Quality and Inspection Requirements for New and Refurbished Drilling and Well Completion Equipment

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03.38.78.1110
NS-1™ Number: NS 03.38.78.1110
Revision Date: January 2013
Equipment Name: WELDED BLADE STABILISERS
Manufacturer: GENERAL
Model/Type: VARIOUS
Material Group: LOW ALLOY STEEL
Service: NON-SOUR

Rev Date Description Change Note

00 03/90 REPLACES NS-1 – AA 03.38.78.0110 Rev. 01-87
01 01/95 REF. SUPPLEMENTARY REQ. PARA 2; ADDED 3
NEW SUB-PARA’S ON COLD WORK ’CW’ STAMP,
BENCHMARK & NOTE. GENERAL: REPLACED API
RP 7G WITH ISO 10407
02 11/04 FORMAT CHANGE
03 06/07 MINOR HEADER AND FRONT PAGE ADJUSTMENT
04 01/13 INTERNAL REVIEW

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NS 1 Page 1
 Quality and Inspection Requirements for New and Refurbished Drilling and Well Completion Equipment

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SCOPE
This GENERAL NS-1™ specifies the minimum quality and inspection requirements applied to Wrought Low Alloy
Steel Welded Blade Stabilisers.

It applies to:

• All operating temperatures

• Non-SOUR service conditions
• All ’Hole’ and ’Drill Collar’ sizes

The equipment shall be in conformance with the requirements of the relevant sections of API Spec.7-1, API Spec
7-2, ISO 10407 and the requirements of this NS-1™. If in conflict the requirements of this NS-1™ shall prevail.

Design verification, approval and other design related parameters are specifically excluded from this NS-1™.

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 Quality and Inspection Requirements for New and Refurbished Drilling and Well Completion Equipment

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SUPPLEMENTARY REQUIREMENTS
The following requirements are supplementary to, and shall be applied in conjunction with, the Quality Sub-
Specifications of this NS-1™:

1. WELDING
(Ref. Sub-Spec. 30.1 & Sub-Spec. 60.3)

1.1 Fabrication welding shall be limited to the welds joining the blades to the stabiliser body only.

1.2 Repair by welding is restricted to weld defects, and hardfacing only.

1.3 All welding and welding repair to be performed to the requirements of ASME IX.

2. THREADED CONNECTIONS

2.1 All pin connections NC38 and larger shall be provided with a stress relief groove to API Spec. 7-2,
latest revision.

2.2 All box connections NC38 and larger shall be provided with a stress relief feature which may be either
external or internal (e.g. API style, Drilco style, ’bore-back’).

2.3 The thread roots of all connections NC38 and larger shall be cold rolled after final machining.

2.4 All stress relief features shall be cold worked after final machining.

2.5 All connections which have been cold-rolled, shall be marked by stamping the connection with a
circle enclosing the letters ’CW’ as specified in API Spec. 7-2 latest revision.

2.6 All new rotary connections shall be provided with a benchmark (this does not apply to pin
connections having a stress relief groove) in accordance with the requirements of ISO 10407 as a
minimum. Except that the preferred form of the benchmark is an indicator which provides a 360°
reference around the connection. This type of benchmark is superior to the API one, in that it reveals
not only the extent of refacing but also how perpendicular the refaced seal is to the pipe’s axis.

Note: Various manufacturers can provide the preferred 360° benchmark form. The purchaser should
check this with the supplier prior to manufacture.

3. MATERIAL TESTING
(Ref. Sub-Spec. 10.1 & Sub-Spec. 10.4)

3.1 Chemical Analysis

Chemical analysis shall be carried out on a heat basis demonstrating conformance to the
manufacturer’s applicable material specification for all elements tabulated.

3.2 Tensile Testing

Tensile testing to ASTM A370 shall as a minimum, establish yield strength, tensile strength,
elongation and reduction in area on a heat/heat treatment lot basis.

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 Quality and Inspection Requirements for New and Refurbished Drilling and Well Completion Equipment

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Test specimens shall be taken from a location representative of the pin connection as shown in
Appendix 2.

3.3 Impact Testing (Ref. Sub-Spec. 150.1)

The Charpy ’V’ notch energy level shall be 42 joules (31 ft.lbf.) minimum average of three test
specimens tested at room temperature. No individual value shall be less than 32 joules (24 ft.lbf).

Three longitudinal impact test specimens per heat/heat treatment lot of material shall be taken from
at least one (1) inch below the O.D. surface of the material.

3.4 Hardness Testing (Ref. Sub-Spec. 70.1)

Through thickness hardness verification shall be carried out on the wrought body material only,
applying the sampling basis indicated below. Measurements shall be taken at room temperature on a
radial cross section as indicated in Appendix 1.

Pre-heat treated bar stock or mechanical tubing shall have a test specimen taken at least one radius
from the end of each bar/tube.

When stabiliser bodies are rough machined (O.D. and I.D.) prior to final heat treatment, hardness
tests shall be carried out on a heat/heat treatment lot basis using a test sample of similar O.D. and
I.D. dimensions (taken at a location of max. wall thickness of a rough machined body). The length
of the test sample shall be at least equal to the sample O.D., the cross section specimen shall be
taken at mid length.

All hardness test results taken on a single cross section shall be within a range of 6 HRC points, with
no single value below 30 HRC (285 BHN). The absolute values shall meet the manufacturer’s
material specification.

After welding and final heat-treatment the hardness of the weld and HAZ shall not be lower than the
minimum specified hardness figures, or higher than the maximum specified hardness figures of the
base material.

4. DIMENSIONAL INSPECTION
(Ref. Sub-Spec. 90.1)

4.1 The projected O.D. of the welded blades shall be verified and shall conform to the manufacturers
dimensions and tolerances.

5. MARKING
(Ref. Sub-Spec. 20.3)

5.1 Each stabiliser assembly shall be provided with a marking recess located on the O.D. of the main
body member one foot (1 ft.) below the rotary box connection.

5.2 One recess shall be stamped in accordance with the requirements of API Spec. 7-1, latest revision
and Sub-Spec 20.3.

5.3 The size of the recesses shall be in accordance with API Spec. 7-1, latest revision.

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 Quality and Inspection Requirements for New and Refurbished Drilling and Well Completion Equipment

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MATRIX
Equipment Name Welded Blade Stabilisers
Specification 03.38.78.1110
Manufacturer General
Model/Type Various
Material Group Low Alloy
Service Non-Sour

Stabiliser Body
Class: B, C, D Material: Wrought Low Alloy Steel
Number Title
10.1 Material Certificates – General
10.4 Type B Material Test Certificate
20.3 Traceability – Serialization Traceability
20.4 Traceability – Heat/Heat Treatment Lot Traceability
40.1 NDE Surface, General
40.6.1.3 Magnetic Particle and Visual Examination (MT + VE) of Threads – Technique – Wet Fluorescent
Method
40.6.2.3 Magnetic Particle and Visual Examination (MT + VE) of Threads – Required Extent – One Hundred
Percent
40.6.3.3 Magnetic Particle and Visual Examination (MT + VE) of Threads – Acceptance Standard – Relevant
Indications
50.1 Detection and Acceptance of Sub-Surface Imperfections – General
50.5.1.2 Ultrasonic Examination (UT) of Forgings/Mech. Tubing/ Barstock (Non-Austenitic Steels) –
Technique – Applied Techniques/Conditions
50.5.2.3 Ultrasonic Examination (UT) of Forgings/Mech. Tubing/ Barstock (Non-Austenitic Steels) –
Required Extent – One Hundred Percent
50.5.3.2 Ultrasonic Examination (UT) of Forgings/Mech. Tubing/ Barstock (Non-Austenitic Steels) –
Acceptance Standard – Acceptable Indications
70.1 Hardness Testing – General
90.1 Dimensional Inspection – General
90.2 Dimensional Inspection – Threads
150.1 Impact Testing – General
160.1 Non-Conformity Procedure – General

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 Quality and Inspection Requirements for New and Refurbished Drilling and Well Completion Equipment

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Blades
Class: B, C, D Material: Wrought Steel
Number Title
10.1 Material Certificates – General
10.2.1 C.O.C. for raw materials & consumables
20.1 Traceability – Limited Traceability
90.1 Dimensional Inspection – General
90.2 Dimensional Inspection – Threads
160.1 Non-Conformity Procedure – General

Body/Blade Frabrication Welds

Number Title
30.1 Welding Qualifications – General
40.1 NDE Surface, General
40.7.1.3 Magnetic Particle (MT) and Visual (VE) Examination of Welds – Technique – Wet Fluorescent
Method
40.7.2.3 Magnetic Particle (MT) and Visual (VE) Examination of Welds – Required Extent – One Hundred
Percent
40.7.3.1 Magnetic Particle (MT) and Visual (VE) Examination of Welds – Acceptance Standard – Acceptable
Level of Imperfections
60.1 Disposition of Defects – Surface Dressing
60.3 Disposition of Defects – Repair of Weld Defects
70.1 Hardness Testing – General
160.1 Non-Conformity Procedure – General

Hardfacing

Number Title
30.1 Welding Qualifications – General
60.3 Disposition of Defects – Repair of Weld Defects
160.1 Non-Conformity Procedure – General

Complete Assembly (When Applicable)

Number Title
10.1 Material Certificates – General
10.2.2 Material Certificates – Assembly Certificate
20.3 Traceability – Serialization Traceability
90.1 Dimensional Inspection – General
160.1 Non-Conformity Procedure – General
170.1 Boxing/Packing/Marking – General
180.1.2 Documentation Package – Quality Documentation – Full

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 Quality and Inspection Requirements for New and Refurbished Drilling and Well Completion Equipment

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Appendices

Appendix 1

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 Quality and Inspection Requirements for New and Refurbished Drilling and Well Completion Equipment

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Appendix 2

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NS 1 Page 8