Group 80 M191en 05 2015

ELECTRICITY
- ELECTRICAL CHARACTERISTICS AND

SPECIFICATIONS
- ELECTRICAL SCHEMATIC DIAGRAMS
- ELECTRICAL COMPONENTS LOCATION
- ELECTRICAL CONTROL AND ADJUSTMENT
- ELECTRICAL COMPONENTS REFIT
- ELECTRICAL TROUBLESHOOTING
- ELECTRICAL SPECIFIC TOOLING
80
ELECTRICAL CHARACTERISTICS AND
SPECIFICATIONS
pages
WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A
ELECTRICAL AND ELECTRONIC SYSTEM OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B
ECU INPUTS/OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C
DATA SHEETS FOR ELECTRICAL COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D
80
(7/29/2015) 80-01-M191EN
2 SPECIFICATIONS
80
80-01-M191EN (7/29/2015)
SPECIFICATIONS A1
WIRING
pages
UPDATED IN ACCORDANCE WITH: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A1

– CAB HARNESS: 52515895 -A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1
– FRAME HARNESS (MLT 840 / MLT-X 840): 52515912-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1
– FRAME HARNESS (MLT 1040 / MLT 1040 L / MLT-X 1040): 52515913-A. . . . . . . . . . . . . . . . . . . . A1
– ENGINE HARNESS: 303766-E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1
FUSES AND RELAYS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2
– FUSE AND RELAY BOX (ENGINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2
– FUSE AND RELAY BOX (CAB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3
SHUNT BARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A5
CONNECTORS (FRAME, CAB, ENGINE 1 HARNESSES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A6
CONNECTORS (ENGINE HARNESS 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A28
GROUND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A32
SPLICES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A34
CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A36
80
(7/29/2015) 80-01-M191EN
A2 SPECIFICATIONS
FUSES AND RELAYS
FUSE AND RELAY BOX (ENGINE)
F51
F52
K21
F53
ENGINE FUSES AND RELAYS

Relays Designation Current PIN No. Wire No. Color Towards
30 EP.22
85 EP.25
K21 Starter control relay 20/30A
86 EP.23
87 EP.24
1 EP.26
F51 Diagnostic plug 10A
2 X5005/B
1 4 RED X10
F52 Starter control rely K21 30A
2 5 RED EP22
1 31 BROWN X10
F53 Engine ECM 30A
2 32 BROWN EP.1
80
80-01-M191EN (7/29/2015)
SPECIFICATIONS A3
FUSE AND RELAY BOX (CAB)
Module 5 Module 4 Module 3 Module 2 Module 1

30 30
87 87
1 F41
86 87a 85 86 87a 85
2 F42 K3 K6
30 30
3 F43 87 87
4 F44 86 87a 85 86 87a 85
K2 K5
5 F45 30 30
87 87
6 F46
86 87a 85 86 87a 85
F31 F21 F11 F1 K1 K4
Bar D
Bar C
Bar B
Bar A
CAB FUSES AND RELAYS
Module Relays Designation Current PIN No. Wire No. Color Towards
343 BLACK BF3 M2/K3-85
30
354 BLACK Cab ground M2
K1 Automatic wheel alignment 10/20 A 85 348 BLACK BF3 M2/K4-85
86 130 GREY X112/4
87 355 BLACK X112/5
30 68 YELLOW EP11
85
K2 Front windscreen wiper intermittent relay 10/20 A
86 171 GREY X13/8
163 YELLOW X11/7
87
80
164 YELLOW X25/4
K3 Free 10/20 A 85
30 156 YELLOW BF3 M3/F1
Module 2 347 BLACK BF3 M2/K5-85
85
K4 Front working headlight relay 10/20 A
86 132 GREY X112/6
134 GREEN X15/4
87
135 GREEN X15/3
85
K5 APC200 power supply Time delay relay 10/20 A 347 BLACK BF3 M2/K4-85
86 172 GREY X112/12
87 179 YELLOW X112/18
85
K6 Relay + Engine ECM APC 10/20 A 345 BLACK BF3 M2/K2-85
86 99 GREY BF3 M3/F4
87 13 YELLOW X29/2
(7/29/2015) 80-01-M191EN
A4 SPECIFICATIONS
CAB FUSES AND RELAYS

Module Relays Designation Current PIN No. Wire No. Color Towards
F1 Front working light control relay K4 20 A 156 YELLOW BF3 M2/K4-30
F2 Switch S18 power supply 15 A Maxi 51 YELLOW S18/5
Switch S35 power supply Rear hydraulic
F3 2A 53 YELLOW S35/5
control
F4 Heating/Ventilation 2A 99 GREY BF3 M2/K6-86
Forced movement override switch S19
F5 2A 55 YELLOW S19/5
power supply
F6 Head of boom electric connector S36 15 A Maxi 57 YELLOW S36/5
59 GREEN X118/2
F7 Anti-theft + (customer anti-start option) 2A
60 GREEN X118/4
F8 Pneumatic seat 15 A 61 YELLOW X121/4
F9 Ignition switch position 1 (CLUSTER alert) 2A 62 GREY X13/4
Module 3
F10 Car radio + Post ignition key 2A 63 GREEN X93/4
F11 Cigarette lighter 10 A 64 YELLOW X46/2
Front windscreen wiper + windscreen 65 YELLOW EP11

F12 15 A
washer + intermittent relay K2 66 GREEN X11/5
F13 Rear windscreen wiper + windscreen washer 10 A 69 YELLOW X11/1
F15 Switch S37 power supply 15 A Maxi 71 YELLOW S37/5
Boom working light power supply (switch
F16 15 A Maxi 76 WHITE X68/2
S42 and S43) Cab option
F17 Rear working lights S38 15 A 77 YELLOW X15/9
F18 Rear windscreen defrost S39 15 A Maxi 78 YELLOW X15/10
F19 Roof windscreen wiper + windscreen washer S40 7.5 A 79 GREEN X15/12
F20 Electric window up 15 A 80 YELLOW X69/A
81 GREY X16/6
F21 Roof light – door switch – driver seat switch 3A
82 GREY X45/2
83 GREY X13/10
F22 CLUSTER power supply 3A
84 GREY X13/20
K5 time delay relay power supply module
F23 15 A 85 YELLOW BF3 M2/K5-30
APC200 (X112.18)
F24 Front windscreen wiper motor return 15 A 86 YELLOW X25/6
F25 Customer anti-start + permanent 2A 87 GREEN X118/1
80
F26 Car radio + permanent 7.5 A 88 GREEN X93/7

Module 4
Rear windscreen wiper motor auto return +
F27 15 A 89 WHITE X68/1
Roof + side option
F28 Diagnostic plug 5A 90 GREY X115/16
F30 Fan/heating relay K5 20 A 175 YELLOW BF3 M2/K6-30
F31 ECU Engine Wake-up 5A 94 GREEN X118/6
F32 Side windscreen wiper + windscreen washer S41 7.5 A 95 GREEN X15/11
F33 Diagnostic plug 5A 96 GREY X115/1
F35 Module RC2.2 (SRC) (X112.17) 7.5 A 98 YELLOW X112/17
F37 Module RC2.2 (SRC) and APC200 3A 284 YELLOW X112/16
291 RED X116/3
F42 Manipower 2 40 A 2
292 RED X116/4
2 RED X1/2
F43 Ignition switch 50 A 3
3 RED X1/1
Module 5
289 RED X116/1
F44 Manipower 1 40 A 4
290 RED X116/2
92 YELLOW X97/1
F45 Compressor and air-conditioning fan motor 30 A 5
97 YELLOW X97/2
80-01-M191EN (7/29/2015)
SPECIFICATIONS A5
SHUNT BARS
Towards bar D
Towards bar D
Towards X2/5
Towards X2/6
Towards X2/5
Towards X2/6
BF3/M3 B
A
F10
F11
F12
F13
F14
F15
F16
F17
F18
F19
F20
F1
F2
F3
F4
F5
F6
F7
F8
F9
Towards Ep.20
Towards bar A
Towards bar B
Towards X201
Towards X201
BF3/M4 D
C
F21
F22
F23
F24
F25
F26
F27
F28
F29
F30
F31
F32
F33
F34
F35
F36
F37
F38
F39
F40
Electrical connectors
Item Wire No. Color Towards
104 WHITE X2/6
80
Shunt bar A 106 WHITE Shunt Bar D
107 WHITE X2/5
105 WHITE X2/6
Shunt bar B 108 WHITE X2/5
126 WHITE Shunt Bar D
109 YELLOW X201
Shunt Bar C
110 YELLOW X201
106 WHITE Shunt bar A
Shunt Bar D 126 WHITE Shunt bar B
178 WHITE EP20
(7/29/2015) 80-01-M191EN
A6 SPECIFICATIONS
CONNECTORS (FRAME, CAB, ENGINE 1 HARNESSES)

Connectors
MLT 840 ST3B / MLT-X 840 ST3A MLT 1040 ST3B / MLT 1040 L ST3B / MLT-X 1040 L ST3A
Item Pos. Diagrams
Wire No. Color Towards Wire No. Color Towards
1 297 GREY X13/36 8
3 357 BLACK Cab ground M2 10 2
7 298 GREY X13/40 9

S17 DITTO MLT 840
9 58 GREY X13/6 7
337 BLACK Cab ground M2 1

10
338 BLACK S18/10
1 123 YELLOW X112/9 8
51 YELLOW BF3 M3/F2 10 2
5
52 GREY S18/9 9
S18 DITTO MLT 840
9 52 GREY S18/5 7
338 BLACK S17/10 1
10
339 BLACK S19/10
1 124 GREY X13/18 8
10 2
55 YELLOW BF3 M3/F5
5 9
S19 56 GREY S19/9 DITTO MLT 840
7
9 56 GREY S19/5 1
10 339 BLACK S18/10

1 125 YELLOW X112/11 8
5
54 GREY S35/9 9
S35 DITTO MLT 840
9 54 GREY S35/5 7
340 BLACK Cab ground M2 1
10
341 BLACK S36/10
1 122 YELLOW X112/8
8
5
73 GREY S36/9 9
S36 DITTO MLT 840
9 73 GREY S36/5 7
341 BLACK S35/10 1

10
80
342 BLACK S37/10

1 119 YELLOW X112/13 8
10 2
71 YELLOW BF3 M3/F15
5 9
S37 75 GREY S37/9 DITTO MLT 840
7
9 75 GREY S37/5 1
10 342 BLACK S36/10
1 3 RED BF3 M5/F43
X1 DITTO MLT 840

4
2 2 RED BF3 M5/F43 1
2 3
107 WHITE Shunt bar A

5 5
108 WHITE Shunt bar B 6
7
X2 104 WHITE Shunt bar A DITTO MLT 840 8
6 9
105 WHITE Shunt bar B 10
7 103 GREEN X118/8
X4 6 RED EP24 DITTO MLT 840
80-01-M191EN (7/29/2015)
SPECIFICATIONS A7
Connectors
Item Pos. Diagrams
4 RED BF1 M1/F52-1
X10 11 YELLOW EP26 DITTO MLT 840
31 BROWN BF1 M1/F53-1

2 152 GREEN X15/2
3 67 YELLOW EP11 1
4 161 GREY X28/1 2
X11 5 66 GREEN BF3 M3/F12 DITTO MLT 840 3
6 162 GREY X27/1 7
4 8
7 163 YELLOW BF3 M2/K2-87 5 6 9
8 165 YELLOW X25/5
9 166 GREY X13/28
1 151 GREEN X15/1

X12 DITTO MLT 840 1
2 168 GREEN EP19 2
1 933 RED CAN X115/6

3 935 BLACK CAN EP67
4 62 GREY BF3 M3/F9
6 58 GREY S17/9
8 171 GREY BF3 M2/K2-86
9 326 BLACK Cab Ground M1
10 83 GREY BF3 M4/F22
11 934 GREEN CAN X115/14
18 124 GREY S19/1 31
1
20 84 GREY BF3 M4/F22
21 169 GREY X138/4
X13 24 176 GREY X110/7 DITTO MLT 840
27 173 GREY X63/1
80
28 166 GREY X11/9 40
29 157 GREY X118/9 10
30 50 GREY EP3
31 170 GREY X64/1
35 174 GREY X22/1
36 297 GREY S17/1
38 143 GREY X110/9
39 153 GREY X45/1
40 298 GREY S17/7
(7/29/2015) 80-01-M191EN
A8 SPECIFICATIONS
Connectors
Item Pos. Diagrams
1 151 GREEN X12/1
2 152 GREEN X11/2
3 135 GREEN BF3 M2/K4-87
4 134 GREEN BF3 M2/K4-87 6
5
5 136 GREEN X110/15 7
4
X15 7 120 YELLOW X112/14 DITTO MLT 840 3 8
9
8 121 YELLOW X112/15 2
10
9 77 YELLOW BF3 M3/F17 1
11
10 78 YELLOW BF3 M3/F18 12
11 95 GREEN BF3 M4/F32
1 111 GREY X94/1
2 112 GREY X94/2
3 113 GREY X94/7
4 114 GREY X94/8
6
5 115 GREY X110/10 5
6 81 GREY BF3 M4/F21 4 7
X16 DITTO MLT 840 3 8
7 116 GREY X29/5 9
2
8 117 GREY X29/6 10
1
11
9 118 GREY X26/1
12
10 141 GREY EP22
11 160 GREEN X29/4
12 19 GREEN X23/10
1 22 GREEN X175/29
5 40 GREEN X18/4
6 41 GREEN X18/3
X17 7 42 GREEN EP5 DITTO MLT 840
8 44 GREEN X19/3
9 45 GREEN EP4
11 301 BLACK Engine ground
80
1 46 GREEN EP4
2 43 GREEN EP5
X18 DITTO MLT 840
3 41 GREEN X17/6
4 40 GREEN X17/5
1 47 GREEN EP4
X19 2 48 GREEN EP5 DITTO MLT 840
3 44 GREEN X17/8
1 522 GREEN X148/60

X21 DITTO MLT 840 1
2 377 BLACK Frame Ground M3 2
1 174 GREY X13/35

X22 DITTO MLT 840
80-01-M191EN (7/29/2015)
SPECIFICATIONS A9
Connectors
Item Pos. Diagrams
1 27 GREY X181/1
2 26 GREY X181/2
3 25 GREY X181/6
4 144 GREY X181/4 1
X23 2
5 145 GREY X181/5 DITTO MLT 840
(Cab) 3
6 146 GREY X181/3 4
5 12
8 154 GREEN X118/7 11
6
9 21 GREY EP3 7 8 9 10
10 19 GREEN X16/12
1 27 GREY X175/49
2 26 GREY X175/33
3 25 GREY X175/28
1 12
4 144 GREY X175/10
2 11
X23
5 145 GREY X175/34 DITTO MLT 840 3 10
(Engine)
4 9
6 146 GREY X175/9
5 8
8 154 GREEN X175/7 6 7
9 21 GREY EP23
10 19 GREEN X30/1
3 167 GREEN EP18 6
5
X25 4 164 YELLOW BF3 M2/K2-87 DITTO MLT 840 4
5 165 YELLOW X11/8 1
2
3
1 118 GREY X16/9

X26 DITTO MLT 840 1
2 329 BLACK Cab Ground M1 2
1 162 GREY X11/6

X27 DITTO MLT 840 1
80
1 161 GREY X11/4
X28 DITTO MLT 840 1

2
2 13 YELLOW BF3 M2/K6-87 1
3
3 139 GREY X110/2
X29 DITTO MLT 840
4 160 GREEN X16/11
6
5 116 GREY X16/7 5
4
6 117 GREY X16/8
1 19 GREEN X23/10
X30 DITTO MLT 840
1 381 BLACK Frame Ground M3
2 511 GREEN X149/63

6
X35 3 512 GREEN X149/31 DITTO MLT 840 5
4
4 513 GREEN X149/14 1
2
3
5 514 GREEN X149/43
(7/29/2015) 80-01-M191EN
A10 SPECIFICATIONS
Connectors
Item Pos. Diagrams
2 566 GREEN X149/60

6
X36 3 567 GREEN X149/61 DITTO MLT 840 5
4
4 568 GREEN X149/16 1
2
3
5 569 GREEN X149/48
1 599 GREEN EP35
X37 DITTO MLT 840

2
2 369 BLACK Engine ground M5
1
1 590 GREEN X149/44

X38 DITTO MLT 840 1
2 372 BLACK Engine ground M5 2
X39 579 GREEN X149/90 DITTO MLT 840
1 506 GREEN X149/68

1
4 510 GREEN X149/65
2
X40 DITTO MLT 840
3
5 509 GREEN X149/76
4 8
7
6 508 GREEN X148/64 6
5
7 507 GREEN X149/75
1 153 GREY X13/39
X45 82 GREY BF3 M4/F21 DITTO MLT 840

2
133 GREY X121/1
80
1 332 BLACK Cab ground M2

X46 DITTO MLT 840 1
138 GREY X69/C

X47 1 DITTO MLT 840
140 GREY EP22
1 142 GREY X110/18
X52 DITTO MLT 840
80-01-M191EN (7/29/2015)
SPECIFICATIONS A11
Connectors
Item Pos. Diagrams
A 519 GREEN X148/78
X55 B 527 GREEN X148/2 DITTO MLT 840
B
A
C
C 526 GREEN X148/79
A 525 GREEN X148/18
B
A
C 524 GREEN X148/20 C
1 173 GREY X13/27
X63 DITTO MLT 840

2
1
1 170 GREY X13/31
X64 DITTO MLT 840

2
1
1 573 GREY X149/11
X65 2 572 GREY X149/18 DITTO MLT 840 3
80
2
3 571 GREY X149/13 1
1 576 GREY X149/41
X66 2 575 GREY X149/49 DITTO MLT 840 3

2
3 574 GREY X149/32 1
1 546 GREY X148/34

2 544 GREY X148/87
3 545 GREY X148/88
4 542 GREY X148/85
5 543 GREY X148/86 1 12
6 565 GREY X148/49 2 11
X67 DITTO MLT 840 3 10
7 564 GREY X148/19 4 9
8 547 GREY X148/82 5 8
6 7
9 668 GREY X148/56
10 541 GREY X148/89
11 548 GREY X148/59
12 549 GREY X148/30
(7/29/2015) 80-01-M191EN
A12 SPECIFICATIONS
Connectors
Item Pos. Diagrams
1 89 WHITE BF3 M4/F27
X68 DITTO MLT 840
2 76 WHITE BF3 M3/F16 1

2
A 80 YELLOW BF3 M3/F20
X69 B 335 BLACK Cab ground M2 DITTO MLT 840 A
C
C 138 GREY X47/1 B
1 570 GREY X149/29
X70 DITTO MLT 840

2
1
A 520 GREEN X150/8

B
A
C 521 GREEN X150/79 C
1 670 GREY X148/58

X74 DITTO MLT 840 2
2 669 GREY X148/29 1
1 531 GREEN X111/12

X75 DITTO MLT 840 1
2
2 532 GREEN X149/58
1 212 GREEN X150/40

X89 DITTO MLT 840 1
2 213 GREEN X150/70 2

80
1 210 GREEN X150/39

X90 DITTO MLT 840 1
2 211 GREEN X150/69 2
1 595 GREEN X149/77

X91 DITTO MLT 840 1
1 598 GREEN EP34

X92 DITTO MLT 840 1
80-01-M191EN (7/29/2015)
SPECIFICATIONS A13
Connectors
Item Pos. Diagrams
1 2
23
4
7 88 GREEN BF3 M4/F26 3
X93 DITTO MLT 840
5 6
8
7
1 111 GREY X16/1
1 24 2
2 112 GREY X16/2
4
X94 DITTO MLT 840 3
5 6
7 113 GREY X16/3
8
7
8 114 GREY X16/4

1
X97 DITTO MLT 840
2
1 216 GREEN X150/38

X98 DITTO MLT 840 1
2 217 GREEN X150/68 2
1 214 GREEN X150/37

X99 DITTO MLT 840 1
2 215 GREEN X150/67 2
1 560 GREEN EP31

2 557 GREEN EP30
80
6
3 562 GREEN X148/50
X100 DITTO MLT 840 5
4 561 GREEN EP31 4
1
5 558 GREEN EP30 2
3
6 563 GREEN X148/80
1 505 YELLOW EP33

1
X105 DITTO MLT 840
2
1 122 YELLOW X112/8

1 123 YELLOW X112/9

(7/29/2015) 80-01-M191EN
A14 SPECIFICATIONS
Connectors
Item Pos. Diagrams
1 137 GREY EP22
944863
2 139 GREY X29/3
3 577 GREY X133/2
4 578 GREY X133/1
5 910 RED CAN X115/6 3
4 2
6 1
6 911 GREEN CAN X115/14 5 7
12 8
7 176 GREY X13/24 11 9
10
X110 8 913 BLACK EP66 18 17 16 15 14 13

DITTO MLT 840
(Cab) 9 143 GREY X13/38
944864
10 115 GREY X16/5
6
11 914 RED CAN X115/3 5
4 12 11 10
3
12 915 GREEN CAN X115/11 2
1
15 136 GREEN X15/5 18

17
16
16 282 GREY X121/3 15
14
7 8 9 13
17 281 GREY X121/2
18 142 GREY X52/1
1 137 GREY X149/46
2 139 GREY X149/45 944863
3 577 GREY X149/9 6
5
4 12 11 10
4 578 GREY X149/20 3
2
1
5 910 RED CAN X150/41
18
17
6 911 GREEN CAN X150/42 16
15
14
7 176 GREY EP41 7 8 9 13
X110 8 913 BLACK CAN EP64

DITTO MLT 840
(Frame) 9 143 GREY EP40 944864
10 115 GREY X149/53

11 914 RED CAN EP67
12 915 GREEN CAN EP68 3
2
4
6 1
15 136 GREEN X149/62 5 7
12 8
11 9
16 282 GREY X148/27 10
18 17 16 15 14 13
80
17 281 GREY X149/81

18 142 GREY X148/6
3 940 RED CAN EP68 944863
4 941 GREEN CAN EP69

3
11 280 GREEN X138/1 4 2
6 1
5 7
12 531 GREEN X138/2 12 8
11 9
10
13 147 GREY X180/1 18 17 16 15 14 13
X111
DITTO MLT 840
(Cab) 14 148 GREY X180/2
944864
6
5
4 12 11 10
3
2
1
15 149 GREY X180/3 18
17
16
15
14
7 8 9 13
80-01-M191EN (7/29/2015)
SPECIFICATIONS A15
Connectors
Item Pos. Diagrams
3 940 RED CAN X150/73 944863
6
5
4 941 GREEN CAN X150/74 4 12 11 10
3
2
7 942 BLACK CAN EP76 1
18
17
11 280 GREEN X148/61 16
15
14
12 531 GREEN X75/1 7 8 9 13
X111 13 147 GREY X149/47 DITTO MLT 840

(Frame) 944864
14 148 GREY X149/1
3
4 2
15 149 GREY X149/37 6 1
5 7
12 8
11 9
10
18 17 16 15 14 13
1 269 GREY X115/13 944863

2 270 GREY X115/12
4 130 GREY BF3 M2/K1-86
5 355 BLACK BF3 M2/K1-87
3
6 132 GREY BF3 M2/K4-86 4 2
6 1
5 7
8 122 YELLOW S36/1 12 8
11 9
9 123 YELLOW S18/1 10
18 17 16 15 14 13
X112
11 125 YELLOW S35/1 DITTO MLT 840
(Cab)
12 172 GREY BF3 M2/K5-86 944864
13 119 YELLOW S37/1 6
5
4
14 120 YELLOW X15/7 3
12 11 10
2
1
15 121 YELLOW X15/8
18
17
16 284 YELLOW BF3 M4/F37 16
15
17 98 YELLOW BF3 M4/F35 14
13
7 8 9
18 179 YELLOW BF3 M2/K5-87
1 269 GREY X177/50 944863
2 270 GREY X177/51 6
5
80
4 12 11 10
4 130 GREY X150/1 3
2
1
5 355 BLACK EP42
18
17
6 132 GREY X149/82 16
15
14
8 122 YELLOW X106/1 7 8 9 13
X112 9 123 YELLOW X109/1

DITTO MLT 840
(Frame) 11 125 GREEN X150/54 944864
12 172 GREY X149/84

14 120 YELLOW EP33
16 284 GREEN EP53 3
2
4
6 1
17 98 GREEN EP47 5 7
12 8
11 9
10
18 179 YELLOW EP52 18 17 16 15 14 13
1 96 GREY BF3 M4/F33

180 RED X140/3
X115 3 DITTO MLT 840
914 RED CAN X110/11
5 936 BLACK EP67
(7/29/2015) 80-01-M191EN
A16 SPECIFICATIONS
Connectors
Item Pos. Diagrams
910 RED CAN X110/5
6
933 RED CAN X13/1
8 943 RED EP68
9 944 GREEN EP69
1
181 GREEN X140/1
9
X115 11
915 GREEN CAN X110/12 DITTO MLT 840
(continued)
8
12 270 GREY X112/2
16
13 269 GREY X112/1
911 GREEN CAN X110/6
14
16 90 GREY BF3 M4/F28
1 289 RED BF3 M5/F44-4 944863
2 290 RED BF3 M5/F44-4
1
3 291 RED BF3 M5/F42-2 2
4
3
X110
DITTO MLT 840
(Cab) 944864
4 292 RED BF3 M5/F42-2
1 289 RED EP43 944863

2 290 RED EP43
3 291 RED EP49
X111
DITTO MLT 840
(Frame) 944864
4 292 RED EP49

1
2
4
3

4 60 GREEN BF3 M3/F7 6
80
5
5 49 GREEN EP3 7
4
X118 6 94 GREEN BF3 M4/F31 DITTO MLT 840 3 8
9
7 154 GREEN X23/8 2
10
8 103 GREEN X2/7 1
11
9 157 GREY X13/29 12
1 133 GREY X45/2
2 281 GREY X110/17 6
X121 3 282 GREY X110/16 DITTO MLT 840 5
4
2
3
1 272 GREEN X151/79
2 273 GREEN X151/77
3 274 GREEN X151/48 4
3
4 275 GREEN X151/14
5 447 BLACK EP42 1
5
6 449 BLACK EP42 6
7 448 BLACK EP42 7
8
8 450 BLACK EP42
80-01-M191EN (7/29/2015)
SPECIFICATIONS A17
Connectors
Item Pos. Diagrams
1 518 GREY X148/55
X132 DITTO MLT 840

2
1
1 578 GREY X110/4
X133 DITTO MLT 840

2
2 577 GREY X110/3
1
1 516 GREY X148/83

2 517 GREY X148/84
3 366 BLACK Engine ground M5 2 4
3
1 665 GREEN X151/65
2 666 GREEN X151/67
1
3 663 GREY X150/85 6
4 404 BLACK Engine ground M5 3 5
1 280 GREEN X111/11
2 531 GREEN X111/12 4
2
4 169 GREY X13/21
1 181 GREEN X115/11

2
3 180 RED X115/3 1
2 527 GREEN X55/B

3 523 GREEN X56/B
6 142 GREY X110/18
80
8 297 BLACK X263/3
16 550 YELLOW EP32
17 551 YELLOW EP32
18 525 GREEN X56/A
19 564 GREY X67/7
X148 DITTO MLT 840
20 524 GREEN X56/C
27 282 GREY X110/16
29 669 GREY X74/2
30 549 GREY X67/12
31 296 RED X263/2
32 530 GREEN X73/B
34 546 GREY X67/1
37 535 GREEN X279/1
38 539 GREEN X278/1
39 533 GREEN X280/1
40 537 GREEN X281/1
(7/29/2015) 80-01-M191EN
A18 SPECIFICATIONS
Connectors
Item Pos. Diagrams
41 925 RED CAN X150/71
42 926 GREEN CAN X150/72
43 951 RED CAN EP62
46 552 YELLOW EP32
47 553 YELLOW EP32
48 559 GREEN EP31
49 565 GREY X67/6
50 562 GREEN X100/3
55 518 GREY X132/1
56 668 GREY X67/9
57 504 GREY EP33
58 670 GREY X74/1
59 548 GREY X67/11
60 522 GREEN X21/1
61 280 GREEN X111/11
64 508 GREEN X40/6
67 536 GREEN X279/2
X148 68 540 GREEN X278/2

DITTO MLT 840
(continued) 69 534 GREEN X280/2
70 538 GREEN X281/2
73 931 RED CAN EP67
76 554 YELLOW EP32
77 555 YELLOW EP32
78 519 GREEN X55/A
79 526 GREEN X55/C
80 563 GREEN X100/6
80
81 250 GREY X287/3

82 547 GREY X67/8
83 516 GREY X134/1
84 517 GREY X134/2
85 542 GREY X67/4
86 543 GREY X67/5
87 544 GREY X67/2
88 545 GREY X67/3
89 541 GREY X67/10
90 687 GREY EP41
1 148 GREY X111/14
2 251 GREY X287/6
9 577 GREY X110/3
11 573 GREY X65/1
X149 13 571 GREY X65/3 DITTO MLT 840
14 513 GREEN X35/4
15 583 GREEN EP35
16 568 GREEN X36/4
17 588 GREEN X260/3
80-01-M191EN (7/29/2015)
SPECIFICATIONS A19
Connectors
Item Pos. Diagrams
18 572 GREY X65/2
20 578 GREY X110/4 DITTO MLT 840
21 556 GREEN EP30
22 657 GREEN X262/2
24 672 GREY EP40
29 570 GREY X70/1
31 512 GREEN X35/3
32 574 GREY X66/3
37 149 GREY X111/15
40 596 GREEN EP34
41 576 GREY X66/1
42 587 GREEN X260/5 DITTO MLT 840
43 514 GREEN X35/5
44 590 GREEN X38/1
45 139 GREY X110/2
46 137 GREY X110/1
47 147 GREY X111/13
48 569 GREEN X36/5
49 575 GREY X66/2
50 656 GREEN X262/1
53 115 GREY X110/10
X149 58 532 GREEN X75/2

(continued) 60 566 GREEN X36/2
62 136 GREEN X110/15
63 511 GREEN X35/2
65 510 GREEN X40/4
66 293 GREEN X239/1
67 294 GREEN X240/1
68 506 GREEN X40/1
80
72 584 GREEN X259/1
73 585 GREEN X259/6
74 589 GREEN X260/1
75 507 GREEN X40/7
76 509 GREEN X40/5
77 595 GREEN X91/1
79 295 GREEN X259/5
81 281 GREY X110/17
82 132 GREY X112/6
83 597 GREEN EP34
84 172 GREY X112/12
87 592 GREEN EP37
90 579 GREEN X39
(7/29/2015) 80-01-M191EN
A20 SPECIFICATIONS
Connectors
Item Pos. Diagrams
1 130 GREY X112/4
2 690 GREY EP45
8 520 GREEN X73/A
16 679 YELLOW EP39
17 680 YELLOW EP39
18 285 GREY EP46
19 692 GREY X152/4
34 286 GREY X288/6
36 744 GREEN X287/1
37 214 GREEN X99/1
38 216 GREEN X98/1
39 210 GREEN X90/1
40 212 GREEN X89/1
41 910 RED CAN X110/5
42 911 GREEN CAN X110/6
43 945 RED CAN EP79
46 681 YELLOW EP39
47 682 YELLOW EP39
X150 DITTO MLT 840
49 693 GREY X152/5
50 698 GREY X152/1
51 287 GREY X288/3
54 125 GREEN X112/11
63 253 GREEN X287/4
65 249 GREEN EP87
66 277 GREEN X287/2
80
67 215 GREEN X99/2

68 217 GREEN X98/2
69 211 GREEN X90/2
70 213 GREEN X89/2
71 925 RED CAN X148/41
72 926 GREEN CAN X148/42
73 940 RED CAN X111/3
74 941 GREEN CAN X111/4
76 683 YELLOW EP39
77 684 YELLOW EP39
78 288 GREY X288/5
79 521 GREEN X73/C
80 699 GREY X152/8
85 663 GREY X135/3
90 674 GREY EP41
80-01-M191EN (7/29/2015)
SPECIFICATIONS A21
Connectors
Item Pos. Diagrams
12 219 GREEN X270/2
13 221 GREEN X271/2
14 275 GREEN X131/4
24 673 GREY EP40
48 274 GREEN X131/3
65 665 GREEN X135/1
X151 DITTO MLT 840
67 666 GREEN X135/2
72 218 GREEN X270/1
73 271 GREEN X267/1
74 220 GREEN X271/1
77 273 GREEN X131/2
79 272 GREEN X131/1
1 698 GREY X150/50
2 696 GREY EP45
3 694 GREY EP46
1
4 692 GREY X150/19 2
X152 DITTO MLT 840
5 693 GREY X150/49 3
4 8
6 695 GREY EP46 7
7 697 GREY EP45 6
5
8 699 GREY X150/80
1 267 GREEN X177/31

X173
2 979 BLACK CAN EP86 DITTO MLT 840 3
(Frame)
2
3 977 RED CAN EP84 1
1 922 GREEN CAN EP7
80
X173
2 923 BLACK CAN EP3 DITTO MLT 840 3
(Engine)
2
3 921 RED CAN EP8 1
1 925 GREEN CAN EP7

2 924 RED CAN EP8
7 154 GREEN X23/8
9 146 GREY X23/6
10 144 GREY X23/4
13 33 YELLOW EP1
14 34 YELLOW EP1
21 982 BLACK EP3
X175 DITTO MLT 840
22 29 GREY X258/1
23 35 YELLOW EP1
24 36 YELLOW EP1
28 25 GREY X23/3
29 22 GREEN X17/1
33 26 GREY X23/2
34 145 GREY X23/5
(7/29/2015) 80-01-M191EN
A22 SPECIFICATIONS
Connectors
Item Pos. Diagrams
X175 44 314 BLACK Engine ground DITTO MLT 840
49 27 GREY X23/1
1 263 GREY EP47
2 432 BLACK X268
27 262 GREY EP47
3 14
15
28 433 BLACK X268 26
40
31 267 GREEN X171/1 52
X177 DITTO MLT 840
41
40 954 RED CAN EP71 29
1 27
2 28
41 265 GREY EP53
42 264 GREY EP53
50 269 GREY X112/1
51 270 GREY X112/2
1 147 GREY X111/13
X180 2 148 GREY X111/14 DITTO MLT 840

3
2
3 149 GREY X111/15 1
1 27 GREY X23/1
2 26 GREY X23/2
3 146 GREY X23/6
X181 DITTO MLT 840
4 144 GREY X23/4 1
5 145 GREY X23/5 3 4
6
6 25 GREY X23/3
1 258 GREEN X223/N2

X185
According 2 259 GREEN X223/P2 DITTO MLT 840 3

to
installation 2
3 260 BLACK EP77 1
80
109 YELLOW Shunt Bar C

X201 DITTO MLT 840
110 YELLOW Shunt Bar C
1 233 GREEN X224/B1

2 234 GREEN X224/C1 2
1 237 GREEN X224/D1

2 238 GREEN X224/E1 2
1 241 GREEN X224/K1

2 439 BLACK EP44 2
80-01-M191EN (7/29/2015)
SPECIFICATIONS A23
Connectors
Item Pos. Diagrams
1 242 GREEN X224/E2

2 440 BLACK EP44 2
1 235 GREEN X224/H1

2 236 GREEN X224/J1 2
1 239 GREEN X224/F1

2 240 GREEN X224/G1 2
1 244 GREEN X224/F2

2 442 BLACK EP44 2
1 245 GREEN EP52
X213 DITTO MLT 840

2
2 443 BLACK X224/D2
1
1 231 GREEN X224/D3
2 232 GREEN X224/E3

2
1 229 GREEN X224/B3
80
2 230 GREEN X224/C3
2
1 225 GREEN X224/C2 1

2
X216 DITTO MLT 840
1
2 226 BLACK EP77
2
1 227 GREEN X223/P1 1

2
X218 DITTO MLT 840
1
2 228 BLACK EP77
2
(7/29/2015) 80-01-M191EN
A24 SPECIFICATIONS
Connectors
Item Pos. Diagrams
L1 243 GREEN X269/1
L2 956 GREEN CAN EP70
M2 957 RED CAN EP71
N2 258 GREEN X185/1
X223 DITTO MLT 840
P1 227 GREEN X218/1
P2 259 GREEN X185/2
S2 248 GREEN EP52
S3 444 BLACK EP44
A1 247 GREEN EP52
A3 437 BLACK Engine ground M5
B1 233 GREEN X206/1
B3 229 GREEN X215/1
C1 234 GREEN X206/2
C2 225 GREEN X216/1
C3 230 GREEN X215/2
D1 237 GREEN X207/1
D2 443 BLACK X213/2
D3 231 GREEN X214/1
X224 E1 238 GREEN X207/2 DITTO MLT 840
E2 242 GREEN X209/1
E3 232 GREEN X214/2
F1 239 GREEN X211/1
F2 244 GREEN X212/1
G1 240 GREEN X211/2
G3 283 GREEN EP53
H1 235 GREEN X210/1
J1 236 GREEN X210/2
K1 241 GREEN X208/1
K3 261 BLACK EP77
1 293 GREEN X149/66
X239
80

1
1 294 GREEN X149/67
X240 2
1 254 GREEN EP87

3 964 GREEN CAN EP78 3
1
1 685 GREEN EP37

2 412 BLACK EP38 2
1 253 GREEN X287/4
X253 DITTO MLT 840

2 1
2 435 BLACK X287/5
80-01-M191EN (7/29/2015)
SPECIFICATIONS A25
Connectors
Item Pos. Diagrams
1 744 GREEN X287/1

2 277 GREEN X287/2 2
1 686 GREEN EP37

2 413 BLACK EP38 2
1 29 GREY X175/22
X258 DITTO MLT 840

2
1
1 584 GREEN X149/72
3 581 GREEN EP35

6
X259 4 370 BLACK Engine ground M5 DITTO MLT 840 5
4
5 295 GREEN X149/79 1
2
3
6 585 GREEN X149/73
1 589 GREEN X149/74
3 588 GREEN X149/17

6
X260 4 371 BLACK Engine ground M5 DITTO MLT 840 5
4
5 587 GREEN X149/42 1
2
3
6 586 GREEN X149/78
1 656 GREEN X149/50

X262 1
2 657 GREEN X149/22 2
80
4
3
2 296 RED X148/31 5
2
1
X263 3 297 BLACK X148/8 DITTO MLT 840
4 928 WHITE EP67
5 929 BLUE EP68
1 271 GREEN X151/73

430 BLACK Frame Ground M3
X268 432 BLACK X177/2 DITTO MLT 840
433 BLACK X177/28
1 243 GREEN X223/L1

2 441 BLACK EP44 2
(7/29/2015) 80-01-M191EN
A26 SPECIFICATIONS
Connectors
Item Pos. Diagrams
1 218 GREEN X151/72

2 219 GREEN X151/12 2
1 220 GREEN X151/74

2 221 GREEN X151/13 2
1 255 GREEN EP87

4
X275 DITTO MLT 840
3
2
1 539 GREEN X148/38

2 540 GREEN X148/68 2
1 535 GREEN X148/37

2 536 GREEN X148/67 2
1 533 GREEN X148/39

2 534 GREEN X148/69 2
1 537 GREEN X148/40

2 538 GREEN X148/70 2
80
1 744 GREEN X150/36

2 277 GREEN X150/66
1
X287 3 250 GREY X148/81 6
DITTO MLT 840 2
(Frame) 4 253 GREEN X150/63 3 5
4
6 251 GREY X149/2
1 744 GREEN X254/1
2 277 GREEN X254/2
X287 3 250 GREY X289/1

DITTO MLT 840
(Engine) 4 253 GREEN X253/1
5 435 BLACK X253/2 6

5
6 251 GREY X289/2 4
3 287 GREY X150/51

1
X288 5 288 GREY X150/78 DITTO MLT 840 2 6
3 5
4
6 286 GREY X150/34
80-01-M191EN (7/29/2015)
SPECIFICATIONS A27
Connectors
Item Pos. Diagrams
1
1 250 GREY X287/3 2
X289 DITTO MLT 840
2 251 GREY X287/6 1

2
A 315 BLACK Engine ground

C 926 RED EP8
X5005 DITTO MLT 840
D 927 GREEN EP7
E 928 BLACK CAN EP3
80
(7/29/2015) 80-01-M191EN
A28 SPECIFICATIONS
CONNECTORS (ENGINE HARNESS 2)
A5501
ECU HARNESS X5000 A FUEL INJECTOR
HARNESS
CONNECTOR ECU1 FUEL INJECTOR
HARNESS CONNECTOR
4
13 33 8
1 23 43 33 5495 GN 5495 3 3 5495 1
14 34 34 5493 OG 5493 4 4 5493
2 24 44 1 2 3 4
24 5498 GY 5498 5 4 3 2 1 5 5498
15 35 2
3 25 45 14 5499 WH 5499 6 8 7 6 5 6 5499
16 36 8 5496 BU 5496 7 5 6 7 8 7 5496
4 26 46
17 37 6 5491 BN 5491 8 8 5491 8
5 27 47 2
6 48
3
9 5410 BK
8
3
7 49
28 50 1
8
18 38
9 29 51
19 39 7
10
20
30
40
52 4
11 31 53
21 41
12 32 54
22 42 B5500
INTAKE AIR SENSOR
45 5008 GY 5008 1
26 5004 YE 5004 2
1 2 3 4 4 3 2 1
44 5804 YE 5804 3
43 5805 GN 5805 4
Y5500 VGT ACTUATOR

C (VGT)
CAN or
TERMINATOR Y5500 EXHAUST THROTTLE ACTUATOR
(WASTEGATE TURBOCHARGER)
15 5007 VT 5007 1
31 5006 BU 5006 2 2 1 1 2
5805 3 4 3 3 4
5804 4
Y5002
80
SUCTION
CONTROL VALVE
35 5424 YE 5424 1 2 1
1 2
16 5419 WH 5419 2
A5501— ECU 1 connector of ECU Camshaft return position valve, control + (boost pressure-limiting
harness A5501-18—[5478 grey] Sensor A5501-43—[5805 green] Engine turbocharger)
A5501-6—[5491 brown] Injector n° power supply 5 V n° 2A, switch CAN Low Signal
1 and 4, power supply A5501-19—[5444 yellow] Sensor A5501-43—[5804 yellow] Engine
A5501-8—[5496 light blue] Injector power supply 5 V n° 3, switch CAN High Signal
n° 2 and 3, power supply A5501-24—[5498 grey] Injector A5501-45—[5008 grey] Sensor
A5501-9—[5410 black] Wiring n°3, injection pulse power supply 10 V n° 9B, positive
shield A5501-26—[5004 yellow] Sensor B5500— Air intake sensor
A5501-14—[5499 white] Injector power supply, switch C— CAN terminal resistance of
n° 2, injection pulse A5501-31—[5006 blue] Actuator 120 ohms
A5501-15—[5007 purple] Actuator switch X5000— Injector harness
signal A5501-33—[5495 green] Injector connector
actuator n°4, injection pulse Y5002—Suction valve Y5500—
A5501-16—[5419 white] Suction A5501-34—[5493 orange] Injector VGT (variable geometry
valve, control - n° 1, injection pulse turbocompressor) actuator
A5501-17—[5443 orange] A5501-35—[5424 yellow] Suction Y5500—Throttle valve actuator
80-01-M191EN (7/29/2015)
SPECIFICATIONS A29
B5301
A5501 CRANKSHAFT
ECU HARNESS POSITION SENSOR
CONNECTOR ECU1
13 33
1 23 43 51 5447 VT 5447 1 1 2
14 34 2 1
24 30 5448 GY 5448 2
2 44
15 35
3 25 45
16 36
4 26 46
17 37 B5302
5 27 47 CAMSHAFT
6 48
POSITION SENSOR
17 5443 OG 5443 1 1 2
7 49 2 1
53 5445 GN 5445 2
8 28 50
18 38
9
19
29
39
51 B5107
10 30 52 LOW-PRESSURE FUEL
20 40 PRESSURE SENSOR
11 31 53
21 41
12 32 54
22 42
54 5484 YE 5484 1 1 2 3
18 5478 GY 5478 2 3 2 1
41 5469 WH 5469 3
B5600
WATER-IN-FUEL SENSOR
49 5453 OG 5453 1 1 2
37 5459 WH 5459 2 2 1
R5602
R5602 24V LOW-PRESSURE
FUEL PUMP
RESISTOR
5 5001 BN 5001 1 2 1 1 5001
25 5016 BU 5071 BN 2 2 1 2 5071
80
Y5004
LOW-PRESSURE FUEL PUMP
5071 1 1 2
2 1
5016 2
A5501— ECU 1 connector of ECU A5501-37—[5459 white] Sensor B5107—Low-pressure fuel pressure pressure fuel pump signal
harness power supply 5 V n° 2B, switch sensor
A5501-5—[5001 brown] Low- A5501-41—[5469 white] Low- B5301—Crankshaft position sensor
pressure fuel pump signal pressure fuel signal B5302—Camshaft position sensor
A5501-17—[5443 orange] A5501-49—[5453 orange] Signal B5600—Sensor for presence of
Camshaft return position for presence of water in fuel water in fuel
A5501-18—[5478 grey] Sensor A5501-51—[5447 purple] R5602— 24 V resistance of low-
power supply 5 V n° 2A, switch Crankshaft position signal pressure fuel pump
A5501-25—[5016 blue] Low- A5501-53—[5445 green] Camshaft R5602-2—[5071 brown] Low-
pressure fuel pump, switch position signal pressure fuel pump signal
A5501-30—[5448 grey] Crankshaft A5501-54—[5484 yellow] Sensor Y5004—Low-pressure fuel pump
return position power supply 5 V n° 2, positive Y5004-1—[5071 brown] Low-
(7/29/2015) 80-01-M191EN
A30 SPECIFICATIONS
A5502 B5205 CHARGE AIR COOLER

ECU HARNESS OUTLET TEMPERATURE SENSOR
CONNECTOR ECU2
13 33
1 23 43 19 5455 GN 5455 1 1 2
14 34 2 1
24 28 5774 YE 5774 2
2 44
15 35
3 25 45
16 36
4
17
26
37
46 B5206 MANIFOLD AIR
5 27 47 TEMPERATURE SENSOR
6 48
23 5456 BU 5456 1 1 2
2 1
5774 2
7 49
8 28 50
18 38
9 29 51 B5207
19 39 EGR TEMPERATURE SENSOR
10 30 52
20 40
11 31 53
21 41
12 32 54
22 42
9 5463 OG 5463 1 1 2
2 1
5774 2
X5001
ECU STATIC
GROUND B5104
MANIFOLD AIR PRESSURE SENSOR
21 5010 BK 5010
53 5441 BN 5441 1 1 2 3
25 5446 BU 5446 2 3 2 1
4 5468 GY 5468 3
B5105
CRANKCASE PRESSURE SENSOR
5441 1 1 2 3
5446 2 3 2 1
54 5504 YE 5504 3
B5208
ENGINE COOLANT TEMPERATURE SENSOR
80
48 5461 BN 5461 1 1 2
2 1
26 5479 WH 5479 2
B5209
FUEL TEMPERATURE SENSOR
40 5428 GY 5428 1 1 2
5479 2 2 1
A5502— ECU 2 connector to ECU air temperature signal A5502-54—[5504 yellow] B5209—Fuel temperature sensor
harness A5502-25—[5446 blue] Sensor Connecting rod case pressure signal X5001— ECU static ground
A5502-4—[5468 grey] Manifold air power supply 5 V n° 7A, switch B5104—Intake manifold pressure
pressure signal A5502-26—[5479 white] Sensor sensor
A5502-9—[5463 orange] Exhaust power supply 5 V n° 1A, switch B5105— Crankshaft pressure
gas recirculation (EGR) temperature A5502-28—[5774 yellow] Sensor sensor
signal power supply 5 V n° 6A, switch B5205— Temperature signal for
A5502-19—[5455 green] A5502-40—[5428 grey] Fuel boost outlet air from the cooler
Temperature signal for boost outlet temperature signal B5206—Air intake temperature
air from the cooler A5502-48—[5461 brown] Engine sensor
A5502-21—[5010 black] ECU static coolant liquid temperature signal B5207— EGR temperature sensor
ground A5502-53—[5441 brown] 5V B5208—Engine coolant liquid
A5502-23—[5456 blue] Manifold sensor supply no. 7, positive temperature sensor
80-01-M191EN (7/29/2015)
SPECIFICATIONS A31
B5101
A5501 ENGINE OIL PRESSURE
ECU HARNESS SENSOR
CONNECTOR ECU1
13 33
1 23 43 42 5416 BU 5416 1
14 34 1 2 3
2 24 27 5414 YE 5414 2 3 2 1
44
15 35 5467 3
3 25 45
16 36
4 26 46
17 37
5 27 47 B5102
EXHAUST MANIFOLD
6 48 PRESSURE SENSOR
7 49 5416 1 1 2 3
5414 2 3 2 1
8 28 50
18 38 5465 3
9 29 51
19 39
10 30 52
20 40
11 31 53 52 5466 BU
21 41 19 5444 YE
12 32 54 1 5423 OG
22 42
3 5421 BN
2 5013 OG
4 5011 BN
Y5400
EGR VALVE
A5502
ECU HARNESS
CONNECTOR ECU2
5466 1
1 2 3
5444 2 3 2 1
13 33 5425 3
1 23 43 5423 4 6 5 4
14 34 4 5 6
2 24 44 5421 6
15 35
3 25 45
16 36
4 26 46
17 37
5 27 47 7 5467 VT
52 5465 GN
6 48
18 5425 GN
7 49
8 28 50
18 38
80
9 29 51
19 39
10
20
30
40
52
30 5427 VT 5427 1 B5100
1 2 3 3 2 1 FUEL RAIL PRESSURE
11 31 53 8 5475 GN 5475 2
21 41 22 5946 BU 5946 3 SENSOR
12 32 54
22 42
A5501— ECU 1 connector of ECU supply no. 8, positive A5502-30—[5427 purple] Sensor
harness A5502-52—[5466 blue] 5V sensor power supply 5 V n° 1B, switch
A5501-1—[5423 orange] supply no. 3, positive A5502-52—[5465 green] Exhaust
EGR valve’s drive pulse width A5502— ECU 2 connector to ECU manifold pressure signal
modulation n° 2 harness B5100—Fuel rail pressure sensor
A5501-3—[5421 brown] A5502-7—[5467 purple] Engine oil signal
EGR valve’s drive pulse width pressure signal B5101—Engine oil pressure sensor
modulation n° 1 A5502-8—[5475 green] Fuel rail B5102—Exhaust manifold pressure
A5501-19—[5444 yellow] Sensor pressure sensor signal sensor
power supply 5 V n° 3, switch A5502-18—[5425 green] EGR valve Y5400—EGR valve
A5501-27—[5414 yellow] Sensor position signal
power supply 5 V n° 8, switch A5502-22—[5946 blue] 5V sensor
A5502-42—[5416 blue] 5V sensor supply no. 1, positive
(7/29/2015) 80-01-M191EN
A32 SPECIFICATIONS
GROUND
Ground
Item
320 BLACK X118/12
323 BLACK X93/8
324 BLACK X29/1
325 BLACK X25/2
326 BLACK X13/9
327 BLACK X13/32
Cab Ground
328 BLACK X64/2 DITTO MLT 840
M1
329 BLACK X26/2
330 BLACK X22/2
331 BLACK X28/2
336 BLACK X27/2
351 BLACK X138/3
356 BLACK X63/2
332 BLACK X46/1
333 BLACK X121/5
334 BLACK X52/2
335 BLACK X69/B
Cab ground 337 BLACK S17/10

DITTO MLT 840
M2 340 BLACK S35/10
352 BLACK EP21
353 BLACK EP67
357 BLACK S17/3
377 BLACK X21/2
378 BLACK X132/2
380 BLACK X70/2 DITTO MLT 840
381 BLACK X35/1
382 BLACK X36/1
Frame
80
383 BLACK X92/2 385 BLACK X239/2

Ground M3
426 BLACK X275/2 386 BLACK X240/2
430 BLACK X268
431 BLACK X171/2
DITTO MLT 840
435 BLACK X287/5
438 BLACK X242/2
80-01-M191EN (7/29/2015)
SPECIFICATIONS A33
Ground
Item
360 BLACK X105/2
361 BLACK X109/2
362 BLACK X106/2
363 BLACK X148/15
364 BLACK X148/45
365 BLACK X148/75
366 BLACK X134/3
367 BLACK X134/4
368 BLACK X40/3
369 BLACK X37/2
370 BLACK X259/4
Engine 371 BLACK X260/4

DITTO MLT 840
ground M5 372 BLACK X38/2
374 BLACK X91/2
384 BLACK EP38
402 BLACK X135/6
403 BLACK X135/5
404 BLACK X135/4
410 BLACK X150/15
411 BLACK X150/45
425 BLACK X150/75
429 BLACK X267/2
436 BLACK EP44
437 BLACK X224/A3
300 BLACK EP25
301 BLACK X17/11
302 BLACK X258/2
Engine 303 BLACK X30/2

DITTO MLT 840
ground 312 BLACK X175/27
80
313 BLACK X175/43
314 BLACK X175/44
315 BLACK X5005/A
(7/29/2015) 80-01-M191EN
A34 SPECIFICATIONS
SPLICES Splices
Item Wire No. Color Towards
6 RED Ep.43
Splices 550 YELLOW X148/16
Item Wire No. Color Towards 551 YELLOW X148/17
32 BROWN BF1 M1/F53-2 Ep.32 552 YELLOW X148/46
33 YELLOW X175/13 553 YELLOW X148/47
Ep.1 34 YELLOW X175/14 554 YELLOW X148/76
35 YELLOW X175/23 555 YELLOW X148/77
36 YELLOW X175/24 120 YELLOW X112/14
21 GREY X23/9 Ep.33 504 GREY X148/57
Ep. 3 (Cab) 49 GREEN X118/5 505 YELLOW X105/1
50 GREY X13/30 596 GREEN X149/40
923 BLACK CAN X173/2 Ep.34 597 GREEN X149/83
Ep.3 (Eng.) 928 BLACK CAN X5005/E 598 GREEN X92/1
982 BLACK X175/21 581 GREEN X259/3
45 GREEN X17/9 Ep.35 583 GREEN X149/15
Ep.4 46 GREEN X18/1 599 GREEN X37/1
47 GREEN X19/1 592 GREEN X149/87
42 GREEN X17/7 Ep.37 685 GREEN X252/1
Ep.5 43 GREEN X18/2 686 GREEN X256/1
48 GREEN X19/2 384 BLACK Engine ground M5
922 GREEN CAN X173/1 Ep.38 412 BLACK X252/2
925 GREEN CAN X175/1 413 BLACK X256/2
Ep.7
927 GREEN X5005/D 7 RED Ep.49
R4 - Ep.8 679 YELLOW X150/16
921 RED CAN X173/3 680 YELLOW X150/17
924 RED CAN X175/2 Ep.39 681 YELLOW X150/46
Ep.8
926 RED X5005/C 682 YELLOW X150/47
R4 - Ep.7 683 YELLOW X150/76
65 YELLOW BF3 M3/F12 684 YELLOW X150/77
Ep.11 67 YELLOW X11/3 143 GREY X110/9
68 YELLOW BF3 M2/K2-30 Ep.40 672 GREY X149/24
167 GREEN X25/3 673 GREY X151/24
Ep.18
V2 Ep.19 176 GREY X110/7
168 GREEN X12/2 Ep.41 674 GREY X150/90
80
Ep.19
V2 Ep.18 687 GREY X148/90
178 WHITE Shunt Bar D 355 BLACK X112/5
Ep.20
V3 Ep.21 447 BLACK X131/5
352 BLACK Cab ground M2 Ep.42 448 BLACK X131/7
Ep.21
V3 Ep.20 449 BLACK X131/6
137 GREY X110/1 450 BLACK X131/8
Ep. 22 (Cab) 140 GREY X47/1 6 RED Ep.32
141 GREY X16/10 Ep.43 289 RED X116/1
Ep.22 (Eng.) 5 RED BF1 M1/F52-2 290 RED X116/2
Ep.23 21 GREY X23/9 436 BLACK Engine ground M5
Ep.24 6 RED X4 439 BLACK X208/2
Ep.25 300 BLACK Engine ground 440 BLACK X209/2
Ep.44
Ep.26 11 YELLOW X10 441 BLACK X269/2
556 GREEN X149/21 442 BLACK X212/2
Ep.30 557 GREEN X100/2 444 BLACK X223/S3
558 GREEN X100/5 690 GREY X150/2
559 GREEN X148/48 Ep.45 696 GREY X152/2
Ep.31 560 GREEN X100/1 697 GREY X152/7
561 GREEN X100/4
80-01-M191EN (7/29/2015)
SPECIFICATIONS A35
Splices Splices
Item Wire No. Color Towards Item Wire No. Color Towards
285 GREY X150/18 930 BLACK CAN X263/1
Ep.69
Ep.46 694 GREY X152/3 937 BLACK CAN Ep.64
(Frame)
695 GREY X152/6 949 BLACK CAN Ep.60
98 GREEN X112/17 919 GREEN CAN Ep.61
Ep.47 262 GREY X177/27 Ep.70 955 GREEN CAN X177/39
263 GREY X177/1 956 GREEN CAN X223/L2
7 RED Ep.39 918 RED CAN Ep.62
Ep.49 291 RED X116/3 Ep.71 954 RED CAN X177/40
292 RED X116/4 957 RED CAN X223/M2
179 YELLOW X112/18 942 BLACK CAN X111/7
245 GREEN X213/1 Ep.76 947 BLACK CAN X150/14
Ep.52
247 GREEN X224/A1 948 BLACK CAN
248 GREEN X223/S2 226 BLACK X216/2
264 GREY X177/42 228 BLACK X218/2
265 GREY X177/41 260 BLACK X185/3
Ep.53 Ep.77
283 GREEN X224/G3 261 BLACK X224/K3
284 GREEN X112/16 920 BLACK CAN Ep.60
917 BLACK CAN X148/14 953 BLACK CAN X177/24
920 BLACK CAN Ep.77 946 GREEN CAN X150/44
Ep.60
923 BLACK CAN Ep.86 Ep.78 964 GREEN CAN X242/3
949 BLACK CAN Ep.69 R4 - Ep.79
919 GREEN CAN Ep.70 945 RED CAN X150/43
Ep.61 922 GREEN CAN Ep.85 Ep.79 965 RED CAN X242/4
950 GREEN CAN X148/44 R4 - Ep.78
918 RED CAN Ep.71 921 RED CAN Ep.62
Ep.62 921 RED CAN Ep.84 Ep.84 977 RED CAN X173/3
951 RED CAN X148/43 980 RED CAN X275/3
912 BLACK CAN X150/11 922 GREEN CAN Ep.61
Ep.63 927 BLACK CAN X148/11 Ep.85 978 GREEN CAN X173/1
952 BLACK CAN Ep.64 981 GREEN CAN X275/4
913 BLACK CAN X110/8 923 BLACK CAN Ep.60
Ep.86
Ep.64 937 BLACK CAN Ep.69 979 BLACK CAN X173/2
952 BLACK CAN Ep.63 249 GREEN X150/65
912 BLACK CAN Ep.67 Ep.87 254 GREEN X242/1
80
Ep.66 913 BLACK X110/8 255 GREEN X275/1
916 BLACK CAN Ep.67
353 BLACK Cab ground M2
912 BLACK CAN Ep.66
916 BLACK CAN Ep.66
Ep.67 (Cab)
935 BLACK CAN X13/3
936 BLACK X115/5
942 BLACK CAN X111/7
914 RED CAN X110/11
Ep.67
928 WHITE X263/4
(Frame)
931 RED CAN X148/73
940 RED CAN X111/3
Ep.68 (Cab) 943 RED X115/8
R4 Ep.69
Ep.68
929 BLUE X263/5
(Frame)
Ep.69 (Cab) 944 GREEN X115/9
R4 Ep.68
(7/29/2015) 80-01-M191EN
A36 SPECIFICATIONS
CAN
CAN
Cable Wire No. Color From end To end
Frame CAN OPEN
940 RED CAN X111/3 X150/73
Shielded cable 941 GREEN CAN X111/4 X150/74
942 BLACK CAN X111/7 EP.76
945 RED CAN X150/43 EP.79
Shielded cable 946 GREEN CAN X150/44 EP.78
948 BLACK CAN EP76 -
Frame CAN A
910 RED CAN X150/41 X110/5
952 BLACK CAN EP.63 EP.64
925 RED CAN X150/71 X148/41
927 BLACK CAN EP.63 X148/11
Frame CAN B
914 RED CAN X110/11 EP.67
921 RED CAN EP.84 EP.62
Shielded cable 922 GREEN CAN EP.85 EP.61
977 RED CAN X1733/3 EP.84
918 RED CAN EP.62 EP.71
Shielded cable 919 GREEN CAN EP.61 EP.70
953 BLACK CAN EP.77 X177/24
Shielded cable 954 RED CAN EP.71 X177/40
955 GREEN CAN EP.70 X177/39
80
296 RED X263/2 X148/31

297 BLACK X263/3 X148/8
Shielded cable 928 WHITE X263/4 EP.67
929 BLUE X263/5 EP.68
930 BLACK X263/1 EP.69
Cab CAN A
910 RED CAN X110/5 X115/6
914 RED CAN X110/11 X115/3
933 RED CAN X13/1 X115/6
Cab CAN B
940 RED CAN X111/3 EP.68
80-01-M191EN (7/29/2015)
SPECIFICATIONS B1
ELECTRICAL AND ELECTRONIC SYSTEM OVERVIEW

Hydraulic
distributor
HUSCO
CAN OPEN
ECU
ECU Manimux
Manimux Cluster
Power 2 MVI Transmis-
sion
command
CAN Manitou
«Manimux»
Manitou
ECU
Diagnostic
Manimux
Tool
Power 1
PAD
CAN J 1939
Sits sensor
ECU MMI
Extensometer
Hydraulic Steering mode
JSM
80
RC2-21
Sensors
parking brake
angle sensor
ECU
Transmission
APC 214
ECU
Engine
John Deere
CAN OPEN CAN Manitou CAN J1939

Hydraulic function Transmission function Operator Presence
(02/04/2012) 80-01-M191EN
B2 SPECIFICATIONS
80
80-01-M191EN (02/04/2012)
SPECIFICATIONS C1
MANIMUX CLUSTER INPUTS/OUTPUTS
Key:
SUPPL: Power supply EL: Logic input LSS: Output safety line SP: Power output (On/Off )
EFT: Voltage frequency input EST: Temperature sensor input NC: Not Connected WK: Wake-up
EJ: Gage input GND: Ground SO: Not Applicable
A9
Cluste
X119 / CN900 r
X14 / CN104
X120 / CN901
X13 / CN105
MANIMUX CLUSTER MC4
X119 (CN900) X120 (CN901) X13 (CN105)
PIN PIN PIN PIN

TYPE Designation TYPE Designation TYPE Designation TYPE Designation
No. No. No. No.
1 ALIM Strain gauge 1 power supply (+ input) 1 ALIM Strain gauge 2 power supply (+ input) 1 CAN H CAN Manimux High 21 EL Cab emergency stop push-button
2 EJ Strain gauge 1 (- output) 2 EJ Strain gauge 2 (- output) 2 CAN H 22 GND
3 EJ Strain gauge 1 (+ output) 3 EJ Strain gauge 2 (+ output) 3 CAN GND CAN ground 23 NC
4 ALIM Stress gauge power supply 1 (ground) 4 ALIM Stress gauge power supply 2 (ground) 4 EL Ignition key position 1 24 WK Manimux Power Wake-up
5 EJ Strain gauge 1 temperature sensor (+) 5 EJ Strain gauge 2 temperature sensor 5 EL 25 EL Flashing bicolor anti-theft LED
6 SO SO 6 SO SO 6 SP DPF 2/2 pushbutton LED lighting control 26 EL Flashing bicolor anti-theft LED
7 SO SO 7 SO SO 7 SP 27 EJ Fuel level gage
8 EJ Strain gauge 1 temperature sensor 8 EJ Strain gauge 2 temperature sensor 8 SP Intermittent relay control (1/2) 28 EL Front windscreen wiper V1 intermittent
80
9 SO SO 9 SO SO 9 GND CLUSTER Ground 29 EL External
10 SO SO 10 SO SO 10 ALIM Manimux Cluster power supply (BAT+) 30 EL Ignition key position 3
X14 (CN104) 11 CAN L CAN Manimux Low 31 EL Pressure switch on master cylinder
PIN
TYPE Designation 12 CAN L 32 GND Cluster Ground
No.
1 ALIM Commutator switch power supply (BAT+) 13 CAN GND 33 EST
2 EL Position light 14 NC 34 EL
3 EL Dipped beam headlight 15 NC 35 EL Low brake fluid level
4 EL Headlight 16 SP 36 EL Particle filter switch position 1 deactivated
5 EL Horn 17 EL 37 EFT
6 ALIM Commutator switch power supply (BAT+) 18 EL OVERRIDE switch 38 LSS Output inhibition
7 ALIM Commutator switch power supply (APC) 19 GND 39 EL Door opening contact
8 EL Right indicator light 20 ALIM Manimux Cluster power supply (BAT+) 40 EL Particle filter switch position 2 parked
9 EL Left indicator light
(7/29/2015) 80-01-M191EN
C2 SPECIFICATIONS
Key:
ALIM: Power supply EL: Logic input LSS: Output safety line SP: Power output (On/Off )
EA: Analog input ER: Wake-up input NC: Not Connected SPWM: Proportional power output
EFC: Current frequency input GND: Ground SO: Not Applicable
b
A1
Incorrect connection may destroy
X149 / CN2-P1
the ECU or the frame wiring
MP
MP harness. Green adhesive tape
12
12 indicates correct connection.
X148 / CN1-P1
MANIMUX POWER MP1
X148/CN1-P1 X149/CN2-P1
PIN PIN PIN PIN

No. No. No. No.
1 SP 20 EA R (Reverse) gear box valve position sensor 1 ALIM Brake pedal potentiometer power supply (Opt) 20 ALIM Negative analogue brake pressure switch power supply
Hydraulic oil temperature sensor power supply (Fan

2 ALIM 5V power supply (50 mA): gear box sensor (Forward) (10 mA) 21 EA 2 ALIM 21 ALIM Boom angle power supply
regulation option)
3 ALIM 5V power supply (50 mA): gear box sensor (Reverse) (10 mA) 22 ALIM 3 EL 22 EL Boom shock absorber sensor (30cm for a triplex)
4 EL 23 EL 4 EL 23 SP
5 EL 24 EL 5 EL 24 LSS Output safety line
6 EL NO switch on door 25 EL 6 EA 25 LSS

80
7 EL 26 EL 7 EA 26 CEX
8 GND CAN gage ground 27 EL Seat NO switch 8 EA 27 EL
9 EL 28 GND 9 EA Negative brake pressure switch 28 EL
10 EL 29 EL Down pushbutton on PS09 10 EA 29 EL Braking assistance circuit pressure switch
11 CAN GND CAN A ground 30 EL Reverse gear selection 11 EA Front wheel alignment sensor 30 EL
12 CAN B 31 SP CAN gage power supply 12 GND 31 SP Left headlight
13 CAN B 32 ALIM 5V power supply (50mA): gear box sensor (10mA) 13 GND Front wheel alignment sensor ground 32 GND Rear wheel alignment sensor ground
14 CAN GND CAN B ground 33 GND 14 SP Front left position light 33 EL
15 GND Power supply ground 34 ALIM JSM roller power supply 15 SP Rear left position light + plate light (TUV) 34 EL
16 VBAT Manimux Power 12V battery voltage 35 SP 16 SP Front right position light 35 NC
17 VBAT Manimux Power 12V battery voltage 36 SPWM 17 SP Rear right position light 36 NC
18 GND R (Reverse) gear box position ground sensor 37 SPWM Forward tilt proportional electrovalve 18 ALIM Front wheel alignment sensor power supply 37 EA ANA VBAT 1 input reserve
19 EA Joystick R1 (attachment) 38 SPWM Forward tilting proportional electrovalve 19 ALIM 38 GND
80-01-M191EN (7/29/2015)
SPECIFICATIONS C3
(Continued)
MANIMUX POWER MP1
X148/CN1-P1 X149/CN2-P1
PIN PIN PIN PIN

No. No. No. No.
39 SPWM Lifting proportional electrovalve 65 SP 39 EA 65 SP Right trailer indicator (Option)
40 SPWM Lowering proportional electrovalve 66 SPWM 40 SP Negative brake control 2 66 SP Electrovalve forward tilt command CD-
41 CAN A (H) CAN Manimux high 67 SPWM Digging proportional electrovalve H - Walvoil 41 EA Rear wheel alignment sensor 67 SP Electrovalve forward tilt control CD+
42 CAN A (L) CAN Manimux low 68 SPWM Digging proportional electrovalve H - Walvoil 42 SP Right stoplights 68 SP Left trailer indicator (Option)
43 CAN B (H) CAN Chariot high 69 SPWM Lifting proportional electrovalve H-Walvoil 43 SP Front left indicator light 69 SP
44 CAN B (L) CAN Chariot low 70 SPWM Lowering proportional electrovalve H-Walvoil 44 SP Reverse buzzer + radar option 70 SP
45 GND Power supply ground MP1 71 CAN A (H) 45 SP Instrument panel SNDC panel lighting 71 EA
46 VBAT Manimux Power 12V battery voltage 72 CAN A (L) 46 SP Switch lights for window lifter and cigarette lighter 72 SP Left stoplights
47 VBAT Manimux Power 12V battery voltage 73 CAN B (H) CAN Chariot high 47 GND Brake pedal ground potentiometer 73 SP Rear left hand indicator light
48 GND Boom angle analogue ground sensor 74 CAN B (L) CAN Chariot low 48 SP Front right indicator light 74 SP Reverse light
49 EA Joystick R2 (telescope) 75 GND Power supply ground MP 49 ALIM Rear wheel alignment sensors power supply 75 SP Trailer rear left headlight (Option)
50 EA Boom angle sensor 1 76 VBAT Manimux Power 12V battery voltage 50 ALIM Telescope sensor power supply 30cm for Triplex 76 SP Trailer rear right headlight (Option)
51 EA 77 VBAT Manimux Power 12V battery voltage 51 ALIM 77 SP Telescope head electrovalve
52 EFC 78 GND Ground gear box F1 52 GND 78 SP Rear right hand indicator light
53 EL 79 EA F (Forward) gear box valve position sensor 53 SP Cab lighting 79 SP Rear fog light
54 EL 80 EA Boom angle sensor 2 54 SP 80 ALIM
55 EL Steering assistance pressure switch (for TUV) 81 EA Hydraulic oil temperature sensor (Option for fan regulation) 55 GND 81 EL NC seat switch
56 EL Joystick BP1 82 GND JSM roller ground + contact 56 CEX_4 82 SP
80
57 EL Telescope working light switch (for TUV) 83 EL NO boom retraction switch 57 EL 83 SP Negative brake control 1
58 EL UP pushbutton 84 EL NC boom retraction switch 58 GND Safety valve electrovalve ground 84 SP Front working lights control relay
59 EL Forward gear selection (Forward) 85 EL Joystick R1 + direction 59 SP 85 CEX_1
60 EL Hydraulic clogging filter contact 86 EL Joystick R1 - direction 60 SP Right dipped beam headlight 86 CEX_3
61 SP VS electrovalve 87 EL Joystick R2 + direction 61 SP Right headlight 87 SP Compensation insulation
62 SP 88 EL Joystick R2 - direction 62 SP Rotating beacon light 88 EL
63 SP 89 EL Joystick BP2 63 SP Left dipped beam headlight 89 SP
64 SP Trailer stoplight (Opt) 90 ER Power Wake-Up 64 EL 90 SP Horn
(7/29/2015) 80-01-M191EN
C4 SPECIFICATIONS
Key:
ALIM: Power supply EL: Logic input LSS: Output safety line SP: Power output (On/Off )
EA: Analog input ER: Wake-up input NC: Not Connected SPWM: Proportional power output
EFC: Current frequency input GND: Ground SO: Not Applicable
A2
X151 / CN2-P2
b Incorrect connection may destroy
the ECU or the frame wiring
MP
MP
harness. Green adhesive tape
22
22
indicates correct connection.
X150 / CN1-P2
MANIMUX POWER MP2
X150/CN1-P2 X151/CN2-P2
PIN PIN PIN PIN

No. No. No. No.
1 SP Wheel alignment electrovalve validation relay (Option) 21 EA 1 ALIM 21 ALIM
2 ALIM BMEP 5V power supply 22 ALIM 2 ALIM 22 EL
3 ALIM 23 EL 3 EL 23 SP
4 EL 24 EL 4 EL 24 LSS Output safety line
5 EL 25 EL 5 EL 25 LSS
6 EL 26 EL 6 EA 26 CEX_2
7 EL 27 EL 7 EA 27 EL
80
8 GND Gear box position Ground Sensor 28 GND 8 EA 28 EL
9 EL 29 EL 9 EA 29 EL
10 EL 30 EL 10 EA 30 EL
11 CAN GND CAN A Ground (Manimux) 31 SP 11 EA 31 SP
12 CAN B 32 ALIM 12 GND HUSCO rear attachment electrovalve section 5 direction 1 32 GND
13 CAN B 33 GND 13 GND HUSCO rear attachment electrovalve section 5 direction 2 33 EL
14 CAN GND CAN B Ground (Open) 34 ALIM Manual accelerator power supply (Option) 14 SP Pilot electrovalve EV2A (Option) 34 EL
15 GND Power supply ground 35 SP 15 SP 35 NC
16 VBAT Manimux Power 12V battery voltage 36 SPWM Fan speed regulator electrovalve L 16 SP 36 NC
17 VBAT Manimux Power 12V battery voltage 37 SPWM Proportional auxiliary electrovalve direction 1 L 17 SP 37 EA
18 GND BMEP ground 38 SPWM Proportional auxiliary electrovalve direction 2 L 18 ALIM 38 GND
19 EA XL1 (BMEP) joystick 39 SPWM Telescope proportional electrovalve output L 19 ALIM 39 EA
20 EA 40 SPWM Telescope proportional electrovalve retracted L 20 ALIM 40 SP
80-01-M191EN (7/29/2015)
SPECIFICATIONS C5
(Continued)
MANIMUX POWER MP2
X150/CN1-P2 X151/CN2-P2
PIN PIN PIN PIN

No. No. No. No.
41 CAN A (H) CAN Manimux High 66 SPWM Fan speed regulator electrovalve H (Option) 41 EA 66 SP
42 CAN A (L) CAN Manimux Low 67 SPWM Proportional auxiliary electrovalve direction 1 H 42 SP 67 SP Telescope suspension activation electrovalve 2 (Option)
43 CAN B (H) CAN OPEN High 68 SPWM Proportional auxiliary electrovalve direction 2 H 43 SP 68 SP
44 CAN B (L) CAN OPEN High 69 SPWM Telescope proportional electrovalve output H 44 SP 69 SP
45 GND Power supply ground 70 SPWM Telescope proportional electrovalve retracted H 45 SP 70 SP
46 VBAT Manimux Power 12V battery voltage 71 CAN A (H) CAN Manimux High 46 SP 71 EA
47 VBAT Manimux Power 12V battery voltage 72 CAN A (L) CAN Manimux Low 47 GND 72 SP HUSCO rear attachment electrovalve section 5 direction 1
48 GND 73 CAN B (H) CAN Open High 48 SP Pilot electrovalve EV3A (Option) 73 SP HUSCO rear attachment electrovalve (Option)
49 EA XT1 (BMEP) joystick 74 CAN B (L) CAN Open Low 49 ALIM 74 SP HUSCO rear attachment electrovalve section 5 direction 2
50 EA XL2 BMEP joystick redundant signal 75 GND Power supply ground 50 ALIM 75 SP
51 EA Manual accelerator 76 VBAT Manimux Power 12V battery voltage 51 ALIM 76 SP
52 EFC 77 VBAT Manimux Power 12V battery voltage 52 GND 77 SP Pilot electrovalve EV2B (Option)
53 EL 78 GND Manual ground accelerator (Option) 53 SP 78 SP
54 EL IHM tipper access at front / rear (Option) 79 EA Gear box valve position sensor F2 54 SP 79 SP Pilot electrovalve EV3B (Option)
55 EL 80 EA Joystick XT2 (BMEP redundant signal) 55 GND 80 ALIM
56 EL 81 EA 56 CEX_4 81 EL
57 EL 82 GND 57 EL 82 SP
58 EL 83 EL 58 GND 83 SP
59 EL 84 EL 59 SP 84 SP
80
60 EL 85 EL Boom suspension pressure switch 1 (Option) 60 SP 85 CEX_1
61 SP 86 EL 61 SP 86 CEX_3
62 SP 87 EL 62 SP 87 SP
63 SP Fan electrovalve anti-clockwise direction with reversal option 88 EL 63 SP 88 EL
64 SP 89 EL 64 EL 89 SP
Control block power supply

65 SP 90 ER Power Wake-Up 65 SP Telescope suspension activation electrovalve 1 (Option) 90 SP
Wheel alignment module power supply
(7/29/2015) 80-01-M191EN
C6 SPECIFICATIONS
APC 214 E.C.U. RC2-2/21 (WITH CAN)
A10 A14
A B C D E F G H J K L M N P R S
1 1 41
27 28 52
2 2
3 3
X177 14
1 2 3
X224 X223
APC 214 ECU RC2-2/21 (with CAN)

Designation ECU TYPE Connector PIN No. WIRE No. Function on truck Comments Designation ECU TYPE Connector PIN No. WIRE No. Function on truck Comments
ANO4+ X223 L1 243 Analogue output 4 + Alim X177 01 531 Supply for proportional and on/off outputs
CANL X223 L2 956 CAN Low ECU RC2-2/21 ground

GND X177 02 533
CANH X223 M2 957 CAN High
RXD X223 N2 258 RS 232 RXD

X177 24 DRAIN CAN ground and RX/TX RS232 CAN drain wire
ANI5 X223 P1 227 Resistive input 0 - 5 Kohm
TXD X223 P2 259 RS 232 TXD / Speed out
Battery plus permanent X177 27 532 Supply for proportional and on/off outputs
PPWR2 X223 S2 248
VFSGND X223 S3 444 Ground power X177 28 534 RC2-2/21 ground
PPWR1 X224 A1 247 Battery plus permanent
GND X224 A3 437 Battery ground

X177 31 527 Control pump proportional output
VFSO+ X224 B1 233 Analogue output 0 +
SS0+ X224 B3 229 Speed sensor input 0+

X177 39 310 CAN H CAN L
VFS0- X224 C1 234 Analog output 0 -
Resistive input 0 - 5K ohm X177 40 309 CAN H CAN L

ANI7 X224 C2 225
80
SS0- X224 C3 232 Ground speed 0 X177 41 529 RC2-2/21 microcontroller power supply
VFS1+ X224 D1 237 Analogue output 1 + RC2-2/21 microcontroller power supply

X177 42 530
DIGIN2 X224 D2 443 Discrete high side input
SS1+ X224 D3 231 Speed sensor input 1 +

X177 50 525 RxD RS 232
VFS1+ X224 E1 238 Analog output 1 -
X177 51 526 TxD RS 232
DO1 X224 E2 242 Discrete high side output
SS1 X224 E3 232 Ground speed 1
VFS2+ X224 F1 239 Analogue output 2 +
DO2 X224 F2 244 Discrete high side output
VFS2- X224 G1 240 Analog output 2 -
PON X224 G3 283 Ploadon
VFS3+ X224 H1 235 Analogue output 3 + Key:

VFS3- X224 J1 236 Analog output 3 -
E.C.U.: Electronic Control Unit
DO0 X224 K1 241 Discrete high side output
NC: Not Connected
NC X224 K2 225 Not connected
SGND X224 K3 261 Ground signal
80-01-M191EN (7/29/2015)
SPECIFICATIONS D1
DATA SHEETS FOR ELECTRICAL COMPONENTS
Item
Designation Pages
Ref.
ANTI-THEFT OUTPUT D3
A11 JOYSTICK BMEP D3
A12 JOYSTICK JSM D4
B1 REVERSING BUZZER D5
B2 HORN D5
B7 HYDRAULIC FILTER PRESSURE SWITCH D6
B8 MASTER CYLINDER PRESSURE SWITCH D6
B9 + B10 WHEEL ALIGNMENT SENSOR D7
B11 + B12 + B73 FORWARD/REVERSE GEAR SENSOR ON BV D7
B17 ASSIST BRAKE CIRCUIT PRESSURE SWITCH D8
B23 BOOM ANGLE SENSOR sensor D9
B724 GEAR BOX OIL TEMPERATURE SENSOR D10
B29 ON/OFF NEGATIVE BRAKE PRESSURE SWITCH D11
B46 AIR-CONDITIONING HIGH PRESSURE SENSOR D11
B47 BRAKE PEDAL ANGLE SENSOR D12
B48 ACCELERATOR PEDAL ANGLE SENSOR D12
B49 MANUAL ACCELERATOR SENSOR D13
B50 STRAIN GAGE D13
B69 GEAR BOX OIL PRESSURE SENSOR D14
B71 + B72 SPEED SENSORS D14
B74 RADIATOR MINIMUM WATER LEVEL SENSOR D15
B78 HYDRAULIC OIL TEMPERATURE SENSOR D15
B5205 + B5206 AIR TEMPERATURE SENSORS D16
80
B5207 EGR TEMPERATURE SENSORS D17
B5208 + B5209 COOLING LIQUID AND FUEL TEMPERATURE SENSORS D18
E15 ROTATING BEACON LIGHT D19
R2 FUEL LEVEL GAGE D19
S2 STARTER IGNITION SWITCH D20
S4 WIPER COMMUTATOR SWITCH D20
S5 LIGHT COMMUTATOR SWITCH D21
S7 CIGARETTE LIGHTER D21
S9 NC DOOR OPENING SWITCH D22
S10 NO DOOR OPENING SWITCH D22
S11 BRAKE FLUID LEVEL SWITCH D23
S34 BOOM RETRACTION SWITCH D23
S50 EMERGENCY STOP BUTTON D24
Y9 MOVEMENT SAFETY EV D24
(24/04/2013) 80-01-M191EN
D2 SPECIFICATIONS
Item
Designation Pages
Ref.
Y48 TO Y53 + Y56 HYDRAULIC ELECTROVALVE ON GEARBOX D25
Y57 to Y60 AUTOMATIC WHEEL ALIGNMENT EV D26
Y70 to Y79 DISTRIBUTOR PROPORTIONAL EV D27
80
80-01-M191EN (24/04/2013)
SPECIFICATIONS D3
ANTI-THEFT OUTPUT
PIN Function
1 Power supply + Battery
2 Power Supply + Post contact
3 Plug
4 Manimux info Power Supply 12 11 10 9 8 7 6 4 5 3 2 1
6
5 5 Starter solenoid inlet
4 7
8 6 Emergency stop outlet
3
9 Engine electrovalve relay
2 7
10 inlet
1
11
12 8 Starter outlet
Diagram
9 Anti-theft/Cluster info
10 LED Cluster Inlet/Outlet
11 LED Cluster Inlet/Outlet
12 Cab Ground M1
Corresponding connector
PIN Minimum Typical Maximum

Manimux current 4 mA 6 mA /
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
A11 JOYSTICK BMEP
PIN Function 1
1 Signal 2 axe X
AXE Y
2 X sensors power supply
80
8
1 3 X sensors ground 2
7
2 4 Signal 1 axe X 1
6
3 5
4 8 5 Signal 1 axe Y 4
7
3
AXE X
6 6 Y sensors ground 2
5
7 Y sensors power supply 2
Diagram
8 Signal 2 axe Y

Supply voltage 4,5 V 5V 5,5 V
Supply current / 2 x 8 mA /
Outlet voltage 0,5 V 2,50 V 4,5 V
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(24/04/2013) 80-01-M191EN
D4 SPECIFICATIONS
A12 JOYSTICK JSM

(Joystick Switch and Move)
R
PIN Function
N
1 Power supply (+5V)
F
R1 2 Roller 1 direction A (+)
12
11
3 Roller 1 direction B (-)
R2
4 Roller 2 direction A (+)
UP DOWN
6
5 5 Roller 2 direction B (-)
8
4 7
1
3 8 6 Signal Roller 1
9
7
FNR 2
DOWN 10 7 Signal Roller 2
1
5
11
D+ D-
BP2 12 8 Controlleur ground
4
R2
UP
Telescope head electrovalve
6
BP1 9
button
3
D+ D-
R1
2
10 Option
BP2
10
11 Forward gear
9
12 Reverse gear
BP1
PIN Function
2
1 1 Speed Up
1
2
2 Speed Down Diagram
Correspondent connectors
12 pins connectors PIN Minimum Typical Maximum

Current in potentiometer under 5 V ± 10% 1 mA 2 mA
Supply voltage 1 5V
6-7 0.5 V 2.5 V 4.5 V
Outlet voltage
2-3-4-5 0V 12 V
Note :
Rollers 1 or 2 direction (+) or (-) 0 V = neutral rollers
12 V = direction validations (+) or (-)
2 pins connecteurs PIN BP (+ / -) appuyés BP (+ / -) relâchés

80
1 (+) 0V 12 V
Outlet voltage
2 (-) 0V 12 V
Note : ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
80-01-M191EN (24/04/2013)
SPECIFICATIONS D5
B1 REVERSING BUZZER
PIN Function 1 2
1 1 Buzzer power supply
2 2 Rear cab ground
Diagram

Resistance (10%) 19,5 Ω 21,7 Ω
Average current 0,60 A 0,75 A
Voltage 12 V
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
B2 HORN
PIN Function
1 Buzzer power supply
80
1
Diagram
Typique
Supply voltage 12 V
Resistance 2,17 Ω
Consumption 6,00 A
Nominal frequency 500 ± 20 Hz
Sound level 107 dB(A) / 13V
Note :
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(24/04/2013) 80-01-M191EN
D6 SPECIFICATIONS
B7 HYDRAULIC FILTER PRESSURE SWITCH
PIN Function 1 2
1 Oil pressure info

1
2 2 Rear cab ground
Corresponding connector P
Diagram
Comments:
Type 1 negative logic input (ELN1)
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
B8 Master cylinder
MASTER CYLINDERpressure switch
PRESSURE SWITCH
PIN Function
1 2
1 Pressure information
2
80
1 2 Cab Ground M1
P
Diagram

Manimux current 1 4 mA 6 mA /
Voltage threshold U < 2V = 0 U > 6,5V = 1 Umax = 16V
Inlet type Type 1 negative logic inlet (ELN1)
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
80-01-M191EN (24/04/2013)
SPECIFICATIONS D7
B9 + B10 WHEEL ALIGNMENT SENSOR
PIN Function
A Ground
A
B Signal _
C +
B
C Power supply
B A C
Diagram
PIN Typical
Supply voltage B 12 V
Direct current A 10 mA
Outlet logic Switch closed = wheels aligned
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
B11 + B12 + B73 FORWARD/REVERSE GEAR SENSOR ON BV

PIN Function
A Ground
B
B 5V Power supply
B Reverse gear or forward C
80
A
C C gear analogue pressure
signal A
Diagram

Supply voltage / 5V /
Outlet voltage 0,25 V / 4,75 V
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(24/04/2013) 80-01-M191EN
D8 SPECIFICATIONS
B17 ASSIST BRAKE CIRCUIT PRESSURE SWITCH
PIN Function
1 2
1 1 MP1 power supply
2 2 MP1 signal
Diagram
Typical
Supply voltage 12 V
Consumption 6 mA
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
80
80-01-M191EN (24/04/2013)
SPECIFICATIONS D9
B23 BOOM ANGLE SENSOR sensor
PIN Function
1 Ground
2 12 V Power supply
Track 1 angle signal (0,5 to

3
6 4,5 V)
5
4 2 3 1 5 6 4
1
4 Ground
2 + S 0 + S 0
3 5 12 V Power supply
Track 2 angle signal (0,5 to

6
4,5 V)
Diagram
Typical
Supply voltage 12 V
Direct current 10 mA
Outlet voltage See notes and diagrams
Load resistance 20 kΩ
Angular range 0° - 90°

Note :
Adjustment of the angle sensor and calibration (mini angle, max angle) are provided on each machine to 0 km.
Both procedures are detailed in the following chapter:
e Group 80 - Electrical control and adjustment

Voltage (V)
S1 S2 Centring of adjustment range
5V
4,5 V
80
S1
S2
0,5 V
-45° 0° 45°
Potentiometer angle (°)
Representation of a potentiometer track (the other track is of the same

value but reversed).
 Black, the operating range of the potentiometer.
 Red, range and setting values.
 represents the angle of the truck.
Adjusting the angle sensor is detailed in the following chapter:
e Group 80 - Electrical control and adjustment
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(24/04/2013) 80-01-M191EN
D10 SPECIFICATIONS
B724 GEAR BOX OIL TEMPERATURE SENSOR
PIN Function
1 2
1 Signal info
2 Signal ground
T
Diagram

APC 214 current 4 mA 6 mA /
Notes :
Normal operating temperature is between 70 and 120 °C inclusive
80
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
80-01-M191EN (24/04/2013)
SPECIFICATIONS D11
B29 ON/OFF NEGATIVE BRAKE PRESSURE SWITCH
PIN Function 1 2
1 1 MP1 power supply
2 2 MP1 signal
Diagram

Supply voltage 12 V
Supply current 6 mA
Intlet logic
Type of intlet Analogic input battery Type 2 (EAB2)
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
B46 AIR-CONDITIONING HIGH PRESSURE SENSOR
PIN Function 2 1
1 1 Supply
80
2 Info
HP
Diagram
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(24/04/2013) 80-01-M191EN
D12 SPECIFICATIONS
B47 BRAKE PEDAL ANGLE SENSOR
PIN Function
1 Ground 1
2 Power supply 2
3
2
1 3
3 Analogue signal
Diagram

Supply voltage 4.5 V 5V 5.5 V
Supply current / 8 mA /
Outlet voltage 0,5 V 2,5 V 4,5 V
Load resistance 20 000 Ω / /
Note :
- Each machine should be calibrated (min. angle, max. angle) at km 0.
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
B48 ACCELERATOR PEDAL ANGLE SENSOR
PIN Function 1 Red +

1 Signal 1 power supply +
4 Green S
2 Signal 1 ground
-
3 Signal 2 info 2 Black -
80
1
3 4 4 Signal 1 info
6
6 Blue
5 Signal 2 ground +
3
6 Signal 2 power supply White
IVS
5
Yellow -
Diagram

Supply voltage 1-6 5V
Outlet voltage 3-4 0,5 V 2,5 V 4,5 V
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
80-01-M191EN (24/04/2013)
SPECIFICATIONS D13
B49 MANUAL ACCELERATOR SENSOR
PIN Function
3 Analogue signal
1 5 Ground + S 0
3 4
6
6 3 5 1 2 4
6 Power supply
Diagram

Supply voltage 6 5V
Analogue signal 3 0,5 V 4,5 V
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
B50 STRAIN GAGE
PIN Function
4
3
5 1 Shielding
2 R120
1
2 Power supply
CAN H
CAN L
Black
Red
80
3 Ground
4 CAN_H
5 CAN_L
Corresponding connector 1 5 4 2 3
Diagram
Typical
Supply voltage 12 V
Consumption 150 mA
Comments:
- CAN integrated terminal resistance 120 Ω.
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(24/04/2013) 80-01-M191EN
D14 SPECIFICATIONS
B69 GEAR BOX OIL PRESSURE SENSOR
PIN Function
1 2
1 Signal
1
2 2 12V Post contact supply
Diagram

Supply voltage 1 /
Post contact voltage U<V=0 U >V = 1 Umax = V
Inlet type
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
B71 + B72 SPEED SENSORS
PIN Function
1 Post contact signal info

1
c
80
2 2 Ground
2 1
Diagram

Supply voltage / 12 V /
Average current / 10,5 mA /
Low level current / 7 mA /
High level current / 14 mA /
Teeth frequency 0 Hz / 25000 Hz
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
80-01-M191EN (24/04/2013)
SPECIFICATIONS D15
B74 RADIATOR MINIMUM WATER LEVEL SENSOR
PIN Function
1 2
1 Engine signal computer
1
2 2 Engine ground
N
Diagram

Current / / 0,5 A
Power / / 10 W
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
B78 HYDRAULIC OIL TEMPERATURE SENSOR
PIN Function 1 2
1 Signal
2
1
80
2 MP1 power supply
T
Diagram

Supply voltage 1 12 V /
T°: +60°C = 140,30 Ω ±5,8
T°: +90°C = 53,60 Ω ±1,4
Resistance
T°: +100°C = 40,10 Ω ±0,8
T°: +120°C = 23,40 Ω ±0,7
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(24/04/2013) 80-01-M191EN
D16 SPECIFICATIONS
B5205 + B5206 AIR TEMPERATURE SENSORS
PIN Function 2
1 T° signal
T°
2 Return signal
1
Diagram

Supply voltage 5V
10000
9500
9000
8500
8000 T° T° RESISTANCE
7500 (°C) (°F) (OHMS)
0 32 9795
7000
5 41 7616
6500 10 50 5970
15 59 4712
6000
Resistance (ohms)
20 68 3747
5500 25 77 3000
30 86 2417
5000 35 95 1959
4500 40 104 1598
80
45 113 1311
4000 50 122 1081
3500 55 131 895.9
60 140 746.4
3000 65 149 624.9
2500 70 158 525.6
75 167 444.4
2000 80 176 377.4
1500 85 185 321.7
90 194 275.3
1000 95 203 236.6
500 100 212 204.0
0
0 10 20 30 40 50 60 70 80 90 100
Température (°C)
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
80-01-M191EN (24/04/2013)
SPECIFICATIONS D17
B5207 EGR TEMPERATURE SENSORS
PIN Function
2
1 T° signal
2 Return signal T°
Diagram

Supply voltage
T° T° RESISTANCE
(°C) (°F) (OHMS)
40 104 26065
28000 45 113 21358
26000 50 122 17599
55 131 14579
24000 60 140 12140
22000 65 149 10159
70 158 8541
20000 75 167 7214
Resistance (ohms)
80 176 6120
18000
85 185 5213
16000 90 194 4459
95 203 3829
14000
80
100 212 3300
12000 105 221 2854
110 230 2478
10000
115 239 2158
8000 120 248 1886
125 257 1653
6000
130 266 1453
4000 135 275 1281
140 284 1133
2000
145 293 1004
0 150 302 892.8
40 50 60 70 80 90 100 110 120 130 140 150
Temperature (°C)
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(24/04/2013) 80-01-M191EN
D18 SPECIFICATIONS
B5208 + B5209 COOLING LIQUID AND FUEL TEMPERATURE SENSORS
PIN Function
2
1 T° signal
2 Return signal T°
Diagram

Supply voltage
9500
9000
8500
T° T° RESISTANCE
8000 (°C) (°F) (OHMS)
7500 0 32 9399
5 41 7263
7000 10 50 5658
6500 15 59 4441
20 68 3511
6000 25 77 2795
5500 30 86 2240
35 95 1806
5000 40 104 1465
Resistance (ohms)
4500 45 113 1195

80
50 122 980.3
4000 55 131 808.8
3500 60 140 670.9
65 149 559.4
3000 70 158 468.7
75 167 394.6
2500
80 176 333.8
2000 85 185 283.5
90 194 241.8
1500
95 203 207.1
1000 100 212 178.0
500
0
0 10 20 30 40 50 60 70 80 90 100
Temperature (°C)
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
80-01-M191EN (24/04/2013)
SPECIFICATIONS D19
E15 ROTATING BEACON LIGHT
PIN Function
1 Power supply
2
2 Ground
1
M
Diagram
Typical
Voltage 12 V
Resistance (10%) 2,82 Ω
Current 4,62 A
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
R2 FUEL LEVEL GAGE
PIN Function 1
1 Fuel level info
80
N
Diagram
PIN Typical
Supply voltage 1 12 V
Empty tank resistance 1 345 Ω
Full tank resistance 1 2Ω
Inlet type Analogue inlet
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(24/04/2013) 80-01-M191EN
D20 SPECIFICATIONS
S2 STARTER IGNITION SWITCH
PIN Function
1 + Battery
2 + Battery
4 3 Un used
2 1
3 4 Shunt preload
OP
5 + After contact (+APC) 30 30 17 17 50a 19 19 54 15 58
1 2 3 4 7 8 9 5 6 10
6 + After contact (+APC)

5 7 Starter
6
7 8 Shunt preheating
8 Diagram
9 9 Preheating control relay
10
10 Un used
POS
Note : PIN
ITIO
N O P Maxi - 12 V
Voltage drop : 300 mV 7 (50a) x 18 A / 1min
8 (19) x x 70 A / 3.5min
9 (19) x x 70 A / 3.5min
5 (54) x x x 65 A / ∞
6 (15) x x x 65 A / ∞
10 (58) x 8A/∞
x -> PIN = 12 V
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
S4 WIPER COMMUTATOR SWITCH
PIN Function
F
0
Rear windscreen wiper and

0
1
2
1
windscreen washer power supply 0
2
2 Rear screen wiper control
1
80
1 3 Front windscreen wiper power supply

2
3 4 Rear screen washer
7 5 Front screen washer supply
4 8
1
5 6 9 6 Front screen washer control 0
9
7 Front screen wiper speed 1 8
7
8 Front screen wiper speed 2 6
5
9 Intermittent 4
1
1 Rear screen wiper parking 2
2 2 Front windscreen wiper parking 1
Corresponding connector Diagram
Typical
Voltage 12 V
Consumption As per outputs
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
80-01-M191EN (24/04/2013)
SPECIFICATIONS D21
S5 LIGHT COMMUTATOR
COMMUTATOR SWITCH
SWITCH
PIN Function 2
4
Light power
1 3
supply
0
9
Dipped beam
1 2 8
headlights 57/58 56a 56b 54s 54d 49
2 6
0 1 2 L 0 R
3 Headlight
3 5
signal
7 7
4 8
5 6 4 Main beam headlights 31 1
9 30 L
5 Horn
6 Horn power supply
Indicator lights Diagram
7
power supply
Right-hand
8
indicator light
Left-hand
9
indicator light
PIN Min Typical Max

Voltage 12 V 24 V
Consumption As per outputs
Note :
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
S7 CIGARETTE LIGHTER
PIN Function
1 Power supply
1 1 2 3
2
80
2 Ground
3 Rear lighting
Diagram
Minimum Typical Max

Voltage 10,5 V 12 V 15 V
Consumption 6A 10 A
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(24/04/2013) 80-01-M191EN
D22 SPECIFICATIONS
S9 NC DOOR OPENING SWITCH
PIN Function
1 2
1 Cluster alert info
2 +12V Power supply

S9
Diagram

Manimux Voltage U < 2V = 0 U > 6,5V = 1 Umax = 16V
Inlet type Type 1 positive logic inlet (ELP1)
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
S10 NO DOOR OPENING SWITCH
PIN Function 1 2
1 Driver presence info

80
2 Cab Ground M2
S10
Diagram

Voltage threshold U < 2V = 0 U > 6,5V = 1 Umax = 16V
Inlet type Type 1 negative logic inlet (ELN1)
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
80-01-M191EN (24/04/2013)
SPECIFICATIONS D23
S11 BRAKE FLUID LEVEL SWITCH
PIN Function A
1 Module A1 info (dashboard)
2 Cab Front Ground

N
Diagram
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
S34 BOOM RETRACTION SWITCH
PIN Function
1 NO Switch 1 4 3 2
2 NC Switch
1
4
80
2 3 M3 Chassis Ground
3
4 M3 Chassis Ground
Diagram

Supply current 4 mA 6 mA /
Note :
When the boom is retracted, the NO switch is closed and the NC switch is open.
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(24/04/2013) 80-01-M191EN
D24 SPECIFICATIONS
S50 EMERGENCY STOP BUTTON

PIN Function
1 Power supply Battery +

6
DEM
EVM
SPU
2 Engine EV power supply
5
4 Power supply + after
1 3
ignition starting
2 1 2 1 2 1 2
3
4 Starter relay output
5 Engine EV output 3 4 2 5 1 6
6 SPU Power Supply
Corresponding connector Diagram
Comments:
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
Y9 MOVEMENT SAFETY EV
PIN Function
1 1 Signal
2 2 Ground
80
2 1
Diagram

Supply voltage 12 V
Current 0A 1,5 A 1,4 A
Resistance 20 Ω
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
80-01-M191EN (24/04/2013)
SPECIFICATIONS D25
Y48 TO Y53 + Y56 HYDRAULIC ELECTROVALVE ON GEARBOX
PIN Function
1 2
1 1 APC- A1 power supply
2 2 Ground
Diagram

Supply voltage 1 12V
Resistance 7,25 Ω
Supply current 0 mA 900 mA
80
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(24/04/2013) 80-01-M191EN
D26 SPECIFICATIONS
Y57 to Y60 AUTOMATIC WHEEL ALIGNMENT EV
PIN Function
1 2
1 1 MP2 - A1 power supply
2 2 Ground
Diagram

Supply voltage 1 12V
Power 38 W
Resistance 3,79 Ω
Manimux current 3,16 A
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
80
80-01-M191EN (24/04/2013)
SPECIFICATIONS D27
Y70 to Y79 DISTRIBUTOR PROPORTIONAL EV
PIN Function
1 1 Signal
2
2 Ground
2 1
Diagram

Supply voltage 12 V
Current 0A 1,5 A 1,4 A
Résistance 5,8 Ω
80
Notes: ____________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
(24/04/2013) 80-01-M191EN
D28 SPECIFICATIONS
80
80-01-M191EN (24/04/2013)
ELECTRICAL SCHEMATIC DIAGRAMS
pages
EXAMPLE OF CODES ON ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

CABLE IDENTIFICATION ON A WIRING HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
POSITION OF CONNECTORS BY DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ELECTRICAL DIAGRAMS PER FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
– 1 - START-UP / CUSTOMER DIGICODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
– 2 – CAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
– 3 – TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
– 4 – HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
– 5 – SENSORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
– 6 - ENGINE SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
– 7 – LIGHTING / SIGNALING / HEATING / VENTILATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
– 8 – AIR CONDITIONING OPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
80
– 9 – CAB OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
– 10 – HYDRAULIC OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
(7/29/2015) 80-02-M191EN
2 ELECTRICAL SCHEMATIC DIAGRAMS
EXAMPLE OF CODES ON ELECTRICAL DIAGRAMS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
V
M -M
Ca - M2
Ch
S2
Ba
ot 3
b
as
1
t
-M
1
2
III II I O P
A 4
30 30 17 17 50a 19 19 54 15 58
2 3 4
7
3 X1 1 7 8 9 5 6 10 X2
769
669
444
719
713
705
+ APC 6 X151 5
71 739
X150
BF1 / M1 02
Version H
238
F3 8 3
CN2-P2
11 237 40
421 2
K21
C F4 15
13 7 2
269 EP6 236 09
12 169 1
8
30
87
5 666
12 11 4 235 25
72 169 X162 Y40
85
86
421
234 55 420
4
5 369
16 A2 Version Standard
F5 6 1 233 10
9 421 2
X201 X116 MP 22
555 69
420 1
CN1-P2
BF2 / M3
CAN A H
CAN A L Y16
E F3 469
X161
EP7
719
71 72 10
15
14
666
412
369
2
G 12 11 41 42
13 412
420 1
69
58
569 EP12
69
CN1-P1
Masse CAN A
CAN A H
CAN A L
Sch.3
59
X161 Y15
77
91
90 76
89 47 X38-7 X168
EP5 M1
Sch. 8 Sch. 5 9 X76B
88 46
I
17
87 17 9
X166A X166B
R 16
86
S25 N
12 183 30 P
F
11 182 59
A1 B06
8 82
179
JSM 1 34 MP 12
172
K 7 178 49
X149
5 176 88 58
440 440
80
B16
-
4 175 87
CN2-P1
Option ETDF Version EP/RC

+
6 177 19
B15 3 174 86 58
449 2 Y28
-
EP68
16
+
2 173 85 1
10 232 89
M S16 X160
A12 S15 9 180 56
X67 X148
Example of marking on cables and components on an electrical diagram
Key:
1 - Marking grid
2 - + Permanent 10 - Electrical component name
3 - + After ignition 11 - Splice
4 - Grounds 12 - Version choice
5 - Wire N° 13 - Other diagram reference
6 - Electrical connector 14 - CAN
7 - Electrical connector name 15 - CAN Shielding
8 - Electrical connector PIN N° 16 - Option
9 - Electrical component
80-02-M191EN (7/29/2015)
ELECTRICAL SCHEMATIC DIAGRAMS 3
CABLE IDENTIFICATION ON A WIRING HARNESS

The electrical harnesses installed on the truck are composed of connectors.
In order to identify the connectors and their wires, each wire carried a marking.
X32/88/X64
Joins
Wire N° End points X64
X32 / 88 / X64 X32 / 88 / X64
X32
80
(7/29/2015) 80-02-M191EN
POSITION OF CONNECTORS BY DIAGRAM

Item Diag. 1 Diag. 2 Diag. 3 Diag. 4 Diag. 5 Diag. 6 Diag. 7 Diag. 8 Diag. 9 Diag. 10
A5501 √ √
A5502 √ √
B5100 √
B5101 √
B5102 √
B5104 √
B5105 √
B5107 √
B5109 √
B5204 √
B5205 √
B5206 √
B5207 √
B5208 √
B5209 √
B5301 √
B5302 √
B5500 √
B5600 √
R5602 √
S6 √
S17 √
S18 √ √
S19 √
S35 √ √
S36 √
S37 √
S38 √ √
S39 √
S40 √
S41 √
S42 √
80
S43 √
X1 √
X2 √
X4 √
X6 √
X9 √ √
X10 √ √
X11 √
X12 √
X13 √ √ √ √ √
X14 √
X15 √ √ √
X16 √ √ √
X17 √ √
X18 √
X19 √
X21 √ √
X22 √
X23 √ √ √
X25 √
80-02-M191EN (7/29/2015)
X26 √
X27 √
X28 √
X29 √ √
X30 √
X31 √
X32 √
X33 √
X34 √
X35 √
X36 √
X37 √
X38 √ √
X40 √
X43 √
X45 √ √
X46 √
X47 √
X48 √
X49 √
X50 √
X52 √
X55 √ √
X56 √ √
X59 √ √
X63 √
X64 √
X65 √ √
X66 √ √
X67 √ √ √
X68 √ √
X69 √
X70 √ √
X73 √ √
80
X74 √ √
X75 √
X89 √
X90 √
X91 √
X92 √ √
X93 √
X94 √
X95 √
X97 √
X98 √
X99 √
X100 √ √
X101 √
X102 √
X103 √
X104 √
X105 √
X106 √
X107 √
X108 √
(7/29/2015) 80-02-M191EN
X110 √ √ √ √
X111 √ √ √
X112 √ √ √ √ √
X115 √
X116 √
X118 √
X121 √ √
X131 √
X132 √
X133 √
X134 √ √
X135 √
X138 √
X140 √
X148 √ √ √ √ √ √ √
X149 √ √ √ √ √ √ √
X150 √ √ √ √ √
X151 √ √
X152 √
X153 √
X154 √
X155 √
X167 √
X168 √
X169 √
X171 √
X172 √
X173 √
X175 √ √ √ √
X177 √ √
X180 √
X181 √
X185 √ √
X201 √ √ √ √ √ √ √
80
X204 √
X205 √
X206 √
X207 √
X208 √
X209 √
X210 √
X211 √
X212 √
X213 √ √
X214 √ √
X215 √ √
X216 √ √
X217 √
X218 √ √
X223 √ √ √
X224 √ √ √
X239 √
X240 √
X242 √
X244 √
80-02-M191EN (7/29/2015)
X247 √
X248 √
X249 √
X250 √
X252 √
X253 √
X254 √
X256 √
X258 √
X259 √
X260 √
X262 √
X263 √
X267 √
X269 √
X270 √
X271 √
X275 √
X278 √
X279 √
X280 √
X281 √
X286 √
X287 √ √ √
X288 √
X289 √ √ √
X290 √
X291 √
X292 √
X5000 √
X5002 √
X5004 √
X5005 √
Y5002 √
80
Y5004 √
Y5400 √
Y5500 √
X268 √
X5001 √
(7/29/2015) 80-02-M191EN
ELECTRICAL DIAGRAMS PER FUNCTION
1 - START-UP / CUSTOMER DIGICODE

Wiring harness Name Position on Hydraulic
Item Designation
type component diagram equivalence code
Cab X1 S2 4-Way ignition switch Frame / Cab Interface A11
Cab X2 S2 6-way ignition switch A15
Engine 1 X4 M1 Starter electrovalve I7
Engine 1 X9 Power supply terminal K18
Engine 1 X10 Engine power supply terminal K23
Cab X13 A9 Cluster C38
Engine 1 X17 Engine / particle filter interface O19
Engine 1 / Cab X23 Cab / Engine Interface M28
Cab X118 Customer digicode A25
Engine 1 X175 A13 John Deere engine computer Q27
Cab X201 Copper ends on gearbox fuses G17
Electrical components
Hydraulic equivalence
Item Designation Position on diagram
code
A9 Cluster A35
A13 John Deere engine computer Q26
G1 Battery A5
G2 Alternator Q17
M1 Starter electrovalve I9
S1 Battery cut-off G4
S2 Ignition switch A11
Fuse box
Item Designation Current Position on diagram
code
Engine
F52 Starter control fuse relay 30A K23
F53 John Deere engine Fuse Computer 30A K24
K21 Starter control relay 20/30A M9
80
BF3 / M3
F7 Anti-theft + (customer anti-start option) 2A G21
F9 Ignition switch position 1 2A G22
BF3 / M4
F22 Cluster Power Supply 3A G18
F25 Customer anti-start 2A G19
F31 Computer alert John Deere engine 5A G20
BF3 / M5
F43 Ignition switch 50A E17
Splices
Position on
Item
diagram
EP.1 O24
EP.3 K29
EP.22 M12
EP.23 M12
EP.24 M6
EP.25 O8
80-02-M191EN (7/29/2015)
DIAGRAM 1 (Start-up / Customer Digicode)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
V Bat
M -M
M 5 - Mo
PO
1
S2 SIT
- M asse
OP
-
ION
M sse r
2
M te
- M Ch
PIN
as assi
se
+ 50a / 7 X
Ca
u
A A
b
s
III II I O P
19 / 8 X A9
- G1 30 30 17 17 50a 19 19 54 15 58 X118
X1 1 2 3 4 7 8 9 5 6 10
X2 19 / 9 X
12 11 10 9 8 7 6 4 5 3 2 1
54 / 5 X X X
A16
A16
E35
E35
E80
E82
M32
E14
M1
105
104
94
49
107
87
60
103
59
3
108
154
320
157
103
15 / 6 X X X 4 30 10 20 29 25 26 32 9
X13
58 / 10 X
327
326
157
83
84
50
62
326
APC x o PIN = 12 V
C 327 C
320
104
107
3 2
E 3
BF3/M5 E
F43
106
107
104
X201 A BF3/M3
110
F9
109
F7
G G
106
BF3/M4 D
62
C
60
59
S1 M
F25
F22
F31
M1
6
X4
87
94
84
83
I I
35 mm² X9 X10
49
21 50
31
Ep.3
4
1 1
K K
25 mm²
F52
F53
2 2
32
80
21
154
6
Ep.24
K21 8 9
X23
30 13
M 15 87 Ep.22 M
154
21
12 85 86 11 21
Ep.23
Ep.25
300
22
1
Ep.1
X17
O O
JD X5002
154
22
33
34
35
36
29 13 14 23 24 7
22
W
X175 44
314 314
B1+ D+
43
313 313
G
G2 3~ 27
312 312
U A13
Q Q
M
S S
300
(7/29/2015) 80-02-M191EN
2 – CAN
Electrical connectors Fuse box
Wiring harness Name Position on Hydraulic Hydraulic equivalence
Item Designation Item Designation Current Position on diagram
type component diagram equivalence code code
Engine 1 X9 Power supply terminal Q18 K2 Front windscreen wiper intermittent relay 10 / 20A Q6
Engine 1 X10 Engine power supply terminal Q19 K3 Free S7
Cab X13 A9 Cluster O7 K4 Front working lights 10 / 20A Q8
Cab X45 S9 Door switch / NC cluster I11 K5 Power supply APC 214 10 / 20A S9
Cab / Chassis X110 Frame/Cab Interface K10 K6 John Deere engine computer power supply 10 / 20A Q10
Cab / Chassis X111 Frame/Cab Interface E11 BF3 / M4
Cab / Chassis X112 Frame/Cab Interface M18 F21 Roof light / Door contact switch / Driver seat contact switch 3A C12
Cab X115 Diagnostic C5 F22 Cluster Power Supply 3A C12
Cab / Chassis X116 Frame/Cab Interface C18 F23 K5 relay / power supply APC 214 15A C13
Cab X140 R4 Resistance shunt C3 F28 Diagnostic Plug 5A C13
Frame X148 A1 Manimux Power 1 (MP1) G18 F33 Diagnostic plug 5A C14
Frame X149 A1 Manimux Power 1 (MP1) I23 F35 Module RC 2-21 7.5A C15
Frame X150 A2 Manimux Power 2 (MP2) G35 F37 Module RC2-21 / APC 214 3A C15
Frame X151 A2 Manimux Power 2 (MP2) I35 BF3 / M5
Engine 1 / Chassis X173 CAN Engine / Chassis connection O35 F42 Manimux Power (MP2) 40A A13
Engine 1 X175 A13 John Deere engine computer Q32 F44 Manimux Power (MP1) 40A A13
Frame X177 A14 Hydraulic control module RC2/21 S22
Splices Splices Splices Splices
Frame X185 Diag RS232 - APC 214 (according to installation) G22
Position on Position on Position on Position on
Cab X201 Copper ends on gearbox fuses A12 Item Item Item Item
diagram diagram diagram diagram
Frame X223 A10 Transmission module APC 214 (18 ways) G26 EP.1 S30 EP.40 K22 EP.61 E17 EP.76 G30
Frame X224 A10 Transmission module APC 214 (30 ways) G27 EP.3 Q34 EP.41 K19 EP.62 G17 EP.77 G24
Frame X242 A15 Control block connection to gear box C31 EP.7 Q36 EP.43 A19 EP.63 I30 EP.78 C31
Frame X263 B50 Strain gauge Q15 EP.8 S36 EP.44 K26 EP.64 K9 (Cab) / K12 (Frame) EP.79 C31
Frame X268 A14 Hydraulic control module RC2/21 ground S26 Ep.20 A37 EP.47 Q23 EP.67 E6 (Cab) / K16 (Frame) EP.84 E36
Frame X275 A16 Steering mode selector C35 Ep.21 A38 EP.49 A19 EP.68 C8 (Cab) / K17 (Frame) EP.85 C36
Engine 1 X5005 John Deere engine diagnostic plug O39 EP.26 Q28 EP.52 O26 EP.69 C9 (Cab) / K14 (Frame) EP.86 E34
EP.32 G21 EP.53 M22 EP.70 E24 EP.87 E32
Electrical components EP.39 G34 EP.60 G16 EP.71 G25
code CAN Network
A1 Manimux Power 1 (MP1) I19
80
A2 Manimux Power 2 (MP2) I31 CAN B «J 1939»

A9 Cluster O5
A10 Transmission module APC 214 G27
A13 John Deere engine computer Q32
A14 Hydraulic control module RC2/21 S23 ECU Extensometer
A15 Control block connection to gear box A32 Transmission
ECU
A16 Steering mode selector A35 ECU APC 214 Manitou
Hydraulic
Manimux Diagnostic
B50 Strain gauge S15 RC2-2
Power 1 Tool
R4 Resistance shunt C30
PAD
S9 Door switch / NC cluster I11 ECU MMI
Engine Steering mode
V3 6A/600V varistor protection diode A37
John Deere CAN A
«Manimux»
Fuse box
code ECU MVI Transmission
Engine Manimux command
Power 2 ECU
F51 Diagnostic plug 10A Q30
Manimux
F53 John Deere engine Fuse Computer 30A S28 CAN OPEN Cluster
BF3 / M2
K1 Automatic wheel alignment 10 / 20A S4
80-02-M191EN (7/29/2015)
DIAGRAM 2 (CAN)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
M -M
178 352
M 5 - Mo
M
3
Ep.20 Ep.21
1
- M asse
4
-
AP t
M sse r
Ba
2
BF3/M5 292 292
M te
- M Ch
V
V3
as assi
F42 4
se
2 291 291 7
Ca
u
A Ep.49 A
b
X201 3
s
F44 4 290 290 6
107 2
Ep.43 A15 A16
289 289
CAN L (CAN OPEN)
CAN H (CAN OPEN)

1
107
106
CAN L
X116
CAN H
X242 X275 352
A BF3/M3 3 4 1 2
109
110
106
X115 2 1 3 4
964
254
438
965
BF3/M4
981
1 16 3 11 5 7 15 6 14 8 9 12 13
980
255
426
C
C X140 Ep.78 C
943
944
270
269
R4
910
96
90
933
936
F21
F22
F23
F28
F33
F35
F37
426
911
914
180
915
934
R4
946
3
Ep.68
2 Ep.79
940
Ep.69
945
1 181 922
Ep.85
90
96
98
82
83
84
941
921
Ep.84
935
977
978
916
942
Ep.67 920
923
X111
979
E 940 940 Ep.86 E
912
Ep.87
3
941 941
438
922
921
4
942 942 L2
919 919 956
Ep.61 Ep.70 CAN L
7
M2
918 918 957
Ep.62 Ep.71 CAN H
A10
X185
955
954
N2
258 258
7
1
Ep.39
920
P2 X223 942 948
259
6
259 X224
920
Ep.32 2 Ep.76
G 949
Ep.60
923
260 A1 A3 G3
G
S2 S3
679
680
681
682
683
684
Ep.77
249
945
940
941
946
947
3
247
917
444
437
950
951
550
551
552
553
554
555
283
248
74 73 14 44 43 65 16 17 46 47 76 77 X150
14 44 43 X148 16 17 46 47 76 77
153
82
S326
CAN H OPEN
CAN L OPEN
CAN L OPEN
CAN H OPEN
MASSE CAN
E1
E1
E1
E1
E1
E1
CAN B L
CAN B H
masse CAN B
953
E1
E1
E1
E1
E1
E1
1 2
X45 A2
A1
MASSE CAN
CAN A H
CAN A H
CAN A L
CAN A L
Réveil
M2
M2
M2
S9
masse CAN A
LSS
CAN A H
CAN A L
CAN B H
I I
CAN B L
Réveil
M301
S332
X151
M1
M1
M1
71 72 11 42 41 90 15 45 75
S59
24
LSS
410
411
425
673
674
911
X149
926
912
910
925
73 74 31 8 45 75 90 42 41 11 84 24
15 425
Ep.63
925
927
926
172
672
932
931
687
363
364
365
297
296
411
949 930 927 952
Ep.69 410
X110
937
436 436
915 12 915
Ep.44
Ep.68
437
914 11 914
Ep.67
672
937
916
K 143 9 143 143

Ep.40 673 K
913 8 913
Ep.64 Ep.64
687
176 7 176 176 674
Ep.41
952
912
911 6 911
5
910 910
80
365
364
M 363 M
327
326
X112
283
933
176
143
153
935
327
326
934
83
84
430
284 16 284
1 11 3 10 20 39 24 38 32 9 X13 Ep.53
98 17 98
Réveil
A16
A16
LSS
E104
M32
CAN A H
M1
CAN A L
977
979
978
masse CAN
179 18 179
Ep.52 3 1 2
O 172 12 172
X173 O
921
922
923
A9 270
2
270
1 315
269 269
345
346 JD X5005
315
343 344
X9 X10
11 1
F51 2
A
Ep.26
348 347 926 B
179
BF3 / M2
31
98
C
927
Q 2 5 4 2 5 2 5 4
K4 2 5 4 2 5 4 2 5
X175 Q
Ep.47
930
K6
929
297
928
K2
296
21 D
85 87 87a 982 928
85 87 85 87 Ep.3
1 4 5 2 3 E
928
X263 433 A13
923
86 30 F
86 30 86 30 432
1 927
925 G
269
270
953
955
Ep.7
264
265
262
263
954
CAN L
85 87 87a 85 87 87a 85 87 87a 36 24
2 924 H
926
50 51 42 41 27 1 24 40 39 28 2 CAN H Ep.8 I
X268 35 23
44
86 30 86 30 86 30 X177 314 R4 314
CAN H
CAN L
RS232 Rx
RS232 Tx
K1 K3 3K5
R
1 3 1 3 1 3 1 1 3 1 3 34 14 43
A14 313 313
S 85 F53 33 S
172
1 2 32 13 27
Ep.1 312 312
354
B50
354
(7/29/2015) 80-02-M191EN
3 – TRANSMISSION
Electrical connectors Electrical components

Item Designation Item Designation Position on diagram
Cab / Engine 1 X23 Cab / Engine Interface G5 A1 Manimux Power 1 (MP1) K26
Frame X38 B1 Reversing sound alarm O24 A2 Manimux Power 2 (MP2) K17
Frame X55 B11 Forward gear sensor G25 A10 Transmission module APC 214 (18 ways) A29
Frame X56 B12 Reverse gear sensor I24 A12 Up – Down Socket / JSM G15
Frame X67 A12 JSM plug I15 A13 John Deere engine computer K6
Frame X73 B73 Forward gear sensor 2 (gear box HP) I28 B1 Reversing sound alarm Q24
Frame X74 A12 Up – Down Socket / JSM I22 B11 Forward gear sensor G26
Frame X92 Y13 Negative brake electrovalve control M22 B12 Reverse gear sensor I24
Cab / Chassis X111 Frame/Cab Interface M29 B24 Gear box coolant temperature sensor E37
Cab / Chassis X112 Frame/Cab Interface Q12 B47 Potentiometer pedal O31
Frame X148 A1 Manimux Power 1 (MP1) K19 B48 Accelerator pedal E5
Frame X149 A1 Manimux Power 1 (MP1) K31 B69 Gearbox speed sensor E32
Frame X150 A2 Manimux Power 2 (MP2) K16 B70 Gear box temperature sensor C18
Engine 1 X175 A13 John Deere engine computer I8 B71 Gear box input speed sensor E20
Cab X180 B47 Potentiometer pedal O30 B72 Gear box output speed sensor C21
Cab X181 B48 Accelerator pedal G8 B73 Forward gear sensor 2 (gear box HP) I28
Cab X201 Copper ends on gearbox fuses A5 B78 Service oil temperature sensor G30
Frame X206 Y43 Gearbox clutch range solenoid E22 Y13 Negative brake electrovalve control O22
Frame X207 Y53 Gear box manual automatic mode solenoid E25 Y43 Gearbox clutch range solenoid E22
Frame X208 Y51 Forward electrovalve E28 Y48 High low speed electrovalve C24
Frame X209 Y52 Reverse electrovalve C29 Y49 2nd gear electrovalve C27
Frame X210 Y48 High low speed electrovalve C24 Y50 1st/3rd gear electrovalve E31
Frame X211 Y49 2nd gear electrovalve C27 Y51 Forward electrovalve C29
Frame X212 Y50 1st/3rd gear electrovalve C31 Y52 Reverse electrovalve E30
Frame X213 B69 Gearbox speed sensor C32 Y53 Gear box manual automatic mode solenoid E25
Frame X214 B72 Gear box output speed sensor C21 Y56 Lockup selector E35
Frame X215 B71 Gear box input speed sensor E20
Frame X216 B70 Gear box temperature sensor C19
Frame X218 B24 Gear box coolant temperature sensor C37 Fuse box
Frame X223 A10 Transmission module APC 214 (18 ways) A37 Hydraulic equivalence
Frame X224 A10 Transmission module APC 214 (30 ways) A19 code
80
Frame X269 Y56 Lockup selector E35 BF3 / M2
Engine 1 / Chassis X287 Engine / Frame connection (fan speed control) I30 K1 Automatic wheel alignment 10 / 20A O4
Engine 1 X289 B78 Service oil temperature sensor I30 K2 Front windscreen wiper intermittent relay 10 / 20A O5
K3 Free O6
K5 Power supply APC 214 10 / 20A O7
K6 John Deere engine computer power supply 10 / 20A O9
BF3 / M4
F23 K5 relay / power supply APC 214 15A C11
F37 Module RC2-21 / APC 214 3A C11
Splices
Position on
Item
diagram
Ep.34 M23
Ep.44 C32
Ep.52 C34
Ep.77 A19
80-02-M191EN (7/29/2015)
DIAGRAM 3 (Transmission)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
M -M
M 5 - Mo
M
1
- M asse
4
-
t
M sse r
Ba
A10
C
2
AP
M te
- M Ch
V
as assi
se
Ca
u
A A
b
X224 X223
s
X201
110
C2 K3 B3 C3 D3 E3 B1 C1 H1 J1 D1 E1 F1 G1 K1 E2 F2 D2 A1 A3 L1 S3 S2 P1
107
443
225
444
261
229
230
231
232
233
234
235
236
237
238
239
240
241
242
244
247
243
227
248
437
107
106
110
106
Ep.77 437
A BF3/M4
D 444
Ep.44
436 436
225
226
F23
F37
BF3/M3 X216
235
236
231
232
242
440
1 2
239
240
Ep.52
C C
244
442
X210
227
228
1 2 1 2 X211 X209
85
284
1 2 1 2
T X214 X212 1 2 X218
1 2
245
443
C
B70
Y48 X213
B72 Y49 1 2
243
441
229
230
Y52 T
233
234
237
238
241
439
X215 X206 Y50 X269 B24
1 2 1 2 1 2
X207 1 2 X208 P
1 2
E B48 B69 E
C
Y43
B71 Y56
Y53 Y51
1 2 6 4 5 3 X181
146
145
144
27
26
25
G 1 2 3 4 5 6 A12 G
X23 B11 B78
A12
144
145
146
26
25
27
Sch.4 UP DOWN T
X55
F N R
B12 B C A B73
X289 1 2
X74 X56 X73

X67 8 11 12 1 2
B C A B C A
I X287 I
145
146
25
26
27
144
3 6
521
520
49 33 28 10 34 9
250
251
S
X175
(+)
(+)
(-)
(-)
A13
521
520
530
519
549
548
523
524
525
527
526
670
669
250
547
251
X150 79 8 X148
82 59 30 58 29 3 20 18 2 79 78 32 81 2
K K
E31
M05
M11
M21
E30
M20
A10
A10
A10
E66
E67
E65
E32
E64
A303
E324
A2 X149
A1
M300
A304
S59
S143
S142
S1
E37
47 1 37
84 40 83 44
148
147
149
597
590
80
383
372
M 345 Ep.34 M
346
383
598
343 344 13 14 15
X111
BF3 / M2 X92
179
1 2
K1 2 5 4 2 5 K3 2 5 4 2 5 4 K6 2 5
85 87 87a 85 87 87a 85 87
0 + S
X180 1
86 30 86 30 86 30 Y13 2 3
85 87 85 87 87a
O O
372
590
86 30 86 30
1 3 K2 1 3 1 3 K5 1 3 1 3
B47
X38 1 2
354
172
85
354
B1
354
Q X112 Q
172 12 172
284 16 284
Sch. 2
179 18 179
S S
(7/29/2015) 80-02-M191EN
4 – HYDRAULICS

Cab S17 S17 DPF control switch I25 S18 Attachment Switch I21
Cab S18 S18 Attachment Switch I21 S19 OVERRIDE switch I18
Cab S19 S19 OVERRIDE switch I18 S50 Emergency stop E8
Cab X13 A9 Cluster G18 Y9 Movement safety electrovalve 1 I33
Frame X21 B7 Hydraulic filter pressure switch Q21 Y13 Negative brake electrovalve control Q33
Frame X67 A12 JSM plug K25 Y31 Hydraulic pump control electrovalve G32
Frame X74 A12 Up – Down Socket / JSM M32 Y54 Left-hand leveling control electrovalve Q32
Frame X75 Y9 Movement safety electrovalve K33 Y55 Right-hand leveling control electrovalve Q30
Frame X89 Y77 Distributor electrovalve output A telescope (retracted) C16 Y61 Fan regulator valve E26
Frame X90 Y76 Distributor electrovalve output B telescope (extended) C18 Y63 Fan reversal valve E27
Frame X92 Y13 Negative brake electrovalve control Q33 Y64 Cylinder compensation isolation electrovalve Q30
Frame X98 Y78 Distributor electrovalve output B auxiliary 1 C12 Y70 Distributor electrovalve output A tilt-up K17
Frame X99 Y79 Distributor electrovalve output A auxiliary 1 C14 Y71 Distributor electrovalve output B tilt-down K19
Frame/Cab X111 Frame/Cab Interface M10 Y72 Distributor electrovalve output B lifting K21
Cab X138 S50 Emergency stop G8 Y73 Distributor electrovalve output A lowering K23
Frame X148 A1 Manimux Power 1 (MP1) O17 Y76 Distributor electrovalve output B telescope (extended) C20
Frame X149 A1 Manimux Power 1 (MP1) O37 Y77 Distributor electrovalve output A telescope (retracted) C18
Frame X150 A2 Manimux Power 2 (MP2) A25 Y78 Distributor electrovalve output B auxiliary 1 C14
Frame X152 A11 Joystick (BMEP) C20 Y79 Distributor electrovalve output A auxiliary 1 C16
Frame X171 Y31 Hydraulic pump control electrovalve E32 Y80 Cylinder compensation isolation electrovalve Q24
Frame X177 A14 Hydraulic control module RC2/21 C32
X239 Y55 Left leveling control electrovalve Q30
X240 Y54 Right leveling control electrovalve Q32 Fuse box
Frame X252 Y64 Cylinder compensation isolation electrovalve Q26 Hydraulic equivalence
Engine 1 X253 Y63 Fan reversal valve C29 code
Engine 1 X254 Y61 Fan regulator valve C26 BF3 / M4
Frame X256 Y80 Cylinder compensation isolation electrovalve Q24 F21 Roof light / Door contact switch / Driver seat contact switch 3A E13
X262 B75 Boom retraction speed sensor Q28

Frame X278 Y71 Distributor electrovalve output B tilt-down K19
Frame X279 Y70 Distributor electrovalve output A tilt-up K17 Splices
80
Frame X280 Y72 Distributor electrovalve output B lifting K21 Position on

Item
diagram
Frame X281 Y73 Distributor electrovalve output A lowering K23
EP.34 O34
Chassis / Engine 1 X287 Engine / Frame connection (fan speed control) C26 / M34
EP.37 O26
Engine 1 X289 B78 Service oil temperature sensor K34
EP.38 Q27
EP.45 C21
EP.46 C22
code
A1 Manimux Power 1 (MP1) O27 Wire color
A2 Manimux Power 2 (MP2) A21 Item Color
A9 Cluster E17 R Red
A11 Joystick (BMEP) G20 V Green
A12 JSM plug K25 M Brown
A14 Hydraulic control module RC2/21 C32 Bc White
B7 Hydraulic filter pressure switch Q22
B75 Boom retraction speed limitation sensor Q28
B78 Service oil temperature sensor K35
S17 DPF control switch I25
80-02-M191EN (7/29/2015)
DIAGRAM 4 (Hydraulics)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
M -M
M 5 - Mo
M
1
- M asse
4
-
t
M sse r
Ba
2
AP
M te
- M Ch
V
A2
as assi
se
Ca
u
A A
b
S312
S341
S341
S311
S311
S339
S339
S340
S340
S342
S342
A11
E61
E69
M13
E60
E70
s
68 38 67 37 70 40 69 39 2 50 18 19 80 49 X150 36 66 63
698
690
285
699
217
216
215
214
213
212
211
210
692
693
435
744
435
277
253
X98 X99 X89 X90
2 1 2 1 2 1 2 1
Ep.46 X287 1 2 4 5
Ep.45
744
435
277
253
C A14 C
Y78 Y79 Y77 Y76
697
X254
696
695
694
1 2 1 2 X253
X152 2 1 3 4 7 8 6 5
X177
v
v
m
r
m
r
b
107 31
Y61 Y63
107
267
S50 431
C
E E
A9
431
F21
BF3/M2
X171 1 2
E126
E103
2 1 2 1
21 18 X13
82
X138 1 2 3 4
124
XL+ XL- XT+ XT- Y31
531
351
169
169
280
X(F) X(R) Y (L) Y (R)

A11
G G
351
124
339 338 337 337
1 10 0 1 10 0 1 7 10
1 0 1 2
I I
5 S19 9 5 S18 9 3 S17 9
55 56 Y9
A12 B78
T
R1 R2 A12 X75 1 2
K Y70 Y71 Y72 Y73 Sch.3

K
BP1 BP2 D+ D- D+ D-
X289
1 2
X279 X278 X280 X281
1 2 1 2 1 2
X111 1 2
X67 9 10 2 3 6 4 5 7 1
11 280 X287 3 6
80
12 531
250
M 539
M
540
533
534
537
538
280
535
536
532
564
541
544
545
565
542
543
668
546
250
251
37 67 38 68 39 69 40 70 61 56 89 87 88 49 85 86 19 34 81 58 2
E59
M31
E58
E56
E57
E63
E55
E62
A13
E54
S325
S325
A303
S327
S323
S324
S327
S58
S323
S324
E324
X148 X149
A1
A302
S331
S143
S142
E316
E84
S330
S318
60 87 22 50 66 67 40 83
657
656
293
294
596
597
592
522
O 377 O
Ep.37 Ep.34 384
384
385
Ep.38
386
X262
686
413
2 1
377
385
293
386
294
383
412
685
X21 X256 1 2 S
383
1 2
598
X239 1 2 X240 1 2
Q X252 1 2
+ Q
X92
P
B75 1 2
B7 Y80
Y55 Y54
Y64 Y13
MLT 1040
MLT 1040 L MLT 1040 L
MLT-X 1040 L MLT-X 1040 L
S S
(7/29/2015) 80-02-M191EN
5 – SENSORS

Engine 2 A5501 A13 ECU 1 connection to the ECU engine controller K31 A1 Manimux Power 1 (MP1) K20
Engine 2 A5502 A13 ECU 2 connection to the ECU engine controller K33 A2 Manimux Power 2 (MP2) K29
Cab X13 A9 Cluster A16 A9 Cluster A14
Engine 2/ Engine 1 X17 (X5002) Engine / particle filter interface G34 A10 Transmission module APC 214 (18 ways) A33
Engine 1 X18 (B5204) Particle filter temperature sensor E31 A13 John Deere engine computer K33
Engine 1 X19 (B5109) Particle filter delta sensor E33 B7 Hydraulic filter pressure switch Q20
Frame X21 B7 Hydraulic filter pressure switch O20 B8 Master cylinder pressure switch E18
Cab X22 S11 Brake fluid level C14 B9 Front wheel alignment G26
Cab X45 S9 Door switch / NC cluster E8 B10 Rear wheel alignment Q24
Cab X52 S10 Door switch / Manimux Power NO S13 B11 Forward gear sensor G18
Frame X55 B11 Forward gear sensor I17 B12 Reverse gear sensor G16
Frame X56 B12 Reverse gear sensor I15 B17 Assist brake circuit pressure switch Q25
Cab X63 R2 Fuel gauge E16 B23 Boom angle sensor G22
Cab X64 B8 Master cylinder pressure switch E18 B24 Gear box coolant temperature sensor C29
Frame X65 B9 Front wheel alignment I26 B29 On/off negative brake pressure switch S10
Frame X66 B10 Rear wheel alignment Q24 B30 TUV assistance steering pressure switch Q21
Frame X70 B17 Assist brake circuit pressure switch Q26 B69 Gearbox speed sensor C34
Frame X73 B73 Forward gear sensor 2 (gear box HP) I19 B70 Gear box temperature sensor C27
Frame X100 B23 Boom angle sensor G20 B71 Gear box input speed sensor C31
Cab / Chassis X110 Frame/Cab Interface M14 B72 Gear box output speed sensor C32
Cab X121 S8 Pneumatic seat E10 B73 Forward gear sensor 2 (gear box HP) G19
Frame X132 B30 TUV assistance steering pressure switch Q22 B74 Mini-radiator water level sensor M34
Cab X133 B29 On/off negative brake pressure switch Q10 B78 Service oil temperature sensor G23
Frame X134 S34 Telescope retraction sensor O18 R2 Fuel gauge E17
Frame X148 A1 Manimux Power 1 (MP1) K16 S8 Pneumatic seat E11
Frame X149 A1 Manimux Power 1 (MP1) K27 S9 Door switch / NC cluster E8
Frame X150 A2 Manimux Power 2 (MP2) K28 S10 Door switch / Manimux Power NO S12
Engine 1 X175 A13 John Deere engine computer K33 S11 Brake fluid level C14
Frame X185 Diag RS232 - APC 214 (according to installation) A26 S34 Telescope retraction sensor Q18
Cab X201 Copper ends on gearbox fuses A4
Frame X213 B69 Gearbox pressure sensor – BV8 C35
80
Frame X214 B72 Gear box output speed sensor C32 Fuse box
Frame X215 B71 Gear box input speed sensor C31 Hydraulic equivalence
Frame X216 B70 Gear box temperature sensor C27 code
Frame X218 B24 Gear box coolant temperature sensor C29 BF3 / M4
Frame X223 A10 Transmission module APC 214 (18 ways) A29 / A36 F21 Roof light / Door contact switch / Driver seat contact switch 3A C6
Frame X224 A10 Transmission module APC 214 (30 ways) A32
Engine 1 X258 B74 Mini-radiator water level sensor K34
Engine 1 / Chassis X287 Engine / Frame connection (fan speed control) I24 Splices
Engine 1 X289 B78 Service oil temperature sensor I24 Position on
Item
diagram
X5004 Cold weather starting assist interface connector I34
EP.4 E33
EP.5 G32
EP.30 I21
EP.31 I22
EP.52 C36
EP.77 A27
80-02-M191EN (7/29/2015)
DIAGRAM 5 (Sensors)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
M -M
X185
M 5 - Mo
M
1
- M asse
4
N2
-
258 258
t
M sse r
A10
Ba
2
AP
M te
- M Ch
V
a
A9 259 259 P2
as assi
se
2
Ca
u
A 260 A
b
Ep.77 261
E163
E85
E40
E104
s
3 X223 X224 X223
226
228
39 35 27 31 P1 K3 C2 B3 C3 D3 E3 A1 D2 S2
X201 109 X13
261
227
229
230
231
232
225
248
247
443
153
174
173
170
Ep.52
245
1 X22
1 2 1 2 1 2 1 2 1 2
X216 X218 X215 X214 X213
109
S11
C C C
BF3/M4 N T P
T
C C
F21
B70 B24 B71 B72 B69

2 X22
330
133
82
356
X121 1
328
153
133
82
173
170
AT DPF
E 1 2 Seat
E
X63 X64 1 2 Temp Sensor Delta
2 1
X45 S8 Pressure
B8 4 3 2 1
X121 3 2 R2 JD B5204 1 2 3
JD B5109
P X18 X19
48
47
44
46
43
40
41
282
281
N
Ep.4
S9
Ep.5
301
G B78 G
301
44
42
45
40
41
B23 X17
T
B9 1 2 3 4 5 6 7 8 9 10 11 12
JD X5002
B12 B11 B73
X100 2 3 1 5 6 4 _ +
+ S 0 + S 0 X289 1 2
561
557
558
562
560
563
250
251
3 2 1
X65 3 2 1
X56 X55 X73 JD X5004
X287
I B C A B C A B C A
Ep.30 3 6
I
250
251
Ep.31
521
520
556
10 20 31 3 41
ECU 1 A5501 ECU 2 A5502
571
572
573
530
562
559
563
519
251
523
524
525
527
526
250
556
521
520
A13 X175
3 20 18 2 79 78 32 50 48 80 81 21 2 13 18 11 79 8
K 27 43 44 22
K
E31
M7
M3
M05
A303
A01
E324
M21
E30
M20
A10
A10
A10
A07
E32
E17
E18
E12
302
312
313
314
X148 A1 A2
29
302
E101
A01
A20
E130
E162
E89
E174
X149
E84
E15
E16
E13
M4
E102
X258 1 2
6 27 83 84 60 55 81 20 9 32 49 41 29 X150
570
281
282
142
578
577
516
518
X110 517
574
575
576
522
80
142 18 142
M 281 17 281 N M
282 16 282 B74
578 4 578
314
577 3 577 313
312
367
366
O O
517
516
366
367
377
1 4 3 2
X134
377
522
378
1 2
X21 380
378
518
380
570
574
575
576
1 2
X132 1 2
S34 P
X66 3 2 1 X70
B7
Q P
Q
P
B30
B10 B17
577
578
334
1 2
X133
142
334
B29 1 2
X52
S S
S10
(7/29/2015) 80-02-M191EN
6 - ENGINE SENSORS
Wiring harness Position on Hydraulic
Item Designation
type diagram equivalence code
Engine 2 A5501 ECU 1 connection to the ECU engine controller K26
Engine 2 A5502 ECU 2 connection to the ECU engine controller K26
Engine 2 B5100 Injection bar pressure sensor O32
Engine 2 B5101 Engine oil pressure sensor O35
Engine 2 B5102 Exhaust manifold pressure sensor O38
Engine 2 B5104 Intake manifold pressure sensor G16
Engine 2 B5105 Cylinder pressure sensor G13
Engine 2 B5107 Low-pressure fuel pressure sensor O31
Engine 2 B5205 Boost air coolant output temperature sensor E21
Engine 2 B5206 Intake air temperature sensor E23
Engine 2 B5207 EGR temperature sensor E19
Engine 2 B5208 Engine coolant liquid temperature sensor E9
Engine 2 B5209 Fuel temperature sensor E10
Engine 2 B5301 Cylinder position sensor E4
Engine 2 B5302 Camshaft position sensor E3
Engine 2 B5500 Intake air sensor O19
Engine 2 B5600 Sensor for the presence of water in the fuel O27
Engine 2 R5602 24V resistance for low-pressure fuel pump M24
Engine 2 X5000 Injector harness connector O3
Engine 2 Y5002 Suction valve E6
Engine 2 Y5004 Low-pressure fuel pump E28
Engine 2 Y5400 EGR valve O22
Engine 2 Y5500 Turbocompressor actuator connection (VGT) O12
80
Ground
Wiring harness Position on Hydraulic
Item Designation
type diagram equivalence code
Engine 2 X5001 Engine ground 2 O40
80-02-M191EN (7/29/2015)
S
K
E
A
I
C
Q
O
G
M
1
2
(7/29/2015)
01
02
5443 CAMSHAFT POSITION RETURN
3
5445 CAMSHAFT POSITION SIGNAL
SENSOR
B5302
POSITION
CAMSHAFT
INJECTOR #4
17 53
01- 01-
5495 INJECT PULSE 5495
33
03
03
01-
INJECTOR #1
INJECT PULSE 5493 5447 CRANKSHAFT POSITION SIGNAL
5493
4
04
04
34
01-
5448 CRANKSHAFT POSITION RETURN
#1
INJECTOR #3
51 30
01- 01-
02
01
24
05
05
01-
B5301
INJECTOR #2
SENSOR
POSITION
5
14
06
06
01-
#2
INJECTOR
CRANKSHAFT
5496 #2, #3 POWER 5496
08
07
07
01-
INJECTOR
#1, #4 POWER 5491
6
DIAGRAM 6 (Engine Sensors)
08
08
06
01-
#3
02
01
5419 SCV LOW DRIVE
5424 SCV HIGH DRIVE
VALVE
CONTROL
SUCTION
Y5002
16 35
01- 01-
7
WIRING SHIELD 5410
09
01-
#4
X5000 FUEL INJECTOR HARNESS CONNECTOR
5491
8
01
02
5461 ENGINE COOLANT TEMP SIGNAL
48
02-
5479 5V SENSOR SUPPLY #1A RETURN
B5208
26
02-
9
ACTUATOR SENSOR
TEMPERATURE
or
POWER ON SIGNAL 5007
01
10
(VGT)
ACTUATOR RETURN 5006
01
02
5428 FUEL TEMPERATURE SIGNAL 5479
15 31
02
01- 01-
40
02-
5805
03
ENGINE COOLANT FUEL
5804
11
B5209
04
SENSOR
TEMPERATURE
12
5504 CRANKCASE PRESSURE SIGNAL
Y5500 VGT ACTUATOR

54
02-
03
01
02
5441 5446
(WASTEGATE TURBOCHARGER)
13
Y5500 EXHAUST THROTTLE ACTUATOR

B5105
14
SENSOR
PRESSURE
CRANKCASE
ENGINE CAN LOW 5468 MANIFOLD AIR PRESSURE SIGNAL
04
02-
SIGNAL 5805
43
15
01-
03
120
01
02
5441 5V SENSOR SUPPLY #7 + 5441 5446
H
ENGINE CAN HIGH
53
02-
SIGNAL 5804
44
01-
RESISTOR
16
CAN TERMINATOR
B5104
SENSOR
MANIFOLD
17
5805
04
5804
AIR PRESSURE
INTAKE
03
B5500
25
02-
5004 SENSOR SUPPLY RETURN 5004
02
18
AIR SENSOR
5008 10V SENSOR SUPPLY #9B 5008
26 45
01
01- 01-
01
02
5463 EGR TEMPERATURE SIGNAL 5774

19
EGR
09
02-
B5207
SENSOR
LOW-PRESSURE
FUEL PUMP RETURN 5016
20
25
02
01-
LOW-
FUEL
PUMP
5071 LOW-PRESSURE
Y5004
01
FUEL PUMP SIGNAL 5001
05
01-
PRESSURE
21
5455 CHARGE AIR COOLER OUTLET

B5205
01
02
TEMPERATURE SIGNAL 5774

SENSOR
19
02-
02
01
R5602
CHARGE AIR
TEMPERATURE TEMPERATURE
22
02
01
5456 MANIFOLD AIR

01
02
TEMPERATURE SIGNAL 5774

R5602
23
02-
5001
5071
24V LOW-
23
RESISTOR
PRESSURE
B5206
FUEL PUMP
SENSOR
A FOCUS 23 4.5L 4 VALVE ENGINE CONTROL UNIT (ECU)

TEMPERA

28
02-
COOLER OUTLET MANIFOLD AIR
24
SENSOR
IN-FUEL
WATER-
B5600
25
01
02
5453 5V SENSOR SUPPLY #2B RET 5459

37
01-
WATER IN FUEL SIGNAL 5453

26
49
01-
LOW-PRESSURE FUEL SIGNAL 5469

41
01-
27
03
01
02
5484 5V SENSOR SUPPLY #2A RETURN 5478

18
01-
28
5466 5V SENSOR SUPPLY #3 +

A5502 ECU CONNECTION 2
A5501 ECU CONNECTION 1
52
01
01-
B5107
SENSOR
29
5444 5V SENSOR SUPPLY #3 RETURN

19
02
01-
Y5400
LOW-PRESSURE
FUEL PRESSURE
EGR VALVE
5V SENSOR SUPPLY #2 + 5484 5425 EGR VALVE POSITION SIGNAL

54
18
03
01-
30
02-
5423 EGR VALVE PWM DRIVE #2

FUEL RAIL PRESSURE SIGNAL 5475
01
04
01-
08
02-
31
02
05
5421 EGR VALVE PWM DRIVE #1

01
03
5427 5V SENSOR SUPPLY #1 + 5946

03
01-
22
02-
06
32
B5100
SENSOR
33
FUEL RAIL
PRESSURE
5V SENSOR SUPPLY #1B RETURN 5427

30
02-
34
ENGINE OIL PRESSURE SIG 5467

07
02-
03
5V SENSOR SUPPLY
01
02
5416 #8 RETURN 5414

27
01-
35
36
B5101
SENSOR
PRESSURE
ENGINE OIL
EXHAUST MANIFOLD
PRESSURE SIG 5465
52
02-
37
03
01
02
5416
38
A13
B5102
SENSOR
EXHAUST
39
MANIFOLD
PRESSURE
5V SENSOR SUPPLY #8 + 5416

42
01-
40
ECU STATIC GROUND 5010

21
02-
ECU
41
STATIC
X5001
GROUND
ELECTRICAL SCHEMATIC DIAGRAMS
42
80-02-M191EN
I
S
K
E
A
Q
O
G
M
19
80
7 – LIGHTING / SIGNALING / HEATING / VENTILATION

Cab S6 S6 Window regulator switch S26 H1 Rear left fog light G35
Cab S38 S38 Rear working light switch K30 H2 Rear right and left position light G35 / E37
Cab X6 E15 Rotating beacon light M15 H3 Rear right and left stop light G36 / E37
Cab X11 S4 Wiper commutator switch C10 H4 Rear left direction indicator light G36
Cab X12 S4 Wiper reset C16 H5 Rear right reverse light E38
Cab X13 A9 Cluster E21 H6 Rear right direction indicator light E37
Cab X14 S5 Light commutator switch C17 H7 Front right and left position light C31 / C33
Cab X15 Cab High / Low connection I13 H8 Front right and left dipped beam light C30 / C33
Cab X16 Cab High / Low connection G21 H9 Right and left main beam light C31 / C33
Cab X25 M3 Front windscreen wiper I17 H10 Front right direction indicator light C34
Cab X27 M7 Front windscreen washer pump M13 H11 Left direction indicator light C31
Cab X28 M8 Rear windscreen washer pump O13 M3 Front windscreen wiper I18
Cab X29 A8 Heating M33 M4 Rear windscreen wiper motor K10
X31 E3 Rear left headlight G34 M7 Front windscreen washer pump M13
X32 E4 Rear right headlight C39 M8 Rear windscreen washer pump O12
Cab X33 Front right and left working lights O36 M9 Window up engine S28
X34 E5 / E6 Trailer socket G29 M16 Heating blower fan motor Q32
Frame X35 E1 Front left headlight C32 S4 Wiper commutator switch A19
Frame X36 E2 Front right headlight C34 S5 Light commutator switch A22
Frame X37 E7 Plate light E33 S6 Window regulator switch S26
X40 Trailer socket connection E29 S7 Cigarette lighter S24
Cab X43 M9 Window up engine S28 S12 Heating speed control switch O33
Cab X46 S7 Cigarette lighter S23 S38 Rear working light switch K30
Cab X47 Cigarette lighter light S24 V2 Front windscreen wiper parking diode protection 6 A/600 V G16
X48 E12 Front right working light Q38
Fuse box
X49 E13 Front left working light Q37 Hydraulic equivalence
Cab X50 E14 Roof light I21 Item Designation Current Position on diagram
code
Cab X59 M4 Rear windscreen wiper motor K9 BF3 / M2
Cab X68 Cab high/low connection I11 K1 Automatic wheel alignment 10 / 20A M4
Cab X69 Cab/window control connection O27 K2 Front windscreen wiper intermittent relay 10 / 20A O6
Cab X101 E17 Rear right headlight I32 K3 Free M7
Cab X102 E16 Rear left headlight I34 K4 Front working lights 10 / 20A O8
Cab / Chassis X110 Frame/Cab Interface C23 K5 Power supply APC 214 10 / 20A M9
Cab / Chassis X112 Frame/Cab Interface O17 K6 John Deere engine computer power supply 10 / 20A O10
Frame X148 A1 Manimux Power 1 (MP1) A29 BF3 / M3
Frame X149 A1 Manimux Power 1 (MP1) A37 F1 Front work lamp control relay 20A C4
Cab X201 Copper ends on gearbox fuses E5 F4 Heating/Ventilation 2A C4
80
Cab X217 E21 Ambient lighting I27 F11 Cigarette lighter 10A C5
Frame X259 Rear left headlight connection E36 F12 Front windscreen wiper/windscreen washer/intermittent relay 15A C5
Frame X260 Rear right headlight connection C39 F13 Rear windscreen wiper/windscreen washer 10A C6
F17 Rear working lights 15A C7
Hydraulic equivalence F20 Electric window up 15A C8
Item Designation Position on diagram BF3 / M4
code
A1 Manimux Power 1 (MP1) A31 F21 Roof light / Door contact switch / Driver seat contact switch 3A E8
A8 Heating M34 F24 Front windscreen wiper motor with automatic retraction 15A E8
A9 Cluster C19 F27 Rear windscreen wiper motor with automatic retraction 15A G8
B2 Horn F30 Compressor and air-conditioning fan motor 20A G8
E1 Front left headlights C30
E2 Front right headlights C34
Splices
E3 Rear left headlight G34 Position on
E4 Rear right headlight E39 Item
diagram
E5 Trailer socket G26 EP.2 Q28
E6 Trailer socket G30 EP.6 Q27
E7 Rear plate light G33 EP.11 E5
E12 Front right working light Q38 EP.18 G17
E13 Front left working light Q37 EP.19 G17
E14 Roof light K22 EP.22 G22
E15 Rotating beacon light O15 EP.35 E35
E16 Rear left headlight K34
E17 Rear right headlight K33
E21 Ambient lighting I27
80-02-M191EN (7/29/2015)
DIAGRAM 7 (Lighting / Signaling / Heating / Ventilation)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
M -M
X148 X149
M 5 - Mo
M
1
- M asse
4
-
57/58 56a 56b 54s 54d 49
t
M sse r
Ba
2
AP
M te
- M Ch
V
0 1 2 L 0 R
a
A1
as assi
se
105
Ca
0 1 0
u
A A
b
S101
108
S120
S109
S105
S106
S109
S129
S107
S108
S105
S127
S128
S106
S104
S105
S100
S100
S106
S102
S123
S105
S106
S130
S103
s
S110
S110
S5
104 30 L 31
64 82 68 75 62 53 45 76 65 46 63 31 14 43 60 61 16 48 15 79 72 73 78 42 17 74
107 S4 F
510
566
567
568
569
509
508
583
584
585
586
587
588
589
506
507
295
511
512
513
514
139
132
136
115
137
368
107
104
108
105
381
A B BF3/M3
382
X35
381
1 2 3 4 5 6 7 8 9 371
F1
F4
X11 1 2
F11
F12
F13
F17
F20
X12
371
1 2 3 4 5 6
136 15 136
382
69
152
161
67
66
162
163
165
166
X36
1 2 3 4 5 6 5 3 1 2 4
X260
C 6
C
151
168
115 10 115
69 X14 1 2 3 4 5 6 7 8 9
64
77
99
156
80
6 5 4 5 2 1
X32
65
66
139 2 139
H8 H9 H7 H11
E102
E101
E100
E103
A02
A02
E80
E98
E99
137 1 137 E1 H8 H9 H7 H10
S205
STOP
E85
M32
E91
M1
A9
Ep.11 67
28 32 9 8 35 X110
E2
X13
H6 H3 H2 H5 E4
68
327
326
171
174
166
369
583
E E
508
BF3/M4
506
507
368
510
509
Ep.35
599
F21
369
X201 109 C 81
3 1 7 2 6 8 5 4
X40 370
2 1
X37
F24
370
581
584
585
295
86
Toward X22/1
Ep.22 X259
F27 3 1 7 2 6 5 4 X34 4 2 3 5 1 6
89
Ep.19 E7
110
F30 175 X31 1 2 3 5 1 6
141
V2
115
81
E5 E6
G X16
5 6 10
STOP
G
Ep.18 STOP STOP
E3 H2 H1 H3 H4
326
327
325
151
152
77
135
134
136
89
1 X68 X50
X15 1 2 3 4 5 9
X217
I A C B I
167
165
164
325
86
0 1 10
1
3 6 1 5 4 2
X25
3 2 X101 2 1 2 1 X102
X59 3 1 2 4
+perm vit 1
M3 2 E14 E21 5 S38 9
M
1 2 1 raz
+perm vit -
M4 6
3
raz M E17 E16
331
K 4
-
336 K
163
164
135
134
345
336
162
346 332
80
344 |
343
335
347
13
BF3 M2 X27 324

M M X6 1 2 M
2 5 4 2 5 2 5 4 2 5 4 2 5 4 2 5
K1 K3 K5
331
161
324
139
85 87 87a 85 87 87a 85 87 87a
13
|
M7 X29
86 30 86 30 86 30 1 2 3 4 5 6
X28
85 87 85 87 87a 85 87 M M
A8
86 30 86 30 86 30 E15 BP
1 3 K2 1 3 1 3 K4 1 3 1 3 K6 1 3 M8
354 X112
99
175 1
132
O O
68
171
6 132 0
2
3 X33 1 2 3 4
S12
X69
80 1 2 1 2
A
156 Ep.6 X49 X48
138 C M16
335 B E13 E12
354
Q Q
Ep.2
1 0 2 1 7 2 8 10
138
3 4 9
332
140
64
X46 2 1 1 X47 S6
S X43 S
2 1
M
M9
S7
(7/29/2015) 80-02-M191EN
8 – AIR CONDITIONING OPTION
Wiring harness Name Position on Hydraulic
Item Designation
type component diagram equivalence code
Cab X15 Cab High / Low connection O22
Cab X16 Cab High / Low connection K22
Cab / Engine 1 X23 Cab / Engine Interface I27
Cab X29 A8 Heating K36
Engine 1 X30 Air-conditioning compressor K27
Cab X95 Condenser Q22
Cab X97 Cab high/low connection O20
Cab / Chassis X110 Frame/Cab Interface M31
X153 M12 Air-conditioning fan motor 1 Q15
X154 M13 Air-conditioning fan motor 2 Q16
X155 B46 High-pressure air conditioning sensor Q23
Cab X201 Copper ends on gearbox fuses C11
Cab X290 Cab harness connection / Air-conditioning module K20
X291 A17 Air conditioning handling module I17
X292 Air conditioning / fan module interconnection Q14
code
A8 Heating K37
A17 Air conditioning handling module K16
B46 High-pressure air conditioning sensor S23
M10 Air-conditioning compressor M27
M12 Air-conditioning fan motor 1 S15
M13 Air-conditioning fan motor 2 S16
M16 Vent blower fan motor O36
S12 Heating speed control switch M36
80
Fuse box
code
BF3 / M2
K1 Automatic wheel alignment 10 / 20A E23
K3 Free E25
K6 John Deere engine computer power supply 10 / 20A E26
BF3 / M3
F4 Heating/Ventilation 20A E8
BF3 / M4
F30 Fan/Heating 30A E19
BF3 / M5
F45 Air-conditioning compressor and fan motor 30A A11
80-02-M191EN (7/29/2015)
DIAGRAM 8 (Air-conditioning option)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
M -M
M 5 - Mo
M
1
- M asse
4
-
92
t
M sse r
Ba
2
AP
M te
- M Ch
V
as assi
se
97
Ca
u
A A
b
s
5 BF3/M5
F45
X201
109
C C
107
BF3/M4
109
107
C
BF3/M3
F30
343 344
E E
13
F4
K1 2 5 4
K3 2 5 4
K6 2 5 BF3 / M2
175
85 87 87a 85 87 87a 85 87
99
86 30 86 30 86 30
1 3 1 3 1 3
99 175
G 354 354 G
324
I I
303
19
10
X23
1 2 3 4 5 6 X291
303
19
A17
X30 1 2
324
139
160
116
117
13
19
117
116
303
160
19
X290
K 1 2 3 4 1 2 3 4 5 6 X29 K
R1 RT7s RT7s X16 12 11 8 7 1 2
A8
139
X110 2
BP
C
80
1
0
2
M10
3 S12
M M
M16
97
92
6
X15
X97 2 1
O O
X292 C B A
X95 3 4 1 2
Q Q
X153 2 1
X154 2 1 X155 2 1
HP
M12 M13 B46

S S
(7/29/2015) 80-02-M191EN
9 – CAB OPTION

Cab S17 S17 DPF control switch C26 M14 Screen washer pump option C21
Cab S18 S18 Attachment switch G22 M15 Pneumatic seat compressor O6
Cab S35 S35 Rear two-way hydraulic switch K30 S17 DPF control switch C26
Cab S36 S36 Telescope electrical connector switch K27 S18 Attachment switch G22
Cab S37 S37 Switch not used G26 S35 Rear two-way hydraulic switch K30
Cab S38 S38 Rear working light switch S31 S36 Telescope electrical connector switch K27
Cab S39 S39 Rear window defrost switch S28 S37 Switch not used G26
Cab S40 S40 Roof windscreen wiper switch O25 S38 Rear working light switch S31
Cab S41 S41 Windscreen wiper switch O21 S39 Rear window defrost switch S28
Cab S42 S42 Telescope working light switch S12 S40 Roof windscreen wiper switch O25
Cab S43 S43 Switch not used S17 S41 Windscreen wiper switch O21
Cab X15 Cab High / Low connection M17 S42 Telescope working light switch S12
Cab X16 Cab High / Low connection C14 S43 Switch not used S17
Cab X26 M14 Screen washer pump option C23 S44 Pneumatic seat M5
Frame X38 B1 Reverse buzzer I33
Cab X59 M4 Rear windscreen wiper motor Q13
Cab X68 Cab high/low connection G9
Cab X93 A7 Car radio supply A11 Fuse box
Cab X94 A7 Loudspeakers A18 Hydraulic equivalence
X103 E19 Right telescope working light G30 code
X104 E18 Left telescope working light G28 BF3 / M3
Frame X105 Boom working light G30 F2 Free C5
Frame X106 Boom electrical connector E36 F8 Pneumatic seat 15A C5
Cab X107 M5 Roof windscreen wiper engine Q23 F10 Power supply after car radio contact 2A C6
Cab X108 M6 Side windscreen wiper engine Q21 F15 Switch supply 15A Maxi C6
Cab / Chassis X112 Frame/Cab Interface E28 F16 Boom work lamps supply / Cab option 15A Maxi C7
Cab X121 S44 Pneumatic seat M5 F18 Rear windscreen defrost 15A Maxi C7
Frame X148 A1 Manimux Power 1 (MP1) E30 F19 Roof windscreen wiper/Windscreen washer 7.5A C8
Frame X149 A1 Manimux Power 1 (MP1) E34 BF3 / M4
X172 Boom electrical connector E36 F26 + permanent car radio 7.5A C9
80
Cab X201 Copper ends on gearbox fuses A4 F27 Windscreen wiper automatic retraction / Option for roof and sides 15A C10
X204 B27 Right loudspeaker C14 F32 Side windscreen wiper/windscreen washer 7.5A C10
X205 B28 Left loudspeaker C15
Electrical components Splices

Hydraulic equivalence Position on
Item Designation Position on diagram Item
code diagram
A1 Manimux Power (MP1) C32 EP.33 E30
A7 Car radio A14 EP.91 G30
B1 Reverse buzzer I33 EP.92 G31
B27 Right loudspeaker E15
B28 Left loudspeaker E16
E18 Left telescope working light I29
E19 Right telescope working light I31
E20 Rear windscreen defrost Q33
M4 Rear windscreen wiper motor S14
M5 Roof windscreen wiper engine S25
M6 Side windscreen wiper engine S22
80-02-M191EN (7/29/2015)
DIAGRAM 9 (Cab option)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
M -M
M 5 - Mo
M
1
- M asse
4
-
t
M sse r
Ba
2
AP
A7
M te
- M Ch
V
as assi
se
Ca
u
A X201 109 A
b
s
A B
X93 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
X94
105
88
63
111
112
113
114
323
323
107
329
106
105
107
109
106
BF3/M3
118
329
A B C BF3/M4
118
F10 1 2 3 4 9
| X26
F15
F16
F18
F19
X16 338 337
F2
F8
337
F26
F27
F32
C C
M
1 0
2
1 7 10 A1
61
51
63
71
76
78
79
89
X204 X205
88
95
M14
E127
S1
1 2 1 2
3 S17 9
X148 57 44
X149 X172
504
590
1 2 X106
B27 B28 X112
E 122 362 E
8
123
119 9
360
13 120
120
Ep.33
76
89
14
121
360
505
X68 15
2 1
342 1 2
338
123
X105
119
1 10
G 0
1 0 1 10
Ep.91 G
Ep.92 372
S18 X104 X103

5 9 1 2 1 2
S37
372
590
5 9
51 52
71
X38
1 2
75
E18 E19
B1
I 341 340 340
I
0 1 10
1
0 1 10
1
5 S36 9
5 S35 9
K K
333
333
61
120
121
78
95
79
80
X121 4 5
X15
7 8 10 11 12
M M
S44
2 7 10
1 0 2 7 10
2 1
2 0
M15
O O
5 S41 4 9
5 S40 4 9
Q Q
X108 3 1 2 4 X107 3 1 2 4
0 1 10
X59 3 1 2 4
1
1 0 1 10 1 0 1 10 E20
1 2
1 2
+perm vit 1 10
1
+perm
2 M6 +perm
M5 vit 1 0
vit
5 S42 9
M4 3
raz M
raz M
M 3
3
raz 5 S43 9
-
- 5 S39 9
4
- 4
4 5 S38 9
S Ep.14 S
(7/29/2015) 80-02-M191EN
10 – HYDRAULIC OPTION

Cab S35 S35 Rear two-way hydraulic switch Q9 A1 Manimux Power 1 (MP1) G28
Frame X65 B9 Front wheel alignment E34 A2 Manimux Power 2 (MP2) K19
Frame X66 B10 Rear wheel alignment I28 A12 Up – Down Socket / JSM C21
Frame X67 A12 JSM plug E21 B9 Front wheel alignment C34
Frame X70 B17 Assist brake circuit pressure switch I31 B10 Rear wheel alignment K29
Frame X91 Telescope head electrovalve I35 B17 Assist brake circuit pressure switch K30
Frame X100 B23 Boom angle sensor E30 B23 Boom angle sensor C30
Cab / Chassis X112 Frame/Cab Interface M10 B25 Telescope suspension cylinder valve pressure switch S25
Frame X131 Steering control valve connection Q18 B49 Manual accelerator lever S14
Frame X134 S34 Telescope retraction sensor I22 S34 Telescope retracted sensor K22
Frame X135 Telescope suspension Q24 S35 Rear two-way hydraulic switch Q9
Frame X148 A1 Manimux Power 1 (MP1) G21 Y10 Telescope suspension electrovalve 1 S23
Frame X149 A1 Manimux Power 1 (MP1) G36 Y11 Telescope suspension electrovalve 2 S24
Frame X150 A2 Manimux Power 2 (MP2) K11 Y12 Head telescope electrovalve K35
Frame X151 A2 Manimux Power 2 (MP2) K27 Y57 Automatic wheel alignment electrovalve 2A S18
Cab X167 B49 Manual accelerator lever S22 Y58 Automatic wheel alignment electrovalve 2B S19
Frame X168 Y11 Telescope suspension electrovalve 2 S24 Y59 Automatic wheel alignment electrovalve 3A S20
Frame X169 B25 Telescope suspension cylinder valve pressure switch S25 Y60 Automatic wheel alignment electrovalve 3B S21
Frame X244 Y12 Head telescope electrovalve K35 Y67 Rear attachment deflector electrovalve O26
Frame X247 Y57 Automatic wheel alignment electrovalve 2A Q18 Y68 Distributor electrovalve output B auxiliary 2 I18
Frame X248 Y58 Automatic wheel alignment electrovalve 2B S19 Y69 Distributor electrovalve output A auxiliary 2 I19
Frame X249 Y59 Automatic wheel alignment electrovalve 3A Q20
Frame X250 Y60 Automatic wheel alignment electrovalve 3B S21
Frame X267 Y67 Rear attachment deflector electrovalve M26
Frame X270 Y68 Distributor electrovalve output B auxiliary 2 K18
Frame X271 Y69 Distributor electrovalve output A auxiliary 2 K19 Fuse box
Frame X286 Y10 Manual accelerator S17 Hydraulic equivalence
Engine 1 / Chassis X288 Manual accelerator connection S17 code
BF3 / M2
K1 Automatic wheel alignment 10 / 20A A8
80
K2 Front windscreen wiper intermittent relay 10 / 20A A10

K3 Free A11
K4 Front working lights 10 / 20A A13
K5 Power supply APC 214 10 / 20A A14
K6 John Deere engine computer power supply 10 / 20A A16
BF3 / M3
F3 Rear hydraulic control switch supply 2A Q5
Splices
Position on
Item
diagram
EP.30 E31
EP.31 E32
EP.42 O22
80-02-M191EN (7/29/2015)
DIAGRAM 10 (Hydraulic Option)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
M -M
345
M 5 - Mo
M
1
- M asse
4
-
346
t
M sse r
Ba
355
2
AP
M te
- M Ch
V
343 344
as assi
se
348 347
Ca
u
A A
b
s
K1
2 5 4
K2
2 5
K3
2 5 4
K4
2 5 4
K5
2 5 4
K6
2 5 BF3 / M2
85 87 87a 85 87 85 87 87a 85 87 87a 85 87 87a 85 87
86 30 86 30 86 30 86 30 86 30 86 30
1 3 1 3 1 3 1 3 1 3 1 3
354
130
C A12 B23 C
R1 R2
UP DOWN B9
_ +
BP1 BP2 D+ D- D+ D- 2 3 1 5 6 4
F N R X100
+ S 0 + S 0
561
557
558
560
9 10 2 3 6 4 5 7 1 8 11 12
X67 X65 3 2 1
Ep.30
E E
Ep.31
556
571
572
573
562
559
563
564
541
544
545
565
542
543
547
556
668
546
56 89 87 88 49 85 86 19 34 82 50 48 80 21 13 18 11
M11
G G
E59
E58
E56
E57
E63
E55
E62
A13
E54
E17
A07
A01
E18
E12
M7
M3
X148 A1 X149
E15
E16
E162
S57
A01
E13
M4
83 84 32 49 41 29 77
574
575
576
595
516
570
517
367
366
367
516
366
380
517
I Y68 Y69 X134 I
380
1 4 3 2 374
X66 3 2 1
X70
374
1 2
X270 1 2 1 2 X271 X91

1 2
_ +
S34 P
B10 B17
218
219
220
221
72 12 74 13
K K
X244 1 2
S321
M16
S320
M19
X150 A2 X151
S322
A301
Y12
S329
E321
S309
E172
S308
S310
S307
M34
E33
S45
S46
54 1 85 34 51 78 14 77 48 79 65 67 73
125
429
665
666
130
663
275
274
286
287
288
273
272
271
80
M M
429
X112
X267 1 2
125 125
11
130 130
4
355 355 Y67

107
5
340
O O
355
402
Ep.42
403
404
107
125
340
BF3/M3
665
666
404
402
663
403
A
450
447
448
449
275
273
274
272
0 1 10
1
1 6 2 5 3 4
F3
Q X131 4 5 2 7 3 6 1 8 X135 Q
5 S35 9
53
X249 1 2
54 + S 0
53 X247
6 3 5 1 2 4 1 2
X288
+
Y59 3A
S 0
6 5 1 2 2A X167 1 2
X168 1 2
X169 1 2
3 4 X286 Y57 1 2 X250 1 2
S X248 S
P
2B
B49 Manual accelerator Y58 Y60 3B Y10 Y11 B25
(7/29/2015) 80-02-M191EN
80
80-02-M191EN (7/29/2015)
ELECTRICAL COMPONENTS LOCATION
pages
UPDATED IN ACCORDANCE WITH: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

– CAB HARNESS: 52515895 -A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
– FRAME HARNESS (MLT 840 / MLT-X 840): 52515912-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
– FRAME HARNESS (MLT 1040 / MLT 1040 L / MLT-X 1040): 52515913-A . . . . . . . . . . . . . 1
– ENGINE HARNESS: 303766-E
(REV E : R4 120 OHM RESISTOR - 1/2W => 120 OHM RESISTOR - 1/4W - P8) . . . . . . . . . . 1
KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
– CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
– GROUND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
– SPLICES, FUSES, RELAYS, RESISTANCES AND DIODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2D LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
– HARNESS ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
80
– FRAME HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
– CAB HARNESSES 1 AND 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
– ENGINE HARNESS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3D LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
– FRAME HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
– CAB HARNESS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
– ENGINE HARNESS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
– ENGINE HARNESS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
(7/29/2015) 80-03-M191EN
2 ELECTRICAL COMPONENTS LOCATION
KEY
CONNECTORS
Position on harness diagram

Item Designation Comments
Assembly Frame Cab Engine
A5501 ECU 1 connection to the ECU engine controller Q20
A5502 ECU 2 connection to the ECU engine controller Q20
B5100 Injection bar pressure sensor Q20
B5101 Engine oil pressure sensor Q20
B5102 Exhaust manifold pressure sensor S19
B5104 Intake manifold pressure sensor S16
B5105 Cylinder pressure sensor S16
B5107 Low-pressure fuel pressure sensor Q16
B5205 Boost air coolant output temperature sensor Q18
See engine harness 3D location 2
B5206 Intake air temperature sensor Q18
B5207 EGR temperature sensor Q18
B5208 Engine coolant liquid temperature sensor S19
B5209 Fuel temperature sensor Q16

B5301 Cylinder position sensor S19
B5302 Camshaft position sensor Q19
B5500 Intake air sensor S20
B5600 Sensor for the presence of water in the fuel S16
BF3 Module holder – 5 modules I23 Q14
HPD Right loudspeaker C7 A2
HPG Left loudspeaker A7 A7
S6 Window up switch G18 E18
S17 Particle filter regeneration control switch I20 C18
S18 Rear double action hydraulic option switch I20 C19
S19 Forced movement Override switch I20 A20
S35 Front or rear attachment hydraulic option switch I19 A22
80
S36 Boom electrical connector control switch I19 C23

S37 Option switch I19 C23 Option
S38 Rear working light switch E12 I4
S39 Rear window defrost switch E11 G5
S40 Roof windscreen wiper + windscreen washer switch E10 I4
S41 Windscreen wiper + windscreen washer switch E11 I5
S42 Telescope working light switch E12 I4
S43 Option switch E13 G6 Option
X1 4-Way ignition switch Frame / Cab Interface K26 O28
X2 6-way ignition switch K25 O29
X4 Starter electrovalve Q17 Q21
X6 Rotating beacon light C12 C14
X010 Tailgate defrost A7 A8
X10 Engine power supply O28 G21
X11 Wiper commutator switch I28 K36
X12 Wiper reset I29 M35
X13 Cluster I23 O31
X15 Cab High / Low connection G17 G13
80-03-M191EN (7/29/2015)
ELECTRICAL COMPONENTS LOCATION 3

X15A Cab High / Low connection C15 E13
X16 Cab High / Low connection G17 G11
X16A Cab High / Low connection C15 E11
X17 Engine / particle filter interface O21 K21
X18 Particle filter temperature sensor O15 Q17
X19 Particle filter delta sensor O15 Q19
X21 Hydraulic filter pressure switch K17 O27
X22 Brake fluid level I28 G31
X23 Cab / Engine Interface O24 O25 F18
X25 Front windscreen wiper K29 G30
X26 Screen washer pump option G30 A28 Option
X27 Front windscreen washer pump G30 A27
X28 Rear windscreen washer pump I30 A30
X29 Heating I28 K32
X30 Air-conditioning compressor S21 K9
X31 Rear left headlight G7
X32 Rear right headlight Q7
X33 Front right and left working lights C15 C14
X34 Trailer socket K4
X35 Front left headlight I34 K6
X36 Front right headlight Q34 K3
X37 Plate light M4 M39
X38 Reverse buzzer M5 G39
X39 Horn M32 M3
X40 Trailer socket connection M4 M39
X43 Window up engine G19 E17
X45 Door switch / NC cluster G20 I10
X46 Cigarette lighter K20 C25
X47 Cigarette lighter light K20 E25
X48 Front right working light C16 Option on UK truck
X49 Front left working light C16 Option on UK truck
80
X50 Roof light A10 C11
X52 Door switch / Manimux Power NO G19 I10
X55 Forward gear sensor M17 I13
X56 Reverse gear sensor M17 I15
X59 Rear windscreen wiper motor C7 A5
X63 Fuel gauge I29 C30
X64 Master cylinder pressure switch G28 E29
X65 Front wheel alignment M32 M4
X66 Rear wheel alignment M8 Q3
X67 JSM plug K22 O12
X68 Cab high/low connection G17 G12
X68A Cab high/low connection C15 E12
X69 Cab/window control connection G20 G14
X69A Cab/window control connection G20 G17
X70 Assist brake circuit pressure switch K25 O6
X73 Forward gear sensor 2 (gear box HP) M16 I16
X74 Up – Down Socket / JSM K21 O12
X75 Movement safety electrovalve M14 S20
X89 Distributor electrovalve output A telescope (retracted) M12 S13
(7/29/2015) 80-03-M191EN

X90 Distributor electrovalve output B telescope (extended) M12 Q14
X91 Telescope head electrovalve M5 I39
X92 Negative brake electrovalve control M31 M5
X93 Car radio supply I30 K36
X94 Loudspeakers I30 M36
X95 Condenser E7 E2
X97 Cab high/low connection A15 E12
X97 Cab high/low connection G17 G12
X98 Distributor electrovalve output B auxiliary 1 M9 Q6
X99 Distributor electrovalve output A auxiliary 1 M9 S5
X100 Boom angle sensor M6 E33
X101 Rear right headlight E7 E5
X102 Rear left headlight A7 A13
X105 Boom working light M5 I39
X106 Boom electrical connector M5 K39
X107 Roof windscreen wiper engine E11 G6
X108 Side windscreen wiper engine E14 I2
X109 Rear hydraulic two-way EV O5 K39
X110 Frame/Cab Interface G17 S27 K8
X111 Frame/Cab Interface I17 S28 M8
X112 Frame/Cab Interface I17 S29 M8
X115 Diagnostic K22 G26
X116 Cab interface / Chassis (Manipower supply) I17 S30 K8
X118 Customer digicode K27 O33
X121 Pneumatic seat I21 E25
X131 Steering control valve connection M14 K22
X132 TUV assistance steering pressure switch K26 O8
X133 On/off negative brake pressure switch G21 I10
X134 Telescope retraction sensor M7 G34
X135 Telescope suspension option O4 Q39
X138 Emergency stop K25 O24
80
X140 Resistance shunt K22 G26

X148 Manimux Power 1 (MP1) I15 C29
X149 Manimux Power 1 (MP1) I13 C28
X150 Manimux Power 2 (MP2) G15 A28
X151 Manimux Power 2 (MP2) G13 A29
X152 Joystick (BMEP) K22 O11
X171 Hydraulic pump control electrovalve M18 K17
X173 CAN Engine / Chassis connection M24 G8 I14
X175 John Deere engine computer Q21 M32
X177 Hydraulic control module RC2/21 (SRC) I10 C18
X180 Potentiometer pedal I26 K29
X181 Accelerator pedal I26 K31
X185 Diag RS232 - APC 214 (according to installation) K10 C38
X201 Copper ends on gearbox fuses G23 M10
X206 Solenoid clutch range – Gear box 1 M16 K21
X207 Manual automatic solenoid mode – Gear box 2 M16 I21
X208 Forward gear electrovalve – Gearbox 3 M19 E13
X209 Reverse gear electrovalve – Gearbox 4 M19 E13
X210 High low speed electrovalve - Gear box 5 M16 I21
80-03-M191EN (7/29/2015)

X211 Electrovalve 2nd gear – Gearbox 6 M16 G21
X212 Electrovalve 3rd/1st – Gearbox 7 M19 C13
X213 Gear box pressure sensor – Gear box 8 O19 A13
X214 Gear box output speed sensor M18 I13
X215 Gear box input speed sensor O16 G21
X216 Gear box temperature sensor O19 A12
X217 Ambient lighting E13 I3
X218 Gearbox oil temperature sensor O16 G22
X223 Transmission module APC 214 (18 ways) I10 A39
X224 Transmission module APC 214 (30 ways) I10 A40
X239 Left leveling control electrovalve O31 Only
X240 Right leveling control electrovalve O31 MLT 1040 L / MLT-X 1040 L
X242 Control block connection to gear box K27 M9

X252 Cylinder compensation isolation electrovalve M12 K34
X253 Fan reversal valve Q24 M14
X254 Fan regulator valve Q24 K6
X256 Cylinder compensation isolation electrovalve M10 M32
X258 Mini-radiator water level sensor Q18 O22
X259 Rear left headlight connection M4 O39
X260 Rear right headlight connection M7 G34
Only MLT 1040 /
X262 Boom retraction speed sensor M7
MLT 1040 L / MLT-X 1040 L
X263 Strain gauge K15 E22
X267 Rear attachment deflector electrovalve M4 O39
X269 Lockup selector M19 C13
X270 Distributor electrovalve output B auxiliary 2 M13 Q17
X271 Distributor electrovalve output A auxiliary 2 M13 S16
X275 Steering mode selector K25 M14
X278 Distributor electrovalve output B tilt-down M10 Q9
X279 Distributor electrovalve output A tilt-up M10 S8
X280 Distributor electrovalve output B lifting M11 Q12
X281 Distributor electrovalve output A lowering M11 S11
80
X286 Manual accelerator K19 Option
X287 Engine / Frame connection (fan speed control) M24 G9 I14
X288 Manual accelerator connection K21 O13

X289 Service oil temperature sensor O27 I28 Option
X290 Cab harness connection / Air-conditioning module E7 E2 Option
X5000 Injector harness connector S17
X5002 Engine / particle filter interface O21
X5004 Help interface interconnection in the cold weather S18
start kit
X5005 John Deere engine diagnostic plug Q26 E35
X5009 Alternator inductor S16 See engine harness 3D location 2
Y5002 Suction valve Q20
Y5004 Low-pressure fuel pump Q16
Y5400 EGR valve Q19
Y5500 Turbocompressor actuator connection (VGT) S18
(7/29/2015) 80-03-M191EN
GROUND

M1 Front cab ground I28 K33
M2 Rear cab ground I18 K14
M3 Frame ground K28 I6
M4 Engine ground 1 Q24 O28
M5 Frame ground M5 I37
X011 Cab ground 2 A15 C9
X011A Cab ground 2 A15 E9
X011B Cab ground 2 A15 E9
X268 Hydraulic computer RC2/21 ground G10 C19
X5001 Engine ground 2 Q18 See engine harness 3D location 2
SPLICES, FUSES, RELAYS, RESISTANCES AND DIODES

EP.1 Splice Q22 M29
EP.3 Splice K27 M27
EP.3 Splice Q22 M29
EP.4 Splice O16 Q17
EP.5 Splice O17 Q17
EP.7 Splice Q21 M30
EP.8 Splice Q21 M31
EP.10 Splice K28 M25
EP.11 Splice I19 M19
EP.20 Splice Q27 E33
EP.22 Splice G19 M11
EP.22 Splice Q28 G31
80
EP.23 Splice O28 G30

EP.26 Splice Q28 E32
EP.30 Splice M6 G34
EP.31 Splice M6 G34
EP.32 Splice K16 K28
EP.33 Splice K15 I28
EP.34 Splice M30 K5
EP.35 Splice M4 I34
EP.38 Splice M11 K32
EP.42 Splice M14 G26
EP.43 Splice I17 Q28
80-03-M191EN (7/29/2015)

EP.46 Splice M24 K9
EP.47 Splice I9 C20
EP.49 Splice I17 O28
EP.52 Splice K12 C33
EP.53 Splice I9 C20
EP.60 Splice I15 C29
EP.63 Splice G15 A27
EP.64 Splice I17 Q28
EP.66 Splice G18 M11
EP.67 Splice K21 G23
EP.70 Splice A8 A5
EP.71 Splice A8 A11
EP.72 Splice A8 A10
EP.73 Splice C8 C3
EP.74 Splice E9 E3
EP.75 Splice E8 C3
EP.76 Splice C8 C3
EP.76 Splice G15 A27
EP.77 Splice C8 A3
EP.78 Splice C8 A3
EP.78 Splice K26 M8
80
EP.79 Splice A10 A12
EP.79 Splice K27 M8
EP.80 Splice E11 E3
EP.81 Splice C8 C3
EP.82 Splice C8 C3
EP.83 Splice C8 A3
EP.84 Splice C8 A3
EP.85 Splice E10 E18
EP.85 Splice G18 E3
EP.86 Splice G19 G17
F51 Diagnostic plug supply Q27 E34
F52 Engine start-up Q27 E34
F53 Computer supply Q27 G33
K21 Starter control relay Q27 G34
(7/29/2015) 80-03-M191EN

R4 120 ohm 1/2W CAN resistor K21 G24
R4 120 ohm 1/4W CAN resistor Q21 M30
R5602 24V resistance for low-pressure fuel pump Q16 See engine harness 3D location 2
V2 Front windscreen wiper reset protection diode 6A / 600V I27 M31
V3 Diode protection 6A/600V varistor K24 M22
80
80-03-M191EN (7/29/2015)
2D LOCATIONS
HARNESS ASSEMBLY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Cab View 2 X50

Key:
X102 Ep.10 X011B
A Frame Harness A
X011A
X010 Ep.2 X011
Cab Harness 1
HPG Ep.3 X97A
X68A Cab Harness 2

X59 X6
Ep.78
X16A
Ep.77
Engine Harness 1
Ep.84 X15A
Ep.83
C Engine Harness 2 C
Ep.81 X33 X49
Ep.82
HPD
Ep.76 Connection between harnesses
X33 X48
Ep.73
Ep.75 Ep.74 Ep.85 Ep.80 Splice
X290
X95
X107 MLT 1040 L / MLT-X 1040 L
X101
E E
X108 MLT 1040 / MLT 1040 L / MLT-X 1040 L
X035
S40 S43
S41 S42
S39 S38
Ep.86
X15 S6 X69A
Ep.85 X43 X69
X16
CN2-P2 CN1-P2
G X151 X150 X68 G
Ep.63 Ep.76 X52 X45 X133
X97 X64
EP66 EP22
X27
Manimux X110 X201
X268 X26
X31 MP2
RC 2/21 X111
Module M1
Module M2
Module M3
Module M4
Module M5
X28
X177 (SRC) Masse X22 X63
X112 Cab M2 BF3 X180
Ep.47
CN1-P1 X116 X181
Ep.53 Ep.11 X35
X148
30
I I
20
X37 X19 X29 X11 X12 X94 X93

0
Ep.60 Ep.61
X10
10
0
1
1/2
Ep.62 Ep.67
R
CN2-P1 Ep.64
OK
Ep.68 Ep.69
X
X149 X36 X18 V2

Ep.43 X13
X223 X35 X17 X121
Manimux Ep.49
X224 APC 214
MP1 X115 Masse Cabine M1
X21 X2 X1
X185 Ep.67 R4 X140
X118 X25
X47 X46
X263 X138 Ep.3
Ep.77 Ep.70 Ep.71 Ep.77 Ep.10
V3
K K
X34
X286 X288 X74 X67 X152 X70 X132 Masse Chassis M3
Ep.84 Ep.85 Ep.86
X275 X242
Ep.37
X171 Ep.45 Ep.44
Ep.35 Ep.38 Ep.40 Ep.41 Ep.33 Ep.32 Ep.39 Ep.78 Ep.79
Masse
X256 X252
Chassis M5 X73
80
X131 Ep.87 Ep.46
X134
X40 X38 X99 X279 X281 X89 X271 X206 X56 X55 X214 X208
M X262 M
X37 X91 X66 X210 X209 X92 X65 X39
X260 X173
X267 X105 Ep.31 X207 X212
X98 X278 X280 X90 X270 X75 Ep.34
Ep.30 X287
X211 X269
X259 X106
X100
X218 X213 X239 X240
X135 X109 X10
X215 X216 X23
O O
X289
X18 Ep.25
Ep.4 Ep.5 X5002 Ep.24
X19 X17
X5001 Y5400 Ep.23
X4 X175 K21
Ep.22
X258 Ep.8
A5502 R4 Masse Moteur M4 F52
B5107
B5209 A5501 F53

B5207 X253 X36
Ep.7 Ep.3 Ep.1
Q Ep.26
Q
R5602 B5205 B5100
JDX5005
Y5002 X254 Ep.20
Y5004 X5004
F51
B5302 B5101
X32 B5600 B5206
B5105 B5208
Y5500 B5301
X5009 X30
B5104 X5000 B5500
S B5102 S
Forward gear
(7/29/2015) 80-03-M191EN
FRAME HARNESS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
A
X216
b Incorrect connection may destroy the ECU or the frame
wiring harness. Green adhesive tape indicates correct
connection.
Ep.63
Ep.76 X150 X151 A
X213 Ep.60 X223 X224

100 100
Ep.61 Ep.52 Ep.70 Ep.71 Ep.77
X269 Ep.62
X149 X148
X177 Ep.67
Ep.68 100 100 100 200
Ep.47 Ep.53
Ep.69
C X212 EV C
1/3 X268 X185
X209 EV
X263
E E
X100
X208
EV
X215 X218 Ep.31
n/mn 100
Ep.30
Engine harness
G X260 ARD G
MLT 1040 L EV 2 200
X211
MLT-X 1040 L MLT 1040
X262 MLT 1040 L
X239 X240 X173 X287 MLT-X 1040 L
AUTO X38
Ľ X207
200
X55 X56 MANU X134
Ep.40
50 Opt. EV
X73
I Ep.41 Masse M5 X91 I
EV X210
Masse M3 X214 50 Ep.35
Ep.33
50 X105
X206 100 50
n/mn Ep.32
Ep.37
150 50
Ep.46 Ep.87 Ep.44 Ep.45 100
Ep.39
Ep.38
AVD X36 X106
K K
Ep.34 50 50 50 50
X252 EV
X35 Ep.84 Ep.85 Ep.86
X171 X131 X109
Ep.78 X275 EV
AVG
X92 Ep.79
80
X256
X39 EV
X65 X40
M M
X242
EV
X37 Opt.
X70 X132 X152 X67 X74 X288
X267
O O
X21
Ep.49
X259 ARG
50
Ep.43
50 Opt.
Ep.64
X66 X135
Q 50 Q
Key:
X98 X278 X280 X90 X270
X75 X110 X111 X112 X116

X99 X279 X281 X89 X271 Slotted ringed sheath
Ringed non slotted sheath
Opt. EV Opt. EV
S PVC 0.5mm thick sheath S
Cab harness Splice
80-03-M191EN (7/29/2015)
CAB HARNESSES 1 AND 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Cab 2 Cab 1
Ep.70 Ep.72 Ep.71
Key:
Ep.78 X10
A X59 AV
Toit +
AR
A
HPD X102 Latéral
Ep.77 Ep.79 Opt. ARG Top section slotted ringed sheath
+ AR S19 S35
Ep.84 HPG
- X27 X26 X28 Continuous black adhesive
M
+ ribbon
Ep.83 -
S18 S36
Ep.81
X50 Splice
Ep.82
S17 S37
C Détail A C
Ep.76 X33 Opt. AVD
Opt. AVG
R4
Ep.73 X6 X115-8 EP68 EP69 X115-9
X011
X46 X63 943 944
Ep.75
X011A X111-3 X111-4
M X47 940 941
Gestion
X011B
clim. X290 X43
Ep.74 R4
E E
+ X101 Pn
X95 Ep.85 Opt. ARD X16A X68 X97 X15A X121
- X12 Détail B
Ep.80 Masse
Cab additional harness 352 EP20 EP21
Ep.85 X64
80 80 Barette D
Ep.86
178
X107 M
Toit
X16 X68 X97 X15 X115 X22
Diagn G&H G&H
Ep.67 R4
G 04003.321.011 04001.321.011 G
S16 Opt. Détail A
X140 V3
Opt. Inching
S13
Détail C
X69 X69A X25 AV
S18 Latéral M EP18 EP19
X133 Window winder additional harness X25-1
Toit + X12-2
S17 167
X108 Latéral G 168
X035
I S15 G&H G&H I
Latéral 04001.321.011 04001.321.011
NF X45
M (Wake-up)
S14 Opt. AR V2
Opt. Inching
NO X52 X180 X181

X29
Masse Cab M2
K Frame Harness X116 Masse Cab M1 X11 K

AV/AR
X93 ALIM AUTO

Frame Harness X110 80 50 60 40
V3 50 Ep.3
80
Frame Harness Ep.66 Ep.22 Ep.11 V2
X111 Détail B 50 Détail C X94 HP AUTO
M X201 M
Ep.10
Frame Harness X112 X12
6 F46 RAZ AV/AR
5 F45
X138
4 F44
X118
3 F43 X13
1 2 3
O 2 F42 X1 X2 4 5 6 O
30 7 8 9
4
20
6
X100
10
0
0 #
1
1/2
*
F41
R
1 X
OK
X23
Q Engine harness Q
S S
(7/29/2015) 80-03-M191EN
ENGINE HARNESS 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Key:
A A
Top section slotted ringed sheath
Continuous black adhesive
ribbon
Flexible sheet type GREMFLEX PET
C Splice C
Ep.26
F51
X5005
20 Diag
Cab Harness
E E
F52
X23
F53
Ep.25 Ep.24 Ep.23 Ep.22

G G
X10 K21
30 30 30 30
Frame harness X173
Frame harness X287
I I
X289
Diesel Particulate Filter (DPF)
engine interface
X30
K X17 K
X254
Ep.1 Ep.3 Ep.7 Ep.8

80
X175 CALC.
X253 50 50 R4 100
M 50 M
X258
min.
Masse Moteur M4
O O
Ep.5
X4
50
Ep.4
Q Q
100
X18 X19
S S
80-03-M191EN (7/29/2015)
3D LOCATIONS
X73 X206
X56 X210
FRAME HARNESS X55 X207
X211
X287
X208 X173
X38 X91 X105 X106 X109 X209
X212
X269
X213 X218
X37 X215
X66
X267
X259
X135 X262
X134
X216 X90
X270
X260
X40 X214
X98
X278
X31
X280
X256
X75
X271 X89 X281 X279 X99
X252
X131
X32
X242 X275 X70 X132
X35
X288
X74
b
X152
*: Incorrect connection may destroy the ECU X67
or the frame wiring harness. Green adhesive X239 Note:
M1
tape indicates correct connection. X240
To ensure correct installation of connectors X110, X111 and

X65 X112, you must:
X149*
X185 X223
X148
X224 X39
X150
1 - Apply Nyogel 760g grease over the whole of the male
X177
X263 connectors before connecting them.
X36
80
X268
2 - Apply Nyogel 760g grease to each row of terminals.
3 - Connect then disconnect the connectors twice without

clicking into place, to allow the grease to be properly
applied to the joint.
X151*
4 - Reconnect the connectors until you hear them click
into place.
944863
X116
Grey X110
Green X112
Gris
See note Towards X263

Black X111
X21
944864
X116 X100 2
Grey X110
Green X112 1
X111 Black
(7/29/2015) 80-03-M191EN
CAB HARNESS 1
S38
S42
S40 X47
S41 X46
S39 S35
S43 S36
S37
S17
S18
X22
S19
Port B’
20N.m ± 3N.m
X121 X25
X140
X133
X115 X64
X116
X111 X26
X26
X63
X110
X112 X28
X27
X69
M2 X15
X68
X16
X97
X45
X52
X13
X138
X13
X1
X2 944864
X29
X11 X118 X181
X12
80
M1
X94
X93
X180
X138
X181
Engine harness
X23
80-03-M191EN (7/29/2015)
ENGINE HARNESS 1
X19 X18
X253
X30
X17
X254
X19
X18
X258
X253
X173
X287
X30
X23
X254
X17
X175
X4
M4
80
X289
M4
F53 X10
F51
F52
K21
X5005
(7/29/2015) 80-03-M191EN
ENGINE HARNESS 2
View 1 “Engine harness 2”
X5009
B5102
B5500
B5207
B5205
Y5500 B5104
X5000 X5004
B5208
B5206
Y5400
R5602 B5107
Y5004
B5209
X5001
B5600
B5302
Y5002 B5105
B5100
B5301
B5101
A5501
A5502
X5002
B5102
Sensor unit View 2 “Engine harness 2”
Y5400
B5207 B5500
80
B5207 B5500
B5205
X5002 Y5500
X5001
B5208
B5209
B5107 B5102
B5107 X5205
X5000
B5208
B5100
X5009
X5004
B5206
B5209 B5104
B5302 Y5004 A5502

Y5002
A5501
R5602 B5100
B5206
B5101
B5105
B5101 B5302
B5600
B5105
B5301
B5104 B5301
80-03-M191EN (7/29/2015)
ELECTRICAL CONTROL AND ADJUSTMENT
pages
MACHINE COMPUTER (MANIMUX POWER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

LED ILLUMINATION AS A FUNCTION OF THE CHANGING GAGE SIGNAL . . . . . . . . . . . . . .3
WARNING DEVICE / LONGITUDINAL STABILITY LIMITER TEST. . . . . . . . . . . . . . . . . . . . . . . .4
MENU CLUSTER ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
– "SECU" MENU (BOOM ANGLE AND STRAIN GAGE CALIBRATION) . . . . . . . . . . . . . . . . . 6
– "GAGE" MENU (WARNING DEVICE / LONGITUDINAL STABILITY LIMITER RESET) . . . 7
– “BOOM" MENU (BOOM ANGLE CALIBRATION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
– “M THR” MENU (MANUAL ACCELERATOR CALIBRATION) . . . . . . . . . . . . . . . . . . . . . . . . . . 9
– “BRAKE” MENU (BRAKE PEDAL CALIBRATION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
“BOOM ANGLE” ANGULAR SENSOR ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
– OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
– ON-TRUCK ADJUSTMENT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
80
(13/11/2013) 80-04-M191EN
2 ELECTRICAL CONTROL AND ADJUSTMENT
80
80-04-M191EN (13/11/2013)
ELECTRICAL CONTROL AND ADJUSTMENT 3
MACHINE COMPUTER (MANIMUX POWER)
The machine (MANIMUX POWER) ECU replacement procedure can be found in the PAD Diagnostic
menu e "ECU replacement"
LED ILLUMINATION AS A FUNCTION OF THE CHANGING GAGE

SIGNAL
Longitudinal stability indicator operation:
L28
L27
L26
L25
L24
L23
L22
L21
80
Percent charge for illuminated LEDs (according to gage signal)
LEDs (L21 to L28) Percent charge
L21 (always on) Gage signal ≤5
L21+L22 Gage signal ≥50
L21+L22+L23 Gage signal ≥ 60
L21+L22+L23+L24 Gage signal ≥ 68
L21+L22+L32+L24+L25 Gage signal ≥ 76
L21+L22+L32+L24+L25+L26 Gage signal ≥ 84
L21+L22+L32+L24+L25+L26+L27 Gage signal ≥ 92
L21+L22+L32+L24+L25+L26+L27+L28
Gage signal ≥ 100
DANGER
(13/11/2013) 80-04-M191EN
WARNING DEVICE / LONGITUDINAL STABILITY LIMITER TEST
b Scrupulously follow the boom positioning instructions. If in doubt during the test procedure,
exit cleanly by short pressing the cancel button .
b
TEST
Security Test incomplete or failed
The appearance of the screen informs of non-adherence to an instruction or a

cancellation request or an instruction outside of the time limit.
These tests are essential for checking the correct operation and adjustment of the different components
of the device.
• Place the lift truck on flat, level ground with the wheels straight.
• Hold down the test button .
STEP TEST Confirm Go

Press to Enter
1 Start of procedure.
S e c u r i t y Te s t M o d e to stage 2.
Go
TEST OK
to stage 3.
STEP TEST Confirm
Re t r a c t t e l e s c o p e
2 lift the boom to TEST NOT OK
max position
then press Screen display
TEST
Place the lift truck without any R e t r a c t Te l e s c o p e O K
Check sensors
attachment, with the boom fully Boom Sensor NOK
Strain Gauge NOK
retracted and raised.
Go
TEST OK
to stage 4.
STEP TEST
3 Lower the boom TEST NOT OK

at full speed Screen display
TEST
Check valves
Lower the boom with the engine running at full revs Re g u l a t i o n N O K
and the hydraulic control at the maximum setting. Slow S e c u r i t y Va l v e O K
lowering until movement is cut-off.
Go
80
TEST OK
to stage 5.
STEP TEST
4 Lower the boom

TEST NOT OK
until stop Continue to lower the boom with the engine running Screen display
TEST
at full revs and the hydraulic control at the maximum Check valves
setting. Slow lowering until movement is next cut-off. S e c u r i t y Va l v e N O K
TEST OK
Confirm Go
to stage 6.
STEP TEST
Request in the following order: a reverse tilt, a forward tilt
Te s t m o v e m e n t s
5 then if test OK : and a telescope extension.
or test NOK :
None of these 3 movements should be possible. TEST NOT OK
Cancel
Exit test mode.
TEST
STEP S e c u r i t y Te s t
End of procedure.
6 Procedure OK
80-04-M191EN (13/11/2013)
MENU CLUSTER ARCHITECTURE
CFLOW: Continue flow configuration DIGI1: Anti-theft type configuration IDENT: Identification LLMC: Movement cut-off inhibition OUTOR: ON/OFF output RST H: Partial Hour Meter reset
CUST: Customer code DIGI2: Manitou anti-theft code INANA: Analog Input authorization PARK: Parking brake configuration UNIT: Machine speed unit
DTC: Error code (Data Trouble Code) INTOR: ON/OFF input OUTANA: Analog output PASS: Degraded mode
Info
Accessible only when engine is stopped
< INFO FUEL CLOCK LCD OPT DIAG XPERT >
Press OK to Enter Diag Mode

If DTC
If maintenance
is needed Press OK to < IDENT OUTOR INTOR OUTANA INANA ERROR >
Enter Customer Code
MC MC MC MC MC MC DISPLAY
Check
NEXT
Maintenance
ENTERING DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY CONTEXT
CUSTOMER - DTC N°
/ ADMIN CODE - Software N° Input/output Input/output Input/output Input/output - DTC State
No DTC - DTC Date
+ correct code state table state table state table state table - DTC Hour
MP1 MP1 MP1 MP1 MP1 - DTC Name
Display
RATE HOUR BACKL RST H MP1 DISPLAY
DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY NEXT
- Hour
- Date
RST H CONTEXT
- Software N° Input/output Input/output Input/output Input/output
OPTION - DTC N°
MC Display next ENTERING BACK LIGHT state table state table state table state table - DTC State
HOUR CONTROL - Activate / Deactivate - DTC Date
context MP2 MP2 MP2 MP2 MP2 - DTC Hour
PARK - DTC Name
Display next DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY
- Instantaneous MP2 DISPLAY
context consumption
PARK NEXT
- Software N° Input/output Input/output Input/output Input/output
or OPTION state table state table state table state table CONTEXT
- If no display, - Automatic / Manual - DTC N°
- No fault S/N
absence of - DTC State
or CFLOW - DTC Date
communication
- DTC N° "Present" DISPLAY - DTC Hour
with ECM
- DTC State "Present" - DTC Name
- DTC Date "Present"
CFLOW
- Machine N° DISPLAY
- DTC Hour "Present" OPTION ENG
MP1 NEXT
- DTC Name "Present" - Activate / Deactivate CONTEXT
AUTO DATE CONTR LLMC Press OK to Enter Xpert Mode - DTC N° “Present”
- DTC State “Present”
Display next LLMC
- DTC Name “Present”
context OPTION < RESET ADMIN ERASE CALIB >

Display next ENTERING CONTRAST
- Activate / Deactivate
context DATE CONTROL
- No fault Press OK to Press OK to SECU
or PASS Enter Admin Code Enter Admin Code
- DTC N° "Present" Press OK to Enter Security Calibration Procedure
- DTC State "Present" - Fuel autonomy BY-PASS HOURM Calibration Mode Manual repair
- DTC Date "Present" or MODE OPTION 80 – Control
- If no display, If RSTH is activated COMFIRM ENTERING and Adjustment
- DTC Hour "Present" ENTERING ADMINISTRATION
absence of - Activate / Deactivate RESET
MP2 - DTC Name "Present" Menu > Option ADMINISTRATION CODE
communication with ENTERING
UNIT + Correct CODE + correct code ADMINISTRATION CODE
ECM or fuel gauge
code + correct code
error + correct code
80
MC GAUGE
Display next UNIT OPTION If RSTH is deactivated ENTERING
context Press OK to change Press OK to Erase
Menu > Option CUSTOMER CODE Erase Errors Errors Press OK to Enter Fast Gauge Recalibration
- Km/h / Mph Admin Code
Calibration Mode Procedure
- No fault DIGI1
or
DAILY FORM MAINT MP1
Operator's manual
- DTC N° "Present" DIGICODE COMFIRM ENTERING

- DTC State "Present" ENTERING Press OK to Erase
CUSTOMER CODE
OPTION RESET NEW CODES Erase Errors Errors + correct code
- DTC Date "Present"
ENTERING - Activate / Deactivate
ENG - DTC Hour "Present" Display FORM ENTERING BOOM
- DTC Name "Present" CUSTOMER /
DIGI2 MP2
ADMIN CODE + correct code Press OK to Enter Calibration Procedure
- Daily consumption Press OK to Erase
1 - 24 DD/MM/YYYY ENTERING Boom Calibration Mode Manual repair
- Average consumption Erase Errors Errors
Display next 2 - 12 MM/DD/YYYY ANTI-THEFT CODE
80 – Control
and Adjustment
context 3 - 12 DD/MM/YYYY
4 - 24 MM/DD/YYYY ENTERING
ADMINISTRATION CODE
- No fault
CUST + correct code
or M THR
- DTC N° "Present" ENTERING
- DTC State"Present" CUSTOMER CODE Press OK to Enter Manual Calibration Procedure
- DTC Name "Present" Throttle Calibration Mode Manual repair
80 – Control
and Adjustment
ENTERING
CUSTOMER CODE
+ correct code OPTION
BRAKE
Press OK to Enter Brake Calibration Procedure
Pedal Calibration Mode Manual repair
80 – Control
and Adjustment
ENTERING
CUSTOMER CODE
+ correct code
(13/11/2013) 80-04-M191EN
Step 2 SECU
"SECU" MENU (BOOM ANGLE AND STRAIN GAGE CALIBRATION) Lower boom fully with
telescopes fully retracted
Completly lower the or 5 min time out
and confirm. boom on the frame,
then press
This procedure allows this operation to be easily performed.
– Provide a fork carrier or a bucket and a load corresponding to at least half the lift truck's rated capacity.
– Carry out calibration preferably with fork lift truck cold (before use), or ensure that rear axle temperature 0,5 V ≤ Channel 1 voltage ≤ 1,6 V Not OK Check boom angle sensor
is not greater than 50°C. and 3,3 V ≤ Channel 2 voltage ≤ 4,5 V
Check the strain gage
– Place the lift truck on flat, level ground with the wheels straight. OK
Step 3 SECU
b
SECU
Calibration Fully raise the boom Retract telescope,
incompleted
with the telescope fully lift the boom to or 5 min time out
Scrupulously follow the boom positioning instructions. If the screen is displayed, thisor failed
retracted and confirm. max position
indicates a failure to obey an instruction, a cancellation request or a late response. then press
Telescope retracted and

Not OK Check boom angle sensor
3,3 V ≤ Channel 1 voltage ≤ 4,5 V and
0,5 V ≤ Channel 2 voltage ≤ 1,6 V Check the strain gage
STEP 1 OK
SECU
Step 4 SECU Calibration
Calibration in progress...
Wait calibration incompleted
Press the button to display the menu screen. Navigate horizontally with the buttons or failed
in progress ...
to find the “XPERT” and “CALIB” menus and vertically with buttons to the “SECU” sub-menu
(Boom angle and strain gage calibration).
Step 5 SECU Operating mode
Confirm with . Lower the boom with the or stop lowering between angle
ADMIN
engine running at full Lower the boom 44° and 24°
Check boom angle sensor
00__ revs and the hydraulic or boom angle error
at full speed Check the strain gage
Key in ADMIN code and confirm . control at the maximum
setting.
Yes
Test boom angle < 4°
No
Step 6 SECU
If instructed, fully
Completly lower the or 5 min time out
< INFO CLOCK LCD OPT DIAG XPERT > lower boom and
80
confirm. boom on the frame,

then press
Press OK to
Enter Xpert Mode
OK No or boom angle error

Test boom angle < 4° Check boom angle sensor
< RESET ADMIN ERASE CALIB > Check the strain gage
Yes
Step 7
SECU Te l e s c o p e t h e b o o m SECU
Press OK to Enter until the rear wheels Extend the boom or 5 min time out
Security leave the ground. until rear axle is
Calibration Mode Always keep the load lifted then wait 5s
as close to the ground and press
OK as possible during this
operation.
ENTER Wa i t 5 s e c o n d s a n d
ADMIN CODE OK + right code confirm.
Step 8 SECU
GAUGE Retract the telescope Retract the boom or 5 min time out
to restore the situation
and confirm to record the then press to store
new parameters. new calibration
80-04-M191EN Operating mode (13/11/2013)

"GAGE" MENU (WARNING DEVICE / LONGITUDINAL STABILITY LIMITER RESET)
According to lift truck use, the device may need to be periodically reset. This procedure simplifies the
operation.
GAUGE
b
Calibration
incompleted
Scrupulously follow the boom positioning instructions. If the or failed

screen is displayed,
this indicates a failure to obey an instruction, a cancellation request or a late response.
b When the reset is completed, check that the longitudinal stability limiter and warning device
are in working order.
• Provide a fork carrier or a bucket and a load corresponding to at least half the lift truck's rated capacity.
• Preferably perform the reset when the lift truck is still cold (before it is used) or ensure that the
temperature of the rear axle is not more than 50°C.
• Place the lift truck on flat, level ground with the wheels straight.
RESET >
>
ADMIN ERASE CALIB
SECU Press to Enter
GAUGE
M THR Fast
BRAKE Calibration Mode
• Display the GAGE “reset strain gage” menu and confirm .
CODE
0* * *
• Enter the CUSTOMER code and validate .
TEST Confirm
STEP 1 Re t r a c t t e l e s c o p e
lift the boom to
max position
Fully raise the boom with the telescopes fully retracted.
then press
GAUGE
STEP 2 Wait calibration
Calibrating… Go to step 3.
in progress ...
GAUGE Confirm
STEP 3 Completly lower the Fully lower the boom with the engine running at full revs and the hydraulic control at
boom on the frame,
then press
the maximum setting.
/
With the fork carriage or the bucket and a load. Boom fully retracted and lowered to
80
approximately 20 centimeters from the ground. Wait
GAUGE 5 seconds
STEP 4 Extend the boom
until rear axle is and confirm
lifted then wait 5s
and press
/
t IMPORTANT t
Always keep the load as close to the ground as possible during this operation.
Hold down the disable the "aggravating" hydraulic movement cut-off button
(indicator lamp lit), and telescope the boom until the rear wheels leave the ground.
Validate
GAUGE
Retract the boom
EXIT then press to store Retract the telescopes to restore the situation.
new calibration
to save the new
parameters
(13/11/2013) 80-04-M191EN
“BOOM" MENU (BOOM ANGLE CALIBRATION)
b
SECU
Calibration
incompleted

or failed
< INFO CLOCK LCD OPT DIAG XPERT >
Press OK to Enter Xpert Mode
OK
< RESET ADMIN ERASE CALIB >
BOOM
Press OK to Enter Boom
Calibration Mode
OK
ENTER
ADMINISTRATION CODE OK + Correct code
RESET ERASE >

>
Step 1 ADMIN CALIB
>
Confirm to start boom SECU Press to Enter

angle calibration. GAUGE
BOOM Boom
Calibration Mode
>
Step 2 BOOM
If instructed, fully lower Completly lower the or 5 min time out
boom and confirm. boom on the frame
80
then press
1/3
0,5 V ≤ Channel 1 voltage ≤ 1,6 V Not OK

and 3,3 V ≤ Channel 2 voltage ≤ 4,5 V
Check boom angle sensor
BOOM
OK Calibration
Step 3 BOOM incompleted
Fully raise the boom Retract telescope, or failed
or 5 min time out
with the telescope fully lift the boom to
retracted and confirm. max position
then press 2/3
Mode
mode
Telescope retracted and
Not OK
3,3 V ≤ Channel 1 voltage ≤ 4,5 V and Check boom angle sensor
0,5 V ≤ Channel 2 voltage ≤ 1,6 V
OK
Step 4 BOOM
Confirm to save new Press to or 5 min time out
calibration.
store new calibration
3/3
80-04-M191EN Operating mode (13/11/2013)

“M THR” MENU (MANUAL ACCELERATOR CALIBRATION)
X286
X288
b
SECU
Calibration
incompleted

or failed
Press the button to display the menu screen. Navigate horizontally with the buttons
to find the “XPERT” and “CALIB” menus and vertically with buttons to the “M THR” sub-menu
(Manual accelerator calibration).
Step 1 >
RESET
ADMIN ERASE CALIB >
Confirm to start manual SECU Press to Enter
accelerator calibration. GAUGE
M THR Manual Throttle
BRAKE
Calibration Mode
Customer password
Step 2 M THR
Put the manual Completely lower
or 5 min time out
accelerator to minimum the manual throttle
then confirm.
80
then press 1/3
Voltage ≥ 0.4 V
Not OK
Check the manual accelerator sensor
and Voltage ≤ 1.4 V
M THR
OK Calibration
Step 3 M THR incompleted
Put the manual Completely higher
or 5 min time out or failed
accelerator to maximum
the manual throttle
then confirm.
then press 2/3
Operating mode
Not OK
Voltage ≤ 3.6 V Check the manual accelerator sensor
and Voltage ≤ 4.6 V
OK
Step 4 M THR
Confirm to save new
Press to
calibration.
store new calibration

3/3
(13/11/2013) 80-04-M191EN
Operating mode
“BRAKE” MENU (BRAKE PEDAL CALIBRATION)
Follow the procedure detailed in:
e Group 40 - "Brake control and adjustment" - "Service brake".

80
80-04-M191EN (13/11/2013)
“BOOM ANGLE” ANGULAR SENSOR ADJUSTMENT
OPERATION
The «boom angle» sensor transmits information to the computer about the actual position of the boom
in relation to the frame. The potentiometer and all the links fitted between the boom and the frame
have the same operating angle as the boom in relation to the frame actually in operation. The angle is
a function of the strain gauge for the truck anti-tilt in order to define the flow control rules. The boom
angle potentiometer is fitted with two tracks (two sensors whose range of adjustment is between
0,5 volts and 4,5 volts reversed one in relation to the other). If the potentiometer is faulty, incorrectly
connected or badly adjusted, this leads to a fault on the overload indicator and hydraulic movement
malfunction. If there is a fault on the potentiometer, calibration is not possible.
The operating range must be centred in the acceptance range of the potentiometer (0,5 volts to 4,5 volts).
To consult the electrical characteristics of the angular sensor:
e Group 80 - Electrical characteristics and specifications – data sheets for electrical components.
ON-TRUCK ADJUSTMENT PROCEDURE
Key:
A
A - Brake nut and bolt
B B - Potentiometer pin
C - Link
b 80
C
The adjustment must be made without altering the length

of the link (Item C).
1 - Start machine.
Maxi
2 - If the truck is fitted with stabilisers, they must be placed on
the ground in order to increase the lifting angle.
3 - Place the boom in the top position.
(13/11/2013) 80-04-M191EN
The voltages of each boom angle potentiometer sensor can be viewed on the Cluster screen.
To ascertain the method of displaying these values, please refer to the following chapter:
e Group 80 - Electrical troubleshooting - Input/output conditions.
ANA05 = 04,05 V Example of the values display on the Cluster.

ANA06 = 00,95 V
ANA07 = 00,00 V
ANA08 = 00,00 V
2/5
4 - Loosen the brake nut and bolt (Item A) on the lever.
5 - Using a screwdriver, turn the potentiometer pin (Item B) to obtain the adjustment values defined
below.
Note: The adjustment is done by slightly turning the pin in the lever housing.
Adjustment values to be obtained:
Mini Maxi
Voltage 0.7 V 4.3 V
6 - Then tighten the brake nut and bolt (Item A).

80
7 - Place the boom in the down position (stabilizers retracted).

Mini
8 - Check that the values are similar to those found in the top boom position and are within the
recommended adjustment range.
9 - Calibrate the boom angle sensor.
e Group 80 - Electrical control and adjustment - Boom angle and strain gauge calibration
80-04-M191EN (13/11/2013)
ELECTRICAL COMPONENTS REFIT
pages
STRAIN GAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
80
(14/11/2013) 80-07-M191EN
2 ELECTRICAL COMPONENTS REFIT
STRAIN GAGE
LOCATION
B
80
Key:
A - Strain gage
B - Rear axle
b PREPARATION AND SAFETY INSTRUCTIONS

 The wheels must be aligned and the rear axle free from any load (tipped truck).
 The contact surface must be perfectly clean.
 Do not apply any Loctite to the screws.
 Replace the gage if faulty.
 Store the gage and axle at the same temperature.
 Wear a mask and gloves when applying adhesive.
80-07-M191EN (14/11/2013)
ELECTRICAL COMPONENTS REFIT 3
CHARACTERISTICS OF THE AXLE SURFACE IN CONTACT WITH THE STRAIN GAGE
The area in contact with the strain gage (Item 1) is covered

with a coat of protective paint. Scrape this coating with a
filling knife, so as to remove as much of the film as possible.
1
Any remaining adhesive traces can be removed with Soft
Surface Cleaner (aerosol degreaser).
Sand the area to be glued (Item 2) to roughen the surface and

achieve a good bond.
80
CHARACTERISTICS OF PRODUCTS USED
ACROBOND PU 284/30 (two-part polyurethane structural adhesive): Part no. 273504.
b
Handling time before start of polymerization and hardening phase is approx. 30 min.
If the product stays inside the mixer for more than 30 minutes, replace the mixer.
(14/11/2013) 80-07-M191EN
CHARACTERISTICS OF FASTENING SCREWS
- Hex. screw, M10x40 Grade 10.9.
ASSEMBLY PRECAUTIONS AND TIGHTENING TORQUE
1 The two components (strain gage and axle) must be stored

at the same temperature for at least four hours before
commencing assembly.
The strain gage must be assembled with an axle that is

free from any load.
For this:
1 1 - Lift the rear axle off the ground with a hydraulic jack
(1) (Manitou Part no. 505507).
2 2 - Secure the machine by placing two stands (Item
2) (Manitou Part no. 554772), one on either side of
the frame.
3 - Remove the jack to completely unload the axle.
2
80
80-07-M191EN (14/11/2013)
ELECTRICAL COMPONENTS REFIT 5
STEP 1:
Using a gun, apply the two-part mixture to the grooves
b
(Item 1) of the strain gage.
Wear a mask and gloves when applying this product.

1
1
1
1
1
STEP 2:
Place two M10x40 screws on the strain gage and then place
the assembly on the axle.
Take care not to place adhesive on the central part of the
gage.
Area free of glue
STEP 3:
The two M10 screws should be tightened progressively, as follows:
80
1 - Tighten screw No. 1 to a torque of 34 N.m
2 - Tighten screw No. 2 to a torque of 34 N.m
3 - Tighten screw No. 1 to the rated torque C = 67 N.m ± 5%
4 - Tighten screw No. 2 to the rated torque C = 67 N.m ± 5%
1
2
(14/11/2013) 80-07-M191EN
STEP 4:
Next, install the plastic casing (Item 1) and secure it with

the two M4x10 screws and JZC 4 washers (Item 2).
2
2
b Do not apply grease to the M10x40 screw heads,

as it is incompatible with the adhesive.
1
80
80-07-M191EN (14/11/2013)
ELECTRICAL TROUBLESHOOTING
pages
INPUT/OUTPUT STATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
– CODE READING PRINCIPLE (EXAMPLE FOR OUTOR AND INTOR) . . . . . . . . . . . . . . . . . . 2
– CODE READING PRINCIPLE (EXAMPLE FOR OUTANA AND INANA) . . . . . . . . . . . . . . . . 2
– “OUTOR” CODE DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
– “INTOR” CODES DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
– “OUTANA” CODES DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
– “INANA” CODES DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ERROR CODES (DTC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
80
(28/05/2015) 80-08-M191EN
2 ELECTRICAL TROUBLESHOOTING
INPUT/OUTPUT STATES
CODE READING PRINCIPLE (Example for OUTOR and INTOR)
Press OK to
Enter Diag Mode
OK
< IDENT OUTOR INTOR OUTANA INANA FAIL >
Example of screen display

MC
0000 0001
MP1 0101 1010
1001 1111
1101 0100 1/2
MP2
Component description Line No. Column No. PIN Page Input type Condition Consequence
0 Door open
Door NO contact 4 3 X148/06 1/2 TOR
1 Door closed
Conclusion:
The MP1 computer unit detects in X148/06 that the door is open.
80
CODE READING PRINCIPLE (Example for OUTANA and INANA)

Example of screen display
MC
ANA01 = 2,52 A
MP1
ANA02 = 2,53 A
ANA03 = 1,02 A
ANA04 = 2,52 A
1/9
MP2
Component description Line No. Column No. PIN Page

Right indicator lights current 3 1 X149/65 1/8
80-08-M191EN (28/05/2015)
ELECTRICAL TROUBLESHOOTING 3
“OUTOR” CODE DESCRIPTION
30
20
0
X10
1
10
0
1/2
R
H
3
C
0
6
2
9
5
1
8
4
Press OK to
Enter Diag Mode
OK
MC
/ 1 1 6/16 1/1
MP1
0 Not powered
Intermittent wiper relay control 1 2 7/8 1/1 TOR
1 Powered
MP2
80
(28/05/2015) 80-08-M191EN
MC
MP1
/ 1 1 1.01 1/1
0
MP2 CAN gage power supply 1 2 1.31 1/1 TOR
1
/ 1 3 1.35 1/1
/ 1 4 1.65 1/1
Transmission micro ECU power 0

1 5 2.84 1/1 TOR
supply 1
Front working lights control relay 1 6 2.82 1/1
/ 1 7 2.54 1/1
/ 1 8 2.23 1/1
0 Activated
Negative brake control 1 2 1 2.83 1/1 TOR
1 Deactivated
0 Deactivated
Cab lighting control 2 2 2.53 1/1 TOR
1 Activated
Wheel alignment sensor power 0 Not powered

2 3 2.18/2.49 1/1 TOR
supply voltage 1 Powered
- Gearbox temperature sensor 0 Not powered
power supply voltage
- SAHR pressure switch power
supply voltage 2.19/2.20
2 4 1/1 TOR
- Stabilizer sensor power supply 2.50/2.80 1 Powered
voltage
- 30cm boom sensor power supply
voltage
Boom angle sensor power supply 0 Not powered

2 5 2.21 1/1 TOR
80
voltage 1 Powered
/ 2 6 2.51 1/1
80-08-M191EN (28/05/2015)
MC
MP1
MP2 Component description Line No. Column No. PIN Page Input type Condition Consequence
Wheel alignment relay voltage 1 1 1.01 1/1

/ 1 2 1.31 1/1
/ 1 3 1.35 1/1
Gearbox control block power 0

1 4 1.65 1/1 TOR
supply voltage 1
/ 1 5 2.84 1/1
/ 1 6 2.82 1/1
/ 1 7 2.54 1/1
/ 1 8 2.23 1/1
0 Not powered
Tilt EV power supply voltage 2 1 2.83 1/1 TOR
1 Powered
0 Not powered
Auxiliary EV power supply voltage 2 2 2.53 1/1 TOR
1 Powered
Intermediate sensor power supply 0 Not powered

2 3 2.18/2.49 1/1 TOR
voltage 1 Powered
2.19/2.20
/ 2 4 1/1
2.50/2.80
/ 2 5 2.21 1/1
80
/ 2 6 2.51 1/1
(28/05/2015) 80-08-M191EN
“INTOR” CODES DESCRIPTION
30
20
0
X10
1
10
0
1/2
R
H
3
C
0
6
2
9
5
1
8
4
Press OK to
Enter Diag Mode
OK
MC
/ 1 1 4.34 1/1
MP1 0 Normal level

Low brake fluid level 1 2 4.35 1/1 TOR
1 Low level
Diesel Particulate Filter (DPF) 0 Not pressed

1 3 4.36 1/1 TOR
MP2
switch (Inhibited) 1 Pressed
Diesel Particulate Filter DPF switch 0 Not pressed

1 4 4.40 1/1 TOR
(Parked) 1 Pressed
0 Active
Emergency stop button 1 5 4.21 1/1 TOR
1 Inactive
0 Inoperative brake
Master cylinder pressure switch 1 6 4.31 1/1 TOR
1 Active brake
0 Door closed
Door open contact 1 7 4.39 1/1 TOR
1 Door open
0 Active
External anti-theft 1 8 4.29 1/1 TOR
1 Inactive
0 Inactive
Ignition key in position 3 (start) 2 1 4.30 1/1 TOR
1 Active
0 Inactive
Sidelight commutator switch 2 2 3.02 1/1 TOR
80
1 Active
0 Inactive
Horn commutator switch 2 3 3.05 1/1 TOR
1 Active
Right direction indicator lights 0 Inactive

2 4 3.08 1/1 TOR
commutator switch 1 Active
Left direction indicator lights 0 Inactive

2 5 3.09 1/1 TOR
0 Inactive
Headlights commutator switch 2 6 3.04 1/1 TOR
1 Active
Dipped head light commutator 0 Inactive

2 7 3.03 1/1 TOR
switch 1 Active
Intermittent front window wiper 0 Inactive

2 8 4.28 1/1 TOR
0 3 1 4.17 1/1
0 Inactive
Override switch 3 2 4.18 1/1 TOR
1 Active
3 3 4.05 1/1
80-08-M191EN (28/05/2015)
MC
/ 1 1 1.23 1/2
/ 1 2 1.53 1/2
MP2 / 1 3 1.24 1/2
/ 1 4 1.54 1/2
/ 1 5 1.25 1/2
0 OK Assistance
Steering assistance pressure switch 1 6 1.55 1/2 TOR
1 Assistance loss
/ 1 7 1.26 1/2
0 Inactive
Joystick BP1 1 8 1.56 1/2 TOR
1 Active
0 Seat empty
Seat NO switch 2 1 1.27 1/2 TOR
1 Seat occupied
Telescope working light switch 0 Inactive

2 2 1.57 1/2 TOR
(TUV option) 1 Active
0 Seat occupied
Seat NC sensor 2 3 2.81 1/2 TOR
1 Seat empty
0 Inactive
30cm boom sensor 2 4 2.22 1/2 TOR
1 Active
0 Boom extended
NO boom retraction sensor 2 5 1.83 1/2 TOR
1 Boom retracted
0 Boom retracted
NC boom retraction sensor 2 6 1.84 1/2 TOR
1 Boom extended
0 Inactive
Joystick R1 dir+ 2 7 1.85 1/2 TOR
1 Active
80
0 Inactive
Joystick R1 dir- 2 8 1.86 1/2 TOR
1 Active
0 Inactive
Joystick R2 dir+ 3 1 1.87 1/2 TOR
1 Active
0 Inactive
Joystick R2 dir- 3 2 1.88 1/2 TOR
1 Active
0 Inactive
Joystick BP2 3 3 1.89 1/2 TOR
1 Active
0 Inactive
Joystick Bp+ 3 4 1.58 1/2 TOR
1 Active
0 Inoperative (BP-)
HD_IHM_BPDeclutch Active (Declutch)
3 5 1.29 1/2 TOR
HD_IHM_JoystickBp-
1 Active (BP-)
0 Inactive
Joystick Forward 3 6 1.59 1/2 TOR
1 Active
0 Inactive
Joystick Reverse 3 7 1.30 1/2 TOR
1 Active
(28/05/2015) 80-08-M191EN
(Continued)
0 Not clogged
Hydraulic clogging filter contact 3 8 1.60 1/2 TOR
1 Clogged
/ 4 1 1.04 1/2
/ 4 2 1.05 1/2
0 Door open
Door NO contact 4 3 1.06 1/2 TOR
1 Door closed
/ 4 4 1.07 1/2
/ 4 5 1.09 1/2
/ 4 6 1.10 1/2
/ 4 7 2.88 1/2
/ 4 8 2.03 1/2
/ 1 1 2.33 2/2
/ 1 2 2.04 2/2
/ 1 3 2.34 2/2
/ 1 4 2.64 2/2
/ 1 5 2.05 2/2
0 Inactive
Gearbox oil pressure switch
1 6 2.27 2/2 TOR
Hydrostatic engaged gear 1 Active
/ 1 7 2.57 2/2
80
/ 1 8 2.28 2/2
Brake assistance pressure switch 0 OK Assistance

2 1 2.29 2/2 TOR
(TUV Option) 1 Assistance loss
/ 2 2 2.30 2/2
80-08-M191EN (28/05/2015)
MC
MP1
/ 1 1 1.23 1/1
/ 1 2 1.53 1/1
/ 1 3 1.24 1/1
0 Not requested
Rear attachment rocker 1 4 1.54 1/1 TOR
1 Requested
/ 1 5 1.25 1/1
/ 1 6 1.55 1/1
/ 1 7 1.26 1/1
/ 1 8 1.56 1/1
/ 2 1 1.27 1/1
/ 2 2 1.57 1/1
/ 2 3 1.83 1/1
/ 2 4 1.84 1/1
Boom 1 suspension pressure 0 Inactive

2 5 1.85 1/1 TOR
switch 1 Active
80
/ 2 6 1.86 1/1
/ 2 7 1.87 1/1
/ 2 8 1.88 1/1
/ 3 1 1.89 1/1
/ 3 2 1.58 1/1
/ 3 3 1.29 1/1
/ 3 4 1.59 1/1
/ 3 5 1.30 1/1
/ 3 6 1.60 1/1
/ 3 7 1.04 1/1
/ 3 8 1.05 1/1
/ 4 1 1.06 1/1
(28/05/2015) 80-08-M191EN
“OUTANA” CODES DESCRIPTION
30
20
0
X10
1
10
0
1/2
R
H
3
C
0
6
2
9
5
1
8
4
Press OK to
Enter Diag Mode
OK
MC Component description Line No. Column No. PIN Page

/ / / / 1/1
MP1
MP2
80
80-08-M191EN (28/05/2015)
MC
MP1 Component description Line No. Column No. PIN Page

/ 1 1 1.62 1/9
/ 2 1 1.63 1/9
Right trailer direction indicator lights current 3 1 2.65 1/9
MP2
Left axle lock current electrovalve 4 1 2.66 1/9
Right axle lock current electrovalve 1 1 2.67 2/9
Left trailer direction indicator lights current 2 1 2.68 2/9
/ 3 1 2.69 2/9
SAHR 2 electrovalve current 4 1 2.40 and 2.70 2/9
VS current 1 1 1.61 3/9
Trailer stop light current 2 1 1.64 3/9
Stop light current 3 1 2.42 and 2.72 3/9
Left sidelight current 4 1 2.14 and 2.15 and 2.45 and 2.75 3/9
Reversing light diode current 1 1 2.44 and 2.75 4/9
Left direction indicator lights current 2 1 2.43 and 2.73 4/9
EVTDF (telescope head EV) current 3 1 2.77 4/9
Right dipped beam light current 4 1 2.48 and 2.78 4/9
Fog light current 1 1 2.79 5/9
Right sidelight current 2 1 2.16 and 2.17 and 2.46 and 2.76 5/9
Compensating isolation EV current 3 1 2.87 5/9
/ 4 1 2.59 and 2.89 5/9
Horn current 1 1 2.90 6/9
Right dipped beam light current 2 1 2.60 6/9
Left headlight current 3 1 2.31 6/9
Right headlight current 4 1 2.61 6/9
80
Rotating beacon light current 1 1 2.62 7/9
Left dipped headlight current 2 1 2.63 7/9
/ 3 1 1.66 and 1.36 7/9
Husco tilt-up distributor EV current 4 1 1.67 and 1.37 7/9
Husco tilt-down distributor EV current 1 1 1.68 and 1.38 8/9
Husco raising distributor EV current 2 1 1.69 and 1.39 8/9
Husco lowering distributor EV current 3 1 1.70 and 1.40 8/9
Roller power supply voltage 4 1 1.34 8/9
Gearbox pressure sensor power supply voltage 1 1 1.02/1.03/1.32 9/9
Brake pedal power supply voltage

2 1 2.01/2.02 9/9
Hydraulic filter sensor power supply voltage
(28/05/2015) 80-08-M191EN
MC
MP1

/ 1 1 1.62 1/9
Fan reversal electrovalve current 2 1 1.63 1/9
Telescope suspension electrovalve 1 current 3 1 2.65 1/9
/ 4 1 2.66 1/9
Telescope suspension electrovalve 2 current 1 1 2.67 2/9
/ 2 1 2.68 2/9
/ 3 1 2.69 2/9
/ 4 1 2.40 and 2.70 2/9
/ 1 1 1.61 3/9
/ 2 1 1.64 3/9
/ 3 1 2.42 and 2.72 3/9
2A Wheel alignment EV current 4 1 2.14 and 2.15 and 2.45 and 2.75 3/9
/ 1 1 2.44 and 2.75 4/9
/ 2 1 2.43 and 2.73 4/9
2B Wheel alignment EV current 3 1 2.77 4/9
3A Wheel alignment EV current 4 1 2.48 and 2.78 4/9
3B Wheel alignment EV current 1 1 2.79 5/9
/ 2 1 2.16 and 2.17 and 2.46 and 2.76 5/9
/ 3 1 2.87 5/9
/ 4 1 2.59 and 2.89 5/9
/ 1 1 2.90 6/9
80
/ 2 1 2.85 6/9
/ 3 1 2.26 6/9
/ 4 1 2.86 6/9
/ 1 1 2.56 7/9
Fan adjustment EV current 2 1 1.67 and 1.37 7/9
Husco tilt-up EV current 3 1 1.67 and 1.37 7/9
Husco tilt-down EV current 4 1 1.68 and 1.38 7/9
Husco raising EV current 1 1 1.69 and 1.39 8/9
Husco lowering EV current 2 1 1.70 and 1.40 8/9
Hand operated accelerator voltage power supply 3 1 1.34 8/9
BMEP power supply 4 1 1.02/1.03/1.32 8/9
/ 1 1 2.01/2.02 9/9
80-08-M191EN (28/05/2015)
“INANA” CODES DESCRIPTION
30
20
0
X10
1
10
0
1/2
R
H
3
C
0
6
2
9
5
1
8
4
Press OK to
Enter Diag Mode
OK
MC Component description Line No. Column No. PIN Page

Fuel gage 1 1 4.27 1/1
/ 2 1 4.37 1/1
MP1
MP2
MC

Joystick R1 1 1 1.19 1/5
80
Joystick R2 2 1 1.49 1/5
Front motion pressure sensor 3 1 1.79 1/5
MP2
Reverse motion pressure sensor 4 1 1.20 1/5
Boom 1 angle tension 1 1 1.50 2/5
Boom 2 angle tension 2 1 1.80 2/5
/ 3 1 1.21 2/5
/ 4 1 1.51 2/5
/ 1 1 2.06 3/5
Brake pedal tension 2 1 2.37 3/5
/ 3 1 2.07 3/5
SAHR pressure switch 4 1 2.09 3/5
Gearbox oil temperature 1 1 2.10 4/5
Front wheel alignment sensor 2 1 2.11 4/5
Rear wheel alignment sensor 3 1 2.41 4/5
/ 4 1 2.71 4/5
/ 1 1 2.39 5/5
/ 2 1 2.08 5/5
LSS Signal 3 1 2.24 5/5
Hydraulic oil temperature sensor 4 1 1.81 5/5
(28/05/2015) 80-08-M191EN
MC
MP1

XL1 joystick 1 1 1.19 1/3
Joystick XT1 2 1 1.49 1/3
Front motion pressure sensor 2 3 1 1.79 1/3
Tilt meter X signal 4 1 1.20 1/3
Joystick XL2 1 1 1.50 2/3
Joystick XT2 2 1 1.80 2/3
/ 3 1 1.21 2/3
Manual accelerator 4 1 1.51 2/3
LSS Signal 1 1 2.24 3/3
/ 2 1 1.81 3/3
80
80-08-M191EN (28/05/2015)
ERROR CODES (DTC)
Press OK to enter Diag Mode
OK
MC
MP1
MP2
ENG
DTC Error code Problem Type Note
0400CD Windscreen wiper output ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040157 DPF PB lighting control ground short circuit S (system output) Voltage lower than normal, or ground short circuited
80
0500CD Window wiper extension Vbat open circuit or ground short circuit S (system output) Lower current than normal, or open circuit
730000 Manimux cluster CAN dialog error C (communication) Network data received incorrect
Valid data but above the normal operational range –
800000 Cluster ECU overheating I (internal fault)
extremely high
820001 LSS Cluster out of range I (internal fault) Inconsistent data (intermittent or incorrect)
820002 Out of range passive gage 1 I (internal fault) Inconsistent data (intermittent or incorrect)
820003 Out of range passive gage 2 I (internal fault) Inconsistent data (intermittent or incorrect)
A20000 Passive strain gage inconsistence F (system function) Inconsistent data (intermittent or incorrect)
A2040A Diesel Particulate Filter (DPF) switch inconsistence F (system function) Inconsistent data (intermittent or incorrect)
(28/05/2015) 80-08-M191EN
OK
MC
MP1
MP2
ENG
8703EA Power 1 RS1 security relay opening impossible I (internal fault) Mechanical system not responding or invalid
8703EB Power 1 RS1 security relay closing impossible I (internal fault) Mechanical system not responding or invalid
050002 Horn open circuit S (system output) Lower current than normal, or open circuit
050039 Telescope head EV open circuit S (system output) Lower current than normal, or open circuit
05003A Security valve (VS) EV open circuit S (system output) Lower current than normal, or open circuit
80
Transmission logic ECU power supply Vbat short circuit

05003B S (system output) Lower current than normal, or open circuit
or open circuit
050064 Stop light open circuit S (system output) Lower current than normal, or open circuit
050066 Reversing light diode open circuit S (system output) Lower current than normal, or open circuit
050067 Rear fog light open circuit S (system output) Lower current than normal, or open circuit
050069 Left sidelight open circuit S (system output) Lower current than normal, or open circuit
05006A Right sidelight open circuit S (system output) Lower current than normal, or open circuit
05006B Left dipped head light short circuit S (system output) Lower current than normal, or open circuit
05006C Left headlight open circuit S (system output) Lower current than normal, or open circuit
05006D Left direction indicator lights open circuit S (system output) Lower current than normal, or open circuit
05006E Right direction indicator lights open circuit S (system output) Lower current than normal, or open circuit
05007F Right dipped beam open circuit S (system output) Lower current than normal, or open circuit
050080 Right headlight open circuit S (system output) Lower current than normal, or open circuit
05008E SAHR 1 Vbat short circuit or open circuit S (system output) Lower current than normal, or open circuit
05008F SAHR 2 open circuit S (system output) Lower current than normal, or open circuit
05013E Compensation isolation EV open circuit S (system output) Lower current than normal, or open circuit
050143 Husco tilt-up PMW EV open circuit S (system output) Lower current than normal, or open circuit
050144 Husco tilt-down PMW EV open circuit S (system output) Lower current than normal, or open circuit
050145 Husco raising PMW EV open circuit S (system output) Lower current than normal, or open circuit
80-08-M191EN (28/05/2015)
050147 Husco lowering PMW EV open circuit S (system output) Lower current than normal, or open circuit
05014A Husco + direction leveling EV open circuit S (system output) Lower current than normal, or open circuit
05014B Husco - direction leveling EV open circuit S (system output) Lower current than normal, or open circuit
Boom angle sensor power supply Vbat short circuit or A (system power
450007 Lower current than normal, or open circuit
open circuit supply)
040002 Horn ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040039 Telescope head EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
04003A Security valve (VS) EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
Transmission computer power supply logic ground

04003B S (system output) Voltage lower than normal, or ground short circuited
short circuit
040064 Stop light ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040065 Working lights control relay ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040066 Reversing light diode ground circuit S (system output) Voltage lower than normal, or ground short circuited
040067 Rear fog light ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040068 Cab light ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040069 Left sidelight ground short circuit S (system output) Voltage lower than normal, or ground short circuited
04006A Right sidelight ground short circuit S (system output) Voltage lower than normal, or ground short circuited
04006B Left dipped beam ground short circuit S (system output) Voltage lower than normal, or ground short circuited
04006C Left headlight ground short circuit S (system output) Voltage lower than normal, or ground short circuited
04006D Left indicator light ground short circuit S (system output) Voltage lower than normal, or ground short circuited
04006E Right indicator lights ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040078 Rotating beacon light ground short circuit S (system output) Voltage lower than normal, or ground short circuited
80
04007B Trailer stoplight ground short circuit S (system output) Voltage lower than normal, or ground short circuited
04007F Right dipped beam ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040080 Right headlight ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040081 Left trailer direction indicator lights ground short circuit S (system output) Voltage lower than normal, or ground short circuited
Right trailer direction indicator lights ground short

040082 S (system output) Voltage lower than normal, or ground short circuited
circuit
04008E SAHR1 ground short circuit S (system output) Voltage lower than normal, or ground short circuited
04008F SAHR 2 ground short circuit S (system output) Voltage lower than normal, or ground short circuited
04013E EV compensation isolation ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040143 Husco tilt-up PMW EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040144 Husco tilt-down PMW EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040145 Husco rising PMW EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
(28/05/2015) 80-08-M191EN
040147 Husco lowering PMW EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
04014A Husco + direction leveling EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
04014B Husco - direction leveling EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
04014C CAN strain gages power supply ground short circuit S (system output) Voltage lower than normal, or ground short circuited
Wheel alignment sensor power supply ground short A (system power

440001 Voltage lower than normal, or ground short circuited
circuit supply)
A (system power
440007 Boom angle power supply ground short circuit Voltage lower than normal, or ground short circuited
supply)
A (system power
44000D JSM roller power supply ground short circuit Voltage lower than normal, or ground short circuited
supply)
SAHR pressure switch sensor power supply ground A (system power
440014 Voltage lower than normal, or ground short circuited
short circuit supply)
Hydraulic oil temperature sensor power supply ground A (system power
44012F Voltage lower than normal, or ground short circuited
short circuit supply)
A (system power
440130 Brake pedal power supply ground short circuit Voltage lower than normal, or ground short circuited
supply)
8403ED Smart PWM (Power 1) ground short circuit I (internal fault) Voltage lower than normal, or ground short circuited
Voltage higher than normal, or short circuited to

030002 Horn Vbat short circuit S (system output)
power supply
030039 Telescope head EV Vbat short circuit S (system output)
power supply
03003A Security valve (VS) EV VBat short circuit S (system output)
power supply
030064 Stop light Vbat short circuit S (system output)
power supply
030066 Reverse light Vbat short circuit S (system output)
power supply
030067 Rear fog lights VBat short circuit S (system output)
power supply
030069 Left sidelight Vbat short circuit S (system output)
power supply
03006A Right sidelight Vbat short circuit S (system output)
80
power supply
03006B Left dipped beam Vbat short circuit S (system output)
power supply
03006C Left headlight VBat short circuit S (system output)
power supply
03006D Left indicator light Vbat short circuit S (system output)
power supply
03006E Right indicator light Vbat short circuit S (system output)
power supply
030078 Rotating beacon light Vbat short circuit S (system output)
power supply
03007B Trailer stoplight Vbat short circuit S (system output)
power supply
03007F Right dipped beam Vbat short circuit S (system output)
power supply
030080 Right headlight Vbat short circuit S (system output)
power supply
030081 Left trailer direction indicator lights VBat short circuit S (system output)
power supply
030082 Right trailer direction indicator lights VBat short circuit S (system output)
power supply
80-08-M191EN (28/05/2015)

03008F SAHR 2 VBat short-circuit S (system output)
power supply
03013E Compensation isolation VBat short circuit EV S (system output)
power supply
030143 Husco tilt-up PMW EV VBat short circuit S (system output)
power supply
030144 Husco tilt-up PMW EV VBat short circuit S (system output)
power supply
030145 Husco raising PMW EV VBat short circuit S (system output)
power supply
030147 Husco lowering PMW EV VBat short circuit S (system output)
power supply
03014A Husco + direction leveling EV VBat short circuit S (system output)
power supply
03014B Husco - direction leveling EV VBat short circuit S (system output)
power supply
03014C CAN strain gage power supply VBat short circuit S (system output)
power supply
A (system power Voltage higher than normal, or short circuited to
43000D JSM roller power supply VBat short circuit
supply) power supply
Hydraulic oil temperature sensor power supply VBat A (system power Voltage higher than normal, or short circuited to
43012F
short circuit supply) power supply
430130 Brake pedal power supply VBat short circuit
8303ED Smart PWM (Power 1) VBat short circuit I (internal fault)
power supply
220011 Out of range boom angle 1 (0.5V / 4.5V) E (Input system) Inconsistent data (intermittent or incorrect)
220012 Out of range boom angle 2 (0.5V / 4.5V) E (Input system) Inconsistent data (intermittent or incorrect)
22001E Out of range BVF/BVFL box pressure voltage E (Input system) Inconsistent data (intermittent or incorrect)
22001F Out of range BVFR box pressure voltage E (Input system) Inconsistent data (intermittent or incorrect)
220020 Out of range BVR box pressure voltage E (Input system) Inconsistent data (intermittent or incorrect)
220025 Out of range analog brake pedal (0.5/ 4.5V) E (Input system) Inconsistent data (intermittent or incorrect)
220028 Out of range fuel gage E (Input system) Inconsistent data (intermittent or incorrect)
8203E9 Power 1 out of range LSS I (internal fault) Inconsistent data (intermittent or incorrect)
8203EC Out of range VAOP (Power 1) I (internal fault) Inconsistent data (intermittent or incorrect)
80
A20000 Strain gage inconsistency fault F (system function) Inconsistent data (intermittent or incorrect)
A203E8 FNR JSM inconsistency F (system function) Inconsistent data (intermittent or incorrect)
A203EF Boom angle inconsistency F (system function) Inconsistent data (intermittent or incorrect)
A203F0 Door sensor inconsistency F (system function) Inconsistent data (intermittent or incorrect)
A203F4 Boom retraction sensor inconsistency F (system function) Inconsistent data (intermittent or incorrect)
A203FE R1 sensor inconsistency F (system function) Inconsistent data (intermittent or incorrect)
A203FF R2 sensor inconsistency F (system function) Inconsistent data (intermittent or incorrect)
A20407 Seat sensor inconsistency F (system function) Inconsistent data (intermittent or incorrect)
A2040C Clutch bell pressure fault F (system function) Inconsistent data (intermittent or incorrect)

A10004 Low brake liquid level F (system function)
extremely weak
A10005 Low transmission oil pressure fault F (system function)
extremely weak
(28/05/2015) 80-08-M191EN

A10007 Air filter clogged F (system function)
extremely weak
A10051 Alternator charge fault F (system function)
extremely weak
A10084 Low cooling liquid level F (system function)
extremely weak
A1046A Steering power assistance fault F (system function)
extremely weak
A1048A Power assisted braking fault F (system function)
extremely weak
330004 Sensor fault or gage CAN 1 unavailable E (Input system) Network data received incorrect
330005 Sensor fault or gage CAN 2 unavailable E (Input system) Network data received incorrect
7303E8 Manimux Power 1 CAN dialog error C (communication) Network data received incorrect
7307D3 J1939 wheel alignment module dialog error C (communication) Network data received incorrect
7307D5 CAN 1 gage dialog error C (communication) Network data received incorrect
7307D6 CAN 2 gage dialog error C (communication) Network data received incorrect
7307D7 Transmission dialog error C (communication) Network data received incorrect
7307D8 J1939 ECM dialog error C (communication) Network data received incorrect
2D0002 Out of range strain gage 1 fault E (Input system) Calibration error
2D0003 Out of range strain gage 2 fault E (Input system) Calibration error
2D003E Out of range roller1 E (Input system) Calibration error
2D003F Out of range roller2 E (Input system) Calibration error
AD0011 Boom 1 angle calibration error F (system function) Calibration error
AD0012 Boom 2 angle calibration error F (system function) Calibration error
AD0025 Out of range analog brake pedal F (system function) Calibration error
AD048B Non-calibrated lowering time F (system function) Calibration error
AC040B Electrical transmission fault F (system function) Intelligent component or bad system

8003E8 Power 1 ECU overheat I (internal fault)
extremely high
80
A00008 Hydraulic filter clogged F (system function)

extremely high
80-08-M191EN (28/05/2015)
OK
MC
MP1
MP2
ENG

03002D Boom 1 suspension EV VBat short circuit S (system output)
power supply
03002E Boom 2 suspension EV VBat short circuit S (system output)
power supply
030133 2A steering EV VBat short circuit S (system output)
power supply
80
030134 2B steering EV VBat short circuit S (system output)
power supply
030135 3A steering EV Bat short circuit S (system output)
power supply
030136 3B steering EV Bat short circuit S (system output)
power supply
030137 Fan adjustment EV VBat short circuit S (system output)
power supply
030138 Fan reversal EV VBat short circuit S (system output)
power supply
030140 Husco rear auxiliary 1 EV VBat short circuit S (system output)
power supply
030141 Husco rear auxiliary 2 EV VBat short circuit S (system output)
power supply
030142 Rear attachments deflector VBat short circuit S (system output)
power supply
030146 Control block power supply VBat short circuit S (system output)
power supply
030153 Husco 1 front auxiliary PWM EV VBat short circuit S (system output)
power supply
030154 Husco 2 front auxiliary PWM EV VBat short circuit S (system output)
power supply
(28/05/2015) 80-08-M191EN

030155 Husco telescope extension PWM EV VBat short circuit S (system output)
power supply
030156 Husco telescope retraction PWM EV VBat short circuit S (system output)
power supply
04002D Boom 1 suspension EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
04002E Boom 2 suspension EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040133 2A steering EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040134 2B steering EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040135 3A steering EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040136 3B steering EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040137 Fan adjustment EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040138 Fan reversal EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040140 Husco 1 rear auxiliary EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040141 Husco 2 rear auxiliary EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040142 Rear attachments deflector ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040146 Control block power supply ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040149 Steering EV validation relay ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040153 Husco 1 front auxiliary PWM EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040154 Husco 2 front auxiliary PWM EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040155 Husco telescope extension PWM EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
040156 Husco telescope retraction PWM EV ground short circuit S (system output) Voltage lower than normal, or ground short circuited
80
05002D Boom 1 suspension EV open circuit S (system output) Lower current than normal, or open circuit
05002E Boom 2 suspension EV open circuit S (system output) Lower current than normal, or open circuit
050133 2A steering EV open circuit S (system output) Lower current than normal, or open circuit
050134 2B steering EV open circuit S (system output) Lower current than normal, or open circuit
050135 3A steering EV open circuit S (system output) Lower current than normal, or open circuit
050136 3B steering EV open circuit S (system output) Lower current than normal, or open circuit
050137 Fan control EV open circuit S (system output) Lower current than normal, or open circuit
050138 Fan reversal EV open circuit S (system output) Lower current than normal, or open circuit
050140 Husco rear auxiliary 1 EV open circuit S (system output) Lower current than normal, or open circuit
050141 Husco rear auxiliary 2 EV open circuit S (system output) Lower current than normal, or open circuit
050142 Rear attachments deflector open circuit S (system output) Lower current than normal, or open circuit
Steering EV validation relay Vbat short circuit or open
050149 S (system output) Lower current than normal, or open circuit
circuit
050153 Husco 1 front auxiliary PWM EV open circuit S (system output) Lower current than normal, or open circuit
050154 Husco 2 front auxiliary PWM EV open circuit S (system output) Lower current than normal, or open circuit
050155 Husco telescope extension PWM EV open circuit S (system output) Lower current than normal, or open circuit
050156 Husco telescope retraction PWM EV open circuit S (system output) Lower current than normal, or open circuit
220021 Manual accelerator out of range (0.5V/4.5V) E (Input system) Inconsistent data (intermittent or incorrect)
80-08-M191EN (28/05/2015)
2D003C Out of range XL1 E (Input system) Calibration error

2D003D Out of range XT1 E (Input system) Calibration error
2D0045 Out of range XL2 E (Input system) Calibration error
2D0046 Out of range XT2 E (Input system) Calibration error
43000B BMEP power supply VBat short circuit
43012D Manual accelerator power supply VBat short circuit
A (system power
44000B BMEP power supply ground short circuit Voltage lower than normal, or ground short circuited
supply)
A (system power
44012D Manual accelerator power supply ground short circuit Voltage lower than normal, or ground short circuited
supply)
7307D0 Manimux Power 2 CAN dialog error C (communication) Network data received incorrect
7307D4 Open CAN control block dialog error C (communication) Network data received incorrect
8007D0 Power 2 ECU overheat I (internal fault)
extremely high
8207D1 Power 2 out of range LSS I (internal fault) Inconsistent data (intermittent or incorrect)
8207D4 Out of range VAOP (Power 2) I (internal fault) Inconsistent data (intermittent or incorrect)
8307D5 Smart PWM (Power 2) short circuit I (internal fault)
power supply
8407D5 Smart PWM (Power 2) GND short circuit I (internal fault) Voltage lower than normal, or ground short circuited
8707D2 Power 2 RS1 security relay opening impossible I (internal fault) Mechanical system not responding or invalid
8707D3 Power 2 RS1 security relay closing impossible I (internal fault) Mechanical system not responding or invalid
8707D6 Power 2 RS2 security relay opening impossible I (internal fault) Mechanical system not responding or invalid
8707D7 Power 2 RS2 security relay closing impossible I (internal fault) Mechanical system not responding or invalid
A203FC XL BMEP inconsistency F (system function) Inconsistent data (intermittent or incorrect)
A203FD XT BMEP inconsistency F (system function) Inconsistent data (intermittent or incorrect)
A20FAC Gear selector fault F (system function) Inconsistent data (intermittent or incorrect)
80
A20FAD Rotating hydraulic 1 fault F (system function) Inconsistent data (intermittent or incorrect)
A20FAE Rotating hydraulic 2 fault F (system function) Inconsistent data (intermittent or incorrect)
A21393 Controls fault F (system function) Inconsistent data (intermittent or incorrect)
AD0021 Manual acceleration out of range of calibration F (system function) Calibration error
(28/05/2015) 80-08-M191EN
OK
MC
MP1
MP2
ENG
Cluster Service ADVISOR

(Hexadecimal) (Decimal)
Problem Note
Error Fault Fault
Error code
code type type
EGR valve position signal is higher than the maximum
0001B 03 000027 03 Abnormally high EGR valve position signal
prescribed value.
EGR valve position signal is lower than the minimum
0001B 04 000027 04 Abnormally low EGR valve position signal
prescribed value.
Disparity between the desired and actual position of The desired position of the EGR valve under current
0001B 07 000027 07
the EGR valve operating conditions does not match the actual position.
80
Secondary analog accelerator signal outside upper The secondary analog accelerator signal voltage exceeds
0001D 03 000029 03
limit the maximum prescribed accelerator voltage value.
Secondary analog accelerator signal outside lower The secondary analog accelerator signal voltage is below
0001D 04 000029 04
limit the minimum prescribed accelerator voltage value.
Disparity between the desired and actual position of The desired position of the throttle actuator under current
00033 07 000051 07
the throttle actuator operating conditions does not match the actual position.
Switch-over of throttle actuator and EGR valve The ECU controller detects that the throttle actuator
00033 0E 000051 14
connectors connector and that of the EGR valve have been switched
The ECU controller detects no CAN communication with the

00046 09 000070 09 Parking brake loss of communication
parking brake
0005B 02 000091 02 Invalid primary analog accelerator signal Difference of 20% between the 2 ranges
The primary analog accelerator signal voltage exceeds the

0005B 03 000091 03 Primary analog accelerator signal outside upper limit
maximum prescribed voltage value of the contactor
The primary analog accelerator signal voltage is below the

0005B 04 000091 04 Primary analog accelerator signal outside lower limit
minimum prescribed accelerator voltage value
The low fuel pressure signal voltage exceeds the maximum
0005E 03 000094 03 Abnormally high fuel low pressure signal
prescribed value of the sensor
The low fuel pressure signal voltage is below the minimum
0005E 04 000094 04 Abnormally low fuel low pressure signal
prescribed value of the sensor.
80-08-M191EN (28/05/2015)

Problem Note
Error Fault Fault
Error code
code type type
0005E 10 000094 16 Moderately high fuel low pressure signal The fuel low pressure signal is higher than expected
0005E 11 000094 17 Slightly low fuel low pressure signal The fuel low pressure signal is slightly lower than expected
0005E 12 000094 18 Moderately low fuel low pressure signal The fuel low pressure signal is lower than expected
The water in diesel fuel signal voltage exceeds the

00061 03 000097 03 Abnormally high water in diesel fuel signal
maximum limit of the sensor
The water in diesel fuel signal voltage is below the
00061 04 000097 04 Abnormally low water in diesel fuel signal
minimum prescribed value of the sensor.
The ECU controller detects a moderate level of water in the
00061 10 000097 16 Moderately high level of water in diesel fuel
fuel
00064 01 000100 01 Extremely low engine oil pressure signal The engine oil pressure signal is much lower than expected.
The engine oil pressure signal is not equal to zero when the
00064 02 000100 02 Oil pressure detected with engine shut down
engine is shut down.
The engine oil pressure signal voltage exceeds the
00064 03 000100 03 Abnormally high engine oil pressure signal
maximum prescribed value of the sensor
The engine oil pressure signal voltage is below the
00064 04 000100 04 Engine oil pressure signal outside lower limit
minimum prescribed value of the sensor
The engine oil pressure signal is relatively lower than
00064 12 000100 18 Relatively low engine oil pressure signal
expected
00065 00 000101 00 Extremely high crankcase pressure The crankcase pressure signal is extremely high
The crankcase pressure signal voltage exceeds the

00065 03 000101 03 Crankcase pressure signal outside upper limit
maximum prescribed voltage value of the sensor
The crankcase pressure signal voltage is below the
00065 04 000101 04 Crankcase pressure signal outside lower limit
The ECU has detected that the crankcase pressure is
00065 10 000101 16 Moderately high crankcase pressure
moderately high
00066 00 000102 00 Extremely high manifold air pressure signal
The manifold air pressure signal voltage exceeds the

00066 03 000102 03 Abnormally high manifold air pressure signal
The manifold air pressure signal voltage is below the

00066 04 000102 04 Abnormally low manifold air pressure signal
The ECU controller has detected that the manifold air

00066 07 000102 07 Invalid manifold air pressure signal within the range
pressure signal is within the allowable range but is invalid
00066 10 000102 16 Moderately high manifold air pressure signal
80
Extremely high variable geometry turbocompressor The ECU controller detects that the turbocompressor speed
00067 00 000103 00
(VGT) speed signal is extremely high.
The manifold air temperature signal is much higher than
00069 00 000105 00 Extremely high manifold air temperature signal
expected.
The manifold air temperature signal voltage exceeds the

00069 03 000105 03 Manifold air temperature signal outside upper limit
The manifold air temperature signal voltage is below the

00069 04 000105 04 Abnormally low manifold air temperature signal
The manifold air temperature signal is slightly higher than
00069 0F 000105 15 Slightly high manifold air temperature signal
expected
The manifold air temperature signal is moderately higher
00069 10 000105 16 Moderately high manifold air temperature signal
than expected
The ECU controller has detected the presence of an
0006B 00 000107 00 Extremely high air filter differential;pressure
obstruction in the air filter
The ECU controller has detected the presence of a slightly
0006B 0F 000107 15 Slightly high air filter differential pressure
excessive obstruction in the air filter
The ECU controller has detected the presence of a
0006B 10 000107 16 Moderately high air filter differential pressure
moderately excessive obstruction in the air filter
The ECU controller is receiving an incorrect pressure reading
0006C 02 000108 02 Invalid barometric pressure signal
from the barometric pressure sensor
The ECU controller detects a difference between the
barometric pressure reading and the other air pressure
0006C 07 000108 07 Non-matching barometric pressure signal sensor readings when the engine is shut down and the
difference between the readings must be within a certain
range
(28/05/2015) 80-08-M191EN

Problem Note
Error Fault Fault
Error code
code type type
0006D 01 000109 01 Extremely low engine coolant pressure
0006D 11 000109 17 Slightly low engine coolant pressure
0006D 12 000109 18 Moderately low engine coolant pressure
0006D 1F 000109 31 Presence of an engine coolant pressure condition
The engine coolant temperature signal is much higher than

0006E 00 000110 00 Extremely high engine coolant temperature signal
expected
The engine coolant temperature signal voltage exceeds the

0006E 03 000110 03 Abnormally high engine coolant temperature signal
The engine coolant temperature signal voltage is below the

0006E 04 000110 04 Engine coolant temperature signal outside lower limit
minimum prescribed value of the sensor.
The engine coolant temperature is slightly higher than

0006E 0F 000110 15 Slightly high engine coolant temperature signal
expected
The engine coolant temperature is moderately higher than
0006E 10 000110 16 Moderately high engine coolant temperature signal
expected
The engine coolant temperature is slightly lower than
0006E 11 000110 17 Slightly low engine coolant temperature signal
expected
Activation of the engine coolant level warning switch The controller detects a low coolant level when the coolant
0006F 01 000111 01
when the coolant temperature is high temperature is high.
0006F 11 000111 17 Coolant level switch activated The engine coolant level is low
Activation of the engine coolant level warning switch The controller detects a low coolant level when the coolant
0006F 12 000111 18
when the coolant temperature is moderate temperature is moderate
0009D 01 000157 01 Extremely low fuel rail pressure signal The fuel rail pressure signal is extremely low
The fuel rail pressure signal voltage exceeds the maximum

0009D 03 000157 03 Abnormally high fuel rail pressure signal
The fuel rail pressure signal voltage is below the minimum
0009D 04 000157 04 Abnormally low fuel rail pressure signal
0009D 10 000157 16 Moderately high fuel rail pressure signal The fuel rail pressure signal is moderately high
0009D 11 000157 17 Slightly low fuel rail pressure signal The fuel rail pressure signal is slightly lower than expected
80
0009D 12 000157 18 Moderately low fuel rail pressure signal The fuel rail pressure signal is slightly lower than desired
The ECU controller is unable to follow the correct power

0009E 0C 000158 12 Engine control unit power supply switch-off error down procedures after having detected that the starter
switch is in the off position
The ECU controller has detected that the permanent battery
000A8 01 000168 01 Extremely low unswitched battery voltage
voltage is much lower than expected.
000A8 10 000168 16 Moderately high permanent battery voltage
voltage is moderately higher than expected
000A8 11 000168 17 Slightly low permanent battery voltage
000A8 12 000168 18 Moderately low permanent battery voltage
voltage is slightly lower than expected
The ECU controller detects that the fuel temperature signal
000AE 00 000174 00 Extremely high fuel temperature signal
is higher than the prescribed value
The fuel temperature signal voltage exceeds the maximum
000AE 03 000174 03 Abnormally high fuel temperature signal
prescribed voltage value of the sensor
The fuel temperature signal voltage is below the minimum
000AE 04 000174 04 Abnormally low fuel temperature signal
The fuel temperature signal is moderately higher than
000AE 10 000174 16 Moderately high fuel temperature signal
expected
The ECU detects a condition requiring the engine speed to
000BD 1F 000189 31 Presence of an engine speed reducing condition
be reduce
The ECU controller detects that the maximum engine speed
000BE 00 000190 00 Extremely high engine speed
in rpm has been exceeded
The EGR temperature signal indicates a much higher
0019C 00 000412 00 Extremely high EGR temperature signal
temperature than expected
80-08-M191EN (28/05/2015)

Problem Note
Error Fault Fault
Error code
code type type
The EGR temperature signal voltage exceeds the maximum
0019C 03 000412 03 EGR temperature signal outside upper limit
The EGR temperature signal voltage is below the minimum
0019C 04 000412 04 Abnormally low EGR temperature signal
0019C 0F 000412 15 Slightly high EGR temperature signal The EGR temperature signal is slightly higher than expected
The EGR temperature signal is moderately higher than

0019C 10 000412 16 Moderately high EGR temperature signal
expected
The ECU controller has detected a short circuit to voltage on
00263 03 000611 03 Injector no. 1 control shorted to the voltage source
the control circuit of injector no. 1
The ECU controller has detected a short circuit to voltage on
00263 04 000611 04 Injector no. 1 control shorted to ground
the control circuit of injector no. 2.
The ECU controller has detected a short circuit to ground on
00264 03 000612 03 Injector no. 2 control shorted to the voltage source
the control circuit of injector no. 1.
The ECU controller has detected a short circuit to ground on
00264 04 000612 04 Injector no. 2 control shorted to ground
the control circuit of injector no. 2
00275 0B 000629 11 ECU binary input signal error The ECU controller detects a binary input signal problem
00275 0C 000629 12 ECU EEPROM error The ECU controller detects an internal fault
The ECU controller detects excessive noise (excess pulses) in
0027C 02 000636 02 Invalid camshaft position sensor signal
the camshaft position signal
The ECU controller detects a high resistance in the camshaft
0027C 05 000636 05 Camshaft position circuit, high resistance
position sensor circuit
The ECU controller detects a low resistance in the camshaft
0027C 06 000636 06 Camshaft position circuit, low resistance
The ECU controller has not detected the camshaft position
0027C 08 000636 08 No camshaft position signal
signal
The ECU controller detects an incorrect camshaft position
0027C 0A 000636 10 Abnormal rate of change of camshaft position signal
signal format or noise
The ECU controller detects excessive noise (excess pulses) in
0027D 02 000637 02 Invalid crankshaft position signal
the crankshaft position signal
The ECU controller detects a high resistance in the
0027D 05 000637 05 Crankshaft position circuit, high resistance
crankshaft position sensor circuit
The ECU controller detects a low resistance in the crankshaft
0027D 06 000637 06 Crankshaft position circuit, low resistance
Unsynchronized crankshaft and camshaft position The ECU controller detects that the camshaft position
0027D 07 000637 07
signals sensor and that of the crankshaft are not synchronized
The ECU controller has not detected the crankshaft position

0027D 08 000637 08 No crankshaft position signal
signal
80
The ECU controller detects an incorrect crankshaft position
0027D 0A 000637 10 Abnormal rate of change of crankshaft position signal
signal format or noise
The ECU controller detects that the reference of the injector
0028B 02 000651 02 Incorrect injector no. 1 reference data
entered into the ECU controller is incorrect
The ECU controller has detected a high resistance in the
0028B 05 000651 05 High resistance on injector no. 1 circuit
circuit of injector no. 1
The ECU controller has detected a low resistance in the
0028B 06 000651 06 Low resistance on injector no. 1 circuit
The ECU controller detects that the injector calibration code
0028B 0D 000651 13 Injector no. 1 calibration error
The ECU controller detects that the flow of fuel from the
0028B 12 000651 18 No response from injector no. 1
injector to cylinder no. 1 is lower than expected

0028C 02 000652 02 Incorrect injector no. 2 reference data
0028C 05 000652 05 High resistance on injector no. 2 circuit
0028C 06 000652 06 Low resistance on injector no. 2 circuit
0028C 0D 000652 13 Injector no. 2 calibration error
0028C 12 000652 18 No response from injector no. 2
injector to cylinder no. 2 is lower than expected
(28/05/2015) 80-08-M191EN

Problem Note
Error Fault Fault
Error code
code type type
0028D 02 000653 02 Incorrect injector no. 3 reference data
0028D 05 000653 05 High resistance on injector no. 3 circuit
0028D 06 000653 06 Low resistance on injector no. 3 circuit
0028D 0D 000653 13 Injector no. 3 calibration error
0028D 12 000653 18 No response from injector no. 3
injector to cylinder no. 3 is lower than expected.

0028E 02 000654 02 Incorrect injector no. 4 reference data
0028E 05 000654 05 High resistance on injector no. 4 circuit
0028E 06 000654 06 Low resistance on injector no. 4 circuit
0028E 0D 000654 13 Injector no. 4 calibration error
0028E 12 000654 18 No response from injector no. 4

0028F 02 000655 02 Incorrect injector no. 5 reference data
0028F 05 000655 05 High resistance on injector no. 5 circuit
0028F 06 000655 06 Low resistance on injector no. 5 circuit
0028F 0D 000655 13 Injector no. 5 calibration error
0028F 12 000655 18 No response from injector no. 5

00290 02 000656 02 Incorrect injector no. 6 reference data
00290 05 000656 05 High resistance on injector no. 6 circuit
00290 06 000656 06 Low resistance on injector no. 6 circuit
00290 0D 000656 13 Injector no. 6 calibration error
80
00290 12 000656 18 No response from injector no. 6
High resistance on cold weather start assist drive The ECU controller has detected a high resistance in the
002A4 05 000676 05
circuit cold weather start assist drive circuit
Low resistance in the cold weather start assist control The ECU controller has detected a low resistance in the cold
002A4 06 000676 06
circuit weather start assist control circuit
Cold weather start assist signal received when not The ECU controller detects that the cold weather start assist
002A4 0E 000676 14
expected relay output is high when it is not energizing that relay
Cold weather start assist signal not received when The ECU controller detects that the cold weather start assist
002A4 1F 000676 31
expected relay output is low when it is energizing that relay
The ECU controller detects an internal temperature that is
00470 00 001136 00 Extremely high ECU temperature signal
higher than the prescribed value
The ECU controller detects that its internal temperature
00470 02 001136 02 Invalid ECU temperature signal
sensor signal is not valid
The ECU controller detects an internal temperature that is
00470 10 001136 16 Moderately high ECU temperature signal
slightly higher than the prescribed value
The intake air sensor has detected an intake air temperature
00494 0C 001172 12 Intake air temperature error
measurement problem
The ECU controller has determined that there is a problem
00498 07 001176 07 Intake air pressure disparity
affecting the intake air pressure measurement.
80-08-M191EN (28/05/2015)

Problem Note
Error Fault Fault
Error code
code type type
The intake air sensor has detected an intake air pressure
00498 0C 001176 12 Intake air pressure error
measurement problem
Extremely high computed variable geometry The computed temperature at the turbine inlet of the
0049C 00 001180 00
turbocompressor (VGT) turbine inlet temperature variable geometry turbocompressor (VGT) is extremely high
The computed temperature at the turbine inlet of the

Moderately high computed variable geometry
0049C 10 001180 16 variable geometry turbocompressor (VGT) is moderately
turbocompressor (VGT) turbine inlet temperature
higher than expected
The manifold pressure signal voltage exceeds the maximum

004B9 03 001209 03 Exhaust manifold pressure signal outside upper limit
The exhaust manifold pressure signal voltage is below the

004B9 04 001209 04 Exhaust manifold pressure signal outside lower limit
The ECU controller has detected a disparity of pressure n the

004B9 07 001209 07 Exhaust manifold pressure disparity
exhaust manifold
0052A 1F 001322 31 Engine speed change warning
Inlet valve overshoot and extremely low fuel rail The ECU controller has detected that the intake valve is
00543 01 001347 01
pressure jammed, causing an extremely low fuel rail pressure

00543 05 001347 05 High resistance in the inlet valve circuit
inlet valve control circuit
The ECU controller has detected a low resistance in the inlet
00543 06 001347 06 Low resistance in the inlet valve circuit
valve control circuit
Inlet valve overshoot and moderately high fuel rail The ECU controller has detected that the intake valve is
00543 10 001347 16
pressure jammed, causing a slightly high fuel rail pressure
Inlet valve overshoot and slightly low fuel rail The ECU controller has detected that the intake valve is
00543 12 001347 18
pressure jammed, causing a slightly low fuel rail pressure
The engine power reduction diagnostic code indicates to

the driver that the ECU has detected a condition, such as a
00621 1F 001569 31 Condition requiting the engine speed to be reduced high cooling liquid temperature, and reduced the engine
power by limiting the engine’s maximum supply. This code
appears following another code
007D0 0D 002000 13 Inconsistent machine and engine ID numbers.
007E5 09 002021 09 No CAN message received from source address 21 The ECU has received an error message from another controller
Extremely high boost air cooler outlet temperature The ECU controller has detected that the boost air cooler
00A46 00 002630 00
80
signal outlet temperature is extremely high
The boost air cooler outlet temperature signal voltage

Boost air cooler outlet temperature signal outside
00A46 03 002630 03 exceeds the maximum prescribed voltage value of the
upper limit
sensor
Abnormally low boost air cooler outlet temperature The boost air cooler outlet temperature signal voltage is
00A46 04 002630 04
signal below the minimum prescribed value of the sensor
Slightly high boost air cooler outlet temperature The boost air cooler outlet temperature signal is slightly
00A46 0F 002630 15
signal higher than expected
Moderately high boost air cooler outlet temperature The boost air cooler outlet temperature signal is moderately
00A46 10 002630 16
signal higher than expected
Disparity on the EGR between the delta temperature and/or

00A63 02 002659 02 Invalid EGR flow rate signal
the delta pressure
The EGR flow rate signal differs considerably from the flow
00A63 0E 002659 14 EGR flow rate signal error
rate computed according to the temperature sensors
An EGR flow rate has been detected yet the EGR valve is
00A63 0F 002659 15 Moderately high EGR flow rate signal
closed
No EGR flow rate has been detected yet the EGR valve is
00A63 11 002659 17 Moderately low EGR flow rate signal
open
The computed temperature at the VGT turbocompressor
00AE6 10 002790 16 Moderately high computed VGT outlet temperature compressor outlet is moderately high for the engine’s
current operating condition
The ECU controller has detected an anomaly in the EGR
00AE7 05 002791 05 EGR valve control circuit failure
(28/05/2015) 80-08-M191EN

Problem Note
Error Fault Fault
Error code
code type type
The ECU controller has detected a low resistance in the EGR
00AE7 06 002791 06 Low resistance on EGR valve control circuit
Disparity between the desired and actual position of The ECU controller has detected that the EGR valve does not
00AE7 07 002791 07
the EGR valve during learning reach the desired position defined by the controller
The ECU controller has detected that the EGR valve does not
00AE7 0D 002791 13 EGR valve calibration error
reach the desired position defined by the controller
The ECU controller has detected that the voltage of the high
00AED 03 002797 03 Abnormally high injector no. 1 HV supply voltage supply circuit of injector no. 1 is abnormally high
before starting injection
The ECU controller has detected a problem with the high
00AED 05 002797 05 High resistance in injector no. 1 HV supply circuit
voltage supply of injector no. 1
00AED 06 002797 06 Low resistance in injector no. 1 HV supply circuit
The ECU controller has detected that the voltage of the high
00AEE 03 002798 03 Abnormally high injector no. 2 HV supply voltage supply circuit of injector no. 2 is abnormally high
before starting injection
00AEE 05 002798 05 High resistance in injector no. 2 HV supply circuit
00AEE 06 002798 06 Low resistance in injector no. 2 HV supply circuit
The diesel particulate filter temperature module has

00CAE 00 003246 00 Extremely high DPF outlet temperature
detected an extremely high temperature at the DPF outlet

00CAE 0C 003246 12 DPF outlet temperature error
detected a DPF outlet temperature measurement problem
The DPF differential pressure sensor is not responding or

the ECU controller has detected a problem of correlation
00CB3 00 003251 00 No response from the DPF differential pressure signal
between the exhaust flow rate and the DPF differential
pressure
The ECU controller has detected a problem of correlation
00CB3 02 003251 02 Invalid DPF differential pressure signal
between the exhaust flow rate and the DPF differential pressure
The DPF differential pressure signal voltage exceeds the
00CB3 03 003251 03 DPF differential pressure signal too high
The DPF differential pressure signal voltage is below the
00CB3 04 003251 04 DPF differential pressure signal too low
00CB3 07 003251 07 DPF differential pressure signal disparity
For diagnostic procedures, refer to the technical manual of
00D19 1F 003353 31 Alternator excitation error
the application
The ECU controller has detected an anomaly in the throttle
00D88 05 003464 05 Throttle actuator control circuit failure
actuator control circuit
80

00D88 06 003464 06 Low resistance in throttle actuator control circuit
throttle actuator control circuit
The ECU controller has detected that the throttle actuator
Disparity between the desired and actual position of
00D88 07 003464 07 does not reach the desired position defined by the
the throttle actuator during learning
controller
The ECU controller has detected that the throttle actuator
00D88 0D 003464 13 Throttle actuator calibration error does not reach the desired position defined by the
controller
The temperature of the exhaust throttle valve actuator is
00D89 00 003465 00 Extremely high exhaust throttle actuator temperature
extremely high
High resistance in the exhaust throttle valve actuator The ECU controller has detected an anomaly in the exhaust
00D89 05 003465 05
control circuit throttle valve actuator control circuit
Low resistance in the exhaust throttle valve actuator The ECU controller has detected a low resistance in the
00D89 06 003465 06
control circuit exhaust throttle valve actuator control circuit
The exhaust throttle valve actuator failed during the

00D89 07 003465 07 Exhaust throttle valve actuator learning error
learning phase or during initialization
The ECU controller signals a CAN communication problem
00D89 09 003465 09 Exhaust throttle valve actuator loss of communication
with the exhaust throttle valve actuator
The exhaust throttle valve actuator has detected an internal
00D89 0C 003465 12 Exhaust throttle valve actuator internal error
error
00D89 0D 003465 13 Exhaust throttle valve actuator calibration error Exhaust throttle valve actuator calibration has failed
80-08-M191EN (28/05/2015)

Problem Note
Error Fault Fault
Error code
code type type
The temperature of the exhaust throttle valve actuator is
Moderately high exhaust throttle actuator
00D89 10 003465 16 moderately higher than the threshold defined by the ECU
temperature
controller
The exhaust throttle valve actuator has detected that the

00D89 1F 003465 31 Exhaust throttle valve actuator supply voltage fault
supply voltage was too high or too low
Sensor no. 1 power supply voltage outside upper The ECU controller detects a supply voltage higher than the
00DB5 03 003509 03
limit limit on its 5 V no. 1 power supply circuit
The ECU controller detects a supply voltage below the limit
00DB5 04 003509 04 Sensor no. 1 supply voltage below lower limit
on its 5 V no. 1 supply circuit
00DB6 03 003510 03
00DB6 04 003510 04 Abnormally weak sensor no. 2 supply voltage
on its 5 V supply circuit
The ECU controller detects a supply voltage higher than the
00DB7 03 003511 03 Sensor power supply voltage no. 3 is too high
limit on its 5 V no. 3 power supply circuit
00DB8 03 003512 03
00DB9 03 003513 03
on its 5 V no. 5 supply circuit
00DBA 03 003514 03
00DBA 04 003514 04 Abnormally weak sensor no. 6 supply voltage
The ECU controller has detected that the HV power supply
of the injector is extremely low, but that the permanent
00E0D 01 003597 01 Extremely low injector HV supply
battery voltage to the ECU controller is within the correct
range
The ECU controller has detected that the exhaust throttle
Disparity between the desired and the actual exhaust
00E59 07 003673 07 valve actuator is not responding to the desired position
throttle valve position
command of the ECU controller
00E59 1F 003673 31 Exhaust throttle valve actuator failure
The ECU controller does not detect CAN communication

00E6F 09 003695 09 Loss of communication with the DPF
with the DPF
80
Failure of exhaust temperature management without For other troubleshooting procedures, refer to the
00E7F 0E 003711 14
load troubleshooting manual of the application
Failure of exhaust temperature management under For other troubleshooting procedures, refer to the
00E7F 1F 003711 31
load troubleshooting manual of the application
The computed DPF soot level indicates that the DPF soot
00E87 00 003719 00 Extremely high computed soot level
level is extremely high
The computed DPF soot loading level is slightly higher than
00E87 0A 003719 10 Abnormal computed soot load variation
expected
The ECU controller has determined that the number of
00E87 0D 003719 13 Excessive DPF regeneration attempts particulate filter regeneration attempts without active
regeneration has exceeded one of its internal limits
The computed DPF soot loading level is slightly higher than
00E87 10 003719 16 Abnormal computed soot load variation
expected
00E88 0F 003720 15 Slightly high computed ash level The computed ask level is slightly higher than expected
00E88 10 003720 16 Moderately high computed ash level The computed ash level is moderately higher than expected
The ECU controller has several times detected that the

temperature difference between the DOC outlet and
00F60 00 003936 00 Extremely high computed unexpected fuels in DPF
the DPF outlet indicates the presence of undesirable
combustion products in the DPF
Moderately high computed amount of undesirable The computed level of unexpected fuel is moderately
00F60 10 003936 16
combustion products in the DPF higher than expected
The intake air sensor has detected an intake air humidity
0118A 0C 004490 12 Intake air humidity error
measurement problem
(28/05/2015) 80-08-M191EN

Problem Note
Error Fault Fault
Error code
code type type
0129D 00 004765 00 Extremely high DOC inlet temperature

0129D 0C 004765 12 DOC inlet temperature error
detected a DOC inlet temperature measurement problem

0129E 0C 004766 12 DOC outlet temperature error detected a problem with the DOC outlet temperature
sensor
0129E 0F 004766 15 Slightly high DOC outlet temperature
The ECU controller has detected that the DOC outlet
0129E 10 004766 16 Fairly high DOC outlet temperature
temperature is fairly high
The ECU controller has detected that the DOC outlet
0129E 11 004766 17 Slightly low DOC outlet temperature
temperature is slightly low
0129E 12 004766 18 DOC outlet temperature error detected a problem with the DOC outlet temperature
sensor
The ECU controller detects the calibration code entered into
012BB 0D 004795 13 Exhaust filter calibration failure
the ECU controller is incorrect
012BB 1F 004795 31 Missing DPF The ECU controller detects DPF is missing
The ECU controller has several times detected that the
temperature difference between the DOC outlet and inlet
0139A 00 005018 00 Extremely high computed unexpected fuels in DOC
indicates the presence of undesirable combustion products
in the DOC
Moderately high computed amount of undesirable The computed level of unexpected fuel is moderately
0139A 10 005018 16
combustion products in the DOC higher than expected
Sensor no. 7 power supply voltage outside upper The ECU controller detects a supply voltage greater than the
01405 03 005125 03
limit limit on its 5 V no. 7 sensor supply circuit
The ECU controller detects a supply voltage less than the

01405 04 005125 04 Sensor no. 7 supply voltage below lower limit
limit on its 5 V no. 7 sensor supply circuit
01406 03 005126 03
The ECU controller detects a supply voltage less than the

01406 04 005126 04 Sensor no. 8 supply voltage below lower limit
limit on its 5 V no. 8 sensor supply circuit
01407 03 005127 03

01407 04 005127 04 Abnormally weak sensor no. 9 supply voltage
80
The ECU controller has detected that the DOC efficiency is

014B2 01 005298 01 Extremely low DOC efficiency
extremely low
Memorized code only, currently used for engineering
014B2 12 005298 18 Moderately low DOC efficiency purposes only. No troubleshooting required. Handle all the
other codes
The ECU controller detects no CAN communication with the
7F8FE 09 522494 09 Intake air sensor communication error
intake air sensor
Loss of communication with the exhaust filter The ECU controller has not detected any communication
7F8FF 09 522495 09
temperature module with the exhaust filter temperature module
80-08-M191EN (28/05/2015)
ELECTRICAL SPECIFIC TOOLING
pages
DIAGNOSTIC TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
– VERSION 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
– VERSION 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
BREAKOUT BOXES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
ELECTROVALVE ADAPTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
80
(28/05/2015) 80-09-M191EN
2 ELECTRICAL SPECIFIC TOOLING
DIAGNOSTIC TOOLS
VERSION 1
DIAGNOSTIC CASE
80
1 - PAD (hardened PC + case set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .No longer supplied

2 - Styli (set of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745368
3 - VCI (Vehicle Communication Interface/PAD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745439
4 - Manitou OBD Diag. Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745245
5 - VCI portable cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745244
6 - Manitou RC2/RC4 Diag. Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745246
7 - LI-ION Battery 7,4 V/9,6 AH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745367
8 - CE standard mains lead L: 3 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745247
9 - Diag Supply Unit 3G 60 W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745251
10 - Cigarette lighter power supply cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745240
11 - Black battery clip cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745242
12 - Red battery clip cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745241
13 - Power supply cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745243
14 - Docking station (battery charging) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745236
15 - Workshop area (trolley + station set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745235
80-09-M191EN (28/05/2015)
ELECTRICAL SPECIFIC TOOLING 3
ADAPTATION KIT FOR ST3B ENGINES
1
3
Box fitness for engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .894942
Consisting of:
1 - Communication box EDL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 894937
2 - Electric Cable OBD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 894940
3 - Electric Cable USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 894938
CONNECTION TO TRUCK
CASE No. 1: MACHINE DIAGNOSTIC
PAD
VCI
CÂBLE DIAG OBD
REF. 745245
Note: The cable Ref. 745245 can diagnose the entire machine except the engine. 80
CASE No. 2: ST3B ENGINE DIAGNOSTIC
PAD
REF. 894937
CÂBLE USB CÂBLE DIAG OBD
EDL
REF. 894938 REF. 894940
USB
Note: The case Ref. 894 942 is used to diagnose the engine.
(28/05/2015) 80-09-M191EN
80
80-09-M191EN (28/05/2015)
VERSION 2
DIAGNOSTIC CASE
80
Diagnostic case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .947349
Diagnostic case (Specific for Russia) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .947350
Consisting of:
1 - Tablet (with accessories and cables). . . . . . . . . . . . .895845 / 947351 (Specific for Russia)
2 - Digitizer Touch Pen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 947208
3 - Tether . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 947355
4 - VCI (Vehicle Communication Interface / PAD) (with cable USB et OBD) . . . . . . . 895986
5 - OBD diag cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 947201
6 - USB/Ethernet cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 947202
7 - Battery (6 cellules : 8h) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 947206
8 - AC Adaptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 947353
9 - Case (not shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 947345
Sold separately :
10 - Docking station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 947354
11 - Legacy diag cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 947204
12 - Battery (9 cellules : 17h) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 947207
(28/05/2015) 80-09-M191EN
CONNECTION TO TRUCK
CASE 1
PAD
VCI
CÂBLE DIAG OBD
RÉF. 947201
Note: The cable Ref. 947201 can diagnose the entire machine.
80
80-09-M191EN (28/05/2015)
BREAKOUT BOXES
Breakout box kit ...................................................................................................... 785503
Consisting of:
1 - 1 breakout box (DT connectors) ..........................................................................................785504

2 - 1 breakout box (DTM connectors) ......................................................................................785505
ELECTROVALVE ADAPTER
80
1 - Solenoid adapter.......................................................................................................................662196
(28/05/2015) 80-09-M191EN
80
80-09-M191EN (28/05/2015)

Group 80 M191en 05 2015

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ELECTRICITY

- ELECTRICAL CHARACTERISTICS AND

- ELECTRICAL SCHEMATIC DIAGRAMS

- ELECTRICAL COMPONENTS LOCATION

- ELECTRICAL CONTROL AND ADJUSTMENT

- ELECTRICAL COMPONENTS REFIT

- ELECTRICAL SPECIFIC TOOLING

UPDATED IN ACCORDANCE WITH: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A1

FUSES AND RELAYS

FUSE AND RELAY BOX (ENGINE)

ENGINE FUSES AND RELAYS

FUSE AND RELAY BOX (CAB)

Module 5 Module 4 Module 3 Module 2 Module 1

4 F44 86 87a 85 86 87a 85

F31 F21 F11 F1 K1 K4

CAB FUSES AND RELAYS

Front windscreen wiper + windscreen 65 YELLOW EP11

F26 Car radio + permanent 7.5 A 88 GREEN X93/7

CONNECTORS (FRAME, CAB, ENGINE 1 HARNESSES)

7 298 GREY X13/40 9

337 BLACK Cab ground M2 1

10 339 BLACK S18/10

341 BLACK S35/10 1

342 BLACK S37/10

10 342 BLACK S36/10

1 3 RED BF3 M5/F43

X1 DITTO MLT 840

107 WHITE Shunt bar A

7 103 GREEN X118/8

X4 6 RED EP24 DITTO MLT 840

4 RED BF1 M1/F52-1

X10 11 YELLOW EP26 DITTO MLT 840

31 BROWN BF1 M1/F53-1

1 69 YELLOW BF3 M3/F13

1 151 GREEN X15/1

2 168 GREEN EP19 2

1 933 RED CAN X115/6

1 522 GREEN X148/60

1 174 GREY X13/35

1 118 GREY X16/9

1 162 GREY X11/6

1 324 BLACK Cab Ground M1

2 511 GREEN X149/63

2 566 GREEN X149/60

1 599 GREEN EP35

X37 DITTO MLT 840

1 590 GREEN X149/44

X39 579 GREEN X149/90 DITTO MLT 840

1 506 GREEN X149/68

3 368 BLACK Engine ground M5

1 153 GREY X13/39

X45 82 GREY BF3 M4/F21 DITTO MLT 840

1 332 BLACK Cab ground M2

138 GREY X69/C

1 142 GREY X110/18

X52 DITTO MLT 840

2 334 BLACK Cab ground M2

A 519 GREEN X148/78

X55 B 527 GREEN X148/2 DITTO MLT 840

A 525 GREEN X148/18

X56 B 523 GREEN X148/3 DITTO MLT 840

1 173 GREY X13/27