OTSUKA

Single Toggle Jaw Crusher

General
The single toggle crusher has a very large crushing capacity because it is
large in opening size, large in crushing throw near around the inlet and small
in the whole nip angle. Since it is simple in mechanism and light in weight as
compared with the blake type, this machine is very easy to handle. For this
reason, this machine has established its position as a primary crusher in the
aggregate production equipment. The double­toggle (blake) crusher having
conventionally been used is now used only in limited applications such as
aggregate production plant for dam construction and mining industry.

The tendency toward the large­size single toggle crushers has been
accelerated by the factors such as the establishment of its position of this
type crusher in the stone­quarrying industry, tendency toward the large­scale
stone­quarrying industry and tendency toward the large­size raw stone in
keeping with the reduction in raw stone quarrying cost that give impetus to
each other. Consequently, the largest machines having been kept on actual
manufacturing records reach the size of 1,500 mm × 2,000 mm. For the
structure, the steel plate frame type and swing jaw frame type have been in
popular use, thanks to the rapid progress of welding techniques. The cast
 OTSUKA

Single Toggle Jaw Crusher

The sectional view
Flywheel
Feed inlet

Swing jaw plate

Fixed jaw plate

Toggle block
Flame

Product
outlet
Toggle plate

Specifications
Feed opening Approx. Capacity (t/h) by Close setteng (mm) Pulley Motor
No.
(mm) 40 50 60 80 100 125 150 175 200 225 250 rpm kW
FS-3020 750 × 500 58 68.1 78 98 117 138 250 39-45
FS-3624 900 × 600 115 138 160 186 250 55-75
FS-4230 1050 × 750 198 221 249 277 305 230 75-110
FS-4840 1200 × 1000 297 333 368 403 200 110-130
FS-5442 1350 × 1050 355 396 437 479 520 190 130-150
FS-6048 1500 × 1200 455 492 528 564 601 637 190 150-190
FS-7254 1800 × 1350 630 680 725 770 809 845 180 200-250
FS-8460 2100 × 1500 850 910 955 1000 1055 1110 150 350-300
Capacities are based on ordinary limestone not containing wet fine particles.
 OTSUKA

FEATURE AND APPLICATION

FS type single toggle crusher has big opening dimensions.
Crushing throw in inlet vicinity is big, and a crushing capacity is very big
because moreover a total nip angle is small. Price is cheapness, moreover,
structure is simple and the handling is extremely easy for light weight.

Therefore, it is the crushers which it was suitable for as lime stone crushing
equipment, crushing plant, a primary crush use such as an aggregate plant of
dam construction most.

STRUCTURE
Frame
Frame is one structure of the core box that combined steel plates for welding
structure by welded, moreover put rib inside, and it is with extremely strong
design. In addition, it gives postweld heat treatment, and the residual stress
has been removed. Large-scale machines more than FS-4840 types are frame
two-piece housings or be division into 4s to a side frame, front and back part
frame and tighten each frame with bolt.

Swing jaw
It is designed strongly to bear strong enough crushing force in box section
structure made by cast steel.

Eccentric shaft
Because it did an eccentricity revolution and moved the swing jaw and
received crushing force and an impulse force strong directly, a material used a
special forged steel, and finished precisely.

Bearing

Be used spherical roller bearing with a main-bearing and swing jaw bearing.
A roller bearing is chosen to have a big safety factor and endurance for
crushing power with bombardment. Lubricating becomes oil filled system.
Moreover, maintenance management is very easy because a bearing part
completely prevents a trespass of dust and run off of oil by a labyrinth seal.
 OTSUKA IRON WORKS, LTD
Toggle plate and seat

Plate is made by special cast iron, and a seat is made by forging steel. In the
contact part, be taken hard facing both. A contact part of a seat and plate is an
oilless system(patent No.424746), therefore do not need oiling, and there is not
sticking by running out of oil. Moreover, maintenance is simple, and there is
not that it pollutes floor with an oil at all. Moreover, toggle plate becomes
somewhat lower with strength than other parts. A plate chews metallic material
in crushing room, and it is with the protective device which it does breakage,
and prevent damage for the other body when abnormality load hung.

Jaw plate and cheek plate

All is made by high quality high manganese cast steel, and be given a
complete heat treatment. The jaw plate is the top and bottom same model
therefore running cost is profitable because it does upside down and can use.

Flywheel
It establishes at both ends of the eccentric shaft, and one side serves as a V
pulley. It keeps enough flywheel effect to let you show powerfully crushing
power. Moreover, flywheel becomes balance weight for unbalance depending
on eccentricity movement.

Set adjusting device

When it regulates an outlet differential gap, it connects a hydraulic cylinder

and toggle block directly and it press-fits an oil in a hydraulic cylinder and
pushes toggle block forward and inserts shim board, therefore can regulate
very in a short time. After the adjustment is completed, the oil pressure is
multiplied by the rod side of the hydraulic cylinder, and the toggle block is
tightened and fixed to a back frame and fixes toggle block by taper block at
frame both ends, therefore do not rattle during operation.
 OTSUKA

1. About expression of a crusher size

A size of a crusher expresses in the

numeric value which divided width W
mm and opening G mm of the inlet
dimensions by 25mm like a drawing.

FS-4230 Width 1050 mm

Opening 750 mm

2. About the expression of crusher setting (an outlet differential gap)

Show crusher setting by dimensions between a valley position of the
fixed jaw plate and stack of the swing jaw plate in a bottom point of a jaw
plate. Follow the custom of old times, and do when the jaw plate opened
with FS type (open side setting).

3. About a crushing ratio and feed maximum lump

A crushing ratio is raw material and a ratio of crushing product particle size.
Because both feed lump and a crushing product cannot be prepared in constant
dimensions, therefore tend to express a raw stone and dimensions of product in
80% size (so-called F80, P80) each. F80, P80 are sizes of a weight of
undersize 80% in each particle size distribution. It is necessary to control
maximum lump in dimensions of lower than normal 80% of a crusher inlet
dimensions to operate continuously without stopping crushing.

Almost assume a crushing ratio 3-7 with our company crusher, and design for
about 5 in an average. Judging from the efficiency of a machine and crushing
ability, an application except this crushing ratio is unfavorable. When it uses
with a particularly big crushing ratio (the smallest set of a catalog mention), the
crushing room is in a condition of overcompression, and there is even that it
progresses for trouble of a machine. Therefore, can change an eccentricity of
the eccentric shaft with FS type. When it does the special method of
application, design adds to the machine which fitted the condition.
 OTSUKA IRON WORKS, LTD

4. About number of revolutions of a crusher

A number of revolutions of a crusher affect a crushing capacity, and, however,

an effect bigger than a crushing capacity appears in particle size distribution.
Generally, small product increases when it raises a number of revolutions of a
crusher, and coarse product increases when it lowers a number of revolutions.

Moreover, it is necessary to change a number of revolutions by a kind, a

property of raw material. For example, be soft, but it is necessary it lowers a
number of revolutions when it crushes stone (talc, sulfur) which is easy to slip
(100-150 rpm), and to run.