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ELECTRICAL-BODY AND CHASSIS 8-1

SECTION 8
ELECTRICAL- BODY AND CHASSIS

TABLE OF CONTENTS
PAGE

Section 8A Electrical-Body and Chassis.....................................................................5032


Section 8B Cruise Control System...............................................................................5666
Section 8C Cruise Control-HFV6...................................................................................5673

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ELECTRICAL-BODY AND CHASSIS 8A-1

SECTION 8A
ELECTRICAL-BODY AND CHASSIS

TABLE OF CONTENTS
PAGE
General Information ....................................................................................................................8A- 4
Notes for Working on Electrical Items .......................................................................................8A- 5
Symbols and Abbreviations .......................................................................................................8A- 11
Symbols ....................................................................................................................................... 8A- 11
Abbreviations ...............................................................................................................................8A- 12
Parts for Electrical Circuit ..........................................................................................................8A- 13
Wiring ...........................................................................................................................................8A- 13
Fuse ..............................................................................................................................................8A- 15

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Fusible Link .................................................................................................................................8A- 15
Relay .............................................................................................................................................8A- 16
Diode ............................................................................................................................................8A- 17
Connector ....................................................................................................................................8A- 18
Battery ..........................................................................................................................................8A- 19
Reading the Circuit Diagram ......................................................................................................8A- 22
Parts Location ..............................................................................................................................8A- 22
Circuit Diagram ............................................................................................................................8A- 23
Connector List .............................................................................................................................8A- 23
Main Data and Specifications .....................................................................................................8A- 24
Bulb Specifications .....................................................................................................................8A- 24
Relay and Fuse ............................................................................................................................8A- 26
Relay and Fuse Box Location (RHD) .........................................................................................8A- 26
Relay and Fuse Box Location (LHD) ..........................................................................................8A- 27
Relay Location .............................................................................................................................8A- 28
Fuse and Slow Blow Fuse Location ...........................................................................................8A- 31
Fuse Location ..............................................................................................................................8A- 33
Diode Location .............................................................................................................................8A- 34
Fuse Block Circuit (C24SE) ........................................................................................................8A- 35/36
Fuse Block Circuit (HFV6) ...........................................................................................................8A- 37
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8A-2 ELECTRICAL-BODY AND CHASSIS

PAGE
Fuse Block Circuit (4JJ1-TC/4JK1-TC (RHD)) SOUTH AFRICA ...............................8A- 39
Fuse Block Circuit (4JJ1-TC/4JK1-TC (RHD)) EXCEPT SOUTH AFRICA ...............8A- 41
Fuse Block Circuit (4JJ1-TC/4JK1-TC) - (LHD) G.EXP .............................................8A- 43
Fuse Block Circuit (4JH1-TC) - (LHD) ........................................................................8A- 45
Fuse Block Circuit (4JA1T (L)) ...................................................................................8A- 47
Grounding Point ..............................................................................................................8A- 49
Ground Point ...............................................................................................................8A- 49
Ground Point Location ...............................................................................................8A- 89
Cable Harness Routing ...................................................................................................8A- 91
Main Cable Harness (RHD)..........................................................................................8A- 91
Instrument Harness (RHD) ..........................................................................................8A- 92
Main Cable Harness (LHD) ..........................................................................................8A- 93

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Instrument Harness (LHD) ..........................................................................................8A- 94
Engine Harness C24SE ...............................................................................................8A- 95
Engine Harness 4JJ1-TC/4JK1-TC ............................................................................8A- 96
Engine Harness 4JH1-TC/4JA1T (L) ...........................................................................8A- 97
Transmission Harness ...............................................................................................8A- 98
System Repair ..................................................................................................................8A- 100
Start and Charging ......................................................................................................8A- 100
Engine Control Module (ECM) ...................................................................................8A- 111
Exhaust Gas Recirculation (EGR) & GLOW; 4JA1T (L) Only ...................................8A- 143
Lighting ........................................................................................................................8A- 149
Front Fog Light ...........................................................................................................8A- 180
Rear Fog Light ............................................................................................................8A- 190
Headlight Leveling ......................................................................................................8A- 194
Illumination ..................................................................................................................8A- 200
Hazard Warning Flasher, Turn Signal Light, Backup Light,
Horn and Stoplight ....................................................................................................8A- 213
Dome Light, Spotlight, Map Light and Warning Buzzer ..........................................8A- 245
Windshield Wiper and Washer ..................................................................................8A- 264
Transmission Control Module (TCM) ........................................................................8A- 285
Manual Transmission Shift Assist .............................................................................8A- 298
Meter, Warning Light and Indicator Light .................................................................8A- 303
Heater and Air Conditioning ......................................................................................8A- 371
Power Door Lock ........................................................................................................8A- 386
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ELECTRICAL-BODY AND CHASSIS 8A-3

PAGE
Power Window ............................................................................................................8A- 415
Audio, Clock and Cigarette Lighter ...........................................................................8A- 440
Power Door Mirror ......................................................................................................8A- 464
Rear Defogger .............................................................................................................8A- 480
Supplemental Restraint System (SRS)-Air Bag ........................................................8A- 491
Transfer Case Control Module ...................................................................................8A- 498
Anti-Lock Brake System .............................................................................................8A- 514
Immobilizer ..................................................................................................................8A- 519
Keyless Entry ..............................................................................................................8A- 529
Data Link Connector ...................................................................................................8A- 553
Anti Theft ......................................................................................................................8A- 561
Key Inter Lock .............................................................................................................8A- 588
DRM ..............................................................................................................................8A- 592

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Trailer Hitch .................................................................................................................8A- 595
Power Train Interface Module (PIM) ..........................................................................8A- 600
Connector List .................................................................................................................8A- 606
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8A-4 ELECTRICAL-BODY AND CHASSIS

GENERAL INFORMATION
The body and chassis electrical system operates on a twelve volt power supply with negative ground polarity.
The main harness consists of the engine harness, the instrument harness, the body harness, and the chassis
harness.
The harnesses use a split corrugated tube to protect the wires from the elements.
Wire size is determined by current flow, circuit length, and voltage drop.
All wires have color-coded insulation.
Wire color-codes are shown in the circuit diagrams.
This makes it easier to trace circuits and to make the proper connections.
Each circuit consists of the following:
5. Power source – The battery and the alternator
5. Wires – To carry electrical current through the circuit
5. Fuses – To protect the circuit against current overload
5. Relays – To protect voltage drop between the battery and the circuit parts and to protect the switch points
against burning
5. Switches – To open and close the circuit
5. Load – Any device, such as a light or motor, which converts the electrical current into useful work
5. Ground – To allow the current to flow back to the power source

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ELECTRICAL-BODY AND CHASSIS 8A-5

NOTES FOR WORKING ON ELECTRICAL ITEMS


BATTERY CABLE
Disconnecting the Battery Cable
5. All switches should be “OFF” position.
5. Disconnect the battery ground cable.
5. Disconnect the battery positive cable.
CAUTION:
It is important that the battery ground cable be
disconnected first.
Disconnecting the battery positive cable first can result in
Battery
a short circuit.

Connecting the Battery Cable


Follow the disconnecting procedure in the reverse order to
connect the battery cables.
CAUTION:
Clean the battery terminal and apply light coat of grease to
prevent terminal corrosion.

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CONNECTOR HANDLING
Disconnecting the Connectors
Some connectors have a tang lock to hold the connectors
together during vehicle operation.
Some tang locks are released by pulling them towards you 1 .
Other tang locks are released by pressing them forward 2 .
Determine which type of tang lock is on the connector being
handled.

Firmly grasp both sides (male and female) of the connector.


Release the tang lock and carefully pull the two halves of the
connector apart.
Never pull on the wires to separate the connectors.
This will result in wire breakage.
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8A-6 ELECTRICAL-BODY AND CHASSIS

Connecting the Connectors


Firmly grasp both sides (male and female) of the connector.
Be sure that the connector pins and pin holes match.
Be sure that both sides of the connector are aligned with each
other.
Firmly but carefully push the two sides of the connector
together until a distinct click is heard.

Connector Inspection
Use a circuit tester to check the connector for continuity.
Insert the test probes from the connector wire side.

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CAUTION
Never insert the circuit tester test probes into the
connector open side to test the continuity.
Broken or open connector terminals will result.

Waterproof Connector Inspection


It is not possible to insert the test probes into the connector
wire side of a waterproof connector.
Use one side of a connector 1 with its wires cut to make the
test.
Connect the test connector to the connector 2 to be tested.
Connect the test probes to the cut wires to check the connector
continuity.

Connector Pin Removal


Connector Housing Tang Lock Type
5. Insert a slender shaft 3 into the connector housing open
end 4 .
5. Push the tang lock 5 up (in the direction of the arrow in
the illustration).
Pull the wire 6 with pin 7 free from the wire side of the
connector.
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ELECTRICAL-BODY AND CHASSIS 8A-7

Pin Tang Lock Type


5. Insert a slender shaft 3 into the connector housing open
end 4 .
5. Push the tang lock 8 flat (toward the wire side of the
connector).
Pull the wire 6 with pin 7 free from the wire side of the
connector.

Connector Pin Insertion


5. Check that the tang lock 8 is fully up.
5. Insert the pin 7 from the connector wire side 9 .
Push the pin in until the tang lock closes firmly.
5. Gently pull on the wires 6 to make sure that connector pin
is firmly set in place.

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Fuse Replacement
The replacement fuse must have the same amperage
specification as the original fuse.
Never replace a burn out fuse with a fuse of a different
amperage specification.
Doing so can result in an electrical fire or other serious circuit
damage.

Parts Handling
Be careful for parts handling and any part should not be
dropped or thrown, otherwise short circuit or disorder may
result.

Wiring Harness
5. When assembling the parts, be careful not to bite or wedge
the wiring harness.
5. All electrical connections must be kept clean and tight.
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8A-8 ELECTRICAL-BODY AND CHASSIS

5. Use a grommet or guard tube to protect the wiring harness


from contacting a sharp edge or surface.

5. Position the wiring harness with enough clearance from the


other parts and guard the wiring harness with a vinyl tube
to avoid direct contact.

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5. The wiring harness between engine and chassis should be
long enough to prevent chafing or damage due to various
vibrations.
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ELECTRICAL-BODY AND CHASSIS 8A-9

SPLICING WIRE
Open the Harness
If the harness is taped, remove the tape.
To avoid wire insulation damage, use a sewing “seam ripper”
(available from sewing supply stores) to cut open the harness.
If the harness has a black plastic conduit, simply pull out the
desired wire.
Cut the wire
Begin by cutting as little wire off the harness as possible.
You may need the extra length of wire later if you decide to cut
more wire off to change the location of a splice.
You may have to adjust splice locations to make certain that
each splice is at least 1-1/2” (40 mm) away from other splices,
harness branches, or connectors.
Strip the insulation
When replacing a wire, use a wire of the same size as the
original wire.
Check the stripped wire for nicks or cut strands.
If the wire is damaged, repeat the procedure on a new section
of wire.

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The two stripped wire ends should be equal in length.

Crimp the Wires


Select the proper clip to secure the splice.
To determine the proper clip size for the wire being spliced,
follow the directions included with your clips.
Select the correct anvil on the crimper.
(On most crimpers your choice is limited to either a small or
large anvil.)
Overlap the two stripped wire ends and hold them between
your thumb and forefinger.
Then, enter the splice clip under the stripped wires and hold it
in place.

• Open the crimping tool to its full width and rest one handle
on a firm flat surface.
• Center the back of the splice clip on the proper anvil and
close the crimping tool to the point where the back of the
splice clip touches the wings of the clip.
• Make sure that the clip and wires are still in the correct
position. Then, apply pressure until the crimping tool closes.

Before crimping the ends of the clip, be sure that:


• The wires extend beyond the clip in each direction.
• No strands of wire are cut loose.
• No insulation is caught under the clip.
Crimp the splice again, once on each end.
Do not let the crimping tool extend beyond the edge of the clip
or you may damage or nick the wires.
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8A-10 ELECTRICAL-BODY AND CHASSIS

Solder
Apply 60/40 rosin core solder to the opening in the back of the
clip.
Follow the manufacturer’s instructions for the solder equipment
you are using.

Tape the Splice


Center and roll the splicing tape.
The tape should cover the entire splice.
Roll on enough tape to duplicate the thickness of the insulation
on the existing wires.
Do not flag the tape.
Flagged tape may not provide enough insulation, and the
flagged ends will tangle with the other wires in the harness.

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If the wire does not belong in a conduit or other harness
covering, tape the wire again.
Use a winding motion to cover the first piece of tape.
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ELECTRICAL-BODY AND CHASSIS 8A-11

SYMBOLS AND ABBREVIATIONS


SYMBOLS
Symbol Meaning of Symbol Symbol Meaning of Symbol

--(J'JJ- Fuse
~ Bulb

~ Slow blow fuse


e Double filament bulb

-if'vO- Fusible link wire


-0- Motor

B Switch
(Normal open type)
E1 Variable register
Rheostat

U Switch -----"000'-
Coil (inductor), solenoid,
magnetic valve

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B ~
Switch Relay
(Normal close type) (Normal open type)

f Contact wiring

~
Relay
Selection of harness. (Normal close type)
A It displays selecting
IB
shared.

I~ ~I Battery --D- Connector

-8- Diode
----®- Light emitting diode

~ Electronic Parts
~ Reed switch

---m---- Resistor ----1 f-- Condenser

=[] Speaker
-0- Horn

ffi Buzzer
+;~J Vacuum switching valve

Arrow shows circuit

B Circuit breaker -----{3> [3>------ continues to the


deferent page
Arrow shows circuit
------cD CD- continues in the same
page
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8A-12 ELECTRICAL-BODY AND CHASSIS

ABBREVIATIONS
Abbreviation Meaning of abbreviation Abbreviation Meaning of abbreviation
A Ampere (S) kW Kilowatt
ABS Anti-lock brake system LH Left hand
ASM Assembly LWB Long wheel base
AC Alternating current MPI Multipart fuel injection
A/C Air conditioner M/T Manual transmission
ACC Accessories PA Passenger
CARB Carburetor PIM Power train interface module
C/B Circuit breaker PJT Projector
CKP Crankshaft position QOS Quick On Start system
CSD Cold start device RH Right hand
DIS Direct ignition system RR Rear
DR Driver RWAL Rear wheel anti-lock brake system
DRM Data Recording Module SCV Suction control valve
EHCU Electronic Hydraulic control Unit SRS Supplemental restraint system

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ECGI Electronic control gasoline injection ST Start
ECM Engine control module STD Standard
ECU Electronic control unit SW Switch
EFE Early fuel evaporation SWB Short wheel base
EGR Exhaust gas recirculation TCM Transmission control module
2WD Two-wheel drive TCCM Transfer case control module
4WD Four-wheel drive V Volt
FL Fusible link VSV Vacuum switching valve
FRT Front W Watt (S)
H/L Headlight WOT Wide open throttle
HVAC Heater, Ventilation, and Air W/ With
Conditioning W/O Without
IC Integrated circuit W/S Weld Splice
IG Ignition
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ELECTRICAL-BODY AND CHASSIS 8A-13

PARTS FOR ELECTRICAL CIRCUIT


WIRING
Wire Color
All wires have color-coded insulation.
Wires belonging to system's main harness will have a single
color.
Wires belonging to a system's sub-circuits will have a colored
stripe.
Striped wires use the following code to show wire size and
colors.
Example: 0.5 G / R
Red (Stripe color)
Green (Base color)
2
Wire size (0.5mm )
Abbreviations are used to indicate wire color within a circuit
diagram.
Refer to the following table.

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Wire Color-Coding
Color-Coding Meaning Color-Coding Meaning
B Black BR Brown
W White LG Light green
R Red GR Gray
G Green P Pink
Y Yellow SB Sky blue
L Blue V Violet
O Orange
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8A-14 ELECTRICAL-BODY AND CHASSIS

Distinction of Circuit by Wire Base Color


Base color Circuits Base color Circuits
B Starter circuit and grounding circuit Y Instrument circuit
W Charging circuit L, O, BR,
R Lighting circuit LG, GR, Other circuits
G Signal circuit P, LB, V

Wire Size
Wire size is specified with the metric gauge system.
The metric gauge system gives the wire size in cross sectional
area measured in square millimeters.

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Wire Size Specifications
Cross sectional area Outside diameter Allowable current
Nominal size 2
(mm ) (mm) (A)
0.3 0.372 1.8 9
0.5 0.563 2.0 12
0.85 0.885 2.2 16
1.25 1.287 2.5 21
2 2.091 2.9 28
3 3.296 3.6 37.5
5 5.227 4.4 53
8 7.952 5.5 67
15 13.36 7.0 75
20 20.61 8.2 97
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ELECTRICAL-BODY AND CHASSIS 8A-15

Normal Blown
FUSE
Fuses are the most common form of circuit protection used in
vehicle wiring.
A fuse is a thin piece of wire or strip of metal encased in a
glass or plastic housing.
It is wired in series with the circuit it protects.
When there is an overload of current in a circuit, such as a
short of a ground, the wire or metal strip is designed to burn
out and interrupt the flow of current.
This prevents a surge of high current from reaching and
damaging other components in the circuit.
Determine the cause of the overloaded before replacing the
fuse.
Never replace a blown fuse with a fuse of a different amperage
specification.
Doing so can result in an electrical fire or other serious circuit
damage.
A blown fuse is easily identified.

Normal Blown
FUSIBLE LINK
The fusible link is primarily used to protect circuits where high
amounts of current flow and where is would not be practical to

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use a fuse.
For example, the starter circuit.
When a current overload occurs, the fusible link melts open
and interrupts the flow of current so as to prevent the rest of
the wiring harness from burning.
Determine the cause of the overload before replacing the
fusible link.
The replacement fusible link must have the same amperage
specification as the original fusible link.
Never replace a blown fusible link with fusible link of a different
amperage specification.
Doing so can result in an electrical fire or other serious circuit
damage.
A blown fusible link is easily identified.

Fusible Link Specifications


Type Rating Case Color Maximum Circuit Current (A)
Connector 30A Pink 15
Connector 40A Green 20
Bolted 50A Red 25
Bolted 60A Yellow 30
Bolted 80A Black 40
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8A-16 ELECTRICAL-BODY AND CHASSIS

RELAY
Battery and load location may require that a switch be placed
some distance from either component.
This means a longer wire and a higher voltage drop 1 . The
installation of a relay between the battery and the load reduces
the voltage drop 2 .
Because the switch controls the relay, amperage through the
switch can be reduced.

Relay Specifications and Configurations


Rated Rated
Name/ Name/
voltage/ Coil Internal circuit Voltage/Coil Internal circuit
Color color
resistance resistance

12V
12V Approx.
1T Approx. 92Ω
1M (MINI 94Ω Minimum
(MICRO Minimum
ISO) operating
ISO) operating

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/Black voltage: 7V at
/Black voltage: 7V at
20°C (77°F)
20°C (77°F)

12V
12V Approx.
1M Approx. 132-3
1M 94Ω Minimum
(MICRO Ω Minimum
(power)/ operating
ISO) operating
Black voltage: 7V at
/Black voltage: 7V at
20°C (77°F)
20°C (77°F)
* Relay contact shown in the wiring diagram indicates condition before actuation.
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ELECTRICAL-BODY AND CHASSIS 8A-17

DIODE
Diode Specifications and Configurations
THERE SHOULD BE CONTINUITY IN
MARK/ EITHER A OR B WHEN A CIRCUIT
SHAPE CONSTRUCTION CHECKING
COLOR TESTER IS CONNECTED WITH
DIODE TERMINAL

TERMINAL NO.
2 1
CONNECTION A + -
PATTERN B - +
BLACK

TERMINAL NO.
3 2 1
- +
A
CONNECTION + -
PATTERN + -
B

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BLACK - +

TERMINAL NO.
3 2 1
- +
A
CONNECTION + -
PATTERN + -
B
BLACK - +

TERMINAL NO.
4 3 2 1
+ -
A - +
CONNECTION - +
PATTERN - +
B + -
+ -
BLACK

Maximum Rating (Temp.=25°°C)


Items Rating Remarks
Peak reverse voltage 400V
Transient peak reverse voltage 500V
Average output current 1.5A Temp.=40°C
Working ambient temperature -30°C∼80°C
Storage temperature -40°C∼100ßC
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8A-18 ELECTRICAL-BODY AND CHASSIS

CONNECTOR
The connector pin shape determines whether the connector is
male or female.
The connector housing configuration does not determine
whether a connector is male or female.

The symbol illustrated in the figure is used as connector in the


circuit this section.

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Connector is identified with a number.

RTW78ASH003101

The applicable terminal number is shown for each connector.

RTW78ASH003201

Connector terminal numbers are clearly shown.


Male side connector terminal numbers are in sequence from
upper right to lower left.
Female side connector terminal numbers are in sequence from
upper left to lower right.
NOTE:
For those connectors on which specific terminal numbers
on symbols are shown, the terminal numbers or symbols
are used in the circuit diagram, irrespective of the above
rule.
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ELECTRICAL-BODY AND CHASSIS 8A-19

BATTERY
Inspection
1. Check the battery terminals 1 for corrosion.
2. Check the battery cables 2 for looseness.
3. Check the battery case 3 for cracks and other damage.
4. Check the battery electrolyte level.

Battery-1

Battery Replacement
1. Disconnect the battery ground cable 1 .
2. Disconnect the battery positive cable 2 .
3. Remove the battery clamp 3 .
4. Remove the battery
Caution:
It is important that the battery ground cable be removed
first.
Removing the battery positive cable first can result in a
Battery-2 short circuit.

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Jump Starting the Engine with a Booster Battery
The following description assumes that you are using a booster
battery mounted on a second vehicle.
The listed steps (with some minor modifications) are also
applicable if you are using a naked booster battery or special
battery charging equipment.
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8A-20 ELECTRICAL-BODY AND CHASSIS

Caution:
Never push or tow the vehicle in an attempt to start it.
Extensive damage to the emission system and other
vehicle parts will result.
(Only catalytic converter vehicle)
Treat both the discharged battery and the booster battery
with great care when using jumper cables.
Carefully follow the procedure outlined below.
Always be aware of the dangers of sparking.
Failure to follow the following procedure can result in:
a. Serious personal injury, specially to your eyes.
b. Extensive property damage from a battery explosion,
battery acid discharge, or electrical file.
c. Extensive damage to the electronic components of
both vehicles.
Do not use a 24 volt booster battery.
Serious damage to the vehicle's electrical system and
electronic components will result.

Jump Starting Procedure


1. Set the parking brake on both vehicles.

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2. If one or both vehicles is equipped with a manual
transmission, place the gear shift in the "NEUTRAL"
position.
3. Turn off the ignition on both vehicles.
4. Turn off all vehicle lights and accessories.
5 Be sure that the two vehicles are not touching.
Attach the end of one jumper cable to the booster battery
positive terminal.
6 Attach the other end of the same cable to the discharged
battery positive terminal.
7. Once again, check that the booster battery has a 12 volt
rating.
8. Attach one end of the remaining booster cable to the
booster battery negative terminal.
9. Attach the other end of the booster cable to a solid ground
(such as the air conditioner compressor mounting bracket
or the alternator mounting bracket) in the engine room of
the vehicle with the discharged battery.
10.Be sure that the ground connection is at least 500 mm (20
in) from the discharged battery.
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ELECTRICAL-BODY AND CHASSIS 8A-21

Caution:
Do not attach the booster cable to the discharged battery
negative terminal.

11. Start the engine of the vehicle with the booster battery.
Check that all unnecessary electrical accessories are off.
12. Start the engine of the vehicle with the discharged battery.
13. Remove the jumper cables in the reverse order to which
they were attached.
Caution:
Be absolutely sure to remove the negative jumper cable
from the vehicle with the discharged battery first.

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8A-22 ELECTRICAL-BODY AND CHASSIS

READING THE CIRCUIT DIAGRAM


In this manual, each system has its own parts location illustration and circuit diagram.
And connector configurations used in the circuit diagram are shown at the end of this manual.
PARTS LOCATION: The parts location shows the location of the connectors 1 and the harnesses 2 used in the
each system.
CIRCUIT DIAGRAM: The circuit diagram shows the power supply 3 , the load or loads 4 and the grounding
point(s) 5 .
CONNECTOR LIST: The connector configuration shows each connector's number 6 , configuration 7 and the pin
numbers 8 , parts name 9 , connector color 10 .

PARTS LOCATION

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RTW780MF002401
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ELECTRICAL-BODY AND CHASSIS 8A-23

CIRCUIT DIAGRAM

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CONNECTOR LIST
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8A-24 ELECTRICAL-BODY AND CHASSIS

MAIN DATA AND SPECIFICATIONS


BULB SPECIFICATIONS
This illustration based on LHD

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RTW78AMF000801

Rated Power Number Lens


Light Name Bulb No. Remarks
V-W of Bulbs Color
Headlight H4 12-60/55 2 White A type, Halogen
HB3 12-65 2 White A type, Halogen
H7 12-55 2 White projector type
HB3 12-60 2 White High Bean
B type
HB4 12-51 2 White Low Bean
High mounted stoplight W5W 12-5 4 RED
Fog light H3 12-55 2 White
Front turn signal light PY21W 12-21 2 White Bulb Lens color
Amber
Clearance light W5W 12-5 2 White
Door mirror-turn signal light 2 White LED (Illuminated
- -
(out side mirror type) color Amber)
Side turn signal light W5W 12-5 2 White with
amber
inner lens
Rear turn signal light PY21W 12-21 2 White Bulb Lens color
Amber
Rear fog light P21W 12-21 1 Red
Tail and stoplight P21/5W 12-21/5 2 Red
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ELECTRICAL-BODY AND CHASSIS 8A-25

Rated Power Number Lens


Light Name Bulb No. Remarks
V-W of Bulbs Color
Backup light P16W 12-21 2 White Regular cab
P21W 12-16 2 White Extend cab, Crew
cab
License plate light W5W 12-5 2 White
A/C-Heater control light - 12-0.7 1 -
Dome light - 12-10 1 White
Spotlight/ Map light - 12-5 2 White

Rated Power
Light Name Luminous Color Remarks
V-W
ILLUMINATION LIGHT LED White
MULTI FUNCTION DISPLAY LCD Light blue
TURN SIGNAL LED Green
HIGH BEAM LED Blue
LOW FUEL LED Amber

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A/T OIL TEMP LED Red
BRAKE LED Red
4WD LED Green
SEAT BELT LED Red
CHECK ENGINE LED Amber
OIL LED Red
Meter FUEL FILTER LED Green
Illumination ABS LED Amber
light, SEDIMENTER LED Red
Indicator SRS LED Red
light, CHARGE LED Red
Warning CHECK TRANS LED Red
light
CHECK 4WD LED Red
POWER DRIVE LED Amber
3RD START LED Green
4WD-LOW LED Green
DOOR AJAR LED Red
P LED/LCD Green
LED: Indicated on
R LED/LCD Green the gauge
N LED/LCD Green panel
A/T shift
D LED/LCD Green LCD: Indicated on
indicator
3 LED/LCD Green the
2 LED/LCD Green tachometer
panel
L LED/LCD Green
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8A-26 ELECTRICAL-BODY AND CHASSIS

RELAY AND FUSE


RELAY AND FUSE BOX LOCATION (RHD)

RELAY & FUSE BOX (CABIN) RELAY & FUSE BOX (ENGINE ROOM)

011111111110
Do 0 [IIJ D 0

011111111111

cardiagn.com

RTW780MF002301
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ELECTRICAL-BODY AND CHASSIS 8A-27

RELAY AND FUSE BOX LOCATION (LHD)

RELAY & FUSE BOX (ENGINE ROOM) RELAY & FUSE BOX (CABIN)

011111111110
Do 0 [IIJ D 0

011111111111

Btype A type
cardiagn.com

RTW78ALF000201
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8A-28 ELECTRICAL-BODY AND CHASSIS

RELAY LOCATION
RELAY & FUSE BOX (ENGINE ROOM)
RHD

cardiagn.com
RELAY
NO. RELEY (C24SE) RELAY (HFV6) RELAY (4JA1T(L))
(4JJ1-TC/4JK1-TC)
X1 RELAY; TAIL LIGHT RELAY; FOG LIGHT ← ←
X2 RELAY; FUEL PUMP RELAY; TAIL LIGHT ← ←
X3 RELAY; HORN ← ← ←
X4 RELAY; DIMMER ← ← ←
X5   RELAY; GLOW ←
X6 RELAY; STARTER RELAY; H/LIGHT ← ←
X7 RELAY; H/LIGHT RELAY; H/ LIGHT RELAY; CSD RELAY; STARTER CUT
(Except AUSTRALIA)
RELAY; COND FAN
(AUSTRALIA)
X8   RELAY; STARTER ←
X9 RELAY; FRT FOG   RELAY; COND FAN
LAMP
X10 RELAY; COND FAN   RELAY;
TRANSMISSION
X11 RELAY; HEATER ← ← ←
X12 RELAY; STARTER CUT RELAY; ECM MAIN  RELAY; ECM MAIN
(AUSTRALIA)
X13 RELAY; STARTER CUT RELAY; F/PUMP RELAY; COND FAN RELAY; F/PUMP
(Except AUSTRALIA)
RELAY; H/LIGHT
(AUSTRALIA)
X14 RELAY; A/C COMP ← RELAY; STARTER CUT RELAY; A/C COMP
X15 RELAY; THERMO RELAY; STARTER RELAY; THERMO ←
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ELECTRICAL-BODY AND CHASSIS 8A-29

RELAY LOCATION
RELAY & FUSE BOX (ENGINE ROOM)
LHD

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RELAY
NO. RELEY (C24SE) RELAY (HFV6) RELAY (4JH1-TC) RELAY (4JA1T(L))
(4JJ1-TC/4JK1-TC)
X1 RELAY; TAIL RELAY; FOG ← ← ←
LIGHT LIGHT
X2 RELAY; FUEL RELAY; TAIL ← ← ←
LIGHT LIGHT
X3 RELAY; HORN ← ← ← ←
X4 RELAY; DIMMER ← ← ← ←
X5   RELAY; GLOW ← ←
X6 RELAY; STARTER RELAY; H/LIGHT ← ← ←
X7 RELAY; H/LIGHT  RELAY; STARTER RELAY; CSD RELAY; STARTER
CUT CUT
X8   RELAY; STARTER ← ←
X9 RELAY; FRT FOG  RELAY; COND  ←
LIGHT FAN
X10 RELAY; COND    RELAY;
FAN TRANSMISSION
X11 RELAY; HEATER ← ← ← ←
X12  RELAY; ECM MAIN RELAY; ECM MAIN  ←
X13 RELAY; STARTER RELAY; F/PUMP  RELAY; COND RELAY; F/PUMP
CUT FAN
X14 RELAY; A/C COMP ← ← RELAY; STARTER RELAY; A/C COMP
CUT
X15 RELAY; THERMO RELAY; STARTER RELAY; THERMO RELAY; THERMO ←
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8A-30 ELECTRICAL-BODY AND CHASSIS

RELAY LOCATION

RELAY & FUSE BOX (CABIN)

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RELAY
Connector No. B7 B8 B40

Relay name REAR DEFOGGER POWER WINDOW (NO RELAY)


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ELECTRICAL-BODY AND CHASSIS 8A-31

FUSE AND SLOW BLOW FUSE LOCATION

RELAY & FUSE BOX (ENGINE ROOM)


RHD

FUSE ∗1 AUSTRALIA
ENGINE MODEL
FUSE NO. C24SE HFV6 4JA1T (L) 4JJ1-TC/ 4JK1-TC
EB1 15A ECM ← 10A ACG (S) ←

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EB2  15A 02 SENS PRE  10A ECM (B)
EB3 15A FRT FOG 10A ECM (B)  10A F/PUMP
20A TRAILER ∗1
EB4 10A ACG (S) 10A TCM PIM B  10A ENGINE
EB5 10A ILLUMI 10A H/L (RH) HI ← ←
10A H/L (RH) HI ∗1
EB6 10A H/L (LH) HI ← ← ←
EB7 10A H/L (RH) LOW ← ← ←
EB8 10A H/L (LH) LOW ← ← ←
EB9 20A F/PUMP 20A TRAILER  20A TRAIKER
EB10 10A SENSOR   20A COND, FAN
EB11 10A TAIL (RH) ← ← ←
EB12 10A ILLUMI & TAIL-LH ← ← ←
EB13 10A A/C ← ← ←
EB14 10A 4WD ← ← ←
EB15 10A HORN ← ← ←
EB16 10A HAZARD ← ← ←

SLOW BLOW FUSE


ENGINE MODEL
FUSE NO. C24SE HFV6 4JA1T (L) 4JJ1-TC / 4JK1-TC
SBF1 100A MAIN ← 80A MAIN 120A MAIN
SBF2  20A FRT FOG 40A ABS1 ←
SBF3  60A RAD. FAN 20A ABS2 ←
SBF4 20A COND, FAN 20A F/PUMP 20A COND, FAN 40A ECM
SBF5 40A IG 1 ← ← ←
SBF6  30A BLOWER ← ←
SBF7 20A FRT FOG 40A ABS1 20A FRT FOG ←
SBF8 30A BLOWER 20A ABS2 50A GLOW 60A GLOW
SBF9 50A IG 2 60A IG 2 50A IG 2 60A IG 2
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8A-32 ELECTRICAL-BODY AND CHASSIS

FUSE AND SLOW BLOW FUSE LOCATION

RELAY & FUSE BOX (ENGINE ROOM)


LHD

FUSE ∗2 WITH HEADLIGHTS LEVELING


ENGINE MODEL
FUSE NO. C24SE HFV6 4JH1-TC 4JA1T (L) 4JJ1-TC / 4JK1-TC
EB1 15A ECM 15A ECM 10A ACG (S) ← ←
EB2  15A 02 SENS PRE   10A ECM (B)

cardiagn.com
EB3  10A ECM (B)   10A F/PUMP
EB4 10A ACG (S) 10A TCM PIM B 10A ECM  10A ENGINE
EB5 10A H/L (RH) HI ∗2 10A H/L (RH) HI 10A H/L (RH) HI ∗2 10A H/L (RH) HI ←
EB6 10A H/L (LH) HI ∗2 10A H/L (LH) HI 10A H/L (LH) HI ∗2 10A H/L (LH) HI ←
10A H/L (RH)
EB7 10A H/L (RH) 10A H/L (RH) LOW 10A H/L (RH) ←
LOW
10A H/L (RH) LOW 10A H/L (RH) LOW
∗2 ∗2
10A H/L (LH)
EB8 10A H/L (LH) 10A H/L (LH) LOW 10A H/L (LH) ←
LOW
10A H/L (LH) LOW
10A H/L (LH) LOW ∗2
∗2
EB9 20A F/PUMP    20A TRAILER
EB10 10A SENSOR  20A COND FAN  20A COND FAN
EB11 10A TAIL (RH) ← ← ← ←
10A ILLUMI & TAIL
EB12 ← ← ← ←
LH
EB13 10A A/C ← ← ← ←
EB14 10A 4WD ← ← ← ←
EB15 10A HORN ← ← ← ←
EB16 10A HAZARD ← ← ← ←

SLOW BLOW FUSE


ENGINE MODEL
FUSE NO. C24SE HFV6 4JH1-TC 4JA1T (L) 4JJ1-TC / 4JK1-TC
SBF1 100A MAIN ← 80A MAIN ← 120A MAIN
SBF2  20A FRT FOG 40A ABS1  40A ABS1
SBF3  60A RAD. FAN 30A ABS2 20A ABS2 ←
SBF4 20A COND, FAN 20A F/PUMP 30A ECM 20A CON FAN 40A ECM
SBF5 40A IG 1 ← ← ← ←
SBF6  30A BLOWER ← ← ←
SBF7 20A FRT FOG 40A ABS1 20A FRT FOG ← ←
SBF8 30A BLOWER 20A ABS2 60A GLOW 50A GLOW 60A GLOW
SBF9 50A IG 2 60A IG 2 50A IG 2 ← 60A IG 2
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ELECTRICAL-BODY AND CHASSIS 8A-33

FUSE LOCATION

FUSE BOX
RHD/LHD

cardiagn.com
FUSE
NO. Capacity Indication on label NO. Capacity Indication on label
C1 10A STARTER C11 10A AUDIO
C2   C12 20A CIGAR/ACC SOCKET
10A TRAILER *3 C13 15A AUDIO (+B)
C3 10A ELEC IG C14 10A METER
C4 10A TURN C15 15A STOP
C5 10A ABS/4WD C16  
C6 10A ENGINE C17 10A ROOM
10A ECU *4 C19 10A METER (+B)
C7 15A TCM/IG COIL/ C21 20A DOOR LOCK
10A GLOW ENGINE *4 C22  
C8 10A SRS 10A ANTI THEFT *5
C9 20A FRT WIPER
C10 15A BACKUP
*3… HFV6 (AUSTRALIA)
SLOW BLOW FUSE *4… HFV6
*5… 4JJ1-TC (EUROPE)
NO. Capacity Indication on label
C18 20A RR DEF
C20 30A POWER WINDOW
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8A-34 ELECTRICAL-BODY AND CHASSIS

DIODE LOCATION

RELAY & FUSE BOX

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DIODE
C24SE HFV6 4JH1-TC 4JA1T (L) 4JJ1-TC/4JK1-TC
No. RHD LHD RHD LHD LHD RHD LHD RHD LHD
X16 ― ― DIODE VSV FICD DIODE
X17 ― ― ― ― DIODE
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ELECTRICAL-BODY AND CHASSIS 8A-35

FUSE BLOCK CIRCUIT C24SE Sheet 1/2

r -______________~8~W~____________________________________________________________________~B ACG

CHARGE WARNI NG(METER) _---------------'-0.-=-8=-5-"W"'/l'----__---i


S
I EB-5110A
ILLUMINATION LIGHT

TAIL LIGHT

COMBSW

FOG LIGHT RELAY


I EB-31150A
3G/R 2 Gil 1.25 G/R
P-11 FOG LIGHT
TAIL FUSE _-----"-0."'-5.o:G!.C/R~-i 0.5 R
FOGSW

8
BlR
I EB-4110A 1.25W
3.0 WIG
3 l/R
BLOWER MOTOR
ISBF-81
30A BlOVVER 3.0W/R

ISBF-91 TURN ~ 10A --,0",.5,--W"------1 ~------1~.2~5~B~-----i11


50A IG.2

cardiagn.com
CONDENSER FAN RELAY

1.25 l/O 1.25 l CONDENSER FAN

TRI PLE PRESSURE SW -"0,,,.5-,-,PNV=----1 1--_ _-"0"'.5-"B_ _ _-i II


BODY ENGINE 2CV\
OOND
FAN
0.5 BIY

FUEL PUMP RELAY


I EB-9 120A
2.0W 2 B/R FUEL PUMP 2 B/l
FUEL PUMP SENSOR
0.5 RNV 0.5GNV
ECM

IEB-10120A
02 SENSOR 0.85 RIG
02 SENSOR

~15A
ECM
ECM

I EB-7110A
HEAD LIGHT RELAY 0.85 RIG
HEADLIGHT RH

3.0 R 0.85 RNV HEAD LIGHT LH

LIGHTING SW

IEB-14110A
0.5 RIY
4WD

2.0W 0.5G
HAZARD

0.5G/R
HORN

RTW68AXF005801
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8A-36 ELECTRICAL-BODY AND CHASSIS

FUSE BLOCK CIRCUIT C24SE Sheet 2/2

JUNCTION BLOCK
ISBF-11
P-2
100A MAIN PAN~ELAY
ISBF-111 30A
ISBF-81 "-'~~
-0-, ~ 2G/R POEWR WINDOW

30A BLOWER
P.:::. r---~~~~--11c-1071~2 O.SB BODY EARTH-CTR IC-10gl

~
.J)-
ISBF-91
SOA IG.2 I C-16110A I B-S6IL4

20
ISBF-si ~,----------,. ~~~~_~~-~Y-+-----------~ O.SRNV -. DOOM LIGHT

BfY 4OA1G.1 IC-1311SA ~


~- 3W/B S --..Y"~ ~ 0.8SRNV -. AUDIO (+B)
~ W 1

c:WaI ~ f'6~
P-6 P-10

Pi~~======~--~-o~o-
I C-19 I
~r---~
-0 0--- 81
,----
_____ NOT USED

BODY ENGINE

I C-17110A s:55lf4~~0~.S~R-NV--~ ANTI THEFT


.L:=~<V'Y'\.~J:)--+------------~LI1~'1 t6_________ NOT USED

j...:l=c:c-1y_8,1.J.1)-sA--+--------------I~
• .!r:~~ ,
4 0.8SG STOP LIGHT

I c-1s110A t101'II=---2______• NOT USED


~IJ+-----------LI=
B-S6
3 O.SRfY METER (+B)

I C-14120A ~ 2 1.2SLNV DOOR LOCK

B~ ~-~ ~IJ-+---R-R.____-D-E-F-R-E-L-A-YIL'~ 8 1.2SL GNV ANTI THEFT CONTROL UNIT


~=~ ISBF-10120A .....;::, ~ 3 1.2SB/R RR DEF

cardiagn.com
~~ V- ~
3 3
W W/B

s s:54Tl3 0.3RNV
~«; 1r----f;B;-;1;-,-o----t~i?2,-~---, -----1J RRDEFSW
4 B-62 ~10A ~ 1B:56n6 O.SRfY AUDIO,MIRROR
~~£f--~~-+~==------~~
il 1'1~1§l'j'G~
f--L---r-t"f~--­
if) ~r20~A+--~------_,~ s:55 2 0.8SBRNV CIGAR LIGHTER
L ~S 0.8SRfY
A
~1SA
20
B/R 3 B/R 1JlB:621-----<~--n=<'Y'Y"-_~~J_t_---------11
LL--
~9 .... O.SW ALARMER,RR DEFTIMER
L ~3 NOT USED
~10A
--(Y'_~ .... f==
B-S6
7 O.SW HAZARDSW
L =11 O.SW
C-107 HEATER RELA Y
F=
B-SS
S
NOT USED

L ~7 8 NOT USED
~20A
~-- ~2 0.8SLGNV NOT USED
= 4
L C-10 8 0.8SLGNV FTWIPER
~1SA
f===l 9 O.85LIY
~- C-10 7
-
ECM
~1SA
L-+-__~3=BfY~__-,~Ir-~~~ I J - - - - - - - - - - - - - - , - Is:54 4
"----
0.8SY METER. IMMO BILIZER
L=10 0.8SY/G
C-107:!1 VEHICLE SPE ED SENSOR

§lP 2W/G
IGCOIL

~1 0.8SW BACK UP

-;;-;;:;-n1 O.SB/R
=
~10A
~ SRS

L5
--(Y' I:::"=n7 _ NOTUSED

O.SLNV _ G-SENNSOR
I C-20 I 10A B-S6 S
L -_ _ _ ______~1IB-63~~===-~~y-~~~j-I--1
3BNV ~6 o.sw __ 2-4WD CONT ROL UNIT
~
"----L------rrC~-1~0~~J~LB-5ES6~----
~---------------------- S L
L-~~~~A~R~T~E~R~R~EL~A~Y~2---------
10 O.S RNV METER(CPU)

1
L--------------f-------:s:rAFrrEiUlJTFtru3~W~-------~1l1lr---[::::;::"
X--R6 f" ~~
X
~
II 3 BfY __ STARTER@]

l O.
S RNV
4 STARTER CUT RELA\
r HL ~
t-;;-;;-n
O.S LfY -'I X-6 ~ X-6 "
~I~~~~~~~~J~U,,~J~~
, II
O.S OIL GROUND I C-1091.
IMMOBILIZER C/U

- !===;; 0.3 B 3 - S -. GROUND ~


A>-0~.8-S-RfY---~~~~13~~~~I~~-'1~"3-1J~IL--~~-------------------

~~--------~~~----------JiDl---------3-------------S------------------------------_STARTERQD
y~

RTW68AXF005901
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ELECTRICAL-BODY AND CHASSIS 8A-37

FUSE BLOCK CIRCUIT HFV6 Sheet 1/2

TAIL LIGHT RELAY ~ILLUMI

1~~~2
2VV/L 2VV/L EB12 TAIL-LH 10A
20VV RR COMBINATION LIGHT (TAIL-LH)
~ pg ACG(B) 2R
~TAIL-RH 10A
0.5VV/L
3"x2~~
MAIN 140A
BVV u RR COMBINATION LIGHT (TAIL-RH)

B~
P7 P11 CO MBINATION SVVITCH (LIGHTING)
3VV/R~TRAILER20A ~ 2P
HOL DEN TRAILER HITCH(RHD ONLy)

1\
u FOG~LAY
r:;<F,;i
1~f.0-6- ~2
1.25G/R
P2
r77 FRT FOGLIGHT
00
0 ~FRTFOG ~ru ~~ )(1115
0.3R

0.5G/R
CO MBINATION SVVITCH (LIGHTING)

0~ "'"20A 3L/R
CLE ARANCE LlGHT-LH
:::... HE~A~
BLOVVER MOTOR
I 2G/B
~A/C10A , - E L ECTRONIC THERMOSTAT(RHD ONLY)
5~f.0-6-

~
X11 1 0.5B/R
AlC SVVITCH
20 20
~
~~ J<11ll 2
BLOVVER 30A 0.3B
BfY B/R ENG INE ROOM LH(EARTH)
~ 3VV/R
--"-' 0.5VV
A
I P10 II P6 I ~IG260A
~
-
ENGINE
~
-
BODY
.,.r;;;;
- ~M~RRELAY
5VV
0.5B/R
B

1 X14~~2 0.5G/0
MAGNETIC CLUTCH

~~~5
0.5GY/R
P4 ECM
3VV/R
STARTER EHC
2VV/G EHC
(B)
~ABS140A 0.5P/L
~-r-c FUE~ELAY

1~~~2
2VV 2B/L
FUE L TANK UNIT
~ABS220A

~ FUEL PUMP 20A


r:t=;;;;:
- ~~35
0.5R/L

0.3B
ECM

ENG INE ROOM LH(EARTH)

cardiagn.com
r;;;;:

ECM~L~
5~~ X12 1

rr-:;:-;:~---::-:::ll 0.5L/R
4~ ~2 ECM
~
3VV

~A~LAY
3
RIB 1 X15 f.o-6- 32
3BfY
STA RTER(C)

~~ J<15ll 5
0.B5Y
ECM
0.B5P/L
C
~IG140A
r;;;;: 3VV/B
D
~ 5R

-
RADIATOR FAN 60A RAD IATOR FAN
2R
,------------ 2R/B I

. ---- -- ___________
.....
~~A~
X4
:
I

2~y X4 1-----'

4~
;---0~5RTB-~,~~ ~;----------5.3YiR-
CO MBINATION SVVITCH (LIGHTING)

~~'
,
I
, f.o-6- ~ 1 X3 2
0.3G/0
HOR

R~ R7G ~i~:
, 3
:l ---;;:;-n 0.30/B
0 3 X3 ~~4 INFLATOR DRIVER
,
,
k:
~ ~ECM15A~
M. 0.B5P/L
ECM
~02 SENSOR PRE 15A
I"': "l- - ~ 1.25VV
ens ENSOR
- ~ECMB10A
iY":. 0.B5BR/R
ECM
~TCM/PIM B 10A
2VV 0.B50
TCM ,PIM
~HE~~Ll<eHJoR-H-L.9-1Q~ _______ - - - - - -0.B5RfY--, HEA DLiGHT-RH

,~HE~~Ll<eHJoLI' _L9JQ"- _______


2 1ST .AND.M.D TYPE or PROJECTOR TYPE-LO)
VV .. - - - - - -0.B5RfY--, HEA DLiGHT-LH

: ~HAZARD 10A 1ST .AND.M.D TYPE or PROJECTOR TYPE-LO)

RIG
2 ,I
I
'"
~HORN10A
0.5G HAZAR D SVVITCH,
KYEL ESS ENTRY CONTROL UNITIRHD ONLy)

,
2 ,
~4VVD10A
R I
iY":. 0.5SB
, TRANSFER CONTROL MODULE
,
I ~ 02 SENSOR POST 15A
, 1.25P
ens ENSOR
,
I
,
""
~COILRH15A
1.25R
, IGN COIL
I
I
,
,
, ~COILLH15A
1.25LG
, I ;b IGN COIL
I

---------~~---------~ HEA~E~
,
,
I
I
-----------~:~~ ~~~~~D-Ll~~~/~~_~~10A ~~A'5 X6 X6 3-'fY';. , 0.B5R/B _
MBINATION SVVITCH (LIGHTING)

1ST DLiGHT-RH
, .AND.M.D TYPE or PROJECTOR TYPE-HI)
he thick solid line shows the STANDARD TYPE of HEADLIGHT, and the dotted
,
I mm ----- ~HEADLIGHT-LH-HI10A
~g
HEA DLiGHT-LH
ine shows the PROJECTOR TYPE ,
- ' - 1ST .AND.M.D TYPE or PROJECTOR TYPE-HI)

RTW78AXF003001
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8A-38 ELECTRICAL-BODY AND CHASSIS

FUSE BLOCK CIRCUIT HFV6 Sheet 2/2

JUNCTION BLOCK

POWER
WINDOW RELAY
PIININDOW r---
[gQJ 30A
~
~o--t--- fss6n 1
2G/R POWERWINDOW

~12
0.3B BODY CTR(EARTH)

SW
[ill]
ROOM

'-'
~AUDIO(+B)
10A 1 '"(Bs) -;;-;,;-n
~4
O.SRIIN DOO M LIGHT

C13 1SA
--=-=-n 0.8SRIIN
AUD 10 (+B)
3W/B
'-'
~1

~1 ~
-;;;:;:-n NO FUSE
~6
~~
C108 O.SRIY TCM
O.SRIY ECM

~. t:-:::-n O.SRIY NO FUSE


~6
~ @j]J STsOZ t:-:::-n 0.8SG
STO P LIGHT SWITCH
~4
~

O.SRIY
DATA LINK CONNECTOR
METER(+B) O.SRIY
IMM OBILIZER CONTROL UNIT(RHD ONLY)
@j]J 10A --=-=-n O.SRIY MET ER
v
~3
1.2SLIIN DOOR LOCK CONTROLLER(RHD ONLY)
DOOR LOCK
[QjJ 20A
Bs6'l------ POWER WINDOW SWITCH-DRIVER
RR DEFOGGERL S 2
0.8SLGIIN
~ ~8
KEYLESS ENTRY CONTROL UNIT(RHD ONLy)

~T
RR-DEF
@j]J~A ~t-- --=-=-n 1.2SB/R
RR DEFOGGER-DRIVER
3
W/B 3l
W/B
'-'~
~3
Bs4ll 0.3RIIN

cardiagn.com
RR DEFOGGER TIMER
f-.=-:-JJ3

~
( B1
STARTER ( OFF AUDIO '(B7) O.SRIY RE MOTE CONTROL MIRROR SWITCH

r~~cc
SWITCH ,-----0 [TIjJ 10A
fBs6n O.SRIY
~\ (~1
v
CIGARI f==-U6 O.SRIY
AU DIO
ST KE YINTER LOCK
ACC SOCKET

~
[ill] 20A
r-sss-n 0.8S8R1IN CIG AR LIGHTER

~AC
f---------lJ2
TURN CSOCKET
[IT] 10A
Bs6'l O.SW H
AZARD SWITCH
~ECIG ~7

[QJ 10A -

~
3B/R JTB62 BS6 O.SW RR DEFOGGER TIMER
~
(j)
1=
L =9
O.SW
TRAILER C107 A
0 11
[QJ 10A =
z NOT USED(RHD· •• NO FUSE)
:>' ~
~S
w O.SW
t:e NE UTRAL SWITCH
>-
W O.SLIIN TR ANSFER CONTROL MODULE
~ ABS/4WD
@]~A r-:-:-:-n I O.SLIIN GS ENSOR(4WD)
~2
L t:-:::-n 1 O.SLIIN
AB S
~~ O.SLIIN TA RNSFER CONROL MODULE
ECU
O.SB JTB63 @] 10A i==1l 0.8SLIY AU TOMATIC TRANSMISSION
4LL--
~
~9

F"
ANSFER CONTROL MODULE

0.8SW CL UTCH SWITCH


BACKUP
@j]] 1SA
3BIY rTB62 Bs4ll
~4
O.SW KE YINTER LOCK
3 "-----

L ------n If! 0.8SW BA CK UP LIGHT SWITCH


~10
FRTWIPER L p N PSWITCH
O.SB
JTB63 [Q[J 20A 0.8SLGIIN
FRT WIPER MOTOR
2 "-----
1[QJ ~GINE S3

~
C7 10A
-V
SRS
@]
~
10A
ts53n
~1
O.SB/R
SR S CONTROL UNIT
O.SY
1M MOBILIZER CONTROL UNIT(RHD ONLy)
METER
@ill ~10A O.SY
-v Bs6'l
....::.:..:.JJS
METER
l\oSY
2-4WDSWITCH
O.SY
STARTER KE YLESS ENTRY CONTROL UNIT(RHD ONLY)
3 BIIN rTB63 ITIl 10A O.SRIIN
~S
1
= Bs4Jl
--=-:..JJ1
O.SR
EC M

METER
KE YLESS ENTRY CONTROL UNIT(RHD ONLY)
O.SP/L
STOP LIGHT SWITCH
0.8SP/L 1/ O.SP/L
CO MBINATION SWITCH (WIPER)
1\ 0.8SP/L
EC M
0.8SP/L
PI M

RTW78AXF003101
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-39

FUSE BLOCK CIRCUIT 4JJ1-TC/4JK1-TC (RHD) SOUTH AFRICA Sheet 1/2

5W
P9ACG(B) ILLUMI

,~
TAIL-LH O.5G/R
RRCOMBINATION LIGHT (TAIL-LH)

~
BATTERY
[]0J
MAIN 2WlL 1 X2 X2 2
~t
~
0.5G/0
RRCOMBINATION LIGHT (TAIL-RH)

~IU
120A
BBiR TAIL-RH 10A O.3G/Y
0 P2 O.5WfL 3 X2 X2 5 COMBI NATION SVVITCH (LIGHTING)

0JF 2UO
CONDENS~

X9
RELAY
X9
1.25L
HVAC(CONDENSER FAN)
1 2
X9 0.58
~CONDFAN 3 X~5 ENGIN E ROOM EARTH-LH
O.5PIIN
HVACT PSAC
20A FOGLIGHT RELAY

~
1.25G/R
30 B 30 31NfR ~ TRAI;,:R 1 2
FRT FOGLiGHT
BN B B/R
O.3R
2;;: 3 X1 X1 5 COMBI NATION SVVITCH (LIGHTING)
O.5G/R
3L/R
FRT BLOWER

:~ ~ O.5BR
HE~LAY THERMO

~--o- X11
1 -v ~10A O.5BR
HAve CONTROL
ENGINE BODY
I SBF6 I BLOVVER 30A
::;;: 3W/R I ~X11~ X1!lr2
1
0.38
O.5W
~/
• ~NGIN E ROOM EARTH-LH
I SBF9 I,G.2 60A
5VV k:
~ O.5BR V--
P4
STARTER (8)
~LAY O.5G/8
ECM
2 X15 """-0- X15 1
O.5GN
3 [3iJX15 ~ X151r5 PRESSURE SVVlTCH
O.5BR
VV
O.5BR

~LAY
1 X14 -0"""""0- X14 2
O.5G/O
MAGN ETICCLUTCH
O.5GY/R ECM
3 X14 X1~5
O.5G/8
I SBFB I GLOVV 50A GROW RELAY
5RM! 5B/R
mF7~RT ~
X5
1
GLOWPLUG

cardiagn.com
FOG 20A O.5BfL
~X5 '000' X"-tr3 ECM
O.5W1G
O.5W1G
--[9>
r:::;-I----n 0.38
JlV7V~1 ENGI NE ROOM EARTH-LH

~
5 X7~~3
I----n O.50/L
ECM

START~RELAY ~ -<Y'
O.5R/L
VSV VSS
I SBF41
ECM 40A
ECM MAIN RELAY ENGINE 10A r 2R1L
5R 5R/L
~~1
ECM
O.5UR
~X12 'QOO X1~4 ECM
0.38
ENGI NE ROOM EARTH-LH
STARTER RELAY

~~1
3BN
STA RTER S
I SBF51 O.5lJY O.5RJ\N ~
IG.140A 2 XB '000' X~3
3W/B I$::
V-
I SBF21
ABS.140A 31NfR
EHC
I SBF31
ABS.220A 2INIG
EHC
------ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -~~/B - - - - - - - - - - - - - - -! ~
::
, O.5YN
TCM
, ---------------------!::-~~liJ: 0:RI:
6
X1~: O.5RfG
TCM

, 05RfB ~X4 ~ I-o-:-n


X4 03Y/R
ECM

- -- ,
CO MBINATION SVVITCH (LIGHTING)
'h/--: 05R1G t ~3

~
,
,
, O.5G/~ X3 X3 2 O.5G/O
HO RN
2 2 2,2
VV R R'VV [}ill ACG S 10A O.5G/~ X3 X~5 0.30/8
CO MBINATION SVVITCH (LIGHTING)
O.5W
AC G
I EB2:1 ~CM(B) 10A O.5RJ\N
EC M
@D FUEL PUMP 10A

[}ill HEADLIGHT-RH LO 10A


O.85RN
, HEADLIGHT-RH (STANDARD TYPE or PROJECTOR TYPE)
t------1~/Q
, nIEB;l~EADLiGHT-LH LO 10A O.85RN
, HEADLIGHT-LH (STANDARD TYPE or PROJECTOR TYPE)
IEB16j~~RD10A------- 0.5G

~
AlARD SWITCH
I EB15J~; 10A ~
I EB14 J~VVD 10A
K
0.5S8 .~ RASFER CONTROL MODULE
FUEL PUMP RELAY

O.5YN~
1 2
O.50/L
FU EL TANK MODULE
0.50/8
3 X13 X13 5 EC M
2R/G 2R/L
------2~B------- --------- ,

, -.- HEADLIGHT RELAY


-I:
,
, D51 lO.5R -~~; D::lR7L-------- --------- ,
,
,
R ~ X6JJOOO~; COMBINATION SWITCH (LIGHTING)
,
, 1 EB5 J~ADLIGHT-RH HI10A 0.B5R1B
, , HEADLIGHT-RH (STANDARD TYPE or PROJECTOR TYPE)
,
, 2RM! I EB6 JtHE~LIGHT:Li:i "HlfoA - - - O.85R.t-B- - - - - - - - --
- , , HEADLIGHT-LH (STANDARD TYPE or PROJECTOR TYPE)

The thick solid line shows the STANDARD TYPE of HEADLIGHT,


and the dotted line shows the PROJECTOR TYPE

RTW78AXF020201
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-40 ELECTRICAL-BODY AND CHASSIS

FUSE BLOCK CIRCUIT 4JJ1-TC/4JK1-TC (RHD) SOUTH AFRICA Sheet 2/2

JUNCTION BLOCK
PIWINDOW
~ 30A POWER ~ RELAY
2GJR
""" ~1 POWERWNDOW
I I ~12
0.3B

~ ROOM
10A
1 9, 0.5RI\N
BODY EARTH-LH

AUDIO (+B)
~4 DOOM LIGHT

~ 15A
0.85RI\N
~1 A UDIO(+B)
~
ANTI THEFT
~6 No FUSE

~ 10A
0.5RI\N
~4
A NTI THEFT
STOP ~ 0.5RJY
5W ~ 15A
C108 6 A NTI THEFT HORN

~
0.85G
~4 STOPLIGHT SVV1TCH

~
3W/B 0.5RJY
1M MOBILIZER CONTROL UNIT

~
l7 METER (+B)
~ 10A
0.5RJY
CHECK CONNECTOR

[SD DOOfo~OCK
~
~3
f 0.5RJY
0.5RJY
0.5RJY
1M MOBILIZER CONTROL UNIT
METER

m
1M MOBILIZER CONTROL UNIT
1.25LIW
POWER W NDOW SVV1TCH-DRIVER
~ 2
B56 ~
1.25LGIW
A NTI THEFT
RR DEF
~ 20A RRDE~RELAY 0.85LGIW
1.25B/R
KEYLESS ENTRY CONTROL UNIT

I I ~3 RR DEFOGGER-DRIVER
~%j 0.3RI\N

IS ~3 RR DEFOGGER TIMER

~
AUDIO
~
,,,
2 0.5RJY
10A REMOTE CONTROL MIRROR SVV1TCH
0.5RJY
3W/B 3
CIGARI
~6 0.5RJY
A UDIO

cardiagn.com
KEY INTER LOCK
3W/B ~ACCSOCKET 0.5RJY
J,OA A NTI THEFT
3L 0.85BRI\N
STARTERSWTC~ ~ TURN ~ ~2 0.85BRI\N
CI GAR LIGHTER
ACCSOCKET
~
J(OF~cc
10A
0.5W
~ ~7
HAZARDSWTCH
~B2 ~ 3B/R
~
ELEC IG
10A
0.5W
v? ST 1~ ~9
~ C107 11 0.5W
RR DEFOGGER TIMER
A

0.5LI\N TRANSFER CONTROL MODULE


B1 ""IG1
l)- [QJ 0.5W/G
STOPLIGHT SVV1TCH

~ ~8
No FUSE

"" ~
ABS/4WD
10A
/ 0.5LI\N

~
G SENSOR
(KEY REMIND SVV1TCH) ~ C108 4
0.5LI\N
EHCU
ENGINE
~ 10A
0.5W/G
CL UTCH SVV1TCH
/ 0.5W/G
0.5B ~9 ECM
~ "- 0.5W/G
CRUISE MAIN SVV1TCH
0.5W/G
BACKUP COMBINATION SVV1TCH

3BIY
~ 15A 0.5W/G
0.5W
c
~ ~ ~4 1.25W
KEY INTER LOCK
BACKUP LIGHT SVV1TCH
FRTWIPER C107 10
~
0.5B
~
20A

[QJTCM/I~2OIL/GLOW
~3 " T 1.25W

I
0.85LGIW
0.75W
IN HI BITER SVV1TCH
FRTVV1PER MOTOR
NEUTRAL SVV1TCH
0.5W
SRS ~1 0.5W
TC M

~ 10A 0.5B/R
TRANSFER CONTROL MODULE

~1 0.5Y
SRS CONTROL UNIT
1M MOBILIZER CONTROL UNIT
METER
~ 10A
/
0.5Y
0.5Y
1M MOBILIZER CONTROL UNIT

~7
METER

~
STARTER
10A
t= 856 5
~
\
0.5Y
0.5Y
0.5Y
METER
TRANSFER CONTROL MODULE
KEYLESS ENTRY CONTROL UNIT
3BIW 0.5RI\N
~ 1~ ~ ~5 0.85Y
ECM

~
1M MOBILIZER CONTROL UNIT
0.5R
~~lh 0.5R
METER
KEYLESS ENTRY CONTROL UNIT
0.5RI\N D

HAZARD RELAY
: - - - - - - -RH - - - - --
I
Ifo;--;-_ _ _----'0"-.5"'GIW='----_ _ _ _ _ _ _ _--. RR COMBINATION LlGHT-RH
0.5GiY

Ifo;--;-_ _ _ _0"-.5"'GJ=B_ _+-______--. RR COMBINATION LlGHT-LH


Ifo;--'-_ _ _----'Ooc.."'5GiY"'-'-_ _+ _ - - - - - - - - . ANTI THEFT

RTW78AXF020301
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-41

FUSE BLOCK CIRCUIT 4JJ1-TC/4JK1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 1/2
20BfR
oBfR P4 1~
r _ _ _5 "'w-'---__-. E17 ACG(B) ILLUMI
TAIL-LH
STARTER (8) ,-----"'~~Y'-D-~-"0"'.5G'"'I"-R- RR COMBINATION LIGHT (TAIL-LH)

t= U
2nd ~ E92 ~AILLIGHTRELAY
~ ~~OA
BATTERY BATTERY MAIN !'AI""" 2W/l 1 X2 X2 2 ~ t::r-JO--+--,O"".5",G/",0_ RR COMBINATION LIGHT (TAIL-RH)
8B/R 120A VJI TAIL-RH 10A
G) G) P2 O.5WfL 3 X2 X2 5 O.3GN COMBINATION SWITCH (LIGHTING)
Iffil IEIl 1:11
OlE§] OlE§] 2L/0 C:NDX:NSSOR FANX:E~Y 1.25L HVAC (CONDENSER FAN)

~CONDFAN
3ILX~9~~~!"X9w,5;-~0~.5~B=------t---... ENGINE ROOM EARTH-LH
"---;F"'0"'GLcc, G"'H"'T"'R"'ELA=Y-----'0"'.5"-P"-WV'---------+--- HVAC TPSAC
20A

~
20 30 8 3W/R ~ TRAILER G/B 1
rrXx;,I1=~q-X'X,il1o,-----.:.,L;.2:§'5G/:lLB.R-----+-----
2
... FRT FOGLIGHT-LH
BIY BIY B
2~
[~3~X'~~~~X~'~5~~0~.3~R~=====J--'"
O.5G/R
COMBINATION SWITCH (LIGHTING)

------:, r 3=-jUrcR'----==-_ _ _ _ _ _ _+ FRT BLOWER


l. ~10A
~
P10 P6
EATER RELAY ~ D.5BR THERMO
5 X11 X11 1 D.5BR HAve CONTROL

~.:: ~ ~ r-...ENGINE ROOM EARTH-LH


ENGINE BODY
1 SBF6 1 BLOWER 30A
3W/R 4 X11 X11 2
~
1 SBF9 IIG.2 60A

~
5W ~
D.5BR

~~~lX1~-~~---~~--_ECM
~~~;:~~~=:j~~===tJI--... PRESSURESVVlTCH

1Ixt4l=~:tKi4lh----.Jllil!Q..-----+-----... MAGNETIC CLUTCH


~~~~~~~=:j~~==========t------'ECM
1 SBFS 1 GLOW 60A
~~~~---------5~R~WV~--~+_-.~~:;~X5n.--~L------------------.GLOWPLUG
ISBF7IFRTFO=G~2~OA~~::::~~JlJC~~;;;;~~::~~================~BE~CM

cardiagn.com
~ ~5VV1G ~
I h - + - - - - - - - - - " " " ' - - - - - - - - - - - - _ ENGINE ROOM EARTH-LH

Ihc+-----------------~~==---------------ECM
,---<Y"-A}----"'0."'5R"'/L'---j~ VSV VSS

~~~~~~----------~------_t--~~~~~~=-~~--~====~=l~--__.ECM
~~~~~--~~----------t----.ECM
"---;0;====-----''''''''------------+--... ENGINE ROOM EARTH-LH
nx.l\=~q-Xslh-----'illiY------___+--... STARTERS
""
r;:
' - - - - - - - - - - - - = " - - - - - - - - - - t - - - "C;:HERMOSVVITCH
~~}-~~'----++--------~~----------------------~~------------~--_EHCU
L - - - - - - - - - - - - - - - - - - - - ; ; " ' ; ' - - - - - - - - + - - + E N G I N E ROOM EARTH-LH
" - - - - - - - - - - - - - - - - - - - " " ' ' ' - - - - - - - - - - + - - _ C L U T C H SLAVE CYLINDER SOLENOID
(HIGH POWER ONLy)
HJ~}-~~'--------------~~----~--------------------------------~--__.EHCU
-- --- --- --- --- --- --- --- --- --- --- -;~/B--- --- --- --- --- -:~. 0.5YN
~~~~ ~
~
n'8 2RfIN DIMMER REL\injY::
-, =-=-=f=-=-=-=-=-=-=-=-=-=-:"::"::"::"::"::::~~'wC4\=L-::;;-::l
X16 4 TCM
w ~ 2~ I'...-0--- X4 - I 3 X16l~!:::~~'----f'0",.5R"'I"-B
X16 2 . . TCM
r-1f----_ _ _ _ _ _----'2"'R"'/G'----.-I1 X4 f--4" 1 05RfG ECM

rT:-::-:::-::-:::-::-:::-::-:::-::-::=--jO.~5R1~B~4~~~l..noon..~~f-;;-;-n~X4~E~0~.3~Y~/R~~~~~;I:::COMBINATION
, - - -- - - - - .-rv.~---, 0.5R1G_t X4,- """ -1-'-"-"-3' , SWITCH (LIGHTING)
,

~
I
ORN RELAY 0.5RfIN TCM
,
, 0.5G/~ X3 X3 2 0.5G/O HORN
2 2 212
W R RIW [}illIA~C:G~(S~)~'0~A_~0~.5~G~/~~X=3~~~X=3l1:o:5=~0.:30~/B'===!=j!~:: COMBINATION SWITCH (LIGHTING)
l~ ~ ~
[}ill ~CM(B) 10A 0.5RNV / ___-+-+-'0"'.5"'R"-WV,... ~~~
@Dl ~UELPUMP 10A .--_--===-_---t-+"'0."'5R"-Nc.-. RR COMBINATION LlGHT(BACK-RH)
1
~2
~",H_"0.",5G",,WV,-,,+ THERMO SWITCH
[}ill HEADLIGHT-RH LOW 10A 0.85R/Y HEADLIGHT-RH
.. - - - - - _1~/Q - -1- ES;-{ HEADLiGHT-LH LOvV 10A- - ~.;5~ - - - - - - - - - - - - - -"" (STANDARD TYPE or PROJECTOR TYPE)
I~ HEADLIGHT-LH
I EB16 j'-'HAZARD 10A 0.5G "" (STANDARD TYPE or PROJECTOR TYPE)
;~, . "HAZARD SVVTCH
lliill~ORN 10A ~ K
1 EB141~WD
10A 0.5SB '" _ ':::
' - - - - - - - - - + - - + - - + - f - - - - - + + - - - - + - - - - ' = = = - t r - J O - - - - - - - = " ' - - - - - - - ' > . . . , - - - - - - - - j - -.... TRASFER CASE CONTROL MODULE

L.J0~.5~YNt::L~-,-[F~i(i1E3I3Lr::P:UM::;P;::Rt:X;~i3:[h;_----'OQJ.5,,0'il/L~---'
1 2
'-------------t--------! ~~~~~~~~~T~~UCL~NTROL UNIT
~~~ _______ ~~~~~~~~~0~.5:0:/B~==========j-----.
______ 2R/G 3 X13 X13 5 2RfL ECM

2R/B I

: OR~;--------03R7L-----------------, COMBINATION SWITCH (LIGHTING)

: ~ HEADLIGHT-RH HIGH 10A 0.85RfB HEADLIGHT-RH


: 2RfIN I EB6 :1 [HEADLIGHt:-Li:j HIG"F-(foA - O.85"R1-B- - - - - - - - - - - - - - - -.; (STANDARD TYPE or PROJECTOR TYPE)
, -'::-======-=':-::::=::::::===_;:'O"-'~,==="-'-'-::..:...--"'''''''''----------__:,,.. rs'r'J~M2~b-WPE or PROJECTOR TYPE)
The thick solid line shows the STANDARD TYPE of HEADLIGHT,
and the dotted line shows the PROJECTOR TYPE

RTW78AXF035001
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-42 ELECTRICAL-BODY AND CHASSIS

FUSE BLOCK CIRCUIT 4JJ1-TC/4JK1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 2/2

05GR
RR~LAY M ETER

0.85GNV~ 0.85GR 1 RR FOG LIGHT


1 1
0.5GNV 3 ~105
2
B105 5
0.3V/R
RR FOG CONTROL UNIT
I 0.85GNV
JUNCTION BLOCK
PIWINDOW
~ 30A
POWER~ RELAY
~ 2G1R
~1 POWERWNDOW
I I ~ 0.3B

~ ROOM
10A
1 ~
~12 BODY EARTH-LH

~ 0.5RI\N
AUDIO (+B) ~4 DOOM LIGHT
[f1I] ~A ~ 0.85RI\N
~1 AU DIO(+B)
~ RRFOG S~
){JAr. ~
B4~B4@- ~6
[QD ANTI THEFT
10A
~

~ 0.5RI\N
~ ~4
AN TI THEFT
STOP 0.5R/Y
5W ~ 15A ~6
AN TI THEFT HORN

~
~ 0.85G
~4
STOPLIGHT SWTCH

~
3WB

~
L7 METER (+B)
~ 10A
0.5R/Y
DATA LI NK CONNECTOR
j
--
0.5R/Y
1M MOBILIZER CONTROL UNIT
~~ 0.5R/Y
~ DOOfo~OCK ~3 1.25LI\N
M ETER
CONTROL DOOR LOCK
~ 1.25LI\N
~ ~2
POWER WNDOW SWTCH-DRIVER
1.25LGNV
~~
AN TI THEFT
RR DEF
~ 20A RRDE~RELAY 0.85LGNV
KE YLESS ENTRY CONTROL UNIT
~ 1.25B/R
""" ~3 0.5B/R RR DEFOGGER-DRIVER

cardiagn.com
I I ~
RR DEFOGGER-DRIVER

I~
~~2 ~3
RR DEFOGGER TIMER

~
AUDIO
~ 10A
0.5R/Y
RE MOTE CONTROL MIRROR SWTCH
~ 1 0.5R/Y
3WB
CIGARI
~6 1"- 0.5R/Y
AU DIO
KE Y INTER LOCK
3WB ~ACCSOCKET 0.5R/Y
AN TI THEFT
STARTER SWTC~
3L
4~= .J2A ~ 0.85BRI\N

~ ~2
CI GAR LIGHTER
TURN 1 0.85BRI\N
~
AC CSOCKET
10A
ACC ~ 0.5W
'" ~ ~7
J,OFF HAZARDSWTCH
~ B2 ;:::
GIJ
ELEC IG
10A

v?
3B/R
1~= ~ ~9
~ 0.5W
0.5W
RR DEFOGGER TIMER

ST ~11
0.5LIW
<iJ
T RANSFER CASE CONTROL MODULE
TRAILER
B1 -o-IG1
[QJ 10A
0.5W/G
STOPLIGHT SWTCH
~ 2P
~ ~8
T RAILER HITCH

...-;::: ~
ABS/4WD
10A

~
~
~V
/ 0.5W/G
0.5LIW
0.5LIW
DA MU
G SENSOR

~4
ENGINE EH CU
~
(KEY REMIND SWTCH) 0.5W/G
10A CL UTCHSWTCH
~ / 0.5W/G
0.5B
4~= ~9 "- 0.5W/G
0.5W/G
EC M
C RUISE MAIN SWTCH
BACKUP COMBINATION SWTCH
~ 15A
0.5W/G c
3BIY
3~= ~ ~4
f;;-;c;n
0.85W
0.5W
KE Y INTER LOCK

~10
FRTWIPER BACKUP LIGHT SWTCH
0.5B
"B63 ~ 20A "- I 1.25W
IN HIBITER SWTCH
2= ~ 1 0.85LGNV
~3
FRTWPER MOTOR
TCM 1 0.75W
~
NE UTRALSWTCH
10A
~ 0.5W
TC M
SRS ~1 0.5W
~ 10A
~ 0.5B/R
T RANSFER CASE CONTROL MODULE

~1 0.5Y
SRS CONTROL UNIT
1M MOBILIZER CONTROL UNIT
METER
~ 10A
~ /
0.5Y
0.5Y
1M MOBILIZER CONTROL UNIT

~7
VE HICLE SPEED SENSOR

~
STARTER
10A
C ~5
~
0.5Y
0.5Y
0.5Y
M ETER
4WDSWTCH
KE YLESS ENTRY CONTROL UNIT
r:>-

~
3BIW
1~= ~ ~5
~ 0.5RI\N
0.85Y
EC M
1M MOBILIZER CONTROL UNIT
!-;;;:-;-n 0.5R
~1
M ETER
1 0.5R
0.5RI\N ~E YLESS ENTRY CONTROL UNIT
HAZARD RELAY ):I
,
,
-------RH-------,
,
0.5W
'<;J
L-----------~:;=--8rJBiiOl_--<Y/o-_fB8o[h2~:f----------.lJ0"'.5"'GNV¥:!'!.----------. RR COMBINATION LlGHT-RH
0.5GiY
----..__....--5: ,
lfo,-+-'_ _ _ _--'O"'.5"'G1=B_ _ +-______-. RR COMBINATION LlGHT-LH
2
le=-i--:_ _ _ _--'O"'.5"'GiY"'-'-_ _+-______-. ANTI THEFT
~---t. _ _. . J - -

RTW78AXF034901
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-43

FUSE BLOCK CIRCUIT 4JJ1-TC/4JK1-TC (LHD) G.EXP Sheet 1/2


20BlR 5W ~

L" ~
E17 ACG (8) ILLUMII
TAIL-LH
STARTER (8) I ~rn 0.5G/R
RR COMBINATI ON LIGHT (TAIL-LH)
~ TAIL~~ ~~-
~~ ~~l-
0.5G/0
'NJ/L f--<Y'~ RR COMBINATI ON LIGHT (TAIL-RH)

~:~
I 0.5WL I ~ X2ll- TAIL-RH 10A 0.3GN COMBINATION SWITCH (LIGHTING)

I RELAY
2L/0 1.25L

~:~ ~-~'
HVAC (CONDEN SER FAN)

~ 0.'
0.5PM!
ENGINE ROOM EARTH-LH

HVACTPSAC

~~ ~~ ~ 3W/R r;;;;;l 1'00 ~ 1.25G1R FRT FOG LIGHT


~ @ @~" 0.3R COMBINATION SWITCH (LIGHTING)
0.5G1R
3l1R

~ iQ] Il FRT BLOWER


0~ HEATER RELAY
~10A
~ 0.5BR

0.5BR
THERMO

~~ HAVCCONTRO
ENGINE BODY ~.BLOWER30A 5~ .~1 0.3B r'/
3W/R - r-!NGINE ROOM EARTH-LH
I
~I
0.5W

~
5/1/ F;;:
0.5BR V-

I 0.5G1B
ECM
~ ~ 0.5GN
PRESSURE SV\II TCH

I~
2 0.5BR
0 0.5BR

I 0.5G10
MAGNETIC CLU TCH
'~ ~2 0.5GY/R ECM
0.5G1B
TRAILER SWITe
@ill GLOW 50A
5RM! "'= 5B1R

~~~1
GLOW PLUG

cardiagn.com
~rFRTFOG: 0.5B1L ECM
0.5WG
l.5WG

::::;;- -=-n '"V


0.3B
rTY7
4E
/ ~.

0.5W
r!NGINE ROOM EARTH-LH

-=-n 0.50/L -";;CM


~ "'~:
I SBF41 ~ J'A 0.5R/L
VSVVSS
ECM40A
STARTE'RCui' RELAY
ECM MAIN RELAY ENGINE 10A r 2R1L
5R 5R1L
ECM
5~ ~
I O.OUR ECM
0.5L
I 0.3B
~ .~2 ENGINE ROOM EARTH-LH

3BIY

~
STARTERS
I SBF51 0.5UY 0.5_ r;...
IG.140A
3W/B ~
ISBF21 0.50 ":;:tSVVITCH
ABS.140A 3W/R
EHCU
ISBF31 ENGINE ROOM EARTH(LH)
SOLENOID CLU TCH SLAVE CYLINDER
ABS.2 20A 2W1(
EHCU
2R

x.Ji~4
, 2R/B 0.5YN
n", 2RM! I TCM
0.5R/B
, <.JLd
2R/G 211=
f--o TCM

, 0.5R1B 4 ~
f--<' ..:.::.JJ l.5R1G
0.3Y/R
ECM
-"""'<'- v;;-]l COMBINATION SWITCH (LIGHTING)
,-- l.5R1C ;"- 0

I H~\y
0.5G10

~
f--<Y'~
~2 HORN

:tv n::tv [}ill, ""-


ACG S 10A
--'lflfIf'- 0.30/B
0.5W
COMBINATION SWITCH (LIGHTING)

[ill] L
E.::Mfs)10A
0.5_
ACG

ECM
;@D~ 10A
REAR COMBINAliON LIGHT
I 0.5R/Y 0.50 0\
"-'
IEB7 ILO 10A
0.B5R/Y HEADLIGHT-RH
(STANDARD TV PE or PROJECTOR TYPE)
<-
EBB I L010A 0.B5R/Y HEADLIGHT-LH
(STANDARD TV PE or PROJECTOR TYPE)
[EBi6 :vH , lARI OA 0.5G
~AZARDSWTC H

lliill 110A
~ R
,
lliill [4!"'b='0A 0.5SB X CONTROL MODULE

~2
,
, , O.5YN
, 0.50/L
, FUEL TANKMO DULE
, ,
, , 0.50/B
, ECM
,
, I 2R1L
-}~7~
,
, , ,
, ,
HEM IGHT RELA'
I:
I XR--<>""0-{
:
,
0"51
.:..rrxs ~ COMBINATION SWITCH (LIGHTING)
,
, EB5 'OAn, '~UT
I HI10A 0.B5R1B HEADLIGHT-RH
,
~'~
(STANDARD TV PE or PROJECTOR TYPE)
,
, 2RM! I UA 0.B5R/B HEADLIGHT-LH
- -_. (STANDARD TV PE or PROJECTOR TYPE)
The thick solid line shows the STANDARD TYPE of HEADLIGHT,
and the dotted line shows the PROJECTOR TYPE

RTW78AXF029901
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-44 ELECTRICAL-BODY AND CHASSIS

FUSE BLOCK CIRCUIT 4JJ1-TC/4JK1-TC (LHD) G.EXP Sheet 2/2

05GY
RR FOG LIGHT RELAY M ETER
0.85GNV~ 0.85GY
RR FOG LIGHT
1 2
0.5GNV 3 B105 B105 5 0.3V/R
RR FOG LIGHT CONTROL UNIT

JUNCTION BLOCK
I
PIWINDOW
~ 30A POWER~RELAY
~ 2G/R
'" ~1 POWERWNDOW
I I ~ 0.3B

~ ROOM
10A
1 ~
~12
BODY EARTH-LH

~ 0.5RI\N
AUDIO (+B) ~4 DOOM LIGHT

~ ~A ~ 0.85RI\N
~1 AU DIO(+B)
~ RRFOG
10An- .-------.
~ 0.85GIW
B4~~HORT RIN{B4@- ~6
[QD ANTI THEFT
10A
=
~ 0.5RI\N
~ ~4
AN TI THEFT
STOP 0.5R/Y
5W ~ 15A ~6
AN TI THEFT HORN

~
~ 0.85G
~4
STOPLIGHT SWTCH

~
3WB
...-
~
METER (+B)
~ 10A
0.5R/Y
CH ECK CONNECTOR

~ DOO~~OCK
~~
~3
J 0.5R/Y
0.5R/Y
1M MOBILIZER CONTROL UNIT
M ETER

~ 1.25LI\N
~ ~2
POWER WNDOW SWTCH-DRIVER
1.25LGNV
~~
AN TI THEFT
RR DEF
~ 20A RRDE~RELAY 0.85LGNV
KE YLESS ENTRY CONTROL UNIT
~ 1.25B/R
~3
RR DEFOGGER-DRIVER

cardiagn.com
-bd
,1
~.
~~2 AUDIO ~3
0.3RI\N
RR DEFOGGER TIMER
~ 10A (B7) ~ j
0.5R/Y
0.5R/Y
RE MOTE CONTROL MIRROR SWTCH

~6
3WB AU DIO
CIGARI ~ 0.5R/Y
KE Y INTER LOCK
~ACC~~CKET 0.5R/Y

u
3WB AN TI THEFT
STARTER SWTC
3L
4~= TURN ~ ~2
~ 0.85BRI\N
0.85BRI\N
CI GAR LIGHTER
AC CSOCKET
~ 0.5W

W(OF~cc
10A HEADLIGHT LEVELING SWTCH
~ 0.5W
~ ~7
HAZARDSWTCH
ELEC IG 0.5R/Y HEADLIGHT LEVEll NG STD-LH
~
_B2 ;; C107 ~
10A 0.5R/Y HEADLIGHT LEVELING PJT-LH
3B/R
1~= '"
~ ~9
~ 0.5W
RR DEFOGGER TIMER
~? 0.5W /.1
ST ~11 "-OJ

B1
---o-'Ql r----- [QJ TRAILER 0.5W/G
STOPLIGHT SWTCH
10A ~ 2P
~ ~8
T RAILER HITCH
-'" ABS/4WD
~
0.5LIW T RANSFER CASE CONTROL MODULE
10A
C;;-;:-;n I 0.5LIW
~ ~2
G SENSOR
(KEY REMIND SWTCH) 1 0.5LIW
ENGINE ~4 EH CU
~ 10A
~ ./
0.5W/G
0.5W/G
CL UTCHSWTCH
0.5B
-= ~9
EC M
4~
~
0.5W/G
C RUISE MAIN SWTCH
0.5W/G
BACKUP DRM
~ 15A 0.5W/G c
3BIY
=
3~
~ 0.5W
~ ~4
KE Y INTER LOCK
0.85W
FRTWIPER ~10 BACKUP LIGHT SWTCH
0.5B
2=
rTB63 ~ 20A
~ ~ 0.85LGNV
~3 ~
TWPER MOTOR
[QJ TCMi~lOW "- 0.5W
"-J
~ 0.5W
TC M
SRS ~~ 0.5W
~ 10A

METER
~
~1
"" """
0.5B/R
0.5W
T RANSFER CASE CONTROL MODULE
SRS CONTROL UNIT
SP EEDSENSOR
~ 10A
0.5Y
1M MOBILIZER CONTROL UNIT
~ / 0.5Y
~7
M ETER
.I
[§D STARTER
10A
C ~5
'\
0.5Y
0.5Y
0.5Y
M ETER
T RANSFER CASE CONTROL MODULE
KE YLESS ENTRY CONTROL UNIT

G
3BIW
1~= ~ ~5
~ 0.5RI\N
EC M

t-;;;-;-n 0.5R
~1
M ETER
T 0.5R
HAZARD RELAY 0.5RI\N ~E YLESS ENTRY CONTROL UNIT
, - --- ---RH- --- - - - I
,
, 0.5GNV '"RR COMBINATION LlGHT-RH
2:
0.5GiY
5:
,
,
0.5G/B
RR COMBINATION LlGHT-LH
2:
0.5GiY
ANTI THEFT

RTW78AXF030001
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-45

FUSE BLOCK CIRCUIT 4JH1-TC (LHD) Sheet 1/2

, -____________~B~W~________________________________________________________________~B ACG

B52J!W"'-/L"-----------------<
CHARGE WARNI NG(M ETER) _----------""0."'

I EB121 10A
v::.)---~t---- RR COMB LIGHT LH
10A
RR COMB LIGHT RH 1.25
W

LlGHTINGSW

H3

P11
FOG LIGHT RELAY

f-__---'-1."'25"'G"-/R"---____-+__~~ FRT FOG LIGHT LH


1.25
W
f---__-.:0:c:.3~R'---_______+--~~ FRT FOG LIGHT SW

[iill10A
2W

3L/R
FRT BLOWER MOTOR

3W/R hI'3"'L/"'R_~_E-{By13'_'180A--"'0."'-5-"B"-R- A/C


f-__---'-'1.=o25"'B__________ II
FUSE ~ 10A_--'O"'.5"-W'------1

cardiagn.com
CONDENSER FAN RELAY

1.25 L/O 1.25 L CONDENSER FAN


f-___"'.5"'B'--__________
0
II
TPS A/C --,0",.5,,-,-,PNV"'------1

BODY ENGINE

2L/R
2
BIY ~10A
3BIY 3BIY ECM
ECM

ISBF41 0.5 BIY


f-----"""""~-4------ ECM
30A
ECM

I SBFBI 60A GLOW RELAY

5RNV f-___5"""B/"-R__________~ GLOW PLUG

0.5 L/R f-__ ~0:c:.5~B~/~L __________ ECM

I SBF21
40AABS-1
3W/R

IS8F31 ABS
30AABS-2 2W/G

DIMMER RELAY

11o-__---'0"'.3'-'Y"/R'---_ _ _ DIMMER SW

[iill10A
0.B5R/B
HEADLIGHT RH(HI)

0.B5R/B
HEADLIGHT LH(HI)

0.B5RIY
HEADLIGHT RH(LO)

0.B5RIY
HEADLIGHT LH(LO)

~10A
2R/G 0.B5RIY
HEADLIGHT RH
0.3R/L ~10A
LIGHTING SW
3 0.B5RIY
HEADLIGHT LH
2W I E816110A
0.5G
HAZARD

I EB15110A
0.5G/R
HORN

I EB14110A
0.5SB
TRANSFER C/U

RTW78AXF005201
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-46 ELECTRICAL-BODY AND CHASSIS

FUSE BLOCK CIRCUIT 4JH1-TC (LHD) Sheet 2/2

JUNCTION BLOCK
PANINDOW RELAY
~
~30A 2_G/_R_~
~ .=~~~_.O-_--~-O~ (~~~-1Bs6n1r-__
---;::.. POWER WINDOW
1
ISBF61
30A BLO\I\IER
<-LJ~ ,--t--"O'OO'-----ji<Mtc107n,f1-2-~0~.3~B-~ EARTH BODY FIX-LH 1C1 091
ISBF91

~
50A IG.2
@2J 10A
~D-+--------, 1~4
1Bs6n1r-~0~.5_R_NV_~ ROOM LIGHT
,-----------,.
3W/B 5 @2]
-0
15A tsssnlr-~0=.8~5R_NV_~ AUDIO
r-b W 1
1

@i:Oil ~ ~ 10A I B551IfL----~ NOT USED


~~~~~::::::::~--+~~5r~-,r-t--tS;H~O;R~T~~P~IN~-r-
---;::..
6

BODY ENGINE

~ 1.~0;A-t~~=======-~l~Ir-----_-NOTUSED
~ LI==4
C108 Ic=------ NOT USED
~
~=~{Y~)-~t------I~ 4
15A ~ 6
0.85G __ STOP LIGHT SW

~ 10A tc;o?llf;;----- NOT USED


~=-ocr0::}-H------1Lll=== 2 0.5RIY METER (+B)
B56 3
~ 20A
~=c~-O___++-----II r===
B56 2
1.25LNV __ DOOR LOCK

B~ ~ ~ RR DEF RELAY L~ 0.85GNV KEYLESS ENTRY C/U


t::::~~
~ 20A ~ ~ 8 125B1R RR DEFOGGER

cardiagn.com
~ v- ~3
3 3
W/B W/B

S IB54Tl
~~~1I~~3 0.3RNV

~",nr---I;;-B11-1~[211 _----<~I=<Cy11~11C°f--A+-Hf--=====---_il--'B:::5:::6JJIL6
RR DEFTIMER
1 0.5RIY
~
AUDIO
I:;' ---0 f- ACC 4 B62 I

~..!
0L...-+ff---- IG1 §.L IG2 L:~::::O~;::r--++-t-----Tl
~
rc12' 20A
Lr= B55 Ir:-~~--
t----------l 0.85BRNV
2 085RIY
CIGAR LIGHTER
2
C108
30 ~ 10A f==
~I------<,....:::::Oy--,;:;'-~,;::r~+----<I-----n
L~
5 0.5W HAZARDSW
B/R 3 B/R : NOT USED

~
[J2J 10A
At::r-4------------.... ~ 0.5W RR DEFTIMER

1 - --
nLF=
B56 7
0.5W HEATER RELAY
~ 10A ~1~1-1-=~- NOT USED
~DD--------Tl B55 5
- -- L~Ir-8---_NOTUSED
~ 10A ~ 0.5LNV G SENSOR
~t::r--------nL~ 2 0.5LNV ABS
~ 10A g 4 0.5LIY M

~.(15)-A--------ll CB:~ 11
9
0.5W ::Y INTER LOCK
L-t--~3~B-IY--LJ~I-----<t-==<:r;YY';:;_~_C>-_-------LII::-::::-: 4 0.85W BACK UP SW
3LL-- C107 10

~--
~ 20A IC108 1
r----------"3
0.85LGNV FRT WIPER MOTOR

~ 10A
~"'_o--_-------'r----
1~1 0.5W
AIT SPEED SENSOR

~ 10A
Q',--
ts53ll1r-_0_.5_B_/R~_
~1
SRS C/U

~ 10A t:-::::n 0.5Y _ VEHICLE SPEED SENSOR


-0 ~ LIC107:L7
11-::-__0_.5_Y_ _
~ METER
~10A ~5
3BNV ~1------<-fY'::;r.~--l-r----l ~1f-'6-----~ NOT USED
L------~C~10IT7nrB~5~6l~---~
~--------
J5 L1~0___==::;:;::;:_;;_;:;_;~------- NOT USED
STARTER RELAY

L-----j-------;SITTAAiRnT'EERRfiCU~T}RiEE:uLA~Y;-'-~---~4~1~
0.5 RNV ~
3W

IL 0.5 LIY
~~
-1IX8~ ~~
t-;;;:-n 1
--fTX81-""'-1 X8 IIIr:-----~
3BNV -STARTER@]
0.5B EARTH ENG ROOM-LH ~
L-.oc.=...~-1;-1 X7 r'
"==1
2 \-----'O~.8~5_R_IY_--:--flX711
X7 t-""'-o-~1l_4-----'0~.3~B'---_2-"------'----,-------_3
P _ _ _ _ EARTH ENG ROOM-LH ~

LJ~---~~~~----~~----5"-----~===---3-------------~STARTER~
~

RTW78AXF005301
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-47

FUSE BLOCK CIRCUIT 4JA1T (L) Sheet 1/2

I EB12110A
ILLUMI TAIL LH
0.5GJR RR COMBILIGHT LH (TAIL)

l-_~i.!:L_---V'G=-:':'-'---_t-",0.",5GJ"""O~~ RR COMBILIGHT RH (TAIL)

0.5GfY COMBINATION SW

0.3GJR

FOG LIGHT RELAY


8 30
B BfY 2G/B
Tk-----.!~~'------.... FRT FOGLIGHT
0.3R
COMBINATION SW

HEATER RELAY
I SBF6130A
BLOWER 3WR
FRT BLOWER MOTOR

~CSE 1OA 4--_"'.o!.5W"-"---;j


0 I
HVAC CONTROL UNIT

I SBF4120A

cardiagn.com
CONDENSER FAN 1.25L/O
TI-___~1~.2~5~L_ _ _ _~ CONDENSER FAN

0.5PNV 0.5B
TPSNCSW

11----'0"'.5"'B~/R~___, GLOW PLUG


C7 0.5W/G
FUSE15A
I SBF2140A
ABS1 3W/R L-_---"0."'5~B/~L_~ GLOW CONTROL UNIT
I SBF3120A
ABS2 2WG

2R
---------------,

2R1G
2RIW

0.3Y/R COMBINATION SW
:- -O~5R7G - 5 J 31
i ,- ----------2RfS-------------i

'- HEADLIGHT RELAY i (WITHOUT PJT)


2R

0.5R 11----"'0."'3~RI~L~-. COMBINATION SW

2R1G ~__0",."85,,,R/Y-,,-,-_---. HEADLIGHT STD RH


L -________________~ V>.c:::=---____-"0"'.8"'5~R/Y~_...,. HEADLIGHT PJT LO RH

~10A
HEADLIGHT
LH LO 0.85R/Y HEADLIGHT STD LH
0.85R/Y
HEADLIGHT PJT LO LH
~10A
-===_ ___, HEADLIGHT PJT HI RH
~~~LlG:::H",T,-_ _ 0.85R1B
0.85R1B
HEADLIGHT STD RH
~10A
HEADLIGHT
LH HI 0.85R1B
HEADLIGHT STD LH

0.85R1B
HEADLIGHT PJT HI LH

RTW78AXF020801
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-48 ELECTRICAL-BODY AND CHASSIS

FUSE BLOCK CIRCUIT 4JA1T (L) Sheet 2/2

JUNCTION BLOCK
POWER WINDOW
ISBF11130A RELAY

[2j]10A

~15A
I SBF9150A
8 30
IG.2
B BfY [2j]J----+--

I SBF5140A
IG.1 3W/B
[2j]15A

C1910A

BODY ENGINE

§20A
~--------t1r-------

ISBF10120A

cardiagn.com
@!j10A

(KEY REMIND SW)

@Ij10A
B62

3 3
BIYBI [IT]
0.5B
B63
[][]10A

@§:j10A

LA03 3W FUEL CUT SOLENOID


1QIQl15A
B62

(RHO ?~Iy)____________ -,
@[j20A
STARTER(S)
,,~ - - - IMMOBILIZER'
, FRT WIPER MOTOR
@[]15A
GLOW RELAY
@§:j10A
SRS C/U
~10A VEHICLE SPEED
SENSOR
METER

NOT USED
@jJ10A
B63

NOT USED

GLOW C/U 4--"0",.5,,,RNV=+--'="-'-';r11

lk-_f-----'0"'.3"'B'---_~ GROUND (C36)

0.5LfY

RTW78AXF020901
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-49

Grounding Point
GROUND POINT C24SE (RHD) G.EXP Sheet 1/4

3~
r--
0.5R/G
ILLUMINATION CONTROL

_________________ ,
I LLUMIN_~-r:I?_~ ~~~':i.:r
,,--------- - - - - - - - - - -
,,
0.3R/G
,, 1-lIS CRUISE MAl N SW (SOUTH AFRICA)
,,
0.38

0.38
irS POWERl3rd START SW

2 E HVAC CONTROL LEVER

8
0.38
8 HAZARDSW

0.38 17- - s METER


823

0.38
6 E DOOR LOCKSW

0.38
2 - 9 2WD-4WDSW

0.38
i§B CLOCK

0.38 1 8 AfT LEVER

cardiagn.com
0.38
2 8 CIGAR LIGHTER

0.38
2~ ASH TRY ILLUMINATION

L- ~WELD ------- ---------- ----------


865 SPLlCE2
2
8
I- ~ WELD
873 SPLlCE3

0.58
lliD HIGH MOUNTED STOPLIGHT

7
1.258
iIill MAP LIGHT

1.258
H12
1.258 1.258
iIill RRDEFOGGER

~
0.858
CIGER LIGHTER

0.38 1~
895 KEYLESS ENTRY C/U

0.58
1 8 RR DEFOGGER TIMER
10
I
0.858
8 L 814 AUDIO

0.858
1 8 ACCSOCKET

0.58 3E
DOOR LOCKSW
~
0.58

~
0.38
RR DEFOGGER SW

0.38
2-8 CLOCK

0.858 1843
8 ANTI THEFT C/U

0.38
E GLOVE BOX

0.58
iI:@ ILLUMINATION CONTROL

0.38
ira POWER/3rd START SW

RTW78AXF049501
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-50 ELECTRICAL-BODY AND CHASSIS

GROUND POINT C24SE (RHD) G.EXP Sheet 2/4

0.58
7@ SUPER LOCK & DOOR ACTUATOR-RH
8
0.58

0.58
-8 REMOTE CONTROL MI RROR SW

4-!I8 DOOR LOCK POSITION SW

1.258 1 1.258
H36 3@ POWER WINDOW SW DR

1.258 1 1.258
H37 38 POWER WINDOW SW PASS
0.58
1 9 SUPER LOCK & DOOR ACTUATOR-LH

8 1.258 8
1.258
H16
-8 POWER WINDOW SW RR-RH
0.58 I 0.58
7@ SUPER LOCK & DOOR ACTUATORHR-RH

1.258
H14
8 1~8 3
e POWER WINDOW SW RR-LH

I 0.58
7e SUPER LOCK & DOOR ACTUATORHR-LH

0.58

cardiagn.com
1 @ SEATBELTRH
~WELD
873 SPLlCE3
1.258 1.258 0.58
H26 1 m SEAT BELTLH
6
28 5
H18
28 0.58 2@ FRT TURN SIGNAL LIGHT RH

0.58
4-0 CONDENSER FAN RELAY

0.858 28 CONDENSER FAN MOTOR

0.58
28 CLEARANCE LIGHT RH

0.858 2E FRT FOG LIGHT RH

0.58 2@ SIDE TURN SIGNAL LIGHT RH

0.38 1 8 BRAKE FLUID LEVEL SW

0.858 8 2W
H9 40 RR COMBINATION LIGHT RH

0.85W
48 RR COMBINATION LIGHT LH

0.85W
1@ LICENCE PLATE LIGHT

0.5W
28 FUEL FILTER

1 2.08
H9 48 FUEL PUMP
2
H32
0.58 9~
2WD-4WD CONTROL UNIT
0.58
1~
12

38 5
0.58

38
9U
C107 POWER WINDOW RELAY

H6 28 FANSW

0.58
28 ALARMERC/U

~ ~ RTW78AXF049601
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-51

GROUND POINT C24SE (RHD) G.EXP Sheet 3/4

2
0.58
C2 C109 € ANTI THEFT INDICATOR

0.38
6~ POWER/3rd START SW

0.58
2 8 FLASHER UNIT

0.58

0.38
8
13
859 COMBINATION SW

9 8 FRT FOG LIGHT SW

0.58
4~
DATA LINK CONNECTOR
0.58
5~
0.58
1 - 8 COMBINATION SW

1.258
H18
3 0.858 26~
824

20
~
0.38 0.3L8
H7 METER

0.38 9
H7
0.3Y 1~
824

0.858 28~

cardiagn.com
0.858 1
H7 824

~" H4
~ IMMOBILIZER CIU

11 E31 r AIT TURBIN SENSOR


0.58 0.58
3

I 0.58 3@ AIT SPEED SENSOR

~ ~~ RTW78AXF049701
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-52 ELECTRICAL-BODY AND CHASSIS

GROUND POINT C24SE (RHD) G.EXP Sheet 4/4

C2 C109 E10

2.0B 28-E
C67
EHCU
2.0B 10-E
U C67

0.5B 4 0.5B
H3 1 8 SHIFT ON THE FLY ACTUATOR

1.25B
2-8 HEATER RELAY

1.25B
1-lIB DIMMER RELAY

0.5B
2~ CLEARANCE LIGHT LH

0.5B
2€ FRT TURN SIGNAL LIGHT LH

~
0.85B
FRT FOG LIGHT LH

0.5B
1 8 FRT WIPER WASHER MOTOR

0.5B 2£ SIDE TURN SIGNAL LIGHT LH

cardiagn.com
0.85B
E FRT WI PER MOTOR

0.5B
i@] INTERMITTENT RELAY

0.5B 40-S
U B31 SDM (AIR BAG)

~1 2iI:§ METER

~O
H15
B FUEL SENSOR

~---G~t TO SHIELD EARTH


3
BNV

BNV
-8
1
CRANK ANGLE SENSOR

2 ~2
BNV
~
H34 ECM
17
BNV

8B
BATTERY
20BIY"""
U 0
-- +
0 G
~~
C2 C36 C109 E10 B28 E74 E72 P6 P10

ENGINE ENGINE BODY-CTR ENGINE DASH TIMING INLET BODY ENGINE


ROOM-RH ROOM-LH SIDE-RH CASE MANIFOLD
RTW78AXF049801
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-53

GROUND POINT C24SE (LHD) G.EXP Sheet 1/4

.----

0.58 2~ ANTI THEFT INDICATOR

0.38 2~ GLOVE BOX

ILLUMINATION LIGHT
,,-- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ,
,
0.38
~ POWERl3rd START SW

0.38

0.38
irS HVAC CONTROL LEVER

8 - 8 HAZARDSW

0.38 1 7823
B METER

0.38
~ HEAD LIGHT LEVELING SW

0.38 2 8 2WD-4WDSW

cardiagn.com
~
0.38
CLOCK

0.38 1~ AfTLEVER

0.38
2 8 CIGAR LIGHTER

0.38
2~ ASH TRY ILLUMINATION

L.. ~WELD --- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -


865 SPLlCE2
2
8
~WELD
873 SPLlCE3

0.58
E HIGH MOUNTED STOPLIGHT

~I
1.258
L9 r MAP LIGHT
7
1.258
H12
1.258 1.258
iIill RR DEFOGGER

0.858
iI§ CIGER LIGHTER
I
0.38
1~ KEYLESS ENTRY C/U

0.58
~ RR DEFOGGER TIMER

0.858 10 e AUDIO
R14
I
0.858
1 8 ACC SOCKET
l
0.58
3n 869J ALARMER C/U.
I
0.38
8 RR DEFOGGER SW
J
0.38
iI 810J CLOCK
I
0.858
1 E ANTI THEFT C/U
I

RTW78AXF049901
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-54 ELECTRICAL-BODY AND CHASSIS

GROUND POINT C24SE (LHD) G.EXP Sheet 2/4

0.38
68 POWER 3rd START SW
8
~
0.58

REMOTE MIRROR SW
0.38 6~
0.58
48 DOOR LOCK POSITION SW

1.258 1 1.258
H37

1
30 POWER WINDOW SW DR
I
1.258 1.258
H36 39 POWER WINDOW SW PASS
8 8
1.258
H16

8
E POWER WINDOW SW RR-RH

1.258
H14

0.58
3 8 POWER WINDOW SW RR-LH
I
1 m SEATBELTRH
~WELD
873 SPLICE
1.258 1.258 0.58
H26 1-S SEAT BELT LH
6

28 28

cardiagn.com
H7 2

0.58
iI§ VSV;FICD

0.58
~lc22r FRT TURN SIGNAL LIGHT RH

0.858
irE] CONDENSER FAN RELAY

0.858
~ CONDENSER FAN MOTOR

~
0.58
CLEARANCE LIGHT RH

0.858
2-S FRT FOG LIGHT RH

0.58
2 8 SIDE TURN SIGNAL LIGHT RH

0.38
1-11 C37 r BRAKE FLUID LEVEL SW
0.58
2~ ENGINE HOOD SW

0.858 8 2W
H9 48 RR COMBINATION LIGHT RH

0.85W
~I F6 r RR COMBINATION LIGHT LH
~
0.85W
LICENCE PLATE LIGHT

0.5W
2m FUEL FILTER

2
H9
2.08
B FUEL PUMP

H32
0.58 9~
2WD-4WD CONTROL UNIT
~
0.58

0.58 12--8 POWER WINDOW RELAY

38 5 38
H6 2@ FANSW

C2 C109

RTW78AXF050001
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-55

GROUND POINT C24SE (LHD) G.EXP Sheet 3/4

e
3
1.258
HEADLIGHT RH
C2 C109
3

~
1.258
HEADLIGHT LH
3
0.58
i@ill HEADLIGHT ACTUATOR-RH

0.58
1~ HEADLIGHT ACTUATOR-LH

0.58
2-{I861 FLASHER UNIT

0.58

0.38
8
13
859 COMBINATION SW

9-8 FRT FOG LIGHT SW

0.58
4-E
DATA LINK CONNECTOR
0.58
5-E

0.58
111 860 r COMBINATION SW
~5 0.858 26
E824

cardiagn.com
0.38 20 0.3L8
H7 1E METER

0.38 9 0.3Y 16
H7
E824
0.858 1 0.858 28
H7
E824

~"
H4

0.58 0.58 3@ AIT TURBIN SENSOR

I 0.58
3 S AIT SPEED SENSOR

C2 C36 C109 E10

RTW78AXF050101
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-56 ELECTRICAL-BODY AND CHASSIS

GROUND POINT C24SE (LHD) G.EXP Sheet 4/4

C2 C36 C109 E10

2.0B 28-E
C67
EHCU
2.0B 10-E
C67

0.5B 4 0.5B
H3 1 8 SHIFT ON THE FLY ACTUATOR

1.25B
2-8 HEATER RELAY

1.25B
1-lIB DIMMER RELAY

0.5B
2~ CLEARANCE LIGHT LH

0.5B
28 FRT TURN SIGNAL LIGHT LH

0.85B
E
1
FRT FOG LIGHT LH

~
0.5B
FRT WIPER WASHER MOTOR

0.5B
28 SIDE TURN SIGNAL LIGHT LH

cardiagn.com
0.85B
E FRT WI PER MOTOR

0.5B
i@] INTERMITTENT RELAY

0.5B
4~
B31 SDM (AIR BAG)

~1 2~
B24 METER

~O
H15
B FUEL SENSOR

~8 TO SHIELD EARTH
3
BNV

BNV
e 1
CRANK ANGLE SENSOR

2 E
2

~
H34 BNV
ECM
17

~
BNV

8B
'- BATTERY
20BIY
u 0
- +
~ ~
~~ C36 C109 E10 B28 E74 E72 P6 P10
C2

ENGINE ENGINE BODY-CTR ENGINE DASH TIMING INLET BODY ENGINE


ROOM-RH ROOM-LH SIDE-RH CASE MANIFOLD

RTW78AXF050201
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-57

GROUND POINT HFV6 (RHD) Sheet 1/4

O.SB
FRTTURN SIGNAL LIGHT (PROJECTOR TYPE)-RH IC148111
I

O.SB
CLEARANCE LIGHT (PROJECTOR TYPE)-RH IC142111
1

O.SB
I ENGINE HOOD SWITCH I C30 112
O.SB
FRTTURN SIGNAL LIGHT (STANDARD TYPE)-RH I C22112
I

0.3B
SIDE TURN SIGNAL LlGHT-RH I C1 112
I

USB
HEADLIGHT (STANDARD TYPE)-RH I C19113
I

0.8SB
FRT FOG LlGHT-RH I C63112
I

O.SB
CLEARANCE LIGHT (STANDARD TYPE)-RH I C18112
I

BRAKE FLUID LEVEL


O.SB 2B
H18
2B
A
~
I I C37111 13 TO VVlELD SPLICE 6

HEADLIGHT (PROJECTOR TYPE)-HIGH-RH IC140111


0.8SB 2B
H18
2B
B ~
I 14 TO VVlELD SPLICE S
0.8SB
HEADLIGHT (PROJECTOR TYPE)-LOW-RH C146
I I 111
~~
ill ENGINE ROOM-RH

O.SB O.SB
2-4WD SHIFT ACTUATOR I M28118 H4

cardiagn.com
I 3

O.SB 0.3B
TRANSFER CASE CONTROL ACTUATOR 1 P13111 H3
1 4

0.8SB
HEADLIGHT (PROJECTOR TYPE)-LOW-LH C147
I I 11 1

O.SB
I
COMBINATION SWITCH (WIPER & WASHER) II BS9 13

O.SB
FRTTURN SIGNAL LIGHT (STANDARD TYPE)-LH I C2S112
I

0.3B
SIDE TURN SIGNAL LlGHT-LH I C3S112
I

0.3B
HEATER RELAY 1 X11 112
1

HEADLIGHT (STANDARD TYPE)-LH USB


I I C26113

0.8SB
FRT FOG LIGHT I C64112
I

0.8SB
HEADLIGHT (PROJECTOR TYPE)-HIGH-LH IC141111
I

O.SB
CLEARANCE LIGHT (STANDARD TYPE)-LH I C27112
I

2B
TCM 1 C961149
1

O.SB
I FRT VVlPER INTERMITTENT RELAY I C3 112
0.8SB
FRT VVlPER MOTOR I C4 111
I

O.SB
FRT WASH ER MOTOR I C17111
I

3B
ABS I C67111
I

CLEARANCE LIGHT (PROJECTOR TYPE)-LH O.SB


1 IC143111

O.SB
FRTTURN SIGNAL LIGHT (PROJECTOR TYPE)-LH IC149111
I

0.3B
FUEL PUMP RELAY I X13113
I

3B I C1091
NSBU SWITCH I E94 1112 HS C
I 29 TO BODY CENTER

PIM 0.8SB
I I B971122

I
IMMOBILIZER CONTROL UNIT
IB68~
O.SB
I
METER I B24 111 O.SB H6
20 - ,-L
~=­
ENGINE ROOM-LH

RTW78AXF002601
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-58 ELECTRICAL-BODY AND CHASSIS

GROUND POINT HFV6 (RHD) Sheet 2/4

O.SB
LS 1 HIGH MOUNT STOP LIGHT
1 1

1.2SB
1 L7 I RR DEFOGGER
I
-
USB
7
H12
USB II 1.2SB
2
L9 1 MAP LIGHT
1

1.2SB
L9 1 FRTMAP LIGHT
2 1

1\ 1.2SB
1
L7 1 RR DEFOGGER
1

O.SB
LS 1 HIGH MOUNT STOP LIGHT
1 1

O.SB
2
B33 I ILLUMI CONTROL
I
0.3B
R11 1 SEAT BELT SVVlTCH
1 1
A
0.3B O.SB
FRO M c:s::::J H14
9 4
012 1 POVVlER WINDOW SWITCH-RR-LH 1
EN GINE

~7
RO OM-RH O.SB
028 1 DOOR LOCKACTUATOR-RR-LH 1
7

USB 1.2SB
H14 POVVlER WINDOW SWITCH-RR-LH

cardiagn.com
012 1 1

V
8 3

2B USB USB 1.2SB


H26 H16 016 1 POVVlER WINDOW SWITCH-RR
6 8 3 1

O.SB H16 O.SB


027 1 DOOR LOCKACTUATOR-RR-RH
7 7 1

0.3B
R11 1 SEAT BELT SVVlTCH 1
1

O.SB
019 1 REMOTE CONTROL MIRROR SWITCH 1
8

O.SB
04 1 DOOR LOCKASSEMBLY-RR
4 1

O.SB
024 1 KEY CYLINDER SVVlTCH-DRIVER
2 1

O.SB
023 1 DOOR LOCK ACTUATOR-DRIVER

~
7 1

O.SB
026 1 KEY CYLINDER SVVlTCH-DRIVER 1
2

0.3B
029 1 DOOR MIRROR TURN-RH
2 1

2B 1.2SB
H36 OS 1 POVVlER WINDOW SWITCH-DRIVER
1 3 1

O.SB
BS8 1 DATA LINK CONNECTOR
S 1

\ O.SB
4
BS8 I DATA LINK CONNECTOR
I
\ O.SB
B101 1 KEY INTER LOCK 1

\
8

O.SB
B1021 KEY INTER LOCK SOLENOID
1

\\
1

O.SB
B60 1 COMBINATION SVVlTCH (LIGHTING)
1 1

\\ O.SB
B61 1 FLASHER UNIT
1

\~
2

O.SB
2
024 I KEY CYLINDER SVVlTCH-DRIVER
I
0.3B
B9S 1 KEYLESS ENTRY CONTROLLER
14 1

0.3B
B60 1 COMBINATION SVVlTCH (LIGHTING)
9 1
=
~
WELD SPLICE 6

RTW78AXF002701
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-59

GROUND POINT HFV6 (RHD) Sheet 3/4

cardiagn.com

RTW78AXF002801
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-60 ELECTRICAL-BODY AND CHASSIS

GROUND POINT HFV6 (RHD) Sheet 4/4

cardiagn.com

RTW78AXF002901
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-61

GROUND POINT HFV6 (LHD) Sheet 1/4

-
O.SB
FRTTURN LIGHT (STANDARD TYPE)-LH 1 C2S112
1

O.SB
FRTTURN LIGHT (PROJECTOR TYPE)-LH IC149111
I

0.8SB
FRT FOG LIGHT LH I C64112
I

O.SB
FRT WASH ER MOTOR I C17111
I

O.SB 0.3B
I
ACT SOF I P13 II 4
H13

O.SB
RELAY INTARVAL FRT WIPER 1 C3 112
1

O.SB
FRTTURN SIGNAL LIGHT (PROJECTOR TYPE)-RH IC148111
I

O.SB
CLEARANCE LIGHT (PROJECTOR TYPE)-RH C142
I I 11 1

O.SB
COMBINATION SWITCH WIPER I BS911
I 13

O.SB
FRTTURN SIGNAL LIGHT (STANDARD TYPE)-RH I C22112
I

0.3B
SIDE TURN SIGNAL LlGHT-RH 1 C1 112
1

USB
HEADLIGHT (STANDARD TYPE)-RH I C19113
I

0.8SB
FRT FOG LlGHT-RH I C63112
I

cardiagn.com
O.SB
CLEARANCE LIGHT (STANDARD TYPE)-RH I C18112
I

FRONT WIPER MOTOR


0.8SB 2B 2B
A
~
I I C4 111 H48
13 TO WELD SPLICE 6

HEADLIGHT (PROJECTOR TYPE)-HIGH-RH IC140111


0.8SB 2B
H48
2B
B ~
I 14 TO WELD SPLICE S
0.8SB 2B
HEADLIGHT (PROJECTOR TYPE)-LOW-RH IC146111
I

3
~~
B ENGINE ROOM-RH

HEADLIGHT (PROJECTOR TYPE)-LOW-LH 0.8SB


C147
I I 111

SIDE TURN SIGNAL LlGHT-LH 0.3B


1 1 C3S112

0.3B
HEATER RELAY I X11 112
I

USB
HEADLIGHT (STANDARD TYPE)-LH I C26113
I

HEADLIGHT (PROJECTOR TYPE)-HIGH-LH 0.8SB


C141
I I 111

O.SB
CLEARANCE LIGHT (STANDARD TYPE)-LH 1 C27112
1

2B
TCM I C961149
I

3B
I ABS I C67111

O.SB
CLEARANCE LIGHT (PROJECTOR TYPE)-LH C143
I I 11 1

0.3B
FUEL PUMP RELAY I X13113
I

0.8SB 3B I C1091
I NSBU SWITCH I E94 1112 HS C
29 TO BODY-LH

PIM 0.8SB
I I B971122

0.8SB 0.8SB 0.8SB


I
METER I B24 111 20
H6
-
~=­
,---
ENGINE ROOM-LH

RTW78AXF015801
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-62 ELECTRICAL-BODY AND CHASSIS

GROUND POINT HFV6 (LHD) Sheet 2/4

~ 0.5B
L5 1 HIGH MOUNT STOP LIGHT
1 1
WELD SPLICE 2
0.5 USB
L7 1 RR DEFOGGER
1

II
B 1

USB USB USB


H12 L9 1 MAP LIGHT
1

~
7 2

USB
L9 1 FRTMAP LIGHT
2 1

1\ USB
1 L7 1 RR DEFOGGER
1

0.5B
L5 1 HIGH MOUNT STOP LIGHT
1 1

0.3B
R11 1 SEAT BELT SVVlTCH
1 1
A
0.3B 0.5B
FRO M [EJ H14
9 4
012 1 POWER WINDOW SWITCH-RR-LH 1
EN GINE
RO OM-RH

USB H14 USB

cardiagn.com
012 1 POWER WINDOW SWITCH-RR-LH
1

2B USB
6
H26
V USB H16
8

8
USB
3

3
016 I POWER WINDOW SWITCH-RR
I

0.3B
R11 1 SEAT BELT SVVlTCH 1
1

0.5B
019 1 REMOTE CONTROL MIRROR SWITCH
8 1

0.5B
04 1 DOOR LOCK ASSEMBLY-RR
4 1

0.3B
029 1 DOOR MIRROR TURN-RH
2 1

2B
1
H36

-------- 2B

0.5B
3
05 1 POWER WINDOW SWITCH-DRIVER
1

B58 1 DATA LINK CONNECTOR 1


5

0.5B
B58 1 DATA LINK CONNECTOR 1
4

0.5B
8 B101 1 KEY INTER LOCK
1

0.5B
1 B1021 KEY INTER LOCK SOLENOID
1

0.5B
1 B60 I COMBINATION SVVlTCH (LIGHTING)
I
0.5B
B61 1 FLASHER UNIT 1
2

0.3B
B60 1 COMBINATION SVVlTCH (LIGHTING)
9 1
=
~
WELD SPLICE 6

RTW78AXF015901
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-63

GROUND POINT HFV6 (LHD) Sheet 3/4

cardiagn.com

RTW78AXF016001
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-64 ELECTRICAL-BODY AND CHASSIS

GROUND POINT HFV6 (LHD) Sheet 4/4

cardiagn.com

RTW78AXF016101
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-65

GROUND POINT 4JJ1-TC/4JK1-TC (RHD) SOUTH AFRICA Sheet 1/4

O.SB
I FRTTURN SIGNAL LIGHT (PROJECTOR TYPE)-RH IC148111
O.SB
I CLEARANCE LIGHT (PROJECTOR TYPE)-RH
IC142111
O.SB
I ENGINE HOOD SWITCH I C30 112
O.SB
I FRTTURN SIGNAL LIGHT (STANDARD TYPE)-RH I C22112
0.3B
I SIDE TURN SIGNAL LlGHT-RH I C1 112
USB
I HEADLIGHT (STANDARD TYPE)-RH I C19113
0.8SB
I FRT FOG LlGHT-RH I C63112
O.SB
I CLEARANCE LIGHT (STANDARD TYPE)-RH I C18112
O.SB 2B 2B ~
I BRAKE FLUID LEVEL I C37111 H18
13
A
TO VVlELD SPLICE 6

0.8SB 2B 2B
~
I HEADLIGHT (PROJECTOR TYPE)-HIGH-RH IC140111 H18
14
B
TO VVlELD SPLICE S
0.8SB
I HEADLIGHT (PROJECTOR TYPE)-LOW-RH
IC146 111
O.SB
~~
I ECM I CS81163 ENGINE ROOM-RH

O.SB
I FUEL DUMP RESISTOR IC157112

cardiagn.com
~

0.3B
I ACT-SOF,A IC134111
0.8SB
I HEADLIGHT (PROJECTOR TYPE)-LOW-LH
IC147 11 1
O.SB
I COMBINATION SWITCH (WIPER & WASHER) II BS9 13

O.SB
I FRTTURN SIGNAL LIGHT (STANDARD TYPE)-LH I C2S112
0.3B
I SIDE TURN SIGNAL LlGHT-LH I C3S112

I HEATER RELAY I X11 112 0.3B

USB
I HEADLIGHT (STANDARD TYPE)-LH I C26113
0.8SB
I FRT FOG LIGHT I C64112
0.8SB
I HEADLIGHT (PROJECTOR TYPE)-HIGH-LH IC141111
O.SB
I CLEARANCE LIGHT (STANDARD TYPE)-LH I C27112
0.3B
I ECM MAIN RELAY I X12112

I FRT VVlPER INTERMITTENT RELAY I C3 112


O.SB

I FRT VVlPER MOTOR I C4 111


0.8SB

O.SB
I FRT WASH ER MOTOR I C17111
3B
I ABS I C67111
O.SB
I CLEARANCE LIGHT (PROJECTOR TYPE)-LH
IC143111
O.SB
I FRTTURN SIGNAL LIGHT (PROJECTOR TYPE)-LH IC149111

I STARTER CUT RELAY I X7 111


0.3B

I X9 lis O.SB 3B IC1091


I CONDENSER FAN RELAY C
TO BODY-CTR

I CONDENSER FAN I CSO 112 0.8SB

- -'-
~=­
ENGINE ROOM-LH

RTW78AXF019701
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-66 ELECTRICAL-BODY AND CHASSIS

GROUND POINT 4JJ1-TC/4JK1-TC (RHD) SOUTH AFRICA Sheet 2/4

O.SB
1 LS I HIGH MOUNT STOPLIGHT
I
1.2SB
1 L7 I RR DEFOGGER
I
-
USB
7
H12
USB II 1.2SB
2
L9 I MAP LIGHT
I
1.2SB
2
L9 I FRTMAP LIGHT
I
1\ 1.2SB
1
L7 I RR DEFOGGER
I
O.SB
1
LS I HIGH MOUNT STOPLIGHT
I
O.SB
2
B33 I ILLUMI CONTORL
I
0.3B
1
R11 I SEAT BELT SVVlTCH
I
A

FRO M c:s::::J 0.3B


H14
9
O.SB
4
012 I POVVlER WINDOW SWITCH-RR-LH I
EN GINE
RO OM-RH O.SB
028 I DOOR LOCKACTUATOR-RR-LH I
1
7

USB
H14
1.2SB
I POVVlER WINDOW SWITCH-RR-LH
I

cardiagn.com
012

V
8 3

I
I
2B USB USB 1.2SB
6
H26 H16
3
016 POVVlER WINDOW SWITCH-RR
I
8
O.SB
7
027 I DOOR LOCKACTUATOR-RR-RH
I
0.3B
1
R11 I SEAT BELT SVVlTCH I
O.SB
8
019 I REMOTE CONTROL MIRROR SWITCH I
O.SB
4
04 I DOOR LOCKASSEMBLY-RR
I
O.SB
2
024 I KEY CYLINDER SVVlTCH-DRIVER
I

2B
1
H36
1.2SB
3
OS I POVVlER WINDOW SWITCH-DRIVER
I
0.3B
2
BS2 I ANTI THEFT INDICATOR
I
O.SB
S
BS8 I DATA LINK CONNECTOR
I
O.SB
4
BS8 I DATA LINK CONNECTOR
I

\ O.SB
1
B60 II COMBINATION SVVlTCH (LIGHTING)
I
\ O.SB
2
B61 I FLASHER UNIT
I

\ 0.3B
14
B9S I KEYLESS ENTRY CONTROLLER
I
0.3B
9
B60 II COMBINATION SVVlTCH (LIGHTING)
I
=
~
WELD SPLICE 6

RTW78AXF019801
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-67

GROUND POINT 4JJ1-TC/4JK1-TC (RHD) SOUTH AFRICA Sheet 3/4

cardiagn.com

RTW78AXF019901
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-68 ELECTRICAL-BODY AND CHASSIS

GROUND POINT 4JJ1-TC/4JK1-TC (RHD) SOUTH AFRICA Sheet 4/4

0.85B
2
E1131 SOLENOID CLUTCH SLEAVE CYLINDER (MUX) I
,-----
0.85B
8
E35 I MOTOR ACTUATOR
I
0.85B
10
E51 I INHIBITER SWITCH (JR405E) I
0.85B
1
E51 I INHIBITER SWITCH (AW3040LE) I
0.5B
3
E31 I TURBIN SENSOR (JR405E) I
0.5B
3
E30 I Arr SPEED SENSOR I
0.85B 0.5B 0.5B
2
E44 I CAR SPEED SENSOR
I
0.5B 0.5BIY
H15 9 F2 1 FUEL PUMP SENSOR
2 1

0.5B
1
C94 I TCM(AW3040LE) I
0.5B
5
C95 I TCM(JR405E) I
0.5B
2
B68 I IMMOBILIZER HFV6/C24SE I

cardiagn.com
0.5B
7 B77 I IMMOBILIZER 4JA1T(L) I
/ 0.85B
H4 0.85B H6 / 0.5B
B24 I METER
I
~
2 20 1

- -..Q~-G~Ih 0.5B
3
B1091 IMMOBILIZER 4JJ1-TCX
1
~
E10
E NGINE
'-----
5B
73
E90 I ECM I

2B
4
C67 I ABS
I

3B
H6
29
3B
2
B13 I CONTROL LEVER I
0.5B
2
F12 I FUEL ClOGGING SWITCH I
0.5BIY
1 F1 II FUEL FILTER SVVlTCH I
0.85BIY
4
F6 I RR COMBINATION LlGHT-LH
I

t='
0.5BIY
1 T41 LICENSE PLATE LlGHT-RH
I
2BIY
4
F2 I FUEL PUMP SENSOR I
2B ~ 2BIY
I
H9 F5 RR COMBINATION LlGHT-RH I
~
L 5 4

0.5B
1
C111 I TRANSFER CONTROL MODULE I

r
0.3B
C1071 JUNCTION BLOCK I
~
12

-
0.3B
H6
24
0.3SB
5
B23 I METER
I
I C1091
BODY-LH 0.3B
H6
12
0.3Y
34
B23 I METER I
3B R
'-----

0.5B
23
B31 I SRS CONTROL UNIT I
lS>- / 0.5B
15
B31 I SRS CONTROL UNIT
I
FROM~ ~
ENGINE DASH SI DE-RH
ROOM-LH

RTW78AXF020001
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-69

GROUND POINT 4JJ1-TC/4JK1-TC (LHD) G.EXP Sheet 1/4

0.5B
FRTTURN SIGNAL LIGHT (PROJECTOR TYPE)-RH IC148 1
I
0.5B
CLEARANCE LIGHT (PROJECTOR TYPE)-RH IC142 1
I
0.5B
I ENGINE HOOD SWITCH I C30
2
0.5B
FRTTURN SIGNAL LIGHT (STANDARD TYPE)-RH I C22
I 2
0.3B
SIDE TURN SIGNAL LlGHT-RH I C1
I 2
0.5B
HEADLIGHT LEVELlNG(STANDARD TYPE)-LH I C29
I 1
0.5B
HEADLIGHT LEVELlNG(STANDARD TYPE)-RH I C28
I 1
1.25B
HEADLIGHT (STANDARD TYPE)-RH I C19
I 3
0.85B
FRT FOG LlGHT-RH I C63
I 2
0.5B
CLEARANCE LIGHT (STANDARD TYPE)-RH I C18
I 2

0.5B
COMBINATION SWITCH (WIPER & WASHER) II B59 13
I

0.5B
FRT VVlPER INTERMITTENT RELAY I C3
I 2

FRT VVlPER MOTOR I C4


0.85B 2B
H48
2B
A
~
I 1 10 TO VVlELD SPLICE 6

HEADLIGHT (PROJECTOR TYPE)-HIGH-RH IC140 1


0.85B 2B
H48
2B
B ~
I 16 TO VVlELD SPLICE 5
0.85B

cardiagn.com
HEADLIGHT (PROJECTOR TYPE)-LOW-RH IC146 1
I
0.5B
~~
I ECM I C58 ENGINE ROOM-RH
63
0.5B
FUEL DUMP RESISTOR IC157 2
I
0.5B
HEADLIGHT LEVELlNG(PROJECTOR TYPE)-RH IC144 1
I
0.5B
HEADLIGHT LEVELlNG(PROJECTOR TYPE)-LH IC145 1
I
0.5B
I ECM I C58
63

"''"
0.3B
I TRANSMISSION RELAY I X10
3

0.3B
ACT-SOF,A IC134 1
I

FRTTURN SIGNAL LIGHT (STANDARD TYPE)-LH 0.5B


I I C25
2

0.3B
I SIDE TURN SIGNAL LlGHT-LH I C35
2

0.3B
HEATER RELAY I X11
I 2

1.25B
HEADLIGHT (STANDARD TYPE)-LH I C26
I 3

0.85B
I FRT FOG LIGHT I C64
2

HEADLIGHT (PROJECTOR TYPE)-HIGH-LH 0.85B


I IC141
1

CLEARANCE LIGHT (STANDARD TYPE)-LH 0.5B


I I C27
2

0.3B
I STARTER CUT RELAY I X7 1
0.5B
BRAKE FLUID LEVEL I C37
I 1

0.5B
I FRT WASH ER MOTOR I C17
1
3B
ABS I C67
I 1

CLEARANCE LIGHT (PROJECTOR TYPE)-LH 0.5B


I IC143 1

FRTTURN SIGNAL LIGHT (PROJECTOR TYPE)-LH 0.5B


I IC149 1

0.3B
ECM MAIN RELAY I X12
I 2
0.5B 3B I C1091
I CONDENSER FAN RELAY I X9 C
5 TO BODY-CTR
0.85B
CONDENSER FAN I C50
I 2

~-
---
ENGINE ROOM-LH

RTW78AXF029301
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-70 ELECTRICAL-BODY AND CHASSIS

GROUND POINT 4JJ1-TC/4JK1-TC (LHD) G.EXP Sheet 2/4

0.5B
1 L5 I HIGH MOUNT STOPLIGHT
I
1.25B
1 L7 I RR DEFOGGER
I
-
1.25B
7
H12
1.25B II 1.25B
2 L9 I MAP LIGHT I
1.25B
2
L9 I FRTMAP LIGHT
I
1\ 1.25B
1
L7 I RR DEFOGGER
I
0.5B
1 L5 I HIGH MOUNT STOPLIGHT
I
0.5B
2
B33 I ILLUMI CONTROL
I
0.3B
1
R11 I SEAT BELT SVVlTCH I
A

FRO M c:s::::J 0.3B


H14
9
0.5B
4
012 I POWER WINDOW SWITCH-RR-LH I
EN GINE

~7 I
RO OM-RH 0.5B
7
028 DOOR LOCKACTUATOR-RR-LH I
1.25B H14 1.25B
012 I POWER WINDOW SWITCH-RR-LH I

cardiagn.com
V
8 3

2B 1.25B
6
H26
1.25B H16
8
1.25B
3
016 I POWER WINDOW SWITCH-RR
I
0.5B H16
7
0.5B
7
027 I DOOR LOCKACTUATOR-RR-RH
I
0.3B
1
R11 I SEAT BELT SVVlTCH I
0.5B
8
019 I REMOTE CONTROL MIRROR SWITCH I
0.5B
3 04 I DOOR LOCKACTUATOR-FRT LH
I
0.5B
2
024 I KEY CYLINDER SVVlTCH-DRIVER
I

2B
1
H37
1.25B
3
05 I POWER WINDOW SWITCH-DRIVER
I
0.5B
3
B75 I RR FOG LIGHT CONTROL UNIT
I
0.5B
5
B58 I DATA LINK CONNECTOR
I
0.5B
4 B58 I DATA LINK CONNECTOR
I

0.5B
1 B60 II COMBINATION SVVlTCH (LIGHTING)
I
0.5B
2
B61 I FLASHER UNIT
I
0.3B
4
B76 I FRONT REAR FOG LIGHT SVVlTCH
I
0.3B
14
B95 I KEYLESS ENTRY CONTROLLER I
0.3B
9 B60 II COMBINATION SVVlTCH (LIGHTING)
I
=
~
WELD SPLICE 6

RTW78AXF029401
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-71

GROUND POINT 4JJ1-TC/4JK1-TC (LHD) G.EXP Sheet 3/4

cardiagn.com

RTW78AXF029501
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-72 ELECTRICAL-BODY AND CHASSIS

GROUND POINT 4JJ1-TC/4JK1-TC (LHD) G.EXP Sheet 4/4

r;-::-
, - ---
,, ,,
0.85B
E51 I INHIBITER SWITCH (JR405E) I
/
10
,, ,,
, 0.85B
E35 I MOTOR ACTUATOR
I

~
8

,,
,,
0.85B
1
E51 I INHIBITER SWITCH (AW3040LE) I
,,
, 0.85B
2
E1131 SOLENOID CLUTCH SLEAVE CYLINDER (MUX) I
(HI POWER ONLY)
0.5B
3
E31 I TURBIN SENSOR (JR405E) I
0.5B 0.5B
2
E44 I CAR SPEED SENSOR I
0.5B
3
E30 I Arr SPEED SENSOR (JR405E)
I
0.5B
1
C94 I TCM(AW3040LE)
I
H15 9
0.5B
2
F2 I FUEL PUMP SENSOR I
0.5B
5
C95 I TCM(JR405E) I
0.5B
7 C1391 DRM I

cardiagn.com
0.5B
3 B1091 IMMOBILIZER I
P2
0.85B
H4
2
H6
20
0.5B
1
B24 I METER
I
0.3B
2 C15511
TRIGGER SWITCH
I
5B
73
E90 I ECM I
1-
-
'-----

Cf1.Q]
2B
4
C67 I ABS
I
ENGINE
3B
H6
29
3B
2
B13 I CONTROL LEVER
I
0.5B
2
F12 I FUEL ClOGGING SWITCH I
0.85BIY
4 F6 I RR COMBINATION LlGHT-LH
I
0.5B
2
F9 I REAR FOG LIGHT I

~'
0.5BIY
1 T41 LICENSE PLATE LlGHT-RH I
0.5BIY
1 F1 II FUEL FILTER SVVlTCH I
2BIY
4 F2 I FUEL PUMP SENSOR I
0.85B ~ 2BIY
H9 F5 I RR COMBINATION LlGHT-RH
I
I~
L 5 4

0.5B
1
C111 I TRANSFER CONTROL MODULE I

r
0.3B
12
C1071 JUNCTION BLOCK I

"" I
0.3B 0.3SB
-
I C1091
H6
24 5
B23 METER I
BODY-CTR 0.3B
H6
12
0.3Y
34
B23 I METER
I
3B R 2B 2W
H15 H3511 TRAILER HITCH
I
~
'----- 5 34

2W
4 H35 II TRAILER HITCH I
C
2W
11
H35 II TRAILER HITCH I
FROM~ 0.5B
B31 SRS CONTROL UNIT
ENGINE
ROOM-LH
0.5B 15 B31 SRS CONTROL UNIT

~
DASH SI DE-RH

RTW78AXF029601
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-73

GROUND POINT 4JJ1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 1/4

O.SB
-
FRTTURN SIGNAL LIGHT (PROJECTOR TYPE)-RH C148
I I 111
O.SB
CLEARANCE LIGHT (PROJECTOR TYPE)-RH C142
I I 11 1

O.SB
ENGINE HOOD SWITCH I C30 112
I
O.SB
FRTTURN SIGNAL LIGHT (STANDARD TYPE)-RH I C22112
I

0.3B
SIDE TURN SIGNAL LlGHT-RH I C1 112
I
O.SB
HEADLIGHT LEVELlNG(STANDARD TYPE)-LH I C29111
I
O.SB
HEADLIGHT LEVELlNG(STANDARD TYPE)-RH I C28111
I

USB
HEADLIGHT (STANDARD TYPE)-RH I C19113
I
0.8SB
FRT FOG LlGHT-RH I C63112
I
O.SB
CLEARANCE LIGHT (STANDARD TYPE)-RH I C18112
I

O.SB
BRAKE FLUID LEVEL I C37111
I
2B
H18
2B
A
~
13 TO VVlELD SPLICE 6

HEADLIGHT (PROJECTOR TYPE)-HIGH-RH IC140111


0.8SB 2B
H18
2B
B ~
I 14 TO VVlELD SPLICE S
0.8SB
HEADLIGHT (PROJECTOR TYPE)-LOW-RH C146
I I 111
c:s:::J~

cardiagn.com
O.SB
ECM I CS81163
I ENGINE ROOM-RH

O.SB
FUEL DUMP RESISTOR C157
I I 112
O.SB
HEADLIGHT LEVELlNG(PROJECTOR TYPE)-RH C144
I I 111
O.SB
HEADLIGHT LEVELlNG(PROJECTOR TYPE)-LH IC14S111
I
3
B
0.3B
TRANSMISSION RELAY I X10 113
I

0.3B
I ACT-SOF,A IC134111

O.SB
FRTTURN SIGNAL LIGHT (STANDARD TYPE)-LH I C2S11 2
I

0.3B
SIDE TURN SIGNAL LlGHT-LH I C3S11 2
I

0.3B
HEATER RELAY I X11 112
I

USB
HEADLIGHT (STANDARD TYPE)-LH I C26113
I

0.8SB
FRT FOG LIGHT I C64112
I

HEADLIGHT (PROJECTOR TYPE)-HIGH-LH 0.8SB


I IC141111

O.SB
CLEARANCE LIGHT (STANDARD TYPE)-LH I C27112
I

0.3B
STARTER CUT RELAY I X7 111
I

O.SB
I FRT WASH ER MOTOR I C17111

3B
ABS I C67111
I

CLEARANCE LIGHT (PROJECTOR TYPE)-LH O.SB


I IC143111

FRTTURN SIGNAL LIGHT (PROJECTOR TYPE)-LH O.SB


I IC149111

0.3B
ECM MAIN RELAY I X12112
I

O.SB 3B
I CONDENSER FAN RELAY I X9 lis C I C1091
TO BODY-CTR
0.8SB
CONDENSER FAN I CSO 112
I

0.8SB
HEADLIGHT (PROJECTOR TYPE)-LO-LH C147
I I 111

0.8SB
~-:!:-
I FRT VVlPER MOTOR I C4 111 ENGINE ROOM-LH

O.SB
INT FRT VVlPER RELAY I C3 112
I

O.SB
I
COMBINATION SWITCH WIPER II BS9 13
-

RTW78AXF035101
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-74 ELECTRICAL-BODY AND CHASSIS

GROUND POINT 4JJ1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 2/4

0.5B
1 L5 I HIGH MOUNT STOP LIGHT
I
1.25B
1 L7 I RR DEFOGGER
I
-
1.25B
7
H12
1.25B II 1.25B
2 L9 I MAP LIGHT I
1.25B
2
L9 I FRTMAP LIGHT
I
1\ 1.25B
1
L7 I RR DEFOGGER
I
0.5B
1 L5 I HIGH MOUNT STOP LIGHT
I
0.5B
2
B33 I ILLUMI CONTROL
I
0.3B
1
R11 I SEAT BELT SVVlTCH I
A

FRO M c:s::::J 0.3B


H14
9
0.5B
4
012 I POWER WINDOW SWITCH-RR-LH I
EN GINE

~7
RO OM-RH 0.5B
7
028 I DOOR LOCKACTUATOR-RR-LH I
1.25B H14 1.25B
012 I POWER WINDOW SWITCH-RR-LH I

cardiagn.com
V
8 3

2B 1.25B
6
H26
1.25B H16
8
1.25B
3
016 I POWER WINDOW SWITCH-RR
I
0.5B H16
7
0.5B
7
027 I DOOR LOCKACTUATOR-RR-RH
I
0.3B
1
R11 I SEAT BELT SVVlTCH I
0.5B
8
019 I REMOTE CONTROL MIRROR SWITCH I
0.5B
4 04 I DOOR LOCK ASM-DR
I
0.5B
2
024 I KEY CYLINDER SVVlTCH-DRIVER
I

2B
1
H37
1.25B
3
05 I POWER WINDOW SWITCH-DRIVER
I
0.5B
3
B75 I RR FOG LIGHT CONTROL UNIT
I
0.3B
2
B52 I ANTI THEFT IND
I
~ 0.3B
B95 I KEYLESS ENTRY CONTROLLER
I
14

0.5B
5
B58 I DATA LINK CONNECTOR I
0.5B
4
B58 I DATA LINK CONNECTOR I
0.5B
3
B51 I HEADLIGHT LEVEL SVVlTCH
I
0.5B
1 B60 II COMBINATION SVVlTCH (LIGHTING)
I
0.5B
2
B61 I FLASHER UNIT
I
0.3B
4
B76 I FRONT REAR FOG LIGHT SVVlTCH I
-
~
WELD SPLICE 6

RTW78AXF035201
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-75

GROUND POINT 4JJ1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 3/4

cardiagn.com

RTW78AXF035301
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-76 ELECTRICAL-BODY AND CHASSIS

GROUND POINT 4JJ1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 4/4

!, -,.::..:-- - - - - - ~ i 0.85B 10 E51 I INHIBITER SWITCH (JR405E) I

------ 0.85B 8 E35 I MOTOR ACTUATOR

r -- ~~:~:i------------------------~0~.8~5~B~1~~E5~1~r=I~IN~H~I~B~IT~E~R~S~W2'T~C~HG(~AW3~0~4~0~LE~)~~~~~~~~~~~~JI
I _ ~H~ ~~~~~ 9~~Y) ____ _: 0.858 2 E1131 SOLENOID CLUTCH SLEAVE CYLINDER (MUX) I

0.5B
3 E31 I TURBIN SENSOR (JR405E)
I
0.5B 0.5B
2 E44 I VEHICLE SPEED SENSOR I
0.5B
3 E30 I Arr SPEED SENSOR (JR405E) I
0.5B
1 C94 I TCM(AW3040LE) I

0.5B
5 C95 I TCM(JR405E) I
0.5B
7 C1391 DRM I
~h2~~0~.5~B~33~B~10~9~11~~IM~M~O~B~I~LI~ZE~R~~~~~~~~~~~~~~~~~~I

cardiagn.com
0.85B
H4 H6 0.5B 1 B24 I METER I
20

0.3B
2 C15511 TRIGGER SWITCH I
0.85B 2 E1131 SOLENOID CLUTCH SLEAVE CYLINDER (MUX)
I

2B
C67 I ABS
4 I

3B 3B
H6 B13 I CONTROL LEVER
29 2 I

0.5B
F12 I FUEL ClOGGING SWITCH
2 I

0.5B
F6 I RR COMBINATION LlGHT-LH I
4

0.5B
F9 I REAR FOG LIGHT I
2

~'
0.5B
T41 LICENSE PLATE LlGHT-RH
1 I

0.5B
F1 II FUEL FILTER SVVlTCH
1 I

2B
F2 I FUEL PUMP SENSOR I
4

2B
H9
~ 2B
F5 I RR COMBINATION LlGHT-RH I

~
L 5 4

0.5B
C111 I TRANSFER CONTROL MODULE I
1

r
0.3B
C1071 JUNCTION BLOCK I

~
12

0.3B 0.3SB
- H6
24 5
B23 I METER
I
I C1091
BODYCTR 0.3B 0.3Y
H6 B23 I METER I
12 34

3B R 2B 2W
H15 3 H35 II TRAILER HITCH I

~
'----- 5

2W
H35 II TRAILER HITCH I
11

2W
[9------ 13 H35 II
TRAILER HITCH I

FROM~ 0.5B
B31 SRS CONTROL UNIT
ENGINE
ROOM-LH
0.5B 15 B31 SRS CONTROL UNIT

~
DASH SI DE-RH

RTW78AXF035401
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-77

GROUND POINT 4JH1-TC (LHD) G.EXP Sheet 1/4

ILLUMINATION LIGHT
-~WELD I -- - - - - - - - - - ---------
865 SPLlCE2 I
0.3R/G I
JTB5Q POWERl3rd START SW
I 2
I
I
0.3R/G I

I
JTB57
2
HVAC CONTROL LEVER
I

0.3R/G
I
I rr;::;:-;::
Sll 816 HAZARDSW

0.3R/G
9
rTB23 METER

0.3R/G
JTB51 HEADLIGHT LEVELING SW
2
0.3R/G
2
rTB66 2WD-4WDSW

0.3R/G
JTB10
4
CLOCK

0.3R/G
5
rTB101 KEY INTERLOCK

r--
~WELD
8S6 SPLICES
0.3R/G
a CIGAR LIGHTER
-------- ---------
0.58 ~
S~ KEY INTERLOCK
0.5 0.58
8 KEY INTERLOCK SOL

cardiagn.com
1-E
0.38
L-
JTB50
6 u..::::= POWER 3rd START SW

I- ~WELD
873 SPLlCE5
038
211 847 GLOVE BOX

1.258 1.258
H36
1 3~ POWER WINDOW SW PASS

0.58 no;o
1u...::..:..::.
POWER WINDOW SW PASS

0.38
2
rrmo DOOR MIRROR-TURN RH

0.S58
JTB22
1 -
CIGAR LIGHTER

0.58
1~
rTB46 RR DEFOGGER TIMER

0.S58
JTB14
-
AUDIO
10
0.S58
1~ ACC SOCKET

0.38
1~
METER
0.38
JTB24
2
0.38
HVAC CONTROL UNIT
7E
0.38
JTB10
2 -
CLOCK

0.S58
11
rTB43 ANTI THEFT C/U

~
0.38
JTB11
2
ASHTRAY
WELD
SPLlCE6 0.38
2
JTB52
-
ANTI THEFT INDICATOR

0.58
JTL5
1
HIGH MOUNTED STOPLIGHT

1.258
JTL7
1 -
RRDEFOGGER

1.258 1.258
H12 7
1.258
2~
rTL9 SPOTLIGHT

A B

RTW78AXF007501
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TO MODEL INDEX
8A-78 ELECTRICAL-BODY AND CHASSIS

GROUND POINT 4JH1-TC (LHD) G.EXP Sheet 2/4

0.58
FLASHER UNIT
2E
0.58
REMOTE MIRROR SW
8-8
0.38
DOOR MIRROR TURN LH
2-lIS
0.58
DOOR LOCK ASM SW
3m
28 1.258 1.258
H37 POWER WINDOW SW DR
1 3@
0.38
9-E FRT FOG LIGHT SW

1.258 1.258
H16
3~ POWER WINDOW SW RR-RH

~
8
1.258 1.258
H14 POWER WINDOW SW RR-LH
8 3-l@ill
- 0.58
BODY-FIX
SEATBELTRH
1-8
1.258 1.258 0.38
H26 SEAT BELT LH
6 18
0.58
dI§ COMBINATION SW

cardiagn.com
0.58
4~ DATA LINK CONNECTOR

5~
0.58

~
0.38
KEYLESS ENTRY C/U
~WELD 14 1895l
2 SPLlCE6
8
10
H48

0.858
2D C63 FRT FOG LIGHT RH

0.38
fill SIDE TURN SIGNAL LIGHT RH

~
0.58
CLEARANCE LIGHT RH

~
0.58
FRT TURN LIGHT RH

0.858
H9
5
28
411 F5 l RR COMBINATION LIGHT RH

0.58
RR COMBINATION LIGHT LH
4@
0.58
LICENCE PLATE LIGHT
1-0
0.58
FUEL FILTER
28
28
FUEL PUMP
B 48
0.58 0.58
9-E
16 TRANSFER CONTROL UNIT
H48 0.58
1-E
0.38
~
12
POWER WINDOW RELAY

38 38
H6 FANSW
29 28
0.558 0.358
C2 C109 H6
24 5~ METER
0.5Y 0.3Y
C D H6
12 E
34

RTW78AXF007601
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ELECTRICAL-BODY AND CHASSIS 8A-79

GROUND POINT 4JH1-TC (LHD) G.EXP Sheet 3/4

c 0

1.258
c19
C2 C109 311 l HEADLIGHT RH
1.258
dI§ HEADLIGHT LH

dI~D
0.58
CONDENSER FAN RELAY
0.58
COMBINATION SW
138
0.858
211c50l CONDENSER FAN MOTOR

0.58
1~ BRAKE FLUI D LEVEL SW

0.58
H5 0.5GNV ~ VEHICLE SPEED SENSOR
31 L

cardiagn.com
0.858 0.858 0.58
H6 1ll 824 METER

~"
20
0.58 0.58
14
H15
9 ~ FUEL SENSOR (4JH1-TC)
H5
0.58
~I E31 l AlTTURBIN SENSOR

0.75
8
0.58
e AlT SPEED SENSOR

0.58
e TPSSUB

0.58

28
H4
15
0.58
e TCM(4JH1-TC)

&:ill INJECTION PUMP (4JH1-TC)

E9(3)TOC
s
101-E
28
e E C M (4JH1-TC)

d@~
28

3
8

C2 C36 C109 E10

E F G H

RTW78AXF007701
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8A-80 ELECTRICAL-BODY AND CHASSIS

GROUND POINT 4JH1-TC (LHD) G.EXP Sheet 4/4

r r r 0.38
STARTER CUT RELAY

C2 §J ~~ 3-0

28
4-E
EHCU
38
1-E

T~
0.38
SHIFT ON THE FLY ACTUATOR

1.258
HEATER RELAY
2-8
0.58
STARTER RELAY
30
0.58
CLEARANCE LIGHT LH
2-l@ill
0.58
FRT TURN LIGHT LH
2-8

cardiagn.com
0.58
MOTOR ACTUATOR (4JH1-TC)
8@

2WD-4WD SW (4JH1-TC)
28

H-L NEUTRAL SW (4JH1-TC)


28
0.858
dI§ FRT FOG LIGHT LH

1~
0.58
FRT WIPER WASHER MOTOR

2~
0.38
SIDE TURN LIGHT LH

dI~D
0.858
FRT WI PER MOTOR

0.58
INTERMITTENT RELAY
2-l@]
0.58
dIS SRS CONTROL UNIT

0.58
SRS CONTROL UNIT
238

$ 88
3081Y ,Mm~
C2 C36 C109 E10 828
P6 $ I~II;I
ENGINE ENGINE 80DY ENGINE DASH 80DY ENGINE
ROOM-RH ROOM-LH FIX-LH (4JH1-TC) SIDE-RH

RTW78AXF007801
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-81

GROUND POINT 4JA1T (L) (RHD) Sheet 1/4

WELD
SPLlCE2

;---
0.3R/G
B23 METER
9
0.3R/G
B66 4WDSW
2
0.3R/G
JT B10
4
CLOCK
I
0.3R/G
B20 CIGAR LIGHTER
2
0.3R/G
10
E HAZARDSW

0.3R/G
B57 HVAC CONTROL UNIT
2
0.5R/G

'-- -
JT B33
3
RHEOSTAT
I
0.5
B ~
WELD
0- r- SPLlCE6
0.3B
9~
COMBINATION SW
0.5B
'B6ol
1L.:..::.:..J

0.5B
B61 FLASHER UNIT
2

cardiagn.com
0.5B
JT B58
4 u...:=
DATA LINK CONNECTOR
0.5B
--llBs8
5
0.3B
B52 ANTI THEFT INDICATOR
2
0.3B
JT B95 KEYLESS ENTRY CONTROL UNIT
14
0.5B
019 REMOTE MIRROR SW
8

0.3B
JT 029 DOOR MIRROR TURN RH
2
0.5B
04 DOOR LOCK ACTUATOR DR

) 4

2B
H36
1
2B

"" 2B

0.5B 0.5B
3
05 POWER WINDOW SW DR

H14 014 DOOR LOCK ASM RR LH


7 2
0.3B 0.5B
H14 JTD12
u...::..::.
1/ 9 4
POWER WINDOW SW RR LH
1.25B 1.25B
H14 JT012
8 3
1.25 0.5B 0.5B
28
1.25B
H26
1.25B
B II 1.25B
H16

H16
7
1.25B
JT 016
DOOR LOCK ASM RR RH

POWER WINDOW SW RR RH
6 8 3
0.3B
R3 SEAT BELT SW
0.3B A
0.5B
2~ RHEOSTAT
J
0.5B
1
L5 HIGH MOUNT STOPLIGHT
I
1.25B
L7 RR DEFOGGER
I
1.25B
H12
7
1.25B II 1.25B
1

L9 SPOTLIGHT
I
'-t-- 2
2 0.5B
B
13
1
L5] HIGH MOUNT STOPLIGHT
I
1.25B
H18 L7] RR DEFOGGER
I
2
B
1.25B / 1.25B
1

2JT L9J FRT MAP LIGHT


I

C2

RTW78AXF021101
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TO MODEL INDEX
8A-82 ELECTRICAL-BODY AND CHASSIS

GROUND POINT 4JA1T (L) (RHD) Sheet 2/4

WELD ~
SPLICES
.------
0.3B
;S CLOCK
I
0.8SB
1
B421 ACC SOCKET
I
0.8SB
10
S AUDIO
I
0.3B
2 H28] SRS SUB HARNESS CONNECTOR
I
0.8SB
S
1
CIGAR LIGHTER
I
0.3B
S ASH TRAY ILLUMINATION
I
0.3B
S METER
I
_________ !~.:rI1_A!"~I_T_H~I'T},
O.SB
I
:3
E DOOR LOCK ASM AS
Ii
O.SB
S POWER WINDOW SW.PASS
I
0.3B
S DOOR MIRROR TURN LH
I
'\ I) E
USB
H37
USB USB
POWER WINDOW SW.PASS
I

cardiagn.com
1
0.3B
E GLOVEBOX
I
0.3B
S METER
I
0.8SB
11
S ANTI THEFT C/U
I
0.3B
8
7
HVAC CONTROL UNIT
I
O.SB
g
1
RR DEFOGGER TIMER
I
l....-
t-
2
B 14

H18
2
B
O.SB
-ITC27 CLEARANCE LIGHT STD LH
2
O.SB
-JTC143 CLEARANCE LIGHT PJT LH
1
O.SB
--IlC3O
2
ENGINE HOOD SW

0.8SB
C146 HEADLIGHT PJT LO RH
1
0.8SB
C140 HEADLIGHT PJT HI RH
1
O.SB
C37 BRAKE FLUID LEVEL SW
1
O.SB nc;a CLEARANCE LIGHT STD RH
2
0.8SB
nc63 FRT FOG LIGHT RH
2
USB nc;a HEADLIGHT STD RH
3
O.SB
nc25 FRT TURN LIGHT STD LH
2
O.SB
--IlC149 FRT TURN LIGHT PJT LH
1
0.3B
C1 SIDE TURN LIGHT RH
2
O.SB
rTC22 FRT TURN LIGHT STD RH
2
O.SB nc;s VSV FICO
2
O.SB
rTC142 CLEARANCE LIGHT PJT RH
1
O.SB
1
C148 FRT TURN LIGHT PJT RH
I
C2

RTW78AXF021201
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ELECTRICAL-BODY AND CHASSIS 8A-83

GROUND POINT 4JA1T (L) (RHD) Sheet 3/4

O.S B
HS
24
O.S B
E36] TACHO SENSOR I
C2 2
O.SB
,~C103 EGR CONTROL UNIT
I
8
3B
,[C67] EHCU
I
1
O.SB
,~C17] FRTWASHER MOTOR
I
1
0.8SB
1~ C4] FRT WIPER MOTOR
I
O.SB
2[ C3] FRTWIPER INTERMITTENT RELAY I
1 [C14~ HEADLIGHT PJT HI LH
0.8SB
I
2 [C6~ FRT FOG LIGHT LH
0.8SB
I
3 [C2~ HEADLIGHT STD LH
USB
I
0.3B
2[Xl1J HEATER RELAY
I
2~C3S]
0.3B
SIDE TURN LIGHT LH
I
1 ~C14~ HEADLIGHT PJT LO LH
0.8SB
I
0.3B
1 ~C133 ACT SOF
I

cardiagn.com
• ~X1~ STARTER CUT RELAY
0.3B
S I
S~X13J
O.SB
CONDENSER FAN RELAY
I
0.8SB
2 ~CS~ CONDENSER FAN MOTOR
I
O.SB
H23
1
O.SB
8~ E3SJ TRANSFER MOTOR ACTUATOR I
O.SB
,~
2
X8J STARTER RELAY
I
2~F13J
O.SB
FUEL FILTER SW
I
4 ~ F6] RR COMBILIGHT LH
O.SB
I
2~ T4J
O.SB O.SB
H17 LICENSE PLATE LIGHT RH
I
2B 2B ,,) 2B
1

48
H9
S
RR COMBILIGHT RH
I
3B
H6
29
3B
2 [B13J CONTROL LEVER
I

\ I
O.SB rr; ] TRANSFER CASE
1LLC111 CONTROL MODULE

O.SB
6 ~C123 GLOW CONTROL UNIT
I
O.SB
2 ~C103 EGR CONTROL UNIT
I
0.3B
H6
12
0.3Y
34 ~ B23J METER I
B23J
~
0.3SB
S~
24
METER
I
0.3B 0.3B
12
C107 i~~~~I~~~Lgg~RELAY) I
2B
4[C67] EHCU
I

C36 C109

RTW78AXF021301
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8A-84 ELECTRICAL-BODY AND CHASSIS

GROUND POINT 4JA1T (L) (RHD) Sheet 4/4

C2 C36 C109 VEHICLE SPEED SENSOR

FUEL PUMP SENSOR

IMMOBILIZER

.-----,0",.8",5",B'-.----11 H5 f----"0"'.8"'5B"---_"----"0"'.8,,5B"-----1 METER


10

0.85B IMMOBILIZER ENGINE


CONTROL UNIT

0.5B
B31

0.5B
B31 SRS CONTROL UNIT
23
0.5B
B31
15

cardiagn.com
8 30
B BIY

3B 3B

RTW78AXF021401
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ELECTRICAL-BODY AND CHASSIS 8A-85

GROUND POINT 4JA1T (L) (LHD) Sheet 1/4

WELD
SPLlCE2

r---
0.3R/G
-IfB23 METER
9
0.3R/G
-If B66 4WDSW
211

0.3R/G
rr B10 CLOCK
4
0.3R/G -If B20 CIGAR LIGHTER
2
0.3R/G
-If B16 HAZARDSW
1011

0.3R/G
-If B57 HVAC CONTROL UNIT
2
0.3R/G
--.lr B51 HEADLIGHT LEVELING SW
2LL
'-- I--

0.5
B ~
WELD
r - t-- SPLlCE6

~
0.3B

COMBINATION SW
0.5B 'B6QT
1L.:..::.:..l

0.5B -If B61 FLASHER UNIT


211

cardiagn.com
0.5B
-If B58
4 u...:::::.
DATA LINK CONNECTOR
0.5B
--[Bs8
5
0.5B -If B51 HEADLIGHT LEVELING SW
11
3
0.3B
-IfB95 KEYLESS ENTRY CONTROL UNIT
1411

0.5B
-If 019 REMOTE MIRROR SW
8 11

0.3B
rr 029 DOOR MIRROR TURN RH
211

0.5B
3 8 DOOR LOCK ACTUATOR DR

LJ
'"
2B 2B
H37 -If 05 POWER WINDOW SW DR
1 3 11
0.5B 0.5B
H14 rr 014 DOOR LOCK ASM RR LH
7 211

0.3B 0.5B
H14 Jf012
/ 9 4~
POWER WINDOW SW RR LH
1.25B 1.25B
H14 --llD12
8 3 11
1.25 0.5B 0.5B

1.25B 1.25B
B II 1.25B
H16

H16
7
1.25B
2 8 DOOR LOCK ASM RR RH

-If 016 POWER WINDOW SW RR RH

\ 8 3 11
0.3B
0.3B
~R11 SEAT BELT SW

0.5B
2 @ RHEOSTAT
J
0.5B
-If L5
111
HIGH MOUNT STOPLIGHT
I
1.25B
rr L7 RR DEFOGGER
I
II 1 II

'--t--
1.25B
H12
7
1.25B 1.25B
-If L9
211
SPOTLIGHT
I
2 0.5B
B
13
1-[ L5] HIGH MOUNT STOPLIGHT
I
1.25B
H18 1-[ L7] RR DEFOGGER
I
2
B
1.25B V 1.25B
0I L9J FRT MAP LIGHT
I
C2

RTW78AXF021501
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TO MODEL INDEX
8A-86 ELECTRICAL-BODY AND CHASSIS

GROUND POINT 4JA1T (L) (LHD) Sheet 2/4

WELD ~
SPLlCE5
,--
0.3B
;S CLOCK
I
0.85B

1
ACCSOCKET
I
0.85B
S
10
AUDIO
I
0.3B
S SRS SUB HARNESS CONNECTOR
I
0.85B
S1
CIGAR LIGHTER
I
0.3B
S ASH TRAY ILLUMINATION
I
0.3B
E METER
I
0.5B
D1~
1
POWER WINDOW SW.PASS
I
0.3B
a DOOR MIRROR TURN LH
I
1.25B 1.25B
l) 1.25B
0101
H36
1 3
POWER WINDOW SW.PASS
I
0.3B
;8 GLOVEBOX
I
0.3B
~ I

cardiagn.com
METER
1
0.3B
B57J HVAC CONTROL UNIT
I
7
0.5B
~ RR DEFOGGER TIMER
I
'-- r- 1

2
B

16

H48

2
B

0.5B
H23
1
0.5B
8
rrrn TRANSFER MOTOR ACTUATOR

0.5B
nc28 HEADLIGHT LEVEL STD RH
1
0.5B
1
rTC144 HEADLIGHT LEVEL PJT RH

0.85B
rTC146 HEADLIGHT PJT LO RH
1
0.85B
rTC140 HEADLIGHT PJT HI RH
1
0.5B
--IlC37
1
BRAKE FLUID LEVEL SW

0.5B
--ITC18 CLEARANCE LIGHT STD RH
2
0.85B
--ITC63 FRT FOG LIGHT RH
2
1.25B nc;g HEADLIGHT STD RH
3
0.5B
C29 HEADLIGHT LEVEL STD LH
1
0.5B
C145 HEADLIGHT LEVEL PJT LH
1
0.3B
rTC1 SIDE TURN LIGHT RH
2
0.5B
rTC22 FRT TURN LIGHT STD RH
2
0.5B nc;s VSV FICO
2
0.5B
rTC142 CLEARANCE LIGHT PJT RH
1
0.5B
C148 FRT TURN LIGHT PJT RH
1

C2

RTW78AXF021601
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ELECTRICAL-BODY AND CHASSIS 8A-87

GROUND POINT 4JA1T (L) (LHD) Sheet 3/4

O.S B
HS
24
O.S B
E36] TACHO SENSOR I
C2 2
O.SB
~C103 EGR CONTROL UNIT
I
8
3B
[C67] EHCU
I
1
O.SB
~C17] FRTWASHER MOTOR
I
1
0.8SB
1 ~ C4] FRT WIPER MOTOR
I
O.SB
2 [C3] FRTWIPER INTERMITTENT RELAY I
0.8SB
1 [C14~ HEADLIGHT PJT HI LH
I
2 [C6~ FRT FOG LIGHT LH
0.8SB
I
[C2~
USB
3 HEADLIGHT STD LH
I
0.3B
2 [X11J HEATER RELAY
I
~C3S]
0.3B
2 SIDE TURN LIGHT LH
I
~C14~
0.8SB
1 HEADLIGHT PJT LO LH
I
0.3B
1 ~C133 ACT SOF
I

cardiagn.com
0.3B
~X1~ STARTER CUT RELAY
I
S

~X13J
O.SB
S CONDENSER FAN RELAY
I
0.8SB
2 ~CS~ CONDENSER FAN MOTOR
I
O.SB
2 ~ X8 J STARTER RELAY
I
O.SB
~ C2~
2
FRT TURN LIGHT STD LH
I
O.SB
~C14~ FRT TURN LIGHT PJT LH
I
1
O.SB
~ C2~ CLEARANCE LIGHT STD LH
I
2
O.SB
~C14~ CLEARANCE LIGHT PJT LH
I
1

O.SB
2 ~F13] FUEL FILTER SW
I
~ F6]
O.SB
4 RR COMBILIGHT LH
I
O.SB
H17
O.SB
2 ~ T4] LICENSE PLATE LIGHT RH
I
2B 2B
) 2B
1

~ FS]
H9
S
4 RR COMBILIGHT RH
I
3B
3B
H6
29
2 [B13J CONTROL LEVER
I

\
O.SB E
C111
1 LL
TRANSFER CASE
CONTROL MODULE I
O.SB
6 [ C123GLOW CONTROL UNIT I
~C103
O.SB
2 EGR CONTROL UNIT
I
~ B23J
0.3B 0.3Y
H6
12
34 METER I
~
0.3SB
24
S~ METER
I
0.3B 0.3B
12
C107 i~~~~I~~~Lgg~RELAY) I
2B
4[C67] EHCU
I

C36 C109

RTW78AXF021701
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8A-88 ELECTRICAL-BODY AND CHASSIS

GROUND POINT 4JA1T (L) (LHD) Sheet 4/4

C2 C36 C109

0.5B 0.5GNV
H5 VEHICLE SPEED SENSOR
17

0.5B
FUEL PUMP SENSOR

0.85B 0.5B
METER
20

0.5B
B31

0.5B
B31 SRS CONTROL UNIT
23
0.5B
B31
15

cardiagn.com
8 30
B BIY

3B 3B

RTW78AXF021801
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-89

GROUND POINT LOCATION

B28

C109

cardiagn.com
C2

P10
E10

C36

P5

P6
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TO MODEL INDEX
8A-90 ELECTRICAL-BODY AND CHASSIS

GROUND POINT LOCATION

C24SE C24SE

E74 E72

4JH1-TC

cardiagn.com
P15

P16

E10
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ELECTRICAL-BODY AND CHASSIS 8A-91

CABLE HARNESS ROUTING


MAIN CABLE HARNESS (RHD)

~I~~NCEPLATE
HARNESS
H17
(F7)

cardiagn.com

RTW780MF000101
BACK TO CHAPTER INDEX
INSTRUMENT HARNESS (RHD)

8A-92 ELECTRICAL-BODY AND CHASSIS


B65
WELD SPLICE 2

B64 B82
WELD SPLICE 1 WELD SPLICE 6
Instrument panel harness

-= ~~===
For roof
harness

cardiagn.com
Antenna
cable

Horn
For engine room switch
harness-LH

For engine room


'
r\\
harness-LH
j For door
harness-LH
For door
harness-RH
\

ISUZU KB P190 2007


TO MODEL INDEX
RTW780XF004301

(AfT)
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-93

MAIN CABLE HARNESS (LHD)

A type
H26
(INSTRUMENT-
REAR BODY) 2nd Battery

--
REAR DOOR-RH
HARNESS CHASSIS HARNESS
LICENCE PLATE
HARNESS

REAR DOOR-LH
HARNESS

cardiagn.com
H6,H7
(ENGINE ROOM-INSTRUMENT)

ENGINE ROOM-LH
(GROUND) FRONT DOOR-LH
BATTERY CABLE
HARNESS

H3
(BATTERY-ENGINE ROOM) H23
(ENGINE-ENGINE ROOM)

B type

RTW780XF015001
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cardiagn.com ISUZU KB P190 2007
TO MODEL INDEX
8A-94 ELECTRICAL-BODY AND CHASSIS
INSTRUMENT HARNESS (LHD)
harness-RH
For door

(A/T)
SPLlCE6
WELD

~A--'\

Antenna
H12

cable
RUW780XF015401
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-95

ENGINE HARNESS C24SE


C56
E70
E60

To E6, E7, E8, E9

E72

To E64, E75

cardiagn.com
To E18
E84

To E66
To E85

E59

E69
E65
E2
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8A-96 ELECTRICAL-BODY AND CHASSIS

ENGINE HARNESS 4JJ1-TC / 4JK-TC

(High Output) E9C E13 E1 4 E15 E16 El07


4JJ1 ·TCf4JK1 · Te J1 INJECTION INJECTION INJECTION INJECTION BOOST
N02ZLE1 N01ZLE 2 4 PRESSURE
SENSOR
E47
E106
TURBOCHARGER NOZZLE
SENSOR
SOLENOID
E71
EGR BRUSH
DC MOTOR POSITION
E49
GLOW PLUG
E40 E67
BAROMETRIC /_~~~~,CONTROL
PRESSURE SOLENOID VALVE
SENSOR
-...,C'- -. "~ TO TRANSMISSION
E39
CAMSHAFT
, ,--E27
FUEL TEMPERATURE SENSOR
POSITION
SENSOR
ENGINE-
E41 ENGINE ROOM
ENGINE COOLANT
TEMPERATURE

cardiagn.com
SENSOR ENGINE-
ENGINE ROOM
E3
Ale COMPRESSOR
MAGNETIC E50 CRANKSHAFT
CLUTCH SCV I PRESSURE SENSOR
SWITCH ENGINE GROUND

(Standard DutplA)
4JJ1-TC/4JK1-TC E90 E93 E47 E13 E15 E40
ECM ECM BRACKET MAF&IAT INJECTION INJECTION BAROMETRIC E16

ENGINE
"ENSOR NL'Lf'" 1 INJECTION
NOZZLE 4
ROOM
INTAKE THROTTELE
DC MOTOR
POSITION

C58
ECM
;~::====~~~~::~!E~GR
BRUSH
DC MOTOR DC MOTOR
J2 REVERSE SIDE POSITION
E49

~~;;~~:~~~:: lSi~W'RL
E39
CAMSHAFT
POSITION CONTROL
SENSOR MOTOR SOLENOID
REVERSE SIDE VALVE
E52
E17 CRANKSHAFT
AC GENERATOR POSI TION (CKP)
(B) SENSOR
E4
I
ENGINE
(L,S)
E41 ROOM
ENGINE FUSE&RELAY
COOLANT FUEL RAIL
PRESSURE BOX
TEMPERTURE Me COMP SENSOR
SENSOR REVERSE SIDE OIL
SENSOR
E3 PRESSURE
MAGNETIC SWITCH
CLUTCH

RTW78AXF048601
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ELECTRICAL-BODY AND CHASSIS 8A-97

ENGINE HARNESS 4JH1-TC / 4JA1T (L)

4JH1-TC

cardiagn.com
4JA1T (L)

RTW78AXF049401 & RTW78AMF001001


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8A-98 ELECTRICAL-BODY AND CHASSIS

TRANSMISSION HARNESS

2WD MIT 4WD MIT

cardiagn.com
(C24SE)
(C24SE)

E35

2WD MIT 4WD MIT

. ._tf!I!:- \~.l,---E110,
E112
- - r - - Backup switch
'J::--- (MUX Transmission)
1st switch
~ (MUX Transmission)

FORWARD

Clutch slave
cylinder solenoid
(MUX Transmission)

RTW78AXF035601
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ELECTRICAL-BODY AND CHASSIS 8A-99

TRANSMISSION HARNESS

2WDNT

E54

cardiagn.com
E108

2WDNT

E35

RTW78AXF035701
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8A-100 ELECTRICAL-BODY AND CHASSIS

SYSTEM REPAIR
START AND CHARGING
PARTS LOCATION (RHD)

P15 ~~NCTION BLOCK


C1,B7,B40 RELAY
-C20 FUSE

H3
P6 ~
H1
P11
~X1-X15
X16 X17 RELAY
EB1'-EB16 DIODE
cardiagn.com
SBF1-SBF9 SLOW
FUSE BLOW FUSE

RTW78AXF036101
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ELECTRICAL-BODY AND CHASSIS 8A-101

PARTS LOCATION (RHD)

III
C
C Q)
2:0
C III
<{ ()

cardiagn.com

RTW78AXF042301
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8A-102 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION (LHD)

cardiagn.com
* H1 P11 *X1-X15
P6 X16 X17 RELAY
EB1'-EB16 DIODE
~USE
SBF1-SBF9 LOW BLOW FUSE

RTW78AXF036201
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cardiagn.com ISUZU KB P190 2007
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ELECTRICAL-BODY AND CHASSIS 8A-103
PARTS LOCATION (LHD)
f-------------1 (A/T)
B24

C107
B23

H6
Antenna
cable
RTW78AXF042401
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8A-104 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION

2WDNT

E54

E108

cardiagn.com
2WDNT

E35

RTW78AXF035701
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ELECTRICAL-BODY AND CHASSIS 8A-105

CIRCUIT DIAGRAM C24SE


20 B/R

ISBF-9150A
IG.2 5VV

5
VV

P-11
JUNCTION BLOCK

20
BIY
3
VV/R

BODY ENGINE

~
10A
ACG(S)

cardiagn.com
20
B/R

0.B5
Y

B 1.25
VV VV

STARTER
RELAY

30

0.5
B

0.B5
BODY-CTR
B

RTW680XF005001
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8A-106 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6

ISBF9160A
IG.2

20B/R

r-~+~~~1~5~B~/R~ P2 ~-+____________~~~______-,
[£IJ ISBF5140A
IG.1
3W
[£[J

15 20
B BfY 3 5
W/B W
2
JUNCTION BLOCK

BODY ENGINE

cardiagn.com
0.85P/L

STARTER
RELAY

20 0.85 3
W Y BfY

7
0.3 1
W/L
H1

B96(7)
PIM

3
BfY

0.5GY

0.50

35
C56

ECM

AC GENERATOR

RTW78AXF018201
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ELECTRICAL-BODY AND CHASSIS 8A-107

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC


EC ONLY
r---------------------------------------------------- -----20~R--------------------------------------------- -----------

30 B/R

~120A I SBF9160A
,...--....,,<;B B/R MAIN IG.2 5W
P2

~40A
IG.1

3 5
P11 W/B W
(E92)

20 30
BIY BIY

2
W
ENGINE BODY

3
W

[ill]
10A
ACG(S)

cardiagn.com
STARTER
RELAY

5 5 0.5 0.5
W W W Y

3
BIY

0.5
WIG

0.5 0.5
OIL WIG 0.3
B

35 72

ENGINE
CONTROL
MODULE
(ECM)

0.B5
B

AW3040LE
C36 E10
TRANSMISSION
GENERATOR

ENGINE ROOM-LH ENGINE

RTW78AXF025901
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8A-108 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JH1-TC (LHD)

IS8F9150A
88/R IG.2 5VV

~
5
VV

G
P11
JUNCTION BLOCK

30
81Y
2
VV
P6 P10

80DY ENGINE

@!]
10A
ACG(S)

3
VV

cardiagn.com
STARTER 30
CUT 8/R
RELAY

8 1.25 0.5
VV VV Y
STARTER
RELAY

3
8NV

H1

0.5 0.5 3
8 8 81Y

C109 C36

80DYFIX-LH ENGINE
ROOM-LH
Arr

RTW78AXF005101
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ELECTRICAL-BODY AND CHASSIS 8A-109

CIRCUIT DIAGRAM 4JA1T (L)


30 B/R

ISBF9150A
IG.2 5VV

5
VV

P11
JUNCTION BLOCK
C126 (4)
30 QOS C/U
BIY
3
VV/R

BODY ENGINE

~
10A
ACG(S)

cardiagn.com
STARTER 30
CUT B/R
RELAY
KEYLESS ENT~~ 2/~ ~ ____-+__ 0._5Y
__ +-__,
B 0.5 0.5
VV VV Y

B66(5)~ ____~~~~__________~____~~____ +-______ ~

4WDSW
STARTER
RELAY

3
BIY

H1

0.3
B

3
BIY

0.5
B

C36

ENGINE ROOM EARTH


LH ENGINE

AC GENERATOR

* FOR SOUTH AFRICA

RTW78AXF005801
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8A-110 ELECTRICAL-BODY AND CHASSIS

REMOVAL AND INSTALLATION

STARTER SWITCH
Removal
1. Steering Lock Assembly
• Refer to Section 3B" STEERING COLUMN" for steering
lock assembly removal steps.
2. Starter Switch

This illustration is based on RHD model

Installation
Follow the removal procedure in the reverse order to install the
starter switch.

INSPECTION AND REPAIR

cardiagn.com
B63
STARTER SWITCH
B62
Switch Connections
Terminal No.
B62 B62 B62 B63 B63 B62
Starter 2 4 1 1 3 3
switch key
(B2) (ACC) (IG2) (ST) (B1) (IG1)
position
Removed
LOCK

OFF
ACC Inserted
ON
START

Starter relay
Check continuity between the relay terminals.
1 - 4 ............................ No continuity
(When battery voltage is applied between 2 and 3 )
1 - 4 ............................ Continuity

RTW78ASH003001
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ELECTRICAL-BODY AND CHASSIS 8A-111

ENGINE CONTROL MODULE (ECM)


PARTS LOCATION (RHD)

~~~7B40 R~~A~K
P15 JUNCTION B
C20 FUSE

cardiagn.com
0X1-X15
X16, X17 RELAY
EB1-EB16 DIODE
~USE
SBF1-SBF9 LOW BLOW FUSE

RTW78AXF036301 & RTW78AXF042501


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8A-112 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION (LHD)

P15

cardiagn.com
*X1-X15
X16 X17 RELAY
H33 EB1'-EB16 DIODE
SBF1-SBF9 ~USE
LOW BLOW FUSE

B23 B24

RTW78AXF036401 & RTW78AXF042601


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ELECTRICAL-BODY AND CHASSIS 8A-113

PARTS LOCATION C24SE


C56

E70
E60

To E6, E7, E8, E9

E72

H34

To E64, E75

cardiagn.com
To E18

E84

To E66
To E85

E59

E69

E65
E2
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8A-114 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION 4JJ1-TC/4JK1-TC

(High Output) E90 E13 E14 E15 E16 E107


4JJ1 ·TCf4JK1 · TC J1 INJECTION INJECTION INJECTION INJECTION BOOST
NOZZLE 1 NOZZLE 2 3 NOZZLE 4 PRESSURE
E47
MAF&IAT
SENSOR

E71
EGR BRUSH
DC MOTOR POSITION
E49

~~~~~~~
GLOW PLUG
E67
E40
BAROMETRI; SWlRL CONTROL
PRESSURE SOLENOID VALVE
SENSOR
TO TRANSMISSION
E39
CAMSHAFT
POSITION
SENSOR
ENGINE-
E41 ENGINE ROOM
ENGINE COOLANT

cardiagn.com
TEMPERATURE H4
SENSOR ENGINE-
ENGINE ROOM
E3
NC COMPRESSOR
MAGNETIC CRANKSHAFT
CLUTCH SCV OIL PRESSURE FUEL RAIL E10 SENSOR
SWITCH PRESSURE ENGINE GROUND
REGULATOR
(Standard OutplA)
4JJ1· TCI4JK1· TC E90 E93 E47 E13 E15 E40
EeM ECM BRACKET MAF&IAT INJECTION INJECTION BAROMETRIC E1.
GROUND 1 N02~LE 3 SENSOR INJECTION
ENGINE NOZZLE 4
E91
ROOM HEAD
E38
COVER INTAKE THROTTELE
DC MOTOR
POSITION

e58
EeM
~~::===-,::~~:::--!B~RUSH
~ DC MOTOR DC MOTOR
J2 REVERSE SIDE POSITION
E49

~~~~~~~~~~::,~~~::~iSW~'RL
E39
CAMSHAFT
POSITION CONTROL
SENSOR STARTER MOTOR SOLENOID
REVERSE SIDE VALVE
E52
E17 CRANKSHAFT
AC GENERATOR POSITION (CKP)
(B) SENSOR
E4 ~""'-::-----:E~N'GINE­
(L,S) ENGINE
E41 E50 ROOM
ENGINE FUEL SCV
TEMP FUSE&RELAY
COOlANT BOX
COMP SENSOR
TEMPERTURE OIL
REVERSE SIDE
SENSOR PRESSURE
E3
MAGNETIC SWlTCH
CLUTCH

RTW78AXF048601
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ELECTRICAL-BODY AND CHASSIS 8A-115

PARTS LOCATION 4JH1-TC

cardiagn.com

RTW78AXF049401
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8A-116 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION

2WD MIT 4WD MIT


1st switch
(MUX Transmission)

(MUX Transmission)

Clutch slave
cylinder solenoid
(MUX Transmission)

cardiagn.com
2WDNT

E54

(High Output)
4JJ1-TCX
(AW30-40LE)
E108

2WDNT

E30 E54
E35

RTW78AXF023701
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ELECTRICAL-BODY AND CHASSIS 8A-117

PARTS LOCATION

2WD MIT
C24SE

~ELPIPE
~~~~T.
(

cardiagn.com
E44

4WD MIT
C24SE

E42
E43
Detail A

02 SENSOR /"'C
-----..,

~ r~KT.
-\ELPIPE
(

RTW78AXF049301
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8A-118 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE Sheet 1/2

ISBF-11100A
MAIN

ISBF-5140A
10.1

+ JUNCTION BLOCK

8 2 2

~ W W

~15A
ECM
0.85
RNV

BODY ENGINE ~==~-----------o-====---------------------------------~A


0.5 15A
RNV

FUEL
PUMP
RELAY

cardiagn.com
2 0.5 0.85
B/R GNV RNV
1.25
BIY

I EB-9 120A IEB-10110A

FUEL 02
PUMP SENSOR
0.85 0.5
2 0.85 RNV RNV
BlL RIG

0.85
RIG

0.5 0.85 0.85 0.85


FUEL LNV BNV BNV B/S
PUMP

0.5 0.5 0.5 0.5 0.5 0.5


W B Y/G G Y R

0.5 0.5
BNV G

1.25
BNV
0.5 0.5
LNV R
CRANK POSITION SENSOR IATSENSOR CO ADJUST
W/OCATALYTIC
POWER STEERING CONVERTER
E-72 OIL PRESSURE SWITCH

BODY FIX;LH
INLET
MANIFOLD

RTW680XF005501
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ELECTRICAL-BODY AND CHASSIS 8A-119

CIRCUIT DIAGRAM C24SE Sheet 2/2

~
w
(j)
::J
LL

JUNCTION BLOCK

THERMO
COMPRESSOR
RELAY
RELAY

0.5
GIY

cardiagn.com
0.5
G/B
TPS

MAGNETIC
CLUTCH

26
C-56
J2-26

26 30 13 29 27 32 15 31 24 16
0.5
L/O

0.5 0.5 0.5 0.5


Y/L Y/G UR Y/B

0.85 0.85 0.5 0.5 0.5 H-18


0.5 0.5 0.5 0.5 0.85
Y UO L/O GR L/O W/L BIY Y/R GR/R GR/L

1.25
B

C-2

ENGINE
IDLING AIR KNOCK SENSOR ENGI NE COOLANT TPS MAP SENSOR ROOM-RH
CONTROL VALVE TEMPERATURE
SENSOR

RTW680XF005601
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8A-120 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 Sheet 1/3

cardiagn.com
~
10A
ECM(B)

3 0.85P/L
0
~ I
U
--' f-
W 3
ee 0 0.5 B14(4) S
D- AUDIO (j)
:;; RIY
f-
::J 3 I
D- 0.85 16 (?
0
--' BR/R :::J
W
~ ~ H6 D-
::J 0 C96(42)
LL f-
15A 15A (j) TCM
02SENS. ECM C67(20)
PRE EHCU
0.85 0.85
P/L R
0.5 0.85
0.5 GY/R R
RIY

2 1.25
BlL W

E C M

H9 H34

0.75 0.5 0.5 0.5 0.5 0.5


VNV 0 VNV LG W BR

2 1.25
BlL W
RADIATOR
FAN

RTW78AXF023901
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ELECTRICAL-BODY AND CHASSIS 8A-121

CIRCUIT DIAGRAM HFV6 Sheet 2/3

IEB191
15A 15A 15A
02SJPRE IG.COIL IG.COIL
RH LH

1.25 1.25 1.25


P R LG
1.25LG

E73 E73 E74

1.25R

RH,1 RH,2

0.75
LG

0.75 0.75 0.75 0.75 0.75 1.25 1.25 1~ 1~ 1~ 1~ 1~ 1~ 1~ 1~ 1~ 1~ 1~ 1~


R R ~ ~ ~ R ~ B BNV B BNV B BNV B BNV B BNV B BNV

cardiagn.com
0.75 0.75 0.75 0.75 0.75 0.75 0.75
GNV BR/L P/B BRNV LG/B LIB Y/B

0.5 0.5 0.5 0.5 0.5 0.5


V SB G ONV GNV LNV

48 63 46 47 62 45 64 42 58 41 26 25

0.5 0.5 0.5


BR BR/R GNV
0.5 0.3
BR BIY
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
o GY GY BR/B LG/R GY GY o

0.5 0.5
Y BR/R 0.5BR/R

0.5 0.85
Y W

RTW78AXF024001
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8A-122 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 Sheet 3/3

X11(1)
HETER RELAY

0.85P/L
0.5
02SENSOR 02SENSOR P/L
(RR-LH) RR-RH
IEB13110A
Ale

0.5
BR
(MIT) (AfT)

PIM TCM
0.5 0.5 0.5
R BIY R

0.85 0.85 0.5 0.5 0.85 0.85 0.5 0.5


P ONV V P P GRNV V BR/R

cardiagn.com
0.5 0.5 0.5 0.5 0.5
R B/R Y BRNV GY/R

0.85
ONV

0.5 0.5 0.5 0.5 0.5 0.5 0.5


GY L BR SB W B GY/B

THROTTLE BODY APPSENSOR


ENGINE
ROOM-LH

RTW78AXF024101
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ELECTRICAL-BODY AND CHASSIS 8A-123

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) SOUTH AFRICA Sheet 1/5

~__________________________________________________________~30=B~/R~________________________~A

ISBF11 120A
MAIN

I SBF51 40A "---------_____,

crIG~·A1r---------------~----------------------------3~W~/~B--------------------------__1C
ISBF4140A
ECM
0.3W/L
2
W
X11(1)
HEATER
RELAY

3
BODY ENGINE L/R

2
L/R
IEB13110A
~ ~ AlC
10A 10A

0.5 0.5BR
ECM BRt-----~~~---.---------------------,
MAIN
ENGINE ROOM
RELAY
-LH
'-r:-:'-:-r----,="
0.5 0.5 0.5
5 2
G/B BR G/B
R/L R/L

~10A

cardiagn.com
ENGINE r-'-''i-'-,--...J....:,;T'-', NC
COMPRE- THERMO
SSOR RELAY
FUEL '-r.~.,---;~"" RELAY
PUMP
GENERATOR
RELAY'-r..,L,-.,---;."L:,...
5 0.5 0.5 0.5 0.5
R/L R/L G/B GIY BR

0.5 0.5
RNV OIL
C24(1)
14 TRIPLE
H4 PRESSURE
SWITCH

0.5 0.5
O/B L/R

COMPRESSOR
MAGNETIC CLUTCH
0.5
UR
ENGINE
ROOM-RH
0.5 52 54 65 45 73 63 55
R/L

FUEL
PUMP

TURBO
CHARGER
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
NOZZULE OIL W/L L/R L/G G/R W Y/B L/G PIG 0 P Y/R
CONTROL
1 SOLENOID
1,:-_--------

FUEL
PUMP
RESISTOR

MASS AIR FLOW(MAF) & ENGINE BAROMETRIC FUEL


INTAKE AIR TEMPERATURE(IAT) COOLANT PRESSURE TEMPERATURE
SENSOR TEMPERATURE (BARO) (FT) SENSOR
(ECT) SENSOR SENSOR
ENGINE ROOM-RH

RTW78AXF010601
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8A-124 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) SOUTH AFRICA Sheet 2/5

Ism ltnO.
• 'G' ~
,
~
-,
~
I SB~! I ~ ". Jt..t-CTl ON BLOCK
,,~
I 1 I

~
, STARTER

""""
-
~Be~

"

? [~~} 500.
___________ __ 9 _~_C_,"!~ _________________ _
ClOT
0.$5 10
W

"' • The numbers in parenthesis ( ) are

cardiagn.com
O . 1~ s~ AIIII3040LE transmission.

w 313) INHlBl TOR


[51 SlM TCH

--------------,,
,
""
" _
El1(lKWA) :
El11(2)(MUX).
I - ~EUTR.O.l :
E. g
--=
GLOW PLUG
,
SlMTCH •

,,
,
,, ' MIT
,, ", "
,
• o.~
ie.w
~cl' :
I c!08 1 •

ENGINE CONTR OL MODULE (ECM)

bF}~9, 60gb~d"
---- •
.
..• ., ..,
------ ---- -------- ,,
--


---- -- ,:
,,

------
-- ---- ------

BOOST PRESSURE SENSOR

RTW78AXF050401
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ELECTRICAL-BODY AND CHASSIS 8A-125

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) SOUTH AFRICA Sheet 3/5

A~ ________________________~3~0~B/~R~________________________________________________________________________- ,

5W 3W

JUNCTION BLOCK

cardiagn.com
JR405E
TRANSMISSION 0.5
0.5 1------ RIY
Y r C94(10)
I TCM

0.5 BIY 0.5


WIG

0.5 BIY

,,
, ,,
,,
, ,,
,
,,
0.5 0.5 ,,
r
RNV OIL
0.3 H1
B
0.3W/L

3
BIY

INHIBI-
TOR
SWITCH

C36

ENGINE CONTROL MODULE (ECM) ENGINE


,ROOM-LH
,r
'---______________~0"'.3"'B"'/R_'________ C94(7) TCM :

JR405E TRANSMISSION

ENGINE

AW3040LE TRANSMISSION
* The numbers in parenthesis ( ) are
shown JR405E transmission.

RTW78AXF010801
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8A-126 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) SOUTH AFRICA Sheet 4/5

cardiagn.com

RTW78AXF010901
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-127

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) SOUTH AFRICA Sheet 5/5

n $

""'"
(STQPUOHT)

"
~ "
M .~" """"
,
" ,
0.' ~ 1 81
TCM(JR<06El

"
-

cardiagn.com
0

,
0.'
"
" CO

EN3INE CONTROL MOOJLE (ECM)

,. ,. ,. ,. ,. ,. ,. ,. ,. ,.
,~

"
,~

~
,~

"
~

.. .. ,~ ,~

" " " • • .. " " .. • •


,~

"

, , ••
0.15 0.15 0.15 0.75 0.75 0.75 0.'" 0.'" 0.5 0.5 0.5 0.5 0.5 0.5
W , .. w o , 6IY 6IY VR VR 6R Y

'" '" '" '" '"


ENGINE
"'''
ALTER

""""
,
"• "
~---y~--- "''' EXHAUST

I~CTOR "'"'
PRESSURE
(FRP)
G"
REaROJLATION
(EGR)
REGlAATOR 5a..EN:JID

28 38

BOCY-CTR

RTW78AXF011001
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8A-128 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (LHD) G.EXP Sheet 1/5

, -____________________________________________________________________________=2o~B~/R~____________------------~A'

r -____________~==~--------------------------------------------~30~B~/R~------------------------~ A
ISBF11 120A
MAIN

I SBF51 40A '-------------,

CrIG~·A1}---------------~--------------------------~3~W~/=B--------------------------~C
I SBF4140A
ECM
0.3W/L

X11(1)
HEATER
RELAY

3
L/R
ENGINE BODY ENGINE
2
L/R
IEB13110A
~
10A
~
10A
AlC

ECM(B)

ECM ~.~ .----------------.---------------------,


MAIN
ENGINE ROOM
RELAY
-LH

0.5 0.5 0.5


5 2
G/B BR G/B
R/L R/L

~10A

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ENGINE r-'-'':;':-.L..-...J..:;?c, AlC
COMPRE- THERMO
SSOR RELAY
FUEL Lr,-L-r---r-:-"L-,c-I RELAY
PUMP
GENERATOR
RELAY

5 0.5 0.5 0.5 0.5


R/L R/L G/B GY/R BR

0.5 0.5
RNV OIL
15 C24(1) C24(1)
14 PRESSURE TRIPLE
H4 SWITCH PRESSURE
SVVlTCH

0.5 0.5
O/B L/R

COMPRESSOR
MAGNETIC CLUTCH
0.5 0.5
UR B
ENGINE
ROOM-RH
0.5
0.5 52 54 65 45 73 63 55 Y/B
R/L

FUEL
PUMP

TURBO SWIRL
CHARGER CONTROL 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
NOZZULE 0.5 SOLENOID OIL W/L L/R UG G/R W Y/B L/G PIG 0 P Y/R
CONTROL
Y
SOLENOID ,
1.,::- _ - - - -----
FUEL
PUMP
RESISTOR

0.5 R/L

MASS AIR FLOW(MAF) & ENGINE BAROMETRIC FUEL


INTAKE AIR TEMPERATURE(IAT) COOLANT PRESSURE TEMPERATURE
SENSOR TEMPERATURE (BARO) (FT) SENSOR
(ECT) SENSOR SENSOR
ENGINE
ROOM-LH

RTW78AXF026001
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ELECTRICAL-BODY AND CHASSIS 8A-129

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (LHD) G.EXP Sheet 2/5


ISBF9160A
IG.2 SW

C~-------+----------------------,

JUNCTION BLOCK
ISBFSl60A
GLOW

S
RNV STARTER
SWITCH

+---------------"-"""-----------i---------.X10(2)
TRANSMISSION
RELAY

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* The numbers in parenthesis (
) are
shown AW3040LE transmission.

,---------------1
, ,
,

,
~-------...!

ENGINE CONTROL MODULE (ECM)

20 21 23 22
o.s
B

o.s o.s o.s


G Y L

----~

O.SRIY

BOOST PRESSURE SENSOR

VVELO SPLICE 6 ENGINE


ROOM-RH

RTW78AXF050501
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8A-130 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (LHD) G.EXP Sheet 3/5

20B/R

30B/R

SW 3W

JUNCTION BLOCK

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JR40SE
TRANSMISSION O.S
O.s 1------ RIY
y , C94(10)
TCM

O.S BIY O.S


WIG

O.S BIY

3
BIY

O.s O.S
RNV OIL
0.3 H1
B
0.3W/L

3
BIY

INHIBI-
TOR
SWITCH

C36

ENGINE CONTROL MODULE (ECM) ENGINE


I ROOM-LH

L -_ _ _ _ _ _ _--'O"'.3c=Bcc
/R'----_ _• C94(7) TCM :

JR40SE TRANSMISSION

ENGINE

W3040LE TRANSMISSION
* The numbers in parenthesis ( ) are
shown JR405E transmission

RTW78AXF026201
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ELECTRICAL-BODY AND CHASSIS 8A-131

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (LHD) G.EXP Sheet 4/5

cardiagn.com

RTW78AXF026301
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TO MODEL INDEX
8A-132 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (LHD) G.EXP Sheet 5/5

cardiagn.com

RTW78AXF026401
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-133

CIRCUIT DIAGRAM 4JJ1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 1/5

r -____________________________________________________________________________~20~B~/R~____________------------~A'

r-____________~==~--------------------------------------------~30~B~/R~------------------------~ A
ISBF11 120A
MAIN

I SBF51 40A '--------------,

crIG~·A1r---------------r_--------------------------~3~W~/~B--------------------------~C
I SBF4140A
ECM
0.3W/L

X11(1)
HEATER
RELAY

3
L/R
ENGINE BODY ENGINE
2
L/R
IEB13110A
~
10A
~
10A
AlC

ECM(B)

ECM
MAIN
ENGINE ROOM
RELAY
-LH

0.5 0.5
5 2
BR G/B
R/L R/L

~10A

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ENGINE AlC
COMPRE- THERMO
SSOR RELAY
FUEL RELAY
PUMP
GENERATOR
RELAY 0.5
0.5 GIY 0.5 0.5
5 0.5
R/L R/L G/B GIY BR

0.5 0.5
RNV OIL
C24(1) C24(1)
14 TRIPLE TRIPLE
H4 PRESSURE PRESSURE
SWITCH SWITCH

0.5 0.5
O/B L/R

COMPRESSOR
MAGNETIC CLUTCH
0.5 0.5
UR B

0.5
0.5 52 54 65 45 73 63 55 Y/B
R/L

FUEL
PUMP

TURBO
CHARGER 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
NOZZULE UG G/R W Y/B L/G PIG 0 P Y/R
CONTROL
SOLENOID
FUEL
PUMP
RESISTOR

MASS AIR FLOW(MAF) & ENGINE BAROMETRIC FUEL


INTAKE AIR TEMPERATURE(IAT) COOLANT PRESSURE TEMPERATURE
SENSOR TEMPERATURE (BARO) (FT) SENSOR
(ECT) SENSOR SENSOR
ENGINE
ROOM-LH

RTW78AXF030301
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8A-134 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 2/5

I SBF9160A
IG.2 5W

C:~------~------------------------;

JUNCTION BLOCK
I SBFSl60A
GLOW

5
RNV STARTER
SWITCH

__-------------"'=--------~----_X10(2)
TRANSMISSION
0.5 RELAY
WIG

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*The numbers in parenthesis( )are
shown AVV3040LE transmission
C139(5)
DRM

r---------------,
0.5 : '
WIG

I
U
f-
0.5 s:
(j)
0.5 , WIG I
B/l U
f-
:3U
I

~~_ ~ ~
0.5
Y
i

37 72 19

,
~---------------------------------------

ENGINE CONTROL MODULE (ECM)

20 21 23 22
0.5
B

0.5 0.5 0.5


G Y l

----j

0.5RIY

BOOST PRESSURE
SENSOR

WELD SPLICE 6 ENGINE


ROOM-RH

RTW78AXF030401
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ELECTRICAL-BODY AND CHASSIS 8A-135

CIRCUIT DIAGRAM 4JJ1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 3/5

20B/R

30B/R

5W 3W

JUNCTION BLOCK

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JR405E
TRANSMISSION 0.5
0.5 1------ RIY
Y , C94(10)
TCM

0.5 BIY

0.5 BIY

0.5 0.5
RNV OIL
0.3 H1
B
0.3W/L

3
BIY

C36

1(10)

ENGINE CONTROL MODULE (ECM) ENGINE


ROOM-LH
0.85
B

L -_ _ _ _ _ _ _-'0"'.3"'B"'/R'---_ _• C94(7) TCM :

E10
JR405E TRANSMISSION

ENGINE

AW3040LE TRANSMISSION
*The numbers in parenthesis( )are
shown JR405E transmission

RTW78AXF030501
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8A-136 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 4/5

cardiagn.com

RTW78AXF030601
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ELECTRICAL-BODY AND CHASSIS 8A-137

CIRCUIT DIAGRAM 4JJ1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 5/5

cardiagn.com

RTW78AXF030701
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8A-138 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JH1-TC (LHD) Sheet 1/2

r-------~==~----------------------------------------------------------------------------------------~A

ECM MAIN
RELAY

HIGH ALTITUDE
SPEC ONLY(LHD) MIT
[]EJ10A ---------------,
BODY ENGINE ECM o----t------~------~~~----._--~~~--------------+---_.------._~~C

2
JR.-------------~2~U~R~ 0.5 0.85 0.5 0.5 0.5 0.5 0.5
BN
L/R G L/R L/R L/R L/R UR

22

0.5
BN

cardiagn.com
0.5
UR S
16
'"
(9
W
0
f:o
if)
I
> > 0
0.5
R/IN
0.5
LIB '"w
> '"w
>
f-
:30

0.5 0.5 0.5 0.5 0.5 0.5 0.5


BID BR/R WlR G/R B/R B/L Y

,,
,
AlC & NEUTRAL SW :
AfT ,
RESISTER
,,
,
,I------------L-----
0.58

MIT
TP.S &
IDLESW

C109

ENGINE BODY FIXLH

RTW78AXF004601
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ELECTRICAL-BODY AND CHASSIS 8A-139

CIRCUIT DIAGRAM 4JH1-TC (LHD) Sheet 2/2

~80A
MAIN

~60A
GLOW

X11(1)
HEATER
JUNCTION BLOCK
RELAY

5 3
RM! UR

~10A
AfC
STARTER
SW

0.5 0.5 ~~-------------,


UR L/R

.-'-'r-.J...:.i"-'-.AfC
COMPRE-

cardiagn.com
SSOR
Lr.~r-...,...+-:--.J RELAY

0.5
GN 0.5
G

C24(1)
TRIPPLE
PRESSURE
SW

ENGINE

METER

ECM 0.5
BN

r - - - - 0f{9J~~Q.B1L!ZE~ --------- - -,
0.5 0.5 0.5
O.5V/G
,
I ECM

WfL RfL B/P 0.3


BRN
AfT
-----O'3~R-------------~

LOW PRESSURE WATER TEMPERATURE TOC f;;---",0.",5R",N,----. C19(10A) METER


SENSOR SENSOR

ENGINE
ROOM-RH

RTW78AXF004701
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8A-140 ELECTRICAL-BODY AND CHASSIS

REMOVAL AND INSTALLATION

ECM (ENGINE CONTROL MODULE);


C24SE
Removal
1. Lift both the ECM harness connector locking levers and
remove the two harness connectors form the ECM.
2. Remove the four socket head screws securing the ECM to
the mounting bracket.
3. Remove the ECM from the engine compartment.

4. Pull out the ECM.


5. Disconnect both red and tan connectors.
Refer to the Section 6E-ENGINE of this Manual.
IMPORTANT: The replacement ECM must be programmed.

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“SPS (Service Programming System) and immobilizer
programming (if equipped) is/are necessary”

Installation
Follow the removal procedure in the reverse order to install the
ECM.
Pay close attention to the important points mentioned in the
following paragraphs.

Connector
Be absolutely sure that ECM is securely connected.
This will prevent a poor contact and open circuit.
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ELECTRICAL-BODY AND CHASSIS 8A-141

REMOVAL AND INSTALLATION

ECM (ENGINE CONTROL MODULE);


4JH1-TC
Removal
1. Remove the passenger side front seat – refer to Section 10
CAB.
2. Remove the passenger side front door opening scuff plate.
3. Raise the carpet to gain access to the four hex-head bolts
securing the ECM and ECM cover to the floor pan.
4. Remove the four hex-head bolts.
5. Pull the two harness connector locks away from the
harness connectors and then remove the connectors form
the ECM.
6. Remove the ECM from the vehicle.
Refer to the Section 6E-ENGINE of this Manual.
IMPORTANT: The replacement ECM must be programmed.
“SPS (Service Programming System) and immobilizer

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programming (if equipped) is/are necessary”

Installation
Follow the removal procedure in the reverse order to install the
ECM.
Torque passenger seat securing bolts to the specified value –
refer to Section 10 CAB
Pay close attention to the important points mentioned in the
following paragraphs.

Connector
Be absolutely sure that ECM is securely connected.
This will prevent a poor contact and open circuit.
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8A-142 ELECTRICAL-BODY AND CHASSIS

REMOVAL AND INSTALLATION

FUEL GAUGE UNIT AND SENDER


ASSEMBLY
Removal
1. Remove the fuel gauge unit and sender assembly.
Refer to the “ENGINE FUEL” Section 6C of this Manual.

Installation
To install the fuel gauge unit and sender assembly, follow the
removal procedure in reverse order.
Pay close attention to the important points mentioned in the
following paragraphs.

Rubber Seal
Be absolutely sure that the fuel sender rubber seals are
correctly seated.

Connector
Be absolutely sure that the fuel gauge unit connector is

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securely connected.
This will prevent a poor contact and an open circuit.
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ELECTRICAL-BODY AND CHASSIS 8A-143

EXHAUST GAS RECIRCULATION (EGR) & GLOW; 4JA1T (L) ONLY


PARTS LOCATION (RHD)

JUNCTION BLOCK
B8,B7,B40 RELAY
C1-C20 FUSE

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-'------
H7

H6

*X1-X15 RELAY
X16, X17 DIODE
H33 EB1-EB16 FUSE
SBF1-SBF9 SLOW BLOW FUSE

RTW78AXF036501 & RTW78AMF001101


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8A-144 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION (RHD)

III
C
C aJ
aJ-
-..0
C III
<{ ()

.r::
C ()
~O~
I(/)

cardiagn.com

RTW78AXF042701
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ELECTRICAL-BODY AND CHASSIS 8A-145

PARTS LOCATION (LHD)

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C106
JUNCTION BLOCK
H7 B8,B7,B40 RELAY
C1-C20 FUSE

C36

H5

* X1-X15
X16, X17
RELAY
DIODE
H33
EB1-EB16 FUSE
SBF1-SBF9 SLOW BLOW FUSE

RTW78AXF036601 & RTW78AMF001101


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8A-146 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION (LHD)

cardiagn.com

RTW78AXF042801
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ELECTRICAL-BODY AND CHASSIS 8A-147

CIRCUIT DIAGRAM 4JA1T (L) Sheet 1/2

5W

JUNCTION BLOCK

-1 ,-------1 A

30
BIY

BODY ENGINE

cardiagn.com
0.85W/G

5
RNV

CSD RELAY
0.85W/B 0.5 0.5
RNV WIG

0.5 0.5
LIY LIY
GLOW RELAY

0.5W/G 0.5llY

,---r-~r-------------------~C

H5
0.5 0.5 0.3 0.5 0.5 0.5
Y B/l Oil LIY RNV RNV

0.85
W/B

X14(4)
0.5Y STARTER CUT
H5 f----"'0."'5Y'----+ ______"-0."'5Y'---____----l C126
o GLOW CONTROL UNIT RELAY
o
iii
o C126
'"o
'"
()

~
o
"ffi
I
f-
L-__________~0~.5~B~___________ D
'"ao
RTW78AXF008401
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TO MODEL INDEX
8A-148 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JA1T (L) Sheet 2/2

(RHO Only)

0.50
0.85W

0.85W/G

15

0.5UY H5

0.5UY
0.5
0

0.5UY

0.85
B
H7

0.3 0.3
0
0
""~:
;;',

OIL BlR
iE "',
0, E10
0.5
0
0
'"
'w,"
f-
::J
~:
()

W
;C

cardiagn.com
0.5 0.5 0.5 B77(8)
0.5UY W/B W/R GIY IMMOBILIZER

ENGINE

13

(LHD) (LHD)
1-----..,
4 :----~--:
: 5 : , , B13(2)

,:~:' , ~:,
EGR CONTROL UNIT FAN SW
H18 H18:
L _____ I ~ ______ I

0.3B1R

29

H6

C112(16)
TRANSFER CASE
CONTROL MODULE
0.5
BlR

0.30/L
C

TACHO SENSOR
ENGINE ROOM LH BODY FIX LH
L -____________________~_____=0.~5B~/~R____~ H5
13

D,~ ____~0.~5~B~________________________________________________________________________________~

RTW78AXF008501
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ELECTRICAL-BODY AND CHASSIS 8A-149

LIGHTING
PARTS LOCATION (RHD)

JUNCTION BLOCK
B8,B7,B40 RELAY
C1-C20 FUSE
F5 T4 T3

C18
C140
C142

C19

cardiagn.com
C146

C63 H6
C36

0X1-X15 RELAY
X16, X17 DIODE
C141 EB1-EB16 FUSE
SBF1-SBF9 SLOW BLOW FUSE

B24
B23 B82

II
(AfT)

RTW78AXF036701 & RTW78AXF042901


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8A-150 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION (LHD)

F5
T3

C28
C144

B type C146

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C29
C145
C26
* X16,
X1-X15
X17
RELAY
DIODE
C147
EB1-EB16 FUSE
SBF1-SBF9 SLOW BLOW FUSE

P-6 C-34 C-27


C-26
C-129
C-130

B82 B23 B24 B64

B51

BOO

H48

Antenna
cable

RTW78AXF036801 & RTW78AXF043001


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ELECTRICAL-BODY AND CHASSIS 8A-151

CIRCUIT DIAGRAM C24SE (RHD)

I SBF1180A
MAIN
8 BlR
P2
2
W

: X7 --Ex~~Pt AljSTRALIA--: 0.85 0.5 2


,X13 AUSTRALIA :
1 __________________ ...J R W/L W/L

HEAD LIGHT
RELAY
BODY ENGINE

3
RNV

~10A ~10A ~10A


HEAD LlGHT-RH HEAD LlGHT-LH TAIL

0.85
G/R
0.5 0.5 0.3
RNV RlL G/Y
0.85 0.85
RIG RNV H9

f-
I
:i

cardiagn.com
I
0.85 0.85
'" :;;'2 G/R BR
"'
I
(9
::J
"'
I
(9
::J
«--'
W'"
"'0
If-
0 0 (9« I f-
«
w
«
W I~
:i 1'" I
(9
I I
~
15 19 "'
I
(9
::J
"'
I
(9
::J
::J
W :i I

'"
H6 H7 W
0
W
0
~
D- "'
I
(9 "'
I
(9
0.85 1.25 0.85 1.25 Z Z w ::J ::J
RIY RIB RIY RIB « « if) --' --'
'"~
« '"w
« z
W
«f- «f-
0
0 n! ::J

0.85 0.85 2.0


W W W

0.5 2.0
B W

X4

H9

0.85
B

1.25
B

3.0
B
0.5 COMBINATION SW
B

~______0~.8~5~B______jIH18 ~3~____~1.~25~B~____ +-__-4

C2 C109

ENGINE ROOM-LH ENGINE ROOM-RH BODY-CTR

RTW780XF012201
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8A-152 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (LHD) WITHOUT HEADLIGHTS LEVELING

ISBF-1180A

o-+___-=-8-=BI"'R'----_--1 P-2 f-_ _ _ _ _ _ _+-_________MOA~I...


N.o

0.85 0.5
R W/L

HEAD LIGHT
RELAY
BODY ENGINE

3
RNV

~10A ~OA I EB-6110A I EB-5110A


HEAD LlGHT-RH HEAD LlGHT-LH TAIL-LH TAIL-RH

0.5 0.5 0.3


RNV RlL GIY
0.85 0.85
RIG RNV
0.85 0.85
G/R G/R
f-
I
:i

cardiagn.com
I
0.85
'" :;;'2 BR
"'
I
(9
::J
"'
I
(9
::J
«--'
W'"
"'0
If-
0.85
BR
0.85
BR
0 0 (9« I f-
«
w
«
W I~
:i 1'" I
(9
I I
~
15 19 "'
I
(9
::J
"'
I
(9
::J
::J
W :i I

'"
H-6 H-7 w
0
w
0
~
D- "'
I
(9 "'
I
(9
0.85 1.25 0.85 1.25 Z Z w ::J ::J
RIY RIB RIY RIB « « if) --' --'
'"~
« '"w
« z
W
«f- «f-
0
0 n! ::J

0.85 2
W W
0.85
W

0.5 2
B W

X-4

H-9

0.85
B

1.25
B

0.5 COMBINATION SW
B

~-~0~.8~5~B--~--~0~.8~5B~___1IH-6 ~5~---4--~-'----3~B~-~

C-2 C-109

ENGINE ROOM-LH ENGINE ROOM-RH BODY-CTR

RTW680XF006701
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ELECTRICAL-BODY AND CHASSIS 8A-153

CIRCUIT DIAGRAM C24SE (LHD) WITH HEADLIGHTS LEVELING

ISBF-1180A

o-+___-=-8.=B/cR.:_ _--1 P-2 f-_ _ _ _ _ _ _-.-_ _ _ _ _ _-<MyA""I...


NO

0.85 0.5
R W/L

HEAD LIGHT TAIL RELAY


RELAY
BODY ENGINE

I EB-6110A
I EB-5110A
DIMMER RELAY TAIL-LH
TAIL-RH

0.5 0.3
R/L GIY 0.85
G/R

1.25
2 BR/R
RIG

cardiagn.com
~10A ~10A 0.5
Y/R
H/L-RH 2 H/L-LH-LOW 0.85 0.85
-LOW RfW BR BR

I
:i
I EB-11110A
'"
H/L-RH-HIGH
"'
I
(9
::J
"'
I
(9
::J
--' --'
0.85 0.85 <i' <i'
RIY RIB f- f-

I
0.85 2
W W
r-r-J...J.-'-r'-'.. '"
"'
I
(9
::J
o
«
w
°;Jl +-==------------------'
I
0.5
B
2
W

1.25
B

H-9

0.85
B

1.25
B

COMBINATION SW

~-~0~.8~5B~-~--3~B~--1IH_6 p5~_t_----1-~3~B~_.

C-2 C-2

ENGINE ROOM-RH ENGINE ROOM-LH H/L=HEAD LIGHT


ENGINE ROOM-RH BODY-CTR

RTW680XF006801
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TO MODEL INDEX
8A-154 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (HALOGEN STD TYPE)

ISBF11
MAIN 140A
8W 2W/L X2(1)
P11
TAIL LIGHT RELAY

2R

I EB7 110A H/L LOW(RH)


15B/R
+
I EB8 110A H/L LOW(LH)
[£D 0.85RIY

I EB5 110A H/L HI(RH)


2 0.5
~ I EB6 110A H/L HI(LH) 1--1
R R
0.85R/B

2 2 0.85
RIW RIG RIB HEADLIGHT
RELAY

BODY ENGINE
0.85
RIB

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(RHD)(LHD)
HEADLIGHT HEADLIGHT
-RH -LH

0.5 0.3
RIB R/L
HI BEAM
2 1.25 INDICATOR
RIB B LIGHT
(METER)
1.25
B
~(LHD)
~(RHD)
WELD SPLlCE5

+ ___+_--. ~~\C)LlGHT RELAY


. -_ _ _ _-"0"'.3"'G"-IY'---_ _

2
B
~-- ----r-------I
I I

I
I
___ .1 _______ ...1

(RHD) (LHD)

2
B

LlGHTINGSW
(COMBINATION SW)

C36

ENGINE ROOM-RH ENGINE ROOM-LH

RTW78AXF009401
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-155

CIRCUIT DIAGRAM HFV6 (HALOGEN PROJECTOR TYPE)

r-___________-=2W=L_ _ _ _ _ _ _ _ _ _ _ _ ~~\~)LlGHT RELAY

0.85RIY

2 0.5
R R
0.85R/B

HEADLIGHT
RELAY

cardiagn.com
(RHD)(LHD)
HEADLIGHT HEADLIGHT
-RH -LH

0.5 0.3
RIG R/L
HI BEAM
2 0.85 INDICATOR
R B LIGHT
(METER)

~(LHD)
~(RHD)
WELDSPLlCE5

,--_ _ _ _-=0"'.3-=G'--IY'----_t-_---j_ _ +_-. ~~\C)LlGHT RELAY

2
B ----r-------I
1- - -

I r--c----, I
I
0.85 0.85 I
B B 14

H18

I
I
I
___ .1 _______ ...1

(RHD) (LHD)

2
B

LlGHTINGSW
(COMBINATION SW)

ENGINE ROOM-RH ENGINE ROOM-LH

RTW78AXF009501
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8A-156 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (CLEARANCE LIGHT, LICENSE PLATE LIGHT, TAIL LIGHT)

ISBF11
MAIN 140A
~__~8~W~__~P11 ~__~2W~/L~____~~__- - ,

0.5 2
W/L W/L

BODY ENGINE

I
X6(3)
I
:i '" :i
HEADLIGHT + - - - - - - - - , '"
rfJ rfJ rfJ rfJ
RELAY 0- 0.5 0- 0.5 g: 0.5 g: 0.5
i'= G/O i'= G/R f- G/O f- G/R
o 1 o is 2 is 2
'"(3 '"(3 f-
oW f-
oW

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z z (3
X4(3) ;": ;": (3
DIMMER
RELAY
~
f-
~
f-
'"~ '"~
f- f-
I I I
(9 (9 I
(9 (9
::J ::J ::J ::J
I
w w w w
o o o o
'" z z z z
0.3 0.3 0.3 "'
I
(9
«
'"«
«
'"«
«
'"
«
'"«
Y/R R/L GfY ::::i
w
~
o
~
o ~
o ~
f- o
:s
0-
2
BIY
0.85
BIY
w
o
z
w
o
::J

31

2 0.5 0.5 0.5 0.5


BIY B B B B

H9

2
B

LlGHTINGSW
(COMBINATION SW)

3
B

C109

ENGINE ROOM-RH BODY-CTR ENGINE ROOM-LH

RTW78AXF009601
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ELECTRICAL-BODY AND CHASSIS 8A-157

CIRCUIT DIAGRAM 4JA1T (L), 4JH1-TC, 4JJ1-TC, 4JK1-TC (HALOGEN STD TYPE)

2R
~ SOA(4JA1)
f-_---(':J~"'S"BJ:F1)_1c=2=OA-'-"M'-A"'IN-'-'(-"4J:::J-'-1'-',4=JK-'-1"-,4.:.:J"-H:..:1L)_ _--=2-'-W"'/L'----_+-_ _-+_______________ ~~\~LGHT RELAY
I EB7 110A H/L LOW(RH)

I EBS 110A H/L LOW(LH)


0.S5RIY

I EB5 110A H/L HI(RH)


2 0.5
R R
I EB6 110A H/L HI(LH)
0.S5R/B

2 0.S5 2 0.S5
RIW RIB RIG RIY HEADLIGHT
RELAY

BODY ENGINE
0.S5
RIB

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HEADLIGHT HEADLIGHT
-RH -LH

0.5 0.3
RIB R/L
HI BEAM
2 1.25 INDICATOR
RIB B LIGHT
(METER)
1.25
B

L----------~-----~BSS
WELDSPLlCE5
+-_____
.--_ _ _-----'0"'.3"'G"-IY-'---_ _ X2(5)

TAILLIGHT RELAY

LIGHTING SWITCH
(COMBINATION SWITCH)

C36

ENGINE ROOM-RH ENGINE ROOM-LH

RTW78AXF004201
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8A-158 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JA1T (L), 4JH1-TC, 4JJ1-TC, 4JK1-TC (HALOGEN PROJECTOR


TYPE)

2R

SBF11~~~i4~~~~(4JJ1,4JK1,4JH1)
1 2W/L
X2(1)
1 EB7 110A H/L LOW(RH) TAl LLiGHT RELAY

1 EB8 110A H/L LOW(LH)


0.85RIY

1 EB5 110A H/L HI(RH)


2 0.5
~ 1 EB6 110A H/L HI(LH)
R R
0.85R/B

2RNV

0.85 0.85
RIB RIY HEADLIGHT
0.85R/B RELAY

BODY ENGINE

2R/G

,,

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I
~r----,;-;;-'---c-::::r---'-,
:i
e'r----,;-;;-'---c-::::r---'-,
'I
: 'f r=-T;;-C-~:;;=-'-'-,
I ,f-
I ,I
(9 (9
,(9
::J ::J
o o '::J
'0
~'-r::--:'=TT::-":=-r' ~'-r::c:':-,,=~-,-J : lii ',-:-"::-,,--,-,-"::-:-r'
'I

0.5 0.3
RIG R/L
HI BEAM
2 0.85 INDICATOR
R B LIGHT
(METER)

CHEVROLET
ONLY
L -_ _ _ _ _ _ _ _ -+__-+-. B88 ' B65 '
WELD SPLlCE5 : WELD SPLlCE2 :
, -_ _ _-----'0"'.3""Gocl Y-'---_t-_-+-. X2(5)
TAILLIGHT RELAY

0.85 0.85
B B

LIGHTING SWITCH
(COMBINATION SWITCH)

ENGINE ROOM-RH ENGINE ROOM-LH

RTW78AXF004301
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ELECTRICAL-BODY AND CHASSIS 8A-159

CIRCUIT DIAGRAM 4JA1T (L), 4JH1-TC, 4JJ1-TC, 4JK1-TC (CLEARANCE LIGHT,


LICENSE PLATE LIGHT, TAIL LIGHT)

80A (4JH1)
ISBF11 120A MAIN (4JJ\~/~1,4JH1)

0.5 2
W/L W/L

TAILLIGHT RELAY

I EB111Q-----Q I EB12110A ______________E_C_gi'JL,.'C __________ __


BODY ENGINE 10A ILLUMI: 1.25BR H35 (7) TRAILER HITCH:
TAIL-RH fTAIL-LH :125BRfR :
_______H}?J~t~R_A~L,.~~ f:lrT~1:i _~

0.59~~===i~
G/OI.

I
X6(3) I
:i :i
HEADLIGHT + - - - - - - - - - , '" '"
rfJ rfJ
RELAY ~ 0.5 ~ 0.5 D- 0.5 g: 0.5
>- G/O i'=G/R i'= G/O f- G/R
~ 2 2

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1 0
'"0 '"0
I '"«0 '"«0 f-
0
f-
0
:i
"''"j
W W
Z Z
X4(3) «f- «f- (3 (3
DIMMER
RELAY
I
(9 "'j
I
(9 ~
f-
~
f-
'"~
f-
'"~
f-
I I
<i' <i' (9 (9 I I
(9
f- f- (9
::J ::J ::J
::J
w w w w
0 0 0 0
Z Z z
« « Z
« «
0.3
Y/R
0.3
R/L
0.3
GIY
'"« '"« '"« '"«
~ ~ ~ ~
0 0 0 0

2 0.5
B B

31

0.5
B
0.5
B
0.5
B
0.5
B

2
B

H9

,
, 0.85 2
: B B

4JH1
ONLY

LIGHTING SWITCH
(COMBINATION SWITCH)

3
B

C109

ENGINE ROOM-RH BODY-CTR ENGINE ROOM-LH

RTW78AXF026701
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8A-160 ELECTRICAL-BODY AND CHASSIS

TROUBLE SHOOTING
HEADLIGHT
1. Both the headlights (high and low beam) do not light

Checkpoint Trouble Cause Countermeasure

Ground point contact (C2), NG Poor ground point contact Repair the wiring
(C36)

OK

NG Poor switch contact or sw Repair or replace the


Combination switch continuity
faulty combination switch

OK

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NG Poor relay contact or relay Reinstall or replace the
Lighting relay
faulty lighting relay

OK

Voltage between Open circuit between battery


NG
5 X6 - ground and positive terminal and lighting Repair open circuit
2 X6 - ground relay

OK

Voltage between 1 B60 - NG Open circuit between lighting Repair open circuit or
ground relay and lighting switch connector contact

OK

Wiring continuity between NG


Open circuit Repair open circuit
B60 - C2
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ELECTRICAL-BODY AND CHASSIS 8A-161

2. High or low beam does not light on both headlights

Checkpoint Trouble Cause Countermeasure

Dimmer⋅passing switch NG Poor switch contact or switch Repair or replace the


continuity faulty combination switch

OK

Voltage between Open circuit between


4 X4 - ground and NG headlight and dimmer⋅passing Repair open circuit or
4 B60 - ground switch connector contact

3. RH (or LH) high and low beam does not light

Fuse No. EB7 (10A) or


No. EB8 (10A) (Relay and NG Reinstall or replace fuse No.

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Poor installation or blown fuse
fuse box) EB7 or No. EB8
(No. EB7 RH, No. EB8: LH)

OK

NG
Headlight connector continuity Blown filament or air leakage Replace the headlight bulb

OK

Wiring continuity between


connector 3 C19 - fuse No. NG Open circuit and/or poor Repair or replace the wire
EB7 or 3 C26 fuse No. connector contact and/or connector
EB8

4. High or low beam does not light on one headlight (RH or LH)

NG Replace the headlight


Headlight connector continuity Blown filament
assembly

OK

Wiring continuity between Open circuit between


NG headlight and dimmer⋅passing Repair open circuit or
headlight and dimmer⋅passing
switch connector contact
switch
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8A-162 ELECTRICAL-BODY AND CHASSIS

5. Headlight does not go out

Checkpoint Trouble Cause Countermeasure

Lighting relay continuity


between connector 1 X6 NG
Relay point fused Replace the lighting relay
- 2 X6 (Should be no
continuity)

OK

Lighting switch continuity


between connector 3 B60 NG
point fused or faulty Replay the combination
-1 B60 when switch is
OFF(Should be no continuity) switch

OK

Dimmer⋅passing switch con-


tinuity between connector NG Repair or replace the
Switch point fused or faulty
3 B60 - 1 B60 when switch combination switch

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is not operating
(Should be no continuity)

OK

Check if headlight goes out Repair short circuit


NG
when connector C2 , C36 Short circuit between 3 X6 - 3 B60
is disconnected and 5 X2 - 2 B60

6. Insufficient headlight brightness

NG
Headlight lens Lens dirty Clean the light lens

OK

NG
Headlight bulb Bulb filament faulty Replace the headlight bulb

OK

Dimmer⋅passing switch
Wire continuity between con- NG
Poor ground point contact Repair the wiring
nector 1 B60 - C2
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ELECTRICAL-BODY AND CHASSIS 8A-163

7. Passing light does not function when dimmer switch is operated

Checkpoint Trouble Cause Countermeasure

NG Repair or replace the dimmer


Dimmer switch Poor switch point contact
switch

OK

Voltage between
3 B60 - ground (Should NG Repair open circuit between
Open circuit
be battery voltage present) 3 X6 - 3 B60

8. Headlight beam does not change when dimmer switch is operated

NG Loose beam lever or foreign Repair or replace the dimmer

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Dimmer switch
material in switch switch
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8A-164 ELECTRICAL-BODY AND CHASSIS

TAIL LIGHT, LICENSE PLATE LIGHT, CLEARANCE LIGHT

1. All lights do not light

Checkpoint Trouble Cause Countermeasure

Fuse No. EB12 (LH) or EB11


NG Reinstall or replace the fuse
(RH) (10A, Relay and fuse Poor fuse contact or blown
No. EB12 (LH), EB11 (RH)
box)

OK

Lighting switch continuity


between connector NG Poor switch point or connector Repair or replace the
2 B60 - 1 B60 contact combination switch

OK

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NG Poor relay contact or relay Reinstall or replace the tail
Tail relay
faulty relay

2. Tail light does not light

NG Bulb burned out or poor Replace the bulb or repair


Tail light bulb continuity
connector contact connector contact

OK

Continuity between connector


3 F5 - 4 F5 (RH) NG Open circuit or poor connector Repair open circuit or
or 3 F6 - 4 F6 (LH) contact connector contact
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ELECTRICAL-BODY AND CHASSIS 8A-165

3. License plate light does not light

Checkpoint Trouble Cause Countermeasure

License plate light bulb NG Bulb burned out or poor Replace the bulb or repair
continuity connector contact connector contact

OK

Continuity between
NG Open circuit or poor connector Repair open circuit or
connector 1 T4 - 2 T4 or 1
T3 - 2 T3
contact connector contact

4. Clearance light does not light

NG Bulb burned out or poor Replace the bulb or repair

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Clearance light bulb continuity
connector contact connector contact
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8A-166 ELECTRICAL-BODY AND CHASSIS

LIGHTING SYSTEM
REMOVAL AND INSTALLATION

FRONT COMBINATION LIGHT (A type)


2
Removal
1. Remove the radiator grille 1 .
1 Refer to the removal procedure of the RADIATOR GRILLE
in Section 2B “SHEET METAL”.
2. Remove the front bumper 3 .
Refer to the removal procedure of the FRONT BUMPER in
3
Section 2A “FRAME AND BUMPER”.
3. Disconnect the headlight connector.
RTW78ASH000101
4. Disconnect the clearance light connector.
5. Disconnect the turn signal light connector.
6. Remove the front combination light assembly 2 .
• Remove four fixing screws.

HEADLIGHT ASSEMBLY (B type)


Removal

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1. Open the bonnet.
2. Remove the front combination light assembly.
• Refer to "Front Combination Light Assembly" removal
procedure in this section.
3. Remove the radiator grille.
• Refer to "Radiator grille" removal procedure in 2B
section.
4. Remove the front bumper.
• Refer to "Front Bumper" removal procedure in 2B
section.
5. Disconnect headlight bulb connectors.
6. Remove the bolts of headlight assembly.
7. Remove the headlight assembly.

RTW580SH0008001

Installation
To install the front combination light assembly, follow the
removal procedure in reverse order.
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ELECTRICAL-BODY AND CHASSIS 8A-167

HEADLIGHT (HALOGEN STD TYPE)


(A type)
Removal
1. Remove the head light socket.
2. Remove the headlight dust cover.

3. Slide out the lock spring.

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4. Remove the bulb.

HEADLIGHT (HALOGEN PROJECTOR


TYPE)
Removal
1. Remove the head light socket.
1 2. Remove the headlight dust cover 1 .

RTW78ASH000801

3. Turn the bulb socket counterclockwise to remove it.


4. Remove the headlight bulb 1 .

RTW78ASH000901
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8A-168 ELECTRICAL-BODY AND CHASSIS

HALOGEN HEADLIGHT BULB (B type)


Removal
1. Open the bonnet.
2. Disconnect the headlight bulb connectors.
3. Turn the bulb counterclockwise to remove it.

RTW580SH000101

Installation
To install the headlight, follow the removal procedure in
reverse order.
Pay close attention to the important points mentioned in the
following paragraphs.

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Connector
Be absolutely sure that the headlight connector is securely
connected.
This will prevent a contact and an open circuit.
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ELECTRICAL-BODY AND CHASSIS 8A-169

Installation
Follow the removal procedure in the reverse order to install the
headlight.
Pay close attention to the important points mentioned in the
following paragraphs.

Connector
Be absolutely sure that the headlight connector is securely
connected.
This will prevent a contact and an open circuit.

LIGHTING SWITCH
Removal
1. Disconnect the battery ground cable.
2. Remove the steering wheel 1 .
Refer to the “STEERING” Section of this manual.
3. Remove the Instrument panel lower cover 2 .
4. Remove the steering column cover 3 .

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RTW780SH000901

This illustration is based on RHD model

5. Disconnect the connector.


6. Remove the lighting switch 4 from the steering shaft.

RTW780SH001001

This illustration is based on RHD model

Installation
Follow the removal procedure in the reverse order to install the
lighting switch.
Pay close attention to the important points mentioned in the
following paragraphs.

Connector
Be absolutely sure that the lighting switch connector is securely
connected.
This will prevent a poor contact and an open circuit.

Wire Harness
Do not pinch the wire harnesses between the cluster and the
meter hood during the cluster installation procedure.
Wire damage will result.
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8A-170 ELECTRICAL-BODY AND CHASSIS

FRONT TURN SIGNAL LIGHT BULB


(A type)
Removal
1. Turn the socket counterclockwise to disconnect it from the
front turn signal light housing.
2. Turn the bulb 1 counterclockwise to remove it.

HALOGEN STD TYPE


RTW78ASH000201

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HALOGEN PROJECTOR TYPE
RTW78ASH001001

FRONT COMBINATION LIGHT


ASSEMBLY (B type)
Removal
1. Open the bonnet.
2. Remove the bolt of front combination light assembly
3. Disconnect the front combination light harness connector.
4. Remove the front combination light assembly.

RTW580SH000901

Installation
To install the front combination light assembly follow the
removal procedure in the reverse order.

Connector
Be absolutely sure that the front combination light harness
connector is correctly installed.
This will prevent a poor contact and an open circuit.
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ELECTRICAL-BODY AND CHASSIS 8A-171

FRONT TURN SIGNAL LIGHT BULB


Removal
1. Remove the front combination light assembly.
• Refer to “FRONT COMBINATION LIGHT ASSEMBLY”
removal procedure in this section.
2. Turn the bulb counterclockwise to remove it. (Gray socket
side)

RTW580SH000201

Installation
Follow the removal procedure in the reverse order to install the
front turn signal light.
Pay close attention to the important points mentioned in the
following paragraphs.

Connector

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Be absolutely sure that the clearance light connector is
securely connected.
This will prevent a poor contact and an open circuit.

CLEARANCE LIGHT BULB (A type)


Removal
1. Turn the socket counterclockwise to disconnect it from the
clearance light housing.
2. Turn the bulb 1 counterclockwise to remove it.

HALOGEN STD TYPE


RTW78ASH000301

HALOGEN PROJECTOR TYPE


RTW78ASH001101
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8A-172 ELECTRICAL-BODY AND CHASSIS

CLEARANCE LIGHT BULB (B type)


Removal
1. Remove the front combination light assembly.
• Refer to “FRONT COMBINATION LIGHT ASSEMBLY”
removal procedure in this section.
2. Turn the bulb counterclockwise to remove it. (Black socket
side)

RTW580SH000301

Installation
Follow the removal procedure in the reverse order to install the
clearance light.
Pay close attention to the important points mentioned in the
following paragraphs.

Connector

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Be absolutely sure that the clearance light connector is
securely connected.
This will prevent a poor contact and an open circuit.

LICENSE PLATE LIGHT


Removal
1. Remove the lens cover 1 and the connector 2 .
2. Pull the bulb 3 to remove it.

Installation
Follow the removal procedure in the reverse order to install the
license plate light.
Pay close attention to the important points mentioned in the
following paragraphs.

Bulb
Be absolutely sure that the license plate light bulb is correctly
installed.
This will prevent a poor contact and open circuit.
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ELECTRICAL-BODY AND CHASSIS 8A-173

HEADLIGHT BEAM SWITCH


(COMBINATION SWITCH)
Removal
1. Disconnect the battery ground cable.
2. Remove the screws on the lower part of the steering wheel.
3. Remove the horn pad.
4. Remove the wiring connector.
5. Remove the steering wheel fixing nuts.
6. Remove the steering wheel 1 .
RTW780SH000901
Refer to the "STEERING" Section of this manual.
7. Remove the Instrument panel lower cover 2 .
8. Remove the steering column cover 3 .
9. Disconnect the connector.
10. Remove the headlight beam switch (lever) from the steering
shaft (combination switch).

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RTW780SH001001

Installation
Follow the removal procedure in the reverse order to install the
headlight beam switch (lever).
Pay close attention to the important points mentioned in the
following paragraphs.

Connector
Be absolutely sure that the headlight beam switch connector is
securely connected.
This will prevent a poor contact and an open circuit.

Wire Harness
Do not pinch the wire harnesses between the cluster and the
meter hood during the cluster installation procedure.
Wire damage will result.

AIMING OF HEADLIGHT
Before adjusting the headlights, park the vehicle on a level
surface. Remove any cargo from the vehicle to bring it to curb
weight. Check the tire inflation pressures and correct as
required. Clean the headlight lenses.
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8A-174 ELECTRICAL-BODY AND CHASSIS

Without Head light Leveling VERTICAL ADJUSTMENT (A type)


Use a Phillips-head screwdriver with a long shaft. Hold the
screwdriver straight up-and-down as shown in the illustration.

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RTW780MH000101

With Head light Leveling

RTW78AMH000101
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ELECTRICAL-BODY AND CHASSIS 8A-175

VERTICAL ADJUSTMENT (B type)


Use a screwdriver with a long shaft. Hold the screwdriver
straight up-and-down as shown in the illustration.

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RTW580MH000101

Without Head light Leveling HORIZONTAL ADJUSTMENT (A type)


Use a Phillips-head screwdriver with a long shaft. Hold the
screwdriver at an angle as shown by the arrow in the
illustration.

RTW780MH000201
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8A-176 ELECTRICAL-BODY AND CHASSIS

With Head light Leveling

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RTW78AMH000201

HORIZONTAL ADJUSTMENT (B type)


Use a screwdriver with a long shaft. Hold the screwdriver at
an angle as shown by the arrow in the illustration.

RTW580MH000201

Installation
To install, follow the removal steps in the reverse order.
Noting the following point:
1. After installing the headlight, be sure to adjust the headlight
aim.
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ELECTRICAL-BODY AND CHASSIS 8A-177

HEADLIGHT ADJUSTMENT
Preparation
Place the vehicle with 1 person in driver seat on a level surface
and check to see if the inflation pressure of the tires is correct,
the lenses are clean, the battery is sufficiently charged, and
adjust to place vehicle by using the screen.
1. Set a vertical screen on a level surface.
2. Toward the screen 1 from the bulb center mark of the
headlight, extend parallel lines to the floor. Mark point A
and B on the screen at the intersection of parallel line and
the screen.
3. Draw vertical lines through point A and B on the screen.
4. Keep the vehicle 2 1m apart from the screen 1 .
5. Draw a horizontal line through point A and B on the screen
1.

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6. Turn the headlight low beam on.
7. Adjust the CUTLINE 11.6 mm below the horizontal line H .
8. Adjust the BENDING POINT to the vertical line V .
NOTE:
Always adjust vertical adjustment first.
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8A-178 ELECTRICAL-BODY AND CHASSIS

INSPECTION AND REPAIR

LIGHTING SWITCH
B60 B60 Lighting Switch Connections
Terminal
SW No. 3 2 1
position
OFF
Tail
Switch side Harness side

Headlight

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HEADLIGHT BEAM SWITCH
B60 B60 Headlight Beam and Passing Switch
Connections
Terminal NO.
1 4
SW position
HI
At “Dimmer” position
Switch side Harness side
LO
At “Passing” Position
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ELECTRICAL-BODY AND CHASSIS 8A-179

LIGHTING RELAY, TAIL RELAY


Check continuity between the relay terminals.
2 - 1 ............................ No continuity
(When battery voltage is applied between 3 and 4 )
2 - 1 ............................ Continuity

RTW78ASH002901

GLOVE BOX ILLUMINATION


Removal
1. Remove the bulb cover 1 .
2. Remove the bulb 2 .

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Installation
To install, follow the removal steps in the reverse order.

POWER/3rd START SW
Removal
• Refer to the “Front consol” Section 10 of this manual.
1. Disconnect the battery ground cable.
2. Remove the power/3rd start switch.
3. Remove the bulb.

Installation
To install, follow the removal steps in the reverse order.

A/T LEVER LIGHT BULB


Removal
• Refer to the “Front consol” Section 10 of this manual.
1. Remove the A/T lever cover.
2. Remove the light bulb 1 .

Installation
To install, follow the removal steps in the reverse order.
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8A-180 ELECTRICAL-BODY AND CHASSIS

FRONT FOG LIGHT


PARTS LOCATION (RHD)

JUNCTION BLOCK
B8,B7,B40 RELAY
C1-C20 FUSE

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~X1-X15 RELAY
X16, X17 DIODE
EB1-EB16 FUSE
SBF1-SBF9 SLOW BLOW FUSE

C107 B56

RTW78AXF036901 & RTW78AXF043101


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ELECTRICAL-BODY AND CHASSIS 8A-181

PARTS LOCATION (LHD)

A type

B type

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*X1-X15
X16 X17 RELAY
EB1'-EB16 DIODE
SBF1-SBF9 ~USE
LOW BLOW FUSE

C-63

B23 B24

RTW78AXF037001 & RTW78AXF043201


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8A-182 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (RHD) WITHOUT REAR FOG LIGHT

I SBF1180Al1 OOA
MAIN
8 B/R
+ P2

0 2
W/L

~
0.5 2 3.0
W/L W/L G/R

BODY ENGINE

2
R

~10A
TAIL,
~15A
TAIL-LH FRT FOG
4JA1-U4JH1-TC/C24SE
0.3 2.0
GfY G/B

FRT FOG LIGHT

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RELAY

0.3
R h?~+-------------'
1.25
G/R

19 18
H7 H7

FOG FOG
LlGHT-RH LlGHT-LH

0.3 0.3
GfY R

LO PASS

0.85 0.85
B B

C36

ENGINE ROOM-RH ENGINE ROOM-LH

RTW780XF012301
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ELECTRICAL-BODY AND CHASSIS 8A-183

CIRCUIT DIAGRAM C24SE (RHD) WITH REAR FOG LIGHT

I SBF1180Al1 OOA
MAIN
8 B/R
+ P2

0
~
0.5 3
W/L G/R

BODY ENGINE

~10A ~15A
TAIL, FRT FOG
TAIL-LH
0.3 0.85 2
GfY G/R G/B
0.5
G/R

FRT FOG LIGHT

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RELAY

0.3
R h?~+-------------'
1.25
G/R

19 18
H7 H7

FOG FOG
LlGHT-RH LlGHT-LH

0.3 0.3
GfY R

LIGHTING SWITCH (COMBINATION SW)

LO PASS

0.85 0.85
B B

C2 C36

BODY-CTR ENGINE ROOM-RH ENGINE ROOM-LH

RTW780XF012401
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8A-184 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6


15 B/R
P2

8W

2
W/L

0.5 2
W/L W/L

BODY ENGINE

~~ C66M BI NATION _1-'0"'.8"'5"'BR-'-----t----1


LlGHT-LH

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34 0.5G/R

11

I
I
I

[§J :
~WLlgE 5:

0.85 0.85 2
B B c _____ ~

(LHO) (RHO)

r - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -I

~------------------------------------~----- -----1
(LHO) I I

: C36 :
I I
I I
ENGINE ROOM-RH I I
~ _ ~N~~~ ~c:.0~~~ _ ~
(RHO)

RTW78AXF015101
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ELECTRICAL-BODY AND CHASSIS 8A-185

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) SOUTH AFRICA, 4JA1T (L)

8 B/R
P2

2
W/L

0.5 2
W/L W/L

TAILLIGHT
RELAY
BODY ENGINE

0.5
fTAIL-LH ~20A
G/R FRT FOG

0.3
GfY

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FOG LIGHT
RELAY

0.3
R h~t--------------------
1.25
G/R

H6 H6

FOG FOG
LlGHTRH-RH LlGHTLH-LH

0.3 0.3
GfY R

0.85 0.85
B B

C36

ENGINE ROOM-RH ENGINE ROOM-LH


RTW78AXF020101
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8A-186 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (LHD) G.EXP

I SBF11120A
MAIN
8 B/R
+ P2

0 2
W/L
I SBF7120A
FRT FOG
~
0.5
W/L

BODY ENGINE

0.3 2
GfY G/B

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FOG LIGHT
RELAY

0.5
h?~ +--------.--G-/R-,3o-ci H6
4
1.25 0.5
G/R G/R

11
H6

METER
FOG FOG FRONT
LlGHT-RH LlGHT-LH FOG
LIGHT

0.3
GfY
0.3
B

B60
COMBINATION SWITCH (LIGHTING)
0.3
B

0.85
B
0.85
B
~
WELD
SPLlCE5

~D I
I

~
I
I
WELDSPLlCE6 I
I
I ______ ...1
(LHO) (RHO)

C36

ENGINE ROOM-RH ENGINE ROOM-LH

RTW78AXF022901
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ELECTRICAL-BODY AND CHASSIS 8A-187

FOG LIGHT (A type)


Removal
1. Disconnect the fog light connector 1 .
2. Remove two attaching nuts 2 .
3. Pull the fog light assembly toward the vehicle front to
remove it from the holding bracket 3 .
4. Remove the bulb with socket.
• Turn the socket 4 counterclockwise to remove it.
5. Remove the bulb.
RTW780SH000601
• Release the lock spring.
• Pull out the bulb.

FOG LIGHT (B type)


Removal
1. Remove the radiator grille.
2. Remove the front bumper
3. Disconnect the fog light connector.
4. Remove the fog light.

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5. Remove the bulb from the socket.
• Remove the cover by turning it counterclockwise out
side the lock spring.
• Remove the bulb.

Hold the bulb by the flange when replacing it.


Do not touch the bulb with your hands.

Installation
To install the fog light, follow the removal procedure in reverse
order.
Pay close attention to the important points mentioned in the
following paragraphs.

Bulb
Be absolutely sure that the fog light bulb is correctly installed.
This will prevent a poor contact and open circuit.
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8A-188 ELECTRICAL-BODY AND CHASSIS

FOG LIGHT ADJUSTMENT (A type)


Vertical Adjustment
Turn the adjusting screw with a screwdriver to adjust the aim of
the fog light vertically.

RTW780SH000801

FOG LIGHT ADJUSTMENT (B type)


Vertical Adjustment
Turn the adjusting screw with a screwdriver to adjust the aim of
the fog light vertically.

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FRONT FOG & REAR FOG SWITCH

RTW78ASH000401

Inspection
Check to see if there is any continuity between the terminals of
the front fog light switch.
Replace the switch when the result of inspection is found
abnormal.

RTW48ASH000401

Removal
Preparation:
Disconnect the battery ground cable.
1. Ventilation grille
2. Harness connector
3. Front fog light & Rear fog light switch
To remove the switch, push the lock from the back side of
the cluster assembly.
4. Remove the bulb.
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ELECTRICAL-BODY AND CHASSIS 8A-189

Installation
To install, follow the removal steps in the reverse noting the
following point.
1. Push in the switch with your fingers until it locks securely.

RTW78ASH000501

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8A-190 ELECTRICAL-BODY AND CHASSIS

REAR FOG LIGHT


PARTS LOCATION (RHD)

JUNCTION BLOCK
~~,B7,B40 RELAY
-C20 FUSE

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0X1-X15
P6 X16 X17 RELAY
EB1'-EB16 ~00S~E
SBF1-SBF9 SLOW BLOW FUSE

B85 ~ _ _ _ ;B24
B23

RTW78AXF037101 & RTW78AXF043301


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ELECTRICAL-BODY AND CHASSIS 8A-191

PARTS LOCATION (LHD)

B type

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*X1-X15
P6 X16 X17 RELAY
EB1'-EB16 DIODE
SBF1-SBF9~~SE
OW BLOW FUSE

RTW78AXF037201 & RTW78AXF043401


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8A-192 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (LHD) G.EXP

I SBF1 1120A I SBF9160A


MAIN IG2
SB/R 5W
+ P2

~
~ 3W/B

X2(2)
JUNCTION BLOCK
TAILLIGHT
RELAY ISBF7120A
S 30 FRTFOG
B BIY

P6 P10 2
G/B

BODY ENGINE

X6(3)
HEADLIGHT STARTER SWITCH
RELAY
X2(5) 0.5 SHORT
TAILLIGHT G/R FOG LIGHT PIN
RELAY RELAY

H6

0.3 0.3 1.25G/R


GIY R/L
0.5 r-_-"1.=:25,-,G,,,I,-,R_ _~ ~~~(~OG LlGHT-RH

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0.S5
G/R
0.5 L -_ _ _ G_NV-+---"1.=25:::G=I.:..:R_----<>-_-"1.=:25'-'G"'I'-'R_ _~ ~~i(~OG LlGHT-LH
~ G/R
WELD
SPLlCE1

H6 H6

0.5 RR FOG LIGHT


G/R RELAY
0.5
G/R
FRONT
RRFOG
SWITCH 0.5GY
0.3 0.3
GIY R/L

B65 METER
WELD
SPLlCE2

2
B

,-- _ _ _ _ _ _ ...1 0.S5 ,-- _ _ _ _ _ _ ...1


(LHD) (RHD) B (LHD) (RHD)
2 2
B B
3
~ c:::::::::J B

~D :;[XJE C2 C109

ENGINE BODY-CTR
ROOM-RH

RTW78AXF023101
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ELECTRICAL-BODY AND CHASSIS 8A-193

REAR FOG LIGHT


Removal
1. Remove the screws 1 .
2. Remove the lens cover 2 .
3. Rear fog push turn the bulb 3 counterclockwise to
disconnect it from the light housing.

RTW48ASH000701

Installation
Follow the removal procedure in the reverse order to install the
rear fog light.
Pay close attention to the important points mentioned in the
following paragraphs.

Bulb
Be absolutely sure that the license plate light bulb is correctly
installed.
This will prevent a poor contact and open circuit.

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FRONT FOG & RR FOG SWITCH

RTW78ASH000401

Inspection
Check to see if there is any continuity between the terminals of
the leveling switch.
Replace the switch when the result of inspection is found
abnormal.

RTW48ASH000401

Removal
Preparation:
Disconnect the battery ground cable.
1. Ventilation grille
2. Harness connector
3. Front fog light & Rear fog light switch
To remove the switch, push the lock from the back side of
the cluster assembly.
4. Remove the bulb.
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8A-194 ELECTRICAL-BODY AND CHASSIS

HEADLIGHT LEVELING
PARTS LOCATION (RHD)

JUNCTION BLOCK
B8,B7,B40 RELAY
C1-C20 FUSE

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C29
C145 "X1-X15 RELAY
P6 X16, X17 DIODE
EB1-EB16 FUSE
SBF1-SBF9 SLOW BLOW FUSE

B64 B65

RTW78AXF037301 & RTW78AXF043501


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ELECTRICAL-BODY AND CHASSIS 8A-195

PARTS LOCATION (LHD)

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H4

X1-~~~
RELAY
'" DIODE

i~~-EB16 ~~~0
SBF1-SBF9 BLOW FUSE

(AfT)

RTW78AXF037401 & RTW78AXF043601


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8A-196 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (RHD)

ISBF-1180A ISBF-9150A
MAIN IG2 5W
8 BlR
P-2

a TAIL RELAY

~
ISBF-5140A
IG1 3W/B IEB-5110A
ILLUMI
20
BIY
0.85
GIO

0.5
GIO
10
H-7

BODY ENGINE

STARTERSW
0.5
G/R

I B-64 I
JUNCTION WELD SPLICE
BLOCK

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C-107 0.3
G/R

~(6)
HAZARDSW

HEAD LIGHT
LEVELING SW

0.3
RIG

ILLUMINATION
CONTROLLER

0.5
B

~__________________________-=2~B~________________~H_181~____~2~B~__~

ENGINE ROOM-RH

RTW680XF007601
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ELECTRICAL-BODY AND CHASSIS 8A-197

CIRCUIT DIAGRAM C24SE (LHD)

ISBF-1180A ISBF-9150A
MAIN IG2 5W
8 BlR
P-2

a TAIL RELAY

~
ISBF-5140A
IG1 3W/B 1EB-511OA
ILLUMI
20
BIY
0.5
G/R

10
H-7

BODY ENGINE

STARTERSW
0.5
G/R

1 B-64 1
JUNCTION WELD SPLICE
BLOCK

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C-107 0.3
G/R

~(6)
HAZARDSW

HEAD LIGHT
LEVELING SW

1 8-651
WELD SPLICE 2

1 8-731
WELD SPLICE 3

H-6

H-7

0.5 0.5
B B

C-2 C-109

ENGINE ROOM-RH BODY FIX-LH

RTW680XF007501
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8A-198 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC EXCEPT SOUTH AFRICA, 4JA1T (L) (LHD)

I SBF9160A X2(2)
8 B/R
IG2 5W TAILLIGHT RELAY
P2

I SBF51 40A
IG1 3W/B IEB12110A
ILLUMI
ITAIL-LH
30
BIY 0.5
G/R

H6

BODY ENGINE
STARTER
SWITCH
0.5
G/R

~
WELD SPLlCE1
10A
JUNCTION
BLOCK

0.3

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G/R

0.5RNV

2~~------~---------,
0.5
RNV

(LHO) (RHO)

ENGINE ROOM-RH

RTW78AXF023001
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ELECTRICAL-BODY AND CHASSIS 8A-199

HEADLIGHT LEVELING SWITCH


Incorrect beam angle due to load change can be corrected.
A four position switch, 0-3, can alter the beam angle through
1.7 degrees on the long wheel base model and 2.17 degrees
on the short wheel base model.

Inspection
Check to see if there is any continuity between the terminals of
the leveling switch.
Replace the switch when the result of inspection is found
abnormal.

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RTW68ASH000501

Removal
Preparation:
Disconnect the battery ground cable.
1. Ventilation grille
2. Harness connector
3. Headlight leveling switch
To remove the switch, push the lock from the back side of
the cluster assembly.

RTW78ASH000601

Installation
To install, follow the removal steps in the reverse noting the
following point.
1. Push in the switch with your fingers until it locks securely.
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8A-200 ELECTRICAL-BODY AND CHASSIS

ILLUMINATION
PARTS LOCATION (RHD)

JUNCTION BLOCK
B8,B7,B40 RELAY
C1-C20 FUSE F5
T4 T3

C2

C18

C142

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C63

"X1-X15 RELAY
P6 X16, X17 DIODE
EB1-EB16 FUSE
SBF1-SBF9 SLOW BLOW FUSE

B16 B66 B65 B88

II
(AfT)

RTW78AXF037501 & RTW78AXF043701


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ELECTRICAL-BODY AND CHASSIS 8A-201

PARTS LOCATION (LHD)

F5

F13
B type C63

H37
H6 JUNCTION BLOCK
B8,B7,B40 RELAY
C1-C20 FUSE

*X1-X15 RELAY
X16, X17 DIODE

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EB1-EB16 FUSE
SBF1-SBF9 SLOW BLOW FUSE

P-6

B65

RTW78AXF037601 & RTW78AXF043801


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8A-202 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (RHD) WITHOUT ILLUMINATION CONTROL

cardiagn.com
~
c:=:::::)

~D ~[XJ~
0.5
GlR

~ WELD SPLICE 1

0.5
B

- -- ------ 0.3 0.3 0.5 0.3 0.3 0.3 0.5


0.3 0.3 0.3 0.5 GlR GlR GIO GlR G/R G/R G/R
GlR G/R GlR GlR

11 1B
S , S
if)
if)
0: ,>< S f- S
W 0:
W '0 0 S z 0:
if)
f- 0 w
> '''' 0
z if) w
~
0.85 'w u '!2
~ ,> f-

~
B S u W :::l
0: t:: '0 -< :;; 0:
W -<
,~

,C>
0: > U
~
I
S
0
"- 10
0
"- 17
'*

0.3 0.3 0.3 0.85 0.3 0.3 0.3 0.3 0.3 0.3 0.5
B
-------
B , B B B B B B B B B
NT
H-18

~ WELD SPLICE 2

XSOUTH AFRICA
1.25
B

2B H-18 ~5_ _ _ _ _--+=t:==:t=1I---------------------~


~ WELD SPLICE 3
C-2

ENGINE
ROOM-RH

RTW680XF007701
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ELECTRICAL-BODY AND CHASSIS 8A-203

CIRCUIT DIAGRAM C24SE (RHD) WITH ILLUMINATION CONTROL

8 BlR

TAIL RELAY
BODY ENGINE

~10A
ILLUMI

0.5 GlO

0.5
GlO

cardiagn.com
10 16
H-7 H-7

BUZZER(ALARMER CONTROL UNIT)


0.5
GlR

~ WELD SPLICE 1

- -- ------ 0.3 0.3 0.5 0.3 0.3 0.3 0.3 0.5


0.85 0.3 0.3 0.3 0.5 0.3 GlR GlR GlO G/R GlR GlR GlR GlR
GlR G/R GlR GlR GlR GlR ee
G/R

11 18
S S
if) S
if)
if)
0:
f-
I
S w
0:
W 0:
W
><
0
"9
U 0
S
S
if)
f-
I
>-
-< '"
Z

"it''""
f-
> "'w 0 0
"u9 0:
"> 0:

"'-<"
z if) 0 W W

~ 0
0.85
~ 0: f- f-

~
8 > :::l S -< 0: I ~
W
0: t:: 0 -< U N if) :;;
W
S
-< ci 0:

~
-<
I
'"
u
-< ~

I '"
f-
0
"- 6
0 :::
10 "- 17

0.3 0.3 0.3 0.85 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.5
RIG RIG 8 8 RIG RIG RIG RIG RIG RIG RIG 8 RIG
NT

~ WELD SPLICE 2

XAUSTRALIA

~ WELD SPLICE
C-2

ENGINE
ROOM-RH

RTW680XF007801
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8A-204 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (LHD) WITHOUT ILLUMINATION CONTROL

8 BlR

TAIL RELAY
BODY ENGINE

~10A
ILLUMI

0.5
GlR

cardiagn.com
10
H-7

0.5
G/R

~ WELD SPLlCE1

0.5
8

- -- ------ 0.3 0.3 0.3 0.3 0.3 0.3 0.5


0.3 0.3 0.3 0.5 G/R GlR GlR GlR GlR G/R GlR
GlR G/R G/R G/R

11 18
S
if) , 0:
,>< w C!J
0:
W 0:
'0
S f- >- f-
Z Z
W S if) I -< ::J
f-
> '''' if)
"g
U 0 C!J 0:
0 W
0:
W

~
0.85 'w U
~ ,> 0: ::J f- > f-

~
8 -< U W
0: t:: '0 U N 0: I
if) -< ~ :;;
w -<
,~
-< -< -< > ~
,C!J I C!J I
S U I
0
"- 10 17

0.3 0.3 0.3 0.85 0.3 0.3 0.3 0.3 0.3 0.3 0.3
8 8 , 8 8 8 8 8 8 8 8 8
NT
H-6

~ WELD SPLlCE2

~ WELD SPLlCE3
C-109

BODY-CTR

RTW680XF007901
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-205

CIRCUIT DIAGRAM C24SE (LHD) WITH ILLUMINATION CONTROL

+ 0-+----,':..:8:..:/R-'------1
~
~

TAIL RELAY
BODY ENGINE

~1OA
ILLUMI

O.3G/R

0.5
G/R

cardiagn.com
10 16
H-7 H-7

BUZZER(ALARMER CONTROL UNIT)


0.5
G/R

~ VVELDSPLlCE1

0.3 0.3 0.5 0.3 0.3 0.3 0.3 0.5


0.85 0.3 0.3 0.3 0.5 G/R G/R GIO G/R G/R G/R G/R G/R
G/R G/R G/R G/R G/R

11 18
S
if) , 0:
w
f-
I
0:
W
,X
,0 S
S
if)
f-
I '"
Z
::J '"
::J
f- ,aJ 0 if)
"g
U 0
'" W
0:
W

~ it'"
0.85 ,w 0 0: ::J > f-

~
8 ,> :::l -< ~
W
0: ,g -< U N 0:
-< :;;
W
s0 :'"
-<
I
'"
~

I '"
f-

"- 10
U
17
:::

0.3 0.3 0.3 0.85 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.5
L ____
RIG RIG __ J 8 8 RIG RIG RIG RIG RIG 8 RIG RIG
-------
AlT

~ WELD SPLlCE2

~ VVELDSPLlCE3
C-109

BODY-CTR

RTW680XF008001
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TO MODEL INDEX
8A-206 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (RHD)

TAIL LIGHT
BODY ENGINE RELAY

~10A
ILLUMI1
TAIL-LH

cardiagn.com
0.5
G/R

H6

0.5
G/R
'------------,

~ WELD SPLICE 1

0.5
B
~ 0.5 0.3 0.3 0.3 0.3 0.5
WELD GJR G/R GJR G/R GJR
G/R
SPLICE 6

0.5
G/R

0.5
B

0.85 0.3 0.3 0.3 0.3 0.5


B RIG RIG RIG RIG RIG
13

~ WELD SPLICE 2

~
WELD
SPLICE 5

ENGINE
ROOM-RH

RTW78AXF025701
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-207

CIRCUIT DIAGRAM HFV6 (LHD)

ISBF11 MAIN 140A

TAIL LIGHT
BODY ENGINE RELAY

~10A
ILLUMII
TAIL-LH

0.5
G!R

cardiagn.com
H6

0.5
G!R

~ WELD SPLICE 1

0.3
GlR

0.3 0.3 0.3 0.5 0.3 0.3 0.3 0.3 0.3 0.3 0.3 10
GlR G!R GlR G!R G!R GlR GlR GlR GlR G!R GlR

I
U
f- 11
S
if)
I
U
I
>< f-
~
f- W U Z
0: '!2 0 f- 0<
0 0
-<
f-
:::l
0:
"'W 0 S u
g
if) U
if)
U > :::l if) 0 U
0 -< 0 U 0: -<
;::; ~ >
0:
ci ~ -<
I
W I
S 10
0
"-

0.5 0.3 0.3 0.3 0.85 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B RIG RIG B B RIG RIG RIG RIG RIG RIG B 0.3
RIG

~
WELD SPLICE 2

~ WELD SPLICE 5
~ 2B 0.58
WELD
SPLlCE6

ENGINE
ROOM-RH

RTW78AXF017701
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TO MODEL INDEX
8A-208 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC

2VV/L

TAILLIGHT
RELAY

IEB12110A
ILLUMI
fTAIL-LH
EXCEPT SOUTH AFRICA

0.5
G/R 0.5
GY/G

cardiagn.com
f-
Z
o
o
f-
H6 I
(9
::J

8
~D
LL
0:
0.5 0:
G/R

0.5
B ~WELDSPLICE 1
0.3
G/R

0.3 0.5 0.3 0.3 0.3 0.3


,, 0.3
---------
0.3
G/R G/R G/R G/R G/R G/R ,, G/R G/R
~ ,,
\/\/ELD
I ,I
SPLICE 6 0 ,0
11 1 f- 3 I 2 ,f-
0 --'
$if) '$ W I

~
0: 0
>< W
'if)
>
0
0 ~
f-
I
(9
Z
if)
'f-
'I ~ ~
'"
W (5
0:
f-
(9
::J
Z
0:
z
<i'
:~
,--'
f-
I
(9
if)
0
6 OJ
« I
if)
0:
«(9 ~
:;;
w
,(9 ::J $
c:5 « ~
'0
, LL 0 0
0 «W
0
2
0:
« 10 2
OJ
0:
'0:
'0:
1 'f-
I ~
10 0
~ '0:
I
,,:LL
0.B5 0.3 0.3 0.3 0.3 0.3 0.3
B B RIG RIG RIG __RiG. ____ ~/"
EXCEPT
SOUTH
AFRICA

~WELD SPLICE 5 ~ WELD SPLICE 2

0.5G/R

0.5B

2B

ENGINE
ROOM-RH

RTW78AXF027001
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-209

CIRCUIT DIAGRAM 4JH1-TC (LHD)

cardiagn.com
:;[XJ~
0.5
GlR

§] VVELDSPLlCE1

~
0.3
GlR
\/\IELD 0.3 0.3 0.3 0.3 0.3 0.3 0.5
SPLlCE6 0.3 0.3 0.3 0.5 G/R G/R GlR GlR GlR GlR GlR
GlR GlR G/R G/R

11 10
S
if)
"g
U
0:
w ><
0 S
S
if) >-
-< '"
Z
::J
f-
0:
a> 0 if)
"g
U 0 0: W
0:
W

~ W W 0 0: f- > f-

~
f- > :::l -< I ~
W
0: ;;:; 0 -< U N if) :;;
W
>- ci -<
I -< ~

S W I
0
"- " 10

0.3 0.3 0.3 0.85 0.3 0.3 0.3 0.3 0.3 0.3 0.3
RIG RIG B B RIG RIG RIG RIG B RIG RIG
10 NT
H4B

~ WELD SPLlCE2

16

~ WELD SPLlCE5
C2

ENGIN
ROOM-RH

RTWA78XF013601
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TO MODEL INDEX
8A-210 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JA1T (L)

5B
,=-0.c::.=------1A
5W

3WB

JUNCTION BLOCK

8
B

I SBF51 40A
IG.1
BODY ENGINE

0.5
2 2 BRIY
GlB WL

cardiagn.com
10A
TAIL RELAY 10 @j]RAILRH
0.5G10
B

2R
~ I~~MI TAIL LH 0.5G1R

0.3G/Y

1.25G/R

0.5G1R D
(LHDOnly)
r- - - - - - - - - - - - - - - - - - --I

1.25 1.25
,, ,
GlR GlR

0.3G1R
0.3R1G
0.5G1R
0.5R1G
0.3G1R

0.85 0.85
B B

0.3R1G J
3B
(RHDOnly)

0.5B

ENGINE ROOM RH ENGINE ROOM LH

RTW78AXF014001
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ELECTRICAL-BODY AND CHASSIS 8A-211

CIRCUIT DIAGRAM 4JA1T (L)

A,~--~0~.5~6~----------------------------------------------~RR~C~07M=6~IL~IG~H~T~R~H~---------------------------------'
TAIL
1.256RfR 26

LICENSE PLATE LIGHT RH


0.56RfR 0.56

CLEARANCE LIGHT PJT RH


0.5G10 0.56

CLEARANCE LIGHT STD RH


0.5G10 0.56

CLEARANCE LIGHT STD LH


0.5G1R 0.56
0.5
GlO r--~~§---------------------------------

CLEARANCE LIGHT PJT LH


0.5G1R 0.56

cardiagn.com
0.56
,
~----------------------------- ,
0.56

3
6
0.3G1R
29
0.5G1R H6

*
r------~
2 3
. -________---"0"'.3"'GI"R"---____ >-I: H361----"-:________----'0"'.3"'G"-/R"---____. . ~6~R VV1NDOW DR SW 6 6
2
1-------1 O.3G/R
* (LHD)
r------..,
:1~21
rTH37l :
O.3G/R 1-------1 26

D
0.5 0.3G1R
GlR

3
6

VV1ELDSPLlCE6

ENGI NE ROOM RH 60DY FIX LH

RTW78AXF014101
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8A-212 ELECTRICAL-BODY AND CHASSIS

ILLUMINATION SWITCH

RTU4Z0SH000901

Inspection
Check to see if there is any continuity between the terminals of
the switch.
Replace the switch when the result of inspection is found
abnormal.

cardiagn.com
RTW48ASH000601

Removal
Preparation:
Disconnect the battery ground cable.
1. Instrument panel driver lower cover assembly
Refer to the removal steps Sec.10
2. Harness switch
3. Illumination control 1
To remove the switch, push the lock from the back side of
the cluster assembly.
RTW78ASH000701
4. Remove the bulb.
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ELECTRICAL-BODY AND CHASSIS 8A-213

HAZARD WARNING FLASHER, TURN SIGNAL LIGHT, BACKUP


LIGHT, HORN AND STOPLIGHT
PARTS LOCATION (RHD)

L5

cardiagn.com
C21
*X1-X15
H23 X16 X17 RELAY
C25 EB1'-EB16 DIODE
C149
SBF1-SBF9~~SE
OW BLOW FUSE

RTW78AXF037701 & RTW78AXF043901


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8A-214 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION (LHD)

L5
F5

F6

Btype

H6

C36
H4
H5
C-18

C25 *X1-X15 RELAY


P6 C149 X16, X17 DIODE

cardiagn.com
EB1-EB16 FUSE
SBF1-SBF9 SLOW BLOW FUSE

P-6 C-27

823 824 888 816

RTW78AXF037801 & RTW78AXF044001


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ELECTRICAL-BODY AND CHASSIS 8A-215

PARTS LOCATION

2WD MIT 4WD MIT


1st switch
(MUX Transmission)

(MUX Transmission)

Clutch slave
cylinder solenoid
(MUX Transmission)

cardiagn.com
2WDNT

E54

(High Output)
4JJ1-TCX
(AW30-40LE)
E108

2WDNT

E30 E54
E35

RTW78AXF023701
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8A-216 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION

2WD MIT
C24SE

~ELPIPE
~~~~

cardiagn.com
E44

4WD MIT
C24SE

E42
E43
Detail A

1. r~KT
-\ELPIPE

RTW78AXF049301
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ELECTRICAL-BODY AND CHASSIS 8A-217

CIRCUIT DIAGRAM C24SE EXCEPT AUSTRALIA


8 B/R
P2

I SBF1 1100A I EB16110A I EB15110A


I SBF9 150A
MAIN IG2 HAZARD HORN

I SBF5 140A
5
IG1 W

20
Bf'( JUNCTION BLOCK

BODY ENGINE

~
Z
0:
o
I

cardiagn.com
$:
(J)' ~
W' Z
0'
0:
2,
0:

~~~~~ ~~'--r~Tr~;r~~~~

0~5+-_ _ _ -+__---,

0.5 0.5 0.5


GNV G/B GlB

:5
I
:5 >'-
I
0: (9
r' r'
1 I
(9
1 I
(9 '"
'"
--'
«
'"
--'
«
z
'"
Z
(9
OJ
z (9 z
(9 0:
OJ OJ OJ
f-
Z
Z
0: o!:
0: 0
OJ OJ o:
C-
2 c- 2W 2 Q;
C-
0: O 2 0 .3
"- OJ is B
0
0

0.5 0.5
0.5 0.5 B B
B B
0.85
B

C36

BODY-CTR ENGINE ROOM-RH ENGINEROOM-LH

RTW780XF012501
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TO MODEL INDEX
8A-218 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE AUSTRALIA

+ o-+--,S",B",I"R-i P2

~ I SBF1 1100A I EB16110A I EB15110A


I SBF9 150A
MAIN IG2 HA2ARD HORN
~
I SBF5140A 5
IG1 W
3W/B

20
Bf'( JUNCTION BLOCK

~.-'-T-'---l....;,;;c..J....,
0.5 W
G
'"
Z

BODY ENGINE
'"o
I

16

~
H6

'"o
I

cardiagn.com
~
Z

'"~~~~~ ,~~-,~~~~~;r~~

0.5 0.5 0.5 0.5 0.5


GNV GNV GlB GlB B

I
:5
1
'"cC
I 1
cC
I 2
f-
I
(9
:5 (9 (9
::J
::J
cC ::J D-
I --' 0
(9
--'
« «
z f-
::J z (9
(fJ

D- (9 f-
()j ()j Z
::J
Z ::J
"«0 Z

'"
::J '"
::J
0
:;;
f-
'" 0.5 f-
f-
2 w
0
'"
LL ()j I

0.5 0.5
0.5 0.5 B B
B B

1.25
B

C36

BODY-CTR ENGINE ROOM-RH ENGINEROOM-LH

RTW780XF012601
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-219

CIRCUIT DIAGRAM HFV6 (RHD)

BW
P11

+
I SBF9 160A I EB16110A
I SBF5140A IG2 HAZARD
IG1
~ 3W/B

JUNCTION BLOCK

BODY ENGINE 0.3


O/B

~
Z
0:
o
I

cardiagn.com
0~5+---_ _ _ +-_-----,

10

0.5 0.5 0.5 0.5 0.5


GNV GNV G/B G/B GlB

0' :5
0:
«
0 :5 >'-
I
(9
Z >'-
:5 1 ~
(I!.
1 I
(9 '" I
>'-
I
(9
I
0: '"
--'
«
z
'OJ"
Z
(9
0:
>'-
>'- I

'"
0-
::J
I
(9
(9
OJ
Z
0:
::J
e-
(9

'0"
"a\
0 C1
'"
--'
«
z
Z
0:
::J
o!:
0
0:
O-

til
f-
2 Q
(fJ
2 w 2 Q;
:;;
0
0:
0.85
Z
Z U5 00.3
2 0: 2
BfY BfY ::J
f-
0:
::J 8B BfY
f-
f- f-
0:
LL 0:
2 LL
W
0.5 0.5 0.5
0.5
B
0.5
B
0.5
B ~
B B B WELD
~
SPLlCE6
WELD
SPLlCE5

2B

C109

ENGINE ROOM-RH BODY-CTR ENGINEROOM-LH ENGINE ROOM-RH

RTW78AXF003301
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TO MODEL INDEX
8A-220 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (LHD)

~60A
IG2

2W

~10A ~10A
5 HAZARD HORN
3W/B W

JUNCTION BLOCK

BODY ENGINE

cardiagn.com
0.5GNV

0.5 0.5 0.5 0.5


GNV GNV G/B G/B
0.85B

H-35 (1)
TRAILER
HITCH

2 0.5 0.5 0.3


0.5 0.5 BIY B B B
B B

~
WELD
SPLlCE6

BODY-CTR ENGINE ROOM-RH ENGINEROOM-LH

RTW78AXF015701
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-221

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (RHD) Sheet 1/2

88/R 2VV
+ P2
~10A
G ~120A I S8F9160A
HORN
MAIN IG2 5VV
~ 0.5
G/R
I S8F5140A
IG1 3 VV/8

30
81Y JUNCTION BLOCK

0.5
G

BODY ENGINE

H6

cardiagn.com
0.5
GNV

[§J
WELD
0.5 0.5
GNV GNV SPLICE 6

~
WELD
SPLlCE5

13 14
H18 H18

0.5 0.3
8 8

ENGINE ROOM-RH BODY-CTR ENGI NE ROOM-LH

RTW78AXF011101
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TO MODEL INDEX
8A-222 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (RHD) Sheet 2/2

O,5G1R
01;>-------------------------------------------------------------------------------------------.------,
0,5 0,5
GlR GlR

HORN RELAY

&~---------,
0,5
GlO

COMBI-
NATION
SWITCH

~~~8H) (RHD, LHD)


A,~----------------------__, C'~--------------+_----------, HORN:HIGH HORN:LOW

O,S5 0,5
W WIG

MfT - -- - -
MfT AfT
- - - - - - , 1- - - - - - - - - - - - - - - - - - - - - -

0,5 O,S5 " '


:: C95 (22) C94 (3) :

cardiagn.com
WIG G
: : TCM (AW3040LE) TCM (JR405E):
,
"
~: ,,
"
"
-,
<>:'
I, ,
BRAKE
(STOPLIGHT), :
:I

0, SVV1TCH ' '0,5 O,S5


>-, 3: Lr~~--------~~~ ::
5:'
(J)I
2:, 0.5
WIG
"
R R
w'
0'
, 2
___________ J
'" ,
1______________ _
0'
:;;',

0,5
o

72

1.25
SIR H35(8)
TRAILER
HITCH

1~5 H35 (6)


r------+----------------------------__-----+----'''--1~ TRAILER
HITCH
1.25 1.25
R SIR

RR COMBINATION RR COMBINATION
LlGHT-RH LlGHT-LH HIGH MOUNT STOPLIGHT

WELD
SPLICE 6
Cl09

BODY-CTR ENGINE ROOM-RH

RTW78AXF011201
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-223

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (LHD) Sheet 1/2

88/R 2VV
+ P2
~10A
G ~120A I S8F9160A
HORN
MAIN IG2 5VV
~ 0.5
GlR
I S8F5140A
IG1 3 VV/8

30
81Y JUNCTION BLOCK

0.5
G

BODY ENGINE

H6

0.85

cardiagn.com
VV
0.3
A 0.85 8
G
0.5
G

0.5 B65
VV WELD
SPLICE 2
TURN SIGNAL
LIGHT SWITCH

33 14
0.5
0.3 RIG Gl8

0.5
GNV

0.5
GNV
0.5
Gl8 ~
WELD
SPLICE 6

0.5 0.5 0.5


GNV GNV GNV
0.5 0.5
Gl8 Gl8
I I
0: 0: :i
t; 0 :i t; ~
1
f-
D-
f-
I
(9
1 if)
f-
I
(9
1
"'
I
(9
::J
1 D-
f-
I
(9
WELD
SPLlCE5
::J
--'
::J <Iz ::J
--'
«
z <Iz (9 «
z
(9 (9 U5 (9
U5 U5 z U5
0:
Z Z OJ Z
0: 0: f- 0:
OJ OJ w OJ
f- f- 0
2 f-
f- f- f-
U5
2 if if if 10 16
H48 H48

0.5 0.3 0.5


0.5 0.3 0.5 8 8 8
8 8 8

ENGINE ROOM-RH BODY-CTR ENGI NE ROOM-LH

RTW78AXF026801
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TO MODEL INDEX
8A-224 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (LHD) Sheet 2/2

O,5G1R
01;>-------------------------------------------------------------------------------------------.------,
0,5 0,5
GlR GlR

HORN RELAY

&~---------,
0,5
GlO

COMBI-
NATION
SWITCH

~~~8H) (RHD, LHD)


A,~----------------------__, C'~--------------+_----------, HORN:HIGH HORN:LOW

O,S5 0,5
W WIG

MfT - -- - -
MfT AfT
- - - - - - , 1- - - - - - - - - - - - - - - - - - - - - -

0,5 O,S5 " '


:: C95 (22) C94 (3) :

cardiagn.com
WIG G
: : TCM (AW3040LE) TCM (JR405E):
,
"
~: ,,
"
"
-,
<>:'
I, ,
BRAKE
(STOPLIGHT), :
:I

0, SVV1TCH ' '0,5 O,S5


>-, 3: Lr~~--------~~~ ::
5:'
(J)I
2:, 0.5
WIG
"
R R
w'
0'
, 2
___________ J
'" ,
1______________ _
0'
:;;',

0,5
o

72

1.25
SIR H35(8)
TRAILER
HITCH

1~5 H35 (6)


r------+----------------------------__-----+----'''--1~ TRAILER
HITCH
1.25 1.25
R SIR

RR COMBINATION RR COMBINATION
LlGHT-RH LlGHT-LH HIGH MOUNT STOPLIGHT

WELD
SPLICE 6
Cl09

BODY-CTR ENGINE ROOM-RH

RTW78AXF011201
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-225

CIRCUIT DIAGRAM 4JA1T (L) Sheet 1/3

,=-o:.::.5:::BfVV=_ _----1 A
8
6

I S6F51 40A
60DY ENGINE IG.1

cardiagn.com
0.5
W
0.85G

L-_ _ _ _ _ _ _ _ _ _ _ _-4_~0~.5~W~~C

0.85W 0.85W

VVlTHOUT):
(
0.5G
SRS
,I
(RHO Only)
--------------------------

0.5 HAZARD RELAY


:- - - - - - - -R-H- - - - - - --:
2 G
W
,
0.5G
0.5
G
0.5G

0.5
GfY

0.5G
0.5G/6

10A 0.5G ~fr


644(1)
I-o-T-"""'''-'--+'-+--'-'=.ANTI THEFT C/U,
~HAZARD
, , '
--~=:==============~------ ,--~--------------:
,
0.5G/VV
0.5G/0

0.30/6 1-===--_--'L;,<,dL"--+~ ~~~C~R


INFLATOR
0.5G/0

RTW78AXF014701
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8A-226 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JA1T (L) Sheet 2/3

E116(1)
BACK UP TRS SW

0.5
W
BACKUPSW

~26
0.85W
1[ E43}> ------t E42
2 0.85RIY
H5
19
0.85RIY
H15
4
1.25B/R

0.5W
H50
1 FLASHER UNIT
BACK UP CONNECTOR SW C67(20)
B L E ABS
I I
NEUTRAL SW
0.5B/VV
H23
0.5B/VV
1
E12 E11
0.5W ~4 ~~
1 2
4 1 0.85
R
STOPLIGHTSW
0.85G 0.85R 0.85R 0.85R

~
H6
1 2 3

0.5G 10
H9
1.25G

0.5BR/VV
0.85R
COMBINATION SW
B64
LIGHTING
WELD

:q:!=
0.5 0.5 0.5
~ 0--,- BR/vv BR B
SPLlCE1 0.85B/R
P
§D

cardiagn.com
1 3
c, O~t-
Is~ Is~ HAZARD SW
~

A---~
~
~1
DI~
0.3G/R

Ig~~~\
0.5W 9
C 0.3R/G B65
B16 WELD
10 SPLlCE2
+-
O ~~1~
0.85W
0

~0.30/B
~
I I: 'C4J 0.5
5
0.5
8 2 4

10 ~ G/VV G/B

~ ~
wc~cwR ~ 0.5G/VV 0.5G/VV -1IBD 0.5G/VV
H15
1.25G
B60 JL 7 0.5G/B /I " 18 /
0.5G/B
H9
6 1.25Y

/ 1~~01\"
5 B60

1
6 6
1.25R
(RHO Only)
-----------------------------------
0.5G/VV
G
0.5G/B
1.25B/R S
FRT TURN LIGHT PJT RH
0.5G/VV 0.5B
C148 C148 T
2 1
SIDE TURN LIGHT RH
0.5G/VV 0.3B
C1 C1
~----------------------------------- 1 2
FRT TURN LIGHT STD RH
0.5G/VV
I 0.5G/VV 0.5B
C22 C22 V
1 2
DOOR MIRROR TURN RH
r---..
~2
0.5G/VV 0.5G/VV 0.3B
029 ~
H36 3
1 =
FRT TURN LIGHT PJT LH
17

0.5G/B 0.5B
149 C149
2 1
SIDE TURN LIGHT LH

0.5G/B 0.3B
C35 C35
1 2
r--... 0.5G/VV FRT TURN LIGHT STD LH
~
~ 0.5G/B 0.5G/B 0.5B
C25 C25 Z
R:' 0.5G/B 1 2
L>- DOOR MIRROR TURN LH
0.5G/B 0.5G/B 0.3B i'-..
H37
3 1
030~ 030
2 V-

RTW78AXF014801
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ELECTRICAL-BODY AND CHASSIS 8A-227

CIRCUIT DIAGRAM 4JA1T (L) Sheet 3/3

L9(2)
FRONT MAP LIGHT
HIGH MOUNT STOPLIGHT
i~·~~ ----------: (O/~~~~~~LE)
,, B13(2)
FAN SW
3B
RR COMBILIGHT RH ,, , 1.25 (LHD)
B r----I
L7(1) : , 1,
: L9(2)
:~:
ISPOT LlGH REARIDEFOGGER
0.51.25 I
F13(2) H37
FUEL FILTER SW
B B :
,
1.25 1.25 1.25 0.5 1.25
B B
: B
F5r------~2~B~~~'__~--~--_+-+---r----------------~------~2~B~--_+--~------,

~
WELD SPLlCE5

RR COMBILIGHT LH
TURN

cardiagn.com
(LHD)
r----I
I 16 I 14
,~,
I~I H18
1_ _ _ _ _ 1

0.5B

UJ~~0~.3~B~----------------------------------------------------_t-------------------------,

V,>-~OL.5~BL- _____________________________________________________t------------------------~_+,

0.3B 1.25

0.5B
O~B----------------------------------

1______ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Y~~0~.3~B~----------------------------------~----------------_t------------------------~_+_+~--~--,

Z.~~0~.5~B~----------------------------------~----------------_t----------_,(L~HHD~)------,
I -O~B-------------------------------------------------- -----------------------

1_ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
0.3B

019(8)
REMOTE MIRROR SW 0.5B

05(3) .-~2~B____________~--~2~B~H36Ir~2~B--~_r-=2~B--jIH18~--~2~B~----,
POWER WINDOW
DRSW 13
0.5
(LHD)
r-----l ~
WELD SPLlCE6

0.5B
~~2j
ENGINE ROOM ENGINE ROOM BODY FIX LH
04(4) RH LH
DOOR LOCK ASM

RTW78AXF014901
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8A-228 ELECTRICAL-BODY AND CHASSIS

TROUBLESHOOTING
STOPLIGHT AND HIGH MOUNTED STOPLIGHT
1. One side of stoplight does not light

Checkpoint Trouble Cause Countermeasure

NG Burned out bulb or poor Replace the bulb or repair


Stoplight bulb continuity
connector contact connector contact

OK

Continuity between NG Open circuit or poor connector Repair open circuit or


9 H9 - 2 F6 (LH) (or contact connector contact
2 F5 (RH))

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OK

Continuity between
C109 - 4 F6 (LH) (or NG Open circuit or poor connector Repair open circuit or
4 F5 (RH)) contact connector contact

2. Both sides of stoplight do not light

Fuse No. SBF-9 (50A, Fuse Reinstall or replace fuse No.


and Relay box) SBF9 (50A or 60A)
or 1 C108 - 4 C107 NG or 1 C108 - 4 C107
Poor fuse contact or blown
Fuse No. C15 (15A) Fuse No. C15 (15A)

OK

Stop light switch (or brake NG Incorrect the switch installation Adjust the switch installation
switch) function or adjustment position

OK

Voltage between 2 F6 Open circuit or poor connector


ground or 2 F5 - ground NG contact between stoplight Repair open circuit or
with brake pedal depressed switch (or brake switch) and connector contact
(Should be battery voltage stoplight
present)
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ELECTRICAL-BODY AND CHASSIS 8A-229

3. High mounted stoplight does not light

Checkpoint Trouble Cause Countermeasure

NG Repair grounding point contact


Grounding point C2 Poor grounding point contact
C2

OK

Continuity between 3 L5 - NG High mounted stoplight Repair or replace the high


1 L5 malfunction mounted stoplight

OK

Voltage between 1 L5 -
Repair an open circuit or
ground with brake pedal NG Open circuit or poor connector
connector contact between

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depressed contact
3 L5 - 13 H18 (RHD) or
(Should be battery voltage
10 H48 (LHD)
present)
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8A-230 ELECTRICAL-BODY AND CHASSIS

TURN SIGNAL LIGHT AND HAZARD WARNING LIGHT


1. Turn signal light does not light on both sides (RH and LH)

Checkpoint Trouble Cause Countermeasure

Fuse No. EB16 (10A, Fuse NG Poor fuse contact or blown Reinstall or replace fuse No.
box) fuse EB16 (10A)

OK

Short circuit between


connector 3 B61 - 1 B61 NG
Flasher unit malfunction Replace the flasher unit
when turn signal switch
operates with starter switch
in “ON” position (Turn
signal light should be ON)

OK

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Continuity between
connector 2 B61 -ground NG Open circuit or poor connector Repair open circuit or
(Should be continuity) contact connector contact

OK

Turn signal switch continuity


between connector NG Poor switch point contact or Repair or replace the
5 B60 - 6 B60 and faulty switch combination switch
5 B60 - 7 B60 when
turn signal switch operates
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ELECTRICAL-BODY AND CHASSIS 8A-231

2. Turn signal light does not light on one side (RH or LH)

Checkpoint Trouble Cause Countermeasure

NG Poor switch point contact or Repair or replace the


Turn signal switch continuity
faulty switch combination switch

OK

(RH)
Continuity between NG Open circuit or poor connector Repair open circuit or
1 C22 - 7 B60 (FRT), contact connector contact
1 C1 - 7 B60 (SIDE)
1 F5 - 7 B60 (RR)

OK

(LH)
Continuity between NG Open circuit or poor connector Repair open circuit or

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1 C25 - 6 B60 (FRT), contact connector contact
1 C35 - 6 B60 (SIDE)
1 F6 - 6 B60 (RR)

3. Hazard warning light does not light

Fuse No. EB16 (10A, Relay NG Poor fuse contact or blown Reinstall or replace the fuse
and fuse box) fuse No. EB-16 (10A)

OK

NG Repair or replace the hazard


Hazard SW. continuity Hazard SW. malfunction
SW.

OK

Voltage between 5 B16 - Open circuit or poor


NG connector contact between Repair open circuit or
ground (Should be battery
fuse No. EB16 (10A) - connector contact
voltage present)
5 B16

4. Flashing rate too fast (One side)

NG Replace the bulb or repair


Inspect bulb Burned out bulb
open circuit
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8A-232 ELECTRICAL-BODY AND CHASSIS

BACKUP LIGHT
1. Backup light does not light on one side (RH or LH)

Checkpoint Trouble Cause Countermeasure

NG Burned out bulb or poor Replace the bulb or repair


Backup light bulb continuity
connector contact connector contact

OK

NG
Grounding point Poor ground contact Repair grounding point contact

2. Backup light does not light on both sides

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Fuse No. C10 (15A, Fuse NG Poor fuse contact or blown Reinstall or replace fuse No.
box) fuse C10 (15A)

OK

Back up light switch (mode NG Poor switch point contact of


Repair or replace the switch
switch) continuity faulty switch

OK

Voltage between 5 F6
(5 F5 ) - ground with NG Open circuit or poor connector Repair open circuit or
starter switch ON and shift contact connector contact
lever into reverse position
(Should be battery voltage
present)
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ELECTRICAL-BODY AND CHASSIS 8A-233

HORN
1. Both sides of horn do not sound

Checkpoint Trouble Cause Countermeasure

Fuse No EB15 (10A, Relay NG Poor fuse contact or blown Reinstall or replace fuse No.
and fuse box) fuse EB15 (10A)

OK

NG
Grounding point Poor ground contact Repair the grounding point

OK

NG Poor relay contact or faulty Reinstall or replace the horn


Horn relay

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horn relay relay

OK

Voltage between connector


Open circuit or poor connector
3 X3 - ground or 1 X3 NG Repair open circuit or
contact between fuse No.
- ground (Should be battery reconnect the connector
EB15 (10A) and horn relay
voltage present)

OK

Remove steering pad and


steering wheel

OK

NG Poor switch point contact or Repair or replace the horn


Horn switch continuity
faulty switch switch

OK

Continuity between
5 X3 - 10 B60 NG Open circuit or poor connector Repair open circuit or
2 X3 - 1 C20 (1 C21 ) contact connector contact
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8A-234 ELECTRICAL-BODY AND CHASSIS

2. One side of horn does not blow

Checkpoint Trouble Cause Countermeasure

Horn continuity between NG


Faulty horn assembly Replace the horn assembly
connectors

OK

Voltage between 1 C20


(1 C21 ) - ground with NG Open circuit or poor connector Repair open circuit or
horn switch depressed contact reconnect the connector
(Should be battery voltage
present)

3. Insufficient horn volume

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NG Recharge or replace the
Battery condition Discharged battery
battery

OK

NG Stain foreign material in the Clfean and/or remove the


Horn
horn foreign material
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ELECTRICAL-BODY AND CHASSIS 8A-235

REMOVAL AND INSTALLATION

A Type REAR COMBINATION LIGHT


Stoplight
Removal
1. Open the tail gate.
2. Remove the screws of rear combination light.
3. Remove the rear combination light assembly.

RTW780SH002101

B Type

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RTW580SH000401

A Type 4. Turn the bulb (1) counterclockwise to remove it.

RTW780SH001201

B Type

RTW580SH000501

Installation
Follow the removal procedure in the reverse order to install the
rear combination light.
Pay close attention to the important points mentioned in the
following paragraphs.

Bulb
Be absolutely sure that each bulb is correctly installed.
This will prevent a poor contact and an open circuit.
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8A-236 ELECTRICAL-BODY AND CHASSIS

HIGH MOUNTED STOPLIGHT


Remove the bulb socket
1. Remove the high mounted stoplight ASM.
• Remove the screws.
• Disconnect the connector.

2. Remove the bulb socket.


• Turn the bulb 1 counterclockwise to remove it.

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Installation
Follow the removal procedure in the reverse order to install the
rear combination light.
Pay close attention to the important points mentioned in the
following paragraphs.

Bulb
Be absolutely sure that each bulb is correctly installed.
This will prevent a poor contact and an open circuit.

DOOR MIRROR - TURN SIGNAL LIGHT


Removal
1. Pull the lower outside corner of the mirror toward you.

2. Press the blade of an ordinary screwdriver (2) into the


mirror outside groove near the mirror base hole (1).

RUW580SH000701
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ELECTRICAL-BODY AND CHASSIS 8A-237

3. Turn the blade of the screwdriver 90 degrees to separate


the parts (1).

RUW580SH000801

4. Use an ordinary screwdriver inserted into the inner groove


(1) of the outside mirror case to pry off the outside panel (it
pasts up on butyl tape). Do this at 5 points around the
groove.

RUW580SH000901

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5. Insert an ordinary screwdriver into the inner groove (1) of
the door mirror - turn signal light. Pry the light free.
6. Disconnect the connector (2).

RUW580SH001001

Installation
Follow the removal procedure in the reverse order to install the
door mirror - turn signal light.
Pay close attention to the important points mentioned in the
following paragraphs.

SIDE TURN LIGHT


Removal
1. Remove the lens 1 .
• Pull the light/bulb toward you while pushing the light
housing in the rear direction of the vehicle to release its
lock.
• Remove the socket by turning it counterclockwise.
2. Pull the bulb 2 to remove it.

Installation
Follow the removal procedure in the reverse order to install the
side turn light.
Pay close attention to the important points mentioned in the
following paragraphs.
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8A-238 ELECTRICAL-BODY AND CHASSIS

Bulb
Be absolutely sure that the side turn light bulb is correctly
installed.
This will prevent a poor contact and an open circuit.

A Type REAR COMBINATION LIGHT


Turn Signal Light
Removal
1. Open the tail gate.
2. Remove the screws.
3. Remove the rear combination light assembly.

RTW780SH002101

B Type

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RTW580SH000401

A Type 4. Turn the bulb 1 counterclockwise to remove it.

RTW780SH001301

B Type

RTW78ASH002501

Installation
Follow the removal procedure in the reverse order to install the
rear combination light.
Pay close attention to the important points mentioned in the
following paragraphs.
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ELECTRICAL-BODY AND CHASSIS 8A-239

Bulb
Be absolutely sure that the rear combination light bulb is
correctly installed.
This will prevent a poor contact and an open circuit.

TURN SIGNAL LIGHT SWITCH


Removal
1. Disconnect the battery ground cable.
2. Remove the steering wheel 1 .
Refer to the “STEERING” Section of this Manual.
3. Remove the instruments panel lower cover 2 .
4. Remove the steering column cover 3 .

RTW780SH000901

This illustration is based on RHD model

5. Disconnect the connector.


6. Remove the turn signal switch from the steering shaft.

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RTW780SH001001

This illustration is based on RHD model


Installation
Follow the removal procedure in the reverse order to install the
turn signal switch (lever).
Pay close attention to the important points mentioned in the
following paragraphs.

Connector
Be absolutely sure that the turn signal switch connector is
securely connected.
This will prevent a poor contact and at an open circuit.

A Type REAR COMBINATION LIGHT


Backup Light
Removal
1. Open the rear gate.
2. Remove the screws.
3. Remove the rear combination light assembly.

RTW780SH002101
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8A-240 ELECTRICAL-BODY AND CHASSIS

B Type

RTW580SH000401

A Type 4. Turn the bulb 1 counterclockwise to remove it.

RTW780SH001401

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B Type

RTW78ASH002601

Installation
Follow the removal procedure in the reverse order to install the
rear combination light.
Pay close attention to the important points mentioned in the
following paragraphs.

Bulbs
Be absolutely sure that each bulb is correctly installed.
This will prevent a poor contact and an open circuit.

HAZARD WARNING FLASHER SWITCH


Removal
1. Disconnect the battery ground cable.
2. Instrument Panel Cluster Assembly
• Refer to Section 10 “BODY” for instrument panel cluster
assembly removal steps.
3. Hazard Warning Switch
• Disconnect the switch connector.
• To remove the switch, push the lock from the back side
RTW780SH001501

This illustration is based on RHD model of the cluster assembly.


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ELECTRICAL-BODY AND CHASSIS 8A-241

Installation
To install, follow the removal procedure in the reverse order.

Connector
Be absolutely sure that the hazard warning flasher switch
connector is securely connected.
This will prevent a poor contact and an open circuit.

BACKUP LIGHT SWITCH


Removal
1. Disconnect the battery ground cable.
2. Disconnect the connector 1 .
3. Remove the backup light switch from the transmission 2 .

Installation
Follow the removal procedure in the reverse order to install the

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backup light switch.
Pay close attention to the important points mentioned in the
following paragraphs.

Backup Light Switch Threads


Apply liquid gasket to the threaded portion and install the
backup light switch.

Connector
Be absolutely sure that the backup light connector is securely
connected.
This will prevent a poor contact and an open circuit.

HORN
Removal
1. Remove the radiator grille.
Refer to the “HEADLIGHT” removal procedure.
2. Loosen the horn bolt.
3. Disconnect the horn connector.

Installation
Follow the removal procedure in the reverse order to install the
horn.
Pay close attention to the important point mentioned in the
following paragraphs.

Connector
Be absolutely sure the horn connector is securely connected.
This will prevent a poor contact and open circuit.
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8A-242 ELECTRICAL-BODY AND CHASSIS

HORN SWITCH
Removal
1. Disable the SRS (Refer to “Disabling the SRS” in Section
9A).
2. Insertion hole for pin push bar at below the steering wheel
indicated arrow.

3. Check the position of the pins in the holes before insert the
pin push bar. Push the pin in the direction of the arrow.

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RTW78ASH001901

4. Push the four pins using the φ5∼6 bar for cancel the lock on
the four pins.

5. Disconnect the SRS air bag connector 1 and horn lead


connector 2 and remove the air bag assembly.
6. Remove the horn switch.

RTW78ASH002201

Installation
1. Connect the SRS bag connector and horn lead connector.
2. Align each snap stud of the driver air bag to the hole in the
steering wheel.

RTW78ASH002401
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ELECTRICAL-BODY AND CHASSIS 8A-243

RTW78ASH002001

A Type 3. Push the horn switch area1 and area-2. At that time check
the audible noise from each snap stud. (Should be no noise
present)
4. Enable the SRS (Refer to “Enabling the SRS” in Section
9A).

RTW78ASH002101

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B Type

RTW780SH003101

INSPECTION AND REPAIR

TURN SIGNAL SWITCH


B60 B60 Lighting Switch Connections
Terminal No.
5 6 7
SW position
Left

Turning
Switch side Harness side Neutral
direction

Right
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8A-244 ELECTRICAL-BODY AND CHASSIS

HAZARD WARNING FLASHER SWITCH


B16
Hazard Warning Flasher Switch Connections
Terminal
No. 4 6 5 3 2 1 7 8
SW position
ON
Switch side OFF

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ELECTRICAL-BODY AND CHASSIS 8A-245

DOME LIGHT, SPOTLIGHT, MAP LIGHT AND WARNING BUZZER


PARTS LOCATION (RHD)

JUNCTION BLOCK
B7 B8 B40 RELAY
C1-C20 FUSE

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*X1-X15 RELAY
X16, X17 DIODE
P6 EB1-EB16 FUSE
SBF1-SBF9 SLOW BLOW FUSE

B56

RTW78AXF037901 & RTW78AXF044101


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8A-246 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION (LHD)

*X1-X15
X16 X17 RELAY
P6 EB1'-EB16 DIODE
SBF1-SBF9 ~USE

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LOW BLOW FUSE

B23 B24

RTW78AXF038001 & RTW78AXF044201


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ELECTRICAL-BODY AND CHASSIS 8A-247

CIRCUIT DIAGRAM C24SE (RHD) WITHOUT ANTI THEFT

+ o-+----,S,-!S",/R-'-------1

~
G
JUNCTION BLOCK

BODY ENGINE

TAIL
RELAY

16
0.5VV
H7

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0.5
GlO

0.5 0.5
VV R
0.5
GlO
or
GlR

ALARMER CONTROL UNIT


(BUZZER)

0.5
S

0.3
SNV

13
H6 H26

0.5 0.5 0.5 0.5 0.5


SNV RIG RIG RIG RIG

I
(fJ
:5
'"0
(fJ
« '" '"
;i:
(fJ
"-
;i: '"'"
;i: '"
;i:
(fJ (fJ (fJ

'"00 '"00 '"00 '"00


0
0 0 0

C109
ENGINE ROOM RH

BODY-CTR

RTW780XF015501
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8A-248 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (RHD) WITH ANTI THEFT

+ o-1-__~8~8~/R~~

~
G
JUNCTION BLOCK

BODY ENGINE

TAIL
RELAY

16
H7 0.5VV

cardiagn.com
0.5
GlO

0.5 0.5
VV R

0.5
GIO

ALARMER CONTROL UNIT


(BUZZER)

0.5
8

0.3
8NV

13
H6 H26

0.5 O. 0.5 0.5 0.5 0.5 0.5 0.5 0.5


RI 0.5
8NV 8NV RIG R/8 RIG R/8 RIG R/8 RIG

I
(fJ
:5
'"0
(fJ
« '" '"
;i:
(fJ
"-
;i: '"'"
;i: '"
;i:
(fJ
ANTI THEFT (fJ (fJ
CONTROLER '"00 '"00 '"00 '"00
0
0 0 0

C109
ENGINE
ROOM RH
BODY-CTR

RTW780XF012701
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ELECTRICAL-BODY AND CHASSIS 8A-249

CIRCUIT DIAGRAM C24SE (RHD) WITH KEYLESS ENTRY

+ o-+-=S-=8J'-'.R'-----1
~
G
JUNCTION BLOCK

BODY ENGINE

0.5VV

cardiagn.com
0.5
GlO
or
GlR

0.5 0.5
VV R
0.5
GlO
or
G/R
MAP
LIGHT

ALARMER CONTROL UNIT


(BUZZER)

0.5
S 1.25
S

0.3
3.0 SNV
S

H6

13 ~
WELD
SPLlCE3

3.0
S
'"o r-::r:--'-...L...:;::....\
~
'"o
15L....:====:t-J

C109
ENGINE ROOM RH

BODY-CTR

RTW780XF012801
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8A-250 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (LHD) WITHOUT ANTI THEFT

+ o-+_-'S"'BI"'R'-----1
~
G
JUNCTION BLOCK

BODY ENGINE

~ 0.5VV
WELD

cardiagn.com
SPLlCE1
0.3 0.5
GJR GIO

0.5 0.5
GJR GJR 0.5 0.5
VV R

ALARMER CONTROL UNIT


(BUZZER)

0.3
~ or
0.5
WELD
SPLlCE3 SNV

14
H26

0.5 0.5 0.5 0.5 0.5


SNV RIG RIG RIG RIG

I
(fJ
:5
'"0
(fJ
«
"-
'"'" '"'"
;i: ;i: '"
(fJ
(fJ
;i:
(fJ ~
'"00 '"00 '"00 '"00
0
0 0 0

C109
BODY-CTR

BODY-CTR

RTW780XF014901
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ELECTRICAL-BODY AND CHASSIS 8A-251

CIRCUIT DIAGRAM C24SE (LHD) WITH ANTI THEFT

+ o-+_-"B-,oBI"R'----1

~
G
JUNCTION BLOCK

BODY ENGINE

TAIL
RELAY
0.5VV

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0.5 0.5
VV R

SPOT
LIGHT

ALARMER CONTROL UNIT


(BUZZER)

0.3
BNV

14
H26

0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
8JVV RIB BNV RIG RIB RIG RIB RIG RIB RIG
2B
I
(fJ
:5
'"0
(fJ
«
"-
'"'" '"'"
;i: ;i: '"
ANTI THEFT
(fJ
(fJ
;i:
(fJ ~
CONTROLER '"00 '"00 '"00 '"00
0
0 0 0

C109
BODY
-CTR
BODY-CTR

RTW780XF012901
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8A-252 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (LHD) WITH KEYLESS ENTRY

+ o-+----'S"'Secl"R_-1

~
G
JUNCTION BLOCK

BODY ENGINE

TAIL
RELAY

~
WELD

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SPLlCE1
0.3 0.5
GlR GlO

0.5 0.5
GlR GlR

SPOT
LIGHT

ALARMER CONTROL UNIT


(BUZZER)

~
WELD
SPLlCE3

0.5
2S RIG

0.5 0.5 0.5 0.5 0.5


8NV RIG RIG RIG RIG

I
(fJ
:5
'"0 ~ '" '"
;i:
(fJ
"-
;i: '"'"
;i: '"
;i:
(fJ (fJ (fJ

'"00 '"00 '"00 '"00


C109 0
0 0 0
BODY-CTR

BODY-CTR

RTW780XF013001
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ELECTRICAL-BODY AND CHASSIS 8A-253

CIRCUIT DIAGRAM HFV6 (RHD)

15 20
B Bf'(

BODY ENGINE

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1.25
B

[}ill
WELD
SPLlCE6

13

ENGINE ROOM RH

RTW78AXF003401
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8A-254 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (LHD)

+ 0--+-----1
~
~

JUNCTION BLOCK
15 20
B BfY

P6 P10

BODY ENGINE

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0.5 0.5
Y W

B46(4)
RRDEF
TIMER

0.5 1.25
BNV B

14

~
0.3RfB \/VELD
SPLlCE6

I
:5
'"±0 ±
0
f- f-
10
S
(fJ ~
'"00 '"00
0 0
f- f-

8: 8:

ENGINE ROOM RH

RTW78AXF015401
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ELECTRICAL-BODY AND CHASSIS 8A-255

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC SOUTH AFRICA

B B/R

JUNCTION BLOCK

30
BIY

BODY ENGINE

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KEY
REMIND SVV1TCH
(KEY CYLINDER)

15

0.5
R

1.25
B

KEYLESS ENTRY
CONTROL UNIT
13
H26

0.5 0.3R/B
RIB
14 14
H26
H1B H26 0.3
RIG
0.3
RIB
0.3
RIB

0.3
RIG
0.3 0.3
BNV RIG
0.3 0.3 0.3 0.3 0.3
RIG RIG RIG RIG RIG

C2

ENGINE
ROOM-RH DOORSVV1TCH DOORSVV1TCH
FRONT-RH FRONT-LH

RTW78AXF017001
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8A-256 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC EXCEPT SOUTH AFRICA

B B/R

JUNCTION BLOCK

30
BIY

BODY ENGINE

KEY

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REMIND SW
(KEY
CYLINDER)

15

0.5
R

1.25
B

1.25
B

KEYLESS ENTRY 0VV1THOUT


CONTROL UNIT KEYLESS ENTRY

, D27(3) D2B(3)
, DOOR & DEAD DOOR & DEAD
LOCK ACTUATOR LOCK ACTUATOR
B44(27) :
ANTI THEFT I
, (RHD) (LHD)
, r------T------l
, , , ,
, ,
, , ,
1-------1 , ,
16 I 13 I , ,
, , , ,
H4B , , ,
, , I 0.3
,
, : , : RIG
,
, , ~------!...--
---------.1--- __ I
(RHD) (LHD) ~i~ .----+---+-+--------,

~i~.------1-t---t----t-+-----,
0.3 0.3
BNV RIG
0.3 0.3 0.3 0.3 0.3
RIB RIG RIB RIB RIG

C2

ENGINE
ROOM-RH

RTW78AXF027101
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ELECTRICAL-BODY AND CHASSIS 8A-257

CIRCUIT DIAGRAM 4JH1-TC

B BlR
+
~
G
JUNCTION BLOCK

30
BIY

KEY STARTER
REMIND SW
BODY ENGINE
SW

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0.5
R

SPOT
15
LIGHT

METER

15

1.25
B

0.5
BNV

L~~)
DEFOGGER
14
H26 H26

0.3
RIG

H26
0.3R/B ~
WELD
0.3 SPLlCE6
RIB

1.25 0.3 0.3 0.3 0.3 0.3 0.3 0.3


0 RIG RNV RIG RIB RIG RIB RIG

1.25 I
(fJ
:5
0
'"0
(fJ
«
"-
'"'" '"'"
;i: ;i: '"
(fJ
(fJ
;i:
(fJ ~
'"00 '"00 '"00 '"00
0
0 0 0

ANTI THEFT
D27 (3) D2B (3) WITHOUT
DOOR&SUPER LOCK DOOR&SUPER LOCK SUPER
ACTUATOR-RH ACTUATOR-LH LOCK

ENGINE
ROOM-RH

RTW78AXF015001
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8A-258 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JA1T (L)

+ o-+_---'S"S"'/R"------1

~
G
JUNCTION BLOCK

BODY ENGINE

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B24 (15)
METER

0.5
SNV

13
H26

0.5
RIG

@D
WELD
SPLlCE6

0.5 0.5 0.3 0.3 0.3 0.3 0.3 0.3 0.3


RIS 0.3
SNV SNV RIG RIS RIG RIS RIG RIS RIG

2S 27 I
(fJ
:5
'"0
(fJ
«
"-
'"'" '"'"
ANTI THEFT
S
(fJ S
(fJ
'"
S
(fJ ~
CONTROLLER '"00 '"00 '"00 '"00
0
0 0 0

ENGINE
ROOM RH

RTW78AXF005901
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ELECTRICAL-BODY AND CHASSIS 8A-259

TROUBLESHOOTING
1. Dome light dose not light

Checkpoint Trouble Cause Countermeasure

Dome light bulb continuity NG Burned out the bulb Replace the dome light bulb

OK

NG Repair or replace the dome


Dome light switch function Switch malfunction
light assembly

OK

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Continuity between NG Open circuit or poor connector Repair open circuit or
connector 5 H12 - 1 L1 contact connector contact

2. Dome light does not go out

Door switch function (Both NG Switch malfunction or foreign Repair or replace the door
side) material switch switch

OK

Continuity between
connector 2 L1 -ground NG Repair short circuit or
Short circuit
when shutting the door connector contact
(Should be no continuity)
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8A-260 ELECTRICAL-BODY AND CHASSIS

REMOVAL AND INSTALLATION

DOME LIGHT
Removal
1. Remove the dome light lens 1 free.
2. Remove two dome light fixing screws.
3. Remove the wiring connector.
4. Remove the dome light.
5. Pull the bulb 2 to remove it.

Installation
Follow the removal procedure in the reverse order to install the

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dome light.
Pay close attention to the important points mentioned in the
following paragraphs.

Bulb
Be absolutely sure that the dome light bulb is correctly
installed.
This will prevent a poor contact and an open circuit.
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ELECTRICAL-BODY AND CHASSIS 8A-261

DOOR SWITCH
Removal
1. Disconnect the battery ground cable.
2. Loosen the screw 1 .
3. Remove the door switch 2 .
4. Disconnect the door switch connector 3 .

Installation
Follow the removal procedure in the reverse order to install the
spot light.
Pay close attention to the important points mentioned in the
following paragraphs.

Connector
Be absolutely sure that the door switch connector is securely
connected.
This will prevent a poor contact and an open circuit.

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SPOTLIGHT (MAP Light)
Removal
1. Grasp the spotlight housing 1 with both hands.
Pull the housing straight down.
This will release the clip.
2. Disconnect the connector 2 .
3. Turn socket 3 counterclockwise to remove it.
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8A-262 ELECTRICAL-BODY AND CHASSIS

Installation
Follow the removal procedure in the reverse order to install the
spot light.
Pay close attention to the important points mentioned in the
following paragraphs.

Connector
Be absolutely sure that the spot light connector is securely
connected.
This will prevent a poor contact and an open circuit.

Bulb
Be absolutely sure that the spot light bulb is correctly installed.
This will prevent a poor contact and an open circuit.

OVER HEAD CONSOLE (MAP Light)


Removal
1. Open the lid (1) and remove the fastener (2).
2. A steel scale equivalent article is inserted in a lens side
hook part and the crevice A section with roof lining, a metal

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clip (5) is pushed in, and a over head consol (3) is removed
3. Disconnect the connector.
4. Push the bulb socket (4) in and turn it counterclockwise to
remove it.
RUW580SH001501

RUW580SH001601

Installation
Follow the removal procedure in the reverse order to install the
front map light.
Pay close attention to the important points mentioned in the
following paragraphs.

Bulb
Be absolutely sure that the front map light bulb is correctly
installed.
This will prevent a poor contact and an open circuit.
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ELECTRICAL-BODY AND CHASSIS 8A-263

INSPECTION AND REPAIR

DOOR SWITCH
R9 R10 Door Switch Connections
R1 R6
Connector R9 R10
No. R1 R6
SW
position Terminal No. 1 Body Ground
PUSHED
RELEASED

Warning function Operational conditions


The buzzer sounds when both the key remind switch and the front door
switch-driver side are turned on.
Key left in starter switch
To stop the sound of the buzzer, turn OFF the starter switch and remove the
key from the starter switch.
The buzzer sounds when the starter switch is turned from the “ON” to “OFF”

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Lighting switch left on position while the lighting switch is ON position.
To stop the sound of the buzzer, turn OFF the lighting switch.

B63
KEY REMIND SWITCH (STARTER
B62
SWITCH)
Switch Connections
Connector No. B63
Starter Terminal
switch key position No. 2 4
Removed
LOCK

OFF
ACC Inserted
ON
START
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8A-264 ELECTRICAL-BODY AND CHASSIS

WINDSHIELD WIPER AND WASHER


PARTS LOCATION (RHD)

JUNCTION BLOCK
B7,B8,B40 RELAY
C1-C20 FUSE

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C3 (SHORT CONNECTOR)

*X1-X15 RELAY
X16, X17 DIODE
P6 EB1-EB16 FUSE
SBF1-SBF9 SLOW BLOW FUSE

RTW78AXF038101 & RTW78AXF044301


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ELECTRICAL-BODY AND CHASSIS 8A-265

PARTS LOCATION (LHD)

B type

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P-6 C-17

(AIT)

RTW78AXF038201 & RTW78AXF044401


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8A-266 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (RHD) WITHOUT INTERMITTENT RELAY

8B1R

JUNCTION BLOCK

20
BIY

P10

BODY ENGINE

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COMBINATION SW (WIPER & WASHER)

0.85
LGNV

B59 B59

0.85 0.85 0.85


UY LG/R UR

0.85 0.85
0 LGNV 0.85 0.85
UY LG/R
0.85
UR

0.85
0
FRT
WASHER
MOTOR

SHORT
CIRCUIT
CONNECTOR

0.5
B
0.85 UO

0.85 UO
0:5+---_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _--'

C36

ENGINE
ROOM-LH

RTW780XF013101
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ELECTRICAL-BODY AND CHASSIS 8A-267

CIRCUIT DIAGRAM C24SE (RHD) WITH INTERMITTENT RELAY

+ 0--+----=-8=-Bl:..:.R---I

B
~
JUNCTION BLOCK

20
BIY

P10

BODY ENGINE

COMBINATION SW (WIPER & WASHER)

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0.85
LGWf--+---t---r--+-------------,

0.85
LGNV

FRT
WASHER
MOTOR

0.5
LNV 0.5
0.85B B

0.5 0.85
LG/L L/R

1- _ _ _ _ _ _ .....

(SOUTH AFRICA
ONLY) FRTWIPER INTERMITTENT RELAY

C2

ENGINE
ROOM-RH

(SOUTH AFRICA
ENGINE ONLy)
ROOM-LH

RTW780XF013201
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8A-268 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (LHD) WITHOUT INTERMITTENT RELAY

8B1R

JUNCTION BLOCK

20
BIY

P10

BODY ENGINE

0.85 LGNV

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COMBINATION SW (WIPER & WASHER)

0.85
LGNV

B59 B59

0.85 0.85 0.85


o LGNV UR

FRT
WASHER
MOTOR

SHORT FRTWIPER MOTOR


CIRCUIT
CONNECTOR

0.5
0.85 B
B
0.85 UO

C2 C36

ENGINE ENGINE
ROOM-RH ROOM-LH

RTW780XF013301
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ELECTRICAL-BODY AND CHASSIS 8A-269

CIRCUIT DIAGRAM C24SE (LHD) WITH INTERMITTENT RELAY

8B1R

JUNCTION BLOCK

20
BIY

P10

BODY ENGINE

0.85 LGNV

COMBINATION SW (WIPER & WASHER)

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H8

0.85
LGNVf------t------+-------------,

0.85
LGNV
0.5 0.85
LNV 0

H8
H8 H8

FRT
WASHER
MOTOR

0.5 0.85
LNV o 0.5
0.85B B

0.5 0.85
LG/L L/R

FRTWIPER INTERMITTENT RELAY

C36 C109

ENGINE ENGINE BODY-CTR


ROOM-RH ROOM-LH

RTW780XF013401
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8A-270 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6

+ 0--+-------1
G
G
JUNCTION BLOCK

20
BIY

P10

STARTER
BODY ENGINE SWITCH

0.85 0.85 LGNV


LGNV __--------~0~.8~5~L~GNV~--------,

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COMBINATION SWITCH (WIPER & WASHER)

0.85
LGNV

0.5 0.85
LNV 0

0.85
UR

H8 H8

FRT
WASHER
MOTOR

0.5 0.85
LNV 0
0.5
0.85B B

FRTWIPER INTERMITTENT RELAY

:---l-jil----:---
I I

:
I
=
I
I _ I

~ ENGINE ROOM-RH : ENGINE ROOM-LH :


- - - - (LHD) - - - - - - - - - -(RHD)- - - --

RTW78AXF002201
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ELECTRICAL-BODY AND CHASSIS 8A-271

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC, 4JH1-TC

8B1R

JUNCTION BLOCK

30
BIY

P10

BODY ENGINE

0.85.-_ _ _ _ _ _ _ _ _ _ _0
"'.8"'5"'L"'GNV=_ _ _ _ _ _ _ _ _ _----,
LGNV+-_ _ _ _ _ _ _ _ _ _~0~.8~5~L~GNV~_ _ _ _ _ _,

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WIPER & WASHER SWITCH (COMBINATION SWITCH)

L~~+-~--+-~-+--------,

0.85 0.5 0.85 0.5


LGNV LGiL UR B

0.85
UR

0.85 FRT
L/R WASHER
MOTOR

0.5
B
0.85B

FRTWIPER INTERMITTENT RELAY

RTW78AXF027201
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8A-272 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JA1T (L)

8B1R

JANCTION BLOCK

30
BIY

P10

BODY ENGINE

0.85LGI\N

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COMBINATION SW (WIPER & WASHER)

B59

0.85
LGI\N .--------+---------, 0.85
L/R

FRT
WASHER
MOTOR

0.85
o 0.5
0.85B B

0.85
UR

FRT WIPER INTERMITTENT RELAY

ENGINE
ROOM-LH

RTW78AXF005701
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ELECTRICAL-BODY AND CHASSIS 8A-273

TROUBLESHOOTING
WINDSHIELD WIPER
1. Wiper dose not operate at any switch position

Checkpoint Trouble Cause Countermeasure

NG Reinstall or replace the fuse


Fuse No. C9 (20A) Poor fuse contact or blown
No. C9 (20A)

OK

Voltage between 3 B59 and


the ground (Should be battery NG Open circuit or poor connector Repair open circuit or
voltage present) contact connector contact

OK

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Continuity in the wiper & NG Replace the wiper & washer
SW. malfunction
washer SW. SW.

OK

Grounding point C2 (LHD), NG


Poor grounding point contact Repair grounding point
C C36 (RHD)
contact

OK
1. Wiper motor function when
connecting the motor
connector 3 C4 to the
battery (+) terminal, and 1
C4 to the (-) terminal
(Should the wiper motor
rotate at a low speed) NG
Wiper motor malfunction Replace the wiper motor
2. Wiper motor function when
connecting the motor
connector 2 C4 to the
battery (+) terminal, 1
C4 to the (-) terminal
(Should the wiper motor
rotate at a high speed)

OK

Continuity between 1 C4 NG Open circuit or poor connector Repair open circuit or


and C36 (RHD), C2 (LHD) contact connector contact
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8A-274 ELECTRICAL-BODY AND CHASSIS

2. Wiper dose not operate at “ INT “ position

Checkpoint Trouble Cause Countermeasure

Continuity between the wiper


& washer SW connector NG Replace the wiper & washer
SW. malfunction
terminals 4 B59 and 2 B59 SW.
at the “ INT “ position

OK

Grounding point C36 (RHD), NG Poor grounding point contact Repair grounding point contact
C2 (LHD)

OK

Voltage between the


intermittent relay harness side
connector terminal 4 C3 NG Open circuit or poor connector Repair open circuit or
and the ground at the “INT” contact connector contact

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position (Should be battery
voltage present)

OK

NG
Intermittent relay function Relay malfunction Replace the intermittent relay

3. Wiper does not operate at “LO” position

Wiper motor function


1. Disconnect the wiper &
washer SW. connector
2. Turn the starter SW. on
3. Short-circuit between the
NG
wiper & washer SW. Wiper motor malfunction Replace the wiper motor
harness side connector
terminal 3 B59 and
5 B59 .
4. Check to see if the wiper
motor rotates at a low
speed

OK

NG Replace the wiper & washer


Wiper & washer SW. function SW. malfunction
SW.
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ELECTRICAL-BODY AND CHASSIS 8A-275

4. Wiper does not operate at “HI” position

Checkpoint Trouble Cause Countermeasure

Continuity between the wiper


& washer SW. connector NG Open circuit or poor connector Repair open circuit or
terminals 4 B59 at the “HI” contact connector contact
position

OK

Wiper motor function when


connecting the motor
connector 2 C4 to the
battery (+) terminal, and 1 NG
Wiper motor malfunction Replace the wiper motor
C4 to the (-) terminal
(Should the wiper motor rotate
at a high speed)

OK

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Continuity between 4 B59 NG Open circuit or poor connector Repair open circuit or
and 2 C4 contact connector contact

5. Rotation of the wiper motor does not stop

Continuity in the wiper & NG Replace the wiper & washer


SW. malfunction
washer SW. SW.

OK

NG
Wiper motor function Wiper motor malfunction Replace the wiper motor
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8A-276 ELECTRICAL-BODY AND CHASSIS

6. Auto-stop function of the wiper motor does not operate

Checkpoint Trouble Cause Countermeasure

Continuity between the wiper


& washer SW. connector NG Open circuit or poor connector Repair open circuit or
terminals 5 B59 and 6 B59 contact connector contact
at the “OFF” position

OK

Wiper motor function


1. Disconnect the wiper motor
connector
2. Connect the motor
connector 5 B59 to the
battery (+) terminal and
1 C4 to the (-) terminal,
and then change the
connection of the battery (+) NG
Wiper motor malfunction Replace the wiper motor
terminal to the connector

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4 C4 while the motor
rotating at a low speed
3. Check to see if the wiper
motor stops at the auto stop
position when connecting
the connector terminals
3 C4 and 1 C4 in this
condition

OK
Voltage between the wiper
Repair an open circuit or a
motor harness side connector NG
Open circuit or poor connector poor connection of the
terminal 4 C4 and the
contact connectors between the fuse
ground (Should be battery
No. C9 (20A) and 4 C4
voltage present)

OK

Continuity between the


intermittent relay harness side
connector 6 C3 and the NG Open circuit or poor connector Repair open circuit or
wiper motor harness side contact connector contact
connector 6 C4

OK

Intermittent relay function NG Relay malfunction Replace the intermittent relay


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ELECTRICAL-BODY AND CHASSIS 8A-277

WASHER
1. Washer motor does not operate

Checkpoint Trouble Cause Countermeasure

NG Reinstall or replace the fuse


Fuse No. C9 (20A) Poor fuse contact or blown
No. C9 (20A)

OK
Continuity between the wiper
& washer SW. side connector
terminals 1 B59 and 7 B59 NG Replace the wiper & washer
SW. malfunction
when the washer button is SW.
depressed

OK
Voltage between the wiper &
Repair or an open circuit or a
washer SW. harness side NG
Open circuit or poor connector poor connection of the

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connector terminal 7 B59
contact connectors between the fuse
and the ground (Should be
No. C-9 (20A) and 7 B59
battery voltage preset)

OK
Voltage between the washer
motor harness side connector Repair or an open circuit or a
terminal 2 C17 and the NG Open circuit or poor connector poor connection of the
ground when the washer contact connectors between 2 C17
button is depressed (Should and 1 B59
be battery voltage present)

OK

NG Repair grounding point C36


Grounding point C36 Poor grounding point contact
contact

OK
Washer motor function when
connecting the motor side
connector 2 C17 to the
battery (+) terminal, and the NG Motor malfunction Replace the washer motor
connector 1 C17 to the (-)
terminal (Should the washer
motor rotate)

OK

Continuity between 1 C17 NG Open circuit or poor connector Repair open circuit or
and C36 contact connector contact
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8A-278 ELECTRICAL-BODY AND CHASSIS

REMOVAL AND INSTALLATION

WIPER AND WASHER SWITCH


Removal
Refer to the removal steps of the LIGHTING SWITCH
(COMBINATION SWITCH) in “ LIGHTING “ of this section.

Installation
Follow the removal procedure in the reverse order to install the
wiper and washer switch.
Pay close attention to the important points mentioned in the
following paragraphs.

Connector

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Be absolutely sure that the wiper and washer switch connector
is securely connected.
This will prevent a poor contact and an open circuit.

RTW780SH001601

This illustration is based on RHD model


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ELECTRICAL-BODY AND CHASSIS 8A-279

INSPECTION AND REPAIR

Control Switch Connections


B59 Terminal
No. 6 3 5 4 2 7 1
SW position
Mist
Off

Switch side INT

Lo
Hi
Wash

Wiper Motor Inspection


Connector

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Low Speed Inspection
1. Clamp the wiper motor in a vise.
The moving parts must be clear of the vise.
2. Connect the connector terminals to the battery.
Refer to the illustration.
3. Check the wiper motor low speed operation.
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8A-280 ELECTRICAL-BODY AND CHASSIS

High Speed Inspection


1. Clamp the wiper motor in a vise.
The moving parts must be clear of the vise.
2. Connect the connector terminals to the battery.
Refer to the illustration.
3. Check the wiper motor high speed operation.

Auto-Stop Inspection
1. Clamp the wiper motor in a vise.
The moving parts must be clear of the vise.
2. Connect the connector terminals to the battery.
Refer to the illustration.
3. Check the wiper motor low speed operation.
4. Disconnect the positive battery terminal.
This will stop the motor.

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5. Connect the connector terminals No. 3 and No. 6 with a
lead wire.
Refer to the illustration.
6. Reconnect the positive battery terminal to connector
terminal No. 4.
This will restart the motor.
Refer to the illustration.
7. Check the auto-stop operation.

Washer Motor Inspection


1. Fill the washer tank with washing solution.
2. Disconnect the motor connector.
3. Apply battery voltage to the washer motor connector.
4. Check the washer motor operation.
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ELECTRICAL-BODY AND CHASSIS 8A-281

WIPER MOTOR AND LINKAGE


Removal
1. Disconnect the wiper arm nut cap 1 .

2. Remove the wiper arm nut 2 .


3. Remove the wiper arm with blade.

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4. Disconnect the wiper motor connector 3 .
5. Remove the wiper motor bracket screws 4 .

6. Disconnect the wiper motor from the wiper linkage at the


crank arm 5 .

7. Remove the vent cowl cover 6 .


• Remove the 6 screw.
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8A-282 ELECTRICAL-BODY AND CHASSIS

This illustration is based on RHD model


8. Remove the wiper linkage 7 from the access hole.

Installation
Follow the removal procedure in the reverse order to install the
wiper motor and linkage.
Pay close attention to the important points mentioned in the
following paragraphs.

Wiper Linkage
Take care not to scratch the painted surfaces of the body when
installing the wiper linkage to the body.
In case crank arm of wiper motor is removed, confirm the

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position of auto stop prior to reinstall the crank arm to the wiper
motor.
Crank Arm Nut Torque N⋅m (kg⋅m/lb ft)
20 − 26 (2.0 − 2.6 / 14.5 − 18.8)

Wiper Blade Position


Confirm the auto stop position of wiper motor prior to the
installation of the wiper blade and arm.
The distance between the vent cowl cover rubber seal 1 and
the wiper blade edge 2 is about 52±7.5 mm (2.05±0.3 in) 3
40±7.5 mm (1.57±0.3 in).

880R300006

Wiper Arm Nut


Tighten the wiper arm nut to the specified torque.
Wiper Arm Nut Torque N⋅m (kg⋅m/lb ft)
27 − 35 (2.75 − 3.57/19.94 − 25.85)

This illustration is based on RHD model


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ELECTRICAL-BODY AND CHASSIS 8A-283

Windshield Washer Spray


Be sure that the engine hood is completely closed before
checking the windshield washer spray adjustment.
Windshield Washer Spray Position: Refer to the illustration.

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RTW38DSF000201

Connector
Be absolutely sure that the wiper motor connector is securely
connected.
This will prevent a poor contact and an open circuit.

Note:
Windshield wiper arm and blade assembly configurations
are different for the right-hand and left-hand side of the
vehicle.
Be careful not to confuse the right-hand and left-hand side
assemblies.

WASHER TANK MOTOR


Removal
1. Remove the head light.
• Refer to the head light in this manual.
2. Remove the inner liner.
3. Pull out the clip washer filler.
4. Remove the washer tank nuts.

This illustration is based on RHD model


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8A-284 ELECTRICAL-BODY AND CHASSIS

4. Disconnect the connector 1 .


5. Disconnect the water hose 2 .

6. Pull out the washer tank motor 3 .

Installation

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Follow the removal procedure in the reverse order to install the
washer tank motor.
Pay close attention to the important points mentioned in the
following paragraphs.

Connector
Be absolutely sure that the washer tank motor connector is
securely connected.
This will prevent a poor contact and an open circuit.
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ELECTRICAL-BODY AND CHASSIS 8A-285

TRANSMISSION CONTROL MODULE (TCM)


PARTS LOCATION (RHD)

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H1 *X1-X15
X16,X17 RELAY
P6 EB1-EB16 DIODE
SBF1-SBF9 ~USE
LOW BLOW FUSE

RTW78AXF038301 & RTW78AXF044501


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8A-286 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION (LHD)

C-2

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*X1-X15
X16 X17 RELAY
P6 H23
EB1'-EB16 DIODE
SBF1-SBF9 ~USE
LOW BLOW FUSE

RTW78AXF038401 & RTW78AXF044801


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ELECTRICAL-BODY AND CHASSIS 8A-287

PARTS LOCATION 4JJ1-TC

(High Output) E90 E13 E14 E15 E16 E107


4JJ1 ·TCf4JK1 · TC INJECTION INJECTION INJECTION INJECTION BOOST
NOZZLE 1 NOZZLE 2 NOZZLE 4 PRESSURE
E47
MAF&IAT El06
SENSOR TURBOCHARGER NOZZLE
SOLENOID
E7l
EGR BRUSH
DC MOTOR POSITION
E49
GLOW PLUG
E40 E67
BAROMETRIC ",S"'RLCONTROL
PRESSURE SOLENOID VALVE
SENSOR
: __)!?- _ , ,& TO TRANSMISSION
E39
CAMSHAFT
, --E27
FUEL TEMPERATURE SENSOR
POSITION
SENSOR
ENGINE-
E41 ENGINE ROOM
ENGINE COOLANT

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TEMPERATURE
SENSOR ENGINE-
ENGINE ROOM
E3
NC COMPRESSOR
MAGNETIC CRANKSHAFT
CLUTCH SCV OIL PRESSURE FUEL RAIL E10 SENSOR
SWITCH PRESSURE ENGINE GROUND
REGULATOR
(Standard OutplA)
4JJ1.TCI4JK1.TC Ego E93 E47 E13 E15 E40
EeM ECM BRACKET MAF&IAT INJECTION INJECTION BAROMETRIC E16
~ENSOR NoZi"E 1 INJECTION
ENGINE NOZZLE 4
ROOM
INTAKE THROTTELE
DC MOTOR
POSITION
EGR
e58 BRUSH
EeM MOTOR DC MOTOR
J2 SIDE POSITION

~~~~~:~~:::~~SW~'RL
E39
CAMSHAFT
POSITION CONTROL
SENSOR MOTOR SOLENOID
SIDE VALVE
ES2
E17 CRANKSHAFT
AC GENERATOR POSITION (CKP)
(B) SENSOR
E4
ENGINE-
ENGINE
(L,S)
E41 ROOM
ENGIN E sev
TEMP FUEL RAIL FUSE&RELAY
COOLANT BOX
COMP SENSOR PRESSURE
TEMPERTURE OIL
REVERSE SIDE SENSOR
SENSOR PRESSURE
E3
MAGNETIC SWITCH
CLUTCH

RTW78AXF048601
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8A-288 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION 4JH1-TC

cardiagn.com

RTW78AXF049401
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ELECTRICAL-BODY AND CHASSIS 8A-289

PARTS LOCATION

cardiagn.com

RTW78AXF035701
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8A-290 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 Sheet 1/2

~________________~8~W~__~P11 ~____________~

JUNCTION BLOCK
15 20
B BIY

BODY ENGINE

cardiagn.com
W

[]§[J [1EJ
10A 10A
ECM(B) TCM/PIM
0.85
16
o

0.5 RRCOMB
RIY LlGHT-LH
58 F6 (5)
C56 f-I-__-"0"'.5-'-R"-IY'--------4

0.85 1.25
LIY B PNP
55 23 32 SWITCH

0.5 0.5 0.5 0.85 0.5


Y L O/B o RIY

6 7 32 11 31

TeM

RTW78AXF012501
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ELECTRICAL-BODY AND CHASSIS 8A-291

CIRCUIT DIAGRAM HFV6 Sheet 2/2

C44 (2)
STOPLIGHT SWITCH

0~5+---_ _ _ _ _-----1 H9 f-1_0_-----'0"'.8"'5'-'R-'----_ _~ F6 (2)


RR COMBINATION
LlGHT-LH

AUTOMATIC TRANSMISSION

cardiagn.com
0.85 0.5 0.5 0.5 0.5 0.5 Q5 Q5 Q5 Q5 Q5 0.5 0.5 0.5 0.5
R LG Y/B BRNV BR W O/B SBNV Y/B BRNV P L o GY/R LNV

0.85
B

TCM

ENGINE
ROOM-LH

RTW78AXF012601
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8A-292 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC (AW30-40LE) Sheet 1/2

2W

ISBF1 1120A
8B/R MAIN

~10A
ECM(B)

0.5
RNV

JUNCTION BLOCK

BODY ENGINE
STARTER
SWITCH
0.5
R/IN

C107

cardiagn.com
L--------------------4----~A

0.5
Y
0.5 0.5
W RNV

H4

24
C94 C94

0.5
Y
TeM (AW3040LE)
0.5
BIY

0.5
B

VEHICLE 0.5 0.85


SPEED SENSOR B B
0.5 0.5
(4WD) Y L
H4

POWER/3rd
0.85
B START SWITCH

0.85
B
INTPUT
REVOLUTION
SENSOR
E10

C135 (3) J/C1

ENGINE L-________---. C136 (3) J/C2

ENGINE ROOM-RH

RTW78AXF011601
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ELECTRICAL-BODY AND CHASSIS 8A-293

CIRCUIT DIAGRAM 4JJ1-TC (AW30-40LE) Sheet 2/2

EC ONLY
(4WDTYPE)
X7(1)
:----C111(7)---:
(4WDTYPE)
STARTER : TRANSFER I
1
CUT RELAY ICONTROL MODULE

0.3
BNV

0.75W

0.85
W
INHIBITOR SWITCH
A

(LHD) (RHO)
: - - - -F5(2)- - - -:- - - - F6(2) - --~
IRR COMBINATION I RR COMBINATION:
:__ ..!-~~!-~'i __ ~ __ ,:!~H_T~L~ __ ~

cardiagn.com
0.5 0.5
1.25 YN RIB
R 0.85 0.3
10 B LNV
H9
B24(7)
METER
0.85
R
E10

0.5
R
ENGINE
22 21
C95 C95

TeM (AW3040LE)

AfT OIL PRESSURE SOLENOID SOLENOID LOCKUP


TEMPERATURE CONTROL -1 -2 SOLENOID
SENSOR SOLENOID

AlTTERMINALASM

RTW78AXF011701
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8A-294 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC (JR405E) Sheet 1/2

2W

ISBF1 1120A
8B/R MAIN

~10A
ECM(B)

0.5
RNV

JUNCTION BLOCK
30
Bf'(

BODY ENGINE
STARTER
SWITCH
0.5
RNV

C107

cardiagn.com
L----------t--------~----~A

METER
0.85
G

0.5
Y 0.5
RNV
STOP-
LIGHT
SWITCH

0.5 0.85
W R
H4
0.5
W

0.5
Y

TeM (JR405E)

0.5
Bf'(
C95

0.5
B

VEHICLE 0.5 0.85


SPEED SENSOR
(4WD) H4
POWER/3rd
0.85 START SWITCH
B
DATA LINK
CONNECTOR

0.85
B

E10

ENGINE

ENGINE ROOM-RH

RTW78AXF011401
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ELECTRICAL-BODY AND CHASSIS 8A-295

CIRCUIT DIAGRAM 4JJ1-TC (JR405E) Sheet 2/2

(4\1\10 TYPE)
---------
: C-111(7) :
X7(1) TRANSFER I
STARTER CONTROL
CUT RELAY I MODULE

0.3
BNV

INHIBITOR SWITCH

0.3
LNV

cardiagn.com
0.85
B

0.3
BR/R

12
C95 C94
o 4L

TeM (JR405E)

I W I I
AfT OIL u "-
TEMPERATURE
f-
:3u "-< U
f- :::J
"u9
w
§u
SENSOR "'.,.'" :3u "-<
S ~ I "'.,.'" I

9 '"
I ~ '"
I

NT TERMINALASM

RTW78AXF011501
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8A-296 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JH1-TC (LHD) (JR405E) Sheet 1/2

I SBF1 180A
8 BlR MAIN
+ 0-+---'--''''-----1
8
B I SBF4130A
ECM

3
BIY
JUNCTION BLOCK
30
BIY
3
BIY
P6 P10

BODY ENGINE

C107

cardiagn.com
METER

0.5
BIY
0.5
Y

0.5 0.85 0.85R


W R
36
H5
0.5
W

TeM
GND KVV2000
B5 A5 A18
C-95

VEHICLE
SPEED SENSOR
(4WD) 0.5
B

0.5 POWER/
B
3rd START
15 C19(10) SW
METER(+B)

DATA LINK 6 2
CONNECTOR
~ ~
E6 (6) WELD SPLICE 8 WELD SPLICE 2
INJ PUMP
~ []ill
16 WELD SPLICE 5 10 WELD SPLICE 6

0.5 RIY
2B

ENGINE ENGINE
ROOM-RH
ENGINE
ENGINE
ROOM-RH

RTW78AXF004801
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ELECTRICAL-BODY AND CHASSIS 8A-297

CIRCUIT DIAGRAM 4JH1-TC (LHD) (JR405E) Sheet 2/2

X8(2)
STARTER RELAY

TRANSFER
C/U

0.5 0.5
BR/R B

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C111
H4

0.3 0.3
E10
UW BR/R

ENGINE
12

B11 A17 B2 B21


0 3 2 L

TeM
(-)

TIM OIL
TEMPERATURE
SENSOR
I
I

'"
I '"
I

NTTERMASM

RTW78AXF004901
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8A-298 ELECTRICAL-BODY AND CHASSIS

MANUAL TRANSMISSION SHIFT ASSIST


PARTS LOCATION (RHD)

~UNCTION BLOC
P15
C;,~8,B40 RELAyK
C20 FUSE

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H4

i>l<X1-X15
X16, X17 RELAY
P6 EB1-EB16 DIODE
SBF1-SBF9 ~~~EWBLOWFUSE

RTW78AXF038701 & RTW78AXF044901


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ELECTRICAL-BODY AND CHASSIS 8A-299

PARTS LOCATION (LHD)

JUNCTION BLOCK
B7,B8,B40 RELAY
C1-C20 FUSE

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*X1-X15 RELAY
X16, X17 DIODE
P6 EB1-EB16 FUSE
SBF1-SBF9 SLOW BLOW FUSE

(AfT)

/1

RTW78AXF038801 & RTW78AXF045001


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8A-300 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION

(High Output) E90 E13 E14 E15 E16 E107


4JJ1 -TC J1 INJECTION INJECTION INJECTION INJECTION BOOST
NOZZLE 1 NOZZLE 2 NULLLe3 NOZZLE 4 PRESSURE
SENSOR
E47
E106
SENSOR TURBOCHARGER NOZZLE
I
E71
EGR BRUSH
DC MOTOR POSITION
E49
GLOW PLUG
E40 E67
SVv'lRL CONTROL
SOLENOID VALVE
SENSOR
..... @TO TRANSMISSION
E39
CAMSHAFT
",,--E27
FUEL TEMPERATURE SENSOR
POSITION
SENSOR H5
ENGINE-
E41 ENGINE ROOM
ENGINE COOLANT

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TEMPERATURE H4
SENSOR ENGINE-
ENGINE ROOM
E3
Me COMPRESSOR
MAGNETIC E50 E48 CRANKSHAFT
CLUTCH SCV OIL PRESSURE FUEL RAIL SENSOR
SWITCH PRESSURE ENGI NE GROUND
REGULATOR
(Standard Output)
4JJ1 -TC/4JK1 · Te E90 E93 E47 E13 E1 5 E40
ECM ECM BRACKET MAF&IAT INJECTION INJECTION BAROMETRIC E16

ENGINE
eENS'OR N"Lf~'; 1 NULfLe3 INJ ECTION
NOZZLE 4
ROOM
INTAKE THROTTELE
DC MOTOR
POSITION

C58
ECM
;t=======~::~~::::-!E~GR
DC MOTOR
BRUSH
DC MOTOR
J2 REVERSE SIDE POSITION
E49

~~~~~~~~~~G~L=,O~W~~::::~~i
E39
CAMSHAFT SWIRL
POSITION CONTROL
SENSOR MOTOR SOLENOID
REVERSE SIDE VALVE
E52
E17 CRANKSHAFT
AC GENERATOR POSITION (CKP)
IBI SENSOR
E4 ""~>::::-----~E~NGINE~
(L,S) ENGINE
E41 ROOM
ENGINE FUEL SCV ENGINE
TEMP FUSE&RELAY
COOLANT E1 GROUND FUEL RAIL BOX
TEMPERTURE AlC COMP SENSOR PRESSURE
SENSOR REVERSE SlOE OIL
SENSOR
E3 PRESSURE
MAGNETIC SWITCH
CLUTCH

RTW78AXF048701
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ELECTRICAL-BODY AND CHASSIS 8A-301

PARTS LOCATION

.'~..,.L- ___ ENGINE HARNESS

~L_ _ _ _ E110, E112 h MUX Transmission)


1IJ,""'I---_ _ Backup SWltc ~ Transmission)
1st switch (MU

4WD MIT

Clutch slave
cylinder solenal'd (MUX Transmission)

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f~~sfer actuator

ENGINE HARNESS

2WD MIT

Clutch slave ,
I' der solenoid
(~~X Transmission)

RTW780XF009401
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8A-302 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC EXCEPT SOUTH AFRICA

+ o--+---,8c::B,,-/R'------I
~
3W/B
@]
JUNCTION BLOCK

STARTER
SVV1TCH
BODY ENGINE

0.85
W
LHD ONLY

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0.85 DIODE
W
0.5R/Y
0.5 H4
W
0.5
o ,
--"

0.85
W

TRANSMISSION
RELAY

0.85 0.5
W W

0.5
L BACKUP
0.5
LIGHT 1ST SWTCH
SVV1TCH
o
16
H4

0.3 0.5
B L

CLUTCH
SLAVE
CYLINDER
SOLENOID

1.25
BIR

F5(5)
REAR
C36 COMBINATION
LlGHT-RH

ENGINE ENGINE
ROOM-LH

RTW78AXF022801
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ELECTRICAL-BODY AND CHASSIS 8A-303

METER, WARNING LIGHT AND INDICATOR LIGHT


PARTS LOCATION (RHD)

~¥NCTION BLOCK
C1,B8,B40 RELAY
-C20 FUSE

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~I'g-~Y
*X1-X15
X16, X1?
C26 C141
EB1-EB16 FUSEE
SBF1-SBF9 SLOW BLOW FUSE

RTW78AXF038901 & RTW78AXF045101


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8A-304 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION (LHD)

A type

Btype

C-2

H4

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H23 H5 *X1-X15
X16 X17 RELAY
P6 C26
EB1'-EB16 DIODE
~USE
SBF1-SBF9 LOW BLOW FUSE

P-6

RTW78AXF039001 & RTW78AXF045201


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ELECTRICAL-BODY AND CHASSIS 8A-305

PARTS LOCATION C24SE


C56

E70
E60

To E6, E7, E8, E9

E72

H34

To E64, E75

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To E18

E84

To E66
To E85

E59

E69

E65
E2
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8A-306 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION 4JJ1-TC/4JK1-TC

(High Output) E90 E13 E14 E15 ~6 E107


4JJ1 ·TCf4JK1 · Te J1 LE'O,N BOOST
INJECTION INJECTION INJECTION ,'N'oJ,Ez:C,T
NOll:CE 1 NO","E 2 " PRESSURE
SENSOR
E'7
E106
SENSOR

E71

E40
BAROMETRIC
PRESSURE
~;~~~~~ / ' "~"~L CONTROL
SOLENOID VALVE
SENSOR
.... (Q~ TO TRANSMISSION
E39
CAMSHAFT
FUEL TEMPERATURE SENSOR
POSITION
SENSOR
ENGINE-
E41 ENGINE ROOM
ENGINE COOLANT

cardiagn.com
TEMPERATURE
SENSOR

E3
NC COMPRESSOR
MAGNETIC CRANKSHAFT
CLUTCH SCV OIL PRESSURE FUEL RAIL E10 SENSOR
SWITCH PRESSURE ENGINE GROUND
REGULATOR
(Standard OutplA)
4JJ1-TC/4JK1-Te E90 E93 E47 E13 E15 E40
ECM ECM BRACKET MAF&IAT INJECTION INJECTION BAROMETRIC E16
GROUND 1 SENSOR
ENGINE
ROOM
INTAKE THROTTELE
DC MOTOR
POSITION
EGR
C58 BRUSH
ECM DC MOTOR
J2 POSITION
E'9

~~~~~~G~LO~W~~::::~~.~
E39
CAMSHAFT SWIRL
POSITION CONTROL
SENSOR SOLENOID
VALVE
E52
E17 CRANKSHAF T
AC GENERATOR POSITION (CKP)
(B) SENSOR
E' ,
ENGINE
(L,S)
E41 ROOM
E92
ENGINE FUSE&RELAY
COOLANT FUEL RAIL
PRESSURE BOX
TEMPERTURE Me COMP SENSOR
OIL
SENSOR REVERSE SIDE SENSOR
E3 PRESSURE
MAGNETIC SWITCH
CLUTCH
RTW78AXF048601
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ELECTRICAL-BODY AND CHASSIS 8A-307

PARTS LOCATION 4JH1-TC

E22

E23

~ cardiagn.com
For battery

RTW78AXF049401
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8A-308 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION 4JA1-L

cardiagn.com

RTW78AMF000901
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ELECTRICAL-BODY AND CHASSIS 8A-309

PARTS LOCATION

C24SE(2WD)

~ELPIPE
1-~~~

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E44

C24SE(4WD)

~ (
.
FUEL PIPE
BRKT.

RTW78AXF035801
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8A-310 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION

2WD MIT 4WD MIT


1st switch
(MUX Transmission)

Clutch slave
cylinder solenoid
(MUX Transmission)
Backup switch
(MUA Transmission)

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2WDAIT

E54

(High Output)
4JJ1-TCX
(AW30-40LE)
E108

2WDAIT

E30 E54
E35

RTW78AXF023701
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ELECTRICAL-BODY AND CHASSIS 8A-311

CIRCUIT DIAGRAM C24SE (RHD) Sheet 1/3

ISBF1 1100A
MAIN
+ o-+_---"-B-"B/"'R'-----1

o
~
JUNCTION BLOCK

BODY ENGINE

METER

cardiagn.com
0.B5
Y/G

H4

SPEED TACHO ODfTRIP TEMP FUEL BUZZER


METER METER
CPU

O.B
Y/G

§
0
0.5
GNV
0.B5
B ~ 0.5 - ,
10.3
~ 0 BlR
, ' 0.3
S2 is : B , ~'
1-
B

8:« 0.5
I BIY
f-
::0 0.5 0.B5
0 LB VV/L
~ S
(fJ
~
H4 H4 w
0.5
B/R ~
g
0.5 ~
BIY 0.B5 w
B rn "«
"''"
~

~
:;;
~:;;
S
z
0
0 0 (fJ
w w (fJ 0.3
~ B G
(fJ

"'~
0 ~

(9
C109 C2 0
«
TIMING CASE
ENGINE
BODY-CTR ROOM-RH

RTW780XF013501
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8A-312 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (RHD) Sheet 2/3

METER

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~

0 ~
w
w
z
(fJ

'"
(fJ '"« 0
~
0
~
s0
"'«
(ij ::t
"w ~
f- Z

w
w
'"00 0
(fJ
"
0
W
I
0
I
0
0

-------- --------

0.3
RIG

2WD-4WD
0.3 0.3
RIG RIG CONTROL UNIT

s(fJ
W

'"
::0
(fJ
0.3
BRIY
0.5
VV/R
10
(fJ
w H12 H26

'""-
~

0 0.3 0.5
RIG RIG

>- "-
§ :;;
0
'"z
f-
:;; '"00
(fJ
::i
N
'"w '"'"
w
(fJ
:;;
0
0
t;:
"a;0 @
(fJ
w 0
~
:;; ,:W '"
N
~
c- "
N
~
'"'"
oo
"'
"''" "''"
ENGINE
ROOM-RH
AUSTRALIA

RTW780XF013601
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-313

CIRCUIT DIAGRAM C24SE (RHD) Sheet 3/3

::-

§: to: [ID
0
00 00S 00S
:5
>'-
I '"z
f-

S2 w (fJ (fJ
0
0
'"
(fJ
Z Z
~
I Z
0 0 0
F F
00 F
f-
I «z «z «z
S2 a; a;
w :;; :;; ~
(9

~
(fJ
0 0
~ ~ 0 0

~
WELD
SPLICE

METER

cardiagn.com
:;; (9
:5 I '0 z
«W ~
0
Z '"Z '"0t:: ~
"'
I
f-
8: '"
::0
f- '"
::0 0 Z
S2 f- 0 ~

~
I

~
WELD SPLICE

0.3 1.25 0.5


RIB B RIG

~(2)
HEAD-
LIGHT
LH

1.25
RIB

'"
N ~
0
0 '"
f-
Z
0
~w C2 0
z
0
'"'"w F
«z
:;; ENGINE
:;; ~
ROOM-RH
~
[5

RTW780XF015101
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8A-314 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (RHD) G.EXP Sheet 1/3

2W/L

0.5 2
ISBF9160A W/L W/L
IG.2

JUNCTION BLOCK

B60(2)
COMBINATION
SWITCH

BODY ENGINE

. - - - - - - - - - - . B58(16) DATA LINK CONNECTOR

cardiagn.com
METER

~========t===~==================~------~-- __----------~--~A
--'
W
::J
LL
S
S
CPU

0.5 0.5 0.3 0.3


BIW B BIY B/R

13 20 10
H6
0.3
B
0.5
BIY

C36 ~~
0.3B/R

C109 B13(2)
FAN SWITCH

R6(2)
FRTDOOR BODY-CTR ENGINE
SWITCH RH ROOM-RH
17
B96

PIM

RTW78AXF024201
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ELECTRICAL-BODY AND CHASSIS 8A-315

CIRCUIT DIAGRAM HFV6 (RHD) G.EXP Sheet 2/3

cardiagn.com

RTW78AXF024301
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8A-316 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (RHD) G.EXP Sheet 3/3

)(2(3)
TAIL LIGHT
RELAY

COMBINATION SWITCH
(LIGHTING)
PIM
0.5
GIR

X1(2) 6 7 16 15 14 13 24 23 22
EB5 FOG
HEADLIGHT LIGHT
-RH RELAY
1B641
WELD
0.85 1.25 SPLICE 1
RIB GIR
0.5 0.5
GIB GNV

0.3 0.3 0.3 0.3 0.3 0.3


RIY RIB L BIG PIB PIL

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C

w
> :;;
il" «
0 w
t:e
en
I
~
0
(5
I
D-

METER
21 22 25 26

0.3
B

01-------'

0.3 0.3 0.3 0.3


P PNV GIY OIL

2 18 5

PIM

RTW78AXF024401
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ELECTRICAL-BODY AND CHASSIS 8A-317

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) SOUTH AFRICA Sheet 1/3

+ 0-+-="---1
~
G
JUNCTION BLOCK

BODY ENGINE

D.85W

METER

0.5

cardiagn.com
Y

DOOR 0.5
SVVlTCH G
, -DRIVER
I 0.3
0.5 0.5 0.5 I RIY
Y om BIY : I
, ,
I C94(10) I 0.85 0.5 0.3
G G
: TCM: B
-(2vVO AT)
2
C58(7D) I 0
0 >=
ECM f- rn
~
2 I
H4 0
f-
uj
~
~ rn
w
g

0.85 0.5 0.5 ~ '""'
8 8 8/R w (9
z
"« 1
Q
'""' '"(f. ,
R1 (1) --------
DOOR
SWITCH
RE~D1W6A8)
-FRONT,
C58 (1) LH E4(1)
ECM
GENERATOR(L)
0.58 0.5
L ___________________
,
~
8

(W/O 2VVD AT) 0.85


8

E1D C1D9 C2

ENGINE BODY-CTR ENGINE


ROOM-RH

RTW78AXF011801
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8A-318 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) SOUTH AFRICA Sheet 2/3

cardiagn.com

RTW78AXF011901
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ELECTRICAL-BODY AND CHASSIS 8A-319

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) SOUTH AFRICA Sheet 3/3

0.B5VV

* The numbers in parenthesis ( ) are shown AW3040LE transmission.

X2(2) X4(2)
INHIBITOR SWITCH
TAILLIGHT DIMMER
RELAY RELAY
, - - - - - - - . B60(6)
COMBINATION SWITCH
(LIGHTING)
2
RNV
B60 (7)
COMBINATION SWITCH
~10A
I EB12110A HEAD LIGHT
(LIGHTING)
ILLUMI RH-HI
fTAIL-LH
0.B5 0.B5
RIB RIB
0.5
GIR
0.5 0.5 0.5 0.5
RIB RIB G/B GNV

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H6

0.3 0.5 0.3 0.3 METER


B G/Y BR/R RIG

~
WELD
SPLICE 7

B65
~ ~ WELD
SPLICE 2
WELD WELD 16 11
SPLICE 1 SPLICE 5
0.5
G/R

C2

ENGINE ROOM-RH

RTW78AXF012001
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8A-320 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 1/3

~120A
MAIN
+ 0--+--,,-8",8/,,-R--1
~
G

BODY ENGINE

~§~~~ss 0.85VV
ENTRY ++---+. B109(1)
CONTROL IMMOBILIZER C/U
UNIT METER

cardiagn.com
0.5
Y

,
10.3 0.85
0.5
Y
0.5
ONV g~ :RIY 8

0.5 0.3
"~. G G
~
I ~ I 0.85
I U I B
C58(70)
ECM (2VVD AT)

H4

0.85 0.5 0.5


8 8 8/R

R1 (1) (EXCEPT
DOOR SVVITCH REGULER CA8)
·FRONT,
LH
C58 (33) 80DY
ECM CTR E4(1)
GENERATOR(L)
0.58 0.5
8

E10 C2

ENGINE ENGINE ROOM-RH

RTW78AXF032501
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ELECTRICAL-BODY AND CHASSIS 8A-321

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 2/3

cardiagn.com

RTW78AXF032601
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8A-322 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 3/3

X2(2) 0.B5VV
TAIL LIGHT 0The numbers in parenthesis ( ) are
RELAY shown AW3040LE transmission.

IEB12110A
ILLUMII
TAIL-LH EB510A
HEADLIGHT HIGH-RH INHIBITOR SVV1TCH
X2(2)
F8(1) FOG
0.5 RR FOG LIGHT
LIGHT RELAY
~~~6JINATION LIGHT SWITCH
GlR
,-------.

B60 (7)
COMBINATION LIGHT SWITCH
H6
0.B5 0.B5 1.25
RIB RIB G/R

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0.5
B/R
0.5 0.5
GlB GJVV

0.3 0.3 0.3 METER


PNV BR/R RIG

11 B65
VVELD
SPLICE 2

0.5
GlR

ENGINE
ROOM-RH

RTW78AXF032701
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ELECTRICAL-BODY AND CHASSIS 8A-323

CIRCUIT DIAGRAM 4JA1T (L) (RHD) Sheet 1/4

BODY ENGINE
I SBF5140A
IG.1

0.5RIY

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0.5Y
0.5Y

0.5R

2R

0.5B

0.3B
2
0.5G/VV
RIG
0.5G/B
2R

0.5R 0.3R/L
~10A5
~~~LlG~H~T---------------------------------------H-EA--D-L-IG-H-T-P-J-T-L-O-R-H--------~~~~--r--r--~

0.85RIY
~10A
HEADLIGHT
LH LO

0.85RIY

0.85R/B 0.85R/B
~10A
HEADLIGHT
RH HI --------------------------------------O~5Rffi---
0.85R/B
'- -, (WITHOUT PJT)

~10A
HEADLIGHT
LH HI
0.85R/B
HEADLIGHT PJT HI LH
0.85R/B 0.85B
L------------jR

RTW78AXF016301
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8A-324 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JA1T (L) (RHD) Sheet 2/4

0.5GM!
S
0.5G/B
T

B58(16) ,-- --- --- --- --- --- --- --- --- --- ~ 0.5R/B
DATA LINK CONNECTOR
,, H6
19
U
,, ,,
____________________________ J

0.5Y
,, ,, V

0.5
RIY
:I: ~6
: I: METER B24

";'00"i i"~ fj"lr I~i Fri; ~§C D~GD!C~


+B B16
0.5RIY
:I: J w

: I: ~ 0
w
1
0.5
RIY :I: I ~G
: I: I I/F
~
w
6 S
1

~ : I: -
j
~
IMMOBILIZER B77
0.5B
:I: CPU

I 7 I/F
:I: +
= w w ~

~ IIIL
~
~ iio w '5
Q
°= w
: I: t<
~ ~

~~
w

~
g ---1b=
'" ~ ~

'" ~l
>-0 >~ 'C
n::g = ~

;<
: I:
~ 0
~~ w w=

~
~o ~~
! !
(f)
~~
LL~
'"
is
w
°ww
;.' w "'"~
:I:
~
8 w ~

0.5

A
0.5RIY Y : I: A15 B15 A10 B9 A8 A6 B1 A8 A7 A9 A17 A16 \
~~~. ~~~~ ~17

:~
0.5Y :I:
B
:! I'I: 15 15 10 1 8 7 9 16

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0.5Y 0.5 0.5 0.3 0.3 0.3 0.3 0.3 0.5
C
0.5Y
,, ,, R BM! G/R BIY B/R RIG Y/R Y/B

0.5R
, , 10 4 23 13

~
D , H6
B44(B15) 0.5BM!
: ,, H6 H6
0.5B/R ['::,
ANTI THEFT C/U
: I: ~
0.5
BM!
B66(5)
4WDSW
:;I:I: 0.3BIY
V
B85 0.5 0.5 0.3 0.5
R6(2)
FRONT DOOR
0.3BM!
~13 - : I: WELD SPLlCE7 B BIY
B65
Y/R Y/B
RHSW : I: P8(1)
ACG(L)
WELD SPLICE2
2 2

0.5 0.5 :I: H15


H5
Y R : I:
0.5B :I: 05W/L
H3
0.3W/L
H6
0.3W/L
Y
E
: I: 3 21 0.5 0.5

«aa
12 6
: I:
~
5 Y/R Y/B
~ ~ ~
:I: ;)~
0.5G/B
KEYLESS ENTRY
CONTROL UNIT
I
! I:
~
20
VEHICLE
(+) SPEED (8IG) E44
SENSOR 3
o 5BIY rucc '""'
SENSOR
"
1 ' ~
~rn""
UNIT
F
~2 :I:
~
1 (-)

13 : I: ~~2 F~ co
:I: 2

G
0.5RIY
: I:
: I: 0.5
B

0.5B :I: 9
H
: I: H15

0.5RIY :I: 0.5


I
: I: 0.5GM!
B

J
0.5B

0.5R/B
: I:,
,,, ,,
,, 0.5B~
~ 17

,, 20
, ,
0.3R/G
r-c- 0.85B Z
, ,, 0.85
*--0~5R7B
V
~ 0.85R/B
- - -----------

(WITHOUT PJT)
- --- -------------

HEADLIGHT STD RH
,,

,---.,
¥O

! '!
A
o 3B

~ '"lc
0.5GM! 1.25B I

~
1 C19 3
2 E10
0.3B ~:I 2B
P
L:.J~ HEADLIGHT STD LH
13

~3
Q 0.85R/B WELD SPLlCE6 --
1.25B
ENGINE ROOM RH ENGINE ROOM LH ENGINE
0.85B A
R

RTW78AXF016401
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ELECTRICAL-BODY AND CHASSIS 8A-325

CIRCUIT DIAGRAM 4JA1T (L) (RHD) Sheet 3/4

[9 ~
0.5GNV

~
0.5G/B
[9
[y> 0.5R/B
~
0.5Y
V

\
~
IGN B8

( (
) )
~

w w
~ "'
~G~ !Q~ ~Q~ "'w~~i)~~ ~ ~Q ~ I@
a. >-
~ > >-

~
i@ 8' w ()
~Q~~Q~
" w
g~i)~Q ~~Q~ ~~~ §@
0

~Q~
~ ;G~ !Q
()
"'>- '" () Ii' 0

"
() "' I() () M
i5 I--
()

!~
;r,
~ CIRCUIT
\ A34 A5 A3 A2 A4 A39 A14 A38 B2 A40 A29 A24 A27 A30 A35 A28 A21 A22 A25 A19 \
~~ ~3
~~~. ~~o ~,~o~c~o

~~
34 5 4 39 ~ 2 40 27 30 35 28 19

cardiagn.com
0.3
0.3 0.3 BRIY
G W 9
33 H6
H6
0.3G
I:'>, 0.3B1R 0.5B1R JIih.

~ 0.3B/Y
0.3
G
0.5
W
0.3
BRIY 0.3B/Y y.:
3 11 9 0.30/L~
H5 2
H18 H26
0.3 0.3 H9
Y SB 0.5

,"
G 0.3 0.5
0.3B1R ~
G W
~

ii~ ~[ i~
0.3W/L G (fJ G "G S
0.3B -iAl>
S 0.5 V
1uj~
Y ~ 1 (j)
1 1
(fJ
BRIY
- w 0.3GNV~
~ C39 ~ R4 w E1
'"
::J 0.3RIY ~
C38
'"w '" (fJ
o( "'
(9
(fJ
w (WITHOUT) 0.3R/B S-
~ ~ '""- ,,-
SRS
--------- --------
03R!W~
> -=- ~~~1 (9_
- '"
«
-- ~
--
0(
~
"-
0 ,,__ L __________ ------------------------- -------------------------~-
"''" '"'""-
0(
( WITH)
PRETEN, ,
-- --- --- --- --- --- ---
0.3RNV A
,, ------------- ------------------------- O.3RiW~-

--------------- ------------------------- --------------------O~SB- ?-


0.381-----"1 (WITHOUT)
,, PRETEN I
~
H6
/' 0.3W/R
24 0.38 I ,, 1
/' 0.5Y ~

iI
H6 7'
12
:
:
:
: "'~~2
0.5B
,, B13(2)
A
,, FAN SW
3B
H6
3B
0.5
, 29
z 0.3R/G
,,
B li:1b
V
F5(4)
,, RR COMBI LIGHT RH 2B
H9
3B

~
,, B8(3) 0.3B -------1
5
,, 0.3B
r::-,. 0.5GNV
,, POWER WINDOW RELAY
,, / B r:-"
V ___________________________________________ J
/ ,, V
,,
--------------------------------------------------------
, C109
(WITHOUT ABS)

BODY FIXLH
~ 0.5G/B

RTW78AXF016501
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8A-326 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JA1T (L) (RHD) Sheet 4/4

o 5GNV
r;-,. 0.5GNV

r: 0.5G/B

05G~
0.5G/B
B80(2)
V HAZARD RELAY
0.5GNV
RH F5(1)
r;-,. B16(5) 0.5GNV 1.25G
0.5R/B
HAZARD SW H6 H15 RR COMBI LIGHT RH
V 18 6

~~~RD SW t-"-o."'5o=G"/B'--'----_+:I*--I1 H6 ro°'--.5"1G"'I"'B_ _t-_--I H9


1.25Y F6(1)
RR COMBI LIGHT LH
./ 1\ 30 6
~~TRD RELAYt-------"-0"'.5"'G!.E/B'------// C148(2)
LH FRTTURN LlGH T PJT RH
0.5G/B 0.5GNV C1(1)
SIDE TURN LlGH T RH

~) ~1 C22(1)
B2337 B233,3~2r4~1-;'4---------"""'=------------'O.5
0.5GNV 0.5 FRTTURN LlGH T STD RH
B241 II GNV G/B
A37 B11 B10 A33 B14
( 029(1) ~
\
) DOOR MIRROR TURN RH ~

030(1) ~
DOOR MIRROR TURN LH ~ 1.25B [§ill

~
C149(2) L WELD SPLICE6
FRT TURN LIGHT PJT LH
C35(1) 0.5G/B
SIDE TURN LIGHT LH
~- C25(1) 1.25~
FRT TURN LIGHT STD LH B
-
016(3) I~
POWER WINDOW 1.25B H16 1.25B

cardiagn.com
RR RH 8

\L-_____rA~1~r-~A2rO~A2~6~A=23~ 0.5B/R C106(7)


r-~""'''-----~ EGR CONTROL UNIT 0.3 :03 2
~1 ~.20 TACHO
B B B

SENSOR
::-,.. 0.5B/R 0.5B/R 0.5B/R
1~~-~~~--~1 E36
0.3 H5
7' 13
::>. 0.3BIY B E36
2
<" 0.30/L 0.30/L C126(7)
J;(WITHOUT
A H18
8 GLOW CONTROL UNIT F.~ POWER

0.5
B
r -_ _---,SEAT BELT sw[ R3 WINDOW)

I.;l~ r - - - - - - - - - + - - - + - - - - + - - - - . j~IC67 NEBDSILA


a==;,
J)--+4"-"""-----+tL~~~~gE5 12-
0.3GNV ABS
H6 13
35 0.3
0.3RIY
H6 ~144-1~0~.3~R~/B::-III---;::=+-----l---+---h('"W"IT""H"O'"U"'T'")+---:2:::2-11
~C67 NABSSILA
H18
RNV

:&-- - 0~3R-Mt--H-6-},---- ------ --- ------- ---- ---- ________ 9139 __ _ - - - - - - --


- ,
~~__ 2 0.3RNV ~
: f,:>. 03RMi---------s ---------------
L~__ _ _____________ _
: f,:>. 0.3RNV
, ,,
'?-- - 0~5S-B----------- --------- ---------------- ,
WITHOUT) 0.3 0.3 10.3
( PRETEN
0.3W/R RNVRNV
,,: RAN
0.5Y
24 ,
14 , -- 2
H18 11 13 12 16 19 H5 , ' B

Fc1'111Fc1'111Fc1'111~~
, ' ( WITH)
:~: PRETEN
B14 B12 B13 A15 A12
4WD CfTF 4L ENG REV SP
2
(34) (32) (33) (15) (12) SRS SUB HARNESS CONNECTOR
0.5B B

\
TRANSFER CASE CONTROL MODULE
0.5
0.3R/G B

\ C2 C36
C2

ENGINE ROOM RH ENGINE ROOM LH ENGINE ROOM RH

RTW78AXF016601
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ELECTRICAL-BODY AND CHASSIS 8A-327

CIRCUIT DIAGRAM C24SE (LHD) Sheet 1/3

S SIR

JUNCTION BLOCK

BODY ENGINE

0.5
..-:c:-_______R_IY----1~ DATA LINK CONNECTOR ~ (16)
METER

cardiagn.com
H4

CPU

O.S
Y/G

§
0
0.5
GNV
0.S5
S ~ 0.5 ,
10.3
0 BlR
, ' 0.3
,,: S , ...!'
S
is 1-

0.5 1 _____ -
0.5
VV SlY ,
0.5 0.S5
LS ,, S
VV/L
(fJ
10.5 ~
H4 H4 w
S
~
0.5
SIR
g
0.5 ~
SlY 0.S5 w
S "«
~
'"
~
"''"
~ :;; :;;
S
z
0
0 0 (fJ
w w (fJ
0.5 0.3
S ~ S
(fJ

"'~

,, C109 C36

TIMING CASE
,, -
----~
ENGINE
BODY-CTR ROOM-LH

RTW780XF015201
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8A-328 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (LHD) Sheet 2/3

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ELECTRICAL-BODY AND CHASSIS 8A-329

CIRCUIT DIAGRAM C24SE (LHD) Sheet 3/3

00
~
z
~
z
[!] w
o o g
~
z
~
z "-
(fJ
a; a;
=> => g
o o w
o o S

METER

cardiagn.com
=> I 90 z
(9
:5
i1i ~ z '"Z '"0t::
0
F
«Z
"'
I
f-
8: '"
::0
f- '"
::0 0
S2 f- 0 ~
I
j

B23
17

0.3 0.5
RIB RIG

0.5
B

~
a;
«
'"«
[5
::0
«
~

~ W
0
N
""-
~
(fJ

g
w
~
w
C109 C109
S

'"'"w
=> BODY- BODY-
=> CTR CTR
[5

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8A-330 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (LHD) G.EXP Sheet 1/3

15 20
B BfY

BODY ENGINE

0.5RfY B58(16)
-..,--------"""'-''-'-----. DATA LINK CONNECTOR

cardiagn.com
METER

,-------+----------------------------~--------~~-~~A

0.5 0.3
B BfY

20

R1 (2)
FRT DOOR
SVVlTCH-LH
0.5
BfY

0.3
B/R
ENGINE C109
ROOM-LH
:;;
u EARTH
w BODY-CENTER
R
U
<D B96
"'
u A7

PIM

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ELECTRICAL-BODY AND CHASSIS 8A-331

CIRCUIT DIAGRAM HFV6 (LHD) G.EXP Sheet 2/3

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RTW78AXF013101
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8A-332 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (LHD) G.EXP Sheet 3/3

C115(5)
TRANSFER
CONT MODULE
PIM
«>-
--'
I W
--' ee
..:-
I
f-
I IEB12110A
(? (? 0.3
:::J :::J ILLUMIITAIL-LH YN 16 15 14 13 24 23 22
0 (?
« aLL
w
I
<D
en B: 8
w X 0.5
GIR
H7

6 7 0.3
YN
0.3
YN

~ 0.3 0.3 0.3 0.3 0.3 0.3 0.3


WELD YN RfY RIB L BIG P/B P/L
SPLlCE1

7 6 5 4 3 12 13

cardiagn.com
(j) :;;
~
(? I I
~ >
(j)
«w aLL --'
Z
ee
Z
ee ~ en f- ee ee
w ee I ee ::J ::J
S « (? LL f- f-
f-
aD- (j) I P R N D 3 2
"c0

METER
21 22 25 26

[@J
WELDSPLlCE5

0.3 0.3 0.3 0.3


P PNV GfY OIL

2
B

2 18 5

PIM

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ELECTRICAL-BODY AND CHASSIS 8A-333

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (LHD) G.EXP Sheet 1/3

~120A
MAIN

JUNCTION BLOCK

BODY ENGINE

0.85VV

0.5

cardiagn.com
Y

2 DOOR
SVVITCH
, FRONT-LH

I 0.3
0.5 0.5 0.5 I RIY
Y om BIY : I
, '
I C94(10) I 0.85 0.5 0.3
I TCM I B G G
~(~R!~5~~:
(2VVD AT) 0.5 0.3
S8 8
2
C58(70) 2 I 0
0 >=
ECM f- rn
~
2 I
H4 0
f-
uj
~
~ rn
w
g

0.85 0.5 0.5 ~ '""'
8 8 8/R w (9
z
"« 1

"''" "'"(f.
L1(2)
ROOM RE~D1~TiZA8)
LIGHT

C58 (1)
E4(1)
ECM
GENERATOR(L)
0.58 0.5
L ___________________
,
~
8

(VV/O 2VVD AT) 0.85


8

E10 C109 C36

ENGINE BODY-CTR ENGINE


ROOM-LH

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8A-334 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (LHD) G.EXP Sheet 2/3

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RTW78AXF027801
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ELECTRICAL-BODY AND CHASSIS 8A-335

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (LHD) G.EXP Sheet 3/3

0.B5VV

* The numbers in parenthesis ( ) are


shown AW3040LE transmission.

X2(2)
X2(2) X4(2) FOG F9(1)
TAILLIGHT DIMMER LIGHT FOG INHIBITOR SVV1TCH
RELAY RELAY RELAY LIGHT
, - - - - - - . B60(6)
COMBINATION SVV1TCH
2 1.25 (LIGHTING)
RNV G/Y
B60 (7)
~10A 1.25 COMBINATION SVV1TCH
GY
I EB12110A
HEAD
LIGHT
(LIGHTING)
ILLUMI LH-HI
fTAIL-LH
0.B5 0.B5
RIB RIB
0.5
G/R
0.5
GNV

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H6

0.3 0.5 0.3 0.3 0.3 METER


B G/Y BR/R PNV RIG

~
WELD
SPLICE 7

B65
~ ~ WELD
SPLICE 2
WELD \MELD 16
SPLICE 1 SPLICE 5
0.5
G/R

C2

ENGINE ROOM-RH

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8A-336 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JH1-TC (LHD) Sheet 1/3

r -________~0.~S5~W~____________________________~A
+ o-+-__-=S-=S"-/R'-------1
~
~
JUNCTION BLOCK

30
SlY

BODY ENGINE

0.5
RIY
B58 (16) DATA LINK CONNECTOR

METER

cardiagn.com
0.5
Y

0.5 0.75
SNV Y

14
H26

:;;
0.3 0
RIS e- m

..'"
e-

0
N

0
0.3
S 0.5
G
0.5
G

0.5 0.S5
GIS S
0.S5
R1 (2) WIL
FRT DOOR ,
S
13 (fJ
SWLH 1
0.3 uj
S >
~
g
~
w

'""'
S
~
z
0
(fJ
WELD (fJ 0.5
SPLlCE2
~ S
(fJ
0.5
SIR 0.3
RIG
"'~
E10 C109 C36

C56 (27) B50 (2) P8 (1)


, ACG(L)
ENGINE ECM POWER ENGINE
ENGINE VV1NTER ENGINE
BODY FIX-LH ROOM-LH
SW

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ELECTRICAL-BODY AND CHASSIS 8A-337

CIRCUIT DIAGRAM 4JH1-TC (LHD) Sheet 2/3

~____________________________________________________~O~.8~5W~__________________________________----------------------------1~

METER

cardiagn.com
B:~_.----------._-------- __------._----------._----------------------------__----_.----~----._--~~--~----1D

w
~
~

~ ~ ~
w z "-
:;;
0 0
S
[jj w
(ij w ~ ~ 0
"' f-
~
W f- (fJ
(jj f-
i1i
Z
W ~

0 "w
0 ~
'"« z
«
(fJ
W (fJ
"0 I '"0 f-
(fJ
'"
~
f-
0
'""- W
I
0 '"
W
S
;:; "w
0
0 I
"- 0

TRANSFER
CONTROL UNIT

~
w
'"
::0
(fJ
(fJ
w
'"=!"-
o

:;; :;; :;; :;; :;;


§

.'" ..'" .'"


0 0 0 0 0

.
W
N
(fJ

. .
'"
(fJ '"
f- f-

N
f- f-
0
N

"''"0 '"0 0 0 0

"''"
ENGINE
ROOM-RH

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8A-338 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JH1-TC (LHD) Sheet 3/3

c~-----------------------------------------------------------,

INHIBITOR SW(AJT)
I
S2 S S
I (fJ (fJ

OS z z
0 0
>'-
I «>=
z
«>=
z
S2
a; a;
''""
I :;;
0
:;;
0
"'WW 0 0
"-
(fJ '"
0 0
~
"''" "''"
0.B5
RIB

0.5
RIB 19
0.5

cardiagn.com
DI>-~~--,

S :;; (9 (9
'"
W
f- 0 «w ~ ~
:5
z
I

'"z
z <9
W
:;;
"'
I '"'"
f-
8: '"
::0
f- '"
::0
[5 S2 f-
W I
(fJ

METER

C2

BODYFIX-LH ENGINE
ROOM-RH

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ELECTRICAL-BODY AND CHASSIS 8A-339

CIRCUIT DIAGRAM 4JA1T (L) (LHD) Sheet 1/4

5W
3W/B

JUNCTION BLOCK

0.5B

8
B

BODY ENGINE
I SBF5140A @]Ij10A
IG.1 METER+B

0.5RIY

cardiagn.com
0.5Y
0.5Y

0.5R

0.5B

0.3B

0.5G/VV
0.5G/B

0.5R 0.3R/L
~10A5
~~~LlG~HT~--------------------------------------H-EA--D-L-IG-H-T-P-J-T-L-O-R-H--------~~~~--r-~--~

0.85RIY
~10A
HEADLIGHT
LH LO

0.85RIY

0.85R/B 0.85R/B
~10A
HEADLIGHT
RH HI ~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - O.85R/B - --
0.85R/B
,--
(WITHOUT PJT)
~10A
HEADLIGHT
LH HI
0.85R/B
HEADLIGHT PJT HI LH
0.85R/B 0.85B
L-----------4R

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CIRCUIT DIAGRAM 4JA1T (L) (LHD) Sheet 2/4

0.5G/VV
S
0.5G/B
T

B58(16) :-----------------------------~ 0.5R/B


DATA LINK CONNECTOR ,, H6
19
U
,, 0.5Y
V
,,
0.5
RIY
: METER
~6B24
:

"iiii 'w'Hr!9~9~[~i
M.ID. Aff IND +B B16 (

Ii~
0.5RIY
:
:
:
:
:
f f ~ 1
0
I/F

~ ~
g )
~G~iCP~@~CP
CPU
:
: I/F
: = ~

~
+
~ ~
w
~~
QC ~ Q 0
=
w
w
w
w
t< '5 111-
~
g ---1b=
: '" ~ ~

~l
>-0 >~ 'C

~~ n::g =
w w=
~ ~

;<
:
: ~
~o ~~
! !
(f)
~~
LL~

8
'"
is
w
0
w
w
~
w ;.''" w
~
"'"~

:I
A
0.5RIY : A15 B15 A10 B9 A8 A6 B1 A8 A7 A9 A17 A16 \
B
0.5Y : ~~~
15 15 10
~~~~
8
~17

cardiagn.com
1 7 9 16
0.5Y
: 0.3 0.3 0.3 0.3 0.5
C 0.5 0.5 0.3
0.5Y R BNV G/R BIY B/R RIG Y/R Y/B
: 10 23 13

~
0 0.5R
,, H6 H6 H6
R6(2)
0.3B/VV : 0.5B/R t;;,..
FRT DOOR H26 ,,
~
RHSW 13
, 0.3B/Y
B66(5) : ,, V
4WDSW : ,, B85 0.5 0.5 0.3 0.5
, WELD SPLlCE7 B BIY Y/R Y/B
: : P8(1)
B65
: 'ACG(L)
WELD SPLlCE2
2 2

0.5 0.5
: H15
H5
Y R :
0.5B
: 0.5W/L
H3
0.3W/L
H6
0.3W/L
Y
E 21 0.5 0.5
3
:

:(
12 6

~
5 Y/R Y/B
~ ~ ~ :
F2 E19
1

KEYLESS ENTRY :
VEHICLE ;)~ 0.5BIY FUEL PUMP THERMO

~
CONTROL UNIT
I
~
~ (+) SPEED
20 SENSOR
(8IG) E44
3
SENSOR

" / UNIT

~2
~
1 (-)
:
13 :
:
~2 F2
2'
~

0.5RIY
G : 0.5
: B

H
0.5B : 9
: H15

0.5RIY
: 0.5
I B
: 0.5G/VV

J
0.5B

0.5R/B
~
,,
,, 0.5B~
~ 17

,, 20

rc- 0.85B
: 0.3R/G
Z
0.85
,,
~--05R/B --- - - - - - - - - - - - - --
¥O
_____________ J

,
[ 0.85R/B (WITHOUT PJT) HEADLIGHT STD RH
17 I ,----,

'1 ! "!
A
o r 3B

~
0.5G/VV 1.25B

~
1 C19 3
E10
P
0.3B '-:-1 2B
L:J~ HEADLIGHT STD LH
10

~3
Q 0.85R/B WELD SPLlCE6
1.25B - -
ENGINE ROOM RH ENGINE ROOM LH ENGINE
0.85B A
R

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ELECTRICAL-BODY AND CHASSIS 8A-341

CIRCUIT DIAGRAM 4JA1T (L) (LHD) Sheet 3/4

[9 ~
0.5GNV

[9 ~
0.5G/B

[y> 0.5R/B
~
0.5Y
V

\
rs6
IGN B8
\
( (
) )
-
w w
~ z
"' ffi
~GB ;@
a. >-
~ > >-

~G~ 8'~@ "'w~G~!G ;G~ !G ~ ~@ ~~~


0

() ~ '" w ()
~G~~@
" w
gG~~G ~~G~ ~G~ ~@
"'>- '" '"
()
i@ Ii' M I
0

"
() "' I() ()
i5 ~
()

!~
7/
~ CIRCUIT
\ A34 A5 A3 A2 A4 A39 A14 A38 B2 A40 A29 A24 A27 A30 A35 A28 A21 A22 A25 A19 \
~~ ~2~

~
~~ ~~~~. ~~~, ~~.27 ~~, ~~, ~;;J.28
~

cardiagn.com
34 5 3 4 39 2 40 30 35 19
0.3
0.3 0.3 BRIY
G W 9
33 H6
H6
0.3G
~ 0.3B1R 0.5B1R t:-,.
!?' 0.3B/Y
0.3
G
0.5
W
0.3
BRIY ~
0.3B/Y
X
25 11 9 0.30/L~
H5 2
H6 H26
0.3 0.3 H9

,tr"' 1~
Y SB 0.5
G 0.3 0.5
0.3B1R
G W I

ii~
0.3B
0.3W/L G (fJ G "G S J
S 0.5
1uj~
Y ~ 1 (j)
1 1
(fJ
BRIY
~
- w 0.3GNV
~ C39 ~ R4 w E1
'"
~
::J 0.3RIY
'"«w '" (fJ
C38
"'
(9
(fJ
w (WITHOUT) 0.3R/B
~ ~ '""- ,, SRS
~
--------- ---------
> -=- «~~~1 (9_
~ - '"
«
-- ~
--
,
0.3RNV

"-
0 -------------------------- ---------------------------- -,,
"''" '"'"« ( WITH)
PRETEN
,I
~----------

L ____________
0.3RNV A ,
"- ,, -------------------------

'--------------- ------------------------- ~~~~~~~~~~~~~~~~~~~~~~~~~


0.38 I-----~ (WITHOUT)
,, PRETEN I
~
0.3W/R
24 0.38 I ,, 1 0.5Y :-".
/'
H6 s f="= 7'

~l
12
:
:
: :
: ~ F13
: : ~'=C2
: :, 0.5B
A
,, B13(2)
3B 3B
,, FANSW
0.5 H6
29
0.3R/G B
Z ,, F5(4)
,, RR COMBI LIGHT RH 2B
H9
3B

~
,, B8(3) 0.3B
r------
I 0.3B
5
,, POWER WINDOW RELAY
, ,,
~ 0.5GNV
,, / B r;-".
V ---------------------------------------------~ V
,,
---------------------------------------------------------
, C109
(WITHOUT ABS)

BODY FIXLH
~ 0.5G/B

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CIRCUIT DIAGRAM 4JA1T (L) (LHD) Sheet 4/4

05GNV

~
0.5GNV
0.5G/B

05GNV~
0.5G/B
B80(2)
L7 HAZARD RELAY
0.5GNV
RH F5(1)
B16(5) 0.5GNV 1.25G
~
0.5R/B
HAZARD SW H6 H15 RR COMBI LIGHT RH
[\ 18 6

B16(8) 0.5G/B~ H6
0.5G/B
H9
1.25Y F6(1)
HAZARD SW RR COMBI LIGHT LH
30 6
B81(2)
0.5G/B ./" \ C148(2)
HAZARD RELAY
LH FRT TURN LlGH T PJT RH
0.5G/B 0.5GNV C1(1)

~7 ~3~r4-;1-;-'4---------"-""'=-----------'O.5
SIDE TURN LlGH T RH
0.5GNV C22(1)
0.5 FRT TURN LlGH T STD RH
GNV G/B
A37 B11 B10 A33 B14
\ ( 029(1) ~
) DOOR MIRROR TURN RH ~ 0.5GNV ~3

~ ~ ~
LiS 8 8 :5 ~:; ~
~(, ~",,,~ii'(,9\~,,~ ,j:"~~(,9\~"~,;!"Zl 030(1)
Q\ y~\;:~~\:~~\;;y ~\::Yg\:r:-'0\::~g\;;7 DOOR MIRROR TURN LH ... O.5G/B IH37fl 1.25B [§ill
I 0 LL '~

~
C149(2) L WELD SPLlCE6
FRT TURN LIGHT PJT LH
C35(1) 0.5G/B

1.25~
SIDE TURN LIGHT LH
C25(1)
FRT TURN LIGHT STD LH B
- 016(3) I~

cardiagn.com
POWER WINDOW 1.25B H16 1.25B
RR RH 8

C106(7)
\ A1 A20 A26 A23 0.5B/R
EGR CONTROL UNIT 0.31:02 2
~1 ~-20 TACHO
B B B

SENSOR
t:-,. 0.5B1R 0.5B/R 0.5B/R

r: 0.3B/Y
0.3
B
H5
13
1 E36

2
E36
K
t>-
0.30/L
H48 5
0.30/L C126(7)
GLOW CONTROL UNIT ~ POWER
V;(WITHOUT

R11 WINDOW)

r -_ _----,SEAT BELT s w [
0.5
AGI>-+-rO~.3~BI~R~_ _ _ _ _r.==~-+ __________--, B
"- ~;l~ ~
=r=2
~~,JCr-+~0~.3£B-----~~~~~~gE5 , - - - - - - - - - - + - - + - - - - - f - - - - - - - 1 J T C 6 7 NEBDSILA
12~
0.3GNV H7 i-c::c__+--'O"'.3"'G"'NV""---t-_f--_ _ _ _ _---, ABS 10
l>--+-+"0",.3,,,R,-IY'-I H7 17 0.3 RIY 0.3
v\~~H"'-~"'='-'~"'~'1__ ~7__t~_-_-_-_-_1~0~.3~R~/~BI-I----;==t--+---l-----+(""W=IT""H,.,0"U"'T~)+----,2,.,-l2~ NABSSILA
H48
RNV

~ ~ ~:- :- ~- ~-~-~ ~ ~: : -~-~-~-~-~-~-~-~-~-~-~ ~-~- ~_-~- ~- ~- ~- ~ - ~- ~-~- ~- ~ -~-~-~-_~-_~~-_~-_~-_~-_~-~-~- ~- ~- ~- ~-~- ~- ~- ~- ~ - ~- ~-g~-R~-:~-_~-_~-_~-~-~-_~-_~-~--~--~--~--~--~--~~~-:-:'-:-::~0~.3~R~NV:~:~


L~ __ ---------------- ------ ----- - --- ---- ---- ---- -------- --------------- -r -1 I
O.3RMJ I I I
I I I
O.5Sg------------------ -- -- - ------------- ---- -------- --------------- I I

( WITHOUT) 0.3 0.3 : 0.3 :


0.3W/R PRETEN RNV RNV IRNV I
I I

O.5Y 24 I /: :
(P~~~~N)
16 2
H48 11 13 12 16 19 H5 5 1/6: 1: B

Fc1'111
B14
~
B12
Fc1'111
B13 A15
~ ~
A12
H28 ~ :~:I
4WD CfTF 4L ENG REV SP
2
(34) (32) (33) (15) (12) SRS SUB HARNESS CONNECTOR
0.5B B

\
TRANSFER CASE CONTROL MODULE
0.5
0.3R/G B
v

\ C2 C36
C2

ENGINE ROOM RH ENGINE ROOM LH ENGINE ROOM RH

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ELECTRICAL-BODY AND CHASSIS 8A-343

TROUBLESHOOTING
SPEEDOMETER
1. Speedometer and odometer do not function

Checkpoint Trouble Cause Countermeasure

Check the vehicle speed


sensor output NG Vehicle speed sensor Replace the vehicle speed
(4 pulses/1 rotation) malfunction sensor

OK

Continuity between the vehicle Repair an open circuit in the


speed sensor and the meter, NG Open circuit or poor connector circuit or a poor connection at
or the fuse C14 (10A) and the contact the connectors
ground

OK

cardiagn.com
Use a meter tester to check NG Replace the case baseboard
Speedometer malfunction
the speedometer function assy

2. Speedometer pointer fluctuates


(May be wide fluctuation)

Vehicle speed sensor Replace the vehicle speed


Check the speed sensor
NG sensor, or repair an open
output by using the malfunction, or open circuit or
circuit in the circuit or a
oscilloscope poor connector contact
connectors

OK

Use a meter tester to check NG Replace the case baseboard


Speedometer malfunction
the speedometer function assy
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8A-344 ELECTRICAL-BODY AND CHASSIS

3. Speedometer pointer jumps erratically

Checkpoint Trouble Cause Countermeasure

Check the vehicle speed Vehicle speed sensor Replace the vehicle speed
NG sensor, or repair an open
sensor output by using the malfunction, or open circuit or
circuit in the circuit or a poor
oscilloscope poor connector contact
connection at the connectors

OK

Use meter tester to check the NG


Speedometer malfunction Replace the meter assembly
speedometer function

Inspection of a Waveform by Oscilloscope


(Reference)
1. Connect a resistance of 1.3 to 5k ohm (1.4W or more)
between the harness side connectors 40 B23 and 16

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B24 of the meter.

2. Install a speedometer tester.


3. Turn on the starter SW.

RTW780SH000101

4. Check the waveform at the time when the vehicle speed is


at 60km/h.

RTW580SH002201

4. Trip odometer does not reset

Check at other kilometer


figures given by meter tester NG Faulty reset mechanism Replace the meter assembly
(Reset should be made to
zero kilometer)
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ELECTRICAL-BODY AND CHASSIS 8A-345

TACHOMETER
1. Meter pointer fluctuates
(May be wide fluctuation)

Use a meter tester to check NG Tachometer malfunction Replace the meter assembly
the tachometer function

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8A-346 ELECTRICAL-BODY AND CHASSIS

TEMPERATURE GAUGE AND THERMO UNIT (4JA1T(L), 4JH1-TC, C24SE)


1. No temperature indicates at all

Checkpoint Trouble Cause Countermeasure

Thermo unit continuity


between connector 1 E19 NG Thermo unit malfunction Replace the thermo unit
(C24SE : 1 E65 ) and the
ground

OK

Gauge function
1. Disconnect the unit
connector then connect
3.4W bulb to wire harness
NG Replace the case baseboard
side with ground Gauge malfunction
2. Check indicating point assy
when starter SW. is ON
position (Temperature

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should indicate)

OK

Continuity between 1 E19


(C24SE : 1 E65 ) and 16 NG Open circuit or poor connector Repair open circuit or
B23 (C24SE : 13 B24 ) contact connector contact

2. Temperature gauge incorrect readings in all ranges

Thermo unit resistance


between connector 1 E19
(C24SE: 1 E65 ) and the NG Thermo unit malfunction Replace the thermo unit
ground when disconnecting
the connector (Specified
resistance should indicate)
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ELECTRICAL-BODY AND CHASSIS 8A-347

ENGINE COOLANT TEMPERATURE GAUGE (4JJ1-TC/4JK1-TC)


Refer to “Inspection and Repair” in this Manual for a detailed description of the coolant temperature gauge self-
diagnosis procedure.

1. No engine coolant temperature indicates at all

Checkpoint Trouble Cause Countermeasure

Engine coolant temperature


sensor continuity between NG Engine coolant temperature Replace the engine coolant
connector 3 E41 and the sensor malfunction temperature sensor
ground

OK

Gauge function
1. Disconnect the sensor
connector then connect
3.4W bulb to wire harness
side with ground NG Gauge malfunction Replace the meter assembly

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2. Check indicating point
when starter SW. is ON
position (Temperature
should indicate)

OK

Continuity between 3 E41 NG Open circuit or poor connector Repair open circuit or
and 16 B23 contact connector contact

2. Engine coolant temperature gauge incorrect readings in all ranges

Engine coolant temperature


sensor resistance between
connector 3 E41 and the NG The sensor malfunction Replace the sensor
ground when disconnecting
the connector (Specified
resistance should indicate)
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8A-348 ELECTRICAL-BODY AND CHASSIS

TEMPERATURE GAUGE AND THERMO UNIT (HFV6)


1. No temperature indicates at all

Checkpoint Trouble Cause Countermeasure

PIM (Thermo unit) continuity


between connector 8 B96 NG Thermo unit malfunction Replace the thermo unit
and the ground

OK

Gauge function
1. Disconnect the unit
connector then connect
3.4W bulb to wire harness
NG Replace the case baseboard
side with ground Gauge malfunction
2. Check indicating point assy
when starter SW. is ON
position (Temperature

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should indicate)

OK

Continuity between 8 B96 NG Open circuit or poor connector Repair open circuit or
and 16 B23 contact connector contact

2. Temperature gauge incorrect readings in all ranges

PIM (Thermo unit) resistance


between connector 8 B96 NG Thermo unit malfunction Replace the thermo unit
and the ground when
disconnecting the connector
(Specified resistance should
indicate)
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ELECTRICAL-BODY AND CHASSIS 8A-349

FUEL GAUGE AND FUEL TANK UNIT (C24SE, 4JJA1T(L), 4JH1-TC, 4JJ1-TC/4JK1-TC)
1. No fuel level indicates at all

Checkpoint Trouble Cause Countermeasure

Thermo unit malfunction


Tank unit continuity between NG Open circuit inside the tank
Replace the tank unit
connector 3 F2 and ground unit

OK

Fuel gauge function


1. Disconnect the tank unit
connector then connect
3.4W bulb to wire harness
NG Replace the case baseboard
side Gauge malfunction
2. Check indicating point assy
when starter SW. is ON
position (Fuel level should
indicate)

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OK

Continuity between
connectors 17 B23 (C24SE : NG Open circuit or poor connector Repair open circuit or
14 B24 ) and 3 F2 contact connector contact

2. Fuel gauge gives incorrect readings in all ranges

Tank unit resistance position


with the float at checking NG Tank unit malfunction Replace the tank unit
points (Specified resistance
should indicate)
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8A-350 ELECTRICAL-BODY AND CHASSIS

FUEL GAUGE AND FUEL TANK UNIT (HFV6)


1. No fuel level indicates at all

Checkpoint Trouble Cause Countermeasure

Thermo unit malfunction


PIM (Tank unit) continuity
NG Open circuit inside the tank
between connector 17 B96 Replace the tank unit
unit
and ground

OK

Fuel gauge function


1. Disconnect the tank unit
connector then connect
3.4W bulb to wire harness
NG Replace the case baseboard
side Gauge malfunction
2. Check indicating point assy
when starter SW. is ON
position (Fuel level should
indicate)

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OK

Continuity between
NG Open circuit or poor connector Repair open circuit or
connectors 17 B23 and 17
contact connector contact
B96

2. Fuel gauge gives incorrect readings in all ranges

Tank unit resistance position


with the float at checking NG Tank unit malfunction Replace the tank unit
points (Specified resistance
should indicate)
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ELECTRICAL-BODY AND CHASSIS 8A-351

WARNING AND INDICATOR LIGHT


1. When the parking brake lever is pulled, the brake indicator light does not light up

Checkpoint Trouble Cause Countermeasure

Brake indicator light bulb NG Bulb burned out or loose


Replace or reinstall the bulb
continuity contact

OK

Parking brake SW. installation NG Incorrect SW. adjustment or Adjust or replace the parking
position and function poor SW. point contact brake SW.

OK

Continuity between the


parking brake SW. connector
NG Open circuit or poor connector Repair open circuit or

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1 C39 (stick type), 1 R4
(lever type), and 4 B23 contact connector contact
(C24SE : 9 B23 )

OK

Continuity between the


parking brake SW. connector
1 C39 (stick type), 1 R4 NG Parking brake SW. Replace the parking brake
(lever type) and the ground malfunction SW.
when the parking brake is
operated
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8A-352 ELECTRICAL-BODY AND CHASSIS

2. When the parking brake lever is released, the indicator light does not go off

Checkpoint Trouble Cause Countermeasure

Thermo unit malfunction


Incorrect the parking brake Adjust the SW. installation
Parking brake SW. installation NG SW. adjustment or parking position or replace the parking
position and function brake SW. faulty brake SW.

OK Replace the brake fluid level


SW., or repair a short circuit
Check to see if the indicator
Brake fluid level SW. faulty or between the parking brake
light goes off when the parking
NG SW. connector 1 C39 ,
brake SW. connector 1 C39 short circuit
1 R4 and 4 B23 (C24SE :
(stick type), 1 R4 (lever
9 B23 ) or the brake fluid
type) is disconnected
level SW. connector 2 C37
and 4 B23 (C24SE : 9
B23 )

3. Oil pressure warning light does not go off while engine is running

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Thermo unit malfunction

Engine oil pressure NG Refer to ENGINE Section Refer to ENGINE Section

OK

Check to see the warning light


goes off when the oil pressure Repair a short circuit between
SW. connector NG
1 E1 and 39 B23
1 E1 is disconnected or Short circuit
(C24SE : 17 B24 ) or 6
when the PIM (Oil pressure)
B96 and 39 B23 (HFV6)
connector 6 B96 (HFV6) is
disconnected

OK

Continuity between the oil


pressure SW. connector NG
Oil pressure SW. faulty Replace the oil pressure SW.
1 E1 (HFV6 : 6 B96 )and
the body ground when the
engine is operating
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ELECTRICAL-BODY AND CHASSIS 8A-353

REMOVAL AND INSTALLATION

METER ASSEMBLY
Removal
1. Meter Cluster Assembly
• Refer to the removal steps of “INSTRUMENT PANEL” in
Section 10 “CAB”
2. Meter Assembly
• Remove three screws of the meter assembly.
• Disconnect the meter connectors.

RTW780SH001701

This illustration is based on RHD model

Installation
Follow the removal procedure in the reverse order to install the
meter.
Pay close attention to the important points mentioned in the
following paragraphs.

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Connector
Be absolutely sure that the meter connectors are securely
connected.
This will prevent a poor contact and an open circuit.

Wire Harness
Do not pinch the wire harness between the cluster and the
meter hood during the meter assembly installation procedure.
Wire damage will result.
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8A-354 ELECTRICAL-BODY AND CHASSIS

Installation
To Install, follow the removal steps in the reverse order.

FUEL GAUGE UNIT


Removal
Dismount the fuel tank first, then remove the fuel gauge unit.
1. Remove the rear inner liner -LH
• Remove the clip
2. Remove the filler neck.
• Remove the screw
3. Remove the ground with cable.
4. Remove the fuel tank band.
• Disconnect fuel line quick connectors.
5. Remove the fuel gauge unit from the fuel tank.

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ELECTRICAL-BODY AND CHASSIS 8A-355

Installation
Follow the removal procedure in the reverse order to install the
fuel gauge unit.
Pay close attention to the important points mentioned in the
following paragraphs.

Rubber Seal
Be absolutely sure that the fuel gauge unit rubber seal is
correctly seated.

Connector
Be absolutely sure that the fuel gauge unit connector is
securely connected.
This will prevent a poor contact and an open circuit.

VEHICLE SPEED SENSOR (INSTALLED


ON THE TRANSMISSION)
Removal
1. Disconnect the connector.
2. Remove the vehicle speed sensor body by rotating it.

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Installation
To Install, follow the removal steps in the reverse order, noting
the following point.
Tighten the vehicle speed sensor to the specified torque.
Vehicle Speed Sensor Tightening Torque N⋅m (kg⋅m/lb.ft)
25 ± 4.9 (2.5 ± 0.5/18 ± 3.6)
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8A-356 ELECTRICAL-BODY AND CHASSIS

INSPECTION AND REPAIR

METER AND INDICATOR LIGHT LAYOUT


Without tachometer (4JJ1-TC/4JK1-TC)

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RTW78AMF000501

With tachometer (4JJ1-TC/4JK1-TC)

RTW78AMF000101
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ELECTRICAL-BODY AND CHASSIS 8A-357

Without tachometer (4JA1T(L)/4JH1-TC)

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RTW78AMF000401

With tachometer (4JA1T(L)/4JH1-TC)

RTW78AMF000201
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8A-358 ELECTRICAL-BODY AND CHASSIS

With tachometer (HFV6)

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RTW78AMF000601

Without tachometer (C24SE)

RTW78AMF000701
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ELECTRICAL-BODY AND CHASSIS 8A-359

SPEEDOMETER AND TACHOMETER


Speedometer On-Vehicle Inspection
Check the speedometer accuracy with a speedometer tester.
Carefully follow the tester manufacturer’s instructions.

SPEEDOMETER (km/h) km/h meter


Permissible Range
Indication EUROPE,
AUSTRALIA
G.EXP
20 20.2-24.5 20.2-24.3
40 40.6-44.9 41.7-46.0
60 60.9-65.2 62.6-66.9
80 81.5-85.8 83.4-87.7
100 102.0-106.3 104.4-108.7
120 122.5-126.8 125.1-129.4
RTW780SH000301
140 143.1-147.4 146.1-150.4
160 163.7-168.0 166.7-171.0
180 184.2-188.5 187.3-191.6
200 204.6-208.9 208.4-212.7

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SPEEDOMETER (mPH) mPH meter
Permissible Range
Indication
G.EXP, EUROPE
20 20.5-23.2
40 40.9-43.6
60 62.2-64.9
80 83.2-85.9
100 104.2-106.9
120 125.2-127.9
RTW78ASH001201
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8A-360 ELECTRICAL-BODY AND CHASSIS

Tachometer On-Vehicle Inspection


1. Attach a tune-up tester to the engine.
2. Start the engine.
3. Compare the tachometer reading and the tester reading.
If the tachometer indication is outside the permissible
range, the tachometer must be replaced.
4. Gradually increase and decrease the engine speed.
Note the movement of the tachometer needle.
If the needle movement is sluggish, the tachometer must be
replaced.

4JJ1-TC/4JA1T(L)/4JH1-TC rpm
Indication Permissible Range
750 700-870
2,000 1915-2085
3,000 2915-3085
4,000 3950-4120
5,000 4950-5120

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RTW780SH000401

4JK1-TC Tachometer rpm


Indication Permissible Range
750 700-870
2,000 1915-2085
3,000 2915-3085
4,000 3950-4120
5,000 4950-5120

RTW780SH000501

C24SE rpm
Indication Permissible Range
1,000 950-1150
2,000 1900-2100
3,000 2900-3100
4,000 3900-4100
5,000 4900-5100
6,000 5950-6150

RTW78ASH001301
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ELECTRICAL-BODY AND CHASSIS 8A-361

HFV6 rpm
Indication Permissible Range
750 690-910
1,000 890-1110
2,000 1890-2110
3,000 2890-3110
4,000 3890-4110
5,000 4890-5110
6,000 5940-6160
7,000 6940-7160
RTW78ASH001401

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8A-362 ELECTRICAL-BODY AND CHASSIS

Tachometer Off-Vehicle Inspection


Remove the tachometer from the meter assembly and
measure the resistance value and the current consumption
between each terminal.

SELF DIAGNOSTIC FUNCTION


Check that the speedometer, tachometer, fuel gauge, and
temperature gauge operate properly.

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821R300033

Entering the self-diagnostic mode


1. Push in and hold the “Change Indicator and Reset” knob.
2. Turn the ignition ON.
3. When the LCD odometer turns ON, release the “Change
Indicator and Reset” knob.
4. Push in and release the “Change Indicator and Reset” knob
three times in quick succession.
The meter cluster is now in “Self-diagnostic” mode.
NOTE: Steps 2-4 must be performed within 7 seconds.
The meter cluster will not enter “Self-diagnostic” mode if any of
the following conditions occur:
1. The “Change Indicator and Reset” knob is not depressed
when the ignition is turned ON.
2. The “Change Indicator and Reset” knob is released within
600ms of turning the ignition ON.
3. The “Change Indicator and Reset” knob is not depressed
and released three times within 7 seconds.
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ELECTRICAL-BODY AND CHASSIS 8A-363

Self –diagnostic mode


LCD condition
• All LCDs are lit during the transition from self-diagnostic
decision mode to self-diagnostic mode
• The odometer/trip indicator scrolls throng its entire range
approximately once every 600 ms. All digits are lit (segment
check indication). This continues until the self-diagnostic
mode is terminated.

Meter and gauge indications


Meter and gauge indications with the change indicator and
reset knob on (self-diagnostic mode) are as shown in the
following table.

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RTW78ASF000101

Speedometer 100 kilometers per hour


Tachometer 3,000 rpm
Fuel gauge
Mid-point on the dial
Temperature gauge

All indications return to zero when the change indicator and


reset knob is turned off.
The self-diagnostic mode and the self-diagnostic decision
mode are cancelled when the ignition switch is turned to the
OFF position. They also cancel when a speed pulse is sensed.
If either of the self-diagnostic modes are cancelled by turning
the ignition switch to the OFF position, the diagnostic unit
remains in the stand-by condition.
If cancellation occurs when a speed pulse is sensed, the unit
remains in the ordinary operating condition.
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8A-364 ELECTRICAL-BODY AND CHASSIS

Meter connector pin arrangement

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RTW780XF007401
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ELECTRICAL-BODY AND CHASSIS 8A-365

Connector Connector
No. No.
Ter- B23 Ter- B24
minal No. minal No.
1 Power ground 1 Signal ground
2 Cruise main 2 SRS ground
3 Charge 3 A/T shift indicator “3”
4 Brake 4 A/T shift indicator “D”
5 ABS control unit 5 A/T shift indicator “N”
6 Fuel consumption 6 A/T shift indicator “R”
7 Tachometer pulse 7 A/T shift indicator “P”
8 Speedometer pulse 8 Ignition
9 Rheostat 9 Ambient temperature sensor
10 Taillight relay 10 RR fog light
11 - 11 FRT fog light
12 - 12 A/T shift indicator “2”
13 Ambient temperature sensor 13 A/T shift indicator “L”
14 Seat belt 14 Turn signal - RH
15 Key remind switch 15 Door SW - driver
16 Engine coolant temperature sensor 16 Power source
17 Fuel gauge unit and sender

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18 Fuel level
19 Sedimenter
20 Door ajar
21 Power drive
22 3rd start
23 Fuel filter
24 Cruise set
25 Check trans
26 SVS
27 4WD
28 4WD - L
29 A/T oil temperature
30 Check 4WD
31 CAN (+)
32 CAN (-)
33 Turn signal - LH
34 ABS
35 Glow
36 -
37 Hi – beam (+)
38 Check engine
39 Oil pressure
40 SRS control unit
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8A-366 ELECTRICAL-BODY AND CHASSIS

Connector No. B23


SOUTH SAUDI
ISRAEL EUROPE OTHER
AFRICA ARABIA
Terminal Connector place
G.EXP C24SE HFV6
4JJ1-TC HFV6 4JA1T(L) HFV6 4JJ1-TC HFV6 RHD LHD 4JJ1-TC
RHD AUSTRALIA AUSTRALIA
1 Power ground

2 Cruise main ― ― ― ― ― ― ― ― ― ―

3 Charge

4 Brake

5 ABS control unit

6 Fuel consumption ― ― ― ― ―

7 Tachometer pulse

8 Speedometer pulse

9 Rheostat

10 Taillight relay

11 ― ― ― ― ― ― ― ― ― ― ― ― ―

12 ― ― ― ― ― ― ― ― ― ― ― ― ―
Ambient
13 ―
temperature sensor
14 Seat belt

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15 Key remind switch

Engine coolant
16
temperature sensor
Fuel gauge unit and
17
sender
18 Fuel level ― ― ― ― ― ― ― ― ― ― ― ―

19 Sedimenter ― ― ― ― ―

20 Door ajar ― ― ― ― ― ― ― ― ― ― ―

21 Power drive ―

22 3rd start ―

23 Fuel filter ― ― ― ― ―

24 Cruise set ― ― ― ― ― ―

25 Check trans ―

26 SVS ―

27 4WD ―

28 4WD - L ―

29 A/T oil temperature ―

30 Check 4WD ―

31 CAN (+) ― ― ― ― ― ― ― ―

32 CAN (-) ― ― ― ― ― ― ― ―

33 Turn signal - LH

34 ABS

35 Glow ― ― ― ― ―

36 ― ― ― ― ― ― ― ― ― ― ― ― ―

37 Hi – beam (+)

38 Check engine

39 Oil pressure

40 SRS control unit


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ELECTRICAL-BODY AND CHASSIS 8A-367

Connector No. B24


SOUTH SAUDI
ISRAEL EUROPE OTHER
AFRICA ARABIA
Terminal Connector place
G.EXP C24SE HFV6
4JJ1-TC HFV6 4JA1T(L) HFV6 4JJ1-TC HFV6 RHD LHD 4JJ1-TC
RHD AUSTRALIA AUSTRALIA
1 Signal ground

2 SRS ground

3 A/T shift indicator



“3”
4 A/T shift indicator

“D”
5 A/T shift indicator

“N”
6 A/T shift indicator

“R”
7 A/T shift indicator

“P”
8 Ignition

9 Ambient

temperature sensor
10 RR fog light ― ― ― ― ― ― ― ― ― ―
11 FRT fog light ― ― ― ― ― ― ―

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12 A/T shift indicator

“2”
13 A/T shift indicator

“L”
14 Turn signal - RH

15 Door SW - driver

16 Power source
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8A-368 ELECTRICAL-BODY AND CHASSIS

Thermo Unit Inspection


INSPECTION
Use a circuit tester to measure the thermo unit resistance.
Replace the unit when the result of inspection is found
abnormal.

Temperature
60°C 115°C
Check
(140°F) (239°F)
condition
140R300007
Resistance +2.5
value (Ω) 168 ±3.5 30.9 –2.0

Fuel Gauge Unit Inspection


Measure the fuel gauge unit resistance between the connector
terminals 2 F2 and 3 F2 while shifting the float from “E”
to “F” point.
Fuel Tank Resistance
Float position Standard resistance
Level
mm Ω

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+2.2
F (B) 217.5
17 –0.8
041R300002
106.6
(4JJ1-TC/4JK1-TC)

1/2 (A) 105.1 45 ± 4.5


(C24SE, 4JA1T(L))
112.8
(4JH1-TC)
E (C) 16.2 120 ± 2.0
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ELECTRICAL-BODY AND CHASSIS 8A-369

Low Fuel Indicator Light


1. Disconnect the fuel gauge unit wire connector.
2. Turn the key switch on. Check that the bulb lights.
If operation is not correct, remove and check the bulb or circuit.
or If check whether low fuel turns on fuel input (B-24) at the
time of open and key on.
∗ meter is check at low fuel

Check level sensor operation


1. Remove the fuel gauge unit.
2. Apply battery voltage between terminal (B) and (C) through
a 1.12 watt bulb. Check that the bulb lights.
Note:
It will take a short time for the bulb light.
3. Submerge the sensor in fuel. Check that the bulb goes out.
If operation is not correct, replace the fuel tank unit.

RTW78ASH001501 BRAKE SYSTEM WARNING LIGHT


The brake system warning light comes on while the parking
brake is set and the engine run position.

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Note:
The parking brake indicator light circuit is designed to
prevent driving of the vehicle with the parking brake on.
It does not indicate the condition of the parking brake
system.

The parking brake switch is in parallel with the brake fluid


switch.

RTW48AMH000101

The brake system warning light also comes on when reservoir


brake fluid level falls below the specified limit with the parking
brake released and the engine run position.
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8A-370 ELECTRICAL-BODY AND CHASSIS

VEHICLE SPEED SENSOR (INSTALLED


ON THE TRANSMISSION)
The speed sensor is installed on the rear portion of the
transmission.
The number of pulses generated is four pulses per one rotation
of the pinion shaft.

Vehicle Speed Sensor Inspection


1. Connect the vehicle speed sensor connector 1 E44 to the
battery (+) terminal and 2 E44 to the (-) terminal.
2. Connect a resistance of 1.3K ohm to 5K ohm (1/4 W or
more) between connectors 1 E44 and 3 E44

CAUTION:
Be extremely careful not to connect the battery (+)
terminal to the connector 3 E44 .
This may damage the vehicle speed sensor.

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3. Rotate the shaft of the vehicle speed sensor slowly and
measure the voltage at the both ends with a digital tester.

The voltage, with one rotation of shaft fluctuates four times in


the following range: 10 to 14V - 2V or less.
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ELECTRICAL-BODY AND CHASSIS 8A-371

HEATER AND AIR CONDITIONING


PARTS LOCATION (RHD)

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'" Xl-Xl~ RELAY
XIS, XH o.ODE
EB1-EBI6 FUSE
SBF1-SBFQ SLOW BLOW FUSE

RTW78AXF039101& RTW78AXF045301
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8A-372 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION (LHD)

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*X1-X15
X16 X17 RELAY
EB1'-EB16 DIODE
SBF1-SBF9 ~USE
LOW BLOW FUSE

RTW78AXF039201 & RTW78AXF045401


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ELECTRICAL-BODY AND CHASSIS 8A-373

PARTS LOCATION C24SE


C56

E70
E60

To E6, E7, E8, E9

E72

H34

To E64, E75

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To E18

E84

To E66
To E85

E59

E69

E65
E2
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8A-374 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION 4JJ1-TC / 4JK1-TC


(High Ou tpul)
4JJ1 -TC /4JK1-TC
Ego
J1
E13 E14 E15 E16
INJECTION INJECTION INJECTION INJECTION
E107
BOOST
NOZZLE 1 NOZZLE 2 NOZZLE 3 NOZZLE 4 PRESSURE
E47 SENSOR
E106
SENSOR TURBOCHARGER NOZZLE
SOLENOID
E71
EGR BRUSH
DC MOTOR POSITION
E49
~;~~~~~
GLOW PLUG

BAROMETRI~
E40 E67
/'~''''"CONTROL
PRESSURE SOLENOID VALVE
SENSOR
" ' @ TO TRANSMISSION
E39
.-----E27
CAMSHAFT
FUEL TEMPERATURE SENSOR
POSITION
SENSOR

E41
ENGINE COOLANT
ENGINE-
ENGINE ROOM

cardiagn.com
TEMPERATURE
SENSOR

E3
Ale COMPRESSOR
MAGNETIC CRANKSHAFT
CLU TCH SCV OIL PRESSURE FUEL RAIL E10 SENSOR
SWI TCH PRESSURE ENGINE GROUNO
REGULATOR
(Standard Output)
4JJ1.TC/4JK1-TC EgO E93 E47 E13 E15 E40
ECM ECM BRACKET MAF&IAT INJECTION INJECTION BAROMETRIC E16
NUW." 3 SENSOR INJECTION
ENGINE NOZZLE 4
ROOM
INTAKE THROTTELE
DC MOTOR

G58
EGM ;~::====::P:O:S~'T~'O~N~:::-_~~EGR
DC MOTOR
BRUSH
DC MOTOR
REVERSE SIDE POSITION
J2
E49

~
~~~~~~~~~~G:,L~O~W~::::::~~~
E39
CAMSHAFT SWIRL

r~~~~~~~~~
POSITION
SENSOR MOTOR CON TROL
SOLENOID
REVERSE SIDE VALVE
E52
E17 CRANKSHAFT
AC GENERATOR POSITION (CKP)
,B) SENSOR
E4 f"'I--Ct= -j--j;J ~""'-=-----:E~~N.GINE-
AG
(L,S)
GENERATO~
=~"I--.J ENGINE
E41
ENGINE FUEL SCV
ESO ROOM

TEMP FUEL RAIL FUSE&RELAY


COOLANT BOX
COMP SENSOR PRESSURE
TEMPERTURE OIL
REVERSE SIDE SENSOR
SENSOR PRESSURE
E3
MAGNETIC SWITCH
CLUTCH
RTW78AXF048601
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-375

PARTS LOCATION

4JH1-TC

E23

cardiagn.com
4JA1-L

RTW78AXF049401 & RTW78AMF001101


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TO MODEL INDEX
8A-376 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION
2WD MIT 4WD MIT
1st switch
(MUX Transmission)

(MUX Transmission)

Clutch slave
cylinder solenoid
(MUX Transmission)

cardiagn.com
2WDNT

E54

(High Output)
4JJ1-TCX
(AW30-40LE)
E108

2WDNT

E30 E54
E35
RTW78AXF023701
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-377

CIRCUIT DIAGRAM C24SE COOLER WITHOUT HEATER

ISBF-11100A
MAIN
B B/R

~20A ~30A
CONDENSER BLOWER
FAN

BODY ENGINE

1.25
L/O

3
VV/R

cardiagn.com
1.25
B

0.5 0.5
BR BR

o~
0.5 0: Z~
GR/R w>- 00
(j)4;
z--' go:>,
ww 00:
00: WW
Zz --'I
04; Wf-
0"-
w
'"
I
0
'"
()

~
f-
:3
0
0 :>'
F 0
W W
Z
(9
4;
:>' 1.25
B

BODY-CTR
ENGINE ENGINE
ROOM-RH ROOM-LH
CJ
RTW680XF012401
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TO MODEL INDEX
8A-378 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE A/C WITH HEATER

I SBF1 1100A
MAIN
+ o-+__B=B/",R_-1
~ ~20A ~30A

~
CONDENSER BLOWER
FAN

BODY ENGINE

1.25
L/O

3
VV/R

cardiagn.com
1.25
B

0.5 0.5
BR BR

0.5 ,-I-'::';'::..J....L...:.:i.::...J., f5 >-


BR/R (j)<t;
z--'
ww
00:
Zz
Lr-..I..-,-,..-I-...J 8c::

w
'"
I
of-
'"
()

:3
ou,------,
o
lID :;;
>=
WrH_ _-----'
ow
Z
~
:;;

ENGINE BODY-CTR
ROOM-RH

RTW780XF013701
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-379

CIRCUIT DIAGRAM HFV6 (RHD)


ISBF111<M
~,

"
~
",
, ,~

ISBFil_ I ~ I-
["l "
, '" ~~,

["l W
CO.

"• " ~
START~ R
SWITCH
,
BODY ~NGIN~
m

.,"
,
>
w
•"
,~
0
w
-
,

cardiagn.com
, ~~,
RELAY
"'
~ 0

~ I$o'.
>eM
0>
C56(24) •
O.
""
M
O~,
C56(I)
>eM
~~'7)

"
M "
M
"'
M "'
M
~~ ,
RESISTER

897(11)
,
~

""
,
~

0'
w

~S
~~
0"
wW

"' "'M

~H'r-'--' FAN SWITCH

IH'--,---'

ENGINE
ROOM·lH BOOY.(:TR

RTW78AXF003601
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TO MODEL INDEX
8A-380 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (RHD)


G
.~
~
1S8F, 1,200.
~"

.,
Iii"I-
- 1SBI'e 1»0.
1~8'OI200.
CONDE ~ seR
'm
G ~"""
,

•• • ~
w

" .
BODV ENGINE
STIIRTER
S....,TCH
.," -
,

CONDE~seR
FiO.N RElAV
JUNCTION
~oc .

.
CONDENSER
FiO.NUOTOR

cardiagn.com
HEATER
REU.V ,
•••
1~8""o.o. ,~

.,
~

., .
~ ~
2

~,~
RELAV
.., ~"""
M
.
~
RESISTER

• AJC WITHOUT
CONDENSER FiO.N

ELECTRONK;
THERMOSTAT

FiO.N SWITCH

ENGINE AJC SHORT BODY'-eTR


,~" CON~ECTOR
955 WELD SI'UCI! 2

RTW78AXF012101
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-381

CIRCUIT DIAGRAM 4JA1T (L) A/C WITH HEATER Sheet 1/2

.w

f:+'",,[;~.::J---d'c-C; ~
)?

.
• • ~
(KEY REMIND SWl!'i"r--rIIr--..,1!-,

If ·:"uJ.L~m
II> ., ....

-- --
900V ENGINE

C,07 656

I" v

cardiagn.com
~

,
.-
.~

I EB'31~
-
'.
~

w
-;J ----------- I-----
3~ ~~5
X15 ,

.~

.-
~

..
M
,
7
0 FRT BlOWER

,~

t<4
., C24

1,......1. m~
CONDENSER FAA RELAY
c;u c.<
X,3 ~.
1 ~2

, V

RTW78AXF008201
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TO MODEL INDEX
8A-382 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JA1T (L) A/C WITH HEATER Sheet 2/2

cardiagn.com

RTW78AXF008301
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-383

CIRCUIT DIAGRAM HFV6 (LHD)


I SBF1 1140A

~~ 8W Pll
15~

ISBF3160A ~ISe"",""I~",,;::-----q1 SBF6130A


RADIATOR

'" ,
W
lG2

,
BLOWER

fii;;i
IS 20 I
" ~

P6 Pl0
STARTERS'MTCH w'~
1B! ~

BODY ENGINE

,
JUNCTION ~~
BLOCK 1862 1

,
't·,
o
W •
11
[£J1OA
ELEC.lG

cardiagn.com
W

HEATER
RELAY

XI2(1)
ECM MAIN
RELAY

0.' B97(11) 0'


"' "" "'
0.5PIl BLOWER

, RESISTER

~
o.
,
~
~.
.
~ ,
'z.
:IS
Fe
, ~ I" 00

"0

~
1----..4
~
O.S
GY!R e"
, ,
0.5 I
--
~,
0"
"Z
-" 0'
"'

;
""' ~~~~ ,
,, ,
~,

, c56I IC561 IC:sa

" "" <0"

e~t ~P!. ~"9


,""'
FAN SWITCH
39 25
-'" 0.5
,
0.5 0.5
Gre
0.'

," "
~

"
Cl~ Fc,~
3 ~
Fc151l

NC PRESS
TRANSOUCER ENG INE
"".
ROOM·LH

BODY·CTR

RTW78AXF018001
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TO MODEL INDEX
8A-384 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (LHD) G.EXP

~
• .~

"
1$8FII12CoO.
~,

~
,m
- 1$8F61_
IU1012(ll.
CONDENSER
,~

~
~~,

•• • ~
W

" .
BQOY ENGINE
STARTER
S'MTCH
"
., -,

CONDENSER
FAN RElAY
JUNCTION
~OC,

CONDENSER
FAN MOTOR

cardiagn.com
~IT'
RELAY ,.
IUll11(lt,
•••
,~

..
~
2

"'
~
"'
~

..
~
m'~
RELAY
..
~
~~,
RESISTER

"'
~

'- ~

·NC'MTHOUT
CONDENSER FAN

ELECTRONIC
WERMOSTAT

FANS'MTCH

,

ENGINE eool'.cTR EOOINE


~, R\XlM·RH
ElM I'oELO SPlICE 2
RTW78AXF028001
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-385

CIRCUIT DIAGRAM 4JH1-TC

j EBIO j20A jseF8j_


CONDENSER BLO"vVER

'"
I I
~""j
STARTER SW Wl8
'"
~

••
PI! PIO
JUNCTION
BLOCK
BODY ENGINE

,
~'"
o~
'"II ~

ec. W •
MA"
RELAY Fx~

cardiagn.com
HEATER
RELAY

Ce.6 (e.61
b¥=!
,
~
ec"
'"• jEB'3jHI,o,
~
'"
...
~ .. .'" ..'"
~
""'0""
MOTOR I?I(;VM\

"°ffiS
ZW
~.
FRT BLOWER
RESISTER
~
~
Fc2~
,
~ ~
..
W

w.•
~ ".""
0

'w
~.

05PIW T.
,
. ~~
0:55
z.
w

Iff ... ,
,
'
°0
~~
Mw
""
~~
'N ,
~
••
Q
..• ,
•••
•N

~


I

~
FANSW
Ce.6 (3111
Fe51 E
z
ec" 0

.g ••
~
.~
,
~ ~8 •
".
Ce.6 (331
I ".-BODY FIX_lH
RTW78AXF007901
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8A-386 ELECTRICAL-BODY AND CHASSIS

POWER DOOR LOCK


PARTS LOCATION (RHD)

(EUROPE)

~'"

cardiagn.com
* Xl - XI 5
X16, X17
RELAY
DK>IlE
EB1-EBI6 FUSE'
SBF1-SBF9 SLOW BLOW FUSI':

RTW78AXF039301 & RTW78AXF045501


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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-387

PARTS LOCATION (LHD)

A type

Btype

cardiagn.com
*X1-X15
P6 X16 X17 RELAY
EB1'-EB16 DIODE
SBF1-SBF9 ~USE
LOW BLOW FUSE

P-6

B62

RTW78AXF039401 & RTW78AXF045601


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8A-388 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (RHD) WITHOUT ANTI THEFT

+ o-+--=8B:::/R"----j P2

~
~
99 I SBF9150A
IG2
5
W 1

~ JUNCTION BLOCK
20
BIY
9~20A
P6 P10
~ DOOR LOCK

BODY ENGINE
B56
~5~ DOOR LOOK CONTROL for AUSTRALIA
r-----------------------------~

5 ,
1.25
UW ~
WELD
H36 SPLlCE3
r-::I
1.25 L--.J
UW

t:,.
POWER WINDOW B 5
SWDR 05 0.5 0.5
B B H18
-~--------+---------,

1.25 3 4
DOOR KEYLESS

I~
DOOR LGNV
LOCK ENTRY IB6911B691
IC SW LOCK
LONTROL

~ I ~ggf
RELAY
'---t-+-' UNIT

6?1

cardiagn.com
UN UN
- LOCK LOCK LOCK LOCK
'-T""':"'::--,;;-:,~T,..... SWITCH
020 020 II 020 020 I I 05 II 05 I IB9511B951 IB6911B691
13 14
0.5
7
0.5
6
1.25
4
1.25
5
\9 \10
\'---_"'0."-50"'NV"-'--_t-7_-+_-----'
LG/R R/L UR L 1
0.50/B

I H36
6 9
H36 I ~-~Fs~
0.3 0.3 DOOR
LG/R R/L
I LOOK CONTROLLER

r -_ _ _ 1~.2=5"-L ___ ,-'::~~B~98~2T~~B~9~83T~~B~9~8T1~


1.2SLlR
1
I
~
I - I'
______________________________________ _
1.258
0.5 0.5
LIY UR r------+_--r-~-+_-~IH26r_--~---------_, 2
B
r----t--~~--~-~IH26r_--+-~-------~-__,
H6
1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25
L UR L L/R L UR L UR 2
B
16 14 16 14 2 6 2 6
I H36 H36 I H37 II H37 I I H16 II H16 I I H14 II H14 I C109

1.25
U~~-------' 1.25 1.25 1.25 1.25 1.25 1.25
L L L/R L UR L UR

024 024 II 04 04 I 0911091 1018110181 1014110141

C~t COC< cg~t CO" C~t COC<

m024 DOOR LOCK DOOR LOCK DOOR LOCK DOOR LOCK


ACTUATOR DR ACTUATOR PASS ACTUATOR RR-RH ACTUATOR RR-LH
05 2
"B 1
H6

1~[P~~301
2 SPLlCE3
B 5

H18
2
B
C2

ENGINE
ROOM-RH

RTW780XF013801
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-389

CIRCUIT DIAGRAM C24SE (RHD) WITH SUPER LOCK Sheet 1/3

,-----------------------------------------------------------------------------~A
I SBF11100A
MAIN

+
G JLlNCTION BLOCK

20
BIY
STARTER ~20A ~10A ~10A
SW DOOR LOCK ANTI THEFT ROOM
P10

BODY ENGINE

HORN;
ANTI THEFT

cardiagn.com
1.25 0.5 0.5
0.5 RNV RNV
RIY LGNV

H12

----------------

0.5 *1
R/L AlARMERCIU
(BUZZER)
0.5 05
LG/R BNV

DOME
LIGHT SPOT
LIGHT

S
If)
0.3 0.5
"u9 BNV RIB
",w
0 9
olf)
0'"
OW
.-;0
=>'"
",,0 13 14
H26 H26

(POWERWINDOWSW) 0.5
~------------------
RIG

WITH POWIER WINDOW

0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


BNV RIG RIB RIG RIB RIG RIB RIG

I
(fJ
:5
'"
0
(fJ
'"'" '"
~ ""
"-
;i: '" '"
;i:
*1=w11h AlARMER CJU(BUZZER) only (fJ
~ (fJ
ENGINE
'"00 '"00 '"00 '"00
ROOM RH
0
0 0 0

RTW780XF013901
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-390 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (RHD ONLY) WITH SUPER LOCK Sheet 2/3

A>--------------------------------,
2
W

~1~6~~--------------------~~--~~HAZARDSW

HAZARD HAZARD
RELAY-LH RELAY-RH

RR COMBINATION LIGHT RR COMBINATION LIGHT


LH RH
0.5
GfY

0.5
GfY

cardiagn.com
28

B-44
FLASHER
CONTROL

ANTI THEFT CONTROL UNIT with SUPER LOCK

15 18 24

1.25 1.25L
L
1.25 1.25UR
UR
0.5
BR/B 1.25 1.250
0.5 0
L/R

14 16

RTW680XF015501
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ELECTRICAL-BODY AND CHASSIS 8A-391

CIRCUIT DIAGRAM C24SE (RHD ONLY) WITH SUPER LOCK Sheet 3/3

IC-15110A
METER (+B)

ANTI THEFT C/U with SUPER LOCK

cardiagn.com
DOOR LOCK DOOR LOCK
ACTUATOR ACTUATOR
RR-RH RR-LH

ENGINE ENGINE ENGINE


ROOM-RH ROOM-RH ROOM-RH
1.25B

2B

RTW680XF015601
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TO MODEL INDEX
8A-392 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (RHD) STD TYPE


I SBFl 1140A
~,
~
• " L:"
0
0- ,
.,
I SBFII ISOA

~ JUNCTION BLOCK

", "
w
@!]2OA
~
". DOOR LOCK

BOOY ENGI NE
,.

POWER WNOOW & VW


,"""
DOOR LOC ~ SWTCH
·ORlVER SIDE 05

~
'O'WC, '"
I ~ RELAY
000« ~
< 'OC,

cardiagn.com
'OC' ,oc.
"" I I
'" = ~


~
,
" "
'" '",
~

F~
I~ CONTROlLER

,.
~
..
~

'", '" , , , ,,
~
125 1.25 1.25 U5 125 125
~
, , , ,
~ ~ ~

Ie \.
" " HIe H16 HI. HI.

~
"" "" M3T H3T ,,~

'"
'rr:Ui~
~ 125
, 125
~ ,
1~ 125
~

. ,
125 125
~

.
t t
, , , , , , , , BODYCTR

,oc.."
00' ~ ~ ~ ~

'O""C' LOCK
'OC'
LOCK
'OC'
I6 6 M M

,w
POSITION - -

~T~1l:~~R' :~'502\
DOOR LOCK DOOR LOCK DOOR LOC~ DOOR LOCK

." , ,'-25
ACTUATOR-ORIVER SlOE ACTUATOR-PASSENGER SlOE ACTUATOR RR-RH ACTUATOR RR-LIl

,""
f~~~I6a21
, "
,,""
~

RTW78AXF003701
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-393

CIRCUIT DIAGRAM HFV6 (RHD) G.EXP TYPE

,
w
JUNCTION BLOCK

BODY ENGINE

1.25
POWERWlNOOW& UW
DOOR lOCK SIMTCH
·DRIVER !;jOE

0
=,
COC, OOOR
COC,
OW
RELAY

cardiagn.com
coc. ""
coc.
= =
" . ~

1.25
~
•,~
c
~

" "
~ ~

" ..
"" '"
'-2~
'"~

, C

~ ~ ~ ~
coc.

RTW78AXF023601
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-394 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (RHD) WITHOUT POWER WINDOW TYPE

TAIL LIGHT RELAY

•••
~

JUNCTION BLOCK

"• "
m
@EjWA
PI! Pl0
DOOR LOCK ••
~

--
BOOY
--
ENGINE
~ [P ""CO
~
SPLICE ,

'" •
~

US
""
~ , PQWER...., NOOW &
OOORlOC K S....,TCH
~ ·DRIVER SIDE
•••• ••••

"
OOOR
COC,
RELAY
KEYLESS
ENTRY
CONTROL
UNIT -- • •
=,
LOCK IP

cardiagn.com
I I S....,TCH

7\.·_-+'~·.;:~;ol·e-~=t==+==-'---
I'J-5~~~'~r:-
"I'O'"~" '>B33(3)
~ ~

• •
'" '",
~

r.!.1r r.!.1 ~
C 1 ~ = b:J WELD IUUM I
CONTROL
695 e9!l I I e9!! I SPLICE2

Lr.;;;,-r.;;;-rr;;;.,.'1 ~ CONTROLLER (1

". b1fJi'i'
~" " '", '"
~ ~
125
, 125
~
'", ,'" ~

" " " " 16 ,.



"" "" "" "."" H31 H31
"" ""
~•• oo , ~
'" ~
,
1.2S
". ~ BOO'? eTR

..
'O'"C'
, •
" " 'OC.
.OC.
UN
0 ,. 01.
LOCK

(M)
- -

.
:~
DOOR LOCK DOOR LOCK OOOR LOCK OOOR LOCK
KEY CYLINDER
S....,TCH-QR IVER 0 5 ACTUATOR·DRIVER ACTUATOR·PASSENGER ACTUATOR RR·RH ACTUATOR RR·LH
SIDE 8 2 ,,~ ,,~

". ,
,""
f~=E5~
a '3 1
,""

"
ENGINE
RQClM·RH

RTW78AXF003801
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-395

CIRCUIT DIAGRAM 4JJ1-TC (RHD) SOUTH AFRICA

I seF9 16M
• '"
~ JUNCTION BLOC~
••
§Dm
DOOfl LOCK

BODY ENGINE

POWER'MNOOW
".
lIN
&OOORLOCK
SVVlTCH -OR IVER SlOE ~

OOOR
'OC.
RELAY

cardiagn.com
"" • 'OC' I I
" .
= = ~ ~

• •
'" '",
~

1:15 l tr;:;il

1.25
l

Hl?
16
' 25
IJR

H31
,.
•125
L

H16
.25
UOI
, .
1'116
,
1.$

H10
1.25
~

,
HI.
.
~ f----"
"., '",
,
'O~C't'OC' 'O~C'
"t 'oc'
UN LOCK UN LOC K
'OC' 'OC'
M M

[)()()A LOCK -
$~

~eD'o. 'ACTUAm~~~R SlOE


DOClRlOCK DOOR LOCK DOOR LOC K

...,
, ,
,"
ACTUA TOR·PASSENGER SlOE ACTUATOR RR·RH ACTUATOR RR·LH


2P ~SI'I-'CE6
"
,
""

"

RTW78AXF017601
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-396 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) EXCEPT SOUTH AFRICA STD TYPE

JUNCTION BLOCK

••
POI P10

f'CM'!; R WINDOW $
DOOI't lOCKS'MrCH
.(>RIVER SlOE

=<OC,
I ~ RELAY
~
• <OC,
'"

cardiagn.com
,.<OC, <OC,
~
I I
=
" .. ~

,~
• ,
~

~
'"<

,
~

~
,
,~ ,~ ,~

'"< '"< '" '"< ,'"


"
~

.. "
~

.. < ~
, •
~


"" "" '"
~,
'" '" '" '"
'I ,~ '" ~
~
'"< '"< '" ~
'"< '" ~ '"< '" ~

, • , , , , , , , ,
~ ~ ~ ~ 00 00 ~,
= ~. ~.

~'f ~'l <OC, "~l <= "~l ~,


LOCK lOC lOCK lOCK lOCK
'"[ = <=
(M M M M M

'~''''''.,r ",.{)RIVER
L_-C,~ r2 ,-;'yCYliNDER
SIDE
DOOI'tlOCK
M;TllATOR-PiO,SSENGER SIDE
OOORLOCK
ACTUATOR RR·U!
O~ SWrTCH

'"•

i p !~
·,•'"
~~
2 spuc£e
"

RTW78AXF032901
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-397

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) EXCEPT SOUTH AFRICA G.EXP TYPE

BB/R

JUNCTION BLOCK

BODY ENGINE

POWER WINDOW &


DOOR LOCK SVVlTCH
-DRIVER SIDE

IC

cardiagn.com
13 14
1.25 1.25
L/R L

0.5 0.5
UY L/R
1.25L/R
1.25L

DOOR LOCK DOOR LOCK


ACTUATOR-PASSENGER SIDE ACTUATOR-DRIVER SIDE

ENGINE
ROOM-RH

RTW78AXF033001
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TO MODEL INDEX
8A-398 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) EXCEPT SOUTH AFRICA WITHOUT POWER


WINDOW TYPE

If8Ulto.o.
ILLUMIIT....,.-1. H ..fX2l (:2)
T....,. LIGHT ~EL.Ay

.

PfI
~•
p,o
@.EJ2(IA
DOOR LOCK
JUNCTION BLOCK

BODY ENGINE

O .8 ~
§!]
,~

"'''
SPl.ICES

F~
,
"• "• " •

cardiagn.com
~

, ..
KEYLESS
ENTRY
CONTROlLER

""
LOCK lOCK =
-~ I ~I (
869 i Feeg~
)
."
,

-
LOCKIP
S'MTCH
b'F. b'F,!
, 869 5 bB69~ :1l
0 ,3 0.3
~ ~

0.' 0.' 0.'


KEY CYLINDER ~
S'MTCH·ORIVER SIDE
~
"'"
=" [ J~
0.' ~"
"'"
833(3)
ILLUMI
CONTROl.

.""
, " ~,

'"

,
12~ 1 2~
~

16 ,.
I
,
2~ 125
~

,6 ,.

Ei'lGlNE ." ~ H37 H37


ROOM·RH
, ,125 ,
125
~
1.25
, ,, 25 ,~

~ ~ ~ ~
UN LOCK
'OC'

$ L-

DOORLOCK
ACTU"'TQR.PASSE>fGER S lOE

RTW78AXF033101
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-399

CIRCUIT DIAGRAM 4JA1T (L)

I SBI'915OA
,
W ,
IG.2

Foi\ii JUNCTION BLOCK

•• §2OA
OOORlOCK

BODY ENGINE

'"
~

~~':m "
~,~
LOCIISW
OOOR
COC.
'W I~
=,
COC'
RELAY

cardiagn.com
-
,. .~ '"
.OC' I I
"'~,
=
"
.. ~


~

, ... - - - - - - -,
, 16
"

,.,
.• .........
16
"
,
,. .

:~~: :I~I~:
:_. -_. -_. -,' :.---------'
,

0.5
~
05
~
1.25
~
125
.
~
~',
1.25

1.25
~

"
.." , '"..• ...
, '" .. ,
~

"
"

'" :
'"• ,'"
'" •
., .
1 25

1-114
\ 25
~

H,4
, "". .."" , "" ""

,
, ..

,"• '"
, , •
.. .
~
, ..

,"• 1.25
~

, ,
,"• ,"
,'" ,
.
1 25 125
~

~ ~

'"
~ ~

~
~ ~
". ".
"t ~"t
UN LOCK

I COC' lOCK
'oc'
LOCK
'OC'
.OC'
M M

~ OOORLOCK DOOR LOCK DOOR LOCK DOOR LOCK


-r. ACTUATOR DR ACTUATOR PASS ACTUATOR RR RH ACTUATOR RR LH

,""

"
ENG INE
ROQM·RH
RTW78AXF007001
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TO MODEL INDEX
8A-400 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (LHD) WITHOUT ANTI THEFT

BB/R
I ~s;;~ I~g~A~~~~1/C24SE)
...a
P-2 f-----<~Y'......

5
S~ I SBF-91 50A
IG2

W 1

~ JUNCTION BLOCK
B 20
B BIY
~20A
DOOR LOCK
P-6 P-10

BODY ENGINE
B-56
~-~
5
1.25 2
UW
4
H-37
1.25
UW
POWER WINDOW
SWDR D-5
r-r-________~1------__,
DOOR KEYLESS

I~
LOCK DOOR ENTRY
IC SW LOCK
LONTROL
RELAY
Y_-+-..J UNIT

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UN UN
~ LOCK LOCK LOCK LOCK
0-20 0-20 II D-20 II 0-20 I I D-5 II 0-5 I I 8-95 II B-95
13 14 4 10
0.5 0.5 1.25 1.25
LG/R R/L UR L
6 9
I H-37 II H-37 I
0.5 0.5
LGJR R/L

0.5 0.5
LIY UR r-----------+---~~~--------~IH-26f_----~------------------,

r-------r---+--+--~~----1IH-26f_----t_--~--------------~--_,

1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25


L UR L L/R L UR L UR

16 14 16 14 2 6 2 6
I H-37 II H-37 I H-36 II H-36 I I H-14 II H-14 I I H-1611 H-16 I

1.25 1.25 1.25 1.25 1.25 1.25 1.25


L L L/R L UR L UR
+----t-------------'

0-24 0-24 II 0-4 II 0-4 I

,
~-242 DOOR LOCK
ACTUATOR DR
DOOR LOCK
ACTUATOR PASS
DOOR LOCK
ACTUATOR RR-RH
DOOR LOCK
ACTUATOR RR-LH

1.25
B 1
H-37

\2[50~
VVELO
SPLlCE3
2
H-7
2
B
3
B
C-109

BODYCTR

RTW680XF012801
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ELECTRICAL-BODY AND CHASSIS 8A-401

CIRCUIT DIAGRAM C24SE (LHD) WITH ANTI THEFT

BB/R
P-2

JUNCTION BLOCK

BODY ENGINE

DOOR
IC LOCK
RELAY

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1.25UR

1.25L

DOOR LOCK DOOR LOCK DOOR LOCK DOOR LOCK


ACTUATOR DR ACTUATOR PASS ACTUATOR-RH ACTUATOR-LH

RTW680XF012901
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8A-402 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM WITH SUPER LOCK HFV6 (LHD)

,
W ,
Foi\ii JUNCTION BLOC K

[]ill 2OA
", DOOR LOC K

P6 Pl0
1_25 '" 2
UW,
BODY ENGI NE

'"

cardiagn.com
0 .5 1.25 1_25 _25 1.25 1.25 ' .25 1.25 1.25
, UR ,
UR , UR
16 14 16 14 ,UR , ,
,UR ,
H37 H37 H36 H36 HI6 HIS HI4 H14

1.25;1-_---"
1.25 l1R _25 1.25 1.25 1.25
, 1--+------" ' UR , UR
G 5 I 2 I 2
D4 04

';1 04 D4

00' ,gzi 09 09

00' ,gzi 018 0 18

00'
UN
'00
014 0 14
OC I(

'"',,:, 6 JL L L ~ L-
SWITCH
DOOR LOCK OOORLOCK DOOR LOC K DOOR LOCK
,if=j
, ACTUATOR·
OlVER SIDE
ACTUATOR·
PASSENGER SIDE
ACTUATOR RR·R H ACTUATOR RR·LH

, ,
1.25

""

"
C~ J\§]
2
"'CO
SPLICES

t
~.

"
ENGINE
ROOM·RH
RTW78AXF016701
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ELECTRICAL-BODY AND CHASSIS 8A-403

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (LHD) G.EXP STD TYPE

I SBF9 ISOA
, ""
~ JUNCTION BLOCK


" @E)2OA
DOOOLOCK
'"
BOOY ENGI NE

'" •
~

""
POWER'M NDOW
&DOOO LOCK
'" ,
,~

SWITCH-DRIVER $IOE

=.
,oc. 9 9 1 ~ 'OC. =.
" SWITCH
RELAY

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'" K LOCK I I
= ,"
" .. ~


~
,

'2~lIR ~',
'",
"
"" ""
1.25
~

.
'l ~
L

""
,e
'2~
UOI

~
,•
1.$
L

HI!
US
lIR
,
H18
. ,
12S

H,.
\ 25
~

, HI.
.
1.25

'", '" '", +--+------" , ,


~ 125 1 25 1.2$ 1.25 125 \ 25
~
~
~ ~

t
, , , • , , , , , , , ,
~ ," ~
,oc.
~ ~ ~ D21 021 028 D2S
UN LOCK

I '"
'OC' OC'
'oc'
,OC.
(M) M
OOCIR LOCK
KEY sv-ffCH
-
DOOR LOCK DOOR LOCK OOORLOCK DOOR LOCK

'''i T '
CYUNDER
sv"TCH-ORMR SlOE
2
L ___--"'~"---.'"
ACTUATOR·DRIVER SIDE ACTUA TOR·PASSEOOER SlOE ACTUATOR RR·RH ACTUATOR FlR·LH

'~
"tlC§J
2f-1 WE~O S"'-ICE 8

-
,
"
"
"

RTW78AXF023201
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8A-404 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (LHD) G.EXP G.EXP TYPE

OOOR
COC,

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RELAY

ENGINE R()OM.RH

RTW78AXF023301
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ELECTRICAL-BODY AND CHASSIS 8A-405

CIRCUIT DIAGRAM 4JH1 (LHD) STD TYPE

I SaFl laoA(4JH1)
~,

W• ,

~ JUNCTION BLOCK

,, @!]2OA
DOOR LOCK
PI! PIO

-- --
BODY ENGINE

."
POWER'MNDOW
'"
,~

SWDfI ~

OOOR
COC,
RELA.Y

"'

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'OC' 'OC'
.. ,.. •
oro =,

..." ..."
,~
,M

,~ ~

., ~
ANTI THEFT CIU
I wiIt\ KEYLESS ENTRY I

.. ..I •
,,~

, 0' "
.,
O~ I./'(

".
0 ,'
LJR
,~
l
1 2'
L.IR

,,~
" ,

,
,,~

-- , ,
."" .""
••• ••• '", '"
~••• • •
"
,.
••"" ,••"",'","" "."",
, •
'" '"
'", '" • ,BI
~,
." ."•
'2'
• • , ,
..
~ ~ ~ ~ ~ ~
,~ 1 ,~
• •
• • • • • • • • " " ".
0"

6 ~1 ~, I 6 6 ~1 'oc, '~1 'OC, 'O~l


C' 'OC'
6 M

POSTK)N
sw
J'L ~ITION sw
J'L 'L
~F.-'--;;ooo
'----r;;; =,;-;
W"",--'
'c!
.~ DOOR LOCK OOORlOCK DOOR LOC K
ACTUATOR DR ACTUATOR PASS ACTUATOR RR·RH ACTUATOR RR·LH
,
.'"•
0.' l 0.' ~

'"
, ".""
, ,

'J'plE]
·-, ..
2 ~"
S.... ICE~

" •
~

RTW78AXF013801
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8A-406 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JH1 (LHD) WITHOUT ANTI THEFT G.EXP TYPE

I SBFl l aoA(4JH1 )
~,

JUNCTION BLOCK

,• @E] 2OA
DOOR lOCK

-- --
BODY ENGINE ,
'" •
~

••
,~

,'" "" ,
POWER WINDOW
'W~ ~

=,
'oc, KEYLESS

I ~ RELAY
OOOR
0
'W 'OC, ENTRY
LONTROI.
UNIT

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,oc.
"' I I
= =
" "
,=
, •
'OC',ro
.. ..
• ,
'" '", M
= ~

~
~

03
M
. ..
,=
01

• •
"" ""
,
~,
""
'", ," ~
'", ," ~
,", 1.:15
~

, •
,", '"
,
~

" " " " •


"" "" "" "" "" "" "" ""
'", '" '", '" ,", '",
~ 1..5 ' .25
~ ~ ~

, , , , • , •
~
~ ~
". ". '" '"
"t ~"t ~'t
LOCK LOCK l OCK
'oc. 'oc. 'OC.
M M M

•,
~~~ DOOR LOCK DOOR LOCK DOOR LOCK DOOR LOCK
AC1UATOROR AC1 UA TOR PASS ACTUATOR RR·RH ACTUATOR RR·LH
0.5 2

'",
,""
'~
[J.. ;;;.~"
-
,,
"
ENGINE ROOM·RH

RTW78AXF013701
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ELECTRICAL-BODY AND CHASSIS 8A-407

TROUBLESHOOTING
QUICK CHART FOR CHECK POINTS
Check Points Power Key Cylinder Door Lock Actuator
Door
Fuse Window & switch
Lock
C21 Door Lock Cable
Switch
(20A) Switch
Driver’s Driver’s D/S P/S Passen Harness
RR-RH RR-LH
side side ger’s
Trouble Mode side
1. All the doors do not
lock and unlock
2. All the doors do not
get locked (or
unlocked)
3. Driver’s side door
does not get locked
(or unlocked)

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4. FRT passenger’s side
door does not get
locked (or unlocked)
5. RR door-RH does not
get locked (or
unlocked)
6. RR door-LH does not
get locked (or
unlocked)
7. Door lock does not
operate when
operating from the
driver’s seat side
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8A-408 ELECTRICAL-BODY AND CHASSIS

1. All the doors do not lock and unlock

Checkpoint Trouble Cause Countermeasure

Fuse No. C21 (20A, Fuse box) NG Reinstall or replace the fuse
Poor fuse contact or blown
No. C21 (20A)

OK

Grounding point C2 NG Poor grounding point contact Repair grounding point contact

OK

Voltage between the driver’s


side power window & door NG Open circuit or poor connector Repair open circuit or
lock SW harness side contact connector contact

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connector terminal 1 D5
and the ground (Should be
battery voltage present)

OK

Continuity between 3 or 4 NG Open circuit or poor connector Repair open circuit or


D4 or 2 D24 and C2 contact connector contact

OK

Replace the driver’s side


Driver’s side power window & NG power window & door lock
SW. malfunction
door lock SW. function SW.

2. All the doors do not get locked (or unlocked)

Continuity between the driver’s


side power window & door NG Open circuit or poor connector Repair open circuit or
lock SW harness side contact connector contact
connector terminals 14 D20
and 6 D20

OK

Replace the driver’s side


Driver’s side power window & NG power window & door lock
SW. malfunction
door lock SW. function SW.
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ELECTRICAL-BODY AND CHASSIS 8A-409

3. Driver’s side door does not get locked (or unlocked)

Checkpoint Trouble Cause Countermeasure

Door lock SW. function NG SW. malfunction Replace the door lock SW.

4. FRT passenger’s side door does not get locked (or unlocked)

FRT passenger’s side door NG Replace the FRT passenger’s


Actuator malfunction
lock actuator function side door lock actuator

5. RR door-RH does not get locked (or unlocked)

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RR door lock actuator-RH NG Replace the RR door lock
Actuator malfunction
function actuator-RH

6. RR door-LH does not get locked (or unlocked)

RR door lock actuator-LH NG Replace the RR door lock


Actuator malfunction
function actuator-LH

7. Door lock does not operate when operated from the driver’s seat side

Grounding point C2 (RHD), NG Repair grounding point C2


Poor grounding point contact
C109 (LHD) contact

OK

Continuity between the door


NG Replace the door lock position
lock position SW. side SW. malfunction
SW.
connector terminals 1 D4 , 5
D4 and 3 D4 or 1 D24
and 2 D24 and 4 D4
when the SW is locked and 2
D4 and 4 D4 , 6 D4
and 3 D4 or 3 D4 and 2
D24 when the SW. unlocked
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8A-410 ELECTRICAL-BODY AND CHASSIS

REMOVAL AND INSTALLATION

DRIVER’S SEAT SIDE POWER WINDOW


& DOOR LOCK SWITCH
Removal
1. Disconnect the battery ground cable.
2. Removes the screw in pull cup with the screwdriver.
3. Remove the switch bezel by pushing the spring with the tip
of a screwdriver.
4. Disconnect the connector.
This illustration is based on 2 doors and RHD
RTW780SH002601
ATTENTION:
When removing a switch bezel lift from the front of the
bezel.
It follows the front with the screwdriver.
The clip can break when lifting from the rear of the bezel.

Installation
To install, follow the removal steps in the reverse order.

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DRIVER’S SIDE DOOR LOCK SWITCH
Removal
1. Door Lock ASM
• Refer to the removal steps of the DOORS in section 10
“BODY”.
2. Door Lock Switch

Installation
To install, follow the removal steps in the reverse order.
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ELECTRICAL-BODY AND CHASSIS 8A-411

FRT PASSENGER’S SIDE DOOR LOCK


ACTUATOR
Removal
1. Door Lock ASM
• Refer to the removal steps of the DOORS in Section 10
“BODY”.
2. Door Lock Actuator
• Remove the door lock switch fixing bolts.
• Disconnect the door lock link rod.
• Disconnect the door lock switch connector.

Installation
To install, follow the removal steps in the reverse order.

RR DOOR LOCK ACTUATOR-LH & RH


Removal
1. Door Lock ASM
• Refer to the removal steps of the DOORS in section 10
“BODY”.

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2. Door Lock Actuator
• Remove the actuator fixing bolts.
• Disconnect the door lock link rod.
• Disconnect the actuator connector.

Installation
To install, follow the removal steps in the reverse order.
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8A-412 ELECTRICAL-BODY AND CHASSIS

INSPECTION AND REPAIR

Driver’s Side Power Window & Door Lock


D20 D5 Switch
1. Harness Side Connector Circuit
Check voltage and continuity between the switch harness
side connector terminals as shown in the following table.

Harness side

Terminal Wire Connectin


Connecting to Check item Check condition Standard
No. color g terminal
Door lock SW Driver’s Lock Continuity
14 (D20) L/R 14-Ground
(Lock) side door Unlock No continuity
Door lock SW Driver’s Lock No continuity
13 (D20) L/Y 13-Ground
(Unlock) side door Unlock Continuity

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3 (D5) L/R Ground Continuity 3-Ground - Continuity
(Resistance) Continuity
Door lock
4 (D5) L/R 4-5 - There is some
actuator (Lock)
resistance
Door lock Continuity
5 (D5) L actuator 5-4 - There is some
(Unlock) resistance
Fuse Battery voltage
1 (D5) LG/W Voltage 1- Ground -
C21 (20A) (Approx. 12V)
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ELECTRICAL-BODY AND CHASSIS 8A-413

2. Switch Side Connector Circuit


D20 D5 Remove the switch connector, and check continuity and
voltage between the switch connector terminals.
(Connect the (+) terminal of the battery to 1 D5 and the
(-) terminal to 3 D5 .)
3 D5 - 4 D5 .................. Continuity
3 D5 - 5 D5 .................. Continuity
Harness side (Then, ground 3 D5 .)
4 D5 .......... Current flow for approx. 1 second
(Disconnect the ground of 14 D20 , and ground 13 D20 .)
5 D5 .......... Current flow for approx. 1 second

3. Door Lock Operation Test


After confirming that there is continuity between the switch
D5 harness side connector terminals 4 D5 and 5 D5 ,
apply the battery voltage to each of the terminals to conduct
the operation test.
When the door lock will not operate, check the door lock

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actuator for any trouble.
Harness side Connecting terminals
Operation
5 (L) 4 (L/R)
+ - Unlock
- + Lock
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8A-414 ELECTRICAL-BODY AND CHASSIS

Driver’s Side Door Lock Switch


D4 1. Switch Side Connector Circuit
Check continuity between the switch connector terminals
Terminal No.
1 2 3
SW position
Lock
Unlock
Switch side

Front Passenger’s Side Door Lock Actuator


1. Actuator Side Connector Circuit
D9
Apply the battery voltage to the actuator connector
terminals to check the operation.
When the door lock actuator is checked on the vehicle and
there is no continuity, and when the door lock actuator itself
is checked and no trouble is found, check the circuit
between the door lock actuator and the driver seat side
Actuator side
power window & door lock switch for any failure.
Connecting terminals

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Operation
1 2
+ - Lock
- + Unlock

Rear Door Lock Actuator -LH & RH


D14 D18 1. Actuator Side Connector Circuit
Apply the battery voltage to the actuator connector
terminals to check the operation.
When the door lock actuator is checked on the vehicle and
there is no continuity, and when the door lock actuator itself
is checked and no trouble is found, check the circuit
Door lock actuator Rear – RH/LH between the door lock actuator and the driver seat side
Harness side power window & door lock switch for any failure.
Connecting terminals
Operation
1 2
+ - Lock
- + Unlock
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ELECTRICAL-BODY AND CHASSIS 8A-415

POWER WINDOW
PARTS LOCATION (RHD)

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ill< XI-XIS RELAY
X16, X17 DIODE
EB1-EB16 FUSE
SBF1-SBF9 SLOW BLOW FUSE

RTW78AXF039501
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8A-416 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION (RHD)

•r

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RTW78AXF045701
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ELECTRICAL-BODY AND CHASSIS 8A-417

PARTS LOCATION (LHD)

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RTW78AXF039601
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8A-418 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION (LHD)

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RTW78AXF045801
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ELECTRICAL-BODY AND CHASSIS 8A-419

CIRCUIT DIAGRAM C24SE (RHD)

1SBF-1 1 BOA(4JH1)
MAIN 100A(6VE1/C24SE)
BB/R

B
~
JANCTION BLOCK

20
BIY

P-10

POWER
BODY ENGINE WINDOW
RELAY

HAZARDSW

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BODY-CTR

0.3 2 0.3 2
RIY G/R RIY G/R

13 13

POWER WINDOW SW DR POWER WINDOW SW FRT-LH POWER WINDOW SW RR-RH POWER WINDOW SW RR-LH

WELD
SPLlCE31 B-73 1

ENGINE ROOM-RH

RTW680XF013001
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8A-420 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (RHD)


ISBF,I ,_
~" .,
,~ ."

- -
~

~ ISBF51 ISBF~I
~"
, .,
.,
~
-
TAllUGHTREL,t,y

, W
JUNCTION BLOCK
"
IE8'Z I'(IO. "• • ~-

-,
~
,,~

TAll.t.H
~
"" "
~
0.'
~, E'IG'NE

,
~
., """'"
~"OOW

'r;;\-T_~;:.r RELAY

cardiagn.com
co.

POWERWNDOW
POWER W NDOW SWTCH DR POWER W NDOW SWTCH FRT·LH
SWTCH RR·RH

RTW78AXF003501
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ELECTRICAL-BODY AND CHASSIS 8A-421

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) EXCEPT SOUTH AFRICA

JUNCTION Bl OCK

1= 1-

):.112)
TARJ.IGHT RE ....V
'"
STATER
SWITCH
-.
,

,
~

".

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0._

" "

POI'ER WINDOW SWITCI-I


POWER W,NDOW SW,TCH FRY-lH POWER 'MNDOW SWITCH RR.,<l:H POWER WINDOW SWITCH RR-lH
DRIVER'S SIDE

RTW78AXF017801
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8A-422 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JA1T (L) Sheet 1/2

BOOY ENGINE

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:s:
,~,
'- ----'
~
\MOLD SPLICE1

POWER'MNDOWSW POWER'MNOOWSW
RRLt1 RRRII

RTW78AXF010001
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ELECTRICAL-BODY AND CHASSIS 8A-423

CIRCUIT DIAGRAM 4JA1T (L) Sheet 2/2

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RTW78AXF010101
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8A-424 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (LHD)

BB/R

JUNCTION BLOCK

20
BIY

P10

POWER
BODY ENGINE WINDOW
RELAY

HAZARDSW

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BODY-CTR

0.3 2 0.3 2
RIY G/R RIY G/R

13 13

POWER WINDOW SW DR POWER WINDOW SW FRT-LH POWER WINDOW SW RR-RH POWER WINDOW SW RR-LH

WELD
SPLlCE3~

BODYCTR

RTW780XF014001
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ELECTRICAL-BODY AND CHASSIS 8A-425

CIRCUIT DIAGRAM HFV6 (LHD)

'"
ISBF5 I
, ~
IG.!

",
JUNCTION BlOCK

-0.5

, ~
2

,,
P6 PIO

TAilLIGHT
BODY ENGINE RELAY
IFB12 110A
IllUMUTAlllH

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a..6(~) "'''' OfF TIMER - "'""''----' 660(2)
COMBIN.o.TION
SWITCH

BOOY-CTR
I- I
~w
SPUCEI

~
.., 1.25
~
..,
~
..,
~
""
• " "

POWER W Nrx:NI sv"TCH DR I'O'M':R WINDOW S'MTCH FRT· ~ I'()'M;R 'MNDOW S'MTCH RR.fIH POWER 'MNDOWS'MTCH RR..u.

1582 1
~W
SPlICE6 2
[J:f--------------f--------',·"..,,-------=Cf"
, "
1873 1
[<;;:}--""''---E~~,n_---''''~-_t!l ~w
SPLICES

ENGIN E RQOM.RH
"
RTW78AXF015301
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8A-426 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC 4JH1-TC G.EXP

1 S8F~ I
_(,,,,."""'1.
~
~ (.JHI I

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POWER WNOOW SV>lTCH
POWER WNOOW SWTCH FRT.... H POWERWNOOWSWTCH RR .... H
DRIVER S SIDE

RTW78AXF028101
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ELECTRICAL-BODY AND CHASSIS 8A-427

TROUBLESHOOTING
QUICK CHART FOR CHECK POINTS
Check Points
Power
Window
Relay; & Door Power Window Switch Power Window Motor
Trouble Mode C20 SBF9 Power Lock Cable
Window Switch Harness
Driver’s Passenger’s Driver’s Passenger’s
RR-LH RR- RR-LH RR-
Side Side Side Side
RH RH
All windows will not operate
Lock SW does not function
Driver’s Window:
Window does not operate
One-touch operation for
“DOWN” movement will not
operate
Window operates in only
one direction
Front window on passenger
seat side:
Window does not operate

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Window does not operate
when operating the driver’s
SW
Window does not operate
when operating the
passenger’s SW
Window does operate in
only one direction when
operating the driver’s SW
Window does operate in
only one direction when
operating the passenger’s
seat side SW
Rear window on left (or right)
side:
Window on left (or right)
side does not operate
Window does not operate
when operating the driver’s
SW
Window does operate in
only one direction when
operating the driver’s SW
Window does operate in
only one direction when
operating the RR-LH (or
RH) side SW
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8A-428 ELECTRICAL-BODY AND CHASSIS

1. All windows do not operate

Checkpoint Trouble Cause Countermeasure

NG Reinstall or replace the fuse


Fuse C20 (30A, Fuse box) Poor fuse contact or blown
C20 (30A)

OK

C20 (50A or 60A Fuse box) NG Replace the circuit breaker


Circuit breaker malfunction
function C20 (50A or 60A)

OK

NG Repair grounding points

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Grounding points C2 Poor grounding point contact
contact

OK

NG Power window relay Replace the power window


Power window relay function
malfunction relay

OK
Voltage between the power Repair an open circuit or a
window relay harness side NG Open circuit or poor connector poor connection of the
connector terminal 2 B8 contact connectors between 1 C108
and the ground (Should be and 2 B8
battery voltage present)

OK

Voltage between 6 D5 and Repair an open circuit or a


NG Open circuit or poor connector poor connection of the
the ground (Should be battery
contact connectors between 1 B8
voltage present)
and 1 B56 and 6 D5

OK

Repair an open circuit or a


Voltage between 3 D5 or 3 NG Open circuit or poor connector poor connection of the
B8 and the ground contact connectors between 3 D5
and C2 , or 3 B8 (12
C107 ) and C109

Continued on the next page


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ELECTRICAL-BODY AND CHASSIS 8A-429

Checkpoint Trouble Cause Countermeasure

Continued from the previous page

OK

Replace the driver seat side


Driver seat side power window NG power window & door lock
SW. malfunction
& door lock SW. function SW.

2. Lock switch does not function

Checkpoint Trouble Cause Countermeasure

Replace the driver seat side


Driver seat side power window NG power window & door lock
SW. malfunction
& door lock SW. function SW.

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3. Window on the driver’s side does not operate

Checkpoint Trouble Cause Countermeasure

Replace the driver seat side


Driver seat side power NG power window & door lock
SW. malfunction
window & door lock SW. SW.
function
OK
1. Driver seat side power
window motor function
when connection the motor
connector 1 D1 to the
battery (+) terminal, and 2
D1 to the (-) terminal
(Should the motor rotate in
the “UP” direction of the
window)
2. Driver seat side power NG Replace the driver seat side
window motor function Motor malfunction
power window motor
when connecting the motor
connector 2 D1 to the
battery (+) terminal, and 1
D1 to the (-) terminal
(Should the motor rotate in
the “DOWN” direction of
the window)

OK

Continuity between 7 D5
NG Open circuit or poor connector Repair open circuit or
and 1 D1 , or 8 D5 and 2
contact connector contact
D1
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8A-430 ELECTRICAL-BODY AND CHASSIS

REMOVAL AND INSTALLATION

DRIVER’S SIDE POWER WINDOW &


DOOR LOCK SWITCH
(2 DOOR MODELS)
Removal
1. Disconnect the battery ground cable.
2. Remove the screw in the pull cup with the tip of a
screwdriver.
3. Remove the switch bezel by pushing the spring with the tip
This illustration is based on RHD
RTW780SH002601
of a screwdriver.
4. Disconnect the connector.

ATTENTION:
When removing a switch bezel lift from the front in the
bezel.
It follows the front with the screwdriver.
The clip has broken when lifting from the rear in the bezel.

Installation

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To install, follow the removal steps in the reverse order.

FRONT PASSENGER’S POWER WINDOW


SWITCH
(2 DOOR MODELS)
Removal
1. Disconnect the battery ground cable.
2. Removes the screw in the pull cup with the tip of a
screwdriver.
3. Remove the switch bezel by pushing the spring with the tip
This illustration is based on RHD
RTW780SH002701
of a screwdriver.
4. Disconnect the connector.

ATTENTION:
When removing a switch bezel lift from the front in the
bezel.
It follows the front with the screwdriver.
The clip has broken when lifting from the rear in the bezel.

Installation
To install, follow the removal steps in the reverse order.
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ELECTRICAL-BODY AND CHASSIS 8A-431

DRIVER’S SIDE POWER WINDOW &


DOOR LOCK SWITCH
(4 DOOR MODELS)
Removal
1. Disconnect the battery ground cable.
2. Removes the screw in pull cup with the tip of a screwdriver.
3. Remove the switch bezel by pushing the spring with the tip
of a screwdriver.
This illustration is based on RHD
RTW780SH002601
4. Disconnect the connector.

ATTENTION:
When removing a switch bezel lift from the front in the
bezel.
It follows the front with the screwdriver.
The clip has broken when lifting from the rear in the bezel.

Installation
To install, follow the removal steps in the reverse order.

FRONT PASSENGER’S POWER WINDOW

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SWITCH
(4 DOOR MODELS)
Removal
1. Disconnect the battery ground cable.
2. Removes the screw in pull cup with the tip of a screwdriver.
3. Remove the switch bezel by pushing the spring with the tip
of a screwdriver.
This illustration is based on RHD
RTW780SH002701
4. Disconnect the connector.

ATTENTION:
When removing a switch bezel lift from the front in the
bezel.
It follows the front with the screwdriver.
The clip has broken when lifting from the rear in the bezel.

Installation
To install, follow the removal steps in the reverse order.
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8A-432 ELECTRICAL-BODY AND CHASSIS

REAR POWER WINDOW & DOOR LOCK


SWITCH-LH & RH
Removal
1. Disconnect the battery ground cable.
2. Remove the screw in the pull cup with the tip of a
screwdriver.
3. Remove the switch bezel by pushing the spring with the tip
of a screwdriver.
4. Disconnect the connector.
RTW780SH002801

ATTENTION:
When removing a switch bezel lift from the front in the
bezel.
It follows the front with the screwdriver.
The clip has broken when lifting from the rear in the bezel.

Installation
To install, follow the removal steps in the reverse order.

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ELECTRICAL-BODY AND CHASSIS 8A-433

DRIVER’S SIDE POWER WINDOW


MOTOR
Removal
1. Window Regulator ASM
• Refer to the removal steps of the WINDOW
REGULATOR/POWER WINDOW MOTOR in Section
10 “BODY”.
2. Power Window Motor
• Loosen the fixing bolts to remove the power window
motor from the regulator.

Installation
To install, follow the removal steps in the reverse order.

FRONT PASSENGER’S POWER WINDOW


MOTOR
Removal
1. Window Regulator ASM
• Refer to the removal steps of the WINDOW

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REGULATOR/POWER WINDOW MOTOR in Section
10 “BODY”.
2. Power Window Motor
• Loosen the fixing bolts to remove the power window
motor from the regulator.

Installation
To install, follow the removal steps in the reverse order.

REAR POWER WINDOW MOTOR-LH &


RH
Removal and Installation
Refer to the “DRIVER’S SIDE POWER WINDOW MOTOR”
removal and installation steps in this section.

RTW580SH002901
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8A-434 ELECTRICAL-BODY AND CHASSIS

INSPECTION AND REPAIR

B8 Power Window Relay


Check continuity between the relay terminals.
2 - 1 ........................ No continuity

(When battery voltage is applied between 3 and 4 )


2- 1 ........................ Continuity

RTW78ASH002901

Driver’s Side Power Window & Door Lock


Switch
D20 D5
1. Harness Side Connector Circuit
Disconnect the switch connector, and check voltage and
continuity between the harness side connector terminals as
shown in the following table.

Harness side

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Terminal Wire Connectin
Connecting to Check item Check condition Standard
No. color g terminal
Power window Approx.
6 G/R Voltage 6-Ground Starter SW “ON”
relay 12V
7 BR/R Power window
Continuity 7-8 - Continuity
8 BR/W motor
3 B Ground Continuity 3-Ground - Continuity

Front Passenger’s Power Window Switch


1. Harness Side Connector Circuit
D10
Disconnect the switch connector, and check voltage and
continuity between the harness side connector terminals as
shown in the following table.

Harness side
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ELECTRICAL-BODY AND CHASSIS 8A-435

Terminal Wire Connectin


Connecting to Check item Check condition Standard
No. color g terminal
Power window Approx.
6 G/R Voltage 6-Ground Starter SW “ON”
relay 12V
8 BR/R Power window
Continuity 8-7 - Continuity
7 BR/W motor
1,3 B Ground Continuity 1,3-Ground - Continuity

Rear Power Window Switch-LH & RH


D12 D16 1. Harness Side Connector Circuit
Disconnect the switch connector, and check voltage and
continuity between the harness side connector terminals as
shown in the following tables.

Harness side

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D12 (RR-LH)
Terminal Wire Connectin
Connecting to Check item Check condition Standard
No. color g terminal
Power window Approx.
6 G/R Voltage 6-Ground Starter SW “ON”
relay 12V
8 BR/R Power window
Continuity 8-7 - Continuity
7 BR/W motor

3 B
Ground Continuity 3,4-Ground - Continuity
4 B
D16 (RR-RH)
Terminal Wire Connectin
Connecting to Check item Check condition Standard
No. color g terminal
Power window Approx.
6 G/R Voltage 6-Ground Starter SW “ON”
relay 12V
8 BR/R Power window
Continuity 8-7 - Continuity
7 BR/W motor

3 B Ground Continuity 3-Ground - Continuity


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8A-436 ELECTRICAL-BODY AND CHASSIS

Driver’s Side Power Window Motor


D5 1. Driver’s Side Power Window & Door Lock Switch
Connector Circuit
Disconnect the switch connector, apply the battery voltage
(12V) to the harness side connector terminals and check
operation.
Connecting terminals Operation
Harness side
7 (BR/R) 8 (BR/W) direction
- + DOWN
+ - UP

2. Driver’s Side Power Window Motor Connector Circuit


Disconnect the switch connector, apply the battery voltage
(12V) to the motor side connector terminals and check
operation.
Connecting terminals Operation
1 2 direction

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D1
+ - DOWN
- + UP
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ELECTRICAL-BODY AND CHASSIS 8A-437

Front Passenger’s Power Window Motor


1. Front Passenger’s Power Window Switch Connector
D10
Circuit
Disconnect the motor connector, apply the battery voltage
(12V) to the harness side connector terminals and check
operation.
Connecting terminals Operation
Harness side
8 (BR/R) 7 (BR/W) direction
- + DOWN
+ - UP

2. Front Passenger’s Power Window Motor Connector


Circuit
Disconnect the switch connector, apply the battery voltage
(12V) to the motor side connector terminals and check
operation.
Connecting terminals Operation
D6 direction
1 2

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+ - DOWN
- + UP
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8A-438 ELECTRICAL-BODY AND CHASSIS

Rear Passenger’s Power Window Motor-LH


1. Rear Power Window Switch-LH Connector Circuit
D12
Disconnect the motor connector, apply the battery voltage
(12V) to the harness side connector terminals and check
operation.
Connecting terminals Operation
8 (BR/R) 7 (BR/W) direction
Harness side
- + DOWN
+ - UP

2. Rear Power Window Motor-LH Connector Circuit


Disconnect the switch connector, apply the battery voltage
(12V) to the motor side connector terminals and check
operation.
Connecting terminals Operation
1 2 direction
D11
+ - DOWN
- + UP

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ELECTRICAL-BODY AND CHASSIS 8A-439

Rear Power Window Motor-RH


1. Rear Power Window Switch-RH Connector Circuit
D16
Disconnect the motor connector, apply the battery voltage
(12V) to the harness side connector terminals and check
operation.
Connecting terminals Operation
8 (BR/R) 7 (BR/W) direction
Harness side
- + DOWN
+ - UP

2. Rear Power Window Motor-RH Connector Circuit


Disconnect the switch connector, apply the battery voltage
(12V) to the motor side connector terminals and check
operation.
Connecting terminals Operation
1 2 direction
D15
+ - DOWN
- + UP

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8A-440 ELECTRICAL-BODY AND CHASSIS

AUDIO, CLOCK AND CIGARETTE LIGHTER


PARTS LOCATION (RHD)

(EUROPE)

~'"

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* )(1)( 1_)( 15
6, )( 17
RELAY
DIOOE
EBI-EBI6 FUSE
SBF I -SBF9 Sl.OW8lOW FUSE

RTW78AXF039701 & RTW78AXF045901


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ELECTRICAL-BODY AND CHASSIS 8A-441

PARTS LOCATION (LHD)

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*X1-X15
X16 X17 RELAY
P6 EB1'-EB16 ~~~DE
SBF1-SBF9 SLO~ BLOW FUSE

RTW78AXF039801 & RTW78AXF046001


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8A-442 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (RHD) Sheet 1/2

B/ R
+ o-+--=-B-=cc'--1

~
~

JUNCTION BLOCK

§15A
AUDIO (+B)

BODY ENGINE

cardiagn.com
B55

~~+c------------

'--------1B
14
B14

AUDIO

--------------------1--------------------'

0.5 0.5 0.5 0.5


R W R W

TWEETER-LH FRT SPEAKER FRT SPEAKER TWEETER-RH RR SPEAKER RR SPEAKER RR SPEAKER RR SPEAKER
-LH -RH -LH -RH -LH -RH

I ______ --------------~---------------------
4DOOR 2DOOR

RTW780XF014101
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ELECTRICAL-BODY AND CHASSIS 8A-443

CIRCUIT DIAGRAM C24SE (RHD) Sheet 2/2

JUNCTION BLOCK

0.85
BRNV TAIL RELAY
0.85
BRNV

0.85 0.3
0.85
RNV GJR
B 10
B-14

cardiagn.com
CIGAR ACC
LIGHTER SOCKET

AUDIO

,~ ',2
------------------- , ,

0.3 0.3
RIG RIG

0.3 0.3 0.85 0.3 0.85


B RIG B RIG B
CELLULAR PHON

T T
WITH ILLUMI WITH ILLUMI
CONTROL CONTROL

~
WELD SPLICE 2

AUSTRALIA ~
WELD SPLICE 3

ENGINE ROOM-RH

RTW680XF013301
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8A-444 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (RHD) Sheet 1/2

I SBFII 14M
~~
. -- 0 6W ~

,,
IS~HI I 6OA

JUNCTION BLOCK
15 20
, ON
[£§J 15A
P6 Pl0 AUDIO (* Bj

SOOY ENGINE

STARTER
SWITCH 11 ,
f,;jj

~lOA
AUDIO

cardiagn.com
b"'l.! ,,~ J;;:--,
~V~~,"."~~__V'ilrr=~",~,",~r-""'"~~+ CSEI (sa)Ee M
,.
~
U'""~"'-_ C96 (11)TCM

t---'""~""---I~"~"~''--_c'<'~~'''- 019(4)REMOTE MIRROR


SWITCH

AUDIO

------------------- ,, -------------------
,
'" '" '" '" '" '", '" '" , '">;c;'", '" '",
,
,
,. ~ " ,G.~ " ~ ,F';s ,, o. ,~ ,

':r ~ RF?
0.5 0.5

°Fdl , R~ O~ ,
0.

" " " "


,,."" ,.,"" ,G."" G',."" "" "" "" "" "" ""
"" "" ,f>;';
Q.Sf>;:5

,,.. ,,. I><


><
,G. G',.. RF? o~
,.
><
,.
><

"" """ "" """ , ", w "° ,


o,.5F03, >< >< I>< I>< 0.5 >03 osPo=s o_~ >< ><
R~ R~
,n oifFo,~
, , :::--- tr:- , G
,G' , , , , , , ,
'"+ + "+ 0' 0"
+ '" '"+ '" '"+ '" "+ " "+ "
TWEETER·lH FRT SPEAKER FRT SPEAKER TWEETER·RH RR SPEAKER RR SPEAKER RR SPEAKER RR SPEAKER

'" ." -LH -RH ,I -LH


,
, ___________________ L _________________ _
-RH

4DOOR 2DOOR

RTW78AXF025501
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ELECTRICAL-BODY AND CHASSIS 8A-445

CIRCUIT DIAGRAM HFV6 (RHD) Sheet 2/2

cardiagn.com

RTW78AXF025601
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8A-446 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) SOUTH AFRICA Sheet 1/2

I S8fl 11 20A
~,

,
W ,
~ JUNCTION 6LOCl(

•• I
~15A
"'. AUCMO (* 6)

BODY ENG INE STARTER


S.....,TCI1

11 •
~

cardiagn.com
••
~ ~I-----------------------t:,

AUDIO

.f>:s...• .• ...>c:.•
"--~ --- - - - --- -- ----r --- - - -- - ----- -- --

a,. 8,. " ." " " ... ."


O, ~ ~O. •
••• " 0. O. 0.

-RR<.. - .. •• .. ..
0. O.
~P:< O~ , O~ ,
~ -------O$~' .
" W
:0;<
oG~
1 &
G

GY
5
" " •• " "
, 01>'; • >:'
• >< I><
."01>;;."" •." .""
O~
..
.""
05
,
O,S
Y
OS
L

r--I---+---1----j·, •
05
Y
><
. :0-;;

"
><
W •0 ••
f><
I>< I--- 'c.~. >< I>< R~ , Ry , , , , ,
"p.:;, , ,--- :---;I><r--- • "
'~ on

022 D22 ~,
,
~,
,
0"
.
0"
- . - "'. "'-
0" ~ ~

,

. - RR SPEAKER
-LI1
RR SPEAKER
-RI1
RR SPEAKER
-LH
RR SPEAKER
-RI1

TWEETER·lll FRT SPEAI<ER FRT SPEAKER


.,"
."

ENGINE
.",.."

RTW78AXF017901
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ELECTRICAL-BODY AND CHASSIS 8A-447

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) SOUTH AFRICA Sheet 2/2

cardiagn.com

RTW78AXF018101
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8A-448 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 1/2

1 S8fl 1120A
~,


w ,
~ JUNCTION 6LOCl(

•• I
~15A
"'. AUCMO (* 6)

BOOY ENG INE STARTER


S.....,TCI1

11 ,
~

cardiagn.com
~I-------------------t> ~I-----------------------~'
Q.5RIW

AUCMO

... ... ... ... ... ... ... ...


-------------------~------------------

a,. a,. ... ... •


o. ~
• ~o. • :0: • ~0. •
•••• ""- 0. o. o. 0. o.

- .. ..
o •
O~S os>;; R~ O~ , R~
R;< ,
.. .. ..h... .. ..
G~ ~ ••" " "
0

• , •
~ ~ ~ ~

, "" "" O~ >;'


•0:;:
• f>< >< R~
>< i><
."
.. ", "• ", ------"• , •• ••
'" O.S : : : ; OSP--;S
~

0 '" " ." "" ""


" • •w
" ><
•0 ••
• " 0 ~ 0
o~ o,~ f><
M~ i>< ><
,
0.
.
i>< ~
O.
,
0;< , ~ x: , V
>< i>< i><
~ /:
>< • "
0;<'" ,
0
" w
Pi< ,
'". '"-
"
~
'". '"-
w
, ,
"'. "'-
,
... , . ,
~ ~ 021 021
,

. - RR SPEAl<ER
-LI1
RR SPEAI<ER
-RI1
RR SPEAI<ER
-LI1
RR SPEAI(ER
-RH

TWEETER·lH FRT SPEAI<ER FRT SPEAJ(ER TWEETER· RH


'co ,eo

ENGINE
ROQM.RI1

RTW78AXF032301
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ELECTRICAL-BODY AND CHASSIS 8A-449

CIRCUIT DIAGRAM 4JJ1-TC/4JK1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 2/2

cardiagn.com

RTW78AXF032401
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TO MODEL INDEX
8A-450 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JA1T (L) (RHD) Sheet 1/2


~
~
- •
W •

~ JUNCTION BLOCI(

•• •
~
I
~1 5A
~
". A U ~ O ( ' B)

= =
.,'" ENGINE

cardiagn.com
~I--------"'''''''''------flc>
I'
DI9(')
REMOTlE MIRROf! SW

AUOIO

. . ... b"~~'~'~
___:-:-:.::
______ _
"
••,• •••• •, ,
r •, •
W •, ..•
:
, ";0' ,
"" • :O.~
"
•••
~ ~

"'-- ""
( ur~o
W'" )
- --

~K
~
,
,:05 ,
05
.
05
•, •• ~

r .. . ..
,

,
0.5
.
0.5 ..,. 0.5'

"
,

, ~ ~ ~ ~
'.
:, ..
. ,0.5
"
:
"" .. '"""
'
' , W ' " '"
~ ~
'W
10 :
•, ••

.., •• .., ..
• •, •• •, ••
.
~ ~ ~ ~

• , • , • , ,
.
'" =- .
00. 00.
- '". '"- M M

RTW78AXF006501
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ELECTRICAL-BODY AND CHASSIS 8A-451

CIRCUIT DIAGRAM 4JA1T (L) (RHD) Sheet 2/2

cardiagn.com

RTW78AXF006601
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TO MODEL INDEX
8A-452 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (LHD) Sheet 1/2

BB/R

JUNCTION BLOCK

@2l15A
AUDIO (+B)

BODY ENGINE

cardiagn.com
B55

~~ t-______~O~.5~RN~___1 ~~+-----------------------

O.5RN

14
B14 B14

AUDIO

--------------------1--------------------'

TWEETER-LH FRT SPEAKER FRT SPEAKER TWEETER-RH RR SPEAKER RR SPEAKER RR SPEAKER RR SPEAKER
-LH -RH -LH -RH -LH -RH

I ______ --------------~---------------------
4DOOR 2DOOR

RTW780XF014201
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ELECTRICAL-BODY AND CHASSIS 8A-453

CIRCUIT DIAGRAM C24SE (LHD) Sheet 2/2

JUNCTION BLOCK

0.85
BRIY

cardiagn.com
0.85,---------, 0.85 0.3
B 10 RNV G/R

8-14

CIGAR ACC
LIGHTER SOCKET

AUDIO

, ,
: 0.3 : 0.3
,,
I RIG
,, RIG
I

0.3 0.3 0.85 0.3 0.85


B B B B B

T T
WITH ILLUMI WITH ILLUMI
CONTROL CONTROL

~
WELDSPLlCE2

~
WELD SPLlCE3

BODYCTR

RTW680XF013501
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TO MODEL INDEX
8A-454 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (LHD) Sheet 1/2

I SBF, 114OA

~ '" ,
+~
'"
~
[ii] I ~g;916OA
-
/'
,
w ,
", " ON
I
~ JUNCTION BlOCK

'"- ".- STARTER SWITCH W


~"c'l [£ill15A
AUDIO (* B)

BODY ENGINE

\ IGI
rl:
ST IG2 '?ACC
0"

~ ,
~ 1 OA

cardiagn.com
AUDIO

bl'" bl1~
O.5RIY
~" .."'" C56(58)ECM

., .."'" C96(II)TCM
eN
0.5RIY

0.5RIY
BIOI (4) KEY INTER LOCK
0.85
~
:Y-
~ ~ REMOTE MIRROR SWITCH (.)

Fel~ Fe,~4

AUDIO

--------------------r--------------------

'", '" '", '" '", '", '", '"• '", '"• '", '"•
.. ..,, ><, " ., ><.., "
G QR W
.. ..
.,, ><.., ><.,, , f><..,
° W
., f><.,,
° f;;< ,
• '" ~ , f><
0;< 0;< ><
• • • '"

.,, .., ., .,
'" '" '" '"
G QR
><
. ..
'"><'" '"><'" '" '"
.,, , W
°
.,, f><
><
'" '"
f><
n n • • .., .., .., ..,,
'"><'"'" '"><'"'" ,
.., ,.,, , ..,, ,.., , .., ,.., , ., f><,., , ° f><
W
U u
., .., ., .., f><
>< >< ><
G QR G G'
, W , W
>< >< f>< ><
, , ><
, , , , , ,
0" 0" on on 0" 0"
'"+ '" "+ 0' 0'
+
0'
+ + +
"+ " "+ "
"TWEETER LH FRT SPEAKER FRT SPEAKER "TWEETER RH RR SPEAKER RR SPEAKER I RR SPEAKER RR SPEAKER
·LH ·RH ·LH ·RH I ·LH ·RH

'000' '000'
RTW78AXF015501
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ELECTRICAL-BODY AND CHASSIS 8A-455

CIRCUIT DIAGRAM HFV6 (LHD) Sheet 2/2

- .-
JUNCTION BLOCK ~ ~
,,
AllllGHT
,~,

b'Pi b'R
,, =
"
IEB12110A
IlLUMIITAlL
,
~

'"
'" 00A "
~
.,
.- rt
CIGARlACC SOCKET
=
b,g'lj L-. 860 (2)
COMBINATION

-
SWITCH

, ••
, hI"'!
-

cardiagn.com
r#.f
".
..
RIW
FB~
I ~
G/R

8,0
l
F~;"\
, ~
~,

F-"i
r VllELD $P\.ICEI ••
F.';i
,
I~ $ I Ib==!l $ I "~ LIGHTER
Il ~"
SOCKET
~"O
IJI~ b~
IJ
R b!'c'!

"• "
m ••• ..,
~
•••

~
Vl'ElD SPLlCE2

, ~

-

,

"
" ~ "
,

hI§]
WELD SPlICE5

--' 'A€LO SPliCE!>

"

RTW78AXF015601
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8A-456 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (LHD) G.EXP Sheet 1/2

1 S8fl 1120A
~,

,
W ,
~ JUNCTION 6LOCl(

•• I
~15A
"'0 AUCMO (* 6)

BODY ENG INE STARTER


SWTCH

11 •
~

cardiagn.com
~I-----------------------t:,

AUCMO

.• . .•
---- --- - - - -- - - - -- -- ~-- - - ---- - - -- --- ---

~'~ ". ". ". " " " .


" ". ". ".
0." /
y
~
0, 0, ~o. o. :0:
0,
• o. ~ •
, 0,
.
0,

- ..
• 0. 5 ~$ O. ~ o ~S OS~ R~ '~ , R~ R;< •
I-I --------
'f><' 'X G~ G~
•• " " " ••
• , , •
~ ~ ~ ~
~"
~, 1,-&. 5

, ~
"" ""
~, H311 11311 1138 H38
O~ >;'
• gJl-------, R~ 0:;: >< i><
0

~.
.. M, • M

,
0> "" ""
"
"" ""
" , • 0

" ><w
0 0 0

i>< i>< >< O~ O.~ f><


M~ ,
... , . ,
" w " w
0 o. '~ o. 0.• Pi< , ~ , ,
'~ i>< '~ '"'. ".- W
'"- "'. "'-
, , , , , , .
, '". '"- ". "- ~

.
~

-
'". =- RR SPEAl<ER RR SPEAI<ER RR SPEAI<ER RR SPEAKER
• -LH -RH -LH -RH

TWEETER·Ui FRT SPEAI<ER FRT SPEAKER TWEETER·R H


-" -" 4DOOR 2DOOR

ENGINE
ROQM.RH

RTW78AXF028201
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ELECTRICAL-BODY AND CHASSIS 8A-457

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (LHD) G.EXP Sheet 2/2

cardiagn.com

RTW78AXF028301
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8A-458 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JH1-TC (LHD) Sheet 1/2

,
w ,
Foiiii JUi'lCnON BLOCK

•• I
@E]15A
AUDIO «B)

-- --
BOOY ENGINE

"
§!]IOA
AUDIO

cardiagn.com
~ t----,.,~"'-~. BIOI (.j KEY INTER LOCK
::::f-----------l·"
f----'.'~"''--rr;"".;.l_'."~'''''-<. 0,,,,0) ~>'I DOOR MIRROR SW

'"~
,- -- --- -- --- ---------, -- --- --- --- -- ----- ---
." ." ." ." "" , ."• "" • ." • .", "" • ."• ." •
•, 0,'[
,
"" "
&

.
""
.
1,~1 '5

...1. ••
,
7 ),51'6 .., • •0 •• • •w •0 ••
.. .. .. .. ..
" •w
" " ••
, "•
••" " ••

•, "I
, •• 1:1 "" •w •0 ••
." • "" " .w • • w" •" •w • ••
0

•, ~, >< P< o}1~ M>$w o.~ P< I><


, , , , , , " , , " ,w , , , , ,
• •
0"'
.
w'
-
00
.
00
-
~

.
~

-
w, =
. -
".. ".- on
.
on
- ". "- "'. "'-
'lWEETER·LH FRT SPEAKER FRT SPEAKER TWEETER·RH RR SPEAKER RR SPEAKER RR SPEAKER RR SPEAKER
-LH -RH -LH -RH BOOY-LH BOOY-RH

I______ --------------~---------------------
4000R 2000'1

RTW78AXF010401
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ELECTRICAL-BODY AND CHASSIS 8A-459

CIRCUIT DIAGRAM 4JH1-TC (LHD) Sheet 2/2

cardiagn.com

RTW78AXF010501
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8A-460 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JA1T (L) (LHD) Sheet 1/2

~,
.~
• ~

I:"J I S8F9ISOA
0-
w• , "'
~ JUNCTION BLOCK

•• •
...
-
~

\"~=J @!Ij'5A
..
~ AUOIO (+B)

=
'0'"
=
ENGII'lE
rk ~ ~,
.. IG~ACC
Sf

~
@!!J1OA
V •
AUDIO

~~ b'F.

cardiagn.com
rr;)7l ••
"
.~

"'
~

OmrY
~~~f MIRROR SW ~
V

Fa~ Fa~

AUDIO

~'E\',I ~~~
... ... ... ...
--- ------ , >.<" p-< ---------- ~ • ~ •
:
F- ,, "', "', •0 g; : ~ •• •w • ••
0

,, :
f;< •
"', "',
,,

:-;1/. • "';"
." "
:05
"' :
: ( W~ ) "';" .. "",,, (=.)
~~~ .~~~.
•• •• ,0 ~

~ ~-- :
~K
F;< •
•• ." : ' "', ~
:0 5 .. ..
0 o.
, '
'7"'
:
'
F-
f-' ." ."
. :• •
:• w
• ••
0
~

.. ..
F-
, "', , ,,: ",' ,
,0
.. ..
~
:0 5
,0
~

~ •• • W
: '7"'
: ." ."
:
.. '7"'
." ." • ••
.. 0
~ ~ ~
f-' :
~ ~

F- ~ ,'M , ••,• ••,• ••, ••0• ••• ~


••• ••• f-'
0 ~
~ : •0 •
• • ••
0

f-': :

'"
~ ~ ~
F-
""'~
~ ~ ~

:
---------,
C-')
W~.
'OC.
-------,-
(.~')
MIRROR •
,
" "- .". -
,
. '"- . ~,
,
on
, ,
~
,---c
De
_
_
(.'~')
(v\oTffOIIT)
ODOR
MIRROR
SUPER
lOCK

." R7
'
,
"'-
,
,
..., ..-, ..., ..-, .., ..- ,
,, , , , ,

TURN /
\. / \. / \. / '\ TURN ,______ : /
\. ,/ \. / \. / \.
FRT Sl'&J<ER lH TWEETER lH TWEETER RH FRT SPEMER RM :

RTW78AXF006701
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ELECTRICAL-BODY AND CHASSIS 8A-461

CIRCUIT DIAGRAM 4JA1T (L) (LHD) Sheet 2/2

cardiagn.com

RTW78AXF006801
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8A-462 ELECTRICAL-BODY AND CHASSIS

TROUBLESHOOTING
CIGARETTE LIGHTER
1. Lighter does not pop out after being pushed in. It does not become hot.

Checkpoint Trouble Cause Countermeasure

Audio system (System should NG Poor Fuse No. C-12 (20A, Reinstall or replace the fuse
receive power) Fuse box) contact or blown No. C12 (20A)

OK

Lighter continuity between NG Open circuit or poor connector


Replace the lighter
center part and outer area contact

OK

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Voltage between connector 1
B21 and the ground at NG Open circuit or poor connector Repair open circuit or
starter SW. is ACC position contact connector contact
(Should be battery voltage
present)

OK

Continuity between connector NG Open circuit or poor connector Repair open circuit or
1 B22 and the ground contact connector contact

2. Lighter pops out prematurely before becoming hot

NG Repair or replace the lighter


Lighter and casing Deformed lighter or casing
and/or casing

3. Lighter becomes too hot

NG Repair or replace the lighter


Lighter and casing Deformed lighter and casing
and/or casing
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ELECTRICAL-BODY AND CHASSIS 8A-463

REMOVAL AND INSTALLATION

AUDIO
Refer to Section 9 “ACCESSORIES” for details.

CIGARETTE LIGHTER
Removal
1. Disconnect the battery ground cable.
2. Remove the center cluster ASM.
3. Remove the lighter 1 .
4. Disconnect the connector 2 .
5. Loosen the ring nut 3 at the back side.
6. Remove the outer case 4 .
7. Remove the lighter holder 5 from the bezel.

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RTW780SH001801

Installation
Follow the removal procedure in the reverse order to install the
lighter.
Pay close attention to the important points mentioned in the
following paragraphs.

Connector
Be absolutely sure that the lighter connector is securely
connected.
This will prevent a poor contact and an open circuit.

ACC SOCKET
Removal
1. Disconnect the battery ground cable.
2. Remove the center cluster ASM.
3. Disconnect the connector.
4. Remove the holder nut 1 .
5. Remove the ACC Socket 2

RTW780SH001901

Installation
Follow the removal procedure in the reverse order to install the
lighter.
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8A-464 ELECTRICAL-BODY AND CHASSIS

POWER DOOR MIRROR


PARTS LOCATION (RHD)

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,*"X1-X15 RELAY
X16. Xl1 DIODE
EB1-EB16 FUSE
SBF1-SBf9 SLOW BLOW FUSE

RTW78AXF039901 & RTW78AXF046101


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ELECTRICAL-BODY AND CHASSIS 8A-465

PARTS LOCATION (LHD)

P15

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*X1-X15
P6 X16 X17 RELAY
EB1'-EB16 DIODE
SBF1-SBF9 ~USE
LOW BLOW FUSE

RTW78AXF040001 & RTW78AXF046201


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8A-466 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (RHD)

I SBF1 1100A
8 B/R MAIN
+ 0--+-----'-=-'------1 P2

B
~

20
BIY

P6 P10

BODY ENGINE
STARTER
SW

JUNCTION
BLOCK

ANTI THEFT(3)

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AUDIO(4)

REMOTE CONTROL MIRROR SW

0.5
B/R

1.25 0.5 0.5


B W/B WIG

0.5 0.5 0.5


W/B W/R BNV

~
WELD
SPLlCE3

ENGINE
REMOTE CONTROL MIRROR-LH REMOTE CONTROL MIRROR-RH
ROOM-RH

RTW780XF014301
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ELECTRICAL-BODY AND CHASSIS 8A-467

CIRCUIT DIAGRAM HFV6

",

BODY ENGINE

JUNCTION
BLOCK

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REMOTE CONTROL MIRROR SWITCH

LE.FT
I00""

ENGINE
ROQM·RH

RTW78AXF016201
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8A-468 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (RHD)

+
@J
... " ISBFl 1120A
~"
ISBF9 160A

@] ,
W
IG.2

"M
,• '" ~

" '" STARTER


SWITCH
BODY ENGINE

JUNCTION
BLOCK

O.5RIY

cardiagn.com
REMOTE CONTROl MIRROR SWITCH

..
019 019

"
",
,"~
~~J B
SPLICE 6
"
Wffi
,.,
WW
-
"
,,

R~~~:H REMOTE CONTROl MIRROR-LH REMOTE CONTROl MIRROR-RH

RTW78AXF018301
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ELECTRICAL-BODY AND CHASSIS 8A-469

CIRCUIT DIAGRAM 4JA1T(L)

.~

,
W

"
.,
&OC!Y ENGINE
STARTER
'W

JUNCTION
BLOCK

. _. __ . __ . _____________ ~_H-,~T9J..

BIOI I") IQ;Ylm ER LOCK :

cardiagn.com
a,.(. )Ao..QIO
__ _____ ____ _.(R!:I!l.C!"YL.,

----------_.
, 5R/I' 8oIJIJ,Nlnn'E>TCN :
'_. - _. - _. - _. ----
REMOTE CONTROL MIRROR SW

.. ,
~
D6(l)
PO'M'.R 'MNOOW
M~
.
00'1')
~,=
,~

" ~~~~ --
: r=1' r=1'r=1"
029(2)
DOOR Id'RRQR , ,
:~~~: :~
TURN RH

'- ---------------- --'

·2
.- -----------------',

:1 I ~~:
H;!Il
12 ,~
IlHO)
10'
..,
~

-.., ..,
~

'. -----------------~

ENGPNE
RE....:ITE CONTROL ""RROR "" RE...:JTE ~ Tl'l Ol"" RR "" 01< ROCIM RH

RTW78AXF006301
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8A-470 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (LHD)

8 B/R

20
BIY

P-6 P-10

BODY ENGINE
STARTER
SW

JUNCTION
BLOCK

ANTI THEFT(3)

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AUDIO(4)

REMOTE CONTROL MIRROR SW

0.5
B/R

1.25
B

0.5 0.5 0.5


W/B W/R BNV

1 B-73 1

WELD
SPLlCE3

BODY-CTR
REMOTE CONTROL MIRROR-LH REMOTE CONTROL MIRROR-RH

RTW680XF013701
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ELECTRICAL-BODY AND CHASSIS 8A-471

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC / 4JH1-TC (LHD)

8OA(~JH')
ISBFl l 120A(4JJ1. 4JK1)

r-''';:I-__
+ ~·~,,~-[.,}-______~MA~''~~
P2 ~ 5OA(4JH1)
f!);l ~6OA(4JJ1 , 4JK' )
~ IG .2
@]

JUNCTION
BLOCK

8 14(4) AUDIO

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REMOTE CONTROl MIRROR SWITCH

LEFT RIGHT
UP DOWN

019 019

,.,

,""
[482 1 B wm
0.5 0.5
~

"
SPLICE 6

,,

REMOTE CONTROL MIRROR·RH

RTW78AXF028401
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8A-472 ELECTRICAL-BODY AND CHASSIS

TROUBLESHOOTING
QUICK CHART FOR CHECK POINT
Check Point Fuse Door Mirror Door Mirror
Cable
C11 Control
LH RH Harness
Trouble Mode (10A) Switch

1. Mirrors on the both sides do not operate


2. Mirror on the left (or right) side does not
operate
3. Mirrors on the both sides operate only in
the vertical
(or horizontal) direction
4. Mirror on the left side operates only in
the vertical
(or horizontal) direction
5. Mirror on the right side operates only in
the vertical

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(or horizontal) direction
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ELECTRICAL-BODY AND CHASSIS 8A-473

DOOR MIRROR CONTROL SWITCH


1. Mirrors on the both sides do not operate

Checkpoint Trouble Cause Countermeasure

Fuse No. C11 (10A, Fuse box) NG Reinstall or replace the fuse
Poor fuse contact or blown
No. C11 (10A)

OK

NG Repair grounding point C2


Grounding point C2 Poor grounding point contact
contact

OK

Voltage between the door Repair an open circuit or a


mirror control SW. harness NG Open circuit or poor connector poor connection of the

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side connector terminal contact connectors between the fuse
4 D19 and the ground No. C11 (10A) and 4 D19
(Should be battery voltage
present)

OK

Continuity between the door


mirror control SW harness NG Open circuit or poor connector Repair open circuit or
side connector terminal contact connector contact
8 D19 and C2

OK

Door mirror control SW. NG Replace the door mirror


SW. malfunction
function control SW.

OK

Continuity between 7 D19 NG Open circuit or poor connector Repair open circuit or
and 12 H36 (or 12 H37 ) contact connector contact
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8A-474 ELECTRICAL-BODY AND CHASSIS

2. Mirror on the right side does not operate

Checkpoint Trouble Cause Countermeasure

Door mirror control SW. NG Replace the door mirror


SW. malfunction
function control SW.

OK

Mirror function on the left (or NG Mirror malfunction on the left Repair or replace the door
right) side (or right) mirror

OK

Continuity between
NG Open circuit or poor connector Repair open circuit or
7 D19 and 2 D7 (7 D19
contact connector contact
and 2 D2 )

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3. Mirrors on the both sides operate only in the vertical (or horizontal) direction

Door mirror control SW. NG Replace the door mirror


SW. malfunction
function control SW.
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ELECTRICAL-BODY AND CHASSIS 8A-475

4. Mirror on the left side operates only in the vertical (or horizontal) direction

Checkpoint Trouble Cause Countermeasure

Door mirror control SW. NG Replace the door mirror


SW. malfunction
function control SW.

OK

NG Repair or replace the door


Door mirror function Door mirror malfunction
mirror

OK

Continuity between
NG Open circuit or poor connector Repair open circuit or
4 D19 and 4 D7 (10
contact connector contact
D19 and 1 D2 )

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5. Mirror on the right side operates only in the vertical (or horizontal) direction

Door mirror control SW. NG Door mirror control Replace the door mirror
function malfunction control SW.

OK

NG Repair or replace the door


Door mirror function Door mirror malfunction
mirror

OK

Continuity between
NG Open circuit or poor connector Repair open circuit or
4 D19 and 4 D2 (10
contact connector contact
D19 and 1 D2 )
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8A-476 ELECTRICAL-BODY AND CHASSIS

REMOVAL AND INSTALLATION

DOOR MIRROR CONTROL SWITCH


Removal
1. Disconnect the battery ground cable.
2. Door trim pad Assembly
• Refer to section 10 “BODY” for door trim pad assembly
removal steps.
3. Door Mirror Control Switch
Remove the power window switch bezel.
• Remove the screw.
• Disconnect the switch connector.
• To remove the switch panel assembly.

Installation
To install, follow the removal steps in the reverse order.

DOOR MIRROR
Removal and Installation

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Refer to the DOOR MIRROR in section 10 “BODY”.
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ELECTRICAL-BODY AND CHASSIS 8A-477

INSPECTION AND REPAIR

Door Mirror Control Switch


D19 1. Switch side Connector Circuit
Check continuity between the switch connector terminals
while operating the door mirror control switch as shown in
the following table.

Switch side

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RTW48AMF000601

MV, MH, b, and e terminals have internal connections (circuitry).


4-point switch (Will not operate at intermediate positions.)

2. Harness Side Connector Circuit


D19 Remove the connector No. D19 of the mirror control
switch and check voltage and continuity of the harness side
connector.
• When there is no continuity at the terminal No. 2, 3, 9
and 10, it is considered that the circuit with terminal No.
7 (W/B) is defective.

Harness side
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8A-478 ELECTRICAL-BODY AND CHASSIS

• When there is no continuity at either one of the circuit


No, 5, 7, 8, or 10, the motor in the mirror of the circuit or
the circuit itself is defective.

Terminal Wire Connecting


Connection to Check item Check condition Standard
No. color terminal
LH mirror & RH
7 W/B Continuity 7-Ground - No continuity
mirror
Starter SW “ACC” Approx.
4 R/Y Fuse C11 (10A) Voltage 4-Ground
position 12V
10 W/R RH mirror-LH/RH 10-7 -
2 B/W RH mirror-Up/Down 2-7 -
3 B/R LH mirror-Up/Down Continuity 3-7 - Continuity
8 B Ground 8-Ground -
9 W/G LH mirror-LH/RH 9-7 -

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Door Mirror
D19 1. Door Mirror Control Switch Connector Circuit
Disconnect the switch connector D19 , apply the battery
voltage to the harness side connector terminals and check
its function.
Connector
D19
No. Operating
Terminal direction
Harness side 9 10 7 3 2
Mirror No.
+ - Left
- + Right
Right
- + Up
+ - Down
+ - Left
- + Right
Left
- + Up
+ - Down
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ELECTRICAL-BODY AND CHASSIS 8A-479

2. Door Mirror Connector Circuit


D2 D7 Disconnect the door mirror connector, apply the battery
voltage to the door mirror side connector ( D2 and D7 )
terminals and check its function.

Door mirror side

Connector No. D2 D7

Terminal No.
1 2 4
Operation
Up - +
Down + -

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Left + -
Right - +
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8A-480 ELECTRICAL-BODY AND CHASSIS

REAR DEFOGGER
PARTS LOCATION (RHD)

(EUROPE)

"~s'";:d-~~

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!i! Xl-X15 RELAY
X16, XI1 DIODE
Ee l -EelS FU$€
SElFl-SeF9 SLOW BLOW FUSE

RTW78AXF040101 & RTW78AXF046301


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ELECTRICAL-BODY AND CHASSIS 8A-481

PARTS LOCATION (LHD)

~UNCTION BLOCK
C~,B8,B40 RELAY
-C20 FUSE

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* X1-X15
X16 X17 RELAY
P6 EB1'-EB16 DIODE
SBF1-SBF9 FUSE BLOW FUSE
SLOW

RTW78AXF040201 & RTW78AXF046401


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8A-482 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (RHD)

I SBF1 1100A
8 B/R MAIN
P2

20
BIY

BODY ENGINE

RR DEFOGGER
RELAY

JUNCTION I---....L..l======~
BLOCK

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~i~ + - - - - - - - - - - - - - - ,

1.25
B/R

0.5 RR
B DEFOGGER
HVAC
CONTROL
UNIT

0.5
B
1.25
B

~
1.25B

ENGINE
ROOM-RH

RTW780XF014401
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ELECTRICAL-BODY AND CHASSIS 8A-483

CIRCUIT DIAGRAM HFV6

'"
I SBF9 160A

,
W
IG.2

", ".
I C18 120A
RROEF

eODY ENGINE
STARTER
SWITCH
RR DEFOGGER
RELAY

JUNCTION I-----''I':L===="-~
BLOCK

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-
1.25

""
,

-
RR DEFOGGER TIMER

1.25

",

"DEFOGGER
~"
CONTROL
UNIT

l eeeHRHD)
I B73 I (LHD)
", ,
1.25 1,25
,
WELD SPLICE 5

(RHO)
,,
c _________ J ~
WELD SPlICE6
(LHO)

ENGINE
ROOM·RH

RTW78AXF016801
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8A-484 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JA1T(L), 4JJ1-TC / 4JK1-TC, 4JH1-TC

I SBI'I p:zo.o.I4JJII4JKl l
r-'~;::+--""~"'-"~;;-l--~~g;1'C~; 14JAII4JHII

(4JJII4JKll
(4JAII4JHI)


W

•• CO •

~
RROH

800Y E'lGINE
STARTER "
.W RR DEFOGGER
RELAY

JUNCTION r-----'4::::=::;::::~
BLOCK

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~I----------,

RR DEFOGGER TIMER

..• "
DEFOGGER

~"
CONTROL
UNIT

"
~(11 ~~___+_C"~"-_~~,/
t,---"'~"-o' SPOTLIGHT
L~(I) MOON"'!
HIGH

HIGH MOON"'!

..,
SPOTLIGIfT
" " " -. Lg (2)
SPOTlIGHT

• ,~


Lg (2)
FRT w.p LIGHT

IRHO) :

"

RTW78AXF006201
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ELECTRICAL-BODY AND CHASSIS 8A-485

CIRCUIT DIAGRAM C24SE (LHD)

I SBF1 1100A
MAIN
+ 0>--+-----=:8-=B,,-/R,------! P2

B
~

20
BIY

P6 P10

BODY ENGINE
z
'"
:::J
f-
RR DEFOGGER
~ RELAY

[ID
JUNCTION
BLOCK

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0.5 ~---------_____;
B/R

1.25
B/R

0.5 RR
DEFOGGER
HVAC
CONTROL
UNIT

0.3
B

1.25B

BODYCTR

RTW780XF014501
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8A-486 ELECTRICAL-BODY AND CHASSIS

TROUBLE SHOOTING
Rear defogger inoperative

Checkpoint Trouble Cause Countermeasure

Fuse No. C3 (10A, Fuse box) NG Reinstall or replace the fuse


Poor fuse contact or blown
and 9 B56 No. C7 (10A) and 9 B56

OK

NG Reinstall or replace the fuse


C18 (20A, Fuse box) Poor fuse contact or blown
C18 (20A)

OK

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NG Replace the rear defogger
Rear defogger switch function Switch malfunction
switch

OK

NG Replace the rear defogger


Rear defogger relay function Relay malfunction
relay

OK

Grounding point C2 NG Poor grounding point contact Repair grounding point contact

OK
Voltage between 1 L4 - Repair open circuit or poor
ground when the starter switch NG Open circuit or poor connector connector contact between
and the rear defogger switch contact fuse No. C3 (10A) and 3
are at on position (should be B7 , C18 (20A) and 1
battery voltage present) B7 , 2 B7 (3 B55 ) and
1 L4 , 4 B7 (3 B54 )
and 3 B46 or 1 B46 and
Continued on the next page C2
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ELECTRICAL-BODY AND CHASSIS 8A-487

Checkpoint Trouble Cause Countermeasure

Continued from the previous page

OK

Continuity between 1 L7 NG Open circuit or poor connector Repair open circuit or


and C2 contact connector contact between 1
L7 and C2

OK

Continuity between rear NG Broken heat wire of rear


Repair heat wire
defogger terminals defogger

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8A-488 ELECTRICAL-BODY AND CHASSIS

REMOVAL AND INSTALLATION

REAR DEFOGGER SWITCH


Removal
1. Instrument Panel Cluster Assembly
• Refer to Section 10 “BODY” for center cluster panel
assembly removal steps.
2. Rear Defogger Switch (With HVAC control unit) (1)
Refer to Section 1 “HVAC” HVAC control unit assembly
1 removal steps.
RTW77ASH000201

Installation
Follow the removal procedure in the reverse order to install the
rear defogger switch.

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ELECTRICAL-BODY AND CHASSIS 8A-489

INSPECTION AND REPAIR

REAR DEFOGGER SWITCH


B57
Rear Defogger Switch Connections
Terminal No.
9 7 8
SW position
ON
OFF
Switch side

B7 REAR DEFOGGER RELAY


Check continuity between the relay terminals.
2 - 1 ........................ No continuity

(When battery voltage is applied between 4 and 3 )


2- 1 ........................ Continuity

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RTW78ASH002901

INSPECTION OF REAR DEFOGGER HEAT


WIRE
• Heat wires are printed on the inner side of glass.
To clean, use a soft cloth and wipe horizontally along the
wires.
• Never use glass cleaner or equivalent.
• When measuring voltage, wind a piece of tin foil around the
tip of the negative probe and press the foil against the wire
with your finger as shown.

(1) Turn the ignition switch on.


(2) Turn the defogger switch on.
(3) Measure the voltage between the three points on the heat
wire and the (-) terminal with a voltmeter.
(4) Check that the voltage becomes smaller from A to B to C .

(5) If there is a place where the voltage suddenly changes to


0V, there is a broken wire between there and the power
side.
(6) Move the tester probe from the position where the voltage
changes to 0V toward the power side and find where the
voltage suddenly increases.
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8A-490 ELECTRICAL-BODY AND CHASSIS

REPAIR OF BROKEN HEAT WIRE


(1) Clean broken wire tips with white gasoline.
(2) Place masking tape along both sides of wire to be repaired.

(3) Thoroughly mix the repair agent (Dupont paste No. 4817 or
equivalent).
(4) Using a fine tip brush, apply a small amount to the wire.
(5) After a couple of minutes, remove the masking tape.
(6) Allow to stand at least 24 hours.

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ELECTRICAL-BODY AND CHASSIS 8A-491

SUPPLEMENTAL RESTRAINT SYSTEM (SRS) -AIR BAG


PARTS LOCATION (RHD)

(EUROP£f

~'"
eo.

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*X,-X,5 RELAY
X,6, X17 DIODE
EB,-E6,6 FUSE
SBF,_S8F9 SLOW BLOW FUS€

RTW78AXF040301 & RTW78AXF046501


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8A-492 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION (LHD)

A type

Btype

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*X1-X15
X16 X17 RELAY
P6
EB1'-EB16 DIODE
SBF1-SBF9 ~USE
LOW BLOW FUSE

P-6

RTW78AXF040401 & RTW78AXF046601


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ELECTRICAL-BODY AND CHASSIS 8A-493

CIRCUIT DIAGRAM C24SE

I SBF1 1100A
8 BlR MAIN
P2

20
BIY

BODY ENGINE

PRETENSIONER

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DSB

SRS CONTROL UNIT

.,.
@]
~
'"z
'"o
I
0.5
G
0.5
G/B
0.5
G/B
0.5
R
0.3
R

SEAT
0.85 SRSCOIL BELT
B SW
DATA LINK ASSEMBLY
(LH)
CONNECTOR

PASSENGER
INFLATOR
MODULE
~10A W/O PNV
I : - - - - - - - - - - -I
METER (+B)
"

ENGINE BODY-CTR "

ROOM-RH (LHD) "

B28 "

"
: I VVELD
I I SPLlCE3 873
HORN SW
DASH ~~~~~~~~~~~~-----------~
SIDE-RH W/O PRETENSIONER
The terminals marked with a star (*) are gold plated

RTW780XF014601
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8A-494 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6

I C19 110A
METER(B)

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SRS CONTROL UNIT

,
0 .'

"'.,,
BELT
SI'IITCH

PASSENGER
INFLATOR
MOOULE

a star ( * ) are gold plated


RTW78AXF013301
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ELECTRICAL-BODY AND CHASSIS 8A-495

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (RHD) SOUTH AFRICA


..,

. ~"
-
, •
w
JUNCTION BLOCK

PO! P1 0

BOOY E'IG'"E STARTER


S'MTCH

"•. 2

0.5 0.5
• •

cardiagn.com
OATAUNK
CONNECTOR

",
SRS CONTROL UNIT
"" w~.

~-, P8AGSH PBAGSl .., "•


• ,~


X3 I~)
HORNREL'oY ~

•••
~
••,• "• •••• ••• ••• ~ ~
,~


2

•"--r'-.7r • SRS COIL '/-;;;-'------"'iij"-'m


ASSEMBLY

INFLATOR INFLATOR
MODULE MODULE
·PASSENGER ·PASSENGER
SEATBELT
SWITCH

ORrveR
INFLATOR
MOOULE

The te<minals "",""eel with a star (* ) are gold ~led . S ~"


IO£-RH
RTW78AXF018601
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8A-496 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC EXCEPT SOUTH AFRICA

•••

, •
.
wo , w ,
Fo,~ ~ JUNCTION BLOCK
"
~ I I I
PO! Pl 0
.. " ..
~~=j ~A

r~~':'
800Y E'lGINE STARTER
SWITCH

, .,
F~=!
I 68;2 I
~OSPl.ICE~ ~10.0.
METER

·t.".
M 0.5
• • , •
~=i FJil • ",

cardiagn.com
OATAUNK METER
CONNECTOR

""
"
( ~.~ $:W ~"

"• '" ~
bR4
B2

" •
w'
~. "
~

"
w'
831
••
0 ", w ~,

SRS CONTROL UNIT

PeEL TSl PeEL TSH OI!AGSH OBAGSl f'8AGSH P8AGSl BIT(> SI12 GHD OBELTSl DBELTSH OSS

I _I
~~

X3 (51
HORN RElAV

.,
~.
• ,--/_I-tI"S~OCE5
,
•• ••w
~
" •
00
~
••,• •••
~
••
~
••• •••• •••• ••• •••
ow •••
~

&J
"
'N
-
"•
, •
! E~~'l
(l~Hbi~RHo"i

,

.nnn. ", , "
M ", .nnn.

INflATOR
MODULE
· PASSENGER
~
?
e7~

LJ
Fan l INFLATOR
MODULE
·PASSENGER '-;,: =~,"~"w",-' lZJ ~';l T
,

eo~
'" MODULE

DRIVER "CJ~----'-'-"'
--'-------------'
~
-
HORN $WITCH INFLATOR
MODULE
ENGINE
~ ROOM-RH
The temlinas mar1<eeI wi!h a star (* ) are goid p.. ted. 510E-RH
RTW78AXF028601
ISUZU KB P190 2007
TO MODEL INDEX

ELECTRICAL-BODY AND CHASSIS 8A-497 •

RTW78AXF009801
ee
itiiil3:
•••
I
!
:;:'" •

~'"
I ~;
~~ -~ I ~g~
wa m~8

cardiagn.com
£~:E

~w
e"
~5
"0 I

0
"0
UI-=.JJ :::" " l
,
!
CIRCUIT DIAGRAM 4JA1T(L), 4JH1-TC

~ l l
u
0 ~
• i1::! •
•" R§ ~ j

.,"
..: -i~-l--:.- I
'-- - -- '

I
."
~~ 1
~

,
II ~
1-
_ _
.,
••
!!
0 •

o~
BACK TO CHAPTER INDEX


"i

~'" 6'"

, ,
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8A-498 ELECTRICAL-BODY AND CHASSIS

TRANSFER CASE CONTROL MODULE


PARTS LOCATION (RHD)

cardiagn.com
* XIS,
XI-XIS
X17
RELAY
DlOOE
ESI-EBIS FUSE
S8FI_SBF~ SLOW SLOW FUSE

RTW78AXF040501 & RTW78AXF046701


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ELECTRICAL-BODY AND CHASSIS 8A-499

PARTS LOCATION (LHD)

cardiagn.com
H4
*X1-X15
H23 H5 X16 X17 RELAY
P6 EB1'-EB16 DIODE
SBF1-SBF9 ~USE
LOW BLOW FUSE

RTW78AXF040601 & RTW78AXF046801


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8A-500 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION C24SE


C56

E70
E60

To E6, E7, E8, E9

E72

H34

To E64, E75

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To E18

E84

To E66
To E85

E59

E69

E65
E2
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ELECTRICAL-BODY AND CHASSIS 8A-501

PARTS LOCATION 4JJ1-TC / 4JK1-TC


(High Output) E90 E13 E14 E15 E16 E107
4JJ1-TC/4JK1-TC J1 INJECTION INJECTION INJECTION INJECTION BOOST
NOZZLE 1 NOZZLE 2 NOZZLE 3 NOZZLE 4 PRESSURE
SENSOR
E47
E106
SENSOR TURBOCHARGER NOZZLE
SOLENOID
E71
EGR BRUSH
DC MOTOR POSITION
E4'

~;~~~~~
GLOW PLUG

BAROMETRI~
E40 E67
/'~''''"CONTROL
PRESSURE SOLENOID VALVE
SENSOR
TO TRANSMISSION
E39
,,--E27
CAMSHAFT
FUEL TEMPERATURE SENSOR
POSITION
SENSOR
ENGINE-
E41 ENGINE ROOM
ENGINE COOLAN T

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TEMPERATURE
SENSOR

E3
AlC COMPRESSOR
MAGNETIC CRANKSHAFT
CLUTCH SCV OIL PRESSURE FUEL RAIL E10 SENSOR
SWI TCH PRESSURE ENGINE GROUND
REGULATOR
(Standard Output)
4JJ1-TC/4JK1-TC E90 E93 E47 E13 E15 E40
ECM ECM BRACKET MAF&IAT INJECTION INJECTION BAROMETRIC E16
GROUND SENSOR NOZZLE 1 NOZZLE 3 SENSOR INJECTION
ENGINE E14 NOZZLE 4
ROOM INJECTION E38
HARNESS NOZZLE 2 INTAKE THROTTELE
DC MOTOR
POSITION E7l

C58
ECM
;t=======::::~~::::-EGR
EGR DC MOTOR
BRUSH
DC MOTOR
J2 REVERSE SIDE POSITION
E49
E3' GLOW PLUG E67
CAMSHAFT SWIRL
POSITION (CAM) CON TROL
D
SENSOR STARTER MOTOR SOLENOID
REVERSE SIDE VALVE
E52
E17 CRANKSHAFT
AC GENERATOR POSITION (CKP)
,B) SENSOR
~~~C-________ H4
E4
\ ENGINE-
AC GENERATOR
ENGINE
(L,S)
E41 E27 El0 ROOM
E92
ENGINE FUEL SCV ENGINE E48
FUSE&RELAY
COOLANT TEMP El GROUND FUEL RAIL
TEMPERTURE AlC COMP SENSOR DIL PRESSURE
BOX
REVERSE SIDE SENSOR
SENSOR E3 PRESSURE
MAGNETIC SWITCH
CLUTCH
RTW78AXF048601
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8A-502 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION 4JH1-TC

cardiagn.com

RTW78AXF049401
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ELECTRICAL-BODY AND CHASSIS 8A-503

PARTS LOCATION

4WDNT 4WDNT
E83

E54

E45

E31
E109

E46
(High Output) (Standard Output) /4JH1 TC
4JJ1-TCX 4JJ1-TCS -
E35
(AW30-40LE) (JR405E)
E35

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4WD MIT

TACHO SENSOR
E36

Clutch slave
cylinder solenoid
(MUX Transmission)

E89

E44

E43

RTW78AXF035901
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8A-504 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION

cardiagn.com

RTW78AXF036001
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ELECTRICAL-BODY AND CHASSIS 8A-505

CIRCUIT DIAGRAM C24SE

2
8B1R VV
P-2 f-------------------*-----O"'u:>--------,
~10A
4VVD

80DY ENGINE

._-----------+--. BACK UP LAMP

0.85 0.5

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Y Y

0.5
RIY
METER

0.5
VV 0.5
VV

I 19 I

PUSH SVV PUSH-SVV IG AXLE- AXLE- : AXLE DUMMY:


GND M2 M1 _§:!v________ ~
I

TRANSFER CASE CONTROL MODULE

4VVD-OUT TACHO
36 28 23 12 15 18 20 26 27 14 16 17

0.5 0.5
8 8

H-7
H-32
~

0.5 0.5
0.5
8
00
::0
81Y 8/R

0
U)

'"0: e '">-ww rn
~ '">-ww
~ " 00 "
2-4WD SHIFT ACTUATOR
C-109
~
0
w
"t;l
TRANSFER ASM
w
BODY-CTR
U)
0.58
~~~I~_ELH II

RTW680XF014201
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8A-506 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (RHD)

,
w
, •
~ ~
.
JUNCTION IllOCK

I j I
" "
~
\=~=j
~ P IC ~ w.ffi
STAA~ R
S'MTCH

~' ''J
0:(10 --; 4
.'''l 2 ~"1 0.5&1
:j-O-O-O-O-~-~-~-i-~-i-i-i-";'-'·';i;'~'-~-;- ---------------. __ '(01_ _______ o. e~w

C7~or77
PIM ~
:
= ,§l)"-":"0
·_5
I METER "w , ao.cK~WlTCH
,
0.5
,
0.5 : l,, ~
IJ"R b ll2

cardiagn.com
w
\
"
.01 '-:::::,::::::~LC-:j::::t'-----t "w ,
,
'"
,,'::~
~B2R! ~R, ~B2~30
--
:;: ( "
~

,
0.'
'N
• ".Kll
"w

"5
"
Z Eli'
,
~ rO~

"•
•0.' ,
...bCj'if:",
~
"' 7 e • e
:M. ,.
0.' ~
0.3 RIG Hl H3 H3 H3

" "'• W " "


~
05
Y
05 OJ
WlGeG
03

~
~ 0.'
'N
..."
H7

,.
" " ~
!
" > "

, "
C11 2

~~"
C112

SWITCH
Fcl~
~
S'MTCH
• ..
~,

~, ~'"

• "
,- ,
"
~1 ~ ~1 ~
"
,
" " ..

~
"~.e ~:"~'
;'" ;'" ii'' 'i ~"',~'" m'"if$'"
e 111 e 111

• , 0.3 11 0.5 3M 203170.3 0.3150.3 ,. e


0'
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-507

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC Sheet 1/2

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TO MODEL INDEX
8A-508 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC Sheet 2/2

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RTW78AXF022501
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-509

CIRCUIT DIAGRAM 4JA1T(L) Sheet 1/2

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RTW78AXF008901
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TO MODEL INDEX
8A-510 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JA1T(L) Sheet 2/2

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RTW78AXF009001
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ELECTRICAL-BODY AND CHASSIS 8A-511

CIRCUIT DIAGRAM HFV6 (LHD)

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TO MODEL INDEX
8A-512 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JH1-TC

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RTW78AXF006901
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ELECTRICAL-BODY AND CHASSIS 8A-513

2WD-4WD Switch
REMOVAL AND INSTALLATION
Removal
1. Remove the center cluster ASM
2. Disconnect the connector.
3. Remove the 2WD-4WD switch.

RTW780SH002001

Installation
To install, follow the removal steps in the reverse order.

cardiagn.com
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8A-514 ELECTRICAL-BODY AND CHASSIS

ANTI-LOCK BRAKE SYSTEM


PARTS LOCATION (RHD)

cardiagn.com
!i<! )1.1-)1.15 RELAY
XI6. )1.17 DlOOE
EBI-EBI6 FUSE
SBFI_SBF9 SLOW BLOW FUSE

RTW78AXF040701 & RTW78AXF046901


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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-515

PARTS LOCATION (LHD)

B7 ,88.6010 IlE ......V

cardiagn.com
Cl-C20fUSE

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SBfl-SBf9 SLOW BLOW fUSE

RTW78AXF040801 & RTW78AXF047001


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TO MODEL INDEX
8A-516 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6

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RTW78AXF012801
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ELECTRICAL-BODY AND CHASSIS 8A-517

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC / 4JH1-TC

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RTW78AXF018701
ISUZU KB P190 2007
TO MODEL INDEX
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-519

IMMOBILIZER
PARTS LOCATION (RHD)

cardiagn.com
*X'_X'5 RELAY
x,a. Xl1 DIODE
EB'-EB'6 FUSE
SBF'-SBf9 SlOW BlOW FUSE

RTW78AXF040901 & RTW78AXF047101


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8A-520 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION (LHD)

cardiagn.com
*X1-X15
X16 X17 RELAY
EB1-EB16 ~IODE
SBF1-SBF9 s~50 BLOW FUSE

P-6

624
B82

RTW78AXF041001 & RTW78AXF047201


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ELECTRICAL-BODY AND CHASSIS 8A-521

PARTS LOCATION C24SE


C56

E70
E60

To E6, E7, E8, E9

E72

H34

To E64, E75

cardiagn.com
To E18

E84

To E66
To E85

E59

E69

E65
E2
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8A-522 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION 4JJ1-TC / 4JK1-TC


(High Output) E90 E13 E14 E15 E16 E107
4JJ1-TC/4JK1-TC J1 INJECTION INJECTION INJECTION INJECTION BOOST
NOZZLE 1 NOZZLE 2 NOZZLE 3 NOZZLE 4 PRESSURE
SENSOR
E47
E106
SENSOR TURBOCHARGER NOZZLE
SOLENOID
E71
EGR BRUSH
DC MOTOR POSITION
E4'

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E40 E67
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E39
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CAMSHAFT
FUEL TEMPERATURE SENSOR
POSITION
SENSOR
ENGINE-
E41 ENGINE ROOM
ENGINE COOLAN T

cardiagn.com
TEMPERATURE
SENSOR

E3
AlC COMPRESSOR
MAGNETIC CRANKSHAFT
CLUTCH SCV OIL PRESSURE FUEL RAIL E10 SENSOR
SWI TCH PRESSURE ENGINE GROUND
REGULATOR
(Standard Output)
4JJ1-TC/4JK1-TC E90 E93 E47 E13 E15 E40
ECM ECM BRACKET MAF&IAT INJECTION INJECTION BAROMETRIC E16
GROUND SENSOR NOZZLE 1 NOZZLE 3 SENSOR INJECTION
ENGINE E14 NOZZLE 4
ROOM INJECTION E38
HARNESS NOZZLE 2 INTAKE THROTTELE
DC MOTOR
POSITION E7l

C58
ECM
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EGR DC MOTOR
BRUSH
DC MOTOR
J2 REVERSE SIDE POSITION
E49
E3' GLOW PLUG E67
CAMSHAFT SWIRL
POSITION (CAM) CON TROL
D
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REVERSE SIDE VALVE
E52
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AC GENERATOR POSITION (CKP)
,B) SENSOR
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AC GENERATOR
ENGINE
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E41 E27 El0 ROOM
E92
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FUSE&RELAY
COOLANT TEMP El GROUND FUEL RAIL
TEMPERTURE AlC COMP SENSOR DIL PRESSURE
BOX
REVERSE SIDE SENSOR
SENSOR E3 PRESSURE
MAGNETIC SWITCH
CLUTCH
RTW78AXF048601
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ELECTRICAL-BODY AND CHASSIS 8A-523

PARTS LOCATION

4WDNT 4WDNT
E83

E54

E45

E31
E109

E46
(High Output) (Standard Output) /4JH1 TC
4JJ1-TCX 4JJ1-TCS -
E35
(AW30-40LE) (JR405E)
E35

cardiagn.com
4WD MIT

TACHO SENSOR
E36

Clutch slave
cylinder solenoid
(MUX Transmission)

E89

E44

E43

RTW78AXF035901
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8A-524 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE

ISBF-11100A MAIN

JUNCTION BLOCK

STARTER
SW I C-15110A
METER(+B)

BODY ENGINE

0.85
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: C24SE :
, (AUSTRALIA)

cardiagn.com
: X-13: C24SE

Li~u~C~~~,~t j 3
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0.5
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L _________________________________ _

1B 0.8B 0.85B 0.85B

0.85B

RTW680XF014601
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ELECTRICAL-BODY AND CHASSIS 8A-525

CIRCUIT DIAGRAM HFV6 (RHD)

STARTER
'W

C5e(3)eCM + - - - -j
..o,

cardiagn.com
".

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JO,m COI<N£CTOR'

18103 1
.101m COI<NECTO!I 3

IMMOBILIZER CIU

ENG'Ne
ROOIo1-LH 'I,' .---{,,'l-----------',,'--------[~lf;o-------'''------_1~~,,-----'J

RTW78AXF002001
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8A-526 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (RHD) SOUTH AFRICA, (LHD) G.EXP, EXCEPT
RHD EUROPE

SI'v'ITCH

BOIlV ENG<NE

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METER

IMMOB ILIZER CONTROL UNIT -4JJ1-TCX

ENGINEIII ~:E~5:;;;;~~};~;;;!::~~~::!::!~~~~~~~~::~'":::":':":':"~';'__________________________________J
~~~H 'I I

RTW78AXF018801
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ELECTRICAL-BODY AND CHASSIS 8A-527

CIRCUIT DIAGRAM 4JJ1-TC (RHD) EXCEPT SOUTH AFRICA


~'~

~ ~.'
lS6f"slO(l.o.
, .,
• ~ ;;i, '",,'",
llil

~ 1fl 1fl
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r., r~~~' ~10.0.


METI;RI'Sj

-
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-
ENGINE
~ ,
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I o~
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~ :,;
~
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IMMOBILIZER CONTROL UN IT

ENGINEII~
,~

'"'
,~ ~ ,~~,~ 62_ (1) MET£R

ENGINE ill~
ROCIM·RH "
RTW78AXF033801
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TO MODEL INDEX
8A-528 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JA1T(L) (RHD)

,o .
~
(KEYRE .. 'ND SWjt\ol --
,
BJ
,
1..:1.

... ,,

"3' "}-
900Y ENGINE ....,
KEvtES$ ENTRY
~

.. "•
...

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I'

C'~41
GlOW CONTROl UH1T "•
STAAURCUTREI..o..Y

~X '~ ~
..,
STARTER I"'"
- .,!l--;;-n
, ,
STARTER RELAY

..
METER

on on
~14

"• , I-
.., •,
, n
T .~

"' " ••0


..
"• F-
~

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" .., ..,,
,
~ I
0.85
0
..
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0.85
"' ENGINE ROOM lH

,..
0

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IMMOeIUZER
£HG'NECIU
E"",HE

RTW78AXF008001
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ELECTRICAL-BODY AND CHASSIS 8A-529

KEYLESS ENTRY
PARTS LOCATION (RHD)

(EUROPE>

~s'";:;):d;-~--

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;liE Xl - X15 RELAY
X16. X17 DIODE
E81-EB16 FU&E
SBF 1-SBF9 SLOW BLOW FU&E

RTW78AXF041101 & RTW78AXF047301


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8A-530 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION (LHD)

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*X1-X15
X16 X17 RELAY
P6
EB1'-EB16 DIODE
~USE
SBF1-SBF9 LOW BLOW FUSE

RTW78AXF041201 & RTW78AXF047401


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ELECTRICAL-BODY AND CHASSIS 8A-531

CIRCUIT DIAGRAM C24SE Sheet 1/2

IS8F-11100A

88/R MAIN
P-2 f----..-----------<)"'V)--------,

2
W

IE8- 16 11OA JUNCTION BLOCK


HAZARD
30
81Y

P-10
~10A
KEY STARTER ROOM
REMIND SW
80DY ENGINE
SW

0.5
G

~ 20A
DOOR LOCK

8-56 8-56

0.5

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RNV
16
H-6
A
0.5
R

HAZARD WARNING SW
~ (5) +------+ ALARMER
CONTROL
UNIT
18-451 (4)

0.85 0.5
LGNV R

KEYLESS ENTRY CONTROL UNIT

8-95

0.3 0.3
LG/R R/L

0.3
8 LHD

:'~~
I
'
H-37 :
1_ _ _ _ J

0.3
0.5 0.5 RIG
LG/R R/L

15

(METER)
DOOR
AJAR

30
POWERVV1NDOWSW
0.5
Y

~15A
METER

ENGINE AUSTRALIA
ROOM-RH

RTW680XF015001
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8A-532 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE Sheet 2/2

Av-__________ ~0~.5~RNV~___________ ,

0.5RNV

DOME
MAP LIGHT
LIGHT

0.3
RIG
SPOTLIGHT

0.3
RIG

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1.25
B

10
H-12

WELD SPLICE 3

1 B-73 1

0.3
RIG
11

B-95

KEYLESS ENTRY CONTROL UNIT

ENGINE
ROOM-RH

0.5 0.5 0.5 0.5 0.5


RIG Bf'( RIG RIG RIG

RTW680XF015101
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ELECTRICAL-BODY AND CHASSIS 8A-533

CIRCUIT DIAGRAM HFV6 (RHD) Sheet 1/2

"
,
w

i~ JUNC TION BlOCK

I I
"•
STARTER
<w

"o ..
B~
...
I

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..•
COMBINATION SW (TURN SIGNA.L S'MTCH)

L'1'J
_ ME'lER 8.13(15)

.. o
..
, "•

KEYLESS ENTRY CONTROl UNIT

..•, " .
~
• • ~

,~
" " M

, •
.""
~
<
~
~
or
= =
(METER)
~
~

••
"'
P<:II'.£R'M NDOWSW .•
,

RTW78AXF004001
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8A-534 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (RHD) Sheet 2/2

,-

'"•

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"•

'"•

"" "

..

RTW78AXF004101
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-535

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC, 4JH1-TC Sheet 1/2


W

.•
JUNCTION BLOCK

• I I
~

~,
-~~R

"
~
f:-.o STARTER
-
~,o.o.

BOOY EOOINE

••,•
REMIND
SWITCH

.' r~~-:.
SWTCH

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..,
H!l COMBINATION SWITCH

..,.

KEY1.ESS ENTRY CONTROl. UNIT


)

M
--.
lOCK UNLOCK

"
O.J
,~ M
••••
,.~~.Ii~'~
:HJ1H31: __ '
, ,
k>o5)------ -- --- (oiii,)
. •:
••
••• •••
,~

,
= =
M

.
~* °1°
9_..J
OOI\lER SlDEL _+
~

RTW78AXF019001
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8A-536 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC, 4JH1-TC Sheet 2/2

.~

~.­ -
"
-r -----------,- ----
,~=

0.3 ,25 03
.!---------~----
"' '----------------------r----------,'-j---"'"J ,
1.25

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.""

~------------------------------------ _ _ _ _ _ _ I

EXCEPUJHIIoOXIEL

•• "
KEYLESS ENTRY CONTROl UNIT

-------------------_.
>l<V'IITHOUT
KEYLESS ENTRY
CONTROl UNIT
~+---+_----1"--------,
~ +---------+---------,
0.3 0.3

"' "'

'"~
~
.~
~
SWITCH ... H SWlTCIf.RH

RTW78AXF019101
ISUZU KB P190 2007
TO MODEL INDEX
• •

RTW78AXF008101
ELECTRICAL-BODY AND CHASSIS 8A-537

.,!
o
~,
8,
"
," ~
,q
~ § ,
! 0

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il i
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3J
'II'
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n [!]! ,
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8
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u
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~~~ .10

~
00 ,-••
CIRCUIT DIAGRAM 4JA1T(L)

00

M~·I
,

~.
I ,
BACK TO CHAPTER INDEX

III• Ii II l

Itw~K ., ~ :I'! ! !
- , 1'1
.'
~ ~
.!
".
_i!S,..".
.,
lID 2lID 2iii 2
I
, ,
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8A-538 ELECTRICAL-BODY AND CHASSIS

TROUBLESHOOTING
Diagnostic procedure
• Check the operation "Lock / unlock" by using
transmitter (remote key) on the vehicle.
• Check the operation "ON / OFF" for Driver side
door SW on the vehicle.
• Perform the Keyless entry System Check.

Diagnostic Aids
An intermittent may be caused by the following:
• Poor connections.
• Miss routed harness.
• Rubbed through wire insulation.
• Broken wire inside the insulation.
Check for the following conditions:
• Poor connection at keyless entry control unit-
Inspect harness connectors for backed out
terminals, improper mating, broken locks,

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improperly formed or damaged terminals, and poor
terminal to wire connection.
• Damaged harness-Inspect the wiring harness for
damage.
Check the Electro-Magnetic Interference (EMI)
• Location of vehicle check
Move the vehicle to a new location and perform
the check again.
• Non-OEM Parts.
Switch is “OFF” or remove the Non-OEM parts and
perform the check again.
• Other
Remove the accessory and another key from key.

Check the other items.


• Battery voltage is low.
• Keyless entry programming functions.
• Registration for security code.
• Ignition switch operation.
• Meter system is malfunction.
Check the operation
Check the operation "Lock / unlock" by using
transmitter (remote key) on the vehicle.
Notice
If so equipped the Anti Theft, Refer to ANTI
THEFT SYSTEM in 11B Section.
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ELECTRICAL-BODY AND CHASSIS 8A-539

Keyless Entry System Check


Step Action Value (s) Yes No
1 Check the fuse for the keyless entry power feed
circuit. (EB16 10A)
If a problem found, repair as necessary.
Was the problem found? — Verify repair Go to Step 2
2 1. Check the KCU (Keyless Entry Control Unit)
ground circuit for an open, or short to voltage.
Also, check the KCU ignition feed circuit for an
open or short to ground and the KCU ground
circuit for an open.
2. If a problem is found, repair as necessary.
Was the problem found? — Verify repair Go to Step 3
3 1. Check the front drive side SW circuit for an open,
or short to voltage.
2. If a problem is found, repair as necessary.
Was the problem found? — Verify repair Go to Step 4
4 1. Check the operation "Lock / unlock" by using Go to Go to

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transmitter (Remote key) on the vehicle. Diagnostic Diagnostic
Was the problem found? — Chart Aids
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8A-540 ELECTRICAL-BODY AND CHASSIS

ID Code not yet programmed


Step Action Value (s) Yes No
1 Was the Keyless entry System Check performed? Go to Keyless
entry
— Go to Step 2 System Check
2 Check the key. Refer to
Is a key peculiar to a vehicle? — Go to Step 3 Diagnostic Aids
3 Check the Keyless entry programming functions.
• All transmitters (Remote Key).
If a problem is found, reprogramming as necessary.
(Refer to “ID code new registration”) Go to ID code
Was the action complete? — Go to Step 4 new registration
4 Check the operation "Lock / unlock" by using
transmitter (Remote key) on the vehicle.
Was the problem found? — Go to Step 5 Verify repair
5 Recheck the following condition.
1. Non-OEM parts switch is “OFF” or remove the
Non-OEM parts.

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2. Move the vehicle to a new location.
3. Check the operation "Lock / unlock" by using
transmitter (Remote key) on the vehicle.
Was the problem found? — Go to Step 6 Verify repair
6 Replace the Keyless entry control unit (KCU).
IMPORTANT: The replacement KCU must be
programmed the security code.
Was the problem found? — Go to Step 7 Verify repair
7 Replace the key and lock cylinder assembly with
Keyless entry system (KCU ).
IMPORTANT:
• KCU is not replacing simultaneously.
• After replace lock cylinders, perform the following
below the items.
• Replace the keys and key cylinders.
• Program the Keyless entry system.
(Refer to “ID code new registration”)
Was the action complete? — Verify repair —
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ELECTRICAL-BODY AND CHASSIS 8A-541

No Remote Key Programmed


Step Action Value (s) Yes No
1 Was the Keyless entry System Check performed? Go to keyless
entry
— Go to Step 2 System Check
2 Check the key. Refer to
Is a key peculiar to a vehicle? — Go to Step 3 Diagnostic Aids
3 Check the keyless entry programming functions.
• Transmitter (Remote Key).
Was a problem found? — Go to Step 4 Go to Step 5
4 Perform the keyless entry programming functions.
• Transmitter (Remote Key).
(Refer to “ID code new registration”)
Was the action complete? — Go to Step 5 —
5 Replace the transmitter (Remote Key).
IMPORTANT: The replacement transmitter (Remote
Key) must be programmed the ID code.
Was the action complete? — Verify repair —

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Door Lock Actuators Short Circuit to Ground
Step Action Value (s) Yes No
1 Was the Keyless entry System Check performed? Go to keyless
entry
— Go to Step 2 System Check
2 Check the door lock actuators circuit.
1. Ignition key position is “OFF”.
2. Disconnect the keyless entry control unit (KCU).
3. Check the door lock actuator circuit for short to
ground.
If the problem found, repair as necessary.
Was a problem found? — Verify repair Go to Step 3
3 Check the operation "Lock / unlock" by using
transmitter (Remote key) on the vehicle.
Was the problem found? — Go to Step 4 Verify repair
4 Check the door lock actuator.
If the problem found, repair as necessary.
Was a problem found? — Verify repair Go to Step 5
5 Replace the Keyless entry control unit (KCU).
IMPORTANT: The replacement KCU must be
programmed the security code.
Was the problem found? — Go to Step 7 Verify repair
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8A-542 ELECTRICAL-BODY AND CHASSIS

KEYLESS ENTRY CONTROL UNIT


Removal
1. Remove the glove box.
2. Disconnect the glove box lamp connector.

This Illustration is based on RHD


RTW580SH001601

3. Remove the glove box cover.

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This Illustration is based on RHD
RTW580SH001701

4. Remove the bolt of antitheft and keyless entry control unit.


5. Disconnect the keyless entry control unit connector.
6. Remove the keyless entry control unit.

This Illustration is based on RHD


RTW580SH001801

Installation
Follow the removal procedure in the reverse order to install the
keyless entry control unit.

Connector
Be absolutely sure that the keyless entry control unit harness
connector is correctly installed.
This will prevent a poor contact and an open circuit.
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ELECTRICAL-BODY AND CHASSIS 8A-543

Remove Transmitter (Remote Key)


Replacing the battery in the transmitter (remote key)
Replace the battery(2) as soon as the range of the remote
control starts to become reduced.
Open the underside of the transmitter (remote key) by
removing the battery cover(1) with a screwdriver as shown in
the illustration.
Replace the battery, ensuring that it is inserted correctly.
Replace the battery cover so that it engages audibly. Make
sure that you dispose of old batteries in accordance with
RUW580SH001101 environmental protection regulations.

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RUW580SH003901
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8A-544 ELECTRICAL-BODY AND CHASSIS

Keyless Entry System

General Description
The system’s main features are summarized as follows.
・ Keyless entry with visual feedback
・ Highly secure encrypted transmission format
incorporating rolling code strategy
・ Field programmable remote keys
・ Door lock control
・ Illuminated entry with fade out
・ Illuminated exit
・ Remote door lock / ignition key interlock
・ Door ajar warning indicator in the cluster

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ELECTRICAL-BODY AND CHASSIS 8A-545

Power Door Lock System

General Description
The circuit consists of the door lock (& power window)
switch, door lock actuator for the front and rear door,
tailgate lock actuator and the door lock key switch.
The front door lock switch‐RH is always provided with
the battery voltage.
The key or the inside lock button on both driver's and
front passenger's door can activate the lock mechanism
of all the doors (including the tailgate).
When the driver's door lock switch or the front
passenger's door lock switch is turned on, current flows
for about one second to the door lock actuator of each
door connected in parallel with the front door lock (&
power window) switch‐LH to activate the actuator to
lock and unlock the doors.

Door Lock Key Switch

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Removal and Installation
・ Refer to the Front Door Lock Assembly removal
and installation steps in this section.

Front Door Lock Actuator


Removal and Installation
・ Refer to the Front Door Lock Assembly removal
and installation steps in this section.

Rear Door Lock Actuator


Removal and Installation
・ Refer to the Rear Door Lock Assembly removal
and installation steps in this section.

Tailgate Lock Actuator


Removal and Installation
・ Refer to the Tailgate Lock Assembly removal and
installation steps in this section.
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8A-546 ELECTRICAL-BODY AND CHASSIS

Keyless entry control unit

[1~11

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RUW580SF000201
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ELECTRICAL-BODY AND CHASSIS 8A-547

Pin-outs

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RUW580SF000301

No. Pin Function

1 Door ajar switch

2 Door ajar indicator light


3 Tailgate switch
4 Test pin (Internal use only)
5 Key switch remote
6 Ignition switch
7 Battery
8 Hazard battery
9 Unlock
10 Lock
11 Front map light
12 Hazard-RH
13 Hazard-LH
14 Ground
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8A-548 ELECTRICAL-BODY AND CHASSIS

ID Code New Registration


All registered ID codes shall be erased, and a new
received
ID code shall be registered instead of old codes.
Carefully read each of the steps before beginning the
operation.

Step Action Yes No


1 NOTE: Make sure that the all the doors are closed and
unlocked. Remove the ignition key from the ignition switch.
1. Open the driver's side door.
2. Insert the ignition key into the starter switch.
Is the action complete? Go to Step 2 
2 Turn the ignition switch to ON position and return it to OFF
position three times.
NOTE: This step must be carried out within five seconds.
Is the action complete? Go to Step 3 Go to Step 1
3 Close and open the drive's side door twice.

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NOTE: This step must be carried out within five seconds after
step 2 is finished.
Is the action complete? Go to Step 4 Go to Step 1
4 1. Turn the ignition switch to ON position and return it to OFF
position twice.
NOTE: This step must be carried out within ten seconds after
step 3 is finished.
Is the action complete? Go to Step 5 Go to Step 1
5 Operate the lock or unlock button of the transmitter.
NOTE: Confirm that the system is functioning by pressing the
transmitter button to lock and unlock the doors. Listen for the
sound of the actuator operation.
Is the action complete?  Go to Step 1
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ELECTRICAL-BODY AND CHASSIS 8A-549

1 1 1

Ignition
Switch
: Jlilll--------+------n n!-----------;--:- 1
1
1
Open
nil D~n't Care
Drivers
Door
Don't Care
u U~+:~__~~I
I
__________~.
I
Closed

On
I".
13sernds ~
1
-
Hazards
1
Light

Off----~------~--------~----~:--II--~~~I~~~~I-=~~~r
I
Registration
Mode
Active

Inactive
1

1
1

1
0.35
1seconds
\

0.45
0.35
seconds

seconds
0.45
seconds
0.35

I
seconds

.
-
~;:::~~==~~;:~I~~~------------~
.. ... • .. -I ~
1
5 seconds 5 seconds 10 seconds 3 seconds

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Sequence and timing to enter New Registration Mode

RUW59DMF000101
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8A-550 ELECTRICAL-BODY AND CHASSIS

ID Code Additional Registration


A new received ID code shall be additionally registered
with holding registered ID codes. When a total of
already registered and newly
registered ID code exceeds 4, the oldest one shall be
erased.

Step Action Yes No


1 NOTE: Make sure that the all the doors are closed and
unlocked. Remove the ignition key from the ignition switch.
1. Open the driver's side door.
2. Insert the ignition key into the starter switch.
Is the action complete? Go to Step 2 
2 Turn the ignition switch to ON position and return it to OFF
position three times.
NOTE: This step must be carried out within five seconds .
Is the action complete? Go to Step 3 Go to Step 1
3 Close and open the driver's side door once.

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NOTE: This step must be carried out within five seconds after
step 2 is finished.
Is the action complete? Go to Step 4 Go to Step 1
4 1. Turn the ignition switch to ON position and return it to OFF
position once.
Check that the hazard lamp blinks 3 times.
NOTE: This step must be carried out within ten seconds after
step 3 is finished.
Is the action complete? Go to Step 5 Go to Step 1
5 Operate the lock or unlock button of the transmitter.
NOTE: Confirm that the system is functioning by pressing the
transmitter button to lock and unlock the doors. Listen for the
sound of the actuator operation.
Is the action complete?  Go to Step 1
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ELECTRICAL-BODY AND CHASSIS 8A-551

1 1 1

Ignition
Switch
:~
Open
1 1
n 1
I

Drivers
Door
Closed
I
1
Don't Care
i
1
U 1
Don't Care
I
1 1 1
On - r-- -
Hazards 1 1 1
Light 1 1
1
1
Off - r---- -
I I I

Active
1

1
1

1
1

1
1

1
-
0.35
seconds \ 0.35
seconds \ 0.35
secondF.--
Registration 1 0.45 0.45
Mode 1 seconds seconds

I. _I-
1 1
1
Inactive I

-I-
I 1 :

I
5 seconds
I 5 seconds -~
10 seconds
I 3 :

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seconds

Seguence and timing to enter Additional Registration Mode

RUW59DMF000201
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8A-552 ELECTRICAL-BODY AND CHASSIS

ID Code Check
Numbers of registered ID code shall be checked in this
mode.

Step Action Yes No


1 NOTE: Make sure that the all the doors are closed.
Is the action complete?
Go to Step 2 
2 Insert the ignition key into the key lock twice, and then re-
inserted.
NOTE: This step must be carried out within five seconds.
Count the number of times the hazard lights flash on and off.
This number is equal to the number of registrations.
Is the action complete? Go to Step 1 Go to Step 1

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RUW59DLF000101
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ELECTRICAL-BODY AND CHASSIS 8A-553

DATA LINK CONNECTOR


PARTS LOCATION

(EUROPE)

"f/$/fJ'" ~~---~--

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* Xl-XI5
X18, X17
RELIIY
o.ODE
EB1-EBI8 FUSE
SBfl_SBF9 SlOW BlOW FUSE

RTW78AXF042101 & RTW78AXF048301


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TO MODEL INDEX
8A-554 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION

cardiagn.com
*X1-X15
P6 X16 X17 RELAY
EB1'-EB16 ~~ODE
SBF1-SBF9 SL<~0 BLOW FUSE

RTW78AXF042201 & RTW78AXF048401


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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-555

CIRCUIT DIAGRAM HFV6

cardiagn.com
,

••,•

--- --- --- --- --- --- --- ----,


(RHO)

RTW78AXF003901
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TO MODEL INDEX
8A-556 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (RHD) SOUTH AFRICA

O.SVK;

1MM08lllZ£~"nd~ <---------------"""---------.

B1 01i(5)
1 MM06,,~£R CNI
811X1 «!)
IMMOBILIZER CNI

831 I~) ~~ :=':''''====~''''---1I~1~",J


SRS

cardiagn.com
C~{etlIECM

I II5I! I
o,o,TAlINK
CONNECTOR

''"'''''''''''"'':::'~: ''---r-----''''------{~lh,--'''!!J

831 1&) SRS ~,.---t-------"'------{l'<ii}.---"'-----'

RTW78AXF019601
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-557

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (RHD) EXCEPT SOUTH AFRICA

r-~·~~--------~'--------{~}-~~">--------------------------qls~~I~
o rn
I:"]

£><Cu £0.

cardiagn.com
,

csec&7jECId ••
MV
CM(~!ECM

C5e(S7)ECId , 0.5,
0.5

C58(~IEC"

C5e(S7)ECId
"'"
1 J/C.l

C5e(tIe)ECM

C9oI{71TCM
I"W3O«Il£)

CioO!l1lTCM
IAW»I(Il£)

82J(32)METER ..
m

B2)(31)METER
,.
'''OM)6<~~m~
CONTROl UN IT
.",.
'''o.oo8'W1~:~
."
CONTROl UN IT
C'~&)OMOl)

C'JV(2)OM1U ••

RTW78AXF034201
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TO MODEL INDEX
8A-558 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JA1T (L)

cardiagn.com

RTW78AXF006401
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-559

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (LHD) G.EXP

&10il1~)
IMMOBILIZER CIlJ

&10il(l!)
Ir.o.!06ILIZER CIlJ

!l31(2)SRS

CM(&lIEo.

cardiagn.com
I 851! I
DoOTAIiNK
CONNECTOR

''"'''''''''''""'::\'~: ''---r-----''''------t",lh,,-''',"
,.
,,, CM(&l1 EO.
IC1~1
SRS~' .---t-------"'------{E<~.---"'-----'
!l31 (8)

1
..
~~
CONNECTORS

C1J\1(21 OFt ..

2 ", , ,,, C1J\1(8)OFt ..

IC1351
~~

,
CONNECTOR 1

,
.. CM(l!7IEo.

,,, , ", CM(&l)EO.

llcl361
~~
CONNECTOR 2

Ml CioI(171
TCM(AW»I01.EI

o~y CI/oO(7I
TCM(AW»I01.E)

RTW78AXF029201
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8A-560 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JH1-TC

cardiagn.com

RTW78AXF008601
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ELECTRICAL-BODY AND CHASSIS 8A-561

ANTI THEFT
PARTS LOCATION WITH SUPER LOCK (RHD)

cardiagn.com
lie ;';1-;'; 15 RELAY
;';16. ;'; 17 DIODE
EB1-E816 FUSE
SBfl-S8F9 SLOW BLOW FUSE

RTW78AXF041301 & RTW78AXF047501


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8A-562 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION (LHD)

P15

~UNCTION BLOCK

cardiagn.com
C;,B8,B40 RELAY
-C20 FUSE
H37 D20

*X1-X15
X16, X17 RELAY
P6
EB1-EB16 DIODE
SBF1-SBF9 FUSE
SLOW BLOW FUSE

RTW78AXF041401 & RTW78AXF047601


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ELECTRICAL-BODY AND CHASSIS 8A-563

CIRCUIT DIAGRAM C24SE (RHD) WITH SUPER LOCK Sheet 1/3

r-----------------------------------------------------------------------------~A
I SBF11100A
MAIN

JUNCTION BLOCK

20
BIY ~20A ~10A ~10A
DOOR LOCK ANTI THEFT ROOM
P10

BODY ENGINE

HORN;
ANTI THEFT

cardiagn.com
1.25 0.5 0.5
0.5 RNV RNV
RIY LGNV

H12

X1
ALARMER CIU
(BUZZER)
0.5
BNV

DOME
LIGHT SPOT
LIGHT

0.3 0.5
BNV RIB

13
H26 H26

(POWERWINDOWSW) 0.5
~------------------
RIG

WITH POWIER WINDOW

0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


BNV RIG RIB RIG RIB RIG RIB RIG

I
(fJ
:5
'"o~rr'-'-...L....Crl ~r",,-.L-....J..-T-\ '"~r.c:....L-""'-"rl ~r"-'-...L....Crl
X 1=with ALARMER C/u(BUZZER) only ~ ~ ~ ENGINE
'"o '"o '"gL....::::==::::::t..J '"gL....::::==::::::t..J
ROOM RH

1lL....::::==::::::t..J 1lL....::::==::::::t..J

RTW780XF014701
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8A-564 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (RHD) WITH SUPER LOCK Sheet 2/3

A>--------------------------------,
2
W

~1~6~~--------------------~~--~~HAZARDSW

HAZARD HAZARD
RELAY-LH RELAY-RH

RR COMBINATION LIGHT RR COMBINATION LIGHT


LH RH

~~ ----------------------~
0.5
GIY

cardiagn.com
28

B-44
FLASHER
CONTROL

ANTI THEFT CONTROL UNIT with SUPER LOCK

15 18 24

1.25 1.25L
L
1.25 1.25UR
UR
0.5
BR/B 1.25 1.250
0.5 0
L/R

14 16

RTW680XF015501
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ELECTRICAL-BODY AND CHASSIS 8A-565

CIRCUIT DIAGRAM C24SE (RHD) WITH SUPER LOCK Sheet 3/3

IC-1S110A
METER (+B)

ANTI THEFT C/U with SUPER LOCK

cardiagn.com
ENGINE ENGINE ENGINE
ROOM-RH ROOM-RH ROOM-RH

2B

RTW680XF015601
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8A-566 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM WITH SUPER LOCK 4JJ1-TC / 4JK1-TC (RHD) SOUTH AFRICA Sheet 1/2

I EB16110A
ISBF11120A
MAIN HAZARD

+ 0.5
G
~ JUNCTION BLOCK

GJ
30
BIY
STARTER @2J 20A ~10A 0 10A ~10A
SWITCH DOOR LOCK ANTI THEFT ROOM METER(+B)
P10

BODY ENGINE

HORN,
ANTI THEFT

cardiagn.com
1.25 0.5 0.5 0.5
0.5 RNV RNV RIY
RIY LGNV

H12

0.5
RNV

0.5
R/L
0.5 0.5
LG/R BNV

DOME
0.5 SPOT
BNV LIGHT
XVVITH LIGHT
KEYLESS C/u

KEYLESS ENTRY
CONTROL UNIT
B95(11) B95(1) ,

,
0.5
BNV
0.3 0.3
RIG RIG

~ 13 14
WELD
SPLICE 6 H26 H26

(POWER WINDOW SWITCH) 0.3


~-----------------~ RIG

WITH POWER WINDOW


~i~+----+---t-----------,

~i~ +----+-------,
0.3 0.3 0.3 0.3 0.3 0.3
BNV RIG RIB RIG RIB RIG

ENGINE
ROOM-RH

RTW78AXF019201
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ELECTRICAL-BODY AND CHASSIS 8A-567

CIRCUIT DIAGRAM WITH SUPER LOCK 4JJ1-TC / 4JK1-TC (RHD) SOUTH AFRICA Sheet 2/2

,--"""",~",lJ"'-~ .•'''''---------~r_'.,.','...,. ~Ito SWTCH

ENG IN E
""'''
AELAY-tH
""",0
RELAY-RH
ANTITHEFT
INDICATOR ,=
SWITC H

,
~ +-----~--------~

ANTI THEFT CONTROL UNIT

cardiagn.com
" " "
,
1.2~
".
,~

DOOR LOCK
ACTUATOR
DRIVER

DOOR LOCK DOOR LOCK


ACTUATOR ACTUATOR

.
RR·RH RR·lH

, ,~
• ,,~

• • "• '"• • I-I


"'CO
~ SPLICE 5

'"• [:;;;] ,
• "
, "'CO
SPLICE 6
• "
"" "

ENG INE ROOM ·RH

RTW78AXF019301
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8A-568 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 1/3

1
JANCTION BlOCK

,• STARTER
SWITCH
".
Ic,;;ne O.!IRIY

. ..

cardiagn.com
m••• "
,~
0.5 0.5
-L_"-"---_----, "'

DOOR lOCK "0>


MOTOR _S

LOCK UN LOCK
~,

, • ~,
ANTI THEfT CONTROL UNIT

b-=j.
-••
•••
M
~E~U
••
,~

"" ""
• • .. -
~

0.5 03
,~'H
~ L5(!! ~ 6
IiIGH ~ '!j:"'-

"""
STOPlIGHT 1

""
" '",
~ rLH-~""
~"
Sf'UCE6
,,
"
~J .u ~ ,,""
~ ~=i FRe ' ~ R~ FlO,' ~ R~ FRIo' "

n i
I } ==j:J L<:o
i L<:o } ==tJ
ENGINE
ROOMRH

RTW78AXF033901
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ELECTRICAL-BODY AND CHASSIS 8A-569

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 2/3

A>----------------------,

w
leSle l,o.o.
b-'-"'''''''--''''''0'f~"'ll'''--~-----------~--+ 611\(2)
HAZARD SWITCH

HAZARD
RELAY-LH
"""eo
RELAY·RH

Fe I') F~ I')
RR COMBIWlT1ON RR COMBINATION
lIGHT.... H lIGHT.RH

~ t----------'

cardiagn.com
ANTI THEFT CONTROL UN IT

.. " •
't~+------t--------------------""f''-------------1
~+---t------t-----------------"'1"":e'--f--------------j
~!
u n
j-----~O:.~::::f:::::f:::::::~'~.'~::::::::::::=i::::::::::::;;;;;::j:::::j::::::::::~'~·r"'~:::::::::::::1
BIW 0
O.$8R/1l

DOOR LOC K
ACTUATOR
PASSENGER

c f-~'e' __~

ENGINE
ROOf,O R H

RTW78AXF034001
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8A-570 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (RHD) EXCEPT SOUTH AFRICA Sheet 3/3

IMMOBILIZER
CONTROL UNIT

DATA LIN K
CONNECTOR

cardiagn.com
ANTI THEFT CONTROL UNIT

OOOR LOCK
ACTUATOR
RR· RH

RTW78AXF034101
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ELECTRICAL-BODY AND CHASSIS 8A-571

CIRCUIT DIAGRAM 4JA1T(L) (RHD) Sheet 1/2

cardiagn.com
'"""
KEYlESS
ENTRY
~

...., r lON '"-W <----f'f"--1!ii'}.,,-""''--i''l,-'''''--+ FIl(I)


COMBINA RR COM~ l~T l.M

O.5BR18
1.251JR l

"""
KEYl.ESS ENTRY
~

RTW78AXF009101
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8A-572 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JA1T(L) (RHD) Sheet 2/2

,~
,,,. ,. '''<''
DATA LINK CONNECTOR

. """
~
:" ,
I s.
,.,~ . ~

~" 'W

~'~ ." , 'W


"~ "M • '""

I . l~ ·· .. 'W··
, ,
"
ANTI THEfT CONTROl.. UNIl

g , UNLOCK

'OC' I" I" I' I'


~1Ei

cardiagn.com
1;; ,~ ': ,:.: :;: .~ 1;i I'r
!lJ ""
, ,
9-
=
"'-r
!" " "" ""
:g.. :" M'~

,
,
:;:
~~
'~' ,
~ ,
g,: " ~~
M
~;
~~
Hi~}~
:;: .~ "i'
~~ 'I'
,
~

~E~
~
~.

';=g-'OC'~"w,
"' ~
b" ""
,~,

"' ""'L W ", ,


"r '0' ' l~,~~,,,:,
"\

' M.
,
, '" '" ~U
"" "'?' " " = ""
~'" !"'
:-R:3(1-)- - 1
,
~~~~R-~-NOO~- '--' -- '--'--=-: '"

RTW78AXF009201
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ELECTRICAL-BODY AND CHASSIS 8A-573

CIRCUIT DIAGRAM C24SE (LHD) Sheet 1/2

r-----------------------------------------------------------------------------~A
r;::;;;:-:;lBOA(4JA1/4JH1)
~ 100A(6VE1/C24SE)
MAIN

+
B JANCTION BLOCK

20
BIY I C- 14 120A I C-17110A I C-16I 10A
STARTER
SW DOOR LOCK ANTI THEFT ROOM
P-10

BODY ENGINE

HORN,
ANTI THEFT

cardiagn.com
H-12

-----------------

0.5 X1
R/L ALARMER C/u
(BUZZER)
0.5 0.5
LG/R BNV

DOME
LIGHT MAP
LIGHT

0.5 0.5
LG/R R/L
S
If)
0.3 0.5
"u9 BNV RIB
",w
0 9
olf)
0'"
OW
.-;0
=>'"
",,0 14
H-26 H-26

(POWERWINDOWSW) , 0.5
------------------~
RIG

WITH POVVlER WINDOW

0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


BNV RIG RIB RIG RIB RIG RIB RIG

I
(fJ
:5
'"
0
(fJ
«
"-
'"'" '"
X 1=with ALARMER C/u(BUZZER) only ~ ;i:
(fJ
'"
~
'"
;i:
(fJ
BODY-CTR
'"00 '"00 '"00 '"00
0
0 0 0

RTW680XF015701
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8A-574 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM C24SE (LHD) Sheet 2/2

A>----------------------------,
2
W

0.5G
Ir~--_.--------------------~~--~HAZARDSW

HAZARD HAZARD
RELAY-LH RELAY-RH

RR COMBINATION LIGHT RR COMBINATION LIGHT


LH RH
0.5
GfY METER (B)

cardiagn.com
28
B-44

ANTI THEFT CONTROL UNIT (with KEYLESS ENTRY)

16 15 18

0.5 0.5 1.25 0.5 0.5


LfY UR L/R BR/B BR/B

1.25
L

0.3 0.5 0.85


DOOR LOCK B B B
ACTUATOR
DRIVER

1.25 1.25
L 1.25L L 1.25L

1 B-65 1

WELD
SPLICE 2

C-2

RTW680XF015801
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ELECTRICAL-BODY AND CHASSIS 8A-575

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (LHD) Sheet 1/2

=-
r----;I==,"I-------------------------"'""----------------------------------9 I l
[
-
Ea1e 1M

JUNCTION BLOCK
••o
I

•• 1=1 ,(10.. ~'OA


,..
STARTER
SWITCH AHI' THEFT ROOM
~

BOOY E~INE

cardiagn.com
, . :,:,1 ,
o.s 0.5 ~
,~ ~

~
" ,
DATAUNK
.. l: 0_5
1<37
• •
0.5
H37
-
CONNECTOR
~lG/R,M$
~

.. ..•
roo 020

I! 0 0
""
1=1 a
~~
SF'UCE6
n ~ " '"•
(PO\'IIER WINDOW SWITCH)
~-------------------~
, WITH POWER WINDOW
• ..
,- ~I-----~-----,

_--'
",$--, F-~ ' ,J.
..11 ~
r~1
1

~ ~
I ~ ==tJ
ENGINE
ROOM-flH

~ ~
SWlTe... S'MTCfoI.
DRIVER PASSENGER =-
RTW78AXF029701
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A A

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC (LHD)

8A-576 ELECTRICAL-BODY AND CHASSIS


>,
,~ ~R
"0 li T " '
'i:;:
~

!~

,
,,:;: •

il li I"T >~R, i~~
j. 0
~~
T I ~

ill III I c T' "~~ m I~



~r
"';:,;•
~<.:! "

.,~ ~':t

i
£
~~
,0
'"
;a
o

s:;: "':;:
~

cardiagn.com

o
~ m. ~~
ill "' I
!
I~ ," "
~
I
'

~~
!~
o-
m

~ ~~ !
·e
ill 'I I h
i
c

~~ "
!p~nll i ,
~~ ~
~o ;Il~§ f• I'.' lillr::-I z~
Q.
• I. "0.
*,~,...
':fIiII-I------'
QO

~~ ~
::tog
" · L ____,t----" o

, 11'" _~
", e ~ o

II i~
,,~§ I. ,
m
~
"0.
i-~,...
·oR §§.0z
o mm

o•
~ "0 I!II"O r!J ". I r"0 ~o z m

r ~~I!I , ~~

ISUZU KB P190 2007


l

TO MODEL INDEX
RTW78AXF029801

Sheet 2/2
~ ~o

, ,
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ELECTRICAL-BODY AND CHASSIS 8A-577

ANTI THEFT INDICATOR


Removal
1. Disconnect the battery ground cable.
2. Remove the side ventilation grille (1).

RTW78ASH001801

3. Disconnect the indicator connector and screw from the


backside of the side ventilation grille to remove the anti theft
indicator (1).

cardiagn.com
RTW78ASH001701

Installation
To install, follow the removal steps in the reverse order, noting
the following point.
1. Push in the switch with your fingers until it locks securely.
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8A-578 ELECTRICAL-BODY AND CHASSIS

KEYLESS ENTRY CONTROL UNIT


Removal
1. Remove the glove box.
2. Disconnect the glove box lamp connector.

RTW580SH001601

3. Remove the glove box cover.

cardiagn.com
RTW580SH001701

4. Remove the bolt of antitheft and keyless entry control unit.


5. Disconnect the antitheft and keyless entry control unit
connector.
6. Remove the antitheft and keyless entry control unit.

RTW580SH001801

Installation
Follow the removal procedure in the reverse order to install the
antitheft and keyless entry control unit.

Connector
Be absolutely sure that the antitheft and keyless entry control
unit harness connector is correctly installed.
This will prevent a poor contact and an open circuit.
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ELECTRICAL-BODY AND CHASSIS 8A-579

Remove Key Assembly


Replacing the battery in the remote control unit
Replace the battery as soon as the range of the remote control
starts to become reduced.
Open the underside of the remote control unit by removing the
battery cover with a screwdriver as shown in the illustration.
Replace the battery, ensuring that it is inserted correctly.
Replace the battery cover so that it engages audibly. The
battery change must be performed within 3 minutes, otherwise
the remote control will have to be reprogrammed. Make sure
that you dispose of old batteries in accordance with
environmental protection regulations.

Remote key

cardiagn.com
604RW055
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8A-580 ELECTRICAL-BODY AND CHASSIS

TECH-2 OPERATION AND PROGRAMING


KEYLESS ENTRY
General Description
When the anti-theft and keyless entry control unit and/or the
transmitters (remote keys) are replaced, the security codes
and/or transmitter ID codes must be programmed by using he
Tech-2. The following pages show the procedures to program
in regard to the anti-theft and keyless entry system. Please
refer to Tech-2 scan tool user’s guide in detail.

cardiagn.com
901RW180

Legend
(1) PCMCIA Card (4) DLC Cable
(2) RS 232 Loop Back Connector (5) Tech–2
(3) SAE 16/19 Adaptor
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ELECTRICAL-BODY AND CHASSIS 8A-581

Tech-2 Features
1. Tech-2 is a 12volt system. Do not apply 24 volts.
2. After connecting and/or installing the vehicle
communication interface (VCI) module, PCMCIA
card and data link connector (DLC) to the Tech-
2, connect the tool to the vehicle DLC.
3. Make sure the Tech-2 is OFF when removing or
installing the PCMCIA card.
4. The Tech-2 has the capability of two snapshot.
5. The PCMCIA card is sensitive to magnetism and
static electricity, so care should be taken in the
handling of the card.
6. The Tech-2 can not plot a graph when replaying
a snapshot.
060RW009
7. Always return to the Main Menu by pressing the
EXIT key several times before shutting down.
8. To clear diagnostic trouble codes (DTCs), open
Application Menu and press "Clear DTC ".

cardiagn.com
Getting Started
Before operating the Isuzu PCMCIA card with the
Tech-2, the following steps must be performed:
1. The Isuzu System PCMCIA card inserts into the
Tech-2.
2. Connect the SAE 16/19 adapter to the DLC
cable.
3. Connect the DLC cable to the Tech-2.
4. Mark sure the vehicle ignition is off.
5. Connect the Tech-2 SAE 16/19 adapter to the
vehicle DLC.

060R300015
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8A-582 ELECTRICAL-BODY AND CHASSIS

Operating Procedure
The power up screen is displayed when you power up
the tester with the Isuzu systems PCMCIA card.
Follow the operating procedure.

Press (ENTER) To Continue

, (ENTER)

FO : Diagnostics

F1 : View Capture Data

F2 : Tool Options

F3 : Down load/Up load Help

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, (FO ENTER)

Vehicle Identification
Select one of the following
Model Year(S)

, (Model year ENTER)

060R100102
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ELECTRICAL-BODY AND CHASSIS 8A-583

cardiagn.com
RTW38DLH000201
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8A-584 ELECTRICAL-BODY AND CHASSIS

Menu
The left table shows witch functions are used for the
available equipment versions.
NOTE: Marked items are not applied for keyless entry
system.

DTC
On OBD has three options available in the Tech-2
DTC mode to display the enhanced information
available.
• Read DTC Info Ordered By Priority.
• Read DTC Info As Stored By ECU.
• Clear DTC and Alarm Code Info.

Clear DTC Information


To clear Diagnostic Trouble Codes (DTCs), Use the
diagnostic scan tool “Clear DTC Information” function.

Tech-2 Data Display


The Tech-2 data values represent values that would
be seen on a normally-keyless entry system.

cardiagn.com
RTW38DLH000101

Actuator Test
Unlock/Lock Test
Check whether opening and closing of a door lock
can be performed by operation of Tech-2.
1. Turn the key “OFF”.
2. Turn the key “ON”.
3. Check the display and test menu.
4. Operate the Tech-2.

RTW38DSH001601
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-585

Turn Signal Test


Check the turn signal lamp lights up by operation of
Tech-2.
1. Turn the key “OFF”.
2. Turn the key “ON”.
3. Check the display and test menu.
4. Operate the Tech-2.

RTW38DSH001701

Programming
Erase Remove Key

cardiagn.com
To erase remove control key code in the control unit.
1. Check the display of Tech-2 and press “Confirm”
key.

060R200289

2. Enter security code.


3. Press “Not Okay” or “Okay” key.

RTW38DSH001001
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TO MODEL INDEX
8A-586 ELECTRICAL-BODY AND CHASSIS

4. Check the display of Tech-2 and press “Confirm”


key.

RTW38DSH001101

5. Check the display of Tech-2 and press “Confirm”


key.

cardiagn.com
RTW38DSH001201

Program Remote Key


To program remote control key code in the control
unit.
1. Check the display of Tech-2 and press “Confirm”
key.

060R200289
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-587

2. Check the following table in the display of Tech-2.


3. Operate the remote key.

RTW38DSH001301

4. Check the display of Tech-2 and press “Confirm”


key.

cardiagn.com
RTW38DSH001401

5. Check the display of Tech-2 and press “No” or


“Yes” key.

RTW38DSH001501
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TO MODEL INDEX
8A-588 ELECTRICAL-BODY AND CHASSIS

KEY INTER LOCK


PARTS LOCATION

cardiagn.com
'*" Xl-Xl~ RELAY
XIS. X17 DIODE
E81-E816 FUSE
S8Fl-S8FQ SLOW 8l0W FUSE

RTW78AXF041501 & RTW78AXF047701


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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-589

PARTS LOCATION

A type
P15

Btype

C-2

cardiagn.com
*X1-X15
X16 X17 RELAY
P6 EB1'-EB16 DIODE
SBF1-SBF9 ~USE
LOW BLOW FUSE

P-6

RTW78AXF041601 & RTW78AXF047801


BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-590 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6

J.\~' y~-
~ ~
."
" ~
I
JUNCTION BLOCK

~fl ~fl TAll UGHT


RELAY

BODY ENGINE
,~"" r~~:
~ri ~~

cardiagn.com
0.'
w

, ,

-
E>fGlNE fI<)OM RH

RTW78AXF003201
ISUZU KB P190 2007
TO MODEL INDEX
• •

RTW78AXF019501
ELECTRICAL-BODY AND CHASSIS 8A-591

,~
"-
~~
Hllli --.
! •, , __ J 0"'
oo~t-----"
,:,,~:~
5!
• ~~,,";r:~"=-C;;T . ~~~
, ",'" %

!!
~I "~8 ,
iI! ,.----------
,

-. .0., X 0" '"


.;'"
IIU
~
~!~~ 'mmmm_ '
A1NO'Hr •
~ ~~~

!. . s ~! .
/, "~ ~ .. ;)

~~ ~~~ ~ , !!

cardiagn.com
~~
- , "I
0 °1
-~~
Ii:
., !~ .. .
CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC, 4JH1-TC

~ ~3 "''' El
N~ [ID~i
"0 o
% 23
~ ~:il
< "

\ 0, "
p

i~
- ' , <
-
~,i
< •

I
.~, '>I. ~~
II
-< ! ' "r----.j

~.
<

~
lei. "0
IIDl .,- ! !'", ' ! 12 ! ~'" ~'" " .i: .,:G o: ~~il
0

.... ,:0,

~~ i ... ~. ,u..,t
i" ,
~fr·~----;;;-----J!
~- "'
§~ ~g
~j2 0:

il
BACK TO CHAPTER INDEX

"'"' ~~

+00, ~~ ~ I'I
'---'-0 --j • §
I,

, ,
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-592 ELECTRICAL-BODY AND CHASSIS

DRM
PARTS LOCATION

cardiagn.com
*x,-x,s RELO.Y
x,a. X,7 DIODe
EB,-EB,a FUSE
SBF,_SBf9 SLOW BLOW FU&E

RTW78AXF041701 & RTW78AXF047901


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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-593

PARTS LOCATION

cardiagn.com
* XI-XI5
X16, X1 7
RE LAY
DIODE
EB1-EBI6 FUSE
SBF1-S8Fg SLOW BlOWFUSE

RTW78AXF041801 & RTW78AXF048001


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TO MODEL INDEX
8A-594 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC EXCEPT SOUTH AFRICA


1SBf"~I$)A
~


w
• Fo,~
~ JUNCTION BLOCK

I I
••

800V E"",NE
W

STARTER
SWITCH
- -,~R, ~R

"I ,
F.ii4
~1 0.0.
ENGINE

- 0.5 "
WIG

cardiagn.com
--
0.5

"'<"'
"
0.5

~
"
~

""
Fcl~
O~.

~"
~, mo
!,g 'F! !,g'F! !,'"
g'Fl
"• "
~

O~ a.OI1)
METER:
OM
• •
~

OM
OA.TALINK
CONNECTOR

b'F.
O•
'"
• ENGINE

,~,

ENGINE ROOM-RH

RTW78AXF022701
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-595

TRAILER HITCH
PARTS LOCATION (RHD)

(EUROPE)

"ffrrl'"::d;--~~

cardiagn.com
"" ~ Xl-X15
X1S, X17
RElAY
[)jODE
EB1-EB1S FUSE
SBF1-SBn SLOW BLOW FUSE

RTW78AXF041901 & RTW78AXF048101


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TO MODEL INDEX
8A-596 ELECTRICAL-BODY AND CHASSIS

PARTS LOCATION (LHD)

JUNCTION 6LOCK
67 ,68.6010 RELAY

cardiagn.com
Cl-C20fUSE

* )(1-)(15
)(16. )(17
RELAY
DIODE
Eel_Eel6 FUse
seFl_seF9 SLOW BlOW FUSE

RTW78AXF042001 & RTW78AXF048201


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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-597

CIRCUIT DIAGRAM C24SE AUSTRALIA

ISBF1 1100A
8 B/R MAIN
P2

B 3
~ B

3
WIG

20
0.85
BIY
B
~
P6 P10 20A
TRAILER

BODY ENGINE

COMBINATION SW ~(2) +--------1


COMBI COMBI BACKUP
SW SW LAMP

cardiagn.com
10
H15

1.25 1.25 1.25 1.25 1.25


Y G B/R R BR/R

TRAILER HITCH

C109

BODY-CTR

RTW780XF015601
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TO MODEL INDEX
8A-598 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (RHD)

• ,
~

~
~ ,
~ .,
~

• ,
""
-
M
IE~I TAILLIGHT
RELAY
T FWlER

~ ENGINE

.~ .~
!!eO (2) COM61W1TlON 5'MTCH ~

• IE812 1tM
_ (81 860(1) E!l« g) C4«21 o..LUMV'fAJL-1.><
COM8'''''TION COM8' ....nON ~. STOPlIGHt

..
S'MTCH

..
SVlHCH 5'MTCH S'MTCH

cardiagn.com
.. .. ,
•M
~ ~

"
' .0

~
.. ~

~
""

, ,
1 . ~~ 1 . '~ 1.2'
• 0
"
,
•M ••
~

,
' .M 'M 'M
0
"
"

TRAILER HITCH

,
W

""
,
"
,
"

9ODY-CTR

RTW78AXF025201
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-599

CIRCUIT DIAGRAM 4JJ1-TC / 4JK1-TC EXCEPT SOUTH AFRICA

.~

~2OA
TRAILER
,
•• •
~
W

" . ,,
~ ...
~, ENGINE TAILLIGHT
STARTER " RELAY
SI'IITCH

,,
I eB12 1 10.0. /r--" IE611 I,0.0.
JUNCTION ,------:<:=~=I='~===I,;~L-----' IlLlJI,Il
"~~
rAIl· RH

BLOCK TAAILER

cardiagn.com
H9 H15

6'(15(2)
RR FOOLIGHT
COM BIWITION
SWTCH (LIGHTl~) E51(2)
,.'"
IIfW(l;
RELAY INHIBITOR (STOPUGHT)
S~TCH SWITCH

..
, ""

,,
'"
" '", ,
'"

TRAILER HITCH

""
,

".

RTW78AXF022601
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TO MODEL INDEX
8A-600 ELECTRICAL-BODY AND CHASSIS

POWER TRAIN INTERFACE MODULE (PIM)


PARTS LOCATION (RHD)

JUNCTION BLOCK
C1-C20 FUSE

cardiagn.com
P6 P11
H1
~. EB1-EB1 6 SLOW
SBF2-SBF9
FUSE BLOW FUSE

B24 823

RTW78AXF048901 & RTW78AXF049101


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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-601

PARTS LOCATION (LHD)

C2 -' /T,

JUNCTION BLOCK
C1-C20 FUSE

cardiagn.com
C36

H4
H5

P11
P6

~. EB1-EB1 6 FUSE
SBF2-SBF9 S
LOW BLOW FUSE

RTW78AXF049001 & RTW78A049201


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TO MODEL INDEX
8A-602 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (RHD) Sheet 1/2

cardiagn.com
If&O 1,0.0.
,.

o.~ 0 .5 t----------------~
o ~

" "

PIM

Cl12(le)
TRo\NSFfR
~
~~
"-,

RTW78AXF000501
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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-603

CIRCUIT DIAGRAM HFV6 (RHD) Sheet 2/2

w" (wn

eo" eo"

.., ..,, ",

cardiagn.com
---:0--' '7<- -----------

PIM

VEHICLE
speeD SENSOR ''''''''-
G·SENSOR

RTW78AXF000601
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TO MODEL INDEX
8A-604 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM HFV6 (LHD) Sheet 1/2

, ,
~ ~ JUNCTION BLOCK

I I I

P$

600Y
P'O

e""'NE
w
, STARTER
'w
- r?~~'
~'F!
"
~~=j
w.
"
, ".
F~'=I

Ie&o I lOA

cardiagn.com
O.M
TeM J>IM
"

'M OM
0
"
Fokl
" "
~ ~
eo" I
" ""
0

=., " = "


""
PIM )
, , CHEC~ J<d 00l " Cl<UISE

" P TRANS S1'ART PQWER TEMP SET Oil TIfERMO SVS CIW'tGE TACHO

,
O.
0.3
PIL
0.3
PII!
0.3
BIG
0.3
l ;
03
7
0.3 0.3
GfV
0.3
pm
03
p
0.3
0.\.
0-5
GIY
0.3
W
0_3
YII!
0.3
0/1.
0.3
WIL
0.3 ~
BIR

,,~ f"i9 F,,~ f,,;!i ,);9 f,,;!j ~~ F:~ F:~ fia~ F~~ F:~ F~~ F:~~ F:~ ~~ ~~~ H~
"., '"o ",, M

" P CHECK
TRANS
3<d
START
POWER 1\1
00l
n",
CRUISE
SET
Oil TIfERMO SVS CIiO.RGE TACHO

METER 0'
~

", TRANSFER
CONTROL MODULE
O.3YN
'~ "
ENGLNE
ROOM-lH 0.-

RTW78AXF013401
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-605

CIRCUIT DIAGRAM HFV6 (LHD) Sheet 2/2

W" ,wn

<0" <0"

r'''''' '- B6< WELD SPlICE 1

.. ..
( ,

cardiagn.com
o. ~
~
0.3 .., ••• ••• ••• (0

•"
I9
!
i
.(0
..
(
..,.

PIM

OATAUN K
CONN ECTOR
@]

TRANSFER
CONTROL
MOQUlE
VEH ICLE LJ\TERAL
SPEED SENSOR G SENSOR

RTW78AXF013501
BACK TO CHAPTER INDEX ISUZU KB P190 2007
TO MODEL INDEX
8A-606 ELECTRICAL-BODY AND CHASSIS

CONNECTOR LIST
No. Connector face No. Connector face
B1 B16
(HFV6
~ NOT USED 4JH1-TC)

B6 White Hazard switch


B7 B16
(4JJ1-TC
4JA1T-(L))

Black Rear defogger relay Gray Hazard switch


B8 B17

~ NOT USED

Black Power window relay B19


B9 B20

cardiagn.com
NOT USED

White Cigar lighter illumination


B10 B21

White Clock White Cigar lighter-1


B11 B22

White Ash tray illumination Black Cigar lighter-2


B12 B23

NOT USED

White Meter-A
B13 B24

White Fan switch White Meter-B


B14 B25

~ NOT USED

Gray Audio B27


B15 B28

NOT USED

Silver Dash side-RH


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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-607

No. Connector face No. Connector face


B29 B43

~ NOT USED

B30 Black Anti theft control unit (A)


B31 B44

Yellow SRS control unit Black Anti theft control unit (B)
B32 B45

NOT USED NOT USED

B33 B46

cardiagn.com
White Illumination control White Rear defogger timer
B34 B47

NOT USED

White Glove box illumination


B35 B48

Yellow Infrator; passenger side Black G sensor


B36 B49

NOT USED

Yellow Infrator; driver side


B37 B50

~ NOT USED

B40 White Power/3rd start switch


B41 B51

White Acc socket White Headlight levering switch


B42 B52

White Acc socket Black Anti theft indicator


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TO MODEL INDEX
8A-608 ELECTRICAL-BODY AND CHASSIS

No. Connector face No. Connector face


B53 B63

White J/B I1 White Ignition switch (IGSUB: G2)


B54 B64

White J/B I2 Weld splice 1 (Illumination)


B55 B65

White J/B I3 Weld splice 2 (Ground)


B56 B66

cardiagn.com
White J/B I4 White 4WD switch
B57 B67

White HVAC control unit White Cruise main switch


B58 B68

Black Data link connector White Immobilizer


B59 B69

White Combination switch-A Gray Door lock switch


B60 B70

~ NOT USED

Black Combination switch-B B71


B61 B72

Black Flasher unit Yellow Inflator module passenger


B62 B73

White Ignition switch (IGSUB: G1) Weld Splice 3


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TO MODEL INDEX
ELECTRICAL-BODY AND CHASSIS 8A-609

No. Connector face No. Connector face


B74 B85

NOT USED

Weld splice 7 (Ground)


B75 B86

Black Rear fog light C/U Weld splice 8 (Ground)


B76 B87

NOT USED

White Front rear fog light switch


B77 B88

cardiagn.com
White Immobilizer C/U Weld splice 5 (Ground)
B78 B89

~ NOT USED

White Key cylinder antenna coil B94


B79 B95

White Short connector (cooler only) White Keyless entry control unit
B80 B96

Black Hazard relay (RH) Gray PIM1


B81 B97

Black Hazard relay (LH) White PIM2


B82 B98

Weld splice 6 (Ground) White Door lock C/U


B83 B101

~ NOT USED

B84 White Key inter lock


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TO MODEL INDEX
8A-610 ELECTRICAL-BODY AND CHASSIS

No. Connector face No. Connector face


B102

White Key inter lock solenoid


B103

White Joint connector 3


B104

White Joint connector 4


B105

cardiagn.com
Black Rear fog light relay
B106

NOT USED

B107

Yellow Pretensioner (Dr)


B108

Yellow Pretensioner (As)


B109

Immobilizer control unit


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ELECTRICAL-BODY AND CHASSIS 8A-611

No. Connector face No. Connector face


C1 C20

Gray Side turn light-RH Black Horn; high note


C2 C21

Silver Engine room-RH ground Black Horn; low note


C3 C22

Black Front wiper INT Relay Front turn signal light STD-RH
C4 C23

cardiagn.com
NOT USED

Sky blue Front wiper motor


C5 C24

~ NOT USED

C14 White Pressure switch


C15 C24

Gray VSV FICD Black Triple pressure switch


C16 C25

NOT USED

White Front turn signal light STD-LH


C17 C26

Gray Front washer motor Black Headlight STD-LH


C18 C27

Black Clearance light STD-RH Black Clearance light STD-LH


C19 C28

Black Headlight STD-RH Gray Headlight leveling acutuator STD-RH


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8A-612 ELECTRICAL-BODY AND CHASSIS

No. Connector face No. Connector face


C29 C40

Headlight leveling acutuator STD-LH Black Accelerator pedal position sensor


C30 C41

~ NOT USED

White Engine hood switch C43


C31 C44

Blue EGR VSV front White Stoplight switch


C32 C45

cardiagn.com
~ NOT USED

Blue EGR VSV rear C49


C33 C50

~ NOT USED

C34 Black Condenser fan


C35 C51

~ NOT USED

Gray Side turn light-LH C52


C36 C53

Silver Engine room-LH; ground Red ABS speed sensor front-RH


C37 C54

Black Brake fluid level switch Red ABS speed sensor front-LH
C38 C55

Light
Gray Vacuum switch Brown Thermo AMP
C39 C56
(C24SE)

White Parking brake switch (stick type) ECM


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ELECTRICAL-BODY AND CHASSIS 8A-613

No. Connector face No. Connector face


C56 C77
(4JH1-TC)

Black ECM-A White Clutch switch


C56 C78
(HFV6)
~ NOT USED

Black ECM-A C93


C57 C94

Black ECM-B White TCM-A (AW30-40LE TRANSMISSION)


C58 C94

cardiagn.com
Black ECM J2 Gray TCM-A (JR405E TRANSMISSION)
C59 C95

~ NOT USED

C62 White TCM-B (AW30-40LE TRANSMISSION)


C63 C95

Brown Front fog light-RH White TCM-B (JR405E TRANSMISSION)


C64 C96

Brown Front fog light-LH Black TCM1


C65 C97

~ NOT USED ~ NOT USED

C66 C103
C67 C104

Black EHCU Brown Front blower resister


C68 C105

~ NOT USED

C76 White Front blower motor


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8A-614 ELECTRICAL-BODY AND CHASSIS

No. Connector face No. Connector face


C106 C117

NOT USED

Black Anti theft horn


C107 C118

White J/B E2 A/C Resister & Neutral switch


C108 C119

~ NOT USED

White J/B E1 C120


C109 C121
(C24SE)

cardiagn.com
Silver Body-CTR; ground IAT sensor
C110 C122
(C24SE)
NOT USED

White Co adjuster connector


C111 C123

NOT USED

Black Transfer case control module


C112 C124

Black Transfer case control module Black Lower pressure sensor


C113 C125

~ NOT USED

C114 White Thermo switch (Air)


C115 C126

Brown EVRV EGR White Glow control unit


C116 C127

~ NOT USED

Black MAF sensor C130


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ELECTRICAL-BODY AND CHASSIS 8A-615

No. Connector face No. Connector face


C131 C142

Black Radiator fan Gray Clearance light PJT HI-RH


C132 C143

NOT USED

Gray Clearance light PJT HI-LH


C133 C144

Silver Earth rad fan Gray Headlight levering PJT-RH


C134 C145

cardiagn.com
Gray Motor actuator Gray Headlight levering PJT-LH
C135 C146

White Joint connector 1 Black Headlight PJT LOW-RH


C136 C147

White Joint connector 2 Black Headlight PJT LOW-LH


C137 C148

Black Ambient sensor Gray Front turn signal light PJT-RH


C138 C149

~ NOT USED

C139 Gray Front turn signal light PJT-LH


C140 C150

Black Headlight PJT HI-RH White Joint connector 5


C141 C151

Black Headlight PJT HI-LH White Joint connector 6


BACK TO CHAPTER INDEX ISUZU KB P190 2007
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8A-616 ELECTRICAL-BODY AND CHASSIS

No. Connector face No. Connector face


C152

~ NOT USED

C153
C154

Black ETC pedal


C155

White Trigger switch


C156

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Black A-C transducer
C157

Gray Fuel pump resistor


C158

~ NOT USED

C161
C162

White EVRV T/C


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ELECTRICAL-BODY AND CHASSIS 8A-617

No. Connector face No. Connector face


D1 D10

Brown Power window motor-driver side White Power window switch-passenger side
D2 D11

White Remote mirror-driver side Brown Power window motor rear-LH


D3 D12

Black Front speaker-driver side White Power window switch rear-LH


D4 D13

cardiagn.com
Black Door lock actuator-driver side Black Rear speaker-LH
D5 D14

White Power window switch-driver side Black Door lock actuator rear-LH
D6 D15

Brown Power window motor-passenger side Brown Power window motor rear-RH
D7 D16

White Remote mirror-passenger side White Power window switch-RH


D8 D17

Black Speaker-passenger side Black Rear speaker-RH


D9 D18

Door lock actuator-passenger side


Door lock actuator rear-RH
Black (keyless & antitheft) Black
D9 D19

Black Door lock actuator-passenger side White Remote mirror switch-driver side
BACK TO CHAPTER INDEX ISUZU KB P190 2007
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8A-618 ELECTRICAL-BODY AND CHASSIS

No. Connector face No. Connector face


D20 D30

White Power window switch-driver side White Door mirror-turn signal light-passenger side
D21

White Tweeter-driver side


D22

White Tweeter-passenger side


D23

cardiagn.com
White Door lock & super actuator front (RH)
D24

White Key cylinder switch-driver side


D25

White Door lock actuator-passenger side


D26

White Key cylinder switch-driver side


D27

White Door lock & super lock actuator RR (RH)


D28

White Door lock & super lock actuator RR (LH)


D29

White Door mirror-turn signal light-driver side


BACK TO CHAPTER INDEX ISUZU KB P190 2007
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ELECTRICAL-BODY AND CHASSIS 8A-619

No. Connector face No. Connector face


E1 E9

Gray Oil pressure switch Gray T.D.C sensor


E2 E10
(C24SE)

Magnetic clutch Silver Engine ground


E3 E11

Natural
Black Magnetic clutch AC COMP green Neutral switch
E4 E12

cardiagn.com
Natural
Green Generator green Neutral switch
E5 E13

TPS EGR Gray Injector nozzle 1


E6 E14
(C24SE)

Fuel injector (C24SE) Gray Injector nozzle 2


E6 E15

Injector pump Gray Injector nozzle 3


E7 E16
(C24SE)

Fuel injector (C24SE) Gray Injector nozzle 4


E8 E17
(C24SE)

Fuel injector (C24SE) Silver Generator (B)


E9 E18
(C24SE) (C24SE)

Fuel injector (C24SE) Ignition coil


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8A-620 ELECTRICAL-BODY AND CHASSIS

No. Connector face No. Connector face


E19 E35

Blue Thermo meter unit Black Motor actuator


E20 E36

~ NOT USED

E21 TACHO sensor


E22 E37

Brown TPS 1 main Fuel cut solenoid


E23 E38

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Gray TPS 2 main Black Intake throttle DC motor position
E24 E39

~ NOT USED

E26 Black Camshaft position (CAM) sensor


E27 E40

Gray Fuel temp sensor Black Barometric sensor


E28 E41
(4JH1-TC)
~ NOT USED

E29 Black Water temperature sensor


E30 E41
(4JJ1-TC)

Gray A/T speed sensor Black Engine coolant temperature sensor


E31 E42

Natural
Gray Turbine sensor green Backup light switch
E32 E43

~ NOT USED
Natural
E34 green Backup light switch
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ELECTRICAL-BODY AND CHASSIS 8A-621

No. Connector face No. Connector face


E44 E53

NOT USED

Black Vehicle speed sensor


E45 E54

Gray 2WD-4WD switch A/T term ASM (AW30-40LE)


E46 E54

Brown H-L neutral switch Black A/T term ASM (JR405E)


E47 E55

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~ NOT USED

Black MAF & IAT sensor E58


E48 E59
(C24SE)

Black Fuel rail pressure sensor Crank position sensor (C24SE)


E49 E60
(C24SE)

Silver Glow plug ECM


E50 E61

~ NOT USED

Gray Suction control valve (SVC) E63


E51 E64
(C24SE)

Gray Inhibiter switch (AW30-40LE) Oil pressure switch (P/STRG)


E51 E65
(C24SE)

Black Inhibitor switch (JR405E) Thermo unit


E52 E66
(C24SE)

Black Crankshaft position (CKP) sensor Duty solenoid


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8A-622 ELECTRICAL-BODY AND CHASSIS

No. Connector face No. Connector face


E67 E77
(C24SE)

Blue Swirl control solenoid valve O2 sensor


E68 E78
(C24SE)
~ NOT USED

Throttle position sensor E80


E69 E81

NOT USED

Speed sensor
E70 E82
(C24SE)

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NOT USED

IACV
E71 E83

Gray EGR brush DC motor position Gray A/T fluid temperature sensor
E72 E84
(C24SE) (C24SE)

Engine earth-A Knock sensor


E73 E85
(C24SE)
NOT USED

MAP sensor
E74 E86
(C24SE)

Engine earth-B Silver Thermo switch; QOS


E75 E87
(C24SE)

Oil pressure switch White Solenoid CSD


E76 E88

NOT USED

Silver Thermo switch; EGR


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ELECTRICAL-BODY AND CHASSIS 8A-623

No. Connector face No. Connector face


E89 E107

White Immobilizer engine control unit MAP sensor


E90 E108

Black ECM J1 Blue Cylinder revolution


E92 E109

Silver Fuse & relay box Blue SPGA


E94 E110

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~ NOT USED

E95 Brown Backup light switch


E96 E111

Black Reverse switch Brown Neutral switch


E97 E112

~ NOT USED

E98 Gray 1st switch


E99 E113

Black O2 sensor-RH Gray Clutch sleave cylinder


E100 E114

~ NOT USED

Black O2 sensor-LH E115


E101 E116

~ NOT USED

E105 Backup light switch


E106

EVRV: Turbo
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8A-624 ELECTRICAL-BODY AND CHASSIS

No. Connector face No. Connector face


F1 F12

Gray Fuel filter switch Black Fuel clogging switch


F2 F13

Black Fuel pump sensor Brown Fuel filter switch


F3

NOT USED

F4

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Gray Rear ABS speed sensor
F5

Gray Rear combination light-RH


F6

Black Rear combination light-LH


F7

White License plate light


F8

Black Rear fog light – RH


F9

Black Rear fog light - LH


F10

~ NOT USED

F11
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ELECTRICAL-BODY AND CHASSIS 8A-625

No. Connector face No. Connector face


H1 H7

White Battery (+) ~ Engine room White Engine room ~ INST


H2 H7
(4JJ1-TC)
NOT USED

White Engine room ~ INST


H3 H8
(HFV6
4JH1-TC) NOT USED

Gray Battery (+) ~ Engine room


H3 H9
(4JA1T-

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(L))

Battery (+) ~ Engine room White Engine room ~ Chassis


H4 H10
(HFV6)
(C24SE) ~ NOT USED

White Engine room ~ Mission H11


H4 H12
(4JH1-TC)

White Engine ~ Engine room White INST ~ Roof


H4 H13
(4JJ1-TC)
NOT USED

White Engine ~ Engine room


H5 H14
(HFV6
4JH1-TC)

White Engine room ~ Mission White Rear body ~ Rear door-LH


H5 H15
(4JJ1-TC (HFV6
4JA1T-(L)) 4JH1-TC)

White Engine ~ Engine room Black Engine room ~ Chassis


H6 H15
(4JJ1-TC,
4JA1T-(L))

White Engine room ~ INST Black Engine room ~ Chassis


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8A-626 ELECTRICAL-BODY AND CHASSIS

No. Connector face No. Connector face


H16 H29
(C24SE)

White Rear body ~ Rear door-RH Battery (+) ~ Engine room


H17 H30

NOT USED

Gray Chassis ~ License plate light


H18 H31
(C24SE)

White Engine room ~ INST Engine room ~ Mission


H19 H32
(C24SE)

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~ NOT USED

H22 Engine room ~ Rear body


H23 H33

White Engine ~ Engine room B White Engine ~ Engine room


H23 H34
(4JA1T-
(L))

White Engine room B ~ T/misson Black Engine ~ Engine room


H24 H35

~ NOT USED

H25 Gray Trailer hitch


H26 H36

Black INST ~ Rear body White INST ~ Front door-RH


H27 H37

NOT USED

White INST ~ Front door-LH


H28 H38

White Sub harness connector White INST ~ Front door-RH


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ELECTRICAL-BODY AND CHASSIS 8A-627

No. Connector face No. Connector face


H39

White INST ~ Front door-LH


H40

White INST ~ Door-RH


H41

~ NOT USED

H43
H44

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White INST ~ Theft dtrnt WRG
H45

White Engine room ~ INST


H47

White Engine room ~ INST


H48

White Engine room ~ INST


H49

Gray Engine room ~ Chassis


H50

Engine & Mission ~


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8A-628 ELECTRICAL-BODY AND CHASSIS

No. Connector face No. Connector face


L1

White Dome light


L2

NOT USED

L3

NOT USED

L4

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Black Rear defogger driver side
L5

White High mounted stoplight


L6

NOT USED

L7

Black Rear defogger passenger side


L8

NOT USED

L9

Gray Spotlight
L9

Light
Gray Map light
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ELECTRICAL-BODY AND CHASSIS 8A-629

No. Connector face No. Connector face


M26
(C24SE)

Brown 2WD-4WD switch


M27
(C24SE)

Brown Headlight leveling neutral switch

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8A-630 ELECTRICAL-BODY AND CHASSIS

No. Connector face No. Connector face


P1 P9
(4JA1T-
(L))

Silver Battery (+) Silver ACG (B)


P2 P9
(4JH1-TC)

Silver Relay & Fuse box Silver ACG (B)


P3 P10

Black Starter (S) Silver Engine ground


P4 P11
(HFV6)

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Silver Starter (B) Silver Fuse & relay box
P4 P12

NOT USED

Silver Starter (B)


P5 P13

Silver Battery (-) Gray Shift on the fly actuator


P6 P14

NOT USED

Silver Body earth (Ground)


P7 P15

Battery (ALT) Silver 2nd battery (+)


P8

Green ACG (L)


P9
(HFV6)

Silver ACG (B)


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ELECTRICAL-BODY AND CHASSIS 8A-631

No. Connector face No. Connector face


R1 R11

Black Front door switch-LH Gray Seat belt switch


R2 R12

NOT USED ~ NOT USED

R13
R3 R14

Gray Seat belt switch Black 2WD – 4WD control unit


R4 R15

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White Parking brake switch (Lever type) Black 2WD – 4WD control unit
R5

NOT USED

R6

Black Front door switch-RH


R7

White Rear speaker-LH


R8

White Rear speaker-RH


R9

Black Rear speaker-LH


R10

Black Rear speaker-RH


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8A-632 ELECTRICAL-BODY AND CHASSIS

No. Connector face No. Connector face


T1

NOT USED

T2

NOT USED

T3

Gray License plate light-LH


T4

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Gray License plate light-RH
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ELECTRICAL-BODY AND CHASSIS 8A-633

No. Connector face No. Connector face


X1 X8

Black Fog light relay Black Starter relay


X2 X9
(C24SE)

Black Front fog light relay Black Condenser fan relay


X2 X10

Black Taillight relay Black Transmission relay


X3 X11

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Black Horn relay Black Heater relay
X4 X12

Black Dimmer relay Black ECM main relay


X5 X13

Black Glow relay Black Fuel pump relay


X6 X13
(C24SE) (4JA1T-
(L))

Starter relay Black Condenser fan relay


X6 X14

Black Headlight relay Black A/C compressor relay


X7 X14
(4JA1T-
(L))

Black Starter cut relay Black Starter cut relay


X7 X15
(4JA1T-
(L))

Black CSD relay Black Thermo relay


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8A-634 ELECTRICAL-BODY AND CHASSIS

No. Connector face No. Connector face


X16

Black DIODE
X17

Black DIODE

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CRUISE CONTROL SYSTEM 8B-1

SECTION 8B
CRUISE CONTROL SYSTEM

TABLE OF CONTENTS

PAGE
General Description ......................................................................................................................8B- 2
Brake Switch ...................................................................................................................................8B- 4
Removal .......................................................................................................................................8B- 4
Installation ..................................................................................................................................8B- 4
Adjustment .................................................................................................................................8B- 5
Clutch switch ..................................................................................................................................8B- 5

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Removal and Installation ........................................................................................................8B- 5
Adjustment .................................................................................................................................8B- 5
Starter Switch .................................................................................................................................8B- 5
Removal and Installation ........................................................................................................8B- 5
Cruise Control Main Switch ........................................................................................................8B- 6
Removal .......................................................................................................................................8B- 6
Installation ..................................................................................................................................8B- 6
Cruise Control Switch (Combination Switch) ........................................................................8B- 6
Removal and Installation ........................................................................................................8B- 6
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8B-2 CRUISE CONTROL SYSTEM

General Description
The cruise control keeps the vehicle running at a fixed speed until a signal canceling this fixed speed is received.
When the main switch “AUTO CRUISE” is turned on with the vehicle in the running mode, the battery voltage is
applied to the control unit (Engine control module). When a signal from the control unit while the vehicle is in this
state, the cruise control actuator is activated to operate the system. Also, while the system is operating, the cruise
control set indicator light in the meter assembly lights up.

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RTU7Z0SH019601

1. SET/COAST Switch Function


1. Set Function: When the SET/COAST switch is pressed and released with the main switch on, the speed at
which the vehicle is running at that moment is stored in the memory, and the vehicle automatically runs at the
stored speed.
2. COAST-down Function: When the SET/COAST switch is kept on while the vehicle in running, the vehicle
decelerates during that time. The speed at which vehicle is running when the control switch is pressed in the
memory, and the vehicle automatically returns to the stored speed.
3. Tap-down Function: When the SET/COAST switch is pressed and released instantaneously while the
vehicle is running, the vehicle decelerates a mile for each on/off operation. The vehicle speed at which the
vehicle was running when the SET/COAST was released last is stored in the memory, and the vehicle
automatically returns to this stored speed.

2. RESUME/ACCEL Switch Function


1. Resume Function: When the RESUME/ACCEL switch is turned on/off after the system is temporarily
deactivated by pressing the brake or clutch pedal while the vehicle is running, the vehicle resumes the speed
stored before the system was released, and the vehicle automatically runs at the stored speed.
2. Accelerate Function: When the RESUME/ACCEL switch is kept on the vehicle accelerates its speed during
that time. The vehicle speed at which the vehicle was running when the switch was turned off is stored in the
memory, and the vehicle automatically returns to this speed.
3. Tap-up Function: When the RESUME/ACCEL switch is turned on and off instantaneously while the vehicle
is running, the vehicle decelerates a mile for each on/off operation. The vehicle speed at which the vehicle
was running when the switch was turned off last is stored in the memory, and the vehicle automatically
returns to this stored speed.
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CRUISE CONTROL SYSTEM 8B-3

3. CANCEL Function
1. Temporary Cancellation:
• Brake pedal is pressed.
• Clutch pedal is pressed. (M/T)
• Select lever is shifted to any position other than “D”, “3”, “2” or “L”. (A/T)
• Cancel switch is operated.
• Vehicle speed exceeds about 20 km/h over the vehicle speed stored in the memory.
Turning the RESUME/ACCEL switch will return the vehicle to the speed stored in the cruise control memory.
2. Complete Cancellation:
• Starter switch or the main switch is turned off.
• Fail-safe function is activated.
• Vehicle speed is about 38 km/h.
• Speed becomes 20 km/h or less form the speed memorized by control unit.

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8B-4 CRUISE CONTROL SYSTEM

Brake Switch

Removal
1. Disconnect the battery ground cable.
2. Remove the brake switch.
• Disconnect the connector 1 .
• Loosen lock nuts of the switch 2 .
• Remove the switch by turning it 3 .

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RTW3A0MH000101

Installation
To install, follow the removal procedure in reverse order, noting
the following points.
1. Check to see if the brake pedal has been returned by the
return spring to the specified position.
2. Turn the switch clock-wise until the tip of the threaded
portion of the brake switch contacts the pedal arm.
3. Turn the switch counter-clock-wise until the space between
the tip of the threaded portion and the pedal arm is 0.2 to
1.2 mm (0.01-0.06 in) as shown in the figure.

RTW780SH003201
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CRUISE CONTROL SYSTEM 8B-5

Adjustment
1. Check to be sure that the brake pedal has been completely
returned by the return spring.
2. Disconnect the switch connector.
3. Release the lock 2 by turning the switch 1 counter-clock-
wise.
4. After doing so, pull the pedal arm 3 to you a little so that
the pedal arm is not pushed in.
5. Making the pedal arm not movable with one hand, push in
the whole switch with the other hand until the plunger of the
switch is pushed in and the switch itself hits the rubber of
the pedal arm.
In the condition, turn the switch clock-wise until "click"
RTW780SH003301
sound is made and lock it.
By doing this, the switch is adjusted at 0.2 to 1.2mm (0.01-
0.06 in) clearance.

Clutch Switch

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Removal and Installation
Refer to the Clutch Control removal and installation procedure
in Clutch section.

Adjustment
1. Turn the clutch switch or stopper bolt 1 until the switch bolt
or stopper bolt just touches the clutch pedal arm.
2. Adjust clutch switch or stopper bolt by backing it out half a
turn, and measure the clearance (L) between the clutch
pedal arm and the clutch switch bolt end or stopper bolt.
3. Lock the lock nut 2 .
4. Connect the clutch switch connector.

Clutch switch and clutch pedal clearance


mm (in)
Clearance 0.5-1.5 (0.020-0.059)

Starter Switch

Removal and Installation


Refer to the Starter Switch removal and installation procedure
of Start and Charging in Body and Chassis section.

431R300001
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8B-6 CRUISE CONTROL SYSTEM

Cruise Control Main Switch

Removal
1. Disconnect the battery ground cable.
2. Remove the side ventilation grille 1 .

RTW78ASH001801

3. Disconnect the switch connector and push the lock from the
backside of the side ventilation grille to remove the cruise
control main switch.

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RTW78ASH002301

Installation
To install, follow the removal procedure in reverse order, noting
the following point.
1. Push in the switch with your fingers until it locks securely.

Cruise Control Switch (Combination Switch)

Removal and Installation


Refer to the Lighting Switch (Combination Switch) removal and
installation procedure of Lighting in Body and Chassis section.
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Cruise Control – HFV6 Page 8C–1

SECTION 8C

Cruise Control – HFV6


ATTENTION
Before performing any Service Operation or other procedure described in this Section, refer to General
Information Warnings, Cautions and Notes for correct workshop practices with regard to safety and/or
property damage.

1 General Information ...............................................................................................................................3


1.1 WARNINGS, CAUTIONS and NOTES.................................................................................................................... 3
Definition of WARNING, CAUTION and NOTE Statements................................................................................. 3
WARNING Defined............................................................................................................................................. 3
CAUTION Defined.............................................................................................................................................. 3
NOTE Defined .................................................................................................................................................... 4
1.2 System Components ............................................................................................................................................. 4
Cruise Control Switch Assembly ........................................................................................................................ 5
Instrument Cluster Assembly ............................................................................................................................. 5
Clutch Pedal Switch (Manual Only) .................................................................................................................... 5
Stop Lamp Switch Assembly.............................................................................................................................. 5

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Powertrain Interface Module .............................................................................................................................. 6
Engine Control Module....................................................................................................................................... 6
Throttle Actuator Control (TAC) Assembly ......................................................................................................... 6
1.3 System Operation .................................................................................................................................................. 6
Preliminary Information......................................................................................................................................... 6
Enabled and Disabled ........................................................................................................................................ 6
Activated and Deactivated.................................................................................................................................. 7
Enabling the Cruise Control.................................................................................................................................. 7
Brake Before Cruise .............................................................................................................................................. 7
Activating the Cruise Control ............................................................................................................................... 7
Deactivating the Cruise Control ........................................................................................................................... 7
Pressing the Brake Pedal................................................................................................................................... 7
Pressing the Cruise ON–OFF Button ................................................................................................................. 8
Rotating the Cruise Control Switch Assembly .................................................................................................... 8
Pressing the Clutch Pedal (Manual Vehicles Only) ............................................................................................ 8
Decelerating While Cruise Control is Activated .................................................................................................. 8
Resuming a Speed After Cruise Control Has Been Deactivated ....................................................................... 8
Accelerating While Cruise Control is Activated .................................................................................................. 8
Using the Cruise Control Switch Assembly ........................................................................................................ 8
Pressing the Accelerator Pedal .......................................................................................................................... 8

2 Diagnostics .............................................................................................................................................9
2.1 Diagnostic General Information............................................................................................................................ 9
Basic Knowledge Required................................................................................................................................... 9
Basic Diagnostic Tools Required ......................................................................................................................... 9
Tech 2 Data List ................................................................................................................................................... 10
2.2 Diagnostic Systems Check ................................................................................................................................. 10
Diagnostic Systems Check ................................................................................................................................. 10
2.3 Wiring Diagrams .................................................................................................................................................. 12
2.4 Cruise Control Inoperative / Malfunctioning...................................................................................................... 14
Circuit Description ............................................................................................................................................ 14
Manual Vehicles Only....................................................................................................................................... 14
Test Description ............................................................................................................................................... 14
Diagnostic Table Notes .................................................................................................................................... 14
Diagnostic Table............................................................................................................................................... 14
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Cruise Control – HFV6 Page 8C–2

3 Service Operations...............................................................................................................................20
3.1 Cruise Control Main Switch ................................................................................................................................ 20
Remove ................................................................................................................................................................. 20
Test ....................................................................................................................................................................... 20
Terminal Testing............................................................................................................................................... 20
Reinstall ................................................................................................................................................................ 20
3.2 Cruise Control Switch Assembly........................................................................................................................ 21
Remove ................................................................................................................................................................. 21
Test ....................................................................................................................................................................... 21
Terminal Testing............................................................................................................................................... 21
Reinstall ................................................................................................................................................................ 21
3.3 Stop Lamp Switch Assembly .............................................................................................................................. 22
Remove ................................................................................................................................................................. 22
Test ....................................................................................................................................................................... 22
Terminal Testing............................................................................................................................................... 22
Reinstall ................................................................................................................................................................ 22
3.4 Clutch Pedal Switch (Manual Only) .................................................................................................................... 24
Remove ................................................................................................................................................................. 24
Test ....................................................................................................................................................................... 24
Reinstall ................................................................................................................................................................ 25

4 Special Tools ........................................................................................................................................26

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Cruise Control – HFV6 Page 8C–3

1 General Information
A new cruise control system has been introduced due to changes in the powertrain architecture and components. There
is no longer a cruise control module; instead the management has been taken over by the engine control module (ECM).

To the user, the system operates as previously, with all controls from the cruise control switch assembly and the cruise
control messages presented by the instrument cluster. For vehicles fitted with the HFV6 engine refer to 1.3 System
Operation .

The cruise control system now has an


additional fail-safe feature. The brake pedal
must be pressed in the ignition cycle for the
cruise control to be engaged. The cruise
control will not engage until this is done.

1.1 WARNINGS, CAUTIONS and NOTES


This Section contains various WARNINGS, CAUTIONS and NOTE statements that you must observe carefully to reduce
the risk of death or injury during service, repair procedures or vehicle operation. Incorrect service or repair procedures
may damage the vehicle or cause operational faults. WARNINGS, CAUTION and NOTE statements are not exhaustive.
GM HOLDEN LTD can not possibly warn of all the potentially hazardous consequences of failure to follow these
instructions.

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Definition of WARNING, CAUTION and NOTE Statements
Diagnosis and repair procedures in this Section contain both general and specific WARNING, CAUTION and NOTE
statements. GM HOLDEN LTD is dedicated to the presentation of service information that helps the technician to
diagnose and repair the systems necessary for proper operation of the vehicle. Certain procedures may present a hazard
to the technician if they are not followed in the recommended manner. WARNING, CAUTION and NOTE statements are
designed to help prevent these hazards from occurring, but not all hazards can be foreseen.

WARNING Defined
A WARNING statement immediately precedes an operating procedure or maintenance practice which, if not correctly
followed, could result in death or injury. A WARNING statement alerts you to take necessary action or not to take a
prohibited action. If a WARNING statement is ignored, the following consequences may occur:

• Death or injury to the technician or other personnel working on the vehicle,

• Death or injury to other people in or near the workplace area, and / or

• Death or injury to the driver / or passenger(s) of the vehicle or other people, if the vehicle has been improperly
repaired.

CAUTION Defined
A CAUTION statement immediately precedes an operating procedure or maintenance practice which, if not correctly
followed, could result in damage to or destruction of equipment, or corruption of data. If a CAUTION statement is ignored,
the following consequences may occur:

• Damage to the vehicle,

• Unnecessary vehicle repairs or component replacement,

• Faulty operation or performance of any system or component being repaired,

• Damage to any system or components which depend on the proper operation of the system or component being
repaired,

• Faulty operation or performance of any systems or components which depend on the proper operation or
performance of the system or component under repair,

• Damage to fasteners, basic tools or special tools and / or

• Leakage of coolant, lubricant or other vital fluids.


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Cruise Control – HFV6 Page 8C–4

NOTE Defined
A NOTE statement immediately precedes or follows an operating procedure, maintenance practice or condition that
requires highlighting. A NOTE statement also emphasises necessary characteristics of a diagnostic or repair procedure.
A NOTE statement is designed to:

• Clarify a procedure,

• Present additional information for accomplishing a procedure,

• Give insight into the reasons for performing a procedure in the recommended manner, and / or

• Present information that gives the technician the benefit of past experience in accomplishing a procedure with
greater ease.

1.2 System Components


The main components of the electronic cruise control system are:

• cruise control ON / OFF switch (in dash panel).

• cruise control switch assembly (incorporated into wiper and washer switch assembly),

• instrument cluster assembly (cruise set lamp),

• clutch pedal switch assembly (manual transmission vehicles only),

• stop lamp switch assembly,

• powertrain interface module (PIM),

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• engine control module (ECM),

• throttle actuator control (TAC) assembly, and

• electrical wiring (incorporated into the main wiring harness).

Figure 8C – 1
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Cruise Control – HFV6 Page 8C–5

Legend
1 Engine Control Module 5 Cruise Control ON / OFF Switch
2 Throttle Actuator Control (TAC) Assembly 6 Powertrain Interface Module
3 Cruise Control Switch Assembly 7 Clutch Pedal Switch Assembly (Manual Only)
4 Instrument Cluster Assembly 8 Stop Lamp Switch Assembly

Cruise Control Switch Assembly


The cruise control switch assembly is located on the end of
the wiper and washer switch assembly.

• For harness routing from the cruise control switch


assembly to the powertrain interface module, refer to
8A Electrical – Body and Chassis.

• For wiring and to see how the switch integrates into


the system, refer to 2.3 Wiring Diagrams.

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Figure 8C – 2

Instrument Cluster Assembly


The instrument cluster assembly displays the status of the cruise control system as well as other information via the
warning indicators.

Figure 8C – 3

Clutch Pedal Switch (Manual Only)


This switch assembly is attached to the clutch pedal support bracket. The switch is normally closed when the clutch
pedal is at rest, opening when the pedal is pressed. Activation of this switch removes the signal to the ECM, which will
then deactivate the cruise control.

Stop Lamp Switch Assembly


The stop lamp switch assembly is located on the brake pedal support bracket. This switch has two sets of contacts with
two independent functions. The function of the switch assembly in the cruise control system is to deactivate the cruise
control when the brake pedal is pressed as well as an initial safety check of the switch operation prior to activating cruise
control.
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Cruise Control – HFV6 Page 8C–6

The stop lamp switch contacts are normally open with the brake pedal at rest and close when the brake pedal is pressed
turning on the vehicles brake lamps. These switch contacts also double as the cruise cancel signal for the cruise control
operation.

The cruise control initial brake apply signal function switch contacts are normally closed with the brake pedal at rest and
open when the brake pedal is pressed. This switch function is a safety requirement of the vehicle as it ensures that the
cruise control cannot be activated without the brake pedal first being pressed.

Powertrain Interface Module


The Powertrain Interface Module (PIM) is located on the driver’s side, kick trim panel. The purpose of the PIM is to act as
an interface between the drivetrain serial data bus (GMLAN protocol) and the body side data bus (UART Bus protocol).
All inputs from the cruise control switch assembly are directly wired to the PIM. The PIM then takes these inputs,
converts them to GMLAN protocol and sends the messages via the data bus to the engine control module (ECM). The
PIM also receives signals for the cruise control system from the ECM. When the ECM activates cruise control, it sends a
signal through the PIM (which converts it from GMLAN to UART protocol) to display the various cruise control messages
on the instrument cluster assembly.

For further information on the operation of the PIM, refer to 6E1 Powertrain Interface Module – V6.

Engine Control Module


The Engine Control Module (ECM) is mounted on the front of the engine. The role of the ECM is to receive all the inputs
from various sensors (vehicle speed (VSS) etc.) and switches to manage the engine. When a request is sent from the
cruise control switch assembly via the PIM to the ECM, the ECM will activate cruise control providing given parameters
are satisfied. Once the cruise is set, the ECM monitors the vehicle speed and controls the throttle actuator assembly thus
controlling the speed of the vehicle.

For further information on the operation of the ECM, refer to 6C1-1 Engine Management – V6 – General Information.

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Throttle Actuator Control (TAC) Assembly
The throttle actuator control assembly is located on the front of the inlet manifold. The throttle actuator control assembly
receives signals from the ECM and controls the angle of the throttle plate. Refer to 6C1-1 Engine Management – V6 –
General Information for further information.

1.3 System Operation

Preliminary Information

Enabled and Disabled


The cruise control is enabled / disabled by pressing the cruise control ON–OFF switch mounted on the lower right hand
side of the dash panel. When cruise control is enabled, the cruise control ON–OFF switch illuminates and the cruise
control is ready for a speed to be set (cruise control activated). When the cruise control is disabled, the cruise control
cannot be activated.

Cruise Enabled
1 The cruise control ON–OFF switch (1) supplies 12
Volts to the Powertrain Interface Module (PIM) when it
is pressed.

2 The cruise control ON–OFF switch lamp (2) turns on.

Cruise Disabled
1 When cruise control ON–OFF switch (1) is pressed
again, power is removed from the PIM disabling the
cruise control.

2 The cruise control ON–OFF switch lamp (2) turns off.


Figure 8C – 4
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Cruise Control – HFV6 Page 8C–7

Activated and Deactivated


When the cruise control is enabled, the vehicle speed must be above 40 km/h and the cruise control switch assembly
pressed to SET–COAST, the cruise control will be activated and the vehicle will maintain the set speed. When
deactivated by the methods described within this section, the vehicle will no longer maintain the set speed, but the cruise
control will still be engaged.

Cruise Active
When the cruise control is activated via the cruise control
switch assembly, the cruise set warning lamp will illuminate
the instrument cluster assembly.

Cruise Deactivated
Upon receiving a signal to deactivate the cruise control the
ECM will provide a signal to the instrument cluster, via the
PIM, to inform the user the cruise control is deactivated.

When the cruise control is deactivated via the cruise control


switch assembly, the brake pedal, or the clutch pedal, the
cruise set warning lamp will turn OFF within the instrument
cluster assembly.

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Figure 8C – 5

Enabling the Cruise Control


Refer to 2.3 Wiring Diagrams for the following description.

When the cruise control ON-OFF button is pressed, 12 V is applied to the powertrain interface module (PIM) connector
B – 97 pin 14. This informs the PIM the user has requested the cruise control function be engaged or disengaged. This
signal is then output by the PIM as GM LAN protocol along the bus to the engine control module (ECM). The ECM
recognises the command from the PIM to engage the cruise control. The PIM then provides a ground signal to B – 97 pin
13 the cruise control ON-OFF switch indicator lamp, to inform the user the cruise control is engaged.

Brake Before Cruise


Before the cruise control can be activated the driver must have applied the brakes and the system received a valid
response at least once per ignition cycle. If the driver manages to drive the vehicle without having used the brakes before
pressing the cruise control ON–OFF button, the cruise control cannot be activated.

Activating the Cruise Control


The user activates the cruise control at a desired speed above 40 km/h by pressing the cruise control switch assembly
SET–COAST button. This provides a 12 V signal to the PIM through connector B – 97 pin 15. The PIM then outputs this
signal as GM LAN protocol through the data bus to the ECM. If the ECM already has cruise control engaged, upon
receipt of the message from the PIM, the ECM will activate cruise control and set the speed. The ECM receives all the
various inputs required to maintain the correct speed and then controls the throttle actuator control assembly depending
on the load on the engine (ascending or descending hills, etc).

Deactivating the Cruise Control


When the cruise control is activated, it can be deactivated by any of the following:

Pressing the Brake Pedal


When the brake pedal is pressed, two signals are sent directly to the ECM by the circuits from the brake pedal switch
assembly. The cruise cancel circuit will open (normally closed) thus dropping the supply voltage from the ECM connector
C – 56 pin 46. Simultaneously, the stop lamp circuit will close (normally open) and supply 12 V to the ECM at connector
C – 56 pin 10. This is a double redundancy system so that if either switch or circuit from the brake pedal switch assembly
fails, the cruise control will still be deactivated.
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Cruise Control – HFV6 Page 8C–8

Pressing the Cruise ON–OFF Button


Pressing the cruise control switch assembly ON–OFF button will send a signal via the PIM to the ECM to deactivate the
cruise control.

Rotating the Cruise Control Switch Assembly


Rotating the cruise control switch assembly to the CANCEL position will send a signal via the PIM to the ECM to
deactivate the cruise control.

Pressing the Clutch Pedal (Manual Vehicles Only)


When the clutch pedal is pressed, the cruise control cancel circuit will open (normally closed) thus removing the supply
voltage from the ECM connector C – 56 pin 53. The ECM then deactivates the cruise control.

Decelerating While Cruise Control is Activated


When the cruise control is activated, the speed can be reduced by pressing and holding the cruise control switch
assembly to SET–COAST. When this is done, 12 V is applied to PIM connector B – 97 pin 15. The PIM will then translate
the command to GM LAN protocol and sends the request to the ECM to reduce the speed. The ECM will then
temporarily disable the cruise control and close the throttle plate. The vehicle should then start to decelerate. Once the
operator releases the cruise control switch assembly, the ECM will receive this signal through the PIM and will then set
the speed according to the current VSS and maintain that speed.

Resuming a Speed After Cruise Control Has Been Deactivated


If the cruise control system is engaged but deactivated, the last speed at which it was activated can be resumed. Turning
the cruise control switch assembly to RES–ACC will apply 12 V to the PIM at connector B – 97 pin 16. The PIM will then

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translate the command to GM LAN protocol and transmit the request to the ECM. The ECM will then recall the last stored
speed at which the cruise control was activated and increase or reduce engine RPM to maintain that speed.

Accelerating While Cruise Control is Activated

Using the Cruise Control Switch Assembly


When the cruise control is active, rotating the cruise control switch assembly to RES–ACC will accelerate the vehicle.
The cruise control switch assembly will supply a 12 V signal to the PIM connector B – 97 pin 16, which is continuous as
long as the switch is held. While the PIM is receiving the 12 V signal, it will continuously transmit to the ECM to
accelerate the vehicle. The ECM will open the throttle plate to accelerate the vehicle. When the desired speed is
achieved and the cruise control switch assembly is released, the ECM will maintain the vehicle at that speed.

Pressing the Accelerator Pedal


When the cruise control is active, pressing the accelerator pedal will accelerate the vehicle.

Once pressure is removed from the accelerator pedal, the vehicle will return to the last stored speed at which the cruise
control was activated and control the throttle plate to maintain that speed.
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Cruise Control – HFV6 Page 8C–9

2 Diagnostics

2.1 Diagnostic General Information

Basic Knowledge Required

A lack of basic understanding regarding


electronics, electrical wiring circuits and use
of electrical circuit testing tools when
performing the cruise control diagnostic
procedures could result in incorrect
diagnostic results or damage to components.

A general understanding of basic electronics, electrical wiring circuits and the correct use of the basic electrical circuit
testing tools is required to perform the diagnostic procedures detailed in this Section. Refer to 8A Electrical – Body and
Chassis Wiring Diagrams for information on electrical circuits.

In addition, a general understanding of the cruise control and its component operation is essential to prevent
misdiagnosis and component damage.

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Basic Diagnostic Tools Required

Use of incorrect electrical circuit diagnostic


tools when performing the cruise control
diagnostic procedures could result in
incorrect diagnostic results or damage to
components.

The following electrical circuit testing tools are required to perform the diagnostic procedures detailed in this Section:

• test lamp,

• digital multimeter with 10 meg ohms impedance, and

• connector test adapter kit Tool No. KM609.

For further information on the use of these tools, refer to 8A Electrical – Body and Chassis Wiring Diagrams.
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Cruise Control – HFV6 Page 8C–10

Tech 2 Data List


The Tech 2 displays the status of certain cruise control system input parameters.

To view the data list:

1 Connect Tech 2 to the data link connector (DLC) and turn on the ignition.

2 On Tech 2 select Body / Powertrain Interface Module / Diagnostic Data Display / Data List.

Tech 2 Parameter Units Displayed Typical Display Values

Cruise Cancel Switch Inactive / Active Inactive

Cruise Resume Switch Off / Enabled Off

Cruise Set Switch Inactive / Active Inactive

Cruise Main Switch Inactive / Active Inactive

Cruise Control Set Lamp Off / On Off

Cruise Control On Lamp Off / On Off

3 On Tech 2 select Engine / V6 Engine / Data Display / Data List / Cruise Control Data.

Tech 2 Parameter Units Displayed Typical Display Values

Brake Lamp Switch Inactive / Active Inactive

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Initial Brake Apply Sig Inactive / Active Inactive

Cruise Set / Decel Swit Inactive / Active Inactive

Cruise Resume / Accelerat Inactive / Active Inactive

Cruise Control Disengag Engine Speed / Brake Engine Speed

4 On Tech 2 select Engine / V6 Engine / Data Display / Data List / Engine Data 1.

Tech 2 Parameter Units Displayed Typical Display Values

Clutch Pedal Switch Inactive / Active Inactive

2.2 Diagnostic Systems Check

Diagnostic Systems Check


Refer to 2.3 Wiring Diagram to aid in the diagnosis of the cruise control system.

For the cruise control system to work effectively the following systems / components need to be serviceable:

Step Action Yes No

1 Is the fault specifically isolated to this system / module? Go to 6E1


Powertrain Interface
Go to Step 2 Module – V6

2 1 Connect Tech 2 to the DLC.

2 Ignition ON, engine OFF.

3 On Tech 2 select Go to the


Body / Powertrain Interface Module / Diagnostic Trouble appropriate DTC
codes / Read DTCs’. table in 6E1
Powertrain Interface
Are there any set DTC’s? Module – V6. Go to Step 3
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Cruise Control – HFV6 Page 8C–11

Step Action Yes No

3 On Tech 2 select Go to the


Engine / V6 Engine / Diagnostic Trouble codes / Read DTCs’. appropriate DTC
table in 6C1-2
Are there any set DTC’s? Engine
Management – V6 –
Diagnostics Go to Step 4

4 Is the instrument cluster assembly functioning correctly? Go to 2.4


Cruise Refer to 8A
Control Inoperative / Electrical – Body
Malfunctioning and Chassis.

When all diagnosis and repairs are completed, clear all DTCs and check the system for correct operation.

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Cruise Control – HFV6 Page 8C–12

2.3 Wiring Diagrams

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0.. 0.1

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~
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.
,,
,
o.
o
~ ~"
~ &. ..
,,
,
,
-, I,
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,
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~

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"I". ..
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_o~ m
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Figure 8C – 6
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Cruise Control – HFV6 Page 8C–13

0'.:-1.... ,
•• •

." -.

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..

..
M

Figure 8C – 7
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Cruise Control – HFV6 Page 8C–14

2.4 Cruise Control Inoperative /


Malfunctioning

Circuit Description
When the ON-OFF button is pressed, 12 V is applied to the Powertrain Interface Module (PIM) connector B – 97 pin 14.
This enables and disables cruise control operation.

Pressing the cruise control switch assembly to SET–COAST button activates the cruise control at a desired speed above
40 km/h. This provides a 12 V signal to the PIM through connector B – 97 pin 15.

Pressing and holding the cruise control switch to SET–COAST provides a 12 V signal to the PIM at connector B – 97
pin 15. Turning the cruise control switch to RES–ACC will apply a 12 V signal to the PIM at connector B – 97 pin 16.
Turning the cruise control switch to CANCEL will apply a 12 V signal to the PIM at connector B – 97 pin 17.

Pressing the brake pedal opens the cruise Initial Brake Apply Signal circuit thus removing the supply voltage from the
ECM connector C – 56 pin 46. Simultaneously, the stop lamp circuit will close (normally open) and supply 12 V to the
ECM at connector C – 56 pin 10. Both these signals must be present so as to ensure the safe operation of the vehicle’s
cruise cancel function.

Manual Vehicles Only


Pressing the clutch pedal opens the cruise cancel circuit thus removing the supply voltage from the ECM at connector C
– 56 pin 53.

For detailed information refer to 3.4 Clutch Pedal Switch (Manual Only) in this Section.

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Test Description
The following numbers refer to the step numbers in the diagnostic table:

4–7 Checks the cruise control switch and associated circuits are functioning correctly.

8–9 Checks the brake pedal switch assembly and associated circuit are functioning correctly.

10 Checks the clutch pedal switch assembly and associated circuits are functioning correctly.

11–21 Covers the testing and replacement of system components.

22–28 Checks for intermittent faults in associated circuits and connectors.

Diagnostic Table Notes


1 For all wiring harness fault diagnoses and repairs, refer to 2.3 Wiring Diagrams in this Section.

2 Tech 2 can display a stored history of which system parameter or input caused the cruise control to disengage.
This can aid diagnosis of intermittent faults.

Diagnostic Table
Step Action Yes No

1 Did you review the System Operation? Go to 1.3


System
Go to Step 2 Operation

2 Did you read Diagnostic Systems Check ? Go to Diagnostic


Go to Step 3 Systems Check
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Cruise Control – HFV6 Page 8C–15

Step Action Yes No

3 Check the ignition supply circuits to the Stop Lamp Switch assembly Replace the faulty
connector C – 44 pin 1 is serviceable using a multimeter set to fusible link Main,
measure voltage, refer to 2.3 Wiring Diagrams in this Section IG2 or Stop Light
fuse (refer to
Is there a +12 volt signal present at connector C – 44 pin 1? Note 1).

If either of the
fusible links or fuse
blows again, repair
or replace the faulty
circuit (refer to
Go to Step 4 Note 1)

4 1 Connect Tech 2 to the DLC.

2 On Tech 2 select:
Body / Powertrain Interface Module / Diagnostic Data
Display.

3 Scroll to Cruise Main Switch.

4 While monitoring Tech 2, press the cruise control switch ON–


OFF button.

Does Tech 2 display the following:

• Inactive and Active as the cruise control switch is pressed? Go to Step 5 Go to Step 11

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5 1 Scroll to Cruise Resume Switch.

2 While monitoring Tech 2, rotate the cruise control switch.

Does Tech 2 display the following:

• Inactive when the cruise control switch is in the neutral


position?

• Res / Acc when the cruise control switch is rotated to the RES–
ACC. Position? Go to Step 6 Go to Step 12

6 1 Scroll to Cruise Set Switch.

2 While monitoring Tech 2, press the cruise control switch.

Does Tech 2 display the following:

• Inactive when the cruise control switch is in the neutral


position?

• Set / Coast when the cruise control switch is pressed to the


SET–COAST position? Go to Step 7 Go to Step 13

7 1 Scroll to Cruise Cancel Switch.

2 While monitoring Tech 2, rotate the cruise control switch.

Does Tech 2 display the following:

• Inactive when the cruise control switch is in the neutral


position?

• Cancel when the cruise control switch is rotated to the CANCEL


position? Go to Step 8 Go to Step 14
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Cruise Control – HFV6 Page 8C–16

Step Action Yes No

8 1 Return to the Main Menu on Tech 2.

2 On Tech 2 select:
Engine / V6 Engine / Data Display / Cruise Control Data.

3 Scroll to Brake Lamp Switch.

4 While monitoring Tech 2, press and then release to the brake


pedal.

Does Tech 2 display the following:

• Active as the brake pedal is pressed?

• Inactive when the pedal is released? Go to Step 9 Go to Step 15

9 1 Scroll to Initial Brake Apply Sig.

2 While monitoring Tech 2, press and then release to the brake


pedal.

Does Tech 2 display the following:

• Inactive when the pedal is released?

• Active as the brake pedal is pressed? Go to Step 10 Go to Step 16

10 NOTE

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This procedure is only required on vehicles fitted with
manual transmissions. If the vehicle is fitted with an
automatic transmission, go to Step 24.

1 Scroll to Cruise Control Active.

2 While monitoring Tech 2, press and then release to the clutch


pedal.

Does Tech 2 display the following:

• Active when the pedal is released?

• Inactive as the clutch pedal is pressed? Go to Step 30 Go to Step 17

11 Test the cruise control main switch, refer to 3.1 Cruise Control
Main Switch

Is the cruise control switch serviceable? Go to Step 22 Go to Step 18

12 Test the cruise control switch assembly, refer to 3.2 Cruise Control
Switch Assembly

Is the cruise control switch assembly serviceable? Go to Step 23 Go to Step 18

13 Test the cruise control switch assembly, refer to 3.2 Cruise Control
Switch Assembly

Is the cruise control switch assembly serviceable? Go to Step 24 Go to Step 18

14 Test the cruise control switch assembly, refer to 3.2 Cruise Control
Switch Assembly

Is the cruise control switch assembly serviceable? Go to Step 25 Go to Step 18

15 Test the stop lamp switch assembly, refer to 3.3 Stop Lamp
Switch Assembly.

Is the stop lamp switch serviceable? Go to Step 26 Go to Step 19

16 Test the stop lamp switch assembly, refer to 3.3 Stop Lamp
Switch Assembly.

Is the stop lamp switch serviceable? Go to Step 26 Go to Step 20


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Cruise Control – HFV6 Page 8C–17

Step Action Yes No

17 NOTE
This procedure is only required on vehicles fitted with
manual transmissions. If the vehicle is fitted with an
automatic transmission go to Step 26.

Test the clutch pedal switch, refer to

3.4 Clutch Pedal Switch.


Is the clutch pedal switch serviceable? Go to Step 28 Go to Step 21

18 Replace the faulty cruise control switch assembly with a serviceable


item. To replace the switch assembly, refer to 8 B Cruise Control
System. Go to Step 32 —

19 Replace the faulty stop lamp switch, refer to 3.3 Stop Lamp
Switch Assembly Go to Step 32 —

20 Replace the faulty stop lamp switch, refer to 3.3 Stop Lamp
Switch Assembly Go to Step 32 —

21 Replace the faulty clutch pedal switch, refer to

3.4 Clutch Pedal Switch Go to Step 32 —

22 1 Disconnect the PIM connector B – 97.

2 Using a multimeter set to measure voltage, back probe between

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the harness connector B – 97 pin 14 and a known ground.

3 With the aid of an assistant, monitor the voltage on the


multimeter and press and release the cruise control switch ON–
OFF button.

• With the button in the rest position, the multimeter should Check for short to
display 0 V. ground or open
circuit.
• With the button pressed, the multimeter should display Repair as required
battery voltage. (refer to Note 1).

Does the multimeter display as described? Go to Step 30 Go to Step 32

23 1 Disconnect the PIM connector B – 97.

2 Using a multimeter set to measure voltage, back probe between


the harness connector B – 97 pin 16 and a known ground.

3 With the aid of an assistant, monitor the voltage on the


multimeter and rotate and release the cruise control switch to
RES–ACC position.

• With the switch in the rest position, the multimeter should Check for short to
display 0 V. ground or open
circuit on circuit.
• With the switch rotated, the multimeter should display Repair as required
battery voltage. (refer to Note 1).

Does the multimeter display as described? Go to Step 30 Go to Step 32


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Step Action Yes No

24 1 Disconnect the PIM connector B – 97.

2 Using a multimeter set to measure voltage, back probe between


the harness connector B – 97 pin 15 and a known ground.

3 With the aid of an assistant, monitor the voltage on the


multimeter and press and release the cruise control switch to
SET–COAST button.

• With the switch in the rest position, the multimeter should Check for short to
display 0 V. ground or open
circuit on circuit.
• With the switch pressed, the multimeter should display Repair as required
battery voltage. (refer to Note 1).

Does the multimeter display as described? Go to Step 30 Go to Step 32

25 1 Disconnect the PIM connector B – 97.

2 Using a multimeter set to measure voltage, back probe between


the harness connector B – 97 pin 17 and a known ground.

3 With the aid of an assistant, monitor the voltage on the


multimeter and rotate and release the cruise control switch to
CANCEL position.

• With the switch in the rest position, the multimeter should Check for short to
display 0 V. ground or open
circuit on circuit.

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• With the switch rotated clockwise, the multimeter should Repair as required
display battery voltage. (refer to Note 1).

Does the multimeter display as described? Go to Step 30 Go to Step 32

26 1 Disconnect the ECM connector C – 56.

2 Using a multimeter set to measure voltage, back probe between


the harness connector C – 56 pin 10 and ground.

3 With the aid of an assistant, monitor the voltage on the


multimeter and press and release the brake pedal. Check for a blown
fuse C-18.
• With the brake pedal in the rest position, the multimeter Check for short to
should display 0 V ground or open
circuit
• With the brake pedal pressed, the multimeter should Repair as required
display battery voltage (refer to Note 1).

Does the multimeter display as described? Go to Step 30 Go to Step 32

27 1 Disconnect the ECM connector C – 56.

2 Using a multimeter set to measure voltage, back probe between


the harness connector C – 56 pin 46 and ground.

3 With the aid of an assistant, monitor the voltage on the


multimeter and press and release the brake pedal. Check for a blown
fuse C-10.
• With the brake pedal in the rest position, the multimeter Check for short to
should display battery voltage ground or open
circuit
• With the brake pedal pressed, the multimeter should Repair as required
display 0 V. (refer to Note 1).

Does the multimeter display as described? Go to Step 28 Go to Step 32


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Step Action Yes No

28 1 Disconnect the ECM connector C – 56.

2 Using a multimeter set to measure voltage, back probe between


the harness connector C – 56 pin 53 and ground.

3 With the aid of an assistant, monitor the voltage on the


multimeter and press and release the clutch pedal. Check for a blown
fuse C-4.
• With the clutch pedal in the rest position, the multimeter Check for short to
should display battery voltage ground or open
circuit
• With the clutch pedal pressed, the multimeter should Repair as required
display 0 V (refer to Note 2).

Does the multimeter display as described? Go to Step 31 Go to Step 32

29 Check all associated circuits and connectors for the following:

• Loose or damaged connections

• Intermittent faults.

Refer to the Wiring Diagrams in this Section and repair as required.

Was the repair completed? Go to Step 32 —

30 Replace the PIM, refer to 6E1 Powertrain Interface Module – V6.

Was the repair completed? Go to Step 32 —

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31 Replace the ECM module, refer to 6C1-3 Engine Management – V6
Service Operations.

Was the repair completed? Go to Step 32 —

32 Operate the system in order to verify the repair.

Did you correct the condition? System OK Go to Step 1

When all diagnosis and repairs are completed, clear all DTCs and check the system for correct operation.
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Cruise Control – HFV6 Page 8C–20

3 Service Operations

3.1 Cruise Control Main Switch

Remove
To remove the cruise control main switch, refer to 8 B Cruise Control System.

Test
Test the cruise control main switch, using a multimeter set to measure ohms check the continuity.

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Figure 8C – 8

Terminal Testing
Cruise Control Main Switch

Switch Indication if Switch


Switch Terminals
Position is Serviceable

1 and 2 Switch Illumination Approx. 22 ohms

4 and 6 Cruise Lamp On Illumination Approx. 22 ohms

4 and 3 Cruise Switch Released Open circuit

4 and 3 Cruise Switch Pressed Short circuit

Reinstall
To reinstall the cruise control main switch, refer to 8 B Cruise Control System.
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3.2 Cruise Control Switch Assembly

Remove
To remove the cruise control switch assembly, refer to 8 B Cruise Control System.

Test
To test the cruise control switch assembly, use a multimeter to check the continuity.

1 Remove the lower dash trim panel and locate the


cruise control switch assembly wiring harness that
connects a white 13 pin male plug to a connector sub
panel located on the right hand side below of the
steering column.

2 Disconnect the 13 pin male plug B – 59 from its mating


connector socket.

3 Place the turn signal and cruise control switch


assembly into the positions detailed in the following
table, refer to Terminal Testing. Position the contacts
of the multimeter onto the terminals and take the
reading. Compare the multimeter readings with the
values in the table.

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4 If the switch assembly fails any part of the test, replace
the cruise control switch assembly with a serviceable
item. To replace the switch assembly, refer to 8 B
Cruise Control System.

Figure 8C – 9

Terminal Testing
Cruise Control Switch Assembly

Switch Indication if Switch


Switch Terminals
Position is Serviceable

11 and 10 CANCEL Applied Open Circuit

11 and 10 CANCEL Released Short Circuit

11 and 12 SET–COAST Pressed Short Circuit

11 and 12 SET–COAST Released Open Circuit

11 and 9 RES–ACC Applied Short Circuit

11 and 9 RES–ACC Released Open Circuit

Reinstall
To reinstall the cruise control switch assembly, refer to 8 B Cruise Control System.
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3.3 Stop Lamp Switch Assembly

Remove
1 Press the connector locking tab while pulling on the
stop lamp connector (1) and remove from the switch
assembly (2).

2 Twist the stop lamp switch assembly (2) anticlockwise


a quarter of a turn and pull out of the brake pedal
support bracket.

3 If required, remove the plastic clip (3) by pressing the


locking tabs on the rear of the clip and pulling from the
brake pedal support bracket.

Figure 8C – 10

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Test

Terminal Testing
1 Using a multimeter, probe the pins of the switch
assembly and compare to the table below.

NOTE
The pins are as follows:

• C44 – pins 1 and 2


Figure 8C – 11
• C44 – pins 3 and 4

NOTE
Holding the plunger (5) with tape will help when
performing the test with the plunger in the active
position (plunger pressed).

Plunger Position Connector C44 – 1 and 2 Connector C44 – 3 and 4

Neutral position (plunger extended) Open circuit Continuity

Active position (plunger pressed) Continuity Open circuit

Reinstall
1 If removed, install the plastic clip (2) with the arrow pointing upwards, refer to Figure 8C – 11.

2 With the connectors pointing upwards (12 o’clock position), insert the switch assembly (1) into the plastic clip.

3 Ensure the brake pedal is in the rest position.


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TO MODEL INDEX
Cruise Control – HFV6 Page 8C–23

4 Push the switch assembly (1) so the plunger is


pressed and the end switch barrel is against the brake
pedal (2).

5 Twist the switch assembly clockwise to lock into place.


The distance between the brake pedal and the switch
barrel should be 0.7 ± 0.5 mm.

6 Install the wiring connector to the switch assembly.

Figure 8C – 12

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BACK TO CHAPTER INDEX ISUZU KB P190 2007
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Cruise Control – HFV6 Page 8C–24

3.4 Clutch Pedal Switch (Manual Only)

Remove
1 Disconnect the electrical connector (1) from the clutch
switch (2).

2 Loosen the lock nut (3) and remove the clutch switch
from the pedal bracket.

Figure 8C – 13

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Test
1 Using a multimeter set to measure ohms, probe the
pins (1) of the switch assembly.

2 In the neutral position (plunger extended) there should


be an open circuit across the switch.

3 In the active position (plunger extended) there should


be a closed circuit across the switch.

4 Replace the switch as per the following reinstall


procedure if the tests prove the switch to be faulty.

5 If the test proves the switch to be serviceable,


reinstall it as per the following procedure.

Figure 8C – 14
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Cruise Control – HFV6 Page 8C–25

Reinstall
6 Install the clutch switch (1) as follows:

a Insert the switch into the clutch pedal bracket.

b Rotate the switch clockwise until obtaining the


clearance (2) between the pedal (3) and the
pedal stoper.

Clutch pedal and pedal stoper


clearance specification............................... 0.5 – 1.5 mm

c Tighten the lock nut (4) to the correct torque


specification.

Clutch switch lock nut


torque specification ............................................31.0 Nm

d Recheck the clutch switch clearance, readjust


clearance if required.

NOTE
Figure 8C – 15
No adjustment is required for the clutch switch
itself.

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7 Reconnect the electrical connector to the clutch switch.

8 Verify the operation of the clutch switch by operating the cruise control and checking the clutch switch stops
operation of the cruise control when the clutch pedal is pressed.
BACK TO CHAPTER INDEX ISUZU KB P190 2007
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Cruise Control – HFV6 Page 8C–26

4 Special Tools
Tool Number Illustration Description Tool Classification

3588 Digital Multimeter Mandatory

Previously released as J39200 or


equivalent.

NOTE: The instrument must have 10


meg ohms impedance and be capable
of reading frequencies.
KM-609 Electronic Kit.
Used in conjunction with a multimeter
for measuring voltages and
resistances without damaging wiring Desirable.
harness connectors.

70000861 Tech 2 Diagnostic Scan Tool Mandatory

Previously released.

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