order PC
R2 values of the SVR, GA-SVR and PSO-SVR models was used. In this case, a higher error value has been
were compared. The GA-SVR model provided the reached. A few higher-order terms were tried to be added
highest sensitivity and best results in comparing predic- to the first-order PC and resulting in an RMSE of 38.7%.
tions of the three models. This was followed by the El-Kadi et al125 used the PC method to estimate the
PSO-SVR model and the SVR model. Therefore, it has fatigue life of different fibre-reinforced composite mate-
been seen that GA-SVR can effectively estimate the rials. In this study, different composite materials with
fatigue life of the materials. At the end of the study, various fibre orientation angles were considered. Suffi-
the effect of parameters for achieving more reliable cient fatigue life estimates were obtained when higher-
solutions is mentioned as a direction for future research order terms were added to the classifier using PC to
to be examined. improve the solution. Estimates using PC were compared
with experimental results, and accurate estimation
results were obtained.
3.4 | Polynomial classifiers

As a solution to a problem put forward in the last few 3.5 | Rough set theory
years, many nonlinear classification methods have been
applied including statistical classifiers. Polynomial classi- Rough set theory (RST) which is commonly used as a
fiers (PCs) are one of these methods. PC is the rec- data processing technique in the fields of artificial intelli-
ommended learning algorithm for recognition with gence, data mining, decision analysis, machine learning
classification, regression and generalization capabilities. and pattern recognition is developed by Pawlak126 in
PCs require less calculation and have been used success- 1982 to overcome the uncertainty emerging in case of
fully for several applications of pattern recognition and imprecise, incomplete and noisy data. It provides a sys-
signal detection problems, including speech and speaker tem through which intelligibility-based methodologies
recognition.124 can be modelled and explained and provides the basis for
Since ANN needs to be tuned to determine parame- data mining and discovery of the knowledge. Further-
ters that require running the process several times, Al- more, it is a simple structured and easily applicable
Assaf and El Kadi53 developed a new concept of PC to method that analyses data relationships, determines the
estimate the fatigue life of composite materials. They importance of qualifications and includes feature reduc-
have compared the results of the proposed concept with tion. With feature reduction, a minimum feature subset
feedforward and recurrent NNs. Even if a few experimen- is obtained by deleting the noisy or irrelevant features
tal data are used to train the PC and ANN, it is stated that while maintaining classification accuracy.127
the estimates obtained are comparable with other avail- Yang et al1 and Yang et al39 applied data prepro-
able fatigue life estimation methods. The results showed cessing using RST to compensate for missing data
that the estimates obtained using PC were better than between data sets, delete invalid data and protect data
those obtained using ANN. effectively. Data preprocessing is the preprocessing of
El Kadi62 used ANN and PC methods to estimate missing, inconsistent and dirty data between fatigue data
fatigue behaviour of fibre-reinforced composite materials. to estimate fatigue life. Thus, more consistent and accu-
After, fatigue life estimates obtained using these methods rate results can be achieved with RST.
were compared. Although an ANN architecture does not Artificial intelligence calculation techniques are more
consistently provide the optimal estimates, the ANN useful when there is no exact mathematical knowledge.
architecture used has been seen to affect the estimate. One of these techniques, fuzzy logic, is an interface
When the root-mean-square error (RMSE) values were between reasoning and logic. Unlike traditional com-
compared, the ANN provided better estimates than puter use, these techniques involve partial realism,
the PC. uncertainty and approximate reasoning. Compared with
El Kadi and Al-Assaf,77 applied modular NN and PC other artificial intelligence techniques, it does not need a
for the fatigue life estimate of fibre-reinforced composite lot of software and hardware resources.128
materials. All input and output parameters are normal- Fuzzy logic one of the artificial intelligence comput-
ized. Neuro-solution software was used to train and test ing techniques, introduced by Lotfi Zadeh9 in 1965.
the NN. The RMSE for the NN was calculated as 36.2%. Fuzzy logic has been applied since the 1970s in different
10 KALAYCI ET AL.

areas such as artificial intelligence and control systems. When the sample data and the data obtained from the
However, studies on fatigue life estimation of materials prediction model were compared, it was concluded that
are limited. the proposed fatigue life prediction model provides
Majidian and Saidi56 compared the fatigue life estima- higher accuracy fatigue life values. The predictive efficacy
tion performance of ANN and fuzzy logic by performing of PSO-BP was found to be better than BP.
an experimental test considering the dependence on the To estimate the fatigue life of automotive coil springs
wall thickness of reheater tubes of boiler and time. Li129 affected by vehicle vertical vibrations and natural fre-
examined the fuzzy method and a traditional method for quencies of the vehicle suspension system, Kong et al19
fatigue analysis of the wind turbine. This fuzzy method developed a hybrid multilayer perceptron ANN (HMLP-
produced more accurate results. ANN) trained by the LM algorithm. The proposed Mor-
row and Smith-Watson-Topper HMLP models success-
fully estimated the fatigue life of automotive coil springs
3.6 | Hybrid methodologies with a low MSE value of 0.0117 and 0.0824, respectively.
It is believed that the proposed models would signifi-
Hybrid methods are formed by combining two or more cantly simplify the design and development of systems in
methods to achieve better results by using the developer the automotive industry, thanks to both a reduction in
aspects or to reduce the error rate. In the literature, the number of tests and prototype building for designers.
hybrid methods combining heuristic algorithms and Ma et al34 proposed a method for estimating the
ANN are used to estimate the fatigue life of various mate- fatigue life of metal weld joints, which is obtained by
rials. However, the adaptive neuro-fuzzy inference sys- optimizing the ANN by GA, which is described as a com-
tem (ANFIS) methodology has been used as an bined genetic neural network (GA-ANN). For 15 test
integrated system that takes advantage of the ANN and data, actual measurement values, ANN estimation values
fuzzy inference system (FIS). and GA-ANN estimation values were compared. While
Table 5 shows the publications that are using the the error value obtained using ANN was 5.6%, this rate
hybrid method and the methods used in the hybrid was calculated as 1.2% with GA-ANN. Compared with
study. ANN, the combined genetic NN results were better and
Yang et al1 proposed a hybrid solution approach effectively reduced predictive errors. The method, by ana-
adapting the RST, ANN and PSO algorithms to estimate lysing the relationship between fatigue life with various
the fatigue life of titanium alloy-welded components. To factors affecting fatigue life of metal weld joints, showed
form the fatigue life prediction model, first, the main fac- high predictive accuracy. In future research, a different
tors affecting the fatigue life of welded components and mathematical model and heuristic algorithm are consid-
reducing unnecessary data were determined by using the ered for the estimation of fatigue life. Also, the correla-
advantages of RST. Subsequently, the minimum features tion between factors affecting the fatigue life of welded
subset was used as input to the NN while the parameters joints should be examined, and different methods should
of ANN were optimized by using the PSO algorithm. be proposed to improve.
Yang et al39 used a new estimation method based on
RST, ACO algorithm and BPNN to estimate fatigue
T A B L E 5 Hybrid techniques used for estimating fatigue life of behaviour of aluminium alloy-welded joints. In the pro-
materials in literature posed method, first, by using the ability of RST to reduce
Publication Hybrid method unnecessary data on fatigue data, a subset with the mini-
1 mum feature was obtained. Then, the minimum reduced
Yang et al PSO-BP
subset was entered into the NN model to form the predic-
Kong et al19 HMLP ANN
tion model with continuous training and adjustment. The
34
Ma et al GA-ANN ACO algorithm was used to optimize the weights of
39
Yang et al RST-ACO-BPNN BPNN. To develop the validity of the RST-ACO-BPNN
45
Mohanty ANFIS prediction model, it has been applied to aluminium alloy-
Deveci and Artem95 GA-GPSA welded joints. Results showed that the developed method
can effectively predict the fatigue behaviour of alumin-
Abbreviations: ACO, ant colony optimization; ANFIS, adaptive
ium alloy-welded joints. Furthermore, when the
neuro-fuzzy inference system; ANN, artificial neural network; BP,
backpropagation; BPNN, backpropagation neural network; GA,
predicted results of the RST-ACO-BPNN model and the
genetic algorithm; GPSA, generalized pattern search algorithm; RST-BPNN model were compared, the predictive effi-
HMLP, hybrid multilayer perceptron; PSO, particle swarm optimi- ciency of the RST-ACO-BPNN method was seen to be
zation; RST, rough set theory. better than the RST-BPNN method.
KALAYCI ET AL. 11

Mohanty45 successfully applied the ANFIS method to some of these materials. As shown in Table 6, these types
estimate the fatigue life of an aluminium alloy (AA 6061) of materials have been brought together under the rele-
under the influence of the load ratio by firstly calculating vant headings: composite materials, alloys, metals and
the crack growth rate. welded structures.
Deveci and Artem95 developed a prediction model, a As seen in Figure 6, fatigue life estimation is made by
hybrid algorithm combining GA and generalized pattern using the most composite materials and alloys in the lit-
search algorithm (GPSA), to find an optimum design of erature. Composite materials and alloys were followed by
the composite laminates composed of different fibre- metals and welded joints, respectively.
stacking sequence according to different design cases.
The model can accurately estimate the fatigue behaviour
of composite laminates (unidirectional and mul- 4.2 | Data
tidirectional) with different configurations and materials.
The research focused on the importance of design optimi- Table 7 presents the publications using benchmarking
zation application of composites for the estimation of datasets as well as case study instances used to test the
fatigue life. performance of the proposed algorithms developed for
fatigue life estimation.

4 | CATEGORY S ELECTION
4.3 | Function models
The classification applied in this review is based on how
a fatigue life estimation problem is solved considering the The accuracy of the estimation is highly related to
main elements involved in the solution process. The cate- the prediction model as well as the characteristics of
gories are created according to the following criteria: the data. It is important to select the function model
materials, data, solution techniques, inputs for proposed that gives the closest results to the experimental
models, software used and performance measures to esti- results. Therefore, the function to be used should give
mate the fatigue life. The main categories used to classify the most accurate estimation values with minimum
the publications are shown in Figure 5. error. Function models and publications used in
fatigue life prediction literature are described in
Table 8.
4.1 | Material types

Many different materials have been used for fatigue life 4.3.1 | Activation functions
estimation in the literature. Components, plastics, steel,
rubber materials, spot-welded joints, adhesively bonded ANN consists of several interconnected nodes called neu-
joints, asphalt mixtures, guides, bearings and bolts are rons which calculate by using an activation function

F I G U R E 5 Classification and applications


on fatigue life estimation problems
12 KALAYCI ET AL.

TABLE 6 Materials used in fatigue life estimation literature

Materials Publications
Composite Al Assaf and El Kadi,12 Bezazi et al,13 Salmalian et al,14 Salmalian et al,16 Rohman et al,18 Aymerich and Serra,21
Junior et al,26 Vassilopoulos et al,28 Mathur et al,29 Cai et al,30 Liao et al,31 Al-Assadi et al,32 Kumar et al,33 Uygur et
al,41 Xiang et al,42 Vadood et al,43 Al-Assaf, and El Kadi,53 Vassilopoulos et al,55 Xiao et al,59 Al-Assadi et al,61 El
Kadi,62 Tapkin,68 Moghaddam et al,69 Yan et al,72 El Kadi and Al-Assaf,74 El Kadi and Al-Assaf,77 Lee et al,78 Deveci
and Artem,95 Vassilopoulos et al,100 Azarhoosh et al,102 Ertas,111 Ertas and Sonmez,117 Ertas and Sonmez,118 El Kadi
et al,125 Deveci and Artem130 and Sai et al131
Alloys Figueira Pujol and Andrade Pinto,15 Susmikanti,17 Venkatesh and Rack,22 Pleune and Chopra,23 Sohn and Bae,24
Genel,25 Marquardt and Zenner,27 Zhaohua,35 Xu et al,36 Barsoum et al,37 Zhang and Lin,38 Mohanty et al,40 Mishra
et al,44 Mohanty,45 Martinez and Ponce,47 Barbosa et al,48 Lotfi and Beiss,49 Razzaq et al,50 Artymiak et al,51
Srinivasan et al,52 Park and Kang,54 Mathew et al,57 Mohanty et al,58 Mohanty et al,60 Abdalla and Hawileh,65 Jin et
al,67 Durodola et al,71 Abdalla and Hawileh,75 Tian,79 Li et al,80 Ahmad et al,82 Karakas et al,90 Kamal et al,92 Zhang
et al,93 Liu et al,132 Kim et al133 and Gulgec et al134
Metals Kong et al,19 Marquardt and Zenner,27 Majidian and Saidi,56 Karakas,63 Gao et al,76 Song et al,81 Canyurt,89 Chen et
al,91 Xu and Cui96 and Li129
Welded Yang et al,1 Han,20 Ma et al,34 Yang et al,39 Karakas and Tomasella66 and Zou et al127
structures

 
considering the input, predetermined weights and bias X
m x −cij 2
f ðx Þ = expð − , ð3Þ
added.55 j=1
σ2
The chosen activation function significantly affects
the performance of the network. Some of the transfer
functions commonly used in ANN literature are linear where ‘cij’ is the jth hidden central vector
transfer functions, logistic sigmoid transfer functions and corresponding to an ith node of second hidden layer in
hyperbolic tangent transfer functions. the first hidden layer, ‘σ’ is the control parameter of func-
Logistic sigmoid transfer function: The logistic sigmoid tion and ‘m’ is the number of hidden central vector for
transfer function is a commonly used activation function. the class in the first hidden layer.
The sigmoid transfer function of the ANN model is given
by Equation 1.
4.3.2 | Polynomial models
1
f ðx Þ = : ð1Þ
1 + e−x Another group of models used for fatigue life estimation
is polynomial models. We can include linear, quadratic,
Hyperbolic tangent sigmoid transfer function (tansig): cubic and exponential functions in this group.
The tansig function is defined by Equation 2 as follows: Quadratic model: Canyurt89 used cubic and quadratic
prediction models for fatigue strength estimation of adhe-
ex −ⅇ − x sively bonded tubular joint components.
f ðx Þ =: ð2Þ
ex + ⅇ − x For example, a quadratic function consisting of
RBF: The RBF function is defined by Equation 3 as only two variables can be defined by Equation 4 as
follows: follows:

f ðx Þ = w0 + w1 x i + w2 x j + w3 x i x j + w4 x 2i + w5 x 2j , ð4Þ

where ‘w’ represents the corresponding weighting fac-


tors and ‘xiand xj’ are the input values.
Qubic model: Canyurt89 concluded that the cubic form
was found to be better than the quadratic form. For
example, a cubic function consisting of only two variables
FIGURE 6 Most-used materials for fatigue life estimation can be defined by Equation 5 as follows:
KALAYCI ET AL. 13

TABLE 7 Datasets used in fatigue life estimation literature

Datasets Publications
Benchmarking Marquardt and Zenner,27 Mathur et al,29 Liao et al,31 Artymiak et al51 and Kim et al133
Case study Yang et al,1 Al Assaf and El Kadi,12 Bezazi et al,13 Salmalian et al,14 Figueira Pujol and Andrade Pinto,15 Salmalian et
al,16 Rohman et al,18 Kong et al,19 Han,20 Aymerich and Serra,21 Venkatesh and Rack,22 Pleune and Chopra,23 Sohn
and Bae,24 Genel,25 Junior et al,26 Vassilopoulos et al,28 Cai et al,30 Al-Assadi et al,32 Kumar et al,33 Ma et al,34
Zhaohua,35 Xu et al,36 Barsoum et al,37 Zhang and Lin,38 Mohanty et al,40 Uygur et al,41 Xiang et al,42 Vadood et
al,43 Mishra et al,44 Mohanty,45 Liu et al,46 Martinez and Ponce,47 Barbosa et al,48 Lotfi and Beiss,49 Razzaq et al,50
Srinivasan et al,52 Al-Assaf and El Kadi,53 Park and Kang,54 Vassilopoulos et al,55 Majidian and Saidi,56 Mathew et
al,57 Mohanty et al,58 Xiao et al,59 Mohanty et al,60 Al-Assadi et al,61 Karakas,63 Peng et al,64 Abdalla and Hawileh65
Karakas and Tomasella,66 Jin et al,67 Tapkin,68 Moghaddam et al,69 Durodola et al,70 Durodola et al,71 Yan et al,72
Yang et al,73 El Kadi and Al-Assaf,74 Abdalla and Hawileh,75 Gao et al,76 El Kadi and Al-Assaf,77 Lee et al,78 Tian,79
Li et al,80 Song et al,81 Ahmad et al,82 Canyurt,89 Karakas et al,90 Chen et al,91 Kamal et al,92 Zhang et al,93 Agius et
al,94 Deveci and Artem,95 Xu and Cui,96 Vassilopoulos et al,100 Azarhoosh et al,102 Ertas,111 Ertas and Sonmez,117
Ertas and Sonmez,118 El Kadi et al,125 Zou et al,127 Li,129 Deveci and Artem,130 Sai et al,131 Gulgec et al134 and Basan
et al135

f ðx Þ = w0 + w1 xi + w2 xj + w3 xi xj + w4 xi2 ð5Þ
Basan et al135 used the Coffin-Manson-Basquin equa-
+ w5 xj2 + + w6 xi2 xj + w7 xj2 xi + w8 xi3 + w9 xj3 , tion for the strain-life approach of metallic materials. The
Coffin-Manson-Basquin function by Basan et al135 is as
where ‘w’ repsesents the corresponding weighting fac- given in Equation 7 as follows:
tors and ‘xi and xj’ are input values.
0
Exponential model: Mohanty et al58 compared the Δε σ f  b  c
= 2N f + ε0f 2N f , ð7Þ
ANN results and experimental results with an exponen- 2 E
tial model proposed by the authors for fatigue life estima-
tion. As a result of the comparison, it was found that the where ‘Δε’ represents total strain range, ‘σ 0f ’ is the
ANN results are compatible with the results of the experi- fatigue strength coefficient, ‘E’ is Young's modulus, ‘Nf’ is
mental data and exponential model. the number of cycles, ‘b’ is the fatigue strength exponent,
Mohanty et al40 and Mohanty45 estimated the fatigue ‘ε0f ’ is the fatigue ductility coefficient and ‘c’ is the fatigue
life of aluminium alloys using the ANFIS soft computing ductility exponent.
technique and the exponential model proposed by the Smith-Watson-Topper: Kong et al19 used Smith-Wat-
authors. The exponential model given by Mohanty et al40 son-Topper, Coffin-Manson and Morrow equations for
is as in Equation 6 as follows: fatigue life estimation. The Smith-Watson-Topper
function by Kong et al19 is as given in Equation 8 as
 
ln
aj follows:
ai
mij =  , ð6Þ
N j −N i  2  b  b + c
σ max εa E = σ 0f 2Nf + σ 0f ε0f E 2Nf , ð8Þ

where ‘mij’ is the growth rate, ‘aj’ and ‘ai’ are the
crack lengths and ‘Nj’ and ‘Ni’ are the number of cycles where ‘σ max’ represents the maximum stress, ‘εa’ is
in the ith and jth step, respectively. the total strain amplitude, ‘E’ is the elastic module, ‘σ 0f ’ is
the fatigue strength coefficient, ‘Nf’ is the number of
cycles, ‘b’ is the fatigue strength exponent, ‘ε0f ’ is the
4.3.3 | Conventional models fatigue ductility coefficient and ‘c’ is the fatigue ductility
exponent.
Coffin-Manson-Basquin: Zhang and Lin38 compared the Fawaz-Ellyin model: Ertas,111 and Ertas and
estimated result with GA-BP with the result tested and Sonmez117,118 used the Fawaz-Ellyin model to achieve
the result calculated by the Coffin-Manson method. maximum fatigue life and to determine the optimum
Abdalla and Hawileh75 used the Coffin-Manson and composite laminates designs. In this model, a semilog lin-
Koh-Stephens equations to estimate the low-cycle fatigue ear equation to explain the relationship between a maxi-
life of steel reinforcing bars. mum stress and the number of fatigue failure cycles can
14 KALAYCI ET AL.

TABLE 8 Function models used in fatigue life estimation literature

Functional Publications
Activation function Sigmoid Figueira Pujol and Andrade Pinto,15
Susmikanti,17 Rohman et al,18 Han,20
Aymerich and Serra,21 Sohn and
Bae,24 Genel,25 Junior et al,26
Vassilopoulos et al,28 Liao et al,31
Al-Assadi et al,32 Kumar et al,33 Yang
et al,39 Uygur et al,41 Martinez and
Ponce,47 Barbosa et al,48 Srinivasan et
al,52 Park and Kang,54 Vassilopoulos
et al,55 Majidian and Saidi,56 Xiao et
al,59 Al-Assadi et al,61 Jin et al,67
Tapkin,68 Moghaddam et al,69
Durodola et al,70 Durodola et al,71
Yang et al73 and Ahmad et al82
Tansig Yang et al,1 Bezazi et al,13 Al-Assadi et
al,32 Zhaohua,35 Barsoum et al,37
Mohanty et al,40 Xiang et al,42
Vadood et al,43 Mishra et al,44 Razzaq
et al,50 Srinivasan et al,52 Al-Assaf,
and El Kadi,53 Majidian and Saidi,56
Mohanty et al,58 Mohanty et al,60
Karakas,63 Peng et al,64 Karakas and
Tomasella,66 Jin et al67 and Abdalla
and Hawileh75
RBF Moghaddam et al,69 Abdalla and
Hawileh,75 Gao et al,76 Zhang et al93
and Zou et al127
Polynomial models Quadratic Salmalian et al,14 Salmalian et al16 and
Canyurt89
Qubic Canyurt89
Exponential model Mohanty et al,40 Mohanty,45 Mohanty
et al58 and Chen et al91
Conventional models Coffin-Manson Kong et al,19 Zhang and Lin,38 Abdalla
and Hawileh,75 Song et al81 and
Basan et al135
SWT Kong et al19
Fawaz-Ellyin Ertas,111 Ertas and Sonmez,117 Ertas
and Sonmez118 and Deveci and
Artem130
Statistical models Figueira Pujol and Andrade Pinto,15
Pleune and Chopra,23 Vadood et al,43
Liu et al,46 Xiao et al,59 Abdalla and
Hawileh,65 Moghaddam et al,69
Zhang et al,93 Vassilopoulos et al100
and Azarhoosh et al102
Others Susmikanti,17 Sohn and Bae,24 Mathew
et al,57 Li et al,80 Karakas et al,90
Kamal et al,92 Agius et al,94 Deveci
and Artem,95 Li129 and Song et al136

Abbreviations: RBF, radial basis function; SWT, Smith-Watson-Topper


KALAYCI ET AL. 15

be explained by a semilog linear equation, specified in 4.3.5 | Other models


Ertas111 and shown in Equation 9 as follows:
Sohn and Bae,24 by the strain energy density factor equa-
 
Sr = mr log N f + br , ð9Þ tion using ANN, tried to predict the fatigue life of spot-
welded joint having a specific dimension and loading
condition.
where ‘mr’ and ‘br’ are two material fatigue parame- Mathew et al57 developed a fatigue life prediction
ters whose values depend on loading direction and ‘Nf’ is model using NeuroShell Predictor, which is one of the
the number of cycles.111 modules of the software package called Al Trilogy from
Ward Systems. Kamal et al92 proposed an endurance
function model to estimate the fatigue life of notched
4.3.4 | Statistical models or smooth components. In the methodology, FEA was
used to simplify the application of the endurance func-
Figueira Pujol and Andrade Pinto15 developed a new tion model. When the model results are compared with
method based on NN for fatigue life prediction. A the experimental results, it was concluded that the
feedforward NN was utilized to generate a probability model can accurately predict the fatigue life with suit-
distribution which was later combined with a linear able calibration. Deveci and Artem95 applied a fatigue
cumulative function to predict the fatigue life. failure prediction model called failure tensor polyno-
Pleune and Chopra,23 used the ANN methodand the mial in fatigue (FTPF) to laminated composites to
statistical model developed by Keisler et al (1995), Keisler obtain maximum fatigue life under various planar cyclic
et al (1996) to estimate the fatigue life of carbon and low loads. Deveci and Artem130 compared fatigue life pre-
alloy steels. diction models, FTPF, FWE (Fawaz and Ellyin), Sims-
Vadood et al,43 linear regression and ANN model Brogdon (SB) and Shokrieh-Taheri (ST) prediction and
were used to estimate fatigue life of HMA samples based optimization capabilities for multidirectional composite
on fibre parameters. The results showed that GA- laminates.
optimized ANN could estimate the fatigue life of fibre-
reinforced asphalt with high accuracy, although the
regression method could not satisfactorily model the rela- 4.4 | Input values
tionship between fibre parameters and fatigue life.
Liu et al46 developed an SVM model for estimating Input values are the factors that affect the process and
the fatigue life of vibration isolation rubber materials. make changes in a problem. Fatigue life is affected by
Moghaddam et al69 and Zhang et al93 used the SVM many factors such as temperature, microstructure, part
model for fatigue life estimation. Moghaddam et al69 size, surface quality, stress amplitude and stress concen-
used the SVM model to estimate the fatigue life of tration factor. These factors are also used as input vari-
modified asphalt mixtures. Zhang et al93 applied the ables in fatigue life prediction problems. In the studies
SVM model to fatigue life estimation for P91 steel base investigated in the literature, it was observed that the
metal and welding consumable. Xiao et al59 used ANN stress value and the stress ratio were used most fre-
method and regression analysis for fatigue life estima- quently as input variables. Therefore, a conclusion can be
tion of asphalt concrete mixtures. Fatigue life models drawn as the stress value and the stress ratio have an
were obtained from a regression analysis. Abdalla and important effect on fatigue life estimation. Figure 7
Hawileh65 developed the ANN model to estimate the shows the input values distribution for estimating the
fatigue life of steel reinforcing bars based on the fatigue life of materials.
energy dissipated during cyclic loading. Results
obtained by ANN were compared with experimental
results and with predicted results in nonlinear regres- 4.5 | Model performance criteria
sion (NLR) models. Vassilopoulos et al100 compared
the results of GP with linear regression, Whitney's Some performance criteria have been presented to evalu-
Weibull statistics and Sendeckyj's wear mode for the ate the effectiveness and accuracy of the models in the
modelling fatigue life of FRP composite materials. studies discussed. In fatigue life estimation studies in the
Azarhoosh et al102 used a GP-based formulation with a literature, it was observed that the most commonly used
fatigue life prediction model obtained by multilinear performance criteria are mean square error (MSE),
regression analysis for the fatigue life of asphalt RMSE, coefficient of determination (R2), sum square
mixtures. error (SSE), mean absolute error (MAE), relative error
16 KALAYCI ET AL.

F I G U R E 7 Most-used
input values for estimating
fatigue life of materials

(RE) and normalized mean square error (NMSE). Based RMSE: It is applied to determine the error rate
on these performance criteria, the reliability of the study between the estimated values obtained and the actual
can be interpreted with the obtained error values. Table 9 values. If the RMSE value is close to zero, it means that
shows publications using MSE, RMSE, R2, SSE, MAE, RE the model has a good predictive performance. RMSE is
and NMSE performance criteria, while Figure 8 shows calculated by Equation 11.
the distribution of the performance criteria used for esti-
mating fatigue life. sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
MSE: It is a statistical indicator used to evaluate the 1X n
RMSE = ð Oi − P i Þ 2 , ð11Þ
performance of models. If the MSE value is close to zero, n i=1
it means that the model has a good predictive perfor-
mance. MSE is calculated by Equation 10.

1X n
where ‘n’ represents the observation value, ‘Oi’ is the
MSE = ðOi −Pi Þ2 , ð10Þ
n i=1 actual value and ‘Pi’ is the predictive value.20
R2 : It is a statistical criterion generally used for
regression analysis. An R2 value that is close to 1 indicates
where ‘n’ represents the observation value, ‘Oi’ is the a good fit; it means for values less than 0, there is a weak
actual value and ‘Pi’ is the predictive value.20 fit. R2 is calculated by Equation 12.

TABLE 9 Performance criteria used for estimating fatigue life of materials in literature

Performance criteria Publications


MSE Al Assaf and El Kadi,12 Bezazi et al,13 Rohman et al,18 Kong et al,19 Han,20 Sohn and Bae,24
Vassilopoulos et al,28 Cai et al,30 Kumar et al,33 Zhaohua,35 Vadood et al,43 Liu et al,46 Barbosa et al,48
Lotfi and Beiss,49 Razzaq et al,50 Vassilopoulos et al,55 Mathew et al,57 Mohanty et al,58 Mohanty et al,60
Karakas,63 Karakas and Tomasella,66 Jin et al,67 Abdalla and Hawileh,75 Gao et al,76 El Kadi and
Al-Assaf,77 Tian,79 Song et al,81 Ahmad et al,82 Zhang et al93
RMSE Junior et al,26 Al-Assadi et al,32 Mohanty et al,40 Uygur et al,41 Mohanty,45 Lotfi and Beiss,49 Razzaq et al,50
Srinivasan et al,52 Mathew et al,57 Al-Assadi et al,61 El Kadi,62 Abdalla and Hawileh,65 Jin et al,67
Tapkin,68 Moghaddam et al,69 Durodola et al,71 Yan et al,72 El Kadi and Al-Assaf,77 Lee et al,78
Song et al,81 Chen et al,91 Azarhoosh et al,102 El Kadi et al,125 Gulgec et al134
R2 Rohman et al,18 Kong et al,19 Pleune and Chopra,23 Vassilopoulos et al,28 Mohanty et al,40 Mishra et al,44
Mohanty,45 Liu et al,46 Lotfi and Beiss,49 Mohanty et al,58 Xiao et al,59 Moghaddam et al,69
Durodola et al,70 Yan et al,72 Ahmad et al,82 Zhang et al,93 Deveci and Artem,95 Vassilopoulos et al,100
Azarhoosh et al,102 Sai et al131
SSE Cai et al,30 Zhaohua,35 Mohanty et al,40 Vadood et al,43 Park and Kang,54 Majidian and Saidi,56 Canyurt,89
Karakas et al90
MAE Vassilopoulos et al,28 Lotfi and Beiss,49 Al-Assaf and El Kadi,53 Abdalla and Hawileh,65 Jin et al,67 Abdalla
and Hawileh,75 El Kadi and Al-Assaf,77 Azarhoosh et al102
RE Xu et al,36 Zhang and Lin,38 Mishra et al,44 Peng et al,64 Li et al80
NMSE Al Assaf and El Kadi,12 Abdalla and Hawileh,65 Durodola et al,70 El Kadi and Al-Assaf,74 Abdalla and
Hawileh,75 Sai et al131

Abbreviations: MAE, mean absolute error; MSE, mean square error; NMSE, normalized mean square error; R2, coefficient of determination;
RE, relative error; RMSE, root-mean-square error; SSE, sum square error.
KALAYCI ET AL. 17

F I G U R E 8 Most-used
performance criteria for
estimating fatigue life of
materials

0 12
absolute relative error (MARE)139 and mean relative error
B Pn C
B i = 1 ðOi −OÞðPi −P Þ
C percentage (MRPD).140 RE is calculated by Equation 15.
R2 = B
B s ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi C,
C ð12Þ
@ Pn 2 P
n
2A
i=1 ð O i −O Þ ð P i −P Þ
i=1 X
n
ðPi −Oi Þ
where ‘O’ represents the actual value and ‘P’ is the RE = : ð15Þ
predictive value.137 i=1
ðO i Þ
SSE: The smaller the SSE value representing the SSE,
the greater the accuracy of the prediction.138 SSE is calcu-
lated by Equation 13. NMSE: NMSE is an evaluation criterion used to esti-
mate general deviations between estimated values and
X
n
actual values. NMSE is calculated by Equation 16, where
SSE = ðOi −Pi Þ2 : ð13Þ
‘σ 2’ is the variance value.141
i=1

1 1X n
MAE: The MAE measures the absolute error between NMSE = ðOi −Pi Þ2 : ð16Þ
the predictive and experimental values. The closer the σ2 n i = 1
MAE value to zero, the better the estimated value. MAE
is calculated by Equation 14.
In addition to NMSE, when the fatigue life estimation
1X n
studies of the materials were examined, it was seen that
MAE = ∣Oi −Pi ∣: ð14Þ
n i=1 the normalization process was applied in most of the
studies. The normalization is done to increase the calcu-
lation efficiency of the algorithm. Normalization elimi-
RE: It is known as the ratio of the difference between the nates data repeats in the database and increases data
actual value and the estimated value to the actual value. consistency and accuracy. Therefore, normalization has a
There are also uses in the literature such as mean favourable effect on the solution quality. Publications

TABLE 10 Researches with and without normalization for estimating fatigue life of materials

Normalized operation Publications


Applied researches Yang et al,1 Al Assaf and El Kadi,12 Bezazi et al,13 Figueira Pujol and Andrade Pinto,15 Susmikanti,17
Rohman et al,18 Sohn and Bae,24 Genel,25 Junior et al,26 Vassilopoulos et al,28 Mathur et al,29 Cai et al,30
Al-Assadi et al,32 Ma et al,34 Zhaohua,35 Mohanty et al,40 Uygur et al,41 Xiang et al,42 Mishra et al,44
Mohanty,45 Martinez and Ponce,47 Barbosa et al,48 Lotfi and Beiss,49 Razzaq et al,50 Srinivasan et al,52
Al-Assaf and El Kadi,53 Park and Kang,54 Vassilopoulos et al,55 Mohanty et al,58 Mohanty et al,60 Al-Assadi
et al,61 Karakas,63 Peng et al,64 Abdalla and Hawileh,65 Karakas and Tomasella,66 Jin et al,67 Tapkin,68
Durodola et al,70 Yan et al,72 Yang et al,73 El Kadi and Al-Assaf,74 Abdalla and Hawileh,75 Gao et al,76 El
Kadi and Al-Assaf,77 Li et al,80 Song et al,81 Zhang et al,93 Agius et al,94 Xu and Cui,96 Vassilopoulos et
al,100 Azarhoosh et al,102 Sai et al131 and Gulgec et al134
Not applied researches Salmalian et al,14 Salmalian et al,16 Kong et al,19 Han,20 Aymerich and Serra,21 Venkatesh and Rack,22
Pleune and Chopra,23 Marquardt and Zenner,27 Liao et al,31 Kumar et al,33 Xu et al,36 Barsoum et al,37
Zhang and Lin,38 Yang et al,39 Vadood et al,43 Liu et al,46 Artymiak et al,51 Majidian and Saidi,56 Mathew
et al,57 Xiao et al,59 El Kadi,62 Moghaddam et al,69 Durodola et al,71 Lee et al,78 Tian,79 Ahmad et al,82
Canyurt,89 Karakas et al,90 Chen et al,91 Kamal et al,92 Deveci and Artem,95 Ertas,111 Ertas and Sonmez,117
Ertas and Sonmez,118 El Kadi et al,125 Zou et al,127 Li,129 Deveci and Artem,130 Liu et al,132 Kim et al,133
Basan et al135 and Song et al136
18 KALAYCI ET AL.

that apply and do not apply the normalization process 5 | DISCUSSION


are given in Table 10.
Among the publications examined, 45% of the studies The uncertainty and complexity encountered in real-life
applied normalization while 55% of the studies did not problems make it difficult for experts to predict and make
apply normalization to the data considered. correct decisions while generating solutions. Soft comput-
ing techniques are useful tools for problems that are diffi-
cult to solve mathematically. Soft computing methods
4.6 | Application software aim at efficiently finding near-optimal solutions by using
intuition, thought, logic, information and decision-
Fatigue life estimation problems were implemented in making skills in solving complex problems that are diffi-
different software environments. In the literature cult to solve with traditional methods. In this way, elimi-
research, MATLAB, NeuroSolutions, C++ and nating uncertainties with lower costs, providing less
ANSYS software were used mostly for this purpose. More- exposure to human errors and obtaining successful out-
over, different commercial software also has been used. comes are possible. Moreover, estimating the factors that
MATLAB is a programme used for algorithm develop- may affect the current workflow is easily achieved.
ment, interface creation, graphing, estimation and vari- Although soft computing methodologies are very suc-
ous engineering applications. It is a very comprehensive cessful in fatigue life optimization, some limitations
software that enables to create particular solutions with affect the accuracy of the results. Especially, the data
toolboxes and work with different programmes. C++ is required for estimation should be complete and consis-
an object-oriented programming language that can be tent. Therefore, an initial process of data evaluation and
used in different engineering branches. Neuro-Solutions correct filtering should be applied before algorithm
is used for purposes such as classification, clustering and application.
prediction and offer a powerful ANN architecture devel- As any method cannot be considered a universal
opment environment. It also offers plugins such as model, additional research and development studies are
Neuro-Solutions for Excel and Neuro-Solutions for still required for accurate and reliable fatigue life predic-
MATLAB. ANSYS is a computer-aided engineering pro- tion. Therefore, it may not be reasonable to expect a
gramme that is used to analyse and simulate engineering universal model, and the next step should be imple-
researches. menting algorithms focused on problem-specific
Table 11 shows the publications and what software generalization.
they utilize, while Figure 9 shows the distribution of These techniques can also provide the basis for build-
software used to estimate the fatigue life of materials. ing expert systems. Expert systems are formed by the

TABLE 11 Most-used application software for estimating fatigue life of materials

Software Publications
MATLAB Yang et al,1 Bezazi et al,13 Susmikanti,17 Rohman et al,18 Junior et al,26 Zhaohua,35 Xu et al,36 Yang et al,39 Mohanty et
al,40 Uygur et al,41 Xiang et al,42 Vadood et al,43 Mishra et al,44 Mohanty,45 Razzaq et al,50 Al-Assaf, and El Kadi,53
Mohanty et al,60 Al-Assadi et al,61 Karakas,63 Karakas and Tomasella,66 Tapkin,68 Moghaddam et al,69 Durodola et
al,70 Durodola et al,71 Yan et al,72 El Kadi and Al-Assaf,77 Deveci and Artem,95 Azarhoosh et al,102 El Kadi et al125
and Deveci and Artem130
C ++ Genel,25 Mathur et al,29 Kumar et al,33 Mohanty et al,40 Mohanty et al58 and Kim et al133
Neurosolution Al Assaf and El Kadi,12 Abdalla and Hawileh,65 El Kadi and Al-Assaf74 and El Kadi and Al-Assaf77
ANSYS Kamal et al92 and Ertas and Sonmez117

F I G U R E 9 Most-used
application software for
estimating fatigue life of
materials
KALAYCI ET AL. 19

transfer of comprehensive information to computers. Therefore, sensitivity analysis in fatigue life prediction
This information is stored on computers and provide studies would also contribute to this research domain.
advice as a consultant for users. Since system designers • Although soft computing methods have been suc-
may not accurately predict fatigue life just by trusting the cessful in problem-solving, new approaches should
expertise, a high level of computational effort provided be offered for more efficient and reliable solutions.
by these methodologies would enhance the reliability of This concept remains as a challenge to think outside
these systems. In this respect, soft computing techniques the box.
can help developing expert systems in estimating/ • In the age of rapidly advancing technology, encourag-
predicting fatigue life and solving complex engineering ing efforts should be increased to try different
problems. Faster planning of decisions with high accu- artificial/computational intelligence techniques and
racy by examining the big data is possible with these design algorithms. Today, artificial intelligence and rel-
methodologies. Due to the rapid changes in fields such as evant applications utilized in the fields of engineering
science, technology and engineering, the development of and technology are expected to be used more in the
these techniques will be beneficial in terms of adapting to future in line with increasing needs, changes and
changing conditions. expectations.

ACKNOWLEDGEMENTS
6 | C ON C L US I ON This study was supported by the Scientific Research
Coordination Unit of Pamukkale University under
In the last two decades, soft computing methodologies the following project numbers: 2018FEBE037,
had been extensively studied and applied in scientific 2020KRM005-065 and 2020KRM005-005.
research and engineering studies. In this study, various
soft computing methodologies implemented for fatigue ORCID
life estimation of materials in the literature were investi- Özler Karakas https://orcid.org/0000-0002-6648-7865
gated. For this purpose, the problem applications and
results of ANNs, GAs, PSO, GP, SVMs and ACO method- RE FER EN CES
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