Gaactemium SEREPT ORDER No. 20-0 679 PROJECT ASHTART REVAMP PROJECT ACTEMIUM REFERENCE IWO 8254 QUALITY CONTROL DATA BOOK FOR GI & GIll GENERATOR CONTROL PANEL ‘Actemium, Motor Business Park, Cheltenham Road East, Gloucester, GL2 90L, United KingdomGaActEMIUM SEREPT ORDER No. 20-0 679 | PROJECT | ASHTART REVAMP PROJECT | ACTEMIUM REFERENCE IWO 8254 Table Of Contents 1.0 Factory Acceptance Tests Certificate 2.0 Actemium Works Test Record for GI 3.0 Actemium Works Test Record for GHI 4.0 Actemium Certificate Of Conformity for GI & GI 5.0 Actemium Quality Plan for GI & GI Asteria, Mctor Business Park, Cheltenham Road East, Gloucester, GL2 9QL, United Kingdom A subsidiary of vinciae : FACTORY ACCEPTANCE TESTS CERTIFICATE ASHTART REVAMPING PROJECT SUPPLY OF GENERATOR CONTROL PANEL FOR GI & Gill, CONTRACT N°: 205-n..0.6 $4... DATED: oA Fn Augualde d A Between: : SE REPT on (hereinatter called COMPANY) and: .. Regn cdean (hereinafter called CONTRACTOR) 1, Inaccordance with the CONTRACT, and in compliance with the agreed inspection and test plan, itis hereby certified by CONTRACTOR and COMPANY that all provided Factory Tests ero performed by the CONTRACTOR with successful result, (*) 2. Issuance of this Factory Test Acceptance Certificate shall not relieve CONTRACTOR from his warranty obligations and other provisions of the CONTRACT which expressly or by their nature survive the said certificate, For and on behalf of For and on behalf of eaener™ tole i Signature i Signature < o ae Name WatS~ Brow chhowna nome: arti’ ESPAAD Adin Position: Payer ger Diver Position: Buawecs Lit lAwAGgee In the presence of In the presen¢b of Signature ia Signature ae Nome: CHAABOUM Sh ANbEL. Name LEE Jas y Position: Chiu ve tied f Dinesh Date: 48 Agutfott (*) CONTRACTOR shail communicate Manufacturing Data Book Helper Position: SEanoll ELECT LAL : Engineer Date 22- AvewST 2014 LC N*: DMs 4011000298 East Cheltenham Road Gloucester GL2 9QL SL aeaaeeeneeeeeeererWORKS TEST RECORD Cecremum SerLNo. 8254.G1 Date 11/07/2041 ACTEMIUM Customer: SEREPT Meteor Business Park Project: ASHTART REVAMP. Cheltenham Road East Order No: 20-0 679 Gloucester, GL2 9QL Technical Spec SP-02G-05A-25-47092 Tel: +44 (0) 1452 713222 Our Ref: 8254GCP-GI Fax:+44 (0) 1452 713444 Contents: Section | Title . : Page 1 | Visual Inspection 2 2 _ | Insulation Resistance & Earth Impedance Test 3 3. | Testing Method 4 4 | Heating and Lighting 5 | 8—5a_| Circuit Functionality Test 6-7 6-6b Metering ae 7-Ta_| Generator Protection Relay 11-42 8 | AVR Circuitry Test 13 9-9a_| Synchronising Operation | 14-15 10 | Observations and Comments 16 l | Associated Documentation: Drawing Title Drawing No. | Revision | GCP Book of Drawings C04-1001 Pages 1-52 B - | = Safety Declaration: | confirm a risk assessment has been conducted, as per company guidelines and | have deemed the panel safe prior to power connection, Assessment carried out by: Signed: la Date: 14 /o7/Aon (Oolo8254 Serpe? off GCPs\Test Resuls 8254 GL WTR REV 1 tested.docx. Page of 16@rctemium WORKS TEST RECORD SerLNo. 8254.GI Date 11/07/2011 1. Visual Inspection item Checks Satisfactory _|_ ‘Comments 1 Workmanship & Finish ¥ 2, | Dimensions to Drawings v 3. Paint Finish é 4 Door Key Number ¥ RITTAL 3524 esecsiacsroxNst | 5. Switch Lock Key Number v 81-855 6. Labels to Drawings ¥ ic Shrouding v 8 Warning Labels v : a. Fuse Ratings v 10. Relay / Timer types ¥ 1. Wiring size / Identification a 12. Earthing & Bonding Continuity v 13. Wiring Conformity to drawings v 14 IP Rating v | 15. Spare Terminals v 16. Photographic record v (0:dob'5256 Serept 2 off GCPs\Test Resulsi6254 GI WIR REV I tested.docx. Page 20F16,WORKS TESTRECORD | @actemium SeriALNo. 8254.GI Date 11/07/2011 2, Insulation Resistance & Earth Impedance Test Note: Close alll isolators Remove all control circuit Fuses Resistance = alll other lines, Neutral & Earth Test Equipment = a LR. Tester Serial No S089 LR. Tester Calibration Cert No. 1226103 Digital Multi Meter Serial No S077 = Digital Multi Meter Calibration Cert No. | OS518931 : ] Insulation Resistance test with 1000Volt Megger System Volts System Volts ‘System Volts All 100V AC 220V AC 380V AC Phases — lor Neutral U-Phase | V-Phase | U-Phase | Live Neutral | U-Phase | V-Phase | U-Phase | to Earth >100 >100 >100 >100 >100 >100 >100 >100 >100 | | i Earth Impedance Test with Digital Multi Meter This test is to measure the resistance of the earth bonding with the panel frame. [ : __ <800 Where standards of insulation are better than >100Mega Ohms and Earth bonding is <500 milliohms, the systems will be considered satisfactory. ae Tested By: MW Date: 194 /o7 /ron Witnessed: Date: (dobs8254 Serept2 of GCPs\Test Reslsi8254 GI WIR REV | tested.docx Page 3 of 16ctemium WORKS TEST RECO SeriaLNo. 8254.GI Date 11/07/2011 | RD 3. Testing Method Satisfactory | item | Checks oa Lighting and Heating Supply a eeenavs 2. Correct Fuse/Link Isolation/rating ian 3. All DC Circuitry : aan = Note: Where items cannot be energised the DC circuitry : — [to them will be proved by: a) Checking that the supply is reaching the unit. a b) By Checking the continuity of contro! wiring. al 4 Metering ae eee v ome Note: Metering will be checked against cerlified test meters. a Beer v All Volt Free Contacts Note: The Volt Free circuits will be checked for continuity. Protection Relay Circuits Note: Protection relays will be tested against the test sheets enclosed where practicable AVR Circuitry Note: where the AVR cannot be powered up into a static load, all wiring will be continuity checked to ensure thatitis accordance to drawings. ‘Synchronising Note: Prove normal synchronising of set across the generator circuit breaker in both the manual and auto modes of operation. Also check that the Auto synchronising unit is signalling the speed and voltage changes correctly for the normal and back synchronising. | Notet: Note2: ‘The term ‘Satisfactory’ denotes that testing has been carried out as specified and, where possible, equipment and wiring was found to be working correctly as per the specification and drawings. To ensure that all circuitry and equipment is checked, the wiring diagrams will be marked by ‘highlighter’ (using a different colour where drawings cover more than on unit) and the specification will be ticked to indicate that items have been covered by the test. (0Nolos'8254 Serep2 off GPsiTest Resuls'254 GI WTR REV 1 tested.docx. Page 4 of 16WORKS TEST RECORD @actremium | SeriaLNo. 8254.GI Date 11/07/2011 4, Heating and Lighting item Tests Satisfactory | 1 MCB/Fuse / Link rating Isolation v 2 _|PH- Panel heater = v_| Si STAT 1-Thermostat ae a v 4. STAT 2-Thermostat_ cae vs 5.___| VCF - Ventilation cooling fan 7 ys [PL= Panel light z v 7. PLS -Panellight switch v 8. CS5 - Generator heater on off control switch v 9. GHC - Generator heater contactor | 70. PSU - 220V AC/24V DC Power supply unit a cane 11. _[IM = Insulation monitor z = vase 12. [TX = Main voltage transformer z t v ‘0.obsi8254 Serept2 off GCPStTest Resulsi6254 GIWTR REV | tested.docx, Page Sof 16WORKS TEST RECORD er CTEMIUM SeRIALNo. 8254.GI Date 11/07/2011 5. Circuits Functionality Test Item [all DC Circuitry | Satisfactory | 1 KA1 - Generator protection supply healthy relay Vaal \2aae KA2 - Open circuit diode failure relay z vaste 3.____ | KA3 - Short circuit diode failure relay — Mae [4 KA4 — AVR overvoltage alarm relay 2 v 5. KAS - Spare relay ee _ v | [6 | KA6— AVR failure relay : _ v Eze _ [KAT - Excitation on follower relay a vaca a KA8/.1 - Generator normally open CB follower relays vy 9.___| KA9/.4/.2- Auto synchronise relays a v 10. KA10/.1 - Failure to synchronise relay _ = v Ate KA11 — Turbine speed signal relay ae t v (2. KA12/.1/.2 - Generator VT selection relays = festa 13. KA13 - Isochronous mode follower rela vw 14. KA14 — Droop mode follower rela watieee 15. KA15 - Local mode follower relay _— md 16. | KA16 — Remote mode follower rela = eae |17.___| KA17 — Turbine common shutdown follower relay een | 18. KA18 — Turbine common alarm follower relay aaa 19. KA300 — Generator CB close rela ae v 20. KA300 — Generator CB open rela e av (0sJobs825¢ Serept 2 off GCPsTest Resulsi8254 G1 WTR REV 1 tested. docx, Page 6of 16WORKS TEST RECORD @rctem tum SeriaLNo. 8254.GI Date 11/07/2011 5a. Circuits Functionality Test Item All DC Circuitry Satisfactory SD Status display = 21. | L1- AVR Failure indicator HE ca 22. Short Circuit Diode indicator v 23. L3- Turbine on LF indicator v 24. L4- Turbine on L.G indicator _, |25. | L5- Turbine common shutdown indicator = a 26. L6 - Turbine common alarm indicator lv 27. | L7- Isochronous mode indicator cave 28. [L8 - Droop mode indicator 7 eal 29. ‘SL1 - Generator CB open indicator ava 30. | SL2 - Generator CB closed indicator 7% v 31. ‘SL3 - Failed to synchronise indicator _ ame 22. PBI - Lamp test pushbutton e as [ 33. ES1-Emergency stop _ v4 34, CS4 - Generator control Lower/N/Raise switch v | 35. ‘CS6 - Excitation Droop / Isochronous control switch ss eat a6 C810 — Localiremote switch : v Kid S11 - Fuel Transfer control switch v__| 38. AVR - Decs 200 Automatic Voltage Regulator Ma 39, SR489 - Generator protection relay aed 0. | D1-D14-Lamp test Diodes lee, 4 Volt free contacts a _ v (Oats 8254 Serep2 off GCPs\ Test Reutsi6254 GI WTR REV I tested.docx Page of 16@pctemium WORKS TEST RECORD SeRIALNO. 8254,GI Date 11/07/2011 6. Metering Item’ All DC Circuitry Satisfactory i P41 - Digital integrated meter 7 2 ‘SI - Megawatt signal isolator ¥ 3. ‘Si2 — Megavar signal isolator : e ata Metering Proof Voltmeter/Ammeter Readings 1. Voltmeter - Voltage input measured 100 Volts (R#Y+B) = RY =—_-0.380_—KV. v3 Y-B 0.380 kV | BR 0.380 kV 2. Ammeter Current input measured 2.5 Amps R 3000 A ve 3000 A B 330005, A Satisfactory Results Yes ¥ No ‘Oobs8254 Serept 2 off GCPs\Test Resultsi8254 GI WTR REV 1 tested.docx. Page 8 of 16G@yctemium WORKS TEST RECORD 4. MW Meter Reading Total power (KW) = Insert Values T Power KW = T Power (KW) = Meter reading Satisfactory Results 5, MWH Reading Insert Values Pulse / Hr Pulse / Hr | Time for 1 Pulse Time for 10 Pulses Measured time for 10 Pulses Satisfactory Results SeRiALNo. 8254.GI Date 11/07/2011 6a. Metering . Power Factor Power Factor measured 1 Satisfactory Results Yes¥ No Measured volts x measured amps x 1.732 x pf 1000 380 Vv x 3000, Ax 17300 x oof 1974 kW 19 MW Yes¥ No 2 1 Meter Marking 100 PULSE x NA (TP) KW KWH NA... N/A 3600 secs Pulse/HR. NIA NIA sec N/A sec PulseO/P NIA Yes No ‘O.Mobs8254 rept? off GCPsiTest Ress we REV 1 tested.doex Page 90F 16,WORKS TEST RECORD @ctemium SERIALNo. 8254.GI Date 11/07/2011 6b. Metering 6. Megavar Meter reading : as Meter Reading -0.03 var Satisfactory Results Yes ¥ No 7. Freq Meter Reading | Meter Reading 50 Hz Satisfactory Results Yes v No | 8.11 MW Output Input 11.96 mA Output 11.96 mA | Satisfactory Results Yes ¥ No 9. S12 MVAr Output Input "3.86 mA Output’ 3.86 mA Satisfactory Results Yes v No (ndobs8254 Serpe 2 off GCPsest Resuls'8254 GI WIR REV { tested. docx. Page 100f16WORKS TEST RECORD @actem ium SeriaLNo. 8254.GI Date 11/07/2011 7. Generator Protection Relay Item Prove operation of protection relay by secondary injection Enabled | Satisfactory | ds "21 - Under Impedance(unable to dynamically prove) v v 2. _| 24- Over Fluxing _ « v 3_____ | 27- Under Voltage i v 4. 32/37 - Reverse/Low Forward Power [vv v 5. 40 - Field Failure (unable to dynamically prove) _v v 6.___| 46 - Negative Phase Sequence wails v | 7. | 50-- Instantaneous Over Current [aii a anes 51 - Inverse Time Over Current cave ts 9. | 54V- Voltage Dependant Over Current asi mE 10. 59- Over Voltage me v 11. | 59N - Neutral Displacement ca v 12. 81 — Under/Over Frequenc} — v v 13. 87- Differential a v v (Oobs8286 Serept 2 off GCPs\TestResuls82S4 GI WTR REV | tested.docx, Page 1 oF 16WORKS TEST RECORD SeriaLNo. 8254.GI Date 11/07/2011 @pctemium 7a. Generator Protection Relay continued Item [Prove operation of RTD protection [Enabled _| Satisfactory s 1 RTD1 — Stator Winding 2 RTD2 = Stator Winding 3 RTD3 - Stator Winding 4 RTD4— Stator Winding 5 RTD5 - Stator Winding (6. | RTD6 - Stator Winding 7 8 9 ISIS TS SISISIS INSISTS RTD7 — DE Bearing RTD8 - NDE Bearing RTD9 — DE Cold air inlet “TRTD10 - NDE Cold airiniet RTD11 - Hot air inlet "| RTD12 - Spare SINISISIS ISIS SITS SIs \) | I} |] Lett itt Password Correct YES v Test Blocks Satisfactory TB-A Test Block A. TB-B Test Block B TEST PLUG (OMobs\8254 Seept2 off GCPSTest Resuhs\#254 GI WTR REV | tested.docx Page 120° 16WORKS TEST RECORD Seria.No. 8254,GI Date 11/07/2011 G@yctemium 8. AVR circuitry Test Item AVR Circuitry Satisfactory | AF- Excitation ammeter VF — Field voltmeter C81 - Excitation on/off control switch C82 - Manual / AVR control switch CS3 - Generator voltage lower/n/raise switch ‘ST — Shunt transformer | Jol |) Jo] I] [= SUISTSISIS ISIS 7 PB4 — AVR fault reset pushbutton (0 Alobs8254 Soret 2 off OCP Test Resuls 254 GI WTR REV | tested.docx, Page 13 of 16@actemium WORKS TEST RECORD SeRIALNo. 8254.GI Date 11/07/2011 9. ‘Synchronising operation Item’ ‘Synchronising Circuitry Satisfactory Proved by using a variable voltage and frequency power supply to simulate the incoming generator supply. 25A = Auto synchronising unit Sy - Synchroscope with check synchroniser C87 - Synchronising Manualloff/Auto selector switch | C88 - Dead BUS offfenable key switch CS9 — Generator circuit openin/close_switch Hzs — Double frequency meter SISSISIS [STS [Ws = Double voltmeter PB2 — Auto synchronise initiate push button js€ reset push button _ NS oltage transformers 11. Is Prove normal synchronising of sets across the generator circuit breaker in both manual and auto modes of operation. (0:Uobs8254 Seep? off GCPsTest Resulsi82S4 GLWTR REV I tested.docx Page 14 of 16@Acremium WORKS TEST RECORD SeRIALNo. 8254.GI Date 11/07/2011 9a. Synchronising operation Item (25A) Deif Auto Synchroniser — Settings for Test Satisfactory | 1 TN - Control pulse length _ v 2. Xp__- Proportional band 8 zi = 3. fset_- Slip frequency ie | 4. Umax - Acceptable voltage difference = v 5 TBC - Breaker closure time : ee — (Sy) Deif Synchroscope / Check Synchroniser : Settings for Test Setisfactory ___[ Voltage Difference at 10% ann —__|[Phase Angle at 10 degrees vd 3 | Breaker closure Time at 0.2 second v (OAobs 8254 Serpt 2 off GCPstTest Resule'8254 GI WTR REV 1 tested. docx Page 15 0f16WORKS TEST RECORD @ctremium SeriaLNo. 8254.GI 11/07/2011 10. Observations & Comments Tested: Mi (actu) Date: 24/67/01) Inspection: a. 1 Date: 26 [ #2 ell (Actemium) ( Witnessed: Date: (custo OMobs\8254 Serept 2 off GCPs\Test Resuls\8254 GI WTR REV | tested.docx Page 16 0f 16WORKS TEST RECORD | epctemium SerIALNo, 8254.GIl| Date 14/07/2011 | ACTEMIUM Customer: SEREPT Meteor Business Park Project: ASHTART REVAMP Cheltenham Road East Order No: 20-0 679 Gloucester, GL2 9QL Technical Spec SP-02G-05A-25-47092 Tel: +44 (0) 1452 713222 Our Ref: 8254GCP-GIIl Fax:+44 (0) 1452 713444 Contents: Section | Title Pag 1 | Visual Inspection 2 2 | Insulation Resistance & Earth impedance Test 3 | 3 | Testing Method 4 4 | Heating and Lighting 5 5~5a | Circuit Functionality Test lo 6-6b | Metering 8-10 | 7-7a_ | Generator Protection Relay 11-12 8 | AVR Circuitry Test 13 9-9a | Synchronising Operation 14-15 10 | Observations and Comments 16 Associated Documentatio: Drawing Title : Drawing No. Revision GCP Book of Drawings 604-1001 Pages 1-52 B Safety Declaration: | confirm a risk assessment has been conducted, as per company guidelines and | have deemed the panel safe prior to power connection. Assessment carrigd-put by: Signed: ty Date: = L1 /o7/2 on (0 ob8954 Serep2 off GcPa\Tast Resus 8258 GIN WTR REV 1 tested.docx. Page| af 16WORKS TEST RECORD SeriaLNo. 8254.GIll Date 11/07/2011 @actemium 1. Visual Inspection Item Checks Satisfactory Comments 1. Workmanship & Finish v 2 | Dimensions to Drawings | v 3 Paint Finish | v 4. Door Key Number v | RITTAL 3524 S1-KN101,CS7-KN105, 658-6516,6510-KN191, 5. Switch Lock Key Number v ES1-456 6. | Labels to Drawings v 7. Shrouding vy 8. Warning Labels | v 9 Fuse Ratings v 10. Relay / Timer types v 1. Wiring size / Identification y 12. Earthing & Bonding Continuity y 13. Wiring Conformity to drawings y 14. IP Rating v 15. Spare Terminals v | 16. Photographic record v (OMotw'8254Serept2 off GCPs\Test Reshs'8254 GIN WIR REV 1 tested.docx Page 2 of 16,WORKS TESTRECORD _ | SERIALNo. 8254.GIll Date 11/07/2011 @Actemium 2. Insulation Resistance & Earth Impedance Test Note: Close alll isolators Remove all control circuit Fuses Resistance = all other lines, Neutral & Earth Test Equipment LR. Tester Serial No TS089 = [LR. Tester Calibration Cert No. 1226103 Digital Multi Meter Serial No. [18077 Digital Multi Meter Calibration Cert No. | OS518931 Insulation Resistance test with 1000Volt Megger System Volts System Volts System Volts All 400V AC 220V AC 380V AC Phases ; - - 4 &lor Neutral ee U-Phase | Live [News U-Phase | V-Phase | U-Phase | tg Earth >100 | >100 |>100 |>100 |>100 |>100 | >100 |>100 | >100 Earth Impedance Test with Digital Multi Meter This test is to measure the resistance of the earth bonding with the panel frame. <500 ~[Milliohms: Where standards of insulation are better than >100Mega Ohms and Earth bonding is <500 milliohms, the systems will be considered satisfactory. Tested By: Yl Date: | Witnessed: Date: a 14 /o7/Aon (o.Mobsis254 Serept2 off GCPsiTest Reslsi8254 GIN WIR REV 1 tested.docx. Page 30f 16G@actemium WORKS TEST RECORD . Testing Method SeRIALNo. 8254.GIII Date 11/07/2011 Item ‘Checks Satisfactory 1 Lighting and Heating Supply As 2: Correct Fuse/Link Isolation/rating v a All DC Circuitry i ~ v Note: Where items cannot be energised the DC circuitry to them will be proved by: | a) Checking that the supply is reaching the unit. b) By Checking the continuity of control wiring, Metering Note: Metering will be checked against certified test meter All Volt Free Contacts _| Note: The Volt Free circuits will be checked for continuity. Protection Relay Circuits Note: Protection relays will be tested against the test sheets enclosed where practicable AVR Circuitry Note: where the AVR cannot be powered up | all wiring will be continuity checked to ensure that accordance to drawings. Synchronising | Note: Prove normal synchronising of set across the generator circuit breaker in both the manual and auto modes of operation. Also check that the Auto synchronising unit is signalling the speed and voltage changes correctly for the normal and back synchronising. Notet: Note2: ‘The term ‘Satisfactory’ denotes that testing has been carried out as specified and, where possible, equipment and wiring was found to be working correctly as per the specification and drawings To ensure that all circuitry and equipment is checked, the wiring diagrams will be marked by ‘highlighter’ (using a different colour where drawings cover more than on unit) and the specification will be ticked to indicate that items have been covered by the test. (OAtobs8254 Serept 2 off GCP\Test Resuls'8254 GI WTR REV | tested.docx Page 4 of 16WORKS TEST RECORD SeriaLNo. 8254.GIll Date 11/07/2011 @cremium 4. Heating and Lighting Item Tests zi | Satisfactory a MCBiFuse /Link rating Isolation v PH - Panel heater ei v 3 STAT 4-Thermostat eae [4 STAT 2-Thermostat v 5. VCF - Ventilation cooling fan a ews 6. PL-Panellight v a PLS Pane! light switch sass oie and [C85 - Generator heater on off control switch v __| GHC - Generator heater contactor v 70. PSU - 220V AC/24V DC Power supply unit v Aas IM = Insulation monitor : a = v 12. | TX = Main voltage transformer _ | v (obs k254 Serpt 2 off GCPsest Resuls82S4 GIL WTR REY 1 tested. docx. Page 5 of 16(@ctemium WORKS TEST RECORD SeriaLNo. 8254.GIll Date 11/07/2011 5. Circuits Functionality Test Item Satisfactory | All DC Circuitry KA1 - Generator protection supply healthy relay KA2 - Open circuit diode failure rela ‘A3 - Short circuit diode failure relay 7. "KAT - Excitation on follower relay 8._____| KA8/.1 - Generator normally open CB follower relays (9. KA9/.1/.2 - Auto synchronise relays 7 10. KA10/.1 - Failure to synchronise relay ads [KA1—Turbine speed signal relay 2s KA12I.1/.2 - Generator VT selection relays i av KA13 — Isochronous mode follower relay _ = v KA14— Droop mode follower relay v [ 15. KA15 - Local_mode follower relay — v 16. TKAT6 — Remote mode folower rela v Avs KA17 — Turbine common shutdown follower rela) ve er} KA18 — Turbine common alarm follower relay ja 19. KA300 — Generator CB close relay ae t v 20. KA300 — Generator CB open relay es v (0,Jobsis254 Sept? off GcPs\Test Resuls\8254 GIN WTR REV 1 tested.docx Page 6oF 16WORKS TEST RECORD @rctem ium SERIALNO. 8254.GIll Date 11/07/2011 5a. Circuits Functionality Test Item. All DC Circuitry Satisfactory | ‘SD Status display | 21. L1- AVR Failure indicator v L2 - Short Circuit Diode indicator fi v 13 - Turbine on L-F indicator ses cee L4- Turbine on L.G indicator ames nn LS - Turbine common shutdown indicator . a aeeveanees L6 - Turbine common alarm indicator _ v 27. L7 - Isochronous mode indicator = v 28. ‘L8 - Droop mode indicator : ie v 29. SL1 - Generator CB open indicator = v 30. SL2 - Generator CB closed indicator v 31. _| SL3 - Failed to synchronise indicator v 32. PB1 - Lamp test pushbutton = v 33. ES1 - Emergency stop _ v 34.__| C84 - Generator contro! Lower/N/Raise switch cna 36. | €S6 - Excitation Droop / Isochronous control switch | (36. CS10 = Localiremote switch a ee ee | 37.___| C811. Fuel Transfer control switch v 36. | AVR - Decs 200 Automatic Voltage Regulator v EN ‘SR489 - Generator protection relay v 40. D1-D11 - Lamp test Diodes a aA 4 Volt free contacts oe ‘o.Yobei8254 Serep2 off GCPs\TestResuls'8254 GUT WTR REV | tested. docx Page 3 of 16@actemium WORKS TEST RECORD SeriaLNo. 8254.GIIl Date 11/07/2011 6. Metering Item All DC Circuitry i Satisfactory Metering Proof 1. Voltmeter Voltage input measured | 2. Ammeter Current input measured Satisfactory Results Voltmeter/Ammeter Readings 100 250 areee cars Volts Amps No V3 (R+Y+B) RY YB BR o< 2 3000 3000 3000 ‘0:Vob8254 Serpe 2 ofFGCP\Test Resulsi8254 GAIL WTR REV 1 tested.docx Page Sof 16WORKS TEST RECORD @actemium Seria.No. 8254.GIll Date 11/07/2011 6a. Metering 3. Power Factor Power Factor measured 1 Satisfactory Results Yesv No 4, MW Meter Reading Total power (KW) Measured volts x measured amps x 1.732 x pf 1000 Insert Values T Power KW = 380 oe 3000 Ax 1.73 x pf T Power (KW) = _ 1974 kW Meter reading 1.9 Mw | Satisfactory Results Yes ¥ No 5, MWH Reading 2 Meter Marking 4100 Insert Values Pulse / Hr [ae x NIA (TP) kW KWH Pulse / Hr NIA Time for 1 Pulse NIA 3600 secs Pulse/HR NA | Time for 10 Pulses N/A sec Measured time for 10 Pulses NIA sec Pulse O/P- NIA Satisfactory Results Yes No (O¥obs8254 Serpt 2 off OCPs\est Reslsi6254 GI WTR REV 1 tested. docx Page 9 of 16WORKS TEST RECORD G@Actemium SeriaLNo. 8254.GIll Date 11/07/2011 6b. Metering Meter Reading 0.03. Mvar Satisfactory Results Yes ¥ No 7. Freq Meter Reading Meter Reading 50 Hz Satisfactory Results Yes Vv No. 8. S11 MW Output Input 11.94 mA Output 11.94 | mA | Satisfactory Results Yes v No 9. SI 2 MVAr Output Input [3.87 mA Output 3.87 mA Satisfactory Results Yes v No (obsi8254 Sere 2 off GCPa\TestResuls8284 GI WTR REV 1 tested.docx Page 100 16WORKS TEST RECORD SeriaLNo. 8254,GIll Date 11/07/2011 @cremium 7. Generator Protection Relay Item Prove operation of protection relay by secondary injection Enabled _| Satisfactory 21 - Under Impedance(unable to dynamically prove) | 24 - Over Fluxing 27 - Under Voltage 32/37 - Reverse/Low Forward Power | AISINIY | 40 - Field Failure (unable to dynamically prove) | 46 - Negative Phase Sequence 50 - Instantaneous Over Current "| 51- Inverse Time Over Current _ ISIS 2] /~[ elo] Js) |e] /8] = 5iV- Voltage Dependant Over v 10. [59 Over Voltage = =m 11. ‘SON - Neutral Displacement ae es 12. 81-Under/Over Frequency ee ee eevee 13. 87 - Differential oe v (0.Yobsi82S6 Seepe2 off GCPs\Test Resulsi82S4 GIL WTR REV | tested.docx. Page 11 of 16C@cremium WORKS TEST RECORD SeriaLNo. 8254.GIll Date 11/07/2011 7a. Generator Protection Relay continued Item Prove operation of RTD protection Enabled | Satisfactory | | RTD4 - Stator Winding + RTD2- Stator Winding RTD3 - Stator Winding RTD4 — Stator Winding | RTD5— Stator Winding __ RTD6 - Stator Winding [| RTD7 - DE CT a ISSN SIS STIS _| RTD10 = NDE Cold air inlet RTD11 - Hot air inlet RTD12- Spare INSISTS ISIS ISIS SIS TS IS Password ne Correct YES v item Test Blocks Satisfactory | _[TB-ATestBlockA eee TB-B Test Block B TEST PLUG (0:vobe 8256 Serpt 2 off GCPS\Test Resuhs'6254 GI WTR REV | tested.docx Page 12 of 16@actemium WORKS TEST RECORD Seria.No. 8254.GIll Date 11/07/2011 8. AVR circuitry Test Item AVR Circuitry Satisfactory ‘AF- Excitation ammeter : v VF — Field voltmeter _ ae we CS1 - Excitation on/off control switch cA ‘CS2 - Manual / AVR control switch 7 CS3 - Generator voltage lower/n/raise switch Manu ‘ST — Shunt transformer = i v -PB4 — AVR fault reset pushbutton v ‘oot 254 Soepe2 off GCPs Test Reslss258 GIN WTR REV | tested. docx Page 10616@ctemium WORKS TEST RECORD SeriALNo. 8254.GIll Date 11/07/2011 9. Synchronising operation Item | Synchronising Circuitry ‘Satisfactory Proved by using a variable voltage and frequency power supply to simulate the incoming generator supply 25A - Auto synchronising unit ‘Sy _- Synchroscope with check synchroniser C87 = Synchronising Manualloff/Auto selector swi CS8 — Dead BUS offfenable key switch _ CS9 — Generator circuit openin/close_switch Hes — Double frequency meter Vs = Double voltmeter PB2 — Auto synchronise iffate push button SIS ISIS ISIS ISS PB3 — Fail to synchronise reset push button T12 100/410V Interposing voltage transformers : | KA100 - Dead bus relay SN Prove normal synchronising of sets across the generator circuit breaker in both manual and auto modes of operation. (0¥ah8256 Serept 2 off OCPaTest Resulsi8254 O1N WTR REV 1 tested. docx. Page 140F 16@ctemium WORKS TEST RECORD SeRIALNo. 8254.GIll Date 11/07/2011 9a. Synchronising operation Item (25A) Deif Auto Synchroniser — Settings for Test I Satisfactory | TN - Control pulse length Xp_- Proportional band fset_- Slip frequency) U max - Acceptable voltage difference ATT Se TBC_- Breaker closure time IS ISIS] (Sy) Deif Synchroscope / Check Synchroniser Settings for Test Satisfactory Ve ige Difference at 10% aeaaee Phase Angle at 10 degrees Breaker closure Time at 0.2 second ‘o;obe8254 Serpe 2 off GCPs\Test Resuksi8254 GIN WTR REV | tested.docx Page 15 0F 16,WORKS TEST RECORD Seria.No. 8254.GIll Date 11/07/2011 @@actemium 10. Observations & Comments Tested: Date: 24 /o7/p9 1) (deoriom) J Inspection: Oy de Date:26 | ¥)z0 wW (hconion) Witnessed: Date: (Costin) ‘o.obs'8254 Serepe2 off GCPs\ Test Resuks 8254 GIN WTR REV 1 tested.docx Page 16 of 16CERTIFICATE OF CONFORMITY SEREPT CUSTOMER | 8 Rue Silmen Ben Slimen BP46 2092 EL MANARII - Tunis ORDER NO | 20-0 679 SPEC.No. | SP-02G-05A-25-47092 ITEM GI & GIII Generator Control Panels I It is certified that the equipment detailed hereon has been provided and verified in accordance with the requirements of the contract purchase order and, unless noted below, ‘onforms in all respects to the specifications and drawings relevant thereto" wom L. 3h CERTIFICATE SERIAL Cea CTEMIUM 8254COC METEOR BUSINESS PARK, CHELTENHAM ROAD EAST, GLOUCESTER, GL2 9QL. UNITED KINGDOM. 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