Air Conditioner Maintenance

Guidance
 Air Conditioner Description

The DC series air conditioner is a cooling product developed

for cabinet which is supplied DC power. The internal cycle air
path absorbs the hot air from the upside, and discharges the
cold air from the downside of the air conditioner. The external
cycle air path absorbs the external cold air from the downside,
and discharges the hot air from the upside after heat exchange.
 Technical Parameters
Model EC08 air conditioner
Input Power w 220V
Cooling Capacity @ L35/L35 w 800
Power consumption @ L35/L35 w 390
Input current @ L35/L35 A 2.02
Refrigerant R134a
Working temperature range ℃ -15~55
Noise level dB(A) 63
Dimensions
mm 750×430×195
(height*width*depth)
Protection from dust, water
IP55
and wind driven rain
Internal airflow CMH 135
Commonly Used Spare Parts

Commonly used spare parts

Name Model
Controller ENVICOOL EC03U17
Inlet fan ADDA AD1248HB-F91GP
Outlet fan AVC BN17569B48M
Compressor
Sensor ENVICOOL NTC0001
Membrane keyboards ENVICCOL EC03-008
 Prepared tools

Phillips screwdriver:
Remove the panel screws
Temperature tester:
Test the temperature

Small screwdriver:
Inspect &
maintain control lines
Clamp Multi-meter:
Test electronic
control components,
test voltage and current.

Needle nose pliers:

Wiring, test electronic control

Oblique mouth clamp:

Cut & strip wire
Adjustable wrench:
Fasten, remove fan & motor
System introduce

Inlet fan

Main
controller

Outlet fan

Heater

Compressor
 EC08Menu List
ShutDown Starting Normal interface Password input
关机 中文 Ta:26.5℃
PSW:****
ShutDown English Cool
Error
Password
Main Menu
Set Point
Alarm Menu
Status Menu
Set Up

Set Point Alarm Menu Status Menu Set Up

CoolSP:23℃ Active Alarm Sensor Value Setup Para
Cool△T:03℃ Alarm Log Run Status Diagnosis
HeatSP:15℃ Alarm Output VersionInfo
Heat△T:05℃ Alarm Input
Engy:22℃
Engy△T:03℃
INHT:30℃ Active Alarm Alarm Log Alarm Input Alarm Output Sensor Value Run Status Setup Para Diagnosis VersionInfo
INLT:05℃ Wam:00/00 In HT:0Ts Door:NO In HT:Pt1 Tin1:26.5℃ InFan: RUN Change Psw Name:BP-ASP
NoAlarm In LT:0Ts Shock:NO In LT:Pt1 SelfTest
OUHT:38℃ Tin2:25.8℃ Comp: RUN Para set SoftVer:2.0
OULT:05℃ OUT HT:0Ts Water:NO OUT HT:Pt1 Hin:-- Heater: -- MonitorSetup Monitor:2.1
EmsFan:30℃ OUT LT:0Ts Smoke:NO OUT LT:Pt1 Tout:30.0℃ OutFan: RUN Restore
InFan:23℃ EMSFan：
Tin S:0Ts SPD:NO Tin S:Pt1 Tp:10.2℃
STOP
SpeedH:80% Tout S:0Ts Tout S:Pt1 Te:59.3℃
SpeedL:40% Tp S:0Ts Tp S:Pt1 Vdc:50.5V
OutFan:40℃ Te S:0Ts Te S:Pt1
Change Psw MonitorSetup Para Set
HP:0Ts HP:Pt1
NewPsw:**** Monitor Addr Wam:NO
Comp:0Ts Comp:Pt1
Conf:**** Monitor Type Dely:30S
InFan:0Ts InFan:Pt1
IP Address Int:24H
OutFan:0Ts OutFan:Pt1
Port Number RunT:05M
Exst:0Ts Exst:Pt1
Door:Close
Frost:0Ts Frost:Pt1
EEPROM:0Ts EEPROM:Pt1
DC OV:0Ts DC OV:Pt1
DC UV:0Ts DC UV:Pt1
Monitor Addr Monitor Type IP Address Port Number
Door:0Ts Door:Pt1
Monitor Addr RS485 192.168 Port Number
Shock:0Ts Shock:Pt1
01H GPRS 125.125 05002
Water:0Ts Water:Pt1
Smoke:0Ts Smoke:Pt1
SPD:0Ts SPD:Pt1
 ec08 Menu List
LCD screen Inlet fan Check

STEP1:Observe LCD Input power

OFF OFF
screen and inlet fan Main controller
ON OFF Inlet fan

STEP2:Check active Refer to common alarm analysis

alarm and alarm log

Cooling

Compressor Outlet fan Current Others Check

Around0.3A Tp≈Tin Main controller
OFF OFF
STEP3:Selftest and Te≈Tout
test the system current OFF ON
Around0.6A Tp≈Tin Compressor controller
Te≈Tout
ON OFF ----- Te≥30℃ Outlet fan

Tin-Tp≤4℃ Refrigerant, compressor,

ON ON -----
filter, inlet fan, outlet fan
Above2.2 Refrigerant, compressor,
ON ON -------
filter, inlet fan, outlet fan
 Common alarm analysis
Check or
Alarm Possible Cause
Maintenance
The AC failure Check AC alarm menu

High temperature(HT) Alarm Inlet is failure Repalce inlet fan

Wrong set point Check AC set point

Input power is overtop ac220v+15% Check input power

Over Voltage alarm
Controller is failure Replace controller

Input power is lower than 220-15% Check input power

Under Voltage alarm
Controller is failure Replace controller
The inlet /outlet /coil /discharge
Replace sensor
Sensor Fault alarm temperature sensor fault
AC controller is failure Replace controller
 Common alarm analysis
Check or
Alarm Possible Cause
Maintenance
The outlet fan is failure Replace outlet fan
High Pressure(HP) Alarm
The filter screen is dirty Clean the filter screen

Compressor failure Replace air conditioner

Compressor failure alarm System have no refrigerant(R134a) Replace air conditioner

Inlet or coil temperature sensor fault Replace sensor

The inlet fan is failure Replace inlet fan

Frost alarm
System have no refrigerant Replace air conditioner
 Fault Feedback Form
Fault Feedback Form
Date Model
Adress SN

Fault
Description

Alarm Menu
Active Alarm Alarm Log
Alarm1 Tp S
Alarm2 Te S
Alarm3 HP
Alarm4 Comp
Alarm5 Frost
Alarm6 DC OV
…… DC UV
…… …..
…..
Sensor Value
Tin1 Te
Tin2 Tp
Tout Cond
….. Vdc
Current Test

System Compressor
Inlet Fan Outlet Fan
What did you test and judgment?

Do you think the possible reasons?

Others