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    TP11740 2 Carburetted Fuel Systems PDF

    Uploaded by

    sorin_ncs

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    © All Rights Reserved
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    of 116
    Service Manual Repairs and Maintenance “hi manus! covers ne fe yee of he following crbuete engines: Engine type Model year —_Carburettor 1979-1984 Sole nth) 175 C0 1977-1984 Sola Zenith) 75D ja Solextase to7s-1976 Soler Zant) 75 0 at SUIS 1975-1988 Sole ant) 17560 at SUIS" at Prorburg (VG) 175 cous" tgat-sa04 Prersrg (OVC) 175 COUS baa ja76-1979 suns Ban 90-1982 Sune ‘Volvos are aid in version adapted for foot mare] "ewe ttn dpe on many farsa “hie manual may therfore show usteons and txt ‘Order number T1740? ‘suporaedor TP 1899 (Canae) TP 1170 (Other marke ‘ateton Contents... Carburettors Specifications Special toole Importantinformation Goneralinstructions Fault tracing susie ay Ssiexzanih 1500 a2 Pebuig (ova! Tscbuis aa SU-HIFG carburettor ‘ajuting eis ‘dluting tivo vave, Bat 8797 8 iez0 emovinginstaling B22 Solex (Zenith) 175 CD carburettor ust one, components feowgfttng Pierburg (DVG) 175 CDUS carburettor rts, componente Thustatons component ‘Selena a Solenoid valve engines). Pronestingtanga 27064 SUemburtorinet 32% A 1575— 160 Fear reece pis Tankconugs senda. elacing iter Fishone 37a 1508 Index page 111 190 108 (Group 29 Fuel system Carburetors Carburettors Pierburg 175 CDUS Pret 175 Co ebuild Zui Olé rama ame aned om BUG to Pars 2 880.018 nome ‘own posh: Salen Cen)" throu ble [shown nents: Perur DVI He COUs gion SU-HIFE Solex-Cisac Group 28 Fuel system ‘Specifications Specifications VEHICLE IDENTIFICATION ‘ony a USA/Canada ~1980: VC24445 11000000 sos: ¥V1-AX 454x B1 000000 Other markets -1980: 24545 11000000 somes yw aaa a 181000000 | ‘Type designation plate Comain vie intention number (pe designe Vehicle identification number (type designation) USA an Canada only. Visible Fam uti fea 1980-; mounts ontop of aarhboaa Coding of vehicle identification (208 1975-1976) 4 Baa Group 25 Fuel system Specifications Exhaust gas information Sin, Statné 99-,Rerala, USA ons erate pemadts hr og Contin tas oe spend woe leon, ion Serial and part numbers of engine Stamped in ef side of inde Hock bat tap. By-819-92-823 bie : With ict rom 1877 9 decal en timing ge over ‘Stamped inthe pte in ron of fit Group 23 Fuel system ‘Speciations CO-CONTENT, IDLE SPEED DATA SOUT + men chetngstng CO stent andl sped on eh with automat vansn tones ngage nectel “Wand opi te puny take 1 Esteli he eae nding sexing vt '© IfCOis according to specifications itis not necessary to adjust the engine providing that it co fuera a + Vides sapped wi a pump and Pus srte: dco ad lg howe when SUT _checking/ansting Covi, | rpm came vow Marte we ia peed ae Stang ewang) | een eva [memes] 20 118-30 15.020) Bia [7 30 20-40 142 50 i tay 38 Goan ‘0 0, ior matt 2 tis-30 ts0¢001 | sor-roe 2 3-30 480 800 ax | ee ¥5 (0-28) 159000) twa | a 2s s-a0) 117 000 are 13 fos-ao) ey ‘375-97 25 tis-40) 14285) ‘se Sader? 20 hs-a0 130 (00) ‘eae, can a hess 480 0) Otrermertew 38 oan 13050) se7e-ss00 | Rn Cada a Geen ‘30.000, | Smermonat 20 lis-30 180 0) toes Conca 38 s-49 {0.600 ie tat 2 isan {0.800 vama-soea | nmen 30 (asa 40.800 | ie tate 3o tis-an ‘seco vet conn 38 tas-ao} 4251009 Scand, Swizeron, ‘rata 29 1s-a0) 10190 ther markts 15 toczst ‘e190 aaa 20 118-30) 150 900) aaa 25 i540) 12 50) | 3s haan ‘S010, | 3 oss +80 000) Baan | 0-te 25 20-38 1809 80) th enine ye 028 Aner man oars have engine Group 23 Fuel systom ‘Specifications FAST IDLE ‘Value spe o warm angine 103-250 (1100-1800 rnin) 208-225 (1250-1350 rmin) 40-969 vs 1200-1600 rnin) 213-267 vs 1400-1400 rin) Siemens 13m SOLENOID VALVE aa aon BGs, on r-1me 2 eek toe FE \ Beet terrae ee | ""Soponeed by Pree FUEL PUMP bi gartsersiieoormm 27-agatsore Goorin FUEL TANK Rodsestonotfoigauge 15-27 APs (015-027 ten’) 18-27 Apa loas-0a7 ken) satree Group 23 Fuel syst ‘Specieatons ‘ning tite Group 23 Fuel system Special tools Special tools ‘8 _—| Deeripton une Zora | Clamping pls 5923 | Clamping per: connecting hos nipples hose sls 8 ant 581241 | Ghmping plas: connecting hore peas hose sit 10 | 52301 | Presture gauge: messing fue pressure ‘SUHIFG carburetor 21028 | Orit ot pind burhing 2aat_| Reamer trate spindle bushing ‘Solex (Zenith) 175 CD earburetior 21054 | Pres too: ejutng and instaing fu! os ‘21962 | Gouge acjsing us es 25570 | Pree tok acjusting and romoving us at goeza | bat: removing un je 1252 _| Adjurting tol ut ate 1978-1988 Group 23 Fue sytem Important ion Important information Before starting nar tat he voll mechanically ar atsly ound bere cheang the ful yt, Core! octane ‘tal sopping by wel known conanies must De sad = vacuum Roses and connections = sitbutor cap SiepunaiPusai syst ot conta and etdowneabe (to) — ignition eo pert see on ting ne stance Lambunao stem Cleanliness New sega hal itt afl ne cones [A uel connections should be carey cleaned before Petroleum spirit (gasoline), safety Precautions. Wen carrying out epi to wll fue aust x fac pines canine oes ond ‘Awaysblockuelineto carburetor andr cemaining telly re dame abr nrg Do not ue pate scoring lad a Group 29 Fuel syste {General nstucions General instructions for adjusting carburetors Engine condition Ignition seting,evnacase vention, bre ee are Exhaust gas extractors Connection of CO-meter aperdedyon conan anu gone ormater robe should bs aera epprox 420m (20 Inbmexheust pipe Faiuretodoso may case rearrest ‘eocings a vous goats lta mad with er Temperature CO vel nous ehacacatd strom tempers: ture (is- 251 = 9-77) an oar han 8 ites $a alate hetmowtat Nes apnea iaem-p engine a appcox 28176 50 ni ‘hot tempore of carrer a spetied Cor chamber isexposdt rete hantfrom enhauet oa Fue! foming trough lat corer xii ena bat ‘ompersur ies ae float samba bacomes Not Tie ‘ite any off tery cna fo Group 23 Fuel system Flostchambr shoul away el cold when choking! dusting CO. Tosa aezrateecing CO stout bomemredna pened foe engine and carburetor be tte net posit chains CO winin& roe or dvsived above bao tung rescnge) Before reading meter ‘Snares rstanchonberighty ecru pnger sees 1 Romemterto ake rscing win & nutes C0 content too high Woah e ariven on under opstat codons srenu cntcone grasa See See 9 * Racor crntote retro belrctating + Diop aly wien anaes hse + 160 rope concert, hic este tat eine lsconeninsed wii art shoub changes Group 23 Fuel systom So Fault acing A. Faulttracing—SU-HIF6 carburettor + 1s presumed inthe flloning faut acing proce ‘Ser iat tne engine smecnrialcounandtree ‘fom sacs fut [ae Instone on age 8. + Hnotauts ae founa reronationcaroureta cc Poor cold starting andior Stalling during warm-up robeble out [Cperation [Damper aloo ik lee [anise incotecy aduses |. 11 [Pston-bdge gop too smal sa [Section piston ssizea 55 iste leakage om choke Bases Poor warm starting Pont chamber bester blocked |833 [BEVA Ta70- 190: nelaton gost |J1~# High fuel consumption Rough idle, stalling a (Pobabe fut [Operation Damper oto in be [ton beige gap oo ema se [Sesto piston ss sss "oot shames brother osted [833 uel stage fom choke aa—es Metering nessa worn a7, 8 Poo ve nooo leas: Rough acceleration Probable fo [Operon [Demper ote tin lea [Damper piston side lay ooo [Ba [robbie tar [overton Damper piston renner tocked [B54 note incorrect oahuros fn Dieselling (running-on) oat chomber Sastre lskes [853 eee ceramaiaae Sarton tannic sen Tous remantoa Suction pron sozed i espe too nigh Mering needle incorey ext (57 ‘Solna vv dtectve Netoring neat wor er 56 Socton pon sea, ost eve! oo nigh 00-1 [sata tare, 927284 1977 [8214 Tore nat uno te ote wave cores st e16-26 Lack of power/low top speed Difficult to set COfidle Hootie vate dose nat open tay [oe Prebble oot eee rote incareety sues eras suatonsistonsoedoose oss Sucton or ssaonre 5 if! estoy rom choke eae Flat ve to ow Bees etring nese worn a7, 88 Grove 23 Fi Foul acing A. Faulttracing—Solex (Zenith) 175CDcarburettor 42 * ts presumes in the folowing fut wating race ‘res nattne engine machen course oo {fom sacral fusca nao ov page 18 Poor cold starting andlor Stalling during warm-up Damper oto in Damper piston sido ly toe lage [c88 Poor warm-starting [Probable toe [operon | Temperature compensator asesive [C5567 1878-1900: nsulaion gasket |sn—@ 2978—! worm sar vole ks Rough idle, stalling [Probabie aur (Operon Hemperature compensator defective |Ces-67 Solenoid vave dove nat open |F2-7 [oat camber breather bosted | a Remon ey | MOK OF poweriow top speed Gxotneiorscc "SS | mio en |Throttie incorrectly set lcar-29 | Fat tve to ow ez High fuel consumption robbie fouk Operation Choke icoresty set 63,23 Suction pitoneaphragm seecive [C48 Dieselling (running-on} [Natu eskage rom choke (82-68 na 7 [Co noone wate im Metrng nose worn espe oo igh cea Poe lve icone Solon vive detective Fa ote vv ncrrecty set [Tht corey st Ex High damper oil consumption 1978— Difficult to set CO/idle Probable out Operation [robbie faut [Operation Leakage from Oring on rtaring ‘nue tatage rom shake lose-ee rool bcustment sre cats Motrng needa worn eae. 0-51 Group 29 Fuel systom Fault acing {re iat engine iemecnrialsoundand oo ttom slates! outs se inructons on 99g + Hnotautsare found ocondtioncarturetor accord Poor cold starting and/or Operation i incre sa baa loss-o | Poor warm starting Probable oa Orention | isv2—sbe0-inuision goetet—|s1—4 Rough idle, stalling [Sounold valve dove not open |F2-7 [oat amber breathe booted | | Motte spina ose loa [Aa leakages rom choks lorvscue vate 039-40 oaring reel worn 033.37 [vet nore et bisa Rough acceleration [robbie faut (Operon Darnpar piston play too arse [AY Fault tracing—Pierburg (DVG) 175 CDUS carburettor «2 Lack of powerllow top speed Probable fet [peraton “te ineoreaty st bits [Suction piston phragm dofeive. [D3 tring neat neotecy 8 Metering newt worn High fuel consumption [Preble took [Operon [choke ncomecty set ba, oat enomber sresterbockes | Suction pton caphrogm seecwve [026 Dieseling (running-on) ie speed to hgh Solenoid vv detective [rote incorety st Difficult to set idle/cO [Provent aut [peraton [ue stage Wom choke frou vale lose-a0 Metering nowcaat worn oss, 37 Group 23 Fue sytem Foul tracing A. Fault tracing—Solex-Cisac carburettor a ‘is prosumed inthe folowing tau tracing prove ‘orotate engine wmecnaricl sounded es iromalerc! us ae inatctor on age 1) Ingo nsuctane page 78 Poor cold starting and/or Stalling during warm-up Lack of power/low top speed [Probabie rar ‘bare Solenoid vlve dtectva Flos chamber Sastherbockes Parastae rm aon kod fats Rough acceleration robbie ou [Operon ezlerstoe purine lew ronal tu [open et rere 7 lane cme ome vaca dey High fuel consumption rms eetine ett = Poor warrmstarting Psderimaea™™ f° Probable roe JOvestion [Rom evel conch ee ete ncorey a er Dieselting (running-on) Rough idling, stalling (Prater [sation ra a ide sped too igh is [sett ae Sco Eire Difficult to set idle/CO Group 25 Fuel system Fault acing A. Fault tracing—general instructions Operations A520 shown bel oe opurating siefesony. {tng carburetors unnecessary, ensre tat he companents and nim as Fost au tht fuel of correc octane and quality sed 46 Fool ines Seok at ol tank venation ine hot ea 1827724: Check ht overtow pe Hom ts pum a” Vacuum hoses ‘Austalo, Canada: Check eraineyhose rom carcos! Alc tter ‘Chock hat the ter caridge is ot yo blocked ae = high to onsumaton as Air pro-oating (Check amparatre at which thote hosing enter Dette trate housing can euse ~ rough il costing pmbiems ang = peor runin, pac a cw mrtree Crankease ventilation ~ tha clad ripple is ntblacked = tame ard fot Booed an Inlet and exhaust systems Check both inlet and exhaust yt for lahage, 7 Tas onaton = post prtrmance Eahous system leskape can cause alee CO reasing. ‘Compression = poor staring. aspect when colt = fier engine pertomance Fear aoa oe ee Too ge a ceare cn cut Sroup 23 Fuel system Toul racing IMPORTANT pening pressure and ow rte of EGR valve vases with engin ype. Refer to spect: Pat rumors stamped on ave body ect pong tan cause bocting ing engin braking an exe changing eek ncn nora vve by towinguting “To chek cvetr val function Group 23 Fuel systom Foul vacing and pg Pur apt nen hacking ane Puteir-system Fra over vslvea and oes fr ston Exhaust [Adfetv vate con cou oust gas nt a er jn boing an ore x= tains Disconnse hoes fom a fend CO show increase. Reconnect Nose. (vate ace et open tis ines = etme depression high oon causa Dytoo ge valve doarncs retro gtin) an place hand over Italo doesnot cloes engine ray Bekfie when ‘Secseraing or hanging ges" 420 Fos! pump ‘Check ue pump for lekage Pook posse Se Instant prssuraow ful few can ese: = rough running peor erp tion it na canbecu eb ke up susIFS Group 28 Fuel fter ‘Components B. SU-HIF6 carburettor Group 23 Fuel ystom ‘Carburetor, tuning and adustmert suns B. Carburettor, tuning and adjustment [ Re ar7aA crouretors hownin tie eoion Procedures dohoweverappyi@B@UAand | | See also instructions on poae 12 Operations 8115 a Disconneet link rod from carburettor we ‘Check throttle valve and spindle Chock foreman operation of vive and ping, pind ilooe, carburetor haul eronstioned. eso pane cy ‘check choke finkege Check for full movement of levee whon choke i wth Deprasschot,Chekthatleersatlower stop positon Shuoa occu sre 8 dons ot comactever ‘aj nce. os ‘Check damper oll evel Peer Aro Bazan Engine iA iow sae 10-50) suis Group 25 Fuel systom ‘Carburetor turing and adjustment a5 Disconnect air pump/Pulslt system (as spplcable) (Cersurtr sting wil benzos fae purple tystem font dsonmated 26 Connect tachometer and CO meter ‘ogine Warm aging 2518 1880 ntl ato ther ‘most open. [Upper rsistr howe becomes ary ‘then thermos opae) a Sot idle speed 200 7 He 00ers) BEAI975-1077 eatesovmin 1801 Seonraisoormin) earaisre : in 1817-1998 Yeoratsoormin) 28a seoweisoormin) pear [enawnemawneme id wom [fevttmat in conta operon ‘Sealing CO adjustment se es Be EEC markets > Switzer Group 29 Fuel system (Carburetor, tuning ond adjustment suns ‘Chocking/adjusting CO = Clockwieincreen CO flokoan desrestes CO Checking Settna eras 2 $e-49 28 20-35 28 25-40 38 29 Reconnect hose to air pump/Pulsir system (6 shows op when hae is annacted to show that [Detain whe hone corse Chocking/adjsting ile speed Braiire s3i7 sxaisre 1507-1879 zen SUMS Group 23 Fuel sytem ‘Carburetor tung and adjustmant an ‘Adjust fast ile ul ou tote approx 28 mm (in) zo tat mk on ‘hake evare oppose fat ile sustmant sre. ‘Aust at eo za 183-25.0¥4(1100-1500rmin) na goa-zasile(is1380rim) TAT6-187) "0-269 1200— 100ml 1996-1990 |. 233-an Wa (1a00—ie00rmin) zn dnamanswelas9-350rma) Puen eho in. ane “Turn off engine. Remove meters an ‘Adjust throttle cable \inen released, hot pulley neu catact top en ‘Wen fl pen, pulley shoul coma ater stp. au Adjust Klekdown cable (auto trans) ences acelerator for Barrat un Brat alloy by hen or seting may be At ful trot abe slanve—aig eimansion= sw35 {9-9 (1.69¢-1 8521) BwaAWss ‘4 s2mm( S68 20729) os Reconnect/adjust lnk rod reson tnk rod and engage li Aajustinkredto oan learane of @Smm (00209) Setwooh lever end spinal ange (Group 29 Fuel system SUIS Setting throttle valve Setting throttle valve—B 27 A 1977-1979, B28A Operations 816-20 ae Turn on ignition Warrup engine ov (Check/asust CO are Set throte valve Daronnact wis fom sono Set angne speed 10 83 is (00 rin by asing ano ‘Adjust ide speed Reconnect wr to elena Adjust engine spo0d with ib egjustment screw to 18.0 9 (00 20 Set carburettor SUMS Group 23 Fuel system ‘Setting those valve Setting throttle valve—B21 A 1978-1981 Operations 821-26 [+ Mato Sow abou only be ure in vexponae to complains about Seclirg un] ring! orf toutes sre encourtred in satin ie spoedie0 n usu manta, | 1 Hearouatie is removes from vise 0 page 3 (B43) a “Turn on ignition Warmup engine wz Ccheek/asjust CO oz fw Set ile adjustment serew Unscrew sew tus fom betem poston a4 Set throttle valve Set ongine specs to 183-200 es (1100-1200 ing Soa stow with point es ‘Adjust ile speed ‘Adjust with ilo adlusementseew to 18.0 ee (800 ‘imi oe ‘Set carburettor Seepage 24 Group 29 Fuel system sues ‘Carburetor eeonalioning Carburetor, reconditioning Operations 890-61 ‘Special role: 2402, 2881 (7a este on eae when reang carbwrenon +d Clean carburettor outer Bissccemble carburettor + ee i ‘Chock ange facing intake manifold 2 2402, 92.84 SUIS Group 23 Fuel system abu conditioning 827A 1978-1977 ax (Check lat chamber vent hole rssmter of ola ines than 381mm (0 12indeillout ox Check throttle valve and spine heck or most operation, oes, spn na ‘Also check rote vale raf vale (some mod Replacing throttle spindle and bushings Operations 8 25-38 235 Detach throttle valve and spine ‘Tap out bushings with drt 2402 IMPORTANT Chek ih ik danni Sewn oa ‘Tap in now bushings “ap in bushings unt tah wing of aroun iebyltbunge ae et fhe Group 25 Fuel system susHIFS Cerouretor, reconditioning ‘Check that new spindle does not bind Install hrote valve and spindle Install new throtle spindle coals Group 28 Fuel systor SUMS Cerowretar, reconditioning Check choke linkage Cock for west, damage, bas Inatall choke linkage (Oring before intling to pravont damoge which "Netehn gasket shoud tae. Cceck net nage dos nt bind ez7260 as Check eanminture system {heck nove for damage and male sure thet canna Senor ele @ oa Check fuel jets and sleeve Check hat jt does ot bn pening int should be ulin cate ° Boers 82052 rm 8 oo Group 23 Fuel systom burton eeonditioning 208 check needle valve heck for elage 9 Instat: = needie vave = Hove pi esa ook rit (Long en of saeve Should foe lock nat! 250 Check and install float + spindle fot fr punctures I nacesanry place ost in eran chek fr ar bubbles. 351 Cheek/adjust fost love, Fost should be 0—15 mm (002—006 in) below the fom chamber fang. ‘jut by banding sel a, natal asta sron Jet Bn! spring. Ensure tha groove nik fe re agent ow = fost hamber cove > gest bovle ie aing weclevve) 259 Set fuel jet LUnsrow sahstment screw unt top fitisintine with bridge sation wr 2A Canad Aust ‘turns A Stare ama ame, er pets ~ nn, Group 25 Fuel systom susIFe Carburetor, recondtioning ‘Check damper piston = for damage and wear ‘ears o0r0 nl = vont oe for blockage. Can necessary. epiaca complete damper assembly i detective B85 Cheek piston tt Pug vent hoes in slon with oa pice f cork. Incr piston + mataring need nection cheno Fk Saravana tt alin Gane an te oer soringunhcoked {ene atbeng) 1 pon ope too ey he wom ton: en ‘tcneln production ona muse epace together. Agen doe og soy: cick nd cen corte 56 Check metering needle ftom piston damage ond war = poten a al eolce nena defective Meroing neste designation SUES Group 23 Fuel system Carburator, reconditioning esr retainer us point tonerc groove etaines ut be fs £0203 mm (008-0.0%2n, aust 250 (hea for sath apcation of iston, 260 Fallot 20,021 a bee Epo ci'SAEiow—0 n0W-20) 61 Install damper piston 182728 and 8214 Canad: atach bate wares. Testing certo pane = Solex (Zenith) 178.60 Soup 23 Fuel systom Carburetor using and adjustment Carburettor, tuning and adjustment Operations C129 ‘See alo instrutions on page 12 A J Dlaconnat ok ed rom eburetor ee net rar tt oo Check choke linkage {hook for ul movement of evar an choke is with Depress choe. Check hat ieversstowar sto poston o oe, Check damper oil eve Disconnect air pump/Pulsir system 35 applicable (Corburtor sting wil bencoreetifae puma ute sytem snot dnote Disconnest noes, Pug and of hoe or rp wth pls 2 ‘connect tachometer and CO meter o ‘Warm-up engine army engine st 25 sf 150 in) unt rate ‘shan eros open oo n.zest7000m9 sauatesormin) br7.1921A1976-1906 15.0r5(200enin Nt epnecomatba tw ow epg om ‘Checking/asjusting CO espn tapioca content % Bw7As979-1908 Bieais7? 878i inert sz1ate7s-1977 Starman 1979-5980 Ausra ‘tnar maria 19911084 anad Solex (Zenith) 175 6D Group 28 Fuel systom 20-35 Carburetor turing and adjustment Incoret 60 1975-1977 29 er cae toh 55> Inconeet 00 1978-1984 cx Adjusting CO content 1975-1977 Operations C10-15, cxo Drain fel from carburetor ‘Turn of faniton ‘Screw in volume srow fully Remove fost chamber plug Pry out pg with asec, Group 29 Fuel system ‘Carburetor, tuning and adustmant ‘Solex (Zenith) 175 6D ce Position press too! 2895 LUnacrow spine to rubber rng on tal. Then mount toolonseburton, Remove press 00 857 and cit 2696. Tepe damper cylinder ‘Solex (Zenith) 175.60 Greup 23 Fuel system ining and adjustment cv Remove seal ‘Tom into dompor einer Ure for nstane sibs toon Car dam = mi meth panen (max as, 3 nd “Tum lock washer onside and withawitwith pce Shake out Hot wasn Insta ~ metering ned etaining sree Group 23 Fuel system Solex (Zenith) 175 6D Carburetor tuning and adjustment Adjusting CO content, 1978-1984 Operations c19-20 crs ‘Serow in volume serv fly Remove demper ston 20 [Adjust CO content rstering nei peor) ton piston poperivo lpivagm may be erage choca roaion inereeses CO, = Sotlockwie ‘tation Yeaues CO te: Acustmant range = 4 ts Ihe ena ou ‘Santo otanspetes CO, metering ood must be ntascraing to secon st batom of eae Co-ontent Seting BISA tora uly ‘Omar markets 19791988 Basesering metaing needle 1 Tp of metering nea shove bret bape ae follows 282 mm (0 i for 1071979 modes = So mm (@ 21m for 10-198 modal “+ Use spc oo 886 to push jt upward ot homber moved. ‘+ Use pail ool 2887 and26210 push jt down ‘Solex (Zenith) 175.60 Group 23 Fue system Carburata, tuning and adjust ca Reconnect hose to air pumpiPulsir system coz Cheeh/adjus idle speed 820A, 1. 7e2000¢) Unis aA iors a7 Merson) 39 Soreisonrm) cza ‘Adjust fast ilo Pal ut esata approx 25 mm (nso tat mak on ana. 183-25.014(1100-15000min) Bireis-aia” ane zase(t2e0— 250m] za “Tur off engine si, Remove meters 1975-1977 os Remove press too! 2895 FRR NEW plug in lost chamber Group 29 Fuel syetem Solex (Zenith) 175 €D rburtir, tuning and adjust 821A 1862-1964 Canada ce t ‘Seal adjustment screw (egal requirement) 80 Dain suction piston ny shaogo wth paar or by or just throttle cable Wen leased tte play should conta stop an {ble shoul tt When fly eben pulley shuld conte tha stop. 317-16- 1A tho pleverig may aero ca Adjust kek-doven cable (out trans Drpae scart or Os rot tr tot play Bion: eting oy bene Et 2 cahmom| 2078) 20 Reconneet/adust link rod Presson link od and engage ‘Adjutinkrodto tains learns of Sm (00201) otwoon ever ond spine ange Solox (Zenith) 175 cD Group 23 Fuel system ‘Carburetor turing and adjustment Setting throttle valve, 1978-1984 Operations ©:20-35 ‘Cheek/edjust €O TO carne nto oni Br vale mabe ‘son na 60 hand ur cae xe ‘Unscrew stew tums tom Bartom potion xe Set throttle serew sa3-2o0 we 100-1200 rm ou ‘Adjust ile speed [Adjust in lle aduseertsxew to 18.0 es (200 mn cos Set carburettor Solex (Zenith) 175 CO) intaling Carburettor, removing/installing B20A oe B 17-19-21 Solex (Zenith) 175 cD Group 23 Fuel system Carbuetor,reconsivining Carburettor, reconditioning Operations C.28-69 ‘Special tools: 2885, 2897, 2962 5159(1978-) v (lean carburettor outer Bisnesemble carburettor oxo ‘lean end blow dry all parts and channels IMPORTANT: Disivagm may ely bo cleaned with 40 Check flange facing intake manifold Freon Sanit Group 29 Fuel system ‘Solex (Zenith) 175 6D Carburetor, recondtioning Check trotle valve and epee ‘Als check tv vaNe rate valve (some madele oa Replacing throttle spindle meer mine they are mae of {stomay hua acnaning = ey scat cae Replace spindle, throtl value and seals 1817-204: Side of since when protues motto “Turnfapothatthesmalstetug fee down towards Sonor tongs i pa ten sing ewe Check for Sscurethreadesondotetaning srews by tpping nd ‘Solex (Zenith) 175.60 eoup 23 Fuel system Carburetor, recondtioning aa Install throttle spindle inkape Check for smooth operation of thot and sna. [Ag 1970-1984 cas Besicsot throttle Bend lever zo that hot i uly ose Bend ab © obtain opening of (07-08 mm {024-8098 m, Group 29 Fuel system Solex (Zenith) 175 CO ‘Carburetor, reconationing cae @ om 03061) car 2862 andro 2897. Take on piston and. etn) 900-1908 Serosmmiosten @ Solex (Zemin) 175 co Group 23 Fue! systom Bana I ——" 15968. rT. Bie" Carburetor, reconaivoning cao ‘Chock cap and suction piston + dlaphragem Sika cap snot recta ater sing pac oo 2657. = Samper ovine moa = tha lower edge of damper endo Bush with ‘baton of suo piston Say pig Samper 1975-1977 50 ‘Chock metering needle Check poston of nace, stata of wer, et Washer sould be fun with undesie f sction ‘Adjust postion of nod pus necaaesy by un ‘erening retiring sre ons of pst Ft side of piston shuld foe raring sero. 1978-1984 cst (Check adjustment serew and metering needle Note: Canade 1962—: remove sal prior to chock, soe page 25 (C7. {eck metering nace for damage, weet Check poiton of mteing nee. Wiacher shoul i ah wt urdersge of itn, Use to! S15 toast opac itnecensry need i roplacamant is necezery, mw must b removed Groove m piston shoud fae ace 1 damper ol enaumption its high, replace sue ‘ent srow Oring, bea C5255 Metang weoale Designations stmpesi 821A 1861-1964 Sweden Australi oc, exo] Sthermavisie 1. BEE “Ean type = wzae | 2 Stain 8691 Group 25 Fuel system aro ‘Sox (Zemin) 175 6D 1978-1984 Replacing metering needle adjustment screw sz Remove retaining screw x9 Remove adjustment screw ‘usm upmatarng neh Stamm in compe Upper lock wos shoul roan at ta Top: Usb 8 punch (mas sam. = 3 mm) Turnlookwasharonsiseandwitdrewitwith aac ot aments apo janeiro eng css ‘Chock suction piston and damper eylinder ‘lan piston and evn. (Check hat war ge of damper elindrie sh ith Adjust by tapping damp vind. oss Install adjustment screw and metering needle ‘Check that metaing needles undamaged Install new Oring on sustmert screw Oi O-ring Depress seam ino damper oyende ut batons Ute speci oo 468 ofoehen 6 Solex (Zenith) 175 co Group 23 Fue systom Carburstor, reconditioning 6 Instat ~ suction piston. Make ure tt lesting logon i phragm fem rarer ty = Gap" Nota poston of cae stemtiy marks on ep nd crourtr boo oak for smooth operation of ston. Chock needle valve and float ‘Check ot for punctures. cssery place float in 58 cso (Choch/adjust float level trvererbratorandacuntin bybendnatongunst Inctall float chamber cover end gesket 1975-197 cst Install special too! 2895 (2005 ie resuired at liter sage when sting car buretor) Group 23 Fuel system Solex (Znith) 175 CO ‘Carburetor reconditioning alve + nange ane astt (1860-196) oe. chock tompereturecompensitor Taggers comparator designation Solex (Zenith) 175 €D Ee Gi AF a = + d ( = Plerburg (OVG) 175 cOUS Perburg (0VG) 178 COUS Group 23 Fuol system (Carburetor turing end adjustment Carburettor, tuning and adjustment Operations D115 or Disconnect Ink rod from carburettor eat oc ab on bal socket and over of ink roc ve (Check throttle valve and spindle (Check for smooth operation of vate and sind spin ico, arbretor shad be econtioned os (Check choke linkage {eck fr ul movement of eer won choke i wth ve wo omen te . Group 23 Fuel system ‘erburetor, tuning and adustmant Perburg (OVG) 175 COUS Disconnect alr pump/Pulsar syst as ‘ppliabie (Cerouretor sting wile pcre pump Pulsar sytem i not eset, 06 Connect and CO meter Warm-up engine Warmup engine 2 25 (150 cimin} unt aatoe {harmenta open. (Unpe radian: hvebecomes wars tran Set idle speed ‘Aust using ow roglating srew t 180 0 00 min oe (Check/asjust CO content (CO content % —Chesting Setting peer 20-2528 wscises" TS) bo axa. Wed 20 be [so ma acl re cour Tne cna it ptr anes potion ‘Aalst CO wih seow on undasie of fost chamber Scrowis plugged. Toremove,pryoutougwithasrew- se ae ei ~ Turning srew docks red = Tring sce atocwke ese CO Pierburg (OVG) 175 cous Group 28 Fuel system Cerburettor, taning and adjusting Reconnect hose to sir pump/Pulai system {0 should op when hoe is cnet to how tht a Se CCheck/asjut idle speed Adie snes Yow egting store ‘Adjust fast dle ‘Tum of engine Remove meters ore ‘Adjust thro cable Wen lesed trot play should contact sto and ‘able should tut ‘nen ft pen, ploy shoud canst other stop Group 23 Fuel systom ‘Cerburetor tuning and adjustment Perburg (OVG) 175 COUS, ou Aju hicedown cable ote vans) Depress acslerator to tor Nore: Do nttur rote Ploy by hand or sating may bl ‘Asal Brot, abe seeve—e eimonson = Bias 7 m1 604-1 8520) [BWIAWes AW!” Soa~s26mm (96-2072) ow Reconnect/adjust ink rod Preston nk rod and engage op ‘Aaj nro obtain a clearence 2S mm (0.200) teneeen lever and spine fare Group 23 Fe system Tuning and agustment Setting throttle valve Operations 016-21 sng) orf ecules aro encounter meting a epeedC tn seal mann = Method below shoud oly be uzadn reponse a conpians shout deaaing + Heaburetor i removed rom vehicle, se pga 6 (0 Bema pie Turn on ignition Warm-up engine ov Checi/adjust CO TFC cama motes ca vate mun be] fet and CO se eres ove ‘Set idle agjustmentserew ‘Unacrew ere tums frm bottom poston. pie ‘Sot throttle valve ‘Setengin speedo 183-2000/(1100-1200riminby bonaing ob 20 ‘Adjust ide speed Adjust wi ie cjustment sree 8.8 (80 rm). per Set carburettor 800 page 6 roup 29 Fuel system Plerburg(OVG) 175 CDUS ‘Cerburttor, remevinginetaling Carburettor, removing/installing Perburg(OVG) 175 cOUS Gooup 29 Fut system bar reondoning Carburetor, reconditioning Operations 024-48 oz Clean carburettor outer Bisaccemble carburettor bs {lean and blow dry al parts and channels IMPORTANT. Disohagnmey en beclasnadwith sar 026 Check tange facing intake manifold Grind Ht naceseary. Group 23 Fuel system Perburg (OVG) 175 COU. ‘Cerburttor, reconditioning ber Check throtle valve and spindle ‘Also chock tote valve calle! valve (eome mods ov. Replacing throttle spindle 2s Replace throttle spindle, ap and seals Note: Assembly mak on ep. De 28 en reacing srw ui a kaos an ‘hook for smooth operation of trot ve ‘Secure threaded end of retin screws Seer cc Plerburg(0VG) 175 cOUS Group 23 Fuel systom Carburetor, reconditioning 20 Besieset throttle Ben verso het hot i aly oon Bund tb to obtain opening (AB) of 07-09 mm (toze.0 030 Check needle valve and floats ‘heck scaling of nate vale {Sack st for punctures necassery pla oat in war an cheek fora Boblos os Instat: ~ naeste vale ed sel fats = hingebarandptatitracket. Make sur thet floats hook ono spring an mode valve Check/adjust float lvel Prac carburetor on exaust bran oe Depresplan racks that stakes pel pos Titearburetor about 10" ul fat jut move neale owe waive Mensur evel of float above gatkt face, ‘Adjust by banding sel ongue santo needle va Group 23 Fuel systom ‘Cerburetior, reconditioning AO 250m Prburs (OVG) 175 CDUS 22 3s Insti: ~ retu spring = flee = foe Shamber cap and gaat 35 Basicst fue et ‘Aust poston of jet wth ejusrant srw on under Jet sould be 25 mm (0.098) beneath carburetor age (Check suction piston and diaphragm Crook = that lower edge of damper ovindsr ks fash with 27 ‘Check metering needle hak or sae of wat amen, Check postion of {Groove in oad shoul fae arorng to thston, Postion atneadlecan be ache caring rain Ing srw Fn autae of reel sree should foc0 sro sci designation stmpoden sid of nadie andi ‘ile when none whan fom ean ana PN Pierburg (OVG) 175 cous. Group 23 Fue system Corbueter,reconalioning 38 7 sehrogm fe cburatoboy “tees ‘hook fremont operation of in, 1900-1988 30 ‘Chock and connect vacuum valve + hose Cperingtosing aon ofvalvecanbacheckadby suck Ing endo ons (hook mat nee isnt aamages hard, Kies pao ‘Check choke linkage Check or smooth operation of nkape Cheat lic action ndmating fee oncarretor body Nino soring ean be removes with emery cloth an ‘pening pant per {check damper piston Check or damage, weer, te Cock axis clearance. Clerence = 05-15 mm (azote in! oplce damper damaged SolaxCisse E. Solex-Cisac carburett Group 28 Fuel systam Solex-Cisse Carburetor tuning and adhutment Carburettor, tuning and adjusting Oper raters on page 1d) Disconnect ai inlet from earburettor Solex-Cese Group 25 Fuel system Carburetor, tuning and adjustment es [Cheek/adjust varuurm-operated choke contro! Pull ehoke ou fly 0 ore os 1 rods pushed in at ona Gap betwsen carburetor and Fap shoud bo 3% mm (Ghzzie Checrusing 3 mmari ends a>tem an. ‘Acjus gop by turning werew on vacuum un Check/adst fast idle Depress choke aly Separation between com and anf i cat ‘mont sore shou be 19mm 7S hack afar guug eat feces wing @ Reconnect inlet hose to carburetor Connect tachometer and CO meter Warm-up engine Warmup angie a 25 (150 nin unl aan (thigcan be checked by pacing hond on voperrasator owe Group 23 Fuel system Solox-Cisac ‘Solana vaive ling jot Check/adjst ile speed 1801 200 in. CCheck/adust CO content Adjustment sew is pupae Remove lug with an a Fits new lug ater checkngting CO. nceeary ‘caja il oes €0,cneking ross 138 110 dtereae CO'sre in acismert sca Idling jet solenoid valve Operations €11—12 en General Solpoid vale apanltoans ing Jat wired to ignition such swoy tvhen gut ewahed ot {hal supp to caruretor ett $ tsteoid doesnot close engine may dese! IMPORTANT: tenia shoud ny be ineale and en Function check ‘Tuen on ignition, DDesonnaet—raconnest plug. Aclk shoul be herd Solex Cisse ioup 28 Fuel systom Thormistor ctric heating of idling channels) Operations €13-14 ene General ling erannte of crburetor are kop warm 22 he. mista hastng elemento prevertisngincolswectne. ignition i serene on. ea Function check Check or eurrant at hamiatr when gion sith ‘emisor Withdraw connects orf oerwae {Smet hstng wloment wil be removed ss wel Hcuren consumption = 0: Whew tuba pin ane pastas, placing hand nau carburetors prevent hermit om ling tro oor (les at contact fens, Insuchg those inside car brn epaat functon chek Group 29 Fuel system Solx-ciae ‘Carburetor, removingintalation Carburettor, removing/installing Carburettor, reconditioning Operations £ 16-17 16 Checking/adjusting float lvel Note: Gasket should be lot ri Sm (133i Aju by bending tea Solex-cisse Group 23 Fuel systom ‘Carburetor reconditioning Group 29 Fuel system Solenoid vaive Miscellaneous Miscellaneous F. Idling system solenoid vz e, A-engines 1B19K slonld va, reer page 76 ‘hen nitonisswttned oie olen cter sare cool incroretrre fal uppiy and poss of angie Turon = B27A 197 19/21 A 1975-1977 soos on noma heck 1 Sirent Sooo 1 Set vaie and bypess chanel are nt bck 827A 1977-1979, B28A B 17-19-2123 1978-1984 R in oor sonar Note: Scena vive canet bs check wih engine 6 (Check eurent supply Misceltaneous Group 23 Fuel system ‘Solenoid valve 7 ‘Measure resistance of eolenod valve Connect an atm meter bette connector on top of valve ond valve body fs ‘Chock ground connection Fesstrce = approx. 20 ohms. resistance sto lige Wisindeterspoorconnecton ‘etwoan sie and inka manila fs Check for carbon deposits on solenoid orin intake ‘manifold erove slancid va, ‘Clan tend in intske mantle and on vave ‘Also check ond of ono ave adit Remows earn {Simallsrewarvercon be Used Sea sets ntae rant Note: fen of solani valve ante saat ar costed ‘wi earhon, eo anya ey 1 coantne caster ethene ee ntl " Fit eolenold valve ‘Smear threads wth ahi layer of bearing grace PN {Meh 604" porto aang vv, Group 23 Fuel system Prespeatng ater G. Intake manifold pre-heating system, B27/28A or Intake anita preheating ystemstined standard /A ET mot sign ocd matte ‘System ean be tad 127A models rogue. Aang connecedbetween curator ndinakem: ‘on walle fake rio old re ‘enansonitue mano thie ‘ature end uneven tution of fue evi Simotoraare caressing ed nalow cota Installing pre-heating system oe £ seam seer ets on etorsde ofpre-neating 1 Cote poten afte Rousing sul be turned so {hat carburetor vent hae nt bode « Topspeoolng etm. Choe forlatage inks, 1 Cheakejuet ie speed and oer naling pre. esting sytem, sue page 24 Miscetlneous Group 28 Fuel system Tne fare H. Inlet funnel B21A SU carburettor 1979-1980 General Carburetor inet unnelwasinteducadin produton in 1999 mad, Note" voices with warm str vive ae equip ‘mel, Conseavanty ming a anda ee In som cats ful consumption seduced Installing inlet funnel ‘esn061 + Ropisee orignal cover, base pat ng srs with ‘wpa Tur ba ats hat note far cover, | Push funna into cover un bortoms. Make sre «Reconnect inet howe. 1 Chena le sped and CO content accoring to Group 22 Fuel syetom Miscattaneous Inulation gasket J. Insul tion gasket between carburettor and intake manifold B17-19-21A 1979-1980 ate anos estas not te a standard tut can bordered rom Inston peo o not instal insulation gest on: +30°C- SRRSUUR wiser wth ee brie sov 26 mila’) . Insulation gosket should not be fitted to: -80°C: ‘+ vehicles driven in extremely warm regions tempera: ‘Gras above 30 = B67) a he gasket wl Mavens ~ ‘+ Sailee civen in oxromaly colegio (slow “Sot = “Zery oe arvesmy wil be tet ot “ Fal in decors Pavotgasoine avaiable income mara does ntcon- {ain detsng sdstwer To premnt te tote valve inslaon gasket ultabi ul ine doscn ako be Douresint the tober rofuling epecly veh Miscets Group 23 Fuel systom Insulation gasket Installation of insulation gasket Parts required Insulation geste PN 13179168 ‘Aa, longer Ink rod PIN 93145 is rguied on Webileeeauipped win SU 0” PlerburIaVG) ear. Sirens : 6 Observe folowing: laf pees teat tor abvetor ani rasrew suds unl hey prozude 24 mm (0.5 ‘SU ang Peroura (OVG) carburetor: cannest new, 1 Sas ongth to btn pay of 08 mm (02 i) Seowoon lover and thot kage Group 23 Fuel system Warm stare valve K. Warm start valve B17-19-21.23. 1979-1984: 19K 1984 kr General Warm star valve wasntoduesd in preductonin Api 18214 Europe 1984 and 819K sngios are auippad witha sighty mocieg valve na aifaret poston to that shown sac roveea wih anaer o Warm: porod i shortened by nstaliston of vive Vote wired to gntion vi fst no 13 (ing ete Wah ignition at tos arbres. stmosghere oon vniisor Asta 2 choeos trate eemoaphare. ‘inen engine fs runing, fost chamber tunes re ‘rete trough vv oars et Detcive valve can ease: = igh ft consumptionsG0 eovtant (Checking warm start valve, se next page. Miscellaneous Group 23 Ful system Warm start valve Checking warm start valve Operations K2-5 , © =e or ser Check hoses: Note: Length na type ot hase connected btwn ca Dreor and ware tar valve simporn ncaret ‘ype of nosis connecng net fw engine up ‘Sand Soon Gar arbre esilunratonson ‘Sein ah and astra OVEcbertore Group 29 Fuel system Miscellaneous Warm start valve wire fl lv t= aap mara : Ls (oR Ks ose pre-shapos—mustnet erepacesby sanders Mos ng — 10 (43 inmate wr hat Nowa of en sou stove taneion ‘rossmember a pln downward Micettaneoue Group 25 Fuel systom Warm stor valve Installing warm start valve ‘Solex (Zenith) and Pierburg (DVG) carburottore 1979-1980 Operations 6-11 Parts requied Part Part number or ‘ethand ave Figithendarive Bowe pate eso ; 1 Sone eat oora 3 : | Seow Ss soe a 3 Warm stan vas ee S768 : : Bracket 1229 2883 e Wiener 35s as 7 | Game Sez eae : (bie ve saane a 3 Hoss ipr move) Scares 27200 (8,7 208mm 9670) x6 Dieconneet inlet hose from carburetor ” ‘Attach new parts to carburettor epics: = serous and washers, Ke Install warm start valve Connect wires and hoses For lzaton of clamps, val, 86 nest page Hole fo retaining rms are say died in bak Ko notes in inlet hoe oaks hose Hold ina noes n positon, Ko ‘connect init hose ks Check unetion Miscaltsneous Group 23 Fuel system Warm start valve Installing warm start valve ‘SU carburettor, Canada end Australis 1980; other 1979-1980 Operations K 12-20 Part required Par [ny Cover vsewe7) 7 Sete pate ne ss63) 3 Sonn score) 4 Seow somos) 4 Part reueee cuz Wie Trea] a Sew ‘es a3] 1 sbi le Seana) 3 Nose Iper met) (aan (ther mares 9440754) Se20mm (can) kz Disconnect inlet hose from carburettor Krs ‘Attach new parts to carburetor Ku Install nat funnel Push tunel it covr un batoms. Mesure that Iceatng luge on funnol re betwen srw hee. Ks Connect warm start valve Connect wires and hoses Soo nxt page Ke Cut notches in inlet hoze to take hose Sonmoctons Connect inlet hose (Check function Miscetteneous Group 28 Fuel syste Group 25 Fuel systom Air iter, 3r prehesting ‘Shutter housing, sr pre-hesting Poston of shutter at fren amperes can be honed by baring onde of spine son fig. For 8 owsing ana test thermostat wat wae. Icfactve, replace complatshuterhousing anther: ‘Shutter poston: 2 hota ont = vp to 2 7) & tintemecate 6 Cla a oly = from 28% OF) Miscetaneous Group 23 Ful system Fir fiter ai pre-hesting B17-19-21-23A 1979-1984 B19K 1984 ‘Connecion to cerbureor on BTOK esha ew rows tht shown bon, 2 FE Se ae uw PIN = 15269520 (stampa on Far Ale iter cover nen replacing cover: Miscottaneous Group 25 Fuel system ‘ir er, si pre-hesting u0 Ale fiter cover Front balance hele i cover souls be covered with un Shutter housing, ar pre-heating Psion of star at ferent temperatures can be ‘hacks by abeerng ene pid Fors moreexasteneckitia acest to emove shutter ofc, replace complete shitarhousing sndther “wo types of shutar housings 0 ali: oa type BN 4582873 Ieper by PN tanta) 1 type PN 4647869 or PIN T742en 2 ‘Shuts potions: cay Lae pe, Nee atetsiony-upte... ane or Tre (een Btnermedat) leaisaveniyi=fom 435 9SF) 44m (1174) ‘Shute housing should te ntsadin euch way thet Drenetng howe tight angistohaternourng oul thon be touted slong rola covr and Group 29 Fuel system Ful lines Miscellaneous M. Fuel lines ee 40-50 Replacing fuel line nipples (plastic hoses) Special tools 5012, 6019 mm ‘noe susing surfaces of nipples ee cay damageson ofits new nipple, cut fl in stright angle approx Bim tani ot opto Remove it fom fs! ine an tow clan. pers 512501 fo arr zs as sow, Heat Miscellaneous ceive 23 Fuel system Fuel up N. Fuel pump Checking fuel line pressure Speca too! 5290 Measure fl ino pressure at ome level ax pum st fotowing engine specs: = 827728 80 (2000 = omer types tf (100 ni Connect prosara gauge $230 ‘roi et rpecti speod ut Fuel prossue = 15-27 bP 2 Replacing fuel pump Ne Complete pump must be repated if catactve, Cleaning fuel pump Dita types of fuel pumps Sterne ote: yor model and Aun {tte pes re eauboed wth “etary supe nae or iebur, SEV and Group 28 Fuel systom Miscetancous Tank-gauge sender unit 0. Tank-gauge sender unit Replacing filter 100 Miscellaneous Group 23 Fuel system Fuel tank P. Fuel tank 1975—middle of 1978 a a SS fe me a Peed eos iB mise ot 077 Replacing fuel tank Operations P3-18 ” in ypu ake rm Pas Det ae pap 17 fr tng en pel mse wa i te ras a as ea od tate ete aes in area moterin ts boo abe, 5 8p 10 [Part [pm joy a 2 (alerts ees | cy esce | 5 leas dices |} 2 [eae sare 5 [oselencr ss | $ [etmowa.sen, | erres | & Stim semeere.azr ere |) 5 fesaect°2") Serco [1 { 2 fier” | Sear 7 3 [Bundy tube (24¢-door) | aeaste-t {200 mmr 3 aay eases” Sasi! [eg rn i fee feu | a ee jess | sc equd or Avra nd Casas: | FBR tem 13 [itis oer - er eae | 1» [reo [Sess Miscattaneous Group 23 Fuel system Fuel tank Installing a new type of fuel tank Operations P20 ‘Special rots: 5012 (1875), 5169 Pa Pall down od fuel tank Disconnect batary groundlead asa sfety precaution 5 Dl hole to take evaporative system tube Dl 18mm 0.75] holla oerpanel nant haler ‘har ube Fe rabber grommet. Install fuel level sender: 1978 models only Replace fuel in nipple Cut uae approx 20mm 08a om adaptor. Ct {0.5mm te 20 nl slang ue: cag. ‘tach poe 8012, Heat hose with warm aie fg. fom 2 hie yer) a presen new lpi, Group 29 Fuel system Miscellaneous Fuel tan Pe Install tank-gauge sender natal naw Osing used wih casing neta ook ng sing 108. Po Connect filer tube “Turn tube so thet sal brethartbe points vance Attach rubber seal o filer tube Remove biking paper bere peeing on se sion sal shuld point agonal downwards end ‘tach two hose clamps, Remove surplus piste of pn Coat top of tank with a ustpoofing compound Postion tank in car smoeting compos Reconnect fli Miscetteneous Group 23 Fuel system Fuel tank Piz Connect filer hose (bsore lation a inner evarorative eye hose, Pre ‘Shape a new evaporative hose pra 560 mm = 2201 2Hdoor)_ Install evaporative system | S20 mm = 181 noo Sq uations on next poe, Ps [tach cover to sender unit Reconnect wiring Do not forget instal ruber some, Pe Fil fue, ett cap Reconnect battery and star engine pir heck ~ for teakage pve Rett panels and boot mat Fustproof underside of fuel ten Miscetoneour Group 23 Fel sytem Fuel tank Fuel tank, middle of 1978-1984 Operations P 21-22 Miscallneous Q. Evaporative system Open-type evaporative system a Miscettoneous Group 23 Fuel system Evaporative system a3 1975-1977 1978-1979 os ‘cansunerron Pebra OVC) 18 cous

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