Appendix 4.

1
GENERAL RISK ASSESSMENT FLOWCHART Page 1 of 1
Issue 2

TRIGGER (Internal) TRIGGER(Externa

1.Existing l)
2.New 1.Contractor
3.Changes
activities
4.Revision

Appointment of Assesor(s),
Members and Persons
involving in the activities by
Department Manager
Conduct Risk Assessment
1.Evaluate severity and probability
2.Risk Ranking
3.Risk Rating
4.Evaluate existing control measures
5.Risk Quadrant
6.Risk Conclusion
 Appendix 4.2
POTENTIAL HAZARDS/CONSEQUENCES & CHECKLIST Page 1 of 1
Issue 2

HAZARD CONSEQUENCE

Cut by sharp Edges Cuts to hands, fingers and arms

Poked by protruding Parts Punctures to feet / hand / fingers

Falling / Trip / Slipping Fatality, head injury, minor cut, back injury

Hit by flying Object / Spark / Chip Skin cuts, blind (eye), punctures

Rub against Rough Surface Cuts / scratches to skin, hands

Contact with Hot Surface Burns to skin, hands, fingers

Exposed to High Noise Standard Threshold Shift (STS)

Temporary / permanent deafness

Exposed to High Temperature Dehydration, dizzy and exhaustion

Exposed to Cold Temperature Frostbites, hyporhermia

Bit by Moving Parts injury to body parts / hands / legs

Fingers Caught in between … Cuts to fingers / hands, curshed fingers

Body Strike against … Injury tobody parts / hands / legs

Exposed to Radiation (Ionizing) Injury / burn to tissue / skin

Chemical Splash onto body Severe skin burn, blister, damage tissue, scar

Inhalation of … Nausea, dizziness, loss of consciousness

Exposed to Carcinogenic substance Cancer to skin / lung etc

Fire / Explosion Burns to body / skin etc

Overexertion Back injury, strain, sprain, fatigue, damage to tissue

repetitive Motion Fatigue, stress, human error

Work Long Hours Stress, human error

Out of Reach Back injury, sprain

Contact with Electrical Current Electrocuted, burns to body / Skin, shock

Body subject to Vibration Damage to nerve endings or materials fatigue

 Appendix 4.3
Page 1 of 1
Issue 2

RISK RANKING CATEGORY - SEVERITY

5 4 3 2 1
CATASTROPHIC MAJOR CRITICAL MARGINAL NEGLIGIBLE

Nature of Injury Multiple Fatality Single Fatality Permanent or partial LTA Medical treatment
total disability Reversible Injury MTFA/ FA
Irreversible Injury Temp. total disability
Industrial Diseases
Community One or more fatality One or more severe injury One or more minor injury Annoyance complaints fromNA
or illness or illness public.

Environment Significant release with Release with minor offsite Release with remains Reportable Incidents Spillage confine within
major offsite impact impact onsite or move to Undesirable Occurrence plant facilities.
Environmental damage surrounding in negligibleAccidental Discharge
concentration
Fire & Explosion Extensive Damage Heavy Damage Repairable Damage General Damage Unnoticeable Damage
Irrepairable Major equipment damage Jet fire Equipment Damage Smoke
UVCE/ BLEVE Tank fire Mechanical explosion Fire occurrence
Gas release

Cost > 50 k 50 k 10 k <5k <1k

COA Condition of assessment

W hazard created from the work itself
V hazard created in the vicinity of workplace
O hazard originating outside workplace
R routine activity
NR non-routine activity
 Appendix 4.3
Page 1 of 1
Issue 2

RISK RANKING CATEGORY - PROBABILITY

Consideration on (Engineering,
Rating Likelihood Occurrence Consideration on human factors
Administractive, PPE)

For Administrative control on human factors, all the follows are observed:
I. Competence, Awareness, Training - Excellent
once a week

All applicable controls are relevant, ii. Physical condition - height, strength - matches the worker or better
Can happen
Unlikely

applied and systematically iii. Workers on shift and shift duration - monitored, no longer than 8 hours in one shift
implemented in terms of iv. Fitness required against the work nature - based on medical condition, approved by panel doctor (e.g. MC,
1

Engineering, Administrative and Yearly health surveillance, Pre-recruitment and upgrading check-up)
PPE. v. Behaviour towards safety - Staffs/worker have the culture of following SWP, concern on safety prior to execution
of work and react if control not implemented, program for behaviour based safety being implemented and
maintained with objectives set for continual improvement

For Administrative control on human factors, all the follows are observed:
once a month

I. Competence, Awareness, Training - Adequate

Can happen

All applicable control are applied,

Seldom

ii. Physical condition - height, strength - matches the worker

however, further control on
iii. Workers on shift and shift duration - adequate, no longer than 12 hours in one shift,
2

engineering, administrative and/or

iv. Fitness required against the work nature - based on acceptable medical condition, approved by panel doctor
PPE is required
v. Behaviour towards safety - Staffs/worker have the habit of following SWP, concern on safety prior to execution of
work, program for behaviour based safety being implemented

For Administrative control on human factors, any four of the follows are observed:
times in a year
Can happen 6

I. Competence, Awareness, Training - Adequate

Occasional

Certain engineering, administrative

ii. Physical condition - height, strength - matches the worker
and/or PPE control are available,
iii. Workers on shift and shift duration - adequate, no longer than 12 hours in one shift,
3

however, not adequate or relevant

iv. Fitness required against the work nature - based on acceptable medical condition, approved by panel doctor
to minimize the risk.
v. Behaviour towards safety - Staffs/worker have the habit of following SWP, concern on safety prior to execution of
work, program for behaviour based safety being implemented
times in a year

For Administrative control on human factors, any 2 of the follows are observed:
Can happen =< 1 Can happen 3

Most engineering, administrative I. Competence, Awareness, Training - not adequate

Probable
(likely)

and/or PPE control are available, ii. Physical condition - height, strength - poorly match with physical work assigned
4

however, not adequate or relevant iii. Workers on shift and shift duration - poorly control, more than 12 hours per shift,
to minimize the risk. iv. Fitness required against the work nature - poorly evaluated
v. Behaviour towards safety - poor acceptance of SWP, inadequate behaviour based safety program

For Administrative control on human factors, any of the follows is observed:

time in a year
(very likely)

I. Competence, Awareness, Training - not adequate

Frequent

There's no obvious control on the ii. Physical condition - height, strength - poorly match with physical work assigned
5

activity. iii. Workers on shift and shift duration - poorly control, more than 12 hours per shift,
iv. Fitness required against the work nature - poorly evaluated
v. Behaviour towards safety - poor acceptance of SWP, inadequate behaviour based safety program
 Appendix 4.3
Page 1 of 1
Issue 2

RISK RANKING CATEGORY - PROBABILITY

5 4 3 2 1
FREQUENT PROBABLE OCCASIONAL SELDOM UNLIKELY

Likelihood Very likely Likely Probably Seldom Unlikely

Occurrence Once per week Once per month 6 per year 3 per year 1 per year

Human Factor
 Appendix 4.4
RISK RATING MATRIX Page 1 of 1
Issue 2

PROBABILITY
1 2 3 4 5

1 1 2 3 4 5
2 2 4 6 8 10
3 3 6 9 12 15
4 4 8 12 16 20
5 5 10 15 20 25
 Appendix 4.5
EXISTING CONTROL MEASURES Page 1 of 1
Issue 2

ENGINEERING CONTROL MEASURES

Enclosure/ Closed system
Isolation
Local Exhaust Ventilation
General ventilation
Water spray
Control equipment
Process Control
Alarm/ Detection System
Interlock system
Physical Protection (SV, dike, etc)
Machine Guarding

ADMINISTRATIVE CONTROL MEASURES

Operating Procedures/ Work Instruction
Training
Competency
Permit To Work (PTW)
Safe Work Practices
Signage
Maintenance & Inspection
Supervision
Hygiene practices
Medical surveillance
Emergency Response

PPE REQUIREMENTS
Back Support
Protective Clothing/Radiation Shield Apron/Coverall
Safety Helmet
Safety Glasses
Face Shield/Welding Shield
Goggles
Ear Plugs/Ear Muffs
Safety Harness
Safety Shoes / Chemical Boots
Cotton/Leather/Chemical Gloves
Dust mask
No Protection
Others
Chemical cartridge respirators
Self Contained Breathing Apparatus
 Appendix 4.6
RECOMMENDATIONS / ACTIONS TO BE
Page 1 of 1
TAKEN Issue 2

Legal
Risk Risk Risk
compliance Action and Time Scale
Rating Quadrant Conclusion
status
1-3 I C Trivial No action required

4-6 II C Acceptable No action required

Efforts shall be made to reduce the risk.

8 - 16 III PC Significant Risk reduction measures shall be implemented
within a defined time period (6 months)
Work should not be started until the risk has been
reduced. Considerable resources shall be allocated to reduce
20 - 25 IV NC Intolerable
the risk. Where the risk involves work in progress, urgent action
(within 3 working days, min. admin control) shall be taken
No action required

No action required

Efforts shall be made to reduce the risk.

Risk reduction measures shall be implemented
within a defined time period (6 months)
Work should not be started until the risk has been
reduced. Considerable resources shall be allocated to reduce
the risk. Where the risk involves work in progress, urgent action
(within 3 working days, min. admin control) shall be taken
 Doc no. SE-C-4.3.1-F01
GENERAL RISK ASSESSMENT
Project: PC2 5500 WWT2 IETS 2 - HOUSEKEEPING Revision Issue: 5
PERSON PARTICIPATED &
ACTIVITY AREA DEPT SECTION
CONSULTED

Daniel, Shazana, Firdaus Civil work for patch repair, hacking for removal of access work pipe support. Utility Maintainance WHH Engineering & Construction

DESIGNATION No. ASSESSORS Prepared by SHO REVIEW GRA APROVAL (DEPT HEAD)

Mr. Norzaman Mr. Prem

Manager, Engr, Supv 1 Nazmi
(Maintenance)

DATE 2 DATE DATE DATE

5/25/2018 3 25-May-18

Hazard Identification Risk Assessment Risk Control

Legal Compliance

Hierarchy of control in determining additional

Applicable OSH control:
Risk
Legislations (state C, S P RQ 1. Elimination of hazards
No. Sequence/Sub-Activity COA Hazard Consequences Existing control measures section/reg) Rating 2. Substitution
PC, (1-5) (1-5) (I-IV) 3. Engineering
excluding OSH Act (1-25)
1994, section 15 and NC 4. Administrative
FM(SHW) reg 5. PPC/PPE

1 Mobilization of equipments Potential knockdown Equipment/material Permit to work, vehicle entry permit, OSHA 1994
and materials. surrounded damage SOC, supervision, competent driver. Section 24
R-V equipment. C 2 1 2 l

Spark from exhaust. Potential fire. Permit to work, vehicle entry permit, FMA 1967 Section
SOC, supervision, competent driver, 12
R-W spark arrestor. C 3 1 3 l

Manually fit materials Back spring Supervision, competency, safe work FMA1967
from lorry to ground practice (SBNUPV
R-W (repetitive) Reg.1970) Reg.76 C 2 1 2 l

Untidy storage of Minor body and head Permit to work, supervision, safe FMA1967 (BOWEC
materials cause of injury,bruises. work practices. Reg.1986) Reg. 15
falling and slipping. PPE:
R-W 1- C 2 2 4 ll
Safety helmet.

2 Set up equipment at site High noise Temporary deafness Supervision, competency, safe work
(generator, vibrator, practice PPE:
compactor, diesel engine, and
etc.) R-V 1-ear plug C 2 3 4 ll

Sharp edges Minor cut to hand Supervision, competency, safe work FMA1967 (SHW
practice PPE: Reg.1970)
R-W Reg.32(f)(i) C 1 2 2 l
1-Protective clothing
2-hand glove
Fuel leakage Controllable Supervision, competency, safe work
R-W fire/ocurrance practice , permit to work C 2 2 4 ll

Electrical current Minor shock Supervision, competency, safe work

R-W practice,permit to work, inspection C 2 2 4 l
before use

3 Vibrate concrete Using diesel Concrete splashing Spill to surrounding or Supervision, competency, safe work
driven equipment parts of expose body practice,permit to work, inspection
R-W C 2 2 4 ll
before use PPE: Safety
glasses, protective clothing
Fuel leakage from Controllable Supervision, competency, safe work
R-W engine fire/ocurrance practice , permit to work & Hot work C 2 2 4 ll
cat 2
Inhalation of fumes Faint, unconcious Supervision, competency, safe work
R-W from fuelled practice,permit to work C 3 2 6 ll
equipment PPE: Mask
Sharp edges from Minor cut to hand Supervision, competency, safe work FMA1967 (SHW
rebar practice,permit to work Reg.1970)
R-W PPE: Wear hand glove, protective Reg.32(f)(i) C 2 2 4 ll
clothing
Protruding parts Puncture feet Supervision, competency, safe work
R-W practice,permit to work C 2 2 4 ll
PPE: Safety shoes
Feet caught in Swelling or crush feet, Supervision, competency, safe work
R-W between rebar trip & fall practice,permit to work C 2 2 4 ll
PPE: Safety shoes
Over exertion Back pain and sprain Supervision, competency, safe work
R-W practice C 2 2 4 ll
4 Manual pouring concrete, Concrete splashing Spill to surrounding or Supervision, competency, safe work OSHA1994
Using Wheel Barrow and parts of expose body practice,permit to work, inspection (USECHH
Shovel R-W before use PPE: Safety Reg.2000) Reg. 16 C 2 2 4 ll
glasses, protective clothing

Push wheel barrow Back injury Safe work practise, FMA1967 (BOWEC
Take regular breaks and Reg.1986) Reg. 15
R-W C 2 2 4 II
Switch worker

5 Remove concrete parts by Finger trapped by Swelling or crush finger Supervision, competency, safe work
hammer R-W unsecure wooden practice. PPE: C 2 2 4 ll
parts Wear hand glove
Slip / trip / fall Monor injury Supervision, competency, safe work FMA1967 (BOWEC
practice, permit to work Reg.1986) Reg.8 &
PPE: Protative clothing safety 9
R-W C 2 2 4 ll
helmet, safety glasses, safety
shoes

6 Protective and curing of Over exertion Back pain and sprain Supervision, competency, safe work OSHA1994
concrete practice (USECHH
R-W Reg.2000) Reg. 16 C 2 2 4 ll

7 Housekeeping. Tripping and falling Body and head injury. Permit to work, supervision, safe FMA1967 (BOWEC
hazard. work practices. Reg.1986) Reg. 15
R-W
PPE: Safety
C 1 2 2 l
helmet.
Sharp edges Hand / finger injury. Permit to work, supervision, safe FM (BOWEC) Reg
R-W work practices. 8&9 \ C 1 1 1 l
PPE: Wear semi-leather glove.

Page 11 of 17
 Appendix 4.6
RISK QUARDRANT Page
Issue

RISK RATING QD RISK DECISION CONCLUSION

1-3 I RISK NOT SIGNIFICANT RISK IS TRIVIAL
4-6 II MARGINAL RISK RISK IS ACCEPTABLE
7 - 20 III RISK SIGNIFICANT RISK IS SIGNIFICANT
>/= 20 IV INTOLERABLE RISK INTOLERABLE RISK
Appendix 4.6
1 of 1
2
 Appendix 4.7
RISK CONCLUSION Page 1 of 1
Issue 2

QD RISK CONCLUSION ACTION

I RISK IS TRIVIAL No Action
II RISK IS ACCEPTABLE No Action
III RISK IS SIGNIFICANT Risk reduction required
IV INTOLERABLE RISK Work cannot start until risk reduced
Work cannot start until risk reduced
 GENERAL RISK ASSESSEMENT FORM

PERSON
PARTICIPATED/CONSULTE AREA DEPT
D

PREPARED BY SHE 1ST. REVIEW SHE 2ND. REVIEW No. ASSESSORS

DATE DATE DATE 2

3
HAZARD P RR RQ
NO SEQUENCE/ STEPS CONSEQUENCES LR S (1-5) ECM
S (1-5) (1-25) (I-IV)
 SE-C-4.3.1-F01
Issue: 3

L RISK ASSESSEMENT FORM

ACTIVITY

GRA APPROVAL

Dept. Mgr

DATE

RCON
ECM
(C1-C6)