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Guidelines On Electrical 2005 PDF
Guidelines On Electrical 2005 PDF
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Foreword
The Code of Practice for Energy Efficiency of Electrical Installations aims to set out the
minimum requirements on energy efficiency of electrical installations in buildings. It forms a part of
a set of comprehensive Building Energy Codes that addresses energy efficiency requirements on
building services installations. Designers are encouraged to adopt a proactive approach to exceed
the minimum requirements of this code.
This code was developed by the Task Force on Electrical Energy Code that was established
under the Energy Efficiency & Conservation Sub-committee of the Energy Advisory Committee. The
Task Force members include:-
Members : Mr. K.Y. Chung (The Hong Kong Electric Co. Ltd.)
Mr. Y.F. Kwok (The Hong Kong Polytechnic University)
Mr. W.K. Lam (The Hong Kong E&M Contractors’ Association Ltd.)
Mr. Thomas K.S. Lam (The Hong Kong Institution of Engineers)
Mr. Bernard V. Lim (The Hong Kong Institute of Architects)
Mr. Y.F. So (Hong Kong Electrical Contractors’ Association Ltd.)
Mr. Winston Tse (China Light & Power Co. Ltd.)
Mr. Martin Wu (Electrical & Mechanical Services Department)
Secretary (prior to Jan 1997) : Mr. C.K. Lee (Electrical & Mechanical Services Department)
(from Jan 1997) : Mr. K.K. Lam (Electrical & Mechanical Services Department)
This Code was first published in 1998 by the Electrical & Mechanical Services Department.
The set of comprehensive Building Energy Codes cover this Code, the Codes of Practice for
Energy Efficiency of Lighting Installations, Air Conditioning Installations, and Lift & Escalator
Installations, and the Performance-based Building Energy Code.
The Building Energy Codes and Registration Scheme documents are available for free
download at http://www.emsd.gov.hk/emsd/eng/pee/eersb.shtml
Enquiry: hkeersb@emsd.gov.hk
To suit changes in technological advancement, there are the following amendments, which were
agreed in meetings of ad-hoc code review task force with members from representative
organizations in the building industry:
i
Code of Practice for Energy Efficiency of Electrical Installations
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This code is copyrighted and all rights (including subsequent amendment) are reserved.
ii
Code of Practice for Energy Efficiency of Electrical Installations
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CONTENTS
Paragraph Page
1. SCOPE ....................................................................................................... 1
2. DEFINITIONS .............................................................................................. 1
SCHEDULE OF FORMS:
FORM EL-1: Electrical Installations Summary.................................................. 14
FORM EL-2: Electrical Power Distribution Worksheet ..................................... 16
FORM EL-3: Electrical Power Utilisation Worksheet ........................................ 19
FORM EL-4: Electrical Power Quality Worksheet ............................................ 21
FORM EL-5: Electrical Metering & Monitoring Worksheet .............................. 23
APPENDICES:
Appendix A: Explanatory Notes and Sample Calculations................................ 25
Appendix B: Case Study................................................................................. 34
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Code of Practice for Energy Efficiency of Electrical Installations
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1. SCOPE
1.1 The Code shall apply to all fixed electrical installations, other than those
used as emergency systems, for all buildings except those specified in
Clause 1.2, 1.3 and 1.4 below.
1.2 The following types of buildings are not covered in the Code:
(b) buildings used solely for public utility services such as power
stations, electrical sub-stations, water supply pump houses, etc.
1.3 Buildings designed for special industrial process may be exempted partly
or wholly from the Code subject to approval of the Authority.
1.4 Equipment owned by the public utility companies (e.g. HV/LV switchgear,
transformers, cables, extract fans, etc.) and installed in consumers’
substations will not be covered by the Code.
1.5 In case where the compliance of this Code is in conflict with the safety
requirements of the relevant Ordinance, Supply Rules, or Regulations, the
requirements of this Code shall be superseded. This Code shall not be
used to circumvent any safety, health or environmental requirements.
2. DEFINITIONS
‘Circuit, feeder’ means a circuit connected directly from the main LV switchboard
to the major current-using equipment.
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‘Emergency system’ means any statutory required system, which is installed for
the purpose of fire services as defined in ‘Code of Practice for the Minimum Fire
Services Installations and Equipment’ published by the Fire Services Department.
‘Load factor’ means the ratio of the average load of a building in kW, consumed
during a designated period, to the peak or maximum load in kW, occurring in
that same period.
‘Local distribution board’ means the distribution board for final circuits to
current-using equipment, luminaires, or socket-outlets.
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‘Power factor, displacement’ of a circuit means the ratio of the active power of
the fundamental wave, in watts, to the apparent power of the fundamental
wave, in volt-amperes. Its value in the absence of harmonics coincides with the
cosine of the phase angle between voltage and current.
‘Power factor, total’ of a circuit means the ratio of total active power of the
fundamental wave, in watts, to the total apparent power that contains the
fundamental and all harmonic components, in volt-amperes.
‘Rated circuit current (at rated load condition)’ means the magnitude of the
maximum current (r.m.s. value for a.c.) to be carried by the circuit at its rated
load condition in normal service.
∑(I )
h=2
h
2
% THD = × 100
I1
‘Variable speed drive (VSD)’ means a motor accessory that enables the driven
equipment to be operated over a range of speeds. Electronic types VSD include,
but not limit to, current source inverter, cycloconverter, load-commutated
inverter, pulse-width modulated, and voltage-source inverter.
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3. GENERAL APPROACH
3.1 This Code sets out the minimum requirements for achieving energy
efficient design of electrical installations in buildings without sacrificing
the power quality, safety, health, comfort or productivity of occupants or
the building function.
3.2 As the Code sets out only the minimum standards, designers are
encouraged to design energy efficient electrical installations and select
high efficiency equipment with energy efficiency standards above those
stipulated in this Code.
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(b) restricting its copper loss to not exceeding 0.5% of the total active
power transmitted along the circuit conductors at rated circuit
current.
The maximum copper loss in every feeder circuit should not exceed 2.5%
of the total active power transmitted along the circuit conductors at rated
circuit current. This requirement does not apply to circuits used for
compensation of reactive and distortion power.
The maximum copper loss in every sub-main circuit, including the rising
mains, should not exceed 1.5% of the total active power transmitted
along the circuit conductors at rated circuit current. For Domestic
buildings only, the maximum copper loss could exceed 1.5% but not
exceed 2.5%.
Note: Table 4.2A & 4.2B are given in the following pages to provide guidance
for preliminary selection of appropriate cable size for main, feeder, sub-
main and final circuits based on the maximum allowable resistance value
for a certain percentage copper loss.
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TABLE 4.2A
Multicore Armoured and Non-armoured Cables (Copper Conductor)
Conductor Resistance at 50 Hz Single-phase or Three-phase a.c.
(Based on BS7671:1992 The Regulations for Electrical Installations, Table 4D2B, 4D4B,
4E2B & 4E4B)
2.5 9 9.5
4 5.5 6
6 3.65 3.95
10 2.2 2.35
16 1.4 1.45
25 0.875 0.925
35 0.625 0.675
50 0.465 0.495
70 0.315 0.335
95 0.235 0.25
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TABLE 4.2B
Single-core PVC/XLPE Non-armoured Cables, with or without sheath (Copper
Conductor)
Conductor Resistance at 50 Hz Single-phase or Three-phase a.c.
(Based on BS7671:1992, Table 4D1B & 4E1B)
4 5.5 5.5 6 6
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by not more than 125% of the anticipated system load unless the load
characteristic requires specially high starting torque or frequent starting.
If a standard rated motor is not available within the desired size range,
the next larger standard size may be used.
The total power factor for any circuit should not be less than 0.85. Design
calculations are required to demonstrate adequate provision of power factor
correction equipment to achieve the minimum circuit power factor of 0.85. If
the quantity and nature of inductive loads and/or non-linear loads to be
installed in the building cannot be assessed initially, appropriate power factor
correction devices shall be provided at a later date after occupation.
The correction device should be installed at the source motor control centre or
distribution board just upstream of the circuit in question. However for Sub-
circuits feeding Local distribution board, group compensation is allowed
should there be space or other constraints that cause impracticality in installing
the correction device at the Local distribution board. Under such circumstance,
the correction device could be installed at the next upstream Sub-main or
Main whereby no such constraints exist.
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The total harmonic distortion (THD) of current for any circuit should not exceed
the appropriate figures in Table 6.1. According to the quantity and nature of the
known non-linear equipment to be installed in the building, design calculations
are required to demonstrate sufficient provision of appropriate harmonic
reduction devices to restrict harmonic currents of the non-linear loads at the
harmonic sources, such that the maximum THD of circuit currents, at rated load
conditions, shall be limited to those figures as shown in Table 6.1 below.
In case of motor circuits using VSDs, group compensation at the sub-main panel
or MCC is allowed, provided that the maximum allowable fifth harmonic current
distortion at the VSD input terminals during operation within the variable speed
range is less than 35%.
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For lift & escalator installations complying with the Code of Practice for Energy
Efficiency of Lift and Escalator Installations, in particular clause 4.5 or clause 5.3
as appropriate, the THD of the circuit of a single lift/escalator or a bank of
lifts/escalators would not be further subject to requirements of Table 6.1.
Iu = (Id × 100) / Ia
All main incoming circuits exceeding 400A (3-phase 380V) current rating should
be incorporated with metering devices, or provisions for the ready connection of
such devices, for measuring voltages (all phase-to-phase and phase-to-neutral),
currents (all lines and neutral currents) and power factor, and for recording total
energy consumption (kWh) and maximum demand (kVA).
All sub-main distribution and individual feeder circuits exceeding 200A (3-phase
380V) current rating should be complete with metering devices, or provisions for
the ready connection of such devices, to measure currents (3 phases and neutral)
and record energy consumption in kWh for energy monitoring and audit
purposes. This requirement does not apply to circuits used for compensation of
reactive and distortion power.
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8 SUBMISSION OF INFORMATION
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SCHEDULE OF FORMS
Page
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* - delete as appropriate
- tick where appropriate
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Sheet ( ) of ( )
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Yes No
Transformer Rated Capacity : ___________kVA 1-phase/3-phase*
No. of Transformers : ___________
Efficiency at Full Load : ___________%
Yes No
Locations : __________________________ Locations : __________________________
__________________________ __________________________
Maximum power losses using the type and size of conductors below if the main circuit(s)
is/are not provided by the utility company:
Cable Busbar/Busduct*
Material : Copper/Aluminium* Material : Copper/Aluminium*
Design Current (Ib) : _____________A Design Current (Ib) : _____________A
Cable Type : _____________ Busduct Rating : _____________A
Conductors Size : _____________mm2 Busduct Length : _____________m
Cable Length : _____________m Power Loss : _____________kW
Power Loss : _____________kW Percentage Power Loss : ___________%
Percentage Power Loss : ___________%
Sheet ( ) of ( )
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Schedule of Copper Losses for Dedicated Feeder & Sub-main Distribution Circuits (Note:
circuits for Emergency Systems can be excluded):
Circuit Ref. Cable Type Conductor Circuit Design Design Active Copper Copper
(F=Feeder Size Length Current p.f. Power Loss Loss
S=Sub-main) (mm2) (m) Ib (A) (W) (W) (%)
Sheet ( ) of ( )
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No
Yes (Schedule of copper losses of these final circuits is listed as follows)
Schedule of Copper Losses for Final Circuits having a rating over 32A :
Circuit Cable Type Conductor Circuit Design Design Active Copper Copper
Ref. Size Length Current p.f. Power Loss (W) Loss
(mm2) (m) Ib (A) (W) (%)
Sheet ( ) of ( )
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Yes No
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No
Yes (Schedule of motors used is listed in the following table)
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No
Yes (Schedule of load currents in each phase is listed as follows)
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Yes No
Ammeter to read: Red Phase Current (IR)
Yellow Phase Current (IY)
Blue Phase Current (IB)
Neutral Current (IN)
Voltmeter to read: Red to Yellow Line Voltage (VRY)
Yellow to Blue Line Voltage (VYB)
Blue to Red Line Voltage (VBR)
Red Phase to Neutral Voltage (VRN)
Yellow Phase to Neutral Voltage (VYN)
Blue Phase to Neutral Voltage (VBN)
Power Factor Meter
kWh Energy Meter
Maximum Demand Meter (kVA)
Other metering provisions/facilities :
______________________________________________
______________________________________________
______________________________________________
______________________________________________
Yes No
Ammeter to read : Red Phase Current (IR)
Yellow Phase Current (IY)
Blue Phase Current (IB)
Neutral Current (IN)
kWh Energy Meter
Other metering provisions/facilities :
______________________________________________
______________________________________________
______________________________________________
______________________________________________
Sheet ( ) of ( )
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APPENDICES
Page
Appendix B: Case Study for a Typical Commercial Building in Hong Kong ....... 35
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Appendix A
The relationship among circuit design current (Ib), nominal rating of protective device (In)
and effective current-carrying capacity of conductor (Iz ) for an electrical circuit can be
expressed as follows:
Assumption: The supply voltages and load currents are sinusoidal and balanced among
the three phases in a 3-phase 4-wire power distribution system.
A2 Power Factor and Losses due to Harmonic Distortion in Circuits with Non-linear
Loads
Non-linear loads: all equipment working on the basis of phase control or arcing
phenomena, e.g. electronic power supplies, thyristor equipment,
welding machines, induction or arc furnaces, discharge lamps, etc. are
non-linear loads. Harmonics increase power losses in distribution
systems and equipment due to extra harmonic currents, eddy currents,
hysterisis, skin and proximity effect.
Consider a circuit with non-linear loads current I, which is the r.m.s. values of
fundamental (I1) and all harmonic components (I2, I3, I4, ...), an expression of the power
factor could be found as follows:
Assumption: The circuit is fed from a line voltage having a low value of distortion and
only the fundamental sinusoidal value U1 is significant:
Apparent Power: S = UI
S2 = (UI)2= U12( I12+ I22 +I32 +I42 + ....)
= U12 I12cos2θ + U12 I12sin2θ + U12( I22 +I32 +I42 + ....)
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According to this expression in the distorted circuit, the apparent power contained
three major components:
The relationship among these three power components could further be shown in the
following power triangles :
D(kvad)
QT
S(kVA)
S1(kVA)
Q1(kvar)
γ θ
P(kW)
Fig. A1- Power Triangles for Apparent Power, Active Power,
Reactive Power & Distortion Power
The expression only gives an approximate formula without any voltage distortion caused
by voltage drop in line impedance. These harmonic voltages will also give active and
reactive components of power but the active power is generally wasted as heat
dissipation in conductors and loads themselves.
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Percentage copper loss with respect to the total active power transmitted,
3 × Ib 2 × r × L
% loss =
3U L Ib cosθ
Appropriate conductor size could then be selected from Table 4.2A and 4.2B
Correction for copper loss calculation due to various conductor operating temperature
could be carried out as follows:
t1 = t a +
Ib
It
2 (t p )
− 30
or alternatively,
Rt = R0 (1 + α 0 t1 )
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Rt 1 + α 0t1 230 + t1
Therefore ratio, = ≈
Rp 1 + α 0t p 230 + t p
A3.2 For a 3-phase non-linear circuit having known harmonic current Ib & THD :
S = 3U L I b
∞
where I b = ∑I
h =1
2
h = I 12 + I 22 + I 32 +.......
∑ (I
h=2
h )2
From definition: THD =
I1
Therefore, I b = I 1 1 + THD 2
Ib
And, fundamental current I 1 =
1+ THD 2
Assuming voltage distortion is small, UL = U1, and active power transmitted along the
circuit conductors in W is given by:
P = 3U L I 1 cosθ
P cosθ
And, Total Power Factor = =
S 1+ THD 2
Assuming the skin and proximity effects are small, total copper losses in conductors
including neutral in W is given by:
Pcopper = ( 3 × I b 2 + I N 2 ) × r × L
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Percentage copper loss with respect to the total active power transmitted,
( 3 × Ib2 + I N 2 ) × r × L
% loss =
3U L I 1 cos θ
Appropriate conductor size could then be selected from Table 4.2A and 4.2B
Correction for copper loss calculation due to various conductor operating temperature
could be carried out as follows:
Conductor operating temperature at phase current Ib & neutral current IN is given by:
( 3 I b + I N )2
t1 = ta +
( 3 I t )2
(
t p − 30 )
where ta = actual or expected ambient temperature
tp = maximum permitted conductor operating temperature
Rt = R0 (1 + α 0 t1 )
Rt 1 + α 0t1 230 + t1
Therefore ratio, = ≈
Rp 1 + α 0t p 230 + t p
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Case (b): Maximum copper loss method using Table 4.2A in the Code for initial
assessment of an approximate conductor size required by calculating the
max. conductor resistance at 1.5% power loss:
= 0.7 mΩ/m
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From Table 4.2A 35 mm2 4/C PVC/SWA/PVC cable having a conductor resistance of
0.625 mΩ/m is required.
Case (c): Distorted balanced condition with I3=33A & I5=20A (THD 38.6%) and a
maximum copper loss of 1.5%:
250
200
150
100
Red Phase
Current (A)
50
Yellow Phase
0
Blue Phase
-50 0 0.005 0.01 0.015 0.02
Neutral
-100
-150
-200
-250
Tim e (s)
From case (b) above 35mm2 4/C PVC/SWA/PVC cable was selected
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Total copper losses in conductors (assuming skin & proximity effects are negligible for
harmonic currents) = (3 x 107.22 + 992 ) x 0.000635 x 1.01 x 40
= 1.14kW
Case (d): Circuit to feed AHU various speed drives with full load and full speed
harmonic current I5=70A, I7=50A & I11=15A (THD 87%) and a maximum
copper loss of 1.5% (cosθ = 1)
300
200
100
Current (A)
h1
0
h1+h5+h7+h11
0 0.005 0.01 0.015 0.02
-100
-200
-300
Tim e (s)
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From Table 4.2A 50 mm2 4/C PVC/SWA/PVC cable having a conductor resistance of
0.465 mΩ/m is required.
Total copper losses in conductors (assuming skin & proximity effects are negligible for
harmonic currents)
= 3 x 1332 A2 x 0.0008Ω/m / √3 x 0.956 x 40m
= 0.94kW (1.4%) (<1.5% OK)
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The proposed wiring systems used for a main circuit feeding from a 1500kVA
11kV/380V 3-phase distribution transformer to a main LV switchboard having a circuit
length of 20m are as follows :
Assuming a balanced and undistorted full load design current of 2280A at a power
factor of 0.85, calculate the power losses in transferring the power in each case.
Case (2) : 3x630mm2 1/C XLPE copper cables for each phase and neutral in cable
trench
Resistance per conductor (Table 4E1B) = 0.074/√3 = 0.043 mΩ/m (at 90°C)
Effective resistance per phase with 3 conductors in parallel = 0.043/3 mΩ/m = 0.0143
mΩ/m
Total power losses = 3 x 22802 A2 x 0.0000143Ω/m x 20m = 4.46kW (0.35%)
Case (3) : 3x960mm2 1/C XLPE aluminium cables for each phase and neutral
Resistance per conductor (Table 4L1B) = 0.082/√3 = 0.0473 mΩ/m (at 90°C)
Effective resistance per phase with 3 conductors in parallel = 0.0473/3 mΩ/m
= 0.0158mΩ/m
Total power losses = 3 x 22802 A2 x 0.0000158Ω/m x 20m = 4.93kW (0.387%)
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Appendix B
Case Study
for a
Typical Commercial Building in Hong Kong
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* - delete as appropriate
- tick where appropriate
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Sheet ( ) of ( )
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Yes ; No
Transformer Rated Capacity : ___________kVA 1-phase/3-phase*
No. of Transformers : ___________
Efficiency at Full Load : ___________%
Yes ; No
Locations : __________________________ Locations : Upper Ground Level .
__________________________ _______________________
Maximum power losses using the type and size of conductors below if the main circuit(s)
is/are not provided by the utility company:
Cable Busbar/Busduct*
Material : Copper/Aluminium* Material : Copper/Aluminium*
Design Current (Ib) : _____________A Design Current (Ib) : _____________A
Cable Type : _____________ Busduct Rating : _____________A
Conductors Size : _____________mm2 Busduct Length : _____________m
Cable Length : _____________m Power Loss : _____________kW
Power Loss : _____________kW Percentage Power Loss : ____________%
Percentage Power Loss : ____________%
Sheet ( ) of ( )
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Schedule of Copper Losses for Dedicated Feeder & Sub-main Distribution Circuits (Note:
circuits for Emergency Systems can be excluded):
Circuit Ref. Cable Type Conducto Circuit Design Design Active Copper Copper
(F=Feeder r Size Length Current p.f. Power Loss Loss
S=Sub-main) (mm2) (m) Ib (A) (kW) (kW) (%)
N1 (F) 4/C 185 110 150 0.85 84 0.9 1.07
(Lifts) PVC/SWA/PVC
N2 (F) 4/C 25 25 63 0.85 3.5 0.26 0.73
(Escalators) PVC/SWA/PVC
N3 (F) 4/C 25 30 63 0.85 3.5 0.31 0.88
(Escalators) PVC/SWA/PVC
N4 (F) 4/C 50 100 65 0.85 36 0.59 1.61
(Ex. fan) PVC/SWA/PVC
N5 (S) 4/C 95 110/2 140 0.85 78 0.77 0.98
(Landlord) PVC/SWA/PVC
N6 (S) 4/C 25 10 80 0.85 44.8 0.17 0.35
(Shops) PVC/SWA/PVC
N7 (S) 4/C 185 75 250 0.85 140 1.7 1.22
(Restaurant) PVC/SWA/PVC
N8 (S) 4/C 185 80 250 0.85 140 1.82 1.3
(Restaurant) PVC/SWA/PVC
N10 (S) 4/C 95 110/2 150 0.85 84 0.88 1.05
(AHU riser) PVC/SWA/PVC
N11 (F) 4/C 70 20 200 0.85 112 0.76 0.68
(Pumps) PVC/SWA/PVC
B1 (S)(Riser 1) 1000A Busduct 47 630 0.85 353 3.5 0.99
B2 (S)(Riser 2) 1200A Busduct 89 630 0.85 353 4.7 1.35
B3 (F) 2500A Busduct 110 1700 0.85 950 16.9 1.77
(Chillers)
E1 (F) 4/C 16 110 20 0.85 11 0.19 1.7
(Gondola) FR/SWA/LSOH
E2 (S) 4/C 70 55 80 0.85 44.8 0.36 0.8
(Landlord) FR/SWA/LSOH
E4 (mains) 4/C 2x240 110 450 0.85 252 3.4 1.34
(Generator) FR/SWA/LSOH
E6 4/C 35 110 46 0.85 25.7 0.46 1.8
(Homing) FR/SWA/LSOH
E7 4/C 16 50 45 0.85 25.2 0.44 1.74
(Sump pump) FR/SWA/LSOH
E10 4/C 10 50 20 0.85 11 0.14 1.2
(Security) FR/SWA/LSOH
E11 4/C 10 50 20 0.85 11 0.14 1.2
(PABX) FR/SWA/LSOH
E12 4/C 10 40 20 0.85 11 0.11 1
(Turntable) FR/SWA/LSOH
Sheet ( ) of ( )
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No
; Yes (Schedule of copper losses of these final circuits is listed as follows)
Schedule of Copper Losses for Final Circuits having a rating over 32A :
Circuit Cable Cable Circuit Design Design Active Copper Copper
Ref. Type Size Length Current p.f. Power Loss Loss
(mm2) (m) Ib (A) (W) (W) (%)
LD/1 4x1/C 25 40 55 1 36kW 346W 0.96
(heater) PVC
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; Yes No
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No
; Yes (Schedule of motors used is listed in the following table)
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No
; Yes (Schedule of load currents in each phase is listed as follows)
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; Yes No
Ammeter to read : ; Red Phase Current (IR)
; Yellow Phase Current (IY)
; Blue Phase Current (IB)
; Neutral Current (IN)
Voltmeter to read : ; Red to Yellow Line Voltage (VRY)
; Yellow to Blue Line Voltage (VYB)
; Blue to Red Line Voltage (VBR)
; Red Phase to Neutral Voltage (VRN)
; Yellow Phase to Neutral Voltage (VYN)
; Blue Phase to Neutral Voltage (VBN)
; Power Factor Meter
; kWh Energy Meter
; Maximum Demand Meter (kVA)
Other metering provisions/facilities :
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____________________________________________
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; Yes No
Ammeter to read : ; Red Phase Current (IR)
; Yellow Phase Current (IY)
; Blue Phase Current (IB)
; Neutral Current (IN)
; kWh Energy Meter
Other metering provisions/facilities :
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____________________________________________
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