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900475
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ISSN 0148-7191
Copyright 1990 Society of Automotive Engineers, Inc.
Positions and opinions advanced in this paper are those of the Persons wishing to submit papers to be considered for
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SPRAY ANGLE
Many photographs of sprays were taken to measure
the spray angle. Figure 9 shows the effect of injection
pressure on the spray angle. The spray angle increases
with an increase in injection velocity, takes the maximum
value and reaches an almost constant value in a
complete spray region. The empirical equation for the
spray angle when this angle reaches the constant value
is expressed by the following:
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FIGURE 11. The spray angle and break-up length FIGURE 12. Spray tip penetration at various
injection pressures
Figure 10 shows the comparison of the measured spray
angle and those calculated from several empirical
equations (9-12). Also, Figure 11 shows spray angle and
the break-up length versus injection velocity for several
different nozzle hole diameters. This figure is very
important to discuss the internal structure of the spray.
When the liquid was injected with the speed less than 70
m/s, the break-up length was not shortened and only a
narrow spray angle appeared even if the ambient
pressure was elevated up to 3 MPa. However, the liquid
injected with the speed of over 100 m/s, was disintegrated
quickly to form a complete spray. As the result of it, the
break-up length was shortened and the wide spray angle
was achieved.
The region where the injection velocity ranged from 70
to 100 m/s, corresponded to an incomplete spray. The
maximum spray angle appeared at the injection velocity
where the feature of a spray shifted from an incomplete
spray type to a complete one. In Figure 9, the injection
pressure where the maximum spray angle occurs
increases with an increase in the liquid kinematic
viscosity; this indicates that the transition velocity also
increases with the viscosity. However, Figure 11 suggests
that the transition velocity is almost independent of the
nozzle hole diameter.
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CONCLUSIONS
The combustion process in a diesel engine is very
complex, and its detailed mechanisms are not well
understood. The study of diesel engine emissions and
fuel economy requires a basic understanding of the
processes of mixture formation, because the diesel
combustion is strongly controlled by a fuel spray injected
into the combustion chamber. Useful equations which
express the structure of fuel spray in diesel engines have
been discussed in this paper. These equations are of use
not only in phenomenological modeling of diesel
combustion but also in detailed 3-D model (e.g. the KIVA
code). More extensive experimental and theoretical
studies are needed to describe the complicated diesel
combustion mechanisms.
LIST OF NOTATIONS
b :constant (=3.0/X32)
D :nozzle diameter (m)
Do :sack chamber diameter of nozzle (m)
dv :incremental volume of drys within the size range x
and x+dx (m3)
FIGURE 29. Behavior of diesel spray
dx :incremental diameter of drops (m)
distance Lc from the nozzle exit. The spray angle θ was h :needle lift (mm)
usually defined as the maximum angle of a cone which L :nozzle length (m)
was fixed at the nozzle exit. However in an incomplete Lb :break-up length (m)
spray, a deformation process of the liquid column was Lc :length of smooth column (m)
observed between a smooth liquid column and a spray
region. Then, a deformation cone of which angle is θd and Ld :effective origin of a deformation cone (m)
a spray cone of which angle is θs would be defined in the Ls :effective origin of a spray cone (m)
incomplete spray. The effective origins of the deformation Pa :ambient pressure (MPa)
and spray cones located respectively at the distances L d Pi :injection pressure (MPa)
and Ls from the nozzle exit.
Po :valve opening pressure (MPa)
For a complete spray, the deformation process of the ∆P :difference between injection pressure and ambient
column vanished. The column was disintegrated directly pressure (Pa)
by an internal turbulence caused by cavitation and by a Q :amount of fuel delivery (m3 / stroke)
shear force due to high relative velocity between the liquid
and surrounding air (19). r :round radius of nozzle (m)
Re :Reynolds number
Overall feature of the break-up length, spray angle and
mean diameter are summarized into Fig. 29. The S :spray tip penetration (m)
break-up mechánism of a complete spray is different from Ta :ambient temperature (°C)
that of an incomplete spray. Then, the empirical equation t :time (S)
of the Sauter mean diameter for a complete spray is tb :break-up time (s)
expressed by the different form from that for an
incomplete spray as mentioned before. The maximum v :total volume of the sprayed drops (m3)
spray angle was obtained at the transition velocity from vi :initial spray velocity (m/s)
incomplete spray to complete one. We :Weber number
Further observation of the internal flow in the nozzle X :drop diameter (m)
shows the cavitation area expanded to the exit of the
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12 900475
x32 :Sauter mean diameter (m) 8. Chehroudi, B., Chen, S.H., Bracco, F.V. and Onuma,
Y., “On the Intact Core of Full-Cone Sprays”, SAE
x32LS :Sauter mean diameter at incomplete spray (m)
Paper No. 850126, 1985.
x32HS :Sauter mean diameter at complete spray (m) 9. Wakuri, Y., Fujii, M., Amitani, T. and Tsuneya, R.,
xm :median diameter (m) “Studies of the Penetration of Fuel Spray in a Diesel
Engine” Bull. of JSME, 3-9, p. 123, 1960.
µα :viscosity of air (Pa s)
10. Reitz, R.D. and Bracco, F.B., “On the Dependence
µl :viscosity of fuel (Pa s) of Spray Angle and Other Spray Parameters on
V :kinematic viscosity (m2/S) Nozzle Design and Operating Conditions”, SAE
Pα :density of air (kg/m3) Paper No. 790494, 1974.
Pl :density of fuel (kg/m3) 11. Hiroyasu, H. and Arai, M., “Fuel Spray Penetration
and Spray Angle in Diesel Engines”, Trans. of
θ :spray angle (degree) JSAE, 21, p. 5, 1980.
θd :angle of a deformation cone (degree)
12. Ruiz, F. and Chigier, N.A., “The Effect of Design and
θs :angle of a spray cone (degree) Operating Conditions of Fuel Injectors on Flow and
σl :surface tension of fuel (N/m) Atomization”, SAE Paper No. 870100, 1987.
τinj :injection duration (ms) 13. Hiroyasu, H., Kadota, T. and Tasaka, S.,
“Penetration of Diesel Fuel Sprays”, Trans. of
REFERENCES JSME, 44-385, p. 3208, 1978.
14. Levich, V.G., “Physicochemical Hydrodynamics”,
1. DeJuhasz, K.J., “Dispersion of Sprays in Solid Prentice-Hall Inc., p. 639, 1962.
Injection Oil Engines”, Trans. of ASME, 53, p. 65,
1931. 15. Hiroyasu, H. and Kadota, T., “Fuel Droplet Size
Distribution in Diesel Combustion Chamber”, SAE
2. Castleman, R.A., “Mechanism of Atomization Trans., Vol.84, 2615-2624, No. 740715, 1974.
Accompanying Solid Injection”, NACA Rept., No.40,
1932. 16. Arai, M., Hiroyasu, H. and Kishi, T., “Measurement
of Drop Size Distribution of the Spray by Using a
3. Tanasawa, Y. and Toyoda, S., “A Study on the Laser Diffraction Method”, Trans. of JSME, 50-449,
atomization of High Speed Liquid Jets”, Bull. of p. 98, 1984.
JSME 20-92, 1954.
17. Tabata, M., Arai, M. and Hiroyasu, H., “Atomization
4. Hiroyasu, H., Shimizu, M. and Arai, M., “The Break- of High Viscosity Liquid by a Diesel Nozzle”, Bull. of
up of High Speed Jet in a High Pressure Gaseous JSME, 29-252, p. 1795, 1986.
Atmosphere” 2nd Int. Conf. on Liquid Atomization
and Spray Systems, ICLASS-82, p. 69, 1982. 18. Hiroyasu, H., Arai, M. and Tabata, M., “Empirical
Equations for the Sauter Mean Diameter of a Diesel
5. Shimizu, M., Arai, M. and Hiroyasu, H., “The Spray”, SAE Paper No. 890464, p97, 1989.
Measurements of Break-up Length in High Speed
Jet”, Trans. of JSME 49-446, 1983. 19. Arai, M.,Shimizu, M. and Hiroyasu, H., “Break-up
Length and Spray Formation Mechanism of a High
6. Arai, M., Tabata, M., Hiroyasu, H. and Shimizu, M., Speed Liquid Jet”, 4th Int. Conf. on Liquid
“Disintegrating Process and Spray Characterization Atomization and Spray Systems, ICLASS-88, p177,
of Fuel Jet Injected by a Diesel Nozzle”, SAE Paper 1988.
No. 840275, 1984.
7. Tanasawa, Y., “High Speed Diesel Engines I, Fuel
Spray Systems and Spray Combustion”, Sankaido,
p. 87, 1956.
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This paper is subject to revision. Statements and opinions Persons wishing to submit papers to be considered for
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edited by SAE for uniform styling and format. Discussion manuscript to: Secretary, Engineering Activity Board,
will be printed with the paper if it is published in SAE SAE.
Transactions. For permission to publish this paper in full
or in part, contact the SAE Publications Division. Printed in U.S.A