apron conveyors and feeders designed to meet your material handling requirementsRex’ apron conveyors and feeders INDUSTRY'S MOST PREFERRED CONVEYOR Look to Rexnord for solutions to your bulk material handling and feeding problems. Whether you are ‘ond blending raw materials or conveying sugar cane, Rexnord has the answers. © Rex apron conveyors and feeders are performing ‘round the world. @ Rex apron conveyors and feeders combine the most ‘advanced design with a complete selection to meet all capacity requirements and conveyor profiles. © Rex conveyors and feeders now available Patented adjustable toke-up. (© Rex MD (multiple dischorge) pan conveyor now ovciloble, © All conveyor components — conveyor chain, sprockets, drive chain, bearings and toke ups — ‘are manufactured by Rexnord and designed to match your material handling requirements with a single manufacturing responsibilty. TABLE OF CONTENTS. Page No. ee che aem Style A, Style, Style B& Stylez Pan Assemblies & Cross Section . Roller Styles & Applications ....... ‘Apron Conveyor Assembly. Solection Procedures * Copocity Charts & Specifications Patented Self-adjusting Toke-up. (MD (multiple discharge) Pan Conveyor... ‘Apron Feeders Drag Conveyors & Belt Conveyor Tripper . Conveyor & Feeder Components... "7 18,19, 20821 rr oe a 5 ‘STEEL INDUSTRY . . Rex opron conveyer hendling limestone in © cement plantSUGAR INDUSTRY... .. This main cane carrier consats of @ Rex apron conveyor in a suger Hot lime being conveyed on Rex apron conveyor inthis poper mil processing plan! MAJOR INDUSTRIES SERVED Cement industry © handling raw materials © clinker handling © 10 and from crushers @ pellet plants @ sinter plants Paper industry @ hot lime © pulper feed Sugar industry @ main cone carriers Gloss industry © raw material handling — storage ond reclaim Chemical industry @ Feeding and blending raw materials Solid waste industry @ resource recovery @ baling @ transfer stationsstyle A apron design features 1 Available for both conveyors and feeders 2 Horizontal and incline angles up to 20° 3 Material temperatures — ambient to 600°F. 4 Available with or without pushers 5 Available in !", %", '” pan thicknesses 6 Available with interchangeable style 2, style 2A, style 1 and style 1A roller assemblies. style B deep bucket design features 1 For conveyor applications only 2 Steep inclines — angles 90° to 60° 3 Material temperatures — ambient to 900° F ‘w/occasional surges to 2000° F 4 High capacities 5 No wear on buckets due to contact at articulation points 6 No leakage of fines 7 10 gauge and 7 gauge bucket thickness as standard 8 Available with interchangeable style 2, style 2A, style 1 and style 1A roller assemblies. 9 Uniform lump size —4” maximum style € pan design features 1 For conveyor applications only 2 Horizontal and incline angles up to 50° 3 Hot materials — temperatures up to 2000° F 4 High capacities combined with steep incline angles (up to 50°) 5 Available with or without pushers 6 4” pan thickness as standard 7 Available with interchangeable style 2, style 2A, style land style 1A roller assemblies. 8 Large lump size capability TYPICAL STYLE A PAN APPLICATIONS: © primary crushed ore and rock @ cement clinker @ sugar cane @ castings — shake out and sorting @ solid waste © baled paper and broke @ slag @ coal @ pellets @ steel crops and skelp trims @ cullet TYPICAL STYLE B DEEP BUCKET APPLICATIONS: @ cement clinker @ coal @ pellets @ sinter @ slag @lime TYPICAL STYLE C PAN APPLICATIONS: @ hot cement clinker @ hot pellets — stock out and emergency exit @ hot lime @ hot slag @ hot sinterTRAVEL HEAT TREATED CAST RON ROLLER EEE aig ‘CAST IRON BUSHING FY So mera Uasraint Seal HEAT TREATEDCASTIRON BUSHING ~ S00 BHN Ee HEAT TREATED CAST IRON “| a' ieee style 2.A roller applications @ sugar cane carriers @ hot lime conveyors @ casting conveyors @ limestone, coal and light ore conveyors @ medium duty feeders @ solid waste applications @ sugor cane carriers @ hot lime conveyors @ casting conveyors @ limestone, coal and light ore conveyors @ medium duty feeders @ solid wastestyle Z apron design features ween Available in 7 ga., )s",%", pan thickness. o ) cas f Yk Sian _ a style 1 roller FACTORY SEALED style 1A roller REGREASEABLE Available for both conveyors and feeders. Horizontal and incline angles up to 30°. Material temperature — ambient to 600°F. Available with or without pushers. Available with interchangeable style 2, style 2A, style 1 and style 1A roller assemblies. TYPICAL STYLE Z PAN APPLICATIONS: @ solid waste @ boled paper and broke @ for other applications — consult Rexnord applications © hot cement clinker conveyors © hot sintered product conveyors @ hot pelletized product and ‘emergency exit conveyors @ hot duty and abrasive environment @ medium duty feeders — for abrasive materials @ meets noise abatement level requirements @ low friction — high speed — low horsepower requirement Note: Style 2. 2A, style I and style 1A ore interchangeoble.instant service-check saves hours of conveyor downtime 4 To inspect, you just remove pin and slip off roller and bushing assembly. 2 Then you remove bushing from roller, check both parts for wear. Ifrolier, bushing or shaft is worn it can be quickly replaced without disassembly of chain SUL EBEAOED STEEL pans 2 = Heavy-duty 12” pitch, double beaded overlapping steel pan. 3/16" steel reinforcing chan- nel for exceptional impact re- sistance. All-steel conveyor chain with square stub shaft aa es | Rex apron conveyor assembly ROCSTWLE eaHEAT TREATED f jp EPCLUSIVE TRL LOK sxDoLE DEsiQN FORLowD Fouad Sub eMount GEROLLER IND that will not rotate. Heat- treated, cast iron roller and bushing can be easily removed without disassembly of chain. Exclusive “Rex Tri-Lok” Sad- dle equalizes loads.Selection Procedure |. Select conveyor style based on the following A. Temperature of material 1. Under 600°F—use Style A or Style B. 2. Over 600°F—use Style C B, Conveyor angle of incline 1. 0° to 20°—select Style A 2. 0° 10 50°select Style C 3. 30° to 60°—select Style B Il, Select roller design to meet your operating con- ditions and speed requirements from roller selection chart below. Il, Convert given capactiy into cubic feet per hour ‘based on short tons per hour. (STPH) STPH X 2000 4/T Mat". Density (#/cu. fh) IV. Refer to Style A, Style B, Style C conveyor capacity charts. ‘A.Enter proper chart at calculated cubic feet per hour—determined from Step ll. Apply city correction factor if necessary before ‘entering chart, (See Example Selection.) B. Read across horizontally to intersection of preselected conveyor speed (fpm) as deter- mined from Step Il. Intersection point will fall within one of the diagonal conveyor width requirements Note: Normally the narrowest conveyor width will provide the most economical selection. Minimum conveyor width should be greater than 25 times max. lump size. .Based on conveyor speed select proper number of sprocket teeth required from sprocket slection chart below. cubic feet per hour Roller selection chart Example Selection Application Conveyor to handle cement clinker Density--85 PCr Capacity 220 TPH Mat, Temp.—500°F, max. Max. angle of incline 55° Stepl. A.Selec! Conveyor siyle bosed on tem- perature of material Style Aor B B. Select conveyor style based on incline ‘ongle, Styl Step l. From roller selection chor Roller design 1 or 1A — 70FPM speed Note: Use 70 PPM for preliminary speed telection Stop ll. Convert Capacity to cubic POU XBOOET = 74 cubic feet por hour Step IV. A Refer to Style B capacity chart—page 15. Apply incline capacity correction factor: 5176 cu. ft./hr + .72 (correction factor) = 7189 cubic feet per hour corrected capacity. B. Using corrected capacity enter chart reading cubic feet per hour across horizontally to intersect with 70 FPM conveyor speed—preliminary selection would be 36” wide conveyor at 70 FPM. ‘Most economical selection which would be 20" wide ot 80 FPM. C.Select number of sprocket teeth and pitch diameter from sprocket selection chart based on conveyor speed. Conveyor speed is 80 FPM. Conveyor style is 8 (6” pitch chain). * Number of sprocket teeth is 15, Sprocket pitch diameter is 28.86/ t per hour Sprocket selection chart No oF Teer rreH DiaMeTER IN) STYLE 55 F.P.M.| | sPeEORANGE ‘CHAIN PITCH IN.) FTTMIN é 9 2 STYLE nS RPM, we 61 (24.00) 6118.0) 455 “Roller selectors boxed on nonconfined application for conveyors sr(a1.36) with partial or completely enclosed casings canelt Resor 670 157 20.86") Note: For final selection, horsepower requirements 7185 saat ‘and pricing information, consult Rexnord. 10F (8.89) 26.115 108 (29.12) For siyle “B" conveyor. Smoller sprockets available for lower profiles. Consult Rexnord IncSTYLE “A”? APRON CONVEYOR CAPACITIES (SEE NOTE) CONVEYOR 10" HIGH ENDS 0° TO 20° INCLINE WIDTHS CAPACITY cuBIC FEET PER HOUR 40 55 70 85 100 ns CONVEYOR SPEED—FPM “08202 Angle of ‘cline Note: Copocities are based on 80% of calculated theoretical cross-section of material conveyed.STYLE “‘A” OUTBOARD ROLLER CONVEYOR ASSEMBLIES 2-4" + W = Overall conveyor width (mex) ce Specification and dimensions (Ibs. and inches) "W" equals nominal conveyor width No 2726 voweme | 485° Toe | ao | — | — 2m wwf a frmm| am] a masa | #000" [rig | sao | wo] ao o uw | 5 fax [oxox waamr aia] 9200" Vy | 700 | r100 | 550 m w | 5 Jan om] im mraeura 14.000" Tipz0 | wo [rato] nro % 1 |g fore] al iv maciemia [17.500 | sea | rio | sao | v400 © vm | 6 [am [aw | on remit | 29.600" | yap | 550 [zoo | 1600 % vm | « [ov [5%] am +#Ouiboard rollers end slub shafts every link, +Outboard vallers and stub shafts every other lnk, Dimensions subject to change. Certified dimensions of ordered matorial furnished on request.2 Re STYLE “B” BUCKET CONVEYOR CAPACITIES (SEE NOTE) CONVEYOR WIDTHS, 10” Bucket Depth 0° to 20° Incline 22000) 21000] 119000 18000) 17000) 16000) 15000 CAPACITY 14000 CUBIC 1000) FEET PER Hour — 11000 10000} 12000) 6000 | 18” WIDE 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 CONVEYOR SPEED — FPM “CAPACITY CORRECTION FACTORS FOR INCLINE ANGLES : 25° | 0° | 35° OF INCLINE 95 |. | 87 45° | 50° | 55° *NOTE: Copacities are Based on 80% of Calculated Theoretical Cross-Section of Material Conveyed W/20° SurchargeSTYLE “B” BUCKET CONVEYOR ASSEMBLY EXPANDED WeraL GUARD we Specification and dimensions (Ibs. and inches) "W" equals nominal conveyor widths wean ele cnaimno. | cn [my | aNd sti0K25 1% | om ese [oan | ru | 6 rsesexre | asm | th | orn erasrxe | oer | 2% | sim alate] 2] «|u| o erases | oe | 3 | sin afalalala| a= |» Ab Indicates conveyor witha single strand ot chain, D = 0. Note: Dimensions subject to change. Certified dimensions of ordered material furnished on request 2STYLE “C PAN CONVEYOR CAPACITIES (SEE NOTE) CONVEYOR 12" PAN DEPTH 0° TO 20° INCLINE* plese 23000 22000 21000 20000 19000 18000 17000 16000 CAPACITY 15000 cusic FEET PER Hour 12000 14000 13000 55 70 85 CONVEYOR SPEED—FPM. *Copocity correction factors for incline angles aver 20° 100 os [ um [7 | 7 | 66 ‘Note: Capacitas ore based on 80% of collated theoretical cron-ction ‘ot motarilcaneyed, wih 20" sorchargeSTYLE ‘‘C* OUTBOARD ROLLER CONVEYOR ASSEMBLIES a rusher |] tnd pio, filregrr |i eto : ad | rot F ie 1 TL? } entering | dl By a dea cl 4 Specification and oF se eine corny id No2/28 [NoVA ae | + [as [eo 2397-4814 aso | 730 | 1 w | ow 1% | 7 ey 9.2008 oo | sso | s fom] 7 riroenne [ay rer | 960 |r | no | ro. for | os [a ae 0008 a | ox rasremia | 178008 | s420 [ro [sa [re | rox | 1m | 6 8% 12,000 aeaamie | 20007 | 180 | 1590 | 200 Treo | 22 | 1 | 6 | am | ios 12.000 ‘# Outboard rollers and stub shatts every link. Outboard rollers and stub shafts every other link. Note: Dimensions subject to change. Certified dimensions of ordered material furnished on request.[2 9°-8° + W= Overall conveyor width (max.) — sprocke pich da raersae | 9.2001 00 eipestane 14.0008 | 1920 | 90 | 1420 | 710 19 ’ 5 vay | ak 2000 rasamre | 7200 [ano [ino [sam fram [vos | ow | © from | on 2000 ante | reeor foro [ro fame from | 22 [me [6 [os | ws ooo at ‘Outboard rollers and stub shafts every link. +Outboard rollers and stub shafts every other link Note: Dimensions subject to change. Certified dimensions of ordered material furnished on request.Rex’ patented automatic self-adjusting take-up PERIVANENT SUPPORT ora spROcKET FOOT SHAFT FRAME SLIDING TAKE-UP BEARING Actual "take-up" in Rexnord's Conveying Equipment Operation shop. a comeroe rae - an exclusive new concept in take-up design. By utilizing the weight of the foot shaft assembly, the unit automatically adjusts to proper tension while operating Length of conveyor will vary due to temperature changes and chain ‘wear. Self-adjusting take-up requires less space than standard gravity take-up and no adjustment is necessary as compared to screw type take-up. Rex self-adjusting take-up is a standard accessory on most Rex apron conveyors and feeders. NOTE: Self-adjusting take-up may be used on Rex belt ‘conveyors or any other ‘oppropriate Rex conveyor pplication.Rex’ MD* pan conveyor *multiple discharge- - « here's a conveyor for your multiple bin loading ‘operation. The Rex MD (multiple discharge) pan con- veyor utilizes standard apron conveyor components with the exclusive outboard roller for simplified maintenance and replacement. The unit is made up of a series of pans or aprons attached to Rex chains specially designed to pull conveyor. Pans or aprons can discharge from the lower run or upper run, thus upper run can handle one type of material while lower conveyor can simultaneously handle another type of material. Multiple discharge can be obtained info any number of stock piles, silos or bunkers by means of electric activators. When one of the stock piles is filled, the conveyor can be programed to use the next discharge point.APRON FEEDERS Rex apron feeders are made in three besic types. Each of the three In this group, you have the answer to virtually any bulk material types is available in a wide range of sizes and design capacities. feeding problem. CHAIN ROLLER SUPPORTED Tis fax apron fede ancl fr macion-dty hon: dling onsgnments — where lump 230i iy corisen! fond impoc not 109 severe” Agron ore mounted by Imeons f° oftocmants.on wo srond of Rex chobro™ St ual hain ith crying rll inthe coin ons fo ‘Sporting he pron on he coring Yn by sia) SPECIFICATIONS and DIMENSIONS (Lbs. and Inches) ; ""W" equals nominal epron width 1 531-KI7, the | the | ve | 7 | aaooe [2m love | a | oe foe |e [1 [Bi [me ene | LK A [hos [Be § onaext Va | Ye | Fhe] Whe [2h ee a ee oni2eki| gasoe | rsa lr2 | as | 3 | |r| ae S| aw L % | % |r Whe | 2 he} FRAME ROLLER SUPPORTED Were the demands inaie @ severe combination of roteril weigh, impact ord strain, hse he oie of rial boyers The overlapping, dosble- teoded pont ore movies by means of "Koad tenet oer os ots chi, Cotpag ‘alors, morte on he rome, support the chain an he Sidebar, rot onthe chain rollers, Tus the sidebore ‘bier mpoct and cry the ead, rt the hae. SPECIFICATIONS and DIMENSIONS (Lbs. and Inches) "W" equals nominal apron width 42-2 1% | 2% voor | a | uw | « 3.00, som [ow [os asiexa | izsoor | asx | m2 | a | x | om | am [oan | ox 28K m x) a |e | waar | agooor | ven | os] 4 | ¥ |] |e | ae | 2 ‘Apron feeders ore aio available in other models—for further information consult Rexnra.— ished on request.Types of application Bottom run loading and dischargeAPRON FEEDERS OUTBOARD ROLLER SUPPORTED feeders have the design features o wittand greater ‘Impact and horde larger ee lun. The overlapping fpom ore moutad by maons of equaling ralet on ‘wo srords of Rox iobeko steel han, The ovboord ‘oles operate on bth earying ond retro 1687 lorry deeritons. SPECIFICATIONS and DIMENSIONS (Lbs. and Inches) *W" equals nominal apron width Ne.2720 | No. 1”1A a [rout a [rout owed! scacr | veo | 00] 560 | 490 m a [is | a] x reorrmia| scor | vaso | 720 | 100 | ss0 a v]s | ofa Raciem'4l 7.5009 | sazo | 1710 | s200 | 1400 10 m |e | om asl” aegcor | 3180 | 1550 2200] 1400 * m fe fala "Support shoes ox shown are optional. *Outboard rollers end slub ahas ev Outboard roller fond sub shafts every other link. No, 2 rller furnished os standord. unless soecified otherwise BIN AND SKIRT DESIGN Mest consid ft detign. In geerl, the terme “bi” ond cantar daigad fo resive lite mounts of motu! ond having @ anal “toppert ere chores bt sly spechiog © la acces of rawr ced ato merrowed or reced fo rect ofr emwcrd to\0 finder, raurcive dimemtans lor the sering of Bok mato, shia hopper 2 conveyor or other cir i faa fe eH was Skieting skirt o P min \ ye | Maiohe el Min ld t+ 1010p of beady The shope and sizeof bint and hopper ee dependent upon two bate era 2. Tivaot opening should be ot lot 22 Hina the masirm ap sie 1" Physical properties ofthe marl o be handle 1. Coron under sik pint shoul be eat 1s nes he mein ‘Heche location o prevent materi How when vis not runing should © Angle of sie, toe 1B” post the repose ongle (Ange R) inmeditly ovtide the bin Tonperetn 4 1 the ma lamp sie, ord 1 peabay prondeovonag derance of 1" baton the oui othe ers ond the 2. Regard haiding copy Fide of the pon nc ‘Nand "8" Angie combine form “valley ange” Tht angle must be ot Hopper bight dopendert on required holding copay. leet step atthe angle a ideo the material to be honed. (Oriary 1. Wah tthe fail end topered to approx. 759% of mth at head endo ‘he ongle of side 5-10 degrees tap thant engi of repose.) reduce weigng ond fein Note: Dimensions subject fo change. Certified dimensions of ordered material furnished on request.24 DRAG CONVEYORS Capacities to 4500 CFH Conveyor Centers to 200 Ft Inclines to 18° ‘Speeds to 70 FPM Chain Widths from 8” to 26" Total Rex Design & Component Responsibily REX PLOW BLOCKS. ex STEEL SPROCKET: EX WELDED STEEL CHAIN REX RETURN ROLLERS ‘ORWIL SKID BARS ex HEAVY OurY 'SCREW TARE-UPS For complete information contact Rexnord REX CONVEYOR CASING EX WHITE RON WEAR BLOCKS BELT CONVEYOR TRIPPERS Style MP Motor-Propelled Belt Trippers are of rugged construction and are built for low headroom require- ments. They are designed for service where discharging sta- tions or spottings are far apart, where frequent moving is required; or for continuous travel as in “bedding” service, ‘Those tippers are of channel beam or steel plate construction, depending upon size, and all moving parts are guarded for safe operation. The Style MP Tripper is propelled by a motorized speed '1 explosion-proof motor is used when the tripper will fein areas containing dusty or explosive materials. A roller chain drive connects the speed reducer with the tripper axles to which chilled rim track wheols are keyed. This pro- vides a four-wheel drive to assure maximum traction at all times. The axle shafts operate in Rex Roller Bearings. Travel- ing speed ofthis tripper is about 50 feet per minute. Optional controls include @ magnetic starter in NEMA en- closure, overload relay with automatic reset and back-of-panel cover, flush-mounted "“Forward-Stop- " push-button Station. Limit switches are optional. Trippors can be equipped with trolley-duet current collectors, ‘open-wire trolleys of cable reels. Factory wiring is optional, Standard trippers are adapted for 115, 230, or 460 vot, 3-phas 50 or 60 cycle circuits Hand-operated rail clamps to hold the tripper in fixed position are furnished as standard equipment. Belt pulleys are of wolded, solid stee! construction. T shafts operate in Rex Roller Bearings. ‘An operator's platform is provided as standard equipment on each belt tripper.REX COMPONENTS REX CONVEYOR CHAINS © Pans and oprons rest on and are carried by Rex chabelco stee! chains. © Husky, high-strength chain provides exceptionally long working life © Carefully hardened live wearing parts and generous bearing area further odd to excellence. © Pans held in position by soddles attached to chain or by chain attachment © Loods distributed equally to both inside and outside side bars rn REX SPROCKETS © Sprocket rim segments easily instelled simpli placement No need to burn or cut of @ Heavy-duty solid steel rt bod. © Sprocket rim segments mode to some wear-resistant specifications segments ore bolted to REX DRIVE CHAINS @ ANSI roller chain Precision-built with heat-treated ports. © Exceptionelly close tolerances for long service life. CHAIN GUARDS © Drive chain operates in oil bath @ Heovy gauge stee! split housing with filer cop, sight gouge, and drain plug © Totally enclosed guards meet OSHA regulations REX SELF-ALIGNING ROLLER BEARINGS © Heavy duty double-row radial thrust roller bearings. © Exclisive micro-lock feature allows in-field adjustment for moximum bearing life. © Equipped with Rex seals to compensate for misalign- ment, seal out greose and dirt QS REX SCREW TYPE TAKE-UPS © Heavy duty, center pull type for shaft sizes 1'%e through 7”, 12" through 42" travel © Channel frame center pull construction floats housing between guide bars eliminating binding, © Malleable iron copstan nut on screw assures ease of movement in either direction under lood. © Assembly is 0: strong in tension as compression 5ioe industril bucket bucke lavotors conveying equipment ...for Bulk Material Handling. Idlers for belt conveyors, feeders, Chain & Scraper Conveyors. bucket elevators THE COMPLETE LINE Series 1600 ‘MILL DUTY CHAIN ELEVATOR opacities to 27,000 cu. ft./hour. Heavy-duty centrifugal elevators built specifically for severe service. Series 1200 MILL DUTY BELT ELEVATOR Capacities to 50,000 cu. ft./hour. Heavy-duty centrifugal elevators built specifically for severe service. Series 4000 HI-LOAD ELEVATOR Large capacity—fll loading continuous mounted buckets—end hung between two matched strands of chain. The most modern ine of heavy duty, high capacity elevators for handling materials up t0 8" lump size. Capacities 40 19,800 cu. ft./hour. Series 1100 CENTRIFUGAL DISCHARGE INDUSTRIAL ELEVATORS ‘Most widely used for general industrial requirements Back hung buckets spaced at intervals on single chain strand Low cost—simplicity of design. Capacities 103,000 ev. t./hour. Series 2100 CONTINUOUS DISCHARGE INDUSTRIAL ELEVATORS For gentle handling of material with lumps 21044". Buckets back hung and spaced continuously on single strand of chal Capacities to 2,200 cu. ft../hour. 99 25m co