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Statistical product number: 49019900
Notes/FAQ´s (frequently Asked Questions):
With load-dependent field weakening you must pay attention to the input of output
hyperbole characteristic (P527-P538). The output hyperbole characteristic must be either
normalised to the device current or the current of the SIMOREG DC MASTER 6RA70 (to
the T300/pcd 4) must be scaled to the motor current. (module hoisting gear)
When semi-automatic mode is selected, the master switch enters the maximum speed
setpoint. Depending on the speed setpoint polarity the position setpoint 1 or position
setpoint 2 is selected.
A positive speed setpoint needs a position setpoint1, which is larger than the actual
position, to approach the target position.
A negative speed setpoint needs a position setpoint2, which is smaller than the actual
position, to approach the target position.
(module hoisting gear, holding gear, slewing gear and traversing gear)
s
Changes
Version Date Changes
V1.10 01.07.99
V1.11 01.11.99 - Type transformation of parameter (H171-H174): Nominal pulse
number for 100 % position (H171, H173 transformed; H172, H174
deleted)
V1.20 01.01.01 - Parameter for factory setting added
- Max. process data of the communication board have been in-
creased to 16 process data words
- „free“ process data has been connected with the basic drive /
communication board
- Allocation of digital inputs and digital outputs has been changed for
commissioning purposes
- Allocation of the alarm display has been changed
NOTES
This documentation describes the software implementation of the closed-loop technology control
of crane drives.
The installation, connection and commissioning of the equipment and modules is not described
here. These are provided in sufficient detail in the Instruction Manual of the equipment.
The information on danger, warning notes and cautionary measures should also be taken from
the appropriate Instruction Manuals of the devices.
Further, it is assumed that the equipment is installed, commissioned and serviced by suitably
trained and qualified personnel, who are both knowledgeable about the product itself as well as
the particular industry sector.
This document also doesn't describe basic and simpler functions related with crane drives.
No part of this publication may be reproduced or transmitted in any form or by any means, elec-
tronic or mechanical, including photocopy, recording, or any information storage and retrieval
system, without permission in writing from the publisher.
STRUCTURE
Presently, SIMOREG DC-MASTER 6RA70 devices are being used for the closed-loop control of DC
crane drives and SIMOVERT MASTER DRIVES CUVC for AC drives.
In order to implement the technological closed-loop control tasks and functions, in almost all cases, it is
necessary to use an additional T300 technology processor in the units mentioned above.
The T300 is a freely-configurable technology processor with analog and digital inputs and outputs, two
connections for pulse encoders, serial interfaces etc. On the plant/system side, these connections are
routed to the SE300 terminal block. This is connected to the T300 technology module using screened
round cables. (For this application, only the pulse encoder connections, the analog inputs and outputs
and the serial interfaces are used. The digital inputs and outputs are only used for commissioning pur-
poses.)
The sub-modules (Eproms, program memory modules) for the T300 are programmed with the STRUC
programming language from SIMADYN D. However, these are not required for this particular applica-
tion.
The T300 technology module is used in the electronics box of the drive converter units as option board
(slot 2). Module T300 is shown on Page 9, the installation on Page 8 as well as a connection example
on page 16.
For the various crane drive types, the necessary and frequently required closed-loop control structures
and functions required for these drives, are combined in drive-specific software modules. These are
listed in the table on Page 10 together with the functions which have been implemented.
If other functions are required, which are not listed in the table on the next page, then these must be
implemented as custom software.
With the software, the open-loop- and closed-loop control tasks are clearly separated. These are exe-
cuted in the systems which have been designed for these purposes, i.e. the implementation of all of the
open-loop control functions in the SIMATIC as well as implementation of all closed-loop control func-
tions which are distributed in the drive control system.
Digital interlocking, e.g. controlling contactors, generating enable signals for the drive must therefore
be implemented in the higher-level open-loop control system. Only the drive-specific closed-loop con-
trol circuits and functions are implemented in the freely-programmable technology modules.
The closed-loop technology control is realized in the technology modules. However, the closed-loop
speed control and the closed-loop current control in the basic drives are fully utilized.
The complete control (control words and setpoint-actual values) of the drive converters is realized via
this interface. (The communication board CBP/CBP2 has to be inserted in slot G via the adaption
board ADB (slot 3)).
The essential signals from the automation system to the drives are four 16-bit control words as well as
the setpoints for the speeds and the position setpoint for a closed-loop position control.
The communications between the technology module and a basic drive is realized through a DPR (dual
port Ram).
The setpoint is entered from the master switch via ET200, SIMATIC and Profibus to the drive unit.
The position actual values must be sensed for the closed-loop position control of a drive. In many
cases, this can be realized using the speed encoder is mounted on the motor.
For the grab position control of a grab crane or for the closed-loop synchronous control of two drives, it
is necessary to sense the position actual values of both drives. This can also be realized using the
pulse encoder, mounted on the motor for the speed actual values.
The pulse encoder signals for the speed actual value sensing are fed to the basic drives and for the
position actual value sensing, to the technology module. It is also possible to mount additional pulse
encoders on the cable drum.
The necessary parameters are defined as technology parameters and these can be set and changed.
They are set via the basic drive operator panel. It is also possible to parameterize the units (basic drive
and technology module) using the SIMOVIS service tool. (The database of the T300 technology mod-
ule is included in delivery.)
An overview of the concept is shown in the following block diagram using as an example, the holding-
and closing gear of a grab crane. The block diagram is also valid for an individual drive or a master-
slave drive.
control words
n** status words
n*
s*
ET ET ET
CB CB
peer to peer
TB n*, i* TB
master switch
HW and SW
GG GG
1 2 3 4 5 6 7 8
Memory module
for slot in T300
X132 (RS232)
Peer-to-peer-
connection X133 (RS485)
(to other T300
units, to the SCB2 X134 (RS485)
or SIMOREG
6RA24)
X136
SC58 SC60
Length of
1 the round 1
cables: 2 m
Hoisting gear
► Load-depending field weakening ► Position sensing with synchronization (of the position)
► Heavy load operation (reduced setpoint) ► Closed-loop position control (for automatic- or
► Jogging manual operation)
► Ramp-function generator changeover for field- ► Non-linear master switch setpoint
weakening and heavy loads ► Pre-limit switch
► Changeover to synchronous operation control with ► Start pulse
one-only (manual) setting of the position difference ► Monitoring functions
(slave operation) ► Current distribution monitoring
► Braking with constant distance
Holding gear
► Constant field weakening (efficiency) ► Slack rope control
► Heavy load operation (reduced setpoint) ► Position sensing with synchronization (of the position)
► Closed-loop position control (for automation- or
► Non-linear master switch setpoint
manual operation)
► Pre-limit switch
► Jogging
► Start pulse
► Ramp-function generator changeover for ► Monitoring functions
heavy loads
Closing gear
► Grab adjustment ► Grab position sensing
► Start pulse ► Closed-loop grab position control
► Current equalization control with polyp grab ► Jogging
operation ► Monitoring functions
► Changeover to synchronous operation control with
one-only (manual) setting of the position difference
(slave operation))
Slewing gear
► Non-linear master switch setpoint ► Position sensing with synchronization (of the position)
► Closed-loop position control (for automatic or ► Pre-limit switch
manual operation) ► Monitoring functions
► Jogging ► Influencing the ramp-function generator dependent
► Working angle-dependent accelerating time on the system deviation
► Working angle-dependent slewing speed
Traversing gear, master
► Non-linear master switch setpoint ► Position sensing with synchronization (of the position)
► Closed-loop position control (for automation- or ► Pre-limit switch
manual operation) ► Monitoring functions
► Jogging ► Current distribution monitoring
► Changeover to synchronous operation control with
one-only (manual) setting of the position difference
(slave operation)
Traversing gear, slave
► Current distribution monitoring ► Jogging
► Closed-loop synchronous operation control with ► Position sensing with synchronization (of the position)
offset as position difference ► Monitoring functions
The communications between these two systems is implemented via Profibus SINEC L2-DP.
This serial peripheral SINEC L2-DP bus system is optimized for extremely fast cyclic master-slave
operation. In this case, the drives are always operated as slaves; the higher-level system has the
master function, which in this case is the SIMATIC.
The net data structure with which a DP master can access the drives is described in the following text.
The SINEC L2-DP transfers the net data with the SRD utility (Send and Request with Data). This
means, that net data are always transferred via the bus, both from the master to the slave as well as in
return telegrams from the slave to the master.
The master formulates a task, the slave processes this task and formulates the appropriate response.
There is precisely one task in each telegram from the master to the slave; there is precisely one re-
sponse in each telegram from the slave to the master.
The length and structure of the net data are permanently specified, and are known as Parameter Proc-
ess data Objects (PPO).
Five types are defined to transfer net data (PPO), with which process data, i.e. control words, status
words, setpoints and actual values can be simultaneously transferred, also parameters from the mas-
ter to the slave and vice versa.
1
In the following application, only PPO type 5 is used.
The PPOs are sub-divided into two areas: PKW (parameter identification value)
PZD (process data)
The PKW area allows parameter values to be read and written into and parameter descriptions and
texts read. Every drive parameter can be visualized or changed via this mechanism.
The PZD area contains all of the necessary signals which are required for process control. These in-
clude control words and setpoints from the automation to the drive and status words and actual values
from the drive to the automation system.
The advantage in this case is that in a telegram, both the cyclically required process data can be
transferred, and it is also possible to simultaneously access parameters (reading/writing).
1
Cyclical data can be freely-configured by using the communication board CBP2 with the Engineering
Tool DriveES (no PPO-type). There are up to 16 process data words configurable. Independent from
the amount of process data a parameter area (PKW) is configurable. So you are not dependent on the
5 predetermined PPO types.
System connector
Fixing screw
LED (green)
LED (yellow)
LED (red)
Fixing srcew
PKW PZD
PZD1 PZD2
IND PWE STW1 HSW PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD10
ZSW1 HIW
1st 2nd 3rd 4th 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th
PPO1
PPO2
PPO3
PPO4
PPO5
The data transfer within the "slave modules", i.e. between the drive converter and CB, is realized using
internal SIEMENS data transfer mechanisms, the so-called device response. The data is transferred
between the communications module and drive converter via the DUAL PORT RAM (DPR).
Data transfer between the communications module CB and the basic drive is realized via a dual port
RAM coupling (DPR). Both sides, CB and basic drive can access the memory of the dual port RAM
writing and reading. The dual port RAM chip is provided on the CB.
If an additional TB technology module is provided, then this is switched between the CB and the basic
drive. In this case, the dual port RAM of the CB is the interface to the TB and dual port RAM on the TB
is the interface to the basic drive (configuration TB-CB basic drive).
The initialization data transferred between CB and the basic drive is not influenced by the TB, i.e. the
technology module copies the data from its dual port RAM one-to-one into the dual port RAM of the CB
and vice versa. The function must be appropriately configured in the TB.
16 pieces of process data can be transferred in both directions between the TB and basic drive.
This communications connection is generally used for master-slave drives, where the master setpoint
for the slave drive(s) is (are) entered from the master drive.
This is also the case for holding- and closing gears of a grab crane where the speed setpoint for the
closing gear and the current setpoint for the current equalization control is transferred to the closing
gear via this coupling.
This coupling is realized using a fast peer-to-peer connection between the technology modules.
A maximum of 5 PZD data words can be transferred in both directions via this interface.
peer
to
peer
T300 5 unit 2
words
1 2 3 4 5 6 7 8
control word 1
IG
control word technology 1
setpoints
ET200 ET200
functions functions
n* n* ML
2
PROFIBUS i*
SINEC L2 DP
M
technological
control
nist
∆n
1 i* T
nist
monitoring
acknowledge monitoring
sist acknowledge
nist nist
status word 1
status word 2
1 2 3 4 5 6 7 8
1.8 basic signal characteristics and structure of the closed-loop control I&S IT PS Erl 35 01.01.01 V 1.2 page 16
s
1.9 Connecting-up diagram for the T300
2 pulse encoder inputs
+24 V +24 V
Fine HTL-signal level, max.
pulse Input frequency 400 kHz
Coarse
Zero- +15 V Zero-
+15 V Input current per channel:
pulse pulse
pulse 90° 0° 90° 0° 4 mA
X5.538 537535 533 531 540 539 548 547 545 543 541 549
+15V X133
Pulse encoder Pulse encoder
detection 1 detection 2
6
X5
Serial interface 1
7
501 e.g. for service,
+ A RS485, 2-wire
+10
- V 502 - 8
start-up with PC/PG
D
T/Rx+
503
+ A 9
+10
- V 504 - D T/Rx- Either RS232 or RS485
10
505 interface useable!
+ A X132
+10
- V 506 - D RxD 1
TTL
7 analog inputs 507 RxD 2
Differential inputs + A RS232
+10
- V 508 - D 3
11 bits + sign
10 V/ k 4
511
+ A 5
+10
- V 512 - D X134
513 RS485, 4-wire
+ A Tx+ 13
+10 V 514 -
Micro-
- D
processor Tx- 14
515 Serial interface 2
A
CPU:
+ Rx+ 11 (peer-to-peer)
+10
- V 516 - D 80C186
20 MHz Rx- 12
X6
15
+24 V 610
+ 11 bit + VZ X5
601 D 509
602 A
510
603
8 binary inputs D
604 519
24 V DC A
(input current 605 520
4 analog outputs
8 mA typical) 606
D 521
11 bits + sign
607 + 10 V / 10 mA.
A
608 522
D 523
+24 V 630
A
524
+
611 X6
639 +24 V
612
Slot for 631
613 memory
8 binary inputs 632
614 module, e.g.
24 V DC MS 300 633 8 binary outputs
(input current 615
634 24 V DC / max. 100 mA
8 mA typical) 616 Base load 40 mA for
635
617 external P24 infeed which
636
can also come from
618 637 the basic unit
638
640
VZ = sign
In order to establish error-free communications and functionality between SIMATIC and the drive unit,
the following parameter settings must be made in the basic drive of the converter or inverter. Depend-
ing on the selected BICO data set, these settings are made in index 1 or 2. These are:
P576.1 or 2 = 3300
P577.1 or 2 = 3301
P578.1 or 2 = 3302
P579.1 or 2 = 3303
P580.1 or 2 = 3304
P581.1 or 2 = 3305
P582.1 or 2 = 3306
P583.1 or 2 = 3307
P584.1 or 2 = 3308
P585.1 or 2 = 3309
P586.1 or 2 = 3310
P587.1 or 2 = 3311
P588.1 or 2 = 3312
P589.1 or 2 = 3313
P590.1 or 2 = 3314
P591.1 or 2 = 3315
Otherwise, the parameters which are not to be controlled from the SIMATIC, should be left in the
factory setting.
The remaining available process data can be connected and used individually.
2
The start pulse has to be parameterized just for hoisting gear, holding gear and closing gear (mod-
ules 1-3) because it is only relevant for these gears
Introduction and overview V1.20 19 01.01.2001
Copyright © Siemens AG All Rights Reserved
s
1.10.2 SIMOREG DC MASTER 6RA70
The remaining available process data can be individually connected and used.
3
The start pulse has to be parameterized just for hoisting gear, holding gear and closing gear (mod-
ules 1-3) because it is only relevant for these gears
Introduction and overview V1.20 21 01.01.2001
Copyright © Siemens AG All Rights Reserved
Technology software module
for the
STRUCTURE
2.1 Jogging
Using this function, the drive can be moved with small speed setpoint intervals. This is required, for
example, to attach the cable to the hoisting gear.
ramp-function
generator speed controller
0
1
jogging
setpoint
command jogging
direction 1
command jogging
direction 2
command jogging
direction 1
command jogging t
direction 2
jogging setpoint
direction 1
jogging setpoint t
direction 2
1 2 3 4 5 6 7 8
jogging
This function can be used for slave drives (if it is practical). For a master-slave drive, it monitors that
the total torque (current) is evenly distributed over both drives. However, as described above, this is
not always the case.
CBP CBP
ramp-function ramp-function
generator generator
n* peer to peer n*
i* i*
monitoring
status word
- bit 8
+
T300 T300
n* i* n* i*
CU CU
master slave
1 2 3 4 5 6 7 8
This function continually monitors the speed setpoint and speed actual value, which, when the system
is operating correctly, must approximately correspond with one another.
This monitoring function responds, for example, if the closed-loop control goes to its current limit due
to an overload or a stalled drive, as the speed actual value can no longer follow the speed setpoint.
However, if the setpoint is less than the response difference, then there is a no signal output if the ac-
tual value is missing. This fault is detected using the interrupted tachometer monitoring function of the
basic drives.
2.4 Speed-actual-actual-monitoring
This function can be used for speed-actual-actual monitoring if a drive is equipped with a speed actual
value- and position actual value encoder.
If a drive has, in addition to a pulse encoder for the speed actual value, also a pulse encoder for the
position actual value, which is not mounted to the motor, but for example, to the drum, then monitoring
can be realized by evaluating the speeds supplied from both encoders. For instance, this can be used
to monitor the gearboxes or couplings for two rigidly coupled drives.
This monitoring function represents a software centrifugal switch. Using this monitoring function, a
signal can be generated when a selectable speed is exceeded.
Values of between 110-150% of the maximum permissible operating speed are set for these over-
speed protective devices. When an overspeed monitoring function responds, appropriate shutdown
mechanisms can be initiated.
This function monitors the speed and responds if the selected limit is fallen below.
This signal is mainly used to close the brake. It is also used, for example, in the hoisting gear module
to calculate the supplementary speed setpoint for load-dependent field weakening.
actual speed
signal to status word
value from
+ (technology) bit 4
basic unit -
actual speed
value from
technology board
(NAV)
closed-loop control monitoring
overspeed monitoring
actual speed
signal to status word
value from
(technology) bit 2
basic unit
1 2 3 4 5 6 7 8
monitorings
This function is required if a slave drive should precisely follow a master drive, closed-loop position
controlled and the differential position actual value (offset) between the two drives which should be
kept controlled, is to be set to an absolute position actual value at several points along the travel to
correct erroneous measurements or erroneous/missing pulses. The offset must always be determined
if the relative position between two drives with respect to one another regarding their synchronization
marks (Bero) must be sensed and controlled.
The actual position must be sensed for the closed-loop synchronous position control. In almost all
cases, the speed actual value encoder mounted to the encoder can be used (a pulse encoder is re-
quired, analog tachometers are not suitable).
Technology module T300 has, in the form of its terminal module, pulse encoder sensing inputs 1 and 2
which can be read-in from a block at the same time.
For the closed-loop synchronous position control of two drives, the actual positions of both drives must
be sensed. The pulse encoder, mounted to the motor for the speed actual values can be used for this
purpose.
The pulse encoder signals are fed to the basic drive for the speed actual sensing and to the technology
module of the second drive for the position actual value sensing.
The position actual value of the drive must always be connected to pulse encoder sensing input 1 and
that of the master drive to pulse encoder sensing input 2 (for the slave).
For closed-loop position control of a drive, under certain circumstances, it is necessary to synchronize
the position actual value of these drives at shorter or longer intervals depending on the application.
This, for example, always required, if errors in the position actual value sensing of the drive occur as a
result of the pulse encoder and the influence of noise and disturbances.
The synchronizing function has the task to correct this possibly erroneous position actual value. In this
case, the reference to the sensed actual value position is re-referenced an absolute synchronizing
mark.
When the synchronizing point is passed (synchronizing mark), this is sensed per hardware using a
Bero through the zero pulse encoder inputs.
The position actual values of both drives are then set to defined, actual position actual values when
passing-over fixed synchronizing marks. The number of pulses which are received by the master and
slave between passing over the two synchronizing marks is known as the offset.
After the second drive has passed-over its synchronizing mark, the correct offset is determined. This
new offset replaces the old offset actual value which could have been possibly incorrect. It is now used
by the closed-loop synchronous operation control as new offset actual value which must be corrected.
This corrects wheel slip or possible erroneous pulses.
In this case, synchronization means determining the offset. The synchronization has nothing to do with
the actual closed-loop control structure as when synchronizing, only the position difference actual value
has to be corrected from the position of the synchronizing marks.
The synchronization and therefore the availability of synchronizing marks are not required for closed-
loop synchronous position control, and should only be used when actually required.
setpoints setpoints
AAT
ramp-function
position control generator
hw-syn. via <0%
index pulse WSR2
1 hw-syn. via index
input WSR1 0
0 signal input
1 SDP
+
WSAUT - SMA SSL
synchronization
AAT
SE SE controller
WSSYNMA DPS y=x
actual y
x
X5M position X5M position
sist ∆s
value difference
X5N evaluation X5N evaluation
nist nist
synchron
WSSYNSL Sync.
WSSYN
recei.
n* n*
i* i*
nist nist
M T M T
T T
1 2 3 4 5 6 7 8
hardware- and software structure for position- and synchronization control I&S IT PS Erl 35 01.01.01 V 1.2 page: 8
s
2.8 Closed-loop synchronous operation control with offset as position difference
This function is required in conjunction with the offset sensing which was previously described, in order
to operate two drives in synchronous operation, which are separately closed-loop speed controlled and
to correct the previously determined offset between the two drives.
When 2 drives are in synchronism, the slave drive follows the master drive, closed-loop position con-
trolled in synchronism, with a position difference setpoint which has to be saved.
A position difference, which has to be defined (or a position difference equals 0) can be saved as offset
setpoint.
Initially, the two drives must be optically aligned (the slave drive by jogging). The difference actual
value must then be manually set to 0. The drives can now be manually moved to the required offset
and the offset actual value saved as setpoint. The closed-loop position synchronous control is now
operated with this setpoint.
The separately speed-controlled drives in this operating case must be coupled through the control
system via a synchronous operation controller in the slave drive. They must remain in position syn-
chronism even if the load is unevenly distributed.
The synchronous operation controller is superimposed on the closed-loop speed control of the slave
drive. The inputs of the synchronous operation controller are the stored position difference actual value
as setpoint and the actual position difference value as actual value. The output of the synchronous
operation controller acts as supplementary setpoint at the setpoint input of the slave drive speed con-
troller.
When closed-loop synchronous operation control is activated, and a position difference develops be-
tween the drives, then the slave drive receives a supplementary speed setpoint via the synchronous
operation controller. This then operates this drive with the increased or decreased speed setpoint, until
the position difference is again zero. The supplementary setpoint (the intervention of the supplemen-
tary setpoint from the synchronous operation controller) should in this case be a maximum of 20% to
30% of the max. drive speed.
The closed-loop synchronous operation control of a crane traversing gear will now be illustrated as
example.
speed setpoint to
0% 0 basic unit i*
speed setpoint (S7) 1
setpoint
position setpoint (S7)
enable (S7)
actual position
value
position synchronization
value (S7) pulse s1
encoder
T evaluation
peer to peer
synchronize
slave
n-controller
speed setpoint to
0% 0 basic unit i*
0 1
offset 1
evaluation
selection setpoint
jogging (S7) enable (S7)
SYNC2 SYNC1
recei. recei. jogging
setpoint selection
offset save (S7) y=x position difference setpoint jogging (S7)
position synchronization s1 y
x
value(SL)(S7)
T pulse s2
encoder W
0% 1
actual position 0
evaluation
position synchronization ∆s difference value X
value(MA)(S7)
synchr. synchr.
enable
SL (S7) MA (S7)
synchronization
controller (S7)
synchr. ∆s (S7)
1 2 3 4 5 6 7 8
signal flow chart synchronization control with synchronization overview I&S IT PS Erl 35 01.01.01 V 1.2 page: 10
s
2.9 Synchronous operation and synchronizing using as an example, a crane traversing
gear
The necessity to provide synchronization is shown using an additional example with the traversing gear
of a container crane. Both sides of the crane traversing gear fixed leg and hinged leg should run in
synchronism and be closed-loop position controlled.
Synchronization is required here, as the pulse encoders are mounted on the motor and they therefore
do not represent the actual motion (position actual value) of the wheels. The wheels could slip which
would cause errors in the actual value sensing of the drives and therefore errors in the position differ-
ence as control quantity between the two drives.
The synchronization function has the task to correct this error. The position actual values of the two
drives are set to defined, actual position values when passing-over fixed synchronizing marks. The
difference between the two drives after the second drive has passed-over its mark, is known as the
offset. This offset is now the real position difference between the two drives which must be corrected.
For this purposes, on both side, the position actual value is set to e.g. 30 m when mark 1 is passed-
over using Bero 3. These marks are mechanically and precisely located along the crane track.
If the crane traversing gear gets into an skewed setting (e.g. caused by wheel slip), then, at the marks,
for example, first the position actual value of side 1 and later, the position actual value of side 2 are set
to 30 m. The difference between passing-over mark and passing-over mark 2 is determined by calcu-
lating position actual value 1 (in the meantime, this is greater than 30 m) minus the position actual
value 2 (= 30 m) when passing-over mark 2.
This difference is known as offset. The slave drive must now correct this offset. This is the task of the
offset calculation and closed-loop synchronous operation control.
1 1
3 3
5
master drive slave drive
1 1
5
master drive slave drive
1 synchronization mark
page 1 page 2
3 Bero
1 2 3 4 5 6 7 8
STRUCTURE
This application of the T300 is provided for 16 receive and send process data from or to the Communi-
cation Board. The process data words 11-16 could only be configured and used with the Engineering
Tool DriveES and the Communication Board CBP2. The following tables show the allocation of the
process data words. Further on the tables show the goal or source of the process data words, i.e. the
connection of the process data (T300, base unit CU or Communication Board CB).
This application of the T300 is provided for 16 receive and send process data from or to the base unit.
The process data, which aren’t used in this application, are connected between the base unit and the
Communication Board. The following tables show the allocation of the process data words. Further on
the tables show the goal or source of the process data words, i.e. the connection of the process data
(T300, base unit CU or Communication Board CB).
The allocation of the control words for the technology board in this application are appropriately the
following tables. The tables show the level (high- (H) or low-active (L)) of the commands. A description
of each control bit follows the tables.
A high-signal sets the speed setpoint to the base unit to the value, parameterized via the parameter
H333.The setpoint should be for example positive for the direction 1. A low-signal doesn’t select a
speed setpoint for jogging.
A high-signal sets the speed setpoint to the base unit to the value, parameterized via the parameter
H332.The setpoint should be for example negative for the direction 2 (reverse to direction 1). “Com-
mand jogging direction 1” has priority, if “command jogging direction 1” and “command jogging direc-
tion 2” are set together (high). A low-signal doesn’t select a speed setpoint for jogging.
A high-signal enables the synchronization controller. A low-signal disables the synchronization control-
ler.
Bit 14: synchronize actual position value (master) (H „synchronize” / L „no synchronize“)
A high-signal sets the actual position value of the master drive to the position synchronization value
(PZD 10) given via automation system.
Bit 15: synchronize actual position value (slave) (H „synchronize” / L „no synchronize“)
A high-Signal sets the actual position value of the slave drive to the position synchronization value
(PZD 9) given via automation system.
A High-Signal saves the actual position difference value. This value is given as position difference set-
point for the closed-loop synchronous, if parameter H281 is set to 1.
The allocation of the control words 1 and 2 are appropriately the operating instruction of the base unit
(6SE70 or 6RA70). The following tables show the level (high- (H) or low-active (L)) of the commands. A
description of each control bit you find in the operating instruction of the base unit.
control word 1
Bit 0 OFF1 (L) EIN
Bit 1 OFF2 (L) AUS2
Bit 2 OFF3 (L) AUS3
Bit 3 inverter enable (H) FWR
Bit 4 ramp-function generator enable (H) FHG
Bit 5 ramp-function generator start (H) SHG
Bit 6 setpoint enable (H) FWN
Bit 7 acknowledge (↑) QUITT
Bit 8 jogging bit 0 (H) TIPP1
Bit 9 jogging bit 1 (H) TIPP2
Bit 10 control requested (H) FAG
Bit 11 clockwise phase sequence enable (H) RDF
Bit 12 counter-clockwise phase sequence enable (H) LDF
Bit 13 motorized potentiometer raise (H) MOPOH
Bit 14 motorized potentiometer lower (H) MOPOT
Bit 15 external fault 1 (L) STOEX1
control word 2
Bit 16 selection function data set bit 0 (H) ANW FDS0
Bit 17 selection function data set bit 1 (H) ANW FDS1
Bit 18 selection motor data set bit 0 (H) ANW MDS0
Bit 19 selection motor data set bit 1 (H) ANW MDS1
Bit 20 select fixed setpoint bit 0 (H) ANW FSW0
Bit 21 select fixed setpoint bit 1 (H) ANW FSW1
Bit 22 synchronizing enable (H) FSYN
Bit 23 enable flying restart (H) FFANG
Bit 24 enable droop, speed controller (H) FSTAT
Bit 25 enable speed controller (H) FDREH
Bit 26 external fault 2 (L) STOEX2
Bit 27 master drive (speed control) (L) LEIT
Bit 28 external alarm 1 (L) WARNEX1
Bit 29 external alarm 2 (L) WARNEX2
Bit 30 select BICO data set 1 (L) ANW BICO
Bit 31 no MC checkback signal (L) HS RUECK
The allocation of the status word of the technology board in this application is appropriately the follow-
ing table. The table shows the level (high- (H) or low-active (L)) of the signals. A description of each
status bit follow the table.
A low-signal shows a configuring error of the encoder. The bit is just reset to high-level via the ac-
knowledge command.
Bit 1: signal speed setpoint-actual value difference saved (H „no speed setpoint-actual value
difference saved“ / L „speed setpoint-actual value difference saved“)
A low-signal shows a deviation of the actual speed compared to the speed setpoint, which is larger
than the value parameterized via H456/H457. A larger deviation is saved and the bit is just reset to
high-level via the acknowledge command.
A low-signal shows, if the actual speed is greater than the limit parameterized via H459/H460. A
greater actual speed is saved and the bit is just reset to high-level via the acknowledge command.
A high-signal shows a deviation of the actual speed compared to speed 0, which is larger than the
value parameterized via H461/H462.
A low-signal shows a deviation of the actual speed (T300) compared to the actual speed from the base
unit, which is larger than the value parameterized via H466/H467. A larger deviation is saved and the
bit is just reset to high-level via the acknowledge command.
Bit 5: signal fault coupling T300 to base unit (H „no fault“ / L „fault“)
A low-signal shows an error between the coupling T300 / base unit. The bit is just reset to high-level via
the acknowledge command.
A low-signal shows an error between the coupling T300 / automation system (Communication Board).
The bit is just reset to high-level via the acknowledge command.
A low-signal shows a deviation of the current setpoint/slave compared to the current setpoint/master,
which is larger than the value prameterized via H469/H470. A larger deviation is saved and the bit is
just reset to high-level via the acknowledge command. This monitoring is only active if synchronism is
selected (control word 1 (technology) bit 12) (slave drive).
A low-signal shows an error between peer-to-peer-coupling. The bit is just reset to high-level via the
acknowledge command.
A high-signal shows, if the ramp-function generator output is equal to the ramp-function generator input
(the ramp-function generator isn’t active.). A low-level shows, if the RFG is active or locked.
A low-signal shows an error of the offset evaluation or the evaluated offset is larger than the value pa-
rameterized via H189. A larger offset or an error is saved and the bit is just reset to high-level with the
acknowledge command
The allocation of the status words 1 and 2 are appropriately the operating instruction of the base unit
(6SE70 or 6RA70). The following tables show the level (high- (H) or low-active (L)) of the signals. A
description of each status bit you find in the operating instruction of the base unit.
status word 1
Bit 0 signal ready to switch on (H) EINBE
Bit 1 signal ready (H) BETRBE
Bit 2 signal run (H) BETRIEB
Bit 3 signal fault (H) STOERUNG
Bit 4 signal OFF2 (L) KEINAUS2
Bit 5 signal OFF3 (L) KEINAUS3
Bit 6 signal switch-on inhibit (H) EINSPERR
Bit 7 signal alarm (H) WARNUNG
Bit 8 signal setpoint-actual value deviation (L) KEINWXAB
Bit 9 signal PcD control requested (H) FAGGEF
Bit 10 signal comparison value reached (H) VGWER
Bit 11 signal low voltage fault (H) STOEUSP
Bit 12 signal request to energize main contactor (H) HSANGEST
Bit 13 signal ramp-function generator active (H) HLGAKT
Bit 14 signal positive speed setpoint (H) RECHTDF
Bit 15 signal kin. buf./ flex. response active (H) KIPAK
status word 2
Bit 16 signal flying restart or excitation active (H) FANGAK
Bit 17 signal synchronism reached (H) SYNCER
Bit 18 signal overspeed (L) KEIUED
Bit 19 signal external fault 1 (H) STOEEX1
Bit 20 signal external fault 2 (H) STOEEX2
Bit 21 signal external alarm (H) WARNEX
Bit 22 signal converter overload alarm (H) WARNI2T
Bit 23 signal converter overtemperature fault (H) STOEUTMP
Bit 24 signal converter overtemperature alarm (H) WARNUTMP
Bit 25 signal motor overtemperature alarm (H) WARNMTMP
Bit 26 signal motor overtemperature fault (H) STOEMTMP
Bit 27 reserve
Bit 28 signal motor pulled out/blocked fault (H) STOEMBLK
Bit 29 signal bypass contactor energized (H) UEBSAN
Bit 30 signal synchronizing error (H) FBSYN
Bit 31 signal pre-charging active (H) VORLAK
d 065 EGG10.Y1 status word 1 from base unit CU Type: V2 page 5/2
d 066 EGG10.Y2 actual speed value from base unit CU Type: N2 page 5/2
d 067 EGG10.Y3 status word 2 from base unit CU Type: V2 page 5/2
d 068 EGG10.Y4 current setpoint from base unit CU Type: N2 page 5/2
d 069 EGG10.Y5 setpoint-actual value difference from CU Type: N2 page 5/2
d 070 EGG10.Y6 PCD 6 from base unit (no connection) Type: N2 page 5/2
d 071 EGG10.Y7 PCD 7 from base unit (to CB connected) Type: N2 page 5/2
d 072 EGG10.Y8 PCD 8 from base unit (to CB connected) Type: N2 page 5/2
d 073 EGG100.Y1 PCD 9 from base unit (to CB connected) Type: N2 page 5/2
d 074 EGG100.Y2 PCD 10 from base unit (to CB connected) Type: N2 page 5/2
d 075 EGG100.Y3 PCD 11 from base unit (to CB connected) Type: N2 page 5/2
d 076 EGG100.Y4 PCD 12 from base unit (to CB connected) Type: N2 page 5/2
d 077 EGG100.Y5 PCD 13 from base unit (to CB connected) Type: N2 page 5/2
d 078 EGG100.Y6 PCD 14 from base unit (to CB connected) Type: N2 page 5/2
d 079 EGG100.Y7 PCD 15 from base unit (to CB connected) Type: N2 page 5/2
d 080 EGG100.Y8 PCD 16 from base unit (to CB connected) Type: N2 page 5/2
d 081 EGG20.Y status word 1 to CB Type: V2 page 5/6
Type: N2
evaluation actual speed value from base unit
H 082 EGG30.X2 Min: -200% 100 % page 5/3
CU Max: 199,9%
d 083 EGG40.Y status word 2 to CB Type: V2 page 5/6
Type: N2
H 084 EGG50.X2 evaluation current setpoint from base unit CU Min: -200% 100 % page 5/3
Max: 199,9%
Type: N2
evaluation setpoint-actual value difference from
H 085 EGG60.X2 Min: -200% 100 % page 5/3
CU Max: 199,9%
Type: N2
H 086 EGG70.X2 evaluation PCD 6 from base unit Min: -200% 100 % page 5/3
(no connection) Max: 199,9%
Type: N2
H 087 EGG80.X2 evaluation PCD 7 from base unit Min: -200% 100 % page 5/3
(to CB connected) Max: 199,9%
Type: N2
H 088 EGG90.X2 evaluation PCD 8 from base unit Min: -200% 100 % page 5/3
(to CB connected) Max: 199,9%
Type: N2
H 089 EGG110.X2 evaluation PCD 9 from base unit Min: -200% 100 % page 5/3
(to CB connected) Max: 199,9%
Type: N2
H 090 EGG120.X2 evaluation PCD 10 from base unit Min: -200% 100 % page 5/3
(to CB connected) Max: 199,9%
Type: N2
H 091 EGG130.X2 evaluation PCD 11 from base unit Min: -200% 100 % page 5/3
(to CB connected) Max: 199,9%
Type: N2
H 092 EGG140.X2 evaluation PCD 12 from base unit Min: -200% 100 % page 5/3
(to CB connected) Max: 199,9%
Type: N2
H 093 EGG150.X2 evaluation PCD 13 from base unit Min: -200% 100 % page 5/3
(to CB connected) Max: 199,9%
Type: N2
H 094 EGG160.X2 evaluation PCD 14 from base unit Min: -200% 100 % page 5/3
(to CB connected) Max: 199,9%
analog inputs
Type: N2
H 133 AE20.X2 evaluation analog input A Min: -200% 100 % page 7/2
(terminal SE 300 X5/501,502) Max: 199,9%
Type: N2
H 134 AE50.X2 evaluation analog input B Min: -200% 100 % page 7/2
(terminal SE 300 X5/503,504) Max: 199,9%
Type: N2
H 135 AE80.X2 evaluation analog input C Min: -200% 100 % page 7/2
(terminal SE 300 X5/505,506) Max: 199,9%
Type: N2
H 136 AE110.X2 evaluation analog input A Min: -200% 100 % page 7/2
(terminal SE 300 X5/507,508) Max: 199,9%
Type: N2
H 137 AE30.X2 offset analog input A Min: -200% 0% page 7/3
Max: 199,9%
Type: N2
H 138 AE60.X2 offset analog input B Min: -200% 0% page 7/3
Max: 199,9%
Type: N2
H 139 AE90.X2 offset analog input C Min: -200% 0% page 7/3
Max: 199,9%
Type: N2
H 140 AE120.X2 offset analog input D Min: -200% 0% page 7/3
Max: 199,9%
d 141 AE30.Y analog input A after evaluation and offset Type: N2 page 7/3
d 142 AE60.Y analog input B after evaluation and offset Type: N2 page 7/3
d 143 AE90.Y analog input C after evaluation and offset Type: N2 page 7/3
d 144 AE120.Y analog input D after evaluation and offset Type: N2 page 7/3
d 187 ERX520.Y actual speed value from position encoder Type: N2 page 9/7
(track 1)
synchronization controller
Changeover
d 331 W460.Y speed setpoint after selection (no) jogging Type: N2 page 10/6
Type: N2
H 332 W440.X1 jogging setpoint direction 2 (negative direction) Min: -200% -10 % page 10/4
Max: 199,9%
Type: N2
H 333 W440.X2 jogging setpoint direction 1 (positive direction) Min: -200% 10 % page 10/4
Max: 199,9%
d 334 W480.Y speed setpoint after setpoint enable Type: N2 page 10/7
ramp-function generator
Type: N2
H 374 W630.LU upper setpoint limit at RFG Min: -200% 100 % page 10/7
(upper speed limit at ramp-function generator output) Max: 199,9%
Type: N2
H 375 W630.LL lower setpoint limit at RFG Min: -200% -100 % page 10/8
(lower speed limit at ramp-function generator output) Max: 199,9%
Typ: R2
H 376 W630.TU ramp-up time Min: 10ms 4000 ms page 10/7
Max:163840ms
Typ: R2
H 377 W630.TD ramp-down time Min: 10ms 4000 ms page 10/7
Max:163840ms
monitorings
Type: R2
H 455 UEB20.T filtering time setpoint-actual value difference Min: 20ms 2000 ms page 14/6
Max:327680ms
Type: N2
setting value for signal setpoint-actual value
H 456 UEB30.M Min: -200% 10 % page 14/6
difference Max: 199,9%
Type: N2
hysteresis for signal setpoint-actual value dif-
H 457 UEB30.HY Min: -200% 1% page 14/6
ference Max: 199,9%
Type: R2
H 458 UEB60.T filtering time actual speed value Min: 20ms 20 ms page 14/6
Max:327680ms
Type: N2
H 459 UEB70.M setting value for signal overspeed Min: -200% 110 % page 14/6
Max: 199,9%
Type: N2
H 460 UEB70.HY hysteresis for signal overspeed Min: -200% 2% page 14/6
Max: 199,9%
Type: N2
H 461 UEB90.M setting value for zero speed signal Min: -200% 5% page 14/6
Max: 199,9%
Type: N2
H 462 UEB90.HY hysteresis for zero speed signal Min: -200% 1% page 14/6
Max: 199,9%
Type: N2
H 463 UEB100.M setting value for signal field weakening speed Min: -200% 70 % page 14/6
(relevant for DC-drives) Max: 199,9%
Type: N2
H 466 UEB140.M setting value for stopping nact- nact -difference Min: -200% 15 % page 14/3
Max: 199,9%
Type: N2
H 467 UEB140.HY hysteresis for stopping nact – nact -difference Min: -200% 1% page 14/3
Max: 199,9%
Type: R2
filtering time current actual-actual value differ-
H 468 UEB190.T Min: 20ms 2000 ms page 14/3
ence Max:327680ms
Type: N2
H 469 UEB200.M setting value for stopping Imaster-Islave-difference Min: -200% 15 % page 14/3
Max: 199,9%
Type: N2
H 470 UEB200.HY hysteresis for stopping Imaster-Islave -difference Min: -200% 1% page 14/3
Max: 199,9%
General
analog outputs
Type: O2
H 960 AA10.XCS control input multiplexer for analog output H Min: 0 1 page 7/5
Max: 32767
Type: O2
H 961 AA50.XCS control input multiplexer for analog output J Min: 0 1 page 7/5
Max: 32767
Type: O2
H 962 AA90.XCS control input multiplexer for analog output K Min: 0 1 page 7/5
Max: 32767
Type: O2
H 963 AA130.XCS control input multiplexer for analog output L Min: 0 1 page 7/5
Max: 32767
d 964 AA10.Y actual output value AO H Type: N2 page 7/6
d 965 AA50.Y actual output value AO J Type: N2 page 7/6
d 966 AA90.Y actual output value AO K Type: N2 page 7/6
d 967 AA130.Y actual output value AO L Type: N2 page 7/6
Type: N2
H 968 AA20.X2 Offset analog output H Min: -200% 0% page 7/6
Max: 199,9%
Type: N2
H 969 AA60.X2 offset analog output J Min: -200% 0% page 7/6
Max: 199,9%
Type: N2
H 970 AA100.X2 offset analog output K Min: -200% 0% page 7/6
Max: 199,9%
Type: N2
H 971 AA140.X2 offset analog output L Min: -200% 0% page 7/6
Max: 199,9%
Type: N2
H 972 AA30.X2 evaluation analog output H Min: -200% 100 % page 7/7
(terminal SE 300 X5/509,510) Max: 199,9%
Type: N2
H 973 AA70.X2 evaluation analog output J Min: -200% 100 % page 7/7
(terminal SE 300 X5/519,520) Max: 199,9%
Type: N2
H 974 AA110.X2 evaluation analog output K Min: -200% 100 % page 7/7
(terminal SE 300 X5/521,522) Max: 199,9%
Type: N2
H 975 AA150.X2 evaluation analog output L Min: -200% 100 % page 7/7
(terminal SE 300 X5/523,524) Max: 199,9%
The faults (and alarms) generated from the technology board T300 are send to the base unit. The base
unit shut down the drive with the fault message. This configured system of the T300 saves the faults.
So the faults generated from the T300 cannot acknowledge via base unit. The technology faults must
be acknowledged via bit 7 of control word 1, when the inverter release (control word 1 bit 4) isn´t high
(s. function plans)
speed current
0 setpoint setpoint
1
selection
jogging (S7)
selection
synchronization jogging (S7)
controller
offset save (S7) y=x position difference setpoint
y 0%
synchronization value (slave) (S7) x 1
enable
synchronization
synchronize actual synchronize controller (S7)
position value actual position
(master) (S7) value (slave) (S7)
synchronize actual
position difference
(S7)
T300 X134 CU
receive peer
to peer from
master
1 2 3 4 5 6 7 8
009 100%
024
9 position synchronization value SL WSSYNSL [9/2]
010 100%
025
10 position synchronization value MA WSSYNMA [9/2]
011 100%
026
11 PCD11_Empf PZD11_Emp [6/4]
012 100%
027
12 PCD12_Empf PZD12_Emp [6/4]
013 100%
028 parameter:
13 PCD13_Empf PZD13_Emp [6/4] connected to base
unit CU
014 100% xxx : display parameter
029 (only usable with DriveES
14 PCD14_Empf PZD14_Emp [6/4] (no PPO-type))
015 100%
030 xxx : setting parameter
15 PCD15_Empf PZD15_Emp [6/4]
016 100%
031
16 PCD16_Empf PZD16_Emp [6/4] [7/5]
100%
032
FES5 [11/1]
1 2 3 4 5 6 7 8
block diagram: traversing gear slave - receive from CB I&S IT PS Erl 35 01.01.01 V 1.2 page: 1/12
terminal PIN T300 PIN T300 terminal
0 0
SE300 X6 X136 X136 SE300 X6
0 1
0 2 binary output 1
1 binary input 1 21
601 inverter enable 3 [11/3] FKPPS fault peer to peer-coupling 631
ramp-function generator enable 4
2 binary input 2 0 5 binary output 2 22
602 [11/5] FIVERS fault current distribution difference 632
setpoint enable 6
acknowledge 7
binary input 3 NSTEU1 [1/6] binary output 3 23
603
3 0 8 [11/8] MXNGS overspeed 633
0 9
1 10 binary output 4
4 binary input 4 [11/8] MXN0
24
604 0 11 speed = 0 634
0 12
5 binary input 5 0 13 binary output 5 25
605 [11/4] FIGNSS speed actual-actual value differ. 635
0 14
0 15
6 binary input 6 binary output 6 26
606 [11/3] FKGERS fault coupling T300 to base unit 636
14 binary input 12
614 offset save 16
0 17
15 binary input 13 0 18
615
0 19
0 20
16 binary input 14
616 0 21
0 22
17 binary input 15 0 23
617 NSTTB2 [1/6]
0 24
0 25
18 binary input 16 0 26
618
0 27 the operation via binary inputs or
0 28 outputs isn´t intented with this
19
24V + 619 P24 extern 0 29 application.
- 0 30 the binary inputs or outputs are only
20
0 31 to simplify the commissioning etc..
620 M24 extern
1 2 3 4 5 6 7 8
block diagram: traversing gear slave - simulation control words I&S IT PS Erl 35 01.01.01 V 1.2 page: 2/12
0 OFF1 (L) EIN 0 command jogging direction 1 (H) KTA [10/5]
1 OFF2 (L) AUS2 1 command jogging direction 2 (H) KTB [10/5]
2 OFF3 (L) AUS3 2
3 inverter enable (H) FWR [12/5] 3
033 4 ramp-function generator enable (H) FHG [10/7]
036 4
5 ramp-function generator start (H) SHG 5
6 enable setpoint (H) FWN [10/7] 6
7 acknowledge(↑) QUITT [12/5] 7
[1/7] STEU1 [1/7] STEU_TB1
8 jogging bit 0 (H) TIPP1 8 enable synchronzation controller (H) FGR [10/3]
9 jogging bit 1 (H) TIPP2 9
10 control requested (H) FAG 10
11 clockwise phase sequence enable (H) RDF 11
12 counter-clockwise phase sequence enable (H) LDF 12
13 motorized potentiometer raise (H) MOPOH 13 synchronize position difference value (H) SDP [9/2]
14 motorized potentiometer lower (H) MOPOT 14 synchronize actual position value (master)(H) SMA [9/2]
15 external fault 1 (L) STOEX1 15 synchronize actual position value (slave) (H) SSL [9/2]
16 selection function data set bit 0 (H) ANW FDS0 16 offset save (H) DPS [10/1]
17 selection function data set bit 1 (H) ANW FDS1 17
18 selection motor data set bit 0 (H) ANW MDS0 18
19 selection motor data set bit 1 (H) ANW MDS1 19
035 20 select fixed setpoint bit 0 (H) ANW FSW0 037 20
21 select fixed setpoint bit 1 (H) ANW FSW1 21
22 synchronizing enable (H) FSYN 22
23 enable flying restart (H) FFANG 23
[1/5] STEU2 [1/7] STEU_TB2
24 enable droop, speed controller (H) FSTAT 24
25 enable speed controller (H) FDREH 25
26 external fault 2 (L) STOEX2 26
27 master drive (speed control) (L) LEIT 27
28 external alarm 1 (L) WARNEX1 28
29 external alarm 2 (L) WARNEX2 29
30 select BICO data set 1 (L) ANW BICO 30
31 no MC checkback signal (L) HS RUECK 31
1 2 3 4 5 6 7 8
block diagram: traversing gear slave - control words I&S IT PS Erl 35 01.01.01 V 1.2 page: 3/12
send to CB
081
[5/5] ZUST1 status word 1 1
881
[9/8] FIGS signal fault encoder (L) 0
[11/8] MXNDS signal speed setpoint-actual value diff. saved (L) 1 [5/5] XNGG actual speed value 2
[11/8] MXNGS signal overspeed saved (L) 2
[11/8] MXNO signal speed = 0 (H) 3 100% 083
849
[11/4] FIGNSS signal fault speed actual-actual value differ. (L) 4 [5/5] ZUST2 status word 2 3
[11/3] FKGERS signal fault coupling T300 to base unit (L) 5
[11/3] FKS5S signal fault coupling to automation system (L) 6 883
7
status word (technology) 4
[11/5] FIVERS signal fault current distribution difference (L) 8
[11/3] FKPPS signal fault coupling peer to peer (L) 9 884
10
11 [9/7] XSSL actual position value (slave) 5
12
[10/8] KQE signal RFG input = RFG output (H) 13 100% 885
852
[9/8] FVES signal fault offset evaluation (L) 14 [9/7] XSMA actual position value (master) 6
15
100% 886 X135 CB
853
[5/5] PZD7_Send PCD 7_Send 7 DUAL
PORT
887 RAM
[5/5] PZD8_Send PCD 8_Send 8 TB → CB
888
[5/5] PZD9_Send PCD 9_Send 9
889
[5/5] PZD10_Send PCD 10_Send 10
890
connected from
base unit CU [5/5] PZD11_Send PCD 11_Send 11
891
[5/5] PZD12_Send PCD 12_Send 12
892
[5/5] PZD13_Send PCD 13_Send 13
only usable with DriveES 893
(no PPO-type)
[5/5] PZD14_Send PCD 14_Send 14
894
[5/5] PZD15_Send PCD 15_Send 15
895
[5/5] PZD16_Send PCD 16_Send 16
FSS5 [11/1]
1 2 3 4 5 6 7 8
block diagram: traversing gear slave - send to CB I&S IT PS Erl 35 01.01.01 V 1.2 page: 4/12
receive from CU
065
1 status word 1 ZUST1 [4/4]
066
2 actual speed value XNGG [4/4] [7/5] [11/1]
[11/5] 0 signal ready to switch on (H) EINBE
067 100% 1 signal ready (H) BETRBE
082
3 status word 2 ZUST2 [4/4] 2 signal run (H) BETRIEB
3 signal fault (H) STOERUNG
068 4 signal OFF2 (L) KEINAUS2
081
5 signal OFF3 (L) KEINAUS3
4 current setpoint WIGG [7/5] [11/1] 6 signal switch-on inhibit (H) EINSPERR
7 signal alarm (H) WARNUNG
069 100%
084 8 signal setpoint-actual value deviation (L) KEINWXAB
5 setpoint-actual value differ. ENGG [11/5] 9 signal PcD control requested (H) FAGGEF
10 signal comparison value reached (H) VGWER
070 100% 11 signal low voltage fault (H) STOEUSP
085
6 12 signal request to energize main contactor (H) HSANGEST
13 signal ramp-function generator active (H) HLGAKT
071 100% 14 signal positive speed setpoint (H) RECHTDF
086 15 signal kin. buffering / flex. response active (H) KIPAK
7 PCD 7_Send PZD7_Send [4/4]
072 100%
087
CU X137
8 PCD 8_Send PZD8_Send [4/4]
DUAL
PORT 073 100%
RAM 088
CU → TB 9 PCD 9_Send PZD9_Send [4/4]
074 100%
089
10 PCD 10_Send PZD10_Send [4/3] 16 signal flying restart or excitation active (H) FANGAK
17 signal synchronism reached (H) SYNCER
075 100% 18 signal overspeed (L) KEIUED
090 19 signal external fault 1 (H) STOEEX1
11 PCD 11_Send PZD11_Send [4/4] 20 signal external fault 2 (H) STOEEX2
083
076 100% 21 signal external alarm (H) WARNEX
091 22 signal converter overload alarm (H) WARNI2T
12 PCD 12_Send PZD12_Send [4/4] 23 signal converter overtemperature fault (H) STOEUTMP
077 100% 24 signal converter overtemperature alarm (H) WARNUTMP
092 25 signal motor overtemperature alarm (H) WARNMTMP
13 PCD 13_Send PZD13_Send [4/4] 26 signal motor overtemperature fault (H) STOEMTMP
078 (only usable with DriveES 27 reserve
100%
093 (no PPO-type)) 28 signal motor pulled out / blocked fault (H) STOEMBLK
14 PCD 14_Send PZD14_Send [4/4] 29 signal bypass contactor energized (H) UEBSAN
079 100% 30 signal synchronizing error (H) FBSYN
094 31 signal pre-charging active (H) VORLAK
15 PCD 15_Send PZD15_Send [4/4] [7/5]
080 100%
095 connected to
16 PCD 16_Send PZD16_Send [4/4] [7/5] communication board CB
100%
096
FEGG [11/1]
1 2 3 4 5 6 7 8
block diagram: traversing gear slave - receive from CU I&S IT PS Erl 35 01.01.01 V 1.2 page: 5/12
send to CU
033
[1/7] STEU1 control word 1 1
945
[10/8] WNGG speed setpoint 2
100% 035
913
[1/5] STEU2 control word 2 3
0% 4
0% 5
949
[1/5] PZD6_Emp PZD 6_Empf 6
100% 950
917
connected from
communication board CB [1/5] PZD7_Emp PZD 7_Empf 7
0% 10
954
[1/5] PZD11_Emp PCD 11_Empf 11
955
[1/5] PZD12_Emp PCD 12_Empf 12
956
958
[1/5] PZD15_Emp PCD 15_Empf 15
959
[1/5] PZD16_Emp PCD 16_Empf 16
FSGG [14/1]
1 2 3 4 5 6 7 8
block diagram: traversing gear slave - send to CU I&S IT PS Erl 35 01.01.01 V 1.2 page: 6/12
terminal PIN T300 PIN T300 terminal
SE300 X5 X131 X131 SE300 X5
[10/8] WNGG
-10V...+10V 133 137 141 964 968 972 -10V...+10V
[9/8] DV
100% 0% [1/5] PZD16E 0% 100%
501 input 1+ 0% output 1
A D 509
1
input 1-
D
AE1 [7/5] [10/6] WNUTI MUX A
9
502 2 0%
0% GND
10 510
[7/4] AE1
960
1
[5/5] PZD15S
134 138 142 965 969 973
0%
100% 0% 0% 0% 100%
503 input 2+ 0% output 2
A D 519
3
input 2-
D
AE2 [7/5] [5/5] XNGG MUX A
17
[10/4] WNPI
135 139 143 966 970 974
[10/4] WNPOLY
100% 0% 0% 0% 100%
505 input 3+ 0% output 3
A D 521
5
input 3-
D
AE3 [7/5] [9/8] XSSL MUX A
19
506 6 0%
[10/3] WGL GND
18 522
[7/4] AE3
962
1
[5/5] PZD16S
136 140 144 967 971 975
0%
100% 0% 0% 0% 100%
507 input 4+ 0% output 4
A D 523
7
input 4-
D
AE4 [7/5] 0% MUX A
20
1 2 3 4 5 6 7 8
block diagram: traversing gear slave - AI + AO I&S IT PS Erl 35 01.01.01 V 1.2 page: 7/12
receive peer to peer
145
WNMA
1 WNMA [10/6]
146
WIMA
2 WIMA [7/5] [11/1]
X134
3
+Rx
1
TB
-Rx
2
4
1 2 3 4 5 6 7 8
block diagram: traversing gear slave - receive peer to peer I&S IT PS Erl 35 01.01.01 V 1.2 page: 8/12
185 187
pulse encoder 1
pulse encoder input 1 100%
0H1000 XNTB
165 IT1 Y1 XNTB
500 [7/5] [11/1]
167 PR1 40ms
Versatz- 186 188
1000
169 RS1 baustein
2000000 XS1
171 RP1 YP1 XP1 DV
[7/5]
0H0000 XP2 DV x
175 CW1 y>x
y
XDP DVD
SS1 SS1 FC
[3/7] SSL
≥1 S1 SS2 DC
& 190
180 183 1s T
[1/5] WSSYNSL R
0
y=x SV1
y
1 0% 0
x 1
-100%
pulse encoder 2
pulse encoder input 2 x
x>y ≥1 S
0H1000 189 y
FVES
0,5% QN
166 IT2 RESET R [4/1] [12/1]
500 [12/8] [2/6]
168 PR2
0H1111
&
1000
170 RS2
2000000 x
173 RP2 y=x x>y
y y
0H0000 x
176 CW2
191 3,7%
- x
y>x
y
[3/7] SMA +
≥1 S2 ≥1
181 184 ≥1
[1/5] WSSYNMA
x
0
SV2 SS2 y=x x>y
y=x 1 XS2 y y
y YP2 x
x
191 3,7%
pulse encoder 1 + 2 - x
0 y>x
[3/7] SDP
≥1 SD
+
y
179 0% 182
WSSYNDP [7/5] [10/1]
0 XSD12
y=x 1
SVD YDP XSD12
y
x FIG
DOF QFC S
QN FIGS
[12/8] RESET R
[4/1]
1 INIT
0
≥1 NOT
1s T 0
XSMA
[4/4]
XSSL
[4/4] [7/5]
1 2 3 4 5 6 7 8
block diagram: traversing gear slave - actual position sensing I&S IT PS Erl 35 01.01.01 V 1.2 page: 9/12
[3/7] DPS 280 281
0
y=x [7/5]
y 1 WGL
x W
0
0%
[9/8] XSD12 X1 290 305
307
0% X2
5% [7/5] 0
10ms
282 LU WNPI
-5% 0
283 LL
1 0 WNZUSATZ
30 1
284 KP 500ms 0%
1000ms 306
285 TN
1
286 HI
EN
374 375
FGR 304 100% -100%
[3/7] [8/3]
WNMA 334 382
LU LL
0% 0 WNSWF
0 1
WNGG
0% 376 WNNHG
+ 0 1 TU [6/4] [7/5]
1
WNUTI 4000ms
WNPOLY [7/5] 377 TD EN
- [7/5] 4000ms
FWN
331 [3/4]
FGR FHG
[3/7] +
- [3/4]
291-302
WNTI
X QU
0% M
0,5% KQE [4/1]
383 L QM
0%
384 HY
KTI
-10%
332 0
+10% 1
333
[3/7] KTA
[3/7] KTB
≥1 [11/2]
1 2 3 4 5 6 7 8
block diagram: traversing gear slave - speed setpoint channel I&S IT PS Erl 35 01.01.01 V 1.2 page: 10/12
communication monitoring
[8/3] FEPP
& RESET
S
R
QN FKPPS [4/1] [2/6] [12/1]
closed-loop control monitoring
[12/8]
[12/1]
MXND
[5/5] ENGG X QU S
QN MXNDS [4/1] [2/6]
intern FKGG RESET R [12/1]
2000ms 10%
455 456 M [12/8]
[5/2] FEGG
fault coupling to base unit CU
[6/7]
intern
FSGG
FVER & RESET
S
R
QN FKGERS [4/1] [2/6] [12/1] 457
1%
HY QL
overspeed monitoring
intern FKS5
[1/2] FES5 fault coupling to Communication Board CB [12/1]
[4/7]
intern
FSS5
FKOP
& RESET
S
R
QN FKS5S [4/1] [12/1] [5/5] XNGG X QU
MXNG
S
QN MXNGS [4/1] [2/6]
[12/8] RESET R [12/1]
20ms 110%
458 459 M [12/8]
2%
460 HY QL
FIGNS 5%
[5/5] XNGG X QU S 461 M
+ QN FIGNSS [4/1] [2/6] [12/1]
- RESET R
2000ms 15% 1%
465 466 M [12/8] 462 HY QL MXN0 [4/1] [2/6]
XNTB
[9/8] 1%
467 HY QL
1 2 3 4 5 6 7 8
block diagram: traversing gear slave - monitorings I&S IT PS Erl 35 01.05.02 V 1.21 page: 11/12
send faults and alarms to base unit CU
fault messages:
[3/4] QUITT
≥1
[11/7] MXND 0
[11/7] MXNG 1
0 2
0 3 1
0 4 ≥1 NOT QUI_IN [12/3]
827 0
0 5 10s T 0
0 6
0 7 NQI_IN
base unit CU
0 8
829
& alarms 97-112 [12/2]
0 9 0HFFFF
0 10
0 11 factory setting
0 12
0 13 with change of parameter H832 from 0 to 1 the technology parameter (1000-
0 14 1999/ d-,H-Parameter) are reset. Therefore the power is to switch off and on.
0 15
After that the technology parameter are reset.
1 2 3 4 5 6 7 8
block diagram: traversing gear slave - general I&S IT PS Erl 35 01.01.01 V 1.2 page: 12/12