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circuit diagram 150100436 - 05 EN

Self-propelled forage harvester

BiG X 700, 850, 1100


from serial no. 780 000; from year of manufacture 2009 20.06.2012
1 2 3 4 5 6 7 8

sheet title

A A
0 Self-propelled forage harvester

1 power supply: batteries, battery change-over relay, starter, alternator, plus distribution, ground distribution

2 cable winch

3 cabin: relay board ignition stage 2

B
4 cabin: relay board ignition stage 1 B

5 cabin: Driver’s seat

6 cabin: switch parking light/dipped beam, high beam,high beam control, reserve cores to the steering column

7 cabin: number plate lamps, tail lights, fender lights

8 cabin: clearance lamps, lighting sockets front and rear, tail light/brake light discharge chute

C
9 cabin: dipped beam / high beam, Light switching C

10 cabin: headlamp flasher lighting cutting drum

11 cabin: working floodlight cabin roof

12 cabin: working floodlight discharge chute and rear fuse tester

13 cabin: working floodlight platform cabin, lamp carrier rear wheel light

D
14 cabin: reserve, spotlight travel lever D

15 cabin: flasher (direction of travel, emergency warning lights,pilot lamps)

16 cabin: flashing lamps

17 cabin: five chamber lamp, reversing light/horn, brake light

18 sockets lighting front/rear

E
19 cabin: windscreen wiper front/lateral, washer unit intermittent master controller windscreen washer E

20 cabin: horn, electrical mirror adjustment, socket 12V cooling box

21 cabin: warning beacons

22 cabin: climatronic, air conditioning compressor, pressure switch air conditioning system

23 cabin: radio, citizens band radio, loudspeaker, GPS-antenna

F F
24 cabin: interior lighting with luminescence function, spotlight timing relay luminescence function
C Created plant
B date 20.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 table of contents sheet Inh_1
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

sheet title

A A
25 cabin: door switch

26 console: ignition lock, ignition stages

27 console: ignition stages

28 console: ignition stage 1 (slow-released), fuse tester

B
29 console: cigarette lighter B

30 console: terminal, incremental encoder, joystick

31 console: logic table for time-delayed switch-off of the terminal power supply

32 reversing monitor, connection box, camera

33 console: BEK: power supply, overview

C
34 console: BEK: pilot lamps engine fault reserve cores C

35 console: BEK: charge indicator lamp

36 console: BEK: DIN sockets

37 console: BEK: foil keypad

38 console: BEK: switch: parking brake, all-wheel, TractionControl

D
39 console BEK: release switch travelling gear D

40 console: BEK: TractionControl change-over, axle separation

41 console: BEK: switch: release road-/field, release autopilot (option), release maintenance, release feed drive/front attachment

42 console: BEK: switch: reserves

43 console: BEK: switch: emergency stop console, manual control

E
44 console: BEK: inputs: reserve Digital inputs E

45 console: BEK: inputs: ignition stage 1, reserves and instrument lighting

46 console: BEK: outputs: buzzer, reserves

47 console: logic device: power supply, overview

48 console: logic device: inputs: releases

F F
49 console: logic device: inputs: seat switch, door switch, safety output KMC 3, reserves, BEK: inputs: door switch, seat switch
C Created plant
B date 20.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 table of contents sheet Inh_2
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

sheet title

A A
50 console: logic device: outputs: load voltages KMC 2

51 console: logic device: outputs: load voltages KMC 3

52 console: logic device: outputs: load voltages SmartDrive, autopilot, DIOM, reserve

53 SmartDrive: power supply, overview

B
54 SmartDrive: inputs: brake accumulator pressure, release travelling gear, brake pedal switch, temperature switch hydraulic oil B

55 SmartDrive: inputs: feedback pumps, pressure operating brake, charge pressure, high pressure front axle, speed wheel

56 SmartDrive: outputs: valves driving pumps

57 SmartDrive: outputs: valves intake volume, axle separation, all-wheel

58 SmartDrive: outputs: stop valves, reserve relay

C
59 SmartDrive: outputs: reversing signal,brake light C

60 travelling gear Bosch: power supply Übersicht

61 travelling gear Bosch: inputs, outputs Übersicht

62 travelling gear Bosch: inputs, outputs Übersicht

63 travelling gear: Bosch inputs: pressure pump, feedback pump

D
64 travelling gear Bosch: inputs: brake accumulator pressure, pressure operating brake, pressure parking brake, Winkelsensor brake pedal D

65 travelling gear Bosch: inputs: speed wheel front left, speed wheel front right

66 travelling gear Bosch: inputs: release travelling gear, seat switch, steering angle sensor, speedwheel rear left, speedwheel rear right

67 travelling gear Bosch: outputs: driving pumps forwards and backwards, Neutralventil driving pump

68 travelling gear Bosch: outputs:wheel motor front left, wheel motor front right, wheel motor rear left, wheel motor rear right

E
69 travelling gear Bosch: outputs reversing signal, brake light E

70 travelling gear: input: switchparking brake, valve parking brake

71 KMC2: power supply overview

72 KMC2: input: address resistor CAN download, ignition stages 1+2

73 KMC2: inputs: speed feed drive and front attachment DIOM: output CAN2-terminator

F F
74 KMC2: inputs: central lubrication SmartDrive/travelling gear: output intermediate lubrication
C Created plant
B date 20.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 table of contents sheet Inh_3
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

sheet title

A A
75 KMC2: outputs: valves drive feed drive/front attachment

76 KMC2: inputs: discharge chute: position middle/below, angular momentum, speed cutting drum, front attachment left and right

77 KMC2: inputs: pedal switches discharge chute rotate KMC2: output: horn after-running alarm

78 KMC2: outputs: valves discharge chute fold accumulator switch grass/maize

B
79 KMC2: outputs: valves discharge chute B

80 KMC2: input: level silage agent KMC3: input: flow rate silage agent

81 DIOM: output: molasses KMC3: outputs: pump silage agent

82 KMC2: input: metal detection emergency stop valve DIOM: output: horn metal detection

83 power supply biodiesel/travelling gear, CropControl/RockProtect, humidity measurement

C
84 CropControll/RockProtect: control computer C

85 CropControl/RockProtect: inputs, outputs

86 CropControl/RockProtect: control unit

87 humidity measurement: power supply, activation (option)

88 relay board console: reserve voltage external humidity measurement

D
89 KMC2: inputs: Leakage oil filter, reserves D

90 degree of maturity detection (AutoScan)

91 KMC3: control computer

92 KMC3: input: address resistor CAN download output: valve main coupling, SmartDrive: output: lifesignal

93 KMC3: inputs: grinding device and pendulum frame

E
94 KMC3: inputs: cylinder main belt tensioner E

95 KMC3: outputs grinding device DIOM: output: sharpen flap closed

96 KMC3: outputs: engines shearbar

97 KMC3: inputs/outputs: cracker, lateral inclination

98 KMC3: inputs: filter pressure control, level oil tank, oil pressure gearbox, air filter contamination, level fuel tank

F F
99 KMC3: outputs: front attachment/compressing rake, support wheels/plant devider, pendulum frame
C Created plant
B date 20.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 table of contents sheet Inh_4
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

sheet title

A A
100 KMC3: inputs: position cutting system EasyCollect 753, 903, 1053

101 EMR: lifting gear control inputs pressure and position lifing gear

102 EMR: inputs: height lifing gear left and right

103 EMR: outputs: accumulator lifing gear, pendulum frame rotate

B
104 DIOM (output module): power supply, overview B

105 DIOM: outputs: additional hydraulics 1 + 2, additional hydraulics valve for circulation

106 DIOM: reversing valve

107 DIOM: outputs: steering lock, engine cleaning compressed air (options), pressure relief front attachment

108 DIOM: outputs: reserve

C
109 autopilot: power supply, overview C

110 autopilot: row detection

111 autopilot: pressure steering wheel, angle detection steering axle, valves steering

112 manual control: power supply, overview

113 manual control: button lifing gear lift/lower, emergency stop manual control

D
114 manual control: foil keypad D

115 EasyControl (option)

116 diesel engine: MFR, EDC, diagnostics socket diesel engine

117 diesel engine: MFR input: level cooling water pilot operation Diesel prefeed pumps

118 diesel engine: EDC Master: job computer

E
119 diesel engine:inputs EDC Master:&Abkürzung: speed KW/NW, rail pressure, fuel pressure, exhaust gas temperature intake air, boost pressure, oil pressure, cooling water temperature, temperature fuel E

120 diesel engine: outputs EDC Master: cylinders

121 diesel engine: EDC Slave: job computer

122 diesel engine: inputs EDC Slave: oil pressure, rail pressure, fuel

123 diesel engine: outputs EDC Slave: cylinder, proportional valve

F F
124 DIOM: motor-start relay, valve Hydraulic fan control
C Created plant
B date 20.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 table of contents sheet Inh_5
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

sheet title

A A
125 console: relay board reserves

126 console: relay board reserves

127 additional axle: control unit: inputs and outputs

128 CAN1-bus-complete survey, CAN-diagnostics socket

B
129 CAN1-bus-complete survey, CAN-diagnostics socket B

130 CAN1-bus-complete survey, CAN-diagnostics socket year of manufacture 2010/2011

131 CAN1-bus-complete survey, CAN-diagnostics socket year of manufacture 2009 and 2010

132 CAN2-bus-complete survey

133 CAN3-bus-complete survey

C
134 CAN3-bus-complete survey C

135 CAN3-bus-complete survey year of manufacture 2010/2011

136 CAN3-bus-complete survey year of manufacture 2009 and 2010

137 ISO bus complete survey to year of manufacture 2011

138 ISO bus complete survey from year 2012

D
139 Sticker relay board cabin D

140 Sticker circuit board console SmartDrive

141 Sticker circuit board console travelling gear Bosch

142 Sticker KMC 2

143 Sticker KMC 3

E
144 Sticker BEK E

F F

C Created plant
B date 20.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 table of contents sheet Inh_6
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

-G1
A battery below A
12V/135Ah/1000A
-+

SW

SW
25K1/50a / GE 25K1/50a
/124.F1

B 31a 30a 50a B

SW
-K1 F 80A
battery change-over
relay

(in battery box) F 80A


30 31 50 51 51

batteries
25K1/50 / RT 25K1/50
/124.F1

18
18
M1/50 / GE M1/50
/124.F1
-7X3a -7X3b
SW 10.00 mm² WS B+
/118.A1 diesel engine
C Klemme W C

8
8
/116.E6
-7X3a -7X3b 10.00 mm² WS B-
SW

SW

-M1 /118.A1 diesel engine


B+ W
24V-starter
3-Y
50c M 30 -G3 (right side in the middle
of the diesel engine)
(left side middle alternator 270A/14V
on the diesel engine)
31 B- D+
1 -XG3b

-7X3b 19
-7X3a 19
G3/D+ / GE G3/D+
/35.F1

-G2 cable only year of manufacture 2009 and 2010! -XM SW 31L_Seilw
D +- cable from year of manufacture 2011 /2.E1 cable winch D
SW
SW SW 31L_25
/26.F1 power
battery at the top
12V/135Ah/1000A
SW 31E_25
ground /26.E1 electronics
SW

vehicle ground
M8
in battery box

Masse / WS 31L_M5
0 1 /117.E4
-S0 Diesel prefeed pumps
+12V / RT 30L_M5
/117.C4
E E
(in battery box)
in battery box
-XP SW 30L_Seilw
/2.A1 cable winch
SW SW 30L_25
/26.A1 power

RT 30E_25
+12V /26.A1 electronics
spacing stud bolt
M8

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
power supply: batteries, battery change-over relay, starter, alternator, plus distribution,
A User Schrameyer 150100436 - 05 ground distribution sheet 1
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

30L_Seilw SW
/1.E8
A A

-X_F_SW.1
1

-F_SW

cable winch
B cable winch B
bimetal 80A F1_SW F2_SW
self-healing 40A 40A

(in battery box)

2
-X_F_SW.2

-S_SW 1 02

RT
manual control up / down
pluggable

-27X1a 1
C C
-27X1b 1
1 3 4

+12V
Relay housing

D D
GND

-27X1b 2

-27X1a 2

+
-M_Sw M
E motor cable winch E
-

31L_Seilw SW
/1.D8

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 cable winch sheet 2
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

-4X30E/2 -4X30E 30E_4


/6.A1
stud
A A

75E_20
/27.A1
30E /RT

B 15E_20 B
/27.A1

A4/75E /GE

A4/15E /GE
cabin circuit board cabin (A4)

30E_20
/26.B1

C C
to the passing insulator -4X16b 1 2 -4X16b
at the rear panel of the console -4X16a 1 2 -4X16a

31E_20
/26.D1

D D

-K34
ignition stage 2: climatronic, luminesce -D34
31E /SW

-R34

E E

-LD34
15E_4_K34
/15.A1

75E_4
/4.B2

-4X31E/2 -4X31E 31E_4


/4.F2
stud
F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 cabin: relay board ignition stage 2 sheet 3
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

RT -4X30L-1/2 -4X30L-1 30L_4


/5.A1
stud
A A

RT -4X30L-2/2 -4X30L-2
stud
circuit board cabin (A4)
75E_4 75E_4
/3.F8 /5.A1

ignition stage 1: windscreen wiper,


B ignition stage 1: radio, GPS-antenna horn, cooling box B
75L_4_K35 75L_4_K36
/23.A1 /15.A1

cabin -K35
-R35

-K36
-R36

-LD35 -LD36

30L_20.1
/26.B1 -D35 -D36
30L_20.2
/26.B1

C C
to the passing insulator
at the rear panel of the console

31L_20
/26.D1

D ignition stage 1: lighting D


cutting drum,
windscreen wiper
75L_4_K37
/10.A1

-R37

-K37
-LD37

-D37

E E

31E_4 31E_4
/3.F8 /5.A1

SW -4X31L/2 -4X31L 31L_4


/5.A1
stud
F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 cabin: relay board ignition stage 1 sheet 4
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

30L_4 30L_4
/4.A8 /6.A1
31L_4 31L_4
/4.F8 /7.F1
75E_4 75E_4
/4.B8 /6.A1
31E_4 31E_4
/4.F8 /6.B1
A A

-F3 -K41
seat compressor -LD41
/5.B6
15A
-F17
comfort seat/reserve -K41 -D41
15A seat switch
/5.A7 -R41

Driver’s seat
drop-out delay relay, Time can be adjusted via
-K17
B -D17 reserve circuit board cabin (A4) the potentiometer TP41 B

-4X22a 5 -4X21a 8 -4X32a 2 -4X23a 2 -4X23a 3 4 5 -4X23a 1 -4X11a 5 -4X22a 5 -4X32a 2 1 -4X32a 3
-4X22b 5 -4X21b 8 -4X32b 2 -4X23b 2 3 4 -4X23b 1 -4X11b 5 -4X22b 5 -4X32b 2 1 -4X32b 3 A
-4X23b
cabin
A21/31L / WS

A21/30L /RT
Sensorspannung_S69 /53.B7 travelling gear Poclain
K17/75E / GE K17/30L / RT /66.B1 travelling gear Bosch
-21X1b

A22/S69 /GE
K17/31E / WS -X1 11

GAL_Sitzschalter_20
-X2 -4X11b 5 -4X22b 5 Extension cable applicable
-21X1.1a 11

S69 /GE
from year of manufacture
A21/30.1L /RT
A21/30.2L /RT
A21/30.3L /RT
A21/30.4L /RT

S69 /RT

S69 /RT
C -4X11b 5 C
A21/31.1L / WS
A21/31.2L / WS

2011 on, may but need


-21X1.1b

M3 / WS
11 not be present

M3 /RT
M3 / WS
M3 /RT
-21X1b
1 3
-21X1b
2 4 5 6
-21X1a 11 A

/49.A1
-21X1.1a 1 3 -21X1.1a 7 8 9 2 4 5 6 -F2
Extension cable applicable SMD 1A
-21X1b 1 -21X1b 2 -XM3 1 -XM3 2 -XS69b 1
A21/31.2L / WS
A21/31.1L / WS

2
A21/RS232_T /GE
A21/RS232_R /GE
A21/Sig1/GE
A21/30.1L /RT
A21/30.2L /RT
A21/30.3L /RT
A21/30.4L /RT

from year of manufacture


2011 on, may but need -21X1a 1 -21X1a 2 -R6
not be present 1000Ω

-21X1.1b
1 3
A -21X1.1b
7 8 9 2 4 5 6 -S69
1
D -21X1a 1 -21X1a 2 13 seat switch D
-M3 -S69 -R5
1 1 seat 1
14 seat switch 1500Ω
1 seat 1 seat switch open: 2 kΩ
compressor M
13
compressor 13 seat switch closed: 0,5 kΩ
-M3 -M3 2 only for year of
14 14
1

M
seat compressor 1

M
2 manufacture 2009
and 2010 A
2 2
2 2 from year of manufacture -R4
2 2 only for year of 2011 500Ω
manufacture 2009
and 2010
-21X1a 12 -21X1a 10
from year 2012 only for year of manufacture
E 2011 12 10 E
Driver’s seat (A21) -21X1.1b -21X1.1b Extension cable applicable

S69 / WS

S69 /GE
from year of manufacture
A 2011 on, may but need
-21X1.1a 12 -21X1.1a 10 not be present

12 10
-21X1b -21X1b

S69 /GE
A

S69 / WS
cabin Sitzschalter /54.B3travelling gear Poclain
/66.B1travelling gear Bosch
Masse_ANA_S69 /53.B7travelling gear Poclain
/66.B1travelling gear Bosch
F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A Texte ergänzt/korregiert,Verlängerungsk. eingefügt 01.03.2012 Berns User Schrameyer 150100436 - 05 cabin: Driver’s seat sheet 5
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

30E_4 30E_4
/3.A8 /12.B1
75E_4 75E_4
/5.A8 /9.A2
30L_4 30L_4
/5.A8 /7.A1
A -F33 -F35 -F34 A
instrument lighting control relay parking light/tail light 7,5A
10A self-healing 1,85A
instrument lighting
control relay dipped beam
switch working floodlights circuit board cabin (A4)
number plate lamps switch high beam
fender lights
clearance lamps
-K33 lighting sockets front, rear
-D33 instrument lighting

steering column
-R33
B -LD33 B
31E_4 31E_4
/5.A8 /7.B1
58
/22.A1
S53/8
/7.A1
75E_56b
/9.A2
-4X29a 2 -4X29a 17 -4X29a 1 -4X29a 3 4 -4X26a 3 -4X29a 13 -4X29a 14

-4X29b 2 -4X29b 17 -4X29b 1 -4X29b 3 4 -4X26b 3 -4X29b 13 -4X29b 14

S57/58 /GE
S53/30 /RT

S53/75 /RT
S72/56b / GE 56b_Schalter
/11.A1
S53/58,S79/58 / GE,GE S53/58,S79/58,S57/58 / GE,GE,GE 58_Schalter
/9.C7
-XS53b 2 -XS53b 3-XS53b 9

A22/58 /GE

S53/56b /GE

A18/56b /GE
C C
cabin 2 3 9 the connection can
A4/58 /GE

-S53 be configured as
parking light/dipped beam extra connector
2 10 6 8 1 10
6 8 1 10 58_20
-XS53b -XS53b -XS53b /29.D1
S53,S79 / WS,WS 31L_58_4
/9.D7
S53/56b / GE
from year 2013
S78/58 / GE Spotlight_Fahrhebel
A /14.A1

A18/56d / GE Lichthupe
/10.B4
D -18X1b 1 -18X1b 10 D
-18X1.1a 1 -18X1.1a 10 -18X1.1a 1 -18X1.1a 10 30L_Hupe
/20.C4
-18X1.1b 10 30L_Hupe_M
-18X1.1b 1
-18X1a 10
/20.B3 -18X1.1b 1 -18X1.1b 10 steering column
-18X1a 1 -18X1a 1 -18X1a 10
-18X3b 3 -18X4b 1 (A18) (nearby
steering column -18X3b 8 (nearby reserve cores the board) cabin
-18X3a 3 -18X4a 1 switch -18X3a 8 connector 18X1)
3 -18X2b A18/31/ WS
201 201
steering column switch 3 -18X2a A18/30 / RT
-18X2b 3 A18/75.1/ RT
-S10 -S10
E -18X2a 3 A18/56b.1/ GE E
high beam headlamp high beam A18/58 / GE
headlamp
rastend
flasher -H10 rastend A18/75.2 / RT
flasher
-18X3a 1 -18X3a 7 A18/30.2 / RT
high beam
-H10 -18X3b 1 control -18X3b 7
6 -18X2a A18/T.1/ GE A18/T.1
high beam control /19.C1
6 -18X2b A18/i / GE A18/i
-18X2a 6 -18X1a 9 /19.C1
old steering column -18X1a 9 A18/53m / GE A18/53m
/19.C1
-18X2b 6 -18X1.1b 9 KR12-C501 -18X1.1b 9 A18/15.1/ RT A18/15.1
/19.D1
31L_Lenk 31L_Lenk A18/53 / GE A18/53
/15.E5 -18X1.1a 9 /15.E5 -18X1.1a 9 /19.D1

-18X1b 9 F
F A18/56a / GE 75E_56a
/9.A1
C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
Spotlight hinzu. 150100436 - 05 cabin: switch parking light/dipped beam, high beam,high beam control, reserve cores to
A 14.06.2012 Bernsf User Schrameyer sheet 6
change date name Proved Origin Repl. f. Repl. by
the steering column from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

30L_4 30L_4
/6.A8 /9.A2
S53/8
/6.B8

-F31 -F32
A parking light/tail light, clearance light left parking light/tail light, clearance light right A
10A 10A

-K31
parking light/tail light, clearance light left -D31
-K32
parking light/tail light, clearance light right -D32 circuit board cabin (A4)

-R31 -R32
-LD31 -LD32
B B
31E_4 31E_4
/6.B8 /9.A2
58R
/8.A1
58L
/8.A1

-4X29a 21 -4X29a 22 -4X29a 6 -4X29a 7

-4X29b 21 -4X29b 22 -4X29b 6 -4X29b 7


H43 /GE

H44 /GE
H51/GE

H52 /GE
cabin
C Rückleuchte links Rückleuchte rechts C

lighting
-20X4a 28 /17.C1 -20X4a 30 /17.C5

-20X4b 28 -20X4b 30
H51/GE

H52 /GE
-25X23b -25X23b
1 3
-25X23a 1 -25X23a 3
SW

SW
1 -XH52b 1

D -H51 1
number plate lamp left
A -H52
number plate lamp right
1
A D

12V/5W 2 2
12V/5W
2 -XH52b 2
WS

WS
-25X23a 2 -25X23a 4
-25X23b 2 4
-25X23b
H51/ WS

H52 / WS
-20X4b 29 -20X4b 31
E E
-20X4a 29 -20X4a 31
H51/ WS

H52 / WS
cabin
-4X19b 1 -4X19b 4

-4X19a 1 -4X19a 4

31L_4 31L_4
/5.A8 /8.F1
F circuit board cabin (A4) F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
cabin: number plate lamps, tail lights, fender lights
A Rückleuchten umgezeichnet 14.06.2012 Bernsf User Schrameyer 150100436 - 05 sheet 7
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

58R 58R
/7.B8 /16.A2
Bremslicht
/17.B1
58L 58L
/7.B8 /16.A2
A
-4X29a 18 -4X29a 10 -4X29a 19 -4X29a 24 -4X29a 20 -4X29a 11
circuit board cabin (A4)
-4X29a 12 -4X28a 1
A

-4X29b 18 -4X29b 10 -4X29b 19 -4X29b 24 -4X29b 20 -4X29b 11 -4X29b 12 -4X28b 1

25X18/58R /GE

25X18/58L /GE

25/10/58R /GE

25X10/58L /GE

H53 /GE

H54 /GE
cabin

H36 /GE

H35 /GE
-20X25a 7 -20X24a 3 -20X4a 13 -20X4a 14 -20X3a 3 -20X3a 4 -20X3a 7 -20X3a 6
7 3 connector from
-20X4b 13 -20X4b 14 3 4 7 6
-20X25b -20X24b year of manufacture 2010 -20X3b -20X3b -20X3b -20X3b
H53 / GE H54 / GE
H36 /GE

H35 /GE
-25X13a 1 -25X13a 9
B 1 9 B
-XH36b 1 -XH35b 1 -25X13b -25X13b
H53 / GE H54 / GE

25X18/58R /GE

25X18/58L /GE

25X10/58R /GE

25X10/58L /GE
-XH36.1a 1 -XH35.1a 1 -XAWB2.b -XAWB2.b
1 9
-XAWB2.a 1 -XAWB2.a 9
H35/H36 /GE

H35/H36 /GE
option
Extension cable 4X3/12 / GE 1X6/18a / GE
for fender flares
is optional!

-XAWB3.b -XAWB3.b
1 9
-XH36.1b 1 -XH35.1b 1 25X18/58L 25X10/58L
/18.A1 /18.B1 -XAWB3.a 1 -XAWB3.a 9
-XH36a 1 -XH35a 1 4X3/12 / GE 1X6/18a / GE
C 25X18/58R 25X10/58R C

lighting
/18.A1 /18.B1 -XH53.1 -XH54
H36 /GE

H35 /GE

1 1

-H36 + -H35 +
clearance lamp clearance lamp socket rear socket front
tyre right - tyre left - -H53 -H54
12V/5W 12V/5W tail light brake light
H36 / WS

H35 / WS

12V/10W 12V/21W
discharge chute end piece discharge chute end piece

-XH36a 2 -XH35a 2
25X18/31 25X10/31 -XH53.2 2 two chamber lamp
/18.A1 /18.B1
-XH36.1b 2 -XH35.1b 2 4X3/13 / WS
A
D -XAWB3.a 2 D
option 2
-XAWB3.b
H35/H36 / WS

H35/H36 / WS

for fender flares


Extension cable 4X3/13 / WS
is optional!
25X18/31/ WS

25X10/31/ WS
-XAWB2.a 2
2
-XH36.1a 2 -XH35.1a 2 -XAWB2.b
H53 / WS
-XH36b 2 -XH35b 2 -25X13b
2
H36 / WS

H35 / WS

-25X13a 2
H53 / WS
connector from
E -20X25b -20X24b
year of manufacture 2010
-20X3b -20X3b E
8 4 -20X4b 17 5 8
-20X24a 4
-20X25a 8 -20X4a 17 -20X3a 5 -20X3a 8
H36 / WS

H35 / WS

25X18/31/ WS

25X10/31/ WS

H53 / WS
cabin
-4X19b 9 -4X19b 10 -4X19b 11 -4X19b 12 -4X19b 13

-4X19a 9 -4X19a 10 -4X19a 11 -4X19a 12 -4X19a 13

31L_4 31L_4
/7.F8 /9.F1
F circuit board cabin (A4) F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A Auswurfbogenleuchte als Kammerleuchte dargestellt 10.04.2012 Berns User Schrameyer 150100436 - 05 cabin: clearance lamps, lighting sockets front and rear, tail light/brake light discharge sheet 8
change date name Proved Origin Repl. f. Repl. by chute from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

4 -4X26b
4 -4X26a
30L_4 30L_4
/7.A8 /11.B1
75E_4 75E_4
/6.A8 /25.A1
75E_56a
/6.F8 A18/56a / GE 75E_56b
/6.B8 -K40
/9.A2
-R20
A -K40 -K39 -K20 -K21 -K22 -K23 A
-D40 -D39 -D20 -D21 /9.B1
dipped beam high beam -LD20 /9.B6 /9.B2 change-over
/9.A7 /9.A7 below/at the top
/9.B5 -R40
31E_4 31E_4
/7.B8 /11.C1 -K39 -K38
/9.A3 /10.E5

-F22 -F21 -F23 -F20 -R39


high beam left dipped beam left high beam right dipped beam right
10A 10A
circuit board cabin (A4) 10A 10A
-LD39 -LD40
B -K22 -K21 -K23 -K20 B
/9.A5 /9.A5
/9.A6 /9.A4

-4X24a 1 -4X24a 2 -4X24a 3 -4X24a 4 -4X24a 5 -4X24a 6 -4X24a 7 -4X24a 8 -4X26a 5 -4X16a 3

-4X24b 1 -4X24b 2 -4X24b 3 -4X24b 4 -4X24b 5 -4X24b 6 -4X24b 7 -4X24b 8 -4X26b 5 -4X16b 3
cabin H23/H56a / GE H23/56b / GE H33/56a / GE H33/56b / GE H34/56a / GE H34/56b / GE H24/56a / GE H24/56b / GE

-20X24a 19 -20X24a 21 -20X3a 27 -20X3a 28 -20X4a 24 -20X4a 25 -20X25a 19 -20X25a 21


19 21 27 28 24 25 19 21
-20X24b -20X24b -20X3b -20X3b -20X4b -20X4b -20X25b -20X25b
connector from connector from 58_Schalter 58_Schalter
H23/56a / GE H23/56b / GE year of manufacture H24/56a / GE H24/56b / GE
year of manufacture
/6.C8 /11.A1
2010 H33/56A / GE H33/56B / GE H34/56A / GE H34/56B / GE
-25X3b 1 -25X1b 3 -25X4b 1 -25X6b 3 2010

S64/58,S77/58 /GE,GE
C C

lighting
S77 /GE
-25X3a 1 -25X1a 3 -XH33b -XH33b -XH34b -XH34b -25X4a 1 -25X6a 3
2 3 2 3
4XVL/3 /GE

S77 /RT
4XVR/3 / GE
-XH33a 2 -XH33a 3 -XH34a 2 -XH34a 3
-4XVL1b -4XVR1b
4XVM/1/GE

56A /GE

56B /GE

56A /GE

56B /GE

4XVM/1/GE
3 3
-XS77b 5 9
-4XVL1a 3 -4XVR1a 3 the connection
5 9
4XV/3 / GE 4XV/3 / GE -S77 can be configured
change-over at the top/below 1 10 as extra connector
0 1
-XH23b 56A 56B -XH33 1 3 -XH34 1 3 -XH24 56A 56B full/dipped beam
-XS77b 1 10

S77,S64 / WS,WS
-H23 -H33 -H34 -H24
D full/dipped beam full/dipped beam full/dipped beam full/dipped beam D
front guard left Cab platform left Cab platform right front guard right
12V 55W/60W (H4) 12V 55W/60W (H4) 12V 55W/60W (H4) 12V 55W/60W (H4) S77/1/ GE

31 -XH33 2 -XH34 2 31
-XH23b -XH24
31L_58_4 31L_58_4
/6.D8 /11.B1

-20X24a 16
4XVM/2 / WS

31/ WS

31/ WS

4XVM/2 / WS
16 connector from
-20X24b year of manufacture 2010

S77/1/GE
year of manufacture
E -25X3a 2
2009
-XH33a 1 -XH34a 1 -25X4a 2 E
year of manufacture
2009

-25X3b 2 1 1 2
connector from
year of manufacture 2010 -XH33b -XH34b -25X4b connector from -25X1b 10
year of manufacture 2010
H23/31.1/ WS H33 / WS H34 / WS H24/31.1/ WS

-20X24b -20X3b -20X4b -20X25b 20


20 29 26
-20X24a 20 -20X24a 22 -25X1b 4 -20X3a 29 -20X4a 26 -20X25a 20 -20X25a 22 -25X6b 4

cabin H23/31.1/ WS
-4X19b 14
H23/31.2 / WS
-4X19b 15
H23/31.2 / WS H33 / WS

-4X19b 15 -4X19b 16
H34 / WS

-4X19b 17
H24/31.1/ WS
-4X19b 18
H24/31.2 / WS
-4X19b 19
H24/31.2 / WS
-4X19b 19

-4X19a 14 -4X19a 15 -4X19a 16 -4X19a 17 -4X19a 18 -4X19a 19 F


F 31L_4 31L_4
/8.F8 /10.F1
C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 cabin: dipped beam / high beam, Light switching sheet 9
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

75L_4_K37 75L_4_K37
/4.D5 /19.A1

-F2
A lighting cutting drum A
10A circuit board cabin (A4)
-4X17a 4

-4X17b 4

H62 /RT
Lichthupe
/6.D8

B B

-20X3a 19
19
-20X3b

A18/56d /GE
H62 /RT

cabin
C C

lighting
-XH62.1
1

-H62
lighting cutting drum
12V_55W_H3

-XH62.2 1
-4X16b 6

-4X16a 6
D D
H62 / WS

-20X3b
20
-R38
circuit board cabin (A4)
-20X3a 20
-D38 -K38
headlamp flasher
/9.A7
E -LD38 E
H62 / WS

-4X19b 20

-4X19a 20

31L_4 31L_4
/9.F8 /11.F1
F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 cabin: headlamp flasher lighting cutting drum sheet 10
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
56b_Schalter 56b_Schalter
/6.C8 /12.A1
58_Schalter 58_Schalter
/9.C8 /12.A1
S56/56b,S55/56b / / S56/58,S55/58
GE,GE GE,GE

-XS55b 5 9
A 5 9 the connection can be A
cabin -S55
working floodlight cabin roof
configured as extra
connector
0 1
1 10

-XS55b 1 10
/ S56,S55
WS,WS
31L_58_4 31L_58_4
/9.D8 /12.A1
56 / GE 4/13/2
S55/56 / GE /12.B1
-4X26b 7 -4X26b 8

-4X26a 7 -4X26a 8
30L_4 30L_4
B /9.A8 /12.B1 B
-F24 -F25
working floodlights cabin roof inside working floodlights cabin roof middle/outside
30A
circuit board cabin (A4) 30A

-K24a -K24b -K25a -K25b


working floodlights working floodlights working floodlights working floodlights
-D24 -D25 right middle/outside
left inside right inside left middle/outside

-R24a -R24b -R25a -R25b


C C

lighting
-LD24a -LD24b -LD25a -LD25b

31E_4 31E_4
/9.A6 /12.C1

-4X25a 8 -4X25a 4 -4X25a 3 -4X25a 7 -4X25a 6 -4X25a 2 -4X25a 5 -4X25a 1

-4X25b 8 -4X25b 4 -4X25b 3 -4X25b 6 -4X25b 2 -4X25b 5 -4X25b 1


H13 /GE

H14 /GE

H15 /GE

H11/GE

H12 /GE

H16 /GE

H17 /GE
-4X40b -4X40b 3 -4X40b 5 -4X40b 9 -4X40b 7 -4X40b 11 -4X40b 13
1
D D
-4X40a 1 only for year of manufacture 2009 -4X40a 5 -4X40a 9 -4X40a 7 -4X40a 11 -4X40a 13
SW

SW

SW

SW

SW

SW
-4X40a 3
4X40/3_H14 / GE
-XH13b 1 -XH14b 1 -XH15b 1 -XH11b 1 -XH12b 1 -XH16b 1 -XH17b 1
-H13 1 -H14 1 -H15 1 -H11 1 -H12 1 -H16 1 -H17 1
cabin roof cabin roof cabin roof cabin roof cabin roof cabin roof cabin roof
left inside
12V/55W (H3) 2
middle middle
12V/55W (H3) 2
right inside
12V/55W (H3) 2
cabin left outside
12V/55W (H3) 2
left middle
12V/55W (H3) 2
right middle
12V/55W (H3) 2
right outside
12V/55W (H3) 2
cabin
Near field Near field long-range illumination long-range illumination long-range illumination long-range illumination
-XH13b 2 -XH14b 2 -XH15b 2 -XH11b 2 -XH12b 2 -XH16b 2 -XH17b 2
for year of manufacture 2009 for year of manufacture 2009 for year of manufacture 2009 for year of manufacture 2009 for year of manufacture 2009 for year of manufacture 2009
middle left 4X40/4_H14 / WS middle right outside left inside left inside right outside right
E E
WS

WS

WS

WS

WS

WS
-4X40a 4

-4X40a 2 -4X40a 6 -4X40a 10 -4X40a 8 -4X40a 12 -4X40a 14

-4X40b 2 -4X40b 4 -4X40b 6 -4X40b 10 -4X40b 8 -4X40b 12 -4X40b 14


H13 / WS

H14 / WS

H15 / WS

H11/ WS

H12 / WS

H16 / WS

H17 / WS
-4X20b 1 -4X20b 2 -4X20b 3 -4X20b 5 -4X20b 6 -4X20b 7 -4X20b 8

-4X20a 1 -4X20a 2 -4X20a 3 -4X20a 4 -4X20a 5 -4X20a 6 -4X20a 7 -4X20a 8

31L_4 31L_4
/10.F8 /12.C1 F
F
circuit board cabin (A4)
C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 cabin: working floodlight cabin roof sheet 11
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
56b_Schalter 56b_Schalter
/11.A8 /13.A1
58_Schalter 58_Schalter
/11.A8 /13.A1
S74/56b,S79/56b / / S74/58,S53/58 S75/56b,S74/56b / / S74/58,S75/58
GE,GE GE,GE GE,GE GE,GE

-XS74b 5 9 -XS75b 5 9
A cabin -S74
5 9
the connection can
be configured as -S75
5 9 the connection can A
be configured as
working floodlights discharge chute extra connector working floodlights rear
(option) 0 1 0 1
extra connector
1 10 1 10
31L_58_4
/11.B8
-XS74b 1 10 -XS75b 1 10
4/13/2 56 / GE S74/56 / / S74,S53 S75/56 / / S74,S75
/11.B8 GE WS,WS GE WS,WS
31L_58_4
/13.B1
-4X26b 2 -4X26b 9 -4X26b 6

-4X26a 2 -4X26a 9 -4X26a 6 Switching on the


30L_4 working floodlight at side 30L_4
/11.B8 /13.B1
K27a/b
B /13.B1 B
Switching on the

ON
30E_4

1
/6.A8 Switching on the
working floodlight of discharge chute Switching on the -D46
-F26 -S6 delay light function for
ON
working floodlight at rear
1
-F18_Prüf working floodlights DIL-switch working floodlight at rear
rear/ discharge chute T1
fuse tester -S3 30A /13.B1

ON

ON
1

1
test current 0,5A DIL-switch -D44 -D45
-S1 -S2
DIL-switch DIL-switch

-R18 -R18a -R18b


5W 5W
-D26a -K26a
circuit board cabin (A4) -D26b -K26b
working floodlights working floodlights
C C

lighting
discharge chute rear
-LD18
-R26a -R26b
-LD26a -LD26b
31E_4 31E_4
/11.C8 /13.C1
31L_4 31L_4
/11.F8 /13.F1
-4X27a 5 -4X20a 9 -4X27a 10 -4X20a 10 -4X27a 4 -4X20a 11 -4X27a 9 -4X20a 12

-4X27b 5 -4X20b 9 -4X27b 10 -4X20b 10 -4X27b 4 -4X20b 11 -4X27b 9 -4X20b 12


H55 / WS

H56 / WS

H57 / WS

H58 / WS
H55 /GE

H56 /GE

H57 /GE

H58 /GE
cabin
-20X3a 15 -20X3a 16 -20X3a 17 -20X3a 18 -20X4a 22 -20X4a 23 -20X3a 25 -20X3a 26
D 15 16 17 18 D
-20X3b -20X3b -20X3b -20X3b -20X4b 22 -20X4b 23 -20X3b
25
-20X3b
26
H55 / GE H55 / WS H56 / GE H56 / WS
-25X13a 6
-25X13a 3 -25X13a 4 -25X13a 5
6
3 4 5 -25X13b
-25X13b -25X13b -25X13b
H55 / GE H55 / WS H56 / GE H56 / WS

-XAWB2.b -XAWB2.b -XAWB2.b -XAWB2.b


3 4 5 6
-XAWB2.a 3 -XAWB2.a 4 -XAWB2.a 5 -XAWB2.a 6

H57 / WS

H58 / WS
H57 /GE

H58 /GE
Extension cable Extension cable Extension cable
4X3/22 / GE 4X3/23 / WS 4X3/24 / GE 4X3/29 / WS
is optional! is optional! is optional!
E E
-XAWB3.b -XAWB3.b
3 4 -XAWB3.b -XAWB3.b
5 6
-XAWB3.a 3 -XAWB3.a 4
-XAWB3.a 5 -XAWB3.a 6
4X3/22 / GE 4X3/23 / WS 4X3/24 / GE 4X3/29 / WS
-XH55b -XH56b -XH57b 1 -XH58b
1 1 1
-H55 1 -H56 1 -H57 1 -H58 1
working floodlight working floodlight working floodlight working floodlight
discharge chute left discharge chute right rear left rear right
12V 55W (H3) 2 12V 55W (H3) 2 12V 55W (H3) 2 12V 55W (H3) 2

2 2 -XH57b 2 2
-XH55b -XH56b -XH58b F
F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 cabin: working floodlight discharge chute and rear fuse tester sheet 12
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
56b_Schalter 56b_Schalter
/12.A8 /14.A1
58_Schalter 58_Schalter
/12.A8 /14.A1
S75/56b,S56/56b / / S56/58,S75/58 S72/56b,S55/56b / / S55/58,S72/58
GE,GE GE,GE GE,GE GE,GE

-XS56b 5 9 -XS72b 5 9
A -S56 5 9 the connection can be 5 9 the connection can A
working floodlights -S72
platform cabin,
rear wheel light 0 1
configured as extra
connector A A working floodlights
front guard 0 1
be configured as
extra connector
1 10 1 10

-XS56b 1 10 -XS72b 1 10

31L_58_4
S56/56 /
GE
/ S56,S75
WS,WS
cabin S72/56 /
GE
/ S55,S72
WS,WS 31L_58_4
/12.B8 /14.B1
-4X26b 10 -4X26b 1

-4X26a 10 -4X26a 1
30L_4 30L_4
/12.B8 /15.A1
T1 T1
B /12.B8 /24.C1 B
K27a/b
/12.B8
Switching on the delay light function -F27
-D47 for rear wheel light -D50 working floodlights -F28
platform cabin, working floodlights front guard
rear wheel light 15A
-S4 -S5
ON

ON
1

1
-D48 -D49 30A
DIL-switch DIL-switch
Switching on the delay light
function for cab platform
-D28 -K28
-D27a -K27a
working floodlights
-D27b -K27b
rear wheel light circuit board cabin (A4) working floodlights
front guard
platform cabin

C C

lighting
-R27a -R27b -R28
31E_4 -LD27a -LD27b -LD28 31E_4
/12.C8 /17.B1

-4X27a 3 -4X27a 8 -4X27a 7 -4X27a 2 -4X27a 1 -4X27a 6


connector from
year of manufacture
-4X27b 3 -4X27b 8 -4X27b 7 -4X27b 2 -4X27b 1 2010 -4X27b 6
cabin
connector from
year of manufacture H31/H37 / GE H32/H38 / GE
H65 /GE

H66 /GE

cabin 2010 connector from


year of manufacture
2010
H25 / GE

-20X24a 7 -20X25a 17
H26 / GE

-20X24a 5 -20X25a 9
H37 / GE H31/ GE H32 / GE H38 / GE 7 17
5 9 -20X24b -20X25b
-20X24b -20X25b -20X3a 23 -20X24a 14 -20X25a 26 -20X3a 21

H25 /GE

H26 /GE
H65 /GE

H66 /GE

23 14 -20X25b 26 21
D -20X3b -20X24b -20X3b -25X1b 1 -25X6b 1 D
-XH65a 1 -XH66a 1 H37 / GE H31/ GE H32 / GE H38 / GE
-XH37b -25X1b 8 -25X6b 8 -XH38b -25X1a 1 -25X6a 1
-XH65b 1 -XH66b 1 1 1 4X17/7 / GE 4X17/8 / GE
-XH37a 1 -XH38a 1 -4XVL1b -4XVR1b
1 1
-XH65.1b 1 -XH66.1b 1 4XV/2 / WS 4XV/2 / WS
-XH37.1b -XH38.1b -4XVL1a 1 -4XVR1a 1
-H65 1 -H66 1 1 1
working floodlight working floodlight -H37 1 -H38 1 4X17/8 / GE 4X17/8 / GE
platform left platform right rear wheel light rear wheel light -4XVL1a 2 -4XVR1a 2
12V 65W (H9) 2 12V 65W (H9) 2 left right -XH25b 1 -XH26b 1
2 2
12V 5W 2 12V 5W 2 -4XVL1b -4XVR1b
-XH65.1b 2 -XH66.1b 2 -H25 1 -H26 1
2 2 working floodlight 4XVL/2 / WS working floodlight 4XVR/2 / WS
-XH37.2b -XH38.2b front guard left front guard right
E connector from
year of manufacture 12V 55W (H3) E
-XH65b 2 -XH66b 2 2010 2 -25X1a 2 2 -25X6a 2
-XH37a 2 -XH38a 2 12V 55W (H3)
-XH65a 2 -XH66a 2 -XH25b 2 -25X1b 2 -XH26b 2 -25X6b 2
2 -25X1b 9 -25X6b 9 2
H65 / WS

H66 / WS

H25 / WS

H26 / WS
-XH37b -XH38b
H37 / WS H31/ WS H32 / WS H38 / WS
-20X24b -20X25b -20X3b -20X24b -20X25b 27 -20X3b -20X24b -20X25b
6 10 24 15 22 8 18
-20X24a 6 -20X25a 10 -20X3a 24 -20X24a 15 -20X25a 27 -20X3a 22 -20X24a 8 -20X25a 18
cabin H65 / WS
-4X20b 13
connector from
year of manufacture
2010
H66 / WS
-4X20b 14
H37 / WS
-4X20b 15
H31/ WS
-4X21b 17
H32 / WS
-4X21b 18
H38 / WS
-4X20b 16
cabin H25 / WS
-4X20b 17
connector from
year of manufacture
2010
H26 / WS

-4X20b 18
-4X20a 13 -4X20a 14 -4X20a 15 -4X21a 17 -4X21a 18 -4X20a 16 -4X20a 17 -4X20a 18 F
F 31L_4 31L_4
/12.C8 /14.F5
C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A Reserve Schalter umgezeichnet 14.06.2012 Bernsf User Schrameyer 150100436 - 05 cabin: working floodlight platform cabin, lamp carrier rear wheel light sheet 13
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
from year 2013
Spotlight_Fahrhebel S78/58 / GE
/6.D8
56b_Schalter S78/56b / GE
/13.A8
58_Schalter 58_Schalter
/13.A8 /15.C1
A S79/56b,S78/56b / / S79/58,S78/58 / S77/58,S78/58 A
GE,GE GE,GE GE,GE
-XS79b 5 9 -XS78b 4 5 9
the connection can the connection can
S79 be configured as -S78 be configured as
extra connector extra connector

-XS79b 1 10 -XS78b 8 2 1 10
/ S77,S78
/ S79,S78 WS,WS
31L_58_4 WS,WS 31L_58_4
/13.B8 /15.B1

B B

cabin

XH23/1/GE

XH23/3 /GE
S79/56 /GE
S78/56 /GE

C C

lighting
-XH23
1 2 3
lighting travel
lever
A

-XH23 4

D D
-20X4a 21 20
from year 2013

XH23/4 / WS
E E

-4X15b 6

-4X15a 6

31L_4
circuit board cabin (A4) 31L_4
/13.F8 /15.F1 F
F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A Beleuchtung Fahrhebel hinzu. 08.06.2012 Berns User bernsf 150100436 - 05 cabin: reserve, spotlight travel lever sheet 14
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

30L_4 30L_4
/13.B8 /17.A1
75L_4_K36 75L_4_K36
/4.B8 /19.A1

steering column
A 15E_4_K34 15E_4_K34 A
/3.E8 /22.A1

-F16 -F6
emergency warning lights flashers
15A 10A
circuit board cabin (A4)
-4X18a 1 -4X17a 1 -4X14a 3 5
-4X18b 1 -4X17b 1
S57/75 / RT

31L_58_4 31L_58_4
/14.B8 /19.C1
S57/49aL / GE 49aL
B /16.A1 B
S57/30 / RT S57,S60 / WS,WS
the connection can
-XS57b 2 8 5 10 be configured as
2 8 5 10
extra connector
1 0
-S57
emergency warning cabin
lights switch
6 3 1 7
-XS57b 6 3 1 7
S60/58,S57/58
/ GE,GE
S57/49aR / GE 49aR
/16.A1
58_Schalter 58_Schalter
/14.A8 /19.B1
C C
S57/49 /GE

S57/49a /GE

-S58
flasher A18/L / GE L

-18X1.1b 4

-18X1b 4
-18X1a 4

-18X1.1a 4
-4X18b 2 old steering column /16.A1
3 KR12-C501 -DLi

R 0 L
6 -18X3b
-4X18a 2 3

6 -18X3a

5 -18X3a
5 -18X3b
A18/R / GE R

-18X1.1b 5

-18X1b 5
-18X1a 5

-18X1.1a 5
/16.A1
A18/49a / GE
-4X17b 2

-18X1b 3

-18X1.1b 3

1
-4X17a 2

-18X1.1a 3

-18X1a 3

1
-DRe

-18X3b
-18X3a

-18X3b 7 -18X3b 4
-18X3a 7 -18X3a 4
D D
old steering column
KR12-C501

49 49a
-K16
flasher relay A18/C2 / GE
-18X1b 2

-18X1.1b 2

-18X2b 2
-4X17b 3

-18X2b 1
-18X1.1a 2

-18X1a 2

-18X2a 2
-4X17a 3

-18X2a 1
flasher relay C2

31 -RV
+ +
volume buzzer
-H9 -H8 2,2k
trailer control - Indicator check -
-H7
-18X2a 5 -18X2a 4 flasher buzzer

E -18X2b 5 -18X2b 4 E

/6.F1 31L_Lenk

-18X1.1b 8

-18X1b 8
-18X1a 8

-18X1.1a 8
/6.F4

A18/31.1/ WS
old steering column
KR12-C501
steering column (A18)
-4X20b 19

-4X20a 19

F 31L_4
circuit board cabin (A4) 31L_4 F
/14.F8 /16.F1
C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 cabin: flasher (direction of travel, emergency warning lights,pilot lamps) sheet 15
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
58R
/8.A8
58L
L A18/L / GE
/8.A8 circuit board

-4X10b 1 2 3 4

-4X10a 1 2 3 4
/15.C8
/15.D8
R A18/R / GE cabin
49aL S57/49aL / GE
/15.B8
A
/15.C8
49aR S57/49aR / GE (A4) A

-4X29a 9 -4X12a 2 -4X12a 7 -4X29a 23 -4X12a 3 -4X29a 5 -4X12a 8 4 9 -4X12a 5 10 1 6


-4X29a 8
-4X29b 9 -4X12b 2 -4X12b 7 -4X29b 23 -4X12b 3 -4X29b 5 -4X12b 8 4 9 -4X12b 5 10 1 6
-4X29b 8

H50 /GE
H27 /GE

H29 /GE

H28 /GE

H30 /GE

H39 /GE

H41/GE

H40 /GE

H42 /GE
25X10/L /GE
25X10/R /GE

25X18/L /GE
25X18/R /GE
H49 /GE
B
cabin Blinker hinten rechts B
/17.B5
Blinker hinten links
/17.C1
-20X24a 11 -20X24a 13 -20X25a 23 -20X25a 25 connector from
year of manufacture
-20X3a 13 -20X3a 12 -20X3a 10 -20X3a 9 1 2 -20X4a 11 12
2010
11 13 23 25 13 12 10 9 1 2 11 12
-20X24b -20X24b -20X25b -20X25b -20X3b -20X3b -20X3b -20X3b -20X4b
H27 /GE

H29 /GE

H28 /GE

H30 /GE

H39 /GE

H41/GE

H40 /GE

H42 /GE
25X10/L /GE
25X10/R /GE

25X18/L /GE
25X18/R /GE
-25X1b 5 -25X1b 7 -25X6b 5 -25X6b 7 -25X19b -25X19b -25X20b -25X20b
2 1 2 1 25X18/R
/18.B1
-25X1a 5 -25X1a 7 -25X6a 5 -25X6a 7 25X18/L
-25X19a 2 -25X19a 1 -25X20a 2 -25X20a 1 /18.A1
H27 /GE

H29 /GE

H28 /GE

H30 /GE
25X10/R
/18.C1
C 25X10/L C

SW

BR
RT

RT
/18.B1
-XH27/H29b 4 -XH27/H29b 1 -XH28/H30b 4 -XH28/H30b 1
4 1 4 1 -XH41b -XH42
1 1
-H27 4 -H28 4 -H39 + -H40 +
position lamp -H29 position lamp -H30 tail light -H41 tail light -H42
front guard left 12V/21W front guard right 12V/21W fender left flasher fender right flasher
12V/10W 3 flasher 12V/10W
for year of manufacture 2009 5W
3 flasher 12V/5W - fender left 12V/5W - fender right
for year of manufacture 2009 5W
front guard left front guard right 12V/21W 12V/21W
two chamber lamp
two chamber lamp two chamber lamp two chamber lamp
3 3

lighting
D D
-XH27/H29b 3 -XH28/H30b 3
A A A A

WS

WS
H27/H29 / WS

H28/H30 / WS

-25X1a 6 -25X6a 6 -25X19a 3 -25X20a 3

-25X1b 6 -25X6b 6 -25X19b


3
-25X20b
3
H27/H29 / WS

H28/H30 / WS

H39 / WS

H40 / WS
-20X24b -20X25b -20X3b -20X3b
E 12 24 14 11 E
-20X24a 12 -20X25a 24 -20X3a 14 -20X3a 11
H27/H29 / WS

H28/H30 / WS

H39 / WS

H40 / WS
-4X19b 8 -4X19b 7 -4X19b 3 -4X19b 6

-4X19a 8 -4X19a 7 -4X19a 3 -4X19a 6

31L_4
circuit board cabin (A4)
31L_4
/15.F8 /17.F1 F
F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A Zweikammerleuchte korrekt dargestellt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 cabin: flashing lamps sheet 16
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
30L_4 30L_4
/15.A8 /20.A1

circuit board -F30


-F29 brake light
cabin reversing horn, Reversing lights A4/H60 / GE RF_20 /59.D1 travelling gear Poclain 10A A4/54 / GE 54_20 /59.D1 travelling gear Poclain

-4X16b 4

-4X16b 5
-4X16a 4

-4X16a 5
A (A4) 10A /69.C1 travelling gear Bosch /69.C1 travelling gear Bosch A

-K29
reversing horn, Reversing lights
-D29 cabin -D30 -K30
brake light
cabin

-R29 -R30
-LD29 -LD30
31E_4 31E_4
/13.C8 /22.F1
Bremslicht
/8.A8

B -4X28a 3 -4X28a 5 -4X28a 7 -4X28a 8 -4X28a 4 -4X28a 6 -4X28a 2 B


-4X28b 3 -4X28b 5 7 -4X28b 8 -4X28b 4 -4X28b 6 -4X28b 2

GE / A12/RF
-4X28b
cabin
cabin Rückfahrsignal
/32.F5
H47 /GE

H45 /GE

H60 /GE
from year of manufacture 2011 installed Blinker hinten rechts H50 / GE
/16.B8

25X18/54 /GE
Rückleuchte rechts H44 / GE
/7.C7
Blinker hinten links H49 / GE
/16.B8

H48 /GE

H46 /GE
Rückleuchte links H43 / GE
/7.C2

-20X4a 8 -20X4a 7 -20X4a 9 -20X4a 6 -20X4a 18 -20X4a 3 -20X4a 2 -20X4a 4 -20X4a 1 -20X4a 15
C C
-20X4b 8 -20X4b 7 -20X4b 9 -20X4b 6 -20X4b 18 -20X4b
3 -20X4b 2 -20X4b 4 -20X4b 1 -20X4b 15
H47 /GE

H43 /GE

H45 /GE

H49 /GE

H48 /GE

H44 /GE

H46 /GE

H50 /GE

25X18/54 /GE
-25X21b -25X21b -25X21b -25X21b -25X22b -25X22b -25X22b -25X22b
5 1 2 4 5 1 2 4

H60 /GE
-25X21a 5 -25X21a 1 -25X21a 2 -25X21a 4 -25X22a 5 -25X22a 2 25X18/54
-25X22a 1 -25X22a 4 /18.A1
SW
GN

GN
GE

GE

BR
RT

RT
1 1 1
+ -XH60b 1

lighting
D + + + + + + + + D
-H60 1
-H47 -H43 -H45 -H49 -H48 -H44 -H46 -H50
tail light left reversing horn
- - - - - tail light right - - flasher at the back on the right
-
reversing light left 12V/10W - brake light left flasher at the back on the left 2 reversing light right brake light right
12V/21W 12V/21W 12V/21W 12V/21W 12V/10W 12V/21W 12V/21W
-XH60b 2

five chamber lamp left five chamber lamp right

WS
WS

A A
H60 / WS

-25X21a 6 -25X22a
6
6 6
-25X21b -25X22b
E E
H43 / WS

H44 / WS
-20X4b 10 -20X4b 19 -20X4b 5

-20X4a 10 -20X4a 27 -20X4a 19 -20X4a 5

cabin cabin
H43 / WS

S78/S79 / WS

H60 / WS

H44 / WS

-4X20b 20 -4X21b 1 -4X19b 5


-4X19b 2
-4X20a 20 -4X21a 1 -4X19a 5 F
F 31L_4 -4X19a 2 31L_4
/16.F8 /19.F1
C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A Fünfkammerleuchte korrekt dargestellt 14.06.2012 Bernsf User bernsf 150100436 - 05 cabin: five chamber lamp, reversing light/horn, brake light sheet 17
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

25X18/31 25X18/31/ WS
/8.D4
25X18/58L 25X18/58L / GE 25X18/54g / GE 25X18/54g
/8.C4 /21.C1
A 25X18/L 25X18/L / GE A
/16.C8
25X18/54 25X18/54 / GE
/17.D8
25X18/58R 25X18/58R / GE
/8.C4
25X18/R 25X18/R / GE
/16.C8

25X10/31 25X10/31/ WS
/8.D5
B B

socket rear / front


25X10/58L 25X10/58L / GE
/8.C5
25X10/L 25X10/L / GE
/16.C8
25X10/58R 25X10/58R / GE
/8.C5
25X10/R 25X10/R / GE
/16.C8

C C

R 58R 54 L 58L 54g 31


R 58R L 58L 31 pin assignment

31
31
31
54g
54g
58R
54
54
54
L
L
58L
58L
R
R
58R
31
31
31
54g
54g
58R
54
54
54
L
L
58L
58L
R
R
58R

R: flasher right
D L
L L: flasher left D
54 58L 58R: lighting right
54 58L
54g
54g 58L: lighting left
31
54: brake light
31
58R
54g: warning beacon
R
58R R 31: ground

-25X10b -25X18b
socket light front socket light rear

E E

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 sockets lighting front/rear sheet 18
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
75L_4_K37
/10.A8
75L_4_K36 75L_4_K36
/15.A8 /20.A1

A windscreen wiper windscreen washer system


-F5 circuit board cabin (A4) -F4
lateral windscreen washers A
15A 15A

-4X11a 1 -4X11a 2 -4X11a 3 -4X11a 4 -4X13a 1

-4X11b 1 -4X11b 2 -4X11b 3 -4X11b 4 -4X13b 1

windscreen wiper
58_Schalter 58_Schalter
/15.C8 /20.B6

B B

S62 /RT
/ S61/58,S72/58
GE,GE
/ S61/58,S62/58
GE,GE

-XS61b 6
M13/53 /GE

K130/53m /GE

S61.1/GE
1 5 9

S61/RT

M13/53a /RT

reserve core
2 6 1 5 9 -XS62b 5 9
2 10 the connection can
the connection 5 9
-S62 be configured as
-S61 can be configured washer unit
windscreen wiper 1 10 extra connector
as extra connector 0 1
/interval switch 4 8 3 7 10
-XS62b 1 10

M15 /RT

A18/15.2 /RT
-XS61b 4 8 3 10

K130/I /GE

K130/T /GE
M8 /GE
M14 /RT
S61.2 / GE / S61,S62
WS,WS
/ S61,S72
WS,WS
K130/15 / RT
C 31L_58_4 31L_58_4 C
/15.B8 /20.C6

A18/T.1 A18/T.1/ GE -XK130b -XK130b


I -XK130b T -XK130b

/6.E8
A18/i A18/i / GE 53M 15
reserve cores

/6.F8
A18/53m A18/53m / GE
/6.F8 53M 15
A18/15.1 A18/15.1/ RT
/6.F8 -K130 T
intermittent
A18/53 A18/53 / GE master controller A18/T.2 / GE connector from
/6.F8 windscreen washer year of manufacture
2010
reserve core -20X25a 3
I
1
53S 31 1
-20X25b
D
cabin D

M8 /GE
-XK130b 53S 31
-XK130b
-XM8b 1
from year of manufacture 2010
K130/31/ WS
M13/31b /GE

M14.1/ RT 1

-XM14/2.2 -M8 M
1 -XM14/2.1 2 -XM15/2 2
pump
13 13 windscreen washer system 2

-XM13b 3 -XM13b 4
-M14 -M15 -XM8b 2
lateral windscreen washer lateral windscreen washer
Reserved for 14 14
right

M8 / WS
53 53b 31b
BiG M left
-M13 M M
wiper motor front
M 1
E -XM14/1.2 -XM14/1.1 1 -XM15/1 1 -20X25b
connector from
year of manufacture
E
M14.1/ WS 2 2010

31 31 53a
-20X25a 2
-XM13b 2 -XM13b 1

M14 / WS

M15 / WS

M8 / WS
M13/31/ WS

-4X22b 1 -4X22b 2 -4X22b 3 -4X22b 4 -4X21b 2

/17.F8
31L_4
-4X22a 1 -4X22a 2 circuit board cabin (A4) -4X22a 3 -4X22a 4 -4X21a 2
31L_4
/20.F1
F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
150100436 - 05 cabin: windscreen wiper front/lateral, washer unit intermittent master controller
A User Schrameyer sheet 19
windscreen washer from
change date name Proved Origin Repl. f. Repl. by Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

30L_4 30L_4
/17.A8 /21.A1
75L_4_K36
/19.A8

A
circuit board cabin (A4) A
-F10 -F7 -F8
+12V socket horn, headlamp flasher mirror adjustment
(cooling box) 5A 5A
15A

-4X14a 4 -4X14a 7 8 -4X13a 2 -4X13a 3 4 5 -4X13a 6

-4X14b 4 -4X14b 7 8 -4X13b 2 -4X13b 3 4 5 -4X13b 6

A18/30.1/RT
old steering column
-18X1b 6 58_Schalter 58_Schalter
KR12-C501 /19.B8 /21.B1
B B
4X41/2 /RT

-18X1.1a 6 -18X1.1a 6
Control of the electric mirrors

S64 /RT
/ S64/58
GE
-18X1.1b 6 -18X1.1b 6
wide angle main
-18X1a 6 -18X1a 6
30L_Hupe_M switch 1 2 3 5 7 4 6 8 9 -XS64b 2 -XS64b 9
/6.D3
up o o - o + o 2 9
-18X3b 4 -18X3b -S64 -XS64b
2
down o o + o - o mirror adjustment 1

1
A18/H59 /GE
H59 /GE
A4/H59 /GE
-18X3a 4 -18X3a 2
5 7 3 4 8 6
30L_Hupe right o o o + - o
/6.D6

S64 / WS
left o o o - + o -XS64b 5 7 3 4 8 6
1 1
-S71 -S71
horn horn supply - + o o o o
-4X41b/1 1 1 -4X41b/2

steering column
C 2 2 C
+ - + lamp - o o o o + 31L_58_4 31L_58_4
-18X3a 8 -18X3a 3 /19.C8 /21.C1
-X41

SP1/ WS

SP2 / WS
SP1_M1/GE

SP1_M2 /GE

SP2_M1/GE

SP2_M2 /GE
cigarette lighter -18X3b 8 3
socket (+12V) -18X3b
cooling box -18X1a 7 -18X1a 7

(A18)
-18X1.1b 7 -18X1.1b 7
connector from
year of manufacture
H59_20 2010
/82.A5 -20X25a 11 12 -20X25a 14 15
-18X1.1a 7 -18X1.1a 7 13 16
-18X1b 7 -20X25b
11 12 13
-20X25b
14 15 16

SP1/ WS

SP2 / WS
SP1_M1/GE

SP1_M2 /GE

SP2_M1/GE

SP2_M2 /GE
connector from
year of manufacture
2010
D -20X24a 17 D
17 -25X7b 1 2 3 -25X7b 8 9 10
-20X24b
4X41/ WS

-25X7a 1 2 3 -25X7a 8 9 10

GE / H59

WS
BR

BL
-XS1.1b
1 2 3
-XH59/1 1

GN
OR

GE
BR
(under 1
-H59
the cab) horn
2

-XH59/2 2 -XS2 4 2 5 1
E E
WS / H59

4 2 5 1

M M
-20X24b
18
connector from
-20X24a 18 year of manufacture -Sp2
2010
mirror adjustment
cabin
H59 / WS

main mirror right

-4X14b 6 -4X21b 3

-4X14a 6 -4X21a 3 circuit board cabin (A4)


F 31L_4 31L_4 F
/19.F8 /21.F1
C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 cabin: horn, electrical mirror adjustment, socket 12V cooling box sheet 20
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

30L_4 30L_4
/20.A8 /22.A1

A
circuit board cabin (A4) A
-F1
warning beacons
20A

-4X10a 5 -4X10a 6

-4X10b 5 -4X10b 6

warning beacons
S60/30.1/RT

S60/30.2 /RT
Reserve wires behind switch strip in the roof panel

58_Schalter
B /20.B8 B
/ S60/58,S62/58
GE,GE

Reserve4 / WS

Reserve8 / WS
Reserve1/GE
Reserve2 /GE
Reserve3 /GE

Reserve5 /GE
Reserve6 /GE
Reserve7 /GE
-XS60b 5 6 9 reserve cores
5 6 9 the connection can be
-S60 configured as extra
warning beacons connector
0 1 7 1 8 2 10
-XS60b 1 2 10
reserve cores reserve cores
on the left at the bottom on the right at the bottom
/ S60,S62
WS,WS
31L_58_4
/20.C8

C C
H18 /GE

H19 /GE
-20X4b 16

-20X4a 16

25X18/54g 25X18/54g / GE
/18.A8
25X18/54g /GE

H20 / GE

-XH18b 1 -XH19b 1 -XH20b 1


D S57 / WS D
-XH18a 1 -XH19a 1 -XH20a 1

-XH18/1 1 -XH19/1 1 -XH20/1 1

-H18 M -H19 M -H20 M


warning beacon warning beacon warning beacon
left middle right

-XH18/2 1 -XH19/2 1 -XH20/2 1


E E
-XH18a 2 -XH19a 2 -XH20a 2

-XH18b 2 -XH19b 2 -XH20b 2


cabin
H18 / WS

H19 / WS

H20 / WS

-4X21b 4 -4X21b 5 -4X21b 6 -4X21b 7

-4X21a 4 -4X21a 5 -4X21a 6 -4X21a 7 circuit board cabin (A4)


31L_4 31L_4
/20.F8 /22.F1 F
F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 cabin: warning beacons sheet 21
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
58 58
/6.B8 /23.A1
30L_4 30L_4
/21.A8 /23.A1
console

5 15
-20X17a 5 15
15E_4_K34 15E_4_K34
/15.A8 /24.A1
(A20)

A13_D+ /GE
B3 /GE
-20X17b
A -F11 -F9 -F13 A
circuit board cabin (A4) control unit K6
5A
permanent voltage PWM-module
30A
compressor
5A -22X16b 5 15

-4X15a 5 -4X15a 1 -4X14a 1 -4X15a 3 -4X15a 4 -22X16a 5 15 16


relay board
-4X15b 5 -4X15b 1 -4X14b 1 -4X15b 3 -4X15b 4
-4X15b 4 15 -20X17b
console (A22)
61_22
/35.D1
-22X17a 17
-A13

X2_6 water valve / solenoid valve heat (max. 1A)


control unit: -22X17b 17
Konvektronic K6
console
B
cabin B

X2_7 evaporator fan fan PWM (max. 3A)

B3.1/GE
(A20)

X1_2 ignition Kl.15(10...18V/max. 8A)

X1_5 pre-heating release (max. 1A)


X3_3 blow-out temperature sensor
X3_4 blow-out temperature sensor

X2_1 fresh air flap A + (max. 1A)

X2_5 fresh air flap A + (max. 1A)


X3_1 room temperature sensor
X3_2 room temperature sensor

X1_4 generator D+ (max. 0,1A)


-20X7a 20

-20X7b 20

X1_3 instrument lighting

A13/58 /GE

A13/B1/GE

B1/GE

B3 /GE
A13_D+ /GE
A13/15 /RT

A13.1/RT

B3 /GE
X2_9 compressor

X1_1 GND VCC


X3_5 free
X3_6 free
X3_7 free
X3_8 free
X3_9 free

X2_2 free
X2_3 free
X2_4 free

X2_8 free

X1_6 free
-XB3b 1
-B3
1 pressure switch climatronic
P 2...26,5 bar closed
C (on the left in the radiator C
2
-XA13.3 1 2 3 4 -XA13.2 6 7 9 -XA13.1 1 2 3 4 housing)

climatronic
-XB3b 2

Y50 /GE
A13.1/ GE
-7X3b 20
SW
SW

SW
SW

-7X3a 20
-XA13.5b -XA13.5b
1 3 2 5 6
D D
-XA13.5a 1 3 2 -XA13.5a 5 6
B-
-XA13.4 1 /118.A1

B1/GE

B3 /GE
Y100 / GE 2 4
-R_RF -R_AF
rt sw rt sw 1 2 3 4 -XB1/1 1
GND PWM +12V 1
-XY50.2b -XY50.1b
ϑ room
sensor ϑ -A13.4
sensor blow-out Speed module (sw) (ge) (or) (rt) -B1
temperature ice guard ϑ
temperature PWM
(lower 1°C opened) 2
ϑ [°C] R [Ω]
-XY100/1 1 1 -XY100/2 -XB1/2 1
A13/31/ WS

Y100 / WS

A13.1/ WS

-20 97070 M+ M-

-10 55330 -Y100 1 -XB1/1 1


0 32650 water valve -XM2/4 1 1-XM2/GND air conditioning
E 2 1 compressor at E
+10 19900 -B1 diesel engine
ice guard ϑ
+20 12490
(lower 1°C opened) 2
+30 8057 1 2 3 4 GND
+40 5327 -M2 -XB1/2 1
evaporator fan M
+50 3603 stepless only for year of
+60 2488 manufacture 2009
-4X21b 9 10 -4X14b 2

31E_4
-4X21a 9 10 -4X14a 2 circuit board cabin (A4) 31E_4
/17.B8 /25.F1
31L_4 31L_4
/21.F8 /23.F1 F
F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 cabin: climatronic, air conditioning compressor, pressure switch air conditioning system sheet 22
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

58
/22.A6
30L_4 30L_4
/22.A6 /24.A1
75L_4_K35
/4.B5
A A
-F15
radio/citizens band radio
-F14
radio/citizens band radio
-F12
GPS-antenna
circuit board cabin (A4)
7,5A 15A 5A

-4X17a 8 9 -4X18a 4 -4X15a 2 -4X17a 10 11 12

-4X17b 8 9 -4X17b 10 11 12
from year of manufacture 2010

radio / CB-Funk / GPS


B +_GPS / RT
Res.1_GPS / GE
cabin B

CAN1_H_IN_GPS / BL
CAN1_H_OUT_GPS / BL

A30/58 /GE
CB/30 /RT

CB/75 /RT

75_GPS /RT

A30/30 /RT
A30/75 /RT
CAN1_L_IN_GPS / GN reserve cores
CAN1_L_OUT_GPS / GN near the

Masse_Res. / WS

Stumm_2 / WS
Stumm_1/GE
Spann_Res. /RT
Res.2_GPS / GE plug 20X17b

SW
SW
SW
SW
Reserve wires
Res.3_GPS / GE for hands-free
Res.4_GPS / GE mobile telephony kit
Res.5_GPS / GE
Res.6_GPS / GE
Res.7_GPS / GE

-X_GPS
C -W2 C
antenna

GN
BL

10

12
11
1

3
4
5

7
8
9
(Cable in the radio slot)

1 -XB5/1

1 -XB5/2

1 -XB4/2
1 -XB4/1
option
-B5 -B4
option radio GPS antenna loudspeaker right loudspeaker left
citizens band radio
D D
2
-X_GPS

-XA30A 6 4 7 -XA30A 8 -XA30B 3 4 5 6

1 3 5 7 1 3 5 7
31_GPS / WS
CB/31.1/ WS

CB/31.2 / WS

2 4 6 8 2 4 6 8

A30/31/ WS
ISO-Block A ISO-Block B
E 1 Automatic Sound 1 Speaker out RR+
E
2 Radio Mute 2 Speaker out RR-
3 NC 3 Speaker out RF+
4 Permanent +12V 4 Speaker out RF-
5 Aut. antenna 5 Speaker out LF+
6 Illumination 6 Speaker out LF-
7 Kl.15 / Ignition 7 Speaker out LR+
8 Ground 8 Speaker out LR-

-4X21b 11 -4X21b 12 -4X21b 14

-4X21a 11 -4X21a 12 -4X21a 13 -4X21a 14

31L_4
circuit board cabin (A4) 31L_4
/22.F8 /24.F1 F
F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 cabin: radio, citizens band radio, loudspeaker, GPS-antenna sheet 23
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

15E_4_K34
/22.A6

ON

ON
-S7 -S8

1
DIL-switch -D51 -D52 DIL-switch
30L_4
/23.A8
Switching on Switching on an external
A ignition stage 2 for signal to activate A
activating the delay light function the delay light function

-F19
interior lighting, Reading light
5A
circuit board cabin (A4)

B B

interior lighting
T1
/13.B8

after switching off ignition stage 2


switch on the interior lightning or various
C headlights (can be activated via DIL switch) C
and stay lit for the set
-XKT19b 1 2 time!

ON 15 30
-KT19
-4X17a 5 -4X17a 6 7 -4X32a 7 8 timing relay
Poti
slow-released
-4X17b 6 7 delay time 0...900sec S1 S2
only for year of manufacture 2009
-R43
H21/GE

t(s)
-4X17b 5 -4X17b 6 7 110 ... 900
-K43
H21/RT

nearby -D43 14 ... 110


connector XH21/2b -LD43 2,5 ... 14
H21/GE

0 ... 2,5
H22 /RT

H21/RT

31 87 87a
H21/GE

D D

-XH21/2b -XKT19b 3 4
2 1
-XH22/2 1 -XH21/2 1 1 -XH21/3 -H21

10 2
switch
interior lighting Reading light
-H22 -H21
interior lighting
spotlight interior lighting switch
Reading light

-XH22/1 1 -XH21/1 1 -XH21/1b 1


E E
H22 / WS

H21/ WS

H21/ WS

-4X21b 15 -4X21b 16
cabin
-4X21b 16

-4X21a 15 -4X21a 16

31L_4
/23.F8 F
F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
150100436 - 05 cabin: interior lighting with luminescence function, spotlight timing relay luminescence
A User Schrameyer sheet 24
function from
change date name Proved Origin Repl. f. Repl. by Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

75E_4
/9.A8
circuit board cabin (A4)
A A
-K42
/25.F2

-4X32a 4 -4X32a 6

-4X32b 4 -4X32b 6

A22/S68 / GE GAL_Türschalter_20
/49.A1
B B

door switch
S68 /RT
only for year of manufacture 2010

-4X32b 4

S68 /RT
S68.1/ RT

-XS68/2.1b 1
-XS68/1.1b 1 -XS68/2.1b
1
1
C -S68 1 C
door switch -S68
2 door switch
2
-XS68/2.2b 1
-XS68/1.2b 1 -XS68/2.2b
1

S68.1/ GE
S68 /GE

S68 /GE

D D

-4X32b 5

-4X32b 5
cabin
-4X32a 5

E E

-R42

-D42
-K42
door switch
/25.A2
circuit board cabin (A4)
-LD42

31E_4
/22.F8 F
F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 cabin: door switch sheet 25
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-22X11
RT 30L_22
/27.A5
-20X20 RT InCab retrofitting 30E_22
/27.A5
30L_25 SW 30L_20
/1.E8 -X90 /137.A1
30L_20
A
passing insulator 30L_20.6 / RT
/109.C1
-22F92
permanent voltage ignition lock
relay board console (A22) A

passing insulator 7,5A


-22X13
30E_25 RT -20X22/2 RT 30_K12_22
/1.F8 /27.B1
-20X22
-22X10 -22K12
/27.E1
-22X27a 1
30E_20 30E / RT -22X27b 1
/3.C1
-X90 30L_20

S50 /RT
/138.A1
30L_20.1 30L_2 / RT 30L_20.6 / RT 30L_20

2=ignition stage 2
1=ignition stage 1
/4.C1 /109.C1

ignition lock
B B

3=starting
30L_20.2 30L_1/ RT 30L_20.5 / RT 30L_20 30
/4.C1 /88.A1

0=off
30L_20.4 / RT 30L_20

30
/88.A1
30L_20.3 / RT 30L_20

2
3
1
/88.A1
-S50
-20X17b
ignition lock console (A20)
-20X17a
reserve cores only to year of manufacture 2011 (reserve cores

75

50
15
(reserve cores near the
near the A18/30.4 / RT A18/30.4 / RT plug 22X27b) 75 15 50
31 30 29 28
31 30 29 28

plug 18X1b) A18/75 / GE A18/75 / GE

S50/75 /GE
S50/15 /GE
S50/50 /GE
A18/15 / GE A18/15 / GE
A18/50 / GE A18/50 / GE
-22X27b 2 3 4
C -22X27a 2 3 4 C
50
/27.B1

cabin 75
/27.B1

-22K19 -22K21 -22K13 -22K3 -22K4 -22K6


ignition stage 1 ignition stage 1 ignition stage 1 ignition stage 1 ignition stage 1 ignition stage 1
/27.C5 -22D19 /29.A4 -22D21 /27.C6 -22D13 /83.B2 -22D3 /83.B3 -22D4 /83.B6 -22D6
31L_20 31L / SW
D /4.C1 D
31E_20 31E / SW
/3.C1

earthing console - electronics

-22K14 -22K5 -22K5.1


ignition stage 2 ignition stage 2 ignition stage 2

-22D5.1
/27.C8 -22D14 /83.B3 -22D5 /83.B6

E E
-20X23
31E_25 SW
/1.D8 -22X9
SW 31E_22
/27.F1
passing insulator

SW 31L_17X17
relay board
/29.F2
31L_25 SW
-20X21 console (A22)
/1.D8 -22X12
SW 31L_22
/27.F1 F
F passing insulator

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 console: ignition lock, ignition stages sheet 26
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
30L_22 30L_22
/26.A8 /29.A1
30E_22 30E_22
/26.A8 /28.A1
75L_22
/82.A1
75E_20 A4/75E / GE A4/75E / GE 75E_22

-20X17b 1 2

-22X16b 1 2
-20X17a 1 2

-22X16a 1 2
/3.B4 /28.A1
15E_20 A4/15E / GE A4/15E / GE 15E_22
/3.B4 /33.A1
A A

cabin
console (A20)
-22F71 -22F63 -22F64
20A 20A 20A
ignition stage 1 power ignition stage 1 electronics ignition stage 2 electronics:
emergency stop valve joystick control unit console (BEK)
horn metal detection video input KMC2
75 control relay engine control
/26.C8 emergency stop
30_K12_22 diagnostics socket (diesel engine)
B /26.A8 control relay load voltages B
50 input KMC2 cabin control relay
/26.C8
metal detection
AutoScan
EMR
DIOM
autopilot
-22F93 pressure sensor steering
control signal starting diesel engine manual contr.
20A CAN-diagnostics socket
cabin

-22K13 -22K14
C -22K19 /26.D6 /26.E6 C
-22K43
/39.E3 /26.D4

50_ADM_Mot
/116.A1

relay board
console (A22)
D D

-R11 -R165 -R71 -R63 -R64


-22K11a 1k
-22K11 ignition stage 1 -D11
ignition stage 1 (slow-released)
(slow-released) -22LD11
/28.C2 /28.C4
0...10s 0...10 s

-D3 -TP1

-R93 -T1A 500k


-D12
E -22K12 E
diesel engine starting -R166
-22LD93 -C23
/26.B7 1M -ZD1
22μF 12V
-22LD71 -22LD63 -22LD64
time-delayed switch-off the relay over RC-Glied

31E_22 31E_22
/26.E8 /28.F1
31L_22 31L_22
/26.F8 /29.A1 F
F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 console: ignition stages sheet 27
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

30E_22 30E_22
/27.A8 /30.A1
75E_22 75E_22
/27.A8 /30.A1
A 75EAV_22 A
/30.A1
75EA+NV_22
/47.A1

-22F62 -22F60
20A 20A
ignition stage 1 electronics (slow-released): ignition stage 1 electronics (slow-released):
terminal GAL-logic device
control unit console (BEK) KMC2
KMC3
teleservice (EasyControl)

B B

-22K11 -22K11a -22K10


ignition stage 1 (slow-released) ignition stage 1 output horn after-running alarm
0...10s (slow-released) 0...10 s
/27.E2 0...10 s /77.C6
/27.E3

C C

time-delayed switch-off the relay over RC-Glied


-22F_Test
fuse tester

relay board
D console (A22) D
-R62 -R60

-R161 -R100 -R160

E -22LD62 -22LD60 -22LD_Test E

31E_22 31E_22
/27.F8 /30.F1 F
F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 console: ignition stage 1 (slow-released), fuse tester sheet 28
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
30L_22 30L_22
/27.A8 /36.C3
31L_22 31L_22
/27.F8 /36.D3
58_22
/33.A1
A A

-22K21
ignition stage 1
/26.D5

relay board -R21


-22LD21

cigarette lighters
console (A22) -22F83 -22F82
B cigarette lighter 1 cigarette lighter 2 B
10A 10A

-22X16a 6 -22X22a 1 -22X4a 1 -22X22a 2 -22X4a 2

-22X16b 6 -22X22b 1 -22X4b 1 -22X22b 2 -22X4b 2

console (A20)
A22/58 /GE

X_Zig1/30 /RT

H62 /RT

X_Zig2/30 /RT

H63 /RT
C C

cabin
-15X42b 1 2 + -15X42.1b -15X43b 1 2 + -15X43.1b
+ - + + - +
D D
-20X17b

-20X17a

-20XZig1 -20XZig2
cigarette lighter 1 cigarette lighter 2
socket socket
58_20 A22/58 / GE
/6.C8
6
6

X_Zig1/31/ WS

X_Zig2/31/ WS
E E

-17X5b 1 -17X5b 2

-17X5a 1 -17X5a 2

potential distributor board (A17)


-17X17
31L_17X17 31L_17
/26.F3 /36.C1
F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 console: cigarette lighter sheet 29
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
30E_22 30E_22
/28.A8 /83.A1
75E_22 75E_22
/28.A8 /32.A1
75EAV_22 75EAV_22
/28.A8 /33.A1

terminal / travel lever


A -22F57
ignition stage 1 joystick permanent voltage joystick
-22F65 relay board console (A22) -DT1
-22F46.1 -22F46 A
permanent voltage ignition stage 1
5A 5A
year of -A14 terminal terminal

earthing terminal - incremental encoder


manufacture 5A 5A
-22X4a 12 -22X4a 13 2009
-22X4b 12 -22X4b 13 DIL-switch
-S2-1 -S2-2 -S2-3 -S2-4 -S2.1

ON ON ON ON ON
(logic table
earthing BEK - incremental encoder 1 1 1 1 1 on the
next page)
B B
BEK (A16)

S2.1
-DT2 -IC3 A B C D
time-delayed IC
switch-off

only for year of


manufacture 2009 X10 backside-terminal -R0
INC -D0 -22K0
-A14

-22LD0
C CAN_L C
GND (E)
CAN_H
+
GND (L) COM-Modul (optional)
KL.15
KL.30 Batterie
X7
ws
ws
ws
sw

3V
br
rt

-
-22X3a 16 -22X3a 1
A15/75 /RT
A15/30 /RT

X4 X3 X2
-22X3b 16 -22X3b 1
CAN 1 COM 0 COM 1
X8 X9 X1
X6 X5 RS 232 RS 232

USB1

USB2

GND
+UB
CAN 0

PE
Ethernet
ESB

X10 1 8 1 8

D -A14.1 2 7 3 D
1 2 3 -14X1b 1 2

-14X4b
-14X5a
-14X10b

-14X8a
-A15

A14/CAN_3/GND / WS
CAN_L
GND (E) A14_T / RT
-14X10.1a
CAN_H A14/75 / RT

RT,WS,GN,SW
GND (L)
X10
/133.B5 travelling gear Bosch year of manufacture 2012

-14X5.1b -14X5.1a
KL.15
KL.30 A14/CAN3_H / BL CAN3_H_KMC3 /134.C2 travelling gear Poclain year of manufacture 2012
ws
ws
ws
sw

/135.C2 travelling gear Bosch & Poclain year of manufacture 2011


br
rt

1 2 3 4 5 6 7 8 1 2 3 /136.B4 year of manufacture 2009 & 2010

-15X20b 1 2 3 4 5 6 1 2 3 /133.B5 travelling gear Bosch year of manufacture 2012

A14/CAN_1/GND / WS
A14/CAN3_L / GN CAN3_L_KMC3 /134.C2 travelling gear Poclain year of manufacture 2012
-14X8.1b /135.C2 travelling gear Bosch & Poclain year of manufacture 2011
/136.B5 year of manufacture 2009 & 2010
A15/31.1/ WS

A15/31.2 / WS
A15/CAN1_L /GN
A15/CAN1_H /BL

E USB-installation socket E
/128.B6 travelling gear Bosch year of manufacture 2012
console (A20) A14/CAN1_H / BL CAN1_H_KMC3 /129.C1 travelling gear Poclain year of manufacture 2012
/130.C1 travelling gear Bosch & Poclain year of manufacture 2011
/128.B2 travelling gear Bosch year of manufacture 2012
/131.B6 year of manufacture 2009 & 2010

A14/31.1/ WS
CAN1_L_KMC3 /129.C6 travelling gear Poclain year of manufacture 2012
/130.C7 travelling gear Bosch & Poclain year of manufacture 2011 /128.B6 travelling gear Bosch year of manufacture 2012
/131.B4 year of manufacture 2009 & 2010 A14/CAN1_L / GN CAN1_L_KMC3 /129.C1 travelling gear Poclain year of manufacture 2012
/128.B2 travelling gear Bosch year of manufacture 2012 /130.C2 travelling gear Bosch & Poclain year of manufacture 2011
CAN1_H_KMC3 /129.C6 travelling gear Poclain year of manufacture 2012 /131.B7 year of manufacture 2009 & 2010
/130.C7 travelling gear Bosch & Poclain year of manufacture 2011
-22X4b 14 15 /131.B4 year of manufacture 2009 & 2010 -22X3b 2 -22X3b 3 -22X3b 4

-22X4a 14 15 -22X3a 2 -22X3a 3 -22X3a 4 5 F


F 31E_22 31E_22
/28.F8 /32.A1
C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 console: terminal, incremental encoder, joystick sheet 30
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

logic table for time-delayed switch-off of the terminal power supply :


A A
DIL-switch 22-S2- ... time (time-delayed switch-off)

-S2-1 -S2-2 -S2-3 -S2-4 -S2.1 h : min. : sec.

0 0 0 0 0 00 : 00 : 02
1 0 0 0 0 00 : 00 : 04
0 1 0 0 0 00 : 00 : 07
1 1 0 0 0 00 : 00 : 14
B B
0 0 1 0 0 00 : 00 : 28
1 0 1 0 0 00 : 00 : 56
0 1 1 0 0 00 : 01 : 53
1 1 1 0 0 00 : 03 : 45
0 0 0 1 0 00 : 07 : 30
1 0 0 1 0 00 : 15 : 00
0 1 0 1 0 00 : 30 : 01
C 1 1 0 1 0 01 : 00 : 02 C

0 0 1 1 0 02 : 00 : 04 relay board
1 0 1 1 0 04 : 00 : 07
0 1 1 1 0 08 : 00 : 15
console (A22)
1 1 1 1 0 16 : 00 : 30
0 0 0 0 1 00 : 00 : 00
1 0 0 0 1 00 : 00 : 00
0 1 0 0 1 00 : 00 : 00
D D
1 1 0 0 1 00 : 00 : 00
0 0 1 0 1 00 : 00 : 00
1 0 1 0 1 00 : 00 : 00
0 1 1 0 1 00 : 00 : 00
1 1 1 0 1 00 : 00 : 01
0 0 0 1 1 00 : 00 : 02
1 0 0 1 1 00 : 00 : 04
E 0 1 0 1 1 00 : 00 : 07 E
1 1 0 1 1 00 : 00 : 14
0 0 1 1 1 00 : 00 : 28
1 0 1 1 1 00 : 00 : 56
0 1 1 1 1 00 : 01 : 53
1 1 1 1 1 00 : 03 : 45

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 console: logic table for time-delayed switch-off of the terminal power supply sheet 31
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

75E_22 75E_22
/30.A8 /43.A1
31E_22 31E_22
/30.F8 /33.A1

A A

-22F54
video system
7,5A
relay board console (A22)

video system
-22X3a 6 -22X3a 7

B -22X3b 6 -22X3b 7 B

-A12.6 -A12.5
2. camera 1. camera
(option)

C -12X6.1b machine -12X5b C

machine
-12X6a
A12/31/ WS

A12/75 /RT

-12X6b

mobitronic
-A12.4
monitor colour (16:9)
-12X3a -12X2a with remote control

UP

DOWN

MENU
STANDBY

SELECT
D D
-A12
2 1 -12X1b

connection box
-X51 CAMERA 2 CAMERA 1 camera/monitor
-X52 A12/75/X1/ RT
1 B+
POWER INPUT
A12/31/X1/ WS
2 GND

3 frei

-12X4b
4 AUTO DIM

5 Blinker
AV IN
6 Rückfahr
6

VIDEO AUDIO

E E
7" TFT LCD Colour Monitor
-20X17b 18
-20X17a 18

A12/RF / GE A12/RF / GE

A12/75/X7 / RT
-12X7b 2 1

power supply
A12/31/X7 / WS &Funkkammera; Rückfahrsignal
/17.B3

cabin
console (A20) from year of manufacture 2011 installed

F F
from year of manufacture 2011 installed

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
reversing monitor, connection box, camera
A User Schrameyer 150100436 - 05 sheet 32
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
F
A

E
B

D
C

B
A
C
/32.A8
/29.A8
/30.A8
/27.A8
58_22
15E_22

31E_22

1
1

Sensor/Aktor BMK hinzugefügt


75EAV_22

earthing: BEK - console

BEK (A16)

change
console (A20)
-22F47
7,5A
ignition stage 1 BEK

2
2

date
supply BEK
inputs
+ 12V ignition stage 1 (75) X2_1
7,5A
ignition stage 2 BEK
-22F48.1

A16/75 /RT
X5_1 DIN1 emergency stop manual control (S91) /43.E4 + 12V ignition stage 2 (15) X2_2

22.03.2012 Berns
A16/15 /RT

name
X5_2 DIN2 emergency stop console (S90) /43.E2 GND supply (31) X2_3

-16X2b 1 2 3
A16/31/ WS
X5_3 DIN3 door switch /49.E6 GND supply (31) X2_4
X5_4 DIN4 seat switch /49.E5 + 12V instrument lighting (58) X2_5

date
User
Proved
X7_1 DIN5 reserve /34.F2 + 12V instrument lighting (58) X2_6
X7_5 DIN6 reserve /34.F6
-22X3a 8 11 9 -22X4a 3

-22X3b 8 11 9 -22X4b 3

A16/58 /RT
X7_3 DIN7 reserve /34.F4
X7_7 DIN8 reserve /34.F8 &Lifesignal; BEK 16LD2
5

-------- DIN9 not lead through

Created

3
3

X5_6 DIN10 reserve /44.E2


6

16.04.2010
Schrameyer
inputs foil keypad
X5_7 DIN11 reserve /44.E4
-16X10b
X5_8 DIN12 reserve /44.E5 control unit X10
-16X11b
X6_2 DIN13 reserve /44.E6 lighting X11

Origin
X6_4 DIN14 reserve /44.E8
CAN 1
XS1_5 DM-S1 release road-/field (S1) /41.C1
-16X1b
XS2_5 DM-S2 release autopilot (S2) /41.C3 CAN_1-L X1_1
1

XS3_5 DM-S3 release travelling gear (S3) /39.C3 CAN_1-L X1_2


-16X1b
XS4_5 DM-S4 release feed drive/front attachment (S4) /41.C7 CAN_1-H X1_3
3

XS5_5 DM-S5 release maintenance (S5) /41.C5 CAN_1-H X1_4


XS6_5 DM-S6 switch off TC (S6) /38.C6
RS232

Repl. f.
XS7_5 DM-S7 change-over TractionControl (S7) /40.C2
XS8_5 DM-S8 reserve /42.C2 RXD X12_3

4
4

XS9_5 DM-S9 parking brake (S9) /38.C4 TXD X12_2


XS10_5 DM-S10 reserve /42.C5 CTS X12_7

supply switch and inputs


internal AN0 ignition stage 1 /45.E7
X6_7 AN1 reserve /45.E2 + 12V ignition stage 1 (75) intern
X6_10 AN2 reserve /45.E3 + 12V ignition stage 2 (15) intern

Repl. by
X6_13 AN3 reserve /45.E5 + 5V ignition stage 1 (75) intern
internal AN5 instrument lighting /45.E6 + 12V instrument lighting (58) intern
GND electronics (31) intern
A16/CAN1_H / BL
A16/CAN1_L / GN

outputs GND ANA intern

internal DOUT0 reserve /35.A2

document-no.:

5
5

BEK

internal DOUT1 reserve /35.A5


X13_1 DOUT2 No function /34.C3
-A16

150100436 - 05
X13_3 DOUT3 No function /34.C6
X9_1 DOUT4 reserve /46.A3
X9_2 DOUT5 activation humidity measurement /87.A2
control unit console

X9_3 DOUT6 reserve /46.A6


A

X9_4 DOUT7 signal generator console /46.A7


CAN1_H_KMC3
CAN1_L_KMC3

/131.B6
/128.B8

/130.C4
/129.C4

6
6

-16LD1
-R10

D24 BiG X 700, 850, 1100


-16LD3
-R9
relay board

console: BEK: power supply, overview


console (A22)

/131.B6 year of manufacture 2009 & 2010

year of manufacture 2009 & 2010

31E_16
58_16
75E_5V_16
15E_16
75E_16

7
7

/128.B8 travelling gear Bosch year of manufacture 2012

travelling gear Bosch year of manufacture 2012


/129.C4 travelling gear Poclain year of manufacture 2012
/130.C4 travelling gear Bosch & Poclain year of manufacture 2011

/38.A1
/35.A1
/38.A1
/34.E1

/34.D1
travelling gear Bosch & Poclain year of manufacture 2011
travelling gear Poclain year of manufacture 2012

earthing: BEK - foil keypad


58_Tastatur_16
Folientastatur_16

-16X6a 12

8
8

/37.F1
/37.E1

9
31E_22
58_22
75EAV_22
15E_22

from
sheet
plant
location
/47.B1
/91.A1
/72.A1

/112.A1

33
Sh.

BEK
F
A

E
B

D
C
1 2 3 4 5 6 7 8

23 22
23 22
A18/61.1/ GE A18/61.1/ GE
A18/61.1/ WS A18/61.1/ WS failure Low oil pressure failure cooling water temperature
A reserve cores only to year of manufacture 2011 module MFR /116.E3 module MFR /116.E3 A

-20X17a 27 26 25 24
-20X17b 27 26 25 24
A18/61.2 / GE A18/61.2 / GE I/O M2 I/O M4
A18/61.2 / WS
A18/H3 / GE
A18/61.2 / WS
A18/H3 / GE
connection
-A7
M2 console (A20) connection
-A7
M4

A18/H4 / GE A18/H4 / GE -7X1b M2 -7X1b M4

(reserve core

A16/H3 /GE

A16/H4 /GE
near the
plug 18X1)

B B
cabin
(reserve core
near the
plug 16X7) -16X13b 3
-16X13b 1
-16X7a 1 2 -16X13a 1 2 -16X7a 3 4 -16X15a 5 6 7 8 -16X7a 5 6 -16X13a 3 4 -16X7a 7 8

C plus switching plus switching C

No function No function
module BEK /33.D5 module BEK /33.D5
- I/O DOUT2 - - I/O DOUT3 -
connection X13_1 connection X13_3
+ -A16 + + -A16 +

BEK
-16LD10 -D1 -D2 -16LD11 -16LD12 -D3 -D4 -16LD13

-R40 -R7 1 -R26 -R44 -R8 1 -R30


D D
-H3 -H4
Engine oil pressure cooling water
2 2
-16LD36 -16LD37 temperature

31E_16 31E_16
/33.C7 /35.C1
75E_16 75E_16
/33.C7 /35.A1

E BEK (A16) E

-A16 -A16 -A16 -A16


connection X7_1 connection X7_3 connection X7_5 connection X7_7
I/O DIN5 I/O DIN7 I/O DIN6 I/O DIN8
module BEK /33.D3 module BEK /33.D3 module BEK /33.D3 module BEK /33.D3
reserve reserve reserve reserve

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 console: BEK: pilot lamps engine fault reserve cores sheet 34
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

75E_5V_16 75E_5V_16
/33.C7 /38.B1
75E_16 75E_16
/34.E8 /36.A1

A reserve reserve A
module BEK /33.D5 module BEK /33.D5
I/O DOUT0 I/O DOUT1
connection intern connection intern

-A16 -A16

-J0 -J1
wire jumper wire jumper

B B
-JP1 -JP2
wire jumper wire jumper

BEK (A16) -R5


1
-R6
1

-H1 -H2
-16LD34 charge indicator lamp -16LD35
1,2W 2 1,2W 2

31E_16 31E_16
/34.D8 /38.B1

C C
-16X7a 10 -16X7a 9 -16X13a 5 -16X15a 1 2 3 4 -16X7a 11 12 -16X13a 7

-16X7b 10 -16X7b 9
A22_D+ /GE

console (A20)

BEK
-22X17b 18

-22X17a 18
D
relay board D

console (A22)
G3/D+ /GE

61_22
/22.B8

E E
-20X7a 3

-20X7b 3

G3/D+ G3/D+ / GE
/1.D8

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 console: BEK: charge indicator lamp sheet 35
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

75E_16 75E_16
/35.A8 /38.A1

A A

BEK (A16)
-16X13a 6 8
6 8 from year of manufacture 2012
-16X13b
B B

22K2 /GE
console (A20) 22K1/ GE

-22X0b -22X0b
12 6
-22X0a 12 -22X0a 6
30L_22 30L_22
/29.A8 /50.C1

potential distributor board -22F37


DIN sockets cabin
relay board
C
(A17) 10A
console (A22) C

-22D2 -22K2 -22D1 -22K1


31L_17 31L_17 /53.A2 travelling gear Poclain
/29.F8
/60.A4 travelling gear Bosch

BEK
-R2 -R1

-22LD2 -22LD1

31L_22 31L_22
/29.A8 /38.F1
D -17X18a 3 4 -22X0a 11 -22X0a 5 D
-17X18b 3 4 -22X0b 11 5
-22X0b

Steckdose_Kab / WS
Steckdose_Kab / WS
Steckdose_Kab /RT

Steckdose_Kab /RT
console (A20)
-20X17a 26 27 from year of -20X17a 24 25
E manufacture E
26 27 -20X17b 24 25
-20X17b

cabin
4X42b/31/ WS

4X43b/31/ WS
4X42b/75 /RT

4X43b/75 /RT
-XS42/31 -XS42/15/30 -XS43/31 -XS43/15/30
31 30 31 30

-4XDIN1 31 15/30 A -4XDIN2 31 15/30


F F
DIN sockets DIN sockets
C Created plant
B date 12.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A DIN Steckdosen korrekt dargestellt 14.06.2012 Bernsf User bernsf 150100436 - 05 console: BEK: DIN sockets sheet 36
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
F
A

E
B

D
C

B
A
C

1
1

/33.B8
/33.B8

change
58_Tastatur_16
Folientastatur_16
BEK (A16)

2
2

date
name
date
User
Proved
-A16.1

3
34
keypad BEK

Created

3
3

16.04.2010
Schrameyer
flat ribbon cable

Origin
2
2

STOP

No function
START

No function

main coupling off main coupling on

Repl. f.
4
4

No function
L

Swing pendulum frame up on left

No function
R

Swing pendulum frame up on right

Repl. by
feeler wheel swing in/ roller crop guide lift/
plant devider lift maize header fold in

document-no.:

5
5

feeler wheel swing out/

150100436 - 05
roller crop guide lower/
plant devider lower maize header fold out

optional for additional hydraulics II A optional for additional hydraulics I A

optional for additional hydraulics II B optional for additional hydraulics I B

6
6

console: BEK: foil keypad


D24 BiG X 700, 850, 1100

7
7

8
8

from
sheet
plant
location
37
Sh.

BEK
F
A

E
B

D
C
1 2 3 4 5 6 7 8

15E_16 15E_16
/33.C7 /39.A1
75E_16 75E_16
/36.A8 /39.A1
58_16 58_16
/33.C7 /39.A1
A A

5 6 9 5 9 6 5 9 6 5 6 9
BEK (A16) 5 6 9
5 9 5 9
TC
5 6 9

1 10 1 10
0 1 7 1 8 2 10 0 1 0 1 0 1 7 1 8 2 10
7 1 8 2 10 -S9 7 1 10 2 8 -S6 7 1 10 2 8 -S6 7 1 8 2 10
-S9 TractionControl
parking brake parking brake release
all-wheel
31E_16 31E_16
/35.C8 /39.B1
75E_5V_16 75E_5V_16
/35.A8 /39.B1
travelling gear Bosch
B B

-A16 -A16 -A16 -A16


connection XS9_5 connection XS9_5 connection XS6_5 connection XS6_5
I/O DM-S9 I/O DM-S9 I/O DM-S6 I/O DM-S6
module BEK module BEK /33.D4 module BEK /33.D4 module BEK
parking brake (S9) parking brake (S9) switch off TC (S6) release all-wheel (S6)
A
A A A
C C

travelling gear Poclain

travelling gear Poclain travelling gear Bosch


-16X4a 7 8 -16X18a 7 8 9 10 11 18
-16X4a 7 8 -16X18a 7 8 9 10 11 18 -16X4a 1 2 -16X17a 8 7 9 10 11 18 -16X4a 1 2 -16X17a 8 7 9 10 11 18

BEK
-16X4b 7

travelling gear Poclain


D D
S9/Ö /GE

console (A20)

-22X14b 1
-22X14a 1

E E

-22K20 -22K20.1 -R20


-D20
/70.B3 /70.B1 relay board
-22LD20
console (A22)
31L_22 31L_22
/36.D6 /39.F1 F
F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
console: BEK: switch: parking brake, all-wheel, TractionControl
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 sheet 38
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

15E_16 15E_16
/38.A8 /40.A1
75E_16 75E_16
/38.A8 /40.A1
58_16 58_16
/38.A8 /40.A1
A A

5 6 9
5 6 9

0 1 7 1 8 2 10
-S3 7 1 8 2 10
release
travelling gear

31E_16 31E_16
/38.B8 /40.B1
75E_5V_16 75E_5V_16
B /38.B8 /40.B1 B

-A16
connection XS3_5
I/O DM-S3
module BEK /33.D4
release travelling gear (S3)

A
C BEK (A16) C

-16X3a 5 6 -16X17a 1 2 3 4 5 6

BEK
-16X3b 6 -16X17b
2 3
A1/Freigabe /GE
15E_22 /RT

D
console (A20) D
S3/S /GE

A1_15E
/60.C1
Freigabe_Fahrantrieb
/66.D1

-22X14b 3
-22X14a 3

E E
GAL_Fahrantrieb
/48.A1

-R43
-D43 -22K43 -22K43.1
/27.C2 /126.E5
/54.D2
relay board
-22LD43
console (A22)
31L_22 31L_22
/38.F8 /50.E1 F
F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User bernsf 150100436 - 05 console BEK: release switch travelling gear sheet 39
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

15E_16 15E_16
/39.A8 /41.A1
75E_16 75E_16
/39.A8 /41.A1
58_16 58_16
/39.A8 /41.A1
A A

5 9 6 5 9 6
I/II
5 9 5 9
TC -S7
1 10 axle 1 10
-S7 0 1 separation 0 1
7 1 10 8 2 7 1 10 8 2
TractionControl
change-over
31E_16 31E_16
/39.B8 /41.B1
75E_5V_16 75E_5V_16
/39.B8 /41.B1
B B

-JP7 -JP7
-A16 wire jumper -A16 wire jumper
connection XS7_5 connection XS7_5
I/O DM-S7 I/O DM-S7
module BEK /33.D4 module BEK
change-over TractionControl (S7) axle separation (S7)
A A
travelling gear Bosch
C C

travelling gear Poclain

-16X4a 3 4 -16X17a 13 14 15 16 17 12 -16X4a 3 4 -16X17a 13 14 15 16 17 12


BEK (A16)

BEK
D D

E E

F
console (A20) F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User bernsf 150100436 - 05 console: BEK: TractionControl change-over, axle separation sheet 40
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

15E_16 15E_16
/40.A8 /42.A1
75E_16 75E_16
/40.A8 /42.A1
58_16 58_16
/40.A8 /42.A1
A A

5 6 9 5 6 9 5 6 9 5 6 9
-S1 5 6 9 -S2 5 6 9 -S5 5 6 9 -S4 5 6 9

0 1 7 1 8 2 10 0 1 7 1 8 2 10 0 1 7 1 8 2 10 0 1 7 1 8 2 10
7 1 8 2 10 7 1 8 2 10 7 1 8 2 10 release 7 1 8 2 10
release release feed drive/front attachment
road-/field autopilot release
maintenance
31E_16 31E_16
/40.B8 /42.B1
75E_5V_16 75E_5V_16
/40.B8 /42.B1
B B

-A16 -A16 -A16 -A16


connection XS1_5 connection XS2_5 connection XS5_5 connection XS4_5
I/O DM-S1 I/O DM-S2 I/O DM-S5 I/O DM-S4
module BEK /33.D3 module BEK /33.D4 module BEK /33.D4 module BEK /33.D4
release road-/field (S1) release autopilot (S2) release maintenance (S5) release feed drive/front attachment (S4)

A A A A
C C

BEK (A16)
-16X3a 1 2 -16X18a 1 2 3 4 5 6 -16X18a -16X3a 3 4 -16X14a 1 2 3 4 5 6 -16X3a 9 10 -16X14a 13 14 15 16 17 12 -16X3a 7 8 -16X18a 13 14 15 16 17 12

BEK
-16X3b 2 -16X3b 4 -16X3b 10 -16X3b 8

D D
S1/S /GE

S2/S /GE

S5/S /GE

S4/S /GE
console (A20)

E E
-22X14b 7 -22X14b 8 -22X14b 9 -22X14b 10
-22X14a 7 -22X14a 8 -22X14a 9 -22X14a 10

relay board
console (A22) GAL_Straße/Feld
/48.A1
GAL_Autopilot
/48.A1
GAL_Wartung
/48.A1
GAL_Einzug/Vorsatz
/48.A1

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
console: BEK: switch: release road-/field, release autopilot (option), release maintenance,
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 release feed drive/front attachment sheet 41
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
15E_16
/41.A8
75E_16 75E_16
/41.A8 /44.D1
58_16 58_16
/41.A8 /45.D1

A 5 6 9 5 6 9 A

S8 S10

7 1 8 2 10 7 1 8 2 10

31E_16 31E_16
/41.B8 /43.F1
75E_5V_16
/41.B8

B B

-A16 -A16
connection XS8_5 connection XS10_5
I/O DM-S8 I/O DM-S10 -JP10
module BEK /33.D4 module BEK /33.D4 wire jumper
reserve reserve

C C

BEK (A16)
-16X4a 5 6 -16X14a 7 8 9 10 11 18 -16X4a 11 12 9 10 -16X16a 1 2 3 4 5 6

BEK
-16X4b 10

D D

console (A20)

S10/S /GE
E E
-22X14b 11
-22X14a 11

relay board
console (A22) GAL_Reserve
/49.C1

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 console: BEK: switch: reserves sheet 42
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

75E_22 75E_22
/32.A8 /50.C1

A A
relay board
console (A22) GAL_Schnellstopp
/49.B1

-22X14a 12 13 -22X15a 5
-22X14b 12 13 -22X15b 5

B B

S91/2 /GE
S90/1/GE

S90/3 /GE

-20X10a 29

-20X10b 29

-XS90/1 -XS90/3
S91/2 / GE S91/2_Handbed.
/113.B8
1 3
-S90 S91/1/ GE S91/1_Handbed.
emergency stop console /113.D8
C 2 4 C
S91/3 / GE S91/3_Handbed.
-XS90/2 -XS90/4 /113.B8

-20X10b 28 27
-20X10a 28 27

BEK
S91/1/GE

S90/4 /GE

D S91/3 /GE D

console (A20)
-16X5b 2 -16X5b 1
-16X5a 2 -16X5a 1

E E
-A16 -A16
connection X5_2 connection X5_1

BEK (A16) I/O


module
DIN2
BEK /33.D2
-R28
I/O
module
DIN1
BEK /33.D2
-R24

emergency stop console (S90) emergency stop manual control (S91)

A -16LD14 A -16LD15

31E_16 31E_16
/42.B8 /44.F1
F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 console: BEK: switch: emergency stop console, manual control sheet 43
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A

B B

C C
console (A20)

BEK
-16X5a 5 -16X5a 6 -16X5a 7 -16X5a 8 -16X6a 2 -16X6a 4

75E_16 75E_16
/42.A8 /45.D1
D D

-R38 -R42

-16LD18 -16LD19

-R46 -R116 -R115

E -A16 -A16 -A16 -A16 -A16 E


connection X5_6 connection X5_7 connection X5_8 connection X6_2 connection X6_4
I/O DIN10 I/O DIN11 I/O DIN12 I/O DIN13 I/O DIN14

BEK (A16) module BEK


reserve
/33.D3 module BEK
reserve
/33.D3 module BEK
reserve
/33.D3 module BEK
reserve
/33.D3 module BEK
reserve
/33.D3

-16LD20 -16LD22 -16LD21

31E_16 31E_16
/43.F8 /46.C1
F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 console: BEK: inputs: reserve Digital inputs sheet 44
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A

B B

C C
console (A20)

BEK
-16X6a 7 -16X6a 10 -16X6a 13 -16X6a 11 8 5 -16X6a 1 3 -16X6a 14

75E_16
D /44.D8 D

58_16
/42.A8 -F3 -F4
reserve reserve
self-healing self-healing

E -A16 -A16 -A16 -A16 -A16 E


connection X6_7 connection X6_10 connection X6_13 connection intern connection intern
I/O AN1 I/O AN2 I/O AN3 I/O AN5 I/O AN0

BEK (A16) module BEK


reserve
/33.D4 module BEK
reserve
/33.D4 module BEK
reserve
/33.D5 module BEK
instrument lighting
/33.D5 module BEK
ignition stage 1
/33.D4

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 console: BEK: inputs: ignition stage 1, reserves and instrument lighting sheet 45
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

reserve reserve signal generator console


module BEK /33.D5 module BEK /33.D5 module BEK /33.D6
A I/O DOUT4 I/O DOUT6 I/O DOUT7 A
connection X9_1 connection X9_3 connection X9_4

-A16 -A16 -A16

-R4 -R2 -R1


-U3
-TP2 buzzer
B
BEK (A16) -16LD32
volume
B
-16LD30 -16LD33

31E_16 31E_16
/44.F8 /49.F1

-16X9a 1 -16X9a 3 -16X9a 4

C C
console (A20)

BEK
D D

E E

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 console: BEK: outputs: buzzer, reserves sheet 46
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
F
A

E
B

D
C

B
A
C
/33.A8
/28.A8

31E_22

1
1

75EA+NV_22

change
-22F49
GAL-device
0,5A self-healing

2
2

date
relay board console (A22)

name
date
User
Proved
IC
-IC2

Created

3
3

16.04.2010
Schrameyer
Origin
inputs/outputs supply
1 CLK/IN0 GND /48.E6
2 IN1 release switch feed drive/front attachment /48.E5 VCC 7
3 IN2 release voltage SmartDrive /49.D7 GND 21

Repl. f.
4 CLK/IN3 GND /48.E7
5 IN4 seat switch /49.D5

4
4

6 IN5 door switch /49.D6


8 IN6 reserve /49.D4
9 IN7 emergency stop /49.D3
-IC1

10 IN8 reserve switch S10 /49.D2


11 IN9 release switch maintenance /48.E6
12 IN10 release voltage feed drive/front attachment /49.D8
GAL-device

Repl. by
13 IN11 release switch travelling gear /48.E4
14 IN12 release switch autopilot /48.E3
processing release

28 IN13 release switch road/field /48.E2


GAL26CV12B-20LP / DIP28

document-no.:

5
5

150100436 - 05
15 OUT0 voltage V1 KMC 2 /50.B3
16 OUT1 voltage V2 KMC 2 /50.B4
17 OUT2 voltage V3 KMC 2 /50.B6
18 OUT3 voltage V4 KMC 2 /50.B7
19 OUT4 voltage V1 KMC3 /51.B3
20 OUT5 voltage V2 KMC3 /51.B4
22 OUT6 voltage V3 KMC3 /51.B6
23 OUT7 voltage V4 KMC3 /51.B7
24 OUT8 voltage travelling gear /52.B3
25 OUT9 reserve /52.B7

6
6

26 OUT10 voltage autopilot /52.B4


27 OUT11 voltage DIOM /52.B6
D24 BiG X 700, 850, 1100
console: logic device: power supply, overview

7
7

31E_22
75EA+NV_22

8
8

/71.B1

/48.D1

from
sheet
plant
location
47

GAL-logic device
Sh.
F
A

E
B

D
C
1 2 3 4 5 6 7 8

GAL_Autopilot GAL_Autopilot
/41.F4 /109.A1
GAL_Wartung
/41.F6
A GAL_Einzug/Vorsatz A
/41.F8
GAL_Fahrantrieb
/39.E8
GAL_Straße/Feld
/41.F2

GAL-logic device
B B

relay board console (A22)

C C

-R91 -R90 -R89 -R80 -R87

-22LD113 -22LD112 -22LD111 -22LD101 -22LD109

D D

31E_22 31E_22
/47.B8 /49.C1

E -IC1 -IC1 -IC1 -IC1 -IC1 -IC1 -IC1 E


connection 28 connection 14 connection 13 connection 2 connection 11 connection 1 connection 4
I/O IN13 I/O IN12 I/O IN11 I/O IN1 I/O IN9 I/O CLK/IN0 I/O CLK/IN3
module GAL-device /47.D5 module GAL-device /47.D5 module GAL-device /47.D5 module GAL-device /47.D4 module GAL-device /47.D4 module GAL-device /47.D4 module GAL-device /47.D4
release switch road/field release switch autopilot release switch travelling gear release switch feed drive/front attachment release switch maintenance GND GND

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 console: logic device: inputs: releases sheet 48
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

release voltage SmartDrive DIG_OUT_10


cabin console (A20) module
voltage
KMC3
VE
/91.D5
release voltage feed drive/front attachment
emergency stop S90 OK

LD2 module DIOM /104.E3 release switch road-/field switched


A GAL_Türschalter_20 A22/S68 / GE I/O LA_1 I/O DIG_OUT_10 A

-20X17b 3 -20X17b 4

-20X17a 3 -20X17a 4
/25.B8 release switch feed drive-/front switched
connection X2_16 connection X1_7
attachment
-A3 -A6
Driver’s seat occupied
-3X2b 16 -6X1b 7
GAL_Sitzschalter_20 A22/S69 / GE release switch maintenance switched
/5.C6

A22/S68 /GE

A3/Freig.-A1/GE

SP_Ei/Vo /GE
A22/S69 /GE
Only available when:

Brücke /GE
year of manufacture

GAL-logic device
2009 and 2010
-22X16b 3
-22X16b 4 -22X15b 7 -22X15b 8 15 16

B -22X15a 6 -22X16a 3 -22X16a 4 -22X15a 7 -22X15a 8 15 16 B


K42_Zentralschmierung
relay board console (A22) /74.A1

GAL_Schnellstopp
/43.A5
GAL_Reserve
/42.F6

-R86 -R85 -R84 -R82 -R83 -R81 -R88

C -22LD108 -22LD107 -22LD106 -22LD104 -22LD105 -22LD102 -22LD110 C

31E_22 31E_22
/48.D8 /50.E1

-IC1 -IC1 -IC1 -IC1 -IC1 -IC1 -IC1


connection 10 connection 9 connection 8 connection 5 connection 6 connection 3 connection 12
I/O IN8 I/O IN7 I/O IN6 I/O IN4 I/O IN5 I/O IN2 I/O IN10
module GAL-device /47.D4 module GAL-device /47.D4 module GAL-device /47.D4 module GAL-device /47.D4 module GAL-device /47.D4 module GAL-device /47.D4 module GAL-device /47.D4
reserve switch S10 emergency stop reserve seat switch door switch release voltage SmartDrive release voltage feed drive/front attachment

D -22X15a 1 2 3 4 D
3
only for year of -22X15b 1
manufacture 2009
and 2010

console (A20) S69 / GE S68 / GE

-16X5b 4
-16X5b 3

-16X5a 4 -16X5a 3
E E

-A16 -A16
BEK (A16) connection
I/O
X5_4
DIN4
-R36
connection
I/O
X5_3
DIN3
-R32
module BEK /33.D3 module BEK /33.D2
seat switch door switch

-16LD16 -16LD17

31E_16 31E_16
/46.C8 /87.B1
F F

C Created plant
document-no.: D24 BiG X 700, 850, 1100
B date 16.04.2010
150100436 - 05 console: logic device: inputs: seat switch, door switch, safety output KMC 3, reserves, BEK:location
A User Schrameyer sheet 49
inputs: door switch, seat switch from
change date name Proved Origin Repl. f. Repl. by Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

output inputs output inputs output inputs output inputs

feed drive/front attachment


A A

feed drive/front attachment


voltage V1 KMC2

voltage V2 KMC2

voltage V3 KMC2

voltage V4 KMC2
emergency stop

emergency stop

emergency stop

emergency stop
22X14 Pin 10
maintenance
22X23 Pin 1

22X14 Pin 7

22X14 Pin 9

22X15 Pin 5

22X15 Pin 8

22X23 Pin 2

22X14 Pin 7

22X15 Pin 5

22X23 Pin 5

22X14 Pin 7

22X15 Pin 5

22X23 Pin 6

22X14 Pin 7

22X15 Pin 5
(safety output)
road-/field

road-/field

road-/field

road-/field
(switch)

GAL-logic device
1 1 0 1 1 1 1 1 1 1 1 1 1 1 1

B voltage V1 KMC 2 voltage V2 KMC 2 voltage V3 KMC 2 voltage V4 KMC 2 B


module GAL-device /47.D5 module GAL-device /47.D5 module GAL-device /47.D5 module GAL-device /47.D6
I/O OUT0 I/O OUT1 I/O OUT2 I/O OUT3
connection 15 connection 16 connection 17 connection 18
-IC1 -IC1 -IC1 -IC1

75E_22 75E_22
/43.A8 /51.C1
30L_22 30L_22
/36.C6 /51.C1

C -22F87 -22F86 -22F85 -22F84 C


voltage V1 KMC 2 voltage V2 KMC 2 voltage V3 KMC 2 voltage V4 KMC 2
15A 15A 15A 15A

-22D40 -22K40 -22D38 -22K38 -22D37 -22K37 -22D36 -22K36

-R40 -R38 -R37 -R36

D D
-22LD40 -22LD38 -22LD37 -22LD36
-T2B -T2A -T3B -T3A

31E_22 31E_22
/49.C8 /51.E1
31L_22 31L_22
/39.F8 /51.E1

E E

12V_V1_KMC2 12V_V2_KMC2 12V_V3_KMC2 12V_V4_KMC2


/71.B1 /71.B1 /71.A1 /71.A1

relay board console (A22)

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 console: logic device: outputs: load voltages KMC 2 sheet 50
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

output inputs output inputs output inputs output inputs

voltage V1 KMC3

voltage V2 KMC3

voltage V3 KMC3

voltage V4 KMC3
A A

emergency stop

emergency stop

emergency stop

emergency stop
travelling gear

maintenance

maintenance

maintenance
22X21 Pin 1

22X14 Pin 3

22X14 Pin 9

22X15 Pin 5

22X21 Pin 2

22X14 Pin 7

22X14 Pin 9

22X15 Pin 5

22X21 Pin 5

22X14 Pin 7

22X14 Pin 9

22X15 Pin 5

22X21 Pin 6

22X14 Pin 7

22X15 Pin 5
road-/field

road-/field

road-/field
1 0 1 1 1 1 0 1 1 1 0 1 1 1 1

GAL-logic device
1 0 1 1 1 0 1 1
1 1 1 1 1 1 1 1

B voltage V1 KMC3 voltage V2 KMC3 voltage V3 KMC3 voltage V4 KMC3 B


module GAL-device /47.D6 module GAL-device /47.D6 module GAL-device /47.D6 module GAL-device /47.D6
I/O OUT4 I/O OUT5 I/O OUT6 I/O OUT7
connection 19 connection 20 connection 22 connection 23
-IC1 -IC1 -IC1 -IC1

75E_22 75E_22
/50.C8 /52.C1
30L_22 30L_22
/50.C8 /52.C1

C -22F81 -22F80 -22F78 -22F79 C


voltage V1 KMC 3 voltage V2 KMC 3 voltage V3 KMC 3 voltage V4 KMC 3
15A 15A 15A 15A

-22D35 -22K35 -22D34 -22K34 -22D32 -22K32 -22D33 -22K33

-R35 -R34 -R32 -R33

D D
-22LD35 -22LD34 -22LD32 -22LD33
-T4B -T4A -T5B -T5A

31E_22 31E_22
/50.E8 /52.E1
31L_22 31L_22
/50.E8 /52.E1

E E

12V_V1_KMC3 12V_V2_KMC3 12V_V3_KMC3 12V_V4_KMC3


/91.A1 /91.A1 /91.A1 /91.A1

relay board console (A22)

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 console: logic device: outputs: load voltages KMC 3 sheet 51
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

output input output inputs output


A A

22X20 Pin 3 and 4


voltage SmartDrive
22X20 Pin 5 and 6

release voltage SD

voltage autopilot

emergency stop

22X18 Pin 1...6


travelling gear

voltage DIOM
22X14 Pin 7

22X14 Pin 8

22X15 Pin 5

22X14 Pin 3
22X15 Pin 7

road-/field

autopilot

GAL-logic device
1 1 1 1 1 always 1
1 1

B voltage travelling gear voltage autopilot voltage DIOM reserve B


module GAL-device /47.D6 module GAL-device /47.D6 module GAL-device /47.D6 module GAL-device /47.D6
I/O OUT8 I/O OUT10 I/O OUT11 I/O OUT9
connection 24 connection 26 connection 27 connection 25
-IC1 -IC1 -IC1 -IC1

75E_22
/72.A1
75E_22
/51.C8
30L_22 30L_22 /57.B1 travelling gear Poclain
/51.C8
/60.A1 travelling gear Bosch

C -22F77 -22F76 -22F73 -22F75 C


reserve voltage autopilot voltage DIOM reserve
15A 15A 15A
15A

-22D31 -22K31 -22D30 -22K30 -22D27 -22K27 -22D29 -22K29

-R31 -R30 -R27 -R29

D D
-22LD31 -22LD30 -22LD27 -22LD29
-T6B -T7B -T7A -T6A

31E_22 31E_22
/51.E8 /54.C2
31L_22
/51.E8
31L_22 /57.C1 travelling gear Poclain
/60.A1 travelling gear Bosch
E E
relay board 12V_SD /53.A1 travelling gear Poclain 12V_Autopilot 12V_DIOM
/109.A1 /104.A1
console (A22) /126.C8 reserve
A
-22X19a 1

console (A20)
F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
console: logic device: outputs: load voltages SmartDrive, autopilot, DIOM, reserve
A Text hinzugefügt 20.06.2012 Berns User Schrameyer 150100436 - 05 sheet 52
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
F
A

E
B

D
C

B
A
C
/52.E2

(A22)
console
12V_SD

1
1

Sensor/Aktor BMK hinzugefügt


relay board

inputs X1 power supply

change
X1_3 ANA_IN_15 reserve + 12V-supply X1_13
A1/+.2 /RT
X1_4 ANA_IN_0 reserve + 12V-supply X1_14
-22X20a 5 6

-22X20b 5 6

A1/+.1/RT
X1_5 DIG_IN_1 pressure parking brake /70.E1 analog ground (5V/12V) X1_15
A1/GND_ANA / WS
X1_6 DIG_IN_3 charge pressure /55.F6 +12V-sensor voltage X1_16
A1/+12V_Sen /RT
X1_7 DIG_IN_5 brake accumulator pressure (B18) /54.F2 ground 1 outputs X1_39
A1/31.1/ WS
X1_8 DIG_IN_7 reserve ground 2 outputs X1_40
A1/31.2 / WS
X1_17 ANA_IN_6 reserve main ground X1_41
A1/31.3 / WS
X1_20 DIG_IN_14 reserve main ground X1_42
A1/31.4 / WS
X1_21 DIG_IN_8 temperature flush valve (B14) /54.F8 +5V-sensor voltage X1_43

2
2

A1/+5V_Sen. /RT
X1_22 DIG_IN_10 switch operating brake (B40) /54.F7 logic ground X1_44

-1X1b 13 14 15 16 39 40 41 42 43 44

date
A1/GND_Log. / WS
/36.C2

X1_31 ANA_IN_9 high pressure front axle (B13) /55.F7


X1_32 ANA_IN_14_X1 seat switch (S69) /54.F4
-17X10a 19

-17X10b 19

X1_33 ANA_IN_5_X1 feedback pump front axle (B38) /55.F2

22.03.2012 Berns
28 27 26 25 24 23 22 21 20 19 18 17 16 15
56 55 54 53 52 51 50 49 48 47 46 45 44 43
31L_17

name
X1_34 ANA_IN_4_X1 feedback pump rear axle (B39) /55.F3
X1_35 DIG_IN_6 release travelling gear /54.F3

X1a
X1_36 DIG_IN_4 reserve

date
User
Proved
X1_37 DIG_IN_2 reserve
-17X16a 1

-17X16b 1

X1_38 DIG_IN_0 reserve


X1_45 ANA_IN_8 pressure operating brake (B16) /55.F5
X1_46 FRQ_IN_X1- reserve
X1_47 FRQ_IN_X1+ reserve

14 13 12 11 10 9

Created

3
3

-A1
X1_49 FRQ_IN_0(V)_X1 speed wheel (B90) /55.F8

Premium

16.04.2010
8

Schrameyer
SmartDrive
X1_50 FRQ_IN_0(A)_X1 reserve

7
6
outputs X1
driving hydraulic

Origin
-17X6a 1 2 3 4

-17X6b 1 2 3 4

5
X1_9 DIG_OUT_3 1/2 intake volume rear axle (Y11) /57.A2

4
X1_10 DIG_OUT_2 1/2 intake volume front axle (Y14) /57.A3

3
X1_11 DIG_OUT_1 all-wheel (Y13) /57.A7

2
X1_12 DIG_OUT_0 axle separation (Y10) /57.A6

1
42 41 40 39 38 37 36 35 34 33 32 31 30 29
X1_18 DIG_OUT_9 reversing signal /59.A3
X1_19 DIG_OUT_8 brake signal /59.A4
X1_23 P_OUT_1- reserve

Repl. f.
X1_24 P_OUT_2- stop valve pump rear axle - (Y70) /58.A7
X1_25 P_OUT_3+ stop valve pump front axle + (Y69) /58.A5

4
4

-17X16a 7 -17X10a 13

-17X16b 7 -17X10b 13

X1_26 P_OUT_4+ reserve


CAN
X1_27 P_OUT_1+ reserve CAN_L_out X3_E
X1_28 P_OUT_2+ stop valve pump rear axle + (Y70) /58.A6 CAN_L_in X3_F
X3a

X1_29 HB_OUT_4 reserve CAN_120 X3_K


X1_30 HB_OUT_3 reserve /58.A3 CAN_H_out X3_M
J
D
A

X1_48 FRQ_OUT_0_X1 reserve CAN_H_in X3_N


-1X3b F -1X3b N

Repl. by
X1_52 DIG_OUT_7 1/3 intake volume front axle (Y68) /57.A4
F

P
B

X1_53 DIG_OUT_6 reserve /58.A2


RS 232
L

R
C

X1_54 DIG_OUT_4 lifesignal (toggle) /92.A6 RXD1 X3_H


H

X1_55 P_OUT_4- reserve TXD1 X3_L


X1_56 P_OUT_3- stop valve pump front axle - (Y69) /58.A8 GND X3_P
RXD2 X3_C

document-no.:
inputs X2

5
5

TXD2 X3_D
X2_17 FRQ_IN_3(V) reserve GND X3_R

150100436 - 05
X2_18 FRQ_IN_3(A) reserve Download X3_J
X2_21 DIG_IN_12 reserve
X2_23 DIG_IN_11 reserve
X2_25 DIG_IN_9 reserve
X2_27 DIG_IN_13 reserve
console (A20)

X2_31 ANA_IN_1 reserve


X2_32 ANA_IN_14_X2 seat switch (S69) /54.F5
X2_33 ANA_IN_5_X2 reserve
X2_34 ANA_IN_4_X2 reserve
X2_35 ANA_IN_2 reserve
X2_36 ANA_IN_3 reserve

6
6

X2_46 FRQ_IN_X2- reserve


X2_47 FRQ_IN_X2+ reserve
X2_49 FRQ_IN_0(V)_X2 reserve
D24 BiG X 700, 850, 1100

X2_50 FRQ_IN_0(A)_X2 reserve


/5.F8
/5.C8

outputs X2
cabin

SmartDrive: power supply, overview

X2_1 ANA_PWM_OUT_0 reserve


A

28 27 26 25 24 23 22 21 20 19 18 17 16 15
56 55 54 53 52 51 50 49 48 47 46 45 44 43

X2_2 ANA_PWM_IN_0 reserve


potential distributor board (A17)

X2_3 ANA_PWM_OUT_1 reserve


X2a

power supply
X2_4 ANA_PWM_IN_1 reserve
Masse_ANA_S69
CAN1_H_KMC3
CAN1_L_KMC3

X2_5 ANA_PWM_OUT_2 reserve + 12V-supply X2_13


Sensorspannung_S69

X2_6 ANA_PWM_IN_2 reserve + 12V-supply X2_14


7
7

X2_8 DIG_PWM_IN_2 rear axle forwards - (Y4) /56.A8 analog ground (5V/12V) X2_15
-20X17a 17

-1X2b 15
-20X17b 17

S69 / WS S69 / WS
X2_10 DIG_PWM_IN_1 front axle backwards - (Y1) /56.A3 +12V-sensor voltage X2_16
X2_11 DIG_OUT_5 intermediate lubrication release /74.B2 ground 1 outputs X2_39
14 13 12 11 10 9

X2_12 DIG_PWM_IN_0 front axle forwards - (Y2) /56.A4 ground 2 outputs X2_40
8

X2_22 DIG_PWM_OUT_3 rear axle backwards + (Y3) /56.A5 main ground X2_41
7

X2_24 DIG_PWM_OUT_2 rear axle forwards + (Y4) /56.A7 main ground X2_42
6

X2_26 DIG_PWM_OUT_1 front axle backwards + (Y1) /56.A2 +5V-sensor voltage X2_43
5
-20X17a 16
-20X17b 16

-1X2b 43

S69 /RT S69 /RT


X2_28 DIG_PWM_OUT_0 front axle forwards + (Y2) /56.A3 logic ground X2_44
4
from year of manufacture 2011

X2_29 ANA_PWM_OUT_3 reserve GND X2_19


3

X2_30 ANA_PWM_IN_3 reserve GND X2_20


2

X2_37 DIG_PWM_IN_3 rear axle backwards - (Y3) /56.A6 GND X2_53


1
/130.C4 year of manufacture 2011
/129.C4 year of manufacture 2012
/130.C4 year of manufacture 2011
/129.C4 year of manufacture 2012
Masse_LOG_SD_17
5V_SEN_SD_17
12V_SEN_SD_17
Masse_ANA_SD_17
31L_17

42 41 40 39 38 37 36 35 34 33 32 31 30 29

X2_48 FRQ_OUT_0_X2 reserve GND X2_56


8
8

/131.B5 year of manufacture 2009 & 2010


/131.B5 year of manufacture 2009 & 2010
/57.F1

/54.A1
/55.A1
/54.A1
/55.A1

from
sheet
plant
location
53
Sh.

travelling gear Poclain


F
A

E
B

D
C
1 2 3 4 5 6 7 8

Masse_LOG_SD_17 Masse_LOG_SD_17
/53.A8 /55.A1

travelling gear Poclain


12V_SEN_SD_17 12V_SEN_SD_17
/53.A8 /55.A1

A A

-17X10a 14
potential distributor board (A17) -17X10a 15 -17X16a 2 -17X10a 16

-17X10b 14 -17X10b 15 -17X16b 2 -17X10b 16

B40/3 / WS
B40/1/ RT

B18 / WS

B14 / WS
-22X15b 12 11

relay board -22X15a 12 11

B
-20X7a 5
console (A22) -22X16a 8 9
-20X9a 11
B
-22X16b 8 9

B40 / WS
B40 /RT
-20X7b 5 from year of manufacture 2011 -20X9b 11
Sitzschalter S69 / GE
/5.F8 -20X17a 8 9
cabin -20X17b 8 9
-20X17b 3
cabin
B18 / WS

B40 / WS
B40 /RT

B14 / WS
-20X17a 3 -20X25a 6 4
6 4 connector from

relay board -20X25b year of manufacture

B40 / WS
B40 /RT
2010

C
-XB18b 3
console (A22) -XB40a 3 1

-XB40b 3 1
-XB14b 1
C

-B18
brake accumulator P -B14
31E_22 31E_22 3 1
pressure /52.E7 /63.A1 temperature switch flush valve ϑ
70 bar -B40
-XB18b 1 switch operating brake
3-wiry NPN/normally closed 95°C
2 -XB14b 2
(under the cab on the brake pedal)
-22K43.1 -XB40b 2
/39.E4 -XB40a 2
B18 /GE

B40 /GE

B14 /GE
connector from
year of manufacture
S69 /GE 2010
D -20X25b D
5

cabin -20X25a 5

B40 /GE
-20X7b 4 -22X15a 10 -20X17b 7 -20X9b 12

-20X7a 4 -22X15b 10 -20X17a 7 -20X9a 12

B40 /GE
-22X16b 7
from year of manufacture 2011 -22X16a 7
A1/Freig. / WS

A1-A3/S69 / GE relay board


console (A20)
B18 /GE

B14 /GE
E
console (A22) E
-22X15a 9
9
-22X15b

B40/2 /GE
-1X1b 7 -1X1b 35 -1X1b 32 -1X2b 32 -3X2b 7 -1X1b 22 -1X1b 21
-A1 -A1 -A1 -A1 -A3 -A1 -A1
connection X1_7 connection X1_35 connection X1_32 connection X2_32 connection X2_07 connection X1_22 connection X1_21
I/O DIG_IN_5 I/O DIG_IN_6 I/O ANA_IN_14_X1 I/O ANA_IN_14_X2 I/O MULTI_3 I/O DIG_IN_10 I/O DIG_IN_8
module SmartDrive /53.D2 module SmartDrive /53.D2 module SmartDrive /53.D2 module SmartDrive /53.D6 module KMC3 module SmartDrive /53.D2 module SmartDrive /53.D2
brake accumulator pressure (B18) release travelling gear seat switch (S69) seat switch (S69) seat switch (S69) switch operating brake (B40) temperature flush valve (B14)
F F
A A A A A A
C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
150100436 - 05 SmartDrive: inputs: brake accumulator pressure, release travelling gear, brake pedal
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer sheet 54
switch, temperature switch hydraulic oil from
change date name Proved Origin Repl. f. Repl. by Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

potential distributor board (A17)

travelling gear Poclains


Masse_LOG_SD_17
/54.A8
Masse_ANA_SD_17
/53.A8
12V_SEN_SD_17
/54.A8
A 5V_SEN_SD_17 A
/53.A8

-17X10a 20 -17X16a 8 -17X10a 21 -17X16a 9 -17X16a 10 11 12 -17X10a 22 -17X16a 3 -17X10a 18 -17X10a 23 -17X16a 4 -17X16a 5 -17X10a 17 -17X16a 6 -17X10a 24

-17X10b 20 -17X16b 8 -17X10b 21 -17X16b 9 -17X10b 22 -17X16b 3 -17X10b 18 -17X10b 23 -17X16b 4 -17X16b 5 -17X10b 17

B38 / WS

B39 / WS

B16 / WS

B13 / WS

B90 / WS
B38 /RT

B39 /RT

B16 /RT

B13 /RT

B90 /RT
B
console (A20) B

-20X1a 5 4 -20X1a 2 1 -20X5a 25 24 -20X1a 10 9 -20X9a 21 22

-20X1b 5 4 -20X1b 2 1 -20X5b 25 24 -20X1b 10 9 -20X9b 21 22

B13 / WS

B90 / WS
B13 /RT

B90 /RT
-XB90b 1 3
-XB13b 2 1
B38 / WS

B39 / WS

B16 / WS
B38 /RT

B39 /RT

B16 /RT
-XB13a 2 1 -XB90a 1 3

C C

WS
adapter cable adapter cable

BR

BR
BL
-XB38b 1 2 -XB39b 1 2
-XB16b 2 1 -XB13.1b 2 1 -XB90.1b 1 3
1 2 1 2
2 1 1 3 year of
-B90 α
manufacture
-B38 -B39 -B16 P -B13 P

1X1/6 / WS
feedback feedback pressure operating brake U high pressure front axle U speed wheel U 2009 and
pump front axle pump rear axle 0...130 bar 0...500 bar (option) 2010 not
3 4
0...5 V 0...5 V 1...5 V 1...5 V
3 3
-XB16b 3 -XB13.1b 3 4 -XB90.1b 4 2
-XB38b 3 -XB39b 3

SW
adapter cable adapter cable

BL

WS
SW
D D
neutral position -> 2,5V neutral position -> 2,
-XB13a 3 4
5V -XB90a 4 2
-XB13b 3
B38 /GE

B39 /GE

B16 /GE
-XB90b 4

B13 /GE

B90 /GE
-20X1b 6 -20X1b 3 -20X5b 26 -20X1b 11 -20X9b 23

-20X1a 6 -20X1a 3 -20X5a 26 -20X1a 11 -20X9a 23

E console (A20) E
B38 /GE

B39 /GE

B16 /GE

B13 /GE

B90 /GE
-1X1b 33 -1X1b 34 -1X1b 45 -1X1b 6 -1X1b 31 -1X1b 49
-A1 -A1 -A1 -A1 -A1 -A1
connection X1_33 connection X1_34 connection X1_45 connection X1_6 connection X1_31 connection X1_49
I/O ANA_IN_5_X1 I/O ANA_IN_4_X1 I/O ANA_IN_8 I/O DIG_IN_3 I/O ANA_IN_9 I/O FRQ_IN_0(V)_X1
module SmartDrive /53.D2 module SmartDrive /53.D2 module SmartDrive /53.D3 module SmartDrive /53.D2 module SmartDrive /53.D2 module SmartDrive /53.D3
feedback pump front axle (B38) feedback pump rear axle (B39) pressure operating brake (B16) charge pressure high pressure front axle (B13) speed wheel (B90)

F A A A A A F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
150100436 - 05 SmartDrive: inputs: feedback pumps, pressure operating brake, charge pressure, high
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer sheet 55
change date name Proved Origin Repl. f. Repl. by
pressure front axle, speed wheel from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

travelling gear Poclain


console (A20)
A A
A A A A A A A A
front axle backwards + (Y1) front axle backwards - (Y1) front axle forwards + (Y2) front axle forwards - (Y2) rear axle backwards + (Y3) rear axle backwards - (Y3) rear axle forwards + (Y4) rear axle forwards - (Y4)
module SmartDrive /53.D8 module SmartDrive /53.D7 module SmartDrive /53.D8 module SmartDrive /53.D7 module SmartDrive /53.D7 module SmartDrive /53.D8 module SmartDrive /53.D7 module SmartDrive /53.D7
I/O DIG_PWM_OUT_1 I/O DIG_PWM_IN_1 I/O DIG_PWM_OUT_0 I/O DIG_PWM_IN_0 I/O DIG_PWM_OUT_3 I/O DIG_PWM_IN_3 I/O DIG_PWM_OUT_2 I/O DIG_PWM_IN_2
connection X2_26 connection X2_10 connection X2_28 connection X2_12 connection X2_22 connection X2_37 connection X2_24 connection X2_8
-A1 -A1 -A1 -A1 -A1 -A1 -A1 -A1
-1X2b 26 -1X2b 10 -1X2b 28 -1X2b 12 -1X2b 22 -1X2b 37 -1X2b 24 -1X2b 8

Y1/ WS

Y2 / WS

Y3 / WS

Y4 / WS
Y1/GE

Y2 /GE

Y3 /GE

Y4 /GE
B B

-20X1a 12 -20X1a 13 -20X1a 14 -20X1a 15 -20X1a 16 -20X1a 17 -20X1a 18 -20X1a 19

-20X1b 12 -20X1b 13 -20X1b 14 -20X1b 15 -20X1b 16 -20X1b 17 -20X1b 18 -20X1b 19

C C
Y1/ WS

Y2 / WS

Y3 / WS

Y4 / WS
Y1/GE

Y2 /GE

Y3 /GE

Y4 /GE
D D

-XY1b 1 -XY2b 1 -XY3b 1 -XY4b 1


1 1 1 1
-Y1 -Y2 -Y3 -Y4
front axle backwards front axle forwards rear axle backwards rear axle forwards
2 pump 1, coil 2 2 pump 2, coil 1 2 pump 2, coil 2 2
pump 1, coil 1 (Lower left pump (Lower left pump (Lower right pump (Lower right pump
-XY1b 2 lower valve) -XY2b 2 upper valve) -XY3b 2 lower valve) -XY4b 2 upper valve)

E E

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Benrsf User Schrameyer 150100436 - 05 SmartDrive: outputs: valves driving pumps sheet 56
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

1/2 intake volume rear axle (Y11) 1/2 intake volume front axle (Y14) 1/3 intake volume front axle (Y68) axle separation (Y10) all-wheel (Y13)
SmartDrive A SmartDrive A SmartDrive A SmartDrive A SmartDrive A

travelling gear Poclain


module /53.D3 module /53.D3 module /53.D5 module /53.D4 module /53.D4
I/O DIG_OUT_3 I/O DIG_OUT_2 I/O DIG_OUT_7 I/O DIG_OUT_0 I/O DIG_OUT_1
connection X1_9 connection X1_10 connection X1_52 connection X1_12 connection X1_11
A -A1 -A1 -A1 -A1 -A1 A
-1X1b 9 -1X1b 10 -1X1b 52 -1X1b 12 -1X1b 11

A1/Y11/GE

A1/Y14 /GE

A1/Y68 /GE

A1/Y10 /GE

A1/Y13 /GE
console (A20)
-22X14b 14 -22X14b 15 -22X14b 16 -22X14b 17 -22X14b 18

-22X14a 14 -22X14a 15 -22X14a 16 -22X14a 17 -22X14a 18

30L_22 30L_22
/52.C7 /58.B1
B B
-22F72
20A
relay board
console (A22)
-22D26 -22K26 -22D25 -22K25 -22D24 -22K24 -22D23 -22K23 -22D22 -22K22

-R26 -R25 -R24 -R23 -R22

C -22LD26 -22LD25 -22LD24 -22LD23 -22LD22 C

31L_22 31L_22
/52.E7 /58.C1

-22X17a 1 -22X17a 2 -22X17a 3 -22X17a 4 -22X17a 5

-22X17b 1 -22X17b 2 -22X17b 3 -22X17b 4 -22X17b 5

Y11/ GE Y14 / GE Y68 / GE Y10 / GE Y13 / GE console (A20)


-20X7a 21 -20X10a 11 -20X10a 30 -20X9a 15 -20X9a 13

D -20X7b 21 -20X10b 11 -20X10b 30 -20X9b 15 -20X9b 13 D


Y11/GE

Y14 /GE

Y68 /GE

Y10 /GE

Y13 /GE
-XY11b 1 -XY14b 1 -XY68b 1 -XY10b 1 -XY13b 1

-Y11 1 -Y14 1 1 1 1
1/2 intake volume 1/2 intake volume -Y68 -Y10 -Y13
rear axle 1/3 intake volume axle separation rear axle on/off
2
front axle 2 2 2 2
front axle valve is
-XY11b 2 -XY14b 2 -XY68b 2 -XY10b 2 current- -XY13b 2
carriying by
Y11/ WS

Y14 / WS

Y68 / WS

Y10 / WS

Y13 / WS
E axle separation E

-20X7b 22 -20X10b 12 -20X10b 31 -20X9b 16 -20X9b 14

-20X7a 22 -20X10a 12 -20X10a 31 -20X9a 16 -20X9a 14

Y11/ WS Y14 / WS Y68 / WS Y10 / WS Y13 / WS console (A20)


-17X4b 1 -17X4b 2 -17X4b 3 -17X4b 4 -17X4b 5

-17X4a 1 -17X4a 2 -17X4a 3 -17X4a 4 -17X4a 5


31L_17 31L_17
/53.A8 /70.F1
F potential distributor board (A17) F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
SmartDrive: outputs: valves intake volume, axle separation, all-wheel
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 sheet 57
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

reserve reserve stop valve pump front axle + (Y69) stop valve pump rear axle + (Y70) stop valve pump rear axle - (Y70) stop valve pump front axle - (Y69)
SmartDrive SmartDrive SmartDrive A SmartDrive A SmartDrive A SmartDrive A

travelling gear Poclain


module /53.D5 module /53.D4 module /53.D4 module /53.D4 module /53.D4 module /53.D5
I/O DIG_OUT_6 I/O HB_OUT_3 I/O P_OUT_3+ I/O P_OUT_2+ I/O P_OUT_2- I/O P_OUT_3-
connection X1_53 connection X1_30 connection X1_25 connection X1_28 connection X1_24 connection X1_56
A -A1 -A1 -A1 -A1 -A1 -A1 A
-1X1b 53 -1X1b 30 -1X1b 25 -1X1b 28 -1X1b 24 -1X1b 56
to year of manufacture 2011
from year 2012 are/become die relay for die DIN-sockets used

A1/Y71/GE

A1/Y72 /GE
-22X0b 12 -22X0b 6

-22X0a 12 -22X0a 6

30L_22 30L_22
/57.B8 /70.A1
B B
-22F37
30A
relay board
console (A22)

Y70 / WS

Y69 / WS
Y69 /GE

Y70 /GE
-22D2 -22K2 -22D1 -22K1

-R2 -R1

C -22LD2 -22LD1 C

31L_22 31L_22
/57.C8 /70.A1

-22X0a 11 -22X0a 5

console (A20)
-20X1a 28 -20X1a 30

-20X1b 28 -20X1b 30
D D

Y69 /GE

Y70 /GE
-XY69b 1 -XY70b 1
1 1
-Y69 -Y70
stop valve pump stop valve pump
front axle 2 rear axle 2

-XY69b 2 -XY70b 2

Y69 / WS

Y70 / WS
E E
-20X1b 29 -20X1b 31

-20X1a 29 -20X1a 31

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 SmartDrive: outputs: stop valves, reserve relay sheet 58
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

console (A20)

travelling gear Poclain


reversing signal brake signal
A module SmartDrive /53.D4 module SmartDrive /53.D4 A
I/O DIG_OUT_9 I/O DIG_OUT_8
connection X1_18 connection X1_19
-A1 -A1
-1X1b 18 -1X1b 19

A1/H60 /GE

A1/H45-46 /GE
B B

-22X17b 6 -22X17b 7

-22X17a 6 -22X17a 7

relay board
console (A22)
C C
-22X16a 11 -22X16a 10

-22X16b 11 -22X16b 10

D D
10 11
-20X17a 10 11

RF_20 A4/H60 / GE
/17.A3
54_20 A4/54 / GE
/17.A7
-20X17b

cabin

E E

F F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 SmartDrive: outputs: reversing signal,brake light sheet 59
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
30L_22 30L_22
/52.C7 /63.A1
31L_22 31L_22
/52.E7 /69.F3

travelling gear Bosch


31L_17 31L_17
/36.C2 /64.A3
GND_SEN_DRC
/63.A4
10V_SEN_DRC
/63.A4
A -22F90 -22F91 A
travelling gear travelling gear
15A 15A
-17X21a 1 2 3 4 13 14 15 16 -17X6a 1 2 3 4 -17X20a 9 -17X10a 13
potential distributor board (A17)
-17X21b 1 2 3 4 -17X6b 1 2 3 4 -17X20b 9 -17X10b 13
relay board A1/+12V_E / RT 12V_E_Fahrantrieb
/83.C1
console (A22)

A1/31.1/ WS
A1/31.2 / WS
A1/31.3 / WS
A1/31.4 / WS

GND_SEN / WS

A1/10V_SEN_DRC /GE
A1/E_Vers. /RT
A1/E_Vers. /RT
A1/NOT_AUS /RT
-22X25a 1 2 3 4 5 6 -22X26a 1 2 3
B B
-22X25b 1 -22X26b 1 CAN1_H_KMC3 /128.B3 year of manufacture 2012
/130.C4 year of manufacture 2011
CAN1_L_KMC3 /128.B3 year of manufacture 2012
/130.C4
A1/30.1/RT

A1/30.2 /RT
year of manufacture 2011
CAN3_H_KMC3 /133.B3 year of manufacture 2012
/135.C2 year of manufacture 2011
CAN3_L_KMC3 /133.B3 year of manufacture 2012
/135.C2 year of manufacture 2011

A1/CAN1_L /GN

A1/CAN3_L /GN
A1/CAN1_H /BL

A1/CAN3_H /BL
C C
A1/Einschalten / RT

A1_15E -1X2b 40 45 58 1 3 -1X2b 2 7 20 33 -1X2b 28 -1X1b 46 -1X2b 32 -1X2b 15 16 53 54


/39.D4
15E_22 / RT 15E_22
/63.C1
15E_22 /RT

15E_22 / RT 15E_22_1
X2_40

X2_45
X2_58

X2_01
X2_03
X2_04
X2_05
X2_06

X1_22
X1_23
X1_24

X2_02
X2_07
X2_20
X2_33
X2_46

X2_30
X2_28

X1_45
X1_46

X2_19
X2_32
X2_55

X2_15
X2_16
X2_53
X2_54

X1_63
X1_62
X1_61
X1_60
/69.C3

-17X21b 5 6 7 8
-A1
-17X21a 5 6 7 8 17 18 19 20 driving hydraulic
BODAS
D supply & CAN D

release/shut-off power outputs (Hardware)

5V-power supply seat switch


10V-power supply sensors
potential distributor board (A17)

5V-power supply sensors


power supply power outputs
power supply power outputs
power supply power outputs
power supply power outputs
power supply power outputs
power supply; electronics

switch-on signal (limited)


overview inputs: /61.E8
power supply electronics

GND 12V-power supply


GND 12V-power supply
GND 12V-power supply

GND 12V-power supply


GND 12V-power supply
GND 12V-power supply
GND 12V-power supply
GND 12V-power supply
overview outputs: /62.A5
12V-switch-on signal

supply sensors
GND sensors
GND sensors
console (A20)
supply

CAN_2-H (J1939)
CAN_2-L (J1939)
CAN
GND_SEN
GND_SEN

CAN_1-H

CAN_3-H

CAN_4-H
CAN_1-L

CAN_3-L

CAN_4-L
SS_12V

HW-INH

VSS_1
VSS_2
VSS_3
+12VE
+12VE

WAKE
+12VL
+12VL
+12VL
+12VL
+12VL

GND
GND
GND

GND
GND
GND
GND
GND
E E

X1 05 06
X2
73 96 58

01 24 19
01 02 07

F F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 travelling gear Bosch: power supply Übersicht sheet 60
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
F
A

E
B

D
C

B
A
C

1
1

Sensor/Aktor BMK hinzugefügt


inputs
voltage inputs
X1_64 IN_33 pressure pump MA (B101) /63.F5

change
X1_66 IN_34 pressure pump MB (B102) /63.F6
X2_31 IN_35 steering angle (B107) /66.F4
X2_17 IN_36 pressure operating brake (B16) /64.F3
X2_26 IN_37 feedback pump (B108) /63.F7
X1_39 IN_38 reserve
X1_41 IN_39 reserve
X1_19 IN_40 reserve
X1_20 IN_41 reserve

2
2

switching inputs

date
X1_14 IN_42 reserve
X1_15 IN_43 reserve
X1_40 IN_44 reserve

22.03.2012 Berns
name
X1_55 IN_45 reserve
X1_56 IN_46 reserve
X1_72 IN_47 reserve

date
User
X1_91 IN_48 reserve

Proved
X1_92 IN_49 reserve
X1_96 IN_50 reserve
X2_49 IN_51 reserve

bernsf
Created
temperature inputs

3
3

14.06.2012
X1_21 IN_62 reserve

73
X1_16 IN_63 reserve

01
X1_17 IN_64 reserve

Origin
X1_18 IN_65 reserve

current inputs / voltage inputs


X1_38 IN_52 pressure parking brake (B110) /64.F4
X1_68 IN_53 reserve
X2_18 IN_54 angle brake pedal (B109) /64.F5
X2_29 IN_55 angle brake pedal (B109) /64.F6

Repl. f.
X1_71 IN_56 angle brake pedal (B109) /64.F7

X1
X2_27 IN_57 angle brake pedal (B109) /64.F8

4
4

X1_67 IN_58 reserve


X1_69 IN_59 reserve
X1_70 IN_60 reserve
X1_65 IN_61 reserve

frequency inputs

Repl. by
X2_13 IN_66 speed at the back on the left
X2_08 IN_67 speed at the back on the left

24
96
X1_08 IN_68 reserve
X1_33 IN_69 speed at the back on the right
X1_32 IN_70 speed at the back on the right
05

01
X1_12 IN_71 speed at the front on the l. (B103) /65.F3

document-no.:

5
5

06

X1_13 IN_72 speed at the front on the r. (B104) /65.F6


X1_10 IN_73 speed at the back on the left (B105) /66.F5
02 07

150100436 - 05
X1_11 IN_74 speed at the back on the right ()B106) /66.F7
X1_09 IN_75 reserve

voltage inputs / switching inputs


X2
console (A20)

X2_50 IN_1 switch parking brake /70.E2


X2_36 IN_2 brake accumulator pressure (B18) /64.F2
X2_09 IN_3 release travelling gear (S3) /66.F1
X1_47 IN_4 reserve
X2_23 IN_5 reserve
19
58

X1_48 IN_6 reserve


X1_59 IN_7 reserve

6
6

X1_58 IN_8 reserve


X2_14 IN_9 reserve
X1_57 IN_10 reserve
X2_52 IN_11 rotating direction at the front on the l. (B103) /65.F4
D24 BiG X 700, 850, 1100

X2_38 IN_12 rotating direction at the front on the r. (B104) /65.F7


X2_22 IN_13 rotating directionat the back on the left (B105) /66.F6
X2_10 IN_14 rotating direction at the back on the right (B106) /66.F8
X1_36 IN_15 reserve
X1_37 IN_16 reserve
X1_35 IN_17 reserve
X1_34 IN_18 reserve
travelling gear Bosch: inputs, outputs Übersicht

X2_11 IN_19 reserve


7
7

X1_44 IN_20 reserve


X2_24 IN_21 reserve
X1_43 IN_22 reserve
X1_42 IN_23 reserve
X2_35 IN_24 reserve
X2_47 IN_25 seat switch (S69) /66.F2
X2_34 IN_26 reserve
X2_55 IN_27 reserve
X2_12 IN_28 reserve
X2_48 IN_29 reserve
A

X2_37 IN_30 reserve


overview supply & CAN: /60.D3
inputs
driving hydraulic
BODAS

X2_39 IN_31 reserve


-A1

X2_51 IN_32 reserve


8
8

from
sheet
plant
location
61
Sh.

travelling gear Bosch


F
A

E
B

D
C
1 2 3 4 5 6 7 8

travelling gear Bosch


/60.D3 overview supply & CAN:

outputs
console (A20)
A BODAS A
driving hydraulic
-A1
A
outputs
switching outputs
X1_28 &Neutralventil driving pump (Y107) /67.A7
X1_03 reserve
X1_07 reversing signal /69.A3
X1_06 brake signal /69.A5
B B
X1_90 reserve
X1_89 reserve
X1_94 intermediate lubrication release /74.B3
X1_93 reserve
X2_43 reserve
X2_41 parking brake (Y18) /70.B6
X2_42 reserve
X2_56 reserve
X2_44 reserve
X2_57 reserve

01

73
proportional outputs (PWM)
C X1_53 driving pump forwards (Y101) /67.A2 C
X1_77 driving pump backwards (Y102) /67.A5
X1_54 wheel motor front left (Y103) /68.A1
X1_78 reserve
X1_51 wheel motor front right (Y104) /68.A3
X1_75 reserve
X1_52 wheel motor rear left (Y105) /68.A5
X1_76 reserve

X1
X1_49 wheel motor rear right (Y106) /68.A7
X1_73 reserve
X1_50 reserve
X1_74 reserve
X1_30 reserve
D D
X1_31 reserve
X1_26 reserve
X1_01 reserve
X1_25 reserve
X1_29 reserve
24

96

X1_05 reserve
X1_04 reserve
01

05

X1_27 reserve
X1_02 reserve
07 02

06

X1_83 driving pump forwards (Y101) /67.A3


X1_84 driving pump backwards (Y102) /67.A6
X1_85 wheel motor front left (Y103) /68.A2
E X1_86 wheel motor front right (Y104) /68.A4 E
X2

X1_79 parking brake (Y18) /70.B7


X1_80 wheel motor rear left (Y105) /68.A6
X1_81 wheel motor rear right (Y106) /68.A8
X1_82 reserve
X1_88 reserve
X1_87 reserve
58
19

analog signal output


X2_21 reserve

F F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A Sensor/Aktor BMK hinzugefügt 22.03.2012 Berns User bernsf 150100436 - 05 travelling gear Bosch: inputs, outputs Übersicht sheet 62
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

relay board console (A22) potential distributor board (A17)

travelling gear Bosch


30L_22 30L_22 GND_SEN_DRC GND_SEN_DRC
/60.A3 /70.A1 /60.A8 /64.A1
31E_22 31E_22 12V_SEN_SD_17
/54.C3 /69.F3 /64.A1
10V_SEN_DRC 10V_SEN_DRC
/60.A8 /64.A1
A A
-22F69
sensors travelling gear
10A -17X16a 1 -17X10a 14 -17X20a 10 -17X10a 15 -17X20a 11 -17X16a 2 -17X20a 21 -17X10a 16 -17X20a 12
-17X16b 1 -17X10b 14 -17X20b 10 -17X10b 15 -17X20b 11 -17X16b 2 -17X20b 21

B101/ WS

B102 / WS

B108 / WS
B101/RT

B102 /RT

B108 /RT
-22K16 -22D16
console (A20)
-20X1a 6 7 -20X1a 9 10 -20X1a 1 2
-R16
B -22LD16 B
-20X1b 6 7 -20X1b 9 10 -20X1b 1 2

-22X6a 5 6 7 8 9 -22X14a 6
-22X6b 5 -22X14b 6

B101/ WS

B102 / WS

B108 / WS
B101/RT

B102 /RT

B108 /RT
12V_SEN_DRC / RT
15E_22 15E_22 / RT
/60.D2

C C

-XB101b -XB102b -XB108b


A B A B B A
3 1 3 1

-B101 P -B102 P -B108 α


pressure pump MA U pressure pump MB U feedback pump U
2 2

C C C
-XB101b -XB102b -XB108b

D D

B101/GE

B102 /GE

B108 /GE
-20X1b 8 -20X1b 11 -20X1b 3
E -20X1a 8 -20X1a 11 -20X1a 3 E

console (A20)
B101/GE

B102 /GE

B108 /GE
-1X1b 64 -1X1b 66 -1X2b 26
-A1 -A1 -A1
connection X1_64 connection X1_66 connection X2_26
I/O IN_33 I/O IN_34 I/O IN_37
module BODAS /61.B1 module BODAS /61.B1 module BODAS /61.B2
pressure pump MA (B101) pressure pump MB (B102) feedback pump (B108)

F F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 travelling gear: Bosch inputs: pressure pump, feedback pump sheet 63
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

potential distributor board (A17)

travelling gear Bosch


GND_SEN_DRC GND_SEN_DRC
/63.A8 /65.A1
12V_SEN_SD_17
/63.A8
10V_SEN_DRC 10V_SEN_DRC
/63.A8 /65.A1
A A
31L_17 31L_17
/60.A8 /67.F1
-17X16a 4 -17X20a 22 -17X16a 3 5 6 -17X1a 5 -17X4a 18 -17X10a 17 -17X20a 23 24 -17X16a 7 -17X10a 18 19
-17X16b 4 -17X20b 22 -17X16b 3 5 -17X10b 17 -17X20b 23 24 -17X16b 7 -17X10b 18 19

console (A20)

B16 / WS

B109 / WS
B18 /RT

B16 /RT

B109 /RT
B110 / RT A1/31_Sen.2 / WS Brücke / RT

-20X7a 5 -20X5a 25 24 -20X11a 10 -20X10a 11 12

B -20X7b 5 -20X5b 25 24 -20X11b 10 -20X10b 11 12 B

B109 / WS
B109 /RT
-X46 B109 / RT
B18 / WS

B16 / WS
B16 /RT

B110 /RT
-X47 B109 / WS

B109 / WS
B109 /RT
C C
-XB109b 5 4
-XB18b 3 -XB16b 2 1 -XB110b A -XB109b 2 1
brake pedal prepared for reduntant angle sensor
-B18 -B110
brake accumulator P -B16 P P -B109 α
pressure pressure operating brake U pressure parking brake angle brake pedal U A
70 bar 0...130 bar 22 bar
-XB18b 1 1...5 V -XB110b B C
-XB16b 3 -XB109b 3
-XB109b 6

D D
B18 /GE

B16 /GE

B110 /GE

B109 /GE

B109 /GE
-20X7b 4 -20X5b 26 -20X11b 9 -20X10b 30 -20X10b 31

-20X7a 4 -20X5a 26 -20X11a 9 -20X10a 30 -20X10a 31


E B109 / GE B109 / GE E
console (A20)

B18 /GE

B16 /GE

B110 /GE

B109 / GE B109 / GE
-X87 -X88

B109 / GE B109 / GE

-1X2b 36 -1X2b 17 -1X1b 38 -1X2b 18 -1X2b 29 -1X1b 71 -1X2b 27


-A1 -A1 -A1 -A1 -A1 -A1 -A1
connection X2_36 connection X2_17 connection X1_38 connection X2_18 connection X2_29 connection X1_71 connection X2_27
I/O IN_2 I/O IN_36 I/O IN_52 I/O IN_54 I/O IN_55 I/O IN_56 I/O IN_57
module BODAS /61.B6 module BODAS /61.B1 module BODAS /61.B4 module BODAS /61.B4 module BODAS /61.B4 module BODAS /61.B4 module BODAS /61.B4
brake accumulator pressure (B18) pressure operating brake (B16) pressure parking brake (B110) angle brake pedal (B109) angle brake pedal (B109) angle brake pedal (B109) angle brake pedal (B109)

F A A A A A A A F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A Anschlußnamen entfernt, BMK hinzugefügt 25.04.2012 Berns User bernsf 150100436 - 05 travelling gear Bosch: inputs: brake accumulator pressure, pressure operating brake, sheet 64
change date name Proved Origin Repl. f. Repl. by pressure parking brake, Winkelsensor brake pedal from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

potential distributor board (A17)

travelling gear Bosch


GND_SEN_DRC GND_SEN_DRC
/64.A8 /66.A1
10V_SEN_DRC 10V_SEN_DRC
/64.A8 /66.A1
A A

-17X10a 20 -17X16a 8 -17X10a 21 -17X16a 9

-17X10b 20 -17X16b 8 -17X10b 21 -17X16b 9

B103 / WS

B104 / WS
B103 /RT

B104 /RT
console (A20)
-20X6a 21 22 -20X2a 4 5

B -20X6b 21 22 -20X2b 4 5 B

B104 / WS
B104 /RT
B103 / WS
B103 /RT
4 3 2 1 -XB103b

4 3 2 1 -XB104b
speed sensor wheel speed sensor wheel
C front left front right C

B104/Sig1/GE
B104/Sig2 /GE
B103/Sig1/GE
B103/Sig2 /GE

D D

-20X6b 23 24 -20X2b 6 7

-20X6a 23 24 -20X2a 6 7
B103/Sig1/GE

B104/Sig1/GE
B103/Sig2 / GE B104/Sig2 / GE

E E

console (A20)
-1X1b 12 -1X2b 52 -1X1b 13 -1X2b 38
-A1 -A1 -A1 -A1
connection X1_12 connection X2_52 connection X1_13 connection X2_38
I/O IN_71 I/O IN_11 I/O IN_72 I/O IN_12
module BODAS /61.B5 module BODAS /61.B6 module BODAS /61.B5 module BODAS /61.B6
speed at the front on the l. (B103) rotating direction at the front on the l. (B103) speed at the front on the r. (B104) rotating direction at the front on the r. (B104)

F A A A A F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
150100436 - 05 travelling gear Bosch: inputs: speed wheel front left, speed wheel front right
A BMK hinzugefügt 14.06.2012 Bernsf User bernsf sheet 65
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

potential distributor board (A17)

travelling gear Bosch


GND_SEN_DRC
/65.A8
10V_SEN_DRC
/65.A8
A A

-17X10a 24 -17X16a 12 -17X10a 22 -17X16a 10 -17X10a 23 -17X16a 11


-17X10b 24 -17X16b 12 -17X10b 22 -17X16b 10 -17X10b 23 -17X16b 11

-20X17b

3 17 16 -20X17a
cabin

B105/B107 / WS
B105/B107 /RT

B106 / WS
B106 /RT
3 17 16
Sensorspannung_S69 S69 / RT
/5.C8
Masse_ANA_S69 S69 / WS
/5.F8 -20X7a 17 18
Sitzschalter S69 / GE -20X9a 21 22
/5.F8
B -20X7b 17 18 -20X9b 21 22 B

B105/B107 / WS
B105/B107 /RT

B106 / WS
B106 /RT
console (A20)
-X48
B107 / RT -X49
B107 / WS

4 3 2 1 -XB106b
-XB105b

B105 / WS
B105 /RT
C speed sensor wheel C

4 3 2 1
-XB107b rear right
3 1 speed sensor wheel
3 1 rear left

-B107 α
steering angle U
rear left
2

2
-XB107b

B107 /GE

B105/Sig1/GE
B105/Sig2 /GE

B106/Sig1/GE
B106/Sig2 /GE
D D

Freigabe_Fahrantrieb
/39.D4 -20X7b 31 -20X7b 19 25 -20X9b 23 25
-20X7a 31 -20X7a 19 25 -20X9a 23 25
-X71

B105/Sig1/GE
B105/Sig2 /GE

B106/Sig1/GE
B106/Sig2 /GE
A1/Freigabe /GE

S69 /GE

S69 /GE

B107 /GE

E E

-1X2b 9 -1X2b 47 -3X2b 7 -1X2b 31 -1X1b 10 -1X2b 22 -1X1b 11 -1X2b 10


-A1 -A1 -A3 -A1 -A1 -A1 -A1 -A1
connection X2_09 connection X2_47 connection X2_07 connection X2_31 connection X1_10 connection X2_22 connection X1_11 connection X2_10
I/O IN_3 I/O IN_25 I/O MULTI_3 I/O IN_35 I/O IN_73 I/O IN_13 I/O IN_74 I/O IN_14
module BODAS /61.B6 module BODAS /61.B7 module KMC3 /91.D4 module BODAS /61.B1 module BODAS /61.B5 module BODAS /61.B6 module BODAS /61.B5 module BODAS /61.B7
release travelling gear (S3) seat switch (S69) seat switch (S69) steering angle (B107) speed at the back on the left (B105) rotating directionat the back on the left (B105) speed at the back on the right ()B106) rotating direction at the back on the right (B106)

F A A A A A A A A F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
150100436 - 05 travelling gear Bosch: inputs: release travelling gear, seat switch, steering angle sensor,
A BMK hinzugefügt 20.06.2012 Berns User bernsf sheet 66
change date name Proved Origin Repl. f. Repl. by
speedwheel rear left, speedwheel rear right from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A A A A

travelling gear Bosch


driving pump forwards (Y101) driving pump forwards (Y101) driving pump backwards (Y102) driving pump backwards (Y102) &Neutralventil driving pump
(Y107)
module BODAS /62.C7 module BODAS /62.E7 module BODAS /62.C7 module BODAS /62.E7 module BODAS /62.B7
A voltage voltage voltage voltage voltage A
I/O I/O I/O I/O I/O
connection X1_53 connection X1_83 connection X1_77 connection X1_84 connection X1_28
-A1 -A1 -A1 -A1 -A1
-1X1b 53 -1X1b 83 -1X1b 77 -1X1b 84 -1X1b 28

Y101/ WS

Y102 / WS
Y101/GE

Y102 /GE

Y107 /GE
Only available when: year of
console (A20) manufacture 2011

-20X1a 12 -20X1a 13 -20X1a 14 -20X1a 15 -20X1a 16

B -20X1b 12 -20X1b 13 -20X1b 14 -20X1b 15 -20X1b 16 B

Y101/ WS

Y102 / WS
Y101/GE

Y102 /GE

Y107 /GE
C C
-XY107b 1

-XY101b 1 -XY102b 1
1 1 preparation Neutralventil
-Y101 -Y102
driving pump forwards driving pump backwards
2 2

-XY101b 2 -XY102b 2
-XY107b 2
D D

Y107 / WS
Only available when: year of
manufacture 2011
E E
-20X1b 17

-20X1a 17

console (A20)

Y107 / WS
-17X4b 5

-17X4a 5

31L_17 31L_17
/64.A4 /70.F1
F potential distributor board (A17) F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
150100436 - 05 travelling gear Bosch: outputs: driving pumps forwards and backwards, Neutralventil
A BMK hinzugefügt 14.06.2012 Bernsf User bernsf sheet 67
change date name Proved Origin Repl. f. Repl. by
driving pump from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A A A A A A A

travelling gear Bosch


wheel motor front left (Y103) wheel motor front left (Y103) wheel motor front right (Y104) wheel motor front right (Y104) wheel motor rear left (Y105) wheel motor rear left (Y105) wheel motor rear right (Y106) wheel motor rear right (Y106)

module BODAS /62.C7 module BODAS /62.E7 module BODAS /62.C7 module BODAS /62.E7 module BODAS /62.D7 module BODAS /62.E7 module BODAS /62.D7 module BODAS /62.E7
A voltage voltage voltage voltage voltage voltage voltage voltage A
I/O I/O I/O I/O I/O I/O I/O I/O
connection X1_54 connection X1_85 connection X1_51 connection X1_86 connection X1_52 connection X1_80 connection X1_49 connection X1_81
-A1 -A1 -A1 -A1 -A1 -A1 -A1 -A1
54 -1X1b 85 51 -1X1b 86 52 -1X1b 80 49 -1X1b 81
-1X1b -1X1b -1X1b -1X1b
Y103 / WS Y105 / WS Y106 / WS
Y103 /GE

Y104 /GE

Y105 /GE

Y106 /GE
Y104 / WS

console (A20)
-20X6a 25 26 -20X2a 27 28 -20X7a 21 22 -20X9a 11 12

B -20X6b 25 26 -20X2b 27 28 -20X7b 21 22 -20X9b 11 12


B
Y103 / WS

Y103 / WS

Y104 / WS

Y105 / WS

Y106 / WS
Y104 /GE

Y105 /GE

Y106 /GE
C C

-XY103b -XY104b -XY105b -XY106b


1 1 1 1
1 1 1 1
-Y103 -Y104 -Y105 -Y106
wheel motor at the wheel motor at the wheel motor at the wheel motor at the
2 front on the r. 2 back on the left 2 back on the right 2
front on the l.
2 2 2 2
-XY103b -XY104b -XY105b -XY106b

D D

E E

F F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700,850, 1100 location
travelling gear Bosch: outputs:wheel motor front left, wheel motor front right, wheel motor
A BMK hinzugefügt 14.06.2012 Bernsf User bernsf 150100436 - 05 rear left, wheel motor rear right sheet 68
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

reversing signal brake signal

travelling gear Bosch


module BODAS /62.B7 module BODAS /62.B7
voltage voltage
A I/O I/O A
cabin connection
-A1
X1_07 connection
-A1
X1_06

-1X1b 7 -1X1b 6

logic table brake light


1X1b:6 = 12V brake light off

1X1b:6 = 0V brake light on

A4/H60 /GE

22K17.1/54 /GE
B B
-20X17b 10 11
-20X17a 10 11

RF_20 A4/H60 / GE
/17.A3
54_20 A4/54 / GE A4/54 / GE
/17.A7

C C

15E_22_1 15E_22 / RT
/60.D2

console (A20)
-22X6b -22X7b 12
14 13
-22X6a 14 13 12 -22X7a 12
D D

relay board
-22LD17.1
console (A22)
-R17.1

-22K17.1 -22D17.1
E E

31E_22 31E_22
/63.A3 /71.C1
31L_22 31L_22
/60.A3 /70.A1
F F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700,850, 1100 location
A User bernsf 150100436 - 05 travelling gear Bosch: outputs reversing signal, brake light sheet 69
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

travelling gear Poclain /58.B4 30L_22 30L_22


travelling gear Bosch /63.A3 /74.A1
travelling gear Poclain /58.C4
travelling gear Bosch /69.F7
31L_22 31L_22
/74.B1 console (A20)
A A

travelling gear Bosch


A A
/38.E2 /38.E2 parking brake (Y18) parking brake (Y18)
-22K20.1 -22K20
switch parking brake switch parking brake module BODAS /62.B7 module BODAS /62.E7
travelling gear
voltage voltage
Bosch: No function
I/O I/O

B -22F72.1
relay board connection
-A1
X2_41 connection
-A1
X1_79
B
parking brake
5A console (A22) -1X2b 41 -1X1b 79

-22X17a 8 -22X17a 16 -22X17a 12 -22X17a 9

parking brake
-22X17b 16 -22X17b
16 -22X17b 9 travelling gear Poclain

Y18 / WS
Y18 /GE
Y18 /GE
C C

-20X11a 13 -20X11a 13 -20X11a 14


1X1/5 /GE

-20X11b 13 -20X11b 13 -20X11b 14

(brake is

Y18 / WS
22K20.1/GE

Y18 /GE

Y18 /GE
applied
travelling gear deenergised)
D Poclain D

-XY18b 1 -XY18b 1
1 (brake is 1
-1X1b 5 applied
-Y18 -Y18
-A1 parking brake deenergised) parking brake
connection X1_5 2 2

I/O DIG_IN_1
-XY18b 2 -XY18b 2
module SmartDrive /53.D2
Y18 / WS

pressure parking brake

E E
-1X2b 50 -20X11b 14

travelling gear Bosch -A1 -20X11a 14


connection X2_50
I/O IN_1
Y18 / WS

module BODAS /61.B5


switch parking brake

-17X4b 17

-17X4a 1 2 3 4 -17X4a 17
travelling gear Poclain /57.F8 31L_17 31L_17
/71.A1
travelling gear Bosch /67.F8
F
F
potential distributor board (A17)
C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 travelling gear: input: switchparking brake, valve parking brake sheet 70
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
F
A

E
B

D
C

B
A
C
/69.F7
/47.A8
/50.E4
/50.E5
/50.E7
/70.F3

/50.E2
31L_17

31E_22

1
1

75EA+NV_22
12V_V1_KMC2
12V_V2_KMC2
12V_V3_KMC2
12V_V4_KMC2

relay board

change
5A

Bauteil aktualisiert und Sensor/Aktor BMK hinzugefügt


-22F61
KMC2 electronics

console (A22) -22LD61


-R61

31E_22

console (A20)

2
2

earthing KMC2 - console

date
/73.D7
-22X23a 3 4 1 2 5 6

22.03.2012 Berns
name
-22X23b 3 4 1 2 5 6

date
User
Proved
A2/SS / RT
A2/+12VE / RT
A2/V1/ RT
A2/V2 / RT
A2/V3 / RT
A2/V4 / RT

supply
-2X1b
potential distributor board (A17)

SS_5V switched voltage input LD36 X1_41

KMC2
-A2
-2X1b
+12VE supply LA_1 / electronics X1_37

Created
41 37

LD29:

3
3

+12VE supply LA_1 / electronics X2_37

16.04.2010
1

Schrameyer
+5V VCC
-2X1b

29
+12V1 supply HB 1-4 F13 (25A) LD37 X1_28

15
F6 (25A) LD39
-2X1b

2
+12V2 supply HB 5-8 X1_01

30
-2X1b

work control system


F12 (10A) LD40

16
+12V3 supply PWM_LA 5-8 X1_14

Origin
3
F2 (10A) LD41
-2X2b
+12V4 supply LA_2 X2_15
28 1 14 15

und PWM_LA 1-4

4
inputs +12VEFU +12VE over F8 (5A) X1_31

5
X2_10 DIG_1 LD15 speed cutting drum (B58) /76.F5 +12V1FU +12V1 over F13 (25A) X1_42

6
X2_17 DIG_2 LD14 metal detection (Y35) /82.E6 +12V2FU +12V2 over F6 (25A) X2_28
X2_18 DIG_3 LD17 reserve

7
-2X1b
X2_19 DIG_4 LD18 speed feed drive (B26) /73.F4 X2 0V ground 12V supply X1_15

Repl. f.
-2X1b A2/31.1/ WS
X2_20 DIG_5 LD13 speed front attachment (B27) /73.F3 8 0V ground 12V supply X1_29
-2X2b A2/31.2 / WS
X2_22 DIG_6 LD16 discharge chute rotate left (S15) /77.D4 0V ground 12V supply X2_29

4
4

-2X2b A2/31.3 / WS
X2_31 DIG_7 LD20 discharge chute rotate right (S16) /77.D5 0V ground 12V supply X2_42
-17X5a 3 4 5 6

-17X5b 3 4 5 6

15 29 29 42

A2/31.4 / WS
X2_32 DIG_8 LD19 switch front attachment left (B55) /76.F8
31L_17

X2_33 DIG_9 LD21 reserve GND 0V über F7 (30A) no outputs X1_09


X1_07 DIG_10 LD22 switch front attachment right (B25) /76.F6 GND 0V über F7 (30A) no outputs X1_38
X1_10 DIG_11 LD24 reserve GND 0V über F7 (30A) no outputs X2_38
X1_11 DIG_12 LD23 discharge chute position middle (B28) /76.F2
/74.F1

supply sensors

Repl. by
X1_12 DIG_13 LD25 discharge chute position below (B29) /76.F3
-2X1b
X1_35 DIG_14 LD26 discharge chute angular momentum (B30) /76.F4 +12VSEN +12VE over fuse X1_36
10 11 12 13 14

31 32 33 34 35 36 37 38 39 40 41 42

-2X2b A2/+12V_Sen. /RT


17 18 19 20 21 22 23 24 25 26 27 28

+12VSEN +12VE over fuse X2_09


-2X1b 12V_Sen_KMC2.1/RT
X2_03 MULTI_1 pressure Leakage oil filter (B91) /89.F2 GND_SEN GND over fuse X1_20
-2X2b A2/31_Sen. / WS
X2_05 MULTI_2 reserve /89.F4 GND_SEN GND over fuse X2_02
36 9 20 2

GND_SEN_KMC2.1/ WS
X2_07 MULTI_3 reserve /89.F6

document-no.:
supply digital sensors

5
5

X2_23 MULTI_4 reserve


LD27:
-2X1b
X1_03 MULTI_5 ignition stage 1 /72.E6 GND_NAM GND over fuse X1_13
+8VDIG
13

A2/GND_NAM / WS

150100436 - 05
X1_06 MULTI_6 ignition stage 2 /72.E7 GND_NAM GND over fuse (intern) X2_41
X1_21 MULTI_7 address resistor CAN download /72.E5
supply analog sensors
1

29

X1_27 MULTI_8 failure central lubrication (M12) /74.E6


-2X1b
15

LD28
X1_39 MULTI_9 status pump central lubrication (M12) /74.E7 +8VANA analog voltage multi input X1_05
5

30

LD28
A2/+8V_ANA /RT
X1_40 MULTI_10 level additional tank (B60.1) /80.F5 +8VANA analog voltage multi input X2_21
16

-2X1b
3

GND_ANA GND over fuse X1_02


2

A2/GND_ANA / WS
GND_ANA GND over fuse X2_11
4

outputs
CAN 1
5

X2_16 LA_1 LD2 horn after-running alarm /77.A7


-2X1b
X2_27 LA_2 LD10 accumulator switch grass/maize (Y53) /78.A7 CAN_1-H X1_18
6
18

CAN_1-H X2_39

6
6

-2X1b
7

X2_35 PWM_LA_1 LD7 ejector flap lift (Y22) /79.A7 CAN_1-L X1_32
X1
32

X2_24 PWM_LA_2 LD8 ejector flap lower (Y23) /79.A8 CAN_1-L X2_25
8
GND_ANA_KMC2
8V_ANA_KMC2
GND_NAM_KMC2
GND_SEN_KMC2
12V_SEN_KMC2

GND_SEN_KMC2.1
12V_SEN_KMC2.1

X2_30 PWM_LA_3 LD1 discharge chute lift (Y24) /79.A5 TERMI_1 X1_17
A2/CAN1_H / BL

A2/CAN1_L / GN

D24 BiG X 700, 850, 1100

X2_26 PWM_LA_4 LD9 discharge chute lower (Y25) /79.A6 TERMI_1 X2_40
KMC2: power supply overview

X1_22 PWM_LA_5 LD35 discharge chute rotate left (Y20) /79.A2


CAN 2
/76.B1
/89.B1
/73.B1
/89.B1
/73.B1

X1_23 PWM_LA_6 LD34 discharge chute rotate right (Y21) /79.A4


/72.C1
/72.C1

-2X1b
X1_26 PWM_LA_7 LD30 discharge chute fold 1 (Y76) /78.A2 CAN_2-H X1_08
-2X2b
X1_30 PWM_LA_8 LD31 discharge chute fold 2 (Y77) /78.A6 CAN_2-H X2_12
-2X1b
CAN_2-L X1_34
CAN1_L_KMC3
CAN1_H_KMC3

-2X2b
X2_01 HBPWM_1 LD3 valve front attachment forwards (Y7) /75.A2 CAN_2-L X2_13
-2X1b
X2_04 HBPWM_2 LD4 valve front attachment backwards (Y8) /75.A4 TERMI_2 X1_33
10 11 12 13 14

31 32 33 34 35 36 37 38 39 40 41 42
8 12 34 13 33
CAN2.1L / GE

X2_06 HBPWM_3 LD5 valve feed drive forwards (Y5) /75.A5 TERMI_2 X2_36
17 18 19 20 21 22 23 24 25 26 27 28

7
7

X2_08 HBPWM_4 LD6 valve feed drive backwards(Y6) /75.A8


/131.B1
/128.B5
/131.B1
/128.B5

/130.C6
/129.C5
/130.C6
/129.C5

RS232
X2_34 HBPWM_5 LD12 reference point discharge chute rotate (Y20,Y21) /79.A3
-X85

X2_14 HBPWM_6 LD11 reference point discharge chute fold (Y76,Y77) /78.A4 RXD X1_04
X1_24 HBPWM_7 LD33 reference point front attachment (Y7,Y8) /75.A3 TXD X1_19
A

X1_25 HBPWM_8 LD32 reference point feed drive (Y5,Y6) /75.A7 CTS X1_16
A2/CAN_2.2H / BL
A2/CAN_2.1H / BL

CAN2.1_Term / GE
CAN2.1L_Term / GE

A2/CAN_2.2L / GN
A2/CAN_2.1L / GN
year of manufacture 2009 & 2010
year of manufacture 2009 & 2010

travelling gear Bosch year of manufacture 2012


travelling gear Bosch year of manufacture 2012

travelling gear Poclain year of manufacture 2012


travelling gear Poclain year of manufacture 2012

8
8

CAN2.1_Term_KMC2
CAN2.2_L_KMC2
CAN2.2_H_KMC2
CAN2.1_L_KMC2
CAN2.1_L_KMC2
CAN2.1_H_KMC2
travelling gear Bosch & Poclain year of manufacture 2011

travelling gear Bosch & Poclain year of manufacture 2011

from
sheet
plant
location
/73.D5
/73.C5

/132.E2
/132.E2
/132.E1
/132.E1

71
Sh.

KMC 2
F
A

E
B

D
C
1 2 3 4 5 6 7 8

75E_22 75E_22
/52.C7 /82.A1
15E_22 15E_22
/33.A8 /116.A1
A A

-R163
CAN download KMC2
relay board 330Ω

console (A22)
B B
-22X5a 1 -22X5a 2 -22X5a 3 -22X5a 4

-22X5b 1 -22X5b 2 -22X5b 3 -22X5b 4

console (A20)

GND_ANA_KMC2
/71.A6

KMC 2
C C

8V_ANA_KMC2
/71.A6

A2/Adress /GE

A2/75 /RT

A2/15 /RT
D D
A2/GND_ANA / WS
A2/Adress / WS
A2/+8V_ANA /RT

-2X1b 21 -2X1b 3 -2X1b 6


-A2 -A2 -A2
connection X1_21 connection X1_03 connection X1_06

E I/O MULTI_7 I/O MULTI_5 I/O MULTI_6 E


module KMC2 /71.D5 module KMC2 /71.D5 module KMC2 /71.D5
address resistor CAN download ignition stage 1 ignition stage 2

-17X7b 1 -17X8b 1 2

-17X7a 1 2 3 5 6 -17X8a 1 2 3 5 6

potential distributor board (A17) GND_ANA_KMC2_17


/89.A1
8V_ANA_KMC2_17
/89.A1
F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 KMC2: input: address resistor CAN download, ignition stages 1+2 sheet 72
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

12V_SEN_KMC2_17
/80.A1
GND_SEN_KMC2_17
/77.A3
terminator CAN2, KMC2
A module DIOM /104.E4 A

-17X7a 13 -17X10a 1 -17X10a 2 -17X7a 14 -17X10a 3 -17X7a 15


potential distributor board (A17) I/O
connection
DIG_OUT_5
X1_10

-17X7b 13 -17X10b 1 -17X10b 2 -17X7b 14 -17X10b 3 -17X7b 15 -A6


-6X1b 10

A2/31_Sen. / WS
A2/+12V_Sen. /RT

B27 / WS

B26 / WS
B27 /RT

B26 /RT
12V_SEN_KMC2
/71.A6

CAN2/Term /GE
GND_SEN_KMC2
/71.A6
B B
console (A20) -20X10a 9 8 -20X10a 6 5

-20X10b 9 8 -20X10b 6 5
-22X5b 14

B27 / WS

B26 / WS
B27 /RT

B26 /RT
-22X5a 14
-XB27b 4 1 -XB26b 4 1

-22X5b 10
10
CAN2.1_L_KMC2 CAN2.1L_Term / GE
/71.B8
-XB27a 4 1 -XB26a 4 1

-22X5a 11
adapter cable adapter cable
WS

WS
RT

RT
C C
-XB27.1b 3 1 -XB26.1b 3 1 -R15

3 1 3 1 -22K15 -22D15
-B27 -B26 -22LD15
speed front attachment speed feed drive

2 2

12
-XB27.1b 2 -XB26.1b 2

-22X5b 13

-22X5a 13
CAN2.1_Term_KMC2 CAN2.1_Term / GE
/71.B8

adapter adapter
GE

GE

D cable cable D

-XB27a 3 -XB26a 3 31E_22 31E_22


/71.C2 /77.D5
-XB27b 3 -XB26b 3

relay board console (A22)


B27 /GE

B26 /GE

-20X10b 10 -20X10b 7

-20X10a 10 -20X10a 7
B27 /GE

B26 /GE

E E
console (A20)
-2X2b 20 -2X2b 19
-A2 -A2
connection X2_20 connection X2_19
I/O DIG_5 I/O DIG_4
LD13 LD18
module KMC2 /71.D4 module KMC2 /71.D4
speed front attachment (B27) speed feed drive (B26)
F F
A A
C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
150100436 - 05 KMC2: inputs: speed feed drive and front attachment DIOM: output CAN2-terminator
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer sheet 73
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

30L_22 30L_22
/70.A4 /81.B4
K42_Zentralschmierung
/49.B8

-22F89
A central lubrication A
7,5A

relay board console (A22) -22D42 -22K42

central lubrication
-R42
-22LD42

31L_22 31L_22
/70.A4 /77.D5
B B
-22X19a 2
intermediate lubrication release -22X19b 2

BODAS
console (A20)

M12 /RT
intermediate lubrication release module /62.B7
module SmartDrive /53.D7 voltage
I/O DIG_OUT_5 I/O
connection X2_11 connection X1_94 -20X5a 1
-A1 -A1 -20X5b 1
-1X2b 11 -1X1b 94 travelling gear Bosch By the central lubrication from Vogel not installed

BR

-XM12.1b 4 3 2 1
1
M12/3 /GE

M12 /RT
C travelling gear Poclain WS C
-BM12
M12/3 /GE

2
BL
cycles switch

3
SW
central lubrication

4
-20X5a 29 -20X5a 29
-XM12b 2 -XM12.1a 1 2 3 4
-20X5b 29

-M12 M
central lubrication
BEKA-MAX

-XM12b 3 1 4 7 5 6
M12/3 / GE BM12.4 / GE

4
Plug for cycle switch.
D Provide Beka-Max with D

M12 / WS
dummy plug!

M12/4 /GE

M12/7 /GE
BM12.1/ GE

-XBM12b 1
-20X5b 2 3 4
-20X5a 2 3 4
M12/7 / GE
M12/4 / GE

-2X1b 27 -2X1b 39
console (A20)
M12 / WS

E -A2 -A2 E
connection X1_27 connection X1_39
I/O MULTI_8 I/O MULTI_9
module KMC2 /71.D5 module KMC2 /71.D5
failure central lubrication (M12) status pump central lubrication (M12)

-17X4b 12 A A
-17X4a 12

potential distributor board (A17)


31L_17 31L_17
/71.A4 /78.F1 F
F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
KMC2: inputs: central lubrication SmartDrive/travelling gear: output intermediate
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 lubrication sheet 74
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A A A A A
valve front attachment forwards (Y7) reference point front attachment (Y7,Y8) valve front attachment backwards (Y8) valve feed drive forwards (Y5) reference point feed drive (Y5,Y6) valve feed drive backwards(Y6)
module KMC2 /71.D7 module KMC2 /71.D7 module KMC2 /71.D7 module KMC2 /71.D7 module KMC2 /71.D7 module KMC2 /71.D7
A voltage V1 voltage V2 voltage V1 voltage V1 voltage V2 voltage V1 A
LD3 LD33 LD4 LD5 LD32 LD6
I/O HBPWM_1 I/O HBPWM_7 I/O HBPWM_2 I/O HBPWM_3 I/O HBPWM_8 I/O HBPWM_4
connection X2_01 connection X1_24 connection X2_04 connection X2_06 connection X1_25 connection X2_08

-A2 -A2 -A2 -A2 -A2 -A2


-2X2b 1 -2X1b 24 -2X2b 4 -2X2b 6 -2X1b 25 -2X2b 8

Y7 /GE

Y8 /GE

Y5 /GE

Y6 /GE
console (A20)
B -20X1a 24 -20X1a 26 -20X1a 20 -20X1a 22 B
-20X1b 24 Y7 /GE
-20X1b 26 -20X1b 20 -20X1b 22

Y8 /GE

Y5 /GE

Y6 /GE

KMC 2
C C
-XY7b 1 -XY8b 1 -XY5b 1 -XY6b 1
1 1 1 1
-Y6
Y7/Y8 / WS

Y5/Y6 / WS
-Y7 -Y8 -Y5 feed drive backwards
front attachment feed drive forwards
forwards front attachment
2 2 2 (upper left pump 2
(upper right pump backwards (upper left pump
lower valve)
lower valve) -XY7b 2 -XY8b 2 upper valve) -XY5b 2 -XY6b 2
(upper right pump
upper valve)

D D
Y7 / WS

Y8 / WS

Y5 / WS

Y6 / WS
-20X1b 25 -20X1b 27 -20X1b 21 -20X1b 23

-20X1a 25 -20X1a 27 -20X1a 21 -20X1a 23

E console (A20) E
Y7 / WS

Y8 / WS

Y5 / WS

Y6 / WS
-17X15b 1 -17X15b 2 -17X15b 3 -17X15b 5 -17X15b 6 -17X15b 7

-17X15a 1 -17X15a 2 -17X15a 3 -17X15a 4 -17X15a 5 -17X15a 6 -17X15a 7 -17X15a 8

F potential distributor board (A17) F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 KMC2: outputs: valves drive feed drive/front attachment sheet 75
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

potential distributor board (A17)

A A
-17X9a 11 12 -17X9a 13 -17X9a 14 -17X9a 15 -17X9a 16 -17X9a 17 18 19 20

-17X9b 11 12 -17X9b 13 -17X9b 14 -17X9b 15 -17X9b 16 -17X9b 17

A2/GND_NAM / WS

B28 / WS

B29 / WS

B30 / WS

B58 / WS

B25 / WS

B55 / WS
GND_NAM_KMC2
console (A20)
/71.A6
-20X5a 11 -20X5a 13 -20X5a 15 -20X10a 18 -20X6a 1 -20X6a 3

-20X5b 11 -20X5b 13 -20X5b 15 -20X10b 18 -20X6b 1 -20X6b 3

B29 / WS
B B

B25 / WS

B55 / WS
-25X14b 1

-25X14a 1 -25X9a 1 -25X9a 3


B28 / WS

B29 / WS

B30 / WS

B58 / WS
-25X9b 1 -25X9b 1 -25X9b 3 -25X9b 3

B25 / WS

B55 / WS
-25X13a 7

B25 / WS

B55 / WS
-25X13b 7 -26X4b 7 -26X3b 7
B29 / WS
-26X4a 7 -26X3a 7

KMC 2
C C
-XB28a 1 -XB29a 1 -XB30a 1 -XB58a 1 -XB25a 1 -XB55a 1

1 1 1 1
-B28 -B29 -B30 -B58 -B25 -R_B25 -B55 -R_B55
discharge chute Pos. middle discharge chute Pos. below discharge chute angular speed cutting drum front attachment right front attachment left
Namur 2 Namur 2 momentum 2 Namur 2 Namur 10k/0.25W Namur 10k/0.25W

-XB28a 2 -XB29a 2 Namur -XB30a 2 -XB58a 2 -XB25a 2 -XB55a 2


B29 /GE

-26X4a 8 -26X3a 8

B25 /GE

B25 /GE
-25X13b 8 -26X4b 8 -26X3b 8
D D

B25 /GE

B55 /GE
-25X13a 8
B28 /GE

B30 /GE

B58 /GE
B29 /GE

-25X9b 2 -25X9b 2 -25X9b 4 -25X9b 4

-25X14a 2 -25X9a 2 -25X9a 4


for for

B55 /GE
-25X14b 2 EasyCollect EasyCollect

B25 /GE
753, 753,
B29 /GE

903, 903,
1053 1053

-20X5b 12 -20X5b 14 -20X5b 16 -20X10b 19 -20X6b 2 -20X6b 4


E -20X5a 12 -20X5a 14 -20X5a 16 -20X10a 19 -20X6a 2 -20X6a 4 E

console (A20)
B28 /GE

B29 /GE

B30 /GE

B58 /GE

B25 /GE

B55 /GE
-2X1b 11 -2X1b 12 -2X1b 35 -2X2b 10 -2X1b 7 -2X2b 32
-A2 -A2 -A2 -A2 -A2 -A2
connection X1_11 connection X1_12 connection X1_35 connection X2_10 connection X1_07 connection X2_32
I/O DIG_12 I/O DIG_13 I/O DIG_14 I/O DIG_1 I/O DIG_10 I/O DIG_8
LD23 LD25 LD26 LD15 LD22 LD19
module KMC2 /71.D4 module KMC2 /71.D5 module KMC2 /71.D5 module KMC2 /71.D4 module KMC2 /71.D4 module KMC2 /71.D4
discharge chute position middle (B28) discharge chute position below (B29) discharge chute angular momentum (B30) speed cutting drum (B58) switch front attachment right (B25) switch front attachment left (B55)
F F
A A A A A A
C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
150100436 - 05 KMC2: inputs: discharge chute: position middle/below, angular momentum, speed cutting
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer sheet 76
drum, front attachment left and right from
change date name Proved Origin Repl. f. Repl. by Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

potential distributor board (A17)


GND_SEN_KMC2_17 GND_SEN_KMC2_17 horn after-running alarm
/73.A5 /80.A1
module KMC2 /71.D6
A voltage VE A
LD2
I/O LA_1
-17X10a 5 connection X2_16

-17X10b 5 -A2
-2X2b 16

S15/S16 / WS

A2/H61/GE
-S15/S16
console (A20)
B BN 5 B

-20X18b 1 2 3 4 5
pedal switches
4
3 -22X17b 10
(option)
WH GN GN WH RD 2 10 11
BK 1 relay board -22X17a
BN BN console (A22)

13
13
left right

S16 /GE

S15 /GE

-22X16b 14
-22X16a 14
-R10

KMC 2
C C
-22K10
-22D10 /28.C5
-2X2b 22 -2X2b 31
-22LD10
-A2 -A2 0...10 s
connection X2_22 connection X2_31
I/O DIG_6 I/O DIG_7
LD16 LD20 31L_22 31L_22
/74.B8 /81.C4

H61/ WS

H61/GE
module KMC2 /71.D4 module KMC2 /71.D4 31E_22 31E_22
/73.D8 /83.A1
discharge chute rotate left (S15) discharge chute rotate right (S16)

A A
D D

14
14
H61/ WS H61/ WS

2
2

-20X17b 13

-20X17a 13
H61/ GE H61/ GE

1
-20X24a 1
-20X24b
-XH61b 1 -XH61b 2
E cabin on the gusset plate -XH61a 1 -XH61a 2
connector from
year of manufacture
2010
E
of the main frame

H61/ WS
H61/RT
Machine side on the left at the front

-H61
buzzer after-running alarm

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
150100436 - 05 KMC2: inputs: pedal switches discharge chute rotate KMC2: output: horn after-running
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer sheet 77
change date name Proved Origin Repl. f. Repl. by
alarm from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A A A
reference point discharge chute fold (Y76,Y77)
discharge chute fold 1 (Y76) discharge chute fold 2 (Y77) accumulator switch grass/maize (Y53)
module KMC2 /71.D7 module KMC2 /71.D7 module KMC2 /71.D7 module KMC2 /71.D6
A voltage V3 voltage V2 voltage V3 voltage V4 A
LD30 LD11 LD31 LD10
I/O PWM_LA_7 I/O HBPWM_6 I/O PWM_LA_8 I/O LA_2
connection X1_26 connection X2_14 connection X1_30 connection X2_27

-A2 -A2 -A2 -A2


-2X1b 26 -2X2b 14 -2X1b 30 -2X2b 27
console (A20)

Y63/Y76 /GE

Y64/Y77 /GE

Y53 /GE
-20X11a 15 -20X11a 17 -20X11a 19

B -20X11b 15 -20X11b 17 -20X11b 19 B

Y76 /GE
-XY76b 1 2
-XY76a 1 2

Y76 / WS
Y76 /GE

Y77 /GE

Y53 /GE
-25X16b 1 2
-25X16a 1 2
Y76 / WS
Y76 /GE

KMC 2
C C
-25X13a 10 11
-XY77b 1 -XY53b 1
-25X13b 10 11

Y63/Y64/Y76/Y77 / WS
Y76 / WS

1
Y76 /GE

reserved for -Y53


Y76 / WS

discharge chute fold 2 accumulator switch


-XAWB2.b 7 8 grass/maize 2

-XAWB3.a 7 8 -XY77b 2 -XY53b 2


Y76 / WS
Y76 /GE

-XY76.1b 1
1
D D
-Y76

Y77 / WS

Y53 / WS
discharge chute fold 1
(option) 2

-XY76.1b 2

Only available when:


Discharge chute extension hinged

-20X11b 16 -20X11b 18 -20X11b 3

-20X11a 16 -20X11a 18 -20X11a 3


E E
Y63/Y76 / WS

Y64/Y77 / WS
console (A20)

Y53 / WS
-17X15b 13 -17X15b 14 -17X15b 15 -17X4b 11

-17X15a 13 -17X15a 14 -17X15a 15 -17X15a 16 -17X4a 11

31L_17 31L_17
/74.F8 /79.F1
F potential distributor board (A17) F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 KMC2: outputs: valves discharge chute fold accumulator switch grass/maize sheet 78
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A A A A A A
discharge chute rotate left (Y20) reference point discharge chute rotate (Y20,Y21) discharge chute rotate right (Y21) discharge chute lift (Y24) discharge chute lower (Y25) ejector flap lift (Y22) ejector flap lower (Y23)
module KMC2 /71.D6 module KMC2 /71.D7 module KMC2 /71.D6 module KMC2 /71.D6 module KMC2 /71.D6 module KMC2 /71.D6 module KMC2 /71.D6
A voltage V3 voltage V2 voltage V3 voltage V4 voltage V4 voltage V4 voltage V4 A
LD35 LD12 LD34 LD1 LD9 LD7 LD8
I/O PWM_LA_5 I/O HBPWM_5 I/O PWM_LA_6 I/O PWM_LA_3 I/O PWM_LA_4 I/O PWM_LA_1 I/O PWM_LA_2
connection X1_22 connection X2_34 connection X1_23 connection X2_30 connection X2_26 connection X2_35 connection X2_24

-A2 -A2 -A2 -A2 -A2 -A2 -A2


-2X1b 22 -2X2b 34 -2X1b 23 -2X2b 30 -2X2b 26 -2X2b 35 -2X2b 24

console Y20 /GE

Y21/GE

Y24 /GE

Y25 /GE

Y22 /GE

Y23 /GE
(A20) -20X12a 3 -20X12a 1 -20X12a 9 -20X12a 11 -20X12a 7 -20X12a 5

B -20X12b 3 -20X12b 1 -20X12b 9 -20X12b 11 -20X12b 7 -20X12b 5 B


Y20 /GE

Y21/GE

Y24 /GE

Y25 /GE

Y22 /GE

Y23 /GE

KMC 2
C C
-XY20b 1 -XY21b 1 -XY24b 1 -XY25b 1 -XY22b 1 -XY23b 1
Y20/Y21/ WS

1 1 1 1 1 1
-Y20 -Y21 -Y24 -Y25 -Y22 -Y23
discharge chute discharge chute discharge chute lift discharge chute lower ejector flap lift ejector flap lower
rotate left 2 rotate right 2 2 2 2 2

-XY20b 2 -XY21b 2 -XY24b 2 -XY25b 2 -XY22b 2 -XY23b 2

D D
Y20 / WS

Y21/ WS

Y24 / WS

Y25 / WS

Y22 / WS

Y23 / WS
-20X12b 4 -20X12b 2 -20X12b 10 -20X12b 12 -20X12b 8 -20X12b 6

-20X12a 4 -20X12a 2 -20X12a 10 -20X12a 12 -20X12a 8 -20X12a 6


E E
console
Y20 / WS

Y21/ WS

Y24 / WS

Y25 / WS

Y22 / WS

Y23 / WS
(A20)
-17X15b 9 -17X15b 10 -17X15b 11 -17X4b 7 -17X4b 8 -17X4b 9 -17X4b 10

-17X15a 9 -17X15a 10 -17X15a 11 -17X15a 12 -17X4a 7 -17X4a 8 -17X4a 9 -17X4a 10

31L_17 31L_17
/78.F8 /81.F3
F potential distributor board (A17) F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 KMC2: outputs: valves discharge chute sheet 79
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

/73.A5
12V_SEN_KMC2_17 potential distributor board (A17) 12V_SEN_KMC2_17
/89.A1
GND_SEN_KMC2_17 GND_SEN_KMC2_17
/77.A5 /89.A1
GND_ SEN_KMC3.1_17
/91.A3
12V_SEN_KMC3.1_17
/91.A3
A A

-17X8a 10 -17X11a 2 -17X10a 4 -17X7a 16 -17X7a 17

-17X8b 10 -17X11b 2 -17X10b 4 -17X7b 16 -17X7b 17

console (A20)

B60.1/RT
B77 / WS

B60 / WS
B77 /RT

B60 /RT
B B

-20X10a 25 24 -20X5a 6 5 -22X14b 2

-20X10b 25 24 -20X5b 6 5 -22X14a 2


B77 / WS

B60 / WS
B77 /RT

B60 /RT
relay board
plant silage agent (option)
-XB77b 2 1
-XB60a 1

-XB60b 1
2
2
-R117
protective resistor
console (A22)
level sensor

KMC 2
C -XB77a 2 1 C

B60 / WS
1k / 2W

B60 /RT
adapter cable
2 /SW
1/SW

(option)
-XB77.1b 1 2 -XB60.1a 1 2

-B60.1
-B77 F level additional tank 1
flow sensor silage agent connection:
(option) approx. 1000 ohm -> empty 3 GND & signal
2 -S1 ON
approx. 0 ohm -> full connection protective resistor 1

-XB77.1b 3 DIL-switch
adapter cable -XB60.1a 3
3 /SW

D (option) D

GE / B60
-XB77a 3

-XB77b 3
-XB60b 3
B77 /GE

-XB60a 3

B60 /GE
-20X10b 26 -20X5b 7 -22X14a 4 5
-20X10a 26 -20X5a 7 -22X14b 4 5
B60 / GE
console (A20)
B77 /GE

E E
B60.1/ GE

-3X1b 7 -2X1b 40
-A3 -A2
connection X1_07 connection X1_40
I/O DIG_10 I/O MULTI_10
LD22 module KMC2 /71.D6
module KMC3 /91.D3 level additional tank (B60.1)
flow rate silage agent (B77)
A
F A F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Berns User Schrameyer 150100436 - 05 KMC2: input: level silage agent KMC3: input: flow rate silage agent sheet 80
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A
pump silage agent (M16) pump silage agent (M16)
module KMC3 /91.D6 module KMC3 /91.D6
A voltage V1 voltage V2 molasses additional A
LD5 LD33 module DIOM /104.E3
I/O HBPWM_3 I/O HBPWM_7 I/O DIG_OUT_3
connection X2_06 connection X1_24 connection X1_4

-A3 -A3 -A6


-3X2b 6 -3X1b 24 -6X1b 4

silage agent plant


M16 / WS

M16 /GE

A4/Y60 /GE
console (A20)
-20X5a 31 -20X5a 30 -22X17b 13

B -20X5b 31 -20X5b 30 -22X17a 13 B


30L_22 30L_22
/74.A8 /83.A1

M16 /GE
-22F74
plant silage agent molasses additional
(option) -XM16b 1 15A

-XM16a 1 relay board


console (A22)
M16 /GE

-22D28 -22K28

-XM16.1b 1
-R28
M16 / WS

-22LD28
C 31L_22 31L_22 C
M /77.D7 /82.D4
-M16
pump silage agent
(option) -22X19a 3 4 5 -22X19a 6

-22X19b 5 -22X19b 6
-XM16.1b 2

Y60 /GE
Y60 / RT
M16 / WS

-20X5a 10 8

-XM16a 2 -20X5b 10 8

Y60 /GE

Y60 /RT
-XM16b 2
D option Melase -XY60b 1 3 D
-XY60a 1

Y60 /GE
-XY60.1b 1 Y60
reserve for
1 silage agent-actuator
-Y60
molasses additional
(option) 2

-XY60.1b 2

Y60 / WS
-XY60a 2
E E
-XY60b 2

Y60 / WS
-20X5b 9

-20X5a 9

console (A20)
Y60 / WS
-17X1b 3

-17X1a 3

F 31L_17
potential distributor board (A17) 31L_17 F
/79.F8 /82.F1
C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 DIOM: output: molasses KMC3: outputs: pump silage agent sheet 81
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

75L_22
/27.A8
75E_22 75E_22
/72.A8 /90.A1

A A
relay board -22F55
metal detection
H59_20 A4/H59 / GE
10A /20.D5
console (A22)
-22X3a 10 cabin -20X17b 12 -22X17a 15

-22X3b 10 -20X17a 12 -22X17b 15

A10/75 /RT

Y35 /RT
horn metal detection

metal detection
console (A20) -20X2a 29
module
I/O
DIOM
DIG_OUT_11
/104.E3

-20X10a 4
B -20X2b 29 connection X1_8
B
CAN2_H_Metall -A6 -20X10b 4
/132.E8

Y35 /RT
-6X1b 8 D3 & D4 from series 2009

A10 /RT
CAN2_L_Metall partly present
/132.E8 -XY35b 1

A4/H59/1/GE

A4/H59 /GE
-25X11a 23 -XY35a 1
22 24

Y35a /RT
Schnellstopp_Crop./Rock._12V
Y35.1a / RT
/85.C7
-25X11b 23 22 24
A A
-22X17b 14 -22X16b 12 -D3
A10 /RT

CAN2_L_Metall / / CAN2_H_Metall -D4


GN BL K K
-22X17a 14 -22X16a 12
-25X12a B A C

Y35 /RT

Y35.1/RT
C -25X12b B A C C
GN GR GE WS adapter cable emergency stop
-22K18 -22D18 valve Only available when:
CAN_L CAN_H +12V GND -XY35.2b 1
-A10 RockProtect
WS 1
metal detection GE GN -Y35
emergency stop valve
GR BR 2
STOP
BR stop signal ground switching -R18 -XY35.2b 2 adapter cable emergency stop
-22LD18 valve Only available when:
-25X12b E -25X12b D RockProtect

Y35 /GE

Y35.1/GE
-25X12a E -25X12a D
D D
A10 / WS
A10 /GE

31L_22 31L_22
/81.C7 /83.A1
A A
-D1 -D2
-25X11b 26 -25X11b 25 K K

Y35a /GE
-25X11a 26 -25X11a 25
Schnellstopp_Crop./Rock._Signal
/85.C7
A10 / WS
A10 /GE

Y35.1a / GE
-XY35a 2

-20X2b 31 -20X2b 30 -XY35b 2


-2X2b 17

Y35 /GE
-20X2a 31 -20X2a 30
-A2
E connection X2_17 E
-20X10b 3
A10 / WS
A10 /GE

A2/A10 /GE
I/O DIG_2
LD14
-20X10a 3
console (A20) module KMC2 /71.D4

Y35 /GE
metal detection (Y35)

-17X14b 1 -17X3b 18 A -17X14b 2 -17X14b 3

-17X14a 1 -17X3a 18 -17X14a 2 4 5 6 -17X14a 3

31L_17 31L_17
/81.F8 /88.F6
F potential distributor board (A17) F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
KMC2: input: metal detection emergency stop valve DIOM: output: horn metal detection
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 sheet 82
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

30L_22 30L_22
/81.B7 /116.A1
30E_22 30E_22
/30.A8 /115.A1
31L_22 31L_22
/82.D6 /92.D4
A 31E_22 31E_22 A
/77.D7 /88.C1
travelling gear Bosch travelling gear Poclain

-22F40
-22F38 -22F38 CropControl/RockProtect, -22F39
travelling gear biodiesel CropControl/RockProtect
5A 10A humidity measurement 20A
10A
relay board
ignition stage 1 ignition stage 1 ignition stage 2
console (A22) ignition stage 1 ignition stage 2
-22K3 -22K4 -22K5 -22K6 -22K5.1
/26.D7 /26.D7 /26.E7 /26.D8 /26.E7
B B
15E_22_F40
/117.A1
75E_22_F40
/87.D5
-22LD5 -22LD5.1
-R5 -R5.1

-R3 -22LD3 -22LD4 -22LD6


-R4 -R6

-22X1.1a 1 -22X1.1a 2 3 4 5 -22X1.1a 6 -22X1.1a 7 -22X0a 2 4 -22X0a 8 9 10 -22X1.1a 8 9 -22X1.1a 10 -22X1.1a 11 -22X1.1a 12 13 14 15 16
C C
travelling gear -22X1.1b 1 1
-22X1.1b -22X1.1b 2 3 4 5 -22X1.1b 6 -22X1.1b 7 -22X0b 4 -22X0b 10 -22X1.1b 8 9 -22X1.1b 10 -22X1.1b 11
Bosch

A17/31E / WS
22K7/15 / GE 22K7/15
/88.A1
12V_E_Fahrantrieb
/60.B8
22K7/75 / GE 22K7/75
-17X14b 13 /88.A1

-17X14a 13
A31/31/ WS

A35/31L / WS
A31/75 /RT

A35/30E /RT
A35/75E /RT

A35/15E /RT

A35/30L /RT
A35/75L /RT

A35/15L /RT
31E_17
/87.F6 console
potential-
-17X14a 15 distributor board (A17) (A20)
A31/30 /RT

travelling
D D
gear Poclain -17X14b 15
A35/31E / WS

-20X13a 19 -20X13a 20 21 26 27 -20X13a 28 29 -20X13a 22 23 -20X13a 24 -20X13a 25

-20X13b 19 -20X13b 20 21 27 29
-20X13b
23
-20X13b
25
A31/31/ WS
A31/30 /RT

A31/75 /RT

A35/31_L / WS GND_31L_Vers._KMC4
for CropControl/RockProtect
/84.A1
A35/75_L / RT 12V_75_Vers._KMC4
to year of manufacture 2010 installed /84.B1
-25X24b 19 20 21
-25X24a 19 20 21
E A35/31_E / WS GND_31E_Vers. E
/86.A4
A31/31/ WS
A31/30 /RT

A31/75 /RT

A35/75_E / RT 12V_75_SS_KMC4
-XA31b 1 from year 2011 2 3
/84.B1

RockProtect/CropControl
F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
150100436 - 05 power supply biodiesel/travelling gear, CropControl/RockProtect, humidity
A User Schrameyer sheet 83
change date name Proved Origin Repl. f. Repl. by
measurement from Sh.
1 2 3 4 5 6 7 8
F
A

E
B

D
C

B
A
C
/83.E8
/83.E8
/83.E8

1
1

Baujahreseinschräkung hin.
12V_75_SS_KMC4
12V_75_Vers._KMC4
GND_31L_Vers._KMC4

change
supply
A35/75_E / RT
A35/75_L / RT
A35/31_L / WS

KMC4
SS_5V switched voltage input X1_9

-A35
+12V_Ein supply via FU6 (30A) X1_28
A35/75 /RT

RockProtect
GND ground 12V supply X1_29

CropControll
+12VFU_TERMI +12V supply TERMI X1_14
A35.1/75_E /RT
GND_L ground 12V supply X1_15

2
2

-35X1b 9 28 29 14 15

1
A35.1/31_L / WS

29
GND_L ground 12V supply X1_8

15

date
to year of

2
GND_L ground 12V supply X1_26

30
+12V_Terminal
GND_L.1

16
GND_L ground 12V supply X1_27

3
GND_L ground 12V supply X1_37

10.04.2012 Berns
manufacture 2010

name
4
supply digital sensors
/86.A4
/86.A4

5
inputs DIG_GND_1 digital sensor 1 X1_11

date
User
-35X1b 11

Proved
6
DIG_GND_2 digital sensor 2 X1_23
X1_10 DIGHFRQ_1 reserve /85.F4
DIG_GND_3 digital sensor 3 X1_25

7
25

X1_12 DIGHFRQ_6
DIG_GND_6 digital sensor 6 X1_13

X1
X1_20 DIGFRQ_7

8
DIG_GND_7 digital sensor 7 X1_21
X1_16 DIGFRQ_10

bernsf
DIG_GND_10 digital sensor 10 X1_17

Created
9
X1_18 DIGFRQ_11

3
3

DIG_GND_11 digital sensor 11 X1_19

14.06.2012
X1_22 DIG_2

10
X1_24 DIG_3 terminator Download /85.F7 supply analog sensors

11
acceleration right +8VANA analog voltage X1_31

Origin
X1_30 ANAHFRQ_1 RockProtrect /85.F5
+8VANA analog voltage X1_34

12
path measurement pre-compression rollers
-35X1b

X1_33 ANAHFRQ_2 /85.F6


RockProtect GND_ANA GND analog sensors X1_32

13
GND_ANA GND analog sensors X1_35
32 35

X1_41 G_STROM_1

14

31 32 33 34 35 36 37 38 39 40 41 42
CAN 1

17 18 19 20 21 22 23 24 25 26 27 28
outputs CAN_1-H X1_5
X1_1 HBPWMSTR_1 emergency stop /85.F8 CAN_1-L X1_6
5 6

Repl. f.
X1_42 HBPWMSTR_2
CAN 2

4
4

X1_40 PWMLA_1 power supply B76+ /85.A5 CAN_2-H X1_2


2

X1_7 PWMLA_8 power supply B80+ /85.A6 CAN_2-H X1_38


X1_36 LA_1 CAN_2-L X1_3
CAN_2-L X1_39
TERMI_2 X1_4
3 39 4
installed

Brücke /GN
A
to year of

Repl. by
supply
manufacture 2010

+12V2FU_L supply über FU2 (25A) X2_28


-35X2b 28

+12V3FU_L supply 3A (Poly) X2_25


GND ground 12V supply X2_14
GND ground 12V supply X2_15
1

document-no.:

5
5

29

GND_L ground 12V supply X2_21


15
21

GND_L ground 12V supply X2_29


30

150100436 - 05
16

GND_L ground 12V supply X2_32


3

GND_L ground 12V supply X2_17


4

supply digital sensors


5

inputs DIG_GND_4 digital sensor 4 X2_36


6

DIG_GND_5 digital sensor 5 X2_38


X2_35 DIGHFRQ_4
DIG_GND_8 digital sensor 8 X2_34
7

X2_37 DIGHFRQ_5
DIG_GND_9 digital sensor 9 X2_3
X2

X2_33 DIGFRQ_8
8

DIG_GND_12 digital sensor 12 X2_20


X2_2 DIGFRQ_9
DIG_GND_14 digital sensor 14 X2_27
9

X2_19 DIGFRQ_12
DIG_GND_16 digital sensor 16 X2_7

6
6

X2_26 DIGFRQ_14
DIG_GND_17 digital sensor 17 X2_9
10

X2_4 DIG_16
DIG_GND_18 digital sensor 18 X2_11
X2_8 DIG_17
11

DIG_GND_19 digital sensor 19 X2_13


X2_10 DIG_18
D24 BiG X 700, 850, 1100

DIG_GND_21 digital sensor 21 X2_31


12

X2_12 DIG_19
X2_30 DIG_21 supply analog sensors
13

X2_39 MULTI_1 path recorder CropControl /85.F3


+8VANA analog voltage 0,1A X2_23
14

31 32 33 34 35 36 37 38 39 40 41 42

X2_22 ANAHFRQ_3 charge pressure CropControl /85.F1


17 18 19 20 21 22 23 24 25 26 27 28

+8VANA analog voltage 0,1A X2_40


-35X2b

GND_ANA GND analog sensors X2_24


outputs
CropControll/RockProtect: control computer

GND_ANA GND analog sensors X2_41


24 41

X2_42 HBPWMSTR_3
CAN 1
X2_1 HBPWMSTR_4
7
7

BL

X2_18 PWMLA_4 power supply B72+ /85.A3 CAN_1-H X2_5


BR
Y35.1/ RT

B80 / WS
B76 / WS
R2- / WS
B75 / WS

X2_16 PWMLA_10 power supply B73+ /85.A2 CAN_1-L X2_6


A35/75_L / RT
CAN_CropControl/RockProtect_L
CAN_CropControl/RockProtect_H

B73 / WS
B72 / WS
A35.2/31_L / WS
A35.1/75_L / RT

B73-
B72-
A35.1/75
A35.2/75_L / RT A35.1/75
B80-
B76-
R2-
B75-
12V_75_Vers._KMC4

CAN2_L_Crop./Rock.
CAN2_H_Crop./Rock.

A35.2/31
/138.E7 from year 2011
/138.D7 from year 2011

8
8

/85.B1
/85.B2
/85.A7
/85.A7
/86.A4
/85.B5
/85.B4
/85.B6
/85.B3
/85.B7

to year of manufacture 2010 installed


/132.E6
/132.E6

/86.A4 to year of manufacture 2010


/86.A4 to year of manufacture 2010

from
sheet
plant
location
84

CropControl/RockProtect
Sh.
F
A

E
B

D
C
1 2 3 4 5 6 7 8

power supply B73+ power supply B72+ power supply B76+ power supply B80+

CropControl/RockProtect
module KMC4 /84.D7 module KMC4 /84.D7 module KMC4 /84.D4 module KMC4 /84.D4 A35.1/75
/84.B8
A I/O PWMLA_10 I/O PWMLA_4 I/O PWMLA_1 I/O PWMLA_8 A35.2/31 A
/84.B8
connection X2_16 connection X2_18 connection X1_40 connection X1_7
-A35 -A35 -A35 -A35
16 18 40 7
-35X2b -35X2b -35X1b -35X1b

B73- B72- B75- B76- B80- R2- 12V_75_Vers._KMC4


/84.B8 /84.B8 /84.A8 /84.A8 /84.A8 /84.A8 /84.A8
B73 / WS

B72 / WS

B75 / WS

B76 / WS

B80 / WS
B73 /RT

B72 /RT

B76 /RT

B80 /RT

A35.2/31_L / WS
Y35.1/RT

A35.1/75_L /RT
-25X24b -25X24b -25X24b -25X24b -25X24b
11 10 29 28 13 8 15 25 24
-25X24a 11 10 -25X24a 29 28 -25X24a 13 -25X24a 8 15 -25X24a 25 24 preparation from
B year 2011 -25X24b -25X24b 17 3 B
B73 / WS

B72 / WS

B75 / WS

B76 / WS

B80 / WS

R2- / WS
23
B73 /RT

B72 /RT

B76 /RT

B80 /RT
-25X24a 23 -25X24a 17 3
-XB73b -25X11.1a B A -25X11.1a E -25X11.1a L K preparation from

A35.2/31_L / WS
2 1 -25X11.1a H G

A35.1/75_L /RT
year 2011
-25X11.1b H G

Y35.1/RT
B A
-XB73.1a 2 1 -25X11.1b

WS / B76
RT / B76
-IC1 -XY35.1b -25X11.1a P N
-XB76b 3 4 1
-X_12V 3 4 1
rot/12V / RT fixed voltage regulator -XY35.1a
B72 / WS

weiß1/ WS
B72 /RT
WS
BR

Y35.1a /RT
3 IN

C 2 C

IC
-IC1
GND fixed voltage regulator
1 OUT
-XB73.2b -XB72b /82.B8 Schnellstopp_Crop./Rock._12V
2 1 1 3

weiß2 / WS
rot/5V/RT
-B73 1 3 Schnellstopp_Crop./Rock._Signal
2 1 /82.D8
CropControl
P -B72 s
1...5 V U path recorder U -X_5V
0...500 bar 3 4
3 right 2

3 2
-XB73.2b -XB72b -R2

Y35.1a /GE
2
-X_5V
GE / B72

gelb /GE
1K
BL

0,25W
D -XB73.1a 3 -25X11.1b -X_12V 2 D
C
3 2 preparation from
-XB73b -25X11.1a C -25X11.1a F -XB76b -25X11.1a M
year 2011

B76 /GE
-XY35.1a 2
-25X11.1b
J 2 preparation from
-XY35.1b
B73 /GE

B72 /GE

B75 /GE

Y35.1/GE
-25X11.1a J
B76 /GE
year 2011

B80 /GE

R2Sig /GE
-25X24a 12 -25X24a 31 -25X24a 14 -25X24a 16 -25X24a 18 -25X24a 30
12 31 14 16 18 30
-25X24b -25X24b -25X24b -25X24b -25X24b -25X24b
B73 /GE

B72 /GE

B75 /GE

B75 /GE

B80 /GE
E E

-35X2b -35X2b -35X1b -35X1b -35X1b -35X1b


22 39 10 30 33 24
-A35 -A35 -A35 -A35 -A35 -A35 emergency stop

Y35.1/GE
connection X2_22 connection X2_39 connection X1_10 connection X1_30 connection X1_33 connection X1_24
I/O ANAHFRQ_3 I/O MULTI_1 I/O DIGHFRQ_1 I/O ANAHFRQ_1 I/O ANAHFRQ_2 I/O DIG_3
module KMC4 /84.D7 module KMC4 /84.D7 module KMC4 /84.D3 module KMC4 /84.D3 module KMC4 /84.D3 module KMC4 /84.D3 module KMC4 /84.D4
I/O HBPWMSTR_1
charge pressure CropControl path recorder CropControl reserve acceleration right path measurement pre-compression rollers terminator Download connection X1_1
RockProtect
RockProtrect -A35
1
F A -35X1b F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A Benennung geändert 14.06.2012 Bernsf User bernsf 150100436 - 05 CropControl/RockProtect: inputs, outputs sheet 85
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

CropControl/RockProtect
to
year of manufacture
CAN_CropControl/RockProtect_H 2010
-A35.1 /84.A7
control unit 2
8 1 1 8 2 /83.E8
GND_31E_Vers.
A 3 CAN_CropControl/RockProtect_L A
3 77 /84.B7
+12V_Terminal
4 /84.B2
5 6 6 5 4
pin socket GND_L.1
/84.B2
A35.1/75
1: -- ws /84.B8
2: LIN br A
3: +12V_SW TERM gn
4: +12V TERM ge
5: CAN-Low gr

InCab socket
6: GND TERM rs
7: CAN-High bl
B 8: -- rt B
1 A35.2/75_L / RT

8 7 6 5 4 3 2 1

9 7
2 A35.1/31_L / WS
3
4 gelb / GE A35.1/75_E / RT

4 8 2 6
4 8 2 6
5 grau / GR CAN_ISO_L / GN
6 rosa / RS A35/31_E / WS
7 blau / BL CAN_ISO_H / BL

-35X3b
8
-35X4b

C C

-A35.1
control unit 2
8 1 1 8 2
3 77 3
4
5 6 6 5 4
pin socket

1: -- ws
D 2: LIN br D
3: +12V_SW TERM gn
4: +12V TERM ge
5: CAN-Low gr
6: GND TERM rs
7: CAN-High bl
8: -- rt
1
8 7 6 5 4 3 2 1

2
3
4 gelb / GE
-X7 ISO/75 / RT 75_CropControl/RockProtect /137.D1 year of manufacture 2011
5 /138.D1 year of manufacture 2012
6 rosa / RS
-X8 ISO/31/ WS 31_CropControl/RockProtect
E /137.D1 year of manufacture 2011 E
7 /138.C1 year of manufacture 2012
8
-35X4b

-X9
grau / GR CAN_ISO_L / GN CAN_CropControl_L
/138.A8

blau / BL
-X10 CAN_ISO_H / BL CAN_CropControl_H
/138.A8

F F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A Text eingefügt 14.06.2012 Bernsf User bernsf 150100436 - 05 CropControl/RockProtect: control unit sheet 86
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

activation humidity measurement

humidity measurement
module BEK /33.D5 -A36
A I/O DOUT5 A
control unit humidity measurement
connection X9_2

-A16

-R3
BEK (A16) cabin
X1 X2

A
B
1
2
3
4
5
6
-16LD31
-36X1b 1 2 3 -36X2b A B
B 31E_16 B
/49.F8

-16X9a 2

-16X9b 2
option humidity measurement

B89.1/GE
B89.2 /GE
A36/Ö.1/GE
Masse / WS
+12V / RT
Connection to KKC,
for BiG X V8, V12, 650 A36/Ö.3 / GE
A -X136 -X1b 1
A36/Ö.2 / GE
-X2b 1
-X16b 2

-F1 -X3_2a 1
humidity measurement
1A
C C
-X3_2b 1
from year 2011 in
console (A20)

+12V /RT
series

-20X19b 3 4 -22X0b 3

-20X19a 3 4 -22X0a 3

B89.1/ GE

Masse / WS
75E_22_F40 75E_22_F40
/83.B5 /137.F2
D -XB89b 1 D

relay board
Humidity sensor
console (A22)

from year 2011 in


series

E E

-17X14b 17

-17X14a 17
-XB89b 2

B89.2 / GE
31E_17 31E_17
/83.D4 /98.A1

F
potential distributor board (A17) F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A Text angepasst 30.03.2012 Berns User Schrameyer 150100436 - 05 humidity measurement: power supply, activation (option) sheet 87
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

30L_20 30L_20.5 / RT
/26.B4
22K7/15 22K7/15 / GE
/83.C5
A 30L_20 30L_20.4 / RT A
/26.B4
22K7/75 22K7/75 / GE
/83.C5
30L_20 30L_20.3 / RT
/26.B4

console (A20)
-22X1b 1 4 -22X1b 5 2 -22X2b -22X2b 3

B -22X1a 1 4 -22X1a 5 2 -22X2a -22X2a 3 6


B

-22F41 -22F42 -22F43


ignition stage 1,humidity measurement reserve ignition stage 2 humidity measurement reserve permanent plus humidity measurement reserve
15A 15A 15A

-22K7 -22D7 -22K8 -22D8 -22K9 -22D9

C C
-R7 -R8 -R9
-22LD7 -22LD8 -22LD9

31E_22 31E_22
/83.A8 /90.A1

relay board console (A22)


-22X1a 2 3 -22X1a 6 -22X2a 1 -22X2a 4 5

-22X1b 3 -22X2b 1 -22X2b 4


D D

A36/75L / RT A36/15L / RT
A36/30L / RT
A36/31L / WS

console (A20)
-20X14a 5 6 7 8 -17X18b 1
E E
-17X18a 1

31L_17 31L_17
/82.F8 /91.A3

F
potential distributor board (A17) F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 relay board console: reserve voltage external humidity measurement sheet 88
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

12V_SEN_KMC2_17
/80.A8
GND_SEN_KMC2_17
/80.A8
8V_ANA_KMC2_17
/72.F8
A GND_ANA_KMC2_17 A
/72.F8

-17X10a 6 -17X7a 18 -17X8a 4 -17X7a 4


potential distributor board (A17)
-17X10b 6 -17X7b 18 -17X8b 4 -17X7b 4

12V_SEN_KMC2.1
/71.A6
GND_SEN_KMC2.1
/71.A6

B91/ WS

GND_ANA_KMC2.2 / WS

GND_SEN_KMC2.1/ WS
B91/RT

8V_ANA_KMC2.2 /RT

12V_Sen_KMC2.1/RT
B B

console (A20)
-20X9a 10 9 -20X13a 5 4 -20X13a 8 7

-20X9b 10 9
travelling gear Poclain
B91/ WS
B91/RT

-XB91b 2 1

-XB91a 2 1
C C
WS

adapter cable
BR

KMC 2
-XB91.1b 2 1

-B91 P
pressure sensor Leakage oil filter U
HYDAC 0-4 bar

-XB91.1b 3

adapter cable
BL

D D

-XB91a 3

-XB91b 3
B91/GE

-20X9b 24

-20X9a 24 -20X13a 6 -20X13a 9


MULTI_2_KMC2 /GE

MULTI_3_KMC2 /GE
B91/GE

E E

console (A20)
-2X2b 3 -2X2b 5 -2X2b 7
-A2 -A2 -A2
connection X2_03 connection X2_05 connection X2_07
I/O MULTI_1 I/O MULTI_2 I/O MULTI_3
module KMC2 /71.D5 module KMC2 /71.D5 module KMC2 /71.D5
pressure Leakage oil filter (B91) reserve reserve

A
F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 KMC2: inputs: Leakage oil filter, reserves sheet 89
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

degree of maturity detection


75E_22 75E_22
/82.A8 /101.A1
31E_22 31E_22
/88.C8 /91.A1
A A

relay board -22F58


degree of maturity (AutoScan)
5A
console (A22)
-22X4a 11 10
-22X4b 11 10

A40/31/ WS
A40/75 /RT
B
console (A20) B

-20X6a 17 18
-20X6b 17 18

A40 / WS
A40 /RT
BR CAN2_L_RG
/132.E3
BL CAN2_H_RG
/132.E3

-25X9a 17 18 19 20
-25X9b 17 18 19 20 -25X9b 17 18 19 20

CAN_2L_KMC2_X1/BR

CAN_2H_KMC2_X1/BL
C C

A40 / WS

A40 / WS

CAN_L /GN
A40 /RT

A40 /RT

CAN_H /BL
-XA40.1b 3 4 1 2 -26X5b 7 8 9 10 Plug connection "26X5"
is not available for all
-XA40.1a 3 4 1 2 -26X5a 7 8 9 10 EasyCollect 753, 903, 1053!

GR

GR
GE

GE
RS

RS
BL

BL
-XA40b 1 2 3 4 5 6 7 8 -XA40b 1 2 3 4 5 6 7 8
D 5 7 D
1 2
degree of maturity detection
X1_1
X1_2
X1_3
X1_4
X1_5
X1_6
X1_7
X1_8
7 8 3
-R_CAN_Abschl.
6
5
4
CAN-terminator -A40 EasyCollect 753, 903, 1053
120 ohm degree of maturity (AutoScan)
&CAN_H;

(option)
&CAN_L;
&RXD;

Terminating resistor connected


&n.c.;

&n.c.;
+12V

GND
TXD

if no degree of maturity sensor available!

5 4
6
8 3
7
1 2

E E

degree of maturity detection


F EasyCollect 6000, 7500, 9000 F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 degree of maturity detection (AutoScan) sheet 90
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
F
A

E
B

D
C

B
A
C
/51.E4
/51.E5
/51.E7
/33.A8
/90.A8

/51.E2
31E_22
75EAV_22

1
1

12V_V1_KMC3
12V_V2_KMC3
12V_V3_KMC3
12V_V4_KMC3

5A
KMC3 electronics
-22F44

change
Bauteil aktualisiert und Sensor/Aktor BMK hinzugefügt
-R44

console (A20)
earthing KMC3 - console
-22LD44

supply
LD36
-3X1b
SS_5V switched voltage input X1_41

KMC3

2
2

relay board

-A3
-3X1b A3/SS /RT
+12VE supply LA_1 / electronics X1_37
-22X21a 3 4

-22X21b 3 4

41 37
75EAV_22
31E_22

date
LD29:
A3/+12VE /RT
console (A22)

+12VE supply LA_1 / electronics X2_37

+5V VCC
-3X1b

29
+12V1 supply HB 1-4 F13 (25A) LD37 X1_28

15
F6 (25A) LD39
-3X1b A3/V1/RT

control computer
2
+12V2 supply HB 5-8 X1_01

22.03.2012 Berns
30
-3X1b A3/V2 /RT

name
F12 (10A) LD40

16
+12V3 supply PWM_LA 5-8 X1_14

3
/115.A1
/101.A1

F2 (10A) LD41
-3X2b A3/V3 /RT
+12V4 supply LA_2 X2_15
1 2 5 6
1 2 5 6

28 1 14 15

und PWM_LA 1-4 A3/V4 /RT

date
User
inputs

Proved
+12VEFU +12VE over F8 (5A) X1_31

5
X2_10 DIG_1 LD15 reserve +12V1FU +12V1 over F13 (25A) X1_42

6
X2_17 DIG_2 LD14 filter pressure control (B20) /98.F2 +12V2FU +12V2 over F6 (25A) X2_28
X2_18 DIG_3 LD17 position grinding stone left (B36) /93.F2

7
/80.A8
/80.A8
/88.F8

-3X1b
X2_19 DIG_4 LD18 reserve 0V ground 12V supply X1_15

X2

Created
-3X1b A3/31.1/ WS

3
3

8
X2_20 DIG_5 LD13 cylinder main belt tensioner (B92) /94.F2 0V ground 12V supply X1_29
-17X6a 5 6

-17X6b 5 6

16.04.2010
Schrameyer
-3X2b A3/31.2 / WS
X2_22 DIG_6 LD16 maintenance flap grinding device closed (B59) /93.F8 0V ground 12V supply X2_29

9
-3X2b
31L_17

X2_31 DIG_7 LD20 position grinding stone right (B37) /93.F3 0V ground 12V supply X2_42
15 29 29 42

X2_32 DIG_8 LD19 pendulum frame Pos. left at the top (B87) /97.F3

Origin
X2_33 DIG_9 LD21 pendulum frame Pos. right at the top (B88) /97.F5 GND 0V über F7 (30A) no outputs X1_09
X1_07 DIG_10 LD22 flow rate silage agent (B77) /80.F2 GND 0V über F7 (30A) no outputs X1_38
12V_SEN_KMC3.1_17

GND_ SEN_KMC3.1_17

X1_10 DIG_11 LD24 air filter contamination (B46) /98.F6 GND 0V über F7 (30A) no outputs X2_38
A3/31.3 / WS
X1_11 DIG_12 LD23 position cracker roller (M11) /97.F6
-17X2a 5 6

-17X2b 5 6

supply sensors A3/31.4 / WS


X1_12 DIG_13 LD25 reserve /93.F7
-3X1b -17X7b -17X7a
X1_35 DIG_14 LD26 oil pressure gearbox (B70) /98.F4 +12VSEN +12VE over fuse X1_36

10 11 12 13 14

31 32 33 34 35 36 37 38 39 40 41 42
-3X2b A3/+12V_Sen. /RT
-17X11b -17X11a

17 18 19 20 21 22 23 24 25 26 27 28
+12VSEN +12VE over fuse X2_09

Repl. f.
-3X1b A3/+12V_Sen.1/RT -17X10b -17X10a
X2_03 MULTI_1 safety input (toggle) /92.F6 GND_SEN GND over fuse X1_20
-3X2b A3/31_Sen. / WS -17X8b -17X8a
X2_05 MULTI_2 position cutting system left (B78) /100.F4 GND_SEN GND over fuse X2_02

4
4

19 1 7 7

36 9 20 2
19 1 7 7

A3/31_Sen.1/ WS
X2_07 MULTI_3 seat switch (S69) /66.F3
supply digital sensors
X2_23 MULTI_4 temperature hydraulic oil (B85) /124.F7
LD27:
-3X1b -17X9b -17X9a
X1_03 MULTI_5 level oil tank (B43) /98.F3 GND_NAM GND over fuse X1_13
+8VDIG
13

A3/GND_NAM / WS
X1_06 MULTI_6 reserve GND_NAM GND over fuse (intern) X2_41
X1_21 MULTI_7 address resistor CAN download /92.F4
supply analog sensors
1

29

X1_27 MULTI_8 level fuel tank (B44) /98.F8


-3X1b
15

Repl. by
LD28
X1_39 MULTI_9 position cutting system right (B79) /100.F6 +8VANA analog voltage multi input X1_05
1 -17X20a 5
1 -17X20b 5

30

LD28
-3X2b A3/+8V_ANA.1/RT
X1_40 MULTI_10 lateral inclination pendulum frame (B52) /97.F2 +8VANA analog voltage multi input X2_21
16

-3X1b
3

GND_ANA GND over fuse X1_02


-3X2b
GND_ANA GND over fuse X2_11
4
5 21 2 11

outputs A3/GND_ANA / WS
CAN 1
5

X2_16 LA_1 LD2 release voltage SmartDrive /49.A6


7 -17X7b
7 -17X7a

document-no.:
-3X1b

5
5

X2_27 LA_2 LD10 support wheels, plant devider (Y28) /99.A4 CAN_1-H X1_18
6
18

CAN_1-H X2_39
-3X1b
7

150100436 - 05
X2_35 PWM_LA_1 LD7 Pendulum frame free valve 1 (Y54) /103.A6 CAN_1-L X1_32
X1
32

X2_24 PWM_LA_2 LD8 front attachment, compressing rake (Y26) /99.A2 CAN_1-L X2_25
8

X2_30 PWM_LA_3 LD1 front attachment, compressing rake (Y27) /99.A3 TERMI_1 X1_17
9

X2_26 PWM_LA_4 LD9 support wheels, plant devider (Y29) /99.A6 TERMI_1 X2_40
X1_22 PWM_LA_5 LD35 main coupling plus (Y12) /92.A8
CAN 2
X1_23 PWM_LA_6 LD34 Pendulum frame free valve 2 (Y55) /103.A8
X1_26 PWM_LA_7 LD30 grinding stone to the right (Y30) /95.A5 CAN_2-H X1_08
-3X2b
X1_30 PWM_LA_8 LD31 grinding stone to the left (Y31) /95.A6 CAN_2-H X2_12
12

CAN_2-L X1_34
-3X2b
X2_01 HBPWM_1 LD3 motor shearbar right (M10) /96.A7 CAN_2-L X2_13
A3/CAN1_H / BL
A3/+8V_ANA / RT

13
B44 / WS

X2_04 HBPWM_2 LD4 motor shearbar left (M9) /96.A6 TERMI_2 X1_33

6
6

10 11 12 13 14

31 32 33 34 35 36 37 38 39 40 41 42

X2_06 HBPWM_3 LD5 pump silage agent (M16) /81.A1 TERMI_2 X2_36
17 18 19 20 21 22 23 24 25 26 27 28

KMC3: control computer


X2_08 HBPWM_4 LD6 reserve /96.A4
RS232
X2_34 HBPWM_5 LD12 motor cracker roller (M11) /97.A8
D24 BiG X 700, 850, 1100

X2_14 HBPWM_6 LD11 reference point engines (M9,M10) /96.A3 RXD X1_04
A

X1_24 HBPWM_7 LD33 pump silage agent (M16) /81.A3 TXD X1_19
A3/CAN3_H / BL
8V_ANA_KMC3
GND_ANA_KMC3.1

A3/CAN3_L / GN
A3/CAN1_L / GN

X1_25 HBPWM_8 LD32 main coupling ground (Y12) /92.A7 CTS X1_16
/98.A7
/98.A7
potential distributor board (A17)

7
7

CAN3_L_KMC3
CAN3_H_KMC3
CAN1_L_KMC3
CAN1_H_KMC3
GND_ANA_KMC3_17
8V_ANA_KMC3.1_17
GND_NAM_KMC3_17
GND_ SEN_KMC3.1_17
GND_SEN_KMC3_17
12V_SEN_KMC3.1_17
12V_SEN_KMC3_17
31L_17

8
8

/136.B4 year of manufacture 2009 & 2010


/136.B4 year of manufacture 2009 & 2010
/131.B4 year of manufacture 2009 & 2010
/131.B4 year of manufacture 2009 & 2010
/128.B5 travelling gear Bosch year of manufacture 2012
/95.F1

/92.A1
/93.A1
/97.A1
/97.A1

/129.C5 travelling gear Poclain year of manufacture 2012


/124.A4
/100.A1
/100.A1

/133.B4 travelling gear Bosch year of manufacture 2012


/128.B5 travelling gear Bosch year of manufacture 2012

/134.C2 travelling gear Poclain year of manufacture 2012


/129.C5 travelling gear Poclain year of manufacture 2012

from
sheet
plant
/130.C5 travelling gear Bosch & Poclain year of manufacture 2011

location
/133.B4 travelling gear Bosch year of manufacture 2012
/134.C2 travelling gear Poclain year of manufacture 2012
/135.C3 travelling gear Bosch & Poclain year of manufacture 2011
/130.C5 travelling gear Bosch & Poclain year of manufacture 2011

91
/135.C3 travelling gear Bosch & Poclain year of manufacture 2011

Sh.

KMC 3
F
A

E
B

D
C
1 2 3 4 5 6 7 8

A A
potential distributor board (A17) main coupling ground (Y12)
module KMC3 /91.D6
main coupling plus (Y12)
module KMC3 /91.D6
GND_ANA_KMC3_17 GND_ANA_KMC3_17 lifesignal (toggle) voltage V2 voltage V3
/91.A8 /124.A4
A module SmartDrive /53.D5 LD32 LD35 A
I/O DIG_OUT_4 I/O HBPWM_8 I/O PWM_LA_5
-17X7a 8 connection X1_54 connection X1_25 connection X1_22

-17X7b 8 -A1 -A3 -A3


-1X1b 54 -3X1b 25 -3X1b 22
travelling gear
Poclain

A3/Adress / WS

Y12 / WS
A1/Toggel /GE

Y12 /GE
B B

console (A20)
-22X5b 6 -22X15b 13 -20X7a 24 -20X7a 23

-22X5a 6 -22X15a 13 -20X7b 24 -20X7b 23

Y12 / WS

Y12 /GE
C C

KMC 3
-XY12b 1
-R164
CAN download KMC3 1
620Ω -R116 -Y12
main coupling on
2

-XY12b 2
-22LD116
D D

31L_22 31L_22
relay board /83.A8 /112.A1

console (A22)
-22X5a 5 -22X15a 14

-22X5b 5 -22X15b 14
travelling gear
Poclain
A3/Adress /GE

A3-A1/Toggel /GE
E E

-3X1b 21 -3X2b 3
-A3 -A3
connection X1_21 connection X2_03
I/O MULTI_7 I/O MULTI_1
module KMC3 /91.D4 module KMC3 /91.D4
address resistor CAN download safety input (toggle)

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 KMC3: input: address resistor CAN download output: valve main coupling, SmartDrive: sheet 92
change date name Proved Origin Repl. f. Repl. by output: lifesignal from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

potential distributor board (A17)


GND_NAM_KMC3_17 GND_NAM_KMC3_17
/91.A8 /94.A1
A A
-17X9a 2 -17X9a 3 -17X9a 6 -17X9a 7

-17X9b 2 -17X9b 3 -17X9b 6 -17X9b 7

B36 / WS

B37 / WS

Res.3 / WS

B59 / WS
console (A20)
-20X2a 16 -20X2a 18 -20X2a 22 -20X2a 20

-20X2b 16 -20X2b 18 -20X2b 22 -20X2b 20

B36 / WS

B37 / WS

Res.3 / WS

B59 / WS
B B

-25X11a 1 -25X11a 3 -25X11a 30 -25X11a 17

-25X11b 1 -25X11b 3 -25X11b 17


B36 / WS

B37 / WS

B59 / WS
C C
-XB36a 1 -XB37a 1 -XB59a 1

KMC 3
1 1 1
-B36 -B37 -B59
Pos. grinding stone left Pos. grinding stone right maintenance flap grinding device
Namur 2 Namur 2 closed 2
Namur
-XB36a 2 -XB37a 2 -XB59a 2
B36 /GE

B37 /GE

B59 /GE
D D

-25X11b 2 -25X11b 4 -25X11b 18

-25X11a 2 -25X11a 4 -25X11a 31 -25X11a 18


B36 /GE

B37 /GE

Res.3 /GE

B59 /GE
-20X2b 17 -20X2b 19 -20X2b 23 -20X2b 21
E -20X2a 17 -20X2a 19 -20X2a 23 -20X2a 21 E
B36 /GE

B37 /GE

Res.3 /GE

B59 /GE
console (A20)
-3X2b 18 -3X2b 31 -3X1b 12 -3X2b 22
-A3 -A3 -A3 -A3
connection X2_18 connection X2_31 connection X1_12 connection X2_22
I/O DIG_3 I/O DIG_7 I/O DIG_13 I/O DIG_6
LD17 LD20 LD25 LD16
module KMC3 /91.D3 module KMC3 /91.D3 module KMC3 /91.D4 module KMC3 /91.D3
position grinding stone left (B36) position grinding stone right (B37) reserve maintenance flap grinding device closed (B59)

F F
A A A
C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 KMC3: inputs: grinding device and pendulum frame sheet 93
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

GND_NAM_KMC3_17 GND_NAM_KMC3_17
/93.A8 /97.A1

A
potential distributor board (A17) A
-17X9a 8 -17X9a 9 10
-17X9b 8 -17X9b 8

B92 / WS

B92 / WS
travelling gear
Bosch console (A20)
-20X9a 13 -20X2a 27

-20X9b 13 -20X2b 27

B B

B92 / WS

B92 / WS
retrofitting for Poclain
machines

C C
1 -XB92a 1 -XB92a

KMC 3
1 1
-B92 -B92
cylinder main belt cylinder main belt
2 2
tensioner tensioner
2-XB92a 2 -XB92a
Namur Namur

D D
B92 /GE

B92 /GE

-20X9b 14 -20X2b 28
E -20X9a 14 -20X2a 28 E
B92 /GE

B92 /GE

-A3
-3X2b 20 -3X2b 20
console (A20)
connection X2_20
I/O DIG_5
LD13
module KMC3 /91.D3
cylinder main belt tensioner (B92)
F F
A
C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User bernsf 150100436 - 05 KMC3: inputs: cylinder main belt tensioner sheet 94
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A
grinding stone to the right (Y30) grinding stone to the left (Y31)
A module KMC3 /91.D6 module KMC3 /91.D6
sharpen flap closed (Y65) voltage V3 voltage V3
A module DIOM /104.E4 LD30 LD31 A
I/O DIG_OUT_12 I/O PWM_LA_7 I/O PWM_LA_8
connection X1_9 connection X1_26 connection X1_30

-A6 -A3 -A3


-6X1b 9 -3X1b 26 -3X1b 30

console (A20)

Y65 /GE

Y30 /GE

Y31/GE
-20X5a 27 -20X12a 23 -20X12a 21

-20X5b 27 -20X12b 23 -20X12b 21


B B

Y65 /GE

Y30 /GE

Y31/GE
C C
-XY65b 1 -XY30b 1 -XY31b 1

KMC 3
1 1 1
-Y65 -Y30 -Y31
sharpen flap closed grinding stone to the right grinding stone to the left
2 2 2

-XY65b 2 -XY30b 2 -XY31b 2

D D
Y65 / WS

Y30 / WS

Y31/ WS
-20X5b 28 -20X12b 24 -20X12b 22
E -20X5a 28 -20X12a 24 -20X12a 22 E

console (A20)
Y65 / WS

Y30 / WS

Y31/ WS
-17X4b 15 -17X4b 13 -17X4b 14

-17X4a 15 -17X4a 13 -17X4a 14

potential distributor board (A17)


31L_17 31L_17
/91.A8 /99.F1 F
F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 KMC3: outputs grinding device DIOM: output: sharpen flap closed sheet 95
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A A
reference point engines (M9,M10) reserve motor shearbar left (M9) motor shearbar right (M10)
module KMC3 /91.D6 module KMC3 /91.D6 module KMC3 /91.D6 module KMC3 /91.D6
voltage V2 voltage V1 voltage V1 voltage V1
A LD11 LD6 LD4 LD3 A
I/O HBPWM_6 I/O HBPWM_4 I/O HBPWM_2 I/O HBPWM_1
connection X2_14 connection X2_08 connection X2_04 connection X2_01
-A3 -A3 -A3 -A3
-3X2b 14 -3X2b 8 -3X2b 4 -3X2b 1

M9/1/GE
Res.6 /GE

M10/1/GE
-X80

M9/1/GE
B -20X2a 6 -20X2a 8 -20X2a 10 B
-20X2b 6 travelling gear Poclain -20X2b 8 -20X2b 10

Res.6 /GE

M9/1/GE

M10/1/GE
-25X11a 11 -25X11a 13 -25X11a 15

function motor shearbar: -25X11b 13 function motor shearbar: -25X11b 15


motor = out; shearbar = up to motor = out; shearbar = up to

M9.1/GE

M10.1/GE
C XM9/1: + - XM10/1 + - C
XM9/2: - + XM10/2 - +

KMC 3
Counter Counter Counter Counter
console (A20) -XM9b 1 -XM10b 1
M9-11/2 /GE

M9: blade blade M10: blade blade


up to down up to down
-M9 M -M10 M
motor shearbar left motor shearbar right

-XM9b 2 -XM10b 2

M9.2 /GE

M10.2 /GE
D D

-25X11b 14 -25X11b 16

-25X11a 12 -25X11a 14 -25X11a 16


Res.7 /GE

M9/2 /GE

M10/2 /GE
travelling gear Poclain

-20X2b 7 -20X2b 9 -20X2b 11

-20X2a 7 -20X2a 9 -20X2a 11


E E
Res.7 /GE

M9/2 /GE

M10/2 /GE
-17X13b 1 -17X13b 5 -17X13b 2 -17X13b 3

-17X13a 1 -17X13a 5 -17X13a 2 -17X13a 3

Motor_Bezug_17
/97.F7

F potential distributor board (A17) F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 KMC3: outputs: engines shearbar sheet 96
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

potential distributor board (A17)


GND_SEN_KMC3_17 GND_SEN_KMC3_17 A
/91.A8 /98.A1
12V_SEN_KMC3_17 12V_SEN_KMC3_17 motor cracker roller (M11)
/91.A8 /98.A1
GND_NAM_KMC3_17 module KMC3 /91.D6
/94.A8
A voltage V2 A
LD12
-17X10a 8 -17X7a 20 -17X9a 4 -17X9a 5 -17X10a 9 -17X7a 21 22 I/O HBPWM_5

-17X10b 8 -17X7b 20 -17X9b 4 -17X9b 5 -17X10b 9 -17X7b 21 connection X2_34


-A3

B52 / WS

B87 / WS

B88 / WS

B42 / WS
B52 /RT

B42 /RT
-3X2b 34
console (A20)

M11/1/GE
-20X2a 25 24 -20X2a 12 -20X2a 14 -20X10a 15 17 -20X10a 13

-20X2b 25 24 -20X2b 12 -20X2b 14 -20X10b 15 17 -20X10b 13


B52 / WS
B52 /RT

B B

B87 / WS

B88 / WS
-25X11a 27 28
-25X11a 5 -25X11a 7
-25X11b 27 28 Depending on the feed attachment,
either
two Namur sensors -25X11b 5 -25X11b 7
B52 / WS
B52 /RT

or one angle sensor

B87 / WS

B88 / WS
are installed!

M11/1/GE
B42 / RT

-25X12a F G B42 / WS
-25X12a J -25X12a L
-25X12b F G
-25X12b J -25X12b L
X_Einzug/F / WS
X_Einzug/G /GE

B87 / WS

B88 / WS
C C
-XM11b 3 4 -XM11b 1
-XB52b 1 2

KMC 3
3 4 1
-XB87a 1 -XB88a 1 - +
1 2 -M11 position cracker α cracker
M
-B52 α
1 1 hall IC U
-B87 -B88
lateral inclination pendulum frame U pendulum frame Pos. left pendulum frame Pos. right at A 5 2
ELOBAU 1-5V / 70° at the top the top
3 2 2
Namur Namur -XM11b 5 -XM11b 2
-XB52b 3 -XB87a 2 -XB88a 2
X_Einzug/H /GE

B87 /GE

B88 /GE
B42 / GE

D -25X12b H -25X12b K -25X12b M D

M11/2 /GE
-25X12a H -25X12a K -25X12a M

B52 / GE B87 / GE B88 / GE

-25X11b 29 -25X11b 6 -25X11b 8

-25X11a 29 -25X11a 6 -25X11a 8

B52 / GE B87 / GE B88 / GE

-20X2b 26 -20X2b 13 -20X2b 15 -20X10b 16 -20X10b 14

-20X2a 26 -20X2a 13 -20X2a 15 -20X10a 16 -20X10a 14


E E
B52 /GE

B87 /GE

B88 /GE

B42 /GE

M11/2 /GE
console (A20)
-3X1b 40 -3X2b 32 -3X2b 33 -3X1b 11 -17X13b 4
-A3 -A3 -A3 -A3 -17X13a 4
connection X1_40 connection X2_32 connection X2_33 connection X1_11
I/O MULTI_10 I/O DIG_8 I/O DIG_9 I/O DIG_12
module KMC3 /91.D5 LD19 LD21 LD23 Motor_Bezug_17
/96.F8
lateral inclination pendulum frame (B52) module KMC3 /91.D3 module KMC3 /91.D3 module KMC3 /91.D4
pendulum frame Pos. left at the top (B87) position cracker roller (M11)
A pendulum frame Pos. right at the top (B88)

potential distributor board (A17)


F A A A F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 KMC3: inputs/outputs: cracker, lateral inclination sheet 97
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

potential distributor board (A17)


GND_SEN_KMC3_17
/97.A7
31E_17 31E_17 8V_ANA_KMC3 A3/+8V_ANA / RT
/87.F8 /107.F1 /91.B6
12V_SEN_KMC3_17 12V_SEN_KMC3_17 GND_ANA_KMC3.1
/97.A7 /124.A4 /91.B6
A A

-17X10a 10 -17X10a 11 -17X7a 23 -17X14a 14 -17X10a 12


-22X5b 7
-17X10b 10 -17X10b 11 -17X7b 23 -17X14b 14 -17X10b 12
-22X5a 7
relay board

B20 / WS

B43 / WS

B70 / WS

B46 / WS

B44 / WS
B43 /RT
console (A20) console (A22) -R162
reserve
82Ω / 2W

-20X9a 4 -20X9a 2 1 -20X7a 6 -20X9a 29


B -22X5a 9 -22X5a 8 B
-20X9b 4 -20X9b 2 1 -20X7b 6 -20X9b 29
-22X5b 9 -22X5b 8

B44 /GE
B20 / WS

B43 / WS

B70 / WS

B46 / WS
B43 /RT
-20X7a 11 -20X7a 12

-20X7b 11 -20X7b 12

B44 / WS

B44 /GE
C B46.1/ WS C
-XB20b/1 1 -XB43b 2 1 -XB46/1b 1 -XB46.1/1b 1

KMC 3
2 1 -XB70b 3
-XB44b/1
-B20 -B43 - + -B46 -B46.1
2 4
filter pressure control P level oil tank L air filter contamination 1 P air filter contamination 2 P

A3/B44 /GE
-B70 P -B44 1
ARGO 2 bar BEDIA low pressure 50 mbar low pressure 50 mbar level fuel
signal deceleration 7 Signal oil pressure gearbox (approx. 84 ohm empty,
SUCO 0,3-1,5 bar 1 2
-XB20b/2 1 sec. 3
-XB46/2b 1 -XB46.1/2b 1 approx. 1 ohm full)

-XB43b 3 -XB70b 1 B46.1/ GE


-XB44b/2

D D
B20 /GE

B43 /GE

B70 /GE

B46 /GE
-20X9b 5 -20X9b 3 -20X7b 7 -20X9b 30

-20X9a 5 -20X9a 3 -20X7a 7 -20X9a 30

E E
console (A20)
B20 /GE

B43 /GE

B70 /GE

B46 /GE
-3X2b 17 -3X1b 3 -3X1b 35 -3X1b 10 -3X1b 27
-A3 -A3 -A3 -A3 -A3
connection X2_17 connection X1_03 connection X1_35 connection X1_10 connection X1_27
I/O DIG_2 I/O MULTI_5 I/O DIG_14 I/O DIG_11 I/O MULTI_8
LD14 module KMC3 /91.D4 LD26 LD24 module KMC3 /91.D4
module KMC3 /91.D3 level oil tank (B43) module KMC3 /91.D4 module KMC3 /91.D4 level fuel tank (B44)
filter pressure control (B20) oil pressure gearbox (B70) air filter contamination (B46)
F A A F
A A A
C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
150100436 - 05 KMC3: inputs: filter pressure control, level oil tank, oil pressure gearbox, air filter
A BMK hinzugefügt 14.06.2012 Berns User Schrameyer sheet 98
change date name Proved Origin Repl. f. Repl. by
contamination, level fuel tank from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

front attachment fold in,


compressing rake lift A front attachment fold out,
compressing rake lower A support wheels run in,
plant devider lift A support wheels extend,
plant devider lower A
front attachment, compressing rake (Y26) front attachment, compressing rake (Y27) support wheels, plant devider (Y28) support wheels, plant devider (Y29)
A module KMC3 /91.D5 module KMC3 /91.D5 module KMC3 /91.D5 module KMC3 /91.D5 A
voltage V4 voltage V4 voltage V4 voltage V4
LD8 LD1 LD10 LD9
I/O PWM_LA_2 I/O PWM_LA_3 I/O LA_2 I/O PWM_LA_4
connection X2_24 connection X2_30 connection X2_27 connection X2_26
-A3 -A3 -A3 -A3
-3X2b 24 -3X2b 30 -3X2b 27 -3X2b 26

console (A20)
Y26 /GE

Y27 /GE

Y28 /GE

Y29 /GE
-20X12a 15 -20X12a 13 -20X12a 17 -20X12a 19
B B
-20X12b 15 -20X12b 13 -20X12b 17 -20X12b 19
Y26 /GE

Y27 /GE

Y28 /GE

Y29 /GE
C C

KMC 3
-XY26b 1 -XY27b 1 -XY28b 1 -XY29b 1
1 1 1 1
-Y26 -Y27 -Y28 -Y29
front attachment, front attachment, support wheels, plant support wheels, plant
compressing rake 2 2 2 2
compressing rake devider devider
-XY26b 2 -XY27b 2 -XY28b 2 -XY29b 2

D D
Y26 / WS

Y27 / WS

Y28 / WS

Y29 / WS
-20X12b 16 -20X12b 14 -20X12b 18 -20X12b 20
E -20X12a 16 -20X12a 14 -20X12a 18 -20X12a 20 E

console (A20)
Y26 / WS

Y27 / WS

Y28 / WS

Y29 / WS
-17X3b 2 -17X3b 3 -17X3b 4 -17X3b 5

-17X3a 2 -17X3a 3 -17X3a 4 -17X3a 5

31L_17 31L_17
/95.F8 /101.D1

F potential distributor board (A17) F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
KMC3: outputs: front attachment/compressing rake, support wheels/plant devider,
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 pendulum frame sheet 99
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

potential distributor board (A17)


GND_ SEN_KMC3.1_17 GND_SEN_KMC3.1
/91.A8 /124.A4
12V_SEN_KMC3.1_17
/91.A8
A A

-17X8a 9 -17X8a 11 -17X11a 3 -17X8a 12 -17X11a 4 -17X11a 5 -17X20a 1 2 3 4 13 14 15 16 -17X8a 8 -17X14a 19

-17X8b 11 -17X11b 3 -17X8b 12 -17X11b 4 -17X11b 5 -17X20b 1 -17X8b 8 -17X14b 19

B78 / WS

B79 / WS
B78 /RT

B79 /RT
A3/+12V-Sen.2 / RT A3/31_Sen.2 / WS
console (A20)
-20X6a 27 26 -20X6a 30 29
B B
-20X6b 27 26 travelling gear Polcain -20X6b 30 29

B78 / WS

B79 / WS
B78 /RT

B79 /RT
-25X9a 27 26 -25X9a 30 29

-25X9b 27 26 -25X9b 30 29

B78 / WS

B79 / WS
B78 /RT

B79 /RT
-26X3b 4 6 -26X4b 4 6
C C

KMC 3
-B78 -B79
position cutting system left position cutting system right
EasyCollect 753, 903, 1053 EasyCollect 753, 903, 1053
not installed not installed

D D
-26X3b 5 -26X4b 5
B78 /GE

B79 /GE
-25X9b 28 -25X9b 31

-25X9a 28 -25X9a 31
B78 /GE

B79 /GE
-20X6b 28 -20X6b 31
E -20X6a 28 -20X6a 31 E

console (A20)
B78 /GE

B79 /GE
-3X2b 5 -3X1b 39
-A3 -A3
connection X2_05 connection X1_39
I/O MULTI_2 I/O MULTI_9
module KMC3 /91.D4 module KMC3 /91.D5
position cutting system left (B78) position cutting system right (B79)

F A A F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 KMC3: inputs: position cutting system EasyCollect 753, 903, 1053 sheet 100
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

31E_22 31E_22
potential distributor board (A17) +10V_SEN_EMR_17
/91.A2 /104.A1 /102.A1
75E_22 75E_22 GND_SEN_EMR_17
/90.A8 /104.A1 /102.A1
A A
-22F52
EMR
10A

-22X22a 6 5 4 -17X16a 19 -17X8a 13 -17X8a 14 -17X16a 20 -17X8a 15 -17X16a 21

-R52 -22X22b 6 -17X16b 19 -17X8b 13 -17X8b 14 -17X16b 20 -17X8b 15 -17X16b 21

B49 / WS

B50 / WS
A9/75 /RT

B49 /RT

B50 /RT
A9/+10V_Sen. / RT
-22LD52 A9/31_Sen. / WS

B A9/31_Vent / WS GND_VENT_EMR B
/103.E1

-20X11a 21 22 24 23 28 -20X11a 27 26 -20X2a 2 1


/133.E8 travelling gear Bosch year of manufacture 2012
relay board -20X11b 21 22 24 23 28 BL CAN3_H_EMR /134.E8 travelling gear Poclain year of manufacture 2012
/135.E8 travelling gear Bosch & Poclain year of manufacture 2011
-20X11b 27 26 -20X2b 2 1

console (A22)

A9/31/ WS

A9/31_Sen / WS

A9/31_Vent / WS
/136.E8 year of manufacture 2009 & 2010

A9/75 /RT

A9/+10_Sen /RT

B49 / WS

B50 / WS
B49 /RT

B50 /RT
/133.E8 travelling gear Bosch year of manufacture 2012
BR CAN3_L_EMR /134.E8 travelling gear Poclain year of manufacture 2012
/135.E8 travelling gear Bosch & Poclain year of manufacture 2011
-9X1b 2 3 -XB49b 1 3 -XB50b 1 3
A9/31/ WS

5 4 13 12 6 /136.E8 year of manufacture 2009 & 2010

C
A -B49 P
1 3
-B50 α
1 3
C

X02
X03

X05
X04

X13

X12
X06
pressure lifing gear position lifing gear
-A9 U BOSCH 72° U
BOSCH 0-250bar
lifting gear control 2 2
EMR
A -XB49b 2 -XB50b 2

EMR
supply sensor

supply valves
+10V sensors
GND sensors
+ 12V supply
GND supply

GND valves

B50 /GE
CAN_H
-17X1b 1

CAN_L
supply

CAN
-17X1a 1

31L_17 31L_17
D /99.F8 /103.F1 -20X2b 3 D
5 4 3 2 1

11 10 9 8 7 6
-20X2a 3 console (A20)
potential distributor board (A17) 16 15 14 13 12

B49 /GE

B50 /GE
/102.F3
/102.F7
/101.F7
/101.F8

/103.A4
/103.A5
/103.A2

-20X11a 29

-20X11b 29
pendulum frame Anti-clockwise (Y37)
pendulum frame Clockwise (Y38)

Y32 Y33
accumulator lifing gear (Y34)
height lifing gear right (B48)

lifing gear
height lifing gear left (b47)

pressure lifing gear (B49)


position lifing gear (B50)

B50 /GE
E lift lower E

console (A20) -9X1b 9 -9X1b 14


outputs
inputs

-A9 -A9
connection X09 connection X14
I/O X09 I/O X14
X15
X16
X09
X14

X07
X08
X01

module EMR /101.D3 module EMR /101.D3


pressure lifing gear (B49) position lifing gear (B50)
X15
X16
X09
X14

X07
X08
X01

F A A F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
150100436 - 05 EMR: lifting gear control inputs pressure and position lifing gear
A Text eingefügt,Sensor/Aktor BMK hinzugefügt 23.02.2012 Berns User Schrameyer sheet 101
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

potential distributor board (A17)


GND_SEN_EMR_17
/101.A8
+10V_SEN_EMR_17
/101.A8
A A
-17X8a 16 -17X16a 22 -17X8a 18 -17X8a 17 -17X16a 23 24
-17X8b 16 -17X16b 22 -17X8b 17 -17X16b 23

B47 / WS

B48 / WS
RT / B47

RT / B48
console (A20)
-20X6a 5 7 -20X6a 8 10

-20X6b 5 7 -20X6b 8 10 -20X6b 21 22 23 24 25

B47 / WS

B48 / WS
B47 /RT

B48 /RT

21/GE
22 /GE
23 /GE
24 /GE
25 /GE
B -25X9a 5 7 -25X9a 8 10 B
-25X9a 21 22 23 24 25
-25X9b 5 7 -25X9b 5 7 -25X9b 8 10 -25X9b 8 10
travelling gear Poclain

B47 / WS

B47 / WS

B48 / WS

B48 / WS
B47 /RT

B47 /RT

B48 /RT

B48 /RT
header contour header contour header contour
EasyCollect -10X1Lb 1 3 -26X3b 1 3 EasyCollect 753, 903, 1053 -26X4b 1 3 -10X1Rb 1 3 EasyCollect
6000, -10X1La 1 3 -26X3a 1 3 -26X4a 1 3 -10X1Ra 1 3 6000,
10X1RL/1/ WS

B47/B48 / WS

B47/B48 / WS

10X1RL/1/ WS
10X1RL/3 /GE

10X1RL/3 /GE
7500, 7500,

B47/B48 /RT

B47/B48 /RT
9000 9000
-XB47b 1 3 -XB47b 1 3 -XB48b 1 3 -XB48b 1 3
C C
1 3 1 3 1 3 1 3

-B47 α -B47 α -B48 α -B48 α


lifting gear height left U header contour left U header contour right U lifting gear height right U
Bosch 72° Bosch 72°
2 2 2 2
Bosch 72° Bosch 72°
-XB47b 2 -XB47b 2 -XB48b 2 -XB48b 2

EMR
10X1RL/2 / GE B47/B48 / GE B47/B48 / GE 10X1RL/2 / GE

-10X1La 2 -26X3a 2 -26X4a 2 -10X1Ra 2

-10X1Lb 2 -26X3b 2 -26X4b 2 -10X1Rb 2


D B47 / GE B47 / GE B48 / GE B48 / GE
D

-25X9b 6 -25X9b 6 -25X9b 9 -25X9b 9

-25X9a 6 -25X9a 9

B47 / GE B48 / GE

-20X6b 6 -20X6b 9

-20X6a 6 -20X6a 9
B47 /GE

B48 /GE
console (A20)
E E
-20X11a 30 -20X11a 31

-20X11b 30 -20X11b 31
B47 /GE

B48 /GE
-9X1b 15 -9X1b 16
-A9 -A9
connection X15 connection X16
I/O X15 I/O X16
module EMR /101.D3 module EMR /101.D3
F height lifing gear left (b47) height lifing gear right (B48) F
A A
C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Benrsf User Schrameyer 150100436 - 05 EMR: inputs: height lifing gear left and right sheet 102
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A A A A
accumulator lifing gear (Y34) pendulum frame Anti-clockwise (Y37) pendulum frame Clockwise (Y38) Pendulum frame free valve 1 (Y54) Pendulum frame free valve 2 (Y55)
A module EMR /101.D4 module EMR /101.D4 module EMR /101.D4 module KMC3 /91.D5 module KMC3 /91.D6 A
I/O X01 I/O X07 I/O X08 voltage V4 voltage V3
connection X01 connection X07 connection X08 LD7 LD34
-A9 -A9 -A9 I/O PWM_LA_1 I/O PWM_LA_6

-9X1b 1 -9X1b 7 -9X1b 8 connection X2_35 connection X1_23


-A3 -A3
-3X2b 35 -3X1b 23

console (A20)

Y54 /GE

Y55 /GE
-20X5a 20 -20X5a 22

Y34 /GE

Y37 /GE

Y38 /GE

KMC 3 / EMR
B B
-20X5b 20 -20X5b 22

Y54 /GE

Y55 /GE
-XY34b 1 -XY37b 1 -XY38b 1
1 1 1
C -Y34 -Y37 -Y38 C
accumulator lifing gear pendulum frame Anti-clockwise pendulum frame Clockwise
2 2 2

-XY34b 2 -XY37b 2 -XY38b 2 -XY54b 1 -XY55b 1


1 1
-Y54 -Y55
pendulum frame 1 free pendulum frame 2 free
2 2

-XY54b 2 -XY55b 2

D D
Y34 / WS

Y37 / WS

Y38 / WS

Y54 / WS

Y55 / WS
-20X11b 1 -20X11b 2 -20X11b 4 -20X5b 21 -20X5b 23

-20X11a 1 -20X11a 2 -20X11a 4 -20X5a 21 -20X5a 23

E GND_VENT_EMR A9/31_Vent / WS E
/101.B8
Y37 / WS

Y38 / WS

Y54 / WS

Y55 / WS
Y34 / WS

console (A20)
-17X3b 16 -17X14b 7 -17X14b 9 -17X14b 10 -17X3b 6 -17X3b 7

-17X3a 16 -17X14a 7 8 -17X14a 9 -17X14a 10 11 12 -17X3a 6 -17X3a 7

31L_17 31L_17
/101.D2 /104.B5

F potential distributor board (A17) F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 EMR: outputs: accumulator lifing gear, pendulum frame rotate sheet 103
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
F
A

E
B

D
C

B
A
C
/52.E5
/101.A3
/101.A3
31E_22
75E_22

1
1

Sensor/Aktor BMK hinzugefügt


12V_DIOM

change
console (A20)

2
2

date
relay board console (A22)

22.03.2012 Berns
name
A

date
User
Proved
-A6
DIOM
output module
supply
outputs

29
+ 12V (UB 1) power X1_1

Created
A6/V1/RT

3
3

X1_2 DIG_OUT_1 additional hydraulics 1 up (option) (Y51) /105.A2

15
+ 12V (UB 2) power X1_14

16.04.2010
Schrameyer
X1_3 DIG_OUT_2 additional hydraulics 1 down (option) (Y52) /105.A3 A6/V2 /RT

30
+ 12V (UB 3) power X1_15
X1_4 DIG_OUT_3 molasses additional /81.A6 A6/V3 /RT

16
+ 12V (UB 4) power X1_28
X1_5 DIG_OUT_4 reserve A6/V4 /RT

3
+ 12V (UB 5) power X1_29

31

Origin
X1_6 DIG_OUT_9 12V/24V-Battery switching /124.A2 A6/V5 /RT

17
+ 12V (UB 6) power X1_42
-22X18a 3 4 5 6 1 2

-22X18b 3 4 5 6 1 2

X1_7 DIG_OUT_10 release voltage feed drive/front attachment /49.A7 A6/V6 /RT

32
+ 12V (UE) electronics X1_36
X1_8 DIG_OUT_11 horn metal detection /82.B6 A6/VE /RT

18
GND 1 ground X1_16
X1_9 DIG_OUT_12 sharpen flap closed (Y65) /95.A3

33
GND 2 ground X1_17
X1_10 DIG_OUT_5 terminator CAN2, KMC2 /73.A8

19
GND 3 ground X1_30
X1_11 DIG_OUT_6 engine cleaning compressed air (option) (Y73) /107.A6

34
GND 4 ground X1_31
-6X1b 1 14 15 28 29 42 36 16 17 30 31

X1_12 DIG_OUT_7 pressure relief front attachment (Y75) /107.A7

20
coding

Repl. f.
X1_13 DIG_OUT_8 reserve
7

35
X1_18 PWM_OUT_2 steering lock right (option) (Y67) /107.A4 SEL 1 X1_37
21
-22F59

4
4

3A
DIOM electronics

37

X1_19 PWM_OUT_4 additional hydraulics 2 up (option) (Y61) /105.A5


8

36 SEL 2 X1_38
-22X5a 16
-22X5b 16

X1_20 PWM_OUT_10 reserve /108.A2


22

X1_21 PWM_OUT_12 reserve /108.A4 CAN 1


9

37

X1_22 PWM_OUT_5 Spannrolle Hauptriemen (Y108) /106.A3


23

CAN_1-H X1_27
X1_23 PWM_OUT_6 compressed air valve (Y109) /106.A5
10

38

CAN_1-L X1_26
-6X1b 27 26
A6/SEL_1/ WS
A6/31.4 / WS
A6/31.3 / WS
A6/31.2 / WS
A6/31.1/ WS

X1_24 PWM_OUT_7 reserve


24

RS232

Repl. by
X1_25 PWM_OUT_8 reserve
11

39

X1_32 PWM_OUT_1 steering lock left (option) (Y66) /107.A2


25

RXD X1_40
-R59

X1_33 PWM_OUT_3 additional hydraulics 2 down (option) (Y62) /105.A4


12

40

TXD X1_41
X1_34 PWM_OUT_9 valve Hydraulic fan control (Y82) /124.A8
26

X1_35 PWM_OUT_11 reserve service


13

41
27

SERV X1_39

document-no.:

5
5

14

42
/103.F8

28

150100436 - 05
-22LD59

31L_17

A6/CAN1_H / BL
A6/CAN1_L / GN
-17X2a 1 2 3 4

-17X2b 1 2 3 4

6
6

D24 BiG X 700, 850, 1100


-17X4a 16

-17X4b 16

CAN1_L_KMC3
CAN1_H_KMC3
31L_17

DIOM (output module): power supply, overview


potential distributor board (A17)
/105.A1

7
7

/131.B3 year of manufacture 2009 & 2010


/131.B3 year of manufacture 2009 & 2010

/128.B4 travelling gear Bosch year of manufacture 2012


/128.B4 travelling gear Bosch year of manufacture 2012

/130.C2 travelling gear Bosch & Poclain year of manufacture 2011

/129.C3 travelling gear Poclain year of manufacture 2012


/129.C2 travelling gear Poclain year of manufacture 2012

8
8

/130.C2 travelling gear Bosch & Poclain year of manufacture 2011


31E_22
75E_22

from
sheet
plant
location
/109.A1
/109.A1

104
Sh.

DIOM
F
A

E
B

D
C
1 2 3 4 5 6 7 8
31L_17 31L_17
/104.B7 /106.F1
potential distributor board (A17) -17X3a 8

-17X3b 8

A
A A A A console A

additional hydraulics 1 up (option) (Y51)


module DIOM /104.E3
additional hydraulics 1 down (option) (Y52)

module DIOM /104.E3


additional hydraulics 2 down (option) (Y62)
module DIOM /104.E5
additional hydraulics 2 up (option) (Y61)
module DIOM /104.E4
(A20)

Y51/Y52/Y61/Y62 / WS
I/O DIG_OUT_1 I/O DIG_OUT_2 I/O PWM_OUT_3 I/O PWM_OUT_4
connection X1_2 connection X1_3 connection X1_33 connection X1_19
-A6 -A6 -A6 -A6
-6X1b 2 -6X1b 3 -6X1b 33 -6X1b 19
GE / Y51

GE / Y61
GE / Y52

GE / Y62
B -20X9a 17 -20X9a 19 -20X9a 20 -20X9a 18 -20X9a 31 B
-20X9b 17 -20X9b 19 -20X9b 20 -20X9b 18 -20X9b 31
Y51/GE

Y52 /GE

Y62 /GE

Y61/GE
Y51/ WS
Y52 / WS
Y62 / WS
Y61/ WS Spannrolle
/106.D2
-XY51b 1 2 -XY52b 1 2 -XY62b 1 2 -XY61b 1 2
-XY51.1a 1 2 -XY52.1a 1 2 -XY62.1a 1 2 -XY61.1a 1 2
the circulation valve is with second
Y51/ WS

Y52 / WS

Y62 / WS

Y61/ WS
Y51/GE

Y52 /GE

Y62 /GE

Y61/GE
double effective additive hydraulics needed
C C

connection
-1X1 1.2 2.1 -1X1 3.1 4.1 -1X1 7.1 8.1 -1X1 5.1 6.1 box
-1X1 1.1 -V1 -1X1 9.1

DIOM
3.2 -V2 9.2
-V4
7.4 9.4
-V3
5.3 9.3

D D

-1X1 1.3 2.2 -1X1 3.3 4.2 -1X1 7.2 8.2 -1X1 5.2 6.2 -1X1 2.3 10.1
Y51/ WS

Y52 / WS

Y62 / WS

Y61/ WS

Y78 / WS
Y51/GE

Y52 /GE

Y62 /GE

Y61/GE

Y78 /GE
-XY78b 1
-XY51.2b 1 2 -XY52.2b 1 2 -XY62.2b 1 2 -XY61.2b 1 2
E -Y78 1 E
1 2 1 2 1 2 1 2 additional
hydraulics
(option) 2

-Y51 -Y52 -Y62 -Y61 -XY78b 2


additional hydraulics up additional hydraulics down additional hydraulics down additional hydraulics up
(I A) (I B) (II B) (II A)
option option option option

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
DIOM: outputs: additional hydraulics 1 + 2, additional hydraulics valve for circulation
A BMK hinzugefügt 14.06.2012 Benrsf User Schrameyer 150100436 - 05 sheet 105
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A
Spannrolle Hauptriemen (Y108) compressed air valve (Y109)

A
module
I/O
DIOM
PWM_OUT_5
/104.E4 module
I/O
DIOM
PWM_OUT_6
/104.E4
console A
connection
-A6
X1_22 connection
-A6
X1_23
(A20)
-6X1b 22 -6X1b 22 -6X1b 23

Y108 /GE

Y108 /GE

Y109 /GE
-20X9a 16 -20X2a 4 -20X11a 20

-20X9b 16 -20X2b 4 retrofitting for Poclain -20X11b 20


B machines B
travelling gear Bosch
A

Y108 /GE

Y108 /GE

Y109 /GE
from year 2013

-XY108b 1 -XY108b 1
1 1
-25X26b
-Y108 -Y108 1
main belt tensioner main belt
-25X26a 1 retrofitting ಄
2 tensioner 2

Y109 /GE
C -XY108b 2 -XY108b
2 C

-XY109b 1
1
Y108 / WS

-Y109

DIOM
compressed air valve
2

-XY109b 2
/105.C6

Y109 / WS
A
-25X26a 2
Y108 / WS

-25X26b 2
D D
A

Y109 / WS
from year 2013

-20X2b -20X11b
5 25
E -20X2a 5 -20X11a 25 E

console
Y108 / WS

Y109 / WS

(A20)
-17X3b 13 -17X19b 3
-17X3a 13 -17X19a 3

potential distributor board (A17)


31L_17 31L_17
/105.A8 /107.F1 F
F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A Ausblasventil Motor eingz., BMK hinzugefügt 04.06.2012 Berns User bernsf 150100436 - 05 DIOM: reversing valve sheet 106
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A A A
steering lock left (option) (Y66) steering lock right (option) (Y67) engine cleaning compressed air (option) (Y73) pressure relief front attachment (Y75)
module DIOM /104.E5 module DIOM /104.E4 module DIOM /104.E4 module DIOM /104.E4
A I/O PWM_OUT_1 I/O PWM_OUT_2 I/O DIG_OUT_6 I/O DIG_OUT_7 A
connection X1_32 connection X1_18 connection X1_11 connection X1_12
-A6 -A6 -A6 -A6
-6X1b 32 -6X1b 18 -6X1b 11 -6X1b 12

console (A20)

Y66 /GE

Y67 /GE

Y73 /GE

Y75 /GE
-20X11a 5 -20X11a 7 -20X12a 30 -20X6a 19

B -20X11b 5 -20X11b 7 -20X12b 30 -20X6b 19 B

Y66 /GE

Y67 /GE

Y73 /GE

Y75 /GE
C C
-XY66b 1 -XY67b 1 -XY73b 1 -XY75b 1
1 1 1 1
-Y66 -Y67 -Y73 -Y75

DIOM
steering lock left steering lock right engine cleaning compressed air pressure relief front attachment
(option) 2 (option) 2 (option) 2 2

-XY66b 2 -XY67b 2 -XY73b 2 -XY75b 2

D D
Y66 / WS

Y67 / WS

Y73 / WS

Y75 / WS
-20X11b 6 -20X11b 8 -20X12b 31 -20X6b 20

-20X11a 6 -20X11a 8 -20X12a 31 -20X6a 20

E E
console (A20)
Y66 / WS

Y67 / WS

Y73 / WS

Y75 / WS
-17X3b 10 -17X3b 11 -17X3b 9 -17X14b 16

-17X3a 10 -17X3a 11 -17X3a 9 -17X14a 16

31L_17 31L_17
/106.F8 /108.F1
31E_17 31E_17
/98.A6 /137.F1

F potential distributor board (A17) F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 DIOM: outputs: steering lock, engine cleaning compressed air (options), pressure relief front sheet 107
change date name Proved Origin Repl. f. Repl. by attachment from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

reserve reserve
module DIOM /104.E4 module DIOM /104.E4
A I/O PWM_OUT_10 I/O PWM_OUT_12 A
connection X1_20 connection X1_21
-A6 -A6
-6X1b 20 -6X1b 21
travelling gear

Y76 /GE

Y77 /GE
Poclain
console (A20)
-20X11a 9 -20X11a 11

B B

C C

DIOM
D D

E E
-20X11a 10 -20X11a 12
travelling gear Poclain
console (A20)
Y76 / WS

WS / Y77

-17X1b 5 -17X1b 6

-17X1a 5 -17X1a 6

31L_17 31L_17
/107.F8 /109.B3

F potential distributor board (A17) F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 DIOM: outputs: reserve sheet 108
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

31E_22 31E_22
/104.A8 /112.A1
75E_22 75E_22
/104.A8 /111.A1
/52.E4
12V_Autopilot
GAL_Autopilot
relay board
/48.A8
A A
-22X5a 15 -22X20a 1 console (A22)
-22X20b 1 /128.B4 travelling gear Bosch year of manufacture 2012
-22F50 A5/CAN1_H / BL CAN1_H_KMC3 /129.C3 travelling gear Poclain year of manufacture 2012
-22LD50 electronics autopilot
3A
potential distributor board (A17) -22X20b 1
/130.C3 travelling gear Bosch & Poclain year of manufacture 2011
31L_17 31L_17 /131.B2 year of manufacture 2009 & 2010
/108.F8 /111.F6
GND_ANA_Auto_17 /128.B4 travelling gear Bosch year of manufacture 2012
/110.A1
-R50 8.5V_SEN_Auto_17 A5/CAN1_L / GN CAN1_L_KMC3 /129.C3 travelling gear Poclain year of manufacture 2012
/110.A1
/130.C3 travelling gear Bosch & Poclain year of manufacture 2011

A5/V3 /RT

A5/V3 /RT
-17X1a 2 -17X8a 19 -17X3a 17 -17X16a 13 /131.B2 year of manufacture 2009 & 2010
-22X20a 3 4 -22X20a 2 -17X1b 2 -17X8b 19 -17X3b 17 -17X16b 13 CAN_ISO_H / BL CAN_ISO_H_
/138.C5
B -22X20b 3 4 -22X20b 2 2
-22X20b
CAN_ISO_L / GN CAN_ISO_L_
/138.C5 B

A5/31/ANA / WS
A5/VE / RT

A5/31/ WS

A5/31E / WS
A5/+8.5V_Sen. / RT
to year of manufacture 2011 -X86
CAN_ISO_H / BL CAN_ISO_H
/137.B4

A5/Freig_V3 /RT
A5/Freig / RT A5/Freig / RT CAN_ISO_L / GN CAN_ISO_L
/137.B4
A5/V2 / RT
A5/V1/ RT

-5X1b
-5X1b
30L_20 30/20F2 / RT A5/VE / RT -5X1b
/26.B4
1

16 42 23 37
-20XF2b

-20XF2b

-20F2
3A -5X1b 14 28 30 30 29 15 1 32 16 to year of manufacture 2011 42 31 17 23 37 retrofitting InCab

autopilot
X1_14
X1_28
X1_30

X1_29
X1_15
X1_01

X1_32

X1_16

X1_19
X1_42

X1_31
X1_17

X1_23
X1_37

X1_33
X1_18
-5X1b 30

C 30L_20 30/20F2 / RT A5/VE / RT C


/26.A3
1

-20F2
-20XF2b

-20XF2b

3A

supply sensors (1A)


supply / electronics

release electronics
ground electronics
retrofitting InCab

ground analog
supply HSO 1
supply HSO 2

ground power

CAN ISO-BUS
Versorgung

Sonstiges

RS 232
CAN
+12V HSO 3

CAN-H-ISO
CAN-L-ISO
GND_ANA

Ident-Pin
GND_E
GND_L

CAN-H
+12VE

CAN-L
+8,5V
+12V
+12V

+10V

RXD
TXD
D+
D D
1 2 3 4 5 6 7 8 9 10 11 12 13 14
for ISO BUS Computer
15 16 17 18 19 20 21 22 23 24 25 26 27 28
29 30 31 32 33 34 35 36 37 38 39 40 41 42
for ISO BUS Computer

/111.F3
/110.F7
/111.F5
/110.F3

/111.B7
/111.B8
for standard Computer
angle detection steering axle (B64)

pressure steering wheel (B63)

-A5
row detection right (B61)

E ESX-LT ISO-BUS E
row detection left (B65)

steering to right (Y40)


steering to left (Y39)
console (A20) A
reserve
reserve
reserve
reserve

reserve
reserve
reserve
reserve
reserve
reserve

reserve
reserve

reserve
reserve
reserve
reserve
reserve
reserve
reserve
reserve
outputs
inputs

DOUT_10
DOUT_11
DOUT_12
DOUT_5
DOUT_6
DOUT_7
DOUT_8
DOUT_9
PWM_1
PWM_2
PWM_3
PWM_4
ADIN_1
ADIN_2
ADIN_3
ADIN_4
ADIN_5
ADIN_6
ADIN_7
ADIN_8

DIN_10
DIN_11
DIN_12
DIN_13
DIN_14
DIN_9
X1_38
X1_24
X1_39
X1_25
X1_40
X1_26
X1_41
X1_27

X1_34
X1_20
X1_35
X1_21
X1_36
X1_22

X1_09
X1_08
X1_07
X1_06

X1_13
X1_12
X1_11
X1_10
X1_02
X1_03
X1_04
X1_05
F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A Sensor/Aktor BMK hinzugefügt 22.03.2012 Berns User Schrameyer 150100436 - 05 autopilot: power supply, overview sheet 109
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

potential distributor board (A17)


GND_ANA_Auto_17 GND_ANA_Auto_17
/109.B5 /111.B1
8.5V_SEN_Auto_17 8.5V_SEN_Auto_17
/109.B5 /111.B1
A A

-17X8a 20 -17X16a 14 -17X8a 21 -17X16a 15

-17X8b 20 -17X16b 14 -17X8b 21 -17X16b 15

B65 / WS

B61/ WS
B65 /RT

B61/RT
console (A20)
-20X6a 14 15 -20X6a 11 12

-20X6b 14 15 -20X6b 11 12

B65 / WS

B61/ WS
B65 /RT

B61/RT
B B

-25X9a 14 15 -25X9a 11 12
row detection row detection
-25X9b 14 15 -25X9b 14 15 -25X9b 11 12 -25X9b 11 12
EasyCollect row detection EasyCollect

B65 / WS

B61/ WS
6000, 6000,

B65 /RT

B61/RT
EasyCollect 753, 903, 1053
7500, 7500,
-10X1Lb 4 5 -10X1Rb 4 5

B65 / WS

B61/ WS
9000 9000

B65 /RT

B61/RT
-10X1La 4 5 -10X1Ra 4 5

autopilot
10X1RL/4 / WS

10X1RL/4 / WS
10X1RL/5 /GE

10X1RL/5 /GE
C C
-XB65b 1 3 -XB65b 1 3 -XB61b 1 3 -XB61b 1 3
1 3 1 3 1 3 1 3

-B65 α -B65 α A -B61 α -B61 α


row detection left U row detection right U row detection left U row detection right U
Bosch 72° Bosch 72° Bosch 72° Bosch 72°
2 2 2 2

-XB65b 2 -XB65b 2 -XB61b 2 -XB61b 2


10X1RL/6 /GE

10X1RL/6 /GE
D -10X1La 6 -10X1Ra 6 D
B65 /GE

B61/GE
-10X1Lb 6 -10X1Rb 6
B65 /GE

B61/GE
-25X9b 16 -25X9b 16 -25X9b 13 -25X9b 13

-25X9a 16 -25X9a 13
B65 /GE

B61/GE
-20X6b 16 -20X6b 13
E E
-20X6a 16 -20X6a 13
B65 /GE

B61/GE
console (A20) -5X1b 27 -5X1b 26
-A5 -A5
connection X1_27 connection X1_26
I/O ADIN_8 I/O ADIN_6
module ESX-LT ISO-BUS /109.D5 module ESX-LT ISO-BUS /109.D4
row detection left (B65) row detection right (B61)
F F
A A
C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A Grafik korregiert, BMK hinzugefügt 20.06.2012 Berns User Schrameyer 150100436 - 05 autopilot: row detection sheet 110
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

75E_22 75E_22
/109.A8 /112.A1

-22F51
pressure steering wheel
A 10A A
relay board console (A22) -22X22a 3

-22X22b 3

A17/75 /RT
console (A20) A A
-17X12b 1 steering to left (Y39) steering to right (Y40)
module ESX-LT ISO-BUS /109.D6 module ESX-LT ISO-BUS /109.D6
-17X12a 1
potential distributor board (A17) 75E_17_F51
I/O
connection
PWM_1
X1_09
I/O
connection
PWM_2
X1_08
/117.A5
GND_ANA_Auto_17 -A5 -A5
B /110.A8 B
8.5V_SEN_Auto_17 -5X1b 9 -5X1b 8
/110.A8

-17X8a 22 -17X16a 16 17 18 -17X12a 5 -17X12a 2 -17X8a 23 24

Y39 /GE

Y40 /GE
-17X8b 22 -17X16b 16 -17X12b 5 -17X12b 2 -17X8b 23
75/20K1/ RT Rel.InCab
/138.A1
B64 / WS

B63 / WS
B64 /RT

B63 /RT
-17X12b 5
75E/20K1/ RT Rel.InCab

autopilot
-20X9a 7 6 /137.A1 -20X5a 17 18 -20X12a 27 -20X12a 25

-20X9b 7 6 ISO-Bus retrofitting -20X5b 17 18 -20X12b 27 -20X12b 25


C C

B63 / WS
B63 /RT
B64 / WS
B64 /RT

-XB63b 1 2

Y39 /GE

Y40 /GE
-XB63a 1 2

WS
BR
-XB64b 1 3 -XB63.1b 1 2
-XY39b 1 -XY40b 1
1 3
-B63
-B64 α
1 1
pressure steering P
angle detection steering axle U Hydac 0-250 bar U -Y39 -Y40
Bosch 82° Signal: 1...5 V steering to left steering to right
D 2 2 2 D
-XB64b 2 -XB63.1b 3 4 -XY39b 2 -XY40b 2

SW
BL
-XB63a 3 4

Y39 / WS

Y40 / WS
B64 /GE

-XB63b 3

B63 /GE
-20X9b 8 -20X5b 19 -20X12b 28 -20X12b 26
E -20X9a 8 -20X5a 19 -20X12a 28 -20X12a 26 E

console (A20)

Y39 / WS

Y40 / WS
B64 /GE

B63 /GE -17X3b 14 -17X3b 15


-5X1b 40 -5X1b 41
-17X3a 14 -17X3a 15
-A5 -A5
connection X1_40 connection X1_41 31L_17 31L_17
/109.B5 /115.F1
I/O ADIN_5 I/O ADIN_7
module ESX-LT ISO-BUS /109.D4 module ESX-LT ISO-BUS /109.D5

F
angle detection steering axle (B64) pressure steering wheel (B63) potential distributor board (A17) F
A A
C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 autopilot: pressure steering wheel, angle detection steering axle, valves steering sheet 111
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
F
A

E
B

D
C

B
A
C
/33.A8
/92.D5
/109.A8
/111.A8

58_22
31L_22
31E_22
75E_22

1
1

Sensor/Aktor BMK hinzugefügt


change
relay board

2
2

console (A22)

date
22.03.2012 Berns
name
date
User
Proved
-22F56
manual control
5A

A11/RT A11/75 /RT


A11/ WS A11/31/ WS

Created
A11_58 /RT A11/58 /RT

3
3

-22X4a 7 8 4 9

-XA11a 1 2 3 4
-22X4b 7 8 4 9

-XA11b 1 2 3 4

16.04.2010
-20X10a 20 21 22 23

-20X10b 20 21 22 23

Schrameyer
A11_58 / WS A11/58 / WS
16

Origin
31L_22
31E_22
75E_22

Repl. f.
4
4

/116.A1
/115.A1

console (A20)

Repl. by
A11_58 / WS
/131.F1 year of manufacture 2009 & 2010

A11_58 /RT
A11/ WS

document-no.:
A11/RT

5
5
/128.F1 travelling gear Bosch year of manufacture 2012
/129.F1 travelling gear Poclain year of manufacture 2012

150100436 - 05
supply
/130.F1 travelling gear Bosch & Poclain year of manufacture 2011

/114.C2

+12V_EF +12V electronics X1_1


-11X1b 1

29

+12V_EF +12V electronics X1_15


-A11

A
foil keypad
15

+12V_HF +12V X1_18


2

30

GND_H ground X1_32


manual control
18 32

16

GND_E ground electronics X1_27


3

GND_E ground electronics X1_42


31
42

17

ground outputs
4

32

6
6

18

GND_E ground electronics X1_13


5

33

inputs GND_E ground electronics X1_29


19

GND_ANA ground analog X1_41


X1_05 ANA_IN_0 button left lifing gear lift (S11) /113.F2
6

D24 BiG X 700, 850, 1100


34

X1_06 ANA_IN_1 button right lifing gear lift (S11.1) /113.F4 ground external button
20

X1_07 ANA_IN_2 button left lifing gear lower (S12) /113.F5


7

35

GND_E ground button 1 external X1_33


X1_08 ANA_IN_3 button right lifing gear lower (S12.1) /113.F7 GND_E ground button 2 external X1_34
21

manual control: power supply, overview

X1_09 ANA_IN_4 reserve


8

36

GND_E ground button 3 external X1_35


X1_10 ANA_IN_5 reserve GND_E ground button 4 external X1_36
22
-11X1b 33 34 35 36

X1_11 ANA_IN_6 reserve


9

37

GND_E ground button 5 external X1_37


X1_12 ANA_IN_7 reserve
23

GND_E ground button 6 external X1_38


10

GND_E ground button 7 external X1_39


38

7
7

outputs
24

GND_E ground button 8 external X1_40


11

39

X1_19 DIG_OUT_1 LED button lifing gear (S11) /113.A3 CAN 2


25

X1_20 DIG_OUT_2 LED button lifing gear (S11.1) /113.A4


12

40

CAN_2-H X1_3
-11X1b 3

X1_21 DIG_OUT_3 LED button lifing gear (S12) /113.A6


26

X1_22 DIG_OUT_4 LED button lifing gear (S12.1) /113.A7 CAN_2-H X1_17
13

CAN_2-L X1_2
41
2

X1_23 DIG_OUT_5 reserve


S12.1/1/ WS
S12/1/ WS
S11.1/1/ WS
S11/1/ WS

27

X1_24 DIG_OUT_6 reserve CAN_2-L X1_16


14
BL

42

CAN_2-L X1_30
BR

X1_25 DIG_OUT_7 reserve


28

X1_26 DIG_OUT_8 reserve TERMI_2 X1_31

X1_28 LA_1 reserve


X1_14 LA_2 reserve
8
8

CAN2_L_Handbed
CAN2_H_Handbed
31_S12
31_S12.1
31_S11.1
31_S11

from
sheet
plant
location
/132.E7
/132.E7
/113.D1
/113.D1
/113.D1
/113.D1

112

manual control
Sh.
F
A

E
B

D
C
1 2 3 4 5 6 7 8

A A A A
LED button lifing gear (S11) LED button lifing gear (S11.1) LED button lifing gear (S12) LED button lifing gear (S12.1)
A module manual control /112.D7 module manual control /112.D7 module manual control /112.D7 module manual control /112.D7 A
I/O DIG_OUT_1 I/O DIG_OUT_2 I/O DIG_OUT_3 I/O DIG_OUT_4
connection X1_19 connection X1_20 connection X1_21 connection X1_22
-A11 -A11 -A11 -A11
-11X1b 19 -11X1b 20 -11X1b 21 -11X1b 22

B S91/3_Handbed. B
/43.C5
S91/2_Handbed.
/43.C5

S11/3 /GE

S11.1/3 /GE

S12/3 /GE

S12.1/3 /GE

S91/2 /GE

S91/3 /GE

manual control
-S11 -S11.1 -S12 -S12.1
button (left) lifing gear lift button (right) lifing gear lift button (left) lifing gear lower button (right) lifing gear lower

-XS91b 2 3
160 Ω

510 Ω

160 Ω

510 Ω

160 Ω

510 Ω

160 Ω

510 Ω
1,2k

1,2k

1,2k

1,2k
C 2 3 C
-S91
emergency stop manual control
1 2 3 1 2 3 1 2 3 1 2 3 1

-XS11b 1 2 3 -XS11.1b 1 2 3 -XS12b 1 2 3 -XS12.1b 1 2 3 -XS91b 1

S91/1/GE
31_S11 S11/1/ WS
/112.A8
31_S11.1 S11.1/1/ WS
/112.A8
31_S12 S12/1/ WS
/112.A8
31_S12.1 S12.1/1/ WS
D /112.A8 D
S91/1_Handbed.
/43.C5
S11/2 /GE

S11.1/2 /GE

S12/2 /GE

S12.1/2 /GE
E E

-11X1b 5 -11X1b 6 -11X1b 7 -11X1b 8


-A11 -A11 -A11 -A11
connection X1_5 connection X1_6 connection X1_7 connection X1_8
I/O ANA_IN_0 I/O ANA_IN_1 I/O ANA_IN_2 I/O ANA_IN_3
module manual control /112.D6 module manual control /112.D6 module manual control /112.D6 module manual control /112.D7
button left lifing gear lift (S11) button right lifing gear lift (S11.1) button left lifing gear lower (S12) button right lifing gear lower (S12.1)

A A A A
F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
manual control: button lifing gear lift/lower, emergency stop manual control
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 sheet 113
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A

B B

-A11
manual control
foil keypad

manual control
/112.E5

C C

AUTO MAN

D D

E E

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 manual control: foil keypad sheet 114
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

30E_22 30E_22
/83.A8 /116.A1
31E_22 31E_22
/112.A4 /116.A1
75EAV_22
/91.A2
A A
-22F47.1 -22F45
permanent voltage teleservice ignition stage 1 teleservice -22LD45
7,5A 7,5A

-R45
relay board console (A22)
-22X3a 12 -22X3a 13

-22X3b 12 -22X3b 13

B B

EasyControl
A19/75 / RT
console (A20)
-W1
multifunction antenna
GPS, GSM, Bluetooth

A19/30 /RT
-19X1.1b -X97
EasyControl (option)

A19/30 / RT A19/30 / RT /128.B3 travelling gear Bosch year of manufacture 2012


28 29 30 31 19 20 21
-20X17b 28 29 30 31 19 20 21
2 1 11 3 9

A19/75 / RT A19/75 / RT -X96 CAN1_H_KMC3 /129.C7 travelling gear Poclain year of manufacture 2012
C A19/31/ WS A19/31/ WS -X95 /130.C7 travelling gear Bosch & Poclain year of manufacture 2011 C
CAN1_H / BL
-X3 CAN1_H / BL R2-Kabine/CAN1_H / BL CAN1_H_KMC3 /131.B3 year of manufacture 2009 & 2010
/128.B1 travelling gear Bosch year of manufacture 2012

CAN1_L / GN CAN1_L / GN R2-Kabine/CAN1_L / GN /129.C6 travelling gear Poclain year of manufacture 2012
/128.B3 travelling gear Bosch year of manufacture 2012

A19/31/ WS
A19/75 /RT
A19/30 /RT
-X4 CAN1_H / BL CAN1_L_KMC3 /129.C7 travelling gear Poclain year of manufacture 2012
CAN1_L / GN CAN1_L_KMC3 /128.B1 travelling gear Bosch year of manufacture 2012 /130.C7 travelling gear Bosch & Poclain year of manufacture 2011
/131.B3 year of manufacture 2009 & 2010
Kabine-DIAG/CAN1_L /GN

/129.C6 travelling gear Poclain year of manufacture 2012


Kabine-DIAG/CAN1_H /BL
-20X17a

A19/CAN1_L /GN
A19/CAN1_H /BL
Bluetooth
CAN1_H_KMC3 /128.B1 travelling gear Bosch year of manufacture 2012
/129.C6 travelling gear Poclain year of manufacture 2012

GSM
GPS
D CAN1_L_KMC3 /128.B2 travelling gear Bosch year of manufacture 2012 -19X1b 11 3 9 -19X1b 1 2 D
/129.C6 travelling gear Poclain year of manufacture 2012
from year 2012

EasyControl (option)
cabin
A19/31/ WS

E E

-17X4b 6

-17X4a 6

31L_17 31L_17
/111.F8 /124.F8

F
potential distributor board (A17) F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 EasyControl (option) sheet 115
change date name Proved Origin Repl. f. Repl. by from Sh.
/ 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

31E_22 31E_22
/115.A8 /125.A1
31L_22 31L_22
/112.A4 /124.D1
30L_22 30L_22
/83.A8 /124.B1
50_ADM_Mot 50_ADM_Mot
/27.C3 /124.B1
A 30E_22 30E_22 A
/115.A8 /125.A1
15E_22
/72.A8

-22F68 -22F70 -22F48 -22F67


permanent voltage MFR ignition stage MFR/EDC ignition stage 2 diagnostics socket permanent voltage
10A 10A 10A diagnostics socket
10A

-22K17 -22D17

B B
relay board -R17 A
-22LD17
console (A22) /128.F1 travelling gear Bosch year of manufacture 2012
30_XDiag /129.F1 travelling gear Poclain year of manufacture 2012
/130.F1 travelling gear Bosch & Poclain year of manufacture 2011
/131.F1 year of manufacture 2009 & 2010

retrofitting ISO-BUS
-22X7a 1 2 3 -22X7a 4 -22X7a 5 6 13 -22X7a 7 8 9 14 -22X6a 10 -22X7a 10 11

-22X7b 1 2 -22X7b 4 -22X7b 5 6 -22X7b 9 14 -22X7b 10 11 -22X7b


11 14

ISO_DIAG/31/ WS
DIAG/30 /RT

DIAG/30 /RT
C console (A20) from year 2012
C
ISO_DIAG/31/ WS ISO_DIAG_31 /133.B4 travelling gear Bosch year of manufacture 2012
/138.C6
ISO_DIAG/30 / RT ISO_DIAG_30 CAN3_H_KMC3 /134.C4 travelling gear Poclain year of manufacture 2012
/138.C6
-X102 /135.C4 travelling gear Bosch & Poclain year of manufacture 2011 ISO_DIAG/30 / RT
/136.B3 year of manufacture 2009 & 2010
-X102

A7/DIAG/30 /RT
/133.B4 travelling gear Bosch year of manufacture 2012
CAN3_L_KMC3 /134.C4 travelling gear Poclain year of manufacture 2012 B A

MFR
/135.C4 travelling gear Bosch & Poclain year of manufacture 2011 -30X9a
reserve core start signal

/136.B3 year of manufacture 2009 & 2010 ISO BUS


-7X2b 16 diagnostics socket

/133.B2 travelling gear Bosch year of manufacture 2012 diagnostics socket OBD
CAN3_H_KMC3 /134.C5 travelling gear Poclain year of manufacture 2012
A7/MFR/31/ WS

A7/CAN3_L /GN
A7/MFR/50 /GE

/135.C5 travelling gear Bosch & Poclain year of manufacture 2011


A7/MFR/30 /RT

A7/MFR/15 /RT

A7/CAN3_H /BL

D /136.B2 year of manufacture 2009 & 2010 D


/133.B2 travelling gear Bosch year of manufacture 2012
CAN3_L_KMC3 /134.C5 travelling gear Poclain year of manufacture 2012
A7/EDC/15 / RT /135.C5 travelling gear Bosch & Poclain year of manufacture 2011
A7/CAN_H_DIAG / BL
/136.B2 year of manufacture 2009 & 2010

-20X7b 28 29 10 9 30
-20X7a 28 29 10 9 30
A7/CAN_L_DIAG / GN A7/EDC/15 / RT Klemme 15
/118.B1
A7/CAN_H_EDC / BL A7/CAN_H/EDC / BL CAN_H(Motor)
/118.C1 diesel engine
A7/CAN_L_EDC / GN A7/CAN_L/EDC / GN CAN_L(Motor)
/118.C1
A7/Diag/W / GE A7/Diag/W / GE
-7X1b L1 L2 M1 A2 B2 J3 H3 B1 A1 A7/Diag/K / GE A7/Diag/K / GE K-Line
/118.B1
A7/Diag/31/ WS
DIAG/CAN3_L /GN

A7/Diag/15 /RT
A7/Diag/30 /RT
DIAG/CAN3_H /BL
M1

A2

A4
A3

A1

/117.F3

/34.A3
failure cooling water temperature /34.A7
H3
B2

B1
L1
L2

J3

E -A7 E
engine control Klemme W
/1.C8
MFR 120 Ω
-7X2b 14 6 2 10 4 8 16 1 3
level cooling water (B45)

failure Low oil pressure

CAN_H (OBD)
CAN_L (OBD)

terminal 31
terminal 15
terminal 30
terminal W
CAN_H
CAN_L

K-Line
CAN_H (motor)
ignition stage 2

CAN_L (motor)
CAN_H (OBD)
CAN_L (OBD)
+ 12V supply
GND supply

outputs
supply

CAN_H

diagnostics socket OBD


CAN_L

input
CAN

M2
M4
D3

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A Text ergänzt 20.06.2012 Berns User Schrameyer 150100436 - 05 diesel engine: MFR, EDC, diagnostics socket diesel engine sheet 116
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

potential distributor board (A17)


15E_22_F40
/83.B5
75E_17_F51 75E_17_F51
/111.B5 /127.A1
A A
relay board
console (A22) -22X0a 7 -17X12a 4

MFR/Diesel prefeed pump


-22X0b 7 -17X12b 4

B45 /RT

M5/75 /RT
B
console (A20) B

-20X7a 14 -20X7a 27

-20X7b 14 -20X7b 27

M5/75 /RT
-XKM5b 1
B45 /RT

M5.2 / GE

-XKM5a 1
C M5.1/ GE C

-FKM5
-XM5 20A
-XB45b 1 2 30L_M5 +12V / RT + - -XM5.1b 1 -XM5.2b 1
/1.E8
1 2 1 1
+ -
-B45

RT/WS

RT/WS
level cooling water L

KM5/30 /RT

M5/75 /RT
BEDIA
signal deceleration 7 sec. Signal Two-conductor fuse terminal
3
0,2 - 6 mm²
-XB45b 3 12V/25/30A
-M5.1 M -M5.2 M
-X_KM5b 30 86 Diesel prefeed pump 1 Diesel prefeed pump 2
D max. 9,5A, 12V, 5bar max. 9,5A, 12V, 5bar D
30 86 180 +- 30 l/h 180 +- 30 l/h
-KM5
B45 / WS
B45 /GE

BR

BR
87a 87 85

-X_KM5b 87 85
2 2
-XM5.1b 2 -XM5.2b 2

-20X7b 16

M5.1/ WS

M5.2 / WS
15

KM5/85 / WS
-20X7a 16 15

E console (A20) E
B45 / WS
B45 /GE

-XM5 4 -XM5 2 -XM5 3

31L_M5 Masse / WS 1
-7X1b D3 /1.E8
B4
-XM5
-A7
connection D3 B4
I/O D3
module MFR /116.E3

level cooling water (B45)


F F
A
C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
diesel engine: MFR input: level cooling water pilot operation Diesel prefeed pumps
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 sheet 117
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

B- 10.00 mm² WS -X1982


motor terminal box (26) B-
/1.C8 /121.A1
B+ 10.00 mm² WS -X3256 B+
/1.C8 /121.A1
A A

-F354
fuse
125A

-V3
SW CAN_L (Motor)
/121.A1
RT CAN_H (Motor)
/121.A1
Can also be performed by the motor terminal box

2
-V

-V
B- -F163 -F2 -F1 GE/SW K-Line
/22.D8 /121.A1

1
SW Klemme 15
air conditioning fuse /121.B1
25A 10A 10A

diesel engine
compressor

-X3259
-X1906 -X1904 VI Masse Raildruck
/119.A4
OR 5V Raildruck
-7X3a
-7X3b

/119.A4
Earth connection on the
engine housing WS Masse Kraftstoffdruck
7 6 5 4 3 2 1

B /119.A5 B
GE/SW 5V Kraftstoffdruck
/119.A5

-ISO K-Line
Klemme 15 SW/WS Masse Ladedruck/Temperatur
4

/116.D6 /119.D1
VI 5V Ladedruck/Temperatur
/119.D1
K-Line GE/SW VI/WS Masse Öldruck
7

/116.E6 /119.C4
SW SW/WS 5V Öldruck
-CAN L /119.C4
CAN_L(Motor) -KL.15 SW
10 9
10 9

/116.E6
CAN_H(Motor) RT
/116.E6
-CAN H
12 11

M/S CAN-H
SW

RT
/121.C1
2.50 mm² RT
2.50 mm² RT
2.50 mm² RT
2.50 mm² RT

2.50 mm² BL
2.50 mm² BL
2.50 mm² BL
2.50 mm² BL
SW M/S CAN-L
/121.C1
C OBD CAN_H C

SW
RT

RT

GE/SW
/121.B1
SW OBD CAN_L

BR
/121.B1
-435B -435C -435A
36 -435A 1 7 12 13 3 9 14 15 9 10 27 45 -435B 22 21 35 -435A 61 43 37 40 62 25 38 24
A/12
A/13

A/14
A/15

A/27

A/61
A/43
A/37
A/40
A/62
A/25
A/38
A/24
C/10
B/36

B/22
B/21

B/25
B/32

B/35
A45
A/1
A/7

A/3
A/9

C/9
-A435
EDC7 Speedout 2
120 Ω
connection master module EDC7
via software Electronic Diesel Control
master/slave-coding (only V-engines)
master/slave-coding (only V-engines)
master
supply & CAN
I/O OUT_5

0V boost pressure/temperature
5V boost pressure/temperature
m/s (V8/V12) / exhaust gas (R6) CAN-H
m/s (V8/V12) / exhaust gas (R6) CAN-L
D overview inputs and outputs: connection A/44 D
GND 12V-power supply
GND 12V-power supply
GND 12V-power supply
GND 12V-power supply

-A435
+12V permanent voltage
+12V permanent voltage
+12V permanent voltage
+12V permanent voltage

OBD CAN-H (only in-line engine)


OBD CAN-L (only in-line engine)
+12V ignition stage 2

-435A 44

supply sensors

0V fuel pressure
5V fuel pressure
0V rail pressure
5V rail pressure

0V oil pressure
5V oil pressure
diesel engine CAN-H
diesel engine CAN-L
supply

mode

CAN

ISO K-Line
SW Speedout 2

0V_Sen
5V_Sen
0V_Sen
5V_Sen
0V_Sen
5V_Sen
0V_Sen
5V_Sen
/121.C1
Kl. 15

Ub+
Ub+
Ub+
Ub+

M/S
M/S
Ub-
Ub-
Ub-
Ub-

Speedout 1

E injector plug C module EDC7 E


engine connector A master
I/O OUT_6
connection A/74
-A435
-435A 74

vehicle plug B

GE/SW Speedout 1
/121.D1
F F

C Created plant
B date 23.01.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 diesel engine: EDC Master: job computer sheet 118
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

5V Raildruck OR 5V Kraftstoffdruck
/118.B8 /118.B8
Masse Raildruck VI Masse Kraftstoffdruck
/118.B8 /118.B8

GE/SW
WS
speed KW speed NW exhaust gas temperature
A A
1 2 -XB487 1 3 -XB377 1 2
-XB488 -XB489 1 2 -XB633 1 2
1 3 1 2
-B487 P -B377 P
WS SW RT SW
U U
2 3

diesel engine
-XB487 2 -XB377 3

RT/SW
GR
-435A 73 -435A 55 -435A 72 -435A 54 -435A 80 -435A 20 -435B 33 -435B 26
B -A435 -A435 -A435 -A435 -A435 -A435 -A435 -A435 B
connection A/73 connection A/55 connection A/72 connection A/54 connection A/80 connection A/20 connection B/33 connection B/26
I/O I/O I/O IN_8 I/O IN_3 I/O IN_12 I/O IN_1 I/O IN_15 I/O IN_14
module EDC7 module EDC7 module EDC7 module EDC7 module EDC7 module EDC7 module EDC7 module EDC7
master master master master master master master master
speed crankshaft speed crankshaft speed camshaft speed camshaft-L rail pressure (B487) fuel pressure (B377) temperature exhaust gas temperature exhaust gas-L

5V Öldruck SW/WS
/118.C8
C Masse Öldruck VI/WS C
/118.B8

-XB104 1 2 cooling water temperature fuel temperature


1 2
GE
-B104 P -XB124 1 3 -XB197 1 3
5V Ladedruck/Temperatur
/118.B8 U
Masse Ladedruck/Temperatur BR
/118.B8 3
BL GN RT/SW BR/SW
3
SW/WS

-XB104

GR/SW
VI

D D
-435A -435A -435A -435A -435A -435A 75 -435A 56
70 81 21 77 58
-XB403
1 4 3 2 -A435 -A435 -A435 -A435 -A435 -A435 -A435
connection A/70 connection A/81 connection A/21 connection A/77 connection A/58 connection A/75 connection A/56
1 4 3 2
ϑ I/O IN_7 I/O IN_13 I/O IN_2 I/O IN_11 I/O IN_6 I/O IN_10 I/O IN_5
U module EDC7 module EDC7 module EDC7 module EDC7 module EDC7 module EDC7 module EDC7
P
master master master master master master master
temperature intake air boost pressure oil pressure (B104) temperature cooling water temperature cooling water-L temperature fuel temperature fuel-L

E E

F F

C Created plant
B date 23.01.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 diesel engine:inputs EDC Master:&Abkürzung: speed KW/NW, rail pressure, fuel pressure, exhaust gas
sheet 119
temperature intake air, boost pressure, oil pressure, cooling water temperature, temperature fuel
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

module EDC7 module EDC7 module EDC7 module EDC7 module EDC7 module EDC7 module EDC7 module EDC7
A master master master master master master master master A
I/O I/O I/O I/O I/O I/O I/O I/O
connection C/4 connection C/13 connection C/1 connection C/16 connection C/5 connection C/12 connection C/3 connection C/14
-A435 -A435 -A435 -A435 -A435 -A435 -A435 -A435
-435C 4 -435C 13 -435C 1 -435C 16 5 -435C 12 -435C 3 -435C 14
-435C

diesel engine
B 1 1 1 1 B

2 2 2 2

Big X 700 Big X 850-1100 Big X 700 Big X 850-1100 Big X 700 Big X 850-1100 Big X 700 Big X 850-1100
cylinder 1 cylinder 1 cylinder 7 cylinder 2 cylinder 6 cylinder 3 cylinder not applicable cylinder 4
C C
connector: XY341 connector: XY341 connector: XY347 connector: XY342 connector: XY346 connector: XY343 connector: not applicable connector: XY344
valve: Y341 valve: Y341 valve: Y347 valve: Y342 valve: Y346 valve: Y343 valve: not applicable valve: Y344

proportional valve proportional valve


module EDC7 module EDC7 module EDC7 module EDC7 module EDC7 module EDC7
master master master master master master
I/O I/O I/O I/O I/O I/O
connection C/11 connection C/6 connection C/2 connection C/15 connection A/8 connection A/10
-A435 -A435 -A435 -A435 -A435 -A435
D -435C 11 -435C 6 2 15 8 D
-435C -435C -435A -435A 10

SW

RT
1 1 -XY332 1

-Y332
proportional valve
E E
2 2 -XY332 2

Big X 700 Big X 850-1100 Big X 700 Big X 850-1100


cylinder not applicable cylinder 5 cylinder 4 cylinder 6
connector: not applicable connector: XY345 connector: XY344 connector: XY346
valve: not applicable valve: Y345 valve: Y344 valve: Y346
F F

C Created plant
B date 23.01.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 diesel engine: outputs EDC Master: cylinders sheet 120
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CAN_L (Motor) SW
/118.A8
CAN_H (Motor) RT
/118.A8
K-Line GE/SW
/118.A8
Can also be performed by the motor terminal box

A B- A
/118.A8
B+
/118.A8
VI Masse Raildruck Slave
/122.A3
OR 5V Raildruck Slave
/122.A3

-F543 WS Masse Kraftstoffdruck Slave


/122.A4
GE/SW 5V Kraftstoffdruck Slave
/122.A4

diesel engine
fuse
25A
VI/WS Masse Öldruck Slave
/122.A1
SW/WS 5V Öldruck Slave
/122.A1

B
motor terminal box (26) B
Can also be performed by the motor terminal box

2.50 mm² RT
2.50 mm² RT
2.50 mm² RT
2.50 mm² RT

2.50 mm² BL
2.50 mm² BL
2.50 mm² BL
2.50 mm² BL
Klemme 15 SW
/118.B8
OBD CAN_L SW
/118.C2
OBD CAN_H RT
/118.C2
M/S CAN-H RT
/118.C8
M/S CAN-L SW
/118.C8

BR
-570B -570A -570C -570A 27 45 -570B 22 21 25 32 -570A 61 43 37 40
36 1 7 12 13 3 9 14 15 7 8 35 38 24
C Speedout 2 SW C
/118.E8

A/12
A/13

A/14
A/15

A/27

A/61
A/43
A/37
A/40
A/62
A/25
A/38
A/24
B/36

B/22
B/21

B/25
B/32

B/35
A45
A/1
A/7

A/3
A/9

C/7
C/8
-A570

120 Ω EDC7
-570A 72 connection slave
-A570
via software Electronic Diesel Control
supply & CAN
connection A/72
I/O overview inputs and outputs:
GND 12V-power supply
GND 12V-power supply
GND 12V-power supply
GND 12V-power supply
module EDC7
+12V permanent voltage
+12V permanent voltage
+12V permanent voltage
+12V permanent voltage

OBD CAN-H (only in-line engine)


OBD CAN-L (only in-line engine)
+12V ignition stage 2

slave

master/slave-coding
master/slave-coding

supply sensors
Speedout 2

0V rail pressure
5V rail pressure

0V oil pressure
5V oil pressure
D D

diesel engine CAN-H


diesel engine CAN-L

not used
not used
not used
not used
supply

mode

CAN
m/s (V8/V12)
m/s (V8/V12)

ISO K-Line
Speedout 1 GE/SW

0V_Sen
5V_Sen
0V_Sen
5V_Sen
0V_Sen
5V_Sen
0V_Sen
5V_Sen
/118.F8
Kl. 15

Ub+
Ub+
Ub+
Ub+

M/S
M/S
Ub-
Ub-
Ub-
Ub-

-570A 73
injector plug C
-A570 engine connector A
connection A/73
I/O

E module EDC7 E
slave
Speedout 1

vehicle plug B

F F

C Created plant
B date 23.01.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 diesel engine: EDC Slave: job computer sheet 121
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

5V Öldruck Slave 5V Raildruck Slave 5V Kraftstoffdruck Slave


/121.B8 /121.A8 /121.B8
Masse Öldruck Slave Masse Raildruck Slave Masse Kraftstoffdruck Slave
/121.B8 /121.A8 /121.B8
A A

SW/WS

GE/SW
VI/WS

WS
OR
VI
-XB104S 1 2 -XB514 1 3
-XB377S 1 2
1 2 1 3
-B104S P -B514 P 1 2

diesel engine
U U -B377S P
3 2 U
3
-XB104S 3 -XB514 2
3

GR/SW
B -XB377S B

GR

RT/SW
-570A 21 -570A 80 -570A 20
-A570 -A570 -A570
connection A/21 connection A/80 connection A/20
I/O I/O I/O
module EDC7 module EDC7 module EDC7
slave slave slave
oil pressure rail pressure fuel pressure

C BiG X 850 - 1100 C

D D

E E

F F

C Created plant
B date 23.01.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 diesel engine: inputs EDC Slave: oil pressure, rail pressure, fuel sheet 122
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

module EDC7 module EDC7 module EDC7 module EDC7 module EDC7 module EDC7 module EDC7 module EDC7
A slave slave slave slave slave slave slave slave A
I/O I/O I/O I/O I/O I/O I/O I/O
connection C/2 connection C/15 connection C/11 connection C/6 connection C/3 connection C/14 connection C/5 connection C/12
-A570 -A570 -A570 -A570 -A570 -A570 -A570 -A570
-570C 2 -570C 15 -570C 11 -570C 6 -570C 3 -570C 14 -570C 5 -570C 12

diesel engine
1 1 1 1
B B

2 2 2 2

Big X 700 Big X 850-1100 Big X 700 Big X 850-1100 Big X 700 Big X 850-1100 Big X 700 Big X 850-1100
cylinder 8 cylinder 7 cylinder not applicable cylinder 8 cylinder not applicable cylinder 9 cylinder 3 cylinder 10
connector: XY348 connector: XY347 connector: not applicable connector: XY348 connector: not applicable connector: XY349 connector: XY343 connector: XY350
valve: Y348 valve: Y347 valve: not applicable valve: Y348 valve: not applicable valve: Y349 valve: Y343 valve: Y350

C C

proportional valve proportional valve


module EDC7 module EDC7 module EDC7 module EDC7 module EDC7 module EDC7
slave slave slave slave slave slave
I/O I/O I/O I/O I/O I/O
connection C/1 connection C/16 connection C/4 connection C/13 connection A/8 connection A/10
-A570 -A570 -A570 -A570 -A570 -A570
-570C 1 -570C 16 -570C 4 -570C 13 -570A 8 -570A 10

D D

WS
SW
1 1 -XB356 1

-Y356

proportional valve
2 2 2
-XB356

E Big X 700 Big X 850-1100 Big X 700 Big X 850-1100 E


cylinder 2
connector: XY342
cylinder 11
connector: XY351
cylinder 5
connector: XY345
cylinder 12
connector: XY352
BiG X 850 - 1100
valve: Y342 valve: Y351 valve: Y345 valve: Y352

F F

C Created plant
B date 23.01.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 diesel engine: outputs EDC Slave: cylinder, proportional valve sheet 123
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

no function
potential distributor board (A17) A
8V_ANA_KMC3.1_17 8V_ANA_KMC3.1_17
/91.A8 /125.F7 valve Hydraulic fan control (Y82)
12V/24V-Battery switching 12V_SEN_KMC3_17
/98.A6
module DIOM /104.E3 GND_SEN_KMC3.1 module DIOM /104.E5
/100.A8
A I/O DIG_OUT_9 GND_ANA_KMC3_17 I/O PWM_OUT_9 A
/92.A4
connection X1_6 connection X1_34
-A6 -17X20a 6 -17X7a 9 10 11 12 -17X14a 20 -17X7a 24 -17X14a 21 22 23 24 -A6
-6X1b 6 -17X20b 6 -17X7b 9 -17X7b 24 -17X14b 21 -6X1b 34

B84 / WS

B85 / WS
A6/12-24V /GE

Y82 /GE
B84 /RT

B85 /RT
travelling gear
Polcain
console (A20) No function
22X24b:5 always 0V
-22X24b 5 -20X7a 17 18 -20X9a 26 27 -20X7a 2

-22X24a 5 -20X7b 17 18 -20X9b 26 27 -20X7b 2


B 30L_22 30L_22 B
/116.A8 /125.A1

B85 / WS
B85 /RT
-22F88
50_ADM_Mot 50_ADM_Mot diesel engine
/116.A8 /125.A1

Y82 /GE
starting
-XB85b 1 3

B84 / WS
10A

B84 /RT
-XB85a 1 3

-22D96 -22D95 adapter cable

BR
BL
-XB84b 4 3
-R39
sensor not installed
C -22D39 -22K39 C
-XB85.1b 1 3 -XY82b 1
-22LD39
1 2 1
-B84 -B85 -Y82
-22D41 -22K41 Outside temperature ϑ temperature hydraulic oil ϑ valve Hydraulic fan control
-40...60°C U 0...120 °C U 2
signal 2...7,7 V signal: 1...5 V
relay board 3
-XY82b 2
-XB85.1b 4 2
console (A22) -R41
-22LD41
31L_22 31L_22 -XB84b 1

WS
SW
/116.A8 /125.A1 adapter cable

D -22X24a 1 -22X24a 2 4 D

Y82 / WS
3 6

B84 /GE
-22X24b 1 -22X24b 4 3
-XB85a 4 2

-XB85b 4
console (A20)
25K1/50a /GE

M1/50 /GE

25K1/50 /RT

B85 /GE
-20X7b 19
-20X7a 26 -20X7a 1 13 -20X9b 28 -20X7b 8

-20X7b 26 -20X7b 1 13 -20X7a 19 -20X9a 28 -20X7a 8


E E
Only available when:

Y82 / WS
B84 /GE

B85 /GE
year of manufacture
25K1/50a /GE

M1/50 /GE

2009 and 2010


25K1/50 /RT

-3X2b 7 -3X2b 23 -17X3b 1


-A3 -17X3a 1
25K1/50a connection X2_23
/1.B8
I/O MULTI_4 31L_17 31L_17
/115.F3 /125.F1
M1/50 module KMC3 /91.D4
/1.C8
temperature hydraulic oil (B85)
25K1/50 potential distributor board (A17)
F
/1.C8 A F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 14.06.2012 Bernsf User Schrameyer 150100436 - 05 DIOM: motor-start relay, valve Hydraulic fan control sheet 124
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

30L_22 30L_22
/124.B4 /126.B1
A 30E_22 A
/116.A8
31L_22 31L_22
/124.D4 /126.C1
50_ADM_Mot
/124.B1
31E_22 31E_22
/116.A8 /126.D5

-22F66 -22F69 reserve for -22F91


reserve reserve travelling reserve
10A 10A gear 30A
relay board
-22K17.1 -22D17.1 -22F90
B console (A22) reserve
30A
B

-22K16 -22D16 reserve for


no function reserve for
travelling
travelling
-R17.1 gear Poclain
gear Poclain
-R16
-22LD16
-22LD17.1
reserve for
travelling
gear Poclain
1 2 3 4 -22X6a 5 6 7 8 9 -22X14a 6 -22X26a 4 5 6 -22X6a 14 13 12 -22X7a 12 -22X25a 1 2 3 4 5 6 -22X26a 1 2 3

reserve
-22X6a
C C

console (A20)

D D

console (A20)

E E

-17X19a 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
-17X18a 5 6 A -17X21a 9 10 11 12 21 22 23 24 -17X20a 7 8 17 18 19 20

8V_ANA_KMC3.1_17
/124.A7
31L_17 31L_17
/124.F8 /127.A1

potential distributor board (A17)


F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A 17X19 an 31L_17 angeschlossen 20.06.2012 Berns User Schrameyer 150100436 - 05 console: relay board reserves sheet 125
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

reserve travelling gear Bosch


A A

console (A20)
-22X16a -22X15a -22X15a -22X16a
-22X14a 14 -22X14a 15
relay board -22X14a 16 7 9 -22X14a 17 11 12 8 9 -22X14a 18 -22X17a 6 -22X17a 7

30L_22
/125.A8
console (A22)
-22F72
reserve
20A
B B

-22D26 -22K26 -22D25 -22K25 -22D24 -22K24 -22D23 -22K23 -22D22 -22K22

12V_SD
-R26 -R25 -R24 -R23 -R22 /52.E2

-22LD26 -22LD25 -22LD24 -22LD23 -22LD22

31L_22
/125.A8
C C

-22X17a 1 -22X17a 2 -22X17a 3 -22X17a 4 -22X17a 5 -22X16a 11-22X16a 10 -22X20a 5 6

console (A20)
D D
-22X0a 12 -22X0a 6 /128.F1 travelling gear Bosch year of manufacture 2012 -20X17b 8 9
cabin

B40 / WS
B40 /RT
reserve to year of manufacture 2011 31E_22 31E_22 /129.F1 travelling gear Poclain year of manufacture 2012
/125.A8
/130.F1 travelling gear Bosch & Poclain year of manufacture 2011
/131.F1 year of manufacture 2009 & 2010 -20X25a 6 4
-22F37
reserve 6 4
30A -20X25b

B40 / WS
B40 /RT
-XB40a 3 1

E
-22D2 -22K2 -22D1 -22K1 relay board E
-22K43.1 -XB40a 2
-R2 -R1 console (A22)

B40 /GE
release
travelling gear
/39.E4 -20X25b
-22LD2 -22LD1 5
-20X25a 5
cabin

B40 /GE
-22X0a 11 -22X0a 5 -22X15a 10 -20X17b 7

F
console (A20) F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 console: relay board reserves sheet 126
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
31L_17
/137.C1 console (A20)
-17X18a -17X18b
31L_17 A55 / WS
A A

2
2
/125.F4
A 75E_17_F51 A55 / RT additional axle lift (Y80) additional axle lower (Y81) A

3
3
/117.A8
-17X12a -17X12b module PLUS+1 /127.D3 module PLUS+1 /127.D3
I/O PWMOUT1/DOUT1/PVE_ps. I/O PWMOUT2/DOUT2/PVEOUT
potential distributor board (A17)

additional axle
-20X10a 1 2 connection X1_11 connection X1_12

-20X10b 1 2 -A55 -A55


console (A20)
-XA55b 11 12

A55 / WS
A55 /RT
-20X10.1b 1 2

-20X10.1a 1 2
-XB80b 1 2

A55 / WS
A55 /RT
B B
-XB80.1a 1 2

-XA55_12V 1 B80 / RT adapter cable


B80 / WS
1 Y80 / WS
Y81/ WS
-XB80.1b 1 2
-XA55_GND 1 2
A55/1/ WS
A55/1/RT

CAN2_H / BL CAN2_H_Zusatzachse
/132.E5 -B80 P
CAN2_L / BR CAN2_L_Zusatzachse
/132.E5 pressure additional axle U
-XA55b 2 1-XA55b 3 4 3

-XB80.1b 3 4
X1_02
X1_01

X1_03
X1_04

X1_06
X1_07
C C
adapter cable
-A55
supply sensors

Ein-/Ausgangsmodul
PLUS+1 -XB80.1a 3 4
GND Sensoren

IOX012-010-00000
+5V sensors
+12V supply

-XB80b 3
GND supply

4 inputs / 2 outputs
supply

CAN_H
CAN_L
CAN

X1
D D

B80 /GE

Y80 /GE

Y81/GE
/127.E6

/127.A7
/127.A8
pressure additional axle (B80)

additional axle lower (Y81)


additional axle lift (Y80)

-XY80b 1 -XY81b 1
1 1
reserve

reserve
reserve

-Y80 -Y81
-XA55b 8 additional axle lift additional axle lower
E E
-A55 2 2
PWMOUT2/DOUT2/PVEOUT
PWMOUT1/DOUT1/PVE_ps.

connection X1_08
-XY80b 2 -XY81b 2
I/O DIN1/AIN1/FreqIN1
module PLUS+1 /127.D2
DIN1/AIN1/FreqIN1
DIN2/AIN2/FreqIN2

pressure additional axle (B80)


AIN4/CAN_shield

outputs

LD1
inputs

A
DIN3/AIN3

LD2
X1_05
X1_08
X1_09
X1_10

X1_11
X1_12

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A BMK hinzugefügt 20.06.2012 Berns User Schrameyer 150100436 - 05 additional axle: control unit: inputs and outputs sheet 127
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

-X100 -X7 -X9 -X15 -X19 -X17 -X21 -X11 -X1 -X94 -X5 -X3
DIAG-A15/CAN1_H / BL A15-A19/CAN1_H / BL A19-A1/CAN1_H / BL A1-A5/CAN1_H / BL A5-A6/CAN1_H / BL A6-A3/CAN1_H / BL A3-A2/CAN1_H / BL A2-A14/CAN1_H / BL A14-XRel/CAN1_H / BL XRel-DIAG/CAN1_H / BL DIAG-A16/CAN1_H / BL
A -X101 -X8 -X10 -X16 -X20 -X18 -X22 -X12 -X2 -X93 -X6 -X4 A
DIAG-A15/CAn1_L / GN A15-A19/CAN1_L / GN A19-A1/CAN1_L / GN A1-A5/CAN1_L / GN A5-A6/CAN1_L / GN A6-A3/CAN1_L / GN A3-A2/CAN1_L / GN A2-A14/CAN1_L / GN A14-XRel/CAN1_L / GN XRel-DIAG/CAN1_L / GN DIAG-A16/CAN1_L / GN

R2-Kabine/CAN1_L /GN

Kabine-DIAG/CAN1_L /GN

DIAG/CAN1_L /GN

A15/CAN1_L /GN

A19/CAN1_L /GN

A1/CAN1_L /GN

A5/CAN1_L /GN

A6/CAN1_L /GN

A3/CAN1_L /GN

A2/CAN1_L /GN

A14/CAN1_L /GN

XRel/CAN1_L /GN

DIAG/CAN1_L /GN

A16/CAN1_L /GN

A16-R1/CAN1_L /GN
R2-Kabine/CAN1_H /BL
Kabine-DIAG/CAN1_H /BL

DIAG/CAN1_H /BL

A15/CAN1_H /BL

A19/CAN1_H /BL

A1/CAN1_H /BL

A5/CAN1_H /BL

A6/CAN1_H /BL

A3/CAN1_H /BL

A2/CAN1_H /BL

A14/CAN1_H /BL

XRel/CAN1_H /BL

DIAG/CAN1_H /BL

A16/CAN1_H /BL

A16-R1/CAN1_H /BL

CAN 1 overview
B B
CAN1_H_KMC3
CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3
CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3
-30X4b
1 2

H
L
-30X2b -30X4a 2 1
/115.C3
/115.C3
/115.D3
/115.D3

/138.C6
/138.C6

/30.F3
/30.E3

/115.C7
/115.C7

/60.B7
/60.B7

/109.A7
/109.B7

/104.C6
/104.C6

/91.B7
/91.B7

/71.A7
/71.B7

/30.E6
/30.F6

/33.B6
/33.B6
1 2
-30X2a 2 1

KMC 2

CAN relay
travelling gear Bosch

KMC 3

Terminal
CAN 1

BEK
Autopilot
Joystick

connection of

Teleservice

DIOM
panel to cab for
ISO Bus Diagnosesteckdose

C Teleservice C

-R1_CAN_1
terminator

-R2_CAN_1
from year of manufacture 2012 120Ω / 2W

terminator
120Ω / 2W travelling gear Bosch

D D
30X1/75 / RT 30X1/CAN3_H / BL CAN3_H_KMC3
/133.B6
30X1/31/ WS 30X1/CAN3_L / GN CAN3_L_KMC3
/133.B6
30X1/30 / RT

-30X1b
7 6 5 3 1 4 2

CAN diagnostics socket

E E

-22X3b 14 15 -22X6b
11
-22X3a 14 15 -22X6a 11

-22F53 relay board


/116.B5
30_XDiag
75E_22
10A
console (A22) Drawing may contain deviations
/112.A4
31E_22
/126.D5 F
F

C Created plant
B date 12.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 CAN1-bus-complete survey, CAN-diagnostics socket sheet 128
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

-X1 -X94 -X17 -X19 -X15 -X3 -X21 -X11 -X7 -X100 -X9 -X5
R2-A14/CAN1_H / BL XRel-A14/CAN1_H / BL A6-XRel/CAN1_H / BL A6-A5/CAN1_H / BL A5-A1/CAN1_H / BL A1-A16/CAN1_H / BL A16-A3/CAN1_H / BL A3-A2/CAN1_H / BL A2-A15/CAN1_H / BL DIAG-A19/CAN1_H / BL A19-DIAG/CAN1_H / BL
A A
-X2 -X93 -X18 -X20 -X16 -X4 -X22 -X12 -X8 -X101 -X10 -X6
R2-A14/CAN1_L / GN XRel-A14/CAN1_L / GN A6-XRel/CAN1_L / GN A6-A5/CAN1_L / GN A5-A1/CAN1_L / GN A1-A16/CAN1_L / GN A16-A3/CAN1_L / GN A3-A2/CAN1_L / GN A2-A15/CAN1_L / GN DIAG-A19/CAN1_L / GN A19-DIAG/CAN1_L / GN

CAN 1 overview
B B

XRel/CAN1_L /GN

30X1_CAN1_L /GN

DIAG-R1/CAN1_L /GN
XRel/CAN1_H /BL

30X1_CAN1_H /BL

DIAG-R1/CAN1_H /BL
CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3
CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3
CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3
-XRel
H
L

-30X2b 2 1 -30X4b 2 1
C C
/30.E6
/30.F6

/104.C6
/104.C6

/109.A7
/109.B7

/53.B7
/53.B7

/33.B6
/33.B6

/91.B7
/91.B7

/71.A7
/71.B7

/30.F3
/30.E3

/115.C3
/115.C3
/115.D3
/115.D3

/138.C6
/138.C6

/115.C7
/115.C7
-30X2a 2 1 -30X4a 2 1

terminal CAN relay DIOM Autopilot SmartDrive BEK KMC 3 KMC 2 joystick CAN 1 teleservice
diagnostics socket
connection of ISO Bus
panel to cab
for

D
console (A20) -R1_CAN_1
D
terminator
120Ω / 2W

Drawing may contain deviations 30X1/CAN3_H / BL CAN3_H_KMC3


/134.C5
30X1/CAN3_L / GN CAN3_L_KMC3
/134.C5

30X1/75 / RT
30X1/31/ WS
30X1/30 / RT
E -R2_CAN_1 E
terminator
120Ω / 2W
-22X3b 14 15 -22X6b 11 -30X1b 7 6 5 3 1 4 2

-22X3a 14 15 -22X6a 11
CAN diagnostics socket
-22F53 relay board
ignition stage 1 CAN diagnostics socket
from year of manufacture 2012
10A
console (A22)
/116.B5
/112.A4
30_XDiag
75E_22 travelling gear Poclain
31E_22
/126.D5 F
F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 CAN1-bus-complete survey, CAN-diagnostics socket sheet 129
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

-X1 -X17 -X19 -X15 -X3 -X21 -X11 -X7 -X9 -X5
R2-A14/CAN1_H / BL A14-A6/CAN1_H / BL A6-A5/CAN1_H / BL A5-A1/CAN1_H / BL A1-A16/CAN1_H / BL A16-A3/CAN1_H / BL A3-A2/CAN1_H / BL A2-A15/CAN1_H / BL A15-A19/CAN1_H / BL A19-DIAG/CAN1_H / BL
A A
-X2 -X18 -X20 -X16 -X4 -X22 -X12 -X8 -X10 -X6
R2-A14/CAN1_L / GN A14-A6/CAN1_L / GN A6-A5/CAN1_L / GN A5-A1/CAN1_L / GN A1-A16/CAN1_L / GN A16-A3/CAN1_L / GN A3-A2/CAN1_L / GN A2-A15/CAN1_L / GN A15-A19/CAN1_l / GN A19-DIAG/CAN1_L / GN

CAN 1 overview
B B

30X1_CAN1_L /GN

DIAG-R1/CAN1_L /GN
30X1_CAN1_H /BL

DIAG-R1/CAN1_H /BL
CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3
CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3
-30X2b 2 1 -30X4b 2 1
C C
/30.E6
/30.F6

/104.C6
/104.C6

/109.A7
/109.B7

/60.B7
/60.B7

/53.B7
/53.B7

/33.B6
/33.B6

/91.B7
/91.B7

/71.A7
/71.B7

/30.F3
/30.E3

/115.C7
/115.C7
-30X2a 2 1 2 1
-30X2a -30X4a 2 1

terminal DIOM Autopilot travelling gear Bosch BEK KMC 3 KMC 2 joystick teleservice
SmartDrive

A14-XRel/CAN1_H / BL -X94 XRel-DIAG/CAN1_H / BL -X100 DIAG-R2/CAN1_H / BL

2 1
A14-XRel/CAN1_L / GN XRel-DIAG/CAN1_L / GN DIAG-R2/CAN1_L / GN
-X93 -X101

-30X2.1b
attach termination -R1_CAN_1
D D
DIAG/CAN1_L /GN
DIAG/CAN1_H /BL

resistance here terminator


XRel_CAN1_L /GN
XRel_CAN1_H /BL

120Ω / 2W

-30X9a C D 30X1/CAN3_H / BL CAN3_H_KMC3


H
L

/135.C5
CAN relay ISO BUS diagnostics socket
ISO-Bus retrofitting 30X1/CAN3_L / GN CAN3_L_KMC3
/135.C5

30X1/75 / RT Drawing may contain deviations


30X1/31/ WS
30X1/30 / RT
E -R2_CAN_1 E
terminator
120Ω / 2W
-22X3b 14 15 -22X6b 11 -30X1b 7 6 5 3 1 4 2

-22X3a 14 15 -22X6a 11
CAN diagnostics socket
-22F53
ignition stage 1 CAN diagnostics socket
relay board
30_XDiag
10A
console (A22)
/116.B5
/112.A4
75E_22
31E_22
console (A20)
F
/126.D5
year of manufacture 2011 F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 CAN1-bus-complete survey, CAN-diagnostics socket year of manufacture 2010/2011 sheet 130
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

year of manufacture 2010

-X11 -X19 -X17 -X9 -X21 -X7 -X15 -X5 -X3 -X1
A2-A5/CAN1_H / BL A5-A6/CAN1_H / BL A6-A19/CAN1_H / BL A19-A3/CAN1_H / BL A3-A15/CAN1_H / BL A15-A1/CAN1_H / BL A1-DIAG/CAN1_H / BL DIAG-A16/CAN1_H / BL A16-A14/CAN1_H / BL
A A
-X12 -X20 -X18 -X10 -X22 -X8 -X16 -X6 -X4 -X2
A2-A5/CAN1_L / GN A5-A6/CAN1_L / GN A6-A19/CAN1_L / GN A19-A3/CAN1_L / GN A3-A15/CAN1_L / GN A15-A1/CAN1_L / GN A1-DIAG/CAN1_L / GN DIAG-A16/CAN1_L / GN A16-A14/CAN1_L / GN

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3

CAN1_H_KMC3
CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN1_L_KMC3

CAN 1 overview
B B
R2-A2/CAN1_L /GN

30X1_CAN1_L /GN

A16-R1/CAN1_L /GN
R2-A2/CAN1_H /BL

30X1_CAN1_H /BL

A16-R1/CAN1_H /BL
/71.A7
/71.B7

/109.A7
/109.B7

/104.C6
/104.C6

/115.C7
/115.C7

/91.B7
/91.B7

/30.F3
/30.E3

/53.B7
/53.B7

/33.B6
/33.B6

/30.E6
/30.F6
Drawing may contain deviations

KMC 2 Autopilot DIOM teleservice KMC 3 joystick SmartDrive BEK terminal


-R1_CAN_1
terminator
ISO-Bus retrofitting year of manufacture 2009 (welded in)
attach termination 120Ω / 2W
C -X_R_CAN_1b 2 1 resistance here C
-30X2a 2 1 CAN relay ISO BUS diagnostics socket
-X_R_CAN_1a
core insulated -XRel
H
L

1 2 2 1 -30X2.1b C D -30X9a

year of manufacture
X10_L X10_H
A2-XRel/CAN1_L /GN

XRel_CAN1_L /GN

DIAG-R2/CAN1_L /GN
A2-XRel/CAN1_H /BL

XRel_CAN1_H /BL

DIAG-R2/CAN1_H /BL
-R2_CAN_1
terminator
120Ω / 2W A3-XRel/CAN1_H1/ BL

A3-XRel/CAN1_L1/ GN
-X107
CAN1_H / BL
-X94
CAN1_L / GN
XRel-DIAG/CAN1_H / BL

XRel-DIAG/CAN1_L / GN
-X100
DIAG/CAN1_H / BL

DIAG/CAN1_L / GN
2009 and 2010
A
D
-X108 -X93 -X101
travelling gear Poclain D

2 1 -30X2a
A14-XRel/CAN1_H / BL -X94 XRel-DIAG/CAN1_H / BL -X100 DIAG-R2/CAN1_H / BL 2 1
A14-XRel/CAN1_L / GN XRel-DIAG/CAN1_L / GN DIAG-R2/CAN1_L / GN
-X93 -X101
-30X2.1b
XRel_CAN1_L /GN

DIAG/CAN1_L /GN
XRel_CAN1_H /BL

DIAG/CAN1_H /BL

30X1/CAN3_H / BL CAN3_H_KMC3
/136.B5
attach termination 30X1/CAN3_L / GN CAN3_L_KMC3
/136.B5
resistance here
year of manufacture 2009
A -30X9a C D ISO-Bus retrofitting year of manufacture 2010
H
L

E CAN relay ISO BUS diagnostics socket E

30X1/75 / RT
30X1/31/ WS

-22X3b 14 15
-22X6b 11
-22X6a 11

-22X3a 14 15
relay board
console (A22) -22F53
ignition stage 1 CAN diagnostics socket -30X1b 7 6 5 3 1 4 2
Drawing may contain deviations
75E_22 10A
/112.A4
31E_22 CAN diagnostics socket
F
/126.D5
/116.B5
30_XDiag console (A20) F

C Created plant
B date 10.06.2010
document-no.: D24 BiG X 700, 850, 1100 location
A ISO Bus Nachrüstung eingezeichnet 20.06.2012 Berns User Schrameyer 150100436 - 05 CAN1-bus-complete survey, CAN-diagnostics socket year of manufacture 2009 and 2010 sheet 131
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A

CAN 2 overview
B B

A2/CAN_2.2L /GN

A2/CAN_2.1L /GN
A2/CAN_2.2H /BL

A2/CAN_2.1H /BL
A2/CAN_2.1L /GN

A2/CAN_2.2L /GN
A2/CAN_2.1H /BL

A2/CAN_2.2H /BL

-32X2a 1 2 3 4 5 -32X1a 1 2 3 4 5

-32X2b 1 2 3 4 5 -32X1b 1 2 3 4 5
the order and number of Y-manifold can vary

C C

5 4 3 2 1 -32X11a

5 4 3 2 1 -32X12b
GN/GE

GN/GE

-32X13b

5 4 3 2 1 -32X14a
Y-manifolds Y-manifolds Y-manifolds

5 4 3 2 1 -32X3a

5 4 3 2 1 -32X5b

5 4 3 2 1 -32X6a
5 4 3 2 1 -32X6b
WS

WS
SW

SW
BR

BR
BL

BL
-32X9 -32X9 -32X8
BR BR BR

5 4 3 2 1
1 1 WS 1 1 WS 1 1 WS
2 2 BL 2 2 BL 2 2 BL
3 3 SW 3 3 SW 3 3 SW
4 4 GN/GE 4 4 GN/GE 4 4 GN/GE
5 5 5 5 5 5
-32X7a 1 2 3 4 5

1
5
4
3
2

5
4
3
2

5
4
3
2
-32X7b 1 2 3 4 5 -32X1.1a 5 4 3 2 1 -32X10a 5 4 3 2 1 -32X4a 5 4 3 2 1

D D

CAN2_L /BR
CAN2_H /BL

BR
BL
BR

BR

BR
BL

BL

BL
CAN2_H_Zusatzachse

CAN2_L_Zusatzachse

CAN2_H_Crop./Rock.

CAN2_L_Crop./Rock.

CAN2_H_Handbed

CAN2_L_Handbed
CAN2.1_H_KMC2

CAN2.2_H_KMC2
CAN2.1_L_KMC2

CAN2.2_L_KMC2

CAN2_H_Metall

CAN2_L_Metall
CAN2_H_RG
CAN2_L_RG

E E

/82.B1

/82.B1
/71.B8

/71.B8

/71.B8

/71.B8

/90.B8

/90.C8

/127.C4

/127.C4

/84.A8

/84.A8

/112.B8

/112.B8
CropControl/
KMC 2 KMC 2 degree of maturity RockProtect manual control metal detection
additional axle (option)

120 ohm 120 ohm 120 - 150 ohm


switched

F
console (A20) F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 CAN2-bus-complete survey sheet 132
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

-X103 -X36 -X40 -X34 -X38 -X30 -X32


R2-DIAg/CAN3_H / BL DIAG-DIAG/CAN3_H / BL DIAG-A1/CAN3_H / BL A1-A7/CAN3_H / BL A7-A3/CAN3_H / BL A3-A14/CAN3_H / BL A14-DIAg/CAN3_H / BL DIAG-EMR/CAN3_H / BL
-X104 -X37 -X41 -X35 -X39 -X31 -X33
A R2-DIAG/CAN3_L / GN DIAG-DIAG/CAN3_L / GN DIAG-A1/CAN3_L / GN A1-A7/CAN3_L / GN A7-A3/CAN3_L / GN A3-A14/CAN3_L / GN A14-DIAG/CAN3_L / GN DIAG-EMR/CAN3_L / GN A

DIAG/CAN3_L /GN

DIAG/CAN3_L /GN

A1/CAN3_L /GN

A7/CAN3_L /GN

A3/CAN3_L /GN

A14/CAN3_L /GN

30X1/CAN3_L /GN
DIAG/CAN3_H /BL

DIAG/CAN3_H /BL

A1/CAN3_H /BL

A7/CAN3_H /BL

A3/CAN3_H /BL

A14/CAN3_H /BL

30X1/CAN3_H /BL

CAN 3 overview
CAN3_H_KMC3

CAN3_H_KMC3

CAN3_H_KMC3

CAN3_H_KMC3

CAN3_H_KMC3

CAN3_H_KMC3

CAN3_H_KMC3
B B
CAN3_L_KMC3

CAN3_L_KMC3

CAN3_L_KMC3

CAN3_L_KMC3

CAN3_L_KMC3

CAN3_L_KMC3

CAN3_L_KMC3
-30X3b
1 2
/138.C6
/138.C7

/116.D5
/116.D5

/60.B7
/60.C7

/116.C6
/116.D6

/91.C7
/91.C7

/30.E6
/30.E6

/128.D6
CAN Diagnose /128.D6
-30X3a 1 2

Terminal
KMC 3
Fahrantrieb

MFR
ISO Bus Diagnosesteckdose

Diagnose Diselmotor

-33X11a 1 2 3 4 5
C C
-33X11b 1 2 3 4 5

GN/GE

5 4 3 2 1 -33X14b
5 4 3 2 1 -33X12a
Y-manifolds

WS

SW
-R2_CAN_3

BR

BL
terminator -33X13
120Ω / 2W
1 1
2 2
3 3
4 4
5 5

1
5
4
3
2

BR
BL
D
from year 2012 D

travelling gear

CAN3_H_EMR
CAN3_L_EMR
Bosch Drawing may contain deviations

/101.B4
/101.C4
E E
EMR

F F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 CAN3-bus-complete survey sheet 133
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

-X30 -X38 -X103 -X34 -X32 -X36


A14-A3/CAN3_H / BL A3-DIAG/CAN3_H / BL DIAG-A7/CAN3_H / BL A7-DIAG/CAN3_H / BL DIAG-DIAG/CAN3_H / BL
A A
-X31 -X39 -X104 -X35 -X33 -X37
A14-A3/CAN3_L / GN A3-DIAG/CAN3_L / GN DIAG-A7/CAN3_L / GN A7-DIAG/CAN3_L / GN DIAG-DIAG/CAN3_L / GN

CAN 3 overview
R2-A14/CAN3_L /GN

DIAG-EMR/CAN3_L /GN
R2-A14/CAN3_H /BL

DIAG-EMR/CAN3_H /BL
B B

Drawing may contain deviations


CAN3_H_KMC3

CAN3_H_KMC3

CAN3_H_KMC3

CAN3_H_KMC3

CAN3_H_KMC3

CAN3_H_KMC3
CAN3_L_KMC3

CAN3_L_KMC3

CAN3_L_KMC3

CAN3_L_KMC3

CAN3_L_KMC3

CAN3_L_KMC3
-30X3b 1 2
-30X3a 1 -33X11a 1 2 3 4 5
C 2 C
/30.E6
/30.E6

/91.C7
/91.C7

/138.C6
/138.C7

/116.C6
/116.D6

/129.E8
/129.E8

/116.D5
/116.D5
-33X11b 1 2 3 4 5

diagnostics

GN/GE
ISO Bus

5 4 3 2 1 -33X14b
WS

SW

5 4 3 2 1 -33X12a
terminal KMC 3 MFR CAN diesel engine

BR

BL
-R2_CAN_3 Diagnosesteckdose diagnostics Y-manifolds
terminator -33X13
120Ω / 2W
1 1
2 2
3 3
4 4
D
from year 2012 5 5 D

1
5
4
3
2
1 3

travelling gear

CAN3_H_EMR

CAN3_L_EMR
E E

/101.B4

/101.C4
EMR

F F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A User bernsf 150100436 - 05 CAN3-bus-complete survey sheet 134
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

-X30 -X40 -X38 -X34 -X32 -X36


A14-A1/CAN3_H / BL A1-A3/CAN3_H / BL A3-A7/CAN3_H / BL A7-DIAG/CAN3_H / BL DIAG-DIAG/CAN3_H / BL
A A
-X31 -X41 -X39 -X35 -X33 -X37
A14-A1/CAN3_L / GN A1-A3/CAN3_L / GN A3-A7/CAN3_L / GN A7-DIAG/CAN3_L / GN DIAG-DIAG/CAN3_L / GN

CAN 3 overview
R2-A14/CAN3_L /GN

30X1/CAN3_L /GN

DIAG-EMR/CAN3_L /GN
R2-A14/CAN3_H /BL

30X1/CAN3_H /BL

DIAG-EMR/CAN3_H /BL
B B

Drawing may contain deviations


CAN3_H_KMC3

CAN3_H_KMC3

CAN3_H_KMC3

CAN3_H_KMC3

CAN3_H_KMC3

CAN3_H_KMC3
CAN3_L_KMC3

CAN3_L_KMC3

CAN3_L_KMC3

CAN3_L_KMC3

CAN3_L_KMC3

CAN3_L_KMC3
-30X3b 1 2
-30X3a 1 -33X11a 1 2 3 4 5
C 2 C
/30.E6
/30.E6

/60.B7
/60.C7

/91.C7
/91.C7

/116.C6
/116.D6

/130.D8
/130.E8

/116.D5
/116.D5
-33X11b 1 2 3 4 5

GN/GE

5 4 3 2 1 -33X14b
WS

SW

5 4 3 2 1 -33X12a
terminal KMC 3 MFR CAN diagnostics

BR

BL
diagnostics diesel engine Y-manifolds
-R2_CAN_3
terminator -33X13
120Ω / 2W
travelling gear 1 1
Bosch 2 2
3 3
4 4
D 5 5 D

1
5
4
3
2
year of manufacture 2011 1 3

-30X3a 1 2
CAN3_L / GN -X104 CAN3_L / GN
console (A20)
attach termination
-30X3.1b 1 2

CAN3_H / BL CAN3_H / BL resistance here

CAN3_H_EMR

CAN3_L_EMR
-X103
CAN3_L /GN
CAN3_H /BL

E E

/101.B4

/101.C4
-30X9a F G
ISO BUS diagnostics socket retrofitting ISO-Bus
EMR

F F

C Created plant
B date 16.04.2010
document-no.: D24 BiG X 700, 850, 1100 location
A User Schrameyer 150100436 - 05 CAN3-bus-complete survey year of manufacture 2010/2011 sheet 135
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

year of manufacture 2009

-X36 -X34 -X38 -X30 -X32


A7DIAG-A7/CAN3_H / BL A7-A3/CAN3_H / BL A3-A14/CAN3_H / BL A14-DIAG/CAN3_H / BL
A A
-X37 -X35 -X39 -X31 -X33
A7DIAG-A7/CAN3_L / GN A7-A3/CAN3_L / GN A3-A14/CAN3_L / GN A14-DIAG/CAN3_L / GN

30X1/CAN3_L /GN
30X1/CAN3_H /BL
R2-A7DIAG/CAN3_L /GN
R2-A7DIAG/CAN3_H /BL

CAN3_H_KMC3

CAN3_H_KMC3

CAN3_H_KMC3

CAN3_H_KMC3

CAN3_H_KMC3
CAN3_L_KMC3

CAN3_L_KMC3

CAN3_L_KMC3

CAN3_L_KMC3

CAN3_L_KMC3

CAN 3 overview
DIAG-EMR/CAN3_L /GN

DIAG-EMR/CAN3_H /BL
B B

-X_R_CAN_3b
1 2
/116.D5
/116.D5

/116.C6
/116.D6

/91.C7
/91.C7

/30.E6
/30.E6

/131.E8
/131.E8
-30X3a 1 2

-R2_CAN_3
terminator diagnostics MFR KMC 3 terminal CAN
120Ω / 2W diesel engine diagnostics Drawing may contain deviations

attach termination
-33X11a 1 2 3 4 5
C resistance here retrofitting ISO-Bus year of manufacture 2009 C
-X_R_CAN_3a
core insulated -33X11b 1 2 3 4 5
X7_H X7_L 1 2 2 1 -30X3.1b
CAN3_L1/GN
CAN3_H1/BL

A
CAN3_L1/GN

CAN3_L1/GN
CAN3_H1/BL

CAN3_H1/BL

GN/GE

5 4 3 2 1 -33X14b
WS

SW

5 4 3 2 1 -33X12a
BR

BL
Y-manifolds
-X104 -33X13
-X106 CAN3_L1/ GN CAN3_L1/ GN

-30X9a F G
CAN3_H1/ BL CAN3_H1/ BL ISO BUS diagnostics socket
1 1
-X105 -X103
2 2
3 3
4 4
D -30X3a 1 2 5 5 D
-X104 attach termination
year of manufacture 2010

1
5
4
3
2
CAN3_L / GN CAN3_L / GN
resistance here
-30X3.1b 1 2

CAN3_H / BL CAN3_H / BL 1 3

-X103
120 ohm / 2W
CAN3_L /GN
CAN3_H /BL

305-007-*
A

CAN3_H_EMR

CAN3_L_EMR
-30X9a F G
ISO BUS diagnostics socket retrofitting ISO-Bus year of manufacture 2010
E year of manufacture E

/101.B4

/101.C4
2009 and 2010 EMR

console (A20)
Drawing may contain deviations
F F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A ISO Bus Nachrüstung eingezeichnet 20.06.2012 Berns User Schrameyer 150100436 - 05 CAN3-bus-complete survey year of manufacture 2009 and 2010 sheet 136
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

to year of manufacture console (A20)


/26.A3
30L_20 2011
A A

30/20F1/RT
-20XF1b -R2_CAN_ISO
Rel.InCab 1
/111.C4 -20F1 terminator
15A 120Ω / 2W A
2
-20XF1b
to year of
75E/20K1/RT

30/20K1/RT

2 1 -30X5a manufacture
2 1 -30X5b
attach termination resistance
retrofitting ISO-Bus attach termination resistance 2010 not
B -XRel B
30
15

here here
installed

/109.B8
/109.B8
86 30
1 2 ISO BUS diagnostics 1 2
A -20K1 -30X5.1b socket -30X7.1b
CAN_ISO_H / BL
85 87 87a
retrofitting ISO-Bus year of

-30X9a H J CAN_ISO_L / GN
31
31

CAN_ISO_H
87

CAN_ISO_H /BLCAN_ISO_L
-XRel -XRel

ISO BUS
retrofitting ISO-Bus year of

CAN_ISO_L /GN
CAN_ISO_H /BL
manufacture 2009

manufacture 2009
31L/20K1/ WS

31L/20K1/ WS

CAN_ISO_L /GN
CAN_ISO_H /BL

CAN_ISO_L /GN
-17X19b
A -30X7b 1 2
-17X19b
2 -17X3b 12 -17X1b 4 1 -30X7a 1 2

CAN_ISO_L /GN

CAN_ISO_L /GN
CAN_ISO_H /BL

CAN_ISO_H /BL
-17X19a 2 -17X3a 12 -17X1a 4 1 CAN_ISO_H / BL -X91 CAN_ISO_H / BL
C -17X19a -X98 C
31L_17 31L_17 CAN_ISO_L / GN -X92 CAN_ISO_L / GN
/127.A1 /138.E1
-X99 ECU_PWR / RT -R1_CAN_ISO
potential- ECU_GND / WS terminator
distributor board (A17) ECU_GND / WS 120Ω / 2W
-X53 ISO/31/ WS
ISO/75 / RT

-X54 -30X8b 7 9 9 2 4 5 3
ISO/31/ WS

ISO/31/ WS
ISO/75 /RT

ISO/75 /RT

-30X6a 7 9 2 4 5 3
D -35X5b 2 1 D
-35X5a 2 1 -30X6b 2 4 5 3 socket

31_CropControl/RockProtect ISO bus


/86.E4
75_CropControl/RockProtect
/86.E4 connection ISO bus socket
Only available when:RockProtect/
CropControl
to year of
In case the "retrofit kit ISO-
manufacture Bus" has been mounted, the
power supply CropControl plug 30X6b is cut off.The plugs
2010 not installed 30X5b and 30X7b have been
E disconnected and insulated. E
The plugs 30X5a and 30X7a
are plugged onto the plugs
30X5.1b and 30X7.1b of the
-17X14b 18 -22X0b 1 ISO Bus retrofit kit.
-17X14a 18 -22X0a 1

31E_17 31E_17 75E_22_F40 75E_22_F40


/107.F8 /138.E1 /87.D6 /138.D2
cabin
potential- relay board
F
F distributor board (A17) console (A22)
C Created plant
B date 19.06.2010
document-no.: D24 BiG X 700, 850, 1100 location
A ISO BUS InCab Nachrüstung Bj 2009 eingezeichnet, Bj. eingef. 29.03.2012 Berns User Schrameyer 150100436 - 05 ISO bus complete survey to year of manufacture 2011 A sheet 137
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

console (A20)
A
/26.B4
30L_20
Rel.InCab
30/20F1/ RT
75/20K1/ RT
from year 2012 /86.E4
/86.F4
CAN_CropControl_L
CAN_CropControl_H A
/111.B4
Only available when:RockProtect/
-20XF1b CropControl
1
-20F1 -X91
15A CAN_ISO_H / BL 1 -X98 CAN_ISO_H / BL

CAN_ISO_L /GN
CAN_ISO_H /BL
2 -X92
-20XF1b CAN_ISO_L / GN 1 -X99 CAN_ISO_L / GN

30/20K1/RT

/129.C7 travelling gear Poclain

/129.C7 travelling gear Poclain

/134.C3 travelling gear Poclain

/134.C3 travelling gear Poclain


B B

/128.B2 travelling gear Bosch

/128.B2 travelling gear Bosch

/133.B1 travelling gear Bosch

/133.B1 travelling gear Bosch


-XRel

CAN_ISO_L /GN
30
15

CAN_ISO_H /BL
retrofitting ISO 86 30 -30X7.1b 1 2
steering -30X5.1b 1 2 -30X7a 1 2
-20K1 -30X7b 1
-30X5a 1 2 2
85 87 87a
-30X7a 1 2

ISO BUS
CAN_ISO_L /GN

CAN_ISO_L /GN
31

87

CAN_ISO_H /BL
CAN_ISO_H /BL

CAN_ISO_L /GN
/116.C5
/116.C5

CAN_ISO_H /BL
CAN_ISO_H_
CAN_ISO_L_
120Ω / 2W
terminator
-R2_CAN_ISO -R1_CAN_ISO
terminator

ISO_DIAG_31
ISO_DIAG_30

CAN1_H_KMC3

CAN1_L_KMC3

CAN3_H_KMC3

CAN3_L_KMC3
120Ω / 2W

/109.B8
/109.B8
C power supply CropControl ECU_Power / RT C
ECU_GND / WS

CAN_ISO_L /GN
CAN_ISO_H /BL
travelling gear Bosch

ISO_DIAG/31/ WS

DIAG/CAN1_L /GN

DIAG/CAN3_L /GN
ISO_DIAG/30 /RT

DIAG/CAN1_H /BL

DIAG/CAN3_H /BL
31_CropControl/RockProtect ISO/31/ WS Verl_2 / GE -30X6.1b 7 9 -30X6.1b 2 4 5 3
/86.E4
31L/20K1/ WS
-35X5a 1 2

-XVerl_a 1 2
-35X5b 1 2
-XVerl_b1 2

75_CropControl/RockProtect ISO/75 / RT Verl_1 / GE


/86.E4 -30X9a A B C D F G H J
Only available when: ISO BUS diagnostics socket
A35/75 /RT

RockProtect/CropControl

-20X13a 1
A35/31/ WS

2
-22X0b 1 -20X13b 1 2
D -22X0a 1 D

CAN_ISO_L /GN
CAN_ISO_H /BL
relay board
console (A22) connection ISO bus socket

75E_22_F40
/137.F3
CAN_CropControl/RockProtect_H CAN_ISO_H / BL
/84.A7
CAN_CropControl/RockProtect_L CAN_ISO_L / GN
-17X14b -17X3b /84.B7
18 12 -17X1b 4
-17X14a 18 -17X3a 12 -17X1a 4

CAN_ISO_L /GN
CAN_ISO_H /BL
31E_17
/137.F1

E 31L_17 E
/137.C2

Only available when: 1 2 -30X8b


RockProtect/CropControl 1 2 -30X8a

potential- cabin 120Ω / 2W


distributor board (A17) terminator
-R3_CAN_ISO

F F

C Created plant
B date 14.06.2012
document-no.: D24 BiG X 700, 850, 1100 location
A Text geändert 30.03.2012 Berns User bernsf 150100436 - 05 ISO bus complete survey from year 2012 A sheet 138
change date name Proved Origin Repl. f. Repl. by from Sh.
1 2 3 4 5 6 7 8
1 2 3 4

warning beacons F1 20A


F20 10A
lighting
F2 10A F17 15A dipped beam right
cutting drum
reserve
A seat compressor F3 15A F21 10A A
LD20
dipped beam left dipped beam/high beam
lateral windscreen washer F4 15A change-over
F22 10A below/at the top
front windscreen wiper
F5 15A high beam left
pump washer unit

flasher direction of travel F6 10A F23 10A


high beam right
horn, headlamp flasher F7 5A
LD38
headlamp flasher
mirror adjustment F8 5A

LD39
B F9 30A high beam B
PWM-module fan LD40
dipped beam
12V socket
(cooling box)
LD24A
F10 15A working floodlights
LD34 F24 30A
control unit cabin roof middle
F11 5A ignition stage 2 working floodlights
climatronic climatronic cabin roof middle LD24B
reserve F12 5A working floodlights
LD35
cabin roof middle
compressor F13 ignition stage 1
5A radio, climatronic LD25A
climatronic
LD36 F25 30A working floodlights
windscreen wiper working floodlights cabin roof left
horn, cooling box cabin roof LD25B
C ignition stage 1 left/right C
LD37 working floodlights
radio/CB cabin roof right
ignition stage 1
F14 15A lateral windscreen washer
LD26A
lighting cutting drum
F26 30A working floodlights
F15 7,5A working floodlights
S1 1 ON
working floodlights discharge chute
permanent voltage rear
S2 1 ON
discharge chute,
radio/CB working floodlights LD26B
rear luminesce rear working floodlights
working floodlights
S3 1 ON rear
discharge chute
working floodlights S4 1 ON
LD27A
platform luminesce
rear wheel light
F27 30A working floodlights
luminesce S5 1 ON working floodlights platform
working floodlight S6 1 ON platform, LD27B
platform, rear wheel light
luminesce rear wheel light rear wheel light
emergency warning
F16 lights
15A
D D
LD28
F28 15A working floodlights
working floodlights lamp carriers below
lamp carriers below LD29
F29 10A reversing horn
reversing horn reversing headlight
reversing headlight LD30
F30 10A brake light
brake light
LD31
fuse tester
F31 10A lighting left
parking light/
clearance light left
LD32
LD18 F32 10A lighting right
E E
parking light/
F19 5A clearance light right LD33
F33 10A instrument lighting
interior lighting,
spotlight instrument lighting
(instrument lighting) LD41 seat switch
F34 7,5A F35
instrument lighting
control voltage parking light/clearance light
dipped beam/high beam LD42
Platine Kabine BiG X 700...1100 door switch

Poclain-,Bosch-travelling gear luminescence function


LD43
S7 1 ON
luminesce control signal
S8 1 ON
luminesce
F external F
pilot operation

date name designation: location


Created bernsf
document-no.: D24 BiG X 700, 850, 1100 sheet 139
Proved 150100436 - 05 Sticker relay board cabin from Sh.
1 2 3 4
1 2 3 4
22X13 connection
LD1 LD3 LD5 protective resistor 1 ON 22S1
reserve ignition stage 1 ignition stage 2 +30L22 tank-sensor
biodiesel electronics LD116 lifesignal SmartDrive
yield recording
F37 30A reserve
LD2 LD4 LD6
A F38 10A biodiesel A
reserve ignition stage 1 ignition stage 1
electronics power F39 20A power yield recording
yield recording yield recording LD22 valve all-wheel rear axle

LD7 ignition stage 2


control signal horn metal detection
F41 15A
reserve power LD18
reserve yield recording LD23 valve axle separation
LD5.1 F71 20A LD71

circuit board console BiG X


F42 15A
LD8 F40 10A ignition stage 1 power
reserve LD24 valve 1/3 intake volume

Poclain-travelling gear
reserve electronics front axle
F43 15A yield recording
LD9
reserve reserve F72 20A valve 1/2 intake volume
LD25
valves 1/2 intake volume, front axle
1/3 intake volume front axle, F72.1 5A

LD113
LD112
LD111
LD110
LD109
LD108
LD107
LD106
LD105
LD104
LD102
LD101
axle separation, all-wheel
B valve LD26 valve 1/2 intake volume B
fuse parking brake rear axle
test

reserve
emergency stop
reserve

seat switch
door switch

reserve
release voltage
feed drive/front attachment
release travelling gear

release maintenance
release road/field
release automatic steering

release feed drive/front attachment


LD27 voltage DIOM
release
parking brake LD20

F73 15A LD28 control signal silage agent


LD-test
voltage DIOM
F74 15A
LD29 reserve
molasses
F75 15A
reserve LD30 voltage power
time-delayed switch-off GAL-logic device
voltage terminal IC1 F76 15A autopilot
22S2 voltage power autopilot
22S2.1

C 4 3 2 1 F49 0,5A self-healing C


1

GAL-logic device F77 15A LD31 voltage SmartDrive


ON
ON

voltage SmartDrive
LD45 LD44

LD50

TP2 F44 5A F50 3A ignition stage 1 electronics F78 15A


KMC 3 electronics electronics autopilot (slow-released) voltage V3 KMC 3 LD32 voltage V3 KMC 3
LD61 LD60

F45 7,5A F51 10A F60 20A F79 15A


ignition stage 1 teleservicepressure steering wheel voltage V4 KMC 3 voltage V4
LD33
LD52

F46 5A F52 10A 5A KMC 3


F61 F80 15A
ignition stage 1terminal EMR KMC 2 electronics TP1 voltage V2 KMC 3
LD10

output horn
F47 7,5A F53 10A Time adjustment F81 15A LD34 voltage V2 KMC 3
after-running alarm
ignition stage 1
ignition stage 1 BEK CAN diagnostics socket voltage V1 KMC 3
electronics
F46.1 5A F54 7,5A (slow-released) F82 10A
terminal (slow-released 0...16h) video system LD35 voltage V1 KMC 3
cigarette lighter 2
F47.1 7,5A F55 10A F83 10A
D D
LD0 permanent voltage metal detection LD11 cigarette lighter 1 LD36 voltage V4 KMC 3
teleservice ignition stage 1
terminal F56 5A
(slow-released) LD21 cigarette lighter 1 + 2
(slow-released manual control
0...16h) LD37 voltage V3 KMC 2
F57 5A F84 15A
joystick ignition stage 1 voltage V4 KMC 2
F58 5A F62 20A LD62 F85 15A LD38 voltage V2 KMC 2
degree of maturity ignition stage 1 electronics (slow-released) voltage V3 KMC 2
LD59

F48.1 7,5A F59 3A F63 20A LD63 F86 15A LD39 control signal
ignition stage 2 BEK DIOM electronics ignition stage 1 electronics voltage V2 KMC 2 starter-
F48 10A F64 20A LD64 F87 15A relay selection
ignition stage 2 ignition stage 2 electronics voltage V1 KMC 2
diagnostics socket LD40 voltage V1 KMC 2
F65 5A F88 10A
E permanent voltage joystick motor starting E
F66 5A F89 7,5A LD41 motor starting
reserve central lubrication
LD15 F67 10A F90 30A
control signal terminator permanent voltage CAN-diagnostics socket reserve LD42 central lubrication
CAN2 KMC2
F68 10A F91 30A
LD16
permanent voltage MFR reserve
reserve
F69 10A F92 7,5A
manual control (reserve) LD17.1 permanent voltage ignition lock
LD17 reserve
F70 10A F93 20A LD93 LD43
ignition stage 2 MFR/EDC
ignition stage 2 MFR/EDC control signal starting motor release travelling gear
22X9 22X10 22X11 22X12

F -31E22 +30E22
F
+30L22 -31L22

date name designation: location


Created bernsf
document-no.: D24 BiG X 700, 850, 1100 sheet 140
Proved 150100436 - 05 Sticker circuit board console SmartDrive from Sh.
1 2 3 4
1 2 3 4
22X13 connection
LD1 LD3 LD5 protective resistor 1 ON 22S1
reserve ignition stage 1 ignition stage 2 +30L22 tank-sensor
biodiesel electronics LD116 reserve
yield recording
F37 30A reserve
LD2 LD4 LD6
A F38 10A travelling gear electronics A
reserve ignition stage 1 ignition stage 1
electronics power F39 20A power yield recording
yield recording yield recording LD22 reserve

LD7 ignition stage 2


control signal horn metal detection
F41 15A
reserve power LD18
reserve yield recording LD23 reserve
LD5.1 F71 20A LD71

circuit board console BiG X


F42 15A
LD8 F40 10A ignition stage 1 power
reserve LD24 reserve
reserve electronics
Bosch-travelling gear F43 15A
LD9
yield recording reserve
reserve reserve F72 20A
LD25 reserve
F72.1 5A

LD113
LD112
LD111
LD110
LD109
LD108
LD107
LD106
LD105
LD104
LD102
LD101
B valve LD26 reserve B
fuse parking brake
test

reserve
emergency stop
reserve

seat switch
door switch

reserve
release voltage
feed drive/front attachment
release travelling gear

release maintenance
release road/field
release automatic steering

release feed drive/front attachment


LD27 voltage DIOM
release
parking brake LD20

F73 15A LD28 control signal silage agent


LD-test
voltage DIOM
F74 15A
LD29 reserve
molasses
F75 15A
reserve LD30 voltage power
time-delayed switch-off GAL-logic device
voltage terminal IC1 F76 15A autopilot
22S2 voltage power autopilot
22S2.1

C 4 3 2 1 F49 0,5A self-healing C


1

GAL-logic device F77 15A LD31 voltage travelling gear


ON
ON

travelling gear
LD45 LD44

LD50

TP2 F44 5A F50 3A ignition stage 1 electronics F78 15A


KMC 3 electronics electronics autopilot (slow-released) voltage V3 KMC 3 LD32 voltage V3 KMC 3
LD61 LD60

F45 7,5A F51 10A F60 20A F79 15A


ignition stage 1 teleservicepressure steering wheel voltage V4 KMC 3 voltage V4
LD33
LD52

F46 5A F52 10A 5A KMC 3


F61 F80 15A
ignition stage 1terminal EMR KMC 1 electronics TP1 voltage V2 KMC 3
LD10

output horn
F47 7,5A F53 10A Time adjustment F81 15A LD34 voltage V2 KMC 3
after-running alarm
ignition stage 1
ignition stage 1 BEK CAN diagnostics socket voltage V1 KMC 3
electronics
F46.1 5A F54 7,5A (slow-released) F82 10A
terminal (slow-released 0...16h) video system LD35 voltage V1 KMC 3
cigarette lighter 2
F47.1 7,5A F55 10A F83 10A
D D
LD0 permanent voltage metal detection LD11 cigarette lighter 1 LD36 voltage V4 KMC 3
teleservice ignition stage 1
terminal F56 5A
(slow-released) LD21 cigarette lighter 1 + 2
(slow-released manual control
0...16h) LD37 voltage V3 KMC 2
F57 5A F84 15A
joystick ignition stage 1 voltage V4 KMC 2
F58 5A F62 20A LD62 F85 15A LD38 voltage V2 KMC 2
degree of maturity ignition stage 1 electronics (slow-released) voltage V3 KMC 2
LD59

F48.1 7,5A F59 3A F63 20A LD63 F86 15A LD39 control signal
ignition stage 2 BEK DIOM electronics ignition stage 1 electronics voltage V2 KMC 2 starter-
F48 10A F64 20A LD64 F87 15A relay selection
ignition stage 2 ignition stage 2 electronics voltage V1 KMC 2
diagnostics socket LD40 voltage V1 KMC 2
F65 5A F88 10A
E permanent voltage joystick motor starting E
F66 5A F89 7,5A LD41 motor starting
reserve central lubrication
LD15 F67 10A F90 30A
control signal terminator permanent voltage CAN-diagnostics socket travelling gear LD42 central lubrication
CAN2 KMC2
F68 10A F91 30A
LD16
permanent voltage MFR travelling gear
reserve
F69 10A F92 7,5A
manual control (reserve) LD17.1 permanent voltage ignition lock
LD17 sensors travelling gear
F70 10A F93 20A LD93 LD43
ignition stage 2 MFR/EDC
ignition stage 2 MFR/EDC control signal starting motor release travelling gear
22X9 22X10 22X11 22X12

F -31E22 +30E22
F
+30L22 -31L22

date name designation: location


Created bernsf
document-no.: D24 BiG X 700, 850, 1100 sheet 141
Proved 150100436 - 05 Sticker circuit board console travelling gear Bosch from Sh.
1 2 3 4
F
A

D
C

Proved
Created
date

1
1

F6
2X1 2X2

name
bernsf
F6: UV 2

KMC
25A

F12
F2

F12
LD 38: diagnostics

F12: UV 3

F13: UV 1
F2: UV 4

10A

25A
10A

LD 13: DIG_5

LD 16: DIG_6
LD 30: PWM_LA_7 LD 1 PWM_LA_3

LD 21: DIG_9
LD 19: DIG_8

2
2

LD 17: DIG_3
LD 14: DIG_2

LD 23: DIG_12

LD 25: DIG_13
LD 31: PWM_LA_8 LD 2 LA_1

LD 41: 12V4
LD 32: HBPWM_8 LD 3 HBPWM_1

LD 20: DIG_7
LD 40: 12V3
LD 15: DIG_1

LD 18: DIG_4
1 1

LD 26: DIG_14
LD 24: DIG_11
LD 22: DIG_10
ON ON

document-no.: D24 BiG


LD 33: HBPWM_7 LD 4 HBPWM_2
1 1

designation:
LD 34: PWM_LA_6 LD 39: 12V2 ON ON

LD 37: 12V1 LD 5 HBPWM_3


LD 35: PWM_LA_5

150100436 - 05 Sticker KMC 2


3

3
LD 36: SS_5V
LD 6 HBPWM_4

X 700, 850, 1100


Program storage High
H LD 7 PWM_LA_1
battery
LD 8 PWM_LA_2

LD 9 PWM_LA_4
LD 10 LA_2
L
LD 27: +8V digital LD 11 HBPWM_6

4
4

LD 28: +8V analog

LD 29: +5Vcc
HBPWM_5

from
LD 12

sheet
Program storage Low

location
142
BiG X KMC2

Sh.
F
A

E
B

D
C
F
A

D
C

Proved
Created
date

1
1

F6
3X1 3X2

name
bernsf
F6: UV 2

KMC
25A

F12
F2

F12
LD 38: diagnostics

F12: UV 3

F13: UV 1
F2: UV 4

10A

25A
10A

LD 13: DIG_5

LD 16: DIG_6
LD 30: PWM_LA_7 LD 1 PWM_LA_3

LD 21: DIG_9
LD 19: DIG_8

2
2

LD 17: DIG_3
LD 14: DIG_2

LD 23: DIG_12

LD 25: DIG_13
LD 31: PWM_LA_8 LD 2 LA_1

LD 41: 12V4
LD 32: HBPWM_8 LD 3 HBPWM_1

LD 20: DIG_7
LD 40: 12V3
LD 15: DIG_1

LD 18: DIG_4
1 1

LD 26: DIG_14
LD 24: DIG_11
LD 22: DIG_10
ON ON

document-no.: D24 BiG


LD 33: HBPWM_7 LD 4 HBPWM_2
1 1

designation:
LD 34: PWM_LA_6 LD 39: 12V2 ON ON

LD 37: 12V1 LD 5 HBPWM_3


LD 35: PWM_LA_5

150100436 - 05 Sticker KMC 3


3

3
LD 36: SS_5V
LD 6 HBPWM_4

X 700, 850, 1100


Program storage High
H LD 7 PWM_LA_1
battery
LD 8 PWM_LA_2

LD 9 PWM_LA_4
LD 10 LA_2
L
LD 27: +8V digital LD 11 HBPWM_6

4
4

LD 28: +8V analog

LD 29: +5Vcc
HBPWM_5

from
LD 12

sheet
Program storage Low

location
143
BiG X KMC3

Sh.
F
A

E
B

D
C
1 2 3 4

A A

16...

12V ignition stage 1


instrument lighting
LD22
16X2 reserve
1 LD21 16X12
reserve
LD15
16F3 self-healing
16F4 self-healing

emergency stop manual control


Transformer TR1
12V

1
LD11

2
reserve

3
pilot operation

8
16LD33 LD14

5 4
B B

9
buzzer 16LD3 16LD1 emergency stop console
16LD32 reserve 16F1 LD13 16X10
self-healing reserve
16LD31 activation humidity measurement LD17 RS232
16LD30 reserve door switch
Storage time
16...
Computer
LD16

backside circuit board


6 16LD37 Cooling water temperature too high
TP1 seat switch 16LD2
1 16LD36 Low oil pressure lifesignal BEK
volume LD18
16LD35 reserve reserve
1 reserve buzzer
LD10
4 16LD34 TP2 reserve
16X9 LD19 16X11

circuit board
reserve

backside
LD12
1 reserve
LD20

lighting keypad
(option)
14 reserve
buzzer

pilot operation keypad


(option)
C 16X6 8 C
16X13
16X17
1 16X5
1 BEK
8
control unit console
12 BiG X 700...1100
16X3
1

D 1 18 8 6 18 18 D
10

1 1 1 1 1
16X14 16X15 16X16 16X17 16X18

12 16X14

1
4
16X1

E E

F F

date name designation: location


Created bernsf
document-no.: D24 BiG X 700, 850, 1100 sheet 144
Proved 150100436 - 05 Sticker BEK from Sh.
1 2 3 4

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