DIAGRAMS

RS45-27CH, RS45-31CH, RS46-36CH,

RS46-41CH, RS46-41S CH, RS46-41LS CH,
RS45-24IH, RS45-28IH, RS46-33IH, RS46-38L IH,
RS46-38S IH, RS46-38LS IH (RS45-27, RS45-31,
RS46-36, RS46-41, RS46-41S, RS46-41LS) [C222]

PART NO. 4038569 8000 SRM 1491

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the prod-
uct. Updated technical service information may be available from your local authorized Hyster® dealer. Service
Manuals provide general guidelines for maintenance and service and are intended for use by trained and expe-
rienced technicians. Failure to properly maintain equipment or to follow instructions contained in the Service
Manual could result in damage to the products, personal injury, property damage or death.

• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load
being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the
load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks.
Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON
BLOCKS in the Operating Manual or the Periodic Maintenance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the
specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs
repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure
to follow the necessary safety precautions when handling these fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make
sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
Diagrams Table of Contents

TABLE OF CONTENTS

Diagrams, Schematics, or Arrangements ......................................................................................................... 1

Figure 1. Electrical Schematic (SN E1501 => SN E1608 Excluding SN E1601) .................................. 1
Figure 2. Electrical Schematic (SN E1609 => and also SN E1601) ....................................................... 29
Figure 3. Hydraulic Schematic................................................................................................................. 57

This section is for the following models:

RS45-27CH, RS45-31CH, RS46-36CH, RS46-41CH, RS46-41S CH,

RS46-41LS CH, RS45-24IH, RS45-28IH, RS46-33IH, RS46-38L
IH, RS46-38S IH, RS46-38LS IH (RS45-27, RS45-31, RS46-36,
RS46-41, RS46-41S, RS46-41LS) [C222]

©2013 HYSTER COMPANY i

Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (SN E1501 => SN E1608 Excluding SN E1601) (Sheet 1 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (SN E1501 => SN E1608 Excluding SN E1601) (Sheet 2 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (SN E1501 => SN E1608 Excluding SN E1601) (Sheet 3 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (SN E1501 => SN E1608 Excluding SN E1601) (Sheet 4 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (SN E1501 => SN E1608 Excluding SN E1601) (Sheet 5 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (SN E1501 => SN E1608 Excluding SN E1601) (Sheet 6 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (SN E1501 => SN E1608 Excluding SN E1601) (Sheet 7 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (SN E1501 => SN E1608 Excluding SN E1601) (Sheet 8 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (SN E1501 => SN E1608 Excluding SN E1601) (Sheet 9 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (SN E1501 => SN E1608 Excluding SN E1601) (Sheet 10 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (SN E1501 => SN E1608 Excluding SN E1601) (Sheet 11 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (SN E1501 => SN E1608 Excluding SN E1601) (Sheet 12 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (SN E1501 => SN E1608 Excluding SN E1601) (Sheet 13 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (SN E1501 => SN E1608 Excluding SN E1601) (Sheet 14 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 2. Electrical Schematic (SN E1609 => and also SN E1601) (Sheet 1 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 2. Electrical Schematic (SN E1609 => and also SN E1601) (Sheet 2 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 2. Electrical Schematic (SN E1609 => and also SN E1601) (Sheet 3 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 2. Electrical Schematic (SN E1609 => and also SN E1601) (Sheet 4 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 2. Electrical Schematic (SN E1609 => and also SN E1601) (Sheet 5 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 2. Electrical Schematic (SN E1609 => and also SN E1601) (Sheet 6 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 2. Electrical Schematic (SN E1609 => and also SN E1601) (Sheet 7 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 2. Electrical Schematic (SN E1609 => and also SN E1601) (Sheet 8 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 2. Electrical Schematic (SN E1609 => and also SN E1601) (Sheet 9 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 2. Electrical Schematic (SN E1609 => and also SN E1601) (Sheet 10 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 2. Electrical Schematic (SN E1609 => and also SN E1601) (Sheet 11 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 2. Electrical Schematic (SN E1609 => and also SN E1601) (Sheet 12 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 2. Electrical Schematic (SN E1609 => and also SN E1601) (Sheet 13 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 2. Electrical Schematic (SN E1609 => and also SN E1601) (Sheet 14 of 14)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 3. Hydraulic Schematic (Sheet 1 of 3)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 3. Hydraulic Schematic (Sheet 2 of 3)

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Diagrams, Schematics, or Arrangements 8000 SRM 1491

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8000 SRM 1491 Diagrams, Schematics, or Arrangements

Figure 3. Hydraulic Schematic (Sheet 3 of 3)

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 NOTES

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 TECHNICAL PUBLICATIONS

8000 SRM 1491 8/13 (1/13)(7/11) Printed in United Kingdom