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Conveyor Belt - Rubber Lagging


Rubber Sheet - Skirt Rubber
Rubber Lining

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CONTACT US

Office and PT BANDO INDONESIA


Factory Jl. Gajah Tunggal Kel. Pasir Jaya
Kecamatan Jati Uwung
Tangerang 15135

Authorized PT RANADITYO SUKSES MAKMUR


Agent Jl. Bakti 4 Kav. 52, Cilandak KKO, Cilandak
Timur, Pasar Minggu, Jakarta Selatan
12560
Telp : +62 21 30338828 / 7823856
Fax : +62 21 7823856
sales@ranadityo.co.id
http://www.ranadityo.co.id

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COMPANY PROFILE

PT. Ranadityo Sukses Makmur


(RSM) has been appointed by
PT Bando Indonesia as An
Authorized Agent since 2010
to sale and distribute
Conveyor Belt “BANDO”.

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COMPANY PROFILE

BANDO comes from the name of technical staff Mr.


Naosaburo Bando

Since 1890’s he began to research and develop an


original type of industrial belt.

After 10 years of extensive research he succeed to


design a new belt, the first time of its kind, and was
patented as BANDO BELT.

In 1906 the first factory was built in Kobe with the


name Bando Chemical Industries Ltd and never
stop to develop new technologies for power
transmission, conveyor belts , and other rubber-based
products.

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COMPANY PROFILE

In 1987 PT. BANDO INDONESIA, established as a


joint venture company between PT. Kembar Madya
Utama and Bando Chemical Industries Ltd.

The initial products of this company is V belt type for


power transmission in automotive and industrial.

Than in 1995 began to be produced and developed the


new product, that is conveyor belt.

Until now PT Bando Indonesia develop the products


and applications continuously, especially based on
rubber, such as rubber lining, rubber lagging, dock
fenders, etc.

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COMPANY PROFILE

PT. Bando Indonesia factory is located in Tangerang - Banten on a 50.000 meter


square land.

Along with the expansion of the company, we currently have a production capacity
of 1,500,000 pieces for power transmission belts and belt conveyor 30,000 meters
per month.

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CONVEYOR BELT
Belt Constructions

Multi-ply (SUNCON)
Top cover
rubber

Canvas/ply/EP fabric
Molded Edge
Bottom cover
rubber
Less-ply (SUNLON)
Top cover
rubber
Cushion
rubber
Canvas/ply/EP fabric
Molded Edge
Bottom cover rubber

Features of SUNLON :
Superior fastener holding ability ▪ Complete moisture & mildew protection
High impact resistance ▪ Deep trough 7
Small pulley diameter
CONVEYOR BELT
EP & NN Characteristics

Polyester
EP

Nylon
NN

Nylon Nylon
Material Material
Polyester + Nylon Nylon + Nylon
Elongation Elongation
1.6 % center-center 2.4 % center-center
Features Features
Short Take-up Travel High Impact Resistance
High Tension High Bending Resistance
High Speed

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CONVEYOR BELT

Minimum Required Pulley Diameter (mm)

Code of Number of ply


Canvas 3 4 5 6 7
EP – 100 300 400 550 650 750
EP – 150 400 500 650 750 900
EP – 200 400 550 750 800 900
EP – 250 450 600 750 900 1050
EP – 300 500 650 850 1000 1150
EP – 350 650 850 1050 1250 1450
EP – 400 650 850 1050 1250 1450

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CONVEYOR BELT
Product Range
Belt width : 300 ~ 2.200 mm
Belt length : Min 30 meters
Top Cover thickness : 0 ~ 30 mm
Bottom Cover thickness : 0 ~ 30 mm
Number of ply : 1 ~ 8 ply
Belt strength : 100 ~ 2.800 kgf/cm
Packing weight : 20 ton max
Roll Diameter : 3.4 m max
Selection of canvas : EP (Polyester-Nylon)

Selection of cover rubber


General Use : JIS-L, JIS-G, JIS-S, Grade M
Special Use
Impact & abrasive : UIP, SAR
Heat Carry : HC 510, HC 513, HR 710
Oil Resistance : OR 210, OR 220
Flame Resistance : FR 300J
Chemical Resistance: CR
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CONVEYOR BELT

General Use Cover Rubber

JIS–L Used for general conveyor belts with low


Grade - M abrasive materials and don’t need a high tension.
Abrasion loss max 400 mm3.

JIS-G Used for general conveyor belts with medium


abrasive materials and medium tension. Abrasion
loss max 250 mm3.

JIS-S Used for general conveyor belts with high


abrasive materials and high tension. Abrasion
loss max 200 mm3.

Grade M Used for general high tension conveyor belts,


superior in abrasion resistance also in cut and
gouge resistance.
Excellent cold resistance down to - 50o F.
Abrasion loss max 120 mm3.

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CONVEYOR BELT

Special Use Cover Rubber


UIP
UIP Superior in impact resistance also cut and gouge
resistance
Suitable for conveying large size lumps, sharp
and rugged materials. (Primary Crusher)

SAR For general and high tension conveyor belts


Superior in very high abrasion-resistance
Abrasion loss max 90mm 3. (Belt Feeder)

CR For handling various kinds of chemicals or


SAR materials mixed with chemical contents such
as phosphate base fertilizer, etc.
QB
Special design for Quarry with low abrasive.
This type called Green Carry.

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CONVEYOR BELT

Special Use Cover Rubber


HC 510
HC510 SBR type standard Heat Resistant belt with
excellent abrasion resistance.

Max temperature of material handled is 150o C


and max temp of belt surface is 100o C.

HC513 Characteristics and performance like HC-510, but


HC-513 have abrasion and crack resistance
better than HC-510.
HC 710
HC 710 Special compound with Ethylene Propylene
Rubber (EPR), features excellent heat resistance
and abrasion resistance.

Max temperature of material handled is about


400o C and max temperature of belt surface is
180o C.

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CONVEYOR BELT

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CONVEYOR BELT

Special Use Cover Rubber


FR

FR 300J This self-extinguishing belt is suitable for


materials or area that potential with fire risk like
coal with low calorie. Commonly used in power
plants and underground mining operations.

OR 210 Excellent oil resistance with NBR compound. Use


to convey materials soaked with or containing oil
like crude palm shells, wood fibers, etc.
Commonly used in stamping, pulp and paper and
OR feed mill industries.

OR 220 Medium oil resistance


Typical application : wood chips, refrigerated
fish, wood fibers with medium oil, etc.

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CONVEYOR BELT

Cover Rubber Properties

Grade SAR
Test Type Unit QB JIS L JIS G JIS S UIP
M
Tensile
Kgf/cm2 75 80 140 180 250 180 140
Strength
Before Aging

Elongation at 400
% 250 300 400 450 450 350
Break
Tear Strength KN/m 20 20 39 49 98 90 39

Abrasion
mm3 450 400 250 200 120 150 90
Loss
o -5 -5 -5 -5 -5 -5 -5
Hardness JIS A 60+10 60+10 60+10 60+10 60+10 70+10 60+10

Tensile ±30
% ±40 ±40 ±30 ±25 ±25 ±40
After Aging

Strength
70 ± 1 ºC

Ozone Crack Hour 168 168 168 168 168 168 168

EB % ±40 ±40 ±30 ±25 ±25 ±40 ±30

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CONVEYOR BELT

Cover Rubber Properties

Test Type Unit HC510* HC513 HC710¥ OR210 OR220 FR300 J CR


Tensile
Kgf/cm2 100 140 85 100 180 180 140
Strength
Before Aging

Elongation
% 400 400 400 400 400 450 400
At Break
Tear
kN/m 20 20 20 29 29 49 39
Strength
Abrasion Loss mm3 300 250 200 300 300 200 250

Tensile
Kgf/cm2 120 70 90 140 150 120
After Aging

Strength 80
70 ± 1 ºC

Ozone Crack Hour 72 168 168 96 96 96 96

EB % 250 360 350 350 350 380 340

* After Aging 1200 ± 1; 72 hrs


¥ After Aging 1500 ± 1; 168 hrs

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CONVEYOR BELT
Specification Code for Overall Belt Strength

900 x EP 500 / 4P x 5.0 x 1.5 x 200 ; GRADE M


Belt Length (m)

Bottom rubber thickness (mm)

Top rubber thickness (mm)

Number of plies

Overall Belt Strength (kg/cm)

Type of fabric

Belt width (mm)

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CONVEYOR BELT

Specification code for One Ply Belt Strength

900 x EP 100 x 4P x 5.0 x 1.5 x 200 ; GRADE M


Belt Length (m)

Bottom rubber thickness (mm)

Top rubber thickness (mm)

Number of plies

One Ply Strength (kg/cm)

Type of fabric

Belt width (mm)

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PRODUCTIONS PROCESS
MATERIAL: CHEMICAL/RUBBER

WEIGHT SCALE

DIPP. CANVAS SLITTING

BANBURY

SHEETING & TOPPING CALENDERING


COMPOUND

COVER RUBBER PLY UP

BUILDING GREEN BELT

CONVEYOR BELT VULCANIZING / CURING

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FINISHING PACKING SHIPPING / DELIVERING
PRODUCTIONS PROCESS

1. MIXING 2. CALENDERING

3. BUILDING 4. CURING/VULCANIZING21
PRODUCTIONS PROCESS

MIXING
5. WIND UP 6. CALENDERING
CHOICE OF PACKAGING

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laboratory

To maintain and assure the quality of our products, PT


Bando Indonesia is also equipped with a laboratory.

Our highly qualified research personnel conducted


research of all our products to ensure strict quality
control, through every stage of the manufacturing
process from raw materials until finish goods.

From the test results will be obtained if the quality of raw


materials and finished goods that are in accordance with
the reference standard or not.

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CONVEYOR BELT

Cover rubber
Middle cushion
Canvas rubber

Conveyor Belt ROUGH TOP V-CLEAT


Product
Application Belt has a loosely textured surface suitable for Designed for conveying granular materials amd
conveying bags and package up to a maximum bagged materials such as gravel, iron ore pellets,
incline of 300. etc on inclines of up to 300.
Features Strong corrugated surface textured which This belt is produced with vulcanized cleat for better
absorb impact and prevent conveyed objects durability.
from shifting or falling off the belt. Belt width : 300 ~ 1.000 mm
Cleat height : 5 mm
Cleat width : 12 mm
Range of Belt width : 300 ~ 1.200 mm Cleat angle : 1200
Production Cover rubber : rough top Cleat pitch : 75 mm
Cover rubber : all types available except HC-513 &
HC-710.

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CONVEYOR BELT

Conveyor BUCKET ELEVATOR STEEL CORD


Belt Product
Application Buckets can be attached with bolts to Long span, high strength, high capacity.
vertically installed belt, which is suitable for
conveying bulk material such as grains,
cement materials and other fine particle
products.
Features 1. High tensile strength permit high tension
operation.
2. Excellent bending resistance.
3. Extremely small elongation.
4. Excellent dynamic adhesion.
5. Excellent impact resistance.
Range of Belt Width : 300 ~ 2.200 mm Belt width : 800 ~ 1.800 mm
Production Cover rubber : all types availables. Belt strength : ST-500 ~ ST-5000
Cover rubber : Grade M, JIS-S, SAR, UIP, 25
FR 300J, Low Rolling Resistant (LRR)
CONVEYOR BELT

Conveyor Belt FLEXOWELL


Product
Application Provide the flexibility to work at various angles, allowing for space savings and reducing
facilities costs. There is less noise, dust and falling debris compared with chain conveyors,
and greater oil resistance and flame resistance. The belts are also suitable for use in waste
disposal facilities. It can be applied to step inclines up to 900
Features 1. Space saving.
2. Freely design conveyor line angles.
3. High capacity conveyance
4. Reduced facility costs.

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CONVEYOR BELT

Conveyor Belt PIPE SUNLINE


Product

Application With the belt in a cylindrical shape, pipe Suitable for a variety of food transport
conveyors are an eco-friendly transport, as they applications, including unpackaged foods. Also
are spill-free with minimal dispersion. for handling electronic parts and for electrical
appliance assembly lines.

Features No spillage with enclosed structure conveyance, Smaller pulleys reuired and less energy
and minimal load dispersion. There is no load expended, Dimensionally stable with less stress,
spillage on the return side as well. Curved A variety of covers are available, Splicing of
conveyance (flat or inclined) is possible with Subline belts is easily accomplised.
pipe belts. As a result, obstacles can be
designed around and avoided, and the number Sulne surface cobers are made of polyurethane,
of conveyors can be reduced. Since the belt PVC, polyester, synthetic rubber, flourine resin
becomes cylindrical, steep incline conveyance is film and silicone. The carcass is polyester.
possible compared with trough conveyors.

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CONVEYOR BELT

Others Product ADHESIVE – COLD SPLICING ADHESIVE – HOT SPLICE

Application This adhesive for vulcanizing rubber is used for These materials are used for high tension belts
splicing and/or repair of conveyor belts at to ensure long service life. Splice materials are
ambient temperature. manufactured to customer’s order to ensure
they are supplied in fresh condition.
Material/Features 1. Short curing time. The belt can be in Cover stock, edge rubber, tie gum,
operation only two hours after splicing is rubber cement, cleaning solvent.
completed.
2. Wider applicable range.
3. High peeling off resistance,
4. Increased operational efficiency.
5. Shelf life : 9 months.
Range of Belt tension : overall max 1.020 kgf/cm Belt tension : all fabric reinforced belts
Application Tensile : max 255 kgf/cm/ply Cover rubber type : all types
Cover rubber thickness : 0 ~ 6.5 mm
Cover rubber type : General cover rubber, SAR,
UIP, HC 510, HC 513, OR 210, OR 220, CR,
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Rough top
STEEL CORD
Cover Rubber Properties
JIS-S Used for general conveyor belts
Grade FR
when the materials to convey is Test Type Unit JIS S
M 300J
abrasive and high tension.
Tensile
Kgf/cm2 ≥180 ≥250 ≥180
Grade M Used as cover rubber for Strength

Before Aging
general and high tension Elongation at
conveyor belts, superior in % ≥450 ≥450 ≥450
Break
abrasion resistance and cut-
and-gouge resistance, Excellent Tear Strength KN/m 49 98 49
cold resistance down to -500C
Abrasion
mm3 ≤200 ≤120 ≤200
FR 300J This self-extinguished belt is Loss
suitable for mines and other Hardness JIS A o
55-70 55-70 55-70
locations when potential for fire
hazard exist, e.g in Ozon Resistance at No 12 20
underground operations. temp. 400C, 50 Crack 12 hours
hours hours
Pphm

Tensile % ±25 ±25


After Aging

Kgf/cm2
70 ± 1 ºC

Strength - - ≥150
Ozone Crack Hour 168 168 96

EB % ±25 ±25 ±38

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STEEL CORD

Type of Steel Cord Cord Structure

Classification of Steel Cord Conveyor Belt


ITEM BELT SPESIFICATION

Nominal ST-500 ST-630 ST-800 ST-1000 ST-1250 ST-1400


Belt ST-1600 ST-1800 ST-2000 ST-2250 ST-2500 ST-2800
Strenght ST-3150 ST-3500 ST-4000 ST-4500 ST-5000 ST-5400

Belt Width (mm) 750-800-900-1000-1050-1200-1400-1500-1600-1800


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Grade JIS-S, Grade M, FR 300J
STEEL CORD

Cord Diameter-Cord Number & Pitch of Steel Cord Conveyor Belt

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STEEL CORD

Cord Diameter-Cord Number & Pitch of Steel Cord Conveyor Belt

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STEEL CORD

Product Range

Belt width : 750 ~ 1.800 mm


Belt length : Min 100 meters
Top Cover thickness : Min 4 mm
Bottom Cover thickness : Min 4 mm
Belt strength : 5400 N/mm
Packing weight : 20 ton max
Roll Diameter : 3.7 m max
Selection of canvas : ST-500, ST-5400

Selection of cover rubber


General Use : JIS-S, Grade M
Special Use
Flame Resistance : FR 300J

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STEEL CORD

Specification Code for Steel Cord Conveyor Belt

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STEEL CORD

Production Process

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STEEL CORD

Production Process

Rewinding machine Stand spool room Stand spool room

Compactor machine Compactor machine Curing machine

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procedure

Requirment sheet

Design specification
and costing

Purchase Order

Production

Certificate of
Analysis

Delivery

Install and splicing

Rutine check line

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ABC SERVICE

ABC Service :
1. Check Line
2. Suitable Specification
3. Consulting for modification
4. Guarantee
5. Claim

Bando offers technical service at site for conveyor belt maintenance


advising for any troubles on your conveyor belting.
This service can make:
1. Improve your maintenance team’s knowledge
2. Improve efficiency of your conveyor system

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ADVANTAGES

Why Choose Bando Conveyor Belts

 Made in Indonesia with Japan Technology

 Cost Competitive & Price in USD or Indonesian Rupiah

 Short Delivery Time


 Delivery to the nearest port
 Excellent Before and After Sales Service (ABC Service)

 Routine Technical Service

 Customized Order
 Brand New Belt

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RUBBER LAGGING

DIAMOND CHEVRON/HERING RIB LAGGING FLAT/PLAIN LAGGING


LAGGING BONE LAGGING

Fabricated from high Can offers the superior Help prevent belt Suitable for any pulley where
durometer material tractive in all pulley slippage in extreme dirt wtershield is not necessary,
for abrasion applications. Give a path condition. Horizontal can increase lifetime of bell,
resitance and offer to water or other liuid for grrove trap can and protect the pulley againts
superior tractive escape. Solves wear defect water result wear & corrosion.
properties, water problem, reduce superior coefficient of
shedding, keep belt slippage and protect friction.
not slip, and protect againts abrasive
againts wear and condition.
corrosion.
Use Soft Natural Rubber RS, GC 58 (BI.S.RS) Impact resistant application for pulley lagging and skirt
rubber
Optional : standard to customer for dimension, crowned or machne finished, many material oofers such as
SBR (styrene butadine rubber), neoprene, EPDM (ethylene propylene diene M class)
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Bando’S CLIENTS
NO MINING QUARRY CEMENT & INDUSTRIES
FERTILIZERS
1. PT. Freeport Indonesia Karimun Granite Pte Ltd PT. Holcim Indonesia PT. Indah Kiat Pulp
and Paper
2. PT. Kaltim Prima Coal Zhang Chang Granite Pte PT. Indocement PT. Riau Andalan Pulp
Ltd (Hieldelberg Group) and Paper

3. PT. Adaro Indonesia PT. Trimegah Perkasa PT. Semen Gresik PT. Tanjung Enim
Utama Lestari Pulp

4. PT. International Coal PT. Bina Riau Jaya PT. Semen Padang PT. PLN Suralaya
Tbk
5. PT. Newmont Nusa PT. Pasific Granite PT. Semen Tonasa PT. PLN Paiton Energi
Tenggara Utama
6. PT. Bukit Asam PT. Bukit Granite Mine PT. Semen Baturaja PT. YTL Powergen

7. PT. Aneka Tambang PT. Holcim Beton PT. Semen Bosowa PT. Krakatau Steel

8. PT. Jorong Barutama PT. Jaya Readymix PT. Petrokimia Gresik PT. Bukaka Teknik
Utama
9. PT. Arutmin Indonesia PT. Bumi Cikepul Abadi PT. Pupuk Sriwijaya PT. Toyota Motor

10. Banpu Group Batu Sampoerna Makmur PT. Pupuk Kaltim PT. Astra Isuzu
Group
11. PT. Mifa Bersaudara AND MANY MORE ….
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