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GROUP 2 ELECTRICAL CIRCUIT (1/2)

145
5W 113 J1 J2
144 3R
GPS CONN.
ECU 110 3L R 86
SERVICE TOOL J1 ECU J2
FUSE BOX AC COMP RY

Intake Manifold press(sig)


POWER RY

Pump Solenoid(Return)

Intake Manifold press(5V)


POWER RY HORN

132

Key Switch ON Signal


R

Accel Dial Power(5V)

Intake Manifold press(gnd)

Fuel Rail Press(gnd)


Fuel Rail Press(gig)
R/DRYER HORN RY

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Pump Solenoid(sig)

Fuel Rail Press(5v)


1
2
3
4
5
6
7
8
9

Coolant Temp (sig)


Temp Sensor(gnd)
Air Heater Ry(gnd)
87a 87 85

Crank Speed (sig)


30 86

Crank Speed (5V)


Battery Power B+
Battery Power B+
Battery Power B+
Battery Power B+
CN-125

87a 87 85

87a 87 85

112
30 86

30 86

144

Boost Temp (sig)


Cam Speed (sig)
30A

10A

30A

20A

10A

10A

20A

10A

10A

10A

10A

10A

10A

20A

20A

20A

BEACON/STOP LAMP 20A

20A

20A

20A

10A

10A

20A

20A

F/F PUMP,F/ WARMER 30A

10A

10A

CN-20

Battery Power -
5A

Battery Power -
CN-25
Pa

Battery Power B+

Battery Power -
Battery Power -
Battery Power -
Accel Dial(gnd)
3
4

CAN A+(j1939)
2

Oil Press (gnd)


Throttle Return
CAN A-(j1939)

Throttle Power
Throttle Signal

Accel Dial(sig)

Injector2(high)

Injector3(high)

Injector4(high)

Injector1(high)

Oil Press (sig)


87a 87 85

Battery Power -

Oil Press (5V)


30 86

CAN A+(j1939)
WORK LAMP

CAN A-(j1939)
5W 113
CR-35

5W 114
CN-29

SWG Return

Injector2(Lo)
112
115

Injector3(Lo)

Injector4(Lo)

Injector1(Lo)
CR-45

SWG2(W/L)
SWG3(W/L)
CASSETTE RADIO

CAN Shield
5R
5R

Data Link +
CR-7

1
2
FRAME HARNESS

1
2

Data Link -
Data Link +
SWITCH PANEL

Data Link -
87a
WIPER MOTOR

PRE-HEAT/ALT

ILLUMINATION
ILLUMINATION
87a

87a
FUEL PUMP

30
86

85
87
HORN/CIGAR
AC& HEATER

CONVERTOR

AC& HEATER
30

30
86
86

85
85

2
87

87

1
SAFETY SOL

5R
ROOM LAMP

WORK LAMP
CABIN LAMP

5R
SOLENOID 1
SOLENOID 2
TURN LAMP

HEAD LAMP

CR-2
2

START KEY
4

1
3

Shield

SWG1
CS-74
CN-36

G
23A G
87a

G73 B

G72 B
NUMBERPLATE

CL-6
CLUSTER

CL-5
30
86

85
87
WORK LAMP RY

CN-95
J1 J2

TRAVEL

CN-60

nc
nc
WIPER+
CPU B+

118 VW

2
1
G
G

23

1
LAMP

1
2
3W

L
L

119 G
Or

Or
3L
W

V
B

2
1
CPU

ECU

2
ECU

CN-94
CN-93
CN-14
119
Or

4A
4E

77

Gr
Gr
R

CN-61
B

87a 87 85
G

30 86
Y

2 B
1 V

2A B
1A V

43
57
40

54
34
42
10

16
15

26

58
35
57

37
42
43
56
39
47
55
38
46
51
40
48
20

52

10
H

00

52
D

24
C
B

21

33
53

35
00

63

64
34

53
G32

E
G38

23
22

25
F
36A

110
145

J
DO-2

DO-1
DO-3
CL-21

9
3
2
1

8
7
8E

8
36

7
79A

14E
133

14F
8

23
13
95 GrW
36

84

98 GW

19 GW
RW
76 2R
75 2R
8 3W

1
2
59 Gr

15 Gr

82 Gr

18 Gr

2L

14 Gr

16 Or

Or
99 Br

25 Br

10 Br

W
11 R

93 R

R
R
79 Y

78 V

17 Y

12 Y
91 L

2
1

1
1
2
FUSIBLE LINK

25 GrW
24 BrW
CR-3

SH

GOr

GOr

18 GOr
BW

BW

21 BW
20 VW
19 YW
BATTERY

23 LW
V
Y
S
87a

L
R
V

Gr

16 Or

Or
L

17 Br

11 Br
4

6
3

2
1

22 W

15 G

G
30

R
R
R

R
86

R
85

B
B
B
B
B

14 Y

12 B

10 V

Y
B
NO

87
CN-11

BOr

13 L
DESTINATION

21A W
G

G
B

G84 B

G
V
ENGINE HARNESS

155
156

49
48
76H
48A
49A

45A

45
155
156

62J
R
B
B G11

149

62G

76G
58
82

62H

9
8
7
6
5
4
3
2
1
62A
62E

76A
76E
62F

76F
150
147
146
148
1 AC CONTROLLER GND 1

9E

9A

85
60R 60B

114
115
G83
2B G22

19E
G54
2 BLOWER MOTOR GND 2

OrW

1H
Gr
1 R

B 2
V

V 1
2L 4 27 Rail Press Sensor(5v)
3 AC 24V 3 MASTER SW 2 B

120
19 Rail Press Sensor(gnd)

1F
12V X 2

18

92
4 NC 4 CR-1

CN-12
3 Y
2RW 75 30 Rail Press Sensor(sig)
5 AC CONTROL 5

*35 2B

*76 2R
2
1
9 4 R
G 77 G 25 Boost Press Sensor(5V)
6 AC COMP 6 G85 B TO:STARTER "B" TERM. 5 B
17 Boost Press Sensor(gnd)
7 AC CONDENSOR FAN 7 6 Or

V
G71 B
R 2A 35 Boost Press Sensor(sig)
8 ILLUMINATION 8 7 R

120
BATT RY 26 Oil Press Sensor(5V)
AIRCON HARNESS 8
9
B
G
18 Oil Press Sensor(gnd)
36 Oil Press Sensor(sig)
NO DESTINATION CN-10 10 V
V 78 22 Coolant Temp Sensor(sig)
1 CASSETTE RADIO 24V 1 11 Br

62 2B
R 2 21 Boost Temp Sensor(sig)
2 ILLUMINATION 2 12 B
16 Temp Sensor(gnd)
3 NC 3 13 L
2B G21 6 Crank Speed Sensor(5V)
4 GND 4 14 Y

V 49E
G 48E
32 Crank Speed Sensor(sig)
5 NC 5 13A L
Y 79 7 Cam Speed Sensor(5V)
6 CASSETTE&ROOM LAMP B+ 6 15 G
33 Cam Speed Sensor(sig)

CN-173
7 NC 7 16 Or
37

C
Injector1(high)

B
A
B G12
8 CASSETTE GND 8 17 Br
14 Injector1(Lo)
9 NC 9 18 GOr

B
38 Injector4(high)

A
G 80
10 BEACON LAMP 10 19 YW
Or 116 RESISTOR 13 Injector4(Lo)
11 CABIN LIGHT 11 CN-16B 20 VW
40 Injector3(high)
12 NC 12 1
B 146 21 BW
1 4 Injector3(Lo)
22 W
CABIN HARNESS 2 2
W
GOr 148
147
23 LW
39 Injector2(high)
3 3 3 Injector2(Lo)
NO DESTINATION CN-9 4 4
BW 149 24 BrW
9 Pump Solenoid(sig)
B G27 25 GrW
1 HORN SW 1 5 5
BW 150
10 Pump Solenoid(Return)
Y 13A
2 HORN SW 2 6 6
3 NC 3
Br 89
4 INT. SIG 4 CN-16 CN-16A
5 ACCEL DIAL(-) 5
B 151 151 B
1 1 B 27 CR-63
W 152 152 W 12E Or
W 46 30
6 ACCEL DIAL(SIG) 6 2 2 157 Gr 87a 87 85
GOr 153 153 GOr GOr 28 86
7 ACCEL DIAL(+) 7 3 3 20 G
154 BW 87
8 SPARE SW 8 4 4 G37 B
154 BW 85
5 5 CR-53
87a 30 86
CN-8 6 6
B 2 PS
G13 3
1 SPARE SW 1 STOP LAMP RY 1 IG
107A L
2 SPARE SW 2 2
Y 12 12A Y
3 BEACON LAMP 24V 3 3
G 80 136 YW
4 BEACON LAMP SIG 4 4 4
Or 3E
5 BREAKER SW 24V 5 OUT 1 GND
Gr 111
CD-38
6 BREAKER SIG 6 TIMER STOP LAMP 2 Pa
7 SPARE SW 7 1
8 SPARE SW 8
9 START KEY (START SIG) 9
Br 83 CN-131 WORKING BRAKE PS
R 84 107 L L 1
10 START KEY (ACC) 10 1
V 85 G3 B B 2 CD-4
11 START KEY (BR) 11 2
W 8A 157 Gr Gr 3
12 START KEY (COM) 12 3 2 Pa
136 YW Y 4
4 1
CN-7 DO-8
107 L
1 ILLUMINATION 1 R 86 2 STOP LAMP PS
V 87 137 LOr
2 HEAD LIHGT SIG 2 1
W 88
CN-140
3 WIPER DRIVE SIG 3 94 Y
2 DIODE
4 PRE HEAT 4 G65 B
1
L 91
5 SW PANEL 24V 5
6 CABIN LIGHT SIG 6
Or 116 QUICK CLAMP CR-62
Gr 18A 3L Or
7 ILLUMINATION 24V 7 30
Y 17A 111 Gr 87a 87 85
8 HEAD LIHGT 24V 8 86
L 90 143 G
9 WASHER SIG 9 G31 B
87
B G28
10 GND 10 85
OrW 92 30 86
11 WORK LAMP SIG 11 87a
R 93
12 CABIN LIGHT 24V 12 BRAEKER RY
R 93
13 SEAT HEATER 13 CN-66
14 NC 14 CN-170 CN-170 143 G
2
143 LW
15 NC 15 2 2 G64 B
G29 B 1
1 1
RH CONSOLE HARNESS SEAT HEATER
BREAKER SOL.
RW
CR-66
6
30
NO DESTINATION CN-6 6A RW
86
87a 87 85
Or 16
1 QUICK COUPLING SW 24V 1 53 R
87
2 QUICK COUPLING SW SIG 2
Y 94 CD-31 104 V
LW 52
85
52 L/W
3 OVERLOAD SW 3 2 Pa 87a 30 86
G 106 G74 B
4 OVERLOAD SW 4 1
5 WIPER MOTOR 24V 5
GrW 95 PARKING RY
6 GND 6
B G26 OVERLOAD PS
7 CIGARLIGHTER 24V 7
Gr 14A CR-12
R 1E 53 R
8 CIGARLIGHTER ILL. 8 30
W 88 53A R 87a 87 85
9 WIPER DRIVE SIG 9 11A
CN-22 61 BOr
86
Br 89 R
10 INT. SIG 10 2 M 87
L
11 WASHER PUMP 11
V 96 96 V
1
CN-96B 100
85
G36 B 65 V
12 TRAVEL MODE 12
LOr 141 2 87a 30 86
WASHER PUMP
CN-96A TRAVEL SPEED RY
CN-5 24A OrW
1 WASHER SIG 1 L 90 1 CN-70
61 BOr
L 140 2
2 WORK MODE 2 Br
CR-5 G42 B
Br 99 83 1
3 CLUSTER 24V 3 30
R 11 102 VW 87a 87 85
4 WIPER MOTOR CONT. 4 86 HIGH SPEED SOL
Gr 15 81 BOr
5 CONVERTOR 24V 5
24 OrW
87 DO-14
WOr 57 61A BOr
6 HOUR METER SIG 6 85 2
Or 15A 30 86 G43 LOr
7 HOUR METER 24V 7 87a 1
8 SHIELD 8
SH 70 CR-13 ANTI-RESTART RY
B 122
17E Y
30 DIODE
9 CLUSTER GND 9 135 ROr 87a 87 85 CR-36
10 CLUSTER SERIAL+ (RX) 10
Y 68 86 10 Br CN-181
30 R 30 65 V
L 69 87 Br 87a 87 85 2
11 CLUSTER SERIAL- (TX) 11 G39 B
10A
86 G44 B
G 139 85 G 1
12 W/T SELECT SW 12 30 86
117
87
VOr 97 87a GOr
13 FLASER(L) 13
B
58
85 LOW SPEED SOL
142
14 GND 14 HEAD LAMP-LO 87a 30 86 DO-15
GW 98 65A V
15 FLASHER(B) 15 CR-14 2
17F Y PRE-HEAT RY G45 B
30 1
RH SIDE HARNESS 134 RW
86
87a 87 85
DIODE
29 Or
87
NO DESTINATION CN-97 G40 B
VW 124 85
1 MULTI SW(TR1) 1 CR-23 CN-45
L 100 87a 30 86
CN-2
2 MULTI SW(TR2) 2 M
3 MULTI SW(SOL COM) 3
W 7 HEAD LAMP-HI
G51
81
B
BOr
1
2
BOr
B 1
2
1
2
B
BOr
M
LW 101
4 MULTI SW(REV. SIG) 4 CL-4 21 W
3
W 3
VW 102
5 MULTI SW(NEU. SIG.) 5 30A R
1 Lo
10E Gr Gr 4 START RYFROM BATT.RY B+
Or 103 4
6 MULTI SW(FWD. SIG) 6 29A Or
2 Hi 117 G
5
G 5 STARTER
VOr 97
7 MULTI SW(TURN COM) 7 G81 B
3 E G52 B
6
B 1A
TO:PRE-HEAT RY
10
Y 17
8 MULTI SW(30) 8 118 VW VW 6 CN-74
RW 134 HEAD LAMP-RH 7
9 MULTI SW(56a) 9 26 Y
8
Y 7 10 8R
ROr 135 CL-3 B+
10 MULTI SW(56b) 10 30 R
125 L
9
L 8 U ~
V 87
11 MULTI SW(56) 11 1 Lo 3 W
Y 13 29 Or
2 Hi
10 1 I 3
12 MULTI SW(H) 12 G1 B 11 9 R
2 G
3 E R
CN-98 12
GW 66 HEAD LAMP-LH DO-4 ALTERNATOR
1 PARKING SW 1 9 R
V 104 2
2 PARKING SW 2 4 Gr
Gr 14 1
3 LAMP 24V 3
4 RAMLOCK SW 4
BW 105 DIODE FROM START MOTOR
G 74
5 D/O SW 5 CR-24
Or 3K
6 D/O SW 6 5 G
15R
7 OUTTRIGER 7
8 NC 8 15R
B G5
9 GND 9 CN-174
10 NC 10 A A
V 49F PRE-HEAT RY PRE-HEATER
G 48F
CN-99 B
1 C
CN-28
1 MULTI SW B 6 VW
R 1A 1
2 HAZARD SW 2 RESISTOR
B G4
3 GND 3
YW 35
4 MULTI SW(L) 4 AC COMP
YOr 34
5 MULTI SW(R) 5 CN-75
GrW 64
6 BRAKE FAIL LAMP 6 7 Or
2
BOr 63 8 Br
7 TM LOW PS LAMP 7 1
LOr 137
8 WORK BRAKE LAMP 8
EPPR VLV
MULTI-FUNCTION SW
CN-1 CD-42
NO DESTINATION CN-4 37 RW RW 1 1 RW
3 R
B G23 1 24V
1 POWER MAX SW 1 3 W G
Y 33 2 2 SIG
2 POWER MAX SW 2 38 B
3 B 2 2 B
1
W
B G24 GND
3 O/T DECEL SW 3 39 W
4 W 3
4 O/T DECEL SW 4
Gr 42
40 Br Br 4
PUMP1 PRESS
5
5 NC 5 41 V
6
V 5 CD-43
B G25 1A RW
6 SAFETY SW (Com) 6 3 R
24V
7 SAFETY SW (NC) 7 4 Br
2 G
SIG
BW 108
8 SAFETY SW (NO) 8 2A B
1
W
GND
LH CONSOLE HARNESS PUMP2 PRESS
CL-16 CD-44
R 1G 1E RW R
TA 1 3 24V
5 V G
YOr 34 2
TU 2 SIG
2E B W
NC 3 1 GND
B G63
B G66

EH 4 PUMP3 PRESS
G 74

G 5
BU 5
Gr 20A
PUMP PS HARNESS
ST 6
CN-73

125

B 22A
C 1 ROr 54

22
LW 47
G44
26

G43
REAR COMBI-RH
1
2

LOr 51

VW 50

B
Y
L

B
CL-25

B
CN-19A CN-19

CD-1

CD-2
R 2F

CD-5
1

CD-3
C

1
2
B G82 DOZER/OUTRIGGER

1
2

1
2

2
E

1
2

CN-19B
22F
SELECTOR SOL

YOr 32A
YOr 34A
T 3

Pa

Pa
2
1
FRONT COMBI-RH

1
2
HYD TEMP

B
FUEL SENDOR

CN-15

ADJUST BOOM AUTO-IDLE PS


CL-15 T/M PS BRAKE PS

2
1
R 2E
TA 1

Y
B
Y
L
LOr 141
VW 124

140

GW 127

LOr 129

121

106

123

YW 35
46
YOr 32
33

RW 37
38
21
39
40
41

42
BW 43
44

27
GOr 28

47

VW 50
LOr 51

22

53
ROr 54

BrW 55
LOr 56
WOr 57

59

BW 60
OrW 24
61

BOr 63
GrW 64

GW 66

25
48
49
45
67
68
69
70
71
72
73

TU 2

G35
126
129

19A
128

123
121
22E

19

G61
3

128
LW

NC

32
SH
139

Gr

Gr
BW 108

Br

Br
W
W

CN-15
R
Y

B
Y

Y
L

B G41
G33

G34

3F
127
LW 101

56
109
103

4
55
7

3H

EH
7A

GW
GW
LOr
7E

CN-51

2G
G62

5
G67

CN-50

G42
G
G53

109

5F

YOr
5E

2G
BU 5
G

BW 43
105
5A

10
ANTI-RESTART RY 11
12
13
14
BRAKE FAIL LAMP 15
16
17
18
19
20
21
22
23
24
J1939 DATA LINK+ 25
J1939 DATA LINK- 26
J1939 DATA SHIELD 27
28
29
30
31
32
33
34
35
36

B
10
11
12
13
14
WATER LEVEL SW 15
AIR CLEANER SW 16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

G37
6E

CN-88 L/OR

B
Or

B
1
2
3
4
5
6
24V(PRES.SENSOR) 7
GND(PRES.SENSOR) 8
9

1
2
3
4
5
6
7
8
9
W

Gr 20
G

CN-137 BrW
B

B
V

CR-46
44

6
CN-68

ST
GW
73
72
71
60

Or

Or
G
B

Or
B
V

CD-7

87a
1

87
CR-30

CR-29

30
85

86
G
B

TACHO SENSOR(+)

WATER TEMP SENDOR

CN-96
FUEL LEVEL SENSOR
RW

TACHO SENSOR(-)
BW

BOOM PRIORITY SOL

REAR COMBI-LH
CN-133
87a

87a
CN-123

87

87
30

30
85

85
86

86

ENG PREHEATER
POWER MAX SOL

1
2
CN-122

HYD TEMP SENDOR

CN-47
TRAVEL Hi/Lo SW

PROGRAM DUMP

CD-16
POWER MAX SW

GND (POT&DIAL)

L
BW
BATTERY 24V(+)

4
3
2
1

1
1

85 87 87a
ACCEL DIAL SIG
2

1
2

CD-37
MAX FLOW SOL

OVERLOAD SIG

1
2
BRAKE FAIL PS

GND (SENSOR)

FUEL WARMER

126 Or
R
B
CN-69

P1 PRESS SIG.
P2 PRESS SIG.
P3 PRESS SIG.

O/T DECEL SW

TRAVEL MODE

PUMP EPPR(+)
5V (POT&DIAL)

CD-10
85 87 87a

85 87 87a

PRE-HEAT SW
PUMP EPPR(-)

ACCEL ACT(+)

CL-24 2
HOUR-METER
2
1

2
1
T/M OIL LAMP

ACCEL ACT(-)
WORKING PS
1

CN-126
2

86 30
WORK MODE

PARKING SW

1
2
RS232 (GND)

25A Or

Pa
R 1
ENG OIL PS

GND (MAIN)
CN-65

1
86 30

86 30

1
SERIAL-RX

SAFETY SOL
ALT LEVEL

T/M OIL PS

C
SERIAL-TX
POWER IG

Pa
RS232 (+)

3
4
1
2

B G2
RS232 (-)

RESISTOR
POT-SIG

E 2

Pa
YW 35A REV. FWD. CABLE EARTH BOOM POWER MAX AUTO IDLE FUEL HEATER
T 3 FLOW AIR
RAMLOCK SOL RS232 PRIORITYMAX
GND

WATER FUEL HEATER RY


NC

NC

NC

NC
NC

NC
NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

FRONT COMBI-LH TRAVEL BZ REV.RY FWD.RY CONN. CLEANER SW LEVEL


CPU CONTROLLER 14W7A4CI01

4-3
¡⁄ELECTIRC CIRCUIT (2/2)

CN-21 OVERLOAD SW QUICK CLAMP SW


3 1 WIPER CUT SW

2
8
7

8
2
7

9
1
R 10
2

CS-53
MULTI-FUNCTION SW Gr 12 I
5 3
R 4A
LEFT LEVER RIGHT LEVER 4
4 G 8
5

10
5

10
5

6
L 9

CS-50

CS-67
6 M 2 6

10
3

7
2

6
1

4
5

8
9
11 Or

10
3

7
2

6
1

4
5

8
9
WIPER MOTOR

LW
Or

Or
1A Gr

Or
G

G1 B

2A Y
G2 B
COM
COM
CN-141

Gnd

9 COM

GND
Hn

3 TR2
B+

TR1
Lo

Hi
8

7
6

7
R
G

4
L
1

8 R
FEED BACK

2 N
4 F
W 1

12
4

3
2

6
1
10
9
2 CN-17

11
MOTOR DRIVE SIG

7
L 9
MOTOR DRIVE- 3 1
R 10 1 W W 9
MOTOR DRIVE+ 4 2 CN-156

11
12

11
12
10

10
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
B 2 2 B B G4 G9 B
GND 5 3 1
GrW 3 3 GrW GrW 3 1F Gr
10 VCC 6 4 2

21

21
23
12

21
11

7
10

26
27

5
2
6

1
4
3
8

9
R 4 4 R R 27
8 7 9 CONTINUE 24V 7 5 AIR SEAT
24 IG 24V V 5 5 V V 11
3 8 WASHER P/P 8 6
21 E L 6 6 L L 13
2 7 WASHER SIG. 9 7 CN-6 NO. DESTINATION
1 Br 7 7 Br Br 10 4 Or
26 NO.
6 CN-97 DESTINATION INT. SIG 10 8 1 1 FUSE
6 7 1 Or 11 2 Y
5 5 1 1 CPU WIPER CUT SW 11 2 2 QUICK COUPLING SOL
4
4
27
2
3
2 2 TRAVEL SOL N.C 12
Gr 12
WIPER MOTOR HARNESS 5
6
LW
G
3 3 OVERLOAD PS
3 3 3 FUSE FEED BACK 13 4 4 CPU CONTROLLER
7 FLASHER L 4 3 GrW
2 4 4 REV SOL WIPER MOTOR CONTROLLER CL-2 5 5 FUSE
5 B G5 G1 B
1 5 5 START SAFETY RY 6 6 GND
6 Gr 1 1 Gr
HARZARD SW 6 6 FWD SOL 7 7 FUSE
7 R 8 8 R
7 7 FLASHER UNIT 8 8 ILLUMINATION
10 8 9 W
8 8 FUSE 9 9 SWITCH PANEL
8 7 9 9 CIGAR LIGHTER 10 Br
15 IG 24V 9 9 HEAD LAMP(Hi) 10 10 SWITCH PANEL
3 8 10 11 V
2 31 10 10 HEAD LAMP(Lo) 11 11 WASHER PUMP
1 7 11 12 L
13 CPU 11 11 LIGHT SW 12 12 MCU(TRAVEL MODE)
6 12
6 21 E 12 12 HORN RY CS-81
5 5 B G9
4 10
9 10 GW 30 CR-11
4
3
31 9
8
LOr 25
G6
23
B
GW
3 E
G
RH SIDE HARNESS
21 8 26 2 B
2 G
14 SOL 6 7 24 VOr
1 CN-138 2 B 29 1 L
Gr 14 6
PARKING SW 24V A 7 Or 4A FLASHER UNIT
CN-98 NO. DESTINATION 24V B G10 5 5
13 GND B 1
10 1 1 CPU Or 22 4
14
2
12V 12V C
8 7 9 2 PARKING SOL 3
15 IG 24V 15 L 12
3 8 3 3 FUSE DC/DC CONVERTER 2 CN-5
2 32 16 GW 30 13 L
1 7 4 4 RAM LOCK SOL 1 1 1 SWITCH PANEL
17 25 LOr
6 5 5 D/O SOL TRAVEL / WORK SW 2 2 MCU(WORK MODE)
6 18 17 Br
5 5 6 6 FUSE 3 3 FUSE
4 27 R
19
4 7 7 T/M SOL CN-139 4 4 FUSE
32 Or 22 14 Gr
3 8 8 NC 2 5 5 FUSE
21 E 21 B G7 15 WOr
2 9 9 GND 1 6 6 CPU CONTROLLER
16 SOL 22 16 Or
1 10 10 CPU CN-56 7 7 FUSE
Br 17 21 SH
RAMLOCK SW 12V SOCKET POWER IG(24V) 1 8 8 MCU
B 18 18 B
33 GND 2 9 9 GND
8 7 10 CN-99 NO. DESTINATION Y 19 19 Y
21 23 RX 3 10 10 CPU CONTROLLER
9 1 1 NC L 20 20 L
3 17 TX 4 11 11 CPU CONTROLLER
2 8 24
2 2 ILL. SIG 26 G
1 21 E CLUSTER CN-48 12 12 SAFETY SOL RY
7 21 WOr
3 3 GND 15 24 VOr

- +
6 26 13 13 MULTIFUNCTION SW
4
5 6
5 27
4 4 LH TURN LAMP h Or 16 29 B
14 14 GND
5 5 RH TURN LAMP 23 GW
9 28 15 15 FUSE
10 4 6 6 CPU HOUR METER
17 SOL
3 29
7 7 CPU
18 IG 24V 30
2 8 8 WORKING BRAKE PS
1 CS-5
CS-26A B 8
DOZ/OUT SELECT SW 1
Gr 5A
IG 24V 2 Y 9
15 2
10 Gr 18A
8 7
34
CS-54 1
9 B G2 HORN SW
26

31

30

32

29

28

27
9

3 9 10 10
15 L 7A BREAKER SW CN-142
2 8
1
7
35
9
8
Gr 14
CS-26
13 GOr
12 W
A + RH HARNESS
6 8 Gr 18 B S
5 6 CS-29 6 7 1 11 B
4 21 E B 1 2 B 19 Gr 5 C - CN-9 NO. DESTINATION
5 1 6 2 8 B
9 Y 2 7 Or 20 ACCEL DIAL 1 1 GND
10 4 2 5 9 Y
RELAY 5 BREAKER SW
19
NO. 1 2 2 HORN RELAY
3 CN-4 DESTINATION 4 32 BrW
POWER MAX SW
21

15

15

15

21

15

15

21

21 1 B 3 3 FUEL WARMER
2 1 1 GND 3 10 Br
22 CPU 2 Y G 15 4 4 WIPER CONTROLLER
1 CS-19 2 2 CPU CONROLLER 2 11 B
B 3 3 B L 7 5 5 CPU CONTROLLER
SPARE SW 1 3 3 GND 1 12 W
Gr 4 4 Gr 6 6 CPU CONTROLLER
2 4 4 CPU CONROLLER SPARE SW 13 GOr
7 7 CPU CONTROLLER
5 5 NC CS-23 14 Gr
ONE TOUCH DECEL SW G B B G1 8 8 NC
6 6 GND 10
6 V 9 10
CS-4 7 7 NC G 6A
CN-8
Or 5 9
B C A 7 G 15 G
V 6 8 8 SAFETY SOL 8 1 1 NC
B 8 7 L
G 7 6 7 2 2 NC
A C 2 Y 16 16 Y
6 3 3 FUSE
SAFETY SW 7 6 G
5 5 4 4 BEACON LAMP
1 17 Or
4 5 5 FUSE
18 Gr
3 6 6 BREAKER SOL
CS-20 G 6 19 B
2 7 7 NC
CN-24 5 Or 20 Or
12
B G 1 8 8 FUSE
BW 21 Br
2 BEACON LAMP SW 9 9 SAFETY RELAY
Gr 11 22 R
1 10 10 POWER RELAY
CS-1 CS-27 23 V
SPEAKER-RH SAFETY SW B G3 11 11 DIODE(DO-2)
8 Gr 10 24 W
9 10 Gr 12 12 FUSE
5A
CN-23 9
BOr 10 CN-7
2 8
Or 9 8 25 R
1 DOOR SW 6 7 1 1 ILLUMINATION LAMP FUSE
2 4 V
6 2 2 MULTI FUNCTION SW
26 W
SPEAKER-LH 7
5
Or 17
3 3 WIPER CONTROLLER
5 27 Br
INLET M/ACT TEMP M/ACT MODE(D/FOOT) MODE(VENT) RESISTOR RELAY(HI) RELAY(M2) 1 CPU CONTROLLER
4 4 4
CL-1 28 L
8 Gr
2 7 2 7 3 5 5 FUSE
CN-27 1 1 4 1 4 BLOWER 3 Or
M 7 M 3 M 7 M
3

3
3
1

1
4 Y
2 2 6 6 CABIN LIGHT
Lo 1

4
ML 2
MH 3

N.C 1 5 5 GY 5 29 Gr
7 FUSE(WORK LIGHT)

M
BW 12 1 7
Hi

4
2

2
S.R- 2 ROOM LAMP 2 Y
8 8 FUSE(HEAD LIGHT)
5
6
7
5
6
7

5
6
7
1
2
3
4
5
6
7

1
2
3
4

1
2
3
4
1
2
3
4

S.R- 3 BREAKER SW 30 L
1
2
3
4

BOr 10 9 9 WIPER CONTROLLER

1
2
1

1
4

4
2
3

S.L- 4 3 CS-84 G1 B
21 GW

23 WR
16 BW

15 WB

10 GND
22 BG

10
18 BG

9A GB

9B GB
19 GL

25 YB
17 LR

B
24 LB

G5
Y
Y

S.L- 5 CN-10 NO. DESTINATION 10 10 31 OrW


9
YBr
YW

11 11 WORK LAMP RELAY


LG

1 V BrW 32A
YW
20A

BG
RY

RY

2B
YB
20

1
L

N.C 6 1 FUSE 9 1 R
R

L
L

R 2 2 R 12 12 FUSE
36A

7 2
26
35
27

ILL+ 2 ILLUMINATION 8 33 LW
33A

32
36
6B

6A
29
33

36

28

35

Gr 11 8 13 13 SEAT HEATER
S.R+ 8 3 3 6 7 34 G
3 2B 2 14 14 SPARE
S.R+ 9 4 4 GND 6
RW 16 7 Or 17A 15 15 NC
ACC 10 5 5 5 5
Y 4A 4 Y 1
B+ 11 6 6 FUSE 4
Or 9
S.L+ 12 7 7 3 CS-2
5 B W

H0 I
24
S.L+ 13 8 8 GND 2 1
B 5 BrW 32 23 V
GND 14 9 9 1

0, I
2
6 G 22 R
10 10 BEACON SW FUEL WARMER SW 4

H
3
CN-143 7 Or
L 14 11 11 SWITCH PANNEL

BR ACC
CS-82 4 1

B
R1 1 2
B G6 21 Br
Y 13 12 12 10 5 3
R2 2 CN-11 NO. DESTINATION 9 10 LW 33A
1,2 BR 9 6
CASSETTE RADIO CABIN HARNESS 1 1 GND(CONTROLLER)

ST C
15 32 2B 8 5
2 2 GND(BLOWER) 8 6
CN-144 6 RY 6 7
3 3 FUSE(IG) 2 Y 16A START KEY SW
NC 1 10 RW 6
L 14 4 4 NC 7 CN-116
R1 2 33 2R 5 5 1A R
5 5 FUSE(Battery) 1 17 CABIN LIGHT 24V
NC 3 CL-9 30 LW 4 1 R
Y 13 7 Or 6 6 DPS(COMPRESSOR) 16 CABIN LIGHT 24V
R2 4 2 31 LY 3 10 Br
3 B 7 7 CONDENSOR FAN LW 33 15 INT. SIG
NC 5 1 5 G 2 31 OrW
RW 16 8 8 ILLUMINATION 14 WORK LIGHT OUT
24V OUTPUT 6 1 G4 B
V 1 CABIN LIGHT 13 GND
IG 24V INPUT 7 AIRCON HARNESS HEAT SEAT SW 30 L
12 WASHER SIG
NC 8 Y
R 2A CL-8 CS-83 2A
11 HEAD LIGHT 24V
ILLUMINATION 9 7A Or B G7
2 Y
WB 15
BW 16
LR 17
BG 18
GL 19
20
GW 21
BG 22
WR 23
LB 24
YB 25
LG 26
YBr 27
BG 28
YB 29
LW 30
LY 31

GB 10

2
1
2
RW 3
RW 4
5
6

BrR 8
9

9 10 10 10
NC 10 3A B G 34A HEAD LIGHT 24V
29 Gr
GB
BR
BR

RY

B 5A 1 9 ILL. LIHGT 24V


G

9
Y

GND 11
1.25LgB 9
8

8 3A Or
NC 12 8 8 CABIN LIGHT OUT
1.25G

CL-7 6 7 3 Or
7 CABIN LIGHT OUT
10
11
12
13
14
15
16
17
18

10
11
12
13
14

2
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

REMOTE CONTROLLER 6 G
6 28 L
3B B M 7 Y 16E 6 POWER 24V
5 5 27 Br
1 5 PRE-HEAT
TEMP MOTOR ACT(+)

DUCT SENSOR(GND)

W
TEMP MOTOR ACT(-)

26
BLOWER RELAY(M1)
BLOWER RELAY(M2)

COMPRESSOR(DPS)
BLOWER RELAY(LO)

1
2
MODE M/ACT(FOOT)

BEACON LAMP 4
INLET MOTOR(REC)

BLOWER RELAY(HI)
INLET MOTOR(FRE)

4 WIPER MOTOR DRIVE


MODE M/ACT(PBR)
MODE M/ACT(DEF)

REVERSE FAN SIG


TEMP M/ACT(PBR)
MOTOR ACT(REF)

CONDENSER FAN

DUCT SENSOR(+)
MODE M/ACT(M+)

4A V
MODE M/ACT(M-)

3 HEAD LIGHT OUT


3
ILLUMINATION

2 4 V
2 HEAD LIGHT OUT
BATTERY(+)
BATTERY(+)

G 34
POWER IG

1 25 R
1 ILL. LIGHT OUT
DUCT SPARE SW
SENSOR SWITCH PANEL
GND
GND

NC

NC
NC
NC
NC

AIRCON & HEATER CONTROLLER


14W7A4CI02

4-4
MEMORANDUM

4-5
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible linkÐCN-60Ñ Master switchÐCS-74Ñ
Fuse boxÐNo.1Ñ l/connÐCN-8(12)Ñ Start switchÐCS-2(1)Ñ
Power relayÐCR-35(30)]
ECU power relayÐCR-45(30)Ñ
Fuse boxÐNo.2Ñ I/connÐCN-10(6)Ñ Room lampÐCL-1(2)Ñ Door switchÐCS-1Ñ
Cassette radioÐCN-27(11)Ñ
Fuse boxÐNo.3Ñ l/connÐCN-11(5)Ñ AC & Heater controllerÐCN -116(3, 4)Ñ
Relay(Hi, M2)
Fuse boxÐNo.4Ñ ECU earthÐCN -93(7, 8, 15, 16)Ñ
Fuse boxÐNo.5Ñ CPU controllerÐCN-50(7)Ñ
Fuse boxÐNo.6Ñ I/connÐCN - 5(4)Ñ I/connÐCN -17(5)Ñ Wiper motor controller
ÐCN-141(7)Ñ
Wiper motorÐCN-21(4)Ñ
ö I/conn : Intermediate connector

2) CHECK POINT
Engine Start switch Check point Voltage

Η - GND (Battery 1EA) 10~12.5V


Θ - GND (Battery 2EA) 20~25V
OFF OFF
Ι - GND (Battery 2EA) 20~25V
Κ - GND (Fusible link) 20~25V

ö GND : Ground

4-6
POWER CIRCUIT

5W
3R
GPS CONN.
3L
ECU
POWER RY POWER RY FUSE BOX
R

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
1
2
3
4
5
6
7
8
9
87a 87 85
87a 87 85

30 86
30 86

30A

10A

30A

20A

10A

10A

20A

10A

10A

10A

10A

10A

10A

20A

20A

20A

20A

20A

20A

20A

10A

10A

20A

20A

30A

10A

10A
5A
CN-125
3
4

1
2

F/F PUMP,F/ WARMER


CR-35
CR-45

BEACON/STOP LAMP
87a
87a

30
30

86
86

85
85

87
87

CASSETTE RADIO
2
4

1
3

SWITCH PANEL

WIPER MOTOR

PRE-HEAT/ALT

ILLUMINATION
ILLUMINATION
HORN/CIGAR
AC& HEATER

CONVERTOR

AC& HEATER

SAFETY SOL
ROOM LAMP

WORK LAMP
3W

CABIN LAMP

SOLENOID 1
SOLENOID 2
TURN LAMP

HEAD LAMP
Or
3L
Or

START KEY
W

B
V
B

CLUSTER
Or
R
R

TRAVEL
CN-36

WIPER+
CPU B+

CPU

ECU
ECU
3W

2R
2R

Gr
R
Y
RELAY(M2) RELAY(HI) BLOWER
M

5R
5R

5W
5W
3

3
1

5R
5R
CS-74
1
2

CN-60
CN-95
4

2
1
2

2
1

2
1
2B
1

1
4

4
2
3

2
3

CN-11
1
R

2
3
FUSIBLE LINK 4 BATTERY
4
2R 2RW

6
5
3 60R 60B

MASTER SW
7
12V X 2
RW
RW

CR-1
8
10
11
12
13
14
1
2
3
4
5
6
7
8
9

2
DUCT SENSOR(GND)

BATT RY
REVERSE FAN SIG
DUCT SENSOR(+)
ILLUMINATION
BATTERY(+)
BATTERY(+)

POWER IG

CN-14
CN-10 J nc
GND
GND

1 H nc
NC

NC
NC
NC
NC

2 G CAN A+(j1939)
AC&HEATER CONTROLLER 3 F CAN A-(j1939)
4 E Data Link -
CN-27 Y
5
Y
D Data Link +
N.C 1 6 C Shield
S.R- 2 CS-1 7 R B Battery Power -
Gr 8 A Battery Power B+
S.R- 3
S.L- 4 9 Service Tool
S.L- 5 10
DOOR SW CN-93
N.C 6 11
24 Data Link -
ILL+ 7 12
23 Data Link +
S.R+ 8
CN-8 22 CAN Shield
S.R+ 9 CL-1 21
Gr 1 CAN A-(j1939)
ACC 10 1
Y Y 2 20 CAN A+(j1939)
B+ 11 2
3 33 Throttle Return
S.L+ 12 ROOM LAMP 53 Throttle Signal
S.L+ 13 4
43 Throttle Power
GND 14 5
57 Air Heater Ry(gnd)
6
CASSETTE RADIO 40 Key Switch ON Signal
7
35 SWG Return
8
00 SWG3(W/L)
9
R R 00
10 SWG2(W/L)
52 SWG1
11
W W 54
12 CN-22 Accel Dial(sig)
R 34
2 M Accel Dial(gnd)
W
R

V 42 Accel Dial Power(5V)


1
CS-2

CN-141 10 Battery Power -


3
6

2
5
4

FEED BACK 1 WASHER P/P


9 Battery Power -
B
MOTOR DRIVE SIG 2 CN-17 3 Battery Power -
1

0, I
MOTOR DRIVE- 3 1 CN-5 2 Battery Power -
MOTOR DRIVE+ 4 2 1 1 Battery Power -
R
H0 I GND 5 3 2 16 Battery Power B+
4
3
2
6
5

ST C BR ACC H
6 R
VCC R 4 R 3 15 Battery Power B+
R R R
START KEY SW CONTINUE 24V 7 5 4 8 Battery Power B+
R
WASHER P/P 8 6 5 7 Battery Power B+
WASHER SIG. 9 7 6
J1 ECU
INT. SIG 10 8 7
WIPER CUT SW 11 8
N.C 12 9
FEED BACK 13
Gr

10
11
CN-50

WIPER MOTOR CONTROLLER


10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

12
1
2
3
4
5
6
7
8
9

CN-21 13
BOOM PRIORITY SOL

3 1 14
J1939 DATA SHIELD
ANTI-RESTART RY

J1939 DATA LINK+


BRAKE FAIL LAMP
ENG PREHEATER
POWER MAX SOL

J1939 DATA LINK-

15
PROGRAM DUMP

2
BATTERY 24V(+)
MAX FLOW SOL

OVERLOAD SIG
FUEL WARMER

PUMP EPPR(+)
PRE-HEAT SW
PUMP EPPR(-)

ACCEL ACT(+)
HOUR-METER

3
T/M OIL LAMP

ACCEL ACT(-)

5
PARKING SW

RS232 (GND)

R
GND (MAIN)

SERIAL-RX
SERIAL-TX

4
POWER IG

RS232 (+)

4
RS232 (-)

5
GND

6 M 2 6
NC

NC

NC
NC

NC

NC

NC

WIPER MOTOR CPU CONTROLLER

14W7A4EL03

4-7
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal ÐCR-1Ñ
Battery relay Fusible linkÐCN-60Ñ Master switch
ÐCS-74Ñ
Fuse boxÐNo.1Ñ I/connÐCN-8(12)Ñ Start switchÐCS-2(1)Ñ
(1) When start key switch is in ON position
Start switch ONÐCS-2(2)Ñ I/connÐCN-8(11)Ñ Battery relayÐCR-1Ñ
Battery relay operating (All power is supplied with the electric component)
Start switch ONÐCS-2(3)Ñ I/connÐCN-8(10)Ñ Power relayÐCR-35(86) Ą (87)Ñ
Fuse boxÐNo.10Ñ
(2) When start key switch is in START position
Start switch STARTÐCS-2(5)Ñ I/connÐCN-8(9)Ñ Anti-restart relayÐCR-5(86) Ą (87)Ñ
l/connÐCN-2(2)Ñ Start relayÐCR-23Ñ

2) CHECK POINT
Engine Start switch Check point Voltage

Η - GND(Battery)
Θ - GND(Start key)
Ι - GND(Battery relay M4)
OPERATING START Κ - GND(Starter B+) 20~25V
Λ - GND(Starter M)
Μ - GND(Start relay)
Ν - GND(Battery relay M8)

ö GND : Ground

4-8
STARTING CIRCUIT

5W

3R
GPS CONN.
ECU 3L
POWER RY POWER RY FUSE BOX FUEL PUMP
R

10

M
11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28
1

9
87a 87 85

DO-3

DO-2

DO-1
87a 87 85
30 86

30 86

30A

10A

30A

20A

10A

10A

20A

10A

10A

10A

10A

10A

10A

20A

20A

20A

20A

20A

20A

20A

10A

10A

20A

20A

30A

10A

10A
5A

2
3

1
4

1
2

CN-61

W
CR-45

G
F/F PUMP,F/ WARMER

V
CR-35
CN-125

87a

1
87a

2
BEACON/STOP LAMP
30
86

85
87

30
86

85
87
2
4

CASSETTE RADIO
3

BOr
SWITCH PANEL

WIPER MOTOR

PRE-HEAT/ALT

ILLUMINATION

ILLUMINATION

B
3W

HORN/CIGAR
AC& HEATER

CONVERTOR

AC& HEATER
Or

SAFETY SOL
W

ROOM LAMP

WORK LAMP
Or
3L

CABIN LAMP

SOLENOID 1

SOLENOID 2
V
B

TURN LAMP

HEAD LAMP
B
Or

START KEY
R

CLUSTER

TRAVEL
WIPER+
CPU B+
CN-36

CPU

ECU
ECU

GW
3W

Br

W
START KEY SW CN-8
H BR ACC ST C 1
5
6
2
3
4

H0 I
2
3
0, I 4
1

B 5
CS-2

6
1

4
5
2

6
3

5R
5R
7

5W
5W

5R
8

5R
CS-74
Br Br
Br
V
R

CN-95
W

2
1

CN-60
R R

2
1
10

2
1
V V
2 W
11
12
W

MULT IFUNCTION SWITCH-RH


FUSIBLE LINK
BATTERY
60B
7 60R

MASTER SW
12V X 2
9 COM

GND

CR-1
3 TR2

TR1
8 R
2 N
4 F
6
1

CN-97
1
11
12
10
1
2
3
4
5
6
7
8
9

1 BATT RY
2
5

3 W
3
4
Br
CR-5
30
3
5 VW VW 87a 87 85
5 86
BOr
6 87
OrW
7 85
30 86
8 CN-92A 87a
9 OrW
1 ANTI-RESTART
10 CN-93
CR-36
11 Br
30 24 Data Link -
12 Br 87a 87 85
86 23 Data Link +
G
87 22 CAN Shield
GOr
85 21 CAN A-(j1939)
30 86 20 CAN A+(j1939)
87a
PRE-HEAT RY
5 33
53
Throttle Return
Throttle Signal
43 Throttle Power
GOr
57 Air Heater Ry(gnd)
40 Key Switch ON Signal
GW
GW
LOr
2G

6 4 35 SWG Return
2G

CR-23 CN-45
CR-46

00 SWG3(W/L)
CN-2
87

30
85

86
87a

B B B M 00 SWG2(W/L)
BOr
1
BOr BOr M 52 SWG1
87 87a

2
W W
4
3
2
1

54 Accel Dial(sig)
30

3
CN-96

Gr Gr START RY B+ 34 Accel Dial(gnd)


85
86

4
G G 10 STARTER 42 Accel Dial Power(5V)
5
B B 10 Battery Power -
FUEL HEATER RY FUEL HEATER 6
CN-74 9 Battery Power -
7
8R 3 Battery Power -
8 B+
U ~ 2 Battery Power -
9
OrW
LOr

W 1 Battery Power -
W

10 1 I 3
R 16
CN-51

Battery Power B+
CN-50

11 G
2 R
10

35
36

15
10
11
12

35
36

Battery Power B+
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

12
ALTERNATOR 8 Battery Power B+
DO-4
R 7 Battery Power B+
BOOM PRIORITY SOL
GND(PRES.SENSOR)

2
24V(PRES.SENSOR)

Gr
ANTI-RESTART RY

J1 ECU
ENG PREHEATER
POWER MAX SOL

PROGRAM DUMP

1
POWER MAX SW

BATTERY 24V(+)
MAX FLOW SOL

FUEL WARMER

PUMP EPPR(+)
PUMP EPPR(-)
HOUR-METER
WORKING PS

DIODE
ENG OIL PS

ALT LEVEL

CR-24
15R
G
NC
NC

NC
NC

NC

NC
NC

15R
CPU CONTROLLER
PRE-HEAT RY Pre-heater

14W7A4EL04

4-9
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal I/connÐCN-2(3)Ñ CPU alternator levelÐCN-51(9)Ñ
Cluster charging warning lamp(Via serial interface)

(2) Charging flow


Alternator "B+" terminal Battery relay(M8) Battery(+) terminal
Fusible linkÐCN-60Ñ ÐCS-74Ñ
Master switch
Fuse box

2) CHECK POINT

Engine Start switch Check point Voltage

Η - GND(Battery voltage)
Θ - GND(Battery relay)
Run ON Ι - GND(Alternator B+ terminal) 20~30V
Κ - GND(Alternator I terminal)
Λ - GND(CPU)

ö GND : Ground

4-10
CN-51
WORKING PS 1
POWER MAX SW 2
NC 3
ENG OIL PS 4
NC 5

5
NC 6 CN-36
24V(PRES.SENSOR) 7 START KEY 30A
1
GND(PRES.SENSOR) 8 ROOM LAMP 10A
W 2
ALT LEVEL 9
3R

AC& HEATER 30A


10 3
ECU 20A
4
CPU B+ 10A
CHARGING CIRCUIT

NC 5
35

TX
10A

RX
WIPER+

CLUSTER
GND
NC 36 6
TURN LAMP 20A

POWER IG(24V)
CN-50 7
CLUSTER 10A
BOOM PRIORITY SOL 1 8
CASSETTE RADIO 10A
MAX FLOW SOL 2 9

CPU CONTROLLER
POWER MAX SOL 3 CPU 10A

4
3
2
1
10

CN-56
HOUR-METER 4 10A
CONVERTOR
ENG PREHEATER 5 11

L
Y
SWITCH PANEL 10A
FUEL WARMER 6 12
BATTERY 24V(+) 7 ECU 5A
13
PUMP EPPR(-) 8
DO-2
G WIPER MOTOR 10A

B
W
14

Gr
2

L
Y
NC 9 W

SH
HEAD LAMP 20A
PROGRAM DUMP 1 15
10
WORK LAMP 20A
ANTI-RESTART RY 11 16

3
2

9
8
7
6
5
4
1

10

12
11

9
8
7
5
4
1

6
3

15
14
13
12
11
10
CN-2

CN-5
ACCEL ACT(+) 12 CABIN LAMP 20A
17
NC 13
FUSE BOX

BEACON/STOP LAMP 20A

B
W
Gr
18

L
Y
T/M OIL LAMP 14

BOr

SH
AC& HEATER 20A
BRAKE FAIL LAMP 15 CS-74 19

4-11
5R 20A
5W

NC 16 Br PRE-HEAT/ALT
2 20
PRE-HEAT SW 5R 20A
17 1 HORN/CIGAR
21
NC 18 10A
TRAVEL

MASTER SW
PARKING SW 19 22
SAFETY SOL 10A
OVERLOAD SIG 20 CN-95 23
NC 5W SOLENOID 1 20A
21 2 24
5W
NC 22 1 SOLENOID 2 20A
25
ACCEL ACT(-) 23

B
F/F PUMP,F/ WARMER 30A
CN-60

BOr
POWER IG 24 26
5R
2 ILLUMINATION 10A
J1939 DATA LINK+ 25 CR-1
2
5R 27
FUSIBLE LINK

J1939 DATA LINK- 1 ILLUMINATION 10A


26

R
Gr
BATT RY
28
J1939 DATA SHIELD 27

CR-23

1
2
GND (MAIN) 28

DO-4
START RY
Y
SERIAL-TX 29

DIODE
L
SERIAL-RX 30
B
GND 31

3
60R

RS232 (+) 32
1

4
RS232 (-) 33
RS232 (GND) 34

R
10

W
NC 35
12V X 2

8R
PUMP EPPR(+) 36

2
1
BATTERY

I
R
60B

B+

B+
CN-74
CN-45

3
STARTER

G
U
M

ALTERNATOR
~

14W7A4EL05
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.15) I/conn〔CN-7(8)〕 Switch panel〔CN-116(10,11)〕
Fuse box (No.16) I/conn〔CN-7(7)〕 Switch panel〔CN-116(9)〕
(1) Main light switch ON : 1st step
Head light switch ON〔CN-116(2,3)〕 l/conn〔CN-7(2)〕 l/conn〔CN-97(11)〕
Multifunction sw left lever(4) (5) 〔CN-97(10)〕 〔CR-13(86)→(87)〕
Head light relay
Head light ON 〔CL-3(1), CL-4(1)〕: Head lamp ON

(2) Main light switch ON : 2nd step


Work light switch ON〔CN-116(14)〕 l/conn〔CN-7(11)〕 Work light relay
〔CR-3(86)→(87)〕
I/conn〔CN-12(1)〕 Work light ON〔CL-5(2), CL-6(2)〕
2) CHECK POINT
Engine Start switch Check point Voltage

① - GND(Fuse box)
② - GND(Switch power input)
STOP ON 20~25V
③ - GND(Switch power output)
④ - GND(Head light relay)

⑤ - GND (Head light)


⑥ - GND(Fuse box)
20~25V
STOP ON ⑦ - GND(Switch power input)
⑧ - GND(Switch power output)
⑨ - GND(Work light)
※ GND : Ground

4-12
HEAD AND WORK LIGHT CIRCUIT

FUSE BOX

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28
1

9
30A

10A

30A

20A

10A

10A

20A

10A

10A

10A

10A

10A

10A

20A

20A

20A

20A

20A

20A

20A

10A

10A

20A

20A

30A

10A

10A
5A

F/F PUMP,F/ WARMER


BEACON/STOP LAMP
CASSETTE RADIO

SWITCH PANEL

WIPER MOTOR

PRE-HEAT/ALT

ILLUMINATION

ILLUMINATION
HORN/CIGAR
AC& HEATER

CONVERTOR

AC& HEATER

SAFETY SOL
ROOM LAMP

WORK LAMP

CABIN LAMP

SOLENOID 1

SOLENOID 2
TURN LAMP

HEAD LAMP
START KEY

CLUSTER

TRAVEL
WIPER+
CPU B+
CN-36

CPU

ECU
ECU

R
Gr
Y
CN-7
1 6
R R WORK LAMP
1
V V
2
3
4 WORK LAMP RY

CL-5

CL-6
1
2

1
2
5
6

87a 87 85

B
V

B
86

V
Gr Gr
7

30
Y Y
8
9

87a
CR-3
30
86

85
87
10

B
V
OrW OrW
11

CN-12
OrW
Gr
12

2
1
R
V
13

V
B
14
15 9
CN-116
17 CABIN LIGHT 24V
16 CABIN LIGHT 24V
15 INT. SIG
OrW
14 WORK LIGHT OUT
13 GND
CR-13
7 Y
12 WASHER SIG Y
30
11 HEAD LIGHT 24V ROr 87a 87 85
Y 86
10 HEAD LIGHT 24V R
Gr 87
9 ILL. LIHGT 24V B
85
8 CABIN LIGHT OUT 30 86
87a
2 7 CABIN LIGHT OUT 4 HEAD LAMP RY-LOW
6 POWER 24V
5 PRE-HEAT CR-14
Y
8 V
4 WIPER MOTOR DRIVE
RW
30
87a 87 85
3 HEAD LIGHT OUT 86
V Or
2 HEAD LIGHT OUT 87
R B
1 ILL.LIGHT OUT 85
30 86
SWITCH PANEL 87a

3 HEAD LAMP RY-HIGH


CN-97 5 CL-4
Hn 2 1 R
1 Lo
Gnd 12 2 Or
2 Hi
3 B
COM 4 1 3 E
4
Lo 5 2 HEAD LAMP-RH
3
5
6
5 CL-3
4 R
Hi 7 1 Lo
5 Y Or
8 2 Hi
6 RW B
9 3 E
3 7 ROr
10 HEAD LAMP-LH
B+ 1 8
11
V 5
9
L 9 12
10
COM 11 11

R 12
10

MULTI FUNCTION SWITCH-LH

14W7A4EL06

4-13
5. BEACON LAMP AND CAB LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.18) I/connÐCN-8(3)Ñ Beacon lamp switchÐCS-23(6)Ñ
Fuse box (No.17) I/connÐCN-7(12)Ñ Switch panelÐCN-116(16, 17)Ñ
(1) Beacon lamp switch ON
Beacon lamp switch ONÐCS-23(2)Ñ Switch lndicator lamp ONÐCS-23(9)Ñ
l/connÐCN-8(4)Ñ l/connÐCN-10(10)Ñ
Beacon lamp ONÐCL-7Ñ
(2) Cab light switch ON
Cab light switch ONÐCN-116(7, 8)Ñ I/connÐCN-7(6)Ñ I/connÐCN-10(11)Ñ
Cab light ONÐCL-8(2), CL-9(2)Ñ

2) CHECK POINT

Engine Start switch Check point Voltage

Η - GND(Fuse box)
Θ - GND(Switch power input)
STOP ON 20~25V
Ι - GND(Switch power output)
Κ - GND(Beacon lamp)

Λ - GND(Fuse box)
Μ - GND(Switch power input)
STOP ON 20~25V
Ν - GND(Switch power output)
Ξ - GND(Cab light)
ö GND : Ground

4-14
CN-116
ILL.LIGHT OUT 1 CN-7
HEAD LIGHT OUT 2 1
HEAD LIGHT OUT 3 2 CN-36

7
WIPER MOTOR DRIVE 4 3 START KEY 30A
1
PRE-HEAT 5 4
ROOM LAMP 10A
POWER 24V 6 5 2
OR OR
CABIN LIGHT OUT 7 6 AC& HEATER 30A
OR 3
CABIN LIGHT OUT 8 7
ECU 20A
ILL. LIHGT 24V 9 8 4
HEAD LIGHT 24V 10 9 CPU B+ 10A
HEAD LIGHT 24V 11 10 5
11 WIPER+ 10A
WASHER SIG 12
R 6

SWITCH PANEL
GND 13 12 20A
TURN LAMP
WORK LIGHT OUT 14 7

INT. SIG 15 CN-10 CLUSTER 10A


8
R 1
CABIN LIGHT 24V 16 10A
R
CASSETTE RADIO
CABIN LIGHT 24V 17 2 9
3 CPU 10A
10
4 10A
CONVERTOR
5 11
6 SWITCH PANEL 10A
12
7 5A
ECU
8 13
9 10A
BEACON LAMP AND CAB LIGHT CIRCUIT

WIPER MOTOR
G 14
10
OR HEAD LAMP 20A
11 15
5
FUSE BOX

12 WORK LAMP 20A

4-15
16

8
R CABIN LAMP 20A

G
B
B

B
OR
17

OR
Y BEACON/STOP LAMP 20A
18

1
8
2

7
9
1
2

1
2
AC& HEATER 20A

CL-7
19

CL-9

CL-8
20A

M
PRE-HEAT/ALT
1

20

5
6
20A

10
HORN/CIGAR
21

CAB LIGHT

CAB LIGHT

3
7
9

2
6

1
4
5
8
10A

10
TRAVEL
22

CS-23
BEACON LAMP
SAFETY SOL 10A

Y
B
G

G
23

BEACON LAMP SW
SOLENOID 1 20A
24
CN-8 SOLENOID 2 20A

3
2
1 25
F/F PUMP,F/ WARMER 30A
2 26
Y
3 ILLUMINATION 10A
G 27
4
ILLUMINATION 10A
5 28
6
7
8
9
10
11
12

14W7A4EL07
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.12) I/conn [CN-7(5)] Switch panel [CN-116(6)]
Fuse box (No.6) I/conn [CN-5(4)] I/conn [CN-17(5)] Wiper motor controller [CN-141(7)]
Wiper motor [CN-21(4)]
Washer pump [CN-22(2)]
Fuse box (No.14) I/conn [CN-6(5)] l/conn [CN-17(4)] Wiper motor controller [CN-141(6)]
(2) Wipe switch ON : 1st step(Intermittent)
Wiper switch ON [CN-116(15)] I/conn[CN-9(4)] I/conn[CN-6(10)] I/conn[CN-17(8)]
Wiper motor controller [CN-141(10) → (3)] Wiper motor intermittently operating [CN-21(6)]
(3) Wiper switch ON : 2nd step(Low speed)
Wiper switch ON [CN-116(4)] I/conn [CN-7(3)] I/conn [CN-6(9)] I/conn[CN-17(2)]
Wiper motor controller [CN-141(2) → (4)] Wiper motor operating [CN-21(2)]
(4) Washer switch ON
Washer switch ON [CN-116(12)] I/conn [CN-7(9)] I/conn [CN-5(1)] I/conn [CN-17(7)]
Wiper motor controller [CN-141(9) → (8)] I/conn [CN-17(6)] I/conn [CN-6(11)]
Washer operating [CN-22(1)]
Wiper switch ON [CN-116(4)] I/conn [CN-7(3)] I/conn [CN-6(9)] I/conn[CN-17(2)]
Wiper motor controller [CN-141(2) → (4)] Wiper motor operating [CN-21(2), Low speed]
(5) Auto parking(When switch OFF)
Switch OFF [CN-116(4)] Wiper motor parking position by wiper motor controller

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND(Fuse box)
24V
② - GND(Switch power input)
③ - GND(Switch power output)
STOP ON 0~5V
④ - GND(Wiper Power input)
⑤ - GND(Wiper power output) 24V
⑥ - GND(Wiper motor) 0 or 24V
※ GND : Ground

4-16
3
2
3
3

L
L

W
Br
L
L
W
Br

1
4
5
8

2
6
10
11
12
13
14
15
16
17

3
7
2
2

9
8
7
5
8
7
5
CN-9

4
1
4
1

6
6

3
3

CN-7

15
14
13
12
11
10

CN-116

6
L
L
W
Br

GND
CN-21

INT. SIG
3 1
R

PRE-HEAT
CN-36

POWER 24V
2

WASHER SIG
Gr

ILL. LIHGT 24V

ILL.LIGHT OUT
3 START KEY 30A

SWITCH PANEL
5 1

HEAD LIGHT 24V


HEAD LIGHT 24V
R

CABIN LIGHT 24V


CABIN LIGHT 24V

HEAD LIGHT OUT


HEAD LIGHT OUT
CABIN LIGHT OUT
CABIN LIGHT OUT
WORK LIGHT OUT
4 ROOM LAMP 10A
4 G 2

WIPER MOTOR DRIVE


5 30A
L AC& HEATER
6 2 6 3

1
M
WIPER AND WASHER CIRCUIT

ECU 20A
4
CPU B+ 10A
WIPER MOTOR 5
R WIPER+ 10A
CN-141 6

4
G 20A
FEED BACK 1 TURN LAMP
W 7
MOTOR DRIVE SIG 2 CN-17 CLUSTER 10A
L 8
MOTOR DRIVE- 3 1
R W CASSETTE RADIO 10A
W 9
MOTOR DRIVE+ 4 2
1

B B B CPU 10A
GND 5 3 CN-6 10
GrW GrW GrW
6 4 CONVERTOR 10A
VCC 1
R R R 11

4-17
CONTINUE 24V 7 5 2 L SWITCH PANEL 10A
V V V 12
WASHER P/P 8 6 3
L L L ECU 5A
WASHER SIG. 9 7 13
Br Br Br 4
GrW GrW GrW WIPER MOTOR 10A
INT. SIG 10 8 5 14
Or
WIPER CUT SW 11 HEAD LAMP 20A
6 15
N.C 12 7 WORK LAMP 20A
Gr 16

Or
FEED BACK 13 8 CABIN LAMP 20A
W W
1

17
WIPER MOTOR CONT. 9 CN-22
FUSE BOX

Br Br R BEACON/STOP LAMP 20A

5
10 2 M 18
V V V 20A
11 1 AC& HEATER
19
12 PRE-HEAT/ALT 20A
WASHER P/P 20

CS-53
20A

WIPER CUT SW
HORN/CIGAR
CN-5 21
L L
1 TRAVEL 10A
22
2 SAFETY SOL 10A
23
3
R R SOLENOID 1 20A
4 24
SOLENOID 2 20A
5 25
6 F/F PUMP,F/ WARMER 30A
26
7 ILLUMINATION 10A
27
8
ILLUMINATION 10A
9 28

10
11
12
13

14W7A4EL08
14
15
ILLUMINATION CIRCUIT

R
FUSE BOX

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28
1

9
30A

10A

30A

20A

10A

10A

20A

10A

10A

10A

10A

10A

10A

20A

20A

20A

20A

20A

20A

20A

10A

10A

20A

20A

30A

10A

10A
5A

F/F PUMP,F/ WARMER


BEACON/STOP LAMP
CASSETTE RADIO

SWITCH PANEL

WIPER MOTOR

PRE-HEAT/ALT

ILLUMINATION
ILLUMINATION
AC&HEATER CONTROLLER

HORN/CIGAR
AC& HEATER

CONVERTOR

AC& HEATER

SAFETY SOL
ROOM LAMP

WORK LAMP
CABIN LAMP

SOLENOID 1
SOLENOID 2
TURN LAMP

HEAD LAMP
START KEY
GND 1

CLUSTER

TRAVEL
WIPER+
CPU B+
GND 2

CN-36

CPU

ECU
BATTERY(+) 3

ECU
BATTERY(+) 4
G
ILLUMINATION 5
CN-11

Gr

R
POWER IG 6

L
NC 7 1
DUCT SENSOR(+) 8 2
DUCT SENSOR(GND) 9 3
REVERSE FAN SIG 10 4
NC 11 5
NC 12 6
NC 13 7
G R
NC 14 8

CN-27
N.C 1
S.R- 2
S.R- 3
S.L- 4
S.L- 5 CN-10
N.C 6 1
R R R
ILL+ 7 2
S.R+ 8 3
S.R+ 9 4
ACC 10 5
B+ 11 6
S.L+ 12 7
S.L+ 13 8
GND 14 9
CASSETTE RADIO 10
R

11
CN-144

12
1

4
5

8
2

6
3

9
10
11
12

REMOCONE
ILLUMINATION
IG 24V INPUT
24V OUTPUT

GND
NC

NC
NC
NC

NC
NC
R1

R2

CN-116 CN-7
R R
CABIN LIGHT 24V 17 1
CABIN LIGHT 24V 16 2
INT. SIG 15 3 CL-21
R
WORK LIGHT OUT 14 4 2
L L B
GND 13 5 1
WASHER SIG 12 6 NUMBERPLATE
Gr Gr
HEAD LIGHT 24V 11 7 LAMP
HEAD LIGHT 24V 10 8
Gr
ILL. LIHGT 24V 9 9
CABIN LIGHT OUT 8 10
CABIN LIGHT OUT 7 11
L
POWER 24V 6 12
PRE-HEAT 5 13
WIPER MOTOR DRIVE 4 14
HEAD LIGHT OUT 3 15
HEAD LIGHT OUT 2
R
ILL.LIGHT OUT 1 CN-6
SWITCH PANEL 1
2
3
4
CL-2 5
6
7
R R R
8
9
CIGAR LIGHTER 10
11
12

10 CN-99
8 7 9 1
R
3 8 2
2 7 3
1
6 4
6
5 5 5
4
4 6
3 7
2 8
1
R

R
FRONT COMBI-RH
B

FRONT COMBI-LH
CL-15 R
REAR COMBI-RH

REAR COMBI-LH

HARZARD SW
CL-16

CL-24
CL-25
2

2
1

3
4
5
6

3
2
1

3
4
5
6
NC

BU
EH

NC

BU
TU

EH
ST
TA

TU

ST
TA
C

C
E

E
T

14W7A4EL09

4-18
4
1
3

6
8
2 Hn
21 26
12 Gnd

1 4 COM

5
2
2 5 Lo

HARZARD SW
3

10

3
7
9

2
6

4
5
8

1
4
Hi
5

27
26
6

T
T

E
E

C
C
3

TA

ST
TU
TA

ST

EH
TU

BU
NC
EH
7

BU
NC
8

6
5
4
3
1
2

3
1
3
1
6
5
4
3
1

2
2
2
26 1 B+

CL-15
9

CL-16

CL-24
CL-25
27 9 L

REAR COMBI-RH

REAR COMBI-LH
FRONT COMBI-RH
10

FRONT COMBI-LH
B

B
B
B

G
G

Gr
MULTI FUNCTION SWITCH-LH

Gr

YW
COM

YW
11

YOr
YOr
11
12 R CN-36
10
START KEY 30A
1
ROOM LAMP 10A
2
1 6 AC& HEATER 30A
3
2 1
ECU 20A
3 4
6 4 F CPU B+ 10A
4 5
2 N
5 WIPER+ 10A
COMBINATION LAMP CIRCUIT

8 R 6
6 TURN LAMP 20A
9 COM
7
7
4 3 TR2 CLUSTER 10A
8 8
CN-65 3 10A
G 21 27 9 CASSETTE RADIO
2 5 GND 9
1 B 10 CPU 10A
10

6
4
3
11

27
26
7 TR1 CONVERTOR 10A
MULTI FUNCTION SWITCH-RH

TRAVEL BZ
12 11
SWITCH PANEL 10A
CN-123 12
B ECU 5A

2
2

8
7
5
5

4
1
4
1

6
9
8
7
6

3
3

12
11
10
1 13

CN-99
CN-97
G
2 WIPER MOTOR 10A
14
20A

W
HEAD LAMP

Or
CN-122

LW

YW
YOr
15

4-19
B
1 WORK LAMP 20A
FUSE BOX

V 16
2 CABIN LAMP 20A
17
20A

REV. SOL FWD. SOL


Y BEACON/STOP LAMP
CR-30 18
AC& HEATER 20A
86 30 87a 19
B
85 PRE-HEAT/ALT 20A
G 20
87 HORN/CIGAR 20A
LW 21
86

REV. RY
85 87 87a W W TRAVEL 10A
30 22
SAFETY SOL 10A
23
CR-29 20A
SOLENOID 1
24
86 30 87a
B SOLENOID 2 20A
85 25
V F/F PUMP,F/ WARMER 30A
87 26
Or
86 ILLUMINATION 10A

FWD. RY
85 87 87a W 27
30 ILLUMINATION 10A
28
Y
YW

Gr
B
G

B
Gr
Or

YW
3
4
1
2
4
3
2
1
87
85
86
30

CR-53
87a

2
CN-131
CR-63

4
3

Y
Gr

CN-92B
IG

1
2
30 86
87a 87 85

CD-4
2 PS
STOP LAMP RY

OUT 1 GND
TIMER STOP LAMP

Pa

14W7A4EL10
STOP LAMP PS
CN-51

h
WORKING PS 1
POWER MAX SW 2

B
W

W
B

GOr
GOr
- +
NC

CN-48
3

HOUR METER
ENG OIL PS 4

B
A

8
7
5
4
1

6
3
CN-9

Or
NC 5

WOr
-
+
S
CN-142
NC 6

B
24V(PRES.SENSOR) 7

CN-5

9
8
7
5
4
1

6
3
GOr

15
14
13
12
11
10
ACCEL DIAL
GND(PRES.SENSOR) 8
ALT LEVEL 9

Or
Gr
P1 PRESS SIG. 10 CN-36

B
W

WOr
BW
BW
GOr
P2 PRESS SIG. 11 START KEY 30A
1
P3 PRESS SIG. 12 ROOM LAMP 10A

5
3
4
1

6
2
2
NC 13
AC& HEATER 30A
O/T DECEL SW 14 3

5
4
1

6
3
2R ECU 20A
WATER LEVEL SW 15 4

CN-16 CN-16A
AIR CLEANER SW 16 Gr CPU B+ 10A

B
W
5

GOr
NC 17 WIPER+ 10A
6
TRAVEL MODE 18
CONTROLLER CIRCUIT

TURN LAMP 20A


TRAVEL Hi/Lo SW 19 7
B CLUSTER 10A
GND (POT&DIAL) 20 8
GOr
5V (POT&DIAL) 21 CASSETTE RADIO 10A
9
POT-SIG 22 Br CPU 10A
W 10
ACCEL DIAL SIG 23
Gr CONVERTOR 10A
FUEL LEVEL SENSOR 24 11
SWITCH PANEL 10A
25 12
Gr ECU 5A
NC 13
WIPER MOTOR 10A
NC 36 14
HEAD LAMP 20A
CN-50 15
WORK LAMP 20A
FUSE BOX

BOOM PRIORITY SOL 1 16


MAX FLOW SOL 2 CABIN LAMP 20A
17

CPU CONTROLLER
POWER MAX SOL 3 BEACON/STOP LAMP 20A
WOr 18
HOUR-METER 4
AC& HEATER 20A
ENG PREHEATER 5 19
PRE-HEAT/ALT 20A
FUEL WARMER 6 20
Gr
20A

4-20
BATTERY 24V(+) 7 HORN/CIGAR
L 21
PUMP EPPR(-) 8 TRAVEL 10A
22
NC 9
SAFETY SOL 10A
PROGRAM DUMP 10 23
SOLENOID 1 20A

B
ANTI-RESTART RY
2

5
4
1

6
3
11 24
ACCEL ACT(+) 12 SOLENOID 2 20A
CN-16B

25

CN-174
A

A
B

B
C

C
B

NC 13 30A
W

F/F PUMP,F/ WARMER


BW
BW

CN-173
GOr

RESISTOR
26

RESISTOR
T/M OIL LAMP 14
ILLUMINATION 10A
27

V
BRAKE FAIL LAMP 15
ILLUMINATION 10A
NC 16 28
PRE-HEAT SW 17
NC 18
PARKING SW 19
OVERLOAD SIG 20
NC 21
NC 22
ACCEL ACT(-) 23
Br
POWER IG 24
J1939 DATA LINK+ 25
J1939 DATA LINK- 26
L

B
B
B
B
B
V
S
Y

R
R
R
G

J1939 DATA SHIELD 27


W
L

Gr
B
Y
V

R
G

Y Y
BW
BW

GOr
SH

GND (MAIN) 28 2
L L
SERIAL-TX 29 1
7
8
1
2
3
9
J

22
23

00
35
53
33
21
F

24

00
52
20
A

15
16
10
42
34
54
40
57
43
C
E

B
D
H
G

SERIAL-RX 30 CN-19A CN-19


CN-14

CN-93

GND 31 Y

L
Y
1
RS232 (+) 32 B
nc
nc

2
SWG1

Or
Or
RS232 (-) 33
Shield

3
2

9
8
7
6
5
4
1

10

12
11
CN-19B
Data Link -
Data Link +

CN-2
CAN Shield

RS232 (GND) 34
SWG3(W/L)
SWG2(W/L)

1
2
SWG Return
Data Link -
Data Link +

Throttle Signal

Accel Dial(sig)
Throttle Power
CAN A-(j1939)

J1 ECU
Throttle Return
CAN A+(j1939)

L
Accel Dial(gnd)

Y
NC
Battery Power -
Battery Power -
Battery Power -

35
Battery Power -
Battery Power -

CN-47
CAN A-(j1939)

Y
CAN A+(j1939)

Battery Power -

Battery Power B+
Battery Power B+
Battery Power B+
Battery Power B+
Air Heater Ry(gnd)

PUMP EPPR(+) 36
Battery Power B+

Accel Dial Power(5V)


Key Switch ON Signal

Br
Or

RESISTOR
Service Tool

1
2

14W7A4EL11
CN-75

EPPR VALVE
AIR
Pa
TX
RX

CD-10
GND
CN-51

2
C 1
CLUSTER

2
1
WORKING PS 1

CD-1

1
2
HYD TEMP
CD-2
POWER IG(24V)

L
B
POWER MAX SW 2

CD-16
B

CLEANER SW
ROr
FUEL SENDOR

WATER LEVEL
LW
3

B
BW
4
3
2
1
O/T DECEL SW 14
BW

CN-56
WATER LEVEL SW 15
L

L
B
AIR CLEANER SW

Y
16

Br
NC 17 CN-36
TRAVEL MODE 18 START KEY 30A
1
TRAVEL Hi/Lo SW 19 ROOM LAMP 10A
2
GND (POT&DIAL) 20
AC& HEATER 30A
3

L
5V (POT&DIAL) 21

Y
B
17 Br

SH
2R ECU 20A
POT-SIG 22
MONITORING CIRCUIT

4
ACCEL DIAL SIG 23 CPU B+ 10A
LW 5

9
8
7
5
4
1

6
3

15
14
13
12
11
10
FUEL LEVEL SENSOR 24 10A
WIPER+

CN-5
TACHO SENSOR(-) 6
25
TURN LAMP 20A
TACHO SENSOR(+) 7

L
26

Y
B
Br

SH
BRAKE FAIL PS Br CLUSTER 10A
27 8
T/M OIL PS 28 CASSETTE RADIO 10A
9
WORK MODE 29 CPU 10A
NC 30 10
B CONVERTOR 10A
GND (SENSOR) 31 11
NC 32 SWITCH PANEL 10A
12
WATER TEMP SENDOR 33 Gr ECU 5A
ROr 13
HYD TEMP SENDOR 34
WIPER MOTOR 10A
NC 35 14
HEAD LAMP 20A
NC 36

B
15
CN-50 WORK LAMP 20A
FUSE BOX

16

A
BOOM PRIORITY SOL

B
C
1

CN-174
CABIN LAMP 20A
17

4-21
RESISTOR
MAX FLOW SOL 2
BEACON/STOP LAMP 20A

CPU CONTROLLER
POWER MAX SOL 3 18

V
G
AC& HEATER 20A
HOUR-METER 4 19
ENG PREHEATER 5 PRE-HEAT/ALT 20A
20
FUEL WARMER 6 HORN/CIGAR 20A
21
BATTERY 24V(+) 7
TRAVEL 10A
PUMP EPPR(-) 8 22
SAFETY SOL 10A
NC 9 23
BW
PROGRAM DUMP 10 SOLENOID 1 20A
24
11 CN-173 SOLENOID 2 20A
A 25
POWER IG F/F PUMP,F/ WARMER 30A
V B 26
J1939 DATA LINK+ 25 ILLUMINATION 10A
G C 27
J1939 DATA LINK- 26
SH RESISTOR ILLUMINATION 10A
J1939 DATA SHIELD 27 28

GND (MAIN) 28
Y
SERIAL-TX 29
L
SERIAL-RX 30
B
GND 31
L

B
B
B
B
B
V
S
Y

R
R
R
G
L

Gr

R
B
Y
V

R
G

SH

RS232 (+) 32
G
RS232 (-) 33
B

7
8
1
2
3
9
J

22
23

00
35
53
33
21
F

24

00
52
20
A

15
16
10
42
34
54
40
57
43
C
E

RS232 (GND)
B
D
H
G

34
CN-14

CN-93

NC 35
PUMP EPPR(+) 36
nc
nc

SWG1
Shield

Data Link -
Data Link +

CN-126
CAN Shield

SWG3(W/L)
SWG2(W/L)
SWG Return
Data Link -

B
Data Link +

Throttle Signal

Accel Dial(sig)
Throttle Power
CAN A-(j1939)

J1 ECU
Throttle Return
CAN A+(j1939)

Accel Dial(gnd)

Battery Power -
Battery Power -
Battery Power -

1
Battery Power -
Battery Power -
CAN A-(j1939)

Service Tool

G
CAN A+(j1939)

Battery Power -

Battery Power B+
Battery Power B+
Battery Power B+
Battery Power B+
Air Heater Ry(gnd)

2
Battery Power B+

R
Accel Dial Power(5V)
Key Switch ON Signal

RS232
3

CONN.
BW
4

14W7A4EL12
CS-50
Or

1
2
1
2

8
8

7
7

9
9
1
G
2
3
4

B
B 1

5
6
5
6

10
10
5 5

A
LW 7

BREAKER SW
6

3
7
9
3
7
9

2
6
2
6

1
4
5
8
1
4
5
8

C
10
10

2
1
2
1
2
CS-27

7 6

TRAVEL/WORK SW
CS-81

SAFETY SW
CS-29

CS-19
8

OVERLOAD SW
8
B

A
B
G

C
Or
Gr

Or

B
Y
B
GY
Or

Gr

CS-4
POWER MAX SW
9
Gr 10 9

V
10

G
Or
ONE TOUCH DECEL SW
CS-67
1
Y
2

I
CS-26

3
CS-26A

4
1
2

Or
2
1
BREAKER

BREAKER

5 1
Or 5
6 7
Gr
Gr

Gr
Gr

7 2
8 6
8 QUICK CLAMP SW
ELECTRIC CIRCUIT FOR HYDRAULIC

V
B
B
Y
B

CS-20
Gr
9

SAFETY SW
B 10 9
10

B
2

8
7
5
4
1

6
3
CN-4
Gr
Or

B
Y

G
G

Gr
Or

LW

B
B
Y
B

Gr

BW
12
11
10

2
2
2

9
8
7
5
9
8
7
5
5

4
1
4
1
4
1

6
6
9
8
7
6

CN-5

3
3
3

CN-6
CN-8

15
14
13
12
11
10
12
11
10

G
G

Gr
Or
Gr
Or

LW

CN-68
BW
1
G
2

SAFETY SOL
CN-51
YOr
WORKING PS 1
Y
POWER MAX SW 2
NC 3
ENG OIL PS 4
NC 5
NC 6 CN-1 CD-42
RW RW RW RW R
24V(PRES.SENSOR) 7 1 3 24V
B W G
CN-36
GND(PRES.SENSOR) 8 2 2 SIG
B B B W START KEY 30A
ALT LEVEL 9 3 1 GND 1
W W W ROOM LAMP 10A
P1 PRESS SIG. 10 4 2
Br Br Br PUMP1 PRESS
P2 PRESS SIG. 11 5 AC& HEATER 30A
V V V 3
P3 PRESS SIG. 12 6 CD-43 ECU 20A
RW R
3 24V 4
NC 13
Gr Br G CPU B+ 10A
O/T DECEL SW 14 2 SIG 5
B W 10A
WATER LEVEL SW 15 1 GND WIPER+
6
AIR CLEANER SW 16 TURN LAMP 20A
PUMP2 PRESS 7
NC 17 CLUSTER 10A
CD-44 8
TRAVEL MODE 18 RW R CASSETTE RADIO 10A
TRAVEL Hi/Lo SW 19 3 24V 9
V G
2 SIG CPU 10A
GND (POT&DIAL) 20 B 10
W
5V (POT&DIAL) 21 1 GND CONVERTOR 10A
11
POT-SIG 22 PUMP3 PRESS SWITCH PANEL 10A
12
ACCEL DIAL SIG 23
ECU 5A
FUEL LEVEL SENSOR 24 13
WIPER MOTOR 10A
TACHO SENSOR(-) 25 14
TACHO SENSOR(+) 26 HEAD LAMP 20A
VW 15
FUSE BOX

BRAKE FAIL PS 27 20A


WORK LAMP
T/M OIL PS 16
28
CABIN LAMP 20A
WORK MODE 29 17
BEACON/STOP LAMP 20A
NC 30
B 18

4-22
GND (SENSOR) 31 AC& HEATER 20A
19
NC 32 20A
PRE-HEAT/ALT
WATER TEMP SENDOR 20
33
ROr Gr HORN/CIGAR 20A
HYD TEMP SENDOR 34 21
NC TRAVEL 10A
35 22
NC 36 Or SAFETY SOL 10A
23
SOLENOID 1 20A
CN-50 24
GW
BOOM PRIORITY SOL 1 Or SOLENOID 2 20A
BrW 25
MAX FLOW SOL 2 F/F PUMP,F/ WARMER 30A
LOr
26

CPU CONTROLLER
POWER MAX SOL 3
ILLUMINATION 10A
HOUR-METER 4 27

ENG PREHEATER ILLUMINATION 10A


5 28
FUEL WARMER 6
BATTERY 24V(+) 7
PUMP EPPR(-) 8
NC 9
PROGRAM DUMP 10
ANTI-RESTART RY 11
ACCEL ACT(+) 12
NC 13
T/M OIL LAMP 14
BRAKE FAIL LAMP 15
NC 16
PRE-HEAT SW 17
NC 18
PARKING SW 19
G
OVERLOAD SIG 20
NC 21
NC 22
ACCEL ACT(-) 23
POWER IG 24
J1939 DATA LINK+ 25
J1939 DATA LINK- 26
J1939 DATA SHIELD 27
GND (MAIN) 28
SERIAL-TX 29
SERIAL-RX 30
GND 31
B
L/W
B

RS232 (+)
Y

32
RS232 (-) 33
1
2

RS232 (GND) 34
1
2

NC 35
CN-140

PUMP EPPR(+) 36
Pa
CD-31

OVERLOAD PS
QUICK CLAMP SOL

CN-133
GW
1
Or
BOOM

2
PRIORITY

CN-88
L/OR
1
Or
MAX

CN-137 BrW
1
Or
POWER MAX

2
FLOW

CD-7
B
Pa 1
YOr
2
B
G

B
B
G
Or
Gr

CD-3
AUTO IDLE

B
Pa 1
VW
1
2

2
87
85
86
30

87a

2
CR-62

CN-66

CD-37 CN-15
BRAKE PS

CN-15
CN-96B

B
1 2
30

Pa
YOr CD-1
BREAKER SOL

2 1 B
86
87a 87 85

BRAEKER RY

C 1
ROr
2
ADJUST BOOM AUTO-IDLE PS
HYD TEMP

14W7A4EL13

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