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Oilon GROUP
P.O. Box 5, 15801 LAHTI, FINLAND
Tel: +358 3 85 761
Fax: +358 3 857 6239
Email: info@oilon.com
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www.oilon.com
OILON FLAME
www.oilon.com
The warm way
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OILON FLAME Oilon – The warm way
10 Oilon is everywhere
//40
land, and in Wuxi in China. Oilon has sales offices in Russia, Brazil
and North America, and retailers in more than 30 countries. More
than 60% of the company’s net sales are made up by internatio-
nal operations. Net sales total more than EUR 70 million. The Oi-
lon Group employs approximately 360 people.
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OILON FLAME
Editorial
Oilon GROUP
Eero Pekkola
Hi,
I am pleased that you have a moment to read our customer All units were implemented using gas, allowing us to stop using
magazine. Our company’s operations in the field of environment- coal in urban areas. The project also involved the unique Ecopower
al technology have attracted steadily increasing attention, and our technology for the first time ever, which served to reduce power
circle of acquaintances has expanded to cover nearly every corner consumption by 90% in two 15 MW burners. In Norway near
of the world. This both motivates us and gives us encouragement. Oslo, we completed a significant hybrid heating project entitled
Oilon has continued its growth thanks to our active and environ- Jevnaker, the name of the project’s location. We heated up a skat-
mentally aware customers. The world is changing rapidly. Growth, ing rink and several buildings in Jevnaker using waste heat from
expansion to new markets and a wider product range present cooling production.
us with natural challenges. Increasing standards of living in de- The project included a large heat pump, wood chip plant and
veloping countries, as well as different energy sources and means bio-oil boiler – all in a single building. In Kazakhstan, steel mill
of energy production make the modern world an interesting place coke oven gas was taken into use in the mill’s energy production.
containing business environments filled with opportunities. For Previously, the gas was released into the air. These are fairly re-
the industry, these are inspiring times. We need to work hard in cent projects but have already been replicated around the world.
partnership with our customers in combining different forms of Solar power has also supplemented many hybrid projects. When
energy, allowing us to always utilize our vast expertise. Product our customers are thinking about how to increase their contribu-
development is ever more challenging and, this year, we have im- tion towards building a cleaner world, the solution is simple: If
plemented highly interesting and productive solutions in differ- a process or living environment wastes gas or liquid containing
ent parts of the world in partnership with our customers. Oilon is hot water or energy, contact Oilon. I am certain that, together, we
happy to work with its bold and innovative customers. They show can utilize the loss profitably. Dear customers and partners, be as
unique trust in new solutions, for which we are more than grate- active as you have been. Now, it is even more profitable.
ful. We have succeeded by working together, producing new solu-
tions for global energy needs.
I could write a long list of examples but I wish to highlight a
few. In China, we carried out a huge project of more than 2,000
MW with the Beijing district heating company using Low-NOx
technology.
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OILON FLAME Oilon – The warm way
Oilon to
strengthen its
cooling and heat
pump expertise KOKKOLA, FINLAND
The global significance of eco-friendliness has rapidly grown over the past dec-
ade. The awareness of a demand for energy-saving and ecological solutions for
both companies and consumers has increased, having more and more impact VANTAA, FINLAND
on business in the future. Through its long-term investment in sustainable
development and environmentally friendly energy solutions, Oilon constantly
aims to develop its business towards this direction, and the merger of Scancool
with the Group supports this line of thinking.
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OILON FLAME
A separate business unit Capital investors Sitra and The Vuoden Paavo award
focusing on the develop- Wedeco become share- is received from the Paavo The ChillHeat product ran-
ment and manufacture holders of the company in V. Suominen Fund of the Scancool’s heat pump is ge is launched. Scancool’s
of industrial heat pumps order to develop cleantech Tampere University of Oilon acquires all shares of declared heat pump project name is changed to Oilon
is set up. operations. Technology. Scancool. of the year in Norway. Scancool Oy.
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OILON FLAME Oilon – The warm way
The largest exhibition within the business field organ- The three main themes of the Heatec China/Boiler
ized in China attracts thousands of visitors every year. Oilon has Shanghai 2013 exhibition were boilers and associated prod-
taken part in the event for many years, and had always aims to in- ucts and technologies, heat pumps and associated technologies,
troduce new and innovative products. This year, it launched a new and thermal industrial energy solutions and technologies. In other
3–5 MW burner. The top design burner’s special features is that it words, the exhibition offers something to see from all industrial
is silent, can be fitted with both regular and Low-NOx combustion fields. Oilon wishes to thank and congratulate the organizers, the
heads, and has the WiseDrive control system integrated into the Industrial Boiler Branch of China Electrical Equipment Associa-
burner, with or without an additional oxygen sensor. tion (CIBB) and the Shanghai Industrial Boiler Research Institute,
for the highly successful exhibition.
Kari Palo, Business Director at Oilon Industry, the company re-
sponsible for the developemen of the burner, is happy with the
achievement and expects the burner to be a success in interna-
tional markets.
3 - 5 MW STREAM BURNER
The new hybrid burner has a
built-in WD32/34 control system
and oxygen adjustment as an
option. The combustion head is
available as a standard or Low-
NOx model.
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OILON FLAME
In connection with the annual Shanghai Internation- Oilon also introduced its new burner range at the exhi-
al Boiler Exhibition, the Industrial Boiler Branch of Chi- bition, which offers benefits through low emissions and
na Electrical Equipment Industry Association (CIBB) or- noise levels and through ease of use. The new burners
ganized a massive gala to celebrate its 20th anniversa- will be launched during 2014, offering even more ad-
ry. Oilon was the only manufacturer to receive recogni- vanced technology for the needs of the Chinese boiler
tion in two categories. Oilon China’s General Manager industry in order to save energy and reduce emissions.
received the award for the number one foreign burner “The emissions targets set by the Chinese government
manufacturer brand (merited manufacturer), while Päi- are becoming tighter and tighter. The objective is to save
vi Leiwo, Chair of the Oilon Board of Directors, had the energy and cut down emission volumes. The efficient
honor to receive a group award alongside five Chinese management of pollution and the environment can be
individuals for having the greatest impact on the Chinese developed when boiler and burner manufacturers work
boiler industry (award for special expertise). closely together with the authorities,” says Eero Pekko-
la, CEO of Oilon, in summary.
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OILON FLAME Oilon – The warm way
is
and the labor market, and in social decision-mak-
ing. Its objective is to build a better and more com-
petitive operating environment for Finnish com-
panies and business life. Its goal is to improve the
supervision of business interests in Finland, within
the European Union and in international forums,
everywhere
and to produce better services for its member as-
sociations and companies.
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OILON FLAME
http://www.linkedin.com/
company/oilon
http://www.facebook.com/
OilonHome
http://www.twitter.com/
OilonMaalampo
http://www.slideshare.net/
Oilon
http://www.weibo.com/oi-
lonchina
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OILON FLAME Oilon – The warm way
“Less than
100 mg of emissions,
more than
Ultrax succeeds
100 deliveries.”
globally
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OILON FLAME
Ultrax, developed for the lowest emission levels, their popularity just keeps on growing. Currently,
has stabilized its position in burner markets. Ultrax burners are available in five size categories
(GT-25U, GT-35U, GT-50U, GT-70U and GT-
The Ultrax burner range is the result of years of 80U) with a capacity of 25–80 MW. The most
development. It has required extensive laboratory popular models have been designed for natural
testing and flow calculation (flow simulation). Its gas, but Ultrax is also capable of burning liquid
phased burning ensures that fuel and combus- fuels.
tion air are mixed at the correct ratio. “This allows
emissions to remain low and the flame small,” says The largest Ultrax deliveries have been made to
Tero Tulokas, Product Development Director at the Beijing and Ürümqi regions in China.
Oilon.
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OILON FLAME Oilon – The warm way
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OILON FLAME
Growth continues in
China
Even though global and, in particular, European financial growth is unstable, Oilon has suc-
ceeded in maintaining its operations on a growing path. The Group’s net sales increased
by 10% in 2012. Oilon Group’s subsidiary Oilon China is largely to be credited for this as it
increased its net sales by up to 98% last year.
China, particularly its capital Beijing to Beijing. The project, implemented together with
and its surrounding areas are struggling with serious Danish boiler manufacturer Taishan Group, consists
pollution problems. Traditionally, energy has main- of ten 29 MW boilers and three 116 MW boilers.
ly been produced through inexpensive coal, which The value of the transaction is EUR 2.4 million. All
causes significantly more strain on the environment of the burners are manufactured in Finland, while
than, say, natural gas. In order to improve the qual- the related valve units and burner automation com-
ity of air, China has taken up significant actions ponents are produced at Oilon’s Chinese plant. All
focused particularly on shifting to the use of more in all, more than 6,000 MW of Oilon’s burner tech-
eco-friendly natural gas in energy production. nology have been delivered to Beijing.
Beijing District Heating Company, the largest dis- In addition to the Beijing project, Oilon has carried
trict heating company in China, is among the first out a number of other large-scale projects, the near
companies that have made such an investment. Oilon largest of which is the delivery project to Ürümqi,
has been actively involved in the project and, this the capital of the Xingjiang region. Oilon sold gas
year only, has delivered nearly 700 MW of burner burners producing more than 2,000 MW to Ürümqi.
technology to Beijing. Oilon’s product development
has focused on low-emission and innovative solu- Oilon has a hopeful outlook on the future, and be-
tions. What is significant about the Beijing transac- lieves that its net sales remain at the previous year’s
tion is that the delivery covered two new Ecopower level. The entire Asian region is still characterized
burners (more about this in the Ecopower article). by strong growth, offering good potential for Oilon’s
They offer technology so advanced that no other other solutions as well, such as heat pumps and dif-
burner manufacturer can match their features. The ferent cooling applications.
Beijing project has significantly reduced the volume
of carbon dioxide, coal dust and nitrous oxides in
the region. Oilon delivered altogether 19 gas burners
20000
15000
From Finland
Suomi to China
-> Kiina
10000 Kiina -> Kiina
In China
Yhteensä
Both sales combined
5000
0
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
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-5000
OILON FLAME Oilon – The warm way
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OILON FLAME
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OILON FLAME Oilon – The warm way
Special expertise
in demanding fuels
Oilon has worked together fuel in the way that its chemical composition and,
therefore, caloric value significantly vary.
with boiler plant supplier KPA At the Antipinsky oil refinery, the hydrogen
content of refinery gas ranges from 10% to 80%
Unicon Oy and delivered com- and its caloric value from 25 MJ/nm3 to 43 MJ/
nm3. Because there is so much variation, fuel man-
bustion technology to several agement requires special expertise. Oilon uses a
number of technologies to control the optimal and
projects of KPA Unicon. energy-efficient burning of gases with fluctuating
caloric values. The most suitable adjustment meth-
KPA Unicon made a highly interesting boiler od is selected according to the composition of each
plant delivery to the Antipinsky oil refinery in Ty- fuel. Oil refineries are governed by tight safety and
umen, located east of Ural. The region of Tyumen equipment classification requirements, to which
contains 72% of Russia’s oil reserves and 91% of its Oilon is able to respond. Oilon has decades of ex-
natural gas reserves. This is no small project – the perience in demanding oil refinery conditions and
total investment is up to USD 750 million! From deliveries.
the perspective of combustion technology, the pro-
ject is interesting in terms of the use of special fu-
els: the burners use refinery gas, natural gas and
light oil. Refinery gas can be regarded as a special
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OILON FLAME
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OILON FLAME Oilon
Oilon–– The warm way
Best achievements
Competition record
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OILON FLAME Oilon – The warm way
HYBRID HEATING
Hybrid heating refers to the utilization
of several energy sources in heating and
the production of heated domestic wa-
ter during different seasons. A hybrid
system aims for environmentally friendly
and efficient production of energy.
Skating rink
Artificial grass
Sports hall A system which utilizes different
School energy sources serves the munici-
School Nesbakken pality of Jevnaker, responding in an
Kindergarden eco-friendly and energy-efficient
manner to different heating and
cooling needs.
Vestsida
Heat pump Wood chips Heat pump Wood chips Refrigeration Bio oil Heat pump
Bio oil
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OILON FLAME
Oilon Scancool
delivered a unique renewable
energy hybrid solution to Heat pump
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OILON FLAME Oilon – The warm way
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OILON FLAME
3. Fuels:
Light oil, heavy oil, natural gas
Output range:
2. 2. 1–63 MW Four Samcheok
550 MW boilers
4. will have a total of 64
4. Oilon KL-650 start-up
burners of 35 MW.
1.
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OILON FLAME Oilon – The warm way
Clean and
free energy
from
the sun
In Nordic countries, so- collector and heats up. The hot liquid
lar heat can produce up to half of hot is conducted through a heat exchang-
domestic water needed every year. er where the liquid transfers its ther-
The volume of solar heat radiation on mal energy to a buffer tank. The hot
a horizontal surface is 960 kWh/m². water located in the buffer tank is used
In practice, this means that solar heat in property and domestic water heat-
can be used to heat up domestic wa- ing. Oilon’s collectors are developed
ter from April until September. So- and manufactured in Finland follow-
lar heating produces the most bene- ing highly environmentally friend-
fits when the solar heat system is con- ly and certified production methods.
nected to property and domestic wa- They have been designed for demand-
ter heating. Oilon’s Solarpro Premium ing conditions and have received rec-
collectors can easily be connected to ognition at the international Interso-
any water-circulating heating system. lar exhibition. Oilon also offers com-
As a result, they are excellent solu- plete tailored solar heating systems.
tions to supplement oil, wood, ground This ensures that the entire system is
source or electric heating systems. Un- optimally designed and delivered ac-
derneath a level protective surface, a cording to the specific location’s re-
DID YOU KNOW? solar collector has an absorption sur- quirements.
face which heats up as a result of solar
Solar panels and so- radiation. A heat transfer liquid, a wa-
lar heat collectors are ter-glycol mixture, circulates inside the
often mixed up, even
though there is a sig-
nificant difference.
Solar panels produce Dimensioning of a solar system
electricity and solar
collectors heat up wa- Use 2 persons 3 persons 4 persons 5 persons
ter. Hot domestic water 2 collectors, 3 collectors, 4 collectors, 5 collectors,
300 l buffer tank 300 l buffer tank 500 l buffer tank 500 l buffer tank
Hot domestic water and 2 collectors, 4 collectors, 5 collectors, 6 collectors,
heating 330 l hybrid buffer tank 500 l hybrid buffer tank 500 l hybrid buffer tank 500 l hybrid buffer tank
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OILON FLAME
SOLARPRO PREMIUM
61 748
Oilon Solarpro Premium
The dimensioning is based on the calculation program of the European Solar Thermal Industry Federation (ESTIF).
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OILON FLAME Oilon – The warm way
OILON
AROUND
THE GLOBE
BEIJING // CHINA
Beijing is the largest single delivery location for Oilon. The
city aims to significantly improve its air quality, and Oilon
products play an important part in reducing emissions.
Image: HHM
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OILON FLAME
Image:Shutterstock
HERMITAGE MUSEUM // RUSSIA
The Hermitage Museum is located in the center of St. Peters-
burg. It is the most popular tourist attraction in the city and one
of the world’s largest and most respected museums.
Image:Shutterstock
GREAT MOSCOW CIRCUS // RUSSIA
The world-famous Great Moscow Circus performs to full au-
diences on six nights a week. It is regarded as one of the best
circuses in the world.
Image: PeterLimPhoto
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OILON FLAME Oilon – The warm way
FACT FILE
NAME: Päivi Leiwo
EDUCATION: Bachelor of Laws, University of Helsinki
MBA, Helsinki University of Technology
HOBBIES: Downhill skiing and tennis
POSITIONS OF TRUST:
Chairman of the Board of Directors of Finpro
Member of the Board of Directors of Raute Oyj
Member of the Team Finland steering group
Member of the Advisory Board of the
Tampere University of Technology
Member of the EK energy and climate committee
Deputy chair of the Finland-China Trade Association
Member of the Board of Directors and Working Committee
of the Federation of Finnish Technology Industries,
Chair of the competitiveness group
Deputy chair of the Finnish Family Firms Association’s delegation
Image: Riitta Supperi
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OILON FLAME
1.
th
Be bold, reasonably.
row
................................................
fg
2.
Be intuitive.
o
................................................
id
ram
3.
Live in the present, understand changes.
Py
................................................
4.
Learn from experiences.
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OILON FLAME Oilon – The warm way
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OILON FLAME
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OILON FLAME Oilon – The warm way
Growth and
cooperation
in Russia
Exports to the neighbor-
ing Russia have been im-
portant for Oilon’s business
operations, and we have
been able to produce good
results through hard and
PODOLSK
determined work. The Rus-
sian market grows strong-
ly even on a global scale,
which is important for
Finnish companies. Oilon
has taken part in a number
GKP-800 ME
of projects, some of which
are presented below.
The old military area in Podolsk, Four Oilon GKT-50 S and two GKP-
the third largest city in the Moscow re- 800 ME burners were installed in hot
gion, was turned into a residential area water boilers delivered by Pskov Boiler
through a massive project. In two years, Factory. The project raised much atten-
The 400–2500 ME burners 40 large apartment buildings, offering tion in Russia, and the area was visited
are fully automatic light houses to 50,000 people, were built in by many distinguished guests, such as
oil, heavy oil, gas or hybrid the area. The magnitude of the project the then President Dmitry Medvedev
burners. The burner output is also indicated by its estimated total and Defense Minister Anatoly Serdyu-
range is 1,200–29,500 kW. costs of EUR 780 million. Some of this kov.
amount was used to build a heating sys-
tem for the buildings, a part of the pro-
ject in which Oilon also took part.
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OILON FLAME
GKT/GRT-50S
GKP-300 M
Ecopower, a revolution
in fuel technology,
introduced in Asia
Ecopower, the latest addition
to the range of Oilon burners,
is the result of groundbreak-
ing product development over
ten years. The revolutionary
Ecopower technology pro-
vides customers with numerous
new possibilities and remark-
able savings. Ecopower burners
have for long been used in lime
reburning kilns in Australia,
Finland and Portugal. In Asia,
various industrial fields have
shown interest towards Eco-
power, with Oilon having com-
pleted its first device deliveries
to China and India.
During the last heat- What makes Ecopower burners number of projects. Their most re-
ing season, Oilon Ecopower special is the fact that they operate cent project concerns a steam boil-
Oy delivered the first two Ecopower without a separate combustion air er designed specifically for an Eco-
burners to China. The delivery was blower. Power saving at full power power burner.
made to the Song Yul thermal power compared with traditional blower-
plant in Beijing, to the world’s larg- equipped burners of the same power The boiler designed for Ecopow-
est district heating company, Bei- category is approximately 63 kW an er not only saves power, but also ma-
jing District Heating Company. The hour. Advanced automation guar- terials and space. The boiler is 50%
output of the burners is 15 MW and antees accurate combustion process smaller than a traditional boiler. A
they are fuelled by natural gas. The control with a high efficiency ratio. new feature to be noted in heavy oil
power plant houses a total of nine 14 Burner emission values correspond operation, in particular, is that the
MW hot water boilers. The remain- to those of Low-NOx burners. boiler remains clean and no separate
ing seven boilers are equipped with boiler blasting is not required. This
Oilon’s traditional GP-1600 Low- Additionally, a 5 MW heavy oil- naturally improves the system’s effi-
NOx burners. powered Ecopower burner was de- ciency ratio.
livered to Thermax Ltd in India this
year. Thermax and Oilon have for
long worked closely together in a
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OILON FLAME
ECOPOWER ADVANTAGES
››
Higher
efficiency 1%
Reduces the use
of electricity
›
Low
NOx levels 95%
Reduces
boiler size by 50%
Boiler stays clean and
it quarantees high efficiency
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OILON FLAME Oilon – The warm way
Valio, Finland’s largest milk processor Using Oilon Scancool’s industrial heat pumps, com-
and the leading manufacturer of Finnish milk products, panies can significantly save money and natural re-
is a respected forerunner in the development of health sources, and reduce their energy costs and CO2 emis-
and wellbeing products. Valio always strives to develop sions by up to 80%. Heat is recovered by precooling the
its operations and, according to its values, it seeks to ac- cold water returning from the factory; thus, increasing
tively work for the good of the environment. the cooling capacity and reducing the volume of waste
The objective of Valio is to reduce its energy con- heat created in the process. Moreover, heat is recovered
sumption in relation to its production volume by 9% from the condensing heat generated in the manufac-
in 2005–2016. ture of powdered milk that, before the heat pump so-
Oilon Scancool’s energy-efficient heat pump solu- lution, evaporated uselessly into the air. Heat is distrib-
tions help Valio reach these goals. Oilon Scancool’s in- uted to different parts of the factory through heat dis-
dustrial heat pumps are already in use at Valio’s fac- tribution pipes. A total of 2.5 kilometers of heat distri-
tories in Riihimäki, Joensuu, Oulu, Vantaa, Seinäjo- bution, return and recovery pipes criss-cross the facto-
ki and Lapinlahti. The heat pump investment requires ry. All heat pump equipment is developed and manu-
some additional modifications, such as in Riihimäki, factured by Oilon Scancool.
but there is high demand for different variations. Val-
io’s Seinäjoki factory has introduced a globally unique
industrial heat pump solution where heating and cool-
ing generated in production is recovered to be utilized
in factory operations. Oilon Scancool heat pumps pro-
vide the Seinäjoki factory with thermal energy, equal-
ing the heating needs of 1,000 detached houses a year.
This is a significant innovation in the dairy industry at
a European level, considering the energy balance. Fi-
nancially speaking, it produces EUR 500,000 a year in
savings, meaning that the investment will repay itself
in a few years.
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OILON FLAME
Oilon’s customer service unit Previously, Oilon has This advanced project is run by Jepuan
has converted Snellman’s oil delivered burners to Jepua Biogas plant Biokaasu Oy. Oy Snellman Ab is anoth-
burners into biogas burners. Snellman. er significant party, which acts as a raw
- 2 pc Oilon ChillHeat material supplier and biogas user. The
P 300 heat pumps project also involves several industrial
- capacity 90 000 tons/year companies within the region and a lo-
cal electricity cooperative.
Oilon Scancool –
classic
Winter ilon Scancool
heat pump of the
year in Norway
&O
The Norwegian heat pump society
(NOVAP) selected a project where a P-
series heat pump delivered by Oilon
Scancool played a central part as the
heat pump project of the year. The heat
pump was delivered to the Ljan school
located in Oslo in cooperation with Nor-
wegian SGP. The heat pump uses solar
energy stored in the ground as its ener-
gy source to be utilized in building hea-
ting systems. Currently, the Ljan school
is fully heated up by renewable energy
and, as a result, its heating costs have
drastically reduced.
Oilon Scancool’s P-series heat pumps
are excellent in applications where a
high water temperature is needed due
to the dimensioning of the existing hea- The Winter Classic is an outdoor ice hockey event
Image: leijonat.fi
ting system. The P-series heat pumps organized at the Helsinki Olympic Stadium since
can produce heat up to 80 °C. 2011. It is a clash between rivals Jokerit and HIFK
from Helsinki.
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OILON FLAME Oilon – The warm way
A promising start
Oilon Brasil Energia Ltd has gotten off to a good start and the future
of the market is looking promising. The deals completed during the
first year included a few particularly interesting deliveries.
CHILE
The 130–280 burners are fully
automatic light oil, heavy oil,
Berkes, Oilon’s partner in Uruguay, gas or hybrid burners. Their
has installed the GRP-250 M WD200 output range is 355–3,500
burner in a new 2.6 MW hot water kW.
boiler. The boiler produces hot wa-
ter for the manufacture of sausage
skins. The burner is equipped with
a frequency converter and oxygen GKP-700 M
sensor that guarantee low-cost
operation.
URUGUAY
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OILON FLAME Oilon – The warm way
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OILON FLAME
24 °C 24 °C 24 °C
24 °C 24 °C 24 °C
30 °C 30 °C 22 °C 24 °C
30 °C 30 °C 22 °C 24 °C
22 °C 22 °C 22 °C
22 °C 22 °C 22 °C
10 °C
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TRADITIONAL
Oil consumption
Solar collectors
Ground source
heat
Oil consumption
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24 °C 22 °C 22 °C
30 °C 30 °C 22 °C 22 °C
22 °C 22 °C 22 °C
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OIL, GAS AND DUAL FUEL BURNERS OILON FLAME
Capacity: 12 - 80 000 kW
Capacity: 5 - 85 kW
Oilon GROUP
P.O. Box 5,
FI-15801 LAHTI
FINLAND
Tel: +358 3 85 761
Fax: +358 3 857 6239 Heat pump capacity: 100-5 000 kW
Email: info@oilon.com Industrial refrigeration solution capacity: from small solutions up to tens of megawats
www.oilon.com 46