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10 Golden Rules for Clinker Burning

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Contents [hide]

1 10 Golden Rules for Clinker Burning

1.1 Rule 1
1.2 Rule 2 Short burning zone effects the grindability and strength
development positively.
1.3 Rule 3
1.4 Rule 4
1.5 Rule 5
1.6 Rule 6
1.7 Rule 7 Whatever the formation is, alkalis do not affect the 28
days strength positively.
1.8 Rule 8 Regarding early strength, with the optimum sulphate
content, soluble alkalis, especially alkali sulphates develops the
early strength.
1.9 Rule 9 Change of crystal formation of C3A from cubic to
orthorhombic,
1.10 Rule 10 If the clinker SO3 amount is more the molar saturation
rate, a significant increase is observed on clinker fineness and
grindability.

10 Golden Rules for Clinker

Burning
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sheets and all notes I collected
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 in Cement industry click here
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Rule 1
Obtaining finer material on 90 and 200 µ residues decreases
the burning heat and cement grinding specific energy.
This also makes the strength higher.
Decrease the residue amount from 20% to 10% on 100 µ mesh,
gain 4 kWh/t energy.

By Producing Finer Meal

Saving for:

–Burning fuel energy,

–Cement grinding energy

Is obtained…

Finer Meal = kW
:
 Finer Meal = Energy Saving

Finer Meal = Saving on Grinding

Energy
:
 Rule 2 Short burning zone effects the
grindability and strength
development positively.

Hot and Short Burning Zone

Makes the clinker easily grindable.

:
 Short Burning Zone = Better
Grindability (Grindability and
Burning Zone Length)

Rule 3
Stable conditions requires oxidizing environment.
Reducing environment increases the volatile cycle.
This causes the fluctuations of alkali sulphate and circulating
elements.
Thus, bad clinker is produced.

Let the Kiln Breathe

With the reduction of volatile matter;

–Stable kiln operation,

–Stable clinker quality

Are achieved.

Rule 4
:
 Increase of clinker free lime content decreases the initial and
final setting time.
Limestone addition accelerates the initial and final setting time.

–Key Values;

Increase of free lime from 0.5% to 1.5%, initial and final setting
time decreases for 40-50 minutes.

Addition of small amount of free

lime
Makes the clinker Nervous

Decrease of Free Lime and Setting

Time

Rule 5
Increasing the C3S proportion of clinker develops the 1,2,3 and
7 day strength. After 28 days, strength development may be
less because of C2S effect.
:
 In short and middle term,

STRENGTH (C3S)

Rule 6
Hard to Grind…
:
 Grindability

Rule 7 Whatever the formation is,

alkalis do not affect the 28 days
strength positively.

Effect of Alkalis
:
 Rule 8 Regarding early strength, with
the optimum sulphate content,
soluble alkalis, especially alkali
sulphates develops the early
strength.
:
 Rule 9 Change of crystal formation of
C3A from cubic to orthorhombic,
–Bad burnability,

–Process problems,

–Sensitivity to aging

–Decrease in 28 days strength.

Alkalis more than sulphates

Rule 10 If the clinker SO3 amount is

more the molar saturation rate, a
significant increase is observed on
clinker fineness and grindability.
:
:
 to Download this post + all
manuals and books and Excel
sheets and all notes I collected
over my 23 years of experiance
in Cement industry click here
now

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