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MAINTENANCE PROCEDURE

MPS Rebuild
313-01-01-005

Gyratory Crusher
Superior MK-II 42-65

PURPOSE: This procedure describes the


removal and reconditioning of the MPS
cylinder.

This is a master procedure and must be adapted to site specific conditions.

LEGEND
DANGER
Definition: Indicates a hazardous situation which, if not avoided, will result in death or serious
injury. This signal word is limited to the most extreme situations.

WARNING
Definition: Indicates a hazardous situation which, if not avoided, could result in death or
serious injury.

CAUTION
Definition: Indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.

NOTICE
Definition: Notice is the preferred signal word to address practices not related to personal in-
jury. Used when misuse or failure to follow specific directions will lead to equipment damage.

ITALIC Site specific items to be adapted.

The information contained herein is confidential and proprietary property of


Metso. It is not to be reproduced, disclosed to a third party, modified or used
without prior permission of Metso. All rights reserved.
Table of Contents
Section 1: SAFETY ..................................................................................................................... 2
1.1 Risk Assessment.............................................................................................................. 2
1.2 Specific Training............................................................................................................... 2

Section 2: PREPARATION ......................................................................................................... 3


2.1 Personal Protection Equipment / Special PPE................................................................. 3
2.2 Tools / Special Tools........................................................................................................ 4
2.3 Spare Parts and General Materials.................................................................................. 5
2.4 Mobilization ...................................................................................................................... 6

Section 3: WORK PROCEDURE................................................................................................ 7


3.1 MPS Cylinder Removal Mainshaft In Crusher.................................................................. 7
3.2 Mainshaft Step ............................................................................................................... 10
3.3 MPS Cylinder Dismantle & Inspection ........................................................................... 12
3.4 Re-installing the MPS Cylinder ...................................................................................... 14
3.5 Alternate Oil Seal Replacement ..................................................................................... 14
3.6 Balance Cylinder Servicing ............................................................................................ 15

Section 4: INSPECTION LIST AND MEASUREMENTS .......................................................... 17

Section 5: REVIEWING AND REFERENCES .......................................................................... 18


5.1 Reviewing....................................................................................................................... 18
5.2 References..................................................................................................................... 18

Section 6: SITE SPECIFIC ADDENDUMS ............................................................................... 19

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005
Section 1: SAFETY

1.1 Risk Assessment


A Site Specific Risk Assessment must be performed prior to starting the work. The table below
indicates potential risks associated with this work procedure but is not intended to be a complete
list. Additional items specific to the site must be considered in a Site Specific Risk Assessment.

PROCEDURE SECTIONS RISK CORRECTIVE ACTION


2.4 Mobilization Access to work site Proper site preparation
2.4 Lock out Energized equipment Follow site lock out procedure
3.1 to 3.6 Heavy lifts Heavy lifts Proper equipment & Lift procedure

1.2 Specific Training


▪ HSE Health Safety and Environment site specific training.
▪ Lifting and rigging site specific training.
▪ Lubricant disposal according to site environment policy.

Crusher Sub-Assembly Weights

WEIGHTS
ASSEMBLIES
kg lbs
Mainshaft Assembly 23,130 51,000
Balance Cylinder & Piping 450 1,000
MPS Cylinder Assembly 4,040 8,900
Piston 748 1,650

Since various assembly combinations are available in each crusher size and because of manufacturing variations,
the weights shown above are approximate and they can vary 5 to 10%.

CAUTION
Check the weight of all loads before lifting. Make sure the lifting device and other components
that will support the weight of the load are in good condition and are rated for the weight of
the load.

See “Safe Handling of Heavy Equipment and Machinery” procedure from Metso.
See customer’s site specific procedure to operate the customer’s particular crane.

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005
Section 2: PREPARATION

2.1 Personal Protection Equipment / Special PPE

Personal Protection Equipment Special PPE

Class 2 Safety helmet, glasses and shoes Hazard tape


Face shield for helmet Extinguisher
Respiratory protection (dust) Fire proof coveralls
Hearing protector Anchor line, Fall safe kit and Life line
Leather gloves (short)
Safety harness

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005
2.2 Tools / Special Tools

Metso Metso
Tools QTY Special Tools QTY
Number Number
Tool box (Hand tools) Maintenance cart
Snap ring pliers - piston 00-673-247-160 1 Lowering rods - MPS 17-105-881-512 3
Snap ring pliers - 00-673-247-087 1 Lowering rods - piston 17-105-881-504 3
mainshaft Lowering rod - mainshaft 17-202-513-801 1
Eyebolt - 0.375" 00-691-525-095 2 step
Eyebolt - 0.5" 00-691-531-184 3 Inside micrometer 23.5" -
Eyebolt - 0.75" 00-691-531-302 4 26" Bushing ID and
Cylinder Bore
Eyebolt - 1" 00-691-531-412 4
Outside micrometer 23.5"
Eyebolt - 1.25" 00-691-531-517 1 - 26" piston OD, Bushing
2.75" boxsocket sledging 17-103-757-006 1 OD
wrench Hydraulic Jacks 10 ton 4" 3
2.625" boxsocket sledging 17-103-757-017 1 stroke
wrench Piston stop plate 17-200-005-501 1
Sledgehammer 10 lbs Piston stop plate bolt 00-611-271-736 2
Shackles Piston stop plate nut 00-631-001-116 2
Slings
Steel blocks - Mainshaft
support
Wrench Set 1/4 to 1 5/8 17-107-059-001 1
Adjustable Wrenches 8-12 17-107-059-002 1
Hex Key Wrench Set 5/16- 17-107-059-003 1
3/4
Heating Torch

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005
2.3 Spare Parts and General Materials

Metso Metso
Spare Parts QTY Wear Parts QTY
Number Number
MPS Cylinder 2005-0 1
Lower MPS cyl. bushing 2050-1 1
Upper MPS cyl. bushing 2050-2 1
Lower MPS cyl. bsh’g bolt 2055-0 2
Upper MPS cyl. bsh’g bolt 2060-0 12
MPS cylinder dowel 2090-0 1
Bottom shell drain plug 2120-0 1
MPS cylinder O-ring 2140-0 1
Piston 2205-0 1
Piston plug 2205-1 1
Piston plug capscrew 2205-2 6
Plug 2217-0 2
Piston dowel 2225-0 1
Piston wearing plate 2260-0 1
Step washer retainer 2275-0 1
Step washer retaining ring 2276-0 1
Step washer 2280-0 1
Oil seal 2305-0 1
Clamp plate 2325-0 1
Clamp plate retaining ring 2325-1 1
Bolt 2325-2 8
Washer 2325-4 8
MPS cylinder cover 2505-0 1
MPS cylinder cover O-ring 2506-0 1
MPS cylinder cover bolt 2515-0 22
MPS cylinder cover nut 2515-1 22
MPS cyl. cover locknut 2515-3 22
Capscrew 2520-0 2
MPS cylinder drain plug 2530-0 1
Balance cylinder 8075-0 2
Seal kit 8075-4 2
Piston kit 8075-8 2
These catalog numbers have been used as a
typical example only. Use the part number
indicated in the parts manual provided with your
specific equipment

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005
General Materials QTY

Anti-seize compound/paste
Site specific Crushing Chamber Work platform(s)
Cleaning rags (Bags)
Varsol (Cleaning lotion)
Dry Ice
Light Oil
Tarpaulins
Locktite #242
Buckets

NOTICE
Prior to starting the work, check that all PPE and Tools are in good and safe condition and
working properly. Check that all spare parts are correct for the equipment to be worked on.

2.4 Mobilization
▪ Ensure adequate lay-down area exists close to the crusher
▪ Ensure safe access to the equipment.
▪ Obtain site specific work permits: Hot work, Confined space

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005
Section 3: WORK PROCEDURE

3.1 MPS Cylinder Removal Mainshaft In Crusher


▪ Install site specific work platform to safely access the bottom shell crushing pocket and MPS
cylinder.
▪ Mainshaft will need to be blocked (supported) by installing steel bracing between the bottom
shell arms and the mainshaft.
▪ Start with the mainshaft at its lowest position raise the shaft 50 to 75 mm (2 to 3 inches)
install bracing to support the shaft at this level.
▪ Lower the shaft until the complete weight of the mainshaft is supported by the steel bracing.
Continue pumping the oil from the balance cylinder until the MPS cylinder oil pressure reads
0 psi.

WARNING
When working on equipment with lubrication and/or Hydraulic systems, precautions must be
taken to ensure that any stored energy has been eliminated. Escaping fluid under pressure
can penetrate the skin, causing serious injury.

▪ With the mainshaft supported, drain oil from the crusher by removing the bottom shell drain
plug (2120-0) from the bottom of the MPS cylinder flange.
▪ Then disconnect the lubrication and hydraulic lines and drain. Open the vent at the balance
cylinder to help drain the hydraulic lines. Cap/Plug ends of lubrication and hydraulic lines to
prevent additional oil leakage or spillage.
▪ If equipped remove bin level sensor and disconnect wires.
▪ If equipped remove Mainshaft position sensor and disconnect wires.

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005
▪ When removing the MPS cylinder, it is normal practice to leave the eccentric assembly in
place unless the eccentric needs to be inspected or serviced. (See Figure 1)

FIGURE 1
▪ The eccentric support plate (1905-0), is held up by cap screws (1910-0), these cap screws
will retain the eccentric in position while the cylinder assembly is not in place.
▪ Locate the eccentric cart or skid under the MPS cylinder. It is recommended to use an
overhead crane to lift and lower the eccentric cart or skid with the MPS cylinder assembly.
▪ Install the 3 MPS lowering rods, pipe sleeves and nuts into the tapped holes in the bottom
shell. The lowering rods are used primarily to guide the MPS cylinder assembly into position.

WARNING
The lowering rods are to be properly threaded into the bottom shell until the thread bottoms
out inside the bottom shell. Failure to properly secure and maintain the tight fit of the guide
rods in the bottom shell could result in the component or assembly being guided to shift and
fall, causing serious injury and possible death.

▪ It is acceptable to support the weight of the MPS cylinder assembly with the lowering rods
while the primary means of lifting the MPS cylinder is being repositioned.
▪ To do this, thread the nut, washer and sleeve up each lowering rod until it contacts the
bottom side of the upper flange of the MPS cylinder.
▪ It is important that the MPS cylinder assembly is level when the weight is transferred to the
lowering rods. It is not recommended to turn the nuts on the lowering rods while the weight
of the MPS cylinder is fully supported by the rods. (See Figure 2)

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005
▪ With lowering rods and eccentric cart in place, remove the rest of the MPS cylinder flange
nuts.

CAUTION
Check the weight of all loads before lifting. Make sure the lifting device and other components
that will support the weight of the load are in good condition and are rated for the weight of
the load.

Note maintenance cart


and lifting arrangement
not shown

Eccentric
Bottom shell

Lowering Rods
(3 in total) with MPS Cylinder
nuts and
washers

FIGURE 2
▪ With all of the MPS flange bolts removed, slowly lower the assembly, taking care not to
damage the threaded studs.

CAUTION
When lowering the MPS cylinder with an overhead crane caution must be taken that the
rigging does not bind or catch on the crusher body or liners causing the MPS cylinder to
become unbalanced or unstable.

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005
Eccentric being lowered
using lowering rods,
maintenance cart
(homemade) and
overhead crane

FIGURE 3
▪ With the cart and MPS cylinder in its lowest position with the load released from the crane,
remove rigging and lowering rods. Transport MPS assembly to service area.

3.2 Mainshaft Step


▪ Measure and record the mainshaft step grooves. If wear exceeds limits in the table below,
replace the mainshaft step. Oil grooves are 3/8" deep when new and component must be
replaced when worn smooth. A pocket containing silver powder will be released into the oil
at the wear limit of the step. If oil analyses reveal silver in the oil, the mainshaft step should
be replaced.

FIGURE 4

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005
Step Component Wear Limits - inches (mm)
Specification 42 (50)-65 54-74 (75) 60-89 60-109 (110)

Mainshaft Step Thickness 1.75 (45) 1.75 (45) 1.88 (48) 2.13 (54)
at Outer Diameter “A”
Mainshaft Step 0.375 (10) 0.375 (10) 0.375 (10) 0.375 (10)
Allowable Wear
Total Step Bearing 6.50 (165) 6.75 (172) 7.75 (197) 9.00 (229)
Thickness New “B”
Total Allowable 0.75 (19) 0.75 (19) 0.75 (19) 0.75 (19)
Step Bearing Wear
▪ To remove the step, thread the lowering rod provided into the tapped hole in the bottom of
the mainshaft. Draw the lowering bar up snugly against the bottom of the step with the
lowering rod nut. Remove the snap ring retainer 4135-0 and lower the step to a skid. (See
Figure 5)

FIGURE 5
▪ Verify that the mainshaft dowel 4035-0 is securely in place. (See Figure 5) Replace the
mainshaft step and install the snap ring retainer.

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005
3.3 MPS Cylinder Dismantle & Inspection
▪ Remove the step washer (2280-0) and the piston wearing plate (2260-0) from the top of the
piston (2205-0). Screw a 1.25" eyebolt into the tapped hole in the center of the piston. Lift
the piston out of the hydraulic cylinder.

WARNING
The clamp plate (2325-0) may adhere to the bottom of the piston during removal and fall off
the piston after it has been removed from the hydraulic cylinder, causing injury or death. Be
sure the clamp plate remains in the hydraulic cylinder. While lifting the piston, a slight jar can
be used to separate the clamp plate from the bottom of the piston.

▪ Screw two 0.75" eyebolts into the clamp plate (2325-0) and hoist it out of the hydraulic
cylinder. Alternatively the MPS cylinder cover (2505-0) can be unbolted from the bottom of
the cylinder and the cylinder lifted off the MPS cylinder cover, again taking care that the
clamp plate is not lifted with the cylinder.
▪ Measure and record wear on the step washer and piston wear plate. If wear exceeds limits
in the table above, replace the part. Oil grooves on the piston wear plate are 3/8" deep when
new and must be replaced when worn smooth.
▪ Inspect and record the condition of the wearing surfaces of the bushings, piston, and clamp
plate. These surfaces should be free of wear and scratches which might cut the MPS oil
seal. Take special effort to inspect the MPS oil seal. This seal must withstand pressures up
to approximately 2000 psi (13.8 MPa) and should have no nicks or cracks.

Piston Plug 2205-1 Step Washer 2280-0 Lube Drain Plug


Retainer 2275-0
2120-0
Piston Wear Plate
2260-0
Lube Oil Inlet
Piston Dowel 2225-0
Internal Position
Upper Bushing 2050-2
Indicator 2605-1
Lower Bushing 2050-1

Piston Seal 2305-0


MPS Oil Inlet
Piston 2205-0

Clamp Plate 2325-0 Cylinder Cover 2505-0

FIGURE 6
▪ To replace the oil seal (2305-0), remove the screws (2325-2) which hold the seal retainer
ring (2325-1) to the clamp plate. Remove the clamp plate and oil seal. Install the new oil seal
into the clamp plate such that the pressure side will be toward the retainer ring. Install the
retainer ring with screws and washers. Use Loctite #242 on screw threads and torque the
0.375" screws to 24 ft-lbs (32.5 N-m).

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005
▪ To replace the upper or lower MPS cylinder bushing, remove the bushing bolts (2060-0, or
2055-0) from the flange of the MPS cylinder bushing (2050-2 or -1). Then jack the bushing
from the cylinder, using the tapped holes provided for that purpose in the flange of the
bushing. The upper and lower MPS cylinder bushings are a close clearance fit. To install the
bushings, chill them with dry ice before attempting to install them in the MPS cylinder. They
may also be slightly out of round until installed in the thicker, more stable containment of the
cylinder. Install two long guide bolts (the length of the bushing) 180° apart, in holes in the
cylinder and in the bushing flange so that the joint bolt holes will match when the bushing is
seated in the cylinder. Start the bushings into the cylinder squarely, and push into place.
Install bolts and torque to 207-218 ft-lbs (280-295 N-m).
▪ To assemble the cover (2505-0), first place the O-ring (2506-0) into the cover groove. If not
already in place, install 0.5" diameter roll pin (2090-0) into the cover roll pin hole and then,
either raise the cover up to the cylinder with the three piston lowering rods (see Figure 7) or
lower the cylinder onto the cover plate. Be sure the roll pin seats into the corresponding
cylinder roll pin hole. Install bolts (2515-0) with nuts (2515-1 and 2515-3) and socket head
screws. Torque to 1400 ft-lbs (1898 N-m).

FIGURE 7
▪ To re-assemble the cylinder (2005-0), start by applying a light coat of oil on the upper and
lower cylinder bushings. Place two 0.75" eyebolts in the top of the clamp plate assembly
(2325-0) and lower it into the cylinder until it rests on the cover plate (2505-0). Next, insert a
lifting eyebolt into the top of the piston (2205-0). Lift and lower the piston into the cylinder
until it rests on top of the clamp plate.
▪ Replace the piston wearing plate (2260-0) being sure the dowel (2225-0) enters the hole in
the bottom of the wearing plate so that the plate is flat on the top of the piston.
▪ Place the step washer (2280-0) on top of the piston wearing plate with the concave side up.
Install the step washer retainer (2275-0) on top of the step washer. Then install retaining ring
(2276-0) to hold the parts to the piston.

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005
3.4 Re-installing the MPS Cylinder
▪ Install the O-ring (2140-0) into the groove on the upper face of the MPS cylinder (2005-0).
▪ If they were removed, re-install the 1.75" diameter lowering rods in the bottom shell. (See
Figure 1)
▪ Place the MPS cylinder assembly on the maintenance cart under the crusher. Using an
overhead crane and the lowering rods as guides lift the MPS cylinder assembly into place.
▪ After the assembly is in place, tighten the nuts (2020-2) evenly (1400 ft-lbs [1898 N-m]) and
replace the lubrication and hydraulic piping.
▪ If equipped install the bin level sensor and reconnect wires.
▪ If equipped install the mainshaft position sensor and reconnect wires.
▪ Install the lubrication and hydraulic fluid.
▪ Raise the piston to lift the mainshaft and remove the blocking under the mainshaft.

3.5 Alternate Oil Seal Replacement


The following steps describe the procedure to replace the oil seal (2305-0) without removing the
MPS cylinder assembly from the crusher.
▪ Install site specific work platform to safely access the bottom shell crushing pocket and MPS
cylinder.
▪ Mainshaft will need to be blocked (supported) by installing steel bracing between the bottom
shell arms and the mainshaft.
▪ Start with the mainshaft at its lowest position and raise the shaft 50 to 75 mm (2 to 3 inches).
Install bracing to support the shaft at this level.
▪ Lower the shaft until the complete weight of the mainshaft is supported by the steel bracing.
Continue pumping the oil from the balance cylinder until the MPS cylinder oil pressure reads
0 psi.

WARNING
When working on equipment with lubrication and/or Hydraulic systems, precautions must be
taken to ensure that any stored energy has been eliminated. Escaping fluid under pressure
can penetrate the skin, causing serious injury.

▪ With the mainshaft supported, drain oil from the crusher by removing the bottom shell drain
plug (2120-0) from the bottom of the MPS cylinder flange.
▪ Then disconnect the lubrication and hydraulic lines and drain. Open the vent at the balance
cylinder to help drain the hydraulic lines. Cap/Plug ends of lubrication and hydraulic lines to
prevent additional oil leakage or spillage.
▪ If equipped remove bin level sensor and disconnect wires.
▪ If equipped remove mainshaft position sensor and disconnect wires.

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005
▪ Install piston lowering rods on the bottom of the MPS cylinder. See Figure 8.

NOTE: Three lowering rods are installed.

FIGURE 8
▪ Remove the cover plate bolts (2515-0) and slowly lower the cover plate. The piston and
clamp plate will also descend, but they are not attached to the cover plate.
▪ When the piston is about 1" below the flange, a groove in the piston will be seen. Insert the
piston stop plate and bolt it to the MPS cylinder flange.
▪ The cover plate will have to be lowered and removed from the lowering rods to remove the
clamp plate.
▪ To replace the oil seal (2305-0), remove the screws (2325-2) whichand/or hold the seal
retainer ring (2325-1) to the clamp plate. Remove the clamp plate and oil seal. Install the
new oil seal into the clamp plate such that the pressure side will be toward the retainer ring.
Install the retainer ring with screws and washers. Use Loctite #242 on screw threads and
torque the 0.375" screws to 24 ft-lbs (32.5 N-m).
▪ To assemble the cover (2505-0), first place the O-ring (2506-0) into the cover groove. Next,
install 0.5" diameter roll pin (2090-0) into the cover roll pin hole and then raise the cover up
to the cylinder with the three piston lowering rods (see Figure 8). Be sure the roll pin seats
into the corresponding cylinder roll pin hole. Install bolts (2515-0) with nuts (2515-1 and
2515-3) and socket head screws. Torque to 1400 ft-lbs (1898 N-m).
▪ Replace the lubrication and hydraulic piping.
▪ If equipped install the bin level sensor and reconnect wires.
▪ If equipped install the MPS level sensor and reconnect wires.
▪ Install the lubrication and hydraulic fluid.
▪ Raise the piston to lift the mainshaft and remove the blocking under the mainshaft.

3.6 Balance Cylinder Servicing


▪ To service the two balance cylinders on a 42-65 gyratory crusher, start by relieving the oil
and gas pressure in the cylinder. If the mainshaft is removed or braced on the bottom shell
arms, continue pumping the oil from the balance cylinder until the MPS cylinder oil pressure

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005
reads 0 psi. The lines can then be drained at the MPS cylinder. If not, open the needle valve
(8610-6) on the MPS control valve by loosening the lock nut and turning the stem counter-
clockwise.
▪ Open the charging valve to relieve the nitrogen gas pressure.
▪ Disconnect the pipe line and remove the cylinder from its holding bracket.
▪ Open the balance cylinder by unbolting the tie rods. See Figure 9.

FIGURE 9
▪ Inspect the bore of the piston and report condition in Section 4.
▪ Replace the seals, piston, guide or rod as required (Seal kit 8075-4, piston repair kit
8075-8).
▪ Reassemble the cylinder with new o-rings and torque the tie rod nuts to 135-145 ft-lbs (183-
197 N-m).
▪ Install the cylinder on the crusher and connect pipe line.
▪ Pressurize oil circuit. Bleed the air from the lube and hydraulic lines.
▪ Charge the balance cylinder to 90 psi (620 kPa) with nitrogen after the mainshaft is
supported on a column of oil (i.e. raised 10%).
▪ Recheck gas pressure under load and top up as required.

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005
Section 4: INSPECTION LIST AND MEASUREMENTS
Mechanical Preventive Maintenance

Customer: Inspection Date:


Equipment: 42-65 & 50-65 Gyratory Crusher Inspection Interval or Procedure: *MPS*
Ser. #: Inspection conducted by:
Notes: Ambient temperature:

PM# Description Normal OK Replaced Adjusted Comments


Condition
Safety
10 Inspection: Service platforms, drive guards, Check good condition
all fasteners
20 Housekeeping (Spills, oil & grease leaks, etc.) good condition
40 Inspect tools and lifting gear good condition
50 Lock-out / tag-out - bring to zero energy follow site procedure
Mainshaft Assembly
Top Shell & Spider Assembly
Bottom Shell & Eccentric Assembly
Frame
MPS Control System & Balance Cylinder
4000 Check for loose bolts and parts
4110 Inspect / recharge Balance Cylinder Nitrogen charge 620 kPa (90 PSI)

4130 Inspect / recondition Balance Cylinder:


4250 Inspect / replace Piston Plug
4260 Inspect / replace Step Washer, Retainer & ring
4270 Inspect / replace MPS Cylinder Piston Wear Plate
4280 Inspect / replace MPS Cylinder Upper Bushing:
Record condition
4290 Inspect / replace MPS Cylinder Lower Bushing & Free of wear and
Clamp Plate: Record condition scratches
4300 Inspect / replace MPS Cylinder Piston: Record
condition
4310 Inspect / replace MPS Cylinder Piston Seals Free of nicks and
cracks
4320 Inspect / clean all oil flow ports on MPS Cylinder
4330 Inspect / clean Piston Internal Position Indicator
Pinionshaft Assembly
Drive Assembly
Electrical & Instrumentation
7350 Inspect / Calibrate MPS piston Internal Position 175 mm (6.9") travel
Indicator travel limits (TC1000-M, ZT-1)
7440 Inspect the Orificed Check Valve between MPS and
Balance Cylinder
7450 Check / calibrate Balance cylinder pressure switches
(PS-3 & -4)
7740 Check / Calibrate Crusher Bin Level Alarm
Lubrication / Hydraulic System
8340 Check MPS Balance Cylinder for oil / nitrogen leaks

8350 Bleed the MPS hydraulic system at start-up

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005
Section 5: REVIEWING AND REFERENCES

5.1 Reviewing

Revision N° A

GENERIC

Written by Signature:
Date: / / LCS Specialist

Reviewed by Signature:
Date: / / Field Service Specialist

Approved by Signature:
Date: / / Product Line Manager

SITE SPECIFIC

Released by Signature:
Date: / / Regional LCS Manager

This procedure should be reviewed every 2 years or at any time that significant changes take
place in the Maintenance development.

5.2 References
Metso Technical Reference Manual
SUPERIOR® MK II® Gyratory Crushers
42-65, 50-65, 54-75, 62-75, 60-89
Installation, Operation and
Maintenance Instructions (17X0500-03.0908)

Metso Training Presentations


TTM-1006-G

Refer to Country Site specific H.S.E. Manual for Safety Issues.

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005
Section 6: SITE SPECIFIC ADDENDUMS
Serial N°:

Risk Assessment

H.S.E.

Lifting Procedure

Tools & Parts

Site Manager’s Signature:

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MPS Rebuild
Gyratory Crusher - Superior MK-II 42-65 313-01-01-005

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