Electro Hydraulic Thrustor os RINGSPANN ELECON (INDIA) LTD. ee Re ame Alkapuri, VADODARA - 390 007. Gujarat, India. Phone : (0265) 6643021, Fax:(0265) 6641806 Se ea eyE)rincsPann (S300) 3% Introductic The “Electro Hydraulic thrustor” is the device which converts input Electrical signal in to linear motion. Hence it's also called “Linear Actuator”. This system mainly consists of 3 Phase Electric motor, motor operated impellor, Oil (ransformer oil) as a working fluid and a Piston. Hence this system can be divided in mainly two parts,1) Electric Motor and 2) closed loop hydraulic system. By simply providing electric power, smooth constant force in linear direction can be produced. This linear and jerk free thrust can be used to operate several mechanisms i.e, Thrustor operated brakes, door shutters, damping systems etc. Working Principle: The impeller of the centrifugal pump driven by the motor generates a hydraulic pressure in the space under the piston. A hydraulic force is generated by the piston. Amount of force is dependent on Piston area and the pressure. Hence electrical power is converted in to the linier motion (of piston). Pressure is relived when motor is switched off (ie. ‘when there is the power failure). Piston comes at it's lower most position under the impression of counter weight or springs. (of mechanism on which Thrustor is mounted.) ication: One of the most common applications isthe Thrustor operated Brake. In this application Thrustor is used to operatea ‘Mechanical brake. Electrical power is used to rotate the impeller which in turn generates the hydraulic pressure by working on Oil hence to lift the piston. This smooth and jerk free thrust is either controlled by a appropriate stiff spring or counter weights of mech. brake. Brake shoes are operated by brake mechanism, which is operated by thrustor. Here Thrustor operated Brake acts as an important safety device. Other Applications: Lever actuation, Machine tools applications, Press machines, conveying equipments, lifting equipments etc. D Easy toinstalt Q. Fariabte mounting position Q Constantand Jerkree thrust (Upto 10'inclination from vertical is possible) QL Less heat generation hence long life for motor O Maintenance free Totally enclosed hydraulic system OD Long life QO Controllable power and return troke OD Lowpower consumption Meets 1P-55 degree ofprotection OD Capacity up 0.900 switches per hour O TestedatE.R.D.A, Baroda Foon LUG. Refer to the below cross section drawing describing major parts of thrustor. {2 PHASE INDUCTION MOTOR OUsEAL STROKE REGULATOR IMPELLOR THRUSTOR DURING MOTOR IS SWITCHED OFF ‘THRUSTOR DURING POWER STROKESirincsrann [SRO ‘TERMINAL BOX _t EHT127225 03 | MOTOR TYPE Trove wore] S.No | TECHNICAL SPECICATION | ENTOBIIG [Sena] Tectpocatsrscricanoy | erste Or [HETRGFORCE Tey i Gr [ HFENG FORCE ts} a 07 | OILGRADE S| | Om GRADE Ty ine 09 | NET WEIGHT (Kes) eS | NETWEIGHT (Kes) _ 4s i | TERMINAL BOX a al s EHT075068)RINGsPANN [3[SSCSCII) 38 pale ea TERMINAL 8OX ‘TERMINAL 80x g §| 5 | | EHT050045 EHT0S0034 Sono] TRCHNICALSPEGICATION | ETI] [Sexe ecmmicarsrecncanos| meas] F| [LIFTING FORCE (kes) 6 Oi_ [LIFTING FORCE (Rex) 3 oe [STROKE (om) 3 @_| STROKE (om 50 he, | mavon ee aia G_| MoToR TPE = 4 [MOTOR RATED FOWERTAW) | 0250 _[MoTOR RATEDPOWERAW)| 0280 im 05 _| SUPPLY VOLTAGE (w) ais (5_| SUPPLY VOLTAGE (Vy a5 4 06 WINDING CLASS F (| WINDING CLASS F ; 07_[ OL GRADE [saat ra @_| on GRADE [Sear 7 0s [ on. caPacrr¥ (ara) 25 @_| om caracrrY (urs) 25 7 0 [NET WEIGHT (Kes) z | NET WEIGHT Ke) 7 tm 10 _[ GROSS WEIGHT (Kes), BRS 10_| GROSS WEIGHT (Kes) mS i, S.No] TECHNICALSPECIFICATION | _EHTRSG00s TT [LIFTING FORCE Rey 7 02 STROKE (am) 30 08 [ MOTOR TYPE ae 4 [MOTOR RATEDFOWERAW)] 0150 05 SUPPLY VOLTAGE (vy as 06 | WINDING CLASS 7] OL GRADE (8 _ | OW CAPACITY (Lim) __[ NET WEIGHT (Kes) ie 10 _[ GROSS WEIGHT (Kgs.) 175 od : Note : For non-standard product, contact : EHT050018 us with technical details.01) MAINTENANCI ‘RE” make Electro Hydraulic Thrustors are almost maintenance free, however ‘for smooth and quick thrust, guide rods must be properly cleaned time to time. While connecting thrustor to Mechanica! brake, Pin joints must be lubricated enough for free movement. Further if thrustor is installed under open atmosphere, proper covering of thrustor is necessary to protect itfrom ‘rain, dust and humidity: 02) ELECTRICALS: Thrustor motors are totally enclosed but it's necessary to cover motor portion if thrustor is installed in open atmosphere, to avoid damage from rain water. Motor winding is of “F”” class. Motor is designed for operating under 415 volts, 3 Phase and 50 Hz Connections. For free and flexible movements, connecting wire must be at least 5 meters in length, As thrustor function is independent of motor/impellor rotation direction, wires can be connected in any sequence. How ever thrustor must not be turned ON without filling oil of proper proportion for safety of motor. 03) OIL FILLING INSTRUCTIONS: Fill the thrustor with good quality transformer grade oil. Fill the oil through upper oil filling plug until it over flows. For removing air (ifany trapped) , run the upward and downward strokes manually for several times and if oil level decreases, fill the oil until oil overflows. Oil once filled will last for long time, however when it's required oil can be drained through bottom drain plug. While filling oil, thrustor must be held vertically. Improper amount ofoil in thrustor will cause to insufficient pressure head, hence shorter stroke length. Ensure proper tightening of filling and draining plug after filling oil. 04) MOUNTING: Thrustor are mounted vertically on Mechanical brake, however maximum tilting of 10 degree is allowed while mounting. Thrustors are mounted on brake by means of pivot pin. For proper functioning, pin mustbe lubricated with oil and rust free before using. 05) INSTALLATION: Installing procedure of the thrustor in various systems may vary case to case, however for actuation of the thrustor only above mentioned electrical connection is needed. SPARES AND IMPORTANT PARTS OF THRUSTOR MOTOR: Motor of “RE” make thrustor is totally enclosed and built with superior material under strict stage inspections. “F class Insulation is used, hence motor can run even in higher ambient temperature. BEARINGS: Grease filled bearing is used in driving motor and splash lubricated bearing is used in hydraulic system. OILSEAL: Oils seals are provided at the thrust rod. Time to time dust removal is recommended from thrust rods to avoid wear of oil seal. A separate cover will work best in case of dusty atmosphere. IMPELLOR: An aluminum cast centrifugal impellor spins in oil and develops pressure head to lift the piston, hence thrust of proper amountis generated. TERMINAL BOX: Ail thrustors are provided with terminal box. Earthing stud is provided in the terminal box. Note:- However “RE” make thrustors meet IP-55 standard, for long and maintenance free life it's advisable to follow abovementioned instructions.OUCOMIEECONE MG ee Thrustor Operated Industrial Shoe Brakes RINGSPANN ELECON brakes are operated by “Electro Hydraulic Thrustor” which is suitable for 400/440 Volts, 3 Phase AC supply, IP-65, Class - F. OPERATION Innormal conditions i.e. When power supply is on, “‘Thrustor”" is energized and it’ piston will move upward (under the pressure developed by oil). Since the piston rod is connected to link of brake such a way that upward movement of piston and link will release the brake. When the power supply is ceased, in absence of pressure head (of oil) piston will move downward and will pull the brake link such a way that brake will be applied. Required braking pressure is generated by compression spring, which is also operated by means of piston of thrustor and link of brake. This operational feature makes Thrustor Operated Brake, an ideal safety device. FEATURES Brakes are made from best structural grade steel / C1. Brake drum diameter range from 100 mm to 600 mm. Braking torque range from 7 Kg-M to 580 Kg-M. Suitable to 400/440 Volts, 3 Phase and 50 Hz. A.C. Supply. Jerk free braking. Replaceable shoe/liners with theoretical friction coefficient w=0.42 Easy to install and maintain. Permissible up to 800 operations/hr. Shoes are self adjusted / aligned to liner wear. Epoxy antisalt paint final colour. With external adjustable spring facilities. eee ooeoeoeBRINGsPaNn GEO tH Q ql wo [34s | is [too | 150 | 90 6 80 4 a EL 10 [os | as | 29 17s_[ 90 66 430 4 1 a0 | 490 200 [40s [is | t68 wa [ue [75 20 6 1% | #0 | sto aso | «6s | us | 196 | 2 | 135 | 100 | 430 6 1 | 350 | 4630 30 | so | ms | 22 | 22 | 10 | 13s [| 400 6 1s_| os | 775 as [| os | 2s | 264 | 308 | 176 | 126 | 05 6 18 | 790 | 890 40 [ «0 | 1s [24 | 320 | 176 | 16 | os 6 1s | 790 | 890 20 [325 [40 | ies ws [ue [75 a5 6 [40 | sto 250 [es | 40 | 196 | 24 | 135 | 100 | 70 6 [380 | 630 30, [ 40 | wo | 22 | 22 | 10 | 13 | oo 6 1 | os |, 75 40 [so | 140 | 268 | 320 | 176 | 126 | 67 6 is | 70 | 40 | ss | ase | 26s | 390 | 176 | 126 | 7s @ 1s | 965 | 1065 soo | os | isz_ | 400 | 40 | 30s | 215 | 750 @ 26 [1150 | 1250 oo | so | is2 | ss | sw | 290 | 300 | 900 6 26 | m6 | 1026 Note : 1. We can also supply spring operated thrustor brake with horizontal spring. 2. We can also supply dead weight operated brakes.Unmatched Technology, Unrivalled Performance. RINGSPANN ELECON Product Range er : Backstops Indexing Freewieols Overrunning Howslig Freenhesls Freewheel slersti % Freewheels ie ee eae pel fara occas widen, ah Shared es ey oe pal osc en rae, ss —— Pree Soa F ome hem ‘oon erie ar cata cane 80 tango 20 casio oo E Industral ise Brakes Industrial Disc Brakes Industrial Disc Brakes Industrial Disc Brakes FailSafe Clamping Units Soir cet yng Asie sca Rtas econ Sea atc fomeedy ators a ut “ ae wena case se cation cation cata 4 cation Carrere Be Torque Limiter Torque Limiter ‘Torque Limferwith Torque Limiter with Force Limfer with Serew Face with Rollers Sphoceal Rowers.” Frcton Linings eee moons Rasecermgam RMOSTT ae rte pt ee Sector awe rae ares a Tete a ae ee Ciscoe, = er se Soros tron scree, sae a ee eee pete ore cages Cargue cotton cata SI Cone Clamping Three-part, Two part Star Discs ‘tar Spring Washers Blovents Shrink Dacs Shrine Discs Forster Sena daneea id a ed ng ee Src coos sak. Senate occ soe ey ee eames wes Siaee Si Sue fener oe ee mone oon 3 mats works cattane 1 atte 31 Carton 3.1 aoe 9 atop 20 Eee ig Standard Parts for Standard clamping Special Clamping Glidebush Mandrels_Hydr Expanding Clamping Fixtures Fixtures Fixtures, Clamping Tools ‘The INGSPANN Standart custom made Univeral, cost etetive stan Mandal and chucks wih System ore programme in sane Gare sees, Fast too change gh conoonty martachre Fig prea, ober SS Clamping several etyourown rady morulae a ‘wen ocasn peazen tired Grass problems ‘ne process ‘among tues sa Mande. posse Catalogue 6 Catalogue 3 _— Ss 18 Catalogue 18 RINGSPANN ELECON Product Applications. * Powor Plants * Stoo! Plants + Gear Box * Material Handling Equipments * Taxtle Industry * Ferliser Plants * Wind Mill + CNC Machines + Rubber & Type Industry * Automobile Industry + Cement Plants manufactures * Printing & * Ship Building Industry * And many more * Ports + And many more Packaging Industry irmesrann GUEGO¢ ~RINGSPANN ELECON (INDIA) LTD. gd. Office : Post Box # 43, Anand -Sojtra Road, Vallabh Vidyanagar- 368 120, Gujarat, na, Phone : +91 2692 227911, 227442, Telelax | +91 2682 298508, 235200 E-malirel@ringapann elacon.com Webslte: ww singspann.com Marketing & Servicing Company QQ EMTICI ENGINEERING LIMITED