Professional Documents
Culture Documents
Perkins Hr81486u PDF
Perkins Hr81486u PDF
404C-22T 2006/08/31
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Page 5
Engine Breakdown
Page 6
Engine Breakdown
Section Page
Electrical 113
Z3FH
Electrical 115
Z3PK
Miscellaneous 117
Z3YK
Fan 119
Z5DH
Miscellaneous 121
Z6AK
Miscellaneous 123
Z6AK
Miscellaneous 125
Z6CK
Miscellaneous 127
Z6DK
Page 7
Engine Breakdown
Page 8
Symbols and Notes
Symbol Description
E Alternative
F Order
G Remanufactured Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
Q Cylinder Number
Page 9
Long Engine Plate A
ACEH0829
Long Engine
Moteur Long
Langer Motor
Motor Largo
Motore Completo
Page 10
Long Engine Plate A
ACEH0829
Footnotes
Page 11
Cylinder Block Plate A
A6CH
22
8 1
24 13 15 25
26
7
21
18 23
19 10 16
30
5
29
11
6
9
20
4
2
12
17
14 27
28
31
Page 12
Cylinder Block Plate A
A6CH
History
a.
17 198517550 1 BUSH
Page 13
Crankshaft & Bearings Plate A
A6CH
1
2
4
3 5
23
27
24
6 18
22
19
7
13 26
17
14
25
8
21
12
28
9
20
16
29
15
11
10
Page 14
Crankshaft & Bearings Plate A
A6CH
Footnotes
Page 15
Pistons & Rings Plate A
A6CH
1
3
2
7
6 8
4
5
10
11
13
12
Page 16
Pistons & Rings Plate A
A6CH
History
a.
1 115017580 4 PISTON AND RING KIT
Footnotes
Page 17
Cylinder Head Assembly Plate A
B6CH
22
21
17
1
10 2
15
11
13
9
8
16
14
20
3
5
19
12
4
6
18
Page 18
Cylinder Head Assembly Plate A
B6CH
Footnotes
(A) EXHAUST
(B) INLET
Page 19
Rocker Shaft Assembly Plate A
B6CH
13
12 14
1
5
8
9 6
10
7
4
3
15
11
16
Page 20
Rocker Shaft Assembly Plate A
B6CH
History
a.
14 011310635 2 SCREW
b.
1 120036830 1 ROCKER BOX ASSEMBLY
Page 21
Timing Case Plate A
B U909865L C6MH
5
8
Page 22
Timing Case Plate A
B U909865L C6MH
Page 23
Timing Case Plate B
B U909865L C6MH
9
8 6
30
5
7
3
10 22
11 23
4
24
12 21
17
20
31
1
18
19 16
29
15
14
13
28
27
26
25
Page 24
Timing Case Plate B
B U909865L C6MH
Page 25
Timing Case Plate C
B U909865L C6MH
3
2
Page 26
Timing Case Plate C
B U909865L C6MH
Footnotes
Page 27
Stop Solenoid Control Plate A
B U909865L C6MH
9
7
2
6
10
3
11
12
13
Page 28
Stop Solenoid Control Plate A
B U909865L C6MH
Page 29
Camshaft & Gears Plate A
B U909865L C6MH
12
9
10 8
14
11
13
15
7
3 16
2
5 17
1 6
4
Page 30
Camshaft & Gears Plate A
B U909865L C6MH
Page 31
Timing Case Plate A
A U909866L C6VH
1 2
5
4
Page 32
Timing Case Plate A
A U909866L C6VH
Page 33
Timing Case Plate B
A U909866L C6VH
9
8 5
30
6
7
4
10 22
11 23
3
24
12 21
17 19
20
29
1
18
16
2
15
14
13
28
27
26
25
Page 34
Timing Case Plate B
A U909866L C6VH
Page 35
Timing Case Plate C
A U909866L C6VH
11
4
8 10
2
1
Page 36
Timing Case Plate C
A U909866L C6VH
1 020109177 1 NUT
2 025100010 1 WASHER
3 131046410 1 BOLT ASSEMBLY
4 020109176 1 NUT
5 025100010 1 WASHER
6 052109100 1 SEAL - O RING
7 131466210 1 BOLT
8 198346150 1 CIRCLIP
9 199486330 1 BOLT
10 D FOLLOWING 1 ANTI-TAMPER CAP
11 D FOLLOWING 1 ANTI-TAMPER CAP
Page 37
Timing Case Plate D
A U909866L C6VH
Page 38
Timing Case Plate D
A U909866L C6VH
Page 39
Camshaft & Gears Plate A
A U909866L C6VH
12
9
10 8
14
11
13
15
7
4 16
2
5 17
1 6
3
Page 40
Camshaft & Gears Plate A
A U909866L C6VH
Page 41
Fuel Injection Pump Plate A
B 526521M D6AH
8
4
3 1
6
2 9
11
10
Page 42
Fuel Injection Pump Plate A
B 526521M D6AH
History
a.
1 131017800 1 FUEL INJECTION PUMP
Footnotes
(A) FLAT
Page 43
High Pressure Fuel Pipes Plate A
B 526521M D6AH
4 3 2 1
Page 44
High Pressure Fuel Pipes Plate A
B 526521M D6AH
History
a.
5 199106020 3 DAMPER
6 199106020 3 DAMPER
Page 45
Atomisers Plate A
B 526521M D6AH
3 1
Page 46
Atomisers Plate A
B 526521M D6AH
1 131406490 4 ATOMISER
2 F 131406490 1 BODY
3 131426230 1 SEAL - INJECTOR
4 131426200 4 SEAL - INJECTOR
5 131606900 1 PIPE - LEAK OFF
6 198487450 1 BOLT
7 025100008 2 WASHER
Page 47
Fuel Injection Pump Plate A
8
5
1
4
6
10 2
11
13
12
Page 48
Fuel Injection Pump Plate A
History
a.
1 131017800 1 FUEL INJECTION PUMP
Footnotes
(A) FLAT
Page 49
High Pressure Fuel Pipes Plate A
4 3 2 1
Page 50
High Pressure Fuel Pipes Plate A
History
a.
5 199106020 3 DAMPER
6 199106020 3 DAMPER
Page 51
Atomisers Plate A
3 1
Page 52
Atomisers Plate A
1 131406490 4 ATOMISER
2 F 131406490 1 BODY
3 131426230 1 SEAL - INJECTOR
4 131426200 4 SEAL - INJECTOR
5 198487450 1 BOLT
6 025100008 2 WASHER
7 025100008 1 WASHER
8 TPN711 1 PIPE - LEAK OFF
Page 53
Fuel Injection Pump Plate A
A U909866L D6QH
8
5
1
4
6
10 2
11
13
12
Page 54
Fuel Injection Pump Plate A
A U909866L D6QH
Footnotes
(A) FLAT
Page 55
High Pressure Fuel Pipes Plate A
A U909866L D6QH
4 3 2 1
Page 56
High Pressure Fuel Pipes Plate A
A U909866L D6QH
Page 57
Atomisers Plate A
A U909866L D6QH
3 1
Page 58
Atomisers Plate A
A U909866L D6QH
1 131406490 4 ATOMISER
2 F 131406490 1 BODY
3 131426230 1 SEAL - INJECTOR
4 131426200 4 SEAL - INJECTOR
5 198487450 1 BOLT
6 025100008 2 WASHER
7 025100008 1 WASHER
8 TPN711 1 PIPE - LEAK OFF
Page 59
Cold Start System Plate A
E6AK
5
6
3
Page 60
Cold Start System Plate A
E6AK
1 185366190 4 GLOWPLUG
2 F 185366190 1 GLOWPLUG
3 F 185366190 1 NUT
4 185376150 1 BAR
5 020100004 1 NUT
6 027100004 1 WASHER
Page 61
Fan Drive Plate A
F4DK
Page 62
Fan Drive Plate A
F4DK
1 145386390 1 PLATE
2 011310620 4 SCREW
Page 63
Water Pump Plate A
C F6EH F6XH
Page 64
Water Pump Plate A
C F6EH F6XH
History
a.
1 145010070 1 WATER PUMP
Page 65
Water Pump Plate B
C F6EH F6XH
4
2
12
5
11 3
10
Page 66
Water Pump Plate B
C F6EH F6XH
Page 67
Oil Pump & Connections Plate A
C F6EH F6XH
14
15
8
7
5
10 11
12
16
13
6
2
1
3
Page 68
Oil Pump & Connections Plate A
C F6EH F6XH
Page 69
Pulleys Plate A
F8CH
Page 70
Pulleys Plate A
F8CH
Page 71
Sump Plate A
G6BH
8
6
7
5
3
2
Page 72
Sump Plate A
G6BH
1 110708390 1 SUMP
2 010109238 2 SCREW
3 025100016 2 WASHER
4 110996920 R a. 1 GASKET - SUMP
5 010109235 30 SCREW
6 140406360 1 STRAINER
7 011310612 2 SCREW
8 140986630 1 OIL PIPE
9 052109076 1 SEAL - O RING
History
a.
4 110996860 1 GASKET - SUMP
Page 73
Oil Filter Plate A
G6BH
6
3
Page 74
Oil Filter Plate A
G6BH
Page 75
Oil Leak-Off Pipes Plate A
G6BH
2 1
3
4
Page 76
Oil Leak-Off Pipes Plate A
G6BH
Page 77
Rotor Plate A
G6BH
3
4
5
2 6
7
1
8
Page 78
Rotor Plate A
G6BH
Page 79
Fuel Filter Plate A
H6FH
22
16
21 8
9 1
19
20
2
18
12 17
11
10 7
5
15
14
13
4 3
Page 80
Fuel Filter Plate A
H6FH
Page 81
Pipes Plate A
H6FH
3
1
5
Page 82
Pipes Plate A
H6FH
Page 83
Lift Pump Plate A
H7CK
3
1
2
Page 84
Lift Pump Plate A
H7CK
1 165206340 1 COVER
2 130996140 1 GASKET - LIFT PUMP
3 011310612 2 SCREW
Page 85
Back End Group Plate B
J6LK
6
5
2
3
1
7
9
11
10
8
Page 86
Back End Group Plate B
J6LK
1 115357460 1 FLYWHEEL
2 F REF.1 1 FLYWHEEL
3 115376160 1 STARTER RING
4 010109341 6 BOLT
5 110367580 1 PLATE
6 011511220 2 SCREW
7 011510816 10 SCREW
Page 87
Starter Group Plate B
K6EK
3
5
4
2
Page 88
Starter Group Plate B
K6EK
Footnotes
Page 89
Starter Group Plate K
K6EK
1 3
2 4
5
9 7
Page 90
Starter Group Plate K
K6EK
Page 91
Exhaust Manifold Plate A
L6AH
7
4
8
11
10
Page 92
Exhaust Manifold Plate A
L6AH
History
a.
9 135997030 1 GASKET
Page 93
Alternator Plate A
N6GH
12
11
9
10
3 1
Page 94
Alternator Plate A
N6GH
1 TPN766 1 ALTERNATOR
2 F TPN766 1 ALTERNATOR
3 3113E031 1 ALTERNATOR PULLEY
4 TPN744 1 ALTERNATOR BRACKET
5 2314H052 1 SCREW
6 026100008 1 WASHER
7 011510820 3 SCREW
8 185727130 1 LEVER
9 011510825 1 SCREW
10 011510825 1 SCREW
11 026109017 1 WASHER
12 023100008 1 NUT
Page 95
Engine Lifting Eyes Plate A
O6BH
2
4
Page 96
Engine Lifting Eyes Plate A
O6BH
Page 97
Auxiliary Drive Plate A
P6AH
9 1
8
6
Page 98
Auxiliary Drive Plate A
P6AH
Page 99
Instrumentation Plate A
B 526521M Q6AH
Page 100
Instrumentation Plate A
B 526521M Q6AH
Page 101
Instrumentation Plate A
A 526522M Q6QH
Page 102
Instrumentation Plate A
A 526522M Q6QH
Page 103
Inlet Manifold Plate A
S6EH
14
6
15
16
2
17
11
10
12
1
7
13
Page 104
Inlet Manifold Plate A
S6EH
Page 105
Turbocharger Plate A
S6EH
2
7 6
4
3
8
5
1
16
23
9
25
10
15
18
22
24
19
14
13
17
12
11
20
21
Page 106
Turbocharger Plate A
S6EH
1 135756180 1 TURBOCHARGER
2 135597780 A 979653K 1 HOSE
3 0180067 1 CLIP
4 0180067 1 CLIP
5 TPN491 1 PIPE - TURBO OIL DRAIN
6 F TPN491 1 TURBO FEED PIPE
7 TPN532 1 BANJO BOLT
8 2131A506 2 WASHER
9 TPN572 1 PIPE CLIP
10 TPN572 1 PIPE CLIP
11 052109078 1 SEAL - O RING
12 010109600 R a. 2 SCREW
13 011510825 1 SCREW
14 026100008 1 WASHER
15 011510825 1 SCREW
16 199237000 1 SPACER
17 TPN490 1 PIPE - TURBO OIL DRAIN
18 3688A035 1 GASKET
19 011310616 2 SCREW
20 3688A035 1 GASKET
21 011310616 1 SCREW
22 130976650 1 STAY
23 011510820 1 SCREW
24 011510816 1 SCREW
25 026100008 1 WASHER
History
a.
12 011310612 2 SCREW
Page 107
Exhaust Plate A
Z1AK
Page 108
Exhaust Plate A
Z1AK
Page 109
Electrical Plate A
Z3AH
Page 110
Electrical Plate A
Z3AH
Footnotes
Page 111
Electrical Plate A
A 526522M Z3FH
Page 112
Electrical Plate A
A 526522M Z3FH
Page 113
Electrical Plate A
B 526521M Z3PK
Page 114
Electrical Plate A
B 526521M Z3PK
1 185306101 1 LAMP
Page 115
Miscellaneous Plate E
Z3YK
7
3
5
4
6
2
Page 116
Miscellaneous Plate E
Z3YK
Footnotes
Page 117
Fan Plate A
Z5DH
Page 118
Fan Plate A
Z5DH
Footnotes
Page 119
Miscellaneous Plate C
B 917067M Z6AK
10
3 9
4
1
Page 120
Miscellaneous Plate C
B 917067M Z6AK
Page 121
Miscellaneous Plate C
A 917068M Z6AK
Page 122
Miscellaneous Plate C
A 917068M Z6AK
Page 123
Miscellaneous Plate A
Z6CK
24
1 3
4
25
5
6
7
31
28
32
2
10 29
12
11 13
8
9
14
30
15
16 18
20 19
23 17
21
22
27
26
Page 124
Miscellaneous Plate A
Z6CK
Page 125
Miscellaneous Plate A
Z6DK
24
1 3
4
25
5
6
7
31
28
32
2
10 29
12
11 13
8
9
14
30
15
16 18
20 19
23 17
21
22
27
26
Page 126
Miscellaneous Plate A
Z6DK
Footnotes
Page 127
Parts Index
Page 128
Parts Index
Page 129
Parts Index
Page 130
Parts Index
Page 131
Parts Index
020109076 21 030309005 13
Page 132
Parts Index
Page 133
Parts Index
Page 134
Parts Index
Page 135
Parts Index
026200008 25, 35
026200010 81, 89
027100004 61
027100010 81, 89
0920146 81, 81
0920154 81
130446110 121
140996270 105
199266180 31, 41
199280300 21
2131A506 107
145010070 65
385720510 103
Page 136